Академический Документы
Профессиональный Документы
Культура Документы
2012
Index
Pavers 5
installation Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Mondrian 80 Pavers new . . . . . . . . . . . . . . . . . . . . . . 10 Tragalgar Pavers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Mega-Trafalgar Pavers . . . . . . . . . . . . . . . . . . . . . . . . . 14 Amalfi Pavers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Vendome Pavers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Mega-Arbel Pavers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Mega-Bergerac Plus Pavers . . . . . . . . . . . . . . . . . . . . . 22 Bergerac Plus Pavers . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Bergerac Plus / plus circle Pavers. . . . . . . . . . . . . . . 25 Bergerac Domino Pavers new . . . . . . . . . . . . . . . . . . 26 Paleo Plus Pavers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Paleo Plus circle Pavers. . . . . . . . . . . . . . . . . . . . . . . . 29 Paleo Modular Pavers . . . . . . . . . . . . . . . . . . . . . . . . . 30 Subterra Pavers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Aquastyl Plus Pavers new & Aquastyl Pavers . . . . . 34 Marina 80 Pavers new . . . . . . . . . . . . . . . . . . . . . . . . 36
SLABs 43
installation Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 lexa Slabs new . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 Mondrian Slabs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 Mondrian capping module . . . . . . . . . . . . . . . . . . . . . . 50 Portage Stepping Stone . . . . . . . . . . . . . . . . . . . . . . . . . 52 HemminGford Slabs, MEga-Hemmingford 3 and 5 . . 54 Quadral Slabs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 Rockcliffe Slabs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 Versailles RocArt Slabs. . . . . . . . . . . . . . . . . . . . . . . . 57 Barcelona Slabs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 Roman Cobble Slabs . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Marina 60 Pavers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Canvas Pavers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 Greenwich Pavers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 peri-Amalfi Pavers new . . . . . . . . . . . . . . . . . . . . . . 40 HEritage Pavers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 lineart Pavers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
60
curbS 107
installation Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108 Celtik curb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109 Celtik mEga curb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110 anglia curb. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111 Universal curb. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
permapro 113
generic installation Guide . . . . . . . . . . . . . . . . . . . . 114 polymeric sands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116 Polymeric stone dust and clean stone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118 Sealant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119 Adhesive, edges and nails . . . . . . . . . . . . . . . . . . . . . 120 Permapro efflorescence cleaner. . . . . . . . . . . . . . . 121 Permapro oil and grease cleaner. . . . . . . . . . . . . . . 121 Permapro rust cleaner . . . . . . . . . . . . . . . . . . . . . . . . 121 Permapro ShampOO new . . . . . . . . . . . . . . . . . . . . . . 121
122
PAVers
installation Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Mondrian 80 Pavers new . . . . . . . . . . . . . . . . . . . . . . 10 Tragalgar Pavers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Mega-Trafalgar Pavers . . . . . . . . . . . . . . . . . . . . . . . . . 14 Amalfi Pavers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Vendome Pavers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Mega-Arbel Pavers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Mega-Bergerac Plus Pavers . . . . . . . . . . . . . . . . . . . . . 22 Bergerac Plus Pavers . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Bergerac Plus / plus circle Pavers. . . . . . . . . . . . . . . 25 Bergerac Domino Pavers new . . . . . . . . . . . . . . . . . . 26 Paleo Plus Pavers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Paleo Plus circle Pavers. . . . . . . . . . . . . . . . . . . . . . . . 29 Paleo Modular Pavers . . . . . . . . . . . . . . . . . . . . . . . . . 30 Subterra Pavers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Aquastyl Plus Pavers new & Aquastyl Pavers . . . . . 34 Marina 80 Pavers new . . . . . . . . . . . . . . . . . . . . . . . . 36
Marina 60 Pavers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Canvas Pavers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 Greenwich Pavers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 peri-Amalfi Pavers new . . . . . . . . . . . . . . . . . . . . . . 40 HEritage Pavers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 lineart Pavers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Installation Guide
tools required
1 a 2 1 1 1 1 1 1 1 1 1 1 1
optional
jumping vibrating
wheelbarrow few pegs rigid pipes with a diameter of 25 mm (1 in.) x 3 m (10 ft.) 25 mm x 150 mm x 2,4 m (1 in. x 6 in. x 8 ft.) plank plumb line level 15 m long (50 ft.) bricklayers line shovel chalk line measuring tape broom rake guillotine or concrete saw (available from rental stores) vibrating plate (compacting tool available from tool rental stores)
jack roller
The jumping jack and vibrating roller should not be used for compacting paving stones. They should only be used for the foundation.
3 4 5 2
Excavation 1.1 If pipes or wires are located in the area to be excavated, contact the representatives of the company concerned before the work is started. 1.2 To ensure sufficient drainage, excavate the soil to obtain a minimum incline of 2% (20 mm/m or 1/4 inch per foot). 1.3 The excavation contour should extend beyond the surface to be paved by at least 300 mm (12). Ideally, this distance should be 1 to 1 1/2 times the thickness of the foundation. The stability of the project depends on this measurement, which ensures that the paving stones at the edge will be as well supported as those in the centre. 1.4 Level the bottom of the excavation with a rake and if the soil is sandy, compact it with a vibrating plate or roller. It is preferable not to pack clay soil at this stage. In this case, the use of a geotextile membrane placed between the natural soil and the foundation is recommended to prevent foundation contamination by clay and ensure greater stability. Refer to the chart Excavation depth and minimum foundation to get the minimum excavation required (Ref: photo #1). Foundation 2.1 Spread and compact the 20-0 mm (0-3/4) stone in 100 mm (4) layers. Lightly water the 20-0 mm (0-3/4) stone to make tamping easier. To ensure an adequate foundation, compact the stone several times with a vibrating plate, roller, or a jumping jack (Ref: photo #2). Once this stage is completed, you will be able to see what the final result will look like. You can verify the final level of the pavers by placing a paver on a guide. (Ref: photo #3) Refer to the typical installation drawings (see page 9). Curb 3.1 Installing Universal curb: Before you finish the foundation, proceed immediately with the installation of the Universal curb. Begin by installing the curb on one side. Before installing the curb on the other side, temporarily place a row of paving stones in order to determine the ideal distance and thus to determine the position of the other curbs and avoid having to cut pavers later. Installing Celtik curb, Celtik Mega curb and Anglia curb: To install these types of curbs, see step 5.7 of section 5 Laying the paving stones. Installation bed 4.1 Spread between 15 mm (5/8) and 25 mm (1) of concrete sand or screening (Ref: photo #4). Bear in mind that a 25 mm (1) bed will be reduced down to 15 mm (5/8) in thickness once compacting is completed and after the paving stones are installed. 4.2 Level the concrete sand using two (2) 25 mm (1) diameter pipes and a straight plank (Ref: photo #5). Any significant variation in bed thickness may cause irregularities in the paved surface. 4.3 Make sure you do not compact the screenings or the sand before laying the pavers on the installation bed.
Laying the paving stones 5.1 Arrange the paving stones according to the pattern chosen with a 90 angle if possible. Proceed by walking on the paving stones (Ref: photo #6). Fill the holes left by the pipes. 5.2 Paving stones are manufactured with side spacers that will set a space of 3 mm (1/8) between each paver. A space of 2 mm must be allowed for paving stones without spacers. 5.3 To obtain an even distribution of colour and texture, it is recommended that you choose paving stones from more than one cube at a time. Moreover, working across each cube always gives the best results. 5.4 Check the alignment of the pavers (after every five rows installed) and adjust them, if necessary, using a screwdriver. 5.5 Install paving stones up to the last row. To avoid having to cut paving stones later, determine the position of the curbs to finish with a complete paving stone. 5.6 If necessary, you can cut the paving stones using a cold chisel or specialized tools such as guillotine or a concrete saw (Ref: photo #7). It is recommended that you use a chalk line to mark the paving stones to be cut. If you have to use a guillotine to cut the stones, make sure that the cut is at a slight angle as pavers cut this way are much easier to install. If you use a concrete saw, keep away from the paving stones already installed, since the dust and dirt from the sawing will permanently stain them. Wear safety glasses when cutting concrete products. 5.7 On both sides of the paving surface, proceed with installing the Celtik curb, the Celtik Mega curb and the Anglia curb (Ref: photo #8). You can also use Permapro Plastic Curb for small installations. 5.8 Once you have finished laying them, stabilize the pavers using a vibrating plate (Ref: photo #9). This operation will settle the stones into the bed while levelling the surface. For best results, run the plate over the pavers two or three times in both directions. The paving stones will settle into the screenings or the concrete sand approximately 10 mm (3/8). The installation of a detachable neoprene sole (or layer) has been proven to be an additional protection against the risk of concrete spalls when installing certain types of paving stones (Canvas, Mega-Arbel, Trafalgar, Mega-Trafalgar, Vendome, Amalfi, Greenwich, Mondrian 80, Bergerac Domino and Subterra pavers). Filling the joints 6.1 Spread concrete sand over the paving stone, let dry, if necessary, then work it into the joints by brushing in all directions (Ref: photo #10). (For improved performance, use Permacons stabilizing sand or Permacon Polymeric sand.) 6.2 Remove the excess sand and work the remainder in by passing the vibrating plate over it. Repeat steps 6.1 and 6.2 if necessary. 6.3 If, after a few days, some joints are not properly filled, repeat the procedure. It is recommended to perform an annual maintenance of the joints between the paving stones. 6.4 We suggest setting aside a number of paving stones for replacement.
01
02
03
04
05
06
07
08
09
10
Nature of project Nature of soil Minimum excavation required Clay (2) 400 mm (16 in.) 300 mm (12 in.)
Garage Entrance
Sandy 300 mm (12 in.) 200 mm (8 in.) 15 to 25 mm (5/8 in. to 1 in.) 60 mm or 80 mm (2 3/8 in. or 3 1/8 in.) Clay 350 mm (14 in.) 250 mm (10 in.)
patio or sidewalk
Sandy 250 mm (10 in.) 150 mm (6 in.) 15 to 25 mm (5/8 in. to 1 in.) 60 mm or 80 mm (2 3/8 in. or 3 1/8 in.)
Minimum foundation thickness (020 mm (0-3/4) crushed stone) Minimum/maximum uncompacted installation (1) bed Thickness of the paving stone
The information in this table shows the minimum required for a job well done. Anything above this level means improved stability for the whole. (1) Once compacted, a 25 mm (1) bed will be reduced down to 15 mm (5/8).
(2) For certain areas where clay soil is unstable, the minimum excavation required is 600 mm (24) and the minimum foundation is 525 mm (21). (3) Conforms to the recommanded ICPI standards (Interlocking Concrete Pavement Institute).
new
Mondrian 80 Pavers
Description A large-scale paver that reproduces the rich look of cut and chiselled stone for your trendiest projects. These clean-lined pavers give the exquisite effect of textures and finishes found in solid and majestic materials. Benefits
natural vibrant
Look colours
Units
A 80 mm x 330 mm x 165 mm 3 1/8 x 13 x 6 1/2 B 80 mm x 330 mm x 330 mm 3 1/8 x 13 x 13
packaging
ABC Units per area (Average) Area per layer Area per cube Length per layer Length per cube Weight per cube 9.18 units/m2 0.98 m2 8.82 m2 2.97 lin. m 26.73 lin. m 1,570 kg 0.85 units/ft2 10.55 ft2 94.95 ft2 9.75 lin. ft 87.75 lin. ft 3,460 lbs
Laying patterns
Linear pattern
Modular pattern
Note:
These patterns are examples of a laid modular paver. It should not be followed as an exact laying pattern. Permacon assumes no liability for product overages or shortages resulting from the installation of the above pattern. Special protection: See the generic installation guide on page 7, article 5.8. Winter conditions: It is recommended that the snow removal equipment is well covered (Teflon blade or other), in order to avoid damaging the paving stones against scratches, spalls or concrete glares. It can be useful to discuss this with your snow removal contractor before signing the contract.
