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SKF Couplings

Contents
The SKF brand now stands for more than ever before, and means more to you as a valued customer. While SKF maintains its leadership as a high-quality bearing manufacturer throughout the world, new dimensions in technical advances, product support and services have evolved SKF into a truly solutions-oriented supplier, creating greater value for customers. These solutions enable customers to improve productivity, not only with breakthrough application-specific products, but also through leading-edge design simulation tools and consultancy services, plant asset efficiency maintenance programmes, and the industrys most advanced supply management techniques. The SKF brand still stands for the very best in rolling bearings, but it now stands for much more. SKF the knowledge engineering company SKF Couplings. . . . . . . . . . . . . . . . . . . . 3 SKF FRC Couplings . . . . . . . . . . . . . . . . Selection . . . . . . . . . . . . . . . . . . . . . . . . Example. . . . . . . . . . . . . . . . . . . . . . . Engineering data. . . . . . . . . . . . . . . . . . Power ratings. . . . . . . . . . . . . . . . . . . Order data. . . . . . . . . . . . . . . . . . . . . . . Installation. . . . . . . . . . . . . . . . . . . . . . . SKF Jaw Couplings. . . . . . . . . . . . . . . . Selection . . . . . . . . . . . . . . . . . . . . . . . . Example. . . . . . . . . . . . . . . . . . . . . . . Engineering data. . . . . . . . . . . . . . . . . . Power ratings. . . . . . . . . . . . . . . . . . . Order data. . . . . . . . . . . . . . . . . . . . . . . Installation. . . . . . . . . . . . . . . . . . . . . . . SKF Universal Joints. . . . . . . . . . . . . . . Selection . . . . . . . . . . . . . . . . . . . . . . . . Example. . . . . . . . . . . . . . . . . . . . . . . Engineering data. . . . . . . . . . . . . . . . . . Order data. . . . . . . . . . . . . . . . . . . . . . . 48 48 48 48 48 48 50 52 52 52 52 52 52 54 56 56 56 56 56

SKF Grid Couplings . . . . . . . . . . . . . . . 4 Selection . . . . . . . . . . . . . . . . . . . . . . . . 4 Standard selection method. . . . . . . . . 4 Standard selection example. . . . . . . . 5 Formula method . . . . . . . . . . . . . . . . 5 Formula selection example . . . . . . . . 5 Engineering data. . . . . . . . . . . . . . . . . . 6 Order data. . . . . . . . . . . . . . . . . . . . . . . 8 Full spacer and half spacer coupling types . . . . . . . . . . . . . . . . . . 8 Horizontal and vertical cover types. . . 8 Installation . . . . . . . . . . . . . . . . . . . . . . 10 SKF grid removal. . . . . . . . . . . . . . . . 10 SKF Gear Couplings . . . . . . . . . . . . . . . Selection . . . . . . . . . . . . . . . . . . . . . . . . Standard selection method. . . . . . . . . Standard selection example. . . . . . . . Formula method . . . . . . . . . . . . . . . . Formula selection example . . . . . . . . Engineering data. . . . . . . . . . . . . . . . . . Order data. . . . . . . . . . . . . . . . . . . . . . . Installation . . . . . . . . . . . . . . . . . . . . . . Floating shaft gear couplings . . . . . . . . . Flex hubs on floating shafts . . . . . . . . Rigid hubs on floating shaft . . . . . . . . Solid floating shaft selection. . . . . . . . SKF Flex Couplings . . . . . . . . . . . . . . . . Selection . . . . . . . . . . . . . . . . . . . . . . . . Example. . . . . . . . . . . . . . . . . . . . . . . Engineering data. . . . . . . . . . . . . . . . . . Power ratings. . . . . . . . . . . . . . . . . . . Order data. . . . . . . . . . . . . . . . . . . . . . . Installation . . . . . . . . . . . . . . . . . . . . . . SKF Flex Spacer Coupling. . . . . . . . . . . . Installation. . . . . . . . . . . . . . . . . . . . . . . To dismantle. . . . . . . . . . . . . . . . . . . . SKF Chain Couplings. . . . . . . . . . . . . . . Selection . . . . . . . . . . . . . . . . . . . . . . . . Example. . . . . . . . . . . . . . . . . . . . . . . Engineering data. . . . . . . . . . . . . . . . . . Power ratings. . . . . . . . . . . . . . . . . . . Order data. . . . . . . . . . . . . . . . . . . . . . . Installation. . . . . . . . . . . . . . . . . . . . . . . 16 16 16 17 17 18 18 18 20 30 30 30 31 34 34 34 34 34 36 37 40 41 41 44 44 44 45 45 45 46

General engineering data on SKF Couplings . . . . . . . . . . . . . . . . . 58 Lubrication. . . . . . . . . . . . . . . . . . . . . . 62 General purpose grease. . . . . . . . . . . . . 62 Shaft alignment tools. . . . . . . . . . . . . . TMEA series. . . . . . . . . . . . . . . . . . . . . . TMEA 2 . . . . . . . . . . . . . . . . . . . . . . . . . TMEA 1P/2,5. . . . . . . . . . . . . . . . . . . . . TMEA 1PEx . . . . . . . . . . . . . . . . . . . . . . Thermal printer TMEA P1. . . . . . . . . . . Machinery shims TMAS series. . . . . . . . 63 63 64 64 65 65 66

Inspection tool . . . . . . . . . . . . . . . . . . . 67 Stroboscope TMRS 1. . . . . . . . . . . . . . . 67 SKF the knowledge engineering company. . . . . . . . . . . . . . . . . . . . . . . . 68

SKF Couplings
Flexible couplings are devices used to mechanically connect two shafts to transmit power from one shaft to the other. They are also able to compensate for shaft misalignment in a torsionally rigid way. Misalignment can be angular, parallel or skew. This is particularly important for applications where misalignment could affect the velocity and acceleration of the driven shaft. The performance of the coupling depends largely upon how it is installed, aligned and maintained. In response to industry's ultimate need to produce more with less, SKF has combined its knowledge and experience with the latest technology to develop solutions for a variety of applications and operating conditions. Whether the goal is to design equipment that provides more customer value, or to improve overall profitability, SKFs experience and expertise can help you meet your goals. SKF offers a wide range of standard and customised coupling products. SKF Couplings cover a wide range of coupling types, sizes and capacity ratings for many applications and factory environments. For large, heavy duty applications, SKF has large size couplings. These couplings, which provide optimum contact with the shaft, can accommodate high torque values, while reducing power loss and minimizing the effects of misalignment.

SKF Grid Couplings


In high output (kW) and high torque applications where vibration, shock loads and misalignment occur, SKF Grid Couplings are an excellent choice. The unique design of the grid and hub teeth enable these couplings to accommodate movement and stresses from all three planes, which can reduce vibration levels by as much as 30%. The tapered grid element is manufactured from a high strength alloy steel. The grid, which, is the primary wear component of the coupling is designed for quick and easy replacement. Unlike other couplings, the hubs and other components are not disturbed. This makes realignment unnecessary and further reduces downtime and maintenance costs.

Selection
Standard selection method
This selection procedure can be used for most motor, turbine, or engine driven applications. The following information is required to select an SKF grid coupling: Torque power [kW] Speed [r/min] Type of equipment and application Shaft diameters Shaft gaps Physical space limitation Special bore or finish information Exceptions to use of the standard selection method are for high peak loads and brake applications. For these, use the formula selection method or contact SKF.

1 Determine system torque If torque is not given, use the following formula to calculate for torque (T) System torque = Power [kW] 9 549 Speed [r/min]

2 Service factor Determine the service factor from tables 7 and 8 on pages 60 and 61. 3 Coupling rating Determine the required minimum coupling rating as shown below: Coupling rating = service factor torque [Nm] 4 Size Select the appropriate coupling from the torque column of the product tables on pages 12 to 14 with a value that is equal to or greater than that determined in step 3 above and check that the chosen coupling can accommodate both driving and driven shafts. 5 Other considerations Possible other restrictions might be speed [r/min], bore, gap and dimensions.

Horizontal split cover page 12

Full spacer page 14

Vertical split cover page 13

Half spacer page 15

Standard selection example


Select a coupling to connect a 30 kW, 1 440 r/min electric motor that is driving a boiler feed pump. The motor shaft diameter is 55 mm, pump shaft diameter is 45 mm. Shaft extensions are 140 mm and 110 mm. The coupling to be selected will replace a gear type coupling with a 3 mm gap. 1 Determine system torque System torque [Nm] = 30 kW 9 549 = 199 nm 1 440 r/min 2 Service factor From table 7 on page 60 = 1,50 3 Required coupling rating 1,5 199 Nm = 298,5 Nm

1 High peak loads Use one of the following formulas (A, B, or C) for: Motors with higher than normal torque characteristics. Applications with intermittent operations resulting in shock loads. Inertia effects due to frequent stops and starts or repetitive high peak torques. Peak torque is the maximum torque that can exist in the system. Select a coupling with a torque rating equal to or exceeding the selection torque values obtained from the formulas below. A Non-reversing peak torque selection Torque [Nm] = system peak torque or

2 Brake applications If the torque rating of the brake exceeds the motor torque, use the brake rating as follows: Selection Torque [Nm] = Brake torque rating service factor.

Formula selection example


High peak load Select a coupling for reversing service to connect a gear drive low speed shaft to a metal forming mill drive. The electric motor rating is 30 kW and the system peak torque at the coupling is estimated to be 9 000 Nm. Coupling speed is 66 r/min at the gear drive output with a shaft gap (between ends) of 180 mm. 1 Type Refer to product tables on pages 12 to 14 and select the appropriate coupling type. 2 Required minimum coupling rating Use the reversing high peak torque formula in step 1B. 2 9 000 Nm = 18 000 Nm = Selection torque 3 Size From product table on page 12, size 1130 with a torque rating of 19 900 which exceeds the selection torque of 18 000 Nm. 4 Other considerations Grid coupling size 1130 has a maximum DBSE dimension (distance between shaft ends) of 205 mm; the shaft hub has a maximum bore of 190 mm. Note See product table on page 12. The T hub has a maximum bore of 170 mm and the allowable speed of 1 800 r/min.

4 Size From product tables on page 12, the coupling size 1060 is the proper selection based on the torque rating of 684 Nm which exceeds the required minimum rating of 298,5 Nm as well as accommodating driving and driven shaft diameter requirements. 5 Other considerations The speed capacity of 4 500 (coupling size 1060) exceeds the required speed of 1 440 r/min. The maximum bore capacity of 57 mm exceeds the required shaft diameters of 55 mm and 45 mm. The resulting service factor is 2,29. This will provide a very good service life for the coupling and a high level of reliability.

Selection torque [Nm] = System peak kW 9 549 r/min B Reversing high peak torque Selection torque [Nm] = 2 system peak torque r/min C Occasional peak torques (non-reversing) If a system peak torque occurs less than 1 000 times during the expected coupling life, use the following formula: Selection torque [Nm] = 0,5 system peak torque or Selection torque [Nm] =

Formula method
The standard selection method can be used for most coupling selections. However, the formula method, should be used for: high peak loads brake applications (if a brake wheel is to be an integral part of the coupling) By including the systems peak torque, frequency, duty cycle and brake torque ratings, a more accurate result will be obtained.

0,5 system peak kW 9 549 r/min

Engineering data
For additional useful information on grid couplings, such as an interchange guide, misalignment capability, puller bolt hole, inertia and standard stock spacer lengths data, please refer to tables 1 to 6.

Table 1
SKF grid coupling interchange guide Horizontal split cover SKF Falk Morse/ Browning GF2020H GF2030H GF2040H GF2050H GF2060H GF2070H GF2080H GF2090H GF2100H GF2110H GF2120H GF2130H GF2140H Dodge Kop-Flex Lovejoy Bibby Puller bolt hole data

Table 3

PHE 1020TGH PHE 1030TGH PHE 1040TGH PHE 1050TGH PHE 1060TGH PHE 1070TGH PHE 1080TGH PHE 1090TGH PHE 1100TGH PHE 1110TGH PHE 1120TGH PHE 1130TGH PHE 1140TGH PHE 1150TGH PHE 1160TGH PHE 1170TGH PHE 1180TGH PHE 1190TGH PHE 1200TGH

1020T10 1030T10 1040T10 1050T10 1060T10 1070T10 1080T10 1090T10 1100T10 1110T10 1120T10 1130T10 1140T10 1150T10 1160T10 1170T10 1180T10 1190T10 1200T10

1020T10 1030T10 1040T10 1050T10 1060T10 1070T10 1080T10 1090T10 1100T10 1110T10 1120T10 1130T10 1140T10

1020H 1030H 1040H 1050H 1060H 1070H 1080H 1090H 1100H 1110H 1120H 1130H 1140H

1020 1030 1040 1050 1060 1070 1080 1090 1100 1110 1120 1130 1140 1150 1160 1170 1180 1190 1200

2020H 2030H 2040H 2050H 2060H 2070H 2080H 2090H 2100H 2110H 2120H 2130H 2140H Size

B.C.D.

