Sistemas Turboperforacin

Turbinas en la Industria

Turbina a vapor propulsora de embarcaciones Martimas

Turbina a gas propulsora de bombas o compresores industriales

Turbina a gasolina propulsora de aviones

Turbina de Perforacin
Es un sistema de rotacin de fondo que convierte la energa del fluido de perforacin en potencia mecnica rotacional, la cual es directamente transferida a la broca de perforacin.

Neyrfor

Turbodrill: Nomenclatura
Term
T1 T2 TSXL TSH BSA FBS ABH DBS MK1 MK2 MK3

Description
Turbodrill with one(1) power section Turbodrill with two(2) power section Turbodrill with Extended Power Section (T1 + 30%) Turbodrill with a system to counter axial hydraulic thrust Bearing Section Assembly - Straight Applications Flexible Bearing Section - Steerable Applications Adjustable Bent Housing - Field Adjustable Double Bend Section Fixed Double Bend Constant pressure profile Variable pressure profile p drops as RPM slow Higher variable pressure profile p drops as RPM slow

Turbodrills - Rangos de Dimetros

Configuraciones Disponibles
1 Seccin Motora

1 Seccin Motora extendida

2 Secciones Motoras

3 Secciones Motoras

Seccin de Rodamientos Recta o con Bent Housing ajustable. Para mantenimiento, construccin, tumbar ngulo y cambio de direccin en formaciones de mediana dureza a dura ________________________________________________________________________ Seccin de Potencia 1,2 o 3 secciones de potencia con distintos perfiles de alabes y caractersticas de balance de empuje hidrulico. Ms potencia con taladros de menor capacidad de bombeo del fluido de perforacin ________________________________________________________________________ Rotores flexibles Para trabajos direccionales; construccin o mantenimiento de verticalidad

Partes de la Turbina
Entrada del Fluido

Seccin de Rodamientos

Seccin Potencia o Motora

Partes de la Turbina

Power Section

Bearing Section

Aletas/Alabes de la Turbina
Mk#1 Blades
Constant Press. Drop Higher MW

Mk#2 Blades
Pressure Drops with Stall

Hydraulic Flow Through 2 Turbine Stages

Mk#3 Blades
Pressure Drops with stall Light MW, UBD

1st Stage 2nd Stage

Turbine Blade Geometry

Wing shapes Angle of attack (fluid to blade)

Turbodrill Blade Arrangement

Stator compression fit, no rotation relative to turbine housing Rotor fixed to shaft

Blade Stages
Stages are stacked throughout tool Each stage power is cumulative with the subsequent stage -Together all stages drive the shaft.

Aletas/Alabes de la Turbina

Configuracin del Alabe vs. Aplicacin

Rig Capabilities Power at Bit
Power Section Configuration
T1 Stages = 86 RPM=1172 Torque=670 ft-lb Hp = 149 Stages = 75 RPM=1000 Torque=745 ft-lbs Hp = 142 Stages = 50 RPM=1452 Torque=750 ft-lbs Hp = 207 TSH Stages = 112 RPM = 1172 Torque = 847 ft-lb Hp = 189 Stages = 100 RPM = 1000 Torque = 961 ft-lb Hp = 183 Stages = 100 RPM = 1452 Torque = 1430 ft-lb Hp = 395 T2 Stages = 172 RPM=1172 Torque=1255 ft-lbs Hp = 280 Stages = 100 RPM=1000 Torque=1391 ft-lbs Hp = 265

Torque at Bit

Mud Weight

MK1
Blade Type

MK2

MK3

NA

Turbine power values calculated at, 10ppg OBM, 450gpm (nominal),

Seccin de Potencia
Radial Bearings

2 types HNBR Elastomer and Metallic Elastomer are used up to 375 F and in WBM applications Metallics are used for high temperatures and OBM applications Intermediate bearings are used to absorb the radial thrust produced by the blades and to keep the shaft concentric.

Intermediate Radial Bearings

n

Turbodrill Power Section - Recap

Power section recap

Contains the blade stages and radial bearings Blade stages drive the shaft Radial bearings maintain concentric rotation Blades and bearings are compression fit in the power section Multiple power sections can be configured

Seccin de Rodamientos
3 Types of Bearing sections:
BSA Bearing Section Assembly Used for straight hole applications FBS Flexible Bearing Section Contains an Adjustable Bent Housing (ABH) for directional applications.

