runner designed in Portugal and manufacturered in China,it is hot runner system with good quality,service and price.

Offering you solutions for hot runner system design,hot runner manufacturing and hot runner installation and hot runner after sales service. ANOLE HOT RUNNER manufacturing was founded in 2000, ANOLE Injection Molding Technology Co. is a technological intensive Sino-Portuguese joint venture with the concentration upon the HOT RUNNER research, development and service of high-tech plastic injection mould HOT RUNNER . ANOLE HOT RUNNER manufacturing is located in Huangyan, Taizhou City, Zhejiangtown of mould in china, registered capital of 1.5 million USD and the average yearly output of 30,000 tips of HOT RUNNER nozzle tips. ANOLE HOT RUNNER won an excellent reputation from international markets for her reliable quality and stable performance.

ANOLE HOT RUNNER

CONTROLLERS FOR HOT RUNNER SYSTEM

PART 1: TEMPERATURE CONTROLLER PART 2: SEQUENCE CONTROLLER PART 3: HEATING ACCESSORIES

PART 1 TEMPERATURE CONTROLLER

www.anole-hot-runner.com

ANOLE offers two basic types of temperature controller box:intelligent type and insert type.the main difference between these two types is :comparing to intelligent type ,insert type is more convienent for replacement when any zone fails.for intelligent type.the customer need to replace the failed controller by themselve.which means the customer need to know how the wire connected.or you can asked the supplier to fix the problem .but then the time will be wasted. But no matter which type of temperature controller is .the working method is the same, can be the following 4 working methods. and also ,Anole offers our standard wire connection with mould.but meanwhile can also be customelized/
Fisrlty: PID control mode: PID control mode outputs the power depending on the calculation of the proportion. integration ,differentiation for the input signal getting from thermocouple .proportion makes the output and the input keep proportional relationship. Integration makes the speed of the change of output keep proportional relationship with the change of input. Differentiation used the quick response of differential principle to let the output reflect fast while meeting interference. Fuzzy control mode : Fuzzy control mode uses fuzzy math calculation principle to restrain the temperature overshoot(the temperature value exceeds the set value) so that it can improve its response to external interference. Fuzzy control mode makes the controller respond earlier than the temperature overshoot to output the suitable power by real-time monitoring and remembered empirical data then to restrain the overshoot. Diagram 2 is a comparison signification. Soft mode: Soft mode automatically enables the temperature to rise as slow as 0.3/S by limiting the output while the temperature of hot runner is lower than 100.Hereby it can protect the heating elements by eliminating the moisture gradually in them. Mixed control mode: After soft mode the temperature rises as fast as 1/S until get into the range of fuzzy adjusting state near the setting temperature .In this range the temperature would drop 1-20 depending on different load to let the fuzzy control program test and collect the loading data and give the hot runner nozzles and manifolds enough time to distribute temperature evenly. After fuzzy adjusting the controller gets into PID control mode.In the PID mode there would be a 0-10 overshoot depending on different load.

T E M P E R A T U R EC O N T R O L L E R E l e c t r i cE i r i n gC o n n e c t i o n

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T E M P E R A T U R EC O N T R O L L E R E l e c t r i cE i r i n gC o n n e c t i o n

T h ew i r ec o n n e c t i o n c a na l s ob ec u s t o m e d

T h ew i r ec o n n e c t i o n c a na l s ob ec u s t o m e d

INTELLIGENT TYPE TEMPERAUTRE CONTROLLER

Function specifications and advantage Basic technical dataType: intelligent type Temperature precision:1 Type of thermocouple: JKBETSR Soft mode 0.3/S under 100 Rated output current:16A Environment Temp:-50-500 Control temp.range:0-500 Temp.sampling period:0.5 Heating rate:1/S over 100.

Intelligent type temp.controller with20zones Fuction /F switch Thermocouple open protection specification Support &F temp. scale and can switch each other

When thermocouple open the buzzer & light alarm ,the output will be cut off Thermocouple short protection When thermocouple short circuit the buzzer & light alarm ,the output will be cut off Load open protection When the load open the buzzer & light ,the output will be cut off Load short protection When the load short circuit the buzzer & light ,the output will be cut off Power wrong phase protection When the single phase voltage of the controller was connected to the line voltage of the three phase the controller will stop working unless the right connection is recovered Thermocouple & heaters wrong When the thermocouple and the heating element were wrong connected protection connected with each other the buzzer & light alarm. The output will be cut off Disadvantage: the customer need a professional person to connected the wires when the controller fails.

