Академический Документы
Профессиональный Документы
Культура Документы
shielding
OIL-X EVOLUTION
High Efficiency Compressed Air Filters
Atmospheric dirt
Water vapour
Oil vapour
Micro-organisms
Failure to remove or reduce contamination will cause many problems with the compressed air system, for example:
Corrosion within compressed air storage vessels and the air distribution system Blocked or damaged valves, cylinders, air motors and air tools Damaged production equipment Premature and unplanned desiccant changes for adsorption dryers Product contamination In addition to problems associated with the compressed air system itself, allowing contaminants such as particulate, oil and micro-organisms to exhaust from valves, cylinders and air tools, can lead to an unhealthy and unsafe working environment. Compressed air contamination will ultimately lead to: Inefficient production processes Spoiled, damaged or reworked products Reduced production efficiency Increased manufacturing costs
Parker domnick hunter has a cost effective solution for every contaminant
Contamination Removal Purification Equipment Technologies Water Separators Coalescing Filters Adsorption Filters Adsorption Dryers Refrigeration Dryers Dust Removal Filters Microbiological Filters Bulk Condensed Water Water Vapour Water Aerosols Atmospheric Dirt & Solid Particulate Microorganisms Oil Vapour Liquid Oil & Oil Aerosols Rust &Pipescale
Many manufacturers offer compressed air filters, that look the same, claim the same, but are not the same.
ISO9001:2000
ISO14001
INTERNATIONALAPPROVALS
The origins of modern compressed air filtration can be traced back to domnick hunter in 1963, it was the first company to use microfibre filter media for purification applications, changing the compressed air industry forever. The OIL-X filter range was the first filter range to fully utilise this groundbreaking technology and has always been synonymous with high quality compressed air. Now in the 21st century, the OIL-X name remains, but the technology has evolved beyond recognition.
ASME VIII
CRN
AS1210
Air Quality
The primary reason for using a compressed air filter is to remove contamination and improve air quality.
Parker domnick hunters design Philosophy of Air Quality & Energy Efficiency has led to a product that provides:
Highest air quality Lowest power consumption Lowest operational differential pressure Air Quality Claims
Most compressed air filter manufacturers claim that the delivered air from their filters complies with the quality classifications of ISO8573 part 1 when tested with the methods and equipment stated in ISO8573 parts 2-9, but how do they really perform?
Filters tested Pdh General Purpose & High efficiency Grades against nearest equivalents. Test method used: ISO12500-1. Results independently verified by Lloyds Register.
Energy Efficiency
Any restriction to air flow within a filter housing and element will reduce the system pressure. To generate compressed air, large amounts of electrical energy are consumed, therefore any pressure losses within the system can be directly converted into a cost for wasted energy. The higher the pressure loss, the higher the energy cost.
When comparing the running cost of alternative filters, many will calculate the energy cost of the filter, using the differential pressure or dP values printed in literature. As demonstrated, these figures are not always accurate. Additionally, literature values are only representative of the filter in an as new condition, and do not take into consideration the inital and on-going blockage characteristics of the filter. Although filters and elements may look the same, their blockage characteristics and operational costs are quite different
Operational dP
1600 1400 1200 1000 800 600 400 200 0 Sample 4 Sample 3 Sample 1
dP (mbar)
1000
2000
3000
4000
5000
6000
7000
8000
9000
10000
Time (hours)
Test criteria: Filters were tested at their full rated flow and injected with ISO 12103 A4 course test dust using a pressurised dust injection system. The dust was injected in 12 intervals to simulate the monthly loading of the filter element and show a total annual differential pressure curve. OIL-X EVOLUTION filters were tested at an identical flow rate to the comparative filter and with an identical dirt loading.
15000
kWs
10000
5000
Grades
Sample 3
Pdh AA
Sample 4
Pdh AA
Sample 5
This calculation based upon a 75kW compressor operating for 4000 hours
OIL-X EVOLUTION
The most energy efficient compressed air filters in the world.
Low Lifetime Cost
A filter with a low purchase price may not always turn out to be the most cost effective solution
8000
6000
4000
2000
Filters compared
Pdh AA
Sample 3
Pdh AA
Sample 4
Pdh AA
Sample 5
Calculation based upon initial purchase price of the filter housing, cost of 0.10 per kWH and five annual filter element changes. An estimated annual increase of 3% was included on both energy costs and element price.
And remember, not all filters achieved their claimed air quality!
Reduced CO2 Emissions
Many countries worldwide are looking closely at their manufacturing industries in an effort to reduce the amount of harmful greenhouse gases released into the atmosphere. The use of electricity has a direct impact on
the generation and release of CO2. By significantly reducing the energy consumption of its products, Parker can help you to reduce your carbon footprint and protect the environment.
6000
Kg/CO2
4000
2000
0 Pdh AA Sample 1 Pdh AA Sample 2 Pdh AA Sample 3 Pdh AA Sample 4 Pdh AA Sample 5
Filters compared
Calculation assumes 1KwH emits 0.544Kg/CO2 (Information provided by UK Carbon Trust at time of publication)
OIL-X EVOLUTION
Water Separators - Grade WS
The worlds most energy efficient Water Separators For the removal of bulk condensed water and liquid oil Used to protect coalescing filters from bulk liquid contamination High liquid removal efficiencies at all flow conditions Tested in accordance with ISO8573-9
In addition to protecting coalescing filters from bulk liquid contamination, Grade WS Water Separators can be used on compressor inter-cooler and after-cooler stages, wet air receivers and refrigeration dryers. 6
OIL-X EVOLUTION
High efficiency coalescing and dust removal filters
For the removal of water and oil aerosols, atmospheric dirt and solid particles, rust, pipescale and micro-organisms Coalescing filter performance tested to the stringent requirements of ISO12500-1 and ISO8573-2 Dry particulate filter performance tested in accordance with the requirements of ISO8573-4
OIL-X EVOLUTION coalescing filters utilise four drainage methods to ensure high performance liquid removal, whilst conventional filters use only one.
