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CAT.

DKI-50185- A

SMC guide to ATEX compliant products

SMC - provide products compliant to ATEX Directive


New elements at a glance Outline of ATEX directive
Since 1st July 2003, equipment used in potentially explosive atmospheres within the EU is required to comply with the ATEX directive.
Directive 94/9/EC Equipment and Protective Systems intended for use in potentially Explosive Atmospheres
bATEX,
Previous legislation covered the most obvious sources of ignition generated by electrical devices. The ATEX directive and the corresponding harmonised standards have extended the applicability of legislation to all the equipment that is intended for generation, transfer, storage, measurement, control and conversion of energy. Pneumatic equipment used in potentially explosive atmospheres must, therefore, comply with the new legislation. Products, which do not contain any potential ignition sources, are out of the scope of the directive.

bATEX

label example and explanation


"Do not un-plug when energized"
Group

ATEX directive

SMC CORPORATION 1-16-4,Shimbashi Minato-ku, Tokyo, Japan

II 1 G D G 2 D G 3 D

New Approach directives and CE marking

II 3 G / D EEx nA II T6 X
VQCxxx HO Tamb =-10C to +50C IP65 T 80C

Category

Directive 94/9/EC, known as ATEX directive, is one of the directives based on the New Approach towards technical harmonization and standardisation. The New Approach is a new regulatory technique and strategy laid down by the European Council Resolution of 1985, in order to allow free movement of goods within the EU market and to prevent barriers to trade. Products in compliance with all provisions of applicable directives (such as Directive 94/9/EC for ATEX) must bear the CE marking. This is an indication that the products comply with the requirements of applicable directives and have been subjected to the conformity assessment procedure provided for in these directives.

ATEX compliance

Atmosphere* *G=Gas D=Dust

Category

Standards Standards for for Electrical Non-electrical product product EN 50014 EN13463-1

bATEX

definitions

General requlrements Part-number Year Operating temperature IP (only for Dust) T temperature(only for Dust) Dust protection Types of Protection Constructional safety "c" Max. Surface temperature Types of Protection "n" Increased Safety "e" Encapsulation "m" Flameproof Enclosure "d" Oil lmmersion "o" Pressurized "p" Powder Filling "q" Intrinsically Safety "ia" Intrinsically Safety "ib"

all all

Potentially explosive atmospheres are atmospheres likely to become explosive due to local and operational conditions. The ATEX directive regards explosive atmospheres which are defined as mixtures with air, under atmospheric conditions, of flammable substances in the form of gases, vapours, mists or dusts in which, after ignition has occurred, combustion spreads to the entire unburned mixture. (Quotation from Directive 94/9/EC) The following applications are explicitly excluded by the ATEX directive and must comply with other specific standards: medical devices, equipment or safety devices to be used with explosive or chemically unstable substances, equipment for domestic and non-commercial environments with explosive atmosphere generated by leakage of fuel gas, personal protective equipment, offshore vessels, mobile units and means of transport. Certified equipment is designed to prevent the generation of ignition sources as defined by the standard EN1127-1: hot surfaces flames and hot gases Zone 2 Zone 1 mechanically generated sparks Category Category 3 2 electrical sparks stray electric currents, cathodic corrosion protection static electricity Zone 0 lightning electromagnetic fields Category 1 electromagnetic radiations ionising radiations ultrasonics adiabatic compression shock waves, gas flows chemical reactions

EN 50281-1-1 EN13463-1

2 3 2 2 2 2 2 2 1 2 EN50021 EN50019 EN50028 EN50018 EN50015 EN50016 EN50017 EN50020 EN50020

EN13463-5

T1 T2 T3 T4 T5 T6

450C 300C 200C 135C 100C 85C

EN13463-3 EN13463-7

X = means that special conditions for use are in the operating manual. E.g. ; Not impact proof.

INDEX
Actuator 55-C76 Air Cylinder 55-C85 Air Cylinder 55-C95 Air Cylinder P. 04 P. 06 P. 08 P. 10 P. 12 P. 14 P. 16 P. 18 Rotary Actuator 55-CRB1 Rotary Actuator 55-CRB2 Rotary Actuator 55-CRBU2 Rotary Actuator 55-C(D)RQ2 Rotary Actuator 56-C(D)RB1 Rotary Actuator 56-C(D)RB2 Rotary Actuator 56-C(D)RBU2 Rotary Actuator Auto Switches Instruments IP5000 Pneumatic Positioner IP6000-X14 Electro Pneumatic Positiner IP8000-X14 Electro Pneumatic Positiner P. 48 P. 49 P. 52 P. 22 P. 24 P. 26 P. 28 P. 30 P. 32 P. 34 P. 36 Others 56-PA3000/5000 Process Pump 56-VBA Booster Regulator Directional Valves 52-SY 5 Port Solenoid Valves 56-SV 5 Port Solenoid Valves 56-VQC 5 Port Solenoid Valves 56-EX500 Serial Transmission Safety Precautions Safety Instruictions P.113 P. 60 P. 80 P. 92 P.108 P. 58 P. 59

bClassification
Potentially explosive environments are classified into zones in accordance with Directive 1999/92/EC. These are: 0, 1, 2 for gas explosive atmospheres 20, 21, 22 for dust explosive atmospheres

The ATEX directive defines categories of equipment and protective systems, which can be used in the corresponding zones as per the following table. Zone Presence of the explosive Equipment atmosphere category Gas Dust Continuously or for long periods 1 0 20 >1000 hours/year Occasionally 2 1 21 10~1000 hours/year Rarely or for short periods 3 2 22 <10 hours/year

55-CP95 Air Cylinder 55-CS1 Air Cylinder 55-(E)CQ2 Compact Cylinder 55-CXS Dual Rod Cylinder 55-MY1B Mechanically Rodless Cylinder

55-MY1M Mechanically Rodless Cylinder P. 19 55-MY1H Mechanically Rodless Cylinder P. 20

ATEX Compliant Air cylinder/ Double acting

Series
32, 40

55-C76
How to order

55 - CD76 E 32
ATEX category 2 Built-in magnet
D None Built-in magnet

50 C

Cushion
C Rubber cushion Air cushion (only "E" execution)

Mounting
E Double end type F Front nose type Y Front nose in line type
Except for air cushion type.

Standard Stroke Bore size


32 40 32mm 40mm Bore size 32mm 40mm Standard stroke (mm) 10, 25, 40, 50, 80, 100 125, 160, 200, 250, 300 Max. stroke (mm) 1000

Parts No. of Mounting Bracket


Bore size (mm) Mounting bracket

Flange, Foot (1pc.) Flange, Foot Mounting bracket


(2 pcs. with mounting nut 1 pc.)

32 C76F32A C76F32B C76T32 C76C32 KJ10DA GKM10-20A JA25-10-150

40 C76F40A C76F40B C76T40 C76C40 KJ12DA GKM12-24A JA40-12-175

Accessories

Trunnion Clevis Single knuckle joint Double knuckle joint Floating joint

For 55-CD76 When using an Auto switch, select the appropriate switch from the following table and order it separately. Applicable auto switch specifications Auto switch only conforms to Category 3. (II 3GD EEx nA II T5x -10C Ta +60C IP67) For detailed specifications on the D-A73(H), A80(H), F7P(V), C73, C80, and H7A2, please refer to the relevant pages in Best Pneumatics. (Note: Reed auto switches for AC 100V and DC 100V are not within the specification.) Type Model No. Rail mounting D-A73-588 D-A80-588 Reed auto switch D-A73H-588 D-A80H-588 Solid state auto switch D-F7PV-588 D-F7P-588 D-C73-588 D-C80-588 Band mounting Indicator Electrical entry Wiring (Output) 24V 2-wiring 24V Load voltage DC 12V 48V or less 48V or less IC circuit IC circuit IC circuit Relay PLC 12V AC 0.5 () Lead wire (m) 3 (L) 5 (Z) Applicable load

Yes Grommet (Perpendicular entry) No Grommet (In-line entry) Yes No

24V or less 48V 24V or less 48V 24V 5V, 12V

Grommet (Perpendicular entry) Yes 3-wiring Grommet (PNP) D-H7A2-588 (In-line entry)

Lead wire length

0.5m --- Nil (e.g.) D-A73-588 3 m --- L (e.g.) D-A73L-588 5 m --- Z (e.g.) D-A73Z-588

Note 1)

solid state auto switch is available after receiving an order.

Note 2) When mounting an auto switch on a 55- series (Category 2) Model, the ATEX category of the auto switch cylinder changes to Category 3, which is the same category as the auto switch.

When ordering a band mounting type auto switch, also order a mounting bracket from the following list at the same time. Auto switch mounting bracket/ Part no. (Band mounting type)

Auto switch Model D-C73-588 D-C80-588 D-H7A2-588

Tube I.D. (mm) 32 40 BM2-032 BM2-040

ATEX Compliant Air Cylinder Standard: Double Acting

Series

55-C76

Specifications
Bore size ATEX category Action Fluid Proof pressure Max. operating pressure Min. operating pressure Ambient and fluid temperature Lubrication Operating piston speed Allowable stroke tolerance Cushion Thread tolerance Port size G1/8
1)

32

40

II 2GDc

90C (T5) Ta 10 to 40C 110C (T4) Ta 40 to 60C Air

Double acting 1.5MPa 1.0MPa 0.05MPa 10 to 60C (No freezing) Not required (Non-lube) 50 to 1000 mm/s to 250: +1.0 , 251 to 1000: +1.4 0 0 Rubber cushion, Air cushion JIS class 2 G1/4

Symbol
Standard: double action Rubber Cushion Single rod

Mounting

Double end, Front nose, Front nose in line

Note 1) This cylinder can be used in zones 1 and 21 and in zones 2 and 22. If the cylinder is used with SMC category 3 type auto switch, then the cylinder can only be used in zones 2 and 22 and not in zones 1 and 21.

Air Cushion Single rod

Note) All other specifications (dimensions, drawings, etc.) are the same as the non ATEX type.

ATEX Compliant ISO Cylinder/Standard: Double Acting

Series
Double acting Single rod
ATEX category 2 Magnet
None D Built-in magnet

8, 10, 12, 16, 20, 25

55-C85
How to Order
100 C
Cushion
C Rubber bumper (Standard) Air cushion (only "N" execution, bores 10 to 25mm)

55-C D 85 N 16

Head cover style


Mounting Symbol Basic integrated clevis N Double end type E Boss cut F Boss cut - End port Y
Except for air cushion type

Bore size-Stroke
Bore size (mm) 8 10 12 16 20 25

Standard stroke (mm) 10, 25, 40, 50, 80, 100

Max. stroke 400

10, 25, 40, 50, 80, 100, 125, 160, 200 10, 25, 40, 50, 80, 100, 125, 160, 200, 250, 300

1000

Mounting Bracket Part No.


Bore (mm) Bracket

Not available with air cushion. Other strokes available on request.

10

12

16

20

25

Foot (1 pc.) Foot (2 pcs. with mounting nut 1 pc.) Flange Trunnion Clevis Single knuckle joint Double knuckle joint Floating joint

C85L10A C85L10B C85F10 C85T10 C85C10 KJ4D GKM4-8 JA10-4-070

C85L16A C85L16B C85F16 C85T16 C85C16 KJ6D GKM6-10 JA15-6-100

C85L25A C85L25B C85F25 C85T25 C85C25 KJ8D KJ10D GKM8-16 GKM10-20 JA20 JA30 -8-125 -10-125

Note) Please order mounting brackets separately. For 55-CD85 When using an Auto switch, select the appropriate switch from the following table and order it separately. Applicable auto switch specifications Auto switch only conforms to Category 3. (II 3GD EEx nA II T5x -10C Ta +60C IP67) For detailed specifications on the D-A73(H), A80(H), F7P(V), C73, C80, and H7A2, please refer to the relevant pages in Best Pneumatics. (Note: Reed auto switches for AC 100V and DC 100V are not within the specification.) Type Model No. Rail mounting D-A73-588 Reed auto switch D-A73H-588 D-A80H-588 Solid state auto switch D-F7PV-588 D-F7P-588 D-A80-588 D-C73-588 D-C80-588 Band mounting Indicator Electrical entry Wiring (Output) 24V 2-wiring 24V Load voltage DC 12V 48V or less 48V or less IC circuit IC circuit IC circuit Relay PLC 12V AC 0.5 () Lead wire (m) 3 (L) 5 (Z) Applicable load

Yes Grommet (Perpendicular entry) No Grommet (In-line entry) Yes No

24V or less 48V 24V or less 48V 24V 5V, 12V

Grommet (Perpendicular entry) Yes 3-wiring Grommet (PNP) D-H7A2-588 (In-line entry)

Lead wire length

0.5m --- Nil (e.g.) D-A73-588 3 m --- L (e.g.) D-A73L-588 5 m --- Z (e.g.) D-A73Z-588

Note 1)

solid state auto switch is available after receiving an order.

Note 2) When mounting an auto switch on a 55- series (Category 2) Model, the ATEX category of the auto switch cylinder changes to Category 3, which is the same category as the auto switch.

When ordering a band mounting type auto switch, also order a mounting bracket from the following list at the same time. Auto switch mounting bracket/ Part no. (Band mounting type)

Auto switch Model D-C73-588 D-C80-588 D-H7A2-588

10

Tube I.D. (mm) 16 20

25

BJ2-008 BJ2-010 BJ2-016 BM2-020 BM2-025

ATEX Compliant ISO Cylinder/Standard: Double Acting

Series

55-C85

Specifications
Bore size (mm) ATEX category 1) Piston rod dia. (mm) Piston rod thread Ports Action Fluid Air Cushion/Single Rod Proof pressure Max operating pressure Min operating pressure Ambient and fluid temperature Cushion Lubrication Piston speed Allowable kinetic energy Rubber Bumper Air Cushion Rubber bumper Air cushion 0.02J 0.03J 0.17J 0/+1 0.1MPa 0.08MPa 10 to 60C Rubber bumper, Air cushion (Except for 8) Not required. If necessary turbine oil no.1 ISOVG32 is recommended 50 to 1000mm/s 0.04J 0.19J 0.09J 0.4J 0.27J 0.66J 0.4J 0.97J 4 M4 X 0.7 M5 4 M4 X 0.7 M5 8 10 12 16 20 25

Rubber Bumper/Single Rod

II 2GDc
6 M6 X 1 M5

90C (T5) Ta 10 to 40C 110C (T4) Ta 40 to 60C 6 M6 X 1 M5 8 G1/8 10 G1/8 M8 X 1.25 M10 X 1.25

Double acting Air 1.5MPa 1.0MPa 0.05MPa

Symbol
Double Acting/Single Rod

Stroke tolerance

0/+1.4

Note) All other specifications (dimensions, drawings, etc.) are the same as the non ATEX type.

Note 1) This cylinder can be used in zones 1 and 21 and in zones 2 and 22. If the cylinder is used with SMC category 3 type auto switch, then the cylinder can only be used in zones 2 and 22 and not in zones 1 and 21.

ATEX compliant ISO Cylinder: Double Acting

Series
ATEX category 2 Piston rod type
S K Standard Non-rotating rod (32~100 only)

32, 40, 50, 63, 80, 100, 125, 160, 200, 250 How to Order 55-C95SD B 32 100 W XC6
Special
XC6 Standard Stainless steel rod and nut

55-C95

Built-in magnet
D None Built-in magnet 32 40 50 63 80 100 125 160 200 250

Bore size Mounting


B L F G C D T Basic/Without bracket Axial foot Front flange Rear flange Single rear clevis Double rear clevis Centre trunnion 32mm 40mm 50mm 63mm 80mm 100mm 125mm 160mm 200mm 250mm

Rod Specifications
Hard chromed rod as standard W Note) Double rod
Note) Double rod is not available for bore size diameter

125, 160, 200, 250 mm.

Stroke (mm)
Refer to standard stroke table

Model Selection
Execution Model Piston Rod Adjustable Options Stroke End Cushioning Standard Hard Chrome W 32 40 50 63 80 100 125 160 200 250

Bore size

55-C95 SB 55-C95 SDB 55-C95 ST With Mounting Centre Trunnion 55-C95 SDT 55-C95 KB Non-rotating 55-C95 KDB piston rod Standard Type

W = Double Rod Options Standard


Note 3 Note 3

Note1) 55-C95 can be used in zones 1 and 21 and in zones 2 and 22. Note2) If the 55-C95 cylinder is used with SMC category 3 type auto switch, then the 55-C95 cylinder can only be used in zones 2 and 22 and not zones 1 and 21. Note3) Piston rod material is stainless steel.

For 55-C95 When using an Auto switch, select the appropriate switch from the following table and order it separately. Applicable auto switch specifications Auto switch only conforms to Category 3. (II 3GD EEx nA II T5x -10C Ta +60C IP67) For detailed specifications on the D-A54, A67, and F5P, please refer to the relevant pages in Best Pneumatics. (Note: Reed auto switches for AC 100V and DC 100V are not within the specification.) Indicator Type Model No. D-A54-588 D-A67-588 D-F5P-588 Grommet Electrical entry Wiring (Output) Load voltage DC 24V 2-wiring 24V or less 3-wiring (PNP) 24V 5V,12V Note 1) IC circuit IC circuit solid state auto switch is available after receiving an order. Relay PLC 12V AC 0.5 () Lead wire (m) 3 (L) 5 (Z) Applicable load

Yes No

Reed auto switch Solid state auto switch

Grommet

Yes

Lead wire length

When ordering a tie rod mounting type auto switch, also order a mounting bracket from the following list at the same time. Note 2) When mounting an auto switch on a 55- series (Category 2) Model, the ATEX category of the auto switch cylinder changes to Category 3, Auto switch mounting bracket/ Part no. (Tie rod mounting) which is the same category as the auto switch. Tube I.D. (mm) Auto switch

0.5m --- Nil (e.g.) D-A54-588 3 m --- L (e.g.) D-A54L-588 5 m --- Z (e.g.) D-A54Z-588

Model D-A54-588 D-A67-588 D-F5P-588

32,40 BT-03

50,63 BT-05

80,100 BT-06

125 BT-08

160 BT-16

200 BT-16

250 BT-20

Series
Specifications
Bore size ATEX category Action Fluid Proof pressure Max. operating pressure Min. operating pressure Ambient and fluid temperature Lubrication Operating piston speed 32 40 50 63 80

55-C95

100 125 160 200 250 95C (T5) Ta 10 to 40C 115C (T4) Ta 40 to 60C Air

II 2GDc

Double acting 1.5MPa 1.0MPa 0.05MPa 10 to 60C (No freezing) Not required (Non-lube) 50 to 1000 mm/s to 250:
+1.0, 0

ISO Symbol Double acting

50 to 700 mm/s
+1.4 ,1001 0

50 to 500 mm/s

Allowable stroke tolerance Cushion Thread tolerance Port size Mounting G1/8

251 to 1000:

to 1500: +1.8 0

Both ends (Air cushion) JIS class 2 G1/4 G1/4 G3/8 G3/8 G1/2 G1/2 G3/4 G3/4 Basic, axial foot, front flange, rear flange, G1

single rear clevis, double rear clevis, centre trunnion

Standard Stroke
Note) All other specifications (dimensions, drawings, etc.) are the same as the non ATEX type.
Bore size (mm) 32 40 50 63 80 100 125 160 200 250 Standard stroke (mm) 25, 50, 80, 100, 125, 160, 200, 250, 320, 400, 500 25, 50, 80, 100, 125, 160, 200, 250, 320, 400, 500 25, 50, 80, 100, 125, 160, 200, 250, 320, 400, 500, 600 25, 50, 80, 100, 125, 160, 200, 250, 320, 400, 500, 600 25, 50, 80, 100, 125, 160, 200, 250, 320, 400, 500, 600 25, 50, 80, 100, 125, 160, 200, 250, 320, 400, 500, 600 Each stroke will be made to order Each stroke will be made to order Each stroke will be made to order (*) Max. stroke 700 800 1200 1200 1400 1500 1600 1600 2000 2400

Each stroke will be made to order (*) Please consult SMC for longer stroke.

Mounting Bracket, Mounting Accessories


Description

Bore size
(1)

32

40

50

63

80 L5080 F5080 C5080 D5080 DS5080 ES5080 E5080 C95-S06

100 L5100 F5100 C5100 D5100 DS5100 ES5100 E5100 C95-S10

125 L5125 F5125 C5125 D5125

160 L5160 F5160 C5160 D5160

200 L5200 F5200 C5200 D5200

250 L5250 F5250 C5250 D5250

L5040 L5050 Foot L5032 L5063 F5040 F5050 Flange F5032 F5063 C5040 C5050 Single rear clevis C5032 C5063 D5040 D5050 Double rear clevis D5032 D5063 Double rear clevis DS DS5032 DS5040 DS5050 DS5063 (for ES accessory) Angled rear clevis ES ES5032 ES5040 ES5050 ES5063 with ball joint E5040 E5050 Angled rear clevis E E5032 E5063 Trunnion pivot C95-S C95-S03 C95-S04 C95-S04 C95-S06 bracket Rod clevis GKM GKM10-20 GKM12-24 GKM16-32 GKM16-32 Piston rod ball joint KJ10D KJ12D KJ16D KJ KJ16D Floating joint JA JA30-10-125 JA40-12-125 JA50-16-150 JA50-16-150 L F, G C D
Note 1) Two foot brackets required for one cylinder. Note 2) Accessories for each mounting bracket are as follows. Foot, Flange, Single clevis: Mounting bolts Double rear clevis: (D,DS): Clevis pin Note 3) C95-S: Set of 2 pcs. Note 4) GKM according to ISO 8140 Note 5) KJ according to ISO 8139 Note 6) Piston rod nut is standard Note 7) Please consult SMC

Note 7)

GKM20-40 GKM20-40 KJ20D KJ20D JAH50-20-150 JAH50-20-150

ATEX Compliant ISO Cylinder/Standard: Double Acting

Series
ATEX category 2 Built-in magnet
D None Built in magnet

32, 40, 50, 63, 80, 100

55-CP95
How to Order 100 W
Rod Specifications
W Hard chromed rod as standard Double rod

55-CP95SD B 32

Mounting
B L F G C D Basic/Without bracket Axial foot Front flange Rear flange Single rear clevis Double rear clevis

Stroke (mm) Bore size


32 40 50 63 80 100 32mm 40mm 50mm 63mm 80mm 100mm
Refer to standard stroke table following page

Model Selection
Execution Model Piston Rod Adjustable Options Stroke End Cushioning Standard Hard Chrome W

Standard Type W=Double Rod

55-CP95 SB 55-CP95 SDB


Options Standard

For 55-CP95 When using an Auto switch, select the appropriate switch from the following table and order it separately. Applicable auto switch specifications Auto switch only conforms to Category 3. (II 3GD EEx nA II T5x -10C Ta +60C IP67) For detailed specifications on the D-Z73, Z80, Y7P, and Y7PV, please refer to the relevant pages in Best Pneumatics. (Note: Reed auto switches for AC 100V and DC 100V are not within the specification.) Indicator Type Reed auto switch Model No. D-Z73-588 D-Z80-588 D-Y7P-588 D-Y7PV-588 Electrical entry Grommet (in-line) Grommet (in-line) Grommet (Perpendicular) Wiring (Output) 2-wiring Load voltage DC 24V 12V 48V or less IC circuit Relay PLC 24V 5V,12V IC circuit AC 0.5 () Lead wire (m) 3 (L) 5 (Z) Applicable load

Yes No

24V or less 48V

Solid state auto switch

Yes

3-wiring (PNP)

Lead wire length

When ordering a direct mounting type auto switch, also order a mounting bracket from the following list at the same time. Note 2) When mounting an auto switch on a 55- series (Category 2) Model, the ATEX category of the auto switch cylinder changes to Category 3, Auto switch mounting bracket/ Part no. (Direct mounting type) which is the same category as the auto switch. Tube I.D. (mm) Auto switch

0.5m --- Nil (e.g.) D-Z73-588 3 m --- L (e.g.) D-Z73L-588 5 m --- Z (e.g.) D-Z73Z-588

Note 1)

solid state auto switch is available after receiving an order.

Model D-Z73-588 D-Z80-588 D-Y7P-588 D-Y7PV-588

32,40,50,63,80,100 BMP1-032

10

Series

55-CP95

Specifications
Bore size ATEX category 1) Action Fluid Proof pressure Max. operating pressure Min. operating pressure Lubrication Ambient and fluid temperature Operating piston speed Allowable stroke tolerance 32 40 50 63 80 100

II 2GDc

95C (T5) Ta 10 to 40C 115C (T4) Ta 40 to 60C

Double acting Air (Non-lube) 1.5MPa 1.0MPa 0.05MPa Not required (Non-lube) 10 to 60C 50 to 1000mm/s
+1.4 to 250:+1.0 0 , 251 to 1000: 0

ISO Symbol Double acting

Cushion Port size Mounting G1/8 G1/4

Both ends (Air cushion) G1/4 G3/8 G3/8 G1/2 Basic, axial foot, front flange, rear flange, single rear clevis, double rear clevis

Note 1) This cylinder can be used in zones 1 and 21 and in zones 2 and 22. If the cylinder is used with SMC category 3 type auto switch, then the cylinder can only be used in zones 2 and 22 and not in zones 1 and 21.

Standard Stroke
Note) All other specifications (dimensions, drawings, etc.) are the same as the non ATEX type.
Bore size (mm) 32 40 50 63 80 100 Standard stroke (mm) 25, 50, 80, 100, 125, 160, 200, 250, 320, 400, 500 25, 50, 80, 100, 125, 160, 200, 250, 320, 400, 500 25, 50, 80, 100, 125, 160, 200, 250, 320, 400, 500, 600 25, 50, 80, 100, 125, 160, 200, 250, 320, 400, 500, 600 25, 50, 80, 100, 125, 160, 200, 250, 320, 400, 500, 600 25, 50, 80, 100, 125, 160, 200, 250, 320, 400, 500, 600 Max. stroke 700 800 1200 1200 1400 1500

Intermediate strokes are available.

Mounting Bracket, Mounting Accessories


Description L F, G C D DS ES E GKM KJ JA Bore size 32 40 L5040 F5040 C5040 D5040 DS5040 ES5040 50 L5050 F5050 C5050 D5050 DS5050 ES5050 63 L5063 F5063 C5063 D5063 DS5063 ES5063 80 L5080 F5080 C5080 D5080 DS5080 ES5080 100 L5100 F5100 C5100 D5100 DS5100 ES5100

L5032 Foot(1) F5032 Flange C5032 Single rear clevis D5032 Double rear clevis Double rear clevis DS5032 (for ES accessory) Angled rear clevis ES5032 with ball joint E5032 Angled rear clevis Rod clevis GKM10-20 Piston rod ball joint KJ10D Floating joint JA30-10-125

E5100 E5080 E5040 E5050 E5063 GKM20-40 GKM20-40 GKM12-24 GKM16-32 GKM16-32 KJ20D KJ20D KJ12D KJ16D KJ16D JA40-12-125 JA50-16-150 JA50-16-150 JAH50-20-150 JAH50-20-150

Note 1) Two foot brackets required for one cylinder. Note 2) Accessories for each mounting bracket are as follows. Foot, Flange, Single clevis: Mounting bolts Double rear clevis: (D,DS): Clevis pin Note 3) GKM according to ISO 8140 Note 4) KJ according to ISO 8139 Note 5) Piston rod nut is standard

11

ATEX Compliant Air Cylinder/Standard

Series
55-CDS1
ATEX category 2 Build in magnet
D
125~300 125~200 Without magnet Built in magnet

Non-lube: 125, 140, 160, 180, 200, 250, 300 How to Order L N 160 300 R
Rod boot/Cushion
Cushion

55-CS1

N R H

No cushion With cushion on rod side With cushion on head side With both sides cushion

Rod type
W
Single rod Double rod

Cylinder stroke (mm)


(Refer to following page for max. stroke table.)

