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---------------------- =
Process Quality Factor (Cpk) 1327
HMI Reference Manual Polaris v2009.3 SPC (Optional)
Refer to Section 13.8.13 for details.
In the example in Figure 13-9, the process spread is 50 psi. The process can deviate 100 psi
up or down before the specification limits are exceeded.
In the example in Figure 13-10, the process spread is 50 psi. The process is at the
specification limits, and any further downward shift in the process average will cause the
process to be outside limits.
In the example in Figure 13-11, the process spread is 50 psi. The process is partially outside
the specification limits.
Figure 13-9 Process Capability Index, Cpk = 3
Figure 13-10 Process Capability Index, Cpk = 1
Cpk
X LSL
3
--------------------- =
Cpk
1800 1650
50
------------------------------ 3 = =
S
0
1
-
1
0
0
1
5
3
.
e
p
s
Cpk = 3
+3
-3
1800
1500
1700
1650
1600
Cpk
1550 1500
50
------------------------------ 1 = =
S
0
1
-
1
0
0
1
5
4
.
e
p
s
Cpk = 1
+3
-3
1800
1500
1600
1550
Cpk
1525 1500
50
------------------------------ 0.5 = =
Polaris v2009.3
1328 Process Quality Factor (Cpk)
In the example in Figure 13-12, the process is completely outside the specification limits. The
Cpk is 0.
In the example in Figure 13-13, the process spread is 75 psi. The process can deviate 75 psi
up or down before the specification limits are exceeded.
Figure 13-11 Process Capability Index, Cpk = 0.5
Figure 13-12 Process Capability Index, Cpk = 0
S
0
1
-
1
0
0
1
5
5
.
e
p
s
Cpk = 0.5
+3
-3
1800
1475
1525
1500
1575
S
0
1
-
1
0
0
1
5
6
.
e
p
s
Cpk = 0
+3
-3
1800
1350
1400
1500
1450
Cpk
1800 1650
75
------------------------------ 2 = =
Control Charts 1329
HMI Reference Manual Polaris v2009.3 SPC (Optional)
In the example in Figure 13-14, the process spread is 20 psi. The process can deviate 80 psi
down and 180 psi upward before the specification limits are exceeded.
13.8.9 Control Charts
Control charts display the average and range of process variable samples. The sample
average consists of the sum of the readings in the sample divided by the number of readings.
The sample range is the difference between the lowest and highest reading.
13.8.10 Xbar Charts
The purpose of Xbar charts is to determine if the process is in a "state of statistical control".
The process is in "control" if all samples behave in a "random" manner, and therefore the
variation in the process is most likely due to inherent process limitations (common causes).
Figure 13-13 Process Capability Index, Cpk = 2
Figure 13-14 Process Capability Index, Cpk = 5
S
0
1
-
1
0
0
1
5
7
.
e
p
s
Cpk = 2
+3
-3
1800
1500
1650
1575
1725
Cpk
1600 1500
20
------------------------------ 5 = =
S
0
1
-
1
0
0
1
5
8
.
e
p
s
Cpk = 5
+3
-3
1800
1500
1600
1580
1620
Polaris v2009.3
1330 Xbar Charts
The SPC program looks for patterns in the Xbar charts that indicate that the variability in the
process is not random, and may be due to problems that can be rectified.
The Upper Control Limit (UCL) and Lower Control Limit (LCL) define the spread of the sample
averages. Refer to Figure 13-15. If the variation in the process is random, in almost all cases
(99.7%) the averages should fall within the control limits.
The SPC program looks for the following patterns:
Limits one sample average outside the control limits
Run nine or more consecutive averages above or below the Xbar average
Trend six or more consecutive averages trending upward or downward
Alternating data fourteen or more consecutive alternating Xbar points
Figure 13-16 shows an example of an Xbar chart with one sample average outside the
control limits.
Figure 13-17 shows an example of an Xbar chart with nine or more consecutive sample
averages above or below the Xbar average.
Figure 13-15 Xbar Chart
Figure 13-16 Xbar Chart - Limits
Figure 13-17 Xbar Chart Run
S
0
1
-
1
0
0
1
5
9
.
e
p
s
Xbar Chart
UCL
LCL
Average
S
0
1
-
1
0
0
1
6
0
.
e
p
s
Xbar Chart - Limits
UCL
LCL
Average
S
0
1
-
1
0
0
1
6
1
.
e
p
s
Xbar Chart - Run
UCL
LCL
Average
R/s Charts 1331
HMI Reference Manual Polaris v2009.3 SPC (Optional)
Figure 13-18 shows an example of an Xbar chart with six or more consecutive sample
averages trending upwards or downwards.
Figure 13-19 shows an example of an Xbar chart with 14 or more consecutive
alternating sample averages.
13.8.11 R/s Charts
The purpose of the Range (R) or Standard Deviation (s) chart is to display the process
variability by plotting the sample ranges. If the sample size is 10 or less, the program
calculates the range "R" as the measure of sample variability. For sample sizes greater than
10, the range calculation does not accurately represent the sample variability. In such cases,
the program calculates the standard deviation "s" as a measure of sample variability.
Figure 13-20 shows an example of an R/s chart.
Figure 13-18 Xbar Chart - Trend
Figure 13-19 Xbar Chart - Alternating Data
S
0
1
-
1
0
0
1
6
2
.
e
p
s
Xbar Chart Trend
UCL
LCL
Average
S
0
1
-
1
0
0
1
6
3
.
e
p
s
Xbar Chart Alternating Data
UCL
LCL
Average
Figure 13-20 R/s Chart
S
0
1
-
1
0
0
1
6
4
.
e
p
s
R/s Chart
UCL
LCL
Average
Polaris v2009.3
1332 SPC Alarms
The range of a sample is defined as the difference between the lowest and highest readings.
For example, the range for a sample of 5 readings 1550, 1599, 1571, 1583 and 1499 is 100.
Sample range, R = largest observation - smallest observation.
The standard deviation of a sample is defined as the square root of the sum of squares of the
difference between readings and the sample average, divided by the number of readings
less 1.
If the difference between the low and high sample values varies significantly, the process
variability is changing and may be a problem. The R/s chart samples should not cross the
upper control limit (UCL) on the range chart.
Figure 13-21 shows how changes in the homogeneity of incoming material may show up as
changes in process variability on the R/s chart.
NOTE: The R chart shows the "spread" of the process, and is not affected by changes in the
process average. For example, if the process average of a process that is in control
changes from 1500 psi to 1600 psi, the change will be indicated in the Trend and Xbar
charts, but not in the R chart. However, if the process average remains the same, but
the "spread" changes, the Trend and R chart will reflect the change, but not the Xbar
chart.
The control charts display about 25 sample averages. The program calculates the chart limits,
and checks for patterns whenever a new sample becomes available. The charts provide a
window of 25 samples into the process, and reflect the current state of the process. In
contrast, the specification limits provide a fixed frame of reference against which the current
process "window" may be compared.
13.8.12 SPC Alarms
The SPC program generates up to four machine alarms. The operator can define which
variables should be monitored for alarm conditions, and what the SPC program should do if
there is an alarm.
The operator configures alarms on the SETUP screen. For each of the monitored variables, the
operator can configure the SPC program to turn on the SPC warning light, and/or stop the
Figure 13-21 R/s Chart - Process Variability
s X
i
X ( )
2
n 1 ( )
=
S
0
1
-
1
0
0
1
6
5
.
e
p
s
R/s Chart - Process Variability
UCL
LCL
Average
SPC Alarms 1333
HMI Reference Manual Polaris v2009.3 SPC (Optional)
machine, and/or turn on an auxiliary output when the specification limits are exceeded. The
SUMMARY screen summarizes the alarm settings for the SPC variables.
When an alarm occurs, an alarm message is displayed on the ALARMS screen, and a more
specific message is logged to the Event Log. When the alarm is cleared, an alarm off message
is also added to the Event Log.
Table 13-14 lists the different SPC alarm types.
Table 13-14 SPC Alarm Types
Alarm Condition SPC Alarm Message
SPC variable(s) outside
specification limits
"Variable Name" - Point below Specification Limits
"Variable Name" - Point above Specification Limits
SPC variable(s) have Cpk
below threshold
"Variable Name" - Cpk below Threshold
SPC variable(s) out of
statistical control
"Variable Name" - Outside Xbar Control Limits
"Variable Name" - Run
"Variable Name" - Trend
"Variable Name" - Alternating Data
SPC cycle interruption "The machine has been stopped because of a SPC specification limit
or Cpk threshold alarm".
Polaris v2009.3
1334 SPC Formulas
13.8.13 SPC Formulas
The following is a list of formulas used by the SPC program:
1. Sample Average, Xbar
where X
i
is the process variable reading, n is the number of readings in the sample.