Drainage method 1
High efficiency drainage layer provides increased liquid drainage, improved chemical compatibility and higher operational temperatures when compared to ordinary materials.
Typical element
OIL-X EVOLUTION
Drainage method 2
Typical filter elements have a build up of liquid known as a wet band where the drainage layer is glued into the lower endcap. The OIL-X EVOLUTION design wraps the drainage layer under the lower endcap to remove coalesced liquid from the air flow path, increasing liquid removal efficiency, and providing more usable filtration surface area.
Drainage method 3
Surface tension breakers on the lower filter element endcap provide fast and efficient drainage of coalesced liquid.
Drainage method 4
Drainage ribs cast into the filter bowl compress the lower part of the filter element, allowing bulk liquid to rapidly drain from the filter element through capillary action.
OIL-X EVOLUTION die-cast filters optimised flow path from patented Aerospace Flow Management System
Providing an optimal flow path for the compressed air through Outlet the filter housing and element is key to reducing system operating costs
Pressure losses in a compressed air filter is a combination of fixed pressure losses and incremental pressure losses. Fixed pressure losses are derived from the filter housing and the interface between the filter housing and filter element. Incremental pressure losses are directly related to the filter element as it blocks up with contamination. In most filters, high operational costs can be attributed to an inefficient air flow path within the filter housing and element and poorly selected filtration media. In addition to this, the high differential pressure change points recommended by many filter manufacturers increase operational costs even further.
Bell mouth housing inlet & full flow inlet conduit
Inlet
Flow distributor
Choice of drains
Grade AO and AA coalescing filters are fitted with energy efficient, zero air loss float drains as standard for the removal of coalesced liquids. Grade AR and AAR dust removal filters and grade ACS adsorption filters are fitted with manual drains.
Float drain
Pleated element technology for increased filtration area Lower endcap design eases installation and prevents damage to drainage layer. High capacity drainage layer ensures that all coalesced liquids are removed.
10
Oil vapour is oil in a gaseous form and will pass straight through coalescing filters which are designed to remove liquid oil and oil aerosols.
Parker domnick hunter use adsorption filter technology for the removal of oil vapours. The OIL-X EVOLUTION range consists of three types of oil vapour removal filters, modular carbon towers - Grade OVR, single stage in-line filters - Grade ACS and double stage in-line filters Grade AC which consist of both coalescing and adsorption filter elements combined into one unit. Oil vapour removal filters are selected based upon their position in the system and the frequency with which the elements can be changed. OIL-X EVOLUTION Grade OVR can be used for both plant scale protection and at the point of use. OIL-X EVOLUTION Grade OVR filters are also used when frequent element changes cannot be tolerated by the user. OIL-X EVOLUTION Grades ACS and AC are used for smaller flow rate applications, point of use applications and applications where more frequent element changes can be tolerated.
Grade OVR
Grade ACS
Grade AC
OIL-X EVOLUTION adsorption filters utilise two types of adsorbent: OIL-X EVOLUTION - Grade OVR uses activated carbon granules OIL-X EVOLUTION - Grade ACS uses 100% activated carbon cloth OIL-X EVOLUTION - Grade AC use a combination of both adsorbents (depending upon flow rate)
Carbon granules
Removing oil vapour from compressed air is necessary to meet the air quality standards required by many critical applications and processes within industries such as pharmaceutical, medical, chemical, electronics, food and beverage and breathing air applications.
11
12
OIL-X EVOLUTION
Water Separators - Grade WS
Separation Performance (models WS010 - WS055) Differential Pressure versus Flow (models WS010 - WS055)
Product Selection
Stated flows are for operation at 7 bar g (100 psi g) with reference to 20C, 1 bar a, 0% relative water vapour pressure.
