Jaicorp Summer Training REPORT ELECTRICAL ENGINEERING

SUMMER TRAINING REPORT SESSION 2012-2013
JAI CORP LTD., SILVASSA
COLLEGE OF TECHNOLOGY &ENGG. ,UDAIPUR

Submitted To:
Dr.Naveen Jain Asstt.professor. TRAINING INCHARGE
Submitted By:
Sourabh Khandelwal B.E.4th yr. (EE) CTAE, Udaipur
iamsourabhkhandelwal@rocketmail.com
ACKNOWLEDGEMENT
I am extremely grateful and indebted to General Manager Mr. Sanjay Jadhav, for being a source of inspiration and for his constant support. I am thankful to him for his constant support which helped us a lot while our training. He has been co-operative throughout this training period. Through this column, it would be my utmost pleasure to express my warm gratitude to him for his encouragement, cooperation and consent without which I wouldnt have been able to accomplish this training. I would also like to thank other engineers in JAI CORP LTD.,Silvassa for their constant support throughout the training. I am indebted to all the field operators who took time off from their busy working schedule and explained me even the minutest details, ensuring my queries and showing me the whole periphery of the PLANT. Last but not the least we would like to thanks our teachers without whose feedback and encouragement, this project would not have been possible. There help has gone a long way in successful completion of my project in an organisation, be it an industry, a college or society, no outcomes can be achieved by that we received from this organisation. Debts being various are not easy to remember. Therefore finally, i express my best gratitude to all who have directly or indirectly assisted, guided and supported me in completing this task. My special thanks to my friends for constant support and feedback that has enabled to perform this dissertation Sourabh Khandelwal CTAE, Udaipur
CONTENTS:
1. ABOUT JAI CORP----------------------------------------------- 01
2. ABOUT PLASTIC BAGS--------------------------------------- 17
3. MANUGACTURING OF PLASTIC BAGS------------------ 18
4. TAPE PLANT------------------------------------------------------ 21
5. CONTROL PANNEL--------------------------------------------- 45
6. APPLICATIONS--------------------------------------------------- 54
7. REFERENCES----------------------------------------------------- 62
1 1. ABOUT JAI CORP:Jai Corp was incorporated in 1985. It has traditionally been into manufacturing businesses like steel, plastic processing and spinning yarn. Apart from expansion of its plastic processing business, it is now focusing and investing in emerging opportunities like developing SEZs, infrastructure, venture capital and real estate. It is listed on Bombay Stock Exchange and National Stock Exchange.
SEZ
Jai Corp is focusing on developing one of the largest Special Economic Zones in India. Jai Corp has invested in 2 Multi product Special Economic Zones near Mumbai - Navi Mumbai SEZ (NMSEZ) and Mumbai SEZ (MSEZ). Both the SEZs are being conceived and developed as a futuristic business hub and gateway for trade, commerce, industry, service and tourism. Both the SEZs are strategically located in Maharashtra. Its inherent locational advantages are: Close proximity to Mumbai, financial and commercial capital of India Access to Jawaharlal Nehru Port Trust, India's largest and modern port Connectivity through existing rail links and road network
Close to new Navi Mumbai International Airport.
NMSEZ:
NMSEZ is promoted by Reliance Group (headed by Shri Mukesh Ambani), Jai Corp and CIDCO. It is proposed to be developed over 5,250 acres, out of which 4,125 acres have already been handed over to NMSEZ.
MSEZ:
MSEZ is promoted by Reliance Group (headed by Shri Mukesh Ambani) and Jai Corp. It is proposed to be developed over 5,000 hectors out of which 1,845 hectors have been registered.
INFRASTRUCTURE
PORT: Rewas port:
Rewas Port is a green field port development near Mumbai. It is a joint development effort of Maharashtra Maritime Board, Amma Lines, Reliance Logistics and Jai Corp. The Rewas Port is planned to be a deep drafted (14.5 mtrs.) multi purpose port and envisages development of 10 berths in the initial phase planned exclusively in the inter tidal zone. Lease deed for 839 hectors inter tidal lane has been signed.
Venture Capital
Jai Corp is in the business of venture capital through its wholly owned Subsidiary, Urban Infrastructure Venture Capital Ltd. Urban Infrastructure Venture Capital Ltd. is a Venture Capital Management Company.
3
It is currently managing / advising two funds, Urban Infrastructure Opportunities Fund and Urban Infrastructure Real Estate Fund, with a total fund corpus of over USD 820 mn. UIVCL is the Investment Manager to the Urban Infrastructure Opportunities Fund (UIOF), a domestic Indian Venture Capital Fund. UIVCL is Indian Advisor to Urban Infrastructure Real Estate Fund (UIREF); a Mauritius based offshore fund for investing in the Indian Real Estate.
MANUFACTURING:
POLYWOVEN:
Quality Assurance
4
In order to achieve and retain the highest levels of customer satisfaction they have instilled the Total Quality Approach in all spheres of their activity from Raw Material to Manufacturing Process to Inspection of final product. Since, quality is an integral part of company corporate philosophy, which has not only won recognition from Their national and international clients in past but made them a name to reckon with for the future prospects. Quality Control System Jai Corp products carry the symbol of reliability for impeccable quality since each single product is made available to customer after the comprehensive quality check at all levels at Their state-of-the-art production set up.
They have fully-integrated production facility in place which allows us to monitor and control the production of international standard. They have full-fledged quality assessment system with the most modern equipment like Test Rig, QUV tester machine, Tensile and Permeability testers.
Error Traceability System

They strive to provide zero-defect product to their customers and for that they have fullyintegrated production infrastructure that allows them to check and rectify any possible error in production batch after batch, product after product. The Error Traceability System at Their most modern plant is a reflection of their commitment to manufacture world-class products.
Food Approval Declaration

Upon request, they provide proof and documents of Their product standards which conforms to the quality norms of their clients and are in accordance with the international standards.
5
Declaration about Packaging
Upon request, they provide proof and documents of packing materials such as wood plug etc. that is used while dispatching or transporting Their products to customer, which comes supported with the material providers documents
.
Hygiene Adherence
They at Jai Corp pay utmost attention to maintain the level of hygiene to its maximum and for that They have state-of-the-art Clean Room facility of about 500 sq. mt. at their manufacturing set up.
World Class Products

