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1.
1.1

STATIC SYSTEM
SKETCH
-1.0 2

6.250 m

-1.0 M = 1 : 75 1

+0.00 m

wall-panel of 1 span, vertical (upright) installation. -1: no definition from user. The necessary support width was determinated by the software. 1.2 PANEL SPECIFICATION

Sel. panel: FTV MS 100 0,60 0,50 (B10S) (outside-colour RAL 9006 = weialuminium) The panel specification for this design are based on the basic calculation principle GA Z-0813 & Z-0813.1 (B10S) (proprietor: Trimo Industrija Montaznih Objektivo d.d. (B10S)). The calculation occured in accordance with the details given in the standard EN 14509. 1.2.1 Sandwich panel = 100.0 mm = 99.1 mm = 44.7 mm = 54.4 mm Principle sketch

Overall depth of the panel D Dist. betw. centr. of faces e Upper lever arm RA Lower lever arm R

SandStat 4
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1.2.2 Core material Material Shear modulus G Shear strength fCv Compression strength fCc parameter of support reaction capacity k

Orsil NTS 100 SI = 4.50 N/mm2 = 0.053 N/mm2 = 0.060 N/mm2 = 0.0

1.2.3 Upper face layer 1.2.3.1 General details Material S 320 GD+Z275 Modulus of elasticity E F1 = 210000 N/mm2 Yield strength fFt1 = 320.0 N/mm2 Coefficient of thermal expansion F1 = 1.20E-5 1/ nominal thickness of face sheet t nom = 0.600 mm thickness of zinc layers tzinc = 0,040 mm tolerance according to DIN EN 10143 ttol = 0.040 mm - special limit measurement for nomial width w 1200 mm design thickness tA = tnom - tzinc - 0.5 * ttol = 0.540 mm Cross-sectional area AA = 5.410 cm2/m Moment of inertia IA = 0.00 cm/m Distance between centroids of faces dAA = 0.200 mm Distance between centroids of faces dA = 0.200 mm 1.2.3.2 Design resistant strengths of the face layers
Stress Pressure (wr. stresses) level A Temp. 20C > 20C Point Span Support Span Support U [N/mm2] 113.67 82.98 105.71 77.17 Tension all all everyw. 320.00

The design resistant strengths at the intermediate supports depends on the number of fasteners per metre at this place. See design of the respective face layers.

1.2.4 Lower face layer 1.2.4.1 General details Material S 350 GD+Z275 Modulus of elasticity E F2 = 210000 N/mm2 Yield strength fFt2 = 350.0 N/mm2 Coefficient of thermal expansion F2 = 1.20E-5 1/ nominal thickness of face sheet t nom = 0.500 mm thickness of zinc layers tzinc = 0,040 mm tolerance according to DIN EN 10143 ttol = 0.040 mm - special limit measurement for nomial width w 1200 mm design thickness tA = tnom - tzinc - 0.5 * ttol = 0.440 mm Cross-sectional area A = 4.410 cm2/m Moment of inertia I = 0.00 cm/m Distance between centroids of faces dA = 0.150 mm Distance between centroids of faces d = 0.150 mm

SandStat 4
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SandStat 4.04.013

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1.2.4.2 Design resistant strengths of the face layers

Stress Pressure (wr. stresses) level Temp. 20C > 20C Point Span Support Span Support U [N/mm2] 113.67 82.98 105.71 77.17 Tension all all everyw. 350.00

1.2.5

Material safety factors

ultimate limit state 1.10 1.19 1.19 1.10 1.19 1.19 1.35 1.10 1.31 1.10 serviceability limit state 1.00 1.05 1.05 1.00 1.05 1.05 1.09 1.00 1.09 1.00

material factor at yielding of the upper face layer wrinkling of the upper face layer in the span wrinkling of the upper face layer at an intermediate support yielding of the lower face layer wrinkling of the lower face layer in the span wrinkling of the lower face layer at an intermediate support shear of the core shear failure of a profiled face crushing of the core support reaction capacity of a profiled face Reference: EN 14509, Tab. E.9 & GA Z-0813