B.C.D. mm 74 89,5 106 121,5 136,5 150,5 185

Bolt M8 M8 M10 M10 M10 M12 M16

Size PHE 1140TGRSB PHE 1150TGRSB PHE 1160TGRSB PHE 1170TGRSB PHE 1180TGRSB PHE 1190TGRSB PHE 1200TGRSB

B.C.D. mm 205 227,5 260 306 341 393 414

Bolt M16 M20 M20 M24 M30 M30 M30

PHE 1070TGRSB PHE 1080TGRSB PHE 1090TGRSB PHE 1100TGRSB PHE 1110TGRSB PHE 1120TGRSB PHE 1130TGRSB

Table 2
SKF grid coupling interchange guide Vertical split cover SKF Falk Morse/ Browning GF2020V GF2030V GF2040V GF2050V GF2060V GF2070V GF2080V GF2090V GF2100V GF2110V GF2120V GF2130V GF2140V Dodge Kop-Flex Lovejoy Bibby Misalignment capability

Table 4

P
1020T20 1030T20 1040T20 1050T20 1060T20 1070T20 1080T20 1090T20 1100T20 1110T20 1120T20 1130T20 1140T20 1020V 1030V 1040V 1050V 1060V 1070V 1080V 1090V 1100V 1110V 1120V 1130V 1140V 1020 1030 1040 1050 1060 1070 1080 1090 1100 1110 1120 1130 1140 1150 1160 1170 1180 1190 1200 2020 V 2030 V 2040 V 2050 V 2060 V 2070 V 2080 V 2090 V 2100 V 2110 V 2120 V 2130 V 2140 V

PHE 1020TGV PHE 1030TGV PHE 1040TGV PHE 1050TGV PHE 1060TGV PHE 1070TGV PHE 1080TGV PHE 1090TGV PHE 1100TGV PHE 1110TGV PHE 1120TGV PHE 1130TGV PHE 1140TGV PHE 1150TGV PHE 1160TGV PHE 1170TGV PHE 1180TGV PHE 1190TGV PHE 1200TGV

1020T20 1030T20 1040T20 1050T20 1060T20 1070T20 1080T20 1090T20 1100T20 1110T20 1120T20 1130T20 1140T20 1150T20 1160T20 1170T20 1180T20 1190T20 1200T20

Size

Recommended installation Parallel offset P Angular 1/16 0,06 0,07 0,08 0,10 0,11 0,12 0,15 0,17 0,20 0,22 0,25 0,30 0,33 0,39 0,44 0,50 0,56 0,61 0,68

Operating Parallel offset P 0,30 0,30 0,30 0,40 0,40 0,40 0,40 0,40 0,50 0,50 0,56 0,56 0,56 0,60 0,60 0,60 0,76 0,76 0,76 Angular 1/4 mm 0,24 0,29 0,32 0,39 0,45 0,50 0,61 0,70 0,82 0,90 1,01 1,19 1,34 1,56 1,77 2,00 2,26 2,44 2,72

Normal gap +/ 10%

Tightening torque

1020 1030 1040 1050 1060 1070 1080 1090 1100 1110 1120 1130 1140 1150 1160 1170 1180 1190 1200

mm 0,15 0,15 0,15 0,20 0,20 0,20 0,20 0,20 0,25 0,25 0,28 0,28 0,28 0,30 0,30 0,30 0,38 0,38 0,38

3 3 3 3 3 3 3 3 4,50 4,50 6 6 6 6 6 6 6 6 6

Nm 11,30 11,30 11,30 22,60 22,60 22,60 22,60 22,60 35,00 35,00 73,00 73,00 73,00 73,40 73,40 146,90 146,90 146,90 259,90

Table 5
Full spacer coupling TGFS Standard stock spacer lengths (DBSE = Distance between shaft ends) DBSE Pump std Coupling size 1020 mm 89 100 108 111 119 127 133 137 140 144 148 152 155 176 178 180 184 203 218 219 226 248 250 252 282 311 357 in. 3.50 3.94 4.25 4.38 4.69 5.00 5.22 5.38 5.51 5.66 5.81 5.97 6.12 6.94 7.00 7.09 7.25 8.00 8.59 8.62 8.88 9.75 9.84 9.94 11.09 12.25 14.05 ANSI ISO MISC ANSI MISC ANSI MISC MISC ISO MISC MISC MISC MISC MISC ANSI ISO ANSI MISC MISC MISC MISC ANSI ISO MISC MISC ANSI MISC X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X The values are based on hubs with no bore. 1030 1040 1050 1060 1070 1080 1080 1090 1100 1110 Size 1020 1030 1040 1050 1060 1070 1080 1090 1100 1110 1120 1130 1140 1150 1160 1170 1180 1190 1200 Horizontal kg/m2 0,0014 0,0022 0,0033 0,0072 0,012 0,019 0,045 0,079 0,179 0,270 0,512 0,99 1,85 3,49 5,82 10,41 18,30 26,17 43,55 Vertical kg/m2 0,0016 0,0024 0,0035 0,0074 0,011 0,017 0,042 0,079 0,179 0,270 0,486 1,065 1,89 3,29 6,01 10,42 Moment of inertia

Table 6

Table 7
Order data Coupling type Hubs Solid bore Qty Bored to size* Cover Qty Grid Qty Spacer hub set Qty ( = DBSE dimension) Qty

Horizontal split cover Vertical split cover Full spacer Half spacer

PHE 1050TGRSB PHE 1050TGRSB PHE 1050TGS-SHRSB PHE 1050TGRSB PHE 1050TGS-SHRSB

2 or 2 or 2 or

PHE 1050TG MM PHE 1050TG MM PHE 1050TGS-SH ... MM

2 2 2 1

PHE 1050TGHCOVER PHE 1050TGVCOVER PHE 1050TGHCOVER PHE 1050TGHCOVER

1 1 1 1

PHE 1050TGGRID PHE 1050TGGRID PHE 1050TGGRID PHE 1050TGGRID

1 1 1 1

PHE 1050TGFS-SPACERX MM PHE 1050TGHS-SPACERX MM

1 1

1 and 1 or PHE 1050TGS-SH ... MM

* For bored to size designations, add bore size. For example, PHE 1050TG25MM

Order data
Full spacer and half spacer coupling types
Full spacer Each complete coupling consists of: 2 hubs, 1 grid, 1 cover and 1 spacer hub set. The cover assembly kit is supplied with the cover. The spacer hub assembly kit is supplied with the spacer hub set. Example: the following components should be ordered for a complete 1050 full spacer grid coupling with solid bore and a DBSE dimension of 155 mm (DBSE = distance between the shaft ends). 2 ea. PHE 1050TGS-SHRSB 1 ea. PHE 1050TGGRID 1 ea. PHE 1050TGHCOVER 1 ea. PHE 1050TGFS-SPACERX155MM The following components should be ordered for a complete 1050 full spacer grid coupling, bored to size. 1 ea. PHE 1050TGS-SHX30MM 1 ea. PHE 1050TGS-SHX40MM 1 ea. PHE 1050TGGRID 1 ea. PHE 1050TGHCOVER 1 ea. PHE 1050TGFS-SPACERX155MM Half spacer The following components should be ordered for a complete 1050TG half spacer grid coupling with solid bore and a DBSE dimension of 89 mm. 1 ea. PHE 1050TGS-SHRSB 1 ea. PHE 1050TGRSB 1 ea. PHE 1050TGGRID 1 ea. PHE 1050TGHCOVER 1 ea. PHE 1050TGHS-SPACERX89MM

Horizontal and vertical cover types


Each complete coupling consists of: 2 hubs, 1 grid and 1 cover. The assembly kit is supplied with the cover and includes oil seals, gasket, bolts and lock-nuts. To order the assembly kit separately, please use the basic number and add TGHKIT for the horizontal cover or TGVKIT for the vertical cover (e.g.: PHE 1050TGHKIT) Example: the following components should be ordered for a complete 1050 horizontal grid coupling with a solid bore. 2 ea. PHE 1050TGRSB 1 ea. PHE 1050TGGRID 1 ea. PHE 1050TGHCOVER (PHE 1050TGVCOVER for vertical cover) The following components should be ordered for a complete 1050 horizontal grid coupling, bored to size. 1 ea. PHE 1050TGX30MM 1 ea. PHE 1050TGX40MM 1 ea. PHE 1050TGGRID 1 ea. PHE 1050TGHCOVER Note For coupling sizes 1020 to 1090, SKF will supply the requested bore size with a clearance fit and standard keyways unless otherwise specified. For sizes 1100 and above, interference fit with standard keyways will be supplied unless otherwise specified.

Installation
The performance of the coupling depends largely upon how it is installed, aligned and maintained. SKF Grid Couplings are designed to operate in either a horizontal or a vertical position without modification. 1 Mount the seals and the hubs Clean all metal parts using non-flammable solvent and check hubs, shafts and keyways for burrs and remove if necessary. Lightly coat the seals with grease and place well back on the shafts before mounting the hubs. Mount the hubs on their respective shafts so that each hub face is flush with the end of the shafts (1). 2 Gap and angular alignment Using a feeler gauge equal in thickness to the gap specified in table 4 on page 6. Insert the gauge as shown in image 2 to the same depth at 90 intervals and measure the clearance between the gauge and hub face. The difference in the minimum and the maximum measurements must not exceed the angular limits specified in table 4 on page 6. 3 Offset alignment Align the two hubs so that a straight edge rests squarely on both hubs and also at 90 intervals (3). The clearance must not exceed the parallel offset installation limits specified in table 4 on page 6. Tighten all foundation bolts and repeat steps 2 and 3. Realign the application if necessary. 4 Mount the grid Pack the gap and all of the grooves in the two hubs with a specified lubricant ( page 62) before mounting the grid. Fit the grid over the hubs by starting at one cut end, work the coils of the grid tooth by tooth in one direction and seat firmly as you go with a soft mallet (4).

5 Pack with grease and assemble the covers Pack the spaces between and around the grid with as much lubricant as possible and wipe off the excess so that it is flush with the top of the grid (5). Position the seals on hubs so they line up with the grooves in the cover. Position gaskets on the flanges of the lower cover half and assemble the covers so that the match marks are on the same side. Push gaskets in until they stop against the seals and secure cover halves with the fasteners provided and tighten them accordingly. Make sure that the gaskets stay in position during this tightening procedure (7). Once the coupling is completely assembled, remove both of the lubrication plugs in the cover and insert a lubrication fitting. Then, pump in the appropriate lubricant until it is forced out of the opposite lubrication hole (8). Replace the two lubrication plugs and the installation is complete.

Grid removal
Whenever it is necessary to replace the grid, first remove the cover halves and set aside. Beginning at the cut end of the grid, carefully insert a screwdriver into the loop (9). Using the hub teeth for leverage, gradually pry the grid up, alternating sides while working around the coupling. SKF does not recommend re-using the removed grid.

10

11

Horizontal split cover

B J

Cover profiles

C S

D A

F A

F A

Sizes 1020 - 1140

Sizes 1150 - 1200

Sizes 1210-1220

Size

Power per Rated 100 r/min torque

Max speed

Bore diameter

Dimensions A mm B C D J F S

G gap

Lubricant weight Normal max. kg 3 3 3 3 3 3 3 3 5 5 6 6 6 6 6 6 6 6 6 6 6 4,5 4,5 4,5 4,5 4,5 4,5 6 6 9,5 9,5 12,5 12,5 12,5 12,5 12,5 12,5 12,5 12,5 12,5 12,7 12,7 0,027 0,040 0,054 0,068 0,086 0,113 0,172 0,254 0,426 0,508 0,735 0,907 1,13 1,95 2,81 3,49 3,76 4,40 5,62 10,5 16,1

Coupling weight without bore

min. 1020 TGH 1030 TGH 1040 TGH 1050 TGH 1060 TGH 1070 TGH 1080 TGH 1090 TGH 1100 TGH 1110 TGH 1120 TGH 1130 TGH 1140 TGH 1150 TGH 1160 TGH 1170 TGH 1180 TGH 1190 TGH 1200 TGH 1210 TGH 1220 TGH kW 0,54 1,6 2,6 4,6 7,2 10,4 21,5 39,0 65,7 97,6 143,0 208,0 299,0 416,0 586,0 781,0 1 080,0 1 430,0 1 950,0 2 611,0 3 523,0 Nm 52 149 249 435 684 994 2 050 3 730 6 280 9 320 13 700 19 900 28 600 39 800 55 900 74 600 103 000 137 000 186 000 249 000 336 000 r/min 4 500 4 500 4 500 4 500 4 500 4 125 3 600 3 600 2 440 2 250 2 025 1 800 1 650 1 500 1 350 1 225 1 100 1 050 900 820 730 mm 12 12 12 12 19 19 27 27 41 41 60 66 66 108 120 133 152 152 177 177 203

max.

min. mm

kg 1,9 2,6 3,4 5,4 7,3 10 18 25 42 54 81 121 178 234 317 448 619 776 1 057 1 425 1 785

30 36 44 50 57 65 79 95 107 117 136 165 184 203 228 279 311 339 361 390 420

101,6 110 117,5 138 150,5 161,9 194 213 250 270 308 346 384 453,1 501,4 566,4 629,9 675,6 756,9 844,5 920,7

98,2 98,2 104,6 123,6 130,0 155,4 180,8 199,8 246,2 259,0 304,4 329,8 374,4 371,8 402,2 437,8 483,6 524,2 564,8 622,3 662,9

47,5 47,5 50,8 60,3 63,5 76,2 88,9 98,4 120,6 127,0 149,2 161,9 184,2 182,9 198,1 215,9 238,8 259,1 279,4 304,8 325,1

39,7 49,2 57,2 66,7 76,2 87,3 104,8 123,8 142,1 160,3 179,4 217,5 254,0 269,2 304,8 355,6 393,7 436,9 497,8 533,4 571,5

66 68,3 70 79,5 92 95 116 122 155,5 161,5 191,5 195 201 271,3 278,9 304,3 321,1 325,1 355,6 431,8 490,2

391,2 436,9 487,2 554,7 607,8 660,4 750,8 822,2

39,1 39,1 40,1 44,7 52,3 53,8 64,5 71,6

1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,5

Horizontal split cover couplings are high performance, general purpose and easy to maintain. The grid is designed to be replaced without disturbing any other component in the drive.