2. Xbar chart average,
where k is the number of samples in the Xbar or R/s chart
3. Xbar chart control limits see range chart
where A
2
is a control chart factor see Table 13-15, is range chart average
4. Xbar control limits see standard deviation chart
where A
3
is a control chart factor see Table 13-15
5. Range chart (for sample size 10)
Sample range, R = largest observation minus smallest observation
Range chart average,
where k is the number of samples in the Xbar or R/s chart
6. Range chart control limits
UCL
range
= D
4
( )
LCL
range
= D
3
( )
where D
3
, D
4
are control chart factors see Table 13-15
X
X
i
n
------------- =
X
X
X
k
----------- =
UCL
x bar
X A + =
2
R ( )
LCL
x bar
X A =
2
R ( )
R
UCL
x bar
X A + =
3
s ( )
LCL
x bar
X A =
3
s ( )
R
R
R
k
----------- =
R
R
SPC Formulas 1335
HMI Reference Manual Polaris v2009.3 SPC (Optional)
7. Sigma (population estimate),
where d
2
is a control chart factor see Table 13-15
8. Standard deviation (s) chart (for sample size >10)
where X
i
is process variable reading, is sample average, and n is number of readings
in the sample
9. Standard deviation chart average,
where k is the number of samples in the S chart
10. Standard deviation chart control limits
UCL
s
= B
4
( )
LCL
s
= B
3
( )
where B
3
, B
4
are control chart factors see Table 13-15
11. Sigma (population estimate),
where c
4
is a control chart factor see Table 13-15
12. Process Capability (Cpk)
or
use whichever specification limit is closer to
Table 13-15 Control Chart Factor Table
n A2 A3 B3 B4 c4 d2 D3 D4
2 1.880 2.659 0 3.267 0.7979 1.128 0 3.267
3 1.023 1.954 0 2.568 0.8862 1.693 0 2.574
4 0.729 1.628 0 2.266 0.9213 2.059 0 2.282
5 0.577 1.427 0 2.089 0.9400 2.326 0 2.114
6 0.483 1.287 0.030 1.970 0.9515 2.534 0 2.004
7 0.419 1.182 0.118 1.882 0.9594 2.704 0.076 1.924
R
d
2
----- =
s X
i
X ( )
2
n 1 ( )
=
X
s
s
s
k
--------- =
s
s
s
c
4
----- =
Cpk
USL X
3
---------------------- =
Cpk
X LSL
3
--------------------- =
X
Polaris v2009.3
1336 SPC Statistical References
13.8.14 SPC Statistical References
Griffith, Gary K. Statistical Process Control Methods, USA, ASQC Quality Press, 1989
American National Standard, Definitions, Symbols, Formulas, and tables for Control
Charts, USA, ASQC Quality Press, 1987
American National Standard, Guide for Quality Control Charts, Control Chart Method of
Analyzing Data, Control Chart Method of Controlling Quality During Production, USA,
ASQC Quality Press, 1985
Burr, John T. SPC Tools for Operators, USA, ASQC Quality Press, 1989.
8 0.373 1.099 0.185 1.815 0.9650 2.847 0.136 1.864
9 0.337 1.032 0.239 1.761 0.9693 2.970 0.184 1.816
10 0.308 0.975 0.284 1.716 0.9727 3.078 0.223 1.777
11 0.285 0.927 0.321 1.679 0.9754 3.173 0.256 1.774
12 0.266 0.886 0.354 1.646 0.9776 3.258 0.283 1.717
13 0.249 0.850 0.382 1.618 0.9794 3.336 0.307 1.693
14 0.235 0.817 0.406 1.594 0.9810 3.407 0.328 1.672
15 0.223 0.789 0.428 1.572 0.9823 3.472 0.347 1.653
16 0.212 0.763 0.448 1.552 0.9835 3.532 0.363 1.637
17 0.203 0.739 0.466 1.534 0.9845 3.588 0.378 1.622
18 0.194 0.718 0.482 1.518 0.9854 3.640 0.391 1.608
19 0.817 0.698 0.497 1.503 0.9862 3.689 0.403 1.597
20 0.180 0.680 0.510 1.490 0.9869 3.735 0.415 1.585
21 0.173 0.663 0.523 1.477 0.9876 3.778 0.425 1.575
22 0.167 0.647 .0534 1.466 0.9882 3.819 0.434 1.566
23 0.162 0.633 0.545 1.455 0.9887 3.858 0.443 1.557
24 0.157 0.619 0.555 1.445 0.9892 3.895 0.451 1.548
25 0.153 0.606 0.565 1.435 0.9896 3.931 0.459 1.541
Table 13-15 Control Chart Factor Table (Continued)
n A2 A3 B3 B4 c4 d2 D3 D4
HMI Reference Manual Polaris v2009.3 Auxiliary Equipment Interface (Optional)
141
Chapter 14 Auxiliary Equipment Interface (Optional)
The optional Auxiliary Equipment screens allow Husky machines to communicate with
auxiliary equipment such as thermolators, hot runners, chiller, dryers, and additive feeders
using one of two communication protocol, either SPI or Euromap 17.
NOTE: Specific parameters and device data may vary with equipment manufacturer. Consult
the device manufacturers documentation for further information.
For a description of the Euromap 17 interface, refer to Section 14.1
For a description of SPI interface, refer to Section 14.2
Polaris v2009.3
142 Euromap 17 Interface
14.1 Euromap 17 Interface
14.1.1 DEVICE SETUP Screen
The DEVICE SETUP screen allows a user to enable and configure the devices attached to the
auxiliary equipment (Euromap 17) network.
Press <F11> key to display the DEVICE SETUP screen. Refer to Figure 14-1.
NOTE: Depending on how the machine is configured the Auxiliary Equipment screens may
be under the <F10> key.
NOTE: Screen shown is representative, and may vary depending on how the machine is
configured.
NOTE: User access rights of Operator Level 2, or Processor required to select and modify
functions.
Figure 14-1 DEVICE SETUP Screen
DEVICE SETUP Screen 143
HMI Reference Manual Polaris v2009.3 Auxiliary Equipment Interface (Optional)
Table 14-1 DEVICE SETUP Screen Descriptions
Element Description
Enable Touch the check box to enable communications to the device at the
specified address. Clear the check box to disable communications to the
device.
NOTE: The address and/or channel configuration for a device can only be
modified when communication to the device is disabled.
Device Displays a list of devices that can be connected to the Euromap 17 network.
This list of devices is pre-configured at the factory by Husky.
The following is a list of five auxiliary device types and the maximum number
of devices that are currently supported: thermolators (10), hot runners (32),
chillers (2), dryers (2), and additive feeders (2).
Address Enter the physical device address for the device on the Euromap 17 network.
Valid Address numbers are 0-99. Address numbers cannot be duplicated for
enabled devices.
NOTE: The address and/or channel configuration for a device can only be
modified when communication to the device is disabled.
Starting Channel Enter the value for the starting channel at the specified address. Valid
Starting Channel numbers are 0-99. This is usually zero or one, and is
specified by the manufacturer.
NOTE: The address and/or channel configuration for a device can only be
modified when communication to the device is disabled.
Channels Enter the number of channels. The upper limit for the number of supported
channels per address is 16.
NOTE: The address and/or channel configuration for a device can only be
modified when communication to the device is disabled.
Conflict The Red indicator lights up when the enabled devices setpoint value stored
in the HMI is different from the value stored in the field device. A conflict can
arise when a new device is connected to the network, or if a setpoint value is
changed directly at the field device.
(Synchronize
Settings)
Use Device/ Use
HMI
Select the Use Device or Use HMI option button to globally synchronize all
setpoint values to the field device value or HMI value according to the
selection made. The Conflict indicator (mentioned above) remains lit until
synchronization is complete, at which time the indicator and the option
buttons are greyed out.
NOTE: The Use Device and Use HMI option buttons are normally greyed out
until a conflict occurs between the devices setpoint value in the HMI
and the field device.
NOTE: Device parameters can be synchronized individually, if necessary, on
the device screens discussed below; however it is not necessary to
do so.
Polaris v2009.3
144 Set Up Auxiliary Devices
14.1.1.1 Set Up Auxiliary Devices
NOTE: User access rights of Operator Level 2, or Processor required to use this function.
Set up auxiliary devices using the following instructions:
1. Press the <F11> key to display the DEVICE SETUP screen. Refer to Figure 14-1.
2. Clear the Enabled check box to disable the appropriate device.
3. Then enter values for the Starting Channel and Address for the device.
4. Enter a value for the number of Channels for the device.
5. Select the Enabled check box to enable the device.
6. Check for any conflicts between the HMI and Device setpoint values. If necessary, select
the Use Device or Use HMI option button to globally synchronize all setpoint values to
the field device value or HMI value as appropriate.
NOTE: Certain manufacturer-specific bits may need to be enabled for remote operation
of the device. Refer to the equipment manual. Also refer to the equipment
manual for a list of supported parameters.
14.1.1.2 Configuring COM Port for Euromap 17 Devices
NOTE: User access rights of Processor or Maintenance required to use this function.
The following instructions apply to the settings for the BrainBoxes Serial Solutions Velocity
Dual Opto-Isolated RS422/485 card. Use the following instructions to configure the COM port
on the IPC to run Euromap 17 communications:
1. Open the Control Panel in the Windows operating system, and double-click the Serial
Solutions icon.
2. Verify that the COM5 (for P4 IPCs) is configured for "Velocity Dual Opto-Isolated
RS422/485 card" on the PCI bus.
NOTE: For P3 IPCs use port COM3.
3. Select the Settings button. A pop-up window is displayed.
4. In the General tab verify that the Hardware Information displays "Velocity Dual Opto-
Isolated RS422/485 Card - Firmware Revision 3".
5. Select the Port Settings tab, and verify that the settings are as follows:
Bits per second: 9600
Data bits: 8
Parity: Even
Stop Bits: 1
Flow control: None
6. Then select the Advanced button on the same tab, and verify the following:
Receive trigger level: 100%
Software transmit limit: 24%
Duplex operation: RS485 half-duplex autogating mode
CTS True: not selected
Device (THERMOLATOR) Screen 145
HMI Reference Manual Polaris v2009.3 Auxiliary Equipment Interface (Optional)
UART Type: 750
FIFO off: not selected
7. Select Apply, OK, then Close.
NOTE: It may be necessary to reboot the IPC if changes have been made to the
configuration.
14.1.2 Device (THERMOLATOR) Screen
The device screens allows a user to view various parameters for each enabled device
attached to the auxiliary equipment (Euromap 17) network. Each one of the enabled devices
is grouped under a separate device type tab (THERMOLATORS, HOT RUNNERS, CHILLERS,
DRYERS, and ADDITIVE FEEDERS).