Model WS010A WS010B WS010C WS015B WS020C Cast Aluminum Range WS020D WS020E WS025D WS030E WS030F WS030G WS035F WS040G WS045H WS055I WS055J WS1000 Carbon Steel Range WS250F WS800F WS1000F WS1800F WS3000F WS4800F WS7200F FX FX FX FX FX FX FX FX FX FX FX FX FX FX FX FX Pipe Size
1/4 3/8 1/2 3/8 1/2 3/4
Correction Factors
Line Pressure bar g cfm 21 21 21 85 85 85 85 233 233 233 233 742 742 742 1695 1695 2119 742 1695 2119 3814 6357 10171 14885
When ordering a WS filter for pressures above 16 bar g (232 psi g), use manual drain. Replace F with M in product code. e.g. 015BBFX becomes 015BBMX. Models 250F - 7200F not suitable for pressures above 16 bar g (232 psi g)
psi g 15 29 44 58 73 87 100 116 131 145 160 174 189 203 218 232
L/S 10 10 10 40 40 40 40 110 110 110 110 350 350 350 800 800 1000 350 800 1000 1800 3000 4800 7200
m3/min 0.6 0.6 0.6 2.4 2.4 2.4 2.4 6.6 6.6 6.6 6.6 21 21 21 48 48 60 21 48 60 108 180 288 421
m3/hr 36 36 36 144 144 144 144 396 396 396 396 1260 1260 1260 2880 2880 3600 1260 2880 3600 6480 10800 17280 25920
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
4.00 2.63 2.00 1.59 1.33 1.14 1.00 0.94 0.89 0.85 0.82 0.79 0.76 0.73 0.71 0.68
1
3/4
1 11/4 11/2 11/4 11/2 2 21/2 3 G4 DN40 DN80 DN100 DN150 DN200 DN250 DN300
17 18 19 20
To correctly select a filter model, the flow rate of the filter must be adjusted for the minimum operating pressure of the system. 1. Obtain the minimum operating pressure and maximum compressed air flow rate at the inlet of the filter. 2. Select the correction factor for minimum operating pressure from the CFP table (always round down e.g. for 5.3 bar, use 5 bar correction factor) 3. Calculate the minimum filtration capacity Minimum Filtration Capacity = Compressed Air Flow Rate x CFP 4. Using the minimum filtration capacity, select a water separator model from the flow rate tables above (water separator selected must have a flow rate equal to or greater than the minimum filtration capacity)
WS
X = None
13
Technical Data
Grade WS WS WS Water Separator Models 010A FX - 055J FX 1000 250F - 7200F Min Operating Pressure bar g 1 1 1 psi g 15 15 15 Max Operating Pressure bar g 16 16 16 psi g 232 232 232 Min Operating Temp C 2 2 2 F 35 35 35 Max Operating Temp C 80 66 66 F 176 150 150
Height (H) mm 181 181 181 235 235 235 235 275 275 275 275 432 432 432 504 504 847 595 1070 1120 1240 1585 1570 1610 ins 7.2 7.2 7.2 9.3 9.3 9.3 9.3 10.8 10.8 10.8 10.8 17 17 17 19.9 19.9 33.3 23.4 42.1 44.1 48.8 62.4 61.8 63.4 mm 76 76 76 97 97 97 97 129 129 129 129 170 170 170 205 205 420 304 370 450 580 750 862 1000
Width (W) ins 3.0 3.0 3.0 3.8 3.8 3.8 3.8 5.1 5.1 5.1 5.1 6.7 6.7 6.7 8.1 8.1 16.5 12.0 14.6 17.7 22.8 29.5 33.9 39.4 mm 64 64 64 84 84 84 84 115 115 115 115 156 156 156 181 181 282 220 285 340 460 640 715 840
Depth (D) ins 2.5 2.5 2.5 3.3 3.3 3.3 3.3 4.5 4.5 4.5 4.5 6.1 6.1 6.1 7.1 7.1 11.1 8.7 11.2 13.4 18.1 25.2 28.2 33.1 kg 0.6 0.6 0.6 1.1 1.1 1.1 1.1 2.2 2.2 2.2 2.2 5.1 5.1 5.1 10.0 10.0 42.0 31 66 102 191 397 537 675
Weight lbs 1.3 1.3 1.3 2.4 2.4 2.4 2.4 4.8 4.8 4.8 4.8 11.2 11.2 11.2 22.0 22.0 92.0 68 146 225 434 875 1184 1488
1
3/4
1 11/4 11/2 1
1/4
WS010 - 055
W
WS1000
W
WS250F - 7200F
W
H H
approx 227mm
approx 227mm
approx 170mm
approx 170mm
approx 170mm
approx 170mm
approx 170mm
14
OIL-X EVOLUTION
Coalescing & Dry Particulate Filters Grades AO/AA/AR/AAR
Filtration Grades
Filtration Grade AO AA AR AAR Filter Type Coalescing Coalescing Dry Particulate Dry Particulate Particle removal (inc water & oil aerosols) Down to 1 micron Max Remaining Oil Content at 21C (70F) 0.6 mg/m3 0.5 ppm(w) mg/m3 0.01 ppm(w) N/A N/A Filtration Efficiency 99.925% 99.9999% 99.925% 99.9999% Initial Dry Differential Pressure <70 mbar (1psi) <140 mbar (2psi) <70 mbar (1psi) <140 mbar (2psi) Initial Saturated Differential Pressure <140 mbar (2psi) <200 mbar (3psi) N/A N/A Change Precede with Element Filtration Every Grade 12 months 12 months 12 months 12 months WS (for bulk
liquid)
AO N/A AR
Product Selection
Stated flows are for operation at 7 bar g (100 psi g) with reference to 20C, 1 bar a, 0% relative water vapour pressure. For flows at other pressures apply the correction factors shown. Model
grade grade grade grade grade grade grade grade grade grade
Correction Factors
Pipe Size Replacement Element kit 005