Mounting
B L F G C D T
Basic Foot Front flange Rear flange Single clevis Double clevis Centre trunnion

Bore size Non-lube Tube material


Symbol Bore size Tube material 125 to 160 Aluminum tube 180 to 300 Steel tube 125 to 160 Steel tube

Non-lube

125 140 160 180 200 250 300

125mm 140mm 160mm 180mm 200mm 250mm 300mm

Mounting options for W type: B, L, F, T

Mounting Bracket Part No.


Bore size (mm) Foot Flange Single clevis Double clevis

125
CS1-L12 CS1-F12 CS1-C12 CS1-D12

140
CS1-L14 CS1-F14 CS1-C14 CS1-D14

160
CS1-L16 CS1-F16 CS1-C16 CS1-D16

180
CS1-L18 CS1-F18 CS1-C18 CS1-D18

200
CS1-L20 CS1-F20 CS1-C20 CS1-D20

250
CS1-L25 CS1-F25 CS1-C25 CS1-D25

300
CS1-L30 CS1-F30 CS1-C30 CS1-D30

Order 2 foot brackets for one cylinder. When ordering the double clevis, the clevis pin and the cotter pin (2 pcs.) are attached.

For 55-CS1 When using an Auto switch, select the appropriate switch from the following table and order it separately. Applicable auto switch specifications Auto switch only conforms to Category 3. (II 3GD EEx nA II T5x -10C Ta +60C IP67) For detailed specifications on the D-A54, A67, and F5P, please refer to the relevant pages in Best Pneumatics. (Note: Reed auto switches for AC 100V and DC 100V are not within the specification.) Indicator Type Reed auto switch Solid state auto switch Model No. D-A54-588 D-A67-588 D-F5P-588 Electrical entry Wiring (Output) 2-wiring 3-wiring (PNP) Load voltage DC 24V 12V 24V or less 24V 5V,12V Note 1) AC Lead wire (m) Note1) 0.5 () 3 (L) 5 (Z) Applicable load

Grommet Grommet

Yes No Yes

IC circuit IC circuit

Relay PLC

Lead wire length

When ordering a tie rod mounting type auto switch, also order a mounting bracket from the following list at the same time. Note 2) When mounting an auto switch on a 55- series (Category 2) Model, the ATEX category of the auto switch cylinder changes to Category 3, Auto switch mounting bracket/ Part no. (Tie rod mounting) which is the same category as the auto switch. Tube I.D. (mm) Auto switch

0.5m --- Nil (e.g.) D-A54-588 3 m --- L (e.g.) D-A54L-588 5 m --- Z (e.g.) D-A54Z-588

solid state auto switch is available after receiving an order.

Model D-A54-588 D-A67-588 D-F5P-588

125,140 BT-12

160 BT-16

180 BT-18A

200 BT-20

12

ATEX Compliant Air Cylinder/Standard

Series

55-CS1

Specifications
Style ATEX category 1) Fluid Proof pressure 2) Max. operating pressure Min. operating pressure Piston speed Cushion Ambient and fluid temperature Thread tolerance Stroke length tolerance (mm) 250 or less:
+1.0 0, 2)

Non-lube

II 2GDc

95C (T5) Ta 10 to 40C 115C (T4) Ta 40 to 60C

Air (Non-lube) 1.57MPa 0.97MPa 0.05MPa 50 to 500 mm/s None, air cushion 0 to 60C (No freezing) JIS class 2 251 to 1,000:
+2.2 0, +1.4 0,

1,001 to 1,500: +1.8 0


+2.6 0

Note) All other specifications (dimensions, drawings, etc.) are the same as the non ATEX type.

1501 to 2000: Mounting

2001 to 2400:

Basic, Foot, Front flange, Rear flange, Single clevis, Double clevis, Centre trunnion

Note 1) This cylinder can be used in zones 1 and 21 and in zones 2 and 22. If the cylinder is used with SMC category 3 type auto switch, then the cylinder can only be used in zones 2 and 22 and not in zones 1 and 21. Note 2) For the CDS1 diameter 180 and 200 the Proof pressure is 1.2MPa and the Max. operating pressure is 0.7MPa.

Accessories
Mounting Standard Clevis pin, Cotter pin Rod end nut Single knuckle joint Basic b b b Foot b b b Front flange b b b Rear flange b b b Single clevis b b b Double clevis b b b b Centre trunnion b b b

Symbol

Accessory Double knuckle joint (Knuckle pin, Cotter pin)

Max. Stroke
Tube material Mounting bracket Aluminum alloy Basic Rear flange Single clevis Double clevis Centre trunnion 1000 or less 1000 or less 1200 or less Carbon steel tube Basic Rear flange Single clevis Double clevis 1000 or less 1000 or less 1200 or less 1200 or less 1200 or less 1200 or less 1200 or less With auto switch

(mm)

Foot Front flange

Foot Front flange

B, G, C, D, T

L, F

Bore

125 140 160 180 200 250 300

1400 or less 1400 or less 1400 or less

1600 or less 1600 or less 1600 or less 2000 or less 2000 or less 2400 or less 2400 or less

1000 or less 1000 or less 1200 or less 1200 or less 998 or less -

1400 or less 1400 or less 1400 or less 1500 or less 998 or less -

13

ATEX Compliant Compact Cylinder/Standard: Double Acting Single Rod

Series
55ATEX category 2
Port size
M5 (12~25 only)

12, 16, 20, 25, 32, 40, 50, 63, 80, 100, 125, 140, 160, 180, 200
How to Order

55-CQ2
30 D
Action
D Double acting C M

CDQ2 B 20

Body option
Standard (Rod end female thread) With rubber bumper Rod end male thread

G port (32~200 only)

Combination of body option is possible. (CM) Note2) All large bore cylinder 125 to 200 have C (rubber bumper) as standard.

Built-in magnet
None

Stroke (mm)
Bore size (mm) Standard stroke (mm) 5, 10, 15, 20, 25, 30 5, 10, 15, 20, 25, 30, 35, 40, 45, 50 5, 10, 15, 20, 25, 30, 35, 40, 45, 50, 75, 100 10, 20, 30, 40, 50, 75, 100, 125, 150, 175, 200, 250, 300

Built-in magnet

Mounting
B A L Through -hole (Standard) Both ends tapped Foot F G D Front flange Rear flange Double clevis

12~16 20, 25 32~100 125~200

Only B type (Through-hole and both ends tapped) is available for large bore cylinder 125 to 200.

Bore size
12 16 20 25 32 12mm 16mm 20mm 25mm 32mm 40 50 63 80 100 40mm 50mm 63mm 80mm 100mm 125 140 160 180 200 125mm 140mm 160mm 180mm 200mm

Mounting Bracket Part No.


Bore size (mm) 12 16 20 25 32 40 50 63 80 100 Foot (4) CQ-L012 CQ-L016 CQ-L020 CQ-L025 CQ-L032 CQ-L040 CQ-L050 CQ-L063 CQ-L080 CQ-L100 Flange CQ-F012 CQ-F016 CQ-F020 CQ-F025 CQ-F032 CQ-F040 CQ-F050 CQ-F063 CQ-F080 CQ-F100 Double clevis (6) CQ-D012 CQ-D016 CQ-D020 CQ-D025 CQ-D032 CQ-D040 CQ-D050 CQ-D063 CQ-D080 CQ-D100

For 55-CDQ2 When using an Auto switch, select the appropriate switch from the following table and order it separately.

Applicable auto switch specifications Auto switch only conforms to Category 3. (II 3GD EEx nA II T5x -10C Ta +60C IP67) For detailed specifications on the D-A73(H), A80(H), F7P(V), A93(V), A90(V), Z73, Z80, M9P(V) and Y7P(V), please refer to the relevant pages in Best Pneumatics. (Note: Reed auto switches for AC 100V and DC 100V are not within the specification. Also for D-M9P(V) type, see D-F9P(V) type specifications) Type Model No. Direct mounting Rail mounting 32 to 100 32 to 100 Indicator Electrical entry Wiring (Output) 24V 2-wiring 24V Load voltage DC 12V 48V or less 48V or less IC circuit IC circuit IC circuit Relay PLC 12V AC 0.5 () Lead wire (m) 3 (L) 5 (Z) Applicable load

Note 4) 2 pcs. per cylinder should be ordered when foot brackets are required. Note 5) Each package contains the following parts. Foot, Flange: Body mounting bolt Double clevis: Clevis pin, C shape snap ring for axis, body mounting bolt Note 6) Package for double clevis contains clevis pin and snap ring.

D-A73-588 D-A93V-588 Grommet (Perpendicular entry) D-A80-588 D-A90V-588 Reed auto switch D-A73H-588 D-A93-588 D-Z73-588 Grommet (In-line entry) D-A80H-588 D-A90-588 D-Z80-588 Grommet D-F7PV-588 D-M9PV-588 D-Y7PV-588 (Perpendicular entry) Solid state auto switch Grommet D-F7P-588 D-M9P-588 D-Y7P-588 (In-line entry) Lead wire length 0.5m --- Nil (e.g.) D-A73-588 3 m --- L (e.g.) D-A73L-588 5 m --- Z (e.g.) D-A73Z-588

Yes No Yes No Yes 3-wiring (PNP)

24V or less 48V 24V or less 48V 24V 5V, 12V

Note 1)

solid state auto switch is available after receiving an order.

Note 2) When mounting an auto switch on a 55- series (Category 2) Model, the ATEX category of the auto switch cylinder changes to Category 3, which is the same category as the auto switch.

When ordering a rail mounting type auto switch, also order a mounting bracket from the following list at the same time. Auto switch mounting bracket/ Part no. (Rail mounting type)

14

Auto switch Model D-A73-588, D-A73H-588 D-A80-588, D-A80H-588 D-F7P-588, D-F7PV-588

Part no. BQ-2 (32~160) BQ1 (12~25)

ATEX Compliant Compact Cylinder/Standard: Double Acting Single Rod

Series

55-CQ2

Style
Bore size (mm) Mounting
Through-hole (Standard)

12

16

20

25

32

40

50

63

80

100

125

140

160

180

200

Both ends tapped

Built-in magnet Pneumatic


(1)

Piping

Screw-in style

M5

M5

M5

M5

M5 G1/8

G1/8 G1/4 G1/4 G3/8 G3/8 G3/8 G3/8 G3/8 G1/2 G1/2

Rod end male thread With rubber bumper


Note 1) Among those without an auto switch, only the 5mm stroke uses M5 piping.

Specifications
Bore size (mm) ATEX category 1) Style Fluid Proof pressure Max. operating pressure Min. operating pressure Ambient and fluid temperature Cushion Rod end thread Tolerance of rod end thread Tolerance of stroke length Mounting Piston speed
+1.0 0

12

16

20

25

32

40

50

63

80

100

125

140

160

180

200

II 2GDc

85C (T6) Ta 10 to 40C 105C (T4) Ta 40 to 60C Air

Pneumatic (Non-lube) 1.5MPa 1.0MPa 0.07MPa 0.05MPa 10C to 60C (No freezing) None, rubber bumper Male thread, Female thread JIS class 2
+1.4 0

1.05MPa 0.7MPa

Rubber bumper

Through-hole, Both end tapped, Foot, Front flange, rear flange, Double clevis 50 to 500mm/s

Through-hole both end tapped 20 to 400 mm/s

Note 1) This cylinder can be used in zones 1 and 21 and in zones 2 and 22. If the cylinder is used with SMC category 3 type auto switch, then the cylinder can only be used in zones 2 and 22 and not in zones 1 and 21.

Note) All other specifications (dimensions, drawings, etc.) are the same as the non ATEX type.

15

ATEX Compliant Dual Rod Cylinder

Series
55-CXS W M 20
ATEX category 2 Dual rod cylinder Type
W Single rod Double rod

6, 10, 15, 20, 25, 32


100

55-CXS/W
How to Order
Standard Strokes
CXS
Bore size Standard stroke 10, 20, 30, 40, 50 10, 15, 20, 25, 30, 35, 40, 45, 50, 60, 70, 75
(mm)

Available stroke range 60 to 100 80 to 150 110 to 150

6 10 15 20 25 32
CXSW
Bore size

Bearing
M L Slide bearing Ball bushing bearing

10, 15, 20, 25, 30, 35, 40, 45, 50, 60, 70, 75, 80, 90, 100 110 to 200
(mm)

Bore size
6 6mm 10 10mm 15 15mm 20 20mm 25 25mm 32 32mm

Standard stroke 10, 20, 30, 40, 50 10, 20, 30, 40, 50

Available stroke range 60 to 100 60 to 150

6 10 15 20 25 32
Bore size 10~20 25~32 25~32

Port thread type


Symbol

TF

Type M thread Rc G

10, 20, 30, 40, 50, 75, 100

110 to 200

CXS Specifications
Bore size (mm) ATEX category 1) Min. operating pressure Max. operating pressure Proof pressure Fluid Ambient and fluid temperature Piston speed Piping port Stroke adjustable range 0.15MPa

10

15

20

25

32

II 2GDc
0.1MPa

65C (T6) Ta 10 to 40C 85C (T5) Ta 40 to 60C 0.05MPa 0.7MPa

1.05MPa Air (Non-lube) 10 to 60C (No freezing) 30 to 300 30 to 800 mm/s mm/s M5 30 to 700 mm/s 30 to 600 mm/s Rc, G1/8

0 to 5 mm to the standard stroke Slide bearing, Ball bushing bearing (Same dimensions) Rubber bumper

Note) All other specifications (dimensions, drawings, etc.) are the same as the non ATEX type.

Bearing Cushion

CXSW Specifications
Bore size (mm) ATEX category 1) Fluid Min. operating pressure Max. operating pressure Proof pressure Ambient and fluid temperature Piston speed Piping port Stroke adjustable range Bearing Cushion M5 0.15MPa 0.7MPa 1.05MPa 10 to 60C (No freezing) 50 to 500mm/s Rc, G1/8 0 to 10mm (Extension side: 5mm, Retraction side: 5mm) Slide bearing, Ball bushing (Same dimensions) Rubber bumper

10

15

20

25

32

II 2GDc

65C (T6) Ta 10 to 40C 85C (T5) Ta 40 to 60C 0.1MPa

Air (Non-lube)

Note 1) This cylinder can be used in zones 1 and 21 and in zones 2 and 22. If the cylinder is used with SMC category 3 type auto switch, then the cylinder can only be used in zones 2 and 22 and not in zones 1 and 21.

16

ATEX Compliant Dual Rod Cylinder

Series

55-CXS

For 55-CXS When using an Auto switch, select the appropriate switch from the following table and order it separately. Applicable auto switch specifications Auto switch only conforms to Category 3. (II 3GD EEx nA II T5x -10C Ta +60C IP67) For detailed specifications on the D-Z73, Z80, Y7P, and Y7PV, please refer to the relevant pages in Best Pneumatics. (Note: Reed auto switches for AC 100V and DC 100V are not within the specification.) Indicator Type Model No. D-Z73-588 D-Z80-588 D-Y7P-588 D-Y7PV-588 Electrical entry Wiring (Output) Load voltage DC 24V 2-wiring 24V or less 12V 48V 48V or less IC circuit Relay PLC Yes Grommet (Perpendicular) 3-wiring (PNP) 24V 5V,12V IC circuit AC 0.5 () Lead wire (m) 3 (L) 5 (Z) Applicable load

Yes Grommet (In-line) Grommet (In-line) No

Reed auto switch

Solid state auto switch

Lead wire length

0.5m --- Nil (e.g.) D-Z73-588 3 m --- L (e.g.) D-Z73L-588 5 m --- Z (e.g.) D-Z73Z-588

Note 1)

solid state auto switch is available after receiving an order.

Note 2) When mounting an auto switch on a 55- series (Category 2) Model, the ATEX category of the auto switch cylinder changes to Category 3, which is the same category as the auto switch.

17

ATEX Compliant Mechanically Jointed Rodless Cylinder

Series
Basic Type
Bore size
10 16 20 25 32 40 50 63 80 100
10mm 16mm 20mm 25mm 32mm 40mm 50mm 63mm 80mm 100mm

Basic Type/10, 16, 20, 25, 32, 40, 50, 63, 80, 100
How to Order

55-MY1B
300
Stroke
Refer to the standard stroke table below. Bore size 10~20 25~100

55-MY1B 25
Basic type Piping thread
Symbol

ATEX category 2

TN TF

Type M thread Rc NPT G

Piping
G Standard type Centralized piping type

Standard strokes
Bore size (mm) Standard stroke (mm) 100, 200, 300, 400, 500, 600, 700 800, 900, 1000, 1200, 1400, 1600 1800, 2000 Max. manufacturable stroke (mm) 3000 5000

10, 16 20, 25, 32, 40, 50, 63, 80, 100

Specifications
Bore size (mm) ATEX category 1) Fluid Action Operating pressure range Proof pressure Ambient and fluid temperature Cushion Lubricaton 1000 or less+1.8 0 Stroke length tolerance 1001 to 3000+2.8 0 Port size Front/Side ports M5 x 0.8 100 to 500 mm/s
Rubber bumper
0.2 to 0.8MPa

10

16

20

25

32

40

50

63

80

100

II 2Gc

75C (T6) Ta 5 to 40C 95C (T5) Ta 40 to 60C Air

Double acting 0.1 to 0.8MPa 1.2MPa 5 to 60C Air cushion Non-lube


+2.8 2700 or less+1.8 0 , 2701 to 5000 0

Symbol

Note) All other specifications (dimensions, drawings, etc.) are the same as the non ATEX type.

Rc, NPT, G Rc, NPT, G 1/8 1/4

Rc, NPT, G 3/8

Rc, NPT, G 1/2

Operating piston speed

100 to 1000 mm/s

Note 1) This cylinder can be used in zone 1 and 2. For 55-MY1B If the cylinder is used with SMC category 3 type auto switch, then the When using an Auto switch, select the appropriate cylinder can only be used in zone 2 and not in zone 1. switch from the following table and order it separately. Applicable auto switch specifications Auto switch only conforms to Category 3. (II 3GD EEx nA II T5x -10C Ta +60C IP67) For detailed specifications on the D-A93(V), A90(V), Z73, Z80, M9P(V) and Y7PV, please refer to the relevant pages in Best Pneumatics. (Note: Reed auto switches for AC 100V and DC 100V are not within the specification. Also for D-M9P(V) type, see D-F9P(V) type specifications.) Lead wire (m) Load voltage Model No. Wiring Applicable Electrical entry Type 0.5 3 5 load DC AC (Output) () (L) (Z) 25 to 100 10 to 20 Yes 24V 12V D-A93V-588 Grommet (Perpendicular entry) No 24V or less 48V 48V or less D-A90V-588 IC circuit Reed 2-wiring auto switch D-A93-588 Yes 24V 12V D-Z73-588 Grommet Relay (In-line entry) No IC circuit 24V or less 48V 48V or less D-A90-588 D-Z80-588 PLC Solid state auto switch D-M9PV-588 D-Y7PV-588 D-M9P-588 Grommet (Perpendicular entry) Yes 3-wiring Grommet (PNP) D-Y7P-588 (In-line entry) Indicator 24V 5V, 12V IC circuit

Lead wire length

0.5m --- Nil (e.g.) D-A93-588 3 m --- L (e.g.) D-A93L-588 5 m --- Z (e.g.) D-A93Z-588

Note 1)

solid state auto switch is available after receiving an order.

Note 2) When mounting an auto switch on a 55- series (Category 2) Model, the ATEX category of the auto switch cylinder changes to Category 3, which is the same category as the auto switch.

18

ATEX Compliant Mechanically Jointed Rodless Cylinder

Series

Slide Bearing Type/16, 20, 25, 32, 40, 50, 63


How to Order
Slide Bearing Guide Type

55-MY1M
55-MY1M 25
Slide bearing guide type

300
Stroke
Refer to the standard stroke table below.

ATEX category 2

Piping
G Standard type Centralized piping type

Standard strokes
Bore size (mm) Standard stroke (mm) 100, 200, 300, 400, 500, 600, 700 800, 900, 1000, 1200, 1400, 1600 1800, 2000 Max. manufacturable stroke (mm) 3000 5000

Bore size
16 20 25 32 40 50 63
16mm 20mm 25mm 32mm 40mm 50mm 63mm

Piping
Symbol

16 20, 25, 32, 40 50, 63

TN TF

Type M thread Rc NPT G

Bore size 16~20 25~63

Specifications
Bore size (mm) ATEX category 1) Fluid Action Operating pressure range Proof pressure Ambient and fluid temperature Cushion Lubrication

16

20

25

32

40

50

63

II 2Gc

75C (T6) Ta 5 to 40C 95C (T5) Ta 40 to 60C Air Double acting

0.15 to 0.8MPa 1.2MPa 5 to 60C Air cushion Non-lube


1000 or less+1.8 0 1001 to 3000+2.8 0
+ 2.8 2700 or less+1.8 0 , 2701 to 5000 0

Symbol

Stroke length tolerance Port size Front/Side ports

M5 x 0.8

Rc, NPT, G 1/8 100 to 1000 mm/s

Rc, NPT, G 1/4

Rc, NPT, G 3/8

Note) All other specifications (dimensions, drawings, etc.) are the same as the non ATEX type.

Operating piston speed

Note 1) This cylinder can be used in zones 1 and 2. If the cylinder is used with SMC category 3 type auto switch, then the cylinder can only be used in zone 2 and not in zone 1.

For 55-MY1M When using an Auto switch, select the appropriate switch from the following table and order it separately. Applicable auto switch specifications Auto switch only conforms to Category 3. (II 3GD EEx nA II T5x -10C Ta +60C IP67) For detailed specifications on the D-A93(V), A90(V), Z73, Z80, M9P(V) and Y7PV, please refer to the relevant pages in Best Pneumatics. (Note: Reed auto switches for AC 100V and DC 100V are not within the specification. Also for D-M9P(V) type, see D-F9P(V) type specifications.) Type Model No. 10 to 20 D-A93V-588 D-A90V-588 Reed auto switch D-A93-588 D-A90-588 Solid state auto switch D-Z73-588 D-Z80-588 25 to 100 Indicator Electrical entry Wiring (Output) 24V 2-wiring 24V Load voltage DC 12V 48V or less 48V or less IC circuit IC circuit IC circuit Relay PLC 12V AC 0.5 () Lead wire (m) 3 (L) 5 (Z) Applicable load

Yes Grommet (Perpendicular entry) No Grommet (In-line entry) Yes No

24V or less 48V 24V or less 48V 24V 5V, 12V

D-M9PV-588 D-Y7PV-588 D-M9P-588

Grommet (Perpendicular entry) Yes 3-wiring Grommet (PNP) D-Y7P-588 (In-line entry)

Lead wire length

0.5m --- Nil (e.g.) D-A93-588 3 m --- L (e.g.) D-A93L-588 5 m --- Z (e.g.) D-A93Z-588

Note 1)

solid state auto switch is available after receiving an order.

Note 2) When mounting an auto switch on a 55- series (Category 2) Model, the ATEX category of the auto switch cylinder changes to Category 3, which is the same category as the auto switch.

19

ATEX Compliant Mechanically Jointed Rodless Cylinder

Series
High Precision Guide Type

High Precision Guide Type/10, 16, 20, 25, 32, 40


How to Order

55-MY1H
300
Stroke
Refer to the standard stroke table below.

55-MY1H 25
High precision guide type Bore size
Maximum manufacturable stroke (mm) 1000 1500 10 16 20 25 32 40
10mm 16mm 20mm 25mm 32mm 40mm

ATEX category 2

Piping
G Standard type Centralized piping type

Standard strokes
Bore size (mm) Standard stroke

(mm)
50, 100, 150, 200, 300, 350, 400, 450, 500, 550, 600

Piping
Symbol

10, 16, 20 25, 32, 40

TN TF

Type M thread Rc NPT G

Bore size 10~20 25~40

Specifications
Bore size (mm) ATEX category 1) Fluid Action Operating pressure range Proof pressure Ambient and fluid temperature Cushion Lubrication
Rubber bumper
0.2 to 0.8MPa

10

16

20

25

32

40

II 2Gc

75C (T6) Ta 5 to 40C 95C (T5) Ta 40 to 60C Air Double acting 0.1 to 0.8MPa 1.2MPa 5 to 60C Air cushion Non-lube +1.8 0

Symbol

Stroke length tolerance Port size Front/Side ports 100 to 500 mm/s M5 x 0.8

Rc, NPT, G 1/8 100 to 1000 mm/s

Rc, NPT, G 1/4

Note) All other specifications (dimensions, drawings, etc.) are the same as the non ATEX type.

Operating piston speed

Note 1) This cylinder can be used in zone 1 and 2. If the cylinder is used with SMC category 3 type auto switch, then the cylinder can only be used in zone 2 and not in zone 1.

For 55-MY1H When using an Auto switch, select the appropriate switch from the following table and order it separately. Applicable auto switch specifications Auto switch only conforms to Category 3. (II 3GD EEx nA II T5x -10C Ta +60C IP67) For detailed specifications on the D-A93(V), A90(V), Z73, Z80, M9P(V) and Y7PV, please refer to the relevant pages in Best Pneumatics. (Note: Reed auto switches for AC 100V and DC 100V are not within the specification. Also for D-M9P(V) type, see D-F9P(V) type specifications.) Type Model No. 10 to 20 D-A93V-588 Reed auto switch D-A90V-588 D-A93-588 D-A90-588 Solid state auto switch D-Z73-588 D-Z80-588 25 to 100 Indicator Electrical entry Wiring (Output) 24V 2-wiring 24V Load voltage DC 12V 48V or less 48V or less IC circuit IC circuit IC circuit Relay PLC 12V AC 0.5 () Lead wire (m) 3 (L) 5 (Z) Applicable load

Yes Grommet (Perpendicular entry) No Grommet (In-line entry) Yes No

24V or less 48V 24V or less 48V 24V 5V, 12V

D-M9PV-588 D-Y7PV-588 D-M9P-588

Grommet (Perpendicular entry) Yes 3-wiring Grommet (PNP) D-Y7P-588 (In-line entry)

Lead wire length

0.5m --- Nil (e.g.) D-A93-588 3 m --- L (e.g.) D-A93L-588 5 m --- Z (e.g.) D-A93Z-588

Note 1)

solid state auto switch is available after receiving an order.

Note 2) When mounting an auto switch on a 55- series (Category 2) Model, the ATEX category of the auto switch cylinder changes to Category 3, which is the same category as the auto switch.

20

21

ATEX Compliant Vane Type: Rotary Actuator

Series 55-CRB1
Sizes: 50, 63, 80, 100 How to Order

55-CRB1 B W 80
ATEX category 2
Size
50 63 80 100

90 S

Mounting
B L Basic type Foot type

Thread Port
Rc(PT)

XF XN

G(PF) NPT

Refer to Table 1 below if only foot assembly is required separately. Foot accesory is shipped together with the actuator but not mounted on it.

Table 1: Foot assembly part no.