This section discusses the THERMOLATOR screen, however all the other auxiliary device
screens are similar.
Press <F11> key, and touch the THERMOLATOR tab. Refer to Figure 14-2.
NOTE: Screen shown is representative, and may vary depending on how the machine is
configured.
NOTE: User access rights of Operator Level 2, or Processor required to select and modify
functions.
NOTE: The device screens can support all device parameters defined by the Euromap 17
protocol, however not all parameters are supported by the device manufacturers.
Refer to the equipment manual for a list of supported device parameters.
Figure 14-2 Device (THERMOLATOR) Screen
Polaris v2009.3
146 Device (THERMOLATOR) Screen
Table 14-2 Device (THERMOLATOR) Screen Descriptions
Element Description
Enable Select the check box to enable the parameter. Clear the check box to disable
the parameter. By default all parameters are enabled, but the user may
choose to only use certain parameters.
NOTE: All status bits and mode bits are read from the field devices
regardless of whether the parameter is enabled or not. However,
communications to and from the field device pertaining to the
parameter only occur when the parameter is enabled.
Show All/ Show
Enabled
(Parameters)
Select the Show All option button to display all parameters including those
that are disabled; otherwise select the Show Enabled option button.
Touch the Expand button to display the FILTER pop-up window
shown below to further filter the list of enabled parameters by their
data types Values (Setpoint or Actual), Status, or Mode. Or select All to
display all enabled parameters.
(Parameter Values) The column headings display the device name and channel number for
those devices that are configured and enabled on the DEVICE SETUP screen.
Parameter values are of three basic type Analog values (Setpoint or Actual),
Status, and Mode. Each type is described below:
Actual values are read from the field devices and displayed in a non-
editable box with a grey background.
Setpoint values are editable by the user and are displayed in a white
text box.
Status values are displayed as indicator lights. The indicator lights up
Green when the value is "True" (ON), and Grey when the value is "False"
(OFF).
Mode values are displayed through the use of check boxes. The check
box is selected when the value is "ON", and cleared when the value is
"OFF".
NOTE: Unsupported parameters always display a value of "???".
SPI Interface 147
HMI Reference Manual Polaris v2009.3 Auxiliary Equipment Interface (Optional)
14.2 SPI Interface
14.2.1 DEVICE SETUP Screen
The DEVICE SETUP screen allows a user to enable and configure the devices attached to the
auxiliary equipment (SPI) network.
Press <F11> key to display the DEVICE SETUP screen. Refer to Figure 14-1.
NOTE: Depending on how the machine is configured the Auxiliary Equipment screens may
be under the <F10> key.
Compare With
Device Values
Select the check box to automatically compare the parameter values stored
in the HMI against the field device values. An additional column is displayed
with a suitable heading to indicate whether the displayed data is for the HMI
or field device. Normally the values displayed in these columns are identical,
however if parameters are modified remotely at the field device or a new
device has just been added to the network the value may be different. HMI
parameter values can be modified individually to match the field device
values; however this is not necessary.
(Message Bar) Display a message in this space if a command is rejected or not supported.
Table 14-2 Device (THERMOLATOR) Screen Descriptions (Continued)
Element Description
Figure 14-3 DEVICE SETUP Screen
Polaris v2009.3
148 DEVICE SETUP Screen
NOTE: Screen shown is representative, and may vary depending on how the machine is
configured.
NOTE: User access rights of Operator Level 2, or Processor required to select and modify
functions.
Table 14-3 DEVICE SETUP Screen Descriptions
Element Description
Enable Touch the check box to enable communications to the device at the
specified address. Clear the check box to disable communications to the
device.
NOTE: The address and/or channel configuration for a device can only be
modified when communication to the device is disabled.
NOTE: Disable disconnected devices to prevent the controller making calls
to unconnected devices and slowing communications down.
Device Displays a list of devices that can be connected to the SPI network. This list of
devices is pre-configured at the factory by Husky. Currently three device
types are supported, they are:
thermolator
dryer
additive feeder
Address Enter the physical device address for the device on the SPI network. Valid
Address numbers are 20 to 255. Address numbers cannot be duplicated for
enabled devices.
NOTE: Device vendors can specify addresses in hexadecimal notation
rather than decimal, such as 20 hex (32 decimal). The HMI expects
decimal values.
NOTE: The address configuration for a device can only be modified when
communication to the device is disabled.
Channels This column is reserved for future use and always displays "1" for the current
set of supported SPI devices.
Version Displays the devices firmware version as reported by the device.
Active If this indicator is green, the HMI is communicating with the SPI device.
If the indicator is red, communications could not be established0.
Set Up Auxiliary Devices 149
HMI Reference Manual Polaris v2009.3 Auxiliary Equipment Interface (Optional)
14.2.1.1 Set Up Auxiliary Devices
NOTE: User access rights of Operator Level 2, or Processor required to use this function.
Set up auxiliary devices using the following instructions:
1. Press the <F11> key to display the DEVICE SETUP screen. Refer to Figure 14-1.
2. Clear the Enabled check box to disable the appropriate device.
3. Then enter values for the Starting Channel and Address for the device.
4. Enter a value for the number of Channels for the device.
5. Select the Enabled check box to enable the device.
6. Check for any conflicts between the HMI and Device setpoint values. If necessary, select
the Use Device or Use HMI option button to globally synchronize all setpoint values to
the field device value or HMI value as appropriate.
NOTE: Certain manufacturer-specific bits may need to be enabled for remote operation
of the device. Refer to the equipment manual. Also refer to the equipment
manual for a list of supported parameters.
14.2.1.2 Configuring COM Port for SPI Devices
NOTE: User access rights of Processor or Maintenance required to use this function.
The following instructions apply to the settings for the BrainBoxes Serial Solutions Velocity
Dual Opto-Isolated RS422/485 card. Use the following instructions to configure the COM port
on the IPC to run SPI communications:
Conflict The Red indicator lights up when the enabled devices setpoint value stored
in the HMI is different from the value stored in the field device. A conflict can
arise when a new device is connected to the network, or if a setpoint value is
changed directly at the field device.
(Synchronize
Settings)
Use Device/ Use
HMI
Select the Use Device or Use HMI option button to globally synchronize all
setpoint values to the field device value or HMI value according to the
selection made. The Conflict indicator (mentioned above) remains lit until
synchronization is complete, at which time the indicator and the option
buttons are greyed out.
NOTE: The Use Device and Use HMI option buttons are normally greyed out
until a conflict occurs between the devices setpoint value in the HMI
and the field device.
NOTE: Device parameters can be synchronized individually, if necessary, on
the device screens, refer to Section 14.2.4; however it is not
necessary to do so.
Table 14-3 DEVICE SETUP Screen Descriptions (Continued)
Element Description
Polaris v2009.3
1410 Configuring COM Port for SPI Devices
1. Open the Control Panel in the Windows operating system, and double-click the Serial
Solutions icon.
2. Verify that the COM5 (for P4 IPCs) is configured for "Velocity Dual Opto-Isolated
RS422/485 card" on the PCI bus.
NOTE: For P3 IPCs use port COM3.
3. Select the Settings button. A pop-up window is displayed.
4. In the General tab verify that the Hardware Information displays "Velocity Dual Opto-
Isolated RS422/485 Card - Firmware Revision 3".
5. Select the Port Settings tab, and verify that the settings are as follows:
Bits per second: 9600
Data bits: 8
Parity: Even
Stop Bits: 1
Flow control: None
6. Then select the Advanced button on the same tab, and verify the following:
Receive trigger level: 100%
Software transmit limit: 24%
Duplex operation: RS485 half-duplex autogating mode
CTS True: not selected
UART Type: 750
Figure 14-4 Configuring COM Port for SPI Devices
Device (DRYER) Screen 1411
HMI Reference Manual Polaris v2009.3 Auxiliary Equipment Interface (Optional)
FIFO off: not selected
7. Select Apply, OK, then Close.
NOTE: It may be necessary to reboot the IPC if changes have been made to the
configuration.
14.2.2 Device (DRYER) Screen
The device screens allows a user to view various parameters for each enabled device
attached to the auxiliary equipment (SPI) network. Each one of the enabled devices is
grouped under a separate device type tab (THERMOLATORS, HOT RUNNERS, CHILLERS,
DRYERS, and ADDITIVE FEEDERS).
This section discusses the DRYER screen, however all the other auxiliary device screens are
similar.
Press <F11> key, and touch the DRYER tab. Refer to Figure 14-2.
NOTE: Screen shown is representative, and may vary depending on how the machine is
configured.
NOTE: User access rights of Operator Level 2, or Processor required to select and modify
functions.
NOTE: The device screens can support all device parameters defined by the SPI protocol,
however not all parameters are supported by the device manufacturers. Refer to the
equipment manual for a list of supported device parameters.
Figure 14-5 Device (DRYER) Screen
Polaris v2009.3
1412 Device (DRYER) Screen
Table 14-4 Device (DRYER) Screen Descriptions
Element Description
Enable Select the check box to enable the parameter. Clear the check box to disable
the parameter. By default all parameters are enabled, but the user may
choose to only use certain parameters.
NOTE: All status bits and mode bits are read from the field devices
regardless of whether the parameter is enabled or not. However,
communications to and from the field device pertaining to the
parameter only occur when the parameter is enabled.
Show All/ Show
Enabled
(Parameters)
Select the Show All option button to display all parameters including those
that are disabled; otherwise select the Show Enabled option button.
Touch the Expand button to display the FILTER pop-up window
shown below to further filter the list of enabled parameters by their
data types Values (Setpoint or Actual), Status, or Mode. Or select All to
display all enabled parameters.