12

Vertical split cover

B J H J

Cover profiles

C S

D F A

Sizes 1020 - 1140

Size

Power per Rated 100 r/min torque

Max speed

Bore diameter

Dimensions A mm B C D F H J M S

G gap

Lubricant Coupling weight weight without bore Normal Max. kg 3 3 3 3 3 3 3 3 5 5 6 6 6 6 6 6 6 6 6 4,5 4,5 4,5 4,5 4,5 4,5 6 6 9,5 9,5 12,5 12,5 12,5 12,5 12,5 12,5 12,5 12,5 12,5 0,027 0,040 0,054 0,068 0,086 0,113 0,172 0,254 0,426 0,508 0,735 0,907 1,13 1,95 2,81 3,49 3,76 4,40 5,62 kg 2,0 2,6 3,4 5,4 7,3 10 18 25 42 54 81 122 180 230 321 448 591 761 1 021

min. 1020 TGV 1030 TGV 1040 TGV 1050 TGV 1060 TGV 1070 TGV 1080 TGV 1090 TGV 1100 TGV 1110 TGV 1120 TGV 1130 TGV 1140 TGV 1150 TGV 1160 TGV 1170 TGV 1180 TGV 1190 TGV 1200 TGV kW 0,54 1,6 2,6 4,6 7,2 10,4 21,5 39,0 65,7 97,6 143,0 208,0 299,0 416,0 586,0 781,0 1 080,0 1 430,0 1 950,0 Nm 52 149 249 435 684 994 2 050 3 730 6 280 9 320 13 700 19 900 28 600 39 800 55 900 74 600 103 000 137 000 186 000 r/min 6 000 6 000 6 000 6 000 6 000 5 500 4 750 4 000 3 250 3 000 2 700 2 400 2 200 2 000 1 750 1 600 1 400 1 300 1 100 mm 12 12 12 12 19 19 27 27 41 41 60 66 66 108 120 133 152 152 177

max.

min. mm

30 36 44 50 57 65 79 95 107 117 136 165 184 203 228 279 311 339 361

111,1 120,7 128,5 147,6 162,0 173,0 200,0 231,8 266,7 285,8 319,0 377,8 416,0 476,3 533,4 584,2 630,0 685,0 737,0

98,0 98,0 104,6 123,6 130,0 155,4 180,8 199,8 245,7 258,5 304,4 329,8 371,6 371,8 402,2 437,8 483,6 524,2 564,8

47,5 47,5 50,8 60,3 63,5 76,2 88,9 98,4 120,6 127,0 149,2 161,9 184,2 182,9 198,1 215,9 238,8 259,1 279,4

39,7 49,2 57,2 66,7 76,2 87,3 104,8 123,8 142,1 160,3 179,4 217,5 254,0 269,2 304,8 355,6 393,7 436,9 497,8

64,3 73,8 81,8 97,6 111,1 122,3 149,2 168,3 198,0 216,3 245,5 283,8 321,9 374,4 423,9 474,7

9,7 9,7 9,7 11,9 12,7 12,7 12,7 12,7 15,7 16,0 17,5 20,6 20,6 19,3 30,0 30,0

24,2 25,0 25,7 31,2 32,2 33,7 44,2 47,7 60,0 64,2 73,4 75,1 78,2 106,9 114,3 119,4 130,0 135,0 145,0

47,8 47,8 50,8 60,5 63,5 66,5 88,9 95,2 120,7 124,0 142,7 146,0 155,4 203,2 215,9 226,1 265,0 275,0 295,0

39,1 39,1 40,1 44,7 52,3 53,8 64,5 71,6

1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,5

Vertical split cover couplings are high performance, general purpose and easy to maintain. The grid is designed to be replaced without disturbing any other component in the drive. The vertical cover allows for higher running speeds.

13

Full spacer

DBSE

B S

D F A E E

Size

Power per Rated 100 r/min torque

Max speed

Bore diameter Dimensions A mm 35 43 56 67 80 85 95 110 130 150 170 190 210 270 290 340 340 380 400 101,6 110 117,5 138 150,5 161,9 194 213 250 270 308 346 384 453,1 501,4 566,4 629,9 675,6 756,9 35 41 54 60 73 79 89 102 90 104 119 135 152 173 186 220 249 276 305 89 89 89 112 127 127 184 184 203 210 246 257 267 345 356 384 400 411 445 203 216 216 216 330 330 406 406 406 406 406 406 406 371 406 445 490 530 575 52 59 78 87 103 109 122 142 171 196 225 238 266 334 366 425 451 508 530 0,8 0,8 0,8 0,8 1,8 1,8 1,8 1,8 1,6 1,6 1,6 1,6 1,6 5,1 6,6 8,4 5,1 5,1 6,1 86 94 113 126 145 153 178 210 251 277 319 346 386 425 457 527 591 660 711 27,4 31,5 27,4 40,6 43,2 46,7 49,8 56,9 1,8 1,8 1,8 1,8 2,8 2,8 2,8 2,8 3,2 3,2 4 4 4 8,1 8,1 9,1 B DBSE min. DBSE max. D E F S U

G gap

Flange bolts

Lubricant Coupling weight without weight bore and min. DBSE

min. 1020 TGFS 1030 TGFS 1040 TGFS 1050 TGFS 1060 TGFS 1070 TGFS 1080 TGFS 1090 TGFS 1100 TGFS 1110 TGFS 1120 TGFS 1130 TGFS 1140 TGFS 1150 TGFS 1160 TGFS 1170 TGFS 1180 TGFS 1190 TGFS 1200 TGFS kW 0,54 1,6 2,6 4,6 7,2 10,4 21,5 39,0 65,7 97,6 143,0 208,0 299,0 416,0 586,0 781,0 1 080,0 1 430,0 1 950,0 Nm 52 149 249 435 684 994 2 050 3 730 6 280 9 320 13 700 19 900 28 600 39 800 55 900 74 600 103 000 137 000 186 000 r/min 3 600 3 600 3 600 3 600 3 600 3 600 3 600 3 600 2 440 2 250 2 025 1 800 1 650 1 500 1 350 1 225 1 100 1 050 900 mm 12 12 12 12 19 19 27 27 41 41 60 66 66 108 120 133 133 152 177

max.

min. Normal Quantity mm 1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,5 5 5 5 5 5 5 5 5 6,5 6,5 9,5 9,5 9,5 9,5 9,5 9,5 9,5 9,5 9,5 4 8 8 8 8 12 12 12 12 12 12 12 12 14 14 16 16 18 18 kg 0,027 0,040 0,054 0,068 0,086 0,113 0,172 0,254 0,426 0,508 0,735 0,907 1,13 1,95 2,81 3,49 3,76 4,40 5,62 kg 3,9 5,2 8,4 12,8 20,5 24,8 40 60 90,2 119 178 237 327 462 566 856 1 135 1 525 1 910

SKF horizontal split cover full spacer couplings are designed to accommodate long distances between the shafts that are to be connected. This coupling gives you the added advantage of being able to drop out the entire centre section of the coupling for easy service. This coupling is an ideal choice for pumps.

14

Half spacer

DBSE

D C S E S B

N F A

G U

Size

Power per Rated 100 r/min torque

Max Bore speed diameter min.

Dimensions A B C D DBSE min. DBSE max. N E F S S U shaft T hub hub

Max shaft max. hub

Lubricant Coupling weight weight without min. normal Quantity bore mm kg 3 3 3 3 3 3 3 3 5 5 6 6 6 6 6 6 6 6 6 4 8 8 8 8 12 12 12 12 12 12 12 12 14 14 16 16 18 18 0,027 0,040 0,054 0,068 0,086 0,113 0,172 0,254 0,426 0,508 0,735 0,907 1,13 1,95 2,81 3,49 3,76 4,40 5,62 kg 2,9 3,9 5,9 9,1 14 17,6 29 42,8 66 84,5 129 179 252 348 441 652 877 1 150 1484

G gap

Flange bolts

1020 TGHS 1030 TGHS 1040 TGHS 1050 TGHS 1060 TGHS 1070 TGHS 1080 TGHS 1090 TGHS 1100 TGHS 1110 TGHS 1120 TGHS 1130 TGHS 1140 TGHS 1150 TGHS 1160 TGHS 1170 TGHS 1180 TGHS 1190 TGHS 1200 TGHS

kW 0,54 1,6 2,6 4,6 7,2 10,4 21,5 39,0 65,7 97,6 143,0 208,0 299,0 416,0 586,0 781,0 1 080,0 1 430,0 1950,0

Nm 52 149 249 435 684 994 2 050 3 730 6 280 9 320 13 700 19 900 28 600 39 800 55 900

r/min 3 600 3 600 3 600 3 600 3 600 3 600 3 600 3 600 2 440 2 250 2 025 1 800 1 650 1 500 1 350

mm 12 12 12 12 19 19 27 27 41 41 60 66 66 108 120 133 133 152 177 30 36 44 50 57 65 79 95 107 117 136 165 184 203 228 279 311 339 361 35 43 56 67 80 85 95 110 130 150 170 190 210 270 290 340 340 380 400

mm 101,6 35 110 41 117,5 54 138 60 150,5 73 161,9 79 194 213 250 270 308 346 47,5 47,5 50,8 60,3 63,5 76,2 39,7 49,2 57,2 66,7 76,2 87,3 45 45 45 57 64 64 102 109 109 109 166 166 204 204 205 205 205 205 205 187 205 224 247 267 289 52 59 78 0,8 86 0,8 94 0,8 113

27,4 39,1 1,8 1,5 31,5 39,1 1,8 1,5 27,4 40,1 1,8 1,5 40,6 44,7 1,8 1,5 43,2 52,3 2,8 1,5 46,7 53,8 2,8 1,5 49,8 64,5 2,8 1,5 56,9 71,6 2,8 1,5 3,2 1,5 3,2 1,5 4 1,5 4 1,5 4 1,5 1,5 1,5

87 0,8 126 103 1,8 145 109 1,8 153 122 1,8 178 142 1,8 210 171 1,6 251 196 1,6 277 225 1,6 319 238 1,6 346 266 1,6 386 334 5,1 425 366 6,6 457 425 8,4 527 451 5,1 591 508 5,1 660 530 6,1 711

89 88,9 104,8 93 102 98,4 123,8 93 90 120,6 142,1 103 104 127,0 160,3 106 119 149,2 179,4 125 135 161,9 217,5 130

384 152 184,2 254,0 135 453,1 173 182,9 269,2 175 501,4 186 198,1 304,8 180 566,4 220 215,9 355,6 194 629,9 249 238,8 393,7 202 675,6 276 259,1 436,9 207 756,9 305 279,4 497,8 224

74 600 1 225 103 000 1 100 137 000 1 050 186 000 900

1,5 8,1 1,5 8,1 1,5 9,1 1,5

SKF horizontal split cover half spacer couplings are designed to be used where there is no need to accommodate long distances between the shafts. It provides an economical alternative to the full spacer and is an ideal choice for pumps.

15

SKF Gear Couplings


Very high-torque ratings, along with unparalleled bore capacities, give this coupling a great advantage over other types of couplings. SKF Gear Couplings are rated up to 555 000 Nm with a maximum bore of 495 mm. This is a heavy duty coupling with incredible design flexibility, making it an economical choice for many applications. The unique design of the gear couplings tooth crowning dramatically reduces backlash and radial clearance. The hub bore capacities are the largest in the industry, allowing for low cost and long service life.