grade
L/S 6 6 6 10 10 10 20 20 30 30 30 60 60 110 110 110 160 160 220 220 330 430 430 620 620 1000 430 620 1000 1300 1950 3250 5200 7800
m3/min 0.4 0.4 0.4 0.6 0.6 0.6 1.2 1.2 1.8 1.8 1.8 3.6 3.6 6.6 6.6 6.6 9.6 9.6 13.2 13.2 19.8 25.9 25.9 37.3 37.3 60 25.9 37.3 60 78 117 195 313 469
m3/hr 22 22 22 36 36 36 72 72 108 108 108 216 216 396 396 396 576 576 792 792 1188 1548 1548 2232 2232 3600 1548 2232 3600 4680 7020 11700 18720 28080
cfm 13 13 13 21 21 21 42 42 64 64 64 127 127 233 233 233 339 339 466 466 699 911 911 1314 1314 2119 911 1314 2119 2755 4132 6887 11019 16528
No. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1 1 3 4 6 10 16 24
Line Pressure bar g 1 1.5 2 2.5 3 3.5 4 4.5 5 5.5 6 6.5 7 7.5 8 8.5 9 9.5 10 10.5 11 11.5 12 12.5 13 13.5 14 14.5 15 15.5 16 psi g 15 22 29 37 44 51 58 66 73 80 87 95 100 110 116 124 131 139 145 153 160 168 174 183 189 197 203 212 218 226 232
005A 005B 005C 010A 010B 010C 015B 015C 020C 020D 020E 025D 025E 030E 030F 030G 035F 035G 040G 040H 045H 050I 050J 055I 055J 060K 150ND 200ND 250OD 300OD 350PD 400QD 450RD 500SD
X X X X X X
1/4 3/8 1/2 1/4 3/8 1/2 3/8 1/2 1/2 3/4
2.65 2.16 1.87 1.67 1.53 1.41 1.32 1.25 1.18 1.13 1.08 1.04 1.00 0.97 0.94 0.91 0.88 0.86 0.84 0.82 0.80 0.78 0.76 0.75 0.73 0.72 0.71 0.69 0.68 0.67 0.66
005 grade 005 grade 010 grade 010 grade 010 grade 015 grade 015 grade 020 grade 020 grade 020 grade 025 grade 025 grade 030 grade 030 grade 030 grade 035 grade 035 grade 040 grade 040
grade
grade grade grade grade grade grade grade grade grade grade grade grade grade grade grade grade grade
1
3/4
1 1 11/4 11/2 11/4 11/2 11/2 2 2 21/2 3 21/2 3 G4 DN80 DN80 DN100 DN100 DN150 DN200 DN250 DN300
045 grade 050 grade 050 grade 055 grade 055 grade 060 grade 150 grade 200 grade 060 grade 060 grade 060 grade 060 grade 060 grade 060 grade
When ordering an AO/AA filter for pressures above 16 bar g (232 psi g), use manual drain. Replace F with M in product code. e.g. 015BBFX becomes 015BBMX. Models 150 - 500 not suitable for pressures above 16 bar g (232 psi g)
Note: Connection sizes, (005 - 055) BSPT/NPT option available, G = BSPP and DN = flanged connection.
To correctly select a filter model, the flow rate of the filter must be adjusted for the minimum operating pressure of the system 1. Obtain the minimum operating pressure and maximum compressed air flow rate at the inlet of the filter. 2. Select the correction factor for minimum operating pressure from the CFP table (always round down e.g. for 5.3 bar, use 5 bar correction factor) 3. Calculate the minimum filtration capacity Minimum Filtration Capacity = Compressed Air Flow Rate x CFP 4. Using the minimum filtration capacity, select a filter model from the flow rate tables above (filter selected must have a flow rate equal to or greater than the minimum filtration capacity)
15
Technical Data
Filter Grade AO/AA AO/AA AO/AA AO/AA AO/AA AO/AA AO/AA AO/AA AO/AA AO/AA AO/AA AO/AA AR/AAR AR/AAR AR/AAR AR/AAR AR/AAR AR/AAR 005 005 060 K 060 K Filter Models FX - 055 MX - 055 FX MX FX MX Min Operating Pressure bar g 1 1 1 1 1 1 FI MI 1 1 1 1 1 1 MX 1 1 1 MI 1 1 1 psi g 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 Max Operating Pressure bar g 16 20 16 20 16 16 16 20 16 20 16 16 20 20 16 20 20 16 psi g 232 290 232 290 232 232 232 290 232 290 232 232 290 290 232 290 290 232 Min Operating Temp C 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 F 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 W Width (W) mm 76 76 76 76 76 76 97 97 97 97 97 129 129 129 129 129 170 170 170 170 170 205 205 205 205 420 370 370 500 500 580 750 862 1000 ins 3.0 3.0 3.0 3.0 3.0 3.0 3.8 3.8 3.8 3.8 3.8 5.1 5.1 5.1 5.1 5.1 6.7 6.7 6.7 6.7 6.7 8.1 8.1 8.1 8.1 16.5 14.6 14.6 19.7 19.7 22.8 29.5 33.9 39.4 mm 64 64 64 64 64 64 84 84 84 84 84 115 115 115 115 115 156 156 156 156 156 181 181 181 181 282 285 285 405 405 460 640 715 840 Depth (D) ins 2.5 2.5 2.5 2.5 2.5 2.5 3.3 3.3 3.3 3.3 3.3 4.5 4.5 4.5 4.5 4.5 6.1 6.1 6.1 6.1 6.1 7.1 7.1 7.1 7.1 11.1 11.2 11.2 15.9 15.9 18.1 25.1 28.1 33.1 kg 0.5 0.5 0.5 0.6 0.6 0.6 1.1 1.1 1.1 1.1 1.1 2.2 2.2 2.7 2.7 2.7 5.1 5.1 5.7 5.7 5.7 11.1 11.1 13.9 13.9 44.5 60 70 145 145 190 375 495 600
approx 227mm
Max Operating Temp C 80 100 66 100 66 100 80 100 66 66 66 66 100 100 100 100 66 66 F 176 212 150 212 150 212 176 212 150 150 150 150 212 212 212 212 150 150