Model CRB1LW 50 CRB1LW 63 CRB1LW 80 CRB1LW100 Unit part no. P411020-5 P411030-5 P411040-5 P411050-5

Shaft type
W Double shaft (long shaft key & four chamfers)

Connecting port position


E Side ports Axial ports
Bolt

Rotation
Classification

Symbol Single vane 90 90 180 180 270 270 100 100 190 190 280 280 S D

Double vane 90 100

Optional Standard

Vane type
Single vane Double vane

A port

B port

B port

A port

Side ports

Axial ports
Body end of the short-shaft side

22

Rotary Actuator

Vane Type

Series 55-CRB1

Specifications
Radial force Model (Size) Vane type
ATEX category
1)
+4 +4

CRB1BW50 CRB1BW63 CRB1BW80 CRB1BW100 CRB1BW50 CRB1BW63 CRB1BW80 CRB1BW100


Single vane (S) Double vane (D) 90C (T5) Ta 5 to 40C 110C (T4) Ta 40 to 60C 90 100
+4 0 +4 0

II 2GDc
90 0 , 180 0 , 270 0 +4 +4 100 +4 0 , 190 0 , 280 0
+4

Rotation Fluid
Size: 100 Size: 80

Standard Optional

Air (non-lube)
1.5MPa 5 to 60C 1.0MPa 0.15MPa 0.1 to 1 0.082 245 196 0.12 390 340 0.398 490 490 0.6 588 539 0.112 245 196 0.16 390 340 0.54 490 490 0.811 588 539

Proof pressure (MPa) Ambient and fluid temperature

Thr

ust

fo

rce
Size: 50

Max. operating pressure (MPa) Min. operating pressure (MPa) Speed regulation range (sec/90)
Allowable kinetic energy (J)

JIS symbol

Allowable Shaft radial load (N) load Allowable thrust load (N) Bearing type Port position Size Side ports Axial ports Mounting

Ball bearing

Side ports or axial ports


Rc, NPT, G 1/8 Rc, NPT, G 1/8 Rc, NPT, G 1/4 Rc, NPT, G 1/4 Rc, NPT, G 1/8 Rc, NPT, G 1/8 Rc, NPT, G 1/4 Rc, NPT, G 1/4

Basic, Foot

Note 1) This actuator can be used in zones 1 and 2.

Note) All other specifications (dimensions, drawings, etc.) are the same as the non ATEX type.

23

ATEX Compliant Rotary Actuator: Vane Type

Series 55-CRB2
Sizes: 10, 15, 20, 30, 40 How to Order

55-CRB2 B W 10
ATEX category 2

180 S E
Connecting port position

Mounting
Basic type B Flange type F1) When ordering "F" mounting type, flange is shipped together with the actuator, but not mounted. Flange can be mounted at 60 degrees intervals. Note1) Not available for size 40.

Size
10 15 20 30 40

Side ports Axial ports Side ports Axial ports

Vane type
S D Single vane Double vane Fittings are sold separately.

Standard Shaft type


W Double shaft with single flat (sizes 10 to 30) Long shaft key, Short shaft with single flat (size 40)

Rotation
Vane type Symbol Single vane Double vane
90 180 270 90 100

Rotation
90 180 270 90 100

Flange Assembly Part No.


Model CRB2FW10 CRB2FW15 CRB2FW20 CRB2FW30 Assembly part no. P211070-2 P211090-2 P211060-2 P211080-2

24

Rotary Actuator

Vane Type

Series 55-CRB2

Radial force

Single Vane Specifications


Model (Size) Vane type
ATEX category
1)

CRB2BW10-S CRB2BW15-S CRB2BW20-S CRB2BW30-S CRB2BW40-S Single vane 130C (T4) Ta 5 to 40C

II 2Gc

Thr

ust

e orc

Rotation Fluid Proof pressure (MPa) Ambient and fluid temperature Max. operating pressure (MPa) Min. operating pressure (MPa) Speed regulation range (sec/90) Note 2) Allowable kinetic energy (J) Shaft Allowable radial load (N) load Allowable thrust load (N) Bearing type Port position Side ports Size Axial ports Shaft type

90, 180 270 90, 180 270 1.05

150C (T3) Ta 40 to 60C 90, 180, 270 Air (non-lube) 1.5

5 to 60C
0.7 0.2 0.03 to 0.3 0.00015 15 10 0.001 15 10 0.003 25 20 1.0 0.15 0.04 to 0.3 0.02 30 25 0.07 to 0.5 0.04 60 40

Ball bearing Side ports or axial ports


M5 M3 M3 M5 M3 M5
Double shaft (Long shaft key & single flat)

M5 Double shaft (with single flat on both shafts)

Note) All other specifications (dimensions, drawings, etc.) are the same as the non ATEX type.

Mounting
Note 1) This rotary actuator can be used in zones 1 and 2.

Basic, Flange

Basic

Double Vane Specifications


Model (Size) Vane type
ATEX category
1)

CRB2BW10-D CRB2BW15-D CRB2BW20-D CRB2BW30-D CRB2BW40-D Double vane 130C (T4) Ta 5 to 40C 150C (T3) Ta 40 to 60C 90, 100 1.5

II 2Gc

Rotation

JIS symbol

Fluid Proof pressure (MPa) Ambient and fluid temperature Max. operating pressure (MPa) Min. operating pressure (MPa) Speed regulation range (sec/90) Note 2) Allowable kinetic energy (J) Shaft Allowable radial load (N) load Allowable thrust load (N) Bearing type Port position Port size (Side ports, Axial ports) Shaft type Mounting
M3 0.0003 15 10 0.2 0.03 to 0.3 0.0012 15 10 0.7 1.05

Air (non-lube) 5 to 60C


1.0 0.15 0.04 to 0.3 0.0033 25 20 Ball bearing 0.02 30 25 0.07 to 0.5 0.04 60 40

Side ports or axial ports


M5

Double shaft (double shaft with single flat on both shafts) Basic, Flange
Basic

The following notes apply to both Single and Double Vane Specification tables above. Note 2) Make sure to operate within the speed regulation range. Exceeding the maximum speed (0.3 sec/90) can cause the unit to stick or not operate.

25

ATEX Compliant Rotary Actuator: Free-Mounting Type

Series

Sizes: 10, 15, 20, 30, 40

55-CRBU2
180 S E
Connecting port position
E Side ports Axial ports Side ports Axial ports

How to Order

55-CRBU2 W 10
ATEX category 2
Free-mounting

Size
10 15 20 30 40

Shaft type
W Double shaft with single flat (sizes 10 to 30) Long shaft key, Short shaft with single flat (size 40) Single vane Double vane

Vane type
S D Single vane Double vane

Fittings are sold separately.

Rotation
Vane type Symbol Rotation
90 180 270 90 100 90 180 270 90 100

26

Rotary Actuator

Free-Mounting Type

Series 55-CRBU2

Radial force

Single Vane Specifications


Model (Size)
ATEX category
1)

CRBU2W10-S CRBU2W15-S CRBU2W20-S CRBU2W30-S CRBU2W40-S 130C (T4) Ta 5 to 40C

II 2Gc

Rotation
or st f ce

150C (T3) Ta 40 to 60C 90, 180, 270 Air (non-lube) 1.5 5 to 60C 1.0 0.15 0.04 to 0.3 0.003 25 20 Ball bearing 0.02 30 25 0.07 to 0.5 0.04 60 40

Fluid Proof pressure (MPa) Ambient and fluid temperature Max. operating pressure (MPa) Min. operating pressure (MPa) Speed regulation range (sec/90) Note 2) Allowable kinetic energy (J) Shaft Allowable radial load (N) load Allowable thrust load (N) Bearing type
0.00015 15 10 0.2 0.03 to 0.3 0.001 0.7 1.05

Thr

Note) All other specifications (dimensions, drawings, etc.) are the same as the non ATEX type.

Port position Port size Shaft type


Side ports Axial ports

Side ports or axial ports M5


M3 M5 Double shaft (Double shaft with single flat on both shafts)
Double shaft (Long shaft key & Single flat)

Note 1) This rotary actuator can be used in zone 1 and 2.

Double Vane Specifications


Model (Size)
ATEX category
1)

CRBU2W10-D CRBU2W15-D CRBU2W20-D CRBU2W30-D CRBU2W40-D 130C (T4) Ta 5 to 40C

II 2Gc

Rotation Fluid Proof pressure (MPa) Ambient and fluid temperature Max. operating pressure (MPa)
0.7 0.2 0.0003 15 10 0.03 to 0.3 0.0012 1.05

150C (T3) Ta 40 to 60C 90, 100 1.5

Air (non-lube) 5 to 60C 1.0 0.15 0.04 to 0.3 0.0033 25 20 Ball bearing 0.02 30 25 0.07 to 0.5 0.04 60 40

JIS symbol

Min. operating pressure (MPa) Speed regulation range (sec/90) Note 2) Allowable kinetic energy (J) Shaft Allowable radial load (N) load Allowable thrust load (N) Bearing type Port position Port size Shaft type Side ports Axial ports

Side ports or axial ports M5


M3 M5 Double shaft (Double shaft with single flat on both shafts)
Double shaft (Long shaft key & Single flat)

The following notes apply to both Single and Double Vane Specification tables above. Note 2) Make sure to operate within the speed regulation range. Exceeding the maximum speeds can cause the unit to stick or not operate.

27

ATEX Compliant Compact Rotary Actuator Rack-and-Pinion Type

Series
ATEX category 2
Built-in magnet
D

55-CRQ2
How to Order

55-CDRQ2B S 20
None Magnet

90
Air cushion
Air cushion Without 20, 30, 40 Without With C Sizes 10, 15

Shaft type
S W Single shaft with one chamfer Single shaft with key Double shaft with one chamfer Double shaft with key 10, 15 20~40 10, 15 20~40

Size
10 15 20 30 40

Rotation
90 180 80 to 100 170 to 190

Port thread type


Size 10, 15 20, 30, 40 Port thread M5 Nil Rc1/8 Nil G1/8 TF NPT1/8 TN TT NPTF1/8

Specifications
Size ATEX category 1) Fluid Maximum operating pressure Minimum operating pressure Ambient and fluid temperature Cushion Angle adjustment Rotation Port size Mounting brackets Output Nm at 0.5 MPa 0.3 0.75 M5 x 0.8 1.8 Rubber bumper 5 80 to 100, 170 to 190 Rc, G, NPT, NPT(F) 1/8 Basic type 3.1 5.3 0.7MPa 0.15MPa 10 15 20 30 40

II 2Gc

70C (T6) Ta 0 to 40C 90C (T5) Ta 40 to 60C 1MPa 0.1MPa

Air (unlubricated)

0 to 60C (with no freezing) None, Air cushion

Note) All other specifications (dimensions, drawings, etc.) are the same as the non ATEX type.

Note 1) This cylinder can be used in zones 1 and 2. If the cylinder is used with SMC category 3 type auto switch, then the cylinder can only be used in zone 2 and not in zone 1.

Allowable Kinetic Energy and Rotation Time Adjustment Range


JIS symbol
Allowable kinetic energy Size Allowable kinetic energy (J) Without cushion Rubber bumper With air cushion 0.25 x 10- 0.025 0.048 0.081 0.39 x 10- 0.12 0.25 0.40 Cushion angle 40 40 40
Stable operational rotation time adjustment range

Rotation time (s/90) 0.2 to 0.7 0.2 to 0.7 0.2 to 1 0.2 to 1 0.2 to 1

10 15 20 30 40

) Allowable kinetic energy with cushion


Maximum energy absorption with optimal adjustment of cushion needle

28

Series 55-CRQ2
For 55-CRQ2 When using an Auto switch, select the appropriate switch from the following table and order it separately. Applicable auto switch specifications Auto switch only conforms to Category 3. (II 3GD EEx nA II T5x -10C Ta +60C IP67) For detailed specifications on the D-A93A, A90, A93V, A90V, M9P, and M9PV, please refer to the relevant pages in Best Pneumatics. (Note: Reed auto switches for AC 100V and DC 100V are not within the specification.) Indicator Type Model No. D-A93-588 Reed auto switch D-A90-588 D-A93V-588 D-A90V-588 Solid state auto switch Lead wire length D-M9P-588 D-M9PV-588 Electrical entry Grommet (In-line) Grommet (Perpendicular) Grommet (In-line) Grommet (Perpendicular) Wiring (Output) 24V 2-wiring 24V Load voltage DC 12V 48V or less 48V or less IC circuit IC circuit IC circuit Relay PLC 12V AC 0.5 () Lead wire (m) 3 (L) 5 (Z) Applicable load

Yes No Yes No Yes 3-wiring (PNP)

24V or less 48V 24V or less 48V 24V 5V, 12V

0.5m --- Nil (e.g.) D-A93-588 3 m --- L (e.g.) D-A93L-588 5 m --- Z (e.g.) D-A93Z-588

Note 1)

solid state auto switch is available after receiving an order.

Note 2) When mounting an auto switch on a 55- series (Category 2) Model, the ATEX category of the auto switch cylinder changes to Category 3, which is the same category as the auto switch.

29

ATEX Compliant Vane Type: Rotary Actuator

Series 56-CRB1
Sizes: 50, 63, 80, 100 How to Order

56-CDRB1 B W 80
ATEX category 3
With auto switch unit
D Without switch unit With switch unit

90 S

Size
50 63 80 100

Mounting Table 1: Foot assembly part no.


Model CRB1LW 50 CRB1LW 63 CRB1LW 80 CRB1LW100 Unit part no. P411020-5 P411030-5 P411040-5 P411050-5 B L Basic type Foot type

Thread Port
Rc(PT)

XF XN

G(PF) NPT

Refer to Table 1 below if only foot assembly is required separately. Foot accesory is shipped together with the actuator but not mounted on it.

Connecting port position


E Side ports Axial ports
Bolt

Shaft type
W Double shaft (long shaft key & four chamfers)

Rotation
Classification

Symbol Single vane 90 90 180 180 270 270 100 100 190 190 280 280 S D

Double vane 90 100

Optional Standard

A port

B port

B port

A port

Side ports

Axial ports
Body end of the short-shaft side

Vane type
Single vane Double vane

For 56-CDRB1 When using an Auto switch, select the appropriate switch from the following table and order it separately. Applicable auto switch specifications Auto switch only conforms to Category 3. (II 3GD EEx nA II T5x -10C Ta +60C IP67) For detailed specifications on the D-R73, R80, and S7P, please refer to the relevant pages in Best Pneumatics. (Note: Reed auto switches for AC 100V and DC 100V are not within the specification.) Indicator Type Model No. D-R73-588 D-R80-588 Electrical entry Wiring (Output) Load voltage DC AC 0.5 () Lead wire (m) 3 (L) 5 (Z) Applicable load

Yes Grommet (In-line) No 2-wiring 24V 5V,12V 24V or less IC circuit Relay PLC

Reed auto switch

Solid state auto switch

D-S7P-588

Grommet (In-line)

Yes

3-wiring (PNP)

24V 5V,12V

IC circuit

Lead wire length

0.5m --- Nil (e.g.) D-R73-588 3 m --- L (e.g.) D-R73L-588 5 m --- Z (e.g.) D-R73Z-588

Note) Refer to the table below for the ATEX temperature class of a rotary actuator (56-CDRB1) with an autoswitch mounted to it.

Normal temperature range (5C to 40C) Special temperature range (40C to 60C)

Rotary Actuator T6 T4

Auto switch T5 T5

Rotary actuator with auto switch Equivalent to T5 Equivalent to T4

30

Rotary Actuator

Vane Type

Series 56-CRB1

Specifications
Radial force Model (Size) Vane type
ATEX category
1)

CRB1BW50 CRB1BW63 CRB1BW80 CRB1BW100 CRB1BW50 CRB1BW63 CRB1BW80 CRB1BW100


Single vane (S) Double vane (D) 84C (T6) Ta 5 to 40C 104C (T4) Ta 40 to 60C 90 100
+4 0 +4 0

II 3G
90 0 , 180 0 , 270 0 +4 +4 100 +4 0 , 190 0 , 280 0
+4 +4 +4

Rotation Fluid
Size: 100 Size: 80

Standard Optional

Air (non-lube)
1.5MPa 5 to 60C 1.0MPa 0.15MPa 0.1 to 1 0.082 245 196 0.12 390 340 0.398 490 490 0.6 588 539 0.112 245 196 0.16 390 340 0.54 490 490 0.811 588 539

Proof pressure (MPa) Ambient and fluid temperature

Thr

ust

fo

rce
Size: 50

Max. operating pressure (MPa) Min. operating pressure (MPa) Speed regulation range (sec/90)
Allowable kinetic energy (J)

JIS symbol

Allowable Shaft radial load (N) load Allowable thrust load (N) Bearing type Port position Size Side ports Axial ports Mounting

Ball bearing

Side ports or axial ports


Rc, NPT, G 1/8 Rc, NPT, G 1/8 Rc, NPT, G 1/4 Rc, NPT, G 1/4 Rc, NPT, G 1/8 Rc, NPT, G 1/8 Rc, NPT, G 1/4 Rc, NPT, G 1/4

Basic, Foot

Note 1) This actuator can be used in zone 2 and not in zone 1.

Note) All other specifications (dimensions, drawings, etc.) are the same as the non ATEX type.

31

ATEX Compliant Rotary Actuator: Vane Type

Series 56-CRB2
Sizes: 10, 15, 20, 30, 40 How to Order

56-CDRB2 B W 10
ATEX category 3

180 S
Connecting port position

With auto switch unit


D Without switch unit With switch unit

Size
10 15 20 30 40

Body size Axial position E E not possible with switch unit

Mounting
Basic type B Flange type F1) When ordering "F" mounting type, flange is shipped together with the actuator, but not mounted. Flange can be mounted at 60 degrees intervals. Note1) Not available for size 40.

Vane type
S D Single vane Double vane

Standard Shaft type


W Double shaft with single flat (sizes 10 to 30) Long shaft key, Short shaft with single flat (size 40)

Flange Assembly Part No.


Rotation
Vane type Symbol Single vane Double vane
90 180 270 90 100

Model CRB2FW10 CRB2FW15 CRB2FW20 CRB2FW30

Assembly part no. P211070-2 P211090-2 P211060-2 P211080-2

Rotation
90 180 270 90 100

For 56-CDRB2 When using an Auto switch, select the appropriate switch from the following table and order it separately. Applicable auto switch specifications Auto switch only conforms to Category 3. (II 3GD EEx nA II T5x -10C Ta +60C IP67) For detailed specifications on the D-93A, 90A, S9P, S9PV, R73, R80, and S7P, please refer to the relevant pages in Best Pneumatics. (Note: Reed auto switches for AC 100V and DC 100V are not within the specification.) Applicable Size Indicator Type Reed auto switch Model No. D-93A-588 D-90A-588 Electrical entry Grommet (In-line) Wiring (Output) 2-wiring 3-wiring (PNP) 2-wiring 3-wiring (PNP) 24V 24V Load voltage DC 5V, 12V 24V or less 24V 5V, 12V 5V, 12V 24V or less 5V, 12V IC circuit IC circuit IC circuit IC circuit IC circuit Relay PLC AC 0.5 () Lead wire (m) 3 (L) 5 (Z) Applicable load

Yes No

10, 15

20, 30, 40

Grommet (In-line) Solid state D-S9P-588 Yes auto switch D-S9PV-588 Grommet (Perpendicular) D-R73-588 Yes Reed Grommet auto switch D-R80-588 (In-line) No Solid state Grommet Yes D-S7P-588 auto switch (In-line) 0.5m --- Nil (e.g.) D-R73-588 3 m --- L (e.g.) D-R73L-588 5 m --- Z (e.g.) D-R73Z-588

Lead wire length

Note) Refer to the table below for the ATEX temperature class of a rotary actuator (56-CDRB1) with an autoswitch mounted to it.

Normal temperature range (5C to 40C) Special temperature range (40C to 60C)

Rotary Actuator T5 T4

Auto switch T5 T5

Rotary actuator with auto switch Equivalent to T5 Equivalent to T4

32

Rotary Actuator

Vane Type

Series 56-CRB2

Radial force

Single Vane Specifications


Model (Size) Vane type
ATEX category
1)

CRB2BW10-S CRB2BW15-S CRB2BW20-S CRB2BW30-S CRB2BW40-S Single vane 100C (T5) Ta 5 to 40C

II 3G

Thr

us

rc t fo

Rotation Fluid Proof pressure (MPa) Ambient and fluid temperature Max. operating pressure (MPa) Min. operating pressure (MPa) Speed regulation range (sec/90) Note 2) Allowable kinetic energy (J) Shaft Allowable radial load (N) load Allowable thrust load (N) Bearing type Port position Side ports Size Axial ports Shaft type

90, 180 270 90, 180 270 1.05

120C (T4) Ta 40 to 60C 90, 180, 270 Air (non-lube) 1.5

5 to 60C
0.7 0.2 0.03 to 0.3 0.00015 15 10 0.001 15 10 0.003 25 20 1.0 0.15 0.04 to 0.3 0.02 30 25 0.07 to 0.5 0.04 60 40

Ball bearing Side ports or axial ports


M5 M3 M3 M5 M3 M5
Double shaft (Long shaft key & single flat)

M5 Double shaft (with single flat on both shafts)

Note) All other specifications (dimensions, drawings, etc.) are the same as the non ATEX type.

Mounting Auto switch


Note 1) This rotary actuator can be used in zone 2.

Basic, Flange
Mountable (Side ports only)

Basic

Double Vane Specifications


Model (Size) Vane type
ATEX category
1)

CRB2BW10-D CRB2BW15-D CRB2BW20-D CRB2BW30-D CRB2BW40-D Double vane 100C (T5) Ta 5 to 40C 120C (T4) Ta 40 to 60C 90, 100 1.5

II 3G

Rotation

JIS symbol

Fluid Proof pressure (MPa) Ambient and fluid temperature Max. operating pressure (MPa) Min. operating pressure (MPa) Speed regulation range (sec/90) Note 2) Allowable kinetic energy (J) Shaft Allowable radial load (N) load Allowable thrust load (N) Bearing type Port position Port size (Side ports, Axial ports) Shaft type Mounting Auto switch
M3 0.0003 15 10 0.2 0.03 to 0.3 0.0012 15 10 0.7 1.05

Air (non-lube) 5 to 60C


1.0 0.15 0.04 to 0.3 0.0033 25 20 Ball bearing 0.02 30 25 0.07 to 0.5 0.04 60 40

Side ports or axial ports


M5

Double shaft (double shaft with single flat on both shafts) Basic, Flange
Mountable (Side ports only) Basic

The following notes apply to both Single and Double Vane Specification tables above. Note 2) Make sure to operate within the speed regulation range. Exceeding the maximum speed (0.3 sec/90) can cause the unit to stick or not operate.

33

ATEX Compliant Rotary Actuator: Free-Mounting Type

Series

Sizes: 10, 15, 20, 30, 40

56-CRBU2
How to Order

56-CDRBU2 W 10
ATEX category 3

180 S
Connecting port position

With auto switch unit


D Without switch unit With switch unit

Size
10 15 20 30 40

Body size Axial position E E not possible with switch unit

Vane type
S D Single vane Double vane

Free-mounting

Shaft type
W Double shaft with single flat (sizes 10 to 30) Long shaft key, Short shaft with single flat (size 40)

Rotation
Vane type Symbol Rotation Single vane Double vane
90 180 270 90 100 90 180 270 90 100

For 56-CDRBU2 When using an Auto switch, select the appropriate switch from the following table and order it separately. Applicable auto switch specifications Auto switch only conforms to Category 3. (II 3GD EEx nA II T5x -10C Ta +60C IP67) For detailed specifications on the D-93A, 90A, S9P, S9PV, R73, R80, and S7P, please refer to the relevant pages in Best Pneumatics. (Note: Reed auto switches for AC 100V and DC 100V are not within the specification.) Applicable Size Indicator Type Reed auto switch Model No. D-93A-588 D-90A-588 Electrical entry Grommet (In-line) Wiring (Output) 2-wiring 3-wiring (PNP) 2-wiring 3-wiring (PNP) 24V Load voltage DC 5V, 12V 24V or less 24V 24V 24V 5V, 12V 5V, 12V 24V or less 5V, 12V IC circuit IC circuit Relay PLC AC 0.5 () Lead wire (m) 3 (L) 5 (Z) Applicable load

Yes No

10, 15

20, 30, 40

Grommet (In-line) Solid state D-S9P-588 Yes auto switch D-S9PV-588 Grommet (Perpendicular) D-R73-588 Yes Reed Grommet auto switch D-R80-588 (In-line) No Solid state Grommet Yes D-S7P-588 auto switch (In-line) 0.5m --- Nil (e.g.) D-R73-588 3 m --- L (e.g.) D-R73L-588 5 m --- Z (e.g.) D-R73Z-588

IC circuit IC circuit

Lead wire length

Note) Refer to the table below for the ATEX temperature class of a rotary actuator (56-CDRB1) with an autoswitch mounted to it.

Normal temperature range (5C to 40C) Special temperature range (40C to 60C)

Rotary Actuator T5 T4

Auto switch T5 T5

Rotary actuator with auto switch Equivalent to T5 Equivalent to T4

34

Rotary Actuator

Free-Mounting Type

Series 56-CRBU2

Radial force

Single Vane Specifications


Model (Size)
ATEX category 1) CRBU2W10-S CRBU2W15-S CRBU2W20-S CRBU2W30-S CRBU2W40-S 100C (T5) Ta 5 to 40C

II 3G

Rotation
or st f ce

120C (T4) Ta 40 to 60C 90, 180, 270 Air (non-lube) 1.5 5 to 60C 1.0 0.15 0.04 to 0.3 0.003 25 20 Ball bearing 0.02 30 25 0.07 to 0.5 0.04 60 40

Fluid Proof pressure (MPa) Ambient and fluid temperature Max. operating pressure (MPa) Min. operating pressure (MPa) Speed regulation range (sec/90) Note 2) Allowable kinetic energy (J) Shaft Allowable radial load (N) load Allowable thrust load (N) Bearing type
0.00015 15 10 0.2 0.03 to 0.3 0.001 0.7 1.05

Thr

Note) All other specifications (dimensions, drawings, etc.) are the same as the non ATEX type.

Port position Port size Shaft type


Side ports Axial ports M3

Side ports or axial ports M5


M5
Double shaft (Long shaft key & Single flat)

Double shaft (Double shaft with single flat on both shafts)

Note 1) This rotary actuator can be used in zones 2 and not in zone 1.

Double Vane Specifications


Model (Size)
ATEX category
1)

CRBU2W10-D CRBU2W15-D CRBU2W20-D CRBU2W30-D CRBU2W40-D 100C (T5) Ta 5 to 40C

II 3G

Rotation Fluid Proof pressure (MPa) Ambient and fluid temperature Max. operating pressure (MPa) Min. operating pressure (MPa) Speed regulation range (sec/90) Note 2) Allowable kinetic energy (J) Shaft Allowable radial load (N) load Allowable thrust load (N) Bearing type Port position Port size Shaft type Side ports Axial ports
M3 0.0003 15 10 0.2 0.03 to 0.3 0.0012 1.05

120C (T4) Ta 40 to 60C 90, 100 1.5

Air (non-lube) 5 to 60C 0.7 1.0 0.15 0.04 to 0.3 0.0033 25 20 Ball bearing 0.02 30 25 0.07 to 0.5 0.04 60 40

JIS symbol

Side ports or axial ports M5


M5
Double shaft (Long shaft key & Single flat)

Double shaft (Double shaft with single flat on both shafts)

The following notes apply to both Single and Double Vane Specification tables above. Note 2) Make sure to operate within the speed regulation range. Exceeding the maximum speeds can cause the unit to stick or not operate.

35

ATEX Compliant Solid-state Switch / Direct Mounting

D-M9P(V)-588
Auto Switch Specifications
PLC: Programmable Logic Controller

Note) All other specifications (dimensions, drawings, etc.) are the same as the non ATEX type.

D-M9/D-M9V (with Indicator light)


Model number ATEX Category Electrical entry Wiring Output Applicable load Power voltage Current consumption Load voltage Load current Internal voltage drop Leakage current Indicator light

D-M9P D-M9PV II 3GD EEx nA II T5 X -10CTa+60C IP67 In-line Perpendicular


Three-wire PNP Integrated circuit, relay and PLC 5, 12, or 24 V DC (4.5 to 28 V DC) 10 mA or less 40 mA or less 0.8 V or less 100 A max. at 24 V DC Red LED lights when ON.

Lead wire: oil-proof heavy-duty vinyl cable 2.7 x 3.2 with elliptic cross-section, 0.15 mm2, two cores (D-M9B), or three cores (D-M9N and D-M9P) This category 3 type autoswitch can only be used in zones 2 and 22.