Selection
Standard selection method
This selection procedure can be used for most motor, turbine, or engine driven applications. The following information is required to select an SKF gear coupling: Torque Power [kW] Speed [r/min] Type of equipment and application Shaft diameters Shaft gaps Physical space limitation Special bore or finish information

Exceptions to use of the standard selection method are for high peak loads and brake applications. For these, use the formula selection method or contact SKF.

Double engagement page 22

Double engagement spacer page 24

Slide single and double engagement page 26 and 27

Double engagement page 22

Vertical double engagement page 25

Rigid flanged sleeve page 28

Single engagement page 23

Floating and vertical shaft single engagement page 32 and 33

16

1 Determine system torque If torque is not given, use the following formula to calculate for torque (T) System torque [Nm]= Power [kW] 9 549 Speed [r/min]

3 Required coupling rating 1,00 87 951 Nm = 87 951 Nm 4 Size From product table on page 22, the coupling size 60 is the proper selection based on the torque rating of 90 400 Nm which exceeds the required minimum rating of 87 951 Nm. 5 Other considerations The speed capacity of 2 450 (coupling size 60) exceeds the required speed of 38 r/min. The maximum bore capacity of 244 mm exceeds the required shaft diameters of 215 mm and 225 mm. The minimum required shaft length (J) of 169 mm is exceeded by the equipments shaft extensions of 280 mm. The resulting service factor is 1,03.

Selection torque [Nm] = System peak torque or Selection torque [Nm] = System peak kW 9 549 r/min B Reversing high peak torque Selection torque [Nm] = 1,5 system peak torque r/min C Occasional peak torques (non-reversing) If a system peak torque occurs less than 1 000 times during the expected coupling life, use the following formula: Selection torque [Nm] = 0,5 system peak torque or Selection torque [Nm] = ,5 system peak kW 9 549 0 r/min 2 Brake applications If the torque rating of the brake exceeds the motor torque, use the brake rating as follows: Selection torque [Nm] = Brake torque rating Service factor.

2 Service factor Determine the service factor with tables 7 and 8 on pages 60 and 61. 3 Coupling rating Determine the required minimum coupling rating as shown below: Coupling rating = service factor torque [Nm] 4 Size Select the appropriate coupling from the torque column of the product tables on pages 22 to 28 with a value that is equal to or greater than that determined in step 3 above and check that the chosen coupling can accommodate both driving and driven shafts. 5 Other considerations Possible other restrictions might be speed [r/min], bore, gap and dimensions.

Formula method
The standard selection method can be used for most coupling selections. However, the formula method should be used for: high peak loads brake applications (If a brake wheel is to be an integral part of the coupling) By including the systems peak torque, frequency, duty cycle and brake torque ratings, a more accurate result will be obtained. 1 High peak loads Use one of the following formulas (A, B, or C) for: Motors with higher than normal torque characteristics. Applications with intermittent operations shock loading. Inertia effects due to frequent stops and starts or repetitive high peak torques. Peak torque is the maximum torque that can exist in the system. Select a coupling with a torque rating equal to or exceeding the selection torque from the relevant formula below. A Non-reversing peak torque

Standard selection example


Select a coupling to connect the low speed shaft of an ore conveyor drive to a speed reducer. The 350 kW, 1 440 r/min electric motor is driving the reducer with an output speed of 38 r/min. The reducer low speed shaft diameter is 215 mm, the conveyor head shaft is 225 mm. Shaft extensions are both 280 mm. 1 Determine system torque System torque [Nm] = 350 kW 9 549 = 87 997 Nm 38 r/min

2 Service factor From table 7 on page 60 = 1,00

17

Formula selection example


High peak load Select a coupling for reversing service to connect a gear drive low speed shaft to a metal forming mill drive. The electric motor rating is 30 kW and the system peak torque estimated to be 9 000 Nm. Coupling speed is 66 r/min at the motor base speed. The drive shaft diameter is 90 mm. The metal forming mill drive shaft diameter is 120 mm. 1 Type Refer to page 20 and select the appropriate coupling type. 2 Required minimum coupling rating Use the reversing high peak torque formula in step 1B. 1,5 9 000 Nm = 13 500 Nm = Selection torque 3 Size From product table on page 22, size 35 with a torque rating of 18 500 exceeds the selection torque of 13 500 Nm. 4 Other considerations Gear coupling size 35 has a maximum bore capacity of 124 mm from product table on page 22 and the allowable speed of 3 900 r/min exceeds the equipment requirements.

Engineering data
These maximum operating alignment limits are each based on 3/4 per flex half coupling. Combined values of parallel and angular misalignment should not exceed 3/4. Type GC slide couplings are limited to 1/4 per flex half. Do not use single engagement couplings to compensate for parallel offset misalignment. For additional information about gear couplings, such as puller bolt hole data, please refer to tables 1 and 2.

Table 1
Puller bolt hole data

B.C.D.

Size Flex hub 10 15 20 25 30 35 40 45 50 55 60 70 80 90 100 110 120

B.C.D.

Bolt size

mm 89 112 128 152 181 200 216 235 268 305 318 356 394 426 498

M8 M10 M10 M12 M16 M16 M20 M20 M20 M24 M24 M30 M30 M30 M30

Order data
A complete gear coupling consists of: 2 hubs, 2 covers and 1 assembly kit. Coupling size 80 and above consists of: 2 hubs, 1 male cover, 1 female cover and 1 assembly kit. For more detailed information on ordering specific gear couplings, refer to table 3.

Bore tolerances recommended. Steel couplings hub.

18

Table 2
Misalignment capability A A A

R Single engagement Installation maximum Angular offset (AB) mm 0,15 0,18 0,23 0,28 0,33 0,38 0,46 0,51 0,56 0,61 0,66 0,79 0,81 0,91 1,02 1,14 1,24

Size

Double engagement Installation maximum Parallel offset Angular offset (P) (AB) mm 0,05 0,08 0,08 0,10 0,13 0,15 0,18 0,20 0,23 0,28 0,28 0,33 0,41 0,43 0,48 0,56 0,58 0,15 0,18 0,23 0,28 0,33 0,38 0,46 0,51 0,56 0,61 0,66 0,79 0,81 0,91 1,02 1,14 1,24

Operating maximum Parallel offset Angular offset (P) (AB) mm 0,66 0,86 1,02 1,27 1,52 1,83 2,13 2,39 2,72 3,12 3,35 3,94 2,46 2,64 2,97 3,30 3,50 1,8 2,26 2,74 3,43 3,99 4,65 5,49 6,15 6,65 7,32 7,98 9,32 4,83 5,49 6,15 6,81 7,49

Coupling gap Normal gap +/ 10% mm 3 3 3 5 5 6 6 8 8 8 8 10 10 13 13 13 13

Operating maximum Angular offset (AB) mm 0,89 1,14 1,37 1,70 2,01 2,34 2,74 3,07 3,33 3,66 3,99 4,65 2,41 2,74 3,07 3,40 3,73

Coupling gap Normal gap +/ 10% mm 4 4 4 5 5 6 7 8 9 9 10 13 13 14 16 16 16

10 15 20 25 30 35 40 45 50 55 60 70 80 90 100 110 120

Table 3
Order data Coupling type Hubs Qty Cover Qty Assembly kit Qty Spacer/floating shaft and kits = DBSE dimension PHE 50GCSPACER MM PHE 50GCCPLATE PHE 50GCCPLATE PHE 50GCCPLATE PHE 50GCT3DISC PHE 50GCCPLATE PHE 50GCCPLATE PHE 50GCFSHAFT MM 50GCVCTRKIT 50GCVCTRKIT 50GCVCTRKIT PHE 50GCFSHAFT MM PHE 80GCRRING Qty

Double engagement Size 80 and above Single engagement Size 80 and above Double engagement spacer Double engagement slide type 1, 2, 3 Type 1 Type 2 Type 3 Single engagement slide type 1 and 2 Type 1 Type 2 Single engagement floating shaft Double engagement vertical Single engagement vertical Single engagement vertical floating

PHE 50GCRSB PHE 80GCRSB PHE 50GCSERSB PHE 50GCRSB PHE 80GCSERSB PHE 80GCRSB PHE 50GCRSB PHE 50GCRSB PHE 50GCST2RSB PHE 50GCRSB PHE 50GCRSB PHE 50GCSERSB PHE 50GCST2RSB PHE 50GCSERSB PHE 50GCFSERSB PHE 50GCRSB PHE 50GCVRSB PHE 50GCVRSB PHE 50GCSERSB PHE 50GCVRSB PHE 50GCFSERSB PHE 50GCVRSB PHE 50GCSERSB

2 2 1 1 1 1 2 2 2 2 1 1 1 1 2 2 2 1 1 1 1 1 1 2 2

PHE 50GCCOVER PHE 80GCMCOVER PHE 80GCFCOVER PHE 50GCCOVER PHE 80GCMCOVER PHE 80GCFCOVER PHE 50GCCOVER PHE 50GCSCOVER PHE 50GCSCOVER PHE 50GCSCOVER PHE 50GCSCOVER PHE 50GCSCOVER PHE 50GCCOVER PHE 50GCVCOVER PHE 50GCVCOVER PHE 50GCVCOVER PHE 50GCVCOVER

2 1 1 2 1 1 2 2 2 2 1 1 2 2 2 1 1

PHE 50GCKIT PHE 80GCKIT PHE 50GCKIT PHE 80GCKIT PHE 50GCKIT PHE 50GCKIT PHE 50GCKIT PHE 50GCKIT PHE 50GCKIT PHE 50GCKIT PHE 50GCKIT PHE 50GCKIT PHE 50GCKIT PHE 50GCKIT PHE 50GCKIT PHE 50GCRKIT PHE 80GCRKIT

1 1 1 1 2 1 1 1 1 1 2 1 1 2 2 1 1

1 1 1 1 2 1 1 1 1 2 1 1

Rigid flanged sleeve

PHE 50GCRRSB PHE 80GCRRSB

For bored to size designations, add bore size in mm. For example: PHE 50GCX500MM. For shrouded bolt covers use cover number, e.g. PHE 50SGCCOVER and PHE 50SGCKIT for the assembly kit. The assembly kit includes oil seals, gasket, bolts and lock-nuts.

19

Installation
The performance of the coupling depends largely upon how it is installed, aligned and maintained. 1 Mount the flanged sleeves with the seal rings before the hubs Clean all metal parts using non-flammable solvent and check hubs, shafts and keyways for burrs and remove if necessary. Lightly coat the seals with grease and place well back on the shafts before mounting the hubs. Optionally both shafts can be lubricated with light oil or antiseize compound. Mount the hubs on their respective shafts so that each hub face is flush with the end of the shaft unless otherwise indicated (1). 2 Gap and angular alignment Use a feeler gauge equal in thickness to the gap specified in table 2 on page 19. Insert the gauge as shown in image 2 to the same depth at 90 intervals and measure the clearance between the gauge and hub face. The difference in the minimum and the maximum measurements must not exceed the angular limits specified in table 2 on page 19. 3 Offset alignment Align the two hubs so that a straight edge rests squarely on both hubs as in image 3, and also at 90 intervals. The clearance must not exceed the parallel offset installation limits specified in table 2 on page 19. Tighten all foundation bolts (4) and repeat steps 2 and 3. Realign the coupling if necessary. 4 Pack with grease and assemble the sleeves Pack the gears of the hubs with grease. Insert the gasket between the sleeves and position the sleeves with the lubrication holes approximately 90 apart. Then push the sleeves into position and using the supplied fasteners, bolt the sleeves together. Once the coupling is assembled, remove the lubrication plugs from the sleeves. Insert a grease fitting in one of the holes and pump grease into the sleeve until it is forced out of the opposite lubrication holes (5). Replace the lubrication plugs. The installation is complete.

20

21

Double engagement

B J H H J J B J

F D

F D

C C G C

M
Size 10 to 70

M
Size 80 to 120

Size

Power per 100 r/min

Rated torque

Max speed

Bore diameter

Dimensions A mm B C D F H J M1)

G gap

Lubricant weight

Coupling weight without bore

min. 10 GC 15 GC 20 GC 25 GC 30 GC 35 GC 40 GC 45 GC 50 GC 55 GC 60 GC 70 GC 80 GC 90 GC 100 GC 110 GC 120 GC kW 11,9 24,6 44,7 78,3 127 194 321 440 593 775 947 1 420 1 780 2 360 3 250 4 320 5 810 Nm 1 139 2 350 4 270 7 474 12 100 18 500 30 609 42 000 56 600 74 030 90 400 135 000 170 000 226 000 310 000 413 000 555 000 r/min 8 000 6 500 5 600 5 000 4 400 3 900 3 600 3 200 2 900 2 650 2 450 2 150 1 750 1 550 1 450 1 330 1 200 mm 13 20 26 32 38 51 64 77 89 102 115 127 102 115 127 140 153

max.

min. mm kg 0,04 0,07 0,12 0,23 0,36 0,54 0,91 1,04 1,77 2,22 3,18 4,35 9,53 12,25 14,97 17,69 20,87 kg 5 9 16 29 43 68 97 136 190 249 306 485 703 984 1 302 1 678 2 114

50 65 78 98 111 134 160 183 200 220 244 289 266 290 320 373 400

116 152 178 213 240 279 318 346 389 425 457 527 591 660 711 775 838

89 101 127 159 187 218 248 278 314 344 384 452 508 565 623 679 719

43 49 62 77 91 106 121 135 153 168 188 221 249 276 305 333 353

69 86 105 131 152 178 210 235 254 279 305 343 356 394 445 495 546

84 105 126 155 180 211 245 274 306 334 366 425 572 641 699 749 826

14 19 19 21,8 21,8 28,4 28,4 28,4 38,1 38,1 25,4 28,4

39 48 59 72 84 98 111 123 141 158 169 196 243 265 294 322 341

51 61 77 92 107 130 145 166 183 204 229 267 300 327 356 384 403

3 3 3 5 5 6 6 8 8 8 8 10 10 13 13 13 13

1) Minimum

clearance required for aligning coupling.