Trafalgar Pavers
Description A paver with an urban look: clean lines and a variety of slate-like textures to achieve a cut stone effect, reminiscent of English gardens. Benefits
Spacers
The large square module is packaged separately for versatility and installation flexibility
Units
A 70 mm x 200 mm x 100 mm 2 3/4 x 7 7/8 x 3 15/16 B 70 mm x 200 mm x 200 mm 2 3/4 x 7 7/8 x 7 7/8
Laying ideas
Packaging
Edging ABC Pathway
Units per area (average) Area per layer Area per cube Length per layer Length per cube Weight per cube
D Large square
25.00 units/m2 1.08 m2 9.72 m2 5.40 lin. m 14.60 lin. m 1,549 kg 11.11 units/m2 1.08 m2 9.72 m2 3.60 lin. m 32.40 lin. m
1,559 kg
2.32 units/ft2 11.63 ft2 104.63 ft2 17.70 lin. ft 159.50 lin. ft 3,407 lbs 1.03 units/ft2 11.63 ft2 104.63 ft2 11.80 lin. ft 106.30 lin. ft
3,430 lbs
Unit per surface Area per layer Area per cube Length per layer Length per cube
Weight per cube
Laying patterns
Modular pattern, 10-15% large square 1 pallet of large square for 8 pallets of regular pavers
Modular pattern, 20-25% large square 1 pallet of large square for 4 pallets of regular pavers
Notes:
Trafalgar pavers are designed to give modular or linear patterns. There are four sizes of pavers; dimensions are in proportional multiples, which enables a variety of laying patterns. The utilization of the D pavers or large square pavers gives a more random result. Before ordering, make sure you have selected the correct proportion of large square pavers according to the effect you wish to achieve. Packaging in two separate cubes (A, B, C and D) provides great flexibility in terms of laying patterns and makes it easy to use large square pavers for curbs, pool coping, inserts or accents. To speed up the installation, we recommend you do not follow a preset bond pattern. Avoid long joint lines. These patterns are examples of a laid modular paver. It should not be followed as an exact laying pattern. Permacon assumes no liability for product overages or shortages resulting from the installation of the above pattern. Special protection: See the generic installation guide on page 7, article 5.8. Winter conditions: It is recommended that the snow removal equipment is well covered (Teflon blade or other), in order to avoid damaging the paving stones against scratches, spalls or concrete glares. It can be useful to discuss this with your snow removal contractor before signing the contract.
mega-Trafalgar Pavers
Description
For larger spaces, an oversized (50% bigger) version of the Trafalgar paver with the same aesthetic qualities. Benefit
Spacers
Units
A 80 mm x 150 mm x 300 mm 3 1/8 x 5 7/8 x 11 13/16 B 80 mm x 300 mm x 300 mm 3 1/8 x 11 13/16 x 11 13/16
Laying ideas
Packaging
A B C
Edging
Edging
Units per area (average) Area per layer Area per cube Length per layer Length per cube Weight per cube
1.05 units/ft2 11.63 ft2 93.04 ft2 11.80 lin. ft 94.40 lin. ft 3,474 lbs
Pathway
Laying patterns
Linear pattern
Modular pattern
A B C B C A
Notes:
Mega-Trafalgar pavers are designed to give modular or linear patterns. There are three sizes of pavers; dimensions are in proportional multiples, which enables a variety of laying patterns. To speed up the installation, we recommend that you do not follow a preset bond pattern. Avoid long joint lines. These patterns are examples of a modular laid paver. It should not be followed as an exact laying pattern. Permacon assumes no liability for product surplus or shortages resulting from the installation of the above pattern. Winter conditions: It is recommended that the snow removal equipment is well covered (Teflon blade or other), in order to avoid damaging the paving stones against scratches, spalls or concrete glares. It can be useful to discuss this with your snow removal contractor before signing the contract. Special protection: See the generic installation guide on page 7, article 5.8.
Amalfi pavers
Description A unique paver with the sophisticated look of cut flagstone carefully chiselled by master landscapers. With its distinct modular sizes, this innovative product offers the flexibility for many creative opportunities. The Amalfi paver - for Italian-style elegance at an affordable price. Benefits
L arge 80
mm thick pavers appropriate for any application, including driveways perfect complement for Permacons Lafitt stone masonry veneer
The
Units
A 80 mm x 133 mm x 266 mm 3 1/8 x 5 1/4 x 10 1/2 B 80 mm x 266 mm x 266 mm 3 1/8 x 10 1/2 x 10 1/2
Packaging
ABC Units per area (Average) Area per layer Area per cube Length per layer Length per cube Weight per cube D Large square Units per area Area per layer Area per cube Length per layer Length per cube Weight per cube 6.25 units/m2 0.96 m2 8.64 m2 2.40 lin. m 21.60 lin. m 1,571 kg 0.58 units/ft2 10.33 ft2 93.00 ft2 7.87 lin. ft 70.87 lin. ft 3,463 lbs 14.08 units/m2 0.96 m2 8.64 m2 3.60 lin. m 32.40 lin. m 1,548 kg 1.31 units/ft2 10.33 ft2 93.00 ft2 11.81 lin. ft 106.30 lin. ft 3,412 lbs
Laying patterns
Notes:
Amalfi pavers are designed to give modular or linear patterns. There are four sizes of pavers; dimensions are in proportional multiples, which enables a variety of laying patterns. The utilization of the D pavers or large square pavers gives a more random result. Before ordering, make sure you have selected the correct proportion of large square pavers according to the effect you wish to achieve. Packaging in two separate cubes (A, B, C and D) provides great flexibility in terms of laying patterns and makes it easy to use large square pavers for curbs, pool coping, inserts or accents. To speed up the installation, we recommend you do not follow a preset bond pattern. Avoid long joint lines. These patterns are examples of a laid modular paver. It should not be followed as an exact laying pattern. Permacon assumes no liability for product overages or shortages resulting from the installation of the above pattern. Special protection: See the generic installation guide on page 7, article 5.8. Winter conditions: It is recommended that the snow removal equipment is well covered (Teflon blade or other), in order to avoid damaging the paving stones against scratches, spalls or concrete glares. It can be useful to discuss this with your snow removal contractor before signing the contract.
Vendome pavers
Description A paver with a yesteryears look, typical of the stone pathways found in historic neighborhoods of cities that are hundreds or even thousands of years old. This is an irregular look of chiseled stone with rounded corners resulting from nature and the passing of time. Benefits
Easy
square base modules come in easy-to-handle sizes in three lengths, thus minimizing the number of cuts needed
Available The
Units
A 80 mm x 130 mm x 197 mm 3 1/8 x 5 1/8 x 7 3/4 B 80 mm x 130 mm x 262 mm 3 1/8 x 5 1/8 x 10 5/16
Packaging
Vendome pavers
Units per area (average) Area per layer Area per cube Length per layer Length per cube Weight per cube
Vendome pavers rockland black only
2.83 units/ft2 11.28 ft2 90.27 ft2 25.80 lin. ft 206.30 lin. ft 3,400 lbs
67.68 ft2 154.73 lin. ft 2,928 lbs
8.39 m
Laying ideas
Insertion
Edging
Edging
Laying patterns
Linear pattern
Modular pattern
Notes:
When installing the Vendome paving stones, the use of polymeric sand Permapro XP is required. Winter conditions: It is recommended that the snow removal equipment is well covered (Teflon blade or other), in order to avoid damaging the paving stones against scratches, spalls or concrete glares. It can be useful to discuss this with your snow removal contractor before signing the contract. Special protection: See the generic installation guide on page 7, article 5.8.
Mega-Arbel pavers
Description The unique and distinctive look of this paver comes from its random patterns that produce a mosaic like effect. For a natural flagstone type look with irregular contours and surfaces. Benefits
Compared A
a more stable installation less shifting of pavers and joint expansion less cutting and waste variety of slate-like textures
unit
Laying ideas
Packaging
Mega-Arbel pavers
Units per area Area per layer Area per cube Units per cube Weight per cube
1,338 kg
2,950 lbs
Laying pattern
Random pattern
Step 2 Add more sets in multiples of 3 pavers (cloverleaf) to fill in the surface to be covered.
Step 3 Complete the balance of the surface to be covered with a single paver for the final result.
STRAIGHT BORDERS
In order to achieve a straight border for a patio and/or sidewalk, you must install the pavers in such a way that it surpasses the surface completely. Saw cut the excess pieces. Tighten the pavers together using a few rows of Mega-Trafalgar or Vendome pavers sealing them with Permapro Plastic Edge.
Notes:
Winter conditions: It is recommended that the snow removal equipment is well covered (Teflon blade or other), in order to avoid damaging the paving stones against scratches, spalls or concrete glares. It can be useful to discuss this with your snow removal contractor before signing the contract. Special protection: See the generic installation guide on page 7, article 5.8.
Laying ideas
Packaging
ABC Units per area (average) Area per layer Area per cube Length per layer Length per cube Weight per cube D Large square Units per area Area per layer Area per cube Length per layer Length per cube Weight per cube 7.75 units/m2 0.78 m2 7.00 m2 2.16 lin. m 19.44 lin. m 1,319 kg 0.72 units/ft2 8.37 ft2 75.33 ft2 7.10 lin. ft 63.80 lin. ft 2,902 lbs 16.90 units/m2 1.01 m2 9.07 m2 4.32 lin. m 38.90 lin. m 1,700 kg 1.57 units/ft2 10.85 ft2 97.65 ft2 14.20 lin. ft 127.60 lin. ft 3,740 lbs
Edging Banding
Laying patterns
Modular pattern, 10-15% large square 1 pallet of large square for 8 pallets of regular pavers
Modular pattern, 20-25% large square 1 pallet of large square for 4 pallets of regular pavers
Notes:
Mega-Bergerac Plus pavers are designed to give modular or linear patterns. There are four sizes of pavers; dimensions are in proportional multiples, which enables a variety of laying patterns. The utilization of the D pavers or large square pavers gives a more random result. Before ordering, make sure you have selected the correct proportion of large square pavers according to the effect you wish to achieve. Packaging in two separate cubes (A, B, C and D) provides great flexibility in terms of laying patterns and makes it easy to use large square pavers for curbs, pool coping, inserts or accents. To speed up the installation, we recommend you do not follow a preset bond pattern. Avoid long joint lines. Winter conditions: It is recommended that the snow removal equipment is well covered (Teflon blade or other), in order to avoid damaging the paving stones against scratches, spalls or concrete glares. It can be useful to discuss this with your snow removal contractor before signing the contract. Special protection: See the generic installation guide on page 7, article 5.8. These patterns are examples of a laid modular paver. It should not be followed as an exact laying pattern. Permacon assumes no liability for product surplus or shortages resulting from the installation of the above pattern.
break up the repetitive and monotonous look of a running bond layout minimizes the number of cuts for creating circles available without cutting pavers
Edging Sinuous pathway
Accessories
Units
A 60 mm x 140 mm x 120 mm 2 3/8 x 5 1/2 x 4 3/4 B 60 mm x 140 mm x 160 mm 2 3/8 x 5 1/2 x 6 1/4
Laying pattern
Packaging
Linear pattern
ABCD
Units per area (average) Area per layer Area per cube Length per layer Length per cube Weight per cube
3.82 units/ft2 10.80 ft2 129.60 ft2 23.60 lin. ft 283.50 lin. ft 3,508 lb
or
Take note that there are extra pieces 7 pieces of A, 2 pieces of B, 2 pieces of D. These pieces are not calculated in the total surface by cube but are included in the total weight of the cube.
Half circle Quarter round
Units
A 60 mm x 140 mm x 140 mm 2 3/8 x 5 1/2 x 5 1/2 B 60 mm x 140 mm x (157 57 mm) 2 3/8 x 5 1/2 x (6 2 1/4)
Laying pattern
Packaging
Units per area (average) Area per cube Weight per cube
5.80 units/ft2 107.00 ft2 3,115 lbs 2,38 m (7 pi 10 in.) 3,52 m (11 pi 7 in.)
Scale 1:55
ABCDE
new
single paver format for easy and fast installation beautiful alternative to multi-piece pavers false joints allow for the creation of 5 different modules be installed in a linear or herringbone pattern, which gives
The Can
Laying idea
Packaging
ABCD
Units per area Area per layer Area per cube Length per layer Length per cube Weight per cube
2.00 units/ft2 10.00 ft2 100.00 ft2 20.00 lin. ft 200.00 lin. ft 2,920 lbs
Pathway
Laying patterns
linear pattern
herringbone pattern
Note:
These patterns are examples of a laid modular paver. It should not be followed as an exact laying pattern. Permacon assumes no liability for product overages or shortages resulting from the installation of the above pattern. Winter conditions: It is recommended that the snow removal equipment is well covered (Teflon blade or other), in order to avoid damaging the paving stones against scratches, spalls or concrete glares. It can be useful to discuss this with your snow removal contractor before signing the contract. Special protection: See the generic installation guide on page 7, article 5.8.
cuts needed
Accessories
Laying pattern
Packaging
Stock from Montreal plant Units per area (average) Area per layer Area per cube Length per layer Length per cube Weight per cube Stock from Quebec plant Units per area (average) Area per layer Area per cube Length per layer Length per cube Weight per cube 40.40 units/m2 0.99 m2 11.88 m2 6.60 lin. m 79.20 lin. m 1,630 kg 3.75 units/ft2 10.65 ft2 127.89 ft2 21.65 lin. ft 259.85 lin. ft 3,593 lbs 40.40 units/m2 1.09 m2 12.04 m2 7,33 lin. ft 80.61 lin. ft 1,657 kg 3.75 units/ft2 11.78 ft2 129.58 ft2 24.05 lin. ft 264.48 lin. ft 3,652 lbs Linear pattern
or
Half circle
Quarter round
or
1
ABEFG Units per area (average) Area per cube Weight per cube 54.00 units/m2 7.00 m 967 kg
2
Scale 1:45
Packaging
Units
H 60 mm x 150 mm x 75 mm 2 3/8 x 6 x 3 B 60 mm x 150 mm x 150 mm 2 3/8 x 6 x 6
Laying ideas
Packaging
H B I Units per area (average) Area per layer Area per cube Length per layer Length per cube Weight per cube J Large square Units per area Area per layer Area per cube Length per layer Length per cube Weight per cube 19.75 units/m2 1.01 m2 11.14 m2 4.50 lin. m 49.50 lin. m 1,609 kg 1.84 units/ft2 10.90 ft2 119.90 ft2 14.80 lin. ft 162.00 lin. ft 3,540 lbs 44.10 units/m2 1.08 m2 11.88 m2 7.20 lin. m 79.20 lin. m 1,715 kg 4.10 units/ft2 11.63 ft2 127.90 ft2 23.60 lin. ft 259.60 lin. ft 3,773 lbs
Edging
Banding
Laying patterns
Modular pattern, 10-15% large square 1 pallet of large square for 8 pallets of regular pavers
Modular pattern, 20-25% large square 1 pallet of large square for 4 pallets of regular pavers
Notes:
Paleo Modular pavers are designed to give modular or linear patterns. There are four sizes of pavers; dimensions are in proportional multiples, which enables a variety of laying patterns. The utilization of the J pavers or large square pavers gives a more random result. Before ordering, make sure you have selected the correct proportion of large square pavers according to the effect you wish to achieve. Packaging in two separate cubes (H, B, I and J) provides great flexibility in terms of laying patterns and makes it easy to use large square pavers for curbs, pool coping, inserts or accents. These patterns are examples of a laid modular paver. It should not be followed as an exact laying pattern. Permacon assumes no liability for product overages or shortages resulting from the installation of the above pattern.