Absolute excellencefrom thought to finish. Growing exponentially with each passing moment, they have been characterised by their penchant for perfection in every action. The worldwide recognition of Jai Corp brand has its
6
roots in Their dedication to deliver only the best of products and services. At Jai Corp, they have an extensive range of world-class products to fulfil diversified needs of various customers. Their products can be categorised broadly into Bags and Fabrics. Their plastic bags are designed for easy handling and are created in various specifications to suit the requirements of every customer. they provide, with open bags, duffel bags and rigid stand alone loop bags. They also provide customised bags with various discharge options.
STEEL
Steel Divisions
The key to industrial development lies in the unrelenting search for new products and new technologies. Sipta Coated Steel's (Sipta)-quest for innovation and development, coupled with the recognition of diversified applications of galvanised sheets, led to the setting up of a plant for manufacturing galvanised plain and corrugated steel sheets of thin & medium thickness, in collaboration with COCKERILL MECHANICAL INDUSTRIES, Belgium, who possess worldwide experience in setting up continuous galvanising lines.
Sipta is characterised by an efficient and dedicated workforce, latest technology, excellent product quality standards achieved through stringent quality assurance systems and a zeal to conquer high peaks of efficiency and excellence. In keeping with its quest for excellence, Sipta has set up a most modern cold rolling complex to meet its requirement of major raw material - Cold Rolled Steel Coils. Synergy of this combination has made Sipta a leader in
7
the steel industry with the distinct aim to produce a high quality product, matching international standards and specifications. No doubt because of its quality and process parameters the Company has been awarded with ISO 9001-2000 certification. Because of such high standards of quality, the product has wide applications in different areas.
Product
World Class Products
Sipta Galvanised Coils, plain and corrugated sheets are available in a wide range of grades, dimensions and zinc coating generally conforming to IS - 277, JIS - G3302, ASTM, DX 51 or equivalent specifications.
GRADE
Soft Full Hard Lock forming Structural quality Tension levelled
DIMENSION
Thickness Width Coil inner diameter Coil outer diameter Coil weight : 0.15 mm to 1.25 mm : Up to 1220 mm max : 510 mm : 1700 mm max : 12 MT max
Product Features
Excellent Corrosion Resistance
Sipta's galvanised sheets possess excellent corrosion resistance which is achieved by applying a special coating of Zinc and Zinc alloys. This is further enhanced by giving a special chemical treatment on the zinc-coated surface. This prevents the formation of white rust.
Zinc Adherence
The zinc coating is so perfect that it does not peel off even under the most severe forming operations and this is achieved by using a special manufacturing process which is an integral part of the galvanising line.
Remarkable Surface Finish

Sipta's galvanised sheets have an excellent surface with lustrous spangles. This special feature is very useful for manufacturing articles which have aesthetic value.
Formability
Sipta's galvanised sheets can be subjected to severe bending and forming while maintaining high strength. As the sheet is treated in a non-oxidising special furnace before coating, complate range of qualities are produced which have different hardness for different end-uses.
Quality Assurance
As a customer-oriented Company, the focus has been on incorporating high standards of quality. Commitment to quality is deep rooted. It was initiated at the planning stage, when investments Theyre made in sophisticated equipment and modern quality control systems, to ensure and maintain exacting standards of quality.
Quality control starts at the beginning, when the main raw material, cold rolled steel coils, are thoroughly inspected. A full - fledged laboratory thoroughly tests the galvanised sheets, employing sophisticated equipment such as CO analyser, hardness tester, lock forming machine, electronic thickness gauge and chemical testing apparatus, The galvanised steel coils emerging as a result of state-of-the-art technology with computerised control and stringent quality checks, carry perfect zinc coating with good formability and excellent surface finish, matching various international and Indian standards. Finally, to preserve high quality, the product is securely packed to prevent and damage during handling, transit and storage.
Precautions Handling Precautions Provide waterproof covering during transportation and dry them immediately if exposed to water. Store GP/GC sheets in dry place-free of dampness and dew. Provide wooden sleepers under the sheets to prevent damage from ground moisture. For long storage, keep the material properly packed. Handle sheets carefully to avoid damage to edges and to prevent the material from being scratched. Avoid use of any chemicals which are detrimental to the zinc coating. Use only weak alkali agent for degreasing and rinse the sheets thoroughly before processing.
10
SPINNING
The spinning plant is located at Silvassa about 200 kms away from Mumbai. The corporate office & marketing head office is located in Mumbai.
The plant is comprising of 31,000 spindles. They are planning for further expansion of 10,000 spindles in near future in the same plant. The plant is employing around 700 employees. They are manufacturing around 7500 tons of yarn per annum
MACHINE DETAILS:
11
Machine Description
Country of Make
Sr.No
Machine Make
Blowroom Carding Drawframe Simplex Ringframe Winding Twisting
Lakshmi Reiter Lakshmi Reiter Lakshmi Reiter Lakshmi Reiter Lakshmi Reiter Schlafhorst Saurer 338 (Autoconer) Vijaylakshmi
India India India India India Germany India
QUALITY
Quality Assurance
They aim at full satisfaction of Their esteemed customers by supplying quality products. They consistently endeavour to bring about continuous improvement in process through implementing & monitoring quality management. Their state-of-the-art technology, highly skilled technical team & futuristic research &
12
development gives us the required confidence to cater to any customer need and requirement
Product Mix
Growing exponentially with each passing moment, They have been characterised by Their penchant for perfection in every action. The worldwide recognition of Jai Corp brand has its roots in Their dedication to deliver only the best of products and services. At Jai Corp, They have an extensive range of world-class products to fulfil diversified needs of various customers. Their products can be categorised broadly. The Company is manufacturing the yarn suitable for knitting & weaving industry for various end-uses viz apparel, home furnishings, carpets, industrial applications etc. The Research & Development department consistently endeavour products to meet the fashion requirements. The Company manufactures the yarn in the blends as stated : POLYESTER POLYESTER / VISCOSE VISCOSE ACRYLIC POLYESTER / ACRYLIC POLYESTER / VISCOSE / ACRYLIC to develop new
13
MASTERBATCH
About us
Masterbatch is the synonym for color concentrates.