Double engagement couplings are designed for most horizontal, close coupled applications. This coupling accommodates both offset and angular misalignment, as well as end float. Applications include: fans, pumps, steel and paper mill drives, cranes and conveyors.

22

Single engagement

B Q J B J

N A F L G E D C K L E G C D F A

M
Size 10 to 70 Size 80 to 120

Size

Power per Rated 100 r/min torque

Max speed

Bore diameter max. max. (flex hub) (se hub)

Dimensions A mm B C D E F H J K1) L M2) Q

G gap

Lubricant Coupling weight weight without bore

min.

min. mm kg 0,02 0,04 0,07 0,12 0,18 0,27 0,47 0,57 0,91 1,13 1,70 2,27 4,99 6,35 7,71 9,07 10,89 kg 4,5 9,1 15,9 27,2 43,1 61,2 99,8 136,1 195,0 263,1 324,3 508 698,5 984,3 1 251,9 1 637,5 2 077,5

10 GCSE 15 GCSE 20 GCSE 25 GCSE 30 GCSE 35 GCSE 40 GCSE 45 GCSE 50 GCSE 55 GCSE 60 GCSE 70 GCSE 80 GCSE 90 GCSE 100 GCSE 110 GCSE 120 GCSE

kW 11,9 24,6 44,7 78,3 127 194 321 440 593 775 947 1 420 1 780 2 360 3 250 4 320 5 810

Nm 1 139 2 350 4 270 7 474 12 100 18 500 30 609 42 000 56 600 74 030 90 400 135 000 170 000 226 000 310 000 413 000 555 000

r/min 8 000 6 500 5 600 5 000 4 400 3 900 3 600 3 200 2 900 2 650 2 450 2 150 1 750 1 550 1 450 1 330 1 200

mm 48 60 73 92 105 124 146 165 178 197 222 254 279 305 343 387 425 60 75 92 111 130 149 171 194 222 248 267 305 343 381 406 445 495 13 19 25 32 38 51 64 76 89 102 114 127 102 114 127 140 152

116 152 178 213 240 279 318 346 389 425 457 527 591 660 711 775 838

87 99 124

43 49 62

69 86 105 131 152 178 210 235 254 279 305 343 356 394 445 495 546

2,5 2,5 2,5 2,5 2,5 2,5 4,1 4,1 5,1 5,1 6,6 8,4

84 105 126 155 180 211 245 274 306 334 366 425 572 641 699 749 826

14 19 19 21,8 21,8 28,4 28,4 28,4 38,1 38,1 25,4 28,4

39 48 59 72 84 98 111 123 141 158 169 196 243 265 294 322 341

450,8 508,0 530,4 584,2 647,7

40 46 58 74 88 102 115 131 147 173 186 220 249 276 305 333 353

51 61 77 92 107 130 145 166 183 204 229 267 300 327 356 384 403

42 49 61 76 90 105 119 135 152 178 193 229

4 4 4 5 5 6 7 8 9 9 10 13 13 14 16 16 16

156 77 184 91 213,5 106 243 274 309 350 384 454 511 566 626 682 722 121 135 153 168 188 221 249 276 305 333 353

1) May

2) Minimum

be an as cast version depending on coupling size and bore. clearance required for aligning coupling.

These single engagement couplings are not designed for floating shaft applications and only accommodate angular misalignment. For floating shaft applications, please, refer to page 32 and 33.

23

Double engagement Spacer

D F A C DBSE C

Size

Power per Rated 100 r/min torque

Max speed

DBSE

Bore diameter

Dimensions A mm C D F H J M1)

Lubricant weight

min 10 GCS 15 GCS 20 GCS 25 GCS 30 GCS 35 GCS 40 GCS 45 GCS 50 GCS 55 GCS 60 GCS 70 GCS kW 11,9 24,6 44,7 78,3 127 194 321 440 593 775 947 1 420 Nm 1 139 2 350 4 270 7 474 12 100 18 500 30 609 42 000 56 600 74 030 90 400 135 000 r/min 7 000 5 500 4 600 4 000 3 600 3 100 2 800 2 600 2 400 2 200 2 100 1 800 mm 83 83 83 95 95 120 120 120 146 146 146 146

max.

min. mm

max.

Coupling weight without bore and min. DBSE kg 6,8 13,6 20,4 38,6 54,4 88,5 122,5 165,6 238,1 306,2 358,3 562,5

kg 43 49 62 77 91 106 121 135 153 168 188 221 69 86 105 131 152 178 210 235 254 279 305 343 84 105 126 155 180 211 245 274 306 334 366 425 14 19 19 21,8 21,8 28,4 28,4 28,4 38,1 38,1 25,4 28,4 39 48 59 72 84 98 111 123 141 158 169 196 51 61 77 92 107 130 145 166 183 204 229 267 0,04 0,07 0,12 0,23 0,36 0,54 0,91 1,04 1,77 2,22 3,18 4,35

311 311 311 311 311 311 311 311 311 311 311 311

13 19 25 32 38 51 64 76 89 102 114 127

48 60 73 92 105 124 146 165 178 197 222 254

116 152 178 213 240 279 318 346 389 425 457 527

1) Minimum

clearance required for aligning coupling.

Double engagement spacer couplings are designed for pump and compressor applications. The coupling consists of a standard double engagement coupling and a spacer tube which is available in various lengths.

24

Double engagement Vertical

J H H J

G DBSE

D F A

Size

Power per Rated 100 r/min torque

Max speed

Bore diameter

Dimensions A mm B C D F H J M1) Y DBSE

G gap

Lubricant weight

Coupling weight without bore

max. 10 GCV 15 GCV 20 GCV 25 GCV 30 GCV 35 GCV 40 GCV 45 GCV 50 GCV 55 GCV 60 GCV 70 GCV kW 11,9 24,6 44,7 78,3 127 194 321 440 593 775 947 1 420 Nm 1 139 2 350 4 270 7 474 12 100 18 500 30 609 42 000 56 600 74 030 90 400 135 000 r/min 8 000 6 500 5 600 5 000 4 400 3 900 3 600 3 200 2 900 2 650 2 450 2 150 mm 13 19 25 32 38 51 64 76 89 102 114 127

min.

min. mm kg 0,04 0,07 0,12 0,23 0,36 0,54 0,91 1,04 1,77 2,22 3,18 4,35 kg 5 9 16 29 43 68 97 136 190 249 306 485

48 60 73 92 105 124 146 165 178 197 222 254

116 152 178 213 240 279 318 346 389 425 457 527

89 101 127 159 187 218 248 278 314 344 384 452

43 49 62 77 91 106 121 135 153 168 188 221

69 86 105 131 152 178 210 235 254 279 305 343

84 105 126 155 180 211 245 274 306 334 366 425

14 19 19 21,8 21,8 28,4 28,4 28,4 38,1 38,1 25,4 28,4

39 48 59 72 84 98 111 123 141 158 169 196

51 61 77 92 107 130 145 166 183 204 229 267

32,5 38,6 51,3 65,3 79,8 94,0

24 24 24 26 26 30

11 11 11 14 14 18 22 25 25 25 29 35

105,9 35 116,3 44 134,6 44 149,6 44 168,1 48 194,8 61

1) Minimum

clearance required for aligning coupling.

25

Double engagement Slide

B J J J

B J J

B J

H H

H H

H H

F D C

F D C

F D C

M
Type 1

G1 G2

M
Type 2

G1 G2

M
Type 3

G1 G2

Size

Power per Rated 100 r/min torque

Max speed

Bore diameter min. max.

Dimensions A C D F H J

Lubricant weight

Coupling weight without bore

10 GCSL 15 GCSL 20 GCSL 25 GCSL 30 GCSL 35 GCSL 40 GCSL 45 GCSL 50 GCSL 55 GCSL 60 GCSL 70 GCSL

kW 11,9 24,6 44,7 78,3 127 194 321 440 593 775 947 1420

Nm 1 139 2 350 4 270 7 474 12 100 18 500 30 609 42 000 56 600 74 030 90 400 135 000

r/min 5 300 4 300 3 700 3 300 2 900 2 600 2 400 2 100 1 900 1 800 1 600 1 400

mm 13 19 25 32 38 51 64 76 89 102 114 127 48 60 73 92 105 124 146 165 178 197 222 254 116 152 178 213 240 279 318 346 389 425 457 527 43 49 62 77 91 106 121 135 153 168 188 221 69 86 105 131 152 178 210 235 254 279 305 343 84 105 126 155 180 211 245 274 306 334 366 425 14 19 19 21,8 21,8 28,4 28,4 28,4 38,1 38,1 25,4 28,4 39 48 59 72 84 98 111 123 141 158 169 196

kg 0,02 0,04 0,06 0,11 0,18 0,27 0,45 0,51 0,91 1,13 1,19 2,18

kg 5 9 16 29 43 68 97 136 190 249 306 485

Size

Type 1 B max. M1) T max. Half Total G1 gap G2 gap

Type 2 B max. M1) T max. Half Total G1 gap G2 gap

Type 3 B max. M1) T max. Half Total G1 gap G2 gap

mm 54 60 77 93 108 124 138 154 175 191 212 245 13 10 9 12 18 25 32 35 42 58 53 62 26 20 18 24 36 50 64 70 82 116 424 490 8 8 8 9 9 11 15 16 18 18 21 26 10 29 27 34 45 61 79 86 102 134 127 150

mm 126 152 186 231 263 313 364 406 460 510 563 669 58 69 84 102 118 135 155 163 189 221 227 235 16 23 27 34 36 45 54 60 68 78 83 99 32 46 54 68 72 90 108 120 136 156 166 198 8 8 8 9 9 11 15 16 18 18 21 26 40 54 62 78 81 102 121 136 153 174 187 223

mm 96 127 151 188 227 274 320 355 408 470 504 592 54 60 77 93 108 124 138 154 175 191 212 245 2 7,5 10 6 11,5 14 16 19 20,5 21 24,5 27 4 15 20 12 23 28 32 38 41 42 49 54 6 14 7 21 22 33 47 47 61 92 78 96 10 29 27 34 45 61 79 86 102 134 127 150

10 GCSL 96 15 GCSL 127 20 GCSL 151 25 GCSL 188 30 GCSL 227 35 GCSL 274 40 GCSL 320 45 GCSL 355 50 GCSL 408 55 GCSL 470 60 GCSL 504 70 GCSL 592
1) Minimum

clearance required for aligning coupling.

Larger sizes available: contact SKF for details. Double engagement slide couplings are designed for horizontal close coupled applications and are designed to accommodate thermal expansion of the shaft and large mechanical vibratory screens. These couplings are available with 3 different ranges of axial capabilities.