How to Order Internal circuits


D-M9P/M9PV
DC(+) Brown Main switch circuit

Standard Model Number

D-M9 P V L -588
Series Model Number Suffix for ATEX certified CAT.3 Lead wire length
Nil L Z 0.5m 3m 5m

OUT Black DC(-) Blue

Wiring and output


P 2-wire, PNP

Electrical entry
Nil V In-line Perpendicular

36

ATEX Compliant Reed Switch/Band Mounting

D-C73/D-C80-588
Grommet
Specifications
D-C7 (With indicator light)
Auto switch model number ATEX Category Application Load voltage Max. load current and range Contact protection circuit Internal voltage drop Indicator light

PLC: Programmable Logic Controller

D-C73
II 3GD EEx nA II T5 X -10CTa+60C IP67
Relay/PLC 24V DC 5 to 40mA None 2.4V ON: When red light emitting diode

D-C8 (Without indicator light)


Auto switch model number ATEX Category Application Load voltage Max. load current Contact protection circuit 24V
AC DC

D-C80
II 3GD EEx nA II T5 X -10CTa+60C IP67
Relay/PLC/IC circuit or less None
AC 48V DC

Note) All other specifications (dimensions, drawings, etc.) are the same as the non ATEX type.

50mA

40mA

Internal Circuit ( ): If not applicable for IEC Standard


D-C73
LED Brown(Red) Reed switch Resistance Contact protective box CD-P11 Zener diode
Blue(Black) OUT(+) Brown(Red)

1 or less (Including 3m lead wire) Internal resistance This category 3 type autoswitch can only be used in zones 2 and 22.

How to order

CD-P12

OUT() Blue(Black)

D-C80
Reed switch Contact protective box CD-P11 CD-P12
OUT( ) Blue(Black) OUT() Brown(Red)

D-C

-588
Suffix for ATEX certified CAT.3

Note) q In the case operation load is an inductive load. w In the case the wiring length to load is more than 5m. Be sure to use the auto switch with the contact protection box in any case mentioned above.

Switch No.
73 80 With indicator lamp Without indicator lamp

Lead wire length


No number L Z 0.5m 3m 5m (Except D-C80)

37

ATEX Compliant Reed Switch/Rail Mounting

D-A73(H)/D-A80(H)-588
Grommet
Specifications D-A7 (With indicator light)
Auto switch model number ATEX Category Application Load voltage Load current range Contact protection circuit Internal voltage drop Indicator light PLC: Programmable Logic Controller

D-A73
II 3GD EEx nA II T5 X -10CTa+60C IP67
Relay/PLC 24V DC 5 to 40mA None 2.4V ON: When red light emitting diode

D-A8 (Without indicator light)


Auto switch model number ATEX Category Application Load voltage Max. load current Contact protection circuit Internal resistance
Lead wire

D-A80
II 3GD EEx nA II T5 X -10CTa+60C IP67
Relay/IC circuit/PLC
AC 24V DC or less

48V AC DC 40mA None

50mA

1 or less (Including 3m lead wire)

Oilproof vinyl heavy insulation cable, 3.4, 0.2mm2, 2 cores (Brown, Blue), 0.5m

This category 3 type autoswitch can only be used in zones 2 and 22.

How to order

Note) All other specifications (dimensions, drawings, etc.) are the same as the non ATEX type.

D-A

-588
Suffix for ATEX certified CAT.3

Switch No.

Lead wire length


No number L Z 0.5m 3m 5m (Except A80)

Internal Circuit ( ): If not applicable for IEC Standard


D-A73
LED Brown(Red) Reed switch Resistance Zener diode CD-P11 CD-P12
Blue(Black)

73 80

With indicator lamp Without indicator lamp

Electrical Entry
Contact protection box
OUT(+) Brown(Red) to OUT() Blue(Black)

Perpendicular In-line

D-A80
Reed switch Contact protection box CD-P11 CD-P12
OUT() Brown(Red) to OUT( ) Blue(Black)

Note) qIn the case operation load is an inductive load. wIn the case the wiring length to load is > 5m. Be sure to use the auto switch with the contact protection box in any case mentioned above.

38

ATEX Compliant Reed Switch/Tie-rod Mounting

D-A54/D-A67-588
Grommet
Specifications D-A5 (With indicator light)
Auto switch model number ATEX Category Application Load voltage Max. load current and range Contact protection circuit Internal voltage drop Indicator light 5 to 50mA Built-in 2.4V ON: When red light emitting diode PLC: Programmable Logic Controllar

D-A54
II 3GD EEx nA II T5 X -10CTa+60C IP67
Relay/PLC 24V DC

D-A6 (Without indicator light)


Auto switch model number ATEX Category

D-A67
II 3GD EEx nA II T5 X -10CTa+60C IP67
PLC/IC circuit MAX. 24V DC 30mA None 1 (Including 3m lead wire)

Note) All other specifications (dimensions, drawings, etc.) are the same as the non ATEX type.

Application Load voltage Max. load current Contact protection circuit Internal resistance
Lead wire

Oilproof vinyl heavy insulation cable, 4, 0.3mm2, 2 cores (Brown, Blue), 0.5m or 4, 0.2mm2, 3 cores (Brown, Black, Blue), 0.5m

This category 3 type autoswitch can only be used in zones 2 and 22.

How to order

D-A
Internal Circuit ( ): If not applicable for IEC Standard
D-A54
OUT() to Blue(Black)

-588
Suffix for ATEX certified CAT.3

Zener diode Choke coil LED Reed switch Resistance


Surge absorber
OUT(+) to Brown(Red)

Switch No.
54 67 With indicator lamp Without indicator lamp

Lead wire length


No number L Z 0.5m 3m 5m

39

ATEX Compliant Reed Switch/Direct Mounting

D-A90/D-A93-588
Grommet
Specifications D-A90 (Without indicator light)
Auto swich modle number ATEX Category Application Load voltage Max. load current Contact protection circuit Internal resistance 24V
AC DC

PLC: Programmable Logic Controller

D-A90
II 3GD EEx nA II T5 X -10CTa+60C IP67
IC circuit/Relay/PLC or less None 1 or less (Including 3m lead wire) 48V
AC DC

or less

50mA

40mA

D-A93 (With indicator light)


Auto switch model number ATEX Category Application Load voltage Max. load current and load current range Contact protection circuit Internal voltage drop Indicator light
Lead wire D-A90/D-A93

D-A93
II 3GD EEx nA II T5 X -10CTa+60C IP67
Relay/PLC 24V DC 5 to 40mA None 2.4V (up to 20mA)/ 3V (up to 40mA) ON: When red light emitting diode

Oilproof vinyl heavy insulation cable, 2.7, 0.18mm2 X 2cores (Brown, Blue)

Note) All other specifications (dimensions, drawings, etc.) are the same as the non ATEX type.

This category 3 type autoswitch can only be used in zones 2 and 22.

How to order

D-A
Internal Circuit ( ): If not applicable for IEC Standard
Reed switch

-588
Suffix for ATEX certified CAT.3 Lead wire length
No number L Z 0.5m 3m 5m (Except D-A90)

D-A90

Contact protective box CD-P11 CD-P12

OUT() Brown(Red) to OUT( ) Blue(Black)

Switch No.
93 90 With indicator lamp Without indicator lamp

D-A93
LED Reed switch Resistance Zener diode CD-P11 CD-P12 Blue(Black) OUT() Blue(Black) Brown(Red) Contact protective box OUT(+) Brown(Red) to

Electrical entry
No number V In line Perpendicular

Note) qIn the case operation load is an inductive load. wIn the case the wiring length to load is > 5m. Be sure to use the auto switch with the contact protection box in any case mentioned above.

40

ATEX Compliant Reed Switch/Direct Mounting

D-90A/D-93A-588
Grommet Lead wire: Heavy insulation cable
Specifications D-90A (Without indicator light)
Auto switch model number ATEX Category Application Load voltage Max. load current Internal resistance
PLC: Programmable Logic Controller

D-90A
II 3GD EEx nA II T5 X -10CTa+60C IP67
Relay/IC circuit/PLC 24V AC DC 50mA 1 or less (Including 3m lead wire)

D-93A (With indicator light)


Auto switch model number ATEX Category Note) All other specifications (dimensions, drawings, etc.) are the same as the non ATEX type. Application Load voltage Load current range Internal voltage drop Indicator light
Lead wire

D-93A
II 3GD EEx nA II T5 X -10CTa+60C IP67
Relay/PLC 24V DC 5 to 40mA 2.4V ON: When red light emitting diode

Oilproof vinyl heavy insulation cable, 0.2mm2, 2 cores (Brown, Blue), 0.5m

This category 3 type autoswitch can only be used in zones 2 and 22.

Internal Circuit ( ): If not applicable for IEC Standard


D-90A

How to order
Reed switch Contact protection box CD-P11 CD-P12
OUT() Brown(Red) to OUT( ) Blue(Black)

D-

-588
Suffix for ATEX certified CAT.3

D-93A
Brown (Red) Reed switch Contact protection box CD-P11 CD-P12 Blue (Black) OUT(+) Brown(Red) to OUT() Blue(Black)

Zener diode Resistance LED

Switch No.
93 90 With indicator lamp Without indicator lamp

Lead wire length


No number L Z 0.5m 3m 5m

Note) qIn the case operation load is an inductive load. wIn the case the wiring length to load is > 5m. Be sure to use the auto switch with the contact protection box in any case mentioned above.

41

ATEX Compliant Reed Switch/Direct Mounting

D-Z73/D-Z80-588
Grommet
Specifications D-Z7 (With indicator light)
Auto swich model number ATEX Category Application Load voltage Max. load current and load current range Contact protection circuit Internal voltage drop Indicator light PLC: Programmable Logic Controller

D-Z73
II 3GD EEx nA II T5 X -10CTa+60C IP67
Relay/PLC 24V DC 5 to 40mA None 2.4V (up to 20mA)/ 3V (up to 30mA) ON: When red light emitting diode

D-Z8 (Without indicator light)


Auto switch model number ATEX Category Application Load voltage Max. load current Contact protection circuit Internal resistance
Lead wire

D-Z80
II 3GD EEx nA II T5 X -10CTa+60C IP67
Relay/PLC/IC circuit

Note) All other specifications (dimensions, drawings, etc.) are the same as the non ATEX type.

24V AC DC or less
50mA None

48V AC DC or less
40mA

1 or less (Including 3m lead wire)

Oilproof vinyl heavy insulation cable, 3.4, 0.2mm2, 3 cores (Brown, Black, Blue), 2 cores (Brown, Blue), 0.5m

This category 3 type autoswitch can only be used in zones 2 and 22.

How to order

Internal Circuit ( ): If not applicable for IEC Standard


D-Z73
LED Brown(Red) Reed switch Resistance Zener diode CD-P11 CD-P12
Blue(Black)

D-Z

-588
Suffix for ATEX certified CAT.3

Contact protection box

OUT(+) Brown(Red) to OUT() Blue(Black)

Switch No.
73 80 With indicator lamp Without indicator lamp

Lead wire length


No number L Z 0.5m 3m 5m

D-Z80
Reed switch Contact protection box CD-P11 CD-P12
OUT() Brown(Red) to OUT( ) Blue(Black)

Note) qIn the case operation load is an inductive load. wIn the case the wiring length to > 5m. Be sure to use the auto switch with the contact protection box in any case mentioned above.

42

ATEX Compliant Reed Switch/Direct Mounting

D-E73A/D-E80A-588
Grommet
Specifications D-E73A (With indicator light)
Auto swich model number ATEX Category Application Load voltage Max. load current and load current range Contact protection circuit Internal voltage drop Indicator light PLC: Programmable Logic Controller

D-E73A
II 3GD EEx nA II T5 X -10CTa+60C IP67
Relay/PLC 24V DC 5 to 40mA None 2.4V ON: When red light emitting diode

D-E80A (Without indicator light)


Auto switch model number ATEX Category Application Load voltage Max. load current

D-E80A
II 3GD EEx nA II T5 X -10CTa+60C IP67
Relay/PLC/IC circuit

24V AC DC or less
50mA None

48V AC DC
40mA

Note) All other specifications (dimensions, drawings, etc.) are the same as the non ATEX type.

Contact protection circuit Internal resistance


Lead wire

1 or less (Including 3m lead wire)

Oilproof vinyl heavy insulation cable, 3.4, 0.2mm2, 3 cores (Brown, Black, Blue), 2 cores (Brown, Blue), 0.5m

This category 3 type autoswitch can only be used in zones 2 and 22.

Internal Circuit ( ): If not applicable for IEC Standard


D-E73A
LED Reed switch Resistance Zener diode CD-P11 CD-P12 Blue(Black) Brown(Red) Contact protection box OUT(+) Brown(Red) to OUT() Blue(Black)

How to order

D-E

-588
Suffix for ATEX certified CAT.3

D-E80A
Reed switch Contact protection box CD-P11 CD-P12
OUT() Brown(Red) to OUT( ) Blue(Black)

Switch No.
73 80 With indicator lamp Without indicator lamp

Lead wire length


No number L Z 0.5m 3m 5m (Except D-E80A)

Note) qIn the case operation load is an inductive load. wIn the case the wiring length to load is > 5m. Be sure to use the auto switch with the contact protection box in any case mentioned above.

43

ATEX Compliant Solid State Switch/Band Mounting

D-H7A2-588
Grommet
Specifications D-H7 (With indicator light)
Auto switch model number ATEX Category Wiring Output Application Power voltage Current consumption Load voltage Load current Internal voltage drop 80mA or less 0.8V or less 100A at 24V DC ON: When red light emitting diode PLC: Programmable Logic Controller

D-H7A2
II 3GD EEx nA II T5 X -10CTa+60C IP67
3 wire PNP IC circuit/Relay/PLC 5/12/24V DC (4.5 to 28V DC) 10mA or less

Note) All other specifications (dimensions, drawings, etc.) are the same as the non ATEX type.

Current leakage Indicator light


Lead wire

Oilproof vinyl heavy insulation cable, 3.4, 0.2mm2, 3 cores (Brown, Black, Blue), 2 cores (Brown, Blue), 0.5m

This category 3 type autoswitch can only be used in zones 2 and 22.

How to order

D-H7A2
Internal Circuit ( ): If not applicable for IEC Standard
D-H7A2
DC(+) Brown(Red) Switch main circuit

-588
Suffix for ATEX certified CAT.3

Switch No.

Lead wire length


No number L Z 0.5m 3m 5m

OUT Black(White)

DC() Blue(Black)

44

ATEX Compliant Solid State Switch/Rail Mounting

D-F7P-588
Grommet
Specifications D-F7P (With indicator light)
Auto switch model number ATEX Category Wiring Output Application Power voltage Current consumption Load voltage Load current Internal voltage drop Current leakage Indicator light
Lead wire

PLC: Programmable Logic Controller

D-F7P
II 3GD EEx nA II T5 X -10CTa+60C IP67
3 wire PNP IC circuit/Relay/PLC 5/12/24V DC (4.5 to 28V DC) 10mA 80mA or less 0.8V or less 100A at 24V DC ON: When red light emitting diode

Oilproof vinyl heavy insulation cable, 3.4, 0.2mm2, 3 cores (Brown, Black, Blue), 2 cores (Brown, Blue), 0.5m

This category 3 type autoswitch can only be used in zones 2 and 22.

How to order
Note) All other specifications (dimensions, drawings, etc.) are the same as the non ATEX type.

D-F7P
Switch No.

-588
Suffix for ATEX certified CAT.3 Lead wire length
No number L Z 0.5m 3m 5m

Internal Circuit ( ): If not applicable for IEC Standard


D-F7P
DC(+) Brown(Red) Switch main circuit

Electrical entry
No number V Right arm Perpendicular

OUT Black(White) DC() Blue(Black)

45

ATEX Compliant Solid State Switch/Tie-rod Mounting

D-F5 P-588
Grommet
Specifications D-F5P
Auto switch model number ATEX Category Wiring Output Application Power voltage Current consumption Load voltage Load current Internal voltage drop Current leakage Indicator light
Lead wire

PLC: Programmable Logic Controller

D-F5P
II 3GD EEx nA II T5 X -10CTa+60C IP67
3 wire PNP IC circuit/Relay/PLC 5/12/24V DC (4.5 to 28V DC) 10mA 80mA 0.8V or less 100A at 24V DC ON: When red light emitting diode

Note) All other specifications (dimensions, drawings, etc.) are the same as the non ATEX type.

Oilproof vinyl heavy insulation cable, 4, 0.3mm2, 3 cores (Brown, Black, Blue), 2 cores (Brown, Blue), 0.5m

This category 3 type autoswitch can only be used in zones 2 and 22.

Internal Circuit ( ): If not applicable for IEC Standard


D-F5P
DC(+) Brown(Red) Switch main circuit

How to order

D-F5P

-588
Suffix for ATEX certified CAT.3

OUT Black(White) DC() Blue(Black)

Switch No.

Lead wire length


No number L Z 0.5m 3m 5m

46

ATEX Compliant Solid State Switch/Direct Mounting

D-Y7P(V)-588
Specifications
PLC: Programmable Logic Controller

Grommet

D-Y7P/D-Y7PV (With indicator light)


Auto switch model number ATEX Category Electrical entry Wiring Output Application Power voltage Current consumption Load voltage Load current Internal voltage drop Current leakage 80mA or less 0.8V or less 100A or less at 24V DC ON: When red light emitting diode

D-Y7P D-Y7PV II 3GD EEx nA II T5 X -10CTa+60C IP67


In-line
3 wire PNP IC circuit/Relay/PLC 5/12/24V DC (4.5 to 28V DC) 10mA

Perpendicular

Note) All other specifications (dimensions, drawings, etc.) are the same as the non ATEX type.

Indicator light
Lead wire

Oilproof vinyl heavy insulation cable, 3.4, 0.15mm2, 3 cores (Brown, Black, Blue), 2 cores (Brown, Blue), 0.5m

This category 3 type autoswitch can only be used in zones 2 and 22.

How to order

Internal Circuit ( ): If not applicable for IEC Standard


D-Y7P(V)
DC(+) Brown(Red) Switch main circuit

D-Y7P
Switch No.

-588
Suffix for ATEX certified CAT.3 Lead wire length
No number L Z 0.5m 3m 5m

Electrical entry
OUT Black(White) DC() Blue(Black)

No number V

Right arm Perpendicular

47

Pneumatic-Pneumatic Positioner

Series Series

56-IP5000 (Lever type) 56-IP5100 (Rotary type)


II 3GDc T5/T6
For more details, other specifications, dimensions, see the specific catalogue.

How to Order

56 - IP5 000
ATEX category 3 Positioner type
000 100 Lever type Rotary type

0 1 0
Accessories Note 1)
Nil A B C D E F Without accesory (standard) With 0.7 output restrictor integrated pilot valve With 1.0 output restrictor integrated pilot valve With fork lever type fitting M With fork lever type fitting S With lever unit for a 35 to 100 mm stroke With lever unit for a 50 to 140 mm stroke

With standard lever (10 to 85 mm stroke) for 56-IP5000 Common to 56-IP5000 and 56-IP5100 small capacity actuators

Imput pressure
0 1 2 Standard 0.02 to 0.1MPa 1/2 split, 0.02 to 0.06, 0.06 to 0.1MPa Low pressure, 0.04 to 0.2MPa

Only for 56-IP5100

Pressure gauge (SUP, OUT1)


0 1 2 3 Not provided 0.2MPa 0.3MPa 1.0MPa

Only for 56-IP5000 Note 2)

Indication of opening Note 1)


0 1 Not indicated Indicated

Note 1) If multiple accessories are required, they should be indicated in alphabetical order. Note 2) For ''E'' and ''F'', standard lever is not provided.

Note 1) 56-IP5000 is available only with option ''0'' (no indication).

Pressure gauge / Port size


Nil N F Standard Rc NPT G

Ambient temperature
Nil Standard 20 to 80oC; T5 T High temperature 5 to 100oC; T4 L Low temperature 30 to 60oC; T6

Specifications
Classification II 3GD c T4 II 3GD c T5 II 3GD c T6 -30C Ta 60C

Note ) Please refer to page 3.

Ambient temperature range Low temp. model Standard model Low temp. model 56-IP500-L- 56-IP500-- 56-IP500-T- -5C Ta 100C -20C Ta 80C -20C Ta 60C -5C Ta 80C -5C Ta 60C 56-IP5100

Type

56-IP5000

Rotary type cam Lever type lever Item Double action Single action Double action Single action 0.14~0.7MPa Supply pressure Input pressure 0.02~0.1MPa Standard stroke 60~100 10~85mm Sensitivity Within 0.1%F.S. Within 0.5%F.S. Linearity Within 1%F.S. Within 2%F.S. Hysteresis Within 0.75%F.S. Within 1%F.S. Repeatability Within 0.5%F.S. Output flow rate 80l/min (ANR) or more (SUP.=0.14MPa) 200l/min (ANR) or more (SUP.=0.4MPa) Within 5l/min (ANR) or more (SUP.=0.14MPa) Air compsumption Within 11l/min (ANR) or more (SUP.=0.4MPa) Ambient and using fluid -20C~80C (Standard model) -30C~60C (Low Temp.) -5C~100C (High Temp.) Temperature Within 0.1%F.S./C Thermal coefficient Rc1/4 (Standard) Air connection port Aluminium diecast, Stainless steel, Brass, Nitrile rubber Material Approx. 1.2kg Approx. 1.4kg Mass 118 x 92 x 77.5 (Body) 118 x 102 x 86 (Body) Size
Note) Standard air temperature: 20, Absolute pressure: 101.3KPa. Relative humidity: 65%

48

Electro-Pneumatic Positioner

Series Series

IP6000 (Lever type) IP6100 (Rotary type)


II 2G EEx ib IIC T5/T6
For more details, other specifications, dimensions, see the specific catalogue.

How to Order

IP6 000

0 1 0

X14
ATEX category 2 Accessories Note 1)

Positioner type
000 100 Lever type Rotary type

Nil A B C D E F G

Pressure gauge (SUP, OUT1)


1 2 3 0.2MPa (R1/8) 0.3MPa (R1/8) 1.0MPa (R1/8)

Without accesory With standard lever (10 to 85 mm stroke) for IP6000 (standard) With 0.7 output restrictor Common to IP6000 integrated pilot valve and IP6100 small With 1.0 output restrictor capacity actuators integrated pilot valve With fork lever type fitting MX Only for IP6100 With fork lever type fitting SX With lever unit for a 35 to 100 mm stroke Only for IP6000 With lever unit for a 50 to 140 mm stroke With compensation Common to IP6000 spring (A) and IP6100

Note 1) If multiple accessories are required, they should be indicated in alphabetical order.

Specifications
Type Item Input current Input resistance Supply air pressure Standard stroke IP6000 IP6100 Rotary type cam Levery type lever Double action Single action Double action Single action 4~20mADC (Standard) Note1 235 15 (4~20mADC) 0.14~0.7Mpa 10~85mm (External lever allowable 60~100 Note2 runout angle 10~30

Sensitivity Within 0.5%F.S. Within 0.1%F.S. Linearity Within 2%F.S. Within 1%F.S. Within 1%F.S. Within 0.75%F.S. Hysteresis Repeatability Within 0.5%F.S. Within 0.1%F.S./C Thermal coefficient 80l/min (ANR) or more (SUP.=0.14MPa) Note3 Output flow rate Within 5l/min (ANR) (SUP.=0.4MPa) Air consumption -20C~80C (T5) Ambient and using fluid -20C~60C (T6) Temperature Explosion protected Intrinsic safety type of explosion protection Construction ( II 2G Eexib II CT5/T6) 0344 Air connection port Electric wiring connection port Material Mass Classification of degree of protection Parameters (Current circuit) Approval No. KEMA No.03 ATEX1119 1/4NPT female screw M20 x 1.5 Aluminium diecast for the body Approx. 2.4kg JISF8007 IP55 (Conform to IEC pub.529) Ui 28V, Ii 125mA, Pi 1.2W, Ci OnF, Li OmH

Note 1) 1/2 split range is possible with the standard type (by adjusting the span). Note 2) The stroke is adjustable in 0~60 and 0~100. Note 3) Standard air (JIS B0120): temp. 20C, absolute press. 760mmHg, ratio humidity 65%.

49

Series IP6000
Dimensions / IP6000

/ 6100

IP6000-00--X14 (lever type)


(OUT2.1/4NPT) Pluged
OUT2
SMC MPa {bar}

40 35

110

M A

SMC MPa {bar}

SPAN

65

Zero adjusting knob Span adjusting knob Two gauge ports are Rc1/8 thread 38 11 OUT1.1/4NPT SUP.1/4NPT 15 168 15
OUT2

22.5 4xM8x1.25 depth12 Female thread for mounting, backside.


MODEL NO. IP6*00-0*0-*-X14-* SUPPLY 0.14 to 0.7MPa(1.4 to 7bar)

VIEW OF A 2xM8x1.25 depth12 Female thread for mounting, side position

SMC ELECTRO-PNEUMATIC POSITIONER


Serial No.*****

20** MADE IN JAPAN INPUT 0/4 to 20mADC UI28V II125mA P1.2V CI0nf LI0nH EExIb CT6 Ta60C EExIb CT5 Ta80C SMC Corporation KEMA No.03ATEX1119 1-16-4 Shinbashi Minatoku Tokyo 105-8659 Japan

35

35

130 100

122

6.1 16

42 20

SMC MPa {bar}

VIEW OF B

SMC MPa {bar}

MODEL IP6000

125
E

At accessory E: 110 At accessory F: 110

} }

At accessory "E":195 150 At accessory "F":275

53

M20X1.5 Porting for electrical connection

125 =180

50

Mark ''M'' means that this port is ''M'' thread

NP

50

14

30

110

46

Electro-Pneumatic Positioner (ATEX directive category 2)

Series IP6000

/ 6100

Dimensions / IP6100

IP6100-00--X14 (rotary type)


Positioner body Hold spring 7 C C 24 View of CC side Lever and pin assembly Fork and shaft assembly 21 Screw thread size M6x1 Main shaft of actuator Dimension of optional ''Fork lever assembly'' ( ) Shows dimension of fork lever assembly type ''SX''
E
SMC MPa {bar}

(OUT2.1/4NPT) Pluged
OUT2 M A

40 35

110

70(46) 63(39)

65

E
SPAN

Zero adjusting knob Two gauge ports are Rc1/8 thread 168
MODEL NO. IP6*00-0*0-*-X14-* SUPPLY 0.14 to 0.7MPa(1.4 to 7bar)

OUT1.1/4NPT 38 11
SMC ELECTRO-PNEUMATIC POSITIONER
Serial No.*****

SUP.1/4NPT

15 15
OUT2
SMC MPa {bar}

20** MADE IN JAPAN INPUT 0/4 to 20mADC UI28V II125mA P1.2V CI0nf LI0nH EExIb CT6 Ta60C EExIb CT5 Ta80C SMC Corporation KEMA No.03ATEX1119 1-16-4 Shinbashi Minatoku Tokyo 105-8659 Japan

VIEW OF A 4xM8x1.25 depth12 Female thread for mounting, backside.

35

130 100

35

42

VIEW OF B

122

20

22.5
90o

50

SMC MPa {bar}

DA

E P

SMC MPa {bar}

60o 30o

MODEL IP6100

Oo
30o

53

NP

44

116

60o

90o

M20x1.5 Porting for electrical connection Mark ''M'' means that this port is ''M'' thread

125 =180

46 2xM8x1.25 depth12 Female thread for mounting, side position

51

Electro-Pneumatic Positioner
Vibration resistance : No resonances

5 to 200Hz
Conforms to

IEC 60529 IP65


EXH.AIR

A centralised exhaust system employs the combination of the check valve and the labyrinth effect enhancing both dust resistance and water resistance performance.

Series IP8000/8100
(Lever type) (Rotary type)

Fork lever joints (Rotary type)


Can absorb off-centering.

100mm in height

(shortened y (shortened by by y 13% 13% compared compared with with IP6100) IP6100)

100mm
Spring pin

Actuator main shaft

A span adjuster achieves 1/2 split range Mounting dimensions are same as convention types, series IP6000/6100.