2.
2.1

LOAD
PRINCIPLE SKETCH OF THE INTRODUCED LOADS

2.2

INTRODUCED LOADS

In- and outside temperatures chosen according to EN 14509 for colour classification group 2 (outside-colour RAL 9006 = weialuminium). 1. 2. 3. 4. 5. wind pressure over entire length wind suction over entire length summer temperatures for SLS summer temperatures for ULS winter temperatures w w outs outs outs = = = = = 0.610 kN/m2 -0.270 kN/m2 +65C, ins = +25C +80C, ins = +25C -20C, ins = +20C

SandStat 4
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2.3 2.3.1

Combination coefficients and load factors Combination coefficients

Snow 0.60 0.75 / 1.00b Wind Temperature 0.60 0.60 / 1.00a b 0.75 / 1.00 1.00 Live load 1.00 1.00

Combination coefficients 0 1

a Coefficient is used if the winter temperature T = 0 C is combined with snow. b Coefficient is used if there is, in the combination, only a single action effect representing the variable actions and it is caused by either the sole snow load or the sole wind load, acting alone. Reference: EN 14509, Tab. E.6

2.3.2

Load factors
ultimate limit state serviceability limit state 1.35 / 1.00 1.00 1.50 1.00 1.50 1.00 1.00 1.00

F at Permament actions Variable actions Temperature actions Creep effects Reference: EN 14509, Tab. E.8

3.
3.1

ACTION EFFECTS OF EACH LOADCASE

SUPPORT REACTIONS AT MULTI-SPAN PANEL

Support reactions for multi-span-panels without load factors. The numbers of the load cases correspond with the numbers under Load.
Load case LC 2 LC 3 LC 5 [kN/m] [kN/m] [kN/m] -0.84 +0.00 +0.00 -0.84 +0.00 +0.00

support LC 1 [kN/m] 1 +1.91 2 +1.91

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4.
4.1

CALCULATIONS
DESIGN OVERVIEW 93.8% 73.5% 100.0% 55.2% 39.5% 100.0% 60.0%

ultimate limit state of tension and pressure stresses ultimate limit state of shear stresses ultimate limit state of support reactions serviceability limit state of tension and pressure stresses serviceability limit state of shear stresses serviceability limit state of support reactions serviceability limit state of deflections

The abbrevations given in the design calculation have to be understood as "provable stress as a result of load case...". 4.2 DESIGN OF ULTIMATE LIMIT STATE

The ultimate limit state is to be designed assuming for a single-span panel ("wrinkling"-hinges over the supports). All spans in multi-span panels are treated and tested as single-span panels. Each load combination is calculated with consideration to the system and load details. The printout shows the relevant place and the relevant load combination. 4.2.1 Design of limited normal stresses in face layers Determining: design of the compressionstress in the upper face layer at span 1 at load case combination
= U * w + S,ULS * 0, S,ULS * S,ULS wA, > 20C, span ? / = wA, span

= 1.50 * -55.5 + 1.50 * 0.60 * -0.0001 = -83.3 N/mm2 < -105.7 N/mm2 / 1.19 = -88.8 N/mm2

4.2.2 Design of the limited shear stress in the core material Determining: design of at the support 1 at load case combination
Y = U * Yw + S,ULS * 0, S,ULS * YS,ULS fCv,>20C,k / = fCv,>20C,d

Y = 1.50 * 0.0192 + 1.50 * 0.60 * 0.0000 = +0.0288 N/mm2 < 0.0530 N/mm2 / 1.35 = 0.039 N/mm2