At Jai Corp, technological excellence is complemented by unique creative resTheirces and unparalleled service - all valuable assets for Their customers. A recognized global leader in fillers, white, black, colTheir and additive masterbatches for plastic industries. Their worldwide presence and local support make Jai Corp a preferred supplier for thermoplastic processors, OEMs and carpet, textile and upholstery manufacturers worldwide.
PROFILE
Their technological leadership extends from every facet of masterbatches production through every aspect of customer support. Their partnership commitment can be measured by Their customers' market leadership, their creative breakthroughs and accelerated product development times. Jai Corp Masterbatches continues to provide innovative solutions, enabling achievements not even imaginable before.
14 Quality Control
Quality is when customer come back to you - not the products
Since more than 70 percent of Masterbach orders are custom formulations, rigorous quality control is essential and They understand that more than anyone. In the process industry, masterbaches are used as 1-5% of overall products to mix in the product. In such a scenario, customers are very demanding in their requirements and specifications. Their Unit is ISO 9001:2008 certified. They have also initiated Total Quality Management (TQM) in masterbach manufacturing.
Technology
The machines used for conversion are most advanced as the unique pallets are similar in size & shape bringing the same flow behavior in the hopper as the base polymer. This results in a perfectly homogenous mix. Their machines ensure the correct combination of raw material and hardware to produce a masterbatch exactly matching the customer's needs. The factory has a lot of automation involved from the storage of raw material to production & dispatch of goods. The R & D laboratory is equipped with all the sophisticated instruments to carry out the tests.
15
PRODUCTS:White Masterbatches
Their range of White Masterbatches consists of a wide selection of custom made and innovative whites along with the standard whites available in the market. They understand that White is the largest selling color and has an unlimited potential in the market. Therefore, They keep updating Their collection by using the right amount of Additives.
Black Masterbatches
Black is the second most selling color and has an unlimited potential in the market. Jai Corp's black masterbatches play a role in such key markets as agricultural, packaging, electronics, textiles & nonwovens, wire & cable, automotive, construction and toys.
Filler Masterbatches
Jai Corp's Filler Masterbatches are ideal for PP / HDPE Raffia / LDPE Carry/Shopping Bags & Moulding. These filler masterbatches consist of fine Calcium Carbonate blended with polymer and additives, allowing much higher loading compared to conventional filler masterbatches. Filler masterbatches are widely used for polyolefin material in the process of extrusion, injection and blowing due to it's perfect dispersion and optimized flow
16
properties, ensuring easy processing & cost benefit.
Colour Masterbatches
Jai Corp's colours are masterbatches are manufactured by dispersing pigments in a suitable carrier. These masterbatches are used as key additive in many types of plastic resins. They impart a variety of desirable characteristics, including colour, protection from UV radiation. They offer customized colour masterbatches for plastic industries.
Additives Masterbatches
These Masterbatches are widely required in the growing automobile, electrical industry for almostall plastic applications. Their range of additive masterbatches include optical brightener masterbatches, UV masterbatches, antiblock masterbatches, antioxidant masterbatches, silicone masterbatches, slip masterbatches & polymer processing aid masterbatches. They specialize in producing high quality additive masterbatches which improves the rigidity and tightness property, while removing the surface light from the plastic products. High-Performance Additive Masterbatches can help make the manufacturing process smoother, and provide aesthetic and functional benefits to the end product.
2. ABOUT PLASTIC BAGS:

Terms Used by Plastic Bag Suppliers:
17
Blocking: A condition that occurs when very flat or smooth surfaces placed against each other will adhere together. Also called cohesion. Die: A mold that produces a desired shape. In blown film extrusion, the die shape is circular. Extruder: A pump for very thick fluids. The extruder contains a rotating screw that mixes and melts the material. Frostline (or freezeline): The point where molten polyethylene solidifies into a film. Gusset: Indentations in the sides of plastic bags that allow the bag to lay flat when stored but expand when opened. Layflat Form: Tubular poly film thats been flattened for rolling and further processing. Nip Rolls: Two motorized rolling pins at the top of the cooling tower that pull the poly film upward. Polyethylene: A type of thermoplastic resin made by altering the molecules of ethylene gas.
Plastic bags, also called poly bags, are one of those modern conveniences we take for granted. But 60 years ago, no one ever considered the question, Paper or plastic? Back then, people also managed to get by without Ziploc bags or dry cleaner bags. This was because the technology for creating polyethylene film didnt emerge until the 1940s during World War II. And the methods to create plastic bags from polyethylene film werent developed until the 1950s. The most common way to produce poly bags is by blown film extrusion, also called the tubular film process. In a moment, youll see how it got this name. Plastic bags are made from polyethylene. During processing, the polyethylene might be treated with any number of additives, such as:
Anti-block-Prevents the plastic layers from sticking together (blocking).

Slip-Helps the plastic bag open easier and allows items to slide in smoothly. Ultraviolet Inhibitor (UVI)-Protects the plastic from ultraviolet radiation, which can weaken the plastics strength and fade its color. The polyethylene arrives at the plastic bag manufacturing facility in pellet form, referred to as resin.
18
The following drawing shows how plastic bags are created. The machine used to create the plastic bags is an extruder and die assembly.
3.MANUFACTURING OF PLASTIC BAGS:

Blown Film Extrusion Process for Creating Plastic Bags:
1. The machine operator pours the polyethylene resin into the hopper. 2. The hopper feeds the resin into the extruder. 3. Heating elements and the turning of the extruder screw melts the resin into molten form and forces it through the extruder. 4. The molten poly flows evenly up and over the circular die.
19
5. As the molten poly emerges from the die, the machine operator: a. Grabs it wearing protective gloves. b. Pinches the molten poly together. c. Ties a rope to the top of the molten poly. The rope leads upward to a pulley system. d. Pulls the other end of the rope to move the molten poly upwards. At the same time, the air ring blows cool air upwards, which solidifies the molten poly. 6. As the tubular shape moves up, the machine operator inserts an air gun through the poly film to blow in additional air. This step is repeated until the diameter of the tubular poly film reaches the required bag size. 7. Along the length of the tower are guides to keep the tubular poly film from shifting. As the film reaches the top of the cooling tower, the guides gradually flatten it into a layflat form. If the plastic bag will have gussets, special frames (called gusset boards) indent the sides of the tube before it is flattened. 8. At the top of the cooling tower, motorized nip rollers grab the solidified poly film. The nip rollers now take over the job of moving the poly film up the cooling tower. Note: Extruder and die assembly towers can be 25 to 35 feet tall. This height is needed to cool the polyethylene film before the layers are flattened together. 9. The layflat film travels over a series of rollers. For simple bags, such as trash bags or industrial bags, the film is contained to a single, in-line process. In this case, the polyethylene film: Travels through a bag machine that seals the bottom of the plastic bag and perforates it at the same time. The perforation allows the bags to be easily torn from the roll. May also travel through a separator that breaks the perforations and stacks the poly bags on top of each other for bulk packaging in a box. 10.For poly bags with complex features (for example, multi-colored printing, Zip-Loc closure, or door knob hang holes) the film is wound on a roll and then taken out of line for further processing at converting facility. A converting facility has a variety of specialized equipment to create the diverse features found in plastic bags today. The blown film extrusion process for creating poly bags hasnt changed much over the years. But what has changed is how we use plastic bags in our daily lives whether we carry home groceries in T-shirt plastic bags or seal an expensive cut of meat into an air-tight freezer bag. What was once a novelty is now an everyday convenience that makes our lives easier.
4.TAPE PLANT:
20
Working :
Raw material use:

1. High density polyethylene (99%) 2. White masterbach 3. poly propylene
APPLICATION:
21
Aluminium coil coating Paper coating Window cover Road construction Moisture preventer Banners
TAPE PLANT:
These are the following parts in the tape plant: 1. Extruder 2. Automatic Screen Changer 3. T-Die 4. Water Quench 5. Slitter 6. Holding Unit 7. Recycling Cutter Unit 8. Hot Air Oven 9. Tape Extraction Unit 10. Annealing & Stretching Unit 11. Tape Winder 12.Circular Loom 13. Extrusion Coating Line 14.Bag Conversion 15.Printing Machine
1. EXTRUDER
22
The polythene resin fed into the hopper. The hopper feeds the resin into the extruder. Heating elements and the turning of the extruder screw melts the resin into molten form. The extruder with the help of Hi-Q computer optimized screw ensures optimum melt homogenization and conveys the melt to the T-die. Universal screws are the best choice for special applications with extremely low/high denier of tapes whereas Barrier screws are recommended for tape deniers used for normal sack applications. The T-die features computer designed flow geometry for optimum mass flow distribution and minimum gauge variation across yhe width. Other attractive features of the extruder are grooved bush feeding, cold start protection microprocessor based PID controls, melt temperature, back pressure indicator and pneumatic movement of the extruder unit.
2. Automatic Screen Changer
Automatic screen changer with belt filter can be used in place of manual screen changer to minimize stoppages of tape stretching line for want of screen / filter change. Movement of this belt filter is timer controlled and rate of travel of the same is user adjustable.
3. T-Die
23
The specially constructed die has integrated flexible lips with opening range of 0.0 to 1.0 mm. The die has rheologically optimized optimized flow channels, with adequate heating zone and temperature controls.
4. Water Quench
The water quench film cooling system has specially designed suction pipes combined with wipers and squeeze rubber rollers which ensure absolutely dry film even at high line speeds. A temperature controller is provided for maintaining precise temperature of the water in the water bath.
5. SLITTER
The splitter with oscillating knife pack ensures vibration-free cutting of film into tapes and extended utilisation of blades .Word out station of this six station index able slitter can be
24
shifted to a new station through manual operation of the indexing wheel while the machine is operation thus ensuring uninterrupted output.
6. HOLDING UNIT
The holding unit with amply proportioned normal temperature godets and positive driven nip rubber roller ensures slip free stretching ofn the tapes.
7. Recycling unit
The unit helps in direct of narrow edge trims of non-stretched film into extruder. The units consists of shredder and blower.
8.HOT AIR OVEN
25
The hot air oven with independent blowers for upper and lower level tunnels, with common heating and velocity control mechanism ensures uniform temperature profiles and velocities over the entire heated surface, which is essential for uniform tape quality.
9.TAPE EXTRACTION UNIT
The tape extruction unit suction nozzle at the exit of the holding unit and of the annealing unit with piping upto the waste collection box and mounted suction blower is provided as standard.
10.ANNEALING & STRETCHING UNIT
The configuration of the godets can be arranged as per requirements of the end products ,by providing a mix of normal, hot and cool godets.The temperature of the oil heated gadets is controlled accurately for optimum performance.
TECHNICAL DETAILS
Model E75B E75H E90U E90B E90H E105U E105B
Extruder
26
Model E75B E75H E90U E90B E90H E105U E105B
Screw diameter (mm)
75
75
90
90
90
105
105
Maximum melt capacity
PP (kg/hr)
260
275
350
400
450
HDPE (kg/hr)
210
260
300
350
Model
E105H
E120U
E120B
E120H
E135B
E150B
Extruder
Screw diameter (mm)
105
120
120
120
135
150
Maximum melt capacity
PP (kg/hr)
540
600
750
900
HDPE (kg/hr)
400
460
500
Downstream Equipment
Working width (mm) 800/1000/1400/2000
Holding Unit
2/3 godets per stand
Stretching & Annealing unit
5/6 godets per stand
Max. line speed (mpm)
Standard
models
upto
350
meters/minute
High-speed models upto 425 meters/minute
27
11. Tape winder
These tape winders are the most appropraite solution for high speed winding of flat /fibrillated tape on bobbin cores used as warp bobbins on flat/circular loom and /or weft bobbins on flat looms. These are supplied with robust distortion free frame suitable for 8 or 12 spindles in a 4 high space saving arrangement. These tape winders are easier to operate and maintain. ltw 200FE/ltw 250FE/ltw 300FE are equipped with electronic gearing between metallic traverse cam and the spindle allowing dynamic change of winding ratio to optimize bobbin build-up in terms of crossing angle. User adjustable winding ratio makes process of winding tape of different specifications easier and less time consuming.
A NEW BENCHMARK IN TAPE WINDING TECHNOLOGY:

Lohia autoroto is the latest in the series of tape winders for producing quality bobbins of polyolefin flat / fibrillated tapes. This technology enables automatic changeover of bobbins and is especially designed to meet the ever increasing demand of efficient and cost effective tape winding. With over 25 years of experience, constant product innovation and development in tape winders, the Lohia Autoroto benefits the producers in the following ways:

Lowers operational costs Improves extrusion and loom efficiency Provides better quality of woven fabric Winding speeds of 600 m/min.
28
Salient features:

Automatic changeover from full to empty bobbin, including yarn transfer. Equal length of tape in all bobbins. The length / build up time is user adjustable. The winders can be divided into one to four groups for producing different length, diameter of bobbins (e.g. warp, weft). Electronic gearing between cam and spindle which lowers tension variation in unwinding. User adjustable and dynamic change of winding ratio to optimize bobbin build-up in terms of crossing angle. This makes the process of winding tape of different specifications easier and less time consuming. 200mm diameter bobbins for circular looms with 35mm cores. This corresponds to a weight of about 5kg., the maximum in the industry, useful for warp bobbins and other possible applications. 320mm diameter bobbins for flat looms and other applications with 90/82.5mm cores. This corresponds to package weight upto 18 kgs. Transfer tail possible. Recipe storage for the previously produced tapes in central controller. Reduced use of suction gun means lower air consumption
TECHNICAL DETAILS:
Model
Bobbin changeover AUTOROTO 200C AUTOROTO 20OF/ 250F/300F
.....................................At preset Length...............................
Winding ratio
..............................Electronically programmable.........................
Speed control of cam & spindle
..........................3 - Phase Frequency Inverter............................
29
Model
Tape width range # * AUTOROTO 200C AUTOROTO 20OF/ 250F/300F
....................................1.8 - 6.0 mm....................................
Denier range #
500 - 2500
500 - 3000
Length of traverse
200mm
200 / 250 / 300mm
Bobbin Core Dimensions