Subterra Pavers
Description The first paver specifically designed for residential environmental applications. This innovative paver blends aesthetics and functionality. To preserve the environment without compromising on the visual aspect, it can be used as a permeable paver or installed the traditional manor. Benefits
This
unit
Packaging
Subterra Pavers Units per area Area per layer Area per cube Length per layer Length per cube Weight per cube 18.10 units/m2 0.99 m2 8.90 m2 5.18 lin. m 46.62 lin. m 1,457 kg 1.68 units/ft2 10.70 ft2 96.30 ft2 17.00 lin. ft 153.00 lin. ft 3,212 lbs
Laying patterns
Modular pattern
Linear pattern
Full infiltration
A Paving stones 80 mm (3 1/8 in.) B Bedding course 40 to 50 mm (1 1/2 in. to 2 in.) 6 mm (1/4 in.) single size aggregates C Joints opening filling material 6 mm (1/4 in.) single size aggregates D Upper foundation 100 mm (4 in.) 12 mm (1/2 in.) single size aggregates E Soil subbase 50 mm (2 in.) single size aggregates F Geotextile (optional) G Soil subgrade - zero slope I Concrete curb
F E Variable D B C
A I
Partial infiltration
A Paving stones 80 mm (3 1/8 in.) B Bedding course 40 to 50 mm (1 1/2 in. to 2 in.) 6 mm (1/4 in.) single size aggregates C Joints opening filling material 6 mm (1/4 in.) single size aggregates D Upper foundation 100 mm (4 in.) 12 mm (1/2 in.) single size aggregates E Soil subbase 50 mm (2 in.) single size aggregates F Geotextile (optional) G Soil subgrade - zero slope H Perforated pipes spaced and sloped to drain all stored water to storm drainage system or retention bassin I Concrete curb F Variable D B
H E
Notes:
Winter conditions: It is recommended that the snow removal equipment is well covered (Teflon blade or other), in order to avoid damaging the paving stones against scratches, spalls or concrete glares. It can be useful to discuss this with your snow removal contractor before signing the contract. Special protection: See the generic installation guide on page 7, article 5.8.
new
of cuts required
packaging
AquaStyl plus Pavers & aquastyl Pavers Units per length Length per layer Length per cube Quantity per cube Weight per cube 3.42 units/ lin. m 4.36 lin. m 39.47 lin. m 135 units 1,531 kg 1.04 units/lin. ft 14.36 lin. ft 129.80 lin. ft 135 units 3,376 lbs Edging
H I K
Slope 1%
80 mm (3 1/8 in)
DETAIL 1
200-250 mm (8 in - 10 in)
D E F
A Aquastyl (border) and pavers 80 mm (3 1/8 in.) Permapro adhesive or mortar under first row B Sand C Pool panels D Reinforcement bars E Perforated drain 100 mm (4 in.) F Concrete footing 200 mm X 200 mm (8 in. X 8 in.) G Metal rod 10 mm (3/8 in.) H Concrete deck 1 m ( 39 in.) wide x 100 mm (4 in.) thick I Wire mesh 150 mm (6 in.) X 150 mm (6 in.) X 9 ml (G) J Concrete Sonotube 150 mm (6 in.) K Bedding course 25 mm (1 in.)
Pool panels
DETAIL 1
Descriptive Data Sheet / specific installation guide / aquastyl pavers & aquastyl plus pavers 35
new
marina 80 Pavers
Description Laying ideas This accessory with its semi-circular profile was specifically designed for pool edges. It can also be used for building steps or to create wall cappings. Benefits
Designed
stairway
25 mm (1 in) A B B E D
80 mm (3 1/8 in)
unit
A Marina Paver 80 mm x 200 mm x 300 mm (3 1/8 in x 7 7/8 in x 11 13/16 in) B Celtik 90 wall (4 formats) 90 mm x 225 mm x variable
D Granular base 020 mm compacted E Grey block 10 cm x 20 cm x 40 cm (4 in x 8 in x 16 in) or Celtik wall 90 mm module Note: All elements must be glued together with the Permacon Permapro adhesive
packaging
Marina 80 pavers Units per length Length per layer Length per cube Quantity per cube Weight per cube 5 units/lin. m 5.40 lin. m 21.60 lin. m 108 units 1,214 kg 1.52 units/lin. ft 17.72 lin. ft 70.87 lin. ft 108 units
2,670 lbs
marina 60 Pavers
Description Laying ideas This accessory with its semi-circular profile was specifically designed for pool edges. It can also be used for building steps or to create wall cappings. Benefits
Designed Designed
stairway option 1
25 mm (1 in) A B B E D
60 mm (2 3/8 in)
180 mm (7 in)
for use with 6 cm pavers with a notch for superior bonding when mason installed
A B B
60 mm (2 3/8 in)
B B
unit
A Marina Paver 60 mm x 300 mm x 150 mm (2 3/8 in x 11 13/16 in x 5 15/16 in)
60 mm x 150 mm x 300 mm 2 3/8 x 5 15/16 x 11 13/16
D Granular base 020 mm compacted E Grey block 10 cm x 20 cm x 40 cm (4 in x 8 in x 16 in) or Celtik wall 90 mm module Note: All elements must be glued together with the Permacon Permapro adhesive
packaging
Marina 60 pavers Units per length Length per layer Length per cube Quantity per cube Weight per cube 6.60 units/lin. m 7.20 lin. m 21.60 lin. m 144 units 904 kg 2,02 units/lin. ft 23,50 lin. ft 70,50 lin. ft 144 units 1,990 lbs
stairway option 2
150 mm (6 in) A B A C D B C C
25 mm (1 in)
180 mm (7 in) C
B B
A Marina pavers 60 mm x 300 mm x 150 mm (2 3/8 x 11 13/16 x 5 15/16) B Celtik wall (4 sizes) 90 mm x 225 mm x variable (3 9/16 x 8 7/8 x variable)
Note: A and B elements must be glued together with the Permacon Permapro adhesive C 60 mm pavers D Granular base 020 mm compacted
Canvas Pavers
Description Laying ideas An accessory ideal for defining the edges of a space using bands or insertions. For the look of small cobblestones that show the effects of nature and the passing of time. Benefits
Easier
Interlocking pavers increase stability and reduce shifting and joint expansion
Insertion Insertion
Unit
60 mm x 200 mm x 400 mm 2 3/8 x 7 3/4 x 15 3/4
Packaging
Canvas Pavers Units per area Area per layer Area per cube Length per layer Length per cube Weight per cube 16.67 units/m2 0.96 m2 10.56 m2 6.40 lin. m 70.40 lin. m 1,302 kg 1.55 units/ft2 10,33 ft2 113,63 ft2 21,00 lin. ft 231,00 lin. ft 2,871 lbs Edging (double) Edging (triple)
Notes:
Winter conditions: It is recommended that the snow removal equipment is well covered (Teflon blade or other), in order to avoid damaging the paving stones against scratches, spalls or concrete glares. It can be useful to discuss this with your snow removal contractor before signing the contract. Special protection: See the generic installation guide on page 7, article 5.8.
Laying pattern
Linear pattern
Greenwich Pavers
Description Laying patterns A clay paver that evoke the historic avenues of New Englands towns and villages with its texture and striking earth tones. Benefits
Complements
Parquet pattern
Herringbone pattern
Unit
60 mm x 103 mm x 204 mm 2 3/8 x 4 1/16 x 8 1/16
Packaging
Pav Canvas Units per area Area per layer Area per cube Length per layer Length per cube Quantity per cube Weight per cube 47.85 units/m2 1.84 m2 8.98 m2 8.80 lin. m 87.70 lin. m 430 units 1,064 kg 4.44 units/ft2 19.85 ft2 96.84 ft2 28.80 lin. ft 287.80 lin. ft 430 units 2,349 lbs 45 Herringbone pattern Linear pattern
Notes:
Permacon recommends the use of concrete sand for the laying bed. Permacon specifies only the use of concrete sand for the joints. Polymeric sand is prohibited with the Greenwich paver. Winter conditions: It is recommended that the snow removal equipment is well covered (Teflon blade or other), in order to avoid damaging the paving stones against scratches, spalls or concrete glares. It can be useful to discuss this with your snow removal contractor before signing the contract. Special protection : Once the pavers are installed, it is recommanded to protect the vibrating plate with a rubber mat or a neoprene pad.
new
peri-Amalfi Pavers
Description Laying ideas The perfect complement to the Amalfi paver, the Peri-Amalfi is notable for its contrasting or complimentary colours, and for the multiple possibilities it offers on its own. It will easily allow you to create bands or insertions. Benefits
Same Works Offers No
texture as the Amalfi paver, to provide a perfect match with the other Permacon pavers to create contrast
Edging Banding
sorting necessary
unit
packaging
peri-Amalfi pavers Units per area Length per layer Length per cube Quantity per cube Weight per cube 2.5 units/lin. m 3.60 lin. m 18.00 lin. m 45 units 896 Kg 0.76 units/lin. ft 11.81 lin. ft 59.05 lin. ft 45 units
1,975 lbs
Heritage Pavers
Description Laying patterns This paver has a pure look with clean lines. The dimensions and regular layout of this classic can be used to create an effect reminiscent of brick. Benefits
Flexibility Quick
unit
Parquet pattern
Herringbone pattern
packaging
Hertiage Pavers Units per area Area per layer Area per cube Length per layer Length per cube Weight per cube 50.00 units/m2 1.10 m
2
10.98 m
Herringbone pattern 45
Linear pattern
lineart Pavers
Description Laying ideas This accessory was designed to define the boundaries of an installation or the edges of a space using bands. Benefits
A
unique module available in half cube size no need for sorting, which
Reversible paver can be installed with either the smooth or the slightly embossed surface exposed.
Regular edging Edging with soldiers
unit
packaging
Lineart Pavers Units per area Area per layer Area per cube Length per layer Length per cube Quantity per cube Weight per cube 29.63 units/m2 1.01 m2 6.08 m2 6.75 lin. m 40.50 lin. m 180 units 846 kg 2.75 units/pi2 10.90 fti2 65.40 ft2 22.15 lin. ft 132.90 lin. ft 180 units 1,862 lbs Insertion
slabs
installation Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 lexa Slabs new . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 Mondrian Slabs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 Mondrian capping module . . . . . . . . . . . . . . . . . . . . . . 50 Portage Stepping Stone . . . . . . . . . . . . . . . . . . . . . . . . . 52 HemminGford Slabs, Mega-Hemmingford 3 aND 5 . . 54 Quadral Slabs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 Rockcliffe Slabs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 Versailles RocArt Slabs. . . . . . . . . . . . . . . . . . . . . . . . 57 Barcelona Slabs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 Roman Cobble Slabs . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
43
SLABS INSTALLATION
tools required
1 a 2 1 1 1 1 1 1 1 1 1 1
optional
jumping vibrating
wheelbarrow few pegs rigid pipes with a diameter of 25 mm (1 in.) x 3 m (10 ft.) 25 mm x 150 mm x 2,4 m (1 in. x 6 in. x 8 ft.) plank plumb line level 15 m long (50 ft.) bricklayers line shovel chalk line measuring tape broom rake guillotine or concrete saw (available from rental stores)
jack roller
The jumping jack and vibrating roller should not be used for compacting paving stones. They should only be used for the foundation.
3 4 5 2
Excavation 1.1 If pipes or wires are located in the area to be excavated, contact the company representative concerned before the work is started. 1.2 To ensure sufficient drainage, excavate the soil to obtain a minimum incline of 2% (20 mm/m or 1/4 inch per foot). 1.3 The excavation contour should extend beyond the surface to be paved by at least 300 mm (12). Ideally, this distance should be 1 to 1 1/2 times the thickness of the foundation. The stability of the project depends on this measurement, which ensures that the slabs at the edge will be as well supported as those in the centre. 1.4 Level the bottom of the excavation area with a rake and if the soil is sandy, compact it with a vibrating plate or roller. It is preferable not to pack clay soil at this stage. In this case, the use of a geotextile membrane placed between the natural soil and the foundation is recommended to prevent foundation contamination by clay and ensure greater stability. Refer to the chart to get the minimum excavation required (Ref: Photo #1) Foundation 2.1 Spread and compact the 020 mm (0-3/4) stone in 100 mm (4) layers. Lightly water the 020 mm (0-3/4) stone to make tamping easier. To ensure an adequate foundation, compact the stone several times with a vibrating plate or a jumping jack (Ref: photo #2). Once this stage is completed, you will be able to see what the final result will look like. You can verify the final level of the slabs by placing a slab on a guide. (Ref: photo #2). Curb 3.1 Installing Universal curb: Before you finish the foundation, proceed immediately with the installation of the Universal curb. Begin by installing the curb on one side. Before installing the curb on the other side, temporarily place a row of slabs in order to determine the ideal distance and thus to determine the position of the other curbs and avoid having to cut slabs later. Installing Celtik curb, Celtik Mega curb or Anglia curb: To install these types of curbs, see step 5.7 of section 5 - Laying the slab. Installation bed 4.1 Spread between 15 mm (5/8) and 25 mm (1) of concrete sand or screening (Ref: photo #4). 4.2 Level the concrete sand using two (2) 25 mm (1) diameter pipes and a straight plank (Ref: photo #5). Any significant variation in bed thickness may cause irregularities in the paved surface. 4.3 Make sure you do not to compact the screenings or the sand before laying the slabs on the installation bed.
