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Incorporating SM-Cyclo Speed

Reducers and Keyless Taper-Grip Bushing

THE
AVAILABLE
SOLUTION,
WORLDWIDE.

SM-HELICAL BUDDYBOX

SM-HELICAL BUDDYBOX

Catalog
07.040.50.005

SUMITOMO
SM-HELICAL BUDDYBOX SHAFT MOUNTED CYCLO GEARMOTOR

POWER TO START
A REVOLUTION
The revolutionary SM-HELICAL BUDDYBOX combines the proven strength & durability
of the SM-CYCLO speed reducer with the convenience of shaft mounting.
TAPER-GRIP BUSHING
Bushing in full
engagement through
length of the bore can
be installed from
either side

NO KEYWAY
Reducer can be
assembled to any shaft

NO SHAFT MODIFICATION
Taper-Grip bushings are
available to accommodate
several shaft sizes

The new Sumitomo SM-Helical Buddybox


reduces noise, wobble and the potential
risks associated with the high liability
conventional shaft mounted speed
reducer shown below.

FPO

HELICAL
PORTION
Maximum speed of
300 rpm allows
grease lubrication
CYCLO GEARMOTOR PORTION
500% Shock Load!
Grease Lubricated!
High Efficiency! Low Noise!
Safe Installation!

INPUT PORTION
Allows for all
standard CYCLO
modifications
AC motor, DC
motor, brakemotor
and mechanical
variable speed

MOTOR PORTION
Available with Brakes

This revolutionary new concept in shaft mounted


gearmotors the SM-HELICAL BUDDYBOX from
Sumitomo Machinery Corporation is safer, quieter
and requires less maintenance than any conventional
shaft mount.
Designed for easy installation, the SM-Helical Buddybox
eliminates the need for mounting foundations, fabrication,
shaft modification, V belts, chains and guards.
Maintenance and downtime are virtually eliminated.

CONTACT US TODAY FOR FREE


PRICE AND SELECTION GUIDE

Power Transmission Products


4200 Holland Blvd., Chesapeake, VA 23323
(757) 485-3355 FAX: (757) 485-3075

STOCKING and ASSEMBLY


Los Angeles, CA
Toronto, Canada
Chicago, IL
Vancouver, Canada
Dallas, TX
Monterrey, Mexico

FEATURES AND BENEFITS


The SM-Helical Buddybox drive combines the world
famous SM-CYCLO speed reducer and a single stage
parallel shaft helical gearbox in shaft mounted design. It
incorporates the well known shock load characteristics of
the cycloidal reducer with the adaptability of a shaft
mounted design.
The selection of SM-Helical Buddybox combination
is designed to maintain the high overload capacity
throughout the drive for which SM-CYCLO reducers
have become famous, so Sumitomo is able to extend the
standard warranty to 24 months continuous operation.

HIGH EFFICIENCY EVEN AT HIGH


RATIOS

unobstructed. Similarly, if the front face must be clear then


the bushing can be fitted to the reverse side. The locking
surface goes completely through the bore.

TAPER-GRIP BUSHING FEATURES

Standard bores require no key or keyway


Accessible locking arrangement
Reversible bushing assembly
Resistant to fretting corrosion
Easy removal of gear unit

Overall efficiency of the SM-Helical Buddybox


approaches 95% even at reduction ratios up to 416:1.
The gearmotor and reducer design illustrated in this
brochure comprise a standard SM-CYCLO gearmotor or
reducer attached to a 3.5:1 (nominal) ratio, shaft
mounted, helical speed reducer with hollow bore.
The SM-Helical Buddybox is secured to the drive
shaft using a Taper-Grip bushing locking system.

EASE OF INSTALLATION

Conventional Taper Bushing

Compare the SM-Helical Buddybox to other shaft


mount torque drives. The drive is delivered completely
assembled and ready for fitting on the driven shaft.

NO ON-SITE ASSEMBLY
REQUIRED
With other torque arm drives, assembly of the motor,
motor platform, sheaves, belts, belt guard, bushing and
torque arm is required. With SM-Helical Buddybox the
bushing is already in place and only the torque arm
needs fitting.

KEYLESS TAPER-GRIP BUSHING


The principle of using locked tapers to secure power
transmission components has been established for
many years. Our bushing system is based on the well
known locking capabilities of conventional taper
bushings with one very significant difference: the Helical
Buddybox Taper-Grip bushing has a series of taper
surfaces in the form of a continuous helix. The tapers
are machined in the hub and on the bushings in the form
of a shallow screw thread, which enables the bushing to
be installed from either end of the output hub, dependent
only on customer choice and convenience. With the
bushing assembled into the front face of the gear unit,
access to the locking screws is immediate and

Helical Buddybox
Taper-Grip Bushing

PRODUCT LIABILITY & SAFETY


NO Belts
NO Sheaves
NO Injuries

NO Assembly Errors
NO Guard
NO Noise

ASSEMBLY
After the bushing is screwed into the hub, the reducer
can be conveniently positioned on the driven shaft.
Locking is effected by sequentially tightening the screws,
which draw the bushing axially against the opposing
tapers in the hub, thus generating the clamping force
along the whole length of the bushing in contact with the
shaft.
Units can be easily installed on existing shafts that
may already include a keyway, even though the key will
not be required.
The bushing is manufactured from ductile iron which
has properties similar to steel and has a certain degree of
self lubrication. This alleviates the problem of fretting
corrosion which is the cause of so many problems
associated with the removal of shaft mount reducers.

CONTENTS
Basic Information & Recommendations . . . . . . . . . . . . 2
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4, 5
AGMA Load Classifications . . . . . . . . . . . . . . . . . . . . . . 6
GM Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
GM Dimensions (Single Reduction) . . . . . . . . . . . . . 8, 9
GM Dimensions (Double Reduction) . . . . . . . . . . . 10, 11
Reducer Ratings (1800 RPM) . . . . . . . . . . . . . . . . . . . 12
Reducer Ratings (1200 RPM, 1500 RPM) . . . . . . 13, 14

Double Reduction Reducer Ratings (1800 RPM) . . . . 15


Reducer Dimensions (Single Reduction) . . . . . . . 16, 17
Reducer Dimensions (Double Reduction) . . . . . . . 18, 19
General Construction Helical Gear Case . . . . . . . . . . 20
Mixer Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Standard Motor Characteristics . . . . . . . . . . . . . . . . . . 23
Torque Arm Information . . . . . . . . . . . . . . . . . . . . . . . 24

BASIC INFORMATION AND RECOMMENDATIONS

Standard SM-Helical Buddybox drives are designed


and built for long, minimum maintenance, 10 hour daily
service under conditions of uniform loads (equivalent to
AGMA service factor 1.0). When an application involves
more severe conditions, catalog ratings must be divided
by the proper service factors.

Duration of service, frequency and severity of shock


must be determined in order to select the proper SMHelical Buddybox drive for a specific application. To
assist in the selection process, AGMA has defined
standard service factors. However, the service factors to
be used for the selection of the SM-Helical Buddybox
differ from the standard service factors of AGMA as
shown in the table. The SM-Helical Buddybox reducer
service factors are smaller than those of AGMA because
AGMA service factors are determined on the basis of the
gear strength in conventional worm or helical speed
reducers.
The SM-CYCLO portion of the SM-Helical Buddybox
has a higher overload capacity than conventional
reducers as a result of a greater number of reduction
elements in contact and the high quality material of the
components (i.e.: 52100 vacuum degassed steel).

SERVICE FACTOR

EXCESSIVE OVERLOADS

In general, gear drives are rated for a specific


application by the use of service factors. Each
application has its own conditions and operating
requirements. There are three load classifications:
uniform, moderate shock, and heavy shock.
These are further classified into duration of service per
day and the prime mover (see table below).

The SM-Helical Buddybox speed reducer, when


used at AGMA Service Factor of 1.0, can withstand a
momentary peak torque of 200% of rated torque (100%
overload). SM-Helical Buddybox speed reducers provide
300% momentary intermittent shock load capacity and
are warranted for 2 years from date of shipment. Refer
to our standard terms and conditions for our complete
warranty.

GENERAL
Selection of the SM-Helical Buddybox should be
based on actual horsepower and torque requirements
at the output shaft. Unlike some conventional gear
reducers, the SM-Helical Buddybox maintains very high
efficiency over a wide range of ratios. Proper selection
frequently permits the use of reduced input power
requirements without sacrificing torque at the output
shaft.

DRIVE RATINGS

SERVICE FACTORS
RECOMMENDED REDUCER SERVICE FACTORS

LOAD CLASSIFICATIONS
PRIME MOVER

ELECTRIC
MOTOR

DURATION OF SERVICE

UNIFORM

MODERATE SHOCK

HEAVY SHOCK

AGMA

SMHelical
Buddybox
reducer

AGMA

SMHelical
Buddybox
reducer

AGMA

SMHelical
Buddybox
reducer

Occasional 1/2 hr. per day

*0.50

*0.50

*0.80

*0.80

1.25

1.20

Intermittent 3 hrs. per day

*0.80

*0.80

1.00

1.00

1.50

1.40

Up to 10 hrs. per day

1.00

1.00

1.25

1.20

1.75

1.60

24 hours per day

1.25

1.20

1.50

1.40

2.00

1.80

*Maximum momentary or starting load must not exceed 300% of gear reducer rating (rating meaning service factor of 1.0). Time specified
for occasional and intermittent service refers to total operating time per day.

INSTALLATION
The Helical Buddybox Taper-Grip bushing is
designed to give an easy on, easy off fit to the shaft for
assembly and maintenance while giving a firm grip to
the shaft during operation. The Taper-Grip bushing
may be fitted from either end of the hub; you should
ensure you have adequate access for correct tightening
of the screws.
Note: Satisfactory performance depends on proper
installation. Therefore all instructions on this page and
in the Helical Buddybox Operation and Maintenance
Manual must be followed carefully.

into the hub in a clockwise direction until the flange


contacts the thrust collar.
5. Unscrew the Taper-Grip bushing until the screws are
aligned with the pockets in the face of the thrust
collar and a gap of 1mm minimum exists between the
flange and thrust collar. This may be easier if one of
the screws is removed and the pocket viewed
through the threaded hole. Finger tighten all screws
into the pockets.

Fitting the Reducer on the Shaft

6. Slide the reducer onto the shaft at least as far as the


counter bore in the Taper-Grip bushing. Gradually
tighten each screw in a star pattern to the torque
levels shown in Table 2.