BSA

FBS

Seccin de Rodamientos
3 Types of Bearing sections:
DBS Double Bend Section Used for directional applications requiring higher build rates
4.16 ft Double Bent Housing 2.4 ft

Interchangeable Bottom Bearing Stabilizer

2 x .75 Bends for 1.5 2 x .85 Bends for 1.7 2 x 1.0 Bends for 2.0

Seccin de Rodamientos
PDC Thrust Bearings

Support Axial Loads.

Hydraulic bearings absorb internal thrust Mechanical bearings absorb WOB

Low friction diamond to diamond contact area. Temperature and abrasion resistant. (up to 600F)

Hydraulic PDC Thrust Bearings Mechanical PDC Thrust Bearings

Spring Frame Fixed Disc

PDC Thrust Bearing Assembly

Moving Disc

Seccin de Rodamientos

Seccin de Rodamientos
Radial Bearings

2 types HNBR Elastomer and Metallic Elastomer are used up to 375 F and in WBM applications Metallics are used for high temperatures and OBM applicationsRadial Bearings are used to keep the shaft running concentric

Intermediate Radial Bearings

Lower Radial Bearing

Seccin de Rodamientos
FBS
- Adjustable Bent Housing - Settings Range - 0 to 1.5

DLS capability is affected by the bent housing setting plus the stabilizer configuration

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Capacidad Direccional
Turbinas Direccionales
TURBINA 9 BENT-HOUSING Angulo
0.85 1.00 1.15 0.75

DOGLEG SEVERITY (grados/100)

4 5 6 4 6 8 8 10 12 17

6 5/8

1.00 1.25 1.00

4 3/4 3 3/8

1.25 1.50 1.00

Normalmente menos de la mitad del Requerido por Los Motores de fondo

Brocas para Turbinas

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Brocas para Turbinas

Estructura de Cortes

Diamante Sinttico Trmicamente Estable (TSP) Diamante Natural

Impregnacin con Diamante Natural o Sinttico

Brocas Impregnadas con Diamante Natural o Sinttico y/o con Insertos Impregnados para Formaciones con intercalaciones

Brocas para Turbinas

Brocas Impregnadas con Diamante Natural o Sinttico
Cortadores PDC Exposicin del Insertos hacia la Formacin
Inserto Longitud total 16mm

Exposicin 5mm
Altura de la aleta 20 mm

Insertos con Diamante Impregnado

Mayor altura de la aleta por la adicin de los Insertos infiltrados Insertos Los Insertos Infiltrados se mantienen mas tiempo sobre la Insertosexpuestos Infiltrados aleta principal para una mayor ROP en Lutitas

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Brocas para Turbinas

Broca Hibrida (PDC, TSP, Material Impregnado)

Impregnado de Diamante

Brocas para Turbinas

Mecha Hbrida (PDC con Matriz Impregnada)

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Aplicaciones con Turbina

Aplicaciones de las Turbinas

Formaciones de mediana dureza a duras Pozo Vertical Mantener inclinacin Pozo Direccional Construir ngulo hasta 90 Pozo o Seccin Horizontal Side Track en Hueco Abierto Pozo con alta temperatura de fondo + de 240 C Pozos con desgaste severo de la tubera / BHA Aplicaciones con mechas Impregnadas / Hibridas Aplicaciones con PDC y turbina Aplicaciones UBD y Coiled Tubing Re-entries/Remedials

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Turbina vs. Motor de Fondo

Aplicaciones
Flujo Alto Alta Potencia Alta Temperatura Mechas Triconicas Mechas Impregnadas Mechas PDC Form. Blandas Form. Duras Trab. Direccional Larga Vida Grandes Hoyos Hoyos medianos Hoyos Pequeos Alto Torque Motor Turbina Turbina Motor Turbina Ambos Motor Turbina Ambos Turbina Motor Ambos Turbina Motor

Turbina con taladros con - de 1500 HP LIMITACIONES Presin STAND PIPE, P Turbina: 1600psi Profundidad del hoyo mayor a 13000