Laying the slabs 5.1 Arrange the slabs according to the pattern chosen with a 90 angle if possible. Proceed by walking on the slabs (Ref: photo #6). Fill the holes left by the pipes. 5.2 Slabs are manufactured with side spacers that will set a space of 3 mm (1/8) between each slab. A space of 2 mm must be allowed for slabs without spacers. 5.3 To obtain an even distribution of colour and texture, it is recommended that you choose slabs from more than one cube at a time. Moreover, working across each cube always gives the best results. 5.4 Check the alignment of the slabs after every five rows installed and adjust them, if necessary, using a screwdriver. 5.5 Install slabs up to the last row. To avoid having to cut slabs later, determine the position of the curbs to finish with a complete slab. 5.6 If necessary, you can cut the slabs using specialized tools such as guillotine or a concrete saw. It is recommended that you use a chalk line to mark the slabs to be cut. If you have to use a guillotine to cut the slabs, make sure that the cut is at a slight angle as slabs cut this way are much easier to install. If you use a concrete saw, keep away from the slabs already installed, since the dust and dirt from sawing will permanently stain them. Wear safety glasses when cutting concrete products. 5.7 On both sides of the paving surface, proceed with installing the Celtik curb, Celtik Mega curb or Anglia curb. (Ref: photo #7) Filling the joints 6.1 Spread concrete sand over the slab, let dry. If necessary, then work it into the joints by brushing in all directions (Ref: photo #8). (For improved performance, use Permacons Polymeric sand) 6.2 Remove the excess sand. Repeat steps 6.1 and 6.2 if necessary. 6.3 If, after a few days, some joints are not properly filled, repeat the procedure. 6.4 We suggest setting aside a number of slabs for replacement.
01
02
03
04
05
06
07
08
A B
patio or sidewalk
Sandy 250 mm (10 in) 150 mm (6 in) 15 to 25 mm (5/8 in to 1 in)
The information in this table shows the minimum required for a job well done. Anything above this level will mean improved stability for the whole. (1) Once compacted, a 25 mm (1) bed will be reduced down to 15 mm (5/8). (2) For certain areas where clay soil is unstable, the minimum excavation required is 600 mm (24) and the minimum foundation is 525 mm (21). (3) Conforms to the recommanded ICPI standards (Interlocking Concrete Pavement Institute).
Minimum foundation thickness (20-0 mm (0-3/4 in.) crushed stone) Minimum/maximum uncompacted installation (1) bed Thickness of the paving stone
New
LexaTM Slabs
Description Laying patterns With their large scale and their straight, clean lines, the modular and modern Lexa slabs will bring your projects right up to date. They are available in monochromatic colours and have a shot-blasted finish. Benefit
Chamfers Used
units
37.91 lbs 1.35 ft2 161.40 ft2 120 units 4,649 lbs
linear pattern
Laying ideas
113.52 lbs 4.04 ft2 121.05 ft2 30 units 3,506 lbs Edging
Slabs
Mondrian Slabs
Description Laying patterns A very trendy slab, for the striking effect of cut-stone used to create majestic walkways, terraces or patios. Its rich texture, irregular edges and chiseled finish were all inspired by the use of solid materials such as limestone and slate. Benefit
3
modules formed into cubes from the same palette, which simplifies
the order process and makes handling easier for the installer units
A 50 mm x 190 mm x 380 mm 2 x 7 1/2 x 15 B 50 mm x 380 mm x 380 mm 2 x 15 x 15
Linear pattern
Packaging
Modular pattern Mondrian Slabs Area per unit (Average) Area per layer Area per cube Weight per unit Weight per cube 0.14 m2 1.08 m2 10.83 m2 variable 1,252 kg 1.45 ft2 11.66 ft2 116.60 ft2 variable 2,761 lbs
A perfect complement to the Mondrian Slabs for landings, providing the rich and desirable appearance of cut stone
Designed for use as both tread and riser, reducing the variety of materials required on site
unit
Packaging
Mondrian capping module Weight per unit Area per unit Area per layer Area per cube Quantity per cube Length per layer Length per cube Weight per cube 17.50 kg 0.15 m2 0.92 m2 9.20 m2 60 units 2.44 lin. m 24.40 lin. m 1,095 kg 38.58 lbs 1.65 ft2 9.88 ft2 98.80 ft2 60 units 8.00 lin. ft 80.00 lin. ft 2,414 lbs
Recovery of existing concrete steps Mondrian capping module and Mondrian Slabs
A Split Mondrian capping module A2 Sawn Mondrian capping module B Mondrian Slabs (3 sizes) on 25 mm (1 in.) laying bed C 12 mm ( 1/2 in.) adhesive or mortar D Steel iron angle fixed at the concrete slab with anchorings E Concrete staircase F 020 mm (03/4 in.) compacted granular foundation G Concrete Sonotube (sole safe from freezing) H Rigid insulate A2 A B
178 mm (7 in)
20 mm (3/4 in) C D
of installation when compared to flagstone: thickness eliminates the need to adjust the installation bed interlocking system reduces the number of cuts and
uniform
ingenious
material loss
Interlocking
Laying ideas
unit
Packaging
Portage Stepping Stone Weight per unit Area per unit Area per layer Area per cube Quantity per cube Weight per cube 13.20 kg 0.14 m
2
Japanese path
Laying patterns
Step 1 Begin by laying 3 slabs at the centre of the surface to be covered. Place 3 slabs together to form a cloverleaf.
Step 2 Add more sets of 3 slabs (cloverleaf) to fill in the surface to be covered.
Step 3 Complete the balance of the surface to be covered with single slabs for the final result.
Step 2 Continue by fitting more sets of 3 slabs (cloverleafs) against the others. The cutting will be done when the entire surface has been covered.
Step 3 Keep the cut-off pieces of slab to fill in the empty spaces. For some width increments of 40 the loss can be limited.
It is also possible to create patios, pathways, sidewalks or stepping stones with wider joints. Use the same technique described above by leaving an average 50 mm (2 inches) space between stones.
economical alternative to natural stone step three types of slabs can be combined for an even more natural effect
The
A flat underside, for easier installation Can be installed the traditional way (granular base) or directly on sod
Packaging
Hemmingford Slabs Area per unit Area per cube Quantity per cube 0.19 m2 15.10 m2 84 units 11.34 kg 981 kg 0.29 m2 6.90 m2 25 units 21.70 kg 579 kg 0.46 m2 11.50 m2 25 units 31.70 kg 830 kg 2.00 ft2 168.00 ft2 84 units 25.00 lbs 2,163 lbs 3.00 ft2 75.00 ft2 25 units 48.00 lbs 1,276 lbs 5.00 ft2 125.00 ft2 25 units 70,00 lbs 1,830 lbs
Weight per unit Weight per cube Mega-Hemmingford 3 Slabs Area per unit Area per cube Quantity per cube Weight per unit Weight per cube Mega-Hemmingford 5 Slabs Area per unit Area per cube Quantity per cube Weight per unit Weight per cube
Quadral Slabs
Description Laying pattern A single-size slab with false joints, creating the look of four irregular-sized pavers. Ideal for patios and terraces, providing a rich and highly varied texture that evokes the dignified look of slate. Benefits
Looks Highly Variety
like small, closely laid pavers desirable natural look of textures and joints patterns available through the six different
Linear pattern
surface stamps
unit
Packaging
Quadral Slabs Weight per unit Area per unit Area per layer Area per cube Quantity per cube Weight per cube 18.22 kg 0.16 m2 0.96 m2 12.48 m2 78 units 1,439 kg 40.16 lbs 1.72 ft2 10.33 ft2 134.35 ft2 78 units 3,172 lbs
Rockcliffe Slabs
Description Laying patterns Bigger slabs available in two modules for a larger square cut paving stone effect with a textured finish and clean lines.
Packaging
Rockcliffe Slabs - square 16 x 16 Weight per unit Area per unit Area per layer Area per cube Quantity per cube Weight per cube Rockcliffe Slabs - rectangle 16 x 24 Weight per unit Area per unit Area per layer Area per cube Quantity per cube Weight per cube 24.50 kg 0.24 m2 3.84 m2 7.68 m2 32 units 784 kg 54.00 lbs 2.59 ft2 41.34 ft2 82.67 ft2 32 units 1,728 lbs 19.04 kg 0.16 m2 2.56 m2 7.68 m2 48 units 914 kg 42.00 lbs 1.72 ft2 27.56 ft2 82.67 ft2 48 units 2,016 lbs Modular pattern 400 mm x 400 mm and 400 mm x 600 mm modules Linear pattern 400 mm x 600 mm module
colour ranges for all your building needs shot blasted finish
Linear pattern (stack bond) Linear pattern
Non-slip
unit
50 mm x 610 mm x 610 mm 2 x 24 x 24
Packaging
Versailles RocArt Slabs Weight per unit Area per unit Area per cube Quantity per cube Weight per cube 45.00 kg 0.37 m2 7.43 m2 20 units 898 kg 98.80 lbs 4.00 ft2 80.00 ft2 20 units 1,975 lbs
Barcelona Slabs
Description Laying pattern A unique square (400 x 400 mm) slab, subdivided for a ceramic tile effect.
unit
Modular pattern
Packaging
Barcelona Slabs Weight per unit Area per unit Area per layer Area per cube Quantity per cube Weight per cube 19.04 kg 0.16 m
2
42.00 lbs 1.72 ft2 27.56 ft2 82.67 ft2 48 units 2,016 lbs
2.56 m 7.68 m
48 units 914 kg
unit
pattern fan unit 40 mm x 400 mm x 400 mm 1 5/8 x 15 3/4 x 15 3/4
Packaging
Roman Cobble Slabs Weight per unit Area per unit Area per layer Area per cube Quantity per cube Weight per cube 16.33 kg 0.16 m
2
36.00 lbs 1.72 ft2 30.96 ft2 92.88 ft2 54 units 1,994 lbs
2.88 m 8.64 m
54 units 882 kg
60
wheelbarrow few pegs plumb line level 15 m long (50 ft.) bricklayers line shovel chalk line measuring tape broom rake guillotine or concrete saw
6 5 4 3 1 2
Excavation 1.1 Dig a trench. The excavation depth must allow for a granular foundation of a minimum thickness of 150 mm (6), as well as the buried depth of the first rows of modules of the wall being built. Also calculate that 10% of the total height of the wall (150 mm or 6 minimum) should be buried in the ground. The width of the trench will depend on the type of block selected. You should also leave a space of at least 30 cm (12) at the back of the wall to build a drainage system. (See photo #1). Preparation of the base 2.1 Cover the rear and bottom of the trench with a geotextile membrane to prevent soil from blocking the drainage system (see illustration section). The membrane should project about 300 mm (12) beyond the top of the slope so it can be folded back on the drainage system when in place. The geotextile membrane can sometimes be placed right behind the wall (to be undertaken following step 4). Foundation 3.1 Prepare a 150 mm (6) foundation of 0-20 mm (0-3/4) stone (see photo #2). In the case of clay soils, we strongly recommend increasing the excavation depth. Compact with a jumping jack or vibrating plate (see photo #3). Level the surface. First row 4.1 Lay the first row of blocks, level them on the compacted foundation according to your layout (see photo #4). On this foundation, at the back of the wall, install a 100 mm (4) diameter perforated drain and connect it to the existing drainage system. The drain can be wrapped in a geotextile membrane. (See photo #5). The drain should be covered with 20 mm (3/4) clean stone or sand during step 5.
Backfilling the wall 5.1 Fill in the space behind the wall. The backfill can be composed of 20 mm (3/4) clean stone as shown in the illustration section, or of draining sand (see photo #6). The geotextile membrane must be installed at this stage (behind the wall as shown in photo #6 or at the rear of the trench as in the illustration section). Construction and completion of the wall 6.1 Lay the next rows and backfill the space at the back (step 5) approximately every 200 mm (8). (See photos #7 and #8). Use capping modules to top off the wall if available for your selected type of wall (see photos #9 and #10). We recommend using Permapro concrete adhesive to secure them. *Note : Note: This guide describes the installation of a standard gravity wall of a given maximum height. (Consult the table of wall specifications on page 64 to check the approved height of wall selected). Some walls can be made higher with geogrid reinforcement. Consult a specialized engineer or Permacons engineering department to find out more on the design specifications for your wall.
01
02
03
04
05
06
07
08
09
10
Variable height
Reinforced wall
A Capping module B Block C Typical geogrid (see Permacon technical support department) D Compacted reinforced zone, Class A sand E Excavation slope F Existing soil G Geotextile H 20 mm (3/4 in.) clean stone I Perforated drain 100 mm (4 in.) connected to services J 0-20 mm (0-3/4 in.) compacted foundation K Minimum buried largest: 200 mm (8 in.) or h/10 F G H I J D E C
h/10
Wall Characteristics
Maximum height at the top of wall including buried module without overload Feet 4.00 3.25 2.75 5.0 4.25 3.7 2.0 5.0 5.0 3.0 3.5 2.2 2.0 3.0 3.0 Metres 1.20 1.00 0.80 1.5 1.3 1.1 0.6 1.5 1.5 0.9 1.1 0.67 0.6 0.9 0.9
Wall angle
degree 15 15 15 10 10 10 5 5 5 0 or 9 9 0 0 15 10
Without joints 50 mm (2 in) joints 100 mm (4 in) joints 200 mm (8 in) blocks 200 mm (8 in), 300 mm (12 in) and 380 mm (15) blocks 200 mm (8 in) and 400 mm (16 in) blocks
Pisa* System
Keystone* System Celtik wall Monaco wall Old Forge wall Lafayette wall
(1)
(1)
These products offer you the possibility of building higher walls when combined with a geogrid reinforcement. Contact our technical support department for more details.