1. Check the size and condition of the shaft to which the


reducer will be fitted. Permissible shaft tolerances are
given in Table 1 below.

7. Install the torque arm assembly if one is used.

2. Ensure all mating surfaces of the hub, the inside and


outside diameters of the Taper-Grip bushing and the
shaft are free from burrs and corrosion. Clean each
surface with a solvent to remove all traces of grease
and oil.

8. After mounting is complete, the Helical Buddybox can


then be filled with oil. Please follow proper guidelines
for oil lubrication.
For complete details regarding mounting and
lubrication, please refer to the Helical Buddybox
O&M Manual.

3. Lightly oil each screw and insert into the bushing


flange; ensure they do not protrude beyond the rear
face.
4. Insert the face keys of the thrust collar into the slots
on the hub and centralize. Screw the tapered bushing
Table 1 Permissible Shaft Tolerance
Shaft Dia.

Tolerance

4" - 118"

+0 - .005"

1316" - 2"

Table 3 Stock Bushing Bores


Size

Inch Sizes

Metric Sizes *

Min.
Bore**

+0 - .006"

AA

1316, 1716

30, 40

1316

2116" - 318"

+0 - .007"

11516, 2316

50, 55

11116

3316" - 434"

+0 - .008"

2316, 2716

60, 65

11516

2716, 21516

65, 75

2316

21516, 3716

75, 85

2716

3716, 31516

90, 100

21516

Note: Shaft runout TIR should be no greater than .001.

Table 2 Bushing Screw Tightening Torques


Size

Screw Size
Qty. & Part Number

Screw Torque (lb. ft.)

AA

6 X M10

942710

23

6 X M12

942727

37.5

6 X M12

942727

37.5

6 X M16

942735

94

6 X M20

942740

180

6 X M20

942740

180

** Min. Bore Is Also Stock But Needs Slitting.

Table 4 Bushing Bores Tolerances


Inch

Tolerance

Metric
(mm)

Tolerance*
(mm)

1316 - 158

+.003 / .001

30 - 40

.053 / .020

11

15

+.003 / .001

40 - 50

.064 / .025

2 - 2 16

+.003 / .001

50 - 65

.076 / .030

+.003 / .001

65 - 80

.076 / .030

15

+.004 / .001

80 - 100

.090 / .036

1 16 - 1 16
7

2 2 - 3 16
3 2 - 3 16
*Tolerances are F8.

NOMENCLATURE
The complete Buddybox is specified by the use of 12 references.

05


E H Y M S

AA4090

Y1

11

12

21

Nominal total ratio


Brake (gearmotor only)
Installation position
AGMA class (gearmotor only)

Frame size

Shaft specification
Gearmotor HP (applies only to 1750 rpm)
Special feature
Input connection
Mounting style
Output shaft orientation
Buddybox product code

Table 6 Gearmotor HP (applies only to 1800 RPM)


PREFIX

HP

PREFIX

HP

01

1/8

02

1/4

03

1/3

7.5

TYPE

05

1/2

10

10

Helical Gear

08

3/4

15

15

Table 1 Helical Buddybox Product Code


PREFIX
E

Table 2 Output Shaft Orientation


PREFIX

TYPE

Horizontal

Vertical

20

20

1H

1 1/2

25

25

30

30

Table 7 Frame Size


GEAR SIZE

Table 3 Mounting Style


PREFIX

TYPE

Shaft Mount

Flange

AA
A

REDUCER

W/MOTOR
M

Integral Motor

JM

C face Adaptor

PM

XM

Top Mount
Hollow input Shaft
(Size A Buddybox
only)

Special
Standard

4100

4115
4125

4145
4155

Free input Shaft

PREFIX

4095

4110

INPUT
CONNECTION

Table 5 Mounting Style

4090

4105

Table 4 Input Connection


PREFIX

CYCLO SIZE

4160
4165

4170
4175

NOMENCLATURE
Table 8 Shaft Specification (Hollow or Solid Shaft only)

Table 9 AGMA Class (Gearmotor only)

SUFFIX

SPECIFICATION

SUFFIX

CLASS

INCH

METRIC DIN

II

METRIC

III

Table 10 Installation Position


Shaft Mount

Helical Buddybox
Y1

(output shaft horizontal - bottom)

Y3

(output shaft horizontal - top)

STANDARD
(output left side, viewed from input side)

(output right side, viewed from input side)


Y4

Y5*

Y6*

(output vertical, input above)

(output vertical, input below)

Y2

Note: Overflow is located next to drain on


bottom.
*Consult Factory

Flange Mount

Helical Buddybox
F1

(output shaft horizontal - bottom)

(output shaft horizontal - top)

F3

(output right side, viewed from input side)


F2

F4

STANDARD
(output left side, viewed from input side)

F5* 5

F6*

(output vertical, input above)

(output vertical, input below)

Note: Overflow is located next to drain on


bottom.
*Consult Factory

Table 11 Brake (Gearmotor only)

Table 12 Nominal Total Ratio

SUFFIX

CLASS

WITH BRAKE
WITHOUT BRAKE

Helical Buddybox Exact Ratio


AA

3.4667

3.5000

3.5000

3.4667

3.5000

3.4667

HBB
RATIO
11
14
21
28
39
46
53
60
74

CYCLO
RATIO
3
4
6
8
11
13
15
17
21

HBB
RATIO
88
102
123
151
179
207
249
305

CYCLO
RATIO
25
29
35
43
51
59
71
87

AGMA LOAD CLASSIFICATIONS


Type Of
Application

Type Of
Load

Agitators
Pure liquids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . U
Liquids and solids . . . . . . . . . . . . . . . . . . . . . . . . . . M
Variable-density liquids . . . . . . . . . . . . . . . . . . . . . . M
Blowers
Centrifugal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . U
Lobe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Vane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . U
Brewing and Distilling
Bottling machinery . . . . . . . . . . . . . . . . . . . . . . . . . . U
Brew kettles, cont. duty . . . . . . . . . . . . . . . . . . . . . . U
Cookers, cont. duty . . . . . . . . . . . . . . . . . . . . . . . . . U
Mash tubs, cont. duty . . . . . . . . . . . . . . . . . . . . . . . U
Scale hopper, frequent starts . . . . . . . . . . . . . . . . . M
Can Filling Machines . . . . . . . . . . . . . . . . . . . . . . . . . . . U
Cane Knives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Car Dumpers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H
Car Pullers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Clarifiers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . U
Classifiers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Clay Working Machinery
Brick press . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H
Briquette machine . . . . . . . . . . . . . . . . . . . . . . . . . . H
Clay working machinery . . . . . . . . . . . . . . . . . . . . . M
Pug mill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Compressors
Centrifugal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . U
Lobe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Reciprocating, multi-cylinder . . . . . . . . . . . . . . . . . . M
Reciprocating, single-cylinder . . . . . . . . . . . . . . . . . H
Conveyors Uniformly Loaded or Fed
Apron . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . U
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . U
Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . U
Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . U
Chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . U
Flight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . U
Oven . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . U
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . U
Conveyors Heavy Duty, Not Uniformly Fed
Apron . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Flight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Live roll oven . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Reciprocating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Shaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H
Cranes (except for dry dock cranes)
Main hoists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . U
Bridge travel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S
Trolley travel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S
Crusher
Ore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H
Stone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H
Sugar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Dredges
Cable reels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Conveyors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Cutter head drives . . . . . . . . . . . . . . . . . . . . . . . . . . H
Jig drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H
Maneuvering winches . . . . . . . . . . . . . . . . . . . . . . . M
Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Screen drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H
Stackers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Utility winches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Dry Dock Cranes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S
Elevators
Bucket, uniform load . . . . . . . . . . . . . . . . . . . . . . . . U
Bucket, heavy load . . . . . . . . . . . . . . . . . . . . . . . . . M
Bucket, cont. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . U
Centrifugal discharge . . . . . . . . . . . . . . . . . . . . . . . U
Escalators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . U
Freight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Gravity discharge . . . . . . . . . . . . . . . . . . . . . . . . . . U
Man lifts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S
Passenger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S
Extruders (plastics)
Blow molders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Coating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . U
Film . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . U
Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . U
Pre-plasticizers . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Rods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . U
Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . U
Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . U
Fans
Centrifugal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . U
Cooling towers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S
Forced draft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S
Induced draft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Large (mine, etc.) . . . . . . . . . . . . . . . . . . . . . . . . . . M