26

Single engagement Slide

B J

B J

H H

H H

D F

D F

G2 G1
Type 1

G2 G1
Type 2

Size

Power per Rated 100 r/min torque

Max speed

Bore diameter max. max. min. (flex hub) (se hub)

Dimensions A C D F H J L

Lubricant weight

Coupling weight without bore

10 GCSL 15 GCSL 20 GCSL 25 GCSL 30 GCSL 35 GCSL 40 GCSL 45 GCSL 50 GCSL 55 GCSL 60 GCSL 70 GCSL

kW 11,9 24,6 44,7 78,3 127 194 321 440 593 775 947 1 420

Nm 1 139 2 350 4 270 7 474 12 100 18 500 30 609 42 000 56 600 74 030 90 400 135 000

r/min 5 300 4 300 3 700 3 300 2 900 2 600 2 400 2 100 1 900 1 800 1 600 1 400

mm 48 60 73 92 105 124 146 165 178 197 222 254 60 75 92 111 130 149 171 194 222 248 267 305 13 19 25 32 38 51 64 76 89 102 114 127 116 152 178 213 240 279 318 346 389 425 457 527 43 49 62 77 91 106 121 135 153 168 188 221 69 86 105 131 152 178 210 235 254 279 305 343 84 105 126 155 180 211 245 274 306 334 366 425 14 19 19 21,8 21,8 28,4 28,4 28,4 38,1 38,1 25,4 28,4 39 48 59 72 84 98 111 123 141 158 169 196 40 46 58 74 88 102 115 131 147 173 186 220

kg 0,01 0,02 0,04 0,06 0,11 0,18 0,27 0,34 0,54 0,73 0,96 1,36

kg 5 9 16 29 43 68 97 136 195 263 324 510

Size

Type 1 B max. M1) T max. G1 gap G2 gap

Type 2 B max. M1) T max. G1 gap G2 gap

10 GCSL 15 GCSL 20 GCSL 25 GCSL 30 GCSL 35 GCSL 40 GCSL 45 GCSL 50 GCSL 55 GCSL 60 GCSL 70 GCSL

mm 90 112 136 170 204 241 279 315 356 412,5 445 524 54 60 77 93 108 124 138 154 175 191 212 245 3,6 12,7 11,7 14,5 20,1 27,2 36,3 38,9 47 63 59,7 70,4 4 4 4 5 5 6 7 8 9 9 10 13 8 17 16 19 25 33 43 47 56 72 70 83

mm 105 125 154 192 222 262 300 338 382 433 475 560 58 69 84 102 118 135 155 163 189 221 227 235 18,5 25,4 29,5 36,3 38,1 47,8 57,4 64 72,6 83,1 89,4 106,7 4 4 4 5 5 6 7 8 9 9 10 13 23 30 34 41 43 53 65 72 81 92 100 119

1) Minimum

clearance required for aligning coupling.

Larger sizes available: contact SKF for details. These couplings are available with 2 different ranges of axial capabilities.

27

Rigid flanged sleeve

B Q H H Q

F L E L

Size

Power per Rated 100 r/min torque

Max speed

Bore diameter min. max.

Dimensions A B E F H L Q

Gap G mm

Coupling weight without bore

10 GCR 15 GCR 20 GCR 25 GCR 30 GCR 35 GCR 40 GCR 45 GCR 50 GCR 55 GCR 60 GCR 70 GCR 80 GCR 90 GCR 100 GCR 110 GCR 120 GCR

kW 11,9 24,6 44,7 78,3 127 194 321 440 593 775 947 1 420 1 780 2 360 3 250 4 320 5 810

Nm 1 139 2 350 4 270 7 474 12 100 18 500 30 609 42 000 56 600 74 030 90 400 135 000 170 000 226 000 310 000 413 000 555 000

r/min 8 000 6 500 5 600 5 000 4 400 3 900 3 600 3 200 2 900 2 650 2 450 2 150 1 750 1 550 1 450 1 330 1 200

mm 13 19 25 32 38 51 64 76 89 102 114 127 102 114 127 140 152 60 75 92 111 130 149 171 194 222 248 267 305 343 381 406 445 495 116 152 178 213 240 279 318 346 389 425 457 527 591 660 711 775 838 84,5 97,5 122 152,5 181 209 239 269 305 355,5 386 457 514 568 629 686 724 2,5 2,5 2,5 2,5 2,5 2,5 4,1 4,1 5,1 5,1 6,6 8,4 8 8 9,7 9,7 9,7 84 105 126 155 180 211 245 274 306 334 366 425 572 641 699 749 826 14 19 19 21,8 21,8 28,4 28,4 28,4 38,1 38,1 25,4 28,4 31,5 38 44,2 50,8 53,8 40 46 58,5 73,5 88 102 115 130,5 147,5 172,5 186,5 220 249 276 305 333 353 39 48 59 72 84 98 111 123 141 158 169 196 243 265 294 322 341

kg 5 9 16 28 43 68 102 140 205 280 335 536 703 984 1 210 1 610 2 114

5 5 5 5 5 5 8 8 10 10 13 17 16 16 19 19 19

Rigid flanged sleeve couplings are designed for horizontal, close coupled applications. These are excellent high torque couplings to use where their is no need to accommadate misalignment.

28

29

Floating shaft gear couplings


The SKF floating shaft coupling consists of two standard single engagement couplings, two gap discs and a connector shaft. A floating shaft can eliminate the requirement for additional bearing supports along the spanning shaft because the shaft is supported at the ends by connected equipment through the single engagement couplings.

Table 4
Floating shaft data

Size

Assembly SB diameter SD diameter Max DBSE for r/min rated torque 1 750 1 430 1 170 Nm 493 1 139 1 169 2 350 2 282 4 270 4 463 7 474 8 508 12 100 13 333 18 500 24 327 30 609 31 581 42 000 37 886 56 600 37 886 74 030 71 410 90 404 71 410 13 5000 mm 38 47,5 51 60,3 63,5 73 79,5 92 98,5 105 114 124 139,5 146 152,5 171,5 162 187,5 162 200 200 216 200 241,5 mm 40 51 54 76 66,5 95 82,5 95 101,5 127 120,5 146 146 165 165 203 165 203 165 203 203 217,5 203 243 mm 1 371 1 549 1 600 1 752 1 778 1 905 1 981 2 133 2 209 2 260 2 413 2 463 2 641 2 692 2 819 3 124 2 819 3 124 2 819 3 124 3 124 3 225 3 124 3 403 1 524 1 727 1 778 1 930 1 981 2 108 2 209 2 362 2 438 2 514 2 667 2 717 2 921 2 997 3 124 3 454 3 124 3 454 3 124 3 454 3 454 3 581 3 454 3 784 1 676 1 905 1 955 2 133 2 184 2 336 2 438 2 616 2 692 2 794 2 946 3 022 3 251 3 302 3 454 3 810 3 454 3 810 3 454 3 810 3 810 3 962 3 810 4 191

870

720

580

< 540

10 15 20 25 30 35 40 45 50 55 60 70

1 955 2 209 2 286 2 463 2 540 2 717 2 819 3 022 3 124 3 225 3 403 3 505 3 759 3 835 3 987 4 445 3 987 4 445 3 987 4 445 4 445 4 597 4 445 4 851

2 159 2 438 2 514 2 717 2 794 2 971 3 098 3 237 3 454 3 556 3 759 3 860 4 140 4 216 4 394 4 876 4 394 4 876 4 394 4 876 4 876 5 054 4 876 5 334

2 387 2 717 2 794 3 022 3 098 3 327 3 454 3 708 3 835 3 962 4 191 4 292 4 597 4 699 4 902 5 435 4 902 5 435 4 902 5 435 5 435 5 613 5 435 5 943

2 463 2 794 2 870 3 124 3 200 3 429 3 556 3 835 3 962 4 064 4 292 4 419 4 749 4 851 5 029 5 588 5 029 5 588 5 029 5 588 5 588 5 791 5 588 6 121

Flex hubs on floating shafts


Assembly of the flex hubs on the floating shaft allows for easier replacement in case of coupling wear and allows the rigid hubs with their larger bore capacities to be used on the connected equipment shafts. This often allows for smaller coupling sizes in the design. See drawings on page 33.

Rigid hubs on floating shaft


When the rigid hubs are on the floating shaft, shorter shaft spans can be used since no cover drawback is required. Since the flex hubs are on the outboard side, the points of articulation are further apart, thus allowing for greater offset misalignment. See drawings on page 33.

Assembly torque ratings are limited by the coupling size, shaft end diameter or both. Interpolate for intermediate speeds. The maximum DBSE is based on 70% of the critical speed.

Diagram 1 Balancing requirements Operating speed r/min

2 000

Balancing of shaft required 1 500

1 000 Balancing normally not required

500

254

508

762

1 016

1 270

1 524 1 778 2 032 Distance between shaft ends millimeters

30

Solid floating shaft selection


Single engagement type GCSE and GCSEV couplings are used with floating shafts in either horizontal or vertical applications. For vertical applications, select a type V coupling for the lower assembly. Select floating shaft couplings as follows: 1 Use the standard or formula selection methods and see product tables on page 32 and 33 to select the coupling. Record the system torque from the standard method or the selection torque from formula method. 2 Select the shaft diameter from product tables on pages 32 and 33 that has an assembly torque rating equal to or greater than the system or the selection torque determined in the coupling selection. 3 Check the maximum DBSE for the shaft diameter you selected and the running speed for the shaft length required from product tables on page 32 and 33. Refer to the graph in diagram 1 on page 30 to determine if the shaft requires balancing. 4 If the application shaft length exceeds the maximum DBSE listed, you must select the next larger shaft diameter or the next larger size coupling.

31

Single engagement Vertical and floating shaft

A F D

J R B H H

C Y G

DBSE

Size

Power per Rated 100 r/min torque

Max speed

Bore diameter max. (flex hub) mm 48 60 73 92 105 124 146 165 178 197 222 254 60 75 92 111 130 149 171 194 222 248 267 305 13 19 25 32 38 51 64 76 89 102 114 127 max. (se hub) min.

Dimensions A mm 116 152 178 213 240 279 318 346 389 425 457 527 87 99 124 43 49 62 69 86 105 131 152 178 210 235 254 279 305 343 84 105 126 155 180 211 245 274 306 334 366 425 14 19 19 21,8 21,8 28,4 28,4 28,4 38,1 38,1 25,4 28,4 39 48 59 72 84 98 111 123 141 158 169 196 40 46 58 74 88 102 115 131 147 173 186 220 51 61 77 92 107 130 145 166 183 204 229 267 132 152 183 218 248 298 340 388 424 464 522 615 32,5 38,6 51,3 65,3 79,8 94,0 105,9 116,3 134,6 149,6 168,1 194,8 14,7 14,7 14,7 16,3 16,3 18,0 22,0 26,7 27,7 27,7 30,9 39,1 B C D F H J L M R Y DBSE

Gap G mm 4 4 4 5 5 6 7 8 9 9 10 13

Lubricant weight

Coupling weight without bore kg 4,5 9,1 15,9 27,2 43,1 61,2 99,8 136,1 195,0 263,1 324,3 508

10 GCV 15 GCV 20 GCV 25 GCV 30 GCV 35 GCV 40 GCV 45 GCV 50 GCV 55 GCV 60 GCV 70 GCV

kW 11,9 24,6 44,7 78,3 127 194 321 440 593 775 947 1 420

Nm 1 139 2 350 4 270 7 474 12 100 18 500 30 609 42 000 56 600

r/min 7 000 5 500 4 600 4 000 3 600 3 100 2 800 2 600 2 400

kg 0,02 0,04 0,07 0,12 0,18 0,27 0,47 0,57 0,91 1,13 1,70 2,27

156 77 184 91 213,5 106 243 274 309 350 384 454 121 135 153 168 188 221

74 030 2 200 90 400 2 100 135 000 1 800

32

Single engagement Floating shaft

H H

SB L G DBSE

SD F D

C L F A

G E

Flex hubs on floating shaft

H H

SB C G DBSE

SD F G E C D F A

M
Rigid hubs on floating shaft

Size

DBSE min. (flex hub)

Bore diameter max. max. (rigid hub) (flex hub) max. min. (rigid hub)

Dimensions A C D F H J L M

Gap

Min lubricant weight

Coupling weight without bore

G kg kg 4,5 9,1 15,9 27,2 43,1 61,2 99,8 136,1 195,0 263,1 324,3 508

10 GCFS 15 GCFS 20 GCFS 25 GCFS 30 GCFS 35 GCFS 40 GCFS 45 GCFS 50 GCFS 55 GCFS 60 GCFS 70 GCFS

mm 133 159 197 241 279 324 419 508 533 572 597 673 92 105 129 162 189 219 248 281 316 367 397 470 48 60 73 92 105 124 146 165 178 197 222 254 60 75 92 111 130 149 171 194 222 248 267 305 13 19 25 32 38 51 64 76 89 102 114 127 116 152 178 213 240 279 318 346 389 425 457 527 43 49 62 77 91 106 121 135 153 168 188 221 69 86 105 131 152 178 210 235 254 279 305 343 84 105 126 155 180 211 245 274 306 334 366 425 14 19 19 21,8 21,8 28,4 28,4 28,4 38,1 38,1 25,4 28,4 39 48 59 72 84 98 111 123 141 158 169 196 40 46 58 74 88 102 115 131 147 173 186 220 51 61 77 92 107 130 145 166 183 204 229 267 4 4 4 5 5 6 7 8 9 9 10 13

0,02 0,04 0,07 0,12 0,18 0,27 0,47 0,57 0,91 1,13 1,70 2,27

33

SKF Flex Couplings


SKF Flex Couplings are designed to accommodate misalignment and shock loads and dampen vibration levels. These easy to install, maintenance-free couplings are available with either a machined-to-size or tapered bore. Couplings with a tapered bore can be Face (F) mounted or Hub (H) mounted. The more versatile Reversible (R) design can be either face or hub mounted depending on the application. These couplings are also available with a tapered bushing. SKF Flex Couplings consist of 2 flanges and 1 tyre. The flanges are phosphate coated for improved corrosion resistance. The addition of a standard sized spacer flange can be used to accommodate applications where it is advantageous to move either shaft axially without disturbing either driving or driven machines. SKF Flex tyres are available in natural rubber compounds for applications ranging from 50 to +50 C. Chloroprene rubber compounds should be used in applications where exposure to greases and oils are likely. These compounds can accommodate temperatures ranging from 15 to +70 C. The chloroprene tyres should be used where fire-resistance and anti-static (F.R.A.S.) properties are required.