Permacon offers technical design services for non-standard walls. Please complete the form and return it to your sales representative.
Information Prov. City Com Res. Company name: Project : Representative: Telephone #: Metric units Imperial
Prepared by: Cross-section drawings: Signature: Estimates Project title: Address: Date Information required: Stamped drawing
Basic informations on the wall Wall batter ( Please check the appropriate blank box) Height above ground level: Blocks 0 2 5 9 10 15 17 Other Length of wall: Space between blocks: Soil conditions (refer to #7) Reinforced soil: Retained soil: Water application? Design according to MTO/MTQ? Seismic design? Grande Keystone Univ. Slope Univ. Split Unislope Others
Top of wall conditions Flat: Surcharges: Road Parking Cycle path Pool Other
or Slope: Distance:
Distance
Type of soil MG-56 (02 1/2) MG-20 (03/4) Grade A sand Silty sand Mix of sand, silt and clay Silt Silt & clay Clay Clay sand
Lafayette wall
Description A retaining wall for residential applications, with a maximum height of 36 inches. This aesthetic yet functional product can be used to create straight or curved walls, dividing walls that are visible on both sides and columns. Its chiseled texture and cut-stone appearance will give your project a clean, natural look. Benefits
Complete
This product is manufactured using technology licensed from Anchor Wall Systems, Inc.
Packaging
3 in (76 mm) Regular unit Area per layer Area per cube Length per layer Length per cube Weight per unit Weight per cube 6 in (152 mm) Regular unit Area per layer 0.93 m2 2.80 m2 6.10 lin. m 18.29 lin. m variable 1,097 kg 0.26 m2 1.53 m2 3.35 lin. m 20.12 lin. m variable 671 kg 0.51 m2 1.53 m2 3.35 lin. m 10.06 lin. m variable 753 kg 0.26 m2 2.09 m2 3.43 lin. m 27.43 lin. m 10.00 kg 1,473 kg 0.93 m2 2.79 m2 4.06 lin. m 12.19 lin. m 30.50 kg 951 kg 10.00 ft2 30.00 ft2 20.00 lin. ft 60.00 lin. ft variable 2,420 lbs 2.75 ft2 16.50 ft2 11.00 lin. ft 66.00 lin. ft variable 1,480 lbs 5.50 ft2 16.50 ft2 11.00 lin. ft 33.00 lin. ft variable 1,660 lbs 2.81 ft2 22.50 ft2 11.25 lin. ft 90.00 lin. ft 22.00 lbs 3,248 lbs 10.00 ft2 30.00 ft2 13.33 lin. ft 40.00 lin. ft 67.00 lbs 2,097 lbs 0.56 m2 2.80 m2 7.31 lin. m 36.55 lin. m variable 1,070 kg 6.00 ft2 30.00 ft2 24.00 lin. ft 120.00 lin. ft variable 2,370 lbs
Area per cube Length per layer Length per cube Weight per unit Weight per cube 3 in (76 mm) Double sided unit
pillars
Desirable
Area per layer Area per cube Length per layer Length per cube
regular Units
3 Regular unit 76 mm x 203 mm x 203 mm 3 x 8 x 8 3 Regular unit 76 mm x 203 mm x 406 mm 3 x 8 x 16
Weight per unit Weight per cube 6 in (152 mm) Double sided unit Area per layer Area per cube Length per layer Length per cube Weight per unit Weight per cube Capftng module Area per layer
3 Double sided unit 76 mm x 279 mm x 406/356 mm 3 x 11 x 16 / 14
Area per cube Length per layer Length per cube Weight per unit Weight per cube Corner unit Area per layer Area per cube Length per layer Length per cube Weight per unit Weight per cube
1
other Units
Capping unit 76 mm x 343 mm x 178/203 mm 3 x 13 1/2 x 7/ 8 Corner unit 152 mm x 219 mm x 425 mm 6 x 8 5/8 x 16 3/4
Included in the area of the block is the area of the return corner.
Laying patterns
Retaining wall Modular pattern (12 inches) 33% of 3 inches modules 67% of 6 inches modules
Retaining wall Modular pattern (18 inches) 33% of 3 inches modules 67% of 6 inches modules
Double sided wall Modular pattern (18 inches) 50% of 3 inches modules 50% of 6 inches modules
Retaining wall
A Capping module B Lafayette wall regular modules 76 mm and 152 mm (3 in. and 6 in.) C 20 mm (3/4 in.) clean crushed stone D Perforated drain 100 mm (4 in.) connected to services E Geotextile F Compacted 0-20 mm (0-3/4 in.) granular base 300 mm (12 in.) minimum depth G 150 mm (6 in.) minimum buried depth E C 300 mm (12 in) minimum
10
150 mm (6 in)
150 mm (6 in) 300 mm (12 in) minimum E F 600 mm (24 in) minimum
To find out about permitted wall heights, consult the Wall Characteristics Chart on page 64
The Lafayette retaining wall is built while using, in equal proportion, the regular modules 76 mm x 203 mm (3 in. x 8 in.), 76 mm x 406 mm (3 in. x 16 in.), 152 mm x 203 mm (6 in. x 8 in.) and 152 mm x 406 mm (6 in. x 16 in.) according to 2 particular modular patterns for installation which are repeated. In terms of wall area, the 6 inch Block
module (152 mm) will cover the area two times more than the 3 inch (76 mm) Block modules. (Two pallets of 6 inch Block for one pallet of 3 inch Block).
1 829 mm (6 ft)
1 829 mm (6 ft)
To find out about permitted wall heights, consult the Wall Characteristics Chart on page 64
Use of 304 mm (12 in) and 456 mm (18 in) modular patterns
1 829 m (6 ft)
To create an interior corner with Lafayette wall module, alternate rows A and B, until the desired height.
Note: Certain modules will have to be cut to maintain the laying pattern.
To create an exterior corner with Lafayette wall module, alternate rows A and B, until the desired height. To create the corner, cut the required size module at 45.
Note: modules will have to be cut at 45 to maintain laying patterns. Always secure each row withPermapro adhesive to ensure stability.
B
76 mm (3 in) or 152 mm (6 in) Lafayette wall units Saw-cut (45) modules as needed to create a 90 corner.
Installation tips
The Lafayette wall makes it possible to build curved walls thanks to the design of the various modules. Create a concave curve with a minimum radius of 1.8 m (6 ft) or a convex curve with a minimum radius of 1.2 m (4 ft).
To find out about permitted wall heights, consult the Wall Characteristics Chart on page 64
See generic installation guide for walls on page 62 and follow steps 1 to 5 in order.
2 235 mm (7 ft 4 in)
Rm
in .
=1 ,8
(6
f t)
To find out about permitted wall heights, consult the Wall Characteristics Chart on page 64
Row A
Row B
Col.
Notes: 1 Alternate rows A and B until the desired height is reached 2 The wall is not attached to the pillar 3 Use Permapro concrete adhesive for all modules cut In order for this module to conform to the shape of the other one, adjust it by using a grinder or concrete saw.
Creating a 90 corner
Row A
Row B
B A A C B
Creation of module
Creation of module
Creation of module
Section detail
Section detail
Section detail
Notes: 1 Alternate rows A and B until the desired height is reached 2 Use Permapro concrete adhesive for all modules cut
To find out about permitted wall heights, consult the Wall Characteristics Chart on page 64
Creation of module D
32 mm (1 1/4 in)
92 mm (3 5/8 in)
32 mm (1 1/4 in)
Desired length
Desired length
92 mm (3 5/8 in)
Cut a band (to the indicated width) from the textured surface of a corner module (as measured on the smooth surfaces of the top and bottom) and remove the back part.
Cut the excess parts across the corner unit. Repeat the same procedure for modules C and D.
A D A D
A C A
B C B
Notes: 1 Use a concrete adhesive for all modules that have been cut 2 All dimensions illustrated are based on contact points. Verify before building the wall 3 The capping modules are not shown (to facilitate understanding) 4 To construct the base, use 152 mm (6 in.) modules
To find out about permitted wall heights, consult the Wall Characteristics Chart on page 64
Finishing touch
Notes: The capping module allows the realization of a curve with an approximate radius of 2.317 m (7.6 ft). To create curved walls of a different radius, it will be necessary to occasionally cut certain modules.
Curved wall
178 mm (7 in)
203 mm (8 in)
straight completion
Notes: 1 Always start capping from the lowest level 2 Make sure of the final dimensions of the modules before gluing 3 Alternate modules to avoid continuous joints 4 Use Permapro concrete adhesive staircase completion
To find out about permitted wall heights, consult the Wall Characteristics Chart on page 64
Creating a column
The Lafayette wall lets you build 610 mm x 610 mm (24 in. x 24 in.) columns using corner modules. All you have to do is alternate the rows. The maximum height of a column is 1.5 m (5 ft.). For increased stability, cement the modules together with Permapro concrete adhesive.
The column can be covered with a 711 mm x 711 mm (28 in. x 28 in.) Capita capping module.
Row A
Row B
To find out about permitted wall heights, consult the Wall Characteristics Chart on page 64
Creating stairs
Concrete pavers Lafayette wall Hemmingford steps (6 in. x 16 in. x 48 in.) Minimum 1-in. overlap
Compacted granular base 020 mm Geotextile Lafayette wall Drain 100 mm (4 in.) connected Laying bed: 25 mm max under the Undisturbed natural soil pavers 12 mm max under the steps
To find out about permitted wall heights, consult the Wall Characteristics Chart on page 64
Celtik wall
Description Packaging With a maximum height of 42 inches, the Celtik wall is considered the standard in the landscaping market. Celtik is reminiscent of old stone structures typical of the Irish and Scottish countryside. Its rich texture and variety of modules gives you a choice between the uneven look of cut stone and the more linear look of a brick. Benefits
Patented
Celtik wall 90 Unit Area per layer (1 to 6) Area last layer (7) Area per cube Length per layer (1 to 6) Length per layer (7) Length per cube Weight per cube 0.45 m2 0.40 m2 3.12 m2 4.88 lin. m 4.10 lin. m 33.38 lin. m 1,545 kg 4.89 ft2 4.28 ft2 33.62 ft2 16.01 lin. ft 13.45 lin. ft 109.52 lin.ft 3,406 lbs
For each module of 90 mm, one alignment pin is included. Note: 1/4 layer = 1.22 ft2 1/8 layer = 0.61 ft2 Celtik wall 135 Unit Area per layer (1 to 4) Area last layer (5) Area per cube Length per layer (1 to 4) Length per layer (5) Length per cube Weight per cube 0.66 m2 0.57 m2 3.21 m2 4.88 lin. m 4.10 lin. m 23.62 lin. m 1,655 kg 7,11 ft2 6.13 ft2 34.56 ft2 16.01 lin. ft 13.45 lin. ft 77.49 lin. ft 3,649 lbs
it possible to:
build sloped or vertical walls without cutting, chiselling or using a guillotine easily create a radius or curves
90 Units
A 90 mm Unit 90 mm x 225 mm x 175 mm 3 9/16 x 8 7/8 x 6 7/8 B 90 mm Unit 90 mm x 225 mm x 265 mm 3 9/16 x 8 7/8 x 10 7/16
For each module of 135 mm, one alignment pin is included. Note: 1/4 layer = 1.78 ft2 1/8 layer = 0.89 ft2 Celtik wall 225 Unit Area per layer Area per cube Length per layer
C 90 mm Unit 90 mm x 225 mm x 345 mm 3 9/16 x 8 7/8 x 13 9/16 D 90 mm Unit 90 mm x 225 mm x 435 mm 3 9/16 x 8 7/8 x 17 1/8
12.00 ft2 36.00 ft2 15.75 lin.ft 47.25 lin.ft 2,903 lbs
For each module of 225 mm, one alignment pin is included. Note: 1/4 layer = 3.0 ft2 1/8 layer = 1.5 ft2
135 Units
E 135 mm Unit 135 mm x 225 mm x 175 mm 5 5/16 x 8 7/8 x 6 7/8 F 135 mm Unit 135 mm x 225 mm x 265 mm 5 5/16 x 8 7/8 x 10 7/16
225 Units
i 225 mm Unit 225 mm x 225 mm x 263 mm 8 7/8 x 8 7/8 x 10 3/8 j 225 mm Unit 225 mm x 225 mm x 343 mm 8 7/8 x 8 7/8 x 13 1/2
Laying patterns
The Celtik Wall anchor pin system is designed to facilitate the construction of walls with a maximum height of 42 in (1.1 m). The special pin system is designed to stabilize the overall structure and guide the installation of modules. The dual-position system allows for the construction of vertical or 9 sloped walls. Modules are delivered with two different anchor pins: a regular pin with blades (C1) and a second pin without blades (C2), designed for the construction of corners.
Slope wall position Maximum height 42 in. (1.1 m) Vertical wall position Maximum height 26 in. (0.65 m)
Setback per block for a 9 of slope: 90 mm unit: 14 mm (9/16) 135 mm unit: 21 mm (13/16) 225 mm unit: 31 mm (1 1/4)
Note: Pins for the different Celtik modules are inserted from underneath, as shown in the opposite illustration. This is why modules are placed bottom up on the pallet. Basic model Model without blades C1 C2
Laying ideas
Curved steps Curved steps using 90 mm module and bevelled capping module
Straight steps
90 mm (3 9/16 in)
Step 1
Installation of the first row Lay the modules of the same thickness on the compacted foundation. It is important to carefully align the first row of modules horizontally to ensure that the wall will be levelled. At this stage, no pins are used.