Type Of
Application

Type Of
Load

Large (industrial) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Light (small diameter) . . . . . . . . . . . . . . . . . . . . . . . U
Feeders
Apron . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Disc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . U
Reciprocating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Food Industry
Beet slicer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Cereal cooker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . U
Dough mixer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Meat grinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Generators (not welding) . . . . . . . . . . . . . . . . . . . . . . . . U
Hammer Mills . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H
Hoists
Heavy duty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H
Medium duty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Skip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Laundry Washers Reversing . . . . . . . . . . . . . . . . . . . M
Laundry Tumblers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Line Shaft
Drive processing equipment . . . . . . . . . . . . . . . . . . M
Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . U
Other line shafts . . . . . . . . . . . . . . . . . . . . . . . . . . . U
Lumber Industry
Barkers hydraulic and mechanical . . . . . . . . . . . S
Burner conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Chain Saw and Drag Saw . . . . . . . . . . . . . . . . . . . . . . . H
Chain transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H
Craneway transfer . . . . . . . . . . . . . . . . . . . . . . . . . . H
De-barking drum . . . . . . . . . . . . . . . . . . . . . . . . . . . H
Edger feed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H
Gang feed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Geen chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Live rolls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H
Log haullockline . . . . . . . . . . . . . . . . . . . . . . . . . . H
Log turning device . . . . . . . . . . . . . . . . . . . . . . . . . . H
Main log conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . H
Off bearing rolls . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Planer feed chains . . . . . . . . . . . . . . . . . . . . . . . . . M
Planer floor chains . . . . . . . . . . . . . . . . . . . . . . . . . M
Planer tilting hoist . . . . . . . . . . . . . . . . . . . . . . . . . . M
Re-saw merry-go-round conveyor . . . . . . . . . . . . . M
Roll cases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H
Slab conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H
Small wasteconveyor-belt . . . . . . . . . . . . . . . . . . . U
Small wasteconveyor-chain . . . . . . . . . . . . . . . . . M
Sorting table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Tipple hoist conveyor . . . . . . . . . . . . . . . . . . . . . . . M
Tipple hoist drive . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Transfer conveyors . . . . . . . . . . . . . . . . . . . . . . . . . M
Transfer rolls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Tray drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Trimmer feed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Waste conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Machine Tools
Bending roll . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Notching press, belt driven . . . . . . . . . . . . . . . . . . . S
Plate planer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H
Punch press, gear driven . . . . . . . . . . . . . . . . . . . . H
Tapping machine . . . . . . . . . . . . . . . . . . . . . . . . . . . H
Other machine tools
Main drives . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Auxiliary drives . . . . . . . . . . . . . . . . . . . . . . . . . U
Metal Mills
Draw bench carriage and main drive . . . . . . . . . . . M
Forming machines . . . . . . . . . . . . . . . . . . . . . . . . . . H
Pinch, dryer and scrubber rolls,
reversing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S
Slitters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Table conveyors, nonreversing
Group drives . . . . . . . . . . . . . . . . . . . . . . . . . . M
Individual drives . . . . . . . . . . . . . . . . . . . . . . . . H
Table conveyors, reversing . . . . . . . . . . . . . . . . . . . S
Wire drawing and flattening machine . . . . . . . . . . . M
Wire winding machine . . . . . . . . . . . . . . . . . . . . . . . M
Mills, Rotary Type
Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Cement kilns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Dryers and coolers . . . . . . . . . . . . . . . . . . . . . . . . . M
Kilns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Pebble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Rod, plain and wedge bar . . . . . . . . . . . . . . . . . . . . M
Tumbling barrels . . . . . . . . . . . . . . . . . . . . . . . . . . . H
Mixers
Concrete mixers, cont. . . . . . . . . . . . . . . . . . . . . . . M
Concrete mixers, intermittent . . . . . . . . . . . . . . . . . M
Constant density . . . . . . . . . . . . . . . . . . . . . . . . . . . U
Variable density . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Oil Industry
Chillers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Oil well pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S
Paraffin filter press . . . . . . . . . . . . . . . . . . . . . . . . . M
Rotary kilns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M

Type Of
Application

Type Of
Load

Paper Mills
Agitators (mixers) . . . . . . . . . . . . . . . . . . . . . . . . . . M
Barker, hydraulic . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Barker, mechnical . . . . . . . . . . . . . . . . . . . . . . . . . . M
Barking drum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H
Beater and pulper . . . . . . . . . . . . . . . . . . . . . . . . . . M
Bleacher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . U
Calenders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Calenders, super . . . . . . . . . . . . . . . . . . . . . . . . . . . H
Converting machine (except cutters, platers) . . . . . M
Conveyors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . U
Couch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Cutters, platers . . . . . . . . . . . . . . . . . . . . . . . . . . . . H
Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Dryers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Felt stretcher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Felt whipper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H
Jordans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H
Log haul . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H
Presses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . U
Pulp machine reel . . . . . . . . . . . . . . . . . . . . . . . . . . M
Stock chest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Suction roll . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . U
Washers and thickeners . . . . . . . . . . . . . . . . . . . . . M
Winders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . U
Printing Presses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S
Pullers, Barge Haul . . . . . . . . . . . . . . . . . . . . . . . . . . . . H
Pumps
Centrifugal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . U
Proportioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Reciprocating
Single acting, 3 or more cylinders . . . . . . . . . . . . . M
Double acting, 2 or more cylinders . . . . . . . . . . . . M
Rotary-gear type . . . . . . . . . . . . . . . . . . . . . . . . . . . U
Rubber and Plastics Industries
Crackers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H
Laboratory equipment . . . . . . . . . . . . . . . . . . . . . . . M
Mixing mills . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H
Refiners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Rubber calenders . . . . . . . . . . . . . . . . . . . . . . . . . . M
Rubber mill (2 on line) . . . . . . . . . . . . . . . . . . . . . . . M
Rubber mill (3 on line) . . . . . . . . . . . . . . . . . . . . . . . U
Sheeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Tire building machines . . . . . . . . . . . . . . . . . . . . . . S
Tire and tube press openers . . . . . . . . . . . . . . . . . . S
Tubers and strainers . . . . . . . . . . . . . . . . . . . . . . . . M
Warming mills . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Sand Muller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Screens
Air washing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . U
Rotary, stone or gravel . . . . . . . . . . . . . . . . . . . . . . M
Traveling water intake . . . . . . . . . . . . . . . . . . . . . . . U
Sewage Disposal Equipment
Bar screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . U
Chemical fenders . . . . . . . . . . . . . . . . . . . . . . . . . . U
Collectors, circuline or straightline . . . . . . . . . . . . . U
Dewatering screws . . . . . . . . . . . . . . . . . . . . . . . . . M
Grit collectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . U
Scum breakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Slow or rapid mixers . . . . . . . . . . . . . . . . . . . . . . . . M
Sludge collectors . . . . . . . . . . . . . . . . . . . . . . . . . . . U
Thickeners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Vacuum filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Slab Pushers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Steering Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S
Stokers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . U
Sugar Industry
Cane knives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Crushers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Mills . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H
Textile Industry
Batchers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Calenders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Dry cans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Dryers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Dyeing machinery . . . . . . . . . . . . . . . . . . . . . . . . . . M
Knitting machines . . . . . . . . . . . . . . . . . . . . . . . . . . S
Looms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Mangles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Nappers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Pads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Range drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S
Slashers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Soapers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Spinners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Tenter frames . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Washers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Winders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M
Windlass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S
U = Uniform Load
M = Moderate Shock

H = Heavy Shock
S = Contact Sumitomo

HELICAL BUDDYBOX GEARMOTOR RATINGS (1800 RPM)