150 NDFX - 500 SDFX 150 NDMX - 500 SDMX 005 005 060 K 060 K FI - 055 MI - 055 FI MI
150 NDFI - 500 SDFI 150 NDMI - 500 SDMI 005 060 K 005 060 K MX - 055 MX MI - 055 MI
Height (H) mm 154 154 154 181 181 181 235 235 235 235 235 275 275 364 364 364 432 432 524 524 524 641 641 832 832 847 1000 1220 1345 1345 1445 1710 1840 1930 ins 6.1 6.1 6.1 7.2 7.2 7.2 9.3 9.3 9.3 9.3 9.3 10.8 10.8 14.3 14.3 14.3 17.0 17.0 20.6 20.6 20.6 25.3 25.3 32.8 32.8 33.3 39.4 48.0 53.0 53.0 56.9 67.3 72.4 76.0
Weight lbs 1.1 1.1 1.1 1.3 1.3 1.3 2.4 2.4 2.4 2.4 2.4 4.8 4.8 5.9 5.9 5.9 11.2 11.2 12.5 12.5 12.5 24.4 24.4 30.6 30.6 98.1 132 154 320 320 420 827 1090 1323 D Models 150 - 500
approx 170mm approx 170mm approx 227mm approx 170mm approx 170mm approx 227mm approx 170mm
1
3/4
2 2 21/2 3 21/2 3 G4 DN80 DN80 DN100 DN100 DN150 DN200 DN250 DN300
Model 060
16
OIL-X EVOLUTION
Oil vapour removal filters - Grades OVR/ACS/AC
Filtration Performance
Filtration Grade OVR Filter Type Oil Vapour Removal Oil Vapour Removal Oil Vapour Removal Particle removal (inc water & oil aerosols) N/A Max Remaining Filtration Oil Content Efficiency at 21C (70F) 0.003 mg/m3 0.003 ppm(w) 0.003 mg/m3 0.003 ppm(w) 0.003 mg/m3 0.003 ppm(w) N/A Test ISO12500-1 Initial Dry Methods Inlet Challenge Differential Used Concentration Pressure ISO8573-5 N/A <350 mbar (5psi) <200 mbar (3psi) <775 mbar (11psi) Initial Saturated Differential Pressure N/A Precede Absorbent with Life Filtration Grade 6000 hrs* When oil vapour or odour is detected When oil vapour or odour is detected AA
ACS
N/A
N/A
ISO8573-5
N/A
N/A
AA
AC
N/A
N/A
ISO8573-5
N/A
N/A
AO
Product Selection - Grade OVR Plant scale and point of use oil vapour removal
Model OVR100E OVR150H OVR200H OVR250J 2 x OVR250J 3 x OVR250J 4 x OVR250J 5 x OVR250J
CONNECTION TYPE
Pipe Size XX XX XX XX G1 G2 G2 G3 G3 G3 G3 G3
B = BSPT N = NPT
Flow Rates L/s 80 160 330 620 1240 1860 2480 3100 m3/min 4.8 9.6 19.8 37.2 74.5 111.8 149.1 186.4 m3/hr 288 576 1188 2232 4465 6696 8928 11160 cfm 170 339 699 1314 2628 3941 5255 6569
No. Reqd 1 2 4 6
Oil-free Compressors
CFT Inlet Air Temperature C 20 25 30 35 40 45 50 F 68 77 86 95 104 113 122 Correction Factor 1.00 1.02 1.03 1.05 1.07 1.09 1.10
C
-70 to +3 +3 and above
F
-100 to +38 +38 and above
Correction Factor
1.00 2.00
It is assumed inlet oil vapour concentration does not exceed 0.05mg/m3 at 21C (70F). For applications with higher oil vapour concentrations, please contact Parker domnick hunter for accurate sizing.
17
Correction Factors
Grades ACS and AC only Line Pressure bar g 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 psi g 15 29 44 58 73 87 100 116 131 145 160 174 189 203 218 232
Correction Factor pressure (CFP)
L/S 6 6 6 10 10 10 20 20 30 30 30 60 60 110 110 110 160 160 220 220 330 430 430 620 620 1000 430 620 1000 1300 1950 3250 5200 7800
m3/min 0.4 0.4 0.4 0.6 0.6 0.6 1.2 1.2 1.8 1.8 1.8 3.6 3.6 6.6 6.6 6.6 9.6 9.6 13.2 13.2 19.8 25.9 25.9 37.3 37.3 60 25.9 37.3 60 78 117 195 313 469
m3/hr 22 22 22 36 36 36 72 72 108 108 108 216 216 396 396 396 576 576 792 792 1188 1548 1548 2232 2232 3600 1548 2232 3600 4680 7020 11700 18720 28080
cfm 13 13 13 21 21 21 42 42 64 64 64 127 127 233 233 233 339 339 466 466 699 911 911 1314 1314 2119 911 1314 2119 2755 4132 6887 11019 16528
Replacement Element kit 005 ACS 005 ACS 005 ACS 010 ACS 010 ACS 010 ACS 015 ACS 015 ACS 020 ACS 020 ACS 020 ACS 025 ACS 025 ACS 030 ACS 030 ACS 030 ACS 035 ACS 035 ACS 040 ACS 040 ACS 045 ACS 050 ACS 050 ACS 055 ACS 055 ACS 060 ACS 150 ACS 200 ACS 060 ACS 060 ACS 060 ACS 060 ACS 060 ACS 060 ACS
No. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1 1 3 4 6 10 16 24
2.65 1.87 1.53 1.32 1.18 1.08 1.00 0.94 0.88 0.84 0.80 0.76 0.73 0.71 0.68 0.66
1
3/4
1 1 11/4 11/2 11/4 11/2 11/2 2 2 21/2 3 21/2 3 G4 DN80 DN80 DN100 DN100 DN150 DN200 DN250 DN300
All ACSmodels are fitted with a manual drain. AC models are supplied with a float drain as standard. For Pressures of 16 to 20 bar g (232 to 290 psi g) a manual drain must be used.
17 18 19 20
PIPE SIZE
Letter denotes pipe size
CONNECTION TYPE
DRAIN OPTION
ACS
B = BSPT N = NPT
M= Manual
X= None
ACS
010
Note: Connection sizes, (005 - 055) BSPT/NPT option available, G = BSPP and DN = flanged connection.