175 mm (6 7/8 in) 265 mm (10 7/16 in) 345 mm (13 9/16 in) 435 mm (17 1/8 in)
Step 2
Installation for the following rows Walls of 90 mm, 135 mm or 225 mm modules: Carefully lay the modules of the following rows, remembering however, to insert a pin in each module before installation. First insert pins in modules to be installed. Use appropriate grooves depending on whether the wall is vertical (maximum 26 in.) or 9 sloped (maximum 42 in.). Lay each row by overlapping joints of the last row installed. Supplied radiuses may be used vertically to give a natural and original look to the layout. Two of the radiuses measures two rows high. Use module A (6 7/8 in.) to match two 90 mm rows (see illustration A) and module F (10 7/16 in.) to cover two 135 mm rows (see illustration B). Combination of 90 mm and 135 mm modules. Carefully distribute different sizes of the modules to give a well balanced, natural look to the layout (see illustration C). To integrate vertical elements into the arrangement, split 17 1/8 in. (435 mm) long modules (90 or 135 mm high) in halves. A split half covers the total height of a 90 mm module plus a 135 mm module. (see illustration D)
Illustration a 90 mm module with jumpers (vertical elements) Illustration b 135 mm module with jumpers (vertical elements) 225 mm modules 90 mm modules 135 mm modules
Illustration D 440% 90 mm module and 60% 135 mm module in square feet with jumper
Step 3
Back filling Every two rows, fill the space behind modules only with 3/4 in. (20 mm) clean stone. Repeat steps 2 and 3 up to the desired height. Notes: The dimensions of the Imperial system are approximate.
To find out about permitted wall heights, consult the Wall Characteristics Chart on page 64
Its easy to give your Celtik wall a more natural look by combining three different module sizes that break up the horizontal lines as much as possible.
units
The Celtik wall is made up of blocks, namely modules. The Celtik module is available in three thicknesses: 90 mm (3 9/16 in.), 135 mm (5 5/16 in.) and 225 mm (8 7/8 in.). the 90 mm modules are available in four lengths: 175 mm (6 7/8 in.), 265 mm (10 7/16 in.), 345 mm (13 9/16 in.) and 435 mm (17 1/8 in.) 135 mm (5 5/16 in) modules 175 mm (6 7/8 in.), 265 mm (10 7/16 in.), 345 mm (13 9/16 in.) and 435 mm (17 1/8 in.) 225 mm (8 7/8 in) modules The 225 mm modules are available in three lengths: 263 mm (10 3/8 in.), 343 mm (13 1/2 in.) and 606 mm (23 7/8 in.) 263 mm (10 3/8 in) 343 mm (13 1/2 in) 606 mm (23 7/8 in) 225 mm (8 7/8 in) 225 mm (8 7/8 in)
Different combinations
One basic formula The entire Celtik wall system is based on a simple formula. By choosing different modules, you can obtain various combinations. Each combination is 610 mm (24 in.) long and 225 mm (8 7/8 in.) tall. Throughout this technical guide, we will refer to these combinations with the following names: 90/135 combination, 135/90 combination and 225 combination (see illustration). It is important to have a good understanding of the combination principle before going on to the next step. 225 mm (8 7/8 in)
90 / 135
610 mm (24 in)
135 / 90
610 mm (24 in)
225
606 mm (23 7/8 in)
D E D H
E D
H A G D H A E D G F D F C H G B E C G F C H C B
A G D
The Celtik wall may look complicated, but it is based on a very simple system. When the systems instructions are properly followed, the result will be a unique and natural-looking wall.
F A H A G C F B H B G C E D
F B G C E C F B H
B E
Notes: The dimensions of the Imperial system are approximate. To find out about permitted wall heights, consult the Wall Characteristics Chart on page 64
Notes: The dimensions of the Imperial system are approximate. To find out about permitted wall heights, consult the Wall Characteristics Chart on page 64
Step 1 Simple building procedure for the Celtik wall (225 mm module).
Calculate the length of the wall in multiples of 610 mm (24 in.) and the height of the wall in multiples of 225 mm (8 7/8 in.). Foundation layer: Start the installation by arranging one layer with modules of the same thickness (90 mm or 135 mm) on the compacted foundation.Installing the first layer: Place the combinations of modules in the following manner: a) Place a 225 combination followed by a 90/135 combination and a 135/90 combination. b) Alternate the 90/135 and 135/90 combinations to break up the horizontal lines as much as possible.
610 mm (24 v) Notes: The dimensions of the Imperial system are approximate.
To find out about permitted wall heights, consult the Wall Characteristics Chart on page 64
to create curves in a Celtik wall, the minimum radius is 0.9 m (3 ft). Convex curve: Strike the extremities of the module at the back. Concave curve: Modules will have to be cut. after Before
Flush capping
overhanging capping
Step 5 Adding a cap Option B Adding a cap to a Celtik wall with Celtik capping modules (straight and bevelled)
Use Celtik capping modules to complete your wall. Refer to pages 85 to 87 to order the selected Celtik capping modules. It is important to cement the Celtik caps with a concrete adhesive.
To find out about permitted wall heights, consult the Wall Characteristics Chart on page 64
pillars
Building pillars
To build a pillar minimizing joint alignment and better stability, be sure to follow the laying order for each step and row, as illustrated. Measure the site for the pillar(s). Each pillar mesures of 734 mm x 734 mm (29 in. x 29 in.). Always secure each row with adhesive to ensure stability. For the corners, cut C and D module as illustrated: Trim the C module in the middle Trim the D module along one of the two grooves (left or right) 1) Installing the first row Lay the first four modules as illustrated (A, B, C and D), followed by the next four. D 2) Installing the second, third and fourth rows For each row, proceed as illustrated. Starting from the fifth row, repeat instruction no. 1 and no. 2, followed by the next ones until the desired height is reached (see illustration). 3) Capping Use Celtik straight capping modules. Step 1 (rows 1 and 5) Note: It is recommended that only 90 mm or 135 mm modules be used. Step 2 (rows 2 and 6) B C A D A C A C B D B C B A
D D A C B D B C A C A D B B A C
Capping a pillar
Cap the pillar using Celtik straight capping modules or a Capita capping module
WARNING If a lit pillar is desired, make sure all electrical wiring is completed before the modules are laid. If flowers are to be planted above the pillar, install a geotextile membrane inside the pillar before filling with earth.
To find out about permitted wall heights, consult the Wall Characteristics Chart on page 64
unit
90 mm x 305 mm x 400 mm 3 9/16 x 12 x 15 3/4
Packaging
How to order
Celtik straight capping module Weight per unit Units per length Quantity per cube Length per layer Length per cube Weight per cube 26.70 kg 2.50 units/ lin. m 72 units 3.60 lin. m 28.80 lin. m 1,934 kg 59.00 lbs 0.76 units/lin. ft 72 units 11.80 lin. ft 94.50 lin. ft 4,264 lbs
Celtik straight capping modules are purchased individually. Each module is 400 mm (15 3/4 in.) in length.
a) Calculate
the length in linear feet that you require for capping your
Celtik wall.
b) D ivide
the number of linear feet by 1.333 (the result will give you the
Capping a corner
Prepare a Celtik straight capping module as follows. 1 Cut using a cold chisel or a guillotine, 100 mm (4 in.) from one of the ends of the capping module. 2 Flip the module over and cut off the retaining lip. 3 Hit the newly cut face with a sledge hammer to achieve the same finish as for the other sides. 4 Install this corner cap first before proceeding with the installation of the other capping modules. 5 Always spread a layer of concrete adhesive along the top row of Celtik wall before laying the capping modules. To find out about permitted wall heights, consult the Wall Characteristics Chart on page 64 305 mm (12 in) 305 mm (12 in)
A straight wall visible on both sides. The Celtik bevelled capping module can be used to construct a wall visible on both sides such as bench, small balustrade, etc. Stack the Celtik bevelled capping modules and spread concrete adhesive between each row.
unit
A 90 mm x 316 mm x 225 / 165 mm 3 9/16 x 12 7/16 x 8 7/8 / 6 1/2 B 90 mm x 316 mm x 300 / 240 mm 3 9/16 x 12 7/16 x 11 3/4 / 9 1/2
Curved steps Curved steps using 90 mm module and bevelled capping module See other details on page 78
How to order
Packaging
Celtik bevelled capping modules are purchased per linear foot, per set of three modules (A, B, C).
Celtik bevelled capping module Weight per unit Length per layer (average) Length per cube (average) Units per layer 1 set Weight per cube 0.81 lin. m 1,314 kg variable 2.43 lin. m 19.44 lin. m variable 7.97 lin. ft 64.56 lin. ft 3 sets of 3 units 2.65 lin. ft 2,897 lbs
A) Calculate
the number of linear feet you require for capping your Celtik
Divide the number of linear feet by 2.65 (the result will give you the
Different combinations
Different combinations of capping elements can be used to create uniform bends of varying lengths, making them ideal for creating semi-circular walls.
Straight line
Sinuous curve
Regular curve
Creating corners
Use 375 mm (14 3/4 in.) Celtik bevelled capping modules to finish 90 corners. Use a concrete saw to cut the modules at 45 angles. Always start with the corner modules when capping a wall.
A B
345 mm (13 9/16 in) Notes: The dimensions of the Imperial system are approximate. To find out about permitted wall heights, consult the Wall Characteristics Chart on page 64
Descriptive Data Sheet / specific installation guide / celtik bevelled capping module 87
Cutting
Cutting a module using a cold chisel 1) Strike the module along the cut line. 2) Strike along an imaginary line running all the way around the module. 3) Finish cutting by firmly striking one of the visible faces of the module. 4) Tap the newly cut face with a sledge hammer to achieve the same finish as the other sides. Use a guillotine if several cuts are required. Firmly strike one of the visible faces of the module. strike along an imaginary line running all the way around the module.
316 mm (12 7/16 in) Notes: The dimensions of the Imperial system are approximate. 180 mm (7 in) Capping module 90 mm (3 9/16 in) module 90 mm (3 9/16 in) module
Pavers
88 Descriptive Data Sheet / specific installation guide / Celtik bevelled capping module
To find out about permitted wall heights, consult the Wall Characteristics Chart on page 64
Laying ideas
Straight steps
Packaging
Step Weight per unit Riser Weight per unit Quantity per cube Quantity per cube 19.75 kg 20 sets 1,069 kg 38.50 lbs 20 sets 2,357 lbs 34.65 kg 81.50 lbs
Note : Each set includes 1 step and 1 riser. 4 anchor pins are included per set: 2 X C1 and 2 X C3.
To find out about permitted wall heights, consult the Wall Characteristics Chart on page 64
Creating steps
1. Installing the first row. Lay a 10 cm x 20 cm x 40 cm (4 in x 8 in x 16 in) solid block or universal curb so that it will be flush with the interlocking paving stone. The solid block will support the concrete riser. Insert the anchor pin C1 in this position
2. Installing the second row Lay a Celtik riser 225 mm (8 7/8 in) on top of the 10 cm x 20 cm x 40 cm block. Make sure that the anchor pin C1 is inserted in the right position (see illustration). Fill in the space behind the riser with 20-0 mm (0-3/4 in) crushed stone and compact.
Back of block
3. Fastening the step Lay a 385 mm (15 in) Celtik step module on top of the Celtik riser. Make sure to insert the square anchor pin C3 (see sketch and cross section). 4. Installing additional rows Repeat steps 1, 2 and 3 until desired height is reached. Note: We recommend the use of Permacon Permapro concrete adhesive to secure the Celtik concrete riser and the Celtik step module. Note: Celtik steps and risers give a step height of 180 mm (7 in.). If the height of the wall and the step must be the same, you must ensure that the height of the wall containing the steps is in multiples of 180 mm (7 in.). A 385 mm (15 in.) Celtik step module B 225 mm (8 7/8 in.) Celtik riser C new Starter unit 90 mm x 200 mm x 400 mm (3 9/16 in x 7 7/8 in x 15 3/4 in)
C3 Anchor pin
D 60 mm (2 3/8 in.) paver or 80 mm (3 1/8 in.) paver E L aying bed 25 mm (1 in.) (concrete sand) F 0-20 mm (0-3/4 in.) compacted foundation 300 mm (12 in.) minimum depth G E xisting soil H Geotextile I Anchor pin C3 J Anchor pin C1
D E
A B D E C
180 mm (7 in)
I H J G
To find out about permitted wall heights, consult the Wall Characteristics Chart on page 64
90 Descriptive Data Sheet / specific installation guide / Celtik 15 inch modular step system
Monaco wall
Description Laying pattern Designed specifically for freestanding structures such as fences, where both sides are exposed. Its modularity offers almost unlimited versatility for low cost completion of specific installations such as fireplaces or outdoor kitchen components holding appliances such as a BBQ or refrigerator. Benefits
A
single, fully modular 4 in. x 8 in. x 12 in. version, for multiple uses be installed in a soldier course or as wall cappings
Linear pattern
Can
Unit
packaging
Monaco wall Units per area Area per cube Quantity per cube Length per layer Length per cube Weight per unit Weight per cube 32.30 units/m2 3.70 m2 120 units 6.00 lin. m 36.00 lin. m 14.07 kg 1,688 kg 3.00 units/ft2 40.00 ft2 120 units 19.69 lin. ft 118.11 lin. ft 31.00 lbs 3,720 lbs
To find out about permitted wall heights, consult the Wall Characteristics Chart on page 64
Linear pattern
Unit
Bevelled 100 mm x 225 mm x 305 mm 4 x 8 7/8 x 12
Bevelled unit Units per area Area per cube Quantity per cube Weight per unit Weight per cube straight unit Units per area Area per cube Quantity per cube Weight per unit Weight per cube 21.90 units/m2 2.79 m2 60 units 24.20 kg 1,489 kg 2.00 units/ft2 30.00 ft2 60 units 53.40 lbs 3,276 lbs 32.30 units/m2 3.72 m2 120 units 13.60 kg 1,672 kg 3.00 units/ft2 40.00 ft2 120 units 30.00 lbs 3,685 lbs
To find out about permitted wall heights, consult the Wall Characteristics Chart on page 64
Unislope* I
Units
Unislope* I 200 150 mm x 350 mm x 200 mm 6 x 13 3/4 x 8 Combined foundation Slabs 80 mm x 380 mm x 610 mm 3 1/8 x 15 x 24
Laying pattern
unitalus I 200 Units per area Area per cube Quantity per cube Weight per unit Weight per cube unitalus I 300 Units per area Area per cube Quantity per cube Weight per unit Weight per cube Combined foundation slabs Units per length Quantity per cube Weight per unit Weight per cube 1.64 units/lin. m 28 units 43.20 kg 1,244 kg 0.50 units/lin. ft 28 units 97.70 lbs 2,735 lbs 23.00 units/m2 2.00 m2 45 units 33.00 kg 1,522 kg 2.10 units/ft2 21.40 ft2 45 units 73.00 lbs 3,356 lbs 34.40 units/m2 2.44 m2 84 units 22.60 kg 1,935 kg 3.20 units/ft2 26.25 ft2 84 units 50.00 lbs 4,257 lbs Unislope I 200 Linear pattern
To find out about permitted wall heights, consult the Wall Characteristics Chart on page 64
Keystone* System
Description Laying pattern A classic look wall with straight edges and a split finish reminiscent of guillotine cut stone. To bring together aesthetics for larger walls with a maximum height of 33 feet (1).
