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Wartsila India Ltd.

Operations & Maintenance

PLANT SMP CENTRIFUGAL


PUMP

PREPARED BY : MECH APPROVED BY : PPM ISSUED BY : PPM DATE :


Centrifugal Pump Major Overhaul CPP Mechanical Maintenance Engineer

PAGE DOC. NO. EDITION REVISION

: : 496024P10 :0 :0

AT STERLITE THERMAL POWER DIVISION


PURPOSE SCOPE RESPONSIBILITY INPUT / TOOLS: Hand gloves Mechanical tool box kit Dial Gauge Lifting Tools : : : :

OUTPUT PROCEDURE 1. 2. 3. 4. 5.

Record

Make JSA Take the Work Permit Cleaning the Equipment If oil lubricated ,then drain the oil Dismantle all the parts like Coupling guard Suction and Discharge flange of Pump Coupling Motor base bolts Pump Oil indicator Pump base bolts BRG Stopper flange-DE side BRG Stopper flange-NDE side Gland packing Impeller casing Lock nut Lock washer Impeller Bearing Oil seal wear ring

6. Cleaning the all parts by Diesel or Petrol

7. Change the Recommended parts like Bearing Oil seal

Wartsila India Ltd.

Operations & Maintenance

PLANT SMP CENTRIFUGAL


PUMP

PREPARED BY : MECH APPROVED BY : PPM ISSUED BY : PPM DATE :

PAGE DOC. NO. EDITION REVISION

: : 496024P10 :0 :0

AT STERLITE THERMAL POWER DIVISION


Lock washer Lock nut Impeller Wear ring

8. Box-up the Pump as per Quality Bearing box-up by cold/hot Temp.(Up to 55 mm ID-Cold Box-up and above 55mm ID-Hot Box-up),BRG heating by Induction heater or oil bathing(up to110deg.C) Oil seal fitted by Hot water

9. 10. 11. 12. 13. 14. 15. 16. 17. QUALITY

Take the Pump Shaft Float Take alignment(Reading<0.05) Fitting the Oil indicator Top-up Oil-Level 60% Area should be cleaning Properly Clean the equipment and work area Surrendered the work permit Trial run the equipment Take the Vibration reading of both pump and motor

All the parameters, activities are maintained within prescribed limit. Any deviation from the norm is recorded and corrective action is taken accordingly.

ENVIRONMENT OHSAS Ensure PPE, Helmet, adequate lighting near the work place. Ensure the lifting tools are in adequate condition. Ensure proper earthing of the equipment / area of work as the case may be. Ensure healthiness & safety of the entire activities with respect to electrical system. Not applicable.

RECORDS: WIN/SIL/4/F/05