O/P SPEED

164

129

86

64

46

39

34

30

24

20

18

15

12

10

8.7

7.2

5.9

RATIO

11

14

21

28

39

46

53

60

74

88

102

123

151

179

207

249

305

MOTOR HP

CLASS I SELECTIONS

1/8

AA4090 AA4090 AA4090 AA4090

1/4

AA4090 AA4090 AA4090 AA4090 AA4090 AA4090 AA4095 AA4095

1/2

AA4090 AA4090 AA4090 AA4090 AA4090 AA4090 AA4090 AA4090 AA4090 AA4090 AA4095 AA4095 AA4095 A4105

A4105

3/4

AA4090 AA4090 AA4090 AA4090 AA4090 AA4090 AA4095 AA4095 AA4095 AA4095 AA4095 A4105

A4105

A4105

A4105

A4100

A4100 AA4090 AA4090 AA4090 AA4090 AA4090 AA4090 AA4095 AA4095 AA4095 A4105

A4105

A4105

B4110

B4115

B4115

1.5

A4100

A4100 AA4095 AA4095 AA4095 AA4095 AA4095 AA4095 AA4095 A4100

A4105

A4105

B4110

B4115

B4115

B4115

C4145

A4100

A4100

A4100

A4100

A4100

A4105

A4105

A4105

A4105

A4105

A4105

B4110

B4115

B4115

B4115

C4145

C4145

A4105

A4105

A4105

A4105

A4105

A4105

A4105

A4105

A4105

B4115

B4115

B4115

B4115

C4145

C4145

C4145

C4145

B4110

B4110

B4110

B4110

B4110

B4110

B4110

B4115

B4115

B4115

C4145

C4145

C4155

C4155

D4160

D4165

D4165

7.5

B4125

B4125

B4125

B4125

B4125

B4125

B4125

B4125

C4145

C4145

C4145

C4155

D4160

D4165

D4165

E4175

10

C4145

C4145

C4145

C4145

C4145

C4145

C4145

C4145

C4155

D4160

D4160

D4165

D4165

E4175

E4175

15

C4145

C4145

C4155

E4175

20

C4145

C4145

C4155

C4155

C4155

C4155

D4160

D4165

D4165

D4165

C4155

C4155

D4165

D4165

D4165

D4165

E4175

E4175

25

D4165

D4165

D4165

E4175

E4175

30

E4170

E4175

E4175

MOTOR HP

CLASS II SELECTIONS

1/8

AA4090 AA4090 AA4090 AA4090

1/4

AA4090 AA4090 AA4090 AA4090 AA4095 AA4095 AA4095 AA4095

1/2

AA4090 AA4090 AA4090 AA4090 AA4090 AA4090 AA4090 AA4095 AA4095 AA4095 AA4095 A4100

A4105

A4105

A4105

3/4

AA4090 AA4090 AA4090 AA4090 AA4090 AA4090 AA4090 AA4095 AA4095 A4100

B4110

B4110

B4110

A4105

A4105

A4100

A4100 AA4095 AA4095 AA4095 AA4095 AA4095 AA4095 AA4095 A4100

A4100

A4105

A4105

B4110

B4110

B4115

B4115

1.5

A4100

A4100

A4100

A4100

A4100

A4100

A4100

A4100

A4100

A4105

A4105

B4110

B4110

B4115

B4115

C4145

C4145

A4105

A4105

A4105

A4105

A4105

A4105

A4105

A4105

A4105

B4110

B4110

B4115

B4115

B4115

C4145

C4145

C4145

A4105

A4105

A4105

A4105

A4105

A4105

A4105

B4110

B4110

B4115

B4115

B4115

C4145

C4145

C4145

C4155

D4165

E4170

E4175

B4115

B4115

B4115

B4115

B4115

B4115

B4115

B4115

C4145

C4145

C4145

C4145

D4160

D4160

D4165

7.5

B4125

B4125

B4125

B4125

C4145

C4145

C4145

C4145

C4145

C4155

D4160

D4165

D4165

E4170

E4175

10

C4145

C4145

D4165

E4175

C4155

C4155

C4145

C4145

C4145

C4145

D4160

D4160

D4165

C4155

C4155

C4155

D4165

D4165

D4165

D4165

E4170

E4175

20

D4165

D4165

D4165

D4165

E4175

E4175

25

E4170

E4170 E4175

E4175

15

MOTOR HP

CLASS III SELECTIONS

1/8

AA4090 AA4090 AA4090 AA4095

1/4

AA4090 AA4090 AA4090 AA4095 AA4095 AA4095 AA4095 AA4095

1/2

AA4090 AA4090 AA4090 AA4090 AA4090 AA4090 AA4095 AA4095 AA4095 AA4095 AA4095 A4105

3/4

AA4095 AA4095 AA4095 AA4095 AA4095 AA4095 AA4095 A4100

A4105

B4110

B4110

A4100

A4105

A4105

B4100

B4110

B4115

B4115

A4100

A4100 AA4095 AA4095 AA4095 AA4095 AA4095 AA4095 A4100

A4100

A4105

B4110

B4110

B4115

B4115

C4145

C4145

1.5

A4105

A4105

A4100

A4100

A4105

A4105

A4105

A4105

A4105

B4110

B4110

B4110

B4115

B4115

C4145

C4145

C4145

A4105

A4105

A4105

A4105

A4105

A4105

A4105

A4105

B4110

B4115

B4115

B4115

C4145

C4145

C4145

C4145

C4155

B4115

B4115

B4110

B4110

B4110

B4110

B4110

B4110

B4115

B4115

C4145

C4145

C4145

C4155

C4155

D4165

D4165

E4170

E4175

B4125

B4125

B4125

B4125

C4145

C4145

C4145

C4145

C4145

C4145

C4155

C4155

D4160

D4165

7.5

C4145

C4145

C4155

C4155

C4145

C4145

C4145

C4145

D4160

D4160

D4165

D4165

E4170

E4175

10

C4145

C4145

E4170

E4175

C4155

C4155

C4155

D4160

D4160

D4160

D4165

D4165

15

D4165

D4165

D4165

D4165

D4165

E4170

E4175

E4175

20

E4170

E4170

E4175

E4175

SINGLE REDUCTION GEARMOTOR DIMENSIONS


M
Q
I
AB

2X 3S1 X L
S2

N3

Y
U

MT
N2

MP

N1
DC
ML

Note: Dimensions continued


on opposing page.

MS

Max. is Std.
FRAME
SIZE
AA4090
AA4095

A4100
A4105

B4110
B4115
B4125

C4145
C4155

D4160
D4165

E4170
E4175

MOTOR
HP
1/8
1/4
1/2
1
1/4
1/2
3/4
1
112
2
3
1/2
3/4
1
112
2
3
5
7.5
1
2
3
5
7.5
10
15
2
3
5
7.5
10
15
20
5
7.5
10
15
20
25, 30

11.02

5.51

0.20

11.85

5.91

14.49

U
MAX MIN

D1

DC

KH

N1

N2

N3

S2

0.79 11.87

2.20

8.31

6.18

5.51

0.12

1.06

8.54

1716

1316

4.23

4.69

3.11

0.55

2.56

5.91

3.54

1.02

1.02

1.02

M10

0.20

0.79 12.70

2.60

9.17

6.44

6.14

0.12

1.14

9.41

2316

11116

4.61

5.14

4.09

0.71

3.35

5.91

3.74

1.10

1.10

1.10

M12

7.48

0.20

0.98 16.10

3.39 11.42

7.97

7.24

0.12

1.22 11.65

2716

11516

5.69

6.40

4.49

0.71

3.94

8.03

4.33

1.26

1.26

1.34

M12

17.24

8.66

0.20

1.18 18.84

3.82 13.39

9.53

8.70

0.12

1.61 13.62

21516

2316

6.73

7.58

5.51

0.87

4.33

9.06

5.31

3.98

1.81

2.83

M16

21.22

9.84

0.28

1.38 23.94

4.49 16.77 11.54

9.96

0.20

1.77 17.17

3716

2716

8.43

9.61

6.42

1.02

5.12

11.81

6.38

3.62

2.17

3.62

M20

24.02 11.81

0.28

1.77 26.85

5.00 18.90 13.07 10.79 0.20

1.97 19.29

31516 21516

9.45 10.71

7.09

1.30

5.90

13.39

7.09

3.82

2.20

3.94

M20

Dimensions shown are for reference only and are subject to change without notice, unless certified.
Certified prints are available after receipt of an order; consult factory.

OIL FILL

NS X L
LA

V
K

B
H

KH

2 - d
J

P
Note: Dimensions continued
from opposing page.

T
With Standard Motor
FRAME
SIZE
AA4090
AA4095

A4100
A4105

B4110
B4115
B4125

C4145
C4155

D4160
D4165

E4170
E4175

MOTOR
HP
1/8
1/4
1/2
1
1/4
1/2
3/4
1
112
2
3
1/2
3/4
1
112
2
3
5
7.5
1
2
3
5
7.5
10
15
2
3
5
7.5
10
15
20
5
7.5
10
15
20
25, 30

LA

SxL

S1 x L

4.72

M10x20

M10x20

6.10

6.89

8.35

30

30

30

M10x20

M12x12

M16x30

M20x35
10.04

11.02

30

22.5

M12x12

M16x26

M20x35

M24x40

M20x35

M24x40

C
12.01
13.66
14.45
16.06
14.80
15.59

AB
4.80
4.49
4.80

ML

MP

3.07
3.98
4.37
3.82
3.98
2.12

4.69
4.88
5.83
4.88

With Standard Motor & Brake


WEIGHT
(LB)
64
66
68
77
86
88

13.39
14.92
15.71
17.76
16.06
16.85

AB
4.80
4.49
4.80

ML
4.41
4.96
5.36
5.51
4.96
3.39

MP

MS

MT

4.88

1.54

5.83
4.88

3.67
1.54
2.40

WEIGHT
(LB)
68
70
73
84
90
92

17.20

4.49

3.82

5.83

97

18.90

4.49

5.51

5.83

3.67

4.88

103

18.50
19.29
17.09

4.69
4.96
4.80

3.94
4.13
2.12

6.30
6.81
4.88

106
114
152

20.94
21.77
18.35

4.69
4.96
4.80

6.38
6.61
3.39

6.30
6.81
4.88

4.53
4.77
2.40

5.12
5.37

117
128
156

18.50
19.80
20.59
21.50
23.23
21.02
22.32
23.11
24.02
25.75
26.65
29.02
24.57
25.16
26.06
27.80
28.90
31.26
34.61
27.99
29.72
30.43
32.80
35.94
39.69

4.49
4.69
4.96
5.79

3.82
3.94
4.13
5.00

5.83
6.30
6.81
8.35

5.51
6.38
6.61
7.83

5.83
6.30
6.81
8.35

3.67
4.53
4.77
5.20

4.88
5.12
5.37
6.67

3.82
3.94
4.13
5.00

5.83
6.30
6.81
8.35

4.49
4.69
4.96
5.79

5.51
6.38
6.61
7.83

5.83
6.30
6.81
8.35

3.67
4.53
4.77
5.20

4.88
5.12
5.37
6.67

7.32

5.63

9.88

7.32

9.37

9.88

6.69

7.66

4.69
4.96
5.79

3.94
4.13
5.00

6.30
6.81
8.35

4.69
4.96
5.79

6.38
6.61
7.83

6.30
6.81
8.35

4.53
4.77
5.20

5.12
5.37
6.67

7.32

5.63

9.88

7.32

9.37

9.88

6.69

7.66

9.13
5.79

11.61
5.00

12.76
8.35

9.13
5.79

15.16
7.83

12.76
8.35

5.20

6.67

7.32

5.63

9.88

7.32

9.37

9.88

6.69

7.66

9.13
11.69

11.61
13.39

12.76
15.51

20.20
22.24
23.07
24.33
26.06
22.72
24.76
25.59
26.85
28.58
30.39
32.76
27.01
27.64
28.90
30.63
32.64
35.00
38.15
30.83
32.56
34.17
36.54
39.49

4.49
4.69
4.96
5.79

4.49
4.69
4.96
5.79

163
172
180
202
218
262
271
277
299
315
348
378
489
475
495
510
546
576
693
653
669
704
735
854
1019

9.13

15.16

12.76

9.72

169
183
196
224
240
268
282
290
321
337
387
418
480
488
517
532
585
616
766
675
691
744
744
926

Dimensions shown are for reference only and are subject to change without notice, unless certified.
Certified prints are available after receipt of an order; consult factory.

DOUBLE REDUCTION GEARMOTOR DIMENSIONS


M
Q
2X 3 S1 x L
N3

AB

S2
Y

E D1

MT
N2

MP

N1
DC

F
MS

Note: Dimensions continued


on opposing page.
Max. is Std.
FRAME
SIZE

MOTOR
HP

AA4095DA

1/8
1/4, 1/3

11.02

5.51

0.20

A4105DA

1/8
1/4, 1/3
1/2

11.85

5.91

B4115DB

1/8
1/4, 1/3
1/2
3/4, 1

14.49

C4145DB

1/4, 1/3
1/2
3/4, 1
112

U
MAX MIN

D1

DC

KH

N1

N2

N3

S2

0.79 11.87

2.20

8.31

6.18

5.51

0.12

1.06

8.54

1716

1316

4.23

4.69

3.11

0.55

2.56

5.91

3.54

1.02

1.02

1.02

M10

0.20

0.79 12.70

2.60

9.17

6.44

6.14

0.12

1.14

9.41

2316

11116

4.61

5.14

4.09

0.71

3.35

5.91

3.74

1.10

1.10

1.10

M12

7.48

0.20

0.98 16.10

3.39 11.42

7.97

7.24

0.12

1.22 11.65

2716

11516

5.69

6.40

4.49

0.71

3.94

8.03

4.33

1.26

1.26

1.34

M12

17.24

8.66

0.20

1.18 18.84

3.82 13.39

9.53

8.70

0.12

1.61 13.62

21516

2316

6.73

7.58

5.51

0.87

4.33

9.06

5.31

3.98

1.81

2.83

M16

D4165DC

1/2
3/4, 1
112, 2
3

21.22

9.84

0.28

1.38 23.94

4.49 16.77 11.54

9.96

0.20

1.77 17.17

3716

2716

8.43

9.61

6.42

1.02

5.12

11.81

6.38

3.62

2.17

3.62

M20

E4175DC

1/2
3/4, 1
112, 2
3
5

24.02 11.81

0.28

1.77 26.85

5.00 18.90 13.07 10.79 0.20

1.97 19.29

31516 21516

9.45 10.71

7.09

1.30

5.90

13.39

7.09

3.82

2.20

3.94

M20

Dimensions shown are for reference only and are subject to change without notice, unless certified.
Certified prints are available after receipt of an order; consult factory.

