Академический Документы
Профессиональный Документы
Культура Документы
2 x 60 MW NAFRA HE Project
Technical Description
Spherical Valve as MIV
Revision -
143525303.doc
Page 1 of 12
Nafra Hydro Electric Project (2 x 60 MW) Techno-Commercial Bid Document ICB No. - SEW/NAFRA/E &M- Package - 2/09/2010
2 x 60 MW NAFRA HE Project
Technical Description
Spherical Valve as MIV
Revision -
Table of contents
1 Introduction.......................................................................................................................................... 3 2 Design Data.......................................................................................................................................... 4 2.1 Main Dimensions................................................................................................................................. 4 2.2 Operation Conditions........................................................................................................................... 4 2.3 Allowable stresses............................................................................................................................... 5 3 Design Features................................................................................................................................... 7 3.1 Valve Body (Housing).......................................................................................................................... 7 3.2 Rotor with Trunnions........................................................................................................................... 8 3.3 Valve Seals......................................................................................................................................... 9 3.3.1 Service Seal..................................................................................................................................... 9 3.3.2 Maintenance Seal............................................................................................................................. 9 3.4 Bearings............................................................................................................................................ 10 3.5 Valve Servomotor.............................................................................................................................. 10 3.6 By-Pass............................................................................................................................................. 10 3.7 Control and Monitoring...................................................................................................................... 10 3.8 Downstream Pipe with Dismantling Joint .......................................................................................... 11 3.9 Upstream Pipe................................................................................................................................... 11 3.10 Accessories..................................................................................................................................... 11 4 Shop Assembly and Tests................................................................................................................. 11 5 Field Tests........................................................................................................................................... 12 6 Operation and Maintenance.............................................................................................................. 12
143525303.doc
Page 2 of 12
Nafra Hydro Electric Project (2 x 60 MW) Techno-Commercial Bid Document ICB No. - SEW/NAFRA/E &M- Package - 2/09/2010
2 x 60 MW NAFRA HE Project
Technical Description
Spherical Valve as MIV
Revision -
1 Introduction
The Main Inlet Valve (spherical valve) will be installed upstream of the turbine inlet pipe in the power house. The valve body will be bolted to the upstream pipe which will be welded at lower end of the penstock. Downstream side will be connected to the turbine inlet pipe by a dismantling joint. The valve body will be settled over embedded base plates and can slide freely in axial direction to compensate pipe deflections due to the axial force when valve is closed. The spherical valve is a protection element of the Hydropower Plant and acts as an emergency closing device in case guide apparatus fails to close the guide vanes and also in case of any damage to the inlet pipe, Spiral case or any other element downstream of the valve. The valve serves also as an isolating element, to drain the spiral case for inspection and maintenance of turbine component(s) without the necessity of emptying the penstock. Typical views / arrangements are provided in this document. However, exact details / arrangements will be provided specific to the project during detailed engineering.
1 2 3 4 5
143525303.doc
Page 3 of 12
Nafra Hydro Electric Project (2 x 60 MW) Techno-Commercial Bid Document ICB No. - SEW/NAFRA/E &M- Package - 2/09/2010
2 x 60 MW NAFRA HE Project
Technical Description
Spherical Valve as MIV
Revision -
2 Design Data
2.1 Main Dimensions
Nominal diameter Design pressure Test Pressure Oil pressure rating Maximum Discharge DN PN Ptest p Qmax 2200 250.3 375.5 80 to 120 40 mm mwc mwc bar m3/s
143525303.doc
Page 4 of 12
Nafra Hydro Electric Project (2 x 60 MW) Techno-Commercial Bid Document ICB No. - SEW/NAFRA/E &M- Package - 2/09/2010
2 x 60 MW NAFRA HE Project
Technical Description
Spherical Valve as MIV
Normal closing: Normal opening: Emergency Closing: By counter weights
Revision -
By servomotor(s) oil pressure under no-flow & balanced condition (closed wicket gates). By counterweights under full flow condition. Also closing under 200% of max discharge(As an extreme load case)
and must not exceed the allowable stresses shown in the diagram below.