(1) For designing Keystone walls, consult our engineering department.
Benefits
Simple
Product certified by the Quebec Transport Department For designing walls with a geogrid reinforcement, consult our engineering department
* This system allows for the construction of the wall to be up to 10 metres high. Consult with our Engineers in order to obtain the design details of your wall, by filling out the form on page 65.
h 0 or 9
h/10
To find out about permitted wall heights, consult the Wall Characteristics Chart on page 64
Bevelled capping module 102 mm x 267 mm x 457 mm 4 x 10 1/2 x 18 All units are sold separately.
Mini-module Units per area Area per cube Quantity per cube Weight per unit Weight per cube compact module Units per area Area per cube Quantity per cube Weight per unit Weight per cube Bevelled capping module Units per area Area per cube Quantity per cube Weight per unit Weight per cube Straight capping module Units per area Area per cube Quantity per cube Weight per unit Weight per cube 2.20 units/lin. m 2.60 m2 56 units 28.60 kg 1,646 kg 0.67 units/lin. ft 28.00 ft2 56 units 63.00 lbs 3,630 lbs 2.20 units/lin. m 2.60 m2 56 units 26.40 kg 1,515 kg 0.67 units/lin. ft 28.00 ft2 56 units 58.00 lbs 3,334 lbs 10.80 units/m2 3.70 m2 40 units 42.00 kg 1,680 kg 1.00 units/ft2 40.00 ft2 40 units 92.00 lbs 3,696 lbs 21.50 units/m2 3.30 m2 72 units 26.00 kg 1,908 kg 2.00 units/ft2 36.00 ft2 72 units 57.00 lbs 4,205 lbs
corner module Units per area Area per cube Quantity per cube Weight per unit Weight per cube compact module Units per area Area per cube Quantity per cube Weight per unit Weight per cube Bevelled capping module Units per area Area per cube Quantity per cube Weight per unit Weight per cube Straight capping module Units per area Area per cube Quantity per cube Weight per unit Weight per cube 2.20 units/lin. m 2.60 m2 56 units 29.30 kg 1,678 kg 0.67 units/lin. ft 28.00 ft2 56 units 64.50 lbs 3,691 lbs 2.20 units/lin. m 2.60 m2 56 units 26.80 kg 1,538 kg 0.67 units/lin. ft 28.00 ft2 56 units 59.00 lbs 3,383 lbs 10.80 units/m2 3.70 m2 40 units 45.00 kg 1,800 kg 1.00 units/ft2 40.00 ft2 40 units 99.00 lbs 3,960 lbs 7.20 units/m2 2.79 m2 20 units 52.00 kg 1,044 kg 0.67 units/ft2 30.00 ft2 20 units 114.00 lbs 2,300 lbs
* Permacon offers technical design services for reinforced retaining walls with geogrids.
Back Pin holes 9 batter Keystone Straight face compact module underneath Keystone Straight face compact module Isometric view Front Pin holes near vertical wall Insert connecting Pin into Pin holes Geogrid installation
To find out about permitted wall heights, consult the Wall Characteristics Chart on page 64
Pisa* System
Description Laying pattern A complete system, designed specifically for building straight walls and steps that can retain soil to a maximum height of 5 feet. The split face appearance of these slender, linear shaped modules is reminiscent of guillotine cut stone.
Linear pattern
Regular Pisa System 200 mm (8 in) Units per area Quantity per cube Weight per unit Weight per cube Regular Pisa System 300 mm (12 in) Units per area Quantity per cube Weight per unit Weight per cube Regular Pisa System 380 mm (15 in) Units per area Quantity per cube Weight per unit Weight per cube Pisa System Corner Units per area Quantity per cube Weight per unit Weight per cube 15.50 units/m2 15 slabs 29.00 kg 1,303 kg 1.43 units/ft2 15 slabs 63.70 lbs 2,865 lbs 21.85 units/m2 30 units 43.40 kg 1,303 kg 2.03 units/ft2 30 units 95.50 lbs 2,865 lbs 17.20 units/m2 30 units 43.40 kg 1,303 kg 1.60 units/ft2 30 units 95.50 lbs 2,865 lbs 17.20 units/m2 45 units 29.00 kg 1,303 kg 1.60 units/ft2 45 units 63.70 lbs 2,865 lbs
Pisa Finish 250 mm (10 in) Units per area Quantity per cube Weight per unit Weight per cube Pisa Finish 375 mm (15 in) Units per area Quantity per cube Weight per unit Weight per cube Pisa Finish Corner 250 mm (10 in) Units per area Quantity per cube Weight per unit Weight per cube 1.97 units/lin. m 15 slabs 29.00 kg 1,303 kg 0.60 units/lin. ft 15 slabs 63.70 lbs 2,865 lbs 1.64 units/lin. m 30 units 43.40 kg 1,303 kg 0.50 units/lin. ft 30 units 95.50 lbs 2,865 lbs 1.64 units/lin. m 45 units 29.00 kg 1,303 kg 0.50 units/lin. ft 45 units 63.70 lbs 2,865 lbs
To find out about permitted wall heights, consult the Wall Characteristics Chart on page 64
B E F G C
D J
To find out about permitted wall heights, consult the Wall Characteristics Chart on page 64
Linear pattern
half unit 135 mm x 280 mm x 105 mm 5 5/16 x 11 x 4 1/4
packaging
Universal* slope block Units per area Weight per unit Quantity per cube Area per cube Weight per cube Universal* slope block half unit Units per area Weight per unit Quantity per cube Area per cube Weight per cube 68.90 units/m2 48 units 0.70 m2 9.00 kg 474 kg 6.40 units/ft2 48 units 7.50 ft2 20.00 lbs 1,045 lbs 34.40 units/m2 18.63 kg 80 units 2.32 m2 1,532 kg 3.20 units/ft2 41.07 lbs 80 units 25.00 ft2 3,377 lbs
B 300 mm (12 in) C D E F 300 mm (12 in) min. To find out about permitted wall heights, consult the Wall Characteristics Chart on page 64 G Variable height
Linear pattern
packaging
Split-Face Universal* slope block Units per area Weight per unit Quantity per cube Area per cube Weight per cube 34.40 units/m2 19.38 kg 80 units 2.32 m2 1,593 kg 3.20 units/ft2 42.72 lb 80 units 25.00 ft2 3,512 lb
B 300 mm (12 in) C D E F To find out about permitted wall heights, consult the Wall Characteristics Chart on page 64 300 mm (12 in) min. G Variable height
in two sizes:
838 x 838 mm (33 x 33 in) for regular columns of Celtik wall and Lafitt Tandem 609 x 609 mm (24 x 24 in) for Monaco columns 711 x 711 mm (28 x 28 in) for Lafayette and Lafitt Tandem columns
packaging
838 x 838 Capita capping module Weight per unit Quantity per cube Weight per cube 711 x 711 Capita capping module Weight per unit Quantity per cube Weight per cube 609 x 609 Capita capping module Weight per unit Quantity per cube Weight per cube 75.00 kg 6 units 481 kg 165.00 lbs 6 units 1,060 lbs 63.50 kg 6 units 413 kg 140.00 lbs 6 units 910 lbs 102.05 kg 6 units 644 kg 225.00 lbs 6 units 1,420 lbs
New
stone look
it allows for the construction of stairs with a single texture, providing perfect integration
Unit
packaging
Hemmingford 70 Capping Module Weight per unit Quantity per layer Quantity per cube Length per cube Weight per cube 28 kg 4 units 36 units 21.78 lin. m 1,018 kg 61.70 lbs 4 units 36 units 71.46 lin. ft 2,244 lbs
New
Creation of a 90 corner
With a saw, cut the C pieces at 45, as in the opposite illustration.
on 5 sides
A 345 mm (13 5/8 in) 400 mm (15 3/4 in) 490 mm (19 1/4 in)
look of natural stone at a more affordable price to de-icing salts the Hemmingford line of finishing accessories and Capita
Resistant
Completes
capping modules
Units
A 50 mm x 345 mm x 200/290 mm 2 x 13 9/16 x 7 7/8 / 11 3/8 B 50 mm x 345 mm x 280/370 mm 2 x 13 9/16 x 11 / 14 9/16
A B
packaging
Unit A, B, C Weight per unit Length per layer Length per cube Units per layer 1 set Weight per cube 0,99 lin. m 1,214 kg 1.98 lin. m 27.72 lin. m Variable 6.52 lin. ft 91.00 lin. ft 2 sets of 3 units 3.25 lin. ft 2,677 lbs
steps Installation
Typical cross section Installation for Celtik steps
A 385 mm (15 in.) Celtik step module B 225 mm (8 7/8 in.) Celtik riser C new Starter unit 90 mm x 200 mm x 400 mm (3 9/16 in. x 7 7/8 in. x 15 3/4 in.) D 60 mm (2 3/8 in.) paver or 80 mm (3 1/8 in.) paver E Laying bed 25 mm (1 in.) (concrete sand) F 0-20 mm (0-3/4 in.) compacted foundation 300 mm (12 in.) minimum depth G Existing soil H Geotextile I Anchor pin C3 J Anchor pin C1 H G D E A B C 180 mm (7 in) 385 mm (15 in) D E
Back of block
C3 Anchor pin
new
Hemmingford 90 step
Description Unit The Hemmingford 90 step is particularly appropriate for walls where a country-style look is desired. It integrates with the Celtik wall. Benefits
The
90 mm x 370 mm x 605 mm 3 9/16 x 14 9/16 x 23 13/16
packaging
look of natural stone finishing elements with more texture on the top side the finish on the project
Hemmingford 90 step Weight per unit Quantity per layer Quantity per cube Weight per cube 44 kg 3 units 24 units 1,066 kg 97 lbs 3 units 24 units 2,350 lbs
Step
Highlights Blends
in a longer module for even more elegance naturally into the Celtik 90 mm wall, used as a riser
Integrates
A B D E C
(3 9/16 in. x 7 7/8 in. x 15 3/4 in.) D Concrete pavers E Laying bed 25 mm (1 in.) F 0-20 mm (0-3/4 in.) compacted foundation G Existing sol H Geotextile I Perforated drain 100 mm (4 in.) connected to services
H G I F
Hemmingford step
Description Unit A step made from a single block 1,219 mm (48 inches) wide, with a pronounced texture and uneven edges, particularly appropriate for projects with a country-style feel. The chiselled look of the stone is visible on all exposed surfaces. Benefits
Colossal
152 mm x 406 mm x 1219 mm 6 x 16 x 48
packaging
Units per area Weight per unit Quantity per cube Weight per cube
to de-icing salts
packaging
Benefits
a
Units per area Weight per unit Quantity per cube Weight per cube
offered in two colours that match the Versailles RocArt slabs non-slip step that is safe for pedestrian
Curbs
installation Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108 Celtik curb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109 Celtik mEga curb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110 anglia curb. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111 Universal curb. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
107
Celtik curb
Description Laying ideas The same appearance as Celtik wall, designed to define the boundary of an installation and create a cut out effect. Can be used to define spaces aesthetically, based on their specific functions. Benefits
Can
trenches
3
Units
packaging
For a concave or convex curve, lay curb modules in the same direction.
Celtik curb Length per layer Length per cube Weight per cube 7.92 lin. m 31.70 lin. m 780 kg 26.00 lin. ft 104.00 lin. ft 1,716 lbs
C3-anchors
Note: In order to facilitate orders by half layer (13 lin. ft) each row must include 2 boxes of anchors. Each box contains 16 C3-anchors & 16 nails.