10

NS X L
LA

V
B
W

2 d
J

KH

T
Note: Dimensions continued
from opposing page.
With Standard Motor

With Standard Motor & Brake

FRAME
SIZE

MOTOR
HP

LA

SxL

S1 x L

AB

ML

MP

WEIGHT
(LB)

AB

ML

MP

MS

MT

WEIGHT
(LB)

AA4095DA

1/8
1/4, 1/3

4.72

M10x20

M10x20

13.92
15.57

4.80

3.07
3.98

4.69
4.88

71
72

15.30
16.83

4.80

4.41
4.96

4.88

1.54

74
77

A4105DA

1/8
1/4, 1/3
1/2

6.10

30

M10x20

M12x22

15.06
16.71
17.50

4.80

3.07
3.95
4.37

4.69
4.88

89
91
93

16.44
17.97
18.76

4.80

4.41
4.96
5.36

4.88

1.54

93
95
100

B4115DB

1/8
1/4, 1/3
1/2
3/4, 1

M16x26

17.03
18.68
19.47
21.08

3.07
3.96
4.37
3.82

4.69
4.88

157
160
165
168

18.41
19.94
20.73
22.78

4.88

1.54

5.83

3.67

4.17

C4145DB

1/4, 1/3
1/2
3/4, 1
112

M20x35

21.12
21.91
23.52
24.82

22.38
23.17
25.22
27.26

D4165DC

E4175DC

1/2
3/4, 1
112, 2
3
1/2
3/4, 1
112, 2
3
5

6.89

8.35

10.04

30

30

30

11.02 22.5

M12x22

M16x30

M20x35

M20x35

4.80
4.49

5.83

4.49
4.69

3.98
4.37
3.82
3.94

5.83
6.30

259
263
266
274

M24x40

24.88
26.30
27.60
28.39

4.80
4.49
4.69
4.96

4.37
3.82
3.94
4.13

4.88
5.83
6.30
6.81

515
518
526
533

M24x40

26.30
27.72
29.02
29.80
30.71

4.80
4.49
4.69
4.96
5.29

4.37
3.82
3.94
4.13
5.00

4.88
5.83
6.30
6.81
8.35

632
635
643
652
674

4.80

4.88

4.80
4.49

4.41
4.96
5.36
5.51

161
164
169
176

4.88

1.54

4.49
4.69

4.96
5.36
5.51
6.38

5.83
6.30

3.67
4.53

4.17
5.12

263
267
274
287

26.14
28.00
30.04
30.87

4.80
4.49
4.69
4.96

5.36
5.51
6.38
6.61

4.88
5.83
6.30
6.81

1.54
3.67
4.53
4.77

4.17
5.12
5.37

526
533
546
558

27.56
29.42
31.46
32.28
33.54

4.80
4.49
4.69
4.96
5.79

6.36
5.51
6.38
6.61
7.83

4.88
5.83
6.30
6.81
8.35

1.54
3.67
4.53
4.77
5.20

4.17
5.12
5.37
6.67

634
641
654
667
695

4.80

Dimensions shown are for reference only and are subject to change without notice, unless certified.
Certified prints are available after receipt of an order; consult factory.

11

HELICAL BUDDYBOX REDUCER RATING TABLE


SINGLE REDUCTION REDUCERS AT 1800 RPM INPUT (HP, in lbs.)
HBB

CYCLO

4090
AA
4095

4100
A
4105

4110

4115

4125

4145
C
4155

4160
D
4165

4170
E
4175

12

O/P RPM

164

129

86

64

46

39

34

30

24

20

18

15

12

10

8.7

7.2

5.9

RATIO

11

14

21

28

39

46

53

60

74

88

102

123

151

179

207

249

305

HP

1.04

1.04

1.04

1.04

1.04

1.04

0.72

0.63

0.62

0.62

0.39

0.32

0.31

0.20

0.16

TORQUE

693

924

1290

1520

1750

1980

1690

1760

2010

2420

1870

1820

2040

1580

1550

HP

1.89

1.89

1.89

1.88

1.79

1.68

1.51

1.15

1.04

0.90

0.80

0.56

0.51

0.40

0.40
3650

TORQUE

1260

1680

2340

2750

3010

3200

3550

3210

3370

3510

3650

3180

3350

3160

HP

2.48

2.48

2.48

2.48

2.31

1.97

1.96

1.95

1.95

1.68

1.30

0.98

0.93

0.73

0.63

0.48

0.48

TORQUE

841

1070

1650

2200

2860

2880

3300

3710

4580

4690

4210

3830

4460

4150

4140

3790

4650

HP

4.22

4.22

4.22

4.22

4.22

4.22

4.22

3.26

3.10

2.22

2.11

1.59

1.44

1.03

0.94

0.77

0.75

TORQUE

1430

1820

2810

3750

5220

6160

7100

6210

7280

6200

6830

6056

6900

5850

6180

6090

7260

HP

5.20

5.20

5.20

5.20

5.20

5.07

5.07

4.80

4.01

2.88

2.86

2.40

1.96

1.45

1.34

0.99

0.98

TORQUE

1760

2240

3470

4620

6440

7400

8530

9140

9420

8040

9260

9370

9390

8240

8800

7820

9490

HP

6.80

6.80

6.80

6.80

6.80

6.80

6.80

6.80

5.52

5.01

4.45

4.22

3.01

2.78

2.15

1.51

1.44

TORQUE

2310

2930

4530

6040

8420

9930 11400 13000 13000 14000 14400 14800 14400 14800 14100 11900 13900

HP

10.5

10.5

10.5

10.5

7.51

7.51

TORQUE

3560

4530

7000

9330

9300 11000 12600 14300 14600 14700

HP

20.1

20.1

TORQUE

6810

8670

HP

20.1

20.1

TORQUE

HP

HP

13.1

13.5

7.51

13.5

6.22

10.5

5.25

9.15

3.16

1.59

14700

12600

7.63

7.46

4.91

4.55

4.43

3.26

3.03

16700 19100 22700 25700 24700 25600 24700 29100 23500 25900 29100 25800 29300
20.1

15.7

15.6

14.2

11.1

10.5

9.11

8.17

6.04

5.60

4.85

4.03

3.29

13400 17900 24900 23000 26200 27000 26100 29300 29500 29500 29000 29500 29500 29500 29500

TORQUE

TORQUE

13.5

7.51

31.3

21.4

21.4

17.4

16.6

16.6

15.6

13.5

10.1

8.81

8.07

6.56

5.92

4.65

3.44

19000 26500 25400 28000 31600 36600 37700 32700 34400 38700 37300 38900 36800 33300
31.3

31.3

28.8

26.5

23.4

20.9

18.0

15.1

13.4

10.5

8.82

7.63

6.35

5.17

20900 27800 38800 42100 44600 44600 49100 50300 48900 51200 50300 50100 50100 50200 50100