52

Electro-Pneumatic Positioner

Series Series
IP8 000
Positioner type
000 100 Lever type Rotary type

IP8000 (Lever type) IP8100 (Rotary type)


II 2G EEx ib IIC T5/T6
For more details, other specifications, dimensions, see the specific catalogue.

How to Order

0 0 0

X14
ATEX category 2 Accessories Note 1)
Nil A B Without accesory (standard) With 0.7 output restrictor integrated pilot valve With 1.0 output restrictor integrated pilot valve With fork lever type fitting MX With fork lever type fitting SX With lever unit for a 35 to 100 mm stroke With lever unit for a 50 to 140 mm stroke With compensation spring (A) With external scale plate

With standard lever (10 to 85 mm stroke) for IP8000 Common to IP8000 and IP8100 small capacity actuators Only for IP8100

Pressure gauge (SUP, OUT1)


0 1 2 3 Not provided 0.2MPa (R1/8) 0.3MPa (R1/8) 1.0MPa (R1/8)

C D E F G H

Only for IP8000

Common to IP8000 and IP8100 Only for IP8100

Note 1) If multiple accessories are required, they should be indicated in alphabetical order.

Specifications
Type Item Input current Input resistance Supply air pressure Standard stroke Sensitivity Linearity Hysteresis Repeatability Coefficient of temperature Output flow rate Air consumption Ambient and using fluid temperature Explosion protected construction Air connection port Electrical wiring connection Material Weight Classification of degree of protection Parameters IP8000
Lever type lever feedback

IP8100
Rotary type cam feedback

Single action Double action Single action Double action 4 to 20mADC (standard) Note 1) 23515 (4 to 20mADC) 0.14 to 0.7MPa 10 to 85mm (Deflection angle 10 to 30) Within 0.1%F.S. Within 1%F.S. Within 0.75%F.S. 60 to 100 Note 2) Within 0.5%F.S. Within 2%F.S. Within 1%F.S. Within 0.5%F.S. Within 0.1%F.S. / C 80l/min (ANR) or more (SUP = 0.14MPa) Note 3) Within 5l/min (ANR) or less (SUP = 0.14MPa) 20 to 80C (T5) 20 to 60C (T6) Intrinsic safety type of explosion protection ( 0344 2G EEx ib c T5/T6) Approval no. KEMA 03 ATEX1119 1/4 NPT female screw M20x1.5 Aluminum diecast body Approx. 2.4kg JISF8007, IP65 (conforms to IEC Pub.529) Ui 28 V, li 125 mA, Pi 1.2W, Ci 0nF, Li 0mH

Note 1) 1/2 Split range is possible with the standard type (by adjusting the span). Note 2) The stroke is adjustable in 0 to 60C and 0 to 100 Note 3) Standard air (JIS B0120): temp. 20C, absolute press. 760mmHg, ratio humidity 65%.

53

Series IP8000
Accessory / Option

/ 8100
External feedback lever (IP8000 type)
Different feedback levers are available dependent upon valve strokes. Consult with SMC in case of 10mm or less stroke. Unit number P368010-20 P368010-21 P368010-22 Size M Size N 125 110 110 150 195 275

Pilot valve with output restriction (IP8000, 8100 type)


In general, mounting on a small-size actuator may cause hunting. For prevention, a pilot valve with a built-in output restriction is available. The restriction is removable. Actuator Capacity Orifice size Part number 90cm3 180cm3 0.7 1 P36801080 P36801081 Pilot unit part number P565010-18 P565010-19

Stroke 10 to 85mm (Accessory Nil) 35 to 100mm (Accessory E) 50 to 140mm (Accessory F)

Fork lever joints (IP8100 type)


Two types of the fork lever joints are available dependent upon different mounting dimensions. This is recommended because it can absorb off-centering, compared with direct mounting type. Part name Fork lever assembly MX Fork lever assembly SX Part number P368010-36 P368010-37
L2=31 (MX type: 55) 39 (MX type: 63) 6.1 16

M N

Cable gland (for -X14)


Cable gland
Description Cable gland Part number 07-9534-1M2B
Suited cable outer diameter

63 (SX type: 39) L1=101 (SX type: 77)

M6 x 1 Actuator main shaft

6 to 12

M6 x 1

Actuator main shaft

Side mounting with the fork lever assembly M

Side mounting with the fork lever assembly S

M20 x 1.5

Exploded View
Body cover unit (3) Cover seal
E L E C T O R O

P N E U M A T IC

IP 8 0 0 0

(1) Pilot valve unit


M
A

Compensation spring Zero adjusting unit

Feedback spring Mini-terminal unit (No terminal box) Span adjusting unit
SP AN

Torque motor unit Feedback shaft assembly

Terminal joint unit (No terminal box)


SM C
Pa M C SM
OU

Feedback lever unit


Pa M

SU P

Body unit

Replacement Parts
No. 1
(2) Base seal

Description Pilot valve unit Base seal Cover seal

Part no. P565010-7 P56501012-3 P56501013

Note IP8000/8100

2 3

54

Electro-Pneumatic Positioner (ATEX directive category 2)

Series IP8000

/ 8100

Dimensions / IP8000

IP8000-00--X14 (lever type)


40 35 192 110 58 23.5
OUT2

2xM8x1.25 depth12 Female thread for mounting, backside

(OUT2.1/4NPT) Pluged
SMC MPa {bar}
M A

2xM8x1.25 depth12 Female thread for mounting, side position

SMC MPa {bar}

122 65

22.5

SPAN

Zero adjusting knob VIEW OF A OUT1.1/4NPT 38 11 SUP.1/4NPT 9 2 x Rc1/8 23.5 43 B


OUT2

Span adjusting knob

198
MODEL NO. IP8*00-0*0-*-X14-* SUPPLY 0.14 to 0.7MPa(1.4 to 7bar)

SMC ELECTRO-PNEUMATIC POSITIONER


Serial No.*****

20** MADE IN JAPAN INPUT 0/4 to 20mADC UI28V II125mA P1.2V CI0nF LI0nH EExIb CT6 Ta60C EExIb CT5 Ta80C SMC Corporation KEMA No.03ATEX1119 1-16-4 Shinbashi Minatoku Tokyo 105-8659 Japan

39

39

SMC MPa {bar}

VIEW OF B 42

147 117

A
1

ELECTORO PNEUMATIC IP8000

50

20

SMC MPa {bar}

accessory E: 110 { At At accessory F: 110 }

6.1 16 125

35

NP

14

2 30 46

100

M20 x 1.5 Porting for electrical connection Mark ''M'' means that this port is ''M'' thread

125 =199

150
accessory "E":195 { At At accessory "F":275 }

55

Series IP8000
Dimensions / IP8100

/ 8100

IP8100-00--X14 (rotary type)


(OUT2.1/4NPT) Pluged
OUT2

SMC MPa {bar}

M A

SMC MPa {bar}

MODEL NO. IP6*00-0*0-*-X14-* SUPPLY 0.14 to 0.7MPa(1.4 to 7bar)

SMC ELECTRO-PNEUMATIC POSITIONER


Serial No.*****

20** MADE IN JAPAN INPUT 0/4 to 20mADC UI28V II125mA P1.2V CI0nf LI0nH EExIb CT6 Ta60C EExIb CT5 Ta80C SMC Corporation KEMA No.03ATEX1119 1-16-4 Shinbashi Minatoku Tokyo 105-8659 Japan

E
SPAN

VIEW OF B

Zero adjusting knob OUT1.1/4NPT SUP.1/4NPT 38 11 9


OUT2

2 x Rc1/8 23.5 43

198 B 4xM8x1.25 depth12 Female thread for mounting, side position 42

40 35

192 110 58 23.5

39

147 117

39

SMC MPa {bar}

A
ELECTORO PNEUMATIC IP8100
1

122 65 50 20

SMC MPa {bar}

22.5 2xM8x1.25 depth12 Female thread for mounting, backside.

35

Positioner body

M20 x 1.5 Porting for electrical connection

125 =199 Mark ''M'' means that this port is ''M'' thread

VIEW OF A

Mark ''M'' means that this port is ''M'' thread Hold spring
7

70(46) 63(39)

24

View of CC side Lever and pin assembly Fork and shaft assembly

NP

21

Screw thread size M6x1 Main shaft of actuator Dimension of optional ''Fork lever assembly'' ( ) Shows dimension of fork lever assembly type ''SX''

56

15

44 46

100

57

Process Pump. Automatically operated type Air operated type

Series

56-PA3000/5000
II 3 GD c T6 Ta 0C to 60C
For more details, other specifications, dimensions, see the specific catalogue.

Automatically operated type (internal switching type) Air operated type (external switching type)
How to Order

Automatically operated type (internal switching type)


PA3000

56
ATEX category 3 PA5000
3 5

PA 3 1 1 0
Body size
3/8 standard 1/2 standard

03
Option
Nil N
Body only With silencer
For AIR EXH: AN200-02

Liquid contact body material


1 2
ADC12 (Aluminum) SCS14 (stainless steel)

Connection port size


03 04 06
3/8 (10A): PA3 1/2 (15A): PA5 3/4 (20A): PA5

Diaphragm material
Symbol
AIR SUP FLUID OUT

1 2

PTFE NBR

Thread type
Nil T F N
Rc NPTF G NPT

AIR EXH

FLUID IN

T, F, N are order made specifications.

Automatically operated type


Automatically operated type

Air operated type (external switching type)


PA3000

56
PA5000 ATEX category 3
3 5

PA 3 1 1 3
Body size
3/8 standard 1/2 standard

03
Connection port size
03 04 06
3/8 (10A): PA3 1/2 (15A): PA5 3/4 (20A): PA5

Liquid contact body material


1 2
ADC12 (Aluminum) SCS14 (stainless steel)

Thread type
Nil T F N
Rc NPTF G NPT

Symbol

Diaphragm material
P1 P2 FLUID OUT

PTFE

T, F, N are order made specifications.

Air operated type


FLUID IN Air operated type

58

Booster Regulator

Series 56-VBA1100 to 4200


II 3 GD c T6 Ta 2C to 50C
For more details, other specifications, dimensions, see the specific catalogue.

How to Order

VBA1000

56
ATEX category 3

VBA 1 1 1 0
Body size
1 1/4

02 GN
Option
G Pressure Gauge (MPa) Silencer N The option is delivered in the same packing but it is not mounted.

Pressure setting
1 Handle operated

Port size
Symbol 02 Port size 1/4

VBA1110-02 1 VBA1111-02

Pressure class
2.0MPa

Thread type Pressure increase ratio


0 1 2 times 4 times

Nil T F N

Rc NPTF G NPT

VBA2000/4000

56 VBA 2 1 0 0
ATEX category 3 Body size
2 4 3/8 1/2

03 GN
Option
Gauge G Silencer N The option is delivered in the same packing but it is not mounted.

Pressure setting
1 2 Handle operated Air operated

Port size
VBA4100-04 Handle operated style VBA2100-03

Pressure class
0 1.0MPa

Symbol

03 04

Port size 3/8 1/2

Applicable series VBA2100, 2200 VBA4100, 4200

Pressure increase ratio


0 2 times

Thread type
Nil T F N
Rc NPTF G NPT

VBA4200-04 Air operated style

VBA2200-03

59

5 Port Solenoid Valve

Series
52 - SY 5 1 2 0
ATEX category 2 Series
5 7 9 52-SY5000 52-SY7000 52-SY9000

52-SY
II 2G EEx ia IIB T4...T6
For more details, other specifications, dimensions, see the specific catalogue

How to Order

L 3

01 F
Bracket
Nil No bracket F1 With foot bracket* F2 With side bracket** *Foot bracket only available for 2 position single solenoid valve 52-SY5000 and 52-SY7000. **Side bracket only for 52-SY5000 and 52-SY7000. ***No bracket for only body ported type's 52-SY9000.

Type of actuation
1 2 3 4 5 2-position single 2-position double 3-position closed centre 3-position exhaust centre 3-position pressure centre

Thread style
Nil F N T Rc G NPT NPTF

Piping style
2 4 Body ported type Base mounted type Sign 01 C4 C6 C8 N3 N7 N9 02 C8 C10 N9 N11 02 03 C8 C10 C12 N9 N11 Sign 02 02 03 03 04

Type of actuation Pilot


Port size 1/8 4 One-touch fitting 6 One-touch fitting 8 One-touch fitting 5/32" One-touch fitting 1/4" One-touch fitting 5/16" One-touch fitting 1/4 8 One-touch fitting 10 One-touch fitting 5/16" One-touch fitting 3/8" One-touch fitting 1/4 3/8 8 One-touch fitting 10 One-touch fitting 12 One-touch fitting 5/16" One-touch fitting 3/8" One-touch fitting Compatible series

Internal pilot Nil External pilot* R *Only the base mounted type.

52-SY5000

Barrier
Nil A B C D E Without barrier Z728.H MTL728P+ MTL7128P+ MTL5021 KFD2-SD-Ex1.17

52-SY7000

One per solenoid supplied.

52-SY9000

Electrical entry
Plug connector type L LL Plug connector with cover type Terminal type TT

Lead wire length


300 mm 3 600 mm 6 1000 mm 10 1500 mm 15 2000 mm 20 3000 mm 30 100 10000 mm (semi-standard) L type has 300mm and 600mm only.

Port size (Base mounted type) Port size Compatible series No sub-plate 52-SY5000 1/4 1/4 52-SY7000 3/8 3/8 52-SY9000 1/2

Manual override
Non locking push style Nil D Push-turn locking slotted style E Push-turn locking lever style

60

5 Port Solenoid Valve

Series 52-SY
For more details, other specifications, dimensions, see the specific catalogue

Specifications
Series Ambient and fluid Temperature class T6 Temperature class T4, T5 temperature Coil temperature rise Barrier input voltage (non hazardous area) Solenoid valve input voltage (hazardous area) Intrinsically safe Gas group L type plug connector Electrical entry T type terminal box 52-SY5000 52-SY7000 52-SY9000
45C 50C 40C or less (at rated) 24VDC (system rated voltage) at 1.1W 12VDC at 0.52W ia IIB IP30 (LL type : IP40) IP65

Safety Instructions
1) This product is not suitable for Zone 0. The suitable zones are Zones 1 and 2. 2) SMC-TAS and TAU Series, antistatic tubing, is available if required. 3) the solenoid valve has polarity (+ -). Confirm the correct polarity by referring to the colour of the lead wires. If the polarity is reversed, the barrier maybe damaged. 4) Confirm that the solenoid input voltage at the lead wires is DC 10.8V (min). 5) The product must be connected to a certified barrier or certified intrinsically safe circuit with the follow maximum Values: Ui= 28V li= 225mA (resistively limited) Pi= 1W Ci= 0.nF Li= 0 nH Note) The valve is not supplied with barrier.

Note1) Impact resistance: No malfunction resulted from the impact test using a drop impact tester. The test were performed one time each in the axial and right angle directions of the main valve and armature, in both energised and de-energised states (Valve in the initial stage). Vibration resistance: No malfunction ocurred in a one-sweep test between 8.3 and 2000Hz. The test was performed for both energised and de-energised states in the axial and right angle directions of the main valve and armature (valve in the initial stage).

Response time
Configuration 2-position single 2-position double 3-position Response time (ms) (0.5MPa) 52-SY5000 52-SY7000 52-SY9000 26 or less 38 or less 50 or less 22 or less 30 or less 50 or less 38 or less 56 or less 70 or less

Note1) According to dynamic performance test JIS B8375-1981. Note2) Response time when barriers were combined with a valve. System A: Valve + Z728.H (Pepperl + Fuchs) B: Valve + MTL728P+ C: Valve + MTL7128P+ E: Valve + KFD2-SD-Ex1.17 (Pepperl + Fuchs) Note3) When system D is used, the ON time is delayed 17ms more than response time in table. System D: Valve + MTL5021

Manifold specifications for 20 type


Model Applicable valve Manifold style 1 (SUP)/ 3/5 (EXH) Valve stations 4/2 (A/B) Location 1,3,5 (P,EA,EB) Port Port size 4,2 (A,B) Port SS5Y5-20 52-SY5*20 SS5Y7-20 52-SY7*20

Manifold specifications for 20 type


Model SS5Y5-20 SS5Y7-20 Flow characteristics Port size 1 > 4/2 (P>A/B) 4/2 > 5/3 (A/B > EA/EB) 4,2 1,5,3 b Cv Cv c[dm3/(s.bar)] (P,EA,EB) (A,B) c[dm3/(s.bar)] b 1/4 1/4 C8 C10 1.90 3.60 0.28 0.93 0.48 3.60 2.20 0.93 0.20 0.27 0.53 0.88

Single base/ B mounting Common SUP/ Common EXH 2 to 20 (1) Valve 1/4

Note) Values for 5 stations manifold with a 2 position single type valve.

1/8 1/4 C4 (One-touch fittings for 4mm) C8 (One-touch fittings for 8mm) C6 (One-touch fittings for 6mm) C10 (One-touch fittings for 10mm) C8 (One-touch fittings for 8mm) W=36n+64 Manifold base weight W (g) n: Station W=43n+64
Note1) For more than 10 stations (more than 5 stations in case of SS5Y7), supply pressure to P port on both sides and exhaust from EA/EB port on both side. Note2) 52-SY9*20 valve are not available with manifold as standard. Please contact SMC if you require it: Note3) 52-SY series are not available with resin type manifold (23 type, 20P type and 45 type).

Manifold specifications for 41 and 42 type


Model Applicable valve Manifold style 1 (SUP)/ 3/5 (EXH) Valve stations Location 4/2 (A/B) Porting spec. Direction 1,3,5 (P,EA,EB) Port Port size 4,2 (A,B) Port Manifold base weight W (g) n: Station SS5Y5-41 SS5Y5-42 52-SY5*40
Single base/ B mounting Common SUP/ Common EXH 2 to 20 (1) Base Side 1/4 1/4
1/8 1/4 1/4 C6 (One-touch fittings for 6mm) C6 (One-touch fittings for 6mm) C10 (One-touch fittings C8 (One-touch fittings for 8mm) C8 (One-touch fittings for 8mm) for 10mm)

Manifold specifications for 41 and 42 type


SS5Y7-42 52-SY7*40 Model SS5Y5-41 SS5Y5-42 SS5Y7-42 Flow characteristics Port size 1 > 4/2 (P>A/B) 4/2 > 5/3 (A/B > EA/EB) 4,2 1,5,3 b Cv Cv c[dm3/(s.bar)] (P,EA,EB) (A,B) c[dm3/(s.bar)] b 1/4 1/4 1/4 C8 C8 C10 1.80 1.90 3.00 0.23 0.20 0.25 0.44 0.46 0.75 1.90 1.90 3.00 0.16 0.12 0.12 0.45 0.43 0.66

Note) Values for 5 stations manifold with a 2 position single type valve.

W=61n+101

W=79n+127

W=100n+151

Note1) For more than 10 stations (more than 5 stations in case of SS5Y7), supply pressure to P port on both sides and exhaust from EA/EB port on both side. Note2) 52-SY9*40 valve are not available with manifold as standard. Please contact SMC if you require it: Note3) 52-SY series are not available with resin type manifold (23 type, 20P type and 45 type).

61

Series 52-SY
Dimensions

Body ported type Dimensions/ Series 52-SY5000 2-position single Plug connector type (L) 52-SY5120-L-01-(-F2)

22.6

21

In case with foot bracket 52-SY5120-L-01-F1


47 16.7 38 4.5

16.6

22 111.8

65 Insulation Black(-) A Insulation Red(+) Manual override 16.2 36 2-3.2 (Mounting holes) 44 (For E type) (37)

2-M3 Threads depth 3.5 (For bracket mounting) 14.7 11.6 40 2-3.2 (Mounting holes)

B 2-3.2 (Mounting holes for manifold) 2-1/8" {4(A),2(B) Port}

14.7

(1.2) (11.7) L (Lead wire length) 109.1

1.55

(32.3)

1.6

0.8

3-1/8" {1(P),5(EA),3(EB) Ports}

32.3

20.5

(36.7)

32.5

(40.2)

40

0.3mm2

15

EA 2-2.2 (Positioning for manifold gasket)

EB

(20)

32 27.2 (45)

11

Plug connector with cover type (LL) 52-SY5120-LL-01-(F2)


Insulation: red(+) Insulation: black(-)

4.1

0.3mm2 L (Lead wire length)

14.7

104

Terminal type (TT) 52-SY5120-TT-01-(F2)


Lead wire marking No.1(+), No.2(-) 5.9

0.75mm 2 L (Lead wire length) Max.10

12

120.8

62

1.2

29

5 Port Solenoid Valve

Series 52-SY

Dimensions

Body ported type Dimensions/Series 52-SY5000 2-position double Plug connector type (L) 52-SY5220-L-01-(F2)

22.6 16.7 2-M3 Threads depth 3.5 (For bracket mounting) 65.4 B Manual override A 16.2 36 37 2-3.2 (Mounting holes for manifold) 2-1/8" {4(A),2(B) Port} 2-3.2 (Mounting holes) (40.2) L (Lead wire length) 3-1/8" {1(P),5(EA),3(EB) Ports} 1.6 1.55 153.6 (76.8) 0.8 EA 2-2.2 (Positioning for manifold gasket) P EB 27.2 (45) (88.5) 15 (20) 143.4 14.7 (71.7) 177 12 20.5 32.5 (36.7) 0.3mm 2 44 (For E type) 40 11.6

Insulation Black(-) Insulation Red(+)

(1.2) (11.7)

Plug connector with cover type (LL) 52-SY5220-LL-01-(-F2)


L (Lead wire length)
Insulation: Red(+) Insulation :Black(-) 4.1

0.3mm2

Terminal type (TT) 52-SY5220-TT-01-(-F2)


Max.10 L (Lead wire length)
Lead wire marking No.1(+), No.2(-) 5.9

0.75mm2

14.7

63

Series 52-SY
Dimensions

Body ported type Dimensions/Series 52-SY5000 3-position closed centre-exhaust centrepressure centre Plug connector type (L) 3 2-M3 threads depth 3.5 52-SY5420-L-01-(F2) (For bracket mounting) 5 32.7
Insulation Black(-) A Insulation Red(+) Manual override

22.6 16.7 (89.4) 45.3 11.6 B 16.2 36 (37) 2-3.2 (Mounting holes for manifold) 2-1/8" {4(A),2(B) Port} 2-3.2 (Mounting holes)

44 (For E type)

0.3mm 2 40

(40.2)

14.7

(1.2)

L (Lead wire length) 3-1/8" {1(P),5(EA),3(EB) Ports} 1.6

1.55

166.2 89.4 0.8

20.5

EA 2-2.2 (Positioning for manifold gasket)

EB

27.2 (45)

Plug connector with cover type (LL) 3 52-SY5420-LL-01-(F2) L 5 (Lead wire length)
Insulation: Red(+) Insulation: Black(-) 4.1

156

0.3mm 2

14.7

84.3

Terminal type (TT) 3 52-SY5420-TT-01-(F2) Max.10 5 L


(Lead wire length) Lead wire marking No.1(+), No.2(-) 5.9

189.6

0.75mm 2

12

101.1

64

(20)

15

32.5

(36.7)

5 Port Solenoid Valve

Series 52-SY

Dimensions

Body ported type Dimensions/Series 52-SY7000 2-position single Plug connector type (L) 52-SY7120-L-02-(F2)
2-M4 threads depth 6.5 (For bracket mounting) 20 29.4 7

In case with foot bracket 52-SY7120-L-02-(F1)

57 46 5.5

19.8

28 125

79.2 Insulation Black(-) Insulation Red(+) (14) 1.2 Manual override 13.6 B A 20 42 (52) 40 14.7

2-4.2 (Mounting holes for manifold) 2-1/4" {4(A),2(B) Port} 2-4.2 (Mounting holes)

14.7

(39.4) L (Lead wire length) 123.3 0.9 39.4 2 1/4" {1(P) Port} 2-1/8" {5(EA),3(EB) Ports} EA 2-2.2 (Positioning for manifold gasket) 36 (66) P

24.5

(42.5)

0.3mm 2 40

44 (For E type)

40

(49.5)

EB

(23.9)

18

39.5

13

Plug connector with cover type (LL) 52-SY7120-LL-02-(F2)


4.1 Insulation: Red(+) Insulation: Black(-)

0.3mm 2 L (Lead wire length)

14.7

118.2

Terminal type (TT) 52-SY7120-TT-02-(F2)


Lead wire marking No.1(+), No.2(-) 5.9

L (Lead wire length)

12

0.75mm 2

135 Max.10

1.2

38

65

Series 52-SY
Dimensions

Body ported type Dimensions/Series 52-SY7000 2-position double Plug connector type (L) 52-SY7220-L-02-(-F2)

20

2-M4 threads depth 6.5 (For bracket mounting) 7

79.6 Insulation Black(-) Insulation Red(+) B 13.6 Manual override A 20 42 (52) 2-4.2 (Mounting holes) 44 (For E type) 2-4.2 (Mounting holes for manifold) 2-1/4" {4(A),2(B) Port} 0.3mm 2 40 14.7

(49.5)

(1.2) (14)

L (Lead wire length) 1/4" {1(P) Port} 2-1/8" {5(EA),3(EB) Ports} 2

1.55

167.8 (83.9) 0.9

EA 36 (66)

EB

18

24.5

2-2.2 (Positioning for manifold gasket)

Plug connector with cover type (LL) 52-SY7220-LL-02-(-F2)


L (Lead wire length) Insulation: Red(+) Insulation: Black(-) 157.6

0.3mm 2 (78.8)

Terminal type (TT) 52-SY7220-TT-02-(-F2)


Max.10 L (Lead wire length) Lead wire marking No.1(+), No.2(-) 5.9 191.2

0.75mm 2 (95.6)

66

4.1

(23.9)

(42.5)

40

5 Port Solenoid Valve

Series 52-SY

Dimensions

Body ported type Dimensions/Series 52-SY7000 3-position closed centre-exhaust centrepressure centre Plug connector type (L) 3 52-SY7420-L-02-(-F2) 5
Insulation Black(-) Insulation Red(+)

20

2-M4 Threads depth 6.5 (For bracket mounting) 7

39.8

52.8 B 13.6

Manual override

A 20 42 (52)

2-4.2 (Mounting holes for manifold) 2-1/4" {4(A),2(B) Port} 2-4.2 (Mounting holes)

(49.5)

14.7

(1.2) (14)

L (Lead wire length) 1/4" {1(P) Port} 2-1/8" {5(EA),3(EB) Ports} 2

1.55

180.8 96.9 0.9 EA 36 (66) P EB 91.8 108.6 (23.9) 18

2-2.2 (Positioning for manifold gasket)

Plug connector with cover type (LL) 3 52-SY7420-LL-02-(-F2) L 5 (Lead wire length)
4.1 Insulation: Red(+) Insulation: Black(-)

170.6

0.3mm 2

Terminal type (TT) 3 52-SY7420-TT-02-(-F2) Max.10 5 L


(Lead wire length) Lead wire marking No.1(+), No.2(-) 5.9

204.2

0.75mm 2

24.5

(42.5)

0.3mm 2 40

44 (For E type)

40

67

Series 52-SY
Dimensions

Insulation Red(+)

Manual override 33.6 64.2 3-3.2 (Mounting holes of manifold) 2-1/4",3/8" {4(A),2(B) Port}

46 (For E type)

0.3mm2 42

18.4

Body ported type Dimensions/Series 52-SY9000 2-position single Insulation Plug connector type (L) Black(-) 02 52-SY9120-L-03

109.3 6.5 4A 56.3 2B

16.7

1.55

(12) L (Lead wire length)

2-4.4 (Mounting holes) 153.4

24.9

43.85

5EA 49.8

1P

3EB 0.5

Plug connector with cover type (LL) 02 52-SY9120-LL-03

4.1

Insulation: Red(+) Insulation: Black(-)