(Parameter Values) The column headings display the device name and channel number for
those devices that are configured and enabled on the DEVICE SETUP screen.
Parameter values are of three basic type Analog values (Setpoint or Actual),
Status, and Mode. Each type is described below:
Setpoint values are editable by the user and are displayed in a white
text box.
Actual values are read from the field devices and displayed in a non-
editable box with a grey background.
Status values are displayed as indicator lights. The indicator lights up
Green when the value is "True" (ON), and Grey when the value is "False"
(OFF).
Mode values are displayed through the use of check boxes. The check
box is selected when the value is "ON", and cleared when the value is
"OFF".
NOTE: Unsupported parameters always display a value of "???".
Device (DRYER) Screen 1413
HMI Reference Manual Polaris v2009.3 Auxiliary Equipment Interface (Optional)
Compare With
Device Values
Select the check box to automatically compare the parameter values stored
in the HMI against the field device values. An additional column is displayed
with a suitable heading to indicate whether the displayed data is for the HMI
or field device. Normally the values displayed in these columns are identical,
however if parameters are modified remotely at the field device or a new
device has just been added to the network the value may be different. HMI
parameter values can be modified individually to match the field device
values; however this is not necessary.
(Message Bar) Display a message in this space if a command is rejected or not supported.
Table 14-4 Device (DRYER) Screen Descriptions (Continued)
Element Description
Polaris v2009.3
1414 Device (DRYER) Screen
Table 14-5 SPI Auxiliary Equipment Events and Alarms
Event Description
Device Not Responding An enabled device does not respond to any command as detected by
the underlying communications driver.
Here are the most common reasons for communications failure:
1. Hardware:
The device is not connected
The device is connected but not to the SPI port
The device is connected to a machine SPI port, but there are
no link connectors for unused ports (plug in the device to the
first SPI port instead to correct this problem).
There is a RS485 cable fault (e.g. wrong cable, broken cable)
2. Configuration:
The devices address is not correct
The devices type is not supported
The devices baud rate is not 9600
The device is not compatible with the SPI protocol
The device is not enabled on the device screen
Recommendations:
1. If the device has previously worked with the HMI screens, and
other devices are working, focus on cabling, hardware, or
configuration
2. If devices have worked before, and now all devices are not
working, check the SPI server is running (no alarm that the server
is not running), and check the cabling from the Husky SPI
connections box to the Polaris controller.
3. If this is a new device that has not previously worked, check the
devices documentation to make sure it supports the SPI protocol
and that it is configured properly.
4. Try to communicate to each device on its own, while other devices
are disconnected.
5. If you cannot resolve the problem, call Husky Service for further
assistance.
Setpoint Conflict This warning indicates the devices setpoints are different than the
HMIs image of the device setpoints. An operator can either,
1. Compare and resolve the setpoints individually on the device
details screen, or
2. Select to globally set the setpoints using either the HMI or the
devices values on the device setup screen.
Device Process Warning The device is enabled, the Status Alarm, Process status bit is enabled
and the device reported that the status bit is on.
Device (DRYER) Screen 1415
HMI Reference Manual Polaris v2009.3 Auxiliary Equipment Interface (Optional)
Device Machine Warning The device is enabled, the Status Alarm, Machine status bit is enabled
and the device reported that the status bit is on.
SPI Server Not Running This indicates an internal software problem, report this error to Husky
Service if this alarm persists beyond HMI startup.
Table 14-5 SPI Auxiliary Equipment Events and Alarms (Continued)
Event Description
Polaris v2009.3
1416 Mold Temperature Controller
14.2.3 Mold Temperature Controller
14.2.3.1 Command Summary
The table below specifies the commands that are supported for the standard SPI Mold
Temperature Controller screen. Some customer specials require that not all commands be
shown (e.g., the device being used does not support all the commands), in which case only
the commands with their corresponding data on the screen are supported.
In any case where an alarm is activated by the data read from the device, the alarm is always
deactivated if the Enable Device SPI Communications option on the SPI Mold Temperature
Controller screen is deselected.
Table 14-6 SPI Mold Temperature Controller Supported Commands
# Name Supported Notes
1.1 Echo Yes
1.2 Version No
1.3 Setpoint Process Temperature Yes
1.4 Alarm, High Temperature Deviation Yes
1.5 Alarm, Low Temperature Deviation Yes
1.6 Status, Process Yes When any of the Alarm bits are set,
the alarm SPI Mold Temperature
Controller Process Alarm is activated
1.7 Status, Machine 1 Yes When any of the Alarm bits are set,
the alarm SPI Mold Temperature
Controller Machine Alarm 1 is
activated
1.8 Status, Machine 2 Yes When any of the Alarm bits are set,
the alarm SPI Mold Temperature
Controller Machine Alarm 2 is
activated
1.9 Mode, Machine Yes only bit 1 is used.
1.10 Temperature, To Process Yes
1.11 Temperature, From Process Yes
1.12 Pressure, To Process Yes
1.13 Pressure, From Process Yes
1.14 Flow, To Process Yes
1.15 Blanket Poll 1 Yes
1.16 Protected Mode, Machine Yes Only bits 0 and 1 are used.
SPI Device I/O List 1417
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14.2.3.2 SPI Device I/O List
The following pages are the SPI Device I/O List for the Mold Temperature Controller (device
ID 20). They can be found in the SPI Communication Protocol specification from the Society
of the Plastics Industry Inc., Machinery Division, as identified in the Introduction above.
1.0 Mold Temperature Controller
1.1 Echo
1.2 Version
1.3 Setpoint Process Temperature
1.4 Alarm, High Temperature Deviation
1.5 Alarm, Low Temperature Deviation
1.6 Status, Process
1.7 Status, Machine 1
1.8 Status, Machine 2
1.9 Mode, Machine
1.10 Temperature, To Process
1.11 Temperature, From Process
1.12 Pressure, To Process
1.13 Pressure, From Process
1.14 Flow, To Process
1.15 Blanket Poll 1
1.0 Mold Temperature Controller
Dev ID: 20
Description: Water or Oil Mold Temperature Controller
1.1 Echo
Poll: 20 20
Select: 20 21
Format: Open 4 bytes ASCII
Units: ASCII
Required: Yes
Description: Controller integrity command. Controller will accept and retain the data
provided. The controller will provide the retained data in response to a poll
inquiry.
Polaris v2009.3
1418 SPI Device I/O List
1.2 Version
Poll: 20 22
Select: N/A
Format: Open 4 bytes ASCII
Units: ASCII
Required: Yes
Description: Controller version command. The controller will provide a version number
according to the following format: AABB, where
AA = SPI assigned version level
BB = Vendor assigned version level (use optional). If not used BB = 00.
1.3 Setpoint Process Temperature
Poll: 20 30
Select: 20 31
Format: Numeric
Units: F
Required: Yes
Description: Temperature at which the process is to be maintained.
1.4 Alarm, High Temperature Deviation
Poll: 20 32
Select: 20 33
Format: Numeric
Units: F
Required: Yes
Description: This value in conjunction with the process setpoint, determines what
temperature the high alarm will occur. It must always be positive.
SPI Device I/O List 1419
HMI Reference Manual Polaris v2009.3 Auxiliary Equipment Interface (Optional)
1.5 Alarm, Low Temperature Deviation
Poll: 20 34
Select: 0 35
Format: Numeric
Units: F
Required: Yes
Description: This value in conjunction with the process setpoint, determines what
temperature the low alarm will occur. It must always be positive.
1.6 Status Process
Poll: 20 40
Select: N/A
Format: 16 Bits
Units: None
Required: Yes
Description:
Figure 14-6 SPI Mold Temperature Controller, Status Process
11 10 9 8 7 6 5 4 3 2 1 0 15 14 13 12
Processing
Alarm, System
Alarm, Process
Alarm, Machine
Alarm, High Temp.
Alarm, Low Temp.
Alarm, High Pressure
Alarm, Low Pressure
Reserved
Alarm, Low Flow
Reserved
Reserved
Reserved
Reserved
Open
Open
Polaris v2009.3
1420 SPI Device I/O List
1.6.1 Processing
Bit #: 0
Required: Yes
Description: This status bit states whether this unit is currently processing.
0 = not current processing
1 = processing
1.6.2 Alarm, System
Bit #: 1
Required: Yes
Description: This status bit states an alarm is present. The logical OR of process alarm and
machine alarm.
1.6.3 Alarm, Process
Bit #: 2
Required: Yes
Description: This bit indicates that an alarm that affects the process has occurred.
1.6.4 Alarm, Machine
Bit #: 3
Required: No
Description: This bit indicates that an alarm that affects machine operation has occurred.
1.6.5 Alarm, High Temperature
Bit #: 4
Required: Yes
Description: This status bit states the mold temperature controller has exceeded its over
setpoint deviation.
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1.6.6 Alarm, Low Temperature
Bit #: 5
Required: Yes
Description: This status bit states the mold temperature controller has exceeded its
below setpoint deviation.
1.6.7 Alarm, High Pressure
Bit #: 6
Required: No
Description: This status bit states that a high pressure condition has been detected in the
mold temperature controller. If not supported, bit should be set to zero.
1.6.8 Alarm, Low Pressure
Bit #: 7
Required: No
Description: This status bit states that a low pressure condition has been detected in the
mold temperature controller. If not supported, bit should be set to zero.
1.6.9 Alarm, Low Flow
Bit #: 9
Required: No
Description: This status bit states that low flow has been detected in the mold
temperature controller. If not supported, bit should be set to zero.