HP

34.2

TORQUE

22800

HP

38.7

TORQUE

25800

33.5

29.2

41500 42600
38.7

38.7

24.9

47400

35.5

29.5

28.8

19.6

18.0

14.9

12.5

9.80

8.58

6.76

6.20

54800 58300 58200 59900 55700 56400 53400 60000


24.2

22.2

19.4

14.4

12.9

11.0

9.30

7.46

47900 56500 59700 56200 67600 67600 71700 71700 69000 71700 71700 71700 71700

HELICAL BUDDYBOX REDUCER RATING TABLE


SINGLE REDUCTION REDUCERS AT 1200 RPM INPUT (HP, in lbs.)
HBB

CYCLO

4090
AA
4095

4100
A
4105

4110

4115

4125

4145
C
4155

4160
D
4165

4170
E
4175

O/P RPM

57

43

31

26

23

20

16

14

12

9.8

7.9

6.7

5.8

4.8

3.9

RATIO

21

28

39

46

53

60

74

88

102

123

151

179

207

249

305

HP

0.89

0.89

0.89

0.89

0.89

0.89

0.55

0.54

0.47

0.47

0.34

0.24

0.23

0.17

0.15

TORQUE

880

1170

1630

1930

2220

2510

1930

2230

2270

2730

2400

2040

2230

2050

2130

HP

1.57

1.57

1.41

1.41

1.34

1.25

1.04

0.86

0.76

0.63

0.51

0.42

0.37

0.30

0.25

TORQUE

1560

2080

2600

3070

3350

3560

3650

3590

3650

3650

3650

3580

3650

3540

3650

HP

2.12

2.12

1.97

1.69

1.68

1.51

1.51

1.26

1.11

0.751

0.71

0.55

0.47

0.40

0.41

TORQUE

2110

2810

3640

3680

4200

4300

5310

5250

5370

4370

5080

4660

4600

4740

5910

HP

3.15

3.15

3.15

2.85

2.94

2.44

2.11

1.66

1.53

1.19

1.03

0.77

0.70

0.57

0.51

TORQUE

3130

4180

5820

6210

7380

6930

7380

6930

7380

6920

7380

6540

6880

6760

7380

1.23

1.15

HP

4.45

4.45

4.45

4.33

4.33

3.63

3.37

2.47

2.17

1.82

1.47

TORQUE

4430

5900

8220

9430

10900

10300

11800

10300

10500

10600

10500

HP

5.82

5.82

5.83

5.64

5.70

5.19

4.21

3.54

3.06

2.53

2.06

TORQUE

5780

7710

10800

12300

14300

14800

14800

14800

14800

14800

14800

HP

7.88

7.88

5.84

5.84

5.84

5.19

4.21

3.54

3.06

2.53

2.06

TORQUE

7840

12700

14700

14800

14800

14800

14800

14800

14800

HP

11.6

11.2

10.9

10.4

7.88

6.84

5.71

5.07

3.67

TORQUE

21500

24400

27300

29500

27600

28500

27600

29500

26300

15.1

15.1

HP

15.1

TORQUE

15100

HP

TORQUE

HP

TORQUE

10400 10800

20100 28000
18.4

18.4

24300 33900
23.5

23.5

31100 43300

11.8

11.7

10.4

8.31

7.08

6.11

5.07

4.13

25600

29300

29500

29100

29500

29500

29500

29500

14.9

12.6

12.6

12.6

10.2

8.61

6.30

6.30

32400

31700

35800

44200

42400

41600

36700

45000

20.0

17.2

17.6

14.6

12.3

10.6

8.79

7.16

43500

43100

49900

51200

51200

51200

51200

51200

HP

30.2

24.9

21.2

18.5

17.2

14.7

13.5

11.0

8.61

TORQUE

55700

54300

53100

52600

60100

61400

65400

63900

61500

HP

31.5

31.2

26.5

22.5

20.4

17.2

14.8

12.3

10.0

TORQUE

58200

68000

66600

64000

71600

71600

71600

71600

71600

10500 11300
1.74

1.51

14800 14800
1.74

1.51

14800 14800
3.40

3.01

28900 29500
3.48

3.01

29500 29500
4.95

4.24

41900 41500
6.04

5.22

51200 51200
7.39

6.30

62600 61700
8.45

7.31

71600 71600

0.85

0.75

9960

10800

1.13

1.02

13300

14800

1.19

1.02

14800

14800

2.44

2.04

28800

29500

2.50

2.04

29500

29500

3.73

2.92

43900

42200

4.34

3.55

51200

51200

5.09

4.68

60100

67500

6.07

4.96

71600

71600

13

HELICAL BUDDYBOX REDUCER RATING TABLE


INTERNATIONAL
SINGLE REDUCTION REDUCERS AT 1500 RPM INPUT (KW, Nm)
HBB

CYCLO

4090
AA
4095

4100
A
4105

4110

4115

4125

4145
C
4155

4160
D
4165

4170
E
4175

14

O/P RPM

71.0

54.0

39.0

33.0

28.0

25.0

20.0

17.0

15.0

12.0

10.00

8.40

7.30

6.00

RATIO

21

28

39

46

53

60

74

88

102

123

151

179

207

249

4.90
305

KW

0.77

0.77

0.77

0.77

0.77

0.77

0.48

0.47

0.40

0.40

0.29

0.22

0.20

0.15

0.12

TORQUE

92.8

124

172

203

234

265

204

237

234

282

251

226

238

214

210

KW

1.36

1.36

1.23

1.22

1.16

1.09

0.97

0.75

0.68

0.58

0.48

0.37

0.33

0.26

0.24

TORQUE

164

219

275

322

353

375

412

380

398

412

412

378

394

373

412

KW

1.85

1.85

1.72

1.47

1.46

1.32

1.32

1.10

0.97

0.66

0.62

0.48

0.41

0.35

0.35

TORQUE

223

297

385

388

444

455

561

556

568

466

537

493

487

500

613

KW

2.75

2.75

2.75

2.66

2.75

2.13

1.96

1.45

1.38

1.04

0.94

0.67

0.61

0.50

0.48

TORQUE

331

442

615

702

834

733

834

732

808

734

813

692

728

714

834

KW

3.88

3.88

3.88

3.78

3.78

3.17

2.99

2.15

1.89

1.58

1.29

1.08

1.00

0.74

0.65

TORQUE

468

623

868

998

1140

1090

1260

1080

1100

1110

1110

1100

1180

1050

1130

KW

5.07

5.07

5.07

4.92

4.97

4.76

3.93

3.26

2.85

2.36

1.92

1.62

1.40

0.98

0.94
1640

TORQUE

611

815

1130

1290

1510

1630

1660

1640

1660

1660

1660

1660

1660

1400

KW

6.88

6.88

5.10

5.09

5.09

4.84

3.93

3.30

2.85

2.36

1.92

1.62

1.40

1.04

0.94

TORQUE

829

1100

1140

1340

1540

1660

1660

1660

1660

1660

1660

1660

1660

1480

1640

KW

10.1

9.78

9.50

9.29

6.88

5.97

4.98

4.73

3.20

2.97

2.81

2.13

1.91

TORQUE

2260

2580

2880

3190

2920

3010

2910

3330

2770

3050

3330

3040

3330

KW

13.2

13.2

13.2

10.3

10.2

9.29

7.25

6.60

5.70

4.73

3.85

3.25

2.81

2.33

1.91

TORQUE

1590

2120

2950

2710

3100

3190

3070

3330

3330

3330

3330

3330

3330

3330

3330

KW

16.0

16.0

13.0

11.0

11.0

11.0

8.88

7.50

5.50

5.50

4.32

3.70

3.25

2.54

TORQUE

2570

3580

3430

3340

3780

4670

4480

4390

3880

4760

4430

4390

4640

4440

KW

18.0

18.0

17.4

15.0

15.3

13.5

11.46

9.86

8.20

6.68

5.63

4.87

4.05

3.31

TORQUE

2890

4020

4590

4560

5260

5730

5780

5770

5780

5780

5780

5780

5780

5780

KW

25.0

21.8

18.5

16.1

15.0

12.9

11.8

9.56

7.50

6.45

5.50

4.45

4.08

TORQUE

5590

5750

5620

5540

6370

6510

6900

6740

6490

6620

6530

6350

7140

KW

27.5

27.3

23.1

19.7

18.8

15.8

13.8

11.5

9.30

7.90

6.80

5.70

4.60

TORQUE

6150

7200

7020

6780

7980

7970

8090

8090

8090

8090

8090

8090

8090

HELICAL BUDDYBOX REDUCER RATING TABLE


DOUBLE REDUCTION REDUCER RATINGS AT 1800 RPM INPUT (HP, in lbs.)
SIZE

CYCLO
SIZE

AA

4095DA

4105DA

4115DB

4145DB

4165DC

4175DC

SIZE

CYCLO
SIZE

AA

4095DA

4105DA

4115DB

4145DB

4165DC

4175DC

O/P RPM

5.04

4.25

3.59

3.11

2.64

2.22

1.88

1.61

1.36

1.09

0.92

0.79

0.70

RATIO

357

424

501

578

683

809

956

1117

1320

1656

1957

2272

2559

HP

0.33

0.28

0.23

0.20

0.17

0.14

0.12

0.12

0.12

0.12

0.12

0.12

0.12

TORQUE

3650

3650

3650

3650

3650

3650

3650

3650

3650

3650

3650

3650

3650

HP

0.54

0.54

0.48

0.41

0.35

0.29

0.25

0.21

0.18

0.14

0.12

0.12

0.12

TORQUE

5900

7010

7380

7380

7380

7380

7380

7380

7380

7380

7380

7380

7380

HP

1.35

1.14

0.97

0.84

0.71

0.60

0.50

0.43

0.36

0.29

0.24

0.21

0.19

TORQUE

14800

14800

14800

14800

14800

14800

14800

14800

14800

14800

14800

HP

1.89

1.67

1.41

1.19

1.01

0.86

0.73

TORQUE

28900

29500

29500

29500

29500

29500

29500

HP

4.68

3.95

3.34

2.90

2.45

2.07

1.75

1.50

1.27

TORQUE

51200

51200

51200

51200

51200

51200

51200

51200

51200

HP

6.55

5.52

4.67

4.05

3.43

2.89

2.45

2.09

1.77

TORQUE

71600

71600

71600

71600

71600

71600

71600

71600

71600

14800 14800
0.58

1.01

1.41

0.61

0.51

0.41

0.35

0.28

0.25

0.20

0.17

0.15

2944

3511

4365

5177

6472

7228

8880

10658

12184

HP

0.12

0.12

0.12

0.12

0.12

0.12

0.12

0.12

0.12

0.12

TORQUE

3650

3650

3650

3650

3650

3650

3650

3650

3650

HP

0.12

0.12

0.12

0.12

0.12

0.12

0.12

0.12

0.12

TORQUE

7380

7380

7380

7380

7380

7380

7380

7380

7380

0.16

0.14

0.12

0.12

0.12

0.12

0.12

0.12

0.12

14800

14800

14800

14800

14800

14800

14800

14800

14800

HP

0.33

0.27

0.25

0.25

0.25

0.25

0.25

0.25

0.25

TORQUE

29500

29500

29500

29500

29500

29500

29500

29500

29500

HP

0.57

0.50

0.50

0.50

0.50

0.50

0.50

0.50

0.50

TORQUE

51200

51200

51200

51200

51200

51200

51200

51200

51200

HP

0.79

0.67

0.54

0.50

0.50

0.50

0.50

0.50

0.50

TORQUE

71600

71600

71600

71600

71600

71600

71600

71600

71600

1.20

71600 71600

RATIO

HP

0.85

51200 51200

O/P RPM

TORQUE

0.49

29500 29500

0.14

0.10

0.42

0.38

29500

29500

0.74

0.65

51200

51200

1.03

0.91

71600

71600

0.08

0.07

21620

26492

0.12

0.12

0.12

3650

3650

3650

3650

0.12

0.12

0.12

0.12

7380

7380

7380

7380

0.12

0.12

13094 17966

14800 14800
0.25

0.25

29500 29500
0.50

0.50

51200 51200
0.50

0.50

71600 71600

0.12

0.12

14800

14800

0.25

0.25

29500

29500

0.50

0.50

51200

51200

0.50

0.50

71600

71600

Note: MOTOR HP shown in the darker shaded areas is to overcome breakaway torque requirements in cold temperature
or high inertia applications. It is recommended that a torque limiting device be used to protect the unit or driven machine.

15

SINGLE REDUCTION
REDUCER DIMENSIONS SIZE AA ~ E
Z
0

N-S X L
MIN.
I.D.

LA

XJ
B

CE
(FOR 48C, 56C-143-145TC)

BB

2 d
J
T

MIN. AK BD
I.D.

XU
XJ

Note: Dimensions continued


on opposing page.

U Max. is Std.
U
MAX MIN

FRAME
SIZE

NEMA C-FACE
ADAPTOR

AA4090
AA4095

42C
48C
56C-145TC

11.02 9.09

5.51 0.20 0.79 11.87 2.20 8.31 6.18

5.51

0.12 1.06 8.54

1716

1316 4.23

4.69 3.11

0.55

A4100
A4105

48C
56C-145TC
182-184TC

11.85 9.92

5.91 0.20 0.79 12.70 2.60 9.17 6.44

6.14

0.12 1.14 9.41

2316

11116 4.61

5.14 4.09

B4110
B4115
B4125

56C-145TC
182-184TC
213-215TC

14.49 12.05 7.48 0.20 0.98 16.10 3.39 11.42 7.97

7.24

0.12 1.22 11.65 2716

11516 5.69

C4145
C4155

56C-145TC
182-184TC
213-215TC
254-256TC

17.24 14.88 8.66 0.20 1.18 18.84 3.82 13.39 9.53

8.70

0.12 1.61 13.62 21516

D4160
D4165

56C-145TC
182-184TC
213-215TC
254-256TC
284-286TC

21.22 17.87 9.84 0.28 1.38 23.94 4.49 16.77 11.54 9.96

0.20 1.77 17.17 3716

E4170
E4175

182-184TC
213-215TC
254-256TC
284-286TC
324-326TC

N2

N3

S2

2.56 5.91

3.54 1.02 1.02

1.02

M10

0.71

3.35 5.91

3.74 1.10 1.10

1.10

M12

6.40 4.49

0.71

3.94 8.03

4.33 1.26 1.26

1.34

M12

2316 6.73

7.58 5.51

0.87

4.33 9.06

5.31 3.98 1.81

2.83

M16

2716 8.43

9.61 6.42

1.02

5.12 11.81 6.38 3.62 2.17

3.62

M20

24.02 20.00 11.81 0.28 1.77 26.85 5.00 18.90 13.07 10.79 0.20 1.97 19.29 31516 21516 9.45 10.71 7.09

1.30

5.90 13.39 7.09 3.82 2.20

3.94

M20

Dimensions shown are for reference only and are subject to change without notice, unless certified.
Certified prints are available after receipt of an order; consult factory.
NEMA C-FACE
ADAPTOR

16

AJ

AK

BD BB BF

BR

42C - 48C

3.75 3.000 4.33

.28

56C - 145TC

5.88 4.500 6.69

.43

182 - 256TC

7.25 8.500 8.98 .22 .59

284 - 286TC

9.00 10.500 11.10 .22 .59

324 - 326TC

11.00 12.500 13.86 .22 .71

D1

DC

KH

N1

M
Q

2X 3S1 X L

S2

N3

Y
E D1

U
K

N2

N1
DC

AJ
BR X BF

KH

XV

C
Note: Dimensions continued
from opposing page.