For a 90 corner, simply align curb modules at this angle
flowerbed erosion
packaging
A B
Celtik Mega curb Length per layer Length per cube Quantity per cube Weight per unit Weight per cube 5.41 lin. m 32.47 lin. m 108 units 16.00 kg 1,767 kg 17,76 lin. ft 106.53 lin. ft 108 units 35.00 lbs 3,896 lbs
AngliaTM curb
Description Laying ideas A stately curb designed to provide a well-defined outline for landscapes. Can also be used for small embankments or flowerbeds. Various modules with a chiseled stone finish and a very natural look. Benefits
Offered
in three modules of different lengths appearance on top and outer visible surfaces
For a straight line curb, use alternating angled curb modules.
Textured-stone Very
versatile among various possible applications ends suitable for creating curved or perfectly straight lines
Bevelled
Units
For a concave or convex curve, lay curb modules in the same direction.
packaging
AngliaTM curb Length per layer Length per cube Weight per cube 6.91 lin. m 20.73 lin. m 1,263 kg 22.67 lin. ft 68.01 lin. ft 2,784 lbs For a 90 corner, simply align curb modules at this angle
Universal* curb
Description A longer curb with simple geometry and clean edges for a definite classic look. The full system includes a 90 corner module and a radius module. Tongue and groove ends ensure great stability.. Benefit
Accessories
packaging
Universal curb with interlocking system Units per length Quantity per cube Weight per unit Weight per cube Universal curb 0.625 m radius Units per length Quantity per cube Weight per unit Weight per cube Universal curb 90 corner Quantity per cube Weight per unit Weight per cube 64 units 26.00 kg 1,707 kg 64 units 58.00 lbs 3,763 lbs 1.00 units/lin. m 20 units 39.00 kg 820 kg 0.31 units/lin. ft 20 units 86.00 lbs 1,808 lbs 1.00 units/lin. m 44 units 39.00 kg 1,760 kg 0.31 units/lin. ft 44 units 86.00 lbs 3,880 lbs
Permapro
generic installation Guide . . . . . . . . . . . . . . . . . . . . 114 polymeric sands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116 Polymeric stone dust and clean stone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118 Sealant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119 Adhesive, edges and nails . . . . . . . . . . . . . . . . . . . . . 120 Permapro efflorescence cleaner. . . . . . . . . . . . . . . 121 Permapro oil and grease cleaner. . . . . . . . . . . . . . . 121 Permapro rust cleaner . . . . . . . . . . . . . . . . . . . . . . . . 121 Permapro ShampOO new . . . . . . . . . . . . . . . . . . . . . . 121
113
01
02
03
04
05
06
hose with fine drizzle fountain with rigid hairs with flexible hairs
Leaf
Pulverizer
07
Correct / OK
PAV PAVERS
Sable polymrique SP SP polymeric sand
PAV PAVERS
Method for applying Permapro SP, XP and RP polymeric sand for pavers or slabs on a granular surface
Figure A
Correct / OK
PAV PAVERS
Sable polymrique SP SP polymeric sand
Incorrect / Not OK
PAV PAVERS
Sable polymrique SP SP polymeric sand Autre produit Other product
PAV PAVERS
PAV PAVERS
Figure A
Figure B
Method for applying Permapro RP polymeric sand for PAV PAV pavers or slabs on a concrete surface PAVERS PAVERS
Sable polymrique SP SP polymeric sand Autre produit Other product
Incorrect / Not OK
Sable ou poussire de pierre Sand or stone dus t
PAVS / PAVERS
Sable RP / RP Sand
PAVS / PAVERS
PAVS / PAVERS
Sable RP / RP Sand
PAVS / PAVERS
PAVS / PAVERS
Sable RP / RP Sand
PAVS / PAVERS
PAVS / PAVERS
Sable RP / RP Sand
PAVS / PAVERS
Sable de lit de pose Maximum 2,5 cm (1 po) / Bedding Sand Maximum 2.5 cm (1 Pierre concasse Minimum 12,5 cm (5 po) / Crushed Stone Minimum 12.5 cm (5 in.)
Sable de lit de pose 2,5 cm (1 po) / Bedding Sand 2.5 cm (1 in.) Pierre concasse Minimum 5,1 cm (2 po) / Crushed Stone Minimum 5.1 cm (2 in.) Dalle de bton Minimum 10,2 cm (4 po) / Concrete Slab Minimum 10.2 cm (4 in.)
Mortier ou adhsif / Mortar or Adhesive Dalle de bton Minimum 10,2 cm (4 po) / Concrete Slab Minimum 10.2 cm (4 in.)
Sable de lit de pose 2,5 cm (1 po) / Bedding Sand 2.5 cm (1 in.) Dalle de bton Minimum 10,2 cm (4 po) / Concrete Slab Minimum 10.2 cm (4 in.)
Figure B
Dans lillustration 3, on colle les pavs la dalle de bton laide de mortier ou dun adhsif permanent. For diagram 3, the pavers adhere to the concrete slab using either a thin set mortar or a permanent bond adhesive.
The Permapro polymeric sands are joint fillers for concrete pavers and slabs made of calibrated sand and polymeric binder materials. Once the sand has been applied, it is sprayed lightly with water. It then becomes very hard and literally locks the concrete pavers together, whether the surface is horizontal or not. The principal use of the Permapro polymeric sands is to make the paver or slab joints much more resistant than traditional sand joints. Permapro offers polymeric sands, either grey, beige or ivory in 30-kg bags. All Permapro polymeric sands have the following advantages:
Help Do
be used for pavers with or without false joints be stored outside on a pallet (original packaging intact) in plastic bags to withstand rain and humidity
Note: The use of Permapro polymeric sands is not recommended for clay pavers such as the Greenwich paver.
Applications
There are three different types of Permapro polymeric sands: SP, XP and RP. Generally speaking, Permapro polymeric sands can be used on areas such as pool decks, driveways, patios, lanes and sidewalks and for locations with gentle slopes (see the generic installation guide: Installation on a granular foundation).
The following table will help you choose the appropriate sand based on the demands of your project.
type of project SP Slight slope Steep slope 1 in. maximum joint X X X X X X X X X X 1.5 in. maximum joint Humid areas Pavers with false joints Installation on concrete foundation* Installation on granular foundation Light commercial application X Type of sand RP X XP X X X X X X
When you want to cover an existing concrete surface (such as a sidewalk or patio) with concrete pavers or slabs, RP sand must be used (see the generic installation guide: Applying RP sand to a concrete slab).
For light commercial applications, cases where the surface to be paved has a steep slope, or cases in which the joints between pavers are between 25 and 38 mm (1 to 1.5 in.), XP polymeric sand should be considered.
Product Mondrian 80 pavers Amalfi pavers Bergerac Plus pavers Bergerac Domino pavers Canvas pavers Mega-Arbel pavers Mega-Bergerac Plus pavers Mega-Trafalgar pavers Paleo Plus pavers Paleo Modular pavers Quadral pavers Standard pavers Trafalgar pavers Vendome pavers Old Forge pavers Mondrian Slabs Quadral Slabs Lexa Slabs
Surface per 30 kg (66.6 lbs) Polymeric sand bag SP, RP and XP 70 ft2 (6.63 m2) 70 ft2 (6.63 m2) 50 ft2 (4.64 m2) 57 ft2 (5.30 m2) 34 ft2 (3.17 m2) 25 ft2 (2.32 m2) 55 ft2 (5.11 m2) 40 ft2 (3.71 m2) 85 ft2 (7.89 m2) 85 ft2 (7.89 m2) 65 ft2 (6.00 m2) 105 ft2 (9.75 m2) 50 ft2 (4.64 m2) 28 ft2 (2.60 m2) 95 ft2 (8.82 m2) 225 ft2 (20.90 m2) 120 ft2 (10.20 m2) 323 ft2 (30.00 m2)
WARRANTY : Permapro Polymeric sand and Polymeric stone dust must be installed in accordance to our method of application. The manufacturers liability is limited only to the replacement of the Permapro polymeric sand and Polymeric stone dust. Proof of purchase will be required for any claim.
to install sweep stone dust in joints (no trowelling) stone finish on joint surface (unlike white cement joint)
Natural Not
Permapro clean stone is mainly used for the joint of permeable pavers such as Subterra. It can also be useful as the laying bed, beneath permeable pavers.
Conforms Ideal
choice for permeable pavers mixture of clean stone aggregates ensuring an adequate drainage work stability
Precise
Increased
(1)
Surface per 30 kg (66.6 lbs) bag product Hemmingford Slabs Mega-Hemmingford #3 et #5 Slabs Subterra pavers Stone dust 25 ft2 (2,32 m2) 25 ft2 (2,32 m2) Clean stone 28 ft2 (2,60 m2)
118 Descriptive Data Sheet / Permapro polymeric stone dust and clean stone
Permapro sealants
Permapro sealants with wet, satin or natural finish
Permapro sealants have been specially formulated to provide pavers three different looks: wet (wet and shiny look), satin (wet and dull look) and natural (maintains the original look of the pavers). Furthermore, they provide additional protection to pavers likely to be stained by grease, oil or even dead leaves. Permapro wet- and satin-finish sealants are acrylic polymer-based products that cover the concrete of the pavers to form a protective coat. The natural-finish sealant is a fluorochemical polymer-based product and penetrates the concrete pores without leaving a film on the pavers. All of the sealants are available in two sizes: 3.78-litre or 18.9-litre containers. Benefits
Reduce
penetration of dirt, oil and grease ultraviolet rays and therefore last longer
Withstand Give
the pavers a different look and accentuate their colours (glossy and satin finish)
Note: P avers must be clean before using a sealant. Prior clean-up with Permapro cleaning products may be required. We recommend that you use a sealant within a year of installing new pavers.
be used on dry or damp surfaces be used when the temperature is above the freezing point (0C 32F)
Must Box
10.6 29
Permapro paving edge is an excellent choice to brace and support concrete pavers and slabs. Permapro paving edge is designed to adapt to straight or curved installations. It is especially easy to use and quick to install, thus saving time and money.
E xtra
versatile system. Choice of rigid or flexible paving edges edge has been designed to avoid cutting in curved paver installations feature provides a rigid connection allowing continuous support
Flexible
Box
Permapro 1 inch plastic curb is the ideal choice to reinforce and support thinner pavers and slabs. For example: Mondrian 80 slabs and the Rockcliffe slabs. They create straight lines or curves without cutting.
Semi-rigid Flexible Curbs 24
of 8 linear feet
Quality
of 190 nails
boxes/pallet
Permapro efflorescence cleaners, oil and grease, rust and permapro shampoo
Permapro efflorescence cleaner This Permapro cleaner eliminates the spots caused by efflorescence caught in pavers and slabs pores. It gives the pavers and slabs a clean and vibrating appearance. This product is recommended to ensure a thorough cleaning before applying any sealant.
Dislodges Does
not contain hydrochloric acid in a 4 litre container for the odd job or a 20 litre container for big surfaces
Available
This Permapro cleaner is effective to remove oil and grease on the surface of concrete pavers.
Dissolves, dislodges and removes oil and grease to use in 1 litre format
Easy
Available
This Permapro cleaner is effective to remove rust on the surface of concrete pavers.
Removes Easy
Available
Permapro shampoo eliminates the dirt encrusted on most landscaping project materials, such as concrete pavers, slabs, and walls. It gives products a clean, vibrant appearance. This cleaning product is ideal for use before applying any sealant, as it will allow the sealant to penetrate more deeply into the pores of the concrete.
Dislodges Restores Does
not contain hydrochloric acid off with water in two sizes: 3.78 L (1 US gal.) or 18.9 L (5 US gal.)
Washes
Available
Descriptive Data Sheet / Permapro efflorescence cleaners, oil and grease, rust and permapro shampoo 121
Pavers Amalfi Pavers Bergerac Domino Pavers Bergerac Plus Pavers Canvas Pavers Greenwich Pavers Heritage Pavers Mega-Arbel Pavers Mega-Bergerac Plus Pavers Mega-Trafalgar Pavers Mondrian Pavers Paleo Modular Pavers Paleo Plus Pavers Subeterra Pavers Trafalgar Pavers Vendome Pavers
Seamless textures
Hatching patterns
Slabs Lattice Stone Mondrian Slabs Lexa Slabs Portage stepping stone Quadral Slabs Versailles RocArt Slabs
Seamless textures
N/A
Hatching patterns
walls Celtik wall Lafayette wall Lafitt Tandem wall Monaco wall Pisa system
Seamless textures
Hatching patterns
N/A N/A N/A N/A N/A
1-888-permacon
permacon.ca
Permacon Bolton
3 Betomat Court Bolton (Ontario) L7E 2V9 Telephone: FAx: 905 857-6773 905 857-4774
Permacon MontrEal
8140, Bombardier street Anjou (QuEbec) H1J 1A4 Telephone: FAx: 514 351-2120 514 351-7454
Permacon London
1201 Brydges Street London (Ontario) N5W 2B5 Telephone: FAx: 519 453-9501 519 453-8849
Permacon QuEbec
8845, Pierre-Bertrand blvd QuEbec (QuEbec) G2K 1W2 Telephone: FAx: 418 622-3333 418 622-9603
Permacon Milton
8375 5th Side Road Milton (Ontario) L9T 2X7 Telephone: FAx: 905 875-4215 905 875-1350
Permacon Sherbrooke
1080, Panneton street Sherbrooke (QuEbec) J1K 2B4 Telephone: FAx: 819 564-1414 819 564-1340
Permacon Trois-Rivires
1100, de la Commune blvd Trois-Rivires (QuEbec) G9A 2W6 Telephone: FAx: 819 378-2721 819 378-6125