INSERT TYPE TEMPERATURE CONTROLLER

Function specifications and advantage Basic technical dataType: intelligent type Temperature precision:1 Type of thermocouple: JKBETSR Soft mode 0.3/S under 100 Rated output current:16A Environment Temp:-50-500 Control temp.range:0-500 Temp.sampling period:0.5 Heating rate:1/S over 100. OTHER ADVANTAGES: -measures the strength of the current in each zone -shows the current output as a percentage of the maximum -allows you to increase (decrease) in all temperature zones with one button on the scheduled time useful if you run the molds -allows you to control the injector by hand (in case of breakage thermocouple) with reference to neighboring injectors by power -allows to define working correctly thermocouples (in the case of an earth fault) -allows to define breakage of thermocouple and heater -produces a pre-drying hot runner system - reduces the oxidation of contacts (which often leads to breakage of heaters) -connects all the elements of hot runner system (injectors, manifold, bushing) and controls heating, taking into account inertness of all elements (disables fast heating elements to heat lagging behind), which leads to energy savings.

Hot runner temperature controller card operation panel instructions: Operation panel instructions
A. display current temperature parameter mode; Display parameter serial number B. alarm lamp C. display set temperature; parameter mode: . display concrete parameter Manual output mode; display manual output percent and electricity D. standby indicator light E. manual indicator light F. set values adjustment function keys (up) G. set values adjustment function keys (down) H. alarm information compatable I. heating indicator J. manual indicator K. menu function setting L. confirms and switches parameter MPower switch

Operate:
1. 1Open power switch and turn into working condition preset by manufacturer. 2Press to adjust temperature.. 3Press SETto check output percent.. 4Press SETto check output electricity. 5Press MODEto switch automatic, manual and standby mode. 6Manual mode: press to adjust output percent. 7Restore factory setting: press MODEwhilst holding the SETto power off, reboot can restore factory setting. 8Automatic mode: operating mode in generally working condition, the controller control the temperature in accordance with setting temperature. 9Manual mode: in particular cases (such as thermocouple fault), can provide appropriately output setting to switch to manual mode and maintain equipments operation until correct the fault. Press MODEone minute to start manual mode, press to adjust output percent. 10Soft start mode: A. Prevent the heater strip wetted, and the heater will be damaged by over electricity. The heater strip is dehumidifier by using soft start mode (dehumidifier) function in low voltage condition. B. Test thermocouples and heaters in low electricity when starting up.
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Thermocouple type choice.

PG1 pressto choose J-type thermocouple, SV shows J.

press to choose K-type thermocouple, SV shows K. pressSETto go to next page or pressMODEto save and log out menu. Set temperature unit.

PG2

pressto choose Celsius as temperature unit, SV shows C. press to choose Fahrenheit as temperature unit, SV shows F pressSETto go to next page or press MODE to save and log out menu Set high temperature alarm.

PG3

When temperature is higher than set, high temperature alarm will start, PV screen will show H I and sound alarm call. At the same time cut off output. press to set the number with 00-99. The factory value is +30. pressSETto go to next page or press MODE to save and log out menu Set low temperature alarm.

PG4

When temperature is lower than set, low temperature alarm will start, PV screen will show L O and sound alarm call. At the same time cut off output. press to set the number with 99-00. The factory value is -30. pressSETto go to next page or press MODE to save and log out menu Set soft start mode output time. press to set the soft start tome with 1-10min, factory value is 4 min . the actual temperature reach or over 93C//230F, it will enter intoautomatic mode soft start function wont work any longer. Dont change soft start mode ratio without special circumstances. pressSETto go to next page or press MODE to save and log out menu

PG5

Menu setting: press MODE twice, one minute per time and enter into standby mode, the standby
indicator lights up. Then, press SET key to start menu setting. 1Menu set by user Press SETto start menu. Press SETparameter of the layer. Use to switch parameters. PressMODEto save and log out menu when complete setting. The menu page is shown on PV screen; setting number is shown on SV screen.