CE

C-Face Dimensions
XJ
Z

FRAME
SIZE

NEMA C-FACE
ADAPTOR

LA

SxL

S1 x L

XU

XV

KEY

AA4090
AA4095

42C
48C
56C-145TC

4.72

M10x20

M10x20

.625

.98

3/16 x 3/16 x .75

10.87
11.25
11.71

1.78
2.16
2.62

A4100
A4105

48C
56C-145TC
182-184TC

6.10

30

M10x20

M12x22

.625

.98

3/16 x 3/16 x .75

12.08
12.54
13.04

B4110
B4115
B4125

56C-145TC
182-184TC
213-215TC

6.89

30

M12x22

M16x26

.750

1.38

3/16 x 3/16
x 1.02

C4145
C4155

56C-145TC
182-184TC
213-215TC
254-256TC

D4160
D4165

56C-145TC
182-184TC
213-215TC
254-256TC
284-286TC

E4170
E4175

182-184TC
213-215TC
254-256TC
284-286TC
324-326TC

8.35

10.04

30

30

11.02 22.5

M16x30

M20x35

M20x35

M20x35

M24x40

M24x40

.875

1.125

1.375

1.57

1.77

2.17

WEIGHT (lb)
WT2

MIN. ID

WT

0.47
0.47
0.47

2.44
2.44
4.21

59

73
73
77

2.16
2.62
3.12

0.47
0.47
0.47

2.44
4.21
5.43

77

88
92
95

14.67
15.42
16.04

2.62
3.77
3.99

0.47
0.47
1.09

4.21
5.43
5.43

141

169
178
194

3/16 x 3/16
x 1.38

17.50
18.25
18.87
19.63

2.62
3.37
3.99
4.75

0.47
0.47
1.09
0.57

4.21
5.43
5.43
5.08

246
295

1/4 x 1/4 x 1.77

20.49
21.24
21.86
22.62
23.31

2.62
3.37
3.99
4.75
5.44

0.47
0.57
1.20
0.57
0.57

4.21
5.71
5.71
5.71
7.87

23.37
23.99
24.75
25.38
26.50

3.37
3.99
4.75
5.38
6.50

0.57
1.20
0.57
0.57
0.57

5.71
5.71
5.71
5.71
7.87

5/16 x 5/16
x 2.17

CE

Dimensions shown are for reference only and are subject to change without notice, unless certified.
Certified prints are available after receipt of an order; consult factory.

273
282
297

449

541
550
563
526
541

607

693
706
697
722
730

WT = Free input shaft type


WT2 = C-Face adaptor type

17

DOUBLE REDUCTION REDUCER DIMENSIONS


Z

NS X L
MIN. AK
I.D.

BD

LA

XJ

B
W

CE
(FOR 56C, 143 145TC)

BB
Z

2 d
J

T
AK

MIN.
I.D.

XU

BD

XJ
CE
(FOR 182 184TC)

Note: Dimensions continued


on opposing page.
U Max. is Std.
U
MAX MIN

FRAME
SIZE

NEMA C-FACE
ADAPTOR

AA4095DA

56C-145TC

11.02 10.72 5.51 0.20 0.79 11.87 2.20 8.31 6.18

5.51

0.12 1.06 8.54

1.44

1.19 4.23

4.69 3.11

0.55

A4105DA

56C-145TC

11.85 11.87 5.91 0.20 0.79 12.70 2.60 9.17 6.44

6.14

0.12 1.14 9.41

2.19

1.69 4.61

5.14 4.09

B4115DB

56C-145TC

14.49 14.11 7.48 0.20 0.98 16.10 3.39 11.42 7.97

7.24

0.12 1.22 11.65 2.44

1.94 5.69

C4145DB

56C-145TC

17.24 16.55 8.66 0.20 1.18 18.84 3.82 13.39 9.53

8.70

0.12 1.61 13.62

2.9

0.20 1.77 17.17 3.44

D1

DC

KH

N1

N2

N3

S2

2.56 5.91

3.54 1.02 1.02

1.02

M10

0.71

3.35 5.91

3.74 1.10 1.10

1.10

M12

6.40 4.49

0.71

3.94 8.03

4.33 1.26 1.26

1.34

M12

2.19 6.73

7.58 5.51

0.87

4.33 9.06

5.31 1.81 1.81

2.83

M16

2.44 8.43

9.61 6.42

1.02

5.12 11.81 6.38 1.97 2.17

3.62

M20

2.94 9.45 10.71 7.09

1.30

5.90 13.39 7.09 1.97 2.20

3.94

M20

56C-145TC
D4165DC

21.22 19.84 9.84 0.28 1.38 23.94 4.49 16.77 11.54 9.96
182-184TC
56C-145TC

E4175DC

24.02 21.26 11.81 0.28 1.77 26.85 5.00 18.90 13.07 10.79 0.20 1.97 19.29 3.94
182-184TC

Dimensions shown are for reference only and are subject to change without notice, unless certified.
Certified prints are available after receipt of an order; consult factory.

NEMA C-FACE
ADAPTOR

18

AJ

AK

BD BB BF

BR

56C - 145TC

5.88 4.500 6.69

.43

182 - 256TC

7.25 8.500 8.98 .22 .59

M
Q

2X 3 S1 x L
S2

N3

E D1

K
N2
AJ
N1
DC

KH
BR X BF
XV

C
CE

Note: Dimensions continued


from opposing page.

C-Face Dimensions
XJ
Z

FRAME
SIZE

NEMA C-FACE
ADAPTOR

LA

SxL

S1 x L

XU

XV

KEY

AA4095DA

56C-145TC

4.72

M10x20

M10x20

.625

.98

3/16 x 3/16 x .75

13.29

2.62

A4105DA

56C-145TC

6.10

30

M10x20

M12x22

.625

.98

3/16 x 3/16 x .75

14.43

B4115DB

56C-145TC

6.89

30

M12x22

M16x26

.750

1.38

3/16 x 3/16x 1.02

C4145DB

56C-145TC

8.35

30

M16x30

M20x35

.875

1.57

3/16 x 3/16 x 1.38

10.04

30

M20x35

M24x40

1.125

1.77

1/4 x 1/4 x 1.77

56C-145TC
D4165DC
182-184TC
56C-145TC
E4175DC

11.02 22.5
182-184TC

M20x35

M24x40

1.375

2.17

CE

WEIGHT (lb)
WT2

MIN. ID

WT

0.47

4.21

62

70

2.62

0.47

4.21

81

89

16.74

2.62

0.47

4.21

156

1.64

19.18

2.62

0.47

4.21

259

267

22.47

2.62

0.47

4.21

484
471

23.43

3.37

0.47

5.43

23.89

2.62

0.47

4.21

5/16 x 5/16 x 2.17

488
706
614

24.85

Dimensions shown are for reference only and are subject to change without notice, unless certified.
Certified prints are available after receipt of an order; consult factory.

3.37

0.47

5.43

6970
WT = Free input shaft type
WT2 = C-Face adaptor type

19

GENERAL CONSTRUCTION HELICAL GEAR CASE

REF
1
2
3
4
5
6
7
8
9
10
11
12
13

20

DESCRIPTION
Casing
Cover
Gear
Hex Head Bolt
Spring Washer
Ball Bearing
Retaining Ring (Internal)
Oil Seal
Taper-Grip Bushing
Bushing Screw
Thrust Plate
Pinion Shaft Spacer
Pin Carrier

REF
14
15
16
17
18
19
20
21
22
23
24
25
26

DESCRIPTION
Retaining Ring (External)
Pinion Shaft Spacer
Hex Socket Head Plug
Ball Bearing
Oil Seal
Pinion Shaft
Ball Bearing
Retaining Ring (Internal)
Retaining Ring (External)
Seal Cap
Key (Square End)
Output Hub
Hex Socket Head Plug

MIXER DRIVES
The new SM-Helical Buddybox parallel, offset reducer
is also available as an application series mixer drive.
This quality, high-performance mixer is available with
tapered roller bearings, integral flange (face mount) and
either a keyed output hub or standard Taper-Grip
bushing system.

Also featured is our superior new drywell design, which


offers the ultimate customer benefit, to prevent leakage
and process contamination problems.
Please consult our factory for additional details on
Helical Buddybox mixer drives from Sumitomo.

PARALLEL OFFSET CYCLO (HBB)


REDUCERS & GEARMOTORS
6 sizes offered
Ratios from 18:1 to
over 2,000:1
Flange mounting
option
Wide range of
mounting options:
Flange, Foot/Angle
Bracket, or Housing
Solid Shaft, Keyed
Hollow Bore, or
Keyless Taper Grip
Bushing offered
High efficiency helical
gearing combined with
proven strength
and durability
of SM-CYCLO speed
reducer
Integral motor
or C-Face
adapter input

DRYWELL DESIGN

Offered in SM-Helical Buddybox sizes C, D and E.


(Sizes AA B are grease lubricated.)