Selection
1 Service factor Determine the required service factor from tables 7 and 8 on pages 60 and 61. 2 Design power Multiply the normal running power by the service factor. This gives the design power for coupling selection. 3 Coupling size Using the data from table 1 on page 35, find the speed rating for a coupling that has a power that is greater than the design power. The required SKF Flex coupling is listed at the head of the column. 4 Bore size Using product tables on page 38 and 39, check if the chosen flanges can accommodate both the driving and driven shafts.

4 Bore size By referring to product tables on page 38 and 39, it can be seen that both shaft diameters fall within the bore range available. Please note that for this coupling the bore sizes for the Face and Hub design are different.

Engineering data
Power ratings
Maximum torque figures should be treated as short duration overload ratings occurring in circumstances such as direct-on-line starting. For speeds not shown, calculate the nominal torque for the design application using the formula below and select a coupling based on the nominal torque ratings. Nominal torque (Nm) = Design power (kW) 9 549 r/min For additional information about SKF Flex Couplings, see table 1 and 2.

Example
A SKF Flex coupling is required to transmit 30 kW from an electric motor running at 1 440 r/min to a centrifugal pump for 14 hours per day. The diameter of the motor shaft is 30 mm. The diameter of the pump shaft is 25 mm. A tapered bore is required. 1 Service factor The appropriate service factor is 1. See tables 7 and 8 on pages 60 and 61. 2 Design power Design power = 30 1 = 30 kW 3 Coupling size By searching for 1 440 r/min in table 1 on page 35, the first power figure to exceed the required 30 kW in step (2) is 37,70 kW. The size of the coupling is 70.

34

Table 1
Power ratings (kW) Speed Coupling size 40 r/min 50 100 200 300 400 500 600 700 720 800 900 960 1 000 1 200 1 400 1 440 1 600 1 800 2 000 2 200 2 400 2 600 2 800 2 880 3 000 3 600 kW 0,13 0,25 0,50 0,75 1,01 1,26 1,51 1,76 1,81 2,01 2,26 2,41 2,51 3,02 3,52 3,62 4,02 4,52 5,03 5,53 6,03 6,53 7,04 7,24 7,54 9,05 0,35 0,69 1,38 2,07 2,76 3,46 4,15 4,84 4,98 5,53 6,22 6,63 6,91 8,29 9,68 9,95 11,06 12,44 13,82 15,20 16,59 17,97 19,35 19,90 20,73 24,88 0,66 1,33 2,66 3,99 5,32 6,65 7,98 9,31 9,57 10,64 11,97 12,77 13,30 15,96 18,62 19,15 21,28 23,94 26,60 29,26 31,92 34,58 37,24 38,30 39,90 47,87 1,31 2,62 5,24 7,85 10,47 13,09 15,71 18,32 18,85 20,94 23,56 25,13 26,18 31,41 36,65 37,70 41,88 47,12 52,36 57,59 62,83 68,06 73,30 75,39 78,53 94,24 1,96 3,93 7,85 11,78 15,71 19,63 23,56 27,49 28,27 31,41 35,34 37,70 39,27 47,12 54,97 56,54 62,83 70,68 78,53 86,39 94,24 102,09 109,95 113,09 117,80 2,62 5,24 10,47 15,71 20,94 26,18 31,41 36,65 37,70 41,88 47,12 50,26 52,36 62,83 73,30 75,39 83,77 94,24 104,71 115,18 125,65 136,13 146,60 150,79 157,07 3,53 7,07 14,14 21,20 28,27 35,34 42,41 49,48 50,89 56,54 63,61 67,85 70,68 84,82 98,95 101,78 113,09 127,23 141,36 155,50 169,63 183,77 4,58 9,16 18,32 27,49 36,65 45,81 54,97 64,14 65,97 73,30 82,46 87,96 91,62 109,95 128,27 131,94 146,60 164,92 183,25 201,57 6,96 13,93 27,85 41,78 55,71 69,63 83,56 97,49 100,27 111,41 125,34 133,70 139,27 167,12 194,97 200,54 222,83 250,68 278,53 12,17 24,35 48,69 73,04 97,38 121,73 146,07 170,42 175,29 194,76 219,11 233,72 243,46 292,15 340,84 350,58 389,53 438,22 19,74 39,48 78,95 118,43 157,91 197,38 236,86 276,34 284,23 315,81 355,29 378,97 394,76 473,72 552,67 568,46 631,62 32,83 65,65 131,31 196,96 262,62 328,27 393,93 459,58 472,71 525,24 590,89 630,28 656,54 787,85 919,16 945,42 48,82 97,64 195,29 292,93 390,58 488,22 585,86 683,51 703,04 781,15 878,80 937,38 976,44 1 171,73 60,73 121,47 242,93 364,40 485,86 607,33 728,80 850,26 874,55 971,73 1 093,19 1 166,07 1 214,66 76,83 153,66 307,33 460,99 614,66 768,32 921,99 1 075,65 1 106,39 1 229,32 1 382,98 1 475,18 1 536,65 50 60 70 80 90 100 110 120 140 160 180 200 220 250

Nominal torque (Nm) Max torque (Nm)

24 64

66 160

127 318

250 487

375 759

500 1 096

675 1 517

875 2 137

1 330 3 547

2 325 5 642

3 770 9 339

6 270 16 455

9 325 23 508

11 600 33 125

14 675 42 740

Table 2
Assembled coupling characteristics Coupling size Maximum Mass speed tyre Inertia Torsional stiffness Misalignment Angular 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 Parallel mm 1,1 1,3 1,6 1,9 2,1 2,4 2,6 2,9 3,2 3,7 4,2 4,8 5,3 5,8 6,6 1,3 1,7 2,0 2,3 2,6 3,0 3,3 3,7 4,0 4,6 5,3 6,0 6,6 7,3 8,2 Axial Nominal Max torque torque Screw size Clamping screw torque Nm 15 15 15 24 24 40 40 40 50 55 80 105 120 165 165

40 50 60 70 80 90 100 110 120 140 160 180 200 220 250

r/min 4 500 4 500 4 000 3 600 3 100 3 000 2 600 2 300 2 050 1 800 1 600 1 500 1 300 1 100 1 000

kg 0,1 0,3 0,5 0,7 1,0 1,1 1,1 1,4 2,3 2,6 3,4 7,7 8,0 10,0 15,0

kg/m2 0,00074 0,00115 0,0052 0,009 0,017 0,031 0,054 0,078 0,013 0,255 0,380 0,847 1,281 2,104 3,505

Nm/ 5 13 26 41 63 91 126 178 296 470 778 1 371 1 959 2 760 3 562

Nm 24 66 127 250 375 500 675 875 1 330 2 325 3 770 6 270

Nm 64 160 318 487 759 1 096 1 517 2 137 3 547 5 642 9 339 16 455

M6 M6 M6 M8 M8 M10 M10 M10 M12 M12 M16 M16 M16 M20 M20

9 325 23 508 11 600 33 125 14 675 42 740

35

Order data
A complete SKF Flex coupling consists of: 2 flanges and 1 tyre. For additional information about ordering a coupling see table 3.

Table 3
Order data Coupling type Flanges Qty Element Qty Coupling bushing number Qty Spacer flange and shaft1) Qty Spacer bushing number Qty

RSB both sides RSB/F combination RSB/H combination F/F Combination H/H Combination F/H Combination Reversible

PHE F70RSBFLG PHE F70RSBFLG PHE F70FTBFLG PHE F70RSBFLG PHE F70HTBFLG PHE F70FTBFLG PHE F70FTBFLG PHE F70HTBFLG PHE F70HTBFLG PHE F70FTBFLG PHE F70HTBFLG PHE F70RTBFLG

2 1 1 1 1 1 1 1 1 1 1 2

PHE F70NRTYRE PHE F70NRTYRE or PHE F70FRTYRE PHE F70NRTYRE or PHE F70FRTYRE PHE F70NRTYRE or PHE F70FRTYRE PHE F70NRTYRE or PHE F70FRTYRE PHE F70NRTYRE or PHE F70FRTYRE PHE F70NRTYRE

1 1 1 1 1 1 1

PHF TB2012XMM PHF TB1610XMM PHF TB2012XMM PHF TB2012XMM PHF TB1610XMM PHF TB1610XMM PHF TB1610XMM PHF TB2012XMM PHF TB1610XMM

1 1 1 1 1 1 1 1 2

PHE SM25DBSE PHE SM25DBSE PHE SM25DBSE PHE SM25DBSE PHE SM25DBSE

1 1 1 1 1

PHF 2517XMM PHF 2517XMM PHF 2517XMM PHF 2517XMM PHF 2517XMM

1 1 1 1 1

1) To

complete designation add distance between shaft ends. PHE SM25-100DBSE.

An SKF Flex coupling consists of 2 flanges and 1 tyre. An SKF Flex Spacer Coupling consists of 2 flanges, 1 tyre and 1 spacer (spacer part number consists of spacer shaft and rigid flange).

36

Installation
1 All metal components should be cleaned. Be sure to remove the protective coating on the flange bores. The tapered bushings should be placed into the flanges and the screws lightly tightened. 2 If internal clamping rings are being used (size 4060), position them onto the shaft (1). Place the flanges next to the clamping ring on each shaft and position them so that dimension M is obtained between the flange faces ( table 4). Where tapered bushings are used, see separate fitting instructions supplied with the taper bushes. Flanges with external clamping rings (sizes 70250) should have the clamping rings fitted when installing, engaging only two or three of the threads of each screw at this time. These flanges should be positioned so that M is obtained by measuring the gap between the flange faces. 3 If shaft end float is to occur, locate the shafts at mid-position of end float when checking dimension M. Note that shaft ends may project beyond the faces of the flanges if required. In these cases, allow sufficient space between shaft ends for end float and misalignment. 4 Parallel alignment should be checked by placing a straight edge across the flanges at various points around the circumference (3). Angular alignment is checked by measuring the gap between the flanges at several positions around the circumference. Align the coupling as accurately as possible, particularly on high-speed applications. 5 Spread the tyre side walls apart and fit over the coupling flanges, making sure that the tyre beads seat properly on the flanges and clamping rings. To make sure that the tyre sits properly in position, it may be necessary to strike the outside diameter of the tyre with a small mallet (4). When the tyre is correctly positioned there, should be a gap between the ends of the tyre as shown in table 5 (5). 6 Tighten clamping ring screws (6) alternately and evenly (half turn at a time), working round each flange until the required screw torque is achieved ( table 4).

Table 4
SKF Flex coupling assembly data Coupling size F401) F501) F601) F70 F80 F90 F100 F110 F120 F140 F160 F180 F200 F220 F250
1) Hexagon

M size

Screw size

Clamping screw torque Nm 15 15 15 24 24 40 40 40 50 55 80 105 120 165 165

mm 22 25 33 23 25 27 27 25 29 32 30 46 48 55 59

M6 M6 M6 M8 M8 M10 M10 M10 M12 M12 M16 M16 M16 M20 M20

socket caphead clamping screws on these sizes

Table 5
SKF Flex coupling tyre gap Coupling size F40 to F60 F70 to F120 F140 and F160 F180 to F250 Tyre gap mm 2 3 5 6

37

SKF Flex flanges types B, F and H


L M M L R M L R M

L F G M

L F G M

L F G

OD

H FD OD

H FD

OD

H FD

OD

H FD OD

H FD OD

H FD

R
Size 40 to 60 Type B Type F Type H Size 70 to 250 Type B Type F Type H

Size

Type Bush No.