Wrong indication meter

No. 1 2 3 4 Wrong indication TC OP TC RE HT OP TR ST description No. Thermocouple open circuit Thermocouple positive and negatives reverse connected Heater strip open circuit SCR short circuit 1 2 3 4 5 6 7 8

set factory value

menu Set thermocouple type Set temperature unit Alarm buzzer High temperature alarm Low temperature alarm Soft start mode output time Manual output percent Set working temperature

Set value J C ON 30C -30C 4 minutes 0% 200C

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SEQUENCE CONTROLLER

Mathematic controlling principle and specifications Basic technical dataControl zones:1-28 zones Time resolution:0.1S Range of time:0.1-999.9S Input:12V/2mA,24V/5mA, 36V/7mA Output:16-24V/500mA voltage: can be customed. Anole hot runner sequence controller can individually set the open and close time of each valve gate nozzle so that to control the following of the melted plastic in the cave of the mold to improve the quality of the injected parts. Based on the injection starting signal of the injector the delay period of keeping close of the nozzle can be set, after the delay period the nozzle opens until the set open period finished .The nozzle would close at the same time with the finishing injection signal of the injector while the finishing time of the set open period had been later than it.

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PART2-Sequential controller operation explanation

1.Purpose
The sequential controller applies to the valve gate type hot runner system, used in controlling the mold injection time. It makes the injection time of each nozzle under efficiency control in mold injection, and has the following superiority: eliminates the fusion mark on the products surface, or it resets the products surface fusion mark position, thus achieving the quality improvement for forming the product; through adjusting the injection quantity, improving the quality, preventing the phenomenon of defecting or filling not arrived occurred. injection molding with a sequential controller, all runners are not open at the same time, therefore it can be injection in the smallest clamping force situation; Through enhance injection's rate, this enables the product flow marking to achieve the optimum condition

2.Specification parameter
Single-phase alternating current 50/60HZ 95-240VAC //

Main power input

Direct 24VDC//alternating110V/220V// Injection sign input Switch signal can be elect Electromagnetism valve voltage Control time scope Control action pattern Control working pattern Control time precision pattern Hand control Operating temperature scope Direct 24VDC// alternating110V//220V 0 900seconds Two sections timing control pattern or four section timing control pattern can be elected A&B two kinds of working patterns can be elected 0.1second //0.01second can be elected Manual opening and closure through solenoid valve -10 C ----- +50 C

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3.
1Control work pattern lampA 2: Control work pattern lamp (B) 3: closing time demonstration 4: opening time demonstration 5: Closes the indicating lamp 6: Standby indicator 7:Turn on the indicating lamp 8: Setting value adjustment functional key(Up) 9: Manipulating key 10 Setting value adjust function key(Down) 11: Menu function establishment key 12:Power key 13:Hand pull hole 14: Pattern information comparative table 15: core fixing hole

4.Time sequence controller operation

AON/OFFpress the button of the power BChoose Control action pattern:
Two sections timing control pattern or four section of timing control pattern(detailed introduced in page 6) 1. Under succession control card starting condition,Press bothSETorUPfor a second, Upper extreme monitor demonstrateTD-, Lower demonstration current control model02or04 2.Presses the up and low key adjust to control pattern02or04; 3.pressSETfor one second to withdrawal parameter establishment

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CTwo section of timed control establishments

1.chosen of two working control pattern Press SET for a second to enter in parameter establishment, upper monitor demonstrateA-blower demonstrateAorb,press up or low key adjust to B or A pattern; pressSETfor one second to withdrawal parameter establishment. 2.chossen of time precision control pattern chosen of Press SET for one second to enter in parameter establishment upper monitor demonstrate A-b ,then press SET for one second upper monitor demonstrate dot,lower demonstrate0.01or0.1,press up or low key adjust time precision to 0.1second to 0.01second, press SET for one second to withdrawal parameter establishment. 3. Delay time establishment Press SET for one second to enter in parameter establishment upper monitor demonstrate A-b ,then press SET twice, upper monitor demonstrate delt , lower demonstrate the delay time, press up or low key adjust the delay time; pressSET for one second to withdrawal parameter establishment. 4. Runner opening hour establishment Press SET for one second to enter in parameter establishment upper monitor demonstrate A-b , lower demonstrate B pattern, then press SET three times upper monitor demonstrateopnt,lower demonstrate the runner opening time ,press up or low key to adjust the runner opening time press SET for one second to withdrawal parameter establishment. NOTERunner opening hour establishment can only under the B pattern.