0.3mm2 L (Lead wire length)

14.7

148.3

Terminal type (TT) 02 52-SY9120-TT-03

Lead wire marking No.1(+), No.2(-)

0.75mm 2 L (Lead wire length) 165.1 Max.10

68

23

0.5

3-1/4" {1(P),3(EB),5(EA) Ports}

56.3

10

36.6

51.5

5 Port Solenoid Valve

Series 52-SY

Dimensions

Body ported type Dimensions/Series 52-SY9000 2-position double Insulation Plug connector type (L) Black(-) 52-SY9220-L-02 03
Insulation Red(+) Manual override

106 18.4 2B 33.6 64.2 3-3.2 (Mounting holes for manifold) 2-1/4",3/8" {4(A),2(B) Port} 24.9 194.2 10 36.6 97.1 0.5 1P 49.8 3EB 0.5 23 5EA 51.5 6.5 4A

16.7

1.55

(12) L (Lead wire length)

2-4.4 (Mounting holes)

3-1/4" {1(P),3(EB),5(EA) Ports}

Plug connector with cover type (LL) 02 52-SY9220-LL-03

4.1

Insulation: Red(+) Insulation: Black(-)

0.3mm 2 L (Lead wire length)

14.7

46 (For E type) 184 217.6

0.3mm2 42

Terminal type (TT) 52-SY9220-TT-02 03

Lead wire marking No.1(+), No.2(-)

0.75mm 2 L (Lead wire length) Max.10

69

Series 52-SY
Dimensions

Body ported type Dimensions/Series 52-SY9000 2-position closed centre - exhaust centre Insulation pressure centre Black(-) Plug connector type (L) 3 02 Manual override 52-SY9420-L-03 Insulation Red(+) 5

123 6.5 4A 2B 18.4 33.6 64.2 3-3.2 (Mounting holes for manifold) 2-1/4",3/8" {4(A),2(B) Port} 24.9 210.7 10 5EA 49.8 1P 3EB 0.5 (108.5) 201 (125.3) 234.1 23 0.5 36.6 51.5 113.6

16.7

1.55

(12) L (Lead wire length)

2-4.4 (Mounting holes)

3-1/4" {1(P),3(EB),5(EA) Ports}

Plug connector with cover type (LL) 3 02 52-SY9420-LL-03 5


Insulation: Red(+) Insulation: Black(-) 0.3mm2 L (Lead wire length) 4.1

Terminal type (TT) 3 52-SY9420-TT-02 03 5


Lead wire marking No.1(+), No.2(-)

0.75mm 2 L (Lead wire length) Max.10

70

14.7

46 (For E type)

0.3mm2 42

5 Port Solenoid Valve

Series 52-SY

Dimensions

Base mounted type Dimensions/Series 52-SY5000 2-position single Plug connector type (L) 52-SY5140(R)-L-02

37.2 15.5 17.5 Insulation Black(-)

A A

B 35 B P 56 65 EB 4.3 62.5

2-4.3 (Mounting holes) Manual override

60.3 48 8.3 M5 (External pilot port) 15.5

9.5

18

19

PE
17 M5 (Pilot EXH. port) <For external pilot type>

Insulation Red(+)

EA

X 17

109.1 L (Lead wire length) 0.3mm2

66.5 (For E type)

1.55

18

18 28

Plug connector with cover type (LL) 52-SY5140(R)-LL-02


L (Lead wire length) Insulation: Red(+) Insulation: Black(-) 104

Terminal type (TT) 52-SY5140(R)-TT-02


L (Lead wire length) Lead wire marking No.1(+), No.2(-)

4.1

Max.10 120.8

5.9

12

0.75mm2

14.7

0.3mm 2

9.5

5-1/4" (Piping ports)

22

71

Series 52-SY
Dimensions

Base mounted type Dimensions/Series 52-SY5000 2-position double Plug connector type (L) 52-SY5240(R)-L-02
37.2 15.5 17.5 Insulation Black(-) 2-4.3 (Mounting holes) Manual override A A EA

18

19 9.5

48 B B EB

4 4

M5 (External pilot port)

15.5 17.5 X 17 62.5

PE
17 M5 (Pilot EXH. port) <For external pilot type>

Insulation Red(+)

P 56 65.4 153.6

0.3mm 2

66.5 (For E type)

L (Lead wire length)

1.55

18

18 28

9.5 5-1/4" (Piping ports) (71.7) (88.5)

Plug connector with cover type (LL) 52-SY5240(R)-LL-02


Insulation: Red(+) Insulation: Black(-) L (Lead wire length) 143.4

4.1

0.3mm2

Terminal type (TT) 52-SY5240(R)-TT-02


Max.10 L (Lead wire length) Lead wire marking No.1(+), No.2(-) 177

72

5.9

0.75mm 2

12

14.7

22

35

5 Port Solenoid Valve

Series 52-SY

Dimensions

Base mounted type Dimensions/Series 52-SY5000 3-position closed centre - exhaust centre pressure centre Plug connector type (L) 3 52-SY5440(R)-L-02 5
37.2 15.5 17.5 Insulation Black(-) 2-4.3 (Mounting holes) Manual override A A EA

18

19 9.5

48 B B EB

4 4

M5 (External pilot port)

15.5 17.5 X 17 62.5

17 M5 (Pilot EXH. port) <For external pilot type>

Insulation Red(+)

P 56

78 166.2 L (Lead wire length)

1.55

0.3mm2

66.5 (For E type)

18 5-1/4" (Piping ports)

18 28

Plug connector with cover type (LL) 3 52-SY5440(R)-LL-02 L 5


Insulation: Red(+) Insulation: Black(-) (Lead wire length)

156

4.1

0.3mm2

14.7

84.3

Terminal type (TT) 3 52-SY5440(R)-TT-02 5 L


(Lead wire length) Lead wire marking No.1(+), No.2(-)

Max.10 189.6

5.9

0.75mm 2

12

9.5

89.4

101.1

22

35 44.1

PE

73

Series 52-SY
Dimensions

Base mounted type Dimensions/Series 52-SY7000 2-position single Plug connector type (L) 52-SY7140(R)-L-02

21

22.5 13.5

79.2 41.9 21.5 Manual override 23 Insulation Black(-) 61 2-4.3 (Mounting holes) A A B Insulation Red(+) 21 123.3 M5 (Pilot EXH. port) <For external pilot type> L (Lead wire length) 0.3mm 2 1.55 EA P 69 EB 6.4 67.2 21 B 38 46 10.4 21 4 M5 (External pilot port)

PE

71.2 (For E type)

11.5

5-3/8",1/4" (Piping ports)

20.5

20.5 33

Plug connector with cover type (LL) 52-SY7140(R)-LL-02


L (Lead wire length) Insulation: Red(+) Insulation: Black(-) 118.2

Terminal type (TT) 52-SY7140(R)-TT-02


Lead wire marking No.1(+), No.2(-)

4.1

0.3mm 2

Max.10 L (Lead wire length) 135

74

5.9

12

0.75mm 2

14.7

13.5

26.5

5 Port Solenoid Valve

Series 52-SY

Dimensions

Base mounted type Dimensions/Series 52-SY7000 2-position double Plug connector type (L) 52-SY7240(R)-L-02

41.9 21.5 Insulation Black(-) Manual override 23 A A

61

4 2-4.3 (Mounting holes) M5 (External pilot port) 46 23 38 EB 21.5 67.2 (78.8) (95.6) 11.5 13.5 26.5 X 4 21

B B

Insulation Red(+) 21 M5 (Pilot EXH. port) <For external pilot type>

EA

P 69 79.6 167.8

L (Lead wire length) 0.3mm2 1.55

71.2 (For E type)

5-3/8",1/4" (Piping ports)

20.5 20.5 33

Plug connector with cover type (LL) 52-SY7240(R)-LL-02


Insulation: Red(+) Insulation: Black(-) L (Lead wire length)

157.6

4.1

0.3mm 2

Terminal type (TT) 52-SY7240(R)-TT-02


L (Lead wire length) Lead wire marking No.1(+), No.2(-)

Max.10 191.2

0.75mm 2

5.9

14.7

13.5

21

22.5

PE

75

Series 52-SY
Dimensions

Base mounted type Dimensions/Series 52-SY7000 3-position closed centre - exhaust centre pressure centre Plug connector type (L) 3 52-SY7440(R)-L-02 5
41.9 21.5 Insulation Black(-) Manual override 23 A A

61

4 2-4.3 (Mounting holes) M5 (External pilot port) 46 23 38 EB 21.5 44.1 67.2 96.9 91.8 11.5 13.5 108.6 26.5 X 4 21

B B

Insulation Red(+) 21 M5 (Pilot EXH. port) <For external pilot type> L (Lead wire length) 0.3mm 2 1.55 71.2 (For E type)

EA

P 69 92.6 180.8

5-3/8",1/4" (Piping ports)

20.5 20.5 33

Plug connector with cover type (LL) 3 52-SY7440(R)-LL-02 5


Insulation: Red(+) Insulation: Black(-) L (Lead wire length)

170.6

4.1

0.3mm2

Terminal type (TT) 3 52-SY7440(R)-TT-02 5 Lead wire marking


No.1(+), No.2(-)

L (Lead wire length)

14.7

Max.10 204.2

0.75mm 2

76

5.9

13.5

21

22.5

PE

5 Port Solenoid Valve

Series 52-SY

Dimensions

Base mounted type Dimensions/Series 52-SY9000 2-position single Plug connector type (L) 02 52-SY9140(R)-L-03

29

30 17.5

109.3 51.2 25 Manual override 28.5 Insulation Black(-) 86.5 2-5.4 (Mounting holes) A4 B2 47 B 1P 96.5 153.4 3EB 11.8 76.5 25 57 16.8 1/8" (External pilot port) 27

PE

A
Insulation Red(+) 27 1/8" (Pilot EXH. port) <For external pilot type> L (Lead wire length) 0.3mm 2 1.55 80.5 (For E type) 5EA

29.5 5-3/8",1/2" (Piping ports)

29.5 44.5

Plug connector with cover type (LL) 02 52-SY9140(R)-LL-03


L (Lead wire length) Insulation: Red(+) Insulation: Black(-) 148.3

4.1

0.3mm 2

Terminal type (TT) 52-SY9140(R)-TT-02 03


L (Lead wire length) Lead wire marking No.1(+), No.2(-)

Max.10 165.1

5.9

0.75mm 2

12

14.7

15.5

17.5

34

77

Series 52-SY
Dimensions

Base mounted type Dimensions/Series 52-SY9000 2-position double Plug connector type (L) 02 52-SY9240(R)-L-03

29

30 17.5

106 51.2 25 Manual override 28.5 Insulation Black(-) 86.5 2-5.4 (Mounting holes) 4A 2B B 1P 96.5 194.2 76.5 3EB 25 47 57 5

1/8" (External pilot port)

27

PE

A
Insulation Red(+) 27 1/8" (Pilot EXH. port) <For external pilot type> L (Lead wire length) 0.3mm 2 1.55 80.5 (For E type) 5EA

29.5 5-3/8",1/2" (Piping ports)

29.5 44.5

Plug connector with cover type (LL) 02 52-SY9240(R)-LL-03


Insulation: Red(+) Insulation: Black(-)

L (Lead wire length)

184

4.1

0.3mm 2

14.7

Terminal type (TT) 52-SY9240(R)-TT-02 03


Lead wire marking No.1(+), No.2(-)

Max.10 L (Lead wire length) 217.6

5.9

0.75mm2

12

78

15.5

(92)

(108.8)

17.5

34

5 Port Solenoid Valve

Series 52-SY

Dimensions

Base mounted type Dimensions/Series 52-SY9000 3-position closed centre exhaust centre - Pressure centre Plug connector type (L) 3 02 52-SY9440(R)-L-03 5
51.2 25 Manual override 28.5 Insulation Black(-)

29

30 17.5

123 86.5 2-5.4 (Mounting holes) A4 B2 47 B 1P 96.5 210.7 3EB 69.1 76.5 25 57 1/8" (External pilot port) 27

PE

A
Insulation Red(+) 27 1/8" (Pilot EXH. port) <For external pilot type> 5EA

0.3mm 2

80.5 (For E type)

L (Lead wire length)

1.55

29.5 5-3/8",1/2" (Piping ports)

29.5 44.5

113.6

Plug connector with cover type (LL) 3 02 52-SY9440(R)-LL-03 L (Lead wire length) 5
Insulation: Red(+) Insulation: Black(-)

200

4.1

0.3mm 2

14.7

15.5

17.5

Terminal type (TT) 3 52-SY9440(R)-TT-02 03 5 Lead wire marking


No.1(+), No.2(-) 0.75mm 2

Max.10 L (Lead wire length) 234.1

5.9

12

34 108 125.3

79

5 Port Solenoid Valve

Series 56-SV
(+COM, -COM common)
II 3GD EEx nA II T5X T90 IP67
For more details, other specifications, dimensions, see the specific catalogue

How to Order

56 - SV 1 1 0 0
ATEX category 3 Series
1 2 3 4 56-SV1000 56-SV2000 56-SV3000 56-SV4000

5 F Z
Manual override
Nil D Non lock/ Push type Push turn lock type Driver operation type

Indicator light and surge voltage suppressor


S Z With surge voltage suppressor With indicator light/ surge voltage suppressor

Configuration
2-position single solenoid 1 2-position double solenoid 2 3-position closed centre 3 3-position exhaust centre 4 3-position pressure centre 5 4-position dual 3 port valve: N.C./N.C. A 4-position dual 3 port valve: N.O./N.O. B 4-position dual 3 port valve: N.C./N.O. C * 4-position dual 3 port valve is only available in 56-SV1000 and 2000 series.

Rated voltage
24VDC 5 12VDC 6 * Only 24VDC is applicable to the 56-EX500 series.

Back pressure check valve

Not built-in Nil Built-in K Pilot * Backpressure check valve type is only Internal pilot Nil available in the 56-SV1000 series External pilot R * Backpressure check valve is not incorporated * External pilot specification is not in the 3-position closed centre and 3-position available in 4-position dual 3-port valve. pressure center configurations.

Part No. for blanking plate assembly

SV 1 000
Series
1 2 3 4 56-SV1000 56-SV2000 56-SV3000 56-SV4000

67

1A

80

5 Port Solenoid Valve

Series

56-SV
II 3GD EEx nA II T5X T90C IP67
For more details, other specifications, dimensions, see the specific catalogue

How to Order
Applicable to Serial 56-EX500> Manifold numbering system (Base piping type/ Tie rod base)

56 - SS5V 1 W 10 N S A2W D 06 U R
ATEX category 3 Series
1 2 3 4 56-SV1000 56-SV2000 56-SV3000 56-SV4000

C6

Position of P, E port
U D B U side (4 to 10 stations) D side (4 to 10 stations) Both sides (4 to 10 stations)

IP67 specification

SUP/EXH block ass'y specification


Nil R Internal pilot specification External pilot specification

Manifold base common specification


Nil N +COM -COM

A, B port size (mm)


Symbol C3 C4 C6 C4 C6 C8 C6 C8 C10 C8 C10 C12 02 03 02F 03F M A & B port 3.2 One-touch fitting 4 One-touch fitting 6 One-touch fitting 4 One-touch fitting 6 One-touch fitting 8 One-touch fitting 6 One-touch fitting 8 One-touch fitting 10 One-touch fitting 8 One-touch fitting 10 One-touch fitting 12 One-touch fitting Rc 1/4 Rc 3/8 G 1/4 G 3/8 Mixture of A and B ports P & E port 8 One-touch fitting 10 One-touch fitting 12 One-touch fitting 12 One-touch fitting Rc 3/8 G 3/8 56-SV4000 series Series 56-SV1000 series 56-SV2000 series 56-SV3000 series

SI unit
Applicable to Profibus A2W For gateway (+COM) Applicable to Profibus A2WN For gateway (-COM) * Common specification for manifold and SI unit should be identical.

Manifold station
04 06 08 04 06 08 10 4 stations 6 stations 8 stations 4 stations 6 stations 8 stations 10 stations Double wiring
Note1)

A, B port size (inch)


Specified layout (Possible upto 16 solenoids)
Note2)

Only the manifold stations above are available. When a valve number does not correspond to a manifold station, use a blanking plate to match both numbers. Note1) Double wiring specification: single, double, 3-position, and 4-position solenoid valve can be used for all manifold station. When using a single solenoid, some control signals will not be counted. Therefore, specify the signal layout at the time an order is placed. Note2) Layout specification: Please use the Manifold Specification Sheet to provide wiring. (The double solenoid valve and 3-position or 4-position solenoid valve are not available when single wiring is specified. Please note this.)

Symbol N1 N3 N7 N3 N7 N9 N7 N9 N11 N9 N11 02N 03N 02T 03T M

A & B port 1/8" One-touch fitting 5/32" One-touch fitting 1/4" One-touch fitting 5/32" One-touch fitting 1/4" One-touch fitting 5/16" One-touch fitting 1/4" One-touch fitting 5/16" One-touch fitting 3/8" One-touch fitting 5/16" One-touch fitting 3/8" One-touch fitting NPT 1/4 NPT 3/8 NPTF 1/4 NPTF 3/8 Mixture of A and B ports

P & E port

Series

5/16" One-touch 56-SV1000 fitting series 3/8" One-touch fitting 3/8" One-touch fitting 3/8" One-touch fitting NPT 3/8 NPTF 3/8 56-SV4000 series 56-SV2000 series 56-SV3000 series

Note 1: Please complete the Manifold Specification Sheet when specifying the mixture specification (M). Note2: For the external pilot specification (R), the X and PE port size are as follows: - 4mm or 5/32" for the 56-SV1000 and 56-SV2000 series - 6mm or 1/4" for the 56-SV3000 and 56-SV4000 series

81

5 Port Solenoid Valve

Series

56-SV
II 3GD EEx nA II T5X T90 IP67
For more details, other specifications, dimensions, see the specific catalogue

How to Order
Applicable to multi-connector> Manifold numbering system (Base piping type/ Tie rod base)

56 - SS5V 1 W 10 N C D 06 U R
ATEX category 3 Series
1 2 3 4 56-SV1000 56-SV2000 56-SV3000 56-SV4000

C6

Position of P, E port
U D B U side (4 to 10 stations) D side (4 to 10 stations) Both sides (4 to 10 stations)

Voltage specification
Nil 12V 24VDC 12VDC

IP67 specification

SUP/EXH block assembly specification


Nil R Internal pilot specification External pilot specification

* Please pay attention to the polarity because a diode for protecting against miswiring is not incorporated in the 12VDC version.

Manifold base common specification


Nil N +COM -COM

A, B port size (mm)


Symbol C3 C4 C6 C4 C6 C8 C6 C8 C10 C8 C10 C12 02 03 02F 03F M A & B port 3.2 One-touch fitting 4 One-touch fitting 6 One-touch fitting 4 One-touch fitting 6 One-touch fitting 8 One-touch fitting 6 One-touch fitting 8 One-touch fitting 10 One-touch fitting 8 One-touch fitting 10 One-touch fitting 12 One-touch fitting Rc 1/4 Rc 3/8 G 1/4 G 3/8 Mixture of A and B ports P & E port 8 One-touch fitting 10 One-touch fitting 12 One-touch fitting 12 One-touch fitting Rc 3/8 G 3/8 56-SV4000 series Series 56-SV1000 series 56-SV2000 series 56-SV3000 series

Manifold station
04 06 08 10 04 06 08 10 4 stations 6 stations 8 stations 10 stations 4 stations 6 stations 8 stations 10 stations Double wiring
Note1)

A, B port size (inch)


Symbol N1 N3 N7 N3 N7 N9 N7 N9 N11 N9 N11 02N 03N 02T 03T M A & B port 1/8" One-touch fitting 5/32" One-touch fitting 1/4" One-touch fitting 5/32" One-touch fitting 1/4" One-touch fitting 5/16" One-touch fitting 1/4" One-touch fitting 5/16" One-touch fitting 3/8" One-touch fitting 5/16" One-touch fitting 3/8" One-touch fitting NPT 1/4 NPT 3/8 NPTF 1/4 NPTF 3/8 Mixture of A and B ports P & E port Series 5/16" One-touch 56-SV1000 fitting series 3/8" One-touch fitting 3/8" One-touch fitting 3/8" One-touch fitting NPT 3/8 NPTF 3/8 56-SV4000 series 56-SV2000 series 56-SV3000 series

Specified layout
Note2)

Only the manifold stations above are available. When a valve number does not correspond to a manifold station, use a blanking plate to match both numbers. Note1) Double wiring specification: single, double, 3-position, and 4-position solenoid valve can be used for all manifold station. When using a single solenoid, some control signals will not be counted. Therefore, specify the signal layout at the time an order is placed. Note2) Layout specification: Please use the Manifold Specification Sheet to provide wiring. (The double solenoid valve and 3-position or 4-position solenoid valve are not available when single wiring is specified. Please note this.)

Note 1: Please complete the Manifold Specification Sheet when specifying the mixture specification (M). Note2: For the external pilot specification (R), the X and PE port size are as follows: - 4mm or 5/32" for the 56-SV1000 and 56-SV2000 series - 6mm or 1/4" for the 56-SV3000 and 56-SV4000 series

82

5 Port Solenoid Valve

Series 56-SV

Dimensions

Conform to ATEX directive Dimensions/ Series 56-SV1000 Circular Connector Tie-rod base manifold: 56-SS5V1-W10CD- Stations

U D B

(R)-

C3,N1 C4,N3 C6,N7

*When P,E port outlets are indicated on the U side or D side, the P,E ports on the opposite side are plugged. *External pilot port positions are the same as P,E port outlet positions.

With external pilot specification 18.3 8.6 (pitch) P=10.5 13.5 60.6 14.1 8.4

24.6 23 10

56.5 43

One-touch fitting [4(A),2(B) port] Applicable tubing O.D.:3.2,1/8" 4, 5/32" 6, 1/4" L1 L2 (C6:3.2) (N7:7) (4.9) 47.8 43.7 D side

One-touch fitting [X:External pilot port] Applicable tubing O.D.:4 5/32"

One-touch fitting [PE:Pilot EXH.port] Applicable tubing O.D.:4 5/32"

U side

Earth terminal (M4)

92.2 83.7 83 10.8

58.9 71.3 92.6

18

19

17

26

20

15

16

25

21

24

14

23

22

13

12

11

10

29.6

4.6 6.2

8.9 2.7

26.4

Manual override and turn for (Press the locking type. ) 4(A) port side:Orange 2(B) port side:Green

27.5 Notch (To align connector position)

4-4.3 (For mounting)

(Station n) (Station 1) Light/Surge voltage suppressor (Cable assembly) (Min.bending radius 20mm)

L:dimensions n:stations
6 8 10 L n 4 L1 137.3 158.3 179.3 200.3 L2 84 105 126 147

67.5 59.5 45.5

10

(81) (When circular connector is mounted)

52.2

38.4

PE

PE

One-touch fitting [1(P),3/5(E) port] Applicable tubing O.D.:10 5/16"

3 5

4 2

A4 B2

A4 B2

A4 B2

A B

3 5

3/5

4 2
B

A4 B2
B

A4 B2
B

A4 B2
B

A B

E P

3/5 1

83

Series 56-SV
Dimensions

Conform to ATEX directive Dimensions/ Series 56-SV1000 56-EX500 Decentralised Serial Wiring Tie-rod base manifold: 56-SS5V1-W10SAWD- Stations
*When P,E port outlets are indicated on the U side or D side, the P,E ports on the opposite side are plugged. *External pilot port positions are the same as P,E port outlet positions.

U D B

(R)-

C3,N1 C4,N3 C6,N7

With external pilot specification (pitch) P=10.5 18.3 23 9.5


4 A4 A4 A4 A

13.5

46.9 11.8 8.6

14.1

8.4
4 A4 B2 A4 B2 A4 B2 A

19.7 24.6 43.2

56.5

43

One-touch fitting [4(A),2(B) port] Applicable tubing O.D.:3.2,1/8" 4,5/32" 6,1/4" D side L1 L2 (C6:3.2) (N7:7) 34.1 SI unit (4.9) 9.2

U side

Earth terminal (M4)

92.2 83 83.7 29.6 10.8

PWR COM

68.5 92.6 108.5

9.5

4.6

4-4.3 (For mounting)

Manual override Press and turn for the locking type. 4(A) port side:Orange 2(B) port side:Green (Station n) (Station 1)

Light/Surge voltage suppressor L:dimensions n:stations 67.5 59.5 45.5 58.7 65.4
6 8 10 L n 4 L1 123.6 144.6 165.6 186.6 L2 84 105 126 147

84

10

6.2

9.6

3.4

26.4

C1

One-touch fitting [1(P),3/5(E) port] Applicable tubing O.D.:8 5/16"

2-M12 One-touch fitting [X:External pilot port] Applicable tubing O.D.:4 5/32" One-touch fitting [PE:Pilot EXH.port] Applicable tubing O.D.:4 5/32"

C1

PE

PE

C2

E P

3 5 1 2 B

3 5 1

C2

E P

3 5 1 2
B

B2

B2

B2

E P

3 5 1

5 Port Solenoid Valve

Series 56-SV

Dimensions

Conform to ATEX directive Dimensions/ Series 56-SV2000 Circular Connector Tie-rod base manifold: 56-SS5V2-W10CD- Stations

U D B

(R)-

C4,N3 C6,N7 C8,N9

*When P,E port outlets are indicated on the U side or D side, the P,E ports on the opposite side are plugged. *External pilot port positions are the same as P,E port outlet positions.

20.5 11.9 9.2

(pitch) P=1617.5

60.7

With external pilot specification 15.8 9.5

30.6 25.2

63.5 49.9

One-touch fitting [1(P),3/5(E) port] Applicable tubing O.D.:10 3/8" U side 4-5.3 (For mounting) Earth terminal (M4) L1 L2 (4.9)

One-touch fitting [4(A),2(B) port] Applicable tubing O.D.:4,5/32" 6,1/4" 8,5/16" D side 46.2 (5.3) 43.7

One-touch fitting [PE:Pilot EXH port] Applicable tubing O.D.:4 5/32"

One-touch fitting [X:External pilot port] Applicable tubing O.D.:4 5/32"

115.5 97.5

A
B

A
B

58.9 71.3 102.9 109.4

18

19

17

29.6 12.2

26

20

15

16

25

21

24

14

23

22

13

12

11

10

5.4 6.2

11.4 5.2

26.4

Manual override Press and turn for the locking type. 4(A) port side:Orange 2(B) port side:Green

29.5 Notch (To align connector position)

(Station n) Light/Surge voltage suppressor

(Station 1) (Cable assembly) (Min.bending radius 20mm)

71.5 63.5 52.5

54.2

L:dimensions n:stations
6 8 10 L n 4 L1 164.2 196.2 228.2 260.2 L2 112 144 176 208

12

(81) (When circular connector is mounted)

40.8

E P

3/5 PE 1 B 2 B 2 B 2 B 2

4 A

4 A

4 A

4 E P 3/5 PE 1

E P

3/5 1 B
B

4 A 2 B
B

4 A 2 B
B

4 A 2 B
B

4 2
P P 1 1

3/5

85

Series 56-SV
Dimensions

Conform to ATEX directive Dimensions/ Series 56-SV2000 56-EX500 Decentralised Serial Wiring Tie-rod base manifold: 56-SS5V2-W10SAWD- Stations
*When P,E port outlets are indicated on the U side or D side, the P,E ports on the opposite side are plugged. *External pilot port positions are the same as P,E port outlet positions.