Inner diameter** 35 mm 90 / 82.5 mm
Outer diameter**
40 mm
96 / 88.5 mm
Length**
218 mm
230 / 280 / 330 mm
Capacity
Winding speed # ..................................260 - 600 m/min..................................
Max. bobbin diameter
200 mm
320 mm
Machine Dimensions
Frame configuration 5 High, 3 Across 3 High, 3 Across
Frame size (L X W X H)
2.1m X 0.98m X 2.0 m
2.2m X 1.2m X 1.8 m
12.CIRCULAR LOOM
30
NOVA 6
Circular loom of LOHIA CORP LIMITED have been developed to make high performance weaving machines for producing tubular/flat woven fabric of PP/HDPE tapes with minimum defects (which can also be considered as zero defect fabric). Nova 6 is the latest machine in the series of looms developed by the house of Lohia. With an accumulated experience in design and manufacturing technologies, the earlier known barriers of speed have been comfortably overcome. Speed of 1100 picks per minute has been achieved without any compromise on the quality and productivity. The looms are designed to even weave light fabrics at high production rates. The tension of warp tapes is regulated via load cell type positive in-feed system, supplied as standard with the machine which produces fabric of improved quality. Speed of inlet rollers is regulated during weaving as per set tension. The surface winder for fabric also has a load cell assisted drive to ensure uniform winding tension of the fabric throughout the build.
Machine Controller
Positive Infeed with Load Cell
Fabric Winder with Load Cell
Micro-processor based controller system is used for setting various machine parameters as well as for indicating useful production data. Detailed information shift wise as well as cumulative, for production, machine efficiency, actual running time with warp/weft breakage and weft end incidents, can be obtained by the machine evaluation system.
31
Features

1100 picks/minute Low energy consumption Low maintenance cost Good space utilization
TECHNICAL SPECIFICATIONS
Working Width
Double flat 48 to 70 cm Special version possible 30 to 48 cm & 70 to 85 cm No. of Shuttles 6
Capacity
Weft insertion rate Weft density No. of tapes 1100 per minute* 20-60 per 10 cm 576
Warp bobbin
Internal diameter Length of core Max. bobbin diameter Length of traverse 35 mm** 218 mm** 160 mm** 200 mm
Weft bobbin
Internal diameter Length of core 35 mm** 218 mm**
Max. bobbin diameter 115 mm Length of traverse 200 mm
Creel capacity
Bobbins per machine 576
Fabric winder
Max. roll diameter 1500 mm
Machine dimensions
Length x Width x Height Centre to centre 9.53 x 2.79 x 2.96 m # 2.20 m
32
13.Extrusion Coating Lines
Extrusion Coating Machine coatec 1600/90 has been developed for extrusion coating on flat woven fabric upto 1600 mm width and tubular woven fabric upto 750 mm width with consistent high quality and efficient production. It is capable of coating both sides of the tubular fabric in a single operation. This high speed Extrusion Coating Machine with modular construction produces coated fabric with precise film thickness and is the latest development in the field of extrusion coating technology. It includes the features of semiautomatic roll change during unwinding and rewinding while the machine is in operation. Coating of PP on PP fabric and LDPE on HDPE fabric is possible without changing the screw.
Unwinding Unit
Coatec 1600/90 extrusion coating machine is equipped with an unwinding frame with the provision of two fabric rolls mounted on pneumatic shafts, for alternate use, to enable efficient and continuous operation, minimized waste and uniform product quality. This frame is equipped with splicer unit to facilitate semiautomatic roll splicing. Constant tension in the fabric is ensured through load cell and pneumatic braking. Hydraulic edge guiding system maintains the edges of unwinding fabric roll. The unit has a hoist, mounted at top
33
of structure for loading of fabric rolls.
Extruder Unit
The extruder unit has a universal barrier screw for high output and excellent melt-quality, which is achieved by controlled heating and cooling in barrel zones and proper mixing of melt using static mixer before die. The extruder unit is mounted on the rigid structure on top and moves perpendicularly to the machine axis. The extruder unit is withdrawn outside from its working position whenever the machine is stopped. The coating die has a profile for perfect flow properties of the melt with highly polished flow channels.
Die & Chill Roll

The Laminator unit is equipped with Corona Treater, a preheating roll and a chill roll. The inner construction of chill roll ensures better temperature uniformity on its surface. Internally cooled construction in pressure roller ensures that temperature of rubber surface does not go high while coating. The chill roll is mounted on a frame which can be adjusted in all three axes.
Web Reversing Unit

The tubular woven fabric is reversed during running through a turn bar arrangement so as to coat on both sides of the fabric tube in a single operation. This helps in saving of space, energy and also gives flexibility of production.
34
Edge Trim Cutting Unit
Edge Trim Recycling
Winding Unit
Extruder unit
Screw diameter Max. melt capacity - PP Max. melt capacity LDPE 90 mm 330 kg/hr 330 kg/hr
Flat die
Slot width Working width 1800 mm 1600 mm
Working width
Flat fabric Tubular fabric Max. coating speed 1050 1600 mm 480 750 mm 150 m/min
Unwinding unit
Max. roll diameter Inside core diameter of tube 1300 mm 101 mm
Rewinding unit
Max. roll diameter Inside core diameter of tube slitter 1500 mm 101 mm
Machine dimensions
Length x Width x Height 13.5m x 10.7m x 4.2m
35
14.Bag Conversion Line

Conversion lines from LOHIA CORP LIMITED have been developed for producing bottom folded and sewn woven sack made from roll of tubular woven PP/HDPE fabric. bcs 850/40 model from Lohia is a high speed machine suitable for conventional bag application and is designed for cross cutting the tubular fabric, bottom folding, sewing and stacking. This new generation machine with servo and PLC controls is designed for fabric width upto 850 mm and with speeds upto 40 bags/min. depending upon material, width of the fabric, number of folds, stitches etc. This bag making machine is most appropriate for working with un-laminated fabric but can also be converted to use laminated fabric on the specific demand of the customer. Following advantages make these bags making machines the best choice.
State of the art automated functions result in consistent quality of end product i.e. cut & sewn bags. Reduced space requirement for converting the roll of fabric to the finished bag. Reduced manpower requirement for producing the same quantity of bags.
36
1. Unwinding Unit
bcs 850/40 automatic cutting and sewing machine consists of an unwinding unit where roll of circular woven fabric can be easily mounted without any requirement of external lifting device. Edge position control unit (EPC) supplied with the machine takes care of minor variations in fabric rolls and maintains edge of the fabric in line with the transfer unit.
2. Accumulator Unit
The accumulator unit is provided to accommodate and keep reserve of any extra length of fabric opened during continuous unwinding and is also helpful in maintaining uniform tension of fabric. Print mark sensor is supplied as standard with the machine to cut the fabric as per marking on pre-printed fabric roll.
3. Cutting Unit
Machine is equipped with a hot cutting unit suitable for un-laminated fabric in conjunction with mouth opening device which helps in easier opening of leading edge of the cut length. Servo motor used is helpful in cutting the fabric of pre-set length with minimum cut length variation.
4. Bottom Folding & Sewing Unit