Turbina vs. Motor de Fondo

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Turbina vs. Motor de Fondo

Perforando con Broca PDC

Turbinas vs. Motores de Fondo

Perforando con Broca PDC

Motor de Fondo perforando con broca

PDC de 06 aletas, cortadores de 13 mm y calibre corto. Desgaste IADC: 4-4-BT-A-X-IN-CT-DTF

Turbina perforando con broca PDC de 6

aletas, cortadores de 13 mm y calibre extendido. Desgaste: 1-1-WT-A-X-IN-NO-TD

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Beneficios con la Turboperforacin

Trayectoria del Centro del Hoyo

BHA y Trayectoria de la Mecha durante la Perforacin

Empacado (turbina)

Pndulo

Liso

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Comparacin de Torque Reactivo

Tool Face con Turbina

Control direccional suave, sin tool face errtico al acercarse al stall (torque reactivo) Orientacin de Tool face sencilla Reduccin de tiempos de levantar tubera para reorientar herramienta Turbodrill PDM

Hi Speed Low Torque

360
Reactive Torque

Low Speed High Torque

360

60

270

90 270
180

90

AZIMUTH

Fluctuating Torque

AZIMUTH

180

180 ON BOTTOM

Perforacin Horizontal
Openhole Side-Tracking
Turbodrilling in 8 section. Completed Build with 6 Turbine & drilled tangent to casing point - one run with PDC bit Turbodrilling in 6 section. Drilled out shoetrack and entire reservoir section to TD in one run World record of 4317 ft Side-tracked in open-hole Same BHA - No Trips KO with max DLS=10.5
True Vertical Depth (ft)

9Csg

Lateral#2 TD@14200ftMD
7Lnr

Lateral#1 TD@16025ftMD

Open Hole Side Track @8/100

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Aplicaciones Verticales
Steering or Straight-Hole Vertical TurboDrilling
Some FACTS: Turbodrills utilize packed stabilization configurations.
Straight-Hole BSA-T2

Low WOB and packed stabilizers stop the tool from Bellying in the well bore and producing angle. Formation Dip issues? use Steerable turbodrill configurations Steerable turbodrills use lower bend angle due to superior toolface control.
(Sketches Not to scale)

Pozo Vertical
Predictable Directional Tendency
INCLINATION

AZIM UT H
5
0 100 200 300
0 1

DLS
2 3 4 5

Hole Size: Turbine Type: Bend Angle:

12 9 FBS-T1 Mk2 0.5

100 200 300 400 500 600

800 900 1000 1100 1200 1300 1400 1500 1600

Turbine BHA: Maintained Inclination between 0 & 0.5 Deg. Over 1050 meters drilled in 491hrs

1700 1800 1900 2000 2100 2200 2300 2400 2500 2600 2700 2800 2900 3000

TurboDrill BHA

Rotary Steerable Verticality BHA

700

Rotary BHA

Country:

Canada

0
0

Steerable FBS-T1

High RPMs plus low WOB turbodrilling parameters make for a natural dropping tendency.

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Calidad del Hoyo

Reduce tortuosidad, mejorando la calidad del hoyo perforado
La tortuosidad del pozo tiene efecto negativo en la toma de registros y cementacin

Corridas de revestidores sin contratiempos, etc. Datos de registros de imagen muestran menos tortuosidad.
Mejor calidad de pozo, mejora valores de Torque y Arrastre observados

Perfil del hoyo perforado con Motor de fondo + PDC (gauge corto) o triconica

Perfil del hoyo perforado con Turbina + PDC (gauge extendido)

Calidad del Hoyo

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Calidad del Hoyo

Unstabilised (Slick) Assemblies can allow excessive lateral movement of the bit which can lead to very poor hole quality & spiralling

Stabilised Turbodrill with Long Gauge Box Connection Bit minimises lateral movement resulting in superior hole quality and minimal risk of problematic spiralling

Calidad del Hoyo

TurboDrilled Hole 7430-17490ftMD

BP-Colombia Niscota

Previous Drilled Hole 15150-15220ftMD

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Sistema de Liberacin

Muchas Gracias

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