U D B

(R)-

C4,N3 C6,N7 C8,N9

(pitch) P=1617.5 20.5

46.5 11.8

With external pilot specification 15.8 9.5

30.6 25.2 11.9 9.2

20.6 44.1

63.5 49.9

One-touch fitting [1(P),3/5(E) port] Applicable tubing O.D.:10 3/8" U side 4-5.3 (For mounting) Earth terminal (M4) L1 L2

One-touch fitting [4(A),2(B) port] Applicable tubing O.D.:4,5/32" 6,1/4" 8,5/16" D side 32 9.2 SI unit (4.9) (5.3)

One-touch fitting [PE:Pilot EXH port] Applicable tubing O.D.:4 5/32"

One-touch fitting [X:External pilot port] Applicable tubing O.D.:4 5/32"

A
B

A
B

29.6 12.2

PWR COM

68.5 102.9 109.4 108.5

115.5 97.5

9.5

10.7

5.4 6.2

Manual override Press and turn for the locking type. 4(A) port side:Orange 2(B) port side:Green

(Station n) Light/Surge voltage suppressor

(Station 1) L:dimensions n:stations


6 8 10 L n 4 L1 150 182 214 246 L2 112 144 176 208

71.5 63.5 52.5

86

12

59.6 66.3

4.5

26.4

PE

C1

PE

2-M12

C2

E P

3/5 1 B 2B 2B 2B 2

4A

4A

4A

4 P E 3/5 1

C1

C2

E P

3/5 1 B
B

4A 2B
B

4A 2B
B

4A 2B
B

4 2 P 1 E 3/5

5 Port Solenoid Valve

Series 56-SV

Dimensions

Conform to ATEX directive Dimensions/ Series 56-SV3000 Circular Connector Tie-rod base manifold: 56-SS5V3-W10CD- Stations

U D B

(R)-

C6,N7 C8,N9 C10,N11

*When P,E port outlets are indicated on the U side or D side, the P,E ports on the opposite side are plugged. *External pilot port positions are the same as P,E port outlet positions.

With external pilot specification 23.5 11.6 (pitch) P=20.5 21.3 61.3 18 11

37.6 36.1 13.5

76.8 60.3

One-touch fitting [1(P),3/5(E) port] Applicable tubing O.D.:12 3/8" U side L1 L2 (5.3) Earth terminal (M4)

One-touch fitting [4(A),2(B) port] Applicable tubing O.D.:6 ,1/4" 8 ,5/16" 10,3/8" D side 44.3 (5.1) 43.7

One-touch fitting [X:External pilot port] Applicable tubing O.D.:6 1/4"

One-touch fitting [PE:Pilot EXH.port] Applicable tubing O.D.:6 1/4"

128.8 115.8 5 83.8 6.2 29.6 14.3

A B

A
B

A
4

58.9 71.3

18

19

17

26

20

15

16

25

21

24

14

23

22

13

12

11

10

10.1 3.9

26.4

4-5.3 (For mounting)

Manual override Press and turn for the locking type. 4(A) port side: Orange 2(B) port side: Green

42.8 Notch (To align connector position)

(Station n) Light/Surge voltage suppressor

(Station 1) L:dimensions n:stations


6 8 10 L n 4 L1 188.8 229.8 270.8 311.8 L2 138 179 220 261

(Cable assembly) (Min.bending radius 20mm) 88.9 82.7 63.8

12

(81) (When circular connector is mounted)

39.6

E P
PE

3 5 A
X

4 A 2 B

4 A 2 B

4 A 2 B

4 E 2 P
PE

3 5
X

E P

3 5 A 1 B
B

4 A 2 B
B

4 A 2 B
B

4 A 2 B
B

4 E 2 P

3 5 1

87

Series 56-SV
Dimensions

Conform to ATEX directive Dimensions/ Series 56-SV3000 56-EX500 Decentralised Serial Wiring Tie-rod base manifold: 56-SS5V3-W10SAWD- Stations
*When P,E port outlets are indicated on the U side or D side, the P,E ports on the opposite side are plugged. *External pilot port positions are the same as P,E port outlet positions.

U D B

(R)-

C6,N7 C8,N9 C10,N11

With external pilot specification (pitch) P=20.5 23.5 21.3 48.6 11.8 11.6 18 11

36.1 13.5

36 37.6 59.5

76.8 60.3

One-touch fitting [1(P),3/5(E)port] Applicable tubing O.D.:12 3/8" U side L1 6.5 (5.3) Earth terminal (M4) L2

2-M12 One-touch fitting [4(A),2(B) port] Applicable tubing O.D.:6 ,1/4" 8 ,5/16" 10,3/8" D side 31.6 (5.1) 9.2

One-touch fitting [X:External pilot O.D.] Applicable tubing O.D.:6 1/4"

One-touch fitting [PE:Pilot EXH port] Applicable tubing O.D.:6 1/4"

SI unit 9.5
B B B
B

128.8 115.8 83.8 29.6 14.3

A B

A
B

PWR

68.5 108.5

COM

6.2

4-5.3 (For mounting)

Manual override Press and turn for the locking type. 4(A) port side: Orange 2(B) port side: Green

(Station n) Light/Surge voltage suppressor

(Station 1)

10.1 3.9

L:dimensions n:stations 88.9 82.7 63.8 75 81.7

6 8 10 L n 4 L1 176.1 217.1 258.1 299.1 L2 138 179 220 261

88

12

26.4

C1

C2

E P
PE

3 5 A
X

4 A 2 B

4 A 2 B

2 B

4 A

4 E 2 P
PE

3 5
X

C1

C2

E P

3 5 A 1 B

4 A 2 B

4 A 2 B

4 A 2 B

4 E 2 P

3 5 1

5 Port Solenoid Valve

Series 56-SV

Dimensions

Conform to ATEX directive Dimensions/ Series 56-SV4000 Circular Connector Tie-rod base manifold: 56-SS5V4-W10CD- Stations

U D B

(R)- 03,C10,N9 C12,N11

02,C8,

*When P,E port outlets are indicated on the U side or D side, the P,E ports on the opposite side are plugged. *External pilot port positions are the same as P,E port outlet positions.

25

(pitch) P=24 24

With external pilot specification 65 20 11

35 14.5

13.7 35.8

74.8 58.3

Rc3/8 [1(P),3/5(E) port]

One-touch fitting [4(A), 2(B) port] Applicable tubing O.D.:8,5/16" 10,3/8" 12 U side 4-6.2 (For mounting) Earth terminal (M4) L1 L2 (5.4)

Rc1/4,3/8 [4(A),2(B) port]

One-touch fitting [X:External pilot port] Applicable tubing O.D.:6 1/4"

One-touch fitting [PE:Pilot EXH port] Applicable tubing O.D.:6 1/4"

D side

47.3

43.7

13.3 [for Rc1/4,3/8]

164.7 148.2

A
B

A
B

A
4

75

58.9 71.3 81.7

18

29.6 17.5

19

17

26

20

15

16

25

21

24

14

23

22

13

12

11

10

12.2 6

26.4

Manual override Press and turn for the locking type. 4(A) port side: Orange 2(B) port side: Green

33.8 Notch (To align connector position)

6.2

(Station n) Light/Surge voltage suppressor

(Station 1) L:dimensions n:stations


L n

(Cable assembly) (Min.bending radius 20mm) 93.5 85.5 61.8

4 6 8 10 L1 210.8 258.8 306.8 354.8 L2 157 205 253 301

16.2

(84.5) (When circular connector is mounted)

58.5

41.6

PE

PE

One-touch fitting [1(P), 3/5(E) port] Applicable tubing O.D.:12 3/8"

E P

3/5

1 B

4 A 2 B

4 A 2 B

4 A 2 B

4 E 2 P

3/5 1

E P

3/5

1 B

4 A 2 B

2 B

4 A

4 A 2 B

2 P

4 E

3/5 1

89

Series 56-SV
Dimensions

Conform to ATEX directive Dimensions/ Series 56-SV4000 56-EX500 Decentralised Serial Wiring Tie-rod base manifold: 56-SS5V4-W10SAWD- Stations
*When P,E port outlets are indicated on the U side or D side, the P,E ports on the opposite side are plugged. *External pilot port positions are the same as P,E port outlet positions.

U D B

(R)- 03,C10,N9 C12,N11

02,C8,

With external pilot specification 25 (Pitch) P=24 24 48.6 11.8 35 14.5 13.7 35.8 40.4 63.9
E 3/5 A 4 A 4 A 4 A 4 E 3/5

20 11
E
C1 C2

74.8 58.3

One-touch fitting [4(A),2(B) port] Applicable tubingO.D.: 8,5/16" 10,3/8" 12 U side L1 L2 (5.4)

2-M12 Rc3/8 [1(P),3/5(E) port] Rc1/4,3/8 [4(A),2(B) port] D side 9.2 30.1

One-touch fitting [X: External pilot port] Applicable tubing O.D.: 6 1/4"

One-touch fitting [PE:Pilot EXH.port] Applicable tubing O.D.:6 1/4"

4-6.2 (For mounting) Earth terminal (M4)

164.7 148.2

A
B

A
B

29.6 17.5

PWR COM

68.5 102.3 81.7

9.5

13.3 [with Rc1/4,3/8] 75

6.2

Manual override and turn for (Press the locking type. ) 4(A) port side: Orange 3(B) port side: Green

6.2

SI unit

(Station n) Light/Surge voltage suppressor

(Station 1) L:dimensions n:stations

26.4

93.5 85.5 61.8

6 8 10 L n 4 L1 193.6 241.6 289.6 337.6 L2 157 205 253 301

90

16.2

79.4 86.1

PE

PE

C1

One-touch fitting [1(P), 3/5(E) port] Applicable tubing O.D.: 12 3/8"

3/5

1 B

4 A 2 B

4 A 2 B

4 A 2 B

4 E 2 P

3/5 1

C2

1 B

2 B

2 B

2 B

2 P

91

5-Port Solenoid Valve

Series

56-VQC1000
II 3GD EEx nA II T5X T85C IP67
For more details, other specifications, dimensions, see the specific catalogue.

How to Order Manifolds

56 - VV5QC 1 1 08 C6 TD0 N 56 - VV5QC 1 1 08 C6 SDA2 N


Series ATEX category 3
1 56-VQC1000
Nil

M F/T L S Kit
Options
None

Kit

Manifold model
1
Plug-in unit

B All stations with back pressure check valve D With DIN rail (rail length: standard) D With DIN rail (rail length: special) K N R S
Special wiring specifications (except for double wiring) With name plate External pilot Direct exhaust with built-in silencer

Stations
01
1 station

COM.
The maximum number of stations differs depending on the electrical entry (refer to Electrical entry/Cable length).

() COM.

Cylinder port size


C3 C4 C6 M5 CM L3 L4 L6 L5 LM B3 B4 B6 B5 BM
With 3.2 One-touch fitting With 4 One-touch fitting With 6 One-touch fitting M5 thread Mixed sizes and with port plug Top ported elbow Wtih 3.2 One-touch fitting Top ported elbow With 4 One-touch fitting Top ported elbow With 6 One-touch fitting M5 thread Elbow port, mixture sizes Bottom ported elbow With 3.2 One-touch fitting Bottom ported elbow With 4 One-touch fitting Bottom ported elbowWith 6 One-touch fitting M5 thread Elbow for bottom port, mixture sizes

Kit designation/Electrical entry/Cable length

Kit (Multiple connector kit)

Kit (Terminal block box kit)

Kit (Serial output kit)

00 EX5 series

MD0 MD1 MD2 MD3

Multiple connector kit (26P) without cable Multiple connector kit (26P) with 1.5m cable 1 to 12 stations Multiple connector kit (26P) with 3.0m cable (24 stations) TD0 Terminal block box kit Multiple connector kit (26P) with 5.0m cable

1 to 10 stations (20 stations)

SDA2 PROFIBUS-DP

Serial kit for

1 to 8 stations (16 stations)

92

Series 56-VQC

Base-Mounted Type

Plug-in Unit

How to Order Valves

56 - VQC 1 1 0 0
ATEX category 3

5
Manual override
Nil: Non-locking
push type (Slotted)

Series
1 56-VQC1000

Coil voltage
5
24VDC

Type of actuation
2-position single (A)(B) 4 2 4-position dual 3-port valve (A) (B) (A) 4 2

B: Locking type
(Slotted)

1
5 1 3 (R1)(P)(R2)

A
Note)

Function
Nil

2-position double (metal) (A)(B) 4 2

5 3 (R1) 1 (R2) (P) N.C N.C 4-position dual 3-port valve (A) (B) (B) 4 2 5 3 (R1) 1 (R2) (P) N.O N.O 4-position dual 3-port valve (A) (B) (C) 4 2 5 (R1) N.C 3 1 (R2) (P) N.O

Standard type External pilot

C: Locking type
(Manual)

B
Note)

5 1 3 (R1)(P)(R2)

2-position double (rubber) (A)(B) 4 2

D: Slide locking type


(Manual)

C
Note)

5 1 3 (R1)(P)(R2) 3-position closed centre (A)(B) 4 2

Seal type
0 1
Metal seal Rubber seal

Note) For rubber seal type only.

5 1 3 (R1)(P)(R2) 3-position exhaust centre (A)(B) 4 2

4
5 1 3 (R1)(P)(R2)

Note) ''56-'' solenoid valve should be installed in ''56-VV5QC11'' manifold. Power consumption when starting is 1W, when maintaining 0.35W.

3-position pressure centre (A)(B) 4 2

5 1 3 (R1)(P)(R2)

93

5-Port Solenoid Valve

Series

56-VQC2000
II 3GD EEx nA II T5X T85C IP67
For more details, other specifications, dimensions, see the specific catalogue.

How to Order Manifolds

56 - VV5QC 2 1 08 C8 TD0 N 56 - VV5QC 2 1 08 C8 SDA2 N


Series ATEX category 3
2 56-VQC2000
Nil

M F/T L S Kit
Options
B D D K N R S T

Kit

Manifold model
1
Plug-in unit

Stations
01
1 station

None All stations with back pressure check valve With DIN rail (rail length: standard) With DIN rail (rail length: special) Special wiring specifications (except for double wiring) With name plate External pilot Direct exhaust with built-in silencer Branched P and R ports on U side

The maximum number of stations differs depending on the electrical entry (refer to Electrical entry/Cable length).

COM.
N
() COM.

Cylinder port size


C4 C6 C8 CM L4 L6 L8 LM B4 B6 B8 BM
With 4 One-touch fitting With 6 One-touch fitting With 8 One-touch fitting Mixed sizes and with port plug Top ported elbow With 4 One-touch fitting Top ported elbow With 6 One-touch fitting Top ported elbow With 8 One-touch fitting Elbow port, mixture sizes Bottom ported elbow With 4 One-touch fitting Bottom ported elbow With 6 One-touch fitting Bottom ported elbow With 8 One-touch fitting Elbow for bottom port, mixture sizes

Kit designation/Electrical entry/Cable length

Kit (Multiple connector kit)

Kit (Terminal block box kit)

Kit (Serial output kit)

0 EX50 series

MD0 MD1 MD2 MD3

Multiple connector kit (26P) without cable Multiple connector kit (26P) with 1.5m cable 1 to 12 stations Multiple connector kit (26P) with 3.0m cable (24 stations) TD0 Terminal block box kit Multiple connector kit (26P) with 5.0m cable

1 to 10 stations (20 stations)

kit for SDA2 Serial PROFIBUS-DP

1 to 8 stations (16 stations)

94

Series 56-VQC

Base-Mounted Type

Plug-in Unit

How to Order Valves

56 - VQC 2 1 0 0
ATEX category 3

5
Manual override
Nil: Non-locking
push type (Slotted)

Series
2 56-VQC2000

Coil voltage
5
24VDC

Type of actuation
2-position single (A)(B) 4 2 4-position dual 3-port valve (A) (B) (A) 4 2

B: Locking type
(Slotted)

1
5 1 3 (R1)(P)(R2)

A
Note)

Function
Nil

2-position double (metal) (A)(B) 4 2

5 3 (R1) 1 (R2) (P) N.C N.C 4-position dual 3-port valve (A) (B) (B) 4 2 5 3 (R1) 1 (R2) (P) N.O N.O 4-position dual 3-port valve (A) (B) (C) 4 2 5 (R1) N.C 3 1 (R2) (P) N.O

Standard type (1W) External pilot

C: Locking type
(Manual)

B
Note)

5 1 3 (R1)(P)(R2)

2-position double (rubber) (A)(B) 4 2

D: Slide locking type


(Manual)

C
Note)

5 1 3 (R1)(P)(R2) 3-position closed centre (A)(B) 4 2

Seal type
0 1
Metal seal Rubber seal

Note) For rubber seal type only.

5 1 3 (R1)(P)(R2) 3-position exhaust centre (A)(B) 4 2

4
5 1 3 (R1)(P)(R2)

Note) ''56-'' solenoid valve should be installed in ''56-VV5QC21'' manifold. Power consumption when starting is 1W, when maintaining 0.35W.

3-position pressure centre (A)(B) 4 2

5 1 3 (R1)(P)(R2)

95

5-Port Solenoid Valve

Series

56-VQC4000
II 3GD EEx nA II T5X T85C IP67
For more details, other specifications, dimensions, see the specific catalogue.

How to Order Manifolds

56 - VV5QC 4 1 08 02 56 - VV5QC 4 1 08 02
Series ATEX category 3
4 56-VQC4000

TD0 N SDA2 N
Nil

M F/T L S Kit
Options
K
None Special wiring specifications (except for double wiring)

Kit

Manifold model
1
Plug-in unit

N S

With name plate (T kit only) Direct exhaust with built-in silencer

Stations
01
1 station

COM.
The maximum number of stations differs depending on the electrical entry (refer to Electrical entry/Cable length).

() COM.

Cylinder port size


C8 C10 C12 CM 02 03 B
With 8 One-touch fitting With 10 One-touch fitting With 12 One-touch fitting Mixed sizes and with port plug 1/4 thread 3/8 thread Bottom port 1/4

Thread type
Nil F T
Rc G NPT

Kit designation/Electrical entry/Cable length

Kit (Multiple connector kit)

Kit (Terminal block box kit)

Kit (Serial output kit)

EX500 series

MD0 MD1 MD2 MD3

Multiple connector kit (26P) without cable Multiple connector kit (26P) with 1.5m cable 1 to 12 stations Multiple connector kit (26P) with 3.0m cable (16 stations) TD0 Terminal block box kit Multiple connector kit (26P) with 5.0m cable

Serial kit for gateway (56-EX500)


1 to 10 stations (16 stations)

SDA2 PROFIBUS-DP

Serial kit for

1 to 8 stations (16 stations)

96

Series 56-VQC

Base-Mounted Type

Plug-in Unit

How to Order Valves

56 - VQC 4 1 0 0
ATEX category 3

5
Manual override
Nil: Non-locking
push type (Slotted)

Series
4 56-VQC4000

Type of actuation
2-position single (A)(B) 4 2 3-position exhaust center (A)(B) 4 2

B: Locking type
(Slotted)

1
5 1 3 (R1)(P)(R2)

4
5 1 3 (R1)(P)(R2)

Coil voltage
5
24VDC

2-position double (metal) (A)(B) 4 2

5 2
5 1 3 (R1)(P)(R2) 2-position double (rubber) (A)(B) 4 2

3-position pressure center (A)(B) 4 2

6
5 1 3 (R1)(P)(R2)

5 1 3 (R1)(P)(R2) 3-position perfect (A)(B) 4 2

Function
Nil R
Standard type (1W) External pilot

5 1 3 (R1)(P)(R2)

3-position closed centre (A)(B) 4 2

3
5 1 3 (R1)(P)(R2)

Seal type
0 1
Metal seal Rubber seal

Note) ''56-'' solenoid valve should be installed in ''56-VV5QC41'' manifold. Power consumption when starting is 1W, when maintaining 0.35W.

97

56-VQC1000
Kit (Multiple Connector Kit)

56-VV5QC11
(L4) (L3) L2 72 65 (12) 13 1.5 L1 P=10.5 Indicator light 28 1.5

(5.25)

Manual override

93.5

(35)

=2 20

(40)

Power saving unit

4xM4 Mounting holes

D SIDE

STATIONS

U SIDE 2xC8:3(R)EXH.port C8:One-touch fitting for 8 DIN rail clamp screw 18.5 (7.5) 40.5 (12) 62.5

60

Multi-connector cable assembly AXT100-MC26-015:1.5m AXT100-MC26-030:3m AXT100-MC26-050:5m

18

20.5 2nxC3,C4,C6,M5<4(A),2(B) Port> C3:One-touch fitting for 3.2 C4:One-touch fitting for 4 C6:One-touch fitting for 6 M5:M5 Threads P=10.5 34

2xC8:1(P)SUP.port C8:One-touch fitting for 8

Formulas L1 = 10.5n + 45 L2 = 10.5n + 123 (1~12 stations w/1 power saving unit) L2 = 10.5n + 144 (13~24 stations w/2 power saving unit)

n: Stations (Max. 24 stations)

L L1 L2 L3 L4

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 55.5 66 76.5 87 97.5 108 118.5 129 139.5 150 160.5 171 181.5 192 202.5 213 223.5 234 244.5 255 265.5 276 286.5 297 133.5 144 154.5 165 175.5 186 196.5 207 217.5 228 238.5 249 280.5 291 301.5 312 322.5 333 343.5 354 364.5 375 385.5 396 162.5 175 175 187.5 200 212.5 225 237.5 237.5 250 262.5 275 300 312.5 325 337.5 350 362.5 375 375 387.5 400 412.5 425 173 185.5 185.5 198 210.5 223 235.5 248 248 260.5 273 285.5 310.5 323 335.5 348 360.5 373 385.5 385.5 398 410.5 423 435.5

98

7.5 9.5

(5.5)

66 75

S
(12) 13

56-VQC1000
Kit (Serial Transmission Kit) Decentralised Serial wiring

56-VV5QC11 SDA2 Kit (Serial Transmission Kit: 56-EX500)


(L4) (L3) L2 65 7 21 63.5 21 1.5 L1 P=10.5 Indicator light 28 1.5 (5.25)

Manual override

PWR

93.5

COM

(35)

(40)

EX500 series

(5.5)

66

=9

SI unit

Power saving unit

4xM4 Mounting holes


3 4 5 6 7 8 n

D SIDE C1(M12) C2(M12)


0

STATIONS

U SIDE 2xC8:3(R)EXH.port C8:One-touch fitting for 8

DIN rail clamp screw 62.5

60

=2 7.5 (12) (7.5) 20.5 2nxC3,C4,C6,M5<4(A),2(B) Port> C3:One-touch fitting for 3.2 C4:One-touch fitting for 4 C6:One-touch fitting for 6 M5:M5 Threads P=10.5 34 2xC8:1(P)SUP.port C8:One-touch fitting for 8 Formulas L1 = 10.5n + 45 L2 = 10.5n + 114.5 (1~12 stations w/1 power saving unit) L2 = 10.5n + 135.5 (13~16 stations w/2 power saving unit) n: Stations (Max. 16 stations)

75

L L1 L2 L3 L4

1 55.5 125 150 160.5

2 66 135.5 162.5 173

3 76.5 146 175 185.5

4 87 156.5 187.5 198

5 97.5 167 187.5 198

6 108 177.5 200 210.5

7 118.5 188 212.5 223

8 129 198.5 225 235.5

9 139.5 209 237.5 248

10 150 219.5 250 260.5

11 160.5 230 250 260.5

12 171 240.5 262.5 273

13 181.5 272 300 310.5

14 192 282.5 312.5 323

9.5

18.5

15 202.5 293 312.5 323

25

40.5

16 213 303.5 325 335.5

99

T
(12) 13

56-VQC1000
Kit (Terminal Block Box Kit)
(L4) (L3) L2 124 7 1 21 1.5 Indicator light
U side

56-VV5QC11
(5.25) L1 P=10.5 28 1.5

Manual override

(59)

Power saving unit 2xM5 Mounting holes 2xG3/4" Conduit port D SIDE STATIONS
1 2 3 4 5 6 7 8 n

4xM4 Mounting holes U SIDE 2xC8:3(R)EXH.port C8:One-touch fitting for 8

77.7

DIN rail clamp screw 18.7 25 40.5 62.5 20.5 34 2xC8:1(P)SUP.port C8:One-touch fitting for 8 n: Stations (Max. 20 stations)

3 X
B B B B B B B B

45.5

X 12 P 1A

12 P 1

(12) (7.5)

35

2nxC3,C4,C6,M5<4(A),2(B) Port> C3:One-touch fitting for 3.2 C4:One-touch fitting for 4 C6:One-touch fitting for 6 M5:M5 Threads

P=10.5

Formulas L1 = 10.5n + 45 L2 = 10.5n + 175.5 (1~12 stations w/1 power saving unit) L2 = 10.5n + 196.5 (13~20 stations w/2 power saving unit)

L L1 L2 L3 L4

3 4 5 6 7 1 2 55.5 66 76.5 87 97.5 108 118.5 186 196.5 207 217.5 228 238.5 249 212.5 225 237.5 237.5 250 262.5 275 223 235.5 248 248 260.5 273 285.5

8 129 259.5 287.5 298

9 139.5 270 300 310.5

10 150 280.5 300 310.5

11 160.5 291 312.5 323

12 13 14 15 171 181.5 192 202.5 301.5 333 343.5 354 325 362.5 375 375 335.5 373 385.5 385.5

16 213 364.5 387.5 398

17 223.5 375 400 410.5

18 19 20 234 244.5 255 385.5 396 406.5 412.5 425 437.5 423 435.5 448

100

7.7 9.5

(40) (5.5)

(35) 66 75 93.5

126 80

A B A B A B A B A B A B A

D side

M
(12) 13

56-VQC2000
Kit (Multiple Connector Kit)
(L4) (L3) L2 68 76.5 21 1 34.5 L1 Indicator light Manual override P=16 38.5 1

56-VV5QC21

127

(5.5) =3.5 (53.5) 80 105.5 =5.5 4xM5 Mounting holes D SIDE 2xC10:3(R)EXH.port C10:One-touch fitting for 10 DIN rail clamp screw STATIONS
1 2 3 4 5 6 7 8 n

Power saving unit

U SIDE

(35)

18

10

(12) (7.5)

2xC10:1(P)SUP.port C10:One-touch fitting for 10 2nxC4,C6,C8<4(A),2(B) Port> C4:One-touch fitting for 4 C6:One-touch fitting for 6 C8:One-touch fitting for 8

25 P=16 45

Formulas L1 = 16n + 57 L2 = 16n + 131.5 (1~12 stations w/1 power saving unit) L2 = 16n + 152.5 (13~24 stations w/2 power saving unit)

n: Stations (Max. 24 stations)

L L1 L2 L3 L4

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 1 73 89 105 121 137 153 169 185 201 217 233 249 265 281 297 313 329 345 361 377 393 409 425 441 147.5 163.5 179.5 195.5 211.5 227.5 243.5 259.5 275.5 291.5 307.5 323.5 360.5 376.5 392.5 408.5 424.5 440.5 456.5 472.5 488.5 504.5 520.5 536.5 175 187.5 200 225 237.5 250 275 287.5 300 312.5 337.5 350 387.5 400 412.5 437.5 450 462.5 487.5 500 512.5 525 550 562.5 185.5 198 210.5 235.5 248 260.5 285.5 298 310.5 323 348 360.5 398 410.5 423 448 460.5 473 498 510.5 523 535.5 560.5 573

13.5

25

Multi-connector cable assembly AXT100-MC26-015:1.5m AXT100-MC26-030:3m AXT100-MC26-050:5m

60

49.5

76.5

101

S
(12) 13

56-VQC2000
Kit (Serial Transmission Kit) Decentralised Serial wiring

56-VV5QC21 SDA2 Kit (Serial Transmission Kit: 56-EX500)

(L4) (L3) L2 76.5 21 59.5 21 34.5 1 L1 Indicator light Manual override P=16 38.5 1

(5.25)

127

PWR COM

(53.5)

EX500 series

(5.5)

=3.5

SI unit

Power saving unit

4xM5 Mounting holes D SIDE STATIONS


1 2 3 4 5 6 7 8 n

U SIDE

2xC10:3(R)EXH.port C10:One-touch fitting for 10 C1(M12) C2(M12) DIN rail clamp screw 0 76.5 60 49.5 25 P=16 45 Formulas L1 = 16n + 57 L2 = 16n + 123 (1~12 stations w/1 power saving unit) L2 = 16n + 144 (13~16 stations w/2 power saving unit) n: Stations (Max. 16 stations) 1 25 10 30 2xC10:1(P)SUP.port C10:One-touch fitting for 10 2nxC4,C6,C8<4(A),2(B) Port> C4:One-touch fitting for 4 C6:One-touch fitting for 6 C8:One-touch fitting for 8

L L1 L2 L3 L4

(12)

(7.5)

1 73 139 162.5 173

2 89 155 175 185.5

3 105 171 200 210.5

4 121 187 212.5 223

5 137 203 225 235.5

6 153 219 250 260.5

7 169 235 262.5 273

8 185 251 275 285.5

9 201 267 287.5 298

10 217 283 312.5 323

11 233 299 325 335.5

12 249 315 337.5 348

13 265 352 375 385.5

14 281 368 387.5 398

15 297 384 412.5 423

13.5

With signal cut block, L4 is obtained by adding approximately 30 mm to L2.