V allow = K Yield
143525303.doc
Page 5 of 12
Nafra Hydro Electric Project (2 x 60 MW) Techno-Commercial Bid Document ICB No. - SEW/NAFRA/E &M- Package - 2/09/2010
2 x 60 MW NAFRA HE Project
Technical Description
Spherical Valve as MIV
Revision -
b) Definition of load cases Spherical Valve Components Normal Operation Operating Loading Cases
Max. static Head + Water Hammer
Valve Body
Pressure Test
Effective Pressure during closing at Max. static Head at normal Flow Penstock Pressure with Valve closed and other Units facing Full Load Rejection Closing under full Flow
Closing under rupture of Pipe (200% of max discharge) Pressure Test with Rotor closed (if no downstream Test Head foreseen) Pressure Test Closing under Rupture of Pipe (200% of max
143525303.doc
Page 6 of 12
Nafra Hydro Electric Project (2 x 60 MW) Techno-Commercial Bid Document ICB No. - SEW/NAFRA/E &M- Package - 2/09/2010
2 x 60 MW NAFRA HE Project
Technical Description
Spherical Valve as MIV
3 Design Features
3.1 Valve Body (Housing)
The valve body will be in two parts and will be a integrally cast or cast welded or welded design. The connection between the upstream and downstream parts of the valve body shall be made with bolts of high strength steel utilizing rubber O-rings as sealing elements. The body will have a tap on the highest point for aeration and an adequate flange connection at the bottom for draining the valve for maintenance. The body will have integral feets to support it on embedded base plate. To allow axial movements of the housing, the feet will be equipped with an arrangement suitable for the intended service.
143525303.doc
Page 7 of 12
Nafra Hydro Electric Project (2 x 60 MW) Techno-Commercial Bid Document ICB No. - SEW/NAFRA/E &M- Package - 2/09/2010
2 x 60 MW NAFRA HE Project
Technical Description
Spherical Valve as MIV
Revision -
143525303.doc
Page 8 of 12
Nafra Hydro Electric Project (2 x 60 MW) Techno-Commercial Bid Document ICB No. - SEW/NAFRA/E &M- Package - 2/09/2010
2 x 60 MW NAFRA HE Project
Technical Description
Spherical Valve as MIV
Revision -
3.3.1
Service Seal
The service seal is arranged at the downstream end of the spherical valve. In the open position of the rotor and during the closing motion the seal remains retracted by pressurized water taken from the penstock through seal water control system. It will be ensured by governing system that seal gets applied only when rotor is in closed position.
3.3.2
Maintenance Seal
The maintenance seal is arranged at the upstream end of the spherical valve. It permits maintenance work on the service seal at the downstream end of the valve. It will be applied by
143525303.doc
Page 9 of 12
Nafra Hydro Electric Project (2 x 60 MW) Techno-Commercial Bid Document ICB No. - SEW/NAFRA/E &M- Package - 2/09/2010
2 x 60 MW NAFRA HE Project
Technical Description
Spherical Valve as MIV
Revision -
a manually operated hydraulic valve utilizing pressurized water from the penstock. It will be ensured by governing system that seal gets applied only when rotor is in closed position.
3.4 Bearings
The proposed bearings are maintenance free, with stainless steel mating surfaces on the trunnions and bronze carrying bushings that can be exchanged with a minimum of disassembly effort. The radial bearings and trunnion seals will be fitted inside carrier bushings. The trunnion seals are arranged to prevent water from entering the bearing.
3.6 By-Pass
A by-pass pipe will be included from the upstream connecting pipe to the downstream pipe extension of the valve. The bypass line shall also have one full flow guard valve for the bypass valve. The bypass valve shall be slide valve with valve seat. It shall be operated hydraulically (by servomotor) and be equipped with proximity switches indicating the open and closed positions of the bypass.
143525303.doc
Page 10 of 12
Nafra Hydro Electric Project (2 x 60 MW) Techno-Commercial Bid Document ICB No. - SEW/NAFRA/E &M- Package - 2/09/2010
2 x 60 MW NAFRA HE Project
Technical Description
Spherical Valve as MIV
Revision -
3.10 Accessories
The following accessories will be supplied: Pipe for drainage, including shut-off valve. Air Release valve to release/ supply air. Access platforms complete with stairs and guard-rails for access to operate/maintain arrangements on the top of the valve, e.g. bypass arrangement, etc.
143525303.doc
Page 11 of 12
Nafra Hydro Electric Project (2 x 60 MW) Techno-Commercial Bid Document ICB No. - SEW/NAFRA/E &M- Package - 2/09/2010
2 x 60 MW NAFRA HE Project
Technical Description
Spherical Valve as MIV
Revision -
5 Field Tests
Valve seals leakage test. Operational tests to check sequence of operation of by-pass valve, valve seals, etc as per approved logic diagram. Closing under full flow condition. Opening under pressure balanced condition. Determination of valve opening / closing time.
143525303.doc
Page 12 of 12