Dimensions Bore Types F & H Min. Max. L E

Type B L E

Key screw OD

Mass Inertia FD H F R1) G2) M

Designation

Tyre designation Natural F.R.A.S

mm 40 40 40 50 50 50 60 60 60 70 70 70 80 80 80 90 90 90 100 100 100 110 110 110 120 120 120 140 140 140 160 160 160 180 180 180 200 200 200 220 220 220 250

B F H B F H B F H B F H B F H B F H B F H B F H B F H B F H B F H B F H B F H B F H B

1008 1008 1210 1210 1610 1610 2012 1610 2517 2012 2517 2517 3020 2517 3020 3020 3525 3020 3525 3525 4030 4030 4535 4535 4535 4535 5040 5040

mm 9 9 11 11 14 14 14 14 16 14 16 16 25 16 25 25 35 25 35 35 40 40 55 55 55 55 70 70 30 25 25 38 32 32 45 42 42 60 50 42 63 60 50 75 60 60 80 75 60 90 75 75 100 100 75 125 100 100 140 115 115 150 125 125 150 125 125 160 125 125 190 33,0 33,0 37,5 37,5 41,5 41,5 43,5 36,5 57,5 44,5 58,5 58,5 64,5 58,5 63,5 63,5 79,5 65,5 81,0 81,0 91,0 91,0 22 22 25 25 25 25 32 25 45 32 45 45 51 45 51 51 65 51 65 65 76 76 33,0 45,0 55,0 47,0 55,0 62,5 69,5 75,5 84,5 22 32 38 35 42 49 56 63 70 M5 M5 M6 M10 M10 M12 M12 M12 M16 M20 M20 M20 M20 M20 M20 104 104 104 133 133 133 165 165 165 187 187 187 211 211 211 235 235 235 254 254 254 279 279 279 314 314 314 3,59 359 359 402 402 402 470 470 470 508 508 508 562 562 562 628 82 82 82 100 100 100 125 125 125 142 142 142 165 165 165 187 187 187 214 214 214 232 232 232 262 262 262 79 79 79 70 103 103 80 80 80 98 97 98 112 108 108 125 120 113 128 134 134 143 140 140 50 50 50 54 54 54 60 60 60 62 62 62 62 62 62 67 67 67 73 73 73 78 78 78 94 94 94 103 103 103 118 118 118 125 29 29 29 38 38 38 38 38 38 42 38 48 32 48 48 55 48 55 55 67 55 67 67 80 80 89 89 89 89 92 92 13 13 13 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 17 17 17 19 19 19 19 19 19 19 19 19 20 20 20 25 11,0 11,0 11,0 12,5 12,5 12,5 16,5 16,5 16,5 11,5 11,5 11,5 12,5 12,5 12,5 13,5 13,5 13,5 13,5 13,5 13,5 12,5 12,5 12,5 14,5 14,5 14,5 16,0 16,0 16,0 15,0 15,0 15,0 23,0 23,0 23,0 24,0 24,0 24,0 27,5 27,5 27,5 29,5

kg 0,80 0,80 0,80 1,20 1,20 1,20 2,00 2,00 2,00 3,10 3,10 3,00 4,90 4,90 4,60 7,10 7,00 7,00 9,90 9,90 9,40

kg/m2

PHE F40FRTYRE PHE F40FRTYRE PHE F40FRTYRE PHE F50FRTYRE PHE F50FRTYRE PHE F50FRTYRE PHE F60FRTYRE PHE F60FRTYRE PHE F60FRTYRE PHE F70FRTYRE PHE F70FRTYRE PHE F70FRTYRE PHE F80FRTYRE PHE F80FRTYRE PHE F80FRTYRE PHE F90FRTYRE PHE F90FRTYRE PHE F90FRTYRE

0,00074 PHE F40RSBFLG PHE F40NRTYRE 0,00074 PHE F40FTBFLG PHE F40NRTYRE 0,00074 PHE F40HTBFLG PHE F40NRTYRE 0,00115 PHE F50RSBFLG PHE F50NRTYRE 0,00115 PHE F50FTBFLG PHE F50NRTYRE 0,00115 PHE F50HTBFLG PHE F50NRTYRE 0,0052 0,0052 0,0052 0,009 0,009 0,009 0,018 0,018 0,017 0,032 0,031 0,031 0,055 0,055 0,054 PHE F60RSBFLG PHE F60NRTYRE PHE F60FTBFLG PHE F60NRTYRE PHE F60HTBFLG PHE F60NRTYRE PHE F70RSBFLG PHE F70NRTYRE PHE F70FTBFLG PHE F70NRTYRE PHE F70HTBFLG PHE F70NRTYRE PHE F80RSBFLG PHE F80NRTYRE PHE F80FTBFLG PHE F80NRTYRE PHE F80HTBFLG PHE F80NRTYRE PHE F90RSBFLG PHE F90NRTYRE PHE F90FTBFLG PHE F90NRTYRE PHE F90HTBFLG PHE F90NRTYRE

PHE F100RSBFLG PHE F100NRTYRE PHE F100FRTYRE PHE F100FTBFLG PHE F100NRTYRE PHE F100FRTYRE PHE F100HTBFLG PHE F100NRTYRE PHE F100FRTYRE PHE F110RSBFLG PHE F110NRTYRE PHE F110FRTYRE PHE F110FTBFLG PHE F110NRTYRE PHE F110FRTYRE PHE F110HTBFLG PHE F110NRTYRE PHE F110FRTYRE PHE F120RSBFLG PHE F120NRTYRE PHE F120FRTYRE PHE F120FTBFLG PHE F120NRTYRE PHE F120FRTYRE PHE F120HTBFLG PHE F120NRTYRE PHE F120FRTYRE PHE F140RSBFLG PHE F140NRTYRE PHE F140FRTYRE PHE F140FTBFLG PHE F140NRTYRE PHE F140FRTYRE PHE F140HTBFLG PHE F140NRTYRE PHE F140FRTYRE PHE F160RSBFLG PHE F160NRTYRE PHE F160FRTYRE PHE F160FTBFLG PHE F160NRTYRE PHE F160FRTYRE PHE F160HTBFLG PHE F160NRTYRE PHE F160FRTYRE PHE F180RSBFLG PHE F180NRTYRE PHE F180FRTYRE PHE F180FTBFLG PHE F180NRTYRE PHE F180FRTYRE PHE F180HTBFLG PHE F180NRTYRE PHE F180FRTYRE PHE F200RSBFLG PHE F200NRTYRE PHE F200FRTYRE PHE F200FTBFLG PHE F200NRTYRE PHE F200FRTYRE PHE F200HTBFLG PHE F200NRTYRE PHE F200FRTYRE PHE F220RSBFLG PHE F220NRTYRE PHE F220FRTYRE PHE F220FTBFLG PHE F220NRTYRE PHE F220FRTYRE PHE F220HTBFLG PHE F220NRTYRE PHE F220FRTYRE PHE F250RSBFLG PHE F250NRTYRE PHE F250FRTYRE

12,50 0,081 11,70 0,078 11,70 0,078 16,90 0,137 16,50 0,137 15,90 0,130 22,20 0,254 22,30 0,255 22,30 0,255 35,80 0,469 32,50 0,380 32,50 0,380 49,10 0,871 42,20 0,847 42,20 0,847 58,20 1,301 53,60 1,281 53,60 1,281 79,60 2,142 72,00 2,104 72,00 2,104 104,00 3,505

110,5 94 117,0 102 137,0 114 138,0 114 154,5 127 161,5 132

312,5 180 312,5 180 312,5 180 348 348 348 396 396 396 432 432 432 472 472 472 532 197 197 197 205 205 205 205 205 205 224 224 224 254

112,0 89 112,0 89 113,0 89 113,0 89 129,5 102 129,5 102

1) Is

2) The

the clearance required to allow tightening of the clamping screws and the tapered bushing. Use of a shortened wrench will reduce this dimension. amount by which the clamping screws need to be withdrawn to release the tyre. For coupling sizes 70, 80, 100 and 120 F flanges require a larger bushing than H flanges. Mass and inertia figures are for a single flange with midrange bore and include clamping ring, screws, washers and half tyre.

38

SKF Flex flanges type R

F L M G R M

F L G R

E OD H FD OD

E H FD

Position A

Position B

Size

Bush No.

Dimensions Bore Min. mm 14 14 16 16 25 25 42 50 60 60 75 75 37 45,5 58,5 59,5 64,5 66,5 25 32 45 45 51 51 42 48 48 55 55 67 M8 M8 M10 M10 M10 M12 187 211 235 254 279 314 142 165 187 214 232 262 80 98 112 125 134 140 44,25 52,75 67,86 68,86 73,68 77,18 13 16 16 16 16 16 11,5 12,5 13,5 13,5 12,5 14,5 Max. L E R1) Key screw OD FD H F G2) M

Mass

Inertia

Designation

70 80 90 100 110 120

1610 2012 2517 2517 3020 3020

kg 3 4,6 7 9,4 11,7 15,9

kg/m2 0,009 0,017 0,031 0,054 0,078 0,13

PHE F70RTBFLG PHE F80RTBFLG PHE F90RTBFLG PHE F100RTBFLG PHE F110RTBFLG PHE F120RTBFLG

1) Is

2) The

the clearance required to allow tightening of the clamping screws and the tapered bushing. Use of a shortened wrench will reduce this dimension. distance that the clamping screws need to be withdrawn to release the tyre. For coupling sizes 70, 80, 100 and 120 F flanges require a larger bushing than H flanges. Mass and inertia figures are for a single flange with midrange bore and include clamping rings, screws, washers and a half tyre.

39

SKF Flex Spacer Coupling


The SKF Flex coupling spacer is used to join two shaft ends that cannot be positioned close enough to just use a coupling alone. The spacer also allows removal of a shaft without the need to move either the driving or the driven machine. For example, this allows easy and fast replacement of impellers in pump applications.

Table 6
Additional dimensions Coupling size Distance between shaft ends (DBSE) Nominal min. mm 40 40 40 40 50 50 60 60 70 70 70 80 80 80 90 90 100 100 110 110 120 120 140 140 mm 80 100 100 140 100 140 100 140 100 140 180 100 140 180 140 180 140 180 140 180 140 180 140 180 90 110 113 150 116 156 124 164 114 154 194 117 157 197 158 198 158 198 156 196 160 200 163 203 1210 1210 1615 1615 1615 1615 1615 1615 2517 2517 2517 2517 2517 2517 2517 2517 3020 3020 3020 3020 3525 3525 3525 3525 Nominal max. Spacer bush size Bore Min Max Coupling bush size Bore Min Max Designation

mm 11 11 14 14 14 14 14 14 16 16 16 16 16 16 16 16 25 25 25 25 35 35 35 35 32 32 42 42 42 42 42 42 60 60 60 60 60 60 60 60 75 75 75 75 100 100 100 100 1008 1008 1008 1008 1210 1210 1610 1610 2012 2012 2012 2517 2517 2517 2517 2517 3020 3020 3020 3020 3525 3525 3525 3525

mm 9 9 9 9 11 11 14 14 14 14 14 16 16 16 16 16 25 25 25 25 35 35 35 35 25 25 25 25 32 32 42 42 50 50 50 60 60 60 60 60 75 75 75 75 100 100 100 100

PHE SM1280DBSE PHE SM12100DBSE PHE SM16100DBSE PHE SM16140DBSE PHE SM16100DBSE PHE SM16140DBSE PHE SM16100DBSE PHE SM16140DBSE PHE SM25100DBSE PHE SM25140DBSE PHE SM25180DBSE PHE SM25100DBSE PHE SM25140DBSE PHE SM25180DBSE PHE SM25140DBSE PHE SM25180DBSE PHE SM30140DBSE PHE SM30180DBSE PHE SM30140DBSE PHE SM30180DBSE PHE SM35140DBSE PHE SM35180DBSE PHE SM35140DBSE PHE SM35180DBSE

40

Installation
1 Place each tapered bushing in the correct flange and tighten the screws lightly. 2 If keys are being used, side fitting keys with top clearance should be used. 3 Use a straight edge to align the face of the clamping ring for coupling sizes F40F60 ( fig. 1a) or the flange for coupling sizes F70F250 ( fig. 1b) with the shaft end. A dial indicator can be used to check that the runout of the spacer flange is within limits indicated in fig. 1a and b. Position the SKF Flex flange on the spacer flange shaft to dimension Y shown in table 7 and secure it with a tapered bushing. This will allow for M and DBSE dimensions ( fig. 1c) to be maintained when assembling. If necessary, the distance between shaft ends (DBSE) may be extended. The maximum DBSE possible is achieved when the spacer shaft end and driven shaft end are flush with the face of their respective tapered bushings.

4 Position the spacer sub-assembly in line with the spacer flange ( fig. 1d), engage spigot align holes and insert screws. The torque values are given in table 8. Spread the tyre side walls apart and fit over the coupling flanges making sure that the tyre beads seat properly on the flanges and clamping rings. To make sure that the tyre sits properly in position, it may be necessary to strike the outside diameter of the tyre with a small mallet. When the tyre is correctly positioned, there should be a gap between the ends of the tyre as shown in table 5. 5 Tighten the clamping ring screws alternately and evenly (half turn at a time), working around each flange until the required screw torque is achieved, as indicated in table 8.

Table 7
Additional assembly data Size Y for nominal DBSE 100 40 50 60 70 80 90 100 110 120 140 mm 83 82 75 76 74 111 111 115 111 104 123 122 115 116 114 151 151 155 151 144 155 156 154 140 180

Table 8
Clamping screw torque Size 40 50 60 70 80 90 100 110 120 140 Screw size 83 82 75 76 74 111 111 115 111 104 Torque Nm 123 122 115 116 114 151 151 155 151 144

To dismantle
1 Place a support underneath the spacer sub-assembly to prevent it from falling. 2 Remove clamping ring screws evenly (half turn per screw at a time) to prevent the clamping rings from distorting. 3 When the