Oil
Level

New Drywell Option

21

LUBRICATION
SM-Helical Buddybox reducers and gearmotors are
shipped without oil. Before running, they should be
filled with the appropriate amount of the correct
lubricant for their mounting position-see Tables L-1 and
L-2. Please consult the factory for additional
information not covered here.

Table L-1 Recommended Oil for


SM Helical Buddybox & Cyclo

Mounting Positions*

Ambient
Temp.

14F-32F
(-10C-0C)

32F-95F
(0C-35C)

95F-122F
(35C-50C)

Viscosity @
40C (104F) cST

61.2 - 74.8

90 - 165

198 - 506

ISO Viscosity
Grade

68

100 - 150

220 - 460

AGMA
Viscosity Grade

2EP

3EP 4EP

5EP 7 EP

Viscosity @ 100F
(38C) SSU

284 - 347

417 - 765

916 - 2719

Table L-2 Oil Quantity (In gallons)


Y1

Helical
Output side (HBB)
Buddybox
Size
Y1 Y2 Y3 Y4 Y5

AA
A
B
C
D
E

Y2
Y3

0.16
0.21
0.26
0.45
0.71
0.92

0.16
0.24
0.40
0.55
0.92
1.11

0.13
0.18
0.26
0.34
0.53
0.66

0.16
0. 24
0.40
0.55
0.92
1.11

0.29
0.40
0.53
1.24
1.85
2.38

Input side (Cyclo)


Y6

Y1

Y2

Y3

Y4

Y5

Y6

0.26
0.37
0.48
0.92
1.45
1.85

G
G
G
0.11
0.18
0.24

G
G
G
0.11
0.18
0.24

G
G
G
0.11
0.18
0.24

G
G
G
0.11
0.18
0.24

G
G
G
G
G
G

G
G
G
G
G
G

Oil Replenishment and Change Interval


a) Maintain proper oil levels at all times.

Y3

b) Check oil quantity every 2500 hours. If the oil is


contaminated, burned or waxed, change the oil
immediately and flush if necessary.
c) Under normal operating conditions, Sumitomo
recommends an oil change every 5000 hours of
operation. The intervals should not exceed 2 years.
d) An oil change after the first 500 hours of operation is
highly recommended.

Y4
Note: Overflow is located next to drain on bottom.

e) If the unit will be running in a high ambient, high


humidity, or corrosive environment, the lubricant will
have to be changed more frequently. Consult the
factory for recommendations.
f)

The Cyclo portion and helical portion must be filled


with oil separately. Oil does not flow from one
section to the other.

Y5

Y6
*Note: For flange units, the Y is replaced with an F.

22

Oil Drain Plug


Oil Overflow Plug (Oil Level)
Oil Fill Plug

STANDARD INTEGRAL MOTOR CHARACTERISTICS


Motor Characteristics
The SM-Helical Buddybox gearmotors
full load ratings and amperage can be
found below in table M-1. These ratings
are based on the motors design
values. If additional information is
required, please consult factory.

Table M-1 230/460 Volt, Synchronous Speed 1800 rpm, 60 Hz, Continuous Duty, TEFC
Full Load Current
Amperage
230V
460V
208V

Starting Current
Torque
Amperage
% of F.L.
230V
460V Starting Breakdown

HP

Frame
Size

Full Load
Torque
rpm
in. lb.

1/2

F-71M

1740

18.3

2.1

1.1

2.0

9.8

4.9

295

3/4

F-80S

1730

27.4

2.5

1.2

2.5

12.3

6.2

F-80

1750

36.0

3.4

1.7

3.4

17.6

1.5

F-90S

1730

54.7

4.6

2.3

4.7

F-90L

1740

72.5

6.0

3.0

F-100L

1730

109

8.4

F-112M

1730

183

7.5

F-132S

1710

10

F-132M

15

Efficiency
%

Power
Factor
%

Code
Letter*

Inertia
WR2
lb. ft2

280

71.9

65.1

0.0154

266

245

76.9

73.0

0.0227

8.8

269

303

77.2

72.3

0.0285

28.6

14.3

273

281

80.3

74.1

0.0451

6.2

36.8

18.4

263

270

82.3

75.6

0.0504

4.2

8.7

54.8

27.4

277

266

84.4

77.2

0.0789

13.0

6.5

13.7

91.5

45.8

308

279

86.3

82.4

0.201

277

18.1

9.0

20.1

120

61

223

221

86.7

88.2

0.271

1740

361

23.6

11.8

26.4

147

73.5

212

214

89.6

88.9

0.635

F-160M

1740

542

34.3

17.2

38.2

231

115

248

221

90.5

89.0

0.891

20

G-160L

1740

725

45.8

22.9

51

272

136

222

220

91.6

89.9

2.13

25

G-180M

1770

891

57

28.4

63

343

171

199

235

92.6

88.2

5.34

30

G-180M

1760

1075

68

34.2

77

388

194

192

226

91.5

88.1

5.34

*Code letter shown is for 230V or 460V operation. Consult factory for other voltages.

Standard Wiring Diagram 208, 230/460V


Illustrated below are the wiring diagrams for our standard motor. For additional information please refer to motor name plate. Due
to changes in design features, this diagram may not always agree with that on the motor. If different, the motor diagram found
inside the conduit box cover is correct.

Delta-Connected (712 HP and larger)

Y-Connected (5 HP and smaller)

Line 208/230V 60Hz

Line 460V 60Hz

Line 208/230V 60Hz

Line 460V 60Hz

23

TORQUE ARM INFORMATION


The HBB housing allows for a wide variety of torque arm
support options. Torque arm support should be selected
based on the space restrictions and structural components available on the driven machinery. Some options
are shown below. Example A is a factory stocked option,
B through E are not normally stocked.

A.

B.

C.

D.

E.

Note: Consult factory or torque arm brochure for dimensional drawings and application assistance.

24

Torque Arm Application Examples


SMA Standard
(Bushing) Type

Clevis Type

T-Type

O 90

CE

01

Headquarters and Manufacturing

IS

Bracket Type

North American Regional Offices


Stocking & Assembly Facilities
Canadian Stocking
& Assembly Facilities

Mid-West
175 West Lake Drive
Glendale Heights, IL 60139
(630) 752-0200 FAX: (630) 752-0208

West
2375 Railroad Street, Corona, CA 91720
(909) 340-4100 FAX: (909) 340-4108
Southwest
1420 Halsey Way #130, Carrollton, TX 75007
(972) 323-9600 FAX: (972) 323-9308
Northeast
501 Office Center Dr., Suite 260
Ft. Washington, PA 19034
(215) 653-0560 FAX: (215) 653-0181
Southeast
4200 Holland Boulevard
Chesapeake, VA 23323
(757) 485-3355 FAX: (757) 487-3193

Toronto (East)
SM-CYCLO OF CANADA, LTD.
870A Equestrian Court
Oakville, Ontario, Canada L6L 6L7
(905) 469-1050 FAX: (905) 469-1055
British Columbia (West)
SM-CYCLO OF CANADA, LTD.
740 Chester Road, Annacis Island, Delta
B.C., Canada V3M 6J1
(604) 525-5403 FAX: (604) 525-0879
Montreal
SM-CYCLO OF CANADA, LTD.
226 Migneron Street
St. Laurent, Quebec, Canada H4T 1Y7
(514) 340-1300 FAX: (514) 340-1343

R T IFI
Sumitomo Machinery Corporation of America
4200 Holland Boulevard, Chesapeake, VA 23323 (757) 485-3355 FAX: (757) 485-3075
Toll Free 1-800-SM-CYCLO Web: http://www.smcyclo.com E-mail: smcamktg@series2000.com

Mexico
SM-CYCLO DE MEXICO, S.A. DE C.V.
Calle C No. 506A, Parque Industrial Almacentro
Apodaca, N.L., Mexico 66600
011-52-8-369-3697/8 FAX: 011-52-8-369-3699

Central & South America Sales,


Engineering, Stocking & Assembly
Brazil
SM-CYCLO REDUTORES DO BRASIL, LTDA.
Av. Dr. Ulysses Guimares, 3533
09990-080 Diadema, So Paulo, Brazil
011-55-11-445-4388 FAX: 011-55-11-456-2922
Chile
SM-CYCLO DE CHILE LTDA.
Napoleon 3565, Of. 510
Las Condes, Santiago, Chile
011-56-2-203-7300 FAX: 011-56-2-203-7195

SPEED REDUCER

GEARMOTOR

SHAFT MOUNTED
GEARMOTOR

BEVEL GEARMOTOR

SM-CYCLO
Concentric

SM-CYCLO
Concentric

SM-HELICAL BUDDYBOX
Parallel Offset

SM-BEVEL BUDDYBOX
Right Angle

LOW RATIO PLANETARY

PRECISION CYCLO

SUMITOMO
QuaDelta PROGRAM
Providing
THE AVAILABLE SOLUTION, WORLDWIDE

ALL
DRIVES

SM-CYCLO
Concentric

Concentric

MECHANICAL
VARIABLE SPEED

ELECTRICAL
VARIABLE SPEED

ALL
SPEEDS

NTAC-2000
AC Drive

SM-BEIER
HELICAL
GEAR REDUCER

SHAFT MOUNT
SPEED REDUCER

CONCENTRIC

PARALLEL OFFSET

RIGHT ANGLE

CONSTANT SPEED
MECHANICAL VS
ELECTRICAL VS

AF-3100
AC Drive

MOTORS

CONTROLLERS

ALL
TYPES

GEAR BOXES

WORLDWIDE

THE AMERICAS

ASIA

EUROPE

Power Transmission Products

O 90

CE

ED

01

IS

4200 Holland Blvd., Chesapeake, VA 23323


(757) 485-3355 FAX: (757) 485-3075
Toll Free: 1-800-SM-CYCLO
Web: http://www.smcyclo.com E-mail: smcamktg@series2000.com
R T IF I

DISTRIBUTED BY:

PARAMAX
Parallel Offset
& Right Angle

SM-SHAFT MOUNT
Parallel Offset

DOUBLE
SHAFT MOUNT
ENVELOPING
WORM
SPEED GEAR
REDUCER

SHAFT MOUNT
GEARMOTOR
SPEED REDUCER

WORM GEARMOTOR

PARTS & SERVICE

SM-HEDCON
SM-SHAFT MOUNT
Right
Parallel
Angle
Offset

SM-HYPONIC
SM-SHAFT MOUNT
Right
Parallel
Angle
Offset

SM-ULYSSES
Right Angle

WORLDWIDE

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