FLANGE SIZE
Letter denotes flange connection
CONNECTION TYPE
DRAIN OPTION
ACS
D = DN
M= Manual
X= None
L/s 6 6 6 13 13 25 25 25 40 65 85 85 85
m3/min 0.4 0.4 0.4 0.8 0.8 1.5 1.5 1.5 2.4 3.9 5.1 5.1 5.1
Replacement Elements 010AA 010AA 010AA 015AA 015AA 020AA 020AA 020AA 025AA 025AA 030AA 030AA 030AA 010AC 010AC 010AC 015AC 015AC 020AC 020AC 020AC 025DAC 025EAC 030AC 030AC 030AC
ACS
150
AC 010 - 030
GRADE MODEL
3 digit code shown above
PIPE SIZE
Letter denotes pipe size
CONNECTION TYPE
DRAIN OPTION
AC
B = BSPT N = NPT
F = Float M= Manual
AC
010
1
3/4
1 1 11/4 11/2
AC models are supplied with a float drain as standard. For Pressures of 16 to 20 bar g (232 to 290 psi g) a manual drain must be used.
To correctly select a filter model, the flow rate of the filter must be adjusted for the minimum operating pressure of the system 1. Obtain the minimum operating pressure and maximum compressed air flow rate at the inlet of the filter. 2. Select the correction factor for minimum operating pressure from the CFP table (always round down e.g. for 5.3 bar, use 5 bar correction factor) 3. Calculate the minimum filtration capacity Minimum Filtration Capacity = Compressed Air Flow Rate x CFP 4. Using the minimum filtration capacity, select a filter model from the flow rate tables above (filter selected must have a flow rate equal to or greater than the minimum filtration capacity)
18
OIL-X EVOLUTION
Oil vapour removal (continued)
Technical Data
Filter Grade OVR ACS ACS AC 100E 005A 010A Filter Models XX - 250J MX - 060K FI - 030G XX MX FI Min Operating Pressure bar g 1 1 1 1 psi g 15 15 15 15 Max Operating Pressure bar g psi g 16 20 16 16 232 290 232 232 Min Operating Temp C 2 2 2 2
approx 227mm
F 35 35 35 35
150NDMX - 500SDMX
50 30
86
Height (H) mm 670 797 797 816 154 154 154 181 181 181 235 235 235 235 235 275 275 364 364 364 432 432 524 524 524 641 641 832 832 847 1000 1220 1345 1345 1445 1710 1840 1930 311 311 311 474 474 474 474 474 554 554 733 733 733 ins 26.3 31.3 31.3 32.1 6.1 6.1 6.1 7.2 7.2 7.2 9.3 9.3 9.3 9.3 9.3 10.8 10.8 14.3 14.3 14.3 17.0 17.0 20.6 20.6 20.6 25.3 25.3 32.8 32.8 33.3 39.4 48.0 53.0 53.0 56.9 67.3 72.4 76.0 12.3 12.3 12.3 18.7 18.7 18.7 18.7 18.7 21.8 21.8 28.9 28.9 28.9 mm 352 504 829 1194 76 76 76 76 76 76 97 97 97 97 97 129 129 129 129 129 170 170 170 170 170 205 205 205 205 420 370 370 500 500 580 750 862 1000 76 76 76 97 97 97 97 97 129 129 129 129 129
Width (W) ins 13.8 19.9 32.6 47.0 3.0 3.0 3.0 3.0 3.0 3.0 3.8 3.8 3.8 3.8 3.8 5.1 5.1 5.1 5.1 5.1 6.7 6.7 6.7 6.7 6.7 8.1 8.1 8.1 8.1 16.5 14.6 14.6 19.7 19.7 22.8 29.5 33.9 39.4 3.0 3.0 3.0 3.8 3.8 3.8 3.8 3.8 5.1 5.1 5.1 5.1 5.1 mm 250 300 300 300 64 64 64 64 64 64 84 84 84 84 84 115 115 115 115 115 156 156 156 156 156 181 181 181 181 282 285 285 405 405 460 640 715 840 65 65 65 84 84 84 84 84 115 115 115 115 115
Depth (D) ins 9.8 11.8 11.8 11.8 2.5 2.5 2.5 2.5 2.5 2.5 3.3 3.3 3.3 3.3 3.3 4.5 4.5 4.5 4.5 4.5 6.1 6.1 6.1 6.1 6.1 7.1 7.1 7.1 7.1 11.1 11.2 11.2 15.9 15.9 18.1 25.1 28.1 33.1 2.6 2.6 2.6 3.3 3.3 3.3 3.3 3.3 4.5 4.5 4.5 4.5 4.5 kg 25 42 74 107 0.5 0.5 0.5 0.6 0.6 0.6 1.1 1.1 1.1 1.1 1.1 2.2 2.2 2.7 2.7 2.7 5.1 5.1 5.7 5.7 5.7 11.1 11.1 13.9 13.9 44.5 60 70 145 145 190 375 495 600 0.8 0.8 0.8 1.6 1.6 1.45 1.45 1.45 3.5 3.4 4.1 4.1 4.1
Weight lbs 55 93 163 235 1.1 1.1 1.1 1.3 1.3 1.3 2.4 2.4 2.4 2.4 2.4 4.8 4.8 5.9 5.9 5.9 11.2 11.2 12.5 12.5 12.5 24.4 24.4 30.6 30.6 98 132 154 320 320 420 827 1090 1323 1.8 1.8 1.8 3.5 3.5 3.2 3.2 3.2 7.8 7.6 9.0 9.0 9.0 D H W D H W H
1
3/4
1 1 11/4 11/2 11/4 11/2 11/2 2 2 21/2 3 21/2 3 G4 DN80 DN80 DN100 DN100 DN150 DN200 DN250 DN300
1/4 3/8 1/2 3/8 1/2 1/2 3/4
approx 227mm
approx 170mm
approx 227mm
approx 170mm
approx 170mm
ACS 060KMX ACS 150ND MX ACS 200ND MX ACS 250OD MX ACS 300OD MX ACS 350PD MX ACS 400QD MX ACS 450RD MX ACS 500SD MX AC010A AC010B AC010C AC015B AC015C AC020C AC020D AC020E AC025D AC025E AC030E AC030F AC030G FI FI FI FI FI FI FI FI FI FI FI FI FI
ACS 005-055
ACS 060 W
approx 170mm
1
3/4
1 1 11/4 11/2
AC 010 - 030
19
OIL-X EVOLUTION
Accessories
Incident monitor
Used to indicate premature high differential pressure. Indicator can be retrofitted to existing housings without depressurising the system. Filter model 015 - 055 060 150 - 500 DPM DPM - 060 DPM - FAB
Filter model 005 - 010 015 - 020 025 - 030 035 - 045 050 - 055 FXKE1 FXKE2 FXKE3 FXKE4 FXKE5
Filter model 005 - 010 015 - 020 025 - 030 035 - 045 050 - 055 MBKE1 MBKE2 MBKE3 MBKE4 MBKE5
20
Aftermarket
Compressed air equipment users demand much more than the supply of high quality products in order to maintain a competitive edge.