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4.3

DESIGN OF SERVICEABILITY LIMIT STATE

The serviceability limit state is to be designed at the entire system in accordance with the standard. The different partial safety factors according to the technical approval need to be taken into account. 4.3.1 Design of limited normal stresses in face layers For this panel, the limit wrinkling strength at the intermediate support depends on the number of screws per metre. The designs were only made with the basic limited values neglecting any reduction factors. Notice: the limited wrinkling stresses need to be calculated again after choosing the fasteners (see accompanying standard). Determining: design of the compressionstress in the upper face layer at span 1 at load case combination
= U * w + S,SLS * 0, S,SLS * S,SLS wA, > 20C, span ? / = wA, span

= 1.0 * -55.5 + 1.0 * 0.60 * 0.0000 = -55.5 N/mm2 < -105.7 N/mm2 / 1.05 = -100.7 N/mm2

4.3.2 Design of the limited shear stress in the core material Determining: design of at the support 1 at load case combination
Y = U * Yw + S,SLS * 0, S,SLS * YS,SLS fCv,k / = fCv,d

Y = 1.0 * 0.0192 + 1.0 * 0.60 * 0.0000 = +0.0192 N/mm2 < 0.0530 N/mm2 / 1.09 = 0.049 N/mm2

4.4

COMPRESSION STRESSES AT SUPPORT

The design of the compression stresses at the supports is carried out for each support with the decisive design procedure (ulitmate limit state, serviceability limit state, constructive demands).
support [-] 1 2 * AS1) [kN/m] 1.91 1.91 * AU2) [kN/m] 2.86 2.86 exist. b3) ASLS4) [cm] [kN/m] -1.0 2.20 -1.0 2.20 AULS5) [kN/m] 2.86 2.86 req. bS6) [cm] 3.5 3.5 req. bU7) req. b8) req. bdec.+h9) [cm] [cm] [cm] 6.2 4.0 6.2 6.2 4.0 6.2

1) relevant support reactions including load factors at serviceability limit state 2) relevant support reactions including load factors at ultimate limit state 3) existing support width."-1": no definition from user. 4) allowable support reactions at serviceability limit state 5) allowable support reactions as ultimate limit state 6) required support width at serviceability limit state 7) required support width at ultimate limit state 8) support width required in the standard 9) decisive support width (maximum value index 6 to 8)

SandStat 4
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SandStat 4.04.013

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4.5

DEFLECTIONS

4.5.1 Design of deflections The design of deflections is made with following assumptions (in accordance with EN 14509): span-deflections: - at short-term: max w = l / 100 Determining is the deflection at span 1 with the sum
w = U * 0, w * 1, w * ww + E * 1, * w max w = 625.0 cm / 100 = 6.25 cm w = 1.0 * 0.60 * 0.75 * 3.08 + 1.0 * 1.0 * 2.36 = 3.75 cm < 6.25 cm

4.6

FASTENERS

4.6.1 Design of the maximum deflection for screw heads The screw head-deflections are designed in accordance with the recommendation of the ECCS. exist. u = T * (A + ) / 2 * max. l / 2 =... ...= 70K * (1.20E-5 + 1.20E-5) / 2 * 6250 / 2 = 2.63 mm zul. u = 33.00 mm

4.6.2 Design of tensile forces The number of the required/chosen fasteners rely on the panel-width. Close attention must be paid to requirements of the basic calculation principle (screw-distance and -number etc.)! panel-width: 1000 mm in accordance with explicit user definition
Support no material 1 steel S235 2 steel S235

tAA [mm] 2.0 2.0

ch. fasteners EJOT-JT3-6-5,5-E16-320/350 B) EJOT-JT3-6-5,5-E16-320/350 B)

ex. FZ [kN/m] 1.27 1.27

FU [kN/S] 1.58 1.58

req. n [S/EL] 0.80 0.80

ch. n [S/EL] 2.00 2.00

explanation: B - normal fasteners in accordance with the german technical approval of fasteners (Z-14.4-407 from 18.6.1996 or 11.6.2001)