These cut lengths are then transferred to the bottom folding and sewing unit with the help of transfer conveyor. With the help of sensors provided, the sewing machine can be automatically stopped for the duration when no cut lengths are received from cutting unit in case of any problem or exhaustion of fabric roll etc. Variable frequency drive system is provided to synchronize the cutting unit , conveyor and
37
sewing unit. The thread cutter unit is operated through an electronic sensor.
5. Bag Stacking & Conveyor Unit

The finished bags are discharged onto a delivery conveyor after counting and stacking the pre-set number of bags
Technical Data Width of unwinding fabric roll Diameter of fabric roll Internal diameter of core Replacement of fabric roll Cutting length Cutting length accuracy Bottom folding width Stitching type Stitching range 300 to 850 mm 1300 mm 70 - 115 mm Pneumatic System 500 - 1350 mm +/-1 mm 20-30 mm (adjustable) for single fold Single Stitch/Double Stitch 4.0 - 9.0 mm
Capacity Output 25 - 40 bags/minute*
38
Machine dimensions Length x Width x Height 3.8 m x 5.0 m x 1.6 m
15.Printing Machine
LOHIA CORP LIMITED have combined their expertise and experience with Pelican Rotoflex Pvt. Ltd. to offer high speed Flexographic Printing Press up-to 6 colors for tubular PP/HDPE woven fabric films. Pelican is established maker of Flexographic and rotogravure printing machine for flexible packaging substrate and has global presence with more than 300 installations.
The machine: Distinctively designed and precisely machined, strong and sturdy, steel
frame structure, maintains accuracy over long dependable life and ensures less vibration even with optimum line speed. The mechanical construction of each component, which undergoes extensive tests, ensures optimum performance and longer equipment life.
Control System of the machine: the machine is equipped with new generation of
electronic to get optimum performance and easy in operation. In-feed, Common motor for all printing stations, Out-feed & Rewind are individually driven by AC Servo drives and motors. Direct web tension control by using closed loop controlled AC Servo Drives/Motors with Loadcell for tension feed-back. Dual Station Unwinder consist of(1) Dual station Unwinder with manual splicing which allows nonstop reel change-over on Unwinder (2) Electro electric edge guiding system maintains precision alignment of the web, the system mainly consists of edge sensor and PMDC motor etc.
39
Unwind web tension control system: Microprocessor based tension controller with
load cell on tension measuring roller and pneumatic brake. The control loops maintains set web tension throughout the reel run right up to the core diameter
In-feed: In-feed system is separately driven by servo drive and motor (Closed loop control).
In-feed system pulls the substrate from unwinding station and simultaneously maintains required set tension between printing zones and also maintains good registration
Printing Station has following features:
Ceramic Anilox Rollers: Robotic plasma coated and laser engraved with
improved cell structure ceramic Anilox rolls with quick change over mounting arrangement.
Chamber Doctor Blade: Specially designed chamber doctor blade group, ensures
straight profile of the blade resulting in lesser chamber pressure, better print quality & longer Anilox roll life.
Plate Cylinder Group: Hydraulic throw-off system for plate cylinder with
separate hydraulic motor ensures continuous rotation of Anilox rolls which will not allow ink dry-up during machine stop operation.
Pneumatic Ink pump: Double diaphragm type ink pump with flow adjusting
valve, SS made recirculation tank with filter, of a standard capacity (about 40 Lt), Hoses provided with quick unions for connection to the ink tray.
Drying & Exhaust System: Drying Chamber: Mainly consists of AC frequency

drive controlled heavy-duty blower with connection duct and dampers to balance fresh and recycling air. The optimized air flow minimizes heat consumption and avoids solvent retention in the printed substrates.
Central Exhaust System: AC frequency drive controlled solvent extraction

system to exhaust contaminated air from all the print stations through central duct.
Out-feed: Out-feed system is separately driven by servo drive and motor (Closed loop
control). Out-feed system pulls the substrate from last Printing Station and simultaneously maintains required set tension between printing zones by isolation tension disturbance coming from Rewinder.
40
Rewind Station: Semi-automatic Rewind system allows splicing of fabric roll for
Continuous/ Nonstop operation.
Rewind web tension control system: Web tension control system by using AC servo
drive and motor, load cells for tension feedback. The system maintains tension precisely throughout the reel run.
Web Video Inspection System: Motorized web video inspection system consists of
high quality CCD color camera; Industrial PC & Monitor (facilitates sequential inspection of the lateral and entire print repeat of the web).
Technical Data No. of colors Printing possibilities Maximum reel diameter (Unwind) Maximum reel diameter (Rewind) Maximum Fabric width Maximum Print width Repeat Length Maximum mechanical speed Lateral registration adjustment Longitudinal register adjustment Total motive load without heater 6 nos. 6:0, 5:1, 4:2, 3:3 for both side printing 1500 mm 1000 mm 0850 mm 0800 mm 0500 to 1100 mm 150 m/min. 06 mm 10 mm 46 kW
41
Technical Data Total electrical heating load Dimensions 72 kW 17.31 x 5.06 x 4.88 meters
Special Purpose Machines for FIBC FIBC Fabric Cutting Machine

High performance automatic fabric cutting machines with/ without the option of spout/profile cutting attachment. It has web aligning system with Mechanical/ Pneumatic cutter movement. PLC control coupled with Servo drives offer reliable, low maintenance and highly efficient machine. Fabric rolls up to 1000 to 1500 kg can be mounted using inbuilt pneumatic roll loading system Salient features:

Heavy duty pneumatic fabric rolls loading system Positive grip for feed rollers by pneumatic mechanism Electronic Counter for Batch Control
FCM 1400 Fabric cut width Max. fabric cut length Type of profile cut on fabric Max. speed 1400 mm 20 mtrs O, X, +, U FCM 2200 2200 mm 20 mtrs O, X, +, U FCM 2500 2500 mm 20 mtrs O, X, +, U
------------------------- 70 mpm ------------------------
42
FCM 1400 Un-winding capacity Working pressure Cutting system FCM 2200 FCM 2500
---------------- 1000 Kg (Max. dia. 1500 mm)------------------------------------- 08 Bar ---------------------------- Heat adjustable cutting knife/ ultrasonic cutting -------
Baffle Panel/ Profile/ Hole Cutting Machine
Hydraulically operated Baffle Panel/ Profile/ Hole Cutting Machine capable of cutting profiles/round cut-outs as per requirement.
Movement Capacity Cutting thickness Webbing (Belt) Cutting Machine Hydraulic 30 Ton 40-50 mm
Webbing needs to be cut to required lengths to make lifting loops for the FIBCs. They need to be marked at suitable positions to improve the efficiency of bag stitching operation. The cutting and marking is done automatically through PLC Controlled System. Automatic counting ensures that one is able to cut exact quantity required.
Webbing width Max. cut length Max. speed mpm 20 mm-120 mm (5-10 belts) 50 mtrs 100 mpm
Bag Cleaning Machine
43
All the bags (e.g., FIBCs etc.) supplied for applications involving direct contact with articles of food/pharmaceuticals should be free from any contamination. There should not be any loose threads or other foreign particles in the bags. But the nature of manufacturing of these bags is such that loose contamination cannot be fully avoided. It becomes imperative to pass the finished bags through an automated cleaning process. Automatic bag cleaning machine ensures efficient removal of loose particles. The draft of pre filtered air is blown into the bag so that all the dust and foreign particles settled in the bag should come off the bag surface. The foreign particles are sucked and collected in the dust collection box. Easy access to the dust collection box provides periodic inspection and emptying of the dust collection box itself. The machine is suitable for cleaning bags in height range of 1000 mm to 2500 mm
Hydraulic Pallet & Bale Press

For systematic and cost efficient storage and transportation, the finished bags should be pressed and packed properly for protection. The hydraulic palletizing press is designed for packing on the pallets as well as in the form of bales. They are designed to use either the standard Euro pallets or other base sizes as per customers' needs. Required base size should be advised by the user at the time of placing the order. Salient features:

Rigid construction of top & bottom beds Hydraulic ejection system for finished pallets & bales. Door opening from three sides Provided with heavy duty power pack
Press capacity Operating pressure Cabin dimensions 100 tons (can be changed upon request) Max. 210 bar
44
Length x Width x Height 800 x 1200 x 2300 mm (These dimensions are for using standard Euro Pallets and will vary if different base dimensions are requested) 1500 mm-2000 mm Pressing max. 2 meter/minute (adjustable) 2000 x 1900 x 5600 mm (depends upon pallet size required)
Stroke length Stroke speed Space requirement

.
5. CONTROL PANEL
Control panel is a cabinet which contains electrical components to control the motors and equipments. Control panels are used in virtually all manufacturing environments and are an integral part of any automation or process control system. With the use of programmable logic controllers (PLCs) and network communications, components such as variable frequency drives and other input/output (I/O) devices can be distributed instead of being centrally located in a single control panel. Network cabling and distributed controls help simplify panel design and can result in reduced panel space and operational costs. Because of the demand for interoperability, and the need to share data and monitor systems more thoroughly, industrial Ethernet is becoming more common in industrial automation and process controls. The ability to control, monitor, and troubleshoot the process directly through a terminal or an Internet browser, from any location, can provide significant cost savings and improved manageability.
45
CABLES : Cables are used for the interconnection. Two types of cables are used: Power cables (which is used to connect the motor to panel component and panel to main supply) Control cables (which is used to connect the control circuits)
BUS BAR : Incoming supply is connected to bus bar and distributed from bus bar. It is
normally made by Aluminium.
46
MCB (Miniature Circuit Breakers): MCB is a protecting device. It is used before the
feeder. This should be selected according to the capacity of the feeder
MCCB (Mould Case Circuit Breaker): In most of the cases the MCCB used as
an incomer for higher capacity feeders for better protection
47
ELCB (Earth Leakage Circuit Breaker): The ELCB is also known as RCCB. The
device used for the protection against the earth leakage current and residual current. It should be fixed before the incomer
INCOMER: The basic supply will connected to this incomer. It also called as
SFU(Switch Fuse Unit). It contains one handle with fuse unit. Once it is turned ON the supply will pass to the next stage through fuse if any major fault occurs in side panel board, it will trip and it isolate supply.
SELECTOR SWITCH: Selector is switch is used for ON/OFF purpose and for
selecting the mode of operation like auto/manual.
48
STARTERS: Starters are used for starting the motors safely. Mainly two types of
starters are there. DOL starters and Start to delta. Dol starter is enough for the motors with power less than 10 hp.
OVER LOAD RELAY: Over load relay is for the protection of motor from the over
load. It senses the load current and trips if it exceeds the limit. Current limit has to be set manually. It should be 80% of the full load current.
49
TIMER: Operation of timer is similar to relay. But a delay is there for actuation. We
can set the time delay manually according to our requirement. It is very much essential for start to delta conversion.
CONTACTOR: Contactor is an essential component in the control panel. It actuates

when the signal from the controller (PLC, Relay logic) comes. It is similar to relay. It is costlier than relay. It is used for a higher load.
50
6.APPLICATIONS:
Woven Plastic Fabric
PP/HDPE woven sacks offer strong, dependable and economical packaging option for a wide range of industrial & commercial products, goods and commodities. It is light-weight and best suited for packing corrugated or wooden boxes, cloth bales, machinery and many other finished goods for 100% external safety.
PP/HDPE Woven Bags

LOHIA CORP LIMITED has long experience of supplying complete line for these bags of various specifications suiting to individual market requirements.
CEMENT BAGS
FERTILIZER BAGS
PP/HDPE WOVEN SACKS FOR FOOD GRAINS & SUGAR
51
PP SHOPPING BAGS
PP woven bag is a superior packaging material than plastic bag as these are stronger, durable and can be reused. It may also be used as secondary packaging of smaller 1kg bags.
PP woven sack laminated with Reverse - printed BOPP film in multi colours is an elegant and fashionable packaging solution for costlier items.
PP GROW BAGS
52
PP Grow bags are the most economical way to grow plants and vegetables in greenhouses, patios, outhouses, terraces etc. These bags are made from Heavy Duty Black fabrics which enable water to pass through them and allow the sand to breathe. These bags are UV stabilized and lasts longer than traditional materials. These bags also come with handles making it easier to carry plants and trees around.
CLEAR WOVEN BAGS & SHEETS