102

=5.5

(35) 80 105.5

16 313 400 425 435.5

T
(12) 13

56-VQC2000
Kit (Terminal Block Box Kit)
(L4) (L3) L2 1 (5.25) L1 P=16 38.5

56-VV5QC21

120 76.5 7

Indicator light Manual override

U side

D side

132.5 80

(59)

(5.5)

Power saving unit

4xM5 Mounting holes D SIDE STATIONS


1 2 3 4 5 6 7 8 n

U SIDE

2xG3/4 Conduit port

2xC10:3(R)EXH.port C10:One-touch fitting for 10

DIN rail clamp screw 77.5

45.5 25 10

(12) (7.5)

2xC10:1(P)SUP.port C10:One-touch fitting for 10 2nxC4,C6,C8<4(A),2(B) Port> C4:One-touch fitting for 4 C6:One-touch fitting for 6 C8:One-touch fitting for 8

25 P=16 45

Formulas L1 = 16n + 45 L2 = 16n + 184 (1~12 stations w/1 power saving unit) L2 = 16n + 205 (13~20 stations w/2 power saving unit)

n: Stations (Max. 20 stations)

L L1 L2 L3 L4

1 2 3 73 89 105 200 216 232 225 237.5 262.5 235.5 248 273

4 121 248 275 285.5

5 137 264 287.5 298

6 7 153 169 280 296 300 325 310.5 335.5

8 185 312 337.5 348

9 201 328 350 360.5

10 217 344 375 385.5

11 233 360 387.5 398

12 13 249 265 376 413 400 437.5 410.5 448

14 281 429 450 460.5

15 297 445 475 485.5

16 313 461 487.5 498

17 329 477 500 510.5

18 19 345 361 493 509 512.5 537.5 523 548

13.5

30 49.5

=5.5

(35) 80 105.5

20 377 525 550 560.5

103

56-VQC4000
Kit (Multiple Connector Kit)

56-VV5QC41
L2 69 21 L1 Indicator light Manual override (6.5) P=25 65.5

9 143 74.5
B B B B B

Power saving unit

D SIDE

STATIONS

U SIDE 2xRc3/4 3(R)EXH.port 2xRc1/2 1(P)SUP.port

Multi-connector cable assembly AXT100-MC26-015:1.5m AXT100-MC26-030:3m AXT100-MC26-050:5m

SMC

SMC

SMC

SMC

SMC

SMC

SMC

60

42.7

15.7

11.5

(6.5)

21.5 38.7

2xRc1/8 Pilot EXH.port 2xRc1/8 External pilot port P=25

21.5 27 31 38.7 65.5

(6.5)

2n-Rc1/4,3/8,C8,C10,C12<4(A),2(B)Port> Rc1/4:Rc1/4 Thread Rc3/8:Rc3/8 Thread C8 :One-touch fitting for 8 C10:One-touch fitting for 10 C12:One-touch fitting for 12

Formulas L1 = 25n + 106 L2 = 25n + 181.5 (1~12 stations w/1 power saving unit) L2 = 25n + 202.5 (13~16 stations w/2 power saving unit)

n: Stations (Max. 16 stations)

L L1 L2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 131 156 181 206 231 256 281 306 331 356 381 406 431 456 481 506 206.5 231.5 256.5 281.5 306.5 331.5 356.5 381.5 406.5 431.5 456.5 481.5 527.5 552.5 577.5 602.5

104

12 20.5 43.5

18

77.5 95.5 101

10

163

A A

A A

A A

A A

A A

A A

A A

56-VQC4000
Kit (Serial Transmission Kit) Decentralised Serial wiring

56-VV5QC41 SDA2 Kit (Serial Transmission Kit: 56-EX500)


60.5 21 L2 L1 Indicator light Manual override 6.5 P=25 65.5

21

PWR COM

9
EX500 series
B B B B B

9 SI unit Power saving unit (101) D SIDE STATIONS 1 2 3 4 5 6 7 8 n U SIDE 2xRc3/4 3(R)EXH.port 2xRc1/2 1(P)SUP.port
SMC SMC SMC SMC SMC SMC SMC

M12
0
2 B 2 B 2 B 2 B 2 B 2 B 2 B 2 B

10
4 A 4 A 4 A 4 A 4 A 4 A 4 A 4 A

60 42.7 15.7 12

11.5

M12

(6.5)

21.5 38.7

2xRc1/8 Pilot EXH.port 2xRc1/8 External pilot port P=25

21.4 27 31 38.7 65.5

(6.5)

2n-Rc1/4,3/8,C8,C10,C12<4(A),2(B)Port> Rc1/4:Rc1/4 Thread Rc3/8:Rc3/8 Thread C8 :One-touch fitting for 8 C10:One-touch fitting for 10 C12:One-touch fitting for 12

Formulas L1 = 25n + 106 L2 = 25n + 173 (1~12 stations w/1 power saving unit) L2 = 25n + 194 (13~16 stations w/2 power saving unit)

n: Stations (Max. 16 stations)

L L1 L2

1 131 198

2 156 223

3 181 248

4 206 273

5 231 298

6 256 323

7 281 348

8 306 373

9 331 398

10 356 423

11 381 448

12 406 473

13 431 519

14 456 544

15 481 569

12 20.5 43.5

16 506 594

77.5 95.5 101

143 163

A
A

A
A

A
A

A
A

A
A

A
A

A
A

105

56-VQC4000
Kit (Terminal Block Box Kit)

56-VV5QC41
L2 7 100.5 Indicator light L1 P=25 65.5

6.5

Manual override
A
B

80

34.5

9 Power saving unit D SIDE STATIONS 1 2 3 4 5 6 7 8 n U SIDE 2xRc3/4 3(R)EXH.port 2xRc1/2 1(P)SUP.port
SMC SMC SMC SMC SMC SMC SMC 2 B 2 B 2 B 2 B 2 B 2 B 2 B 2 B 4 A 4 A 4 A 4 A 4 A 4 A 4 A 4 A

(101)

2xG3/4" Conduit port

77.5 45.5 42.7 15.7 12

11.5

(6.5)

21.5 38.7

2xRc1/8 Pilot EXH.port 2xRc1/8 External pilot port P=25

21.4 27 31 38.7 65.5

(6.5)

2n-Rc1/4,3/8,C8,C10,C12<4(A),2(B)Port> Rc1/4:Rc1/4 Thread Rc3/8:Rc3/8 Thread C8 :One-touch fitting for 8 C10:One-touch fitting for 10 C12:One-touch fitting for 12

Formulas L1 = 25n + 106 L2 = 25n + 213 (1~12 stations w/1 power saving unit) L2 = 25n + 234 (13~16 stations w/2 power saving unit)

n: Stations (Max. 16 stations)

L L1 L2

1 131 238

2 156 263

3 181 288

4 206 313

5 231 338

6 256 363

7 281 388

8 306 413

9 331 438

10 356 463

11 381 488

12 406 513

13 431 559

14 456 584

12 20.5 43.5

15 481 609

106

77.5 95.5 101

10

143 163

9
U side
A A A A A A A

D side

16 506 634

107

Decentralised Serial Wiring

Series

56-EX500
For more details, other specifications, dimensions, see the specific catalogue.

II 3GD EEx nA II T4 X 5C Ta 45C IP65 (Gateway 56-EX500-GPR1A)

II 3GD EEx nA II T5 X 5C Ta 45C IP67 (SI Unit 56-EX500-Q01, 56-EX500-S01) II 3GD EEx nA II T5 X 5C Ta 45C IP65 (Input Unit 56-EX500-IB1, Input Block 56-EX500-IE)

How to Order

Gateway (GW) Unit

56 - EX500
ATEX category 3

G PR1A
Communication protocol
PR1A PROFIBUS-DP

Input Unit Manifold

Gateway (GW) Unit Specifications


Model Applicable PLC/Communication protocol Communication speed Rated voltage Power supply voltage range Current consumption Inputs/outputs points Input/output branches Branch cable Branch cable length Communication connector Power connector Ambient operating temperature/humidity Protection structure Weight (g) EX500-GPR1A PROFIBUS-DP (EN50170) (9.6/19.2/45.45/93.75/187.5/500 kbit/sec), (1.5/3/6/12 Mbit/sec) 24 VDC Input and control unit power supply: 24 VDC 10% Solenoid valve power supply: 24 VDC + 10%/5% (Warning of voltage drop at approx. 20 V or less) 200 mA or less (single GW unit) Maximum 32 inputs/64 outputs 4 branches (8 inputs/16 outputs per 1 branch) 8 core PVC coated cable 5 m or less (Max. total length: 10 m or less) M12 connector (8 pins, socket) M12 connector (5 pins, plug) +5 to +45C at 35% to 85% RH (without condensation) IP65 470

108

Decentralised Serial Wiring

Series 56-EX500

How to Order Input manifold


Example M8 and M12 on a single manifold

EEX500
E T M

IB1

E 4
Unit side

Input block 56-EX500-IE1 (2 sets) Input block 56-EX500-IE3 (2 sets)

Input unit specification Connector type


M8 connector M12 connector M8 and M12 mixed

56

-EX

Stations
1 1 station 4 stations

50

0-I

B1

EEX500-IB1-M4 1 set 56-EX500-IE1 2 sets 56-EX500-IE3 2 sets


End block side

Input block

56
ATEX category 3

- EX500
Block type
1 2 3 4 5 6

IE 1

When ordering an input block manifold, enter the Input manifold part no. + Input block part no. together. The input block , end block and DIN rail are included in the input manifold. Refer to How to Order below.

M8 connector, PNP specification M8 connector, NPN specification M12 connector, PNP specification M12 connector, NPN specification 8-point integrated type, M8 connector, PNP specifications 8-point integrated type, M8 connector, NPN specifications

Input Unit Specifications


Connection block Communication connector Number of connection blocks Block supply voltage Block supply current Current consumption Short circuit protection Enclosure Weight (g)
Note)

Input Block Specifications


Applicable sensor Sensor connector Number of inputs Rated voltage Logical ''1'' input voltage Logical ''0'' input voltage Logical ''1'' input current Logical ''0'' allowable current Input delay Indicator Insulation Sensor supply current
Ambient operating temperature/humidity

Current source type input block (PNP input block) or Current sink type input block (NPN input block) M12 connector (8 pins, plug) Maximum 4 blocks 24 VDC 0.3 A maximum 100 mA or less (at rated voltage) 1A Typ. for each unit (shut off power supply) To restart, remove power to the GW unit once, then reapply it. IP65 100 (Input unit + end block)

Current source type (PNP output)

Current sink type (NPN output)

M8 connector (3 pins) or, M12 connector (4 pins) 2 inputs/8 inputs (M8 only) 24 VDC 15 V to 26.4 V 0 V to 5 V 5 mA Typ. 1.5 mA 0 V to 8 V 19 V to 26.4 V 5 mA Typ. 1.5 mA 1 m sec. or less Green LED Not provided Maximum 30 mA/Sensor
+5 to +45C at 35% to 85% RH (without condensation)

Note) Not including the DIN rail weight.

Enclosure Weight (g)

IP65 [For M8: 20] [For M12: 40] [8 point integrated type, for M8: 55]

109

Series 56-EX500
Dimensions 8 point integrated type Input Block
47 8 31 (Pitch) P=12

21

DIN rail

35

5.5

110 125(Rail mounting pitch:12.5) 135.5

(12.5) 5

44.2

M12 Input Block


47 31 (Pitch) P=20 25 DIN rail

35

5.5

32.2

56-EX500-IB1

(7.5)

39.7
60

L1 L2(Rail mounting pitch:12.5) L3

44.2

Stations

L1 L2 L3

1 2 3 4 82 102 122 142 100 112.5 137.5 162.5 173 110.5 123 148

110

32.2

56-EX500-IB1

(7.5)

46.9

49

Decentralised Serial Wiring

Series 56-EX500

Dimensions 8 Input Block


47 8 31 (Pitch) P=12 21 DIN rail

35

5.5

L1 L2(Rail mounting pitch:12.5) L3 5

44.2

56-EX500-IB1

(7.5)

Stations

L1 L2 L3

1 2 3 4 110 74 86 98 87.5 100 112.5 125 98 110.5 123 135.5

M8 and M12 mixed Input Block


47 31 (Pitch) P=12 (Pitch) P=20 25 DIN rail

35

5.5

32.2

39.7

49

5 L

60 No. L No. L 0 98 4 148 1 110.5 5 160.5 2 123 6 173 3 135.5 32.2


56-EX500-IB1

Stations M12 Input Block(n)

0 1 2 3 4

M8 input block(m) Connector type: For M8 Input 0 1 2 3 4 Block 0 1 2 3 (n=1 to 4) 1 2 3 4 L dimension 2 3 4 4 5 Connector type: For M8 and M12 6
mixed (m+n=2 to 4)

Connector type: For M12 Input Block (n=1 to 4)

(7.5)

39.7 46.9

44.2

111

112

Safety Instructions
The following safety instructions are intended to prevent hazardous situations and/or equipment damage. The instructions indicate the level of potential hazard by labeling "Caution", "Warning", or "Danger". To ensure safety, please observe all safety practices, including ISO 4414 Note 1), JIS B8370 Note 2).

Caution : Operator error could result in injury or equipment damage. Warning : Operator error could result in serious injury or loss of life. Danger : In extreme conditions, there is a possibility of serious injury or loss of life.
Note 1) ISO 4414: Pneumatic fluid power -- Recommendations for the application of equipment to transmission and control systems. Note 2) JIS B 8370: Pneumatic system axion

Warning
1. The compatibility of pneumatic equipment is the responsibility of the person who designs the pneumatic system or decides its specifications.
Since the products specified here are used in various operating conditions, their compatibility with a specific pneumatic system must be based on specifications or post analysis and/or tests to meet a specific requirement.

2.Only trained personnel should operate pneumatically machinery and equipment.


Compressed air can be dangerous if an operator is unfamiliar with it. Assembly, handling or repair of pneumatic systems should be performed by trained and experienced operators.

3. Do not service machinery/equipment or attempt to remove components until


the safety of the worker is confirmed.
1. Inspection and maintenance of machinery/equipment should only be performed after confirming that all safety locked-out control positions are engaged. 2. When equipment is to be removed, confirm that all safety precautions have been followed. Cut the pressure supply for the equipment and exhaust all residual compressed air in the system. 3. Before restarting any machinery/equipment exercise caution to prevent quick extension of a cylinder piston rod, etc. (Bleed air into the system gradually to create back pressure.)

4. Contact SMC if the product will be used in any of the following conditions.
1. Conditions and environments beyond the given specifications or if product is used outdoors. 2. Installation on equipment in conjunction with atomic energy, railway, air navigation, vehicles, medical equipment, food and beverage, recreation equipment, emergency stop circuits, press applications or safety equipment. 3. An application which has the possibility of having a negative affect on people, property, or applications with special safety requirements.

113

Common Precautions
Be sure to read before handing.
3. Drain
If condensation in the air filter is not emptied on a regular basis, condensation that flows to the outlet side can cause a malfunction. If it is difficult to check and remove, installation of a filter with an auto-drain function is recommended. Refer to Best Pneumatics for details on compressed air quality.

Selection

Warning
1. Confirm specifications.
Products represented in this catalogue are designed for use in compressed air applications only (including vacuum), unless otherwise indicated. Do not use the products outside of their designed parameters. Contact SMC when using the product with fluids other than compressed air (including vacuum).

4. Use clean air


Do not use compressed air which includes chemicals, synthetic oils containing organic solvents, salt, or corrosive gases, etc., as this can cause damage or malfunction.

Installation

Environment

Warning
1. Do not install unless the safety instructions have been read and understood.
Keep this catalogue on file for future reference.

Warning
1. Do not use in an environment where the product is directly exposed to corrosive gases, chemicals, sea water, water or steam. 2. In locations which receive direct sunlight, provide a protective cover, etc. 3. Do not operate in locations where vibration or impact occurs. 4. Do not use in locations where radiated heat will be received from nearby heat sources. 5. Avoid striking the product with a metallic object.

2. Maintenance
When installing the product, allow for maintenance access.

3. Tightening torque
When installing the product, follow the torque specification.

Piping

6. Avoid using this product in a non-explosive environment which can become explosive due to air leakage.

Caution
1. Before piping
Before piping is connected, it should be thoroughly blown out with air (flushing) or washed to remove chips, cutting oil and other debris from inside the pipe.

Maintenance

2. Sealant tape
When installing piping or a fitting into a port, make sure that the sealant material does not clog the pressure port. Leave the first 1.5 to 2 thread turns exposed at the end of the pipe/ fitting when using sealant tape.

Warning
1. Maintenance procedures are outlined in the operation manual.
Failure to follow proper procedures can result in product malfunction and or lead to damage to the equipment or machine.

2. Maintenance

Air Supply

If handled improperly, compressed air can be dangerous. Assembly, handling and repair of pneumatic systems should only be performed by qualified personnel.

Warning
1. Operation fluid
Consult with SMC when using the product in applications which use fluids other than compressed air (including vacuum). Regarding products for general fluids, consult with SMC regarding applicable fluids.

3. Drain
Remove condensation from the filter bowl on a regular basis.

4. Shut down before maintenance


Before attempting any kind of maintenance confirm that the supply pressure is shut off and all residual air pressure is released from the system to be worked on.

5. Start-up after maintenance


Apply operating pressure and power to the equipment, then check for proper operation and possible air leaks. If operation is abnormal, verify product set-up parameters.

2. Large amount of drainage.


Compressed air containing larger mount of drainage can cause malfunction of pneumatic equipment. Please installation of an air dryer and mist separator (Drain Catch) before air filter.

6. Do not make any modification to the product.

114

SMC product information


Product Hand valve Regulator Manifold regulator Air filter Mist separator Micro mist separator Filter regulator Lubricator Finger valve 3 port residual pressure realase valve Cross interface Speed controller Check valve Shuttle valve Quick exhaust valve Fitting Tube Booster relay Lock up valve Precision regulator Vacuum Regulator Filter Regulator Pressure differential guage Air-hydro Converter Heavy duty Auto Drain Main line Filter Mist Separator Exhaust Cleaner Micro mist Separator Super mist Separator Odour Removal Filter Water Separator Micro mist Separator with Prefilter Drain Separator for Vacuum Exhaust Cleaner MR unit Silencer High noise reduction silencer Membrane Air Dryer Air Suction Filter Air-line Filter Vacuum Ejector Vacuum Pad In-line Vacuum Ejector
Note 1) An "Out of scope" product is one that can be used without certification in Zone 1, 2 (gas) or Zone 21, 22 (dust).

Series

Category

VH200/201/400/401 AR10/20/25/30/40/50/60 ARM2500/3000 AF10/20/30/40/50/60 AFM20/30/40 AFD20/30/40 AW10/20/30/40 AL10/20/30/40/50/60 VHK2 VHS20/30/40/50 Y24~54 AS AK,AKH VR12 AQ KQ T, TS, TU IL100 IL201/211/220 IR1000~3000 IRV1000~3000 IW212~217 GD40 CCT ADH4000 AFF2B~AFF75B AM150~850 AMC310~910 AMD150~850, AMD800~1000 AME150~850 AMF150~1000 AMG150~850 AMH150~850 AMJ AMP AMR3000~6000 AN ANA1, ANB1 IDG ZFA, ZFB ZFC ZH ZP, ZPR, ZPR*F, ZPT, ZPT*F, ZPX, ZPY ZU
Consult SMC for individual part numbers and details of compliant models.

Others

Out of scope

1)

115

EUROPEAN SUBSIDIARIES:

Austria SMC Pneumatik GmbH (Austria). Girakstrasse 8, A-2100 Korneuburg Phone: +43 2262-62280, Fax: +43 2262-62285 E-mail: office@smc.at http://www.smc.at

France SMC Pneumatique, S.A. 1, Boulevard de Strasbourg, Parc Gustave Eiffel Bussy Saint Georges F-77607 Marne La Vallee Cedex 3 Phone: +33 (0)1-6476 1000, Fax: +33 (0)1-6476 1010 E-mail: contact@smc-france.fr http://www.smc-france.fr

Lithuania UAB Ottensten Lietuva Savanoriu pr. 180, LT-2600 Vilnius, Lithuania Phone/Fax: +370-2651602

Slovakia SMC Priemyseln Automatizci, s.r.o. Nmestie Martina Benku 10 SK-81107 Bratislava Phone: +421 2 444 56725, Fax: +421 2 444 56028 E-mail: office@smc.sk http://www.smc.sk

Belgium SMC Pneumatics N.V./S.A. Nijverheidsstraat 20, B-2160 Wommelgem Phone: +32 (0)3-355-1464, Fax: +32 (0)3-355-1466 E-mail: post@smcpneumatics.be http://www.smcpneumatics.be

Germany SMC Pneumatik GmbH Boschring 13-15, D-63329 Egelsbach Phone: +49 (0)6103-4020, Fax: +49 (0)6103-402139 E-mail: info@smc-pneumatik.de http://www.smc-pneumatik.de

Netherlands SMC Pneumatics BV De Ruyterkade 120, NL-1011 AB Amsterdam Phone: +31 (0)20-5318888, Fax: +31 (0)20-5318880 E-mail: info@smcpneumatics.nl http://www.smcpneumatics.nl

Slovenia SMC industrijska Avtomatika d.o.o. Grajski trg 15, SLO-8360 Zuzemberk Phone: +386 738 85240 Fax: +386 738 85249 E-mail: office@smc-ind-avtom.si http://www.smc-ind-avtom.si

Bulgaria SMC Industrial Automation Bulgaria EOOD 16 kliment Ohridski Blvd., fl.13 BG-1517 Sofia Phone:+359 2 9744492, Fax:+359 2 9744519 E-mail: office@smc.bg http://www.smc.bg

Greece S. Parianopoulus S.A. 7, Konstantinoupoleos Street, GR-11855 Athens Phone: +30 (0)1-3426076, Fax: +30 (0)1-3455578 E-mail: parianos@hol.gr http://www.smceu.com

Norway SMC Pneumatics Norway A/S Vollsveien 13 C, Granfos Nringspark N-1366 Lysaker Tel: +47 67 12 90 20, Fax: +47 67 12 90 21 E-mail: post@smc-norge.no http://www.smc-norge.no

Spain SMC Espaa, S.A. Zuazobidea 14, 01015 Vitoria Phone: +34 945-184 100, Fax: +34 945-184 124 E-mail: post@smc.smces.es http://www.smces.es

Czech Republic SMC Industrial Automation CZ s.r.o. Hudcova 78a, CZ-61200 Brno Phone: +420 5 414 24611, Fax: +420 5 412 18034 E-mail: office@smc.cz http://www.smc.cz

Hungary SMC Hungary Ipari Automatizlsi Kft. Budafoki ut 107-113, H-1117 Budapest Phone: +36 1 371 1343, Fax: +36 1 371 1344 E-mail: office@smc-automation.hu http://www.smc-automation.hu

Poland SMC Industrial Automation Polska Sp.z.o.o. ul. Konstruktorska 11A, PL-02-673 Warszawa, Phone: +48 22 548 5085, Fax: +48 22 548 5087 E-mail: office@smc.pl http://www.smc.pl

Sweden SMC Pneumatics Sweden AB Ekhagsvgen 29-31, S-141 71 Huddinge Phone: +46 (0)8-603 12 00, Fax: +46 (0)8-603 12 90 E-mail: post@smcpneumatics.se http://www.smc.nu

Denmark SMC Pneumatik A/S Knudsminde 4B, DK-8300 Odder Phone: +45 70252900, Fax: +45 70252901 E-mail: smc@smc-pneumatik.dk http://www.smcdk.com

Ireland SMC Pneumatics (Ireland) Ltd. 2002 Citywest Business Campus, Naas Road, Saggart, Co. Dublin Phone: +353 (0)1-403 9000, Fax: +353 (0)1-464-0500 E-mail: sales@smcpneumatics.ie http://www.smcpneumatics.ie

Portugal SMC Sucursal Portugal, S.A. Rua de Eng Ferreira Dias 452, 4100-246 Porto Phone: +351 22-610-89-22, Fax: +351 22-610-89-36 E-mail: postpt@smc.smces.es http://www.smces.es

Switzerland SMC Pneumatik AG Dorfstrasse 7, CH-8484 Weisslingen Phone: +41 (0)52-396-3131, Fax: +41 (0)52-396-3191 E-mail: info@smc.ch http://www.smc.ch

Estonia SMC Pneumatics Estonia O Laki 12-101, 106 21 Tallinn Phone: +372 (0)6 593540, Fax: +372 (0)6 593541 E-mail: smc@smcpneumatics.ee http://www.smcpneumatics.ee

Italy SMC Italia S.p.A Via Garibaldi 62, I-20061Carugate, (Milano) Phone: +39 (0)2-92711, Fax: +39 (0)2-9271365 E-mail: mailbox@smcitalia.it http://www.smcitalia.it

Romania SMC Romania srl Str Frunzei 29, Sector 2, Bucharest Phone: +40 213205111, Fax: +40 213261489 E-mail: smccadm@canad.ro http://www.smcromania.ro

Turkey Entek Pnmatik San. ve Tic Ltd. Sti. Perpa Tic. Merkezi Kat: 11 No: 1625, TR-80270 Okmeydani Istanbul Phone: +90 (0)212-221-1512, Fax: +90 (0)212-221-1519 E-mail: smc-entek@entek.com.tr http://www.entek.com.tr
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Finland SMC Pneumatics Finland OY PL72, Tiistinniityntie 4, SF-02031 ESPOO Phone: +358 (0)9-859 580, Fax: +358 (0)9-8595 8595 E-mail: smcfi@smc.fi http://www.smc.fi

Latvia SMC Pneumatics Latvia SIA Smerla 1-705, Riga LV-1006, Latvia Phone: +371 (0)777-94-74, Fax: +371 (0)777-94-75 E-mail: info@smclv.lv http://www.smclv.lv

Russia SMC Pneumatik LLC. 36/40 Sredny pr. St. Petersburg 199004 Phone.:+812 118 5445, Fax:+812 118 5449 E-mail: smcfa@peterlink.ru http://www.smc-pneumatik.ru

UK SMC Pneumatics (UK) Ltd Vincent Avenue, Crownhill, Milton Keynes, MK8 0AN Phone: +44 (0)800 1382930 Fax: +44 (0)1908-555064 E-mail: sales@smcpneumatics.co.uk http://www.smcpneumatics.co.uk
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http://www.smceu.com http://www.smcworld.com
SMC CORPORATION 1-16-4 Shimbashi, Minato-ku, Tokio 105 JAPAN; Phone:03-3502-2740 Fax:03-3508-2480
Produced and printed by SMC European Marketing Centre 12/04 Specifications are subject to change without prior notice and any obligation on the part of the manufacturer.

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