DFour time period control

1.choosen of working control pattern Press SET for one second to enter in parameter establishment upper monitor demonstrateA-b, lower demonstrateAorbpress up or low key adjust to B or A pattern; press SET for one second to withdrawal parameter establishment. 2.chossen of time precision control pattern press SET for one second to enter in parameter establishment upper monitor demonstrate A-b ,then press SET upper monitor demonstrate dot ,lower demonstrate 0.01 or 0.1 ,press up or low key adjust time precision to 0.1or 0.01second; press SET for one second to withdrawal parameter establishment. 3.delay timeT1establishment press SET for one second to enter in parameter establishment upper monitor demonstrate A-b ,then press SET twice, upper monitor demonstrate

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 T1 ,lower demonstrate delay time , press up or low key adjust delay time, pressSETfor one second to withdrawal parameter establishment. 4.running opening timeT2establishment press SET for one second to enter in parameter establishment upper monitor demonstrateA-b, lower demonstrate B pattern, pressSETfor three times upper demonstrate T2,lower demonstrate runner opening time, press up or low key to adjust runner opening time press SET for one second to withdrawal parameter establishment. 5.delay time T3establishment pressSETfor one second to enter in parameter establishmentupper monitor demonstrateA-b, lower demonstrate A or B pattern, pressSETfor four times upper monitor demonstrateT3,lower demonstrate delay time, press up or low key to adjust delay time ; pressSETfor one second to withdrawal parameter establishment. 6.runner opening time T4establishment press SET for one second to enter in parameter establishment upper monitor demonstrate A-b , lower demonstrate B pattern, then press SET for five time upper demonstrateT4,lower demonstrate runner opening time, press up or low key to adjust runner opening time press SET for one second to withdrawal parameter establishment.

EManual operation
PressOPEN/DELAYto make solenoid valve manual opening and closure Note 1Signal input output voltage choice Input signal/switching signal choice

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Switching signal Output voltage chosen

NOTE2 1Two section of timed control movement pattern condition explanation 1:A pattern

Chosen of A pattern: after received the injection signal, in the delay time , runner gate is closed, after the delay time, runner gate open till the injection finished Exampleinjection time 10seconds, delay timeT13 seconds Process: three seconds after received the injection signal , Runner gate open, continuing for 7seconds,then closed. 2B pattern

Chosen of B pattern: after received the injection signal, in the delay timeT1,runner gate continuing closed, after the delay time, runner gate open,(according to the established time T2),after the runner open time, gate begin continuing closed.

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Example: injection time 10seconds,delay time 3seconds,runner open time4seconds, Process: three 3 seconds after receive injection signal, runner gate continuing open for 4 seconds, then closed.

2. Four section of timed control movement pattern condition explanation

1A pattern

Chosen of A pattern: after received the injection signal, T1 runner gate close then T2 gate open then T3 gate close then T4 gate open. When the injection signal disappear, no matter which period it in ,its established time work cycle will be over, the runner gate also close.

2B pattern

Chosen of B pattern: after received B pattern,T1 runner gate closed then T2 gate open then T3 gate closed then T4 gate closed. In this pattern, once the injection cycle begin, no matter the injection signal on or not, it begin work with the established time, till the four period finished, then runner gate closed.

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PART2

HEATING ACCESSORIES

Manifold thermocouple

German nozzle heater

German manifold heaters

German heater

German nozzle heater

accessories for meter

SCR

Cable with 16 pins

cable with 24 pins

connector(6pins10pins16pins24pins

ANOLE INTRODUCTION ANOLE

hot runner mould injection system is developed by hot runner designed in Portugal and hot runner system with good quality, service and price. Offering you solutions

made in China,it is for

hot runner system design,hot runner manufacturing and hot runner installation and

hot runner after sales service. ANOLE hot runner manufacturing was founded in 2000, ANOLE
Injection Molding Technology Co. is a technological intensive Sino-Portuguese joint venture with the concentration upon the HOT RUNNER research, development and service of high-tech plastic injection mould

hot runner . ANOLE HOT RUNNER manufacturing is located in Huangyan, Taizhou City,

Zhejiangtown of mould in china, registered capital of 1.5 million USD and the average yearly output of 30,000 tips of HOT RUNNER nozzle tips. ANOLE HOT RUNNER won an excellent reputation from international markets for her reliable quality and stable performance

Thank you very much for your suppoert .Anole will do our very best to satisfy you. www.anole-hot-runner.com

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