Clear woven Bags & Sheets also known as natural woven Bags & Sheets, are transparent and widely used for displaying the packed material.
Natural Woven Bags
Natural Woven Laminated Sheet
BOXED BAGS
53
These boxed bags are used in various applications like to cover boxes, packing fibers, for covering cartons, covering automobiles and for similar other purposes.
SAND BAGS
Sand bags are generally made by unlaminated PP fabric. It has a strap on the top to close the bag after filling with sand.
COURIER/POST BAGS
These high quality durable bags are used for courier, express, and mail services. Three type
54
of bags are used as followingI. Normal woven bag II. With Ropes inserted at top & bottom III. With Eyelets Brand shown belongs to their respective brand owners.
Wrapping Fabric
Wrapping fabrics made by low denier PP tapes are widely used in wrapping of textile products, paper rolls, steel coils, tyres, machinery and many others. The definition of low denier tapes has been changed by Our Tapelines by virtue of their stable process and now, 380 denier tapes are being used by our customers, which is the lightest wrapping PP woven fabric in the world.
Agro-Textile
Agro-textile is one of the significant segments of technical textiles products. Agro-textiles comprise fishnets, shed fabrics, mulch mats and woven crop covers. These are ideally used for ground cover, Garden Centers, Walkways, Rock Gardens and Shrubbery Areas to avoid grass or weeds to grow.
55
FIBC
A Flexible Intermediate Bulk Container (FIBC) is used for storing and transporting sand, fertilizers, cement, granules of plastics or any other dry products. Since it cannot be manually handled therefore loading is done on either pallets or by lifting it in loops. Bags are made with either one loop or four lifting loops. Emptying is made easy by a special opening in the bottom or by simply cutting it open. It is often termed as Big Bags or Jumbo Bags or Bulk Sacks Revolutionary Process Dual Stretch introduced by LOHIA CORP LIMITED in duotec Tape Extrusion Lines, offers production of tapes of enhanced strength without compromising on speed. Big looms have also proven their worth by establishing new benchmarks of weaving heavy GSM (gm/m2) fabric in circular looms.
GeoTextile
Geotextiles, Permeable woven fabrics which, when used in association with soil, have ability of Erosion control, Soil stabilization, Filtration, Drainage, Separation, Reinforcement etc. These are currently being used in many civil engineering application including road, airfield, railroads, embankments, retaining structure, reservoir, canals, dams etc.
56
LenoBag
Leno bags are idea for packaging of perishable products like potatoes, onions, garlic, coconuts, fruits & vegetables and flowers. The aeration provided by these bags helps storage of packed vegetables in open and deep freezer units due to its excellent ventilation. It also resists fungus or insects thus preserving the life of the packed content. It is strong, light-weight and can withstand long hours of transportation without any wastage or spillage.
Tarpaulin
Tarpaulins are manufactured in varied colors, sizes and thickness. Tarpaulins are used to
57
meet applications across architectural work, modern tents manufacturing. It is also used in covering vehicles, outdoor market stalls to provide protection from wind, rain, sunlight etc., as they are strong, safe and resistant to climatic extremes.
Carpet Backing
High tenacity and low shrinkage tapes are ideally suited for the carpet backing.
Lumber Cloth
LUMBER CLOTHS are wider width fabrics to cover huge logs of wood. It can either be one side or both side laminated and it is printed in roll form.
58
Rope
Wide fibrillated tapes of heavy denier are produced having higher stretch ratios for rope production. These PP fibrillated tapes are produced by relatively simpler process at lower cost to be used for making ropes.
PP Multifilament Yarn
PP high tenacity yarns available in denier range from 600 4800 can be used for captive consumption and niche applications such as:
Stitching / Sewing Yarns Webbings
Ropes
Braids
59
REFERENCES
www.jaicorpindia.com www.lohiagroup.com/ www.wikipedia.org

Jaicorp Summer Training REPORT ELECTRICAL ENGINEERING

Загружено:

Сведения о документе

Оригинальное название

Авторское право

Доступные форматы

Поделиться этим документом

Поделиться или встроить документ

Параметры публикации

Этот документ был вам полезен?

Это неприемлемый материал?

Авторское право:

Доступные форматы

Jaicorp Summer Training REPORT ELECTRICAL ENGINEERING

Загружено:

Авторское право:

Доступные форматы

SUMMER TRAINING REPORT SESSION 2012-2013

JAI CORP LTD., SILVASSA

COLLEGE OF TECHNOLOGY &ENGG. ,UDAIPUR

1. ABOUT JAI CORP----------------------------------------------- 01

2. ABOUT PLASTIC BAGS--------------------------------------- 17

3. MANUGACTURING OF PLASTIC BAGS------------------ 18

Close to new Navi Mumbai International Airport.

Error Traceability System

Food Approval Declaration

World Class Products

Remarkable Surface Finish

Blowroom Carding Drawframe Simplex Ringframe Winding Twisting

India India India India India Germany India

Masterbatch is the synonym for color concentrates.

Quality is when customer come back to you - not the products

2. ABOUT PLASTIC BAGS:

Anti-block-Prevents the plastic layers from sticking together (blocking).

3.MANUFACTURING OF PLASTIC BAGS:

Raw material use:

2. Automatic Screen Changer

8.HOT AIR OVEN

9.TAPE EXTRACTION UNIT

10.ANNEALING & STRETCHING UNIT

Screw diameter (mm)

Maximum melt capacity

Screw diameter (mm)

Maximum melt capacity

2/3 godets per stand

Stretching & Annealing unit

5/6 godets per stand

Max. line speed (mpm)

High-speed models upto 425 meters/minute

A NEW BENCHMARK IN TAPE WINDING TECHNOLOGY:

.....................................At preset Length...............................

Speed control of cam & spindle

..........................3 - Phase Frequency Inverter............................

....................................1.8 - 6.0 mm....................................

200 / 250 / 300mm

Bobbin Core Dimensions

230 / 280 / 330 mm

Max. bobbin diameter

2.1m X 0.98m X 2.0 m

2.2m X 1.2m X 1.8 m

Positive Infeed with Load Cell

Fabric Winder with Load Cell

Max. bobbin diameter 115 mm Length of traverse 200 mm

Die & Chill Roll

Web Reversing Unit

Edge Trim Cutting Unit

Edge Trim Recycling

14.Bag Conversion Line

4. Bottom Folding & Sewing Unit

5. Bag Stacking & Conveyor Unit

Capacity Output 25 - 40 bags/minute*

Printing Station has following features:

Drying & Exhaust System: Drying Chamber: Mainly consists of AC frequency

Central Exhaust System: AC frequency drive controlled solvent extraction

Special Purpose Machines for FIBC FIBC Fabric Cutting Machine

------------------------- 70 mpm ------------------------

Baffle Panel/ Profile/ Hole Cutting Machine

Bag Cleaning Machine

Hydraulic Pallet & Bale Press

Stroke length Stroke speed Space requirement