1.7 Status, Machine 1
Poll: 20 42
Select: N/A
Format: 16 bits
Units: None
Required: No
Description:
Polaris v2009.3
1422 SPI Device I/O List
Figure 14-7 SPI Mold Temperature Controller, Status Machine 1
1.7.1 Processing
Bit #: 0
Required: Yes
Description: This status bit states whether the mold temperature controller is currently
processing.
0 = not currently processing
1 = processing
1.7.2 Alarm, System
Bit #: 1
Required: Yes
Description: This status bit states an alarm is present. This bit is set on the logical OR of
process alarm and machine alarm.
1.7.3 Alarm, Process
Bit #: 2
Required: Yes
Description: This bit indicates that an alarm that affects the process has occurred.
11 10 9 8 7 6 5 4 3 2 1 0 15 14 13 12
Processing
Alarm, System
Alarm, Process
Alarm, Machine
Alarm, High Temp.
Alarm, Low Temp.
Alarm, High Pressure
Alarm, Low Pressure
Reserved
Reserved
Alarm, High Voltage
Alarm, Low Voltage
Alarm, High Current
Alarm, Low Current
Open
Alarm, Phase
SPI Device I/O List 1423
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1.7.4 Alarm, Machine
Bit #: 3
Required: Yes
Description: This bit indicates that an alarm that affects machine operation has occurred.
1.7.5 Alarm, High Temperature
Bit #: 4
Required: No
Description: This status bit states that a high temperature safety limit has been activated.
1.7.6 Alarm, Low Temperature
Bit #: 5
Required: No
Description: This status bit states that a low temperature safety limit has been activated.
1.7.7 Alarm, High Pressure
Bit #: 6
Required: No
Description: This status bit states that a high pressure safety limit has been activated.
1.7.8 Alarm, Low Pressure
Bit #: 7
Required: No
Description: This status bit states that a low pressure safety limit has been activated.
1.7.9 Alarm, High Voltage
Bit #: 10
Required: No
Description: This status bit states that a high voltage condition has been detected.
Polaris v2009.3
1424 SPI Device I/O List
1.7.10 Alarm, Low Voltage
Bit #: 11
Required: No
Description: This status bit states that a low voltage condition has been detected.
1.7.11 Alarm, High Current
Bit #: 12
Required: No
Description: This status bit states that a low current condition has been detected.
1.7.12 Alarm, Low Current
Bit #: 13
Required: No
Description: This status bit states that a low current condition has been detected.
1.7.13 Alarm, Phase Reversed Or Lost
Bit #: 14
Required: No
Description: This status bit states that improper phase has been detected.
1.8 Status, Machine 2
Poll: 20 44
Select: N/A
Format: 16 bits
Units: None
Required: No
Description:
SPI Device I/O List 1425
HMI Reference Manual Polaris v2009.3 Auxiliary Equipment Interface (Optional)
Figure 14-8 SPI Mold Temperature Controller, Status Machine 2
1.8.1 Processing
Bit #: 0
Required: Yes
Description: This status bit states whether the mold temperature controller is currently
processing.
0 = not currently processing
1 = processing
1.8.2 Alarm, System
Bit #: 1
Required: Yes
Description: This status bit states an alarm is present. This bit is set on the logical OR of
process alarm and machine alarm.
1.8.3 Alarm, Process
Bit #: 2
Required: Yes
Description: This bit indicates that an alarm that affects the process has occurred.
11 10 9 8 7 6 5 4 3 2 1 0 15 14 13 12
Processing
Alarm, System
Alarm, Process
Alarm, Machine
Fault, Sensor
Fault, Calibration
Reserved
Reserved
Reserved
Reserved
Reserved
Reserved
Reserved
Reserved
Open
Open
Polaris v2009.3
1426 SPI Device I/O List
1.8.4 Alarm, Machine
Bit #: 3
Required: Yes
Description: This bit indicates that an alarm that affects machine operation has occurred.
1.8.5 Fault, Sensor
Bit #: 4
Required: No
Description: This status bit states that a sensor error has been detected.
1.8.6 Fault, Calibration
Bit #: 5
Required: No
Description: This status bit states that a sensor calibration error has been detected.
1.9 Mode, Machine
Poll: 20 48
Select: 20 49
Format: Status
Units: 2 8-bit bytes
Required: No
Description:
Figure 14-9 SPI Mold Temperature Controller, Mode Machine
Machine, On/Off
Alarm, Acknowledge
Reserved
Reserved
Reserved
Reserved
Reserved
Reserved
Reserved
Reserved
Reserved
Reserved
Reserved
Reserved
Reserved
Reserved
11 10 9 8 7 6 5 4 3 2 1 0 15 14 13 12
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HMI Reference Manual Polaris v2009.3 Auxiliary Equipment Interface (Optional)
1.9.1 Machine, On/off
Bit #: 0
Required: No
Description: This mode bit commands the mold temperature controller to be turned on
(1) or off (0). When polled, this bit states if the machine is on or off.
1.9.2 Alarm Acknowledge
Bit #: 1
Required: Yes
Description: This bit is used to allow the master to inform the slave that it has recognized
the alarm condition(s) presented in the status words. Setting this bit to a one
(1) acknowledges the alarm bit will always read back as a 0. Note that it is not
intended that this command clear any alarm indication (horn, bell, light) at
the auxiliary device.
1.10 Temperature, To Process
Poll: 20 70
Select: N/A
Format: Numeric
Units: F
Required: Yes
Description: Returns the To Process Temperature.
1.11 Temperature, From Process
Poll: 20 72
Select: N/A
Format: Numeric
Units: F
Required: No
Description: Returns the From Process Temperature.
Polaris v2009.3
1428 SPI Device I/O List
1.12 Pressure, To Process
Poll: 20 74
Select: N/A
Format: Numeric
Units: PSIG
Required: No
Description: Returns the To Process Pressure.
1.13 Pressure, From Process
Poll: 20 76
Select: N/A
Format: Numeric
Units: PSIG
Required: No
Description: Returns the From Process Pressure.
1.14 Flow, To Process
Poll: 20 78
Select: N/A
Format: Numeric
Units: GPM
Required: No
Description: Returns the To Process Flow Rate.
1.15 Blanket Poll 1
Poll: 20 E0
Select: N/A
Format: Open
Units: Command Specific
Required: No
Description: The blanket poll provides a mechanism to scan the required poll commands
with one poll. The format of the blanket poll is:
<20><30><NV> <20><32><NV> <20><34><NV>
<20><40><SV> <20><70><NV>
SPI Device I/O List 1429
HMI Reference Manual Polaris v2009.3 Auxiliary Equipment Interface (Optional)
<NV> is some numeric value associated with the two bytes that precede it.
<SV> is some status value associated with the two bytes that precede it.
1.16 Protected Mode, Machine
Poll: 20 4A
Select: 20 4B
Format: Status
Unit: 2 8-bit bytes
Required: No
Description:
Figure 14-10 SPI Mold Temperature Controller, Protected Mode, Machine
1.16.1 Machine, On/off
Bit #: 0
Required: No
Description: This mode bit commands the mold temperature controller to be turned on
(1) or off (0), when the on/off action allowed bit is set high. When the on/off
action allowed bit is low the machine on/off bit command has no effect.
When polled, this bit states if the machine is on or off.
1.15 Blanket Poll 1
Machine, On/Off
On/Off Allowed
Alarm, Acknowledge
Reserved
Reserved
Reserved
Reserved
Reserved
Reserved
Reserved
Reserved
Reserved
Reserved
Reserved
Reserved
Reserved
11 10 9 8 7 6 5 4 3 2 1 0 15 14 13 12
Polaris v2009.3
1430 Dryer
14.2.4 Dryer
14.2.4.1 Command Summary
The table below specifies the commands that are supported for the standard SPI Dryer
screen. Some customer specials require that not all commands be shown (e.g., the device
being used does not support all the commands), in which case only the commands with their
corresponding data on the screen are supported.
In any case where an alarm is activated by the data read from the device, the alarm is always
deactivated if the Enable Device SPI Communications option on the SPI Dryer screen is
deselected.
1.16.2 On/off Action Allowed
Bit #: 1
Required: No
Description: This mode bit provides a safety to the use of the machine on/off action. To
allow on/off action, set this bit high and to inhibit this action, set this bit low.
During a poll, this bit returns to zero (0).
1.16.3 Alarm Acknowledge
Bit #: 1
Required: Yes
Description: This bit is used to allow the master to inform the slave that it has recognized
the alarm condition(s) presented in the status words. Setting this bit to a one
(1) acknowledges the alarm bit will always read back as a 0.
Note that it is not intended that this command clear any alarm indication
(horn, bell, light) at the auxiliary device.
SPI Device I/O List 1431
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14.2.4.2 SPI Device I/O List
The following pages are the SPI Device I/O List for the Dryer (device ID 22). They can be found
in the SPI Communication Protocol specification from the Society of the Plastics Industry Inc.,
Machinery Division, as identified in the Introduction above.