Modern production technology is increasingly demanding the provision of a higher purity and more reliable compressed air supply. Products and solutions that are manufactured by Parker domnick hunter are designed to provide air quality that meets with and often exceeds international standards. As well as the requirement for air purity and reliability, there are additional factors to consider when choosing the right service provider for your compressed air and gas purification system. For example, knowledge of the many regulations regarding the management of industrial waste, energy efficiency improvement programs and consideration of any environmental impact. It is anticipated that future legislations will demand further in-depth technical and knowledge-based support from service providers. Our commitment to industry does not stop with the supply of high quality products. We are also committed to ensuring that our equipment provides high performance by providing a trouble-free service from a bespoke maintenance and verification package all tailored to your own specific requirements. We offer a wide range of valuable services that will impact positively on your drive towards improved production efficiency and product quality with reduced production rejections and operational costs. From initial selection to installation, commissioning, preventative maintenance and specialised services, Parker domnick hunter is redefining customer service.
Customer Support
Specialised Services
Air Quality Testing Dewpoint Measurement Leak Detection Particle Counting Micro-biological Testing
21
AEROSPACE Key Markets Aircraft engines Business & general aviation Commercial transports Land-based weapons systems Military aircraft Missiles & launch vehicles Regional transports Unmanned aerial vehicles Key Products Flight control systems & components Fluid conveyance systems Fluid metering delivery & atomization devices Fuel systems & components Hydraulic systems & components Inert nitrogen generating systems Pneumatic systems & components Wheels & brakes
CLIMATE CONTROL Key Markets Agriculture Air conditioning Food, beverage & dairy Life sciences & medical Precision cooling Processing Transportation Key Products CO2 controls Electronic controllers Filter driers Hand shut-off valves Hose & fittings Pressure regulating valves Refrigerant distributors Safety relief valves Solenoid valves Thermostatic expansion valves
ELECTROMECHANICAL Key Markets Aerospace Factory automation Food & beverage Life science & medical Machine tools Packaging machinery Paper machinery Plastics machinery & converting Primary metals Semiconductor & electronics Textile Wire & cable Key Products AC/DC drives & systems Electric actuators Controllers Gantry robots Gearheads Human machine interfaces Industrial PCs Inverters Linear motors, slides and stages Precision stages Stepper motors Servo motors, drives & controls Structural extrusions
FILTRATION Key Markets Food & beverage Industrial machinery Life sciences Marine Mobile equipment Oil & gas Power generation Process Transportation Key Products Analytical gas generators Compressed air & gas filters Condition monitoring Engine air, fuel & oil filtration & systems Hydraulic, lubrication & coolant filters Process, chemical, water & microfiltration filters Nitrogen, hydrogen & zero air generators
FLUID & GAS HANDLING Key Markets Aerospace Agriculture Bulk chemical handling Construction machinery Food & beverage Fuel & gas delivery Industrial machinery Mobile Oil & gas Transportation Welding Key Products Brass fittings & valves Diagnostic equipment Fluid conveyance systems Industrial hose PTFE & PFA hose, tubing & plastic fittings Rubber & thermoplastic hose & couplings Tube fittings & adapters Quick disconnects
HYDRAULICS Key Markets Aerospace Aerial lift Agriculture Construction machinery Forestry Industrial machinery Mining Oil & gas Power generation & energy Truck hydraulics Key Products Diagnostic equipment Hydraulic cylinders & accumulators Hydraulic motors & pumps Hydraulic systems Hydraulic valves & controls Power take-offs Rubber & thermoplastic hose & couplings Tube fittings & adapters Quick disconnects
PNEUMATICS Key Markets Aerospace Conveyor & material handling Factory automation Food & beverage Life science & medical Machine tools Packaging machinery Transportation & automotive Key Products Air preparation Compact cylinders Field bus valve systems Grippers Guided cylinders Manifolds Miniature fluidics Pneumatic accessories Pneumatic actuators & grippers Pneumatic valves and controls Rodless cylinders Rotary actuators Tie rod cylinders Vacuum generators, cups & sensors
