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Inspection and Test Plan for Valve

No. 1 Inspection and Test Plan


Pre InspectionMeeting

Reference Document
Spec.

Acceptance Criteria
Spec. Before Manufacturing

Verifying Document
MOM

Activity By Man uf. H TPI H Clie nt H

Remark

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10

DWG, Design, Calculation Document WPS&PQR Welder Qualification Certificates NDT procedures NDE Personnel Certificates PWHT Procedure (if needed) Shell Test Procedure Backseat Test Procedure Low Pressure closure Test Procedure High Pressure closure Test Procedure

API 594, 599, 600, 602, 603, 6D, 608, 609 and ASME B16.34 ASME IX ASME IX ASME V ASME API 594, 599, 600, 602, 603, 6D, 608, 609 and ASME B16.34 API 598 API 598 API 598

API 594, 599, 600, 602, 603, 6D, 608, 609 and ASME B16.34 ASME IX ASME IX ASME V ASME API 594, 599, 600, 602, 603, 6D, 608, 609 and ASME B16.34 API 598 API 598 API 598

DWG, Calculation book Welding Book Certificates Procedures Certificates

H H H H H H H H H H

R R R R R R R R R R

A A

Procedure

A A A A A

Procedure Procedure Procedure

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API 598

API 598

Procedure

12

Painting Procedure

SSPC

SSPC Materials

Procedure

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Raw Material Certificates Material Identification

ASME II/ASTM ASME II/ASTM

ASME II/ASTM ASMEII/ASTM During Fabrication

Original Material Certificates Report

H H

R W

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Body, Cap and Bonnet Visual Inspection after Casting Body, Cap and Bonnet Dimensional, ,Mechanical and Chemical Composition Inspection Trim Material Visual Inspection (Stem, Ball, Disk, Seat and etc.) Trim Material Dimensional, Mechanical and Chemical Composition Inspection (Stem, Ball, Disk, Seat and etc.)

MSSSP55

MSSSP55

Report

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DWG/ ASME II/ASTM

DWG/ ASME II/ASTM

Report

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MSSSP 55/ConstructionCode

MSSSP 55/ConstructionCod e

Report

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DWG/ ASME II/ASTM

DWG/ ASME II/ASTM

Report

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Casting Defect Repair by Welding

WPS/ Construction Code

WPS/Construction Code

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PWHT Review Confirmation on NDE Test Results for all Components Valve Assembly Inspection Valve Welding Inspection (If any) Bolt, Nut, Gasket, Gland and other Bought Components Inspection Valve Body Shell Test Valve Backseat Test Low Pressure closure Test High Pressure closure Test Valve Functional Test

Procedure Procedure DWG WPS

Procedure Procedure DWG WPS

Report Report Report Report

H H H H

R W W W

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DWG/ ASME II/ASTM

DWG/ ASME II/ASTM

Report

SW

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API 598 API 598 API 598 API 598 API 598/ Construction Codes

API 598 API 598 API 598 API 598 API 598/ Construction Codes Final Inspection

Report Report Report Report Report

H H H H H

H H H H H

30

Final Visual & Dimensional Check

DWG/Spec.

DWG

Report

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Surface Preparation and Painting Check of Name Plate Check of Final Book

Procedure DWG Spec.

Procedure DWG Spec. Documentation

Report Report DWG/ P.O

H H H

W H R

34 35 36

Inspection Reports NCR Review Final Data Report

Spec./DWG Spec./DWG Spec./DWG

Spec./DWG Spec./DWG Spec./DWG Pre ShipmentInspection

Report Report Report

H H H

R R R

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Preservation and Packing Marking Loading Inspection Shipping Document Control

Spec. Spec. Spec. Procedure

Spec. Spec. Spec. Spec.

Report Report Report Packing List

H H H H

H H H H

Abbreviations: H: Hold Point = Hold on the production till TPI Inspector performs inspection and supervise the required test W: Witness Point = Manufacture shall notify client and TPI Inspector but there is no hold on the production; Client can waive this inspection based on his discretion and informs TPI Inspector accordingly. R: Document Review = Review means Review document, which includes of material test certificates, WPS, PQR, NDT Procedures and etc. A:Approval SW: Spot Witness = for items with spot witness manufacture shall notify TPI inspector as fulfilling the monitoring; For example one random visit for whole UT tests or one or two visits for whole surface preparation works for painting.