Table 14-7 SPI Dryer Supported Commands
# Name Supported Notes
3.1 Echo Yes
3.2 Version No
3.3 Setpoint Process Temperature Yes
3.4 Alarm, High Temperature Deviation Yes
3.5 Alarm, Low Temperature Deviation Yes
3.6 Status, Process Yes when any of the Alarm bits are set, the
alarm SPI Dryer Process Alarm is
activated
3.7 Status, Machine 1 Yes when any of the Alarm bits are set, the
alarm SPI Dryer Machine Alarm 1 is
activated
3.8 Status, Machine 2 Yes when any of the Alarm bits are set, the
alarm SPI Dryer Machine Alarm 2 is
activated
3.9 Mode, Machine Yes only bit 1 is used.
3.10 Temperature, To Process Yes
3.11 Temperature, From Process Yes
3.12 Pressure, To Process Yes
3.13 Pressure, From Process Yes
3.14 Flow, To Process Yes
3.15 Dewpoint F Yes
3.16 Setpoint, High Dewpoint Alarm Yes
3.17 Blanket Poll 1 Yes
3.18 Protected Mode, Machine Yes only bits 0 and 1 are used.
Polaris v2009.3
1432 SPI Device I/O List
3.0 Dryer
3.1 Echo
3.2 Version
3.3 Setpoint Process Temperature
3.4 Alarm, High Temperature Deviation
3.5 Alarm, Low Temperature Deviation
3.6 Status, Process
3.7 Status, Machine 1
3.8 Status, Machine 2
3.9 Mode, Machine
3.10 Temperature, To Process
3.11 Temperature, From Process
3.12 Pressure, To Process
3.13 Pressure, From Process
3.14 Flow, To Process
3.15 Dewpoint F
3.16 Setpoint, High Dewpoint Alarm
3.17 Blanket Poll 1
3.0 Dryer
Dev ID: 22
Description: Material Drying Units
3.1 Echo
Poll: 20 20
Select: 20 21
Format Open 4 bytes ASCII
Units ASCII
Required: Yes
Description: Controller integrity command. Controller will accept and retain the data
provided. The controller will provide the retained data in response to a poll
inquiry.
SPI Device I/O List 1433
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3.2 Version
Poll: 20 22
Select: N/A
Format: Open 4 bytes ASCII
Units: ASCII
Required: Yes
Description: Controller version command. The controller will provide a version number
according to the following format: AABB, where
AA=SPI assigned version level
BB=Vendor assigned version level (use optional). If not used BB=0.
3.3 Setpoint Process Temperature
Poll: 20 30
Select: 20 31
Format: Numeric
Units: F
Required: Yes
Description: Temperature at which the process is to be maintained.
3.4 Alarm, High Temperature Deviation
Poll: 20 32
Select: 20 33
Format: Numeric
Units: F
Required: Yes
Description: This value in conjunction with the process setpoint, determines what
temperature the high alarm will occur. It must always be positive.
Polaris v2009.3
1434 SPI Device I/O List
3.5 Alarm, Low Level Deviation
Poll: 20 34
Select: 20 35
Format: Numeric
Units: F
Required: Yes
Description: This value in conjunction with the process setpoint, determines what
temperature the low alarm will occur. It must always be positive.
3.6 Status Process
Poll: 20 40
Select: N/A
Format: 16 bits
Units: None
Required: Yes
Description:
Figure 14-11 SPI Dryer Controller, Status Process
3.6.1 Processing
Bit#: 0
Required: Yes
Description: This status bit states whether this unit is currently processing.
Processing
Alarm, System
Alarm, Process
Alarm, Machine
Alarm, High Temp.
Alarm, Low Temp.
Reserved
Reserved
Alarm, Clogged Filter
Alarm, Low Flow
Alarm, High Dewpoint
Reserved
Reserved
Reserved
Open
Open
11 10 9 8 7 6 5 4 3 2 1 0 15 14 13 12
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3.6.2 Alarm, System
Bit#: 1
Required: Yes
Description: This status bit states an alarm is present. The logical OR of process alarm and
machine alarm.
3.6.3 Alarm, Process
Bit#: 2
Required: Yes
Description: This bit indicates that an alarm that affects the process has occurred.
3.6.4 Alarm, Machine
Bit#: 3
Required: Yes
Description: This bit indicates that an alarm that affects machine operation has occurred.
3.6.5 Alarm, High Temperature
Bit#: 4
Required: Yes
Description: This status bit states the dryer has exceeded its over setpoint deviation.
3.6.6 Alarm, Low Temperature
Bit#: 5
Required: Yes
Description: This status bit states that the dryer has exceeded its below setpoint
deviation.
3.6.7 Reserved
Polaris v2009.3
1436 SPI Device I/O List
3.6.8 Alarm, Clogged Filter
Bit#: 7
Required: No
Description: This status bit states that a clogged filter condition has been detected in the
dryer. If not supported, bit should be set to zero.
3.6.9 Alarm, Low Flow
Bit #: 9
Required: No
Description: This status bit states that a low flow condition has been detected in the
dryer. If not supported, bit should be set to zero.
3.6.10 Alarm, High Dew Point
Bit #: 10
Required: NO
Description: This status bit states that a high dew point condition exists in process air.
3.7 Status, Machine 1
Poll: 20/42
Select: N/A
Format: 16 Bits
Units: None
Required: No
Description:
SPI Device I/O List 1437
HMI Reference Manual Polaris v2009.3 Auxiliary Equipment Interface (Optional)
Figure 14-12 SPI Dryer Controller, Status Machine
3.7.1 Processing
Bit#: 0
Required: Yes
Description: This status bit states whether the dryer is currently processing.
0 = not currently processing
1 = processing
3.7.2 Alarm, System
Bit #: 1
Required: Yes
Description: This status bit states an alarm is present. The logical OR of process alarm and
machine alarm.
3.7.3 Alarm Process
Bit#: 2
Required: Yes
Description: This bit indicates that an alarm that affects the process has occurred.
Processing
Alarm, System
Alarm, Process
Alarm, Machine
Alarm, High Temp.
Alarm, Low Temp.
Reserved
Reserved
Reserved
Alarm, Low Flow
Alarm, High Voltage
Alarm, Low Voltage
Alarm, High Current
Alarm, Low Current
Open
Alarm, Phase
11 10 9 8 7 6 5 4 3 2 1 0 15 14 13 12
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3.7.4 Alarm, Machine
Bit#: 3
Required: YES
Description: This bit indicates that an alarm that affects machine operations has
occurred.
3.7.5 Alarm, High Temperature
Bit#: 4
Required: No
Description: This status bit states that a high temperature safety limit been activated.
3.7.6 Alarm, Low Temperature
Bit#: 5
Required: No
Description: This status bit states that a low temperature safety limit has been activated.
3.7.7 Alarm, Low Flow
Bit#: 9
Required: No
Description: This status bit states that a low flow condition has been detected.
3.7.8 Alarm, High Voltage
Bit#: 10
Required: No
Description: This status bit states that a high voltage condition has been detected.
3.7.9 Alarm, Low Voltage
Bit#: 11
Required: No
Description: This status bit states that a low voltage condition has been detected.
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3.7.10 Alarm, High Current
Bit#: 12
Required: No
Description: This status bit states that a high current condition has been detected.
3.7.11 Alarm, Low Current
Bit#: 13
Required: No
Description: This status bit states that a low current condition has been detected.
3.7.12 Alarm, Phase Reversed Or Lost
Bit #: 14
Required: No
Description: This status bit states that improper phase has been detected.
3.8 Status, Machine 2
Poll: 20 44
Select: N/A
Format: 16 Bits
Units: None
Required: No
Description:
Figure 14-13 SPI Dryer Controller, Status, Machine 2
Processing
Alarm, System
Alarm, Process
Alarm, Machine
Alarm, Sensor
Alarm, Calibration
Reserved
Reserved
Reserved
Reserved
Reserved
Reserved
Reserved
Reserved
Open
Open
11 10 9 8 7 6 5 4 3 2 1 0 15 14 13 12
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3.8.1 Processing
Bit#: 0
Required: Yes
Description: This status bit states whether the dryer is currently processing
0= not currently processing
1 = processing
3.8.2 Alarm, System
Bit#: 1
Required: Yes
Description: This status bit states an alarm is present. The logical OR of process and
machine alarm.
3.8.3 Alarm, Process
Bit#: 2
Required: Yes
Description: This bit indicates that an alarm that affects the process has occurred.
3.8.4 Alarm, Machine
Bit#: 3
Required: Yes
Description: This bit indicates that an alarm that affects machine operation has occurred.
3.8.5 Fault, Sensor
Bit#: 4
Required: No
Description: This status bit indicates that a sensor error has been detected.
3.8.6 Fault, Calibration
Bit#: 5
Required: No
Description: This status bit states that a sensor calibration error has been detected.
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3.9 Mode, Machine
Poll: 20 48
Select: 20 49
Format: Status
Units: 16 Bit
Required: None
Description:
Figure 14-14 SPI Dryer Controller, Mode, Machine
3.9.1 Machine, On/off
Bit#: 0
Required: No
Description: This mode bit commands the dryer to be turned on (1) or off (0).
When polled, this bit states if the machine is on or off.
3.9.2 Alarm, Acknowledge
Bit#: 1
Required: Yes
Description: This bit is used to allow the master to inform the slave that it has recognized
the alarm condition(s) presented in the status words. Setting this bit to one
(1) acknowledges the alarm. Bit will always read back as a 0. Note that it is
not intended that this command clear any alarm indication (horn, bell, light)
at the auxiliary device.
Machine, On/Off
Alarm, Acknowledge
Reserved
Reserved
Reserved
Reserved
Reserved
Reserved
Reserved
Reserved
Reserved
Reserved
Reserved
Reserved
Reserved
Reserved
11 10 9 8 7 6 5 4 3 2 1 0 15 14 13 12
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3.10 Temperature, To Process
Poll: 20 70
Select: N/A
Format: Numeric
Units: F
Required: Yes
Description: Returns the to process temperature.
3.11 Temperature, From Process
Poll: 20 72
Select: N/A
Format: Numeric
Units: F
Required: No
Description: Returns the from process temperature.
3.12 Pressure, To Process
Poll: 20 74
Select: N/A
Format: Numeric
Units: PSIG
Required: No
Description: Returns the to process pressure.
3.13 Pressure, From Process
Poll 20 76
Select: N/A
Format: Numeric
Units: Inches of H20 (water)
Required: No
Description: Returns the from process pressure.
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3.14 Flow, To Process
Poll: 20 78
Select: N/A
Format: Numeric
Units: Cubic feet per minute (CFM)
Required: No
Description: Returns to the process Flow Rate.
3.15 Dewpoint, F
Poll: 20 7c
Select: N/A
Format: Units F
Required: No
Description: Returns the to process dewpoint temperature.
3.16 Setpoint, High Dewpoint Alarm
Poll: 20 80
Select: 20 81
Format: Numeric
Required: No
Description: Value at which high dewpoint alarms will occur.
3.17 Blanket Poll 1
Poll: 20 E0
Select: N/A
Format: Open
Units: Command Specific
Required: No
Description: The blanket poll provides a mechanism to scan the required poll commands
with one poll. The format of the blanket poll is:
<20><30><NV> <20><32><NV> <20><34><NV>
<20><40><SV> <20><70><NV>
<NV> is some numeric value associated with the two bytes that precede it.
<SV> is some status value associated with the two bytes that precede it.
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3.18 Protected Mode, Machine
Poll: 20 4A
Select: 20 4B
Format: Status
Units: 2 8-BIT BYTES
Required: No
Description:
Figure 14-15 SPI Dryer Controller, Protected Mode Machine
3.18.1 Machine, On/off
Bit#: 0
Required: No
Description: This mode bit commands the dryer to be turned on (1) or off (0), when the
on/off action allowed bit is set high. When the on/off action allowed bit is
low the machine on/off bit command has no effect. When polled, this bit
states if the machine is on or off.
3.18.2 On/off Action Allowed
Bit#1: 1
Required: No
Description: This mode bit provides a safety to use the machine on/off action. To allow
on/off action, set this bit high and to inhibit this action, set this bit low.
During poll, this bit returns zero (0).
Machine, On/Off
Alarm, Acknowledge
Reserved
Reserved
Reserved
Reserved
Reserved
Reserved
Reserved
Reserved
Reserved
Reserved
Reserved
Reserved
Reserved
On/Off Action Allowed
11 10 9 8 7 6 5 4 3 2 1 0 15 14 13 12
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14.2.5 Volumetric Blender
14.2.5.1 Command Summary
Refer to Section 14.2.5.2 for a description of the SPI Volumetric Blender screens data entry
fields. The following subsections describe which commands are supported by the Husky
Injection Molding Machine and, if necessary, any special handling that is performed.
The table below specifies the commands that are supported for the standard SPI Volumetric
Blender screen. Some customer specials require that not all commands be shown (e.g., the
device being used does not support all the commands), in which case only the commands
with their corresponding data on the screen are supported.
In any case where an alarm is activated by the data read from the device, the alarm is always
deactivated if the Enable Device SPI Communications option on the SPI Volumetric Blender
screen is deselected.
3.18.3 Alarm Acknowledge
Bit#: 1
Required: Yes
Description: This bit is used to allow the master to inform the slave that it has recognized
the alarm condition(s) presented in the status words. Setting this bit to a one
(1) acknowledges the alarm bit will always read back as a 0.
Note that it is not intended that this command clear any alarm indication
(horn, bell, light) at the auxiliary device.
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14.2.5.2 SPI Device I/O List
The following pages are the SPI Device I/O List for the Volumetric Blender (device ID 28). They
can be found in the SPI Communication Protocol specification from the Society of the Plastics
Industry Inc., Machinery Division, as identified in the Introduction above.
Table 14-8 SPI Volumetric Blender Supported Commands
# Name Supported Notes
9.1 Echo Yes
9.2 Version No
9.3 Setpoint Process Temperature Yes when any of the Alarm bits are set, the
alarm SPI Volumetric Blender Alarm is
activated
9.4 Status, Process Hopper Yes when any of the Alarm bits are set, the
alarm SPI Volumetric Blender - Unit x
Process Alarm is activated where x is A
or B or C or D or E or F or G or H
9.5 Mode, Process Yes
9.6 Mode, Machine Yes only bit 1 is used.
9.7 Protected Mode, Machine Yes only bits 0 and 1 are used
9.8 Setpoint, Ingredient Blend
Percentages
Yes
9.9 Setpoint, Calibration Yes
9.10 Setpoint, Total Rate Yes
9.11 Setpoint, Quantity Yes
9.12 Measured Value, Ingredient Blend
Percentages
Yes
9.13 Measured Value, Ingredient Rates Yes
9.14 Measured Value, Total Rate Yes
9.15 Measured Value, Quantity Yes
9.16 Measured Value, Inventory Yes
9.17 Measured Value, Total Inventory Yes
9.18 Blanket Poll 1 Yes
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9.0 Volumetric Blender
9.1 Echo
9.2 Version
9.3 Status, Process Summary
9.4 Status, Process Hopper
9.5 Mode, Process
9.6 Mode, Machine
9.7 Protected Mode, Machine
9.8 Setpoint, Ingredient Blend Percentages
9.9 Setpoint, Calibration
9.10 Setpoint, Total Rate
9.11 Setpoint, Quantity
9.12 Measured Value, Ingredient Blend Percentages
9.13 Measured Value, Ingredient Rates
9.14 Measured Value, Total Rate
9.15 Measured Value, Quantity
9.16 Measured Value, Inventory
9.17 Measured Value, Total Inventory
9.18 Blanket Poll 1
9 Blender, Volumetric
Dev ID: 28
Description: Volumetric Blender Controlling Units
9.1 Echo
Poll: 20 21
Select: 20 21
Format: Open 4 bytes ASCII
Units: ASCII
Required: Yes
Description: Controller integrity command. Controller will accept and retain the data
provided. The controller will provide the retained data in response to a poll
inquiry.
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9.2 Version
Poll: 20 22
Select: N/A
Format: Open 4 bytes ASCII
Units: ASCII
Required: Yes
Description: Controller version command. The controller will provide a version number
according to the following format: AABB, where
AA = SPI assigned version level
BB = Vendor assigned version level (use optional). If not used BB = 00.
9.3 Status, Process Summary
Poll: 20 40
Select: N/A
Format: 16 bit
Units: None
Required: Yes
Description: This status word is a summary of all alarms or status conditions for the entire
unit.
Figure 14-16 SPI Volumetric Blender Controller, Status Process Summary
Processing
Alarm, System
Alarm, Process
Alarm, Machine
Open
Status, Qty Complete
Status, Mat Demand
Alarm, Mixer Failure
Alarm, Feed Failure
Alarm, Low Material
Status, High Material
Reserved
Reserved
Reserved
Open
Open
11 10 9 8 7 6 5 4 3 2 1 0 15 14 13 12
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9.3.1 Processing
Bit#: 0
Required: Yes
Description: This status bit states whether the unit is currently processing.
0 = not currently processing
1 = processing
9.3.2 Alarm, System
Bit#: 1
Required: Yes
Description: This data bit states whether an alarm is present. This bit is set on the logical
OR of process alarm and machine alarm.
9.3.3 Alarm, Process
Bit#: 2
Required: Yes
Description: This bit indicates that an alarm that affects the process has occurred.
9.3.4 Alarm, Machine
Bit#: 3
Required: Yes
Description: This bit indicates that an alarm that affects machine operation has occurred.
9.3.5 Status, Quantity Complete
Bit#: 5
Required: No
Description: This bit indicates that the desired quantity has been metered and the
blender has stopped.
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9.3.6 Status, Material Demand
Bit#: 6
Required: No
Description: This bit indicates that the blender is currently operating due to material
demand requirements.
9.3.7 Alarm, Mixture Failure
Bit#: 7
Required: No
Description: This bit indicates that a mixer failure condition has been detected.
9.3.8 Alarm, Feed Failure
Bit#: 8
Required: No
Description: This bit indicates that a feed failure condition has been detected for one of
the hoppers or the entire unit.
9.3.9 Alarm, Low Material
Bit#: 9
Required: No
Description: This bit indicates that at least one hopper is low on material.
9.3.10 Status, High Material
Bit#: 10
Required: No
Description: This bit indicates at least one hopper is in a high material condition.
9.4 Status, Process Hopper
Poll: 20 42
Select: N/A
Format: 16 bit, 8 values
Units: None
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Required: No
Description: These status words describe conditions for each hopper. The status word for
hopper A is received first. The lower 8 bits are a copy of the process summary
status words.
Figure 14-17 SPI Volumetric Blender Controller, Status, Process Hopper
9.4.1 Processing
Bit#: 0
Required: Yes
Description: This status bit states whether this hopper is currently processing.
0 = not currently processing
1 = processing
9.4.2 Alarm, System
Bit#: 1
Required: Yes
Description: This status bit states an alarm is present for this hopper. This bit is set on the
logical OR of process alarm and machine alarm.
9.4 Status, Process Hopper
Processing
Alarm, System
Alarm, Process
Alarm, Machine
Open
Status, Qty Complete
Status, Mat. Demand
Alarm, Mixer Failure
Alarm, Feed Failure
Alarm, Low Material
Status, High Material
Reserved
Reserved
Reserved
Open
Open
11 10 9 8 7 6 5 4 3 2 1 0 15 14 13 12
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9.4.3 Alarm, Process
Bit#: 2
Required: Yes
Description: This bit indicates that an alarm that affects the process has occurred for this
hopper.
9.4.4 Alarm, Machine
Bit#: 3
Required: Yes
Description: This bit indicates that an alarm that affects machine operation has occurred
for this hopper.
9.4.5 Status, Quantity Complete
Bit#: 5
Required: No
Description: This bit indicates that the desired quantity has been metered and the
blender has stopped. This bit is the same as the STATUS, PROCESS
SUMMARY bit #5.
9.4.6 Status, Material Demand
Bit#: 6
Required: No
Description: This bit indicates that the blender is currently feeding material. This bit is the
same as the STATUS, PROCESS, SUMMARY bit #6.
9.4.7 Alarm, Mixer Failure
Bit#: 7
Required: No
Description: This bit indicates that a mixer failure condition has been detected. This bit is
the same as the STATUS, PROCESS SUMMARY bit #7.
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9.4.8 Alarm, Feed Failure
Bit#: 8
Required: No
Description: This bit indicates that a feed failure condition has been detected for the
corresponding hopper.
9.4.9 Alarm, Low Material
Bit#: 9
Required: No
Description: This bit indicates that the corresponding hopper is low on material.
9.4.10 Status, High Material
Bit#: 10
Required: No
Description: This bit indicates that the corresponding hopper is in high material
condition.
9.4.11 Status, Hopper Present
Bit#: 11
Required: Yes
Description; This bit indicates that the corresponding hopper is present in the blender.
9.5 Mode, Process
Poll: 20 46
Select: 20 47
Format: 16 BIT
Units: None
Required: No
Description:
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Figure 14-18 SPI Volumetric Blender Controller, Mode Process
9.5.1 Mixer On/off
Bit#: 4
Required: No
Description: This bit commands the mixer to turn on (1) or off (0), when the on/off action
allowed bit is set high. When the on/off action allowed bit is low the mixer
on/off bit command has no effect. When polled, this bit states if the mixer is
on or off. If the unit has no mixer, this bit always returns to zero.
9.5.2 On/off Action Allowed
Bit#: 5
Required: No
Description: This mode bit provides a safety to the use of the mixer on/off action. To
allow on/ off action, set this bit high and to inhibit this action, set this bit low.
During a poll, this bit returns to zero.
9.5.3 Reset, Quantity
Bit#: 6
Required: No
Description: Setting this bit commands the blender to reset the quantity measured value
to 0. If the blender is currently running a quantity, it will continue to do so
until the quantity is complete or the set value quantity is set to 0 in which
case the blender runs continuously.
Reserved
Reserved
Reserved
Reserved
Mixer, On/Off
On/Off Allowed
Reset, Quantity
Reset, All Totals
Reset, Hop A Totals
Reset, Hop B Totals
Reset, Hop C Totals
Reset, Hop D Totals
Reset, Hop E Totals
Reset, Hop F Totals
Reset, Hop H Totals
Reset, Hop G Totals
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9.5.4 Reset, All Totals
Bit#: 7
Required: No
Description: Setting this bit commands the blender to reset the inventory totals for all
hoppers.
9.5.5 Reset, Hopper A Totals
Bit#: 8
Required: No
Description: Setting this bit commands the blender to reset the inventory total for
hopper A.
9.5.6 Reset, Hopper B Totals
Bit#: 9
Required: No
Description: Setting this bit commands the blender to reset the inventory total for
hopper B.
9.5.7 Reset, Hopper C Controls
Bit#: 10
Required: No
Description: Setting this bit commands the blender to reset the inventory total for
hopper C.
9.5.8 Reset, Hopper D Totals
Bit#: 11
Required: No
Description: Setting this bit commands the blender to reset the inventory total for
hopper D.
9.5.9 Reset, Hopper E Totals
Bit#: 12
Required: No
Description: Setting this bit commands the blender to reset the inventory total for
hopper F.
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9.5.10 Reset, Hopper F Totals
Bit#: 13
Required: No
Description: Setting this bit commands the blender to reset the inventory total for
hopper G.
9.5.11 Reset, Hopper G Totals
Bit#: 14
Required: No
Description: Setting this bit commands the blender to reset the inventory total for
hopper G.
9.5.12 Reset, Hopper H Totals
Bit#: 15
Required: No
Description: Setting this bit commands the blender to reset the inventory total for
hopper H.
9.6 Mode, Machine
Poll: 20 48
Select: 20 49
Format: 16 bit
Units: None
Required: No
Description:
SPI Device I/O List 1457
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Figure 14-19 SPI Volumetric Blender Controller, Mode Machine
9.6.1 Machine On/off
Bit#: 0
Required: No
Description: This bit commands the blender to turn on (1) or off (0). When polled, this bits
states if the machine is on or off.
9.6.2 Alarm, Acknowledge
Bit#: 1
Required: Yes
Description: This bit is used to allow the master to inform the slave that it has recognized
the alarm condition(s) presented in the status words. Setting this bit to a one
(1) acknowledges the alarm Bit will always return to zero (0). Note that it is
not intended that this command clear any alarm indication (horn, bell, light)
at the auxiliary device.
9.7 Protected, Mode Machine
Poll: 20 4A
Select: 20 4B
Format: 16 bit
Units: None
Required: No
Description:
Machine, On/Off
Alarm, Acknowledge
Reserved
Reserved
Reserved
Reserved
Reserved
Reserved
Reserved
Reserved
Reserved
Reserved
Reserved
Reserved
Reserved
Reserved
11 10 9 8 7 6 5 4 3 2 1 0 15 14 13 12
Polaris v2009.3
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Figure 14-20 SPI Volumetric Blender Controller, Protected, Mode Machine
9.7.1 Machine On/off
Bit#: 0
Required: No
Description: This bit commands the blender to turn on (1) or off (0), when the on / off
action allowed bit is set high. When the on / off action allowed bit is low the
machine on/off bit command has no effect. When polled, this bit states if the
machine is on or off.
9.7.2 On/off Action Allowed
Bit#:
Required: No
Description: This mode bit provides a safety to the use of the machine on/off action. To
allow on/off action, set this bit to high and to inhibit this action, set this bit
low. During a poll, this bit returns zero (0).
9.7.3 Alarm Acknowledge
Bit#: 1
Required: Yes
Description: This bit is used to allow the master to inform the slave that it has recognized
that alarm condition(s) presented in the status words. Setting this bit to a
one (1) acknowledges the alarm. Bit will always read back as a (0). Note that
it is not intended that this command clear any alarm indication (horn, bell,
light) at the auxiliary device.
Machine, On / Off
Alarm, Acknowledge
Reserved
Reserved
Reserved
Reserved
Reserved
Reserved
Reserved
Reserved
Reserved
Reserved
Reserved
Reserved
Reserved
On / Off Allowed
11 10 9 8 7 6 5 4 3 2 1 0 15 14 13 12
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9.8 Setpoint, Ingredient Blend Percentages
Poll: 20 50
Select: 20 51
Format: Numeric, 8 values
Units: Percents
Required: Yes
Description: The desired percentages by weight of the individual components. The factor
for hopper A is sent or received first. Hoppers not present should be set to
0.0.
9.9 Setpoint, Calibration
Poll: 20 54
Select: 20 55
Format: Numeric, 8 values
Units: Vendor Specific
Required: No
Description: Calibration factor for each of the individual components. The factor for
hopper A is sent or received first. Hoppers not present should be set to 0.0.
9.10 Setpoint, Total Rate
Poll: 20 56
Select: 20 57
Format: Numeric
Units: lbs / hr
Required: No
Description: The desired rate at which the blender delivers material.
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9.11 Setpoint, Quantity
Poll: 20 58
Select: 20 59
Format: Numeric
Units: Lbs
Required: No
Description: The desired amount of material to blend, after which the blender stops.
Enter 0 to command the blender to run continuously (default). Entering a
non-zero value, commands the blender to blend the specified amount and
then stop. This value may be changed in the fly, If set larger than the
measured quantity the blender will continue to blend. If set smaller than the
measured quantity the blender will stop.
9.12 Measured Value, Ingredient Blend Percentages
Poll: 20 60
Select: N/A
Format: Numeric, 8 values
Units: Percents
Required: Yes
Description: The measured percentages by weight of the individual components. The
percentage for hopper A is received first. Hoppers not present or ingredients
not in the present blend should return to 0.
9.13 Measured Value, Ingredient Rates
Poll: 20 62
Select: N/A
Format: Numeric, 8 values
Units: Lbs / Hr
Required: No
Description: The measured rates of the individual components. The rate for hopper A is
received first. Hoppers not present or ingredients not in the present blend
should return 0.0. May be an average for batch type blenders.
9.14 Measured Value, Total Rate
Poll: 20 64
Select: N/A
Format: Numeric
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Units: Lbs / Hr
Required: No
Description: The rate at which the blender is delivering materials. May be an average for
batch type blenders.
9.15 Measured Value, Quantity
Poll: 20 66
Select: N/A
Format: Numeric
Units: Lbs
Required: No
Description: The amount of material which has been blended in the quantity. This value
is reset to 0 by setting MODE, PROCESS bit #6.
9.16 Measured Value Inventory
Poll: 20 6C
Select: N/A
Format: Numeric, 8 values
Units: Lbs
Required: No
Description: The amount of material which each hopper has fed since the value has last
been cleared. Hopper A received first, hoppers nor present should return 0.
9.17 Measured Value, Total Inventory
Poll: 20 6E
Select: N/A
Format: Numeric
Units: Lbs
Required: No
Description: The total amount of material which the blender has fed since the hopper
totals have been cleared.
9.14 Measured Value, Total Rate
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9.18 Blanket Poll 1
Poll: 20 E0
Select: N/A
Format: Open
Units: Command Specific
Required: No
Description: The blanket poll provides a mechanism to scan the required poll command
with one poll. The format of the blanket poll is:
<20><40><SV> <20><48><SV>
<20><50><NV><NV>...<NV><NV>
<20><60><NV><NV>...<NV><NV>
<20><64><NV>
<NV> is some numeric value associated with the command bytes
preceding.
<SV> is some status value associated with the command bytes preceding.
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Chapter 15 Third-Party Integration (Optional)
The optional Third-Party Integration screens allow users to view and control select third-
party equipment through the HMI on Husky machines.
Refer to third-party equipment vendor documentation for details of these screens.
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