PROCESS CONTROL Key Markets Chemical & refining Food, beverage & dairy Medical & dental Microelectronics Oil & gas Power generation Key Products Analytical sample conditioning products & systems Fluoropolymer chemical delivery fittings, valves & pumps High purity gas delivery fittings, valves & regulators Instrumentation fittings, valves & regulators Medium pressure fittings & valves Process control manifolds
SEALING & SHIELDING Key Markets Aerospace Chemical processing Consumer Energy, oil & gas Fluid power General industrial Information technology Life sciences Military Semiconductor Telecommunications Transportation Key Products Dynamic seals Elastomeric o-rings EMI shielding Extruded & precision-cut, fabricated elastomeric seals Homogeneous & inserted elastomeric shapes High temperature metal seals Metal & plastic retained composite seals Thermal management
Parker Worldwide
AE UAE, Dubai Tel: +971 4 8127100 parker.me@parker.com AR Argentina, Buenos Aires Tel: +54 3327 44 4129 AT Austria, Wiener Neustadt Tel: +43 (0)2622 23501-0 parker.austria@parker.com AT Eastern Europe, Wiener Neustadt Tel: +43 (0)2622 23501 900 parker.easteurope@parker.com AU Australia, Castle Hill Tel: +61 (0)2-9634 7777 AZ Azerbaijan, Baku Tel: +994 50 2233 458 parker.azerbaijan@parker.com BE/LU Belgium, Nivelles Tel: +32 (0)67 280 900 parker.belgium@parker.com BR Brazil, Cachoeirinha RS Tel: +55 51 3470 9144 BY Belarus, Minsk Tel: +375 17 209 9399 parker.belarus@parker.com CA Canada, Milton, Ontario Tel: +1 905 693 3000 CH Switzerland, Etoy Tel: +41 (0)21 821 87 00 parker.switzerland@parker.com CL Chile, Santiago Tel: +56 2 623 1216 CN China, Shanghai Tel: +86 21 2899 5000 CZ Czech Republic, Klecany Tel: +420 284 083 111 parker.czechrepublic@parker.com DE Germany, Kaarst Tel: +49 (0)2131 4016 0 parker.germany@parker.com DK Denmark, Ballerup Tel: +45 43 56 04 00 parker.denmark@parker.com ES Spain, Madrid Tel: +34 902 330 001 parker.spain@parker.com FI Finland, Vantaa Tel: +358 (0)20 753 2500 parker.finland@parker.com FR France, Contamine s/Arve Tel: +33 (0)4 50 25 80 25 parker.france@parker.com GR Greece, Athens Tel: +30 210 933 6450 parker.greece@parker.com HK Hong Kong Tel: +852 2428 8008 HU Hungary, Budapest Tel: +36 1 220 4155 parker.hungary@parker.com IE Ireland, Dublin Tel: +353 (0)1 466 6370 parker.ireland@parker.com IN India, Mumbai Tel: +91 22 6513 7081-85 IT Italy, Corsico (MI) Tel: +39 02 45 19 21 parker.italy@parker.com JP Japan, Tokyo Tel: +81 (0)3 6408 3901 KR South Korea, Seoul Tel: +82 2 559 0400 KZ Kazakhstan, Almaty Tel: +7 7272 505 800 parker.easteurope@parker.com MX Mexico, Apodaca Tel: +52 81 8156 6000 MY Malaysia, Shah Alam Tel: +60 3 7849 0800 NL The Netherlands, Oldenzaal Tel: +31 (0)541 585 000 parker.nl@parker.com NO Norway, Asker Tel: +47 66 75 34 00 parker.norway@parker.com NZ New Zealand, Mt Wellington Tel: +64 9 574 1744 PL Poland, Warsaw Tel: +48 (0)22 573 24 00 parker.poland@parker.com
European Product Information Centre Free phone: 00 800 27 27 5374 (from AT, BE, CH, CZ, DE, EE, ES, FI, FR, IE, IL, IS, IT, LU, MT, NL, NO, PT, SE, SK, UK)
PT Portugal, Leca da Palmeira Tel: +351 22 999 7360 parker.portugal@parker.com RO Romania, Bucharest Tel: +40 21 252 1382 parker.romania@parker.com RU Russia, Moscow Tel: +7 495 645-2156 parker.russia@parker.com SE Sweden, Spnga Tel: +46 (0)8 59 79 50 00 parker.sweden@parker.com SG Singapore Tel: +65 6887 6300 SK Slovakia, Bansk Bystrica Tel: +421 484 162 252 parker.slovakia@parker.com SL Slovenia, Novo Mesto Tel: +386 7 337 6650 parker.slovenia@parker.com TH Thailand, Bangkok Tel: +662 717 8140 TR Turkey, Istanbul Tel: +90 216 4997081 parker.turkey@parker.com TW Taiwan, Taipei Tel: +886 2 2298 8987 UA Ukraine, Kiev Tel +380 44 494 2731 parker.ukraine@parker.com UK United Kingdom, Warwick Tel: +44 (0)1926 317 878 parker.uk@parker.com US USA, Cleveland Tel: +1 216 896 3000 VE Venezuela, Caracas Tel: +58 212 238 5422 ZA South Africa, Kempton Park Tel: +27 (0)11 961 0700 parker.southafrica@parker.com
Parker Hannifin Ltd. domnick hunter Industrial Division Dukesway, Team Valley Trading Estate Gateshead, Tyne and Wear England NE11 0PZ Tel: +44 (0)191 402 9000 Fax: +44 (0)191 482 6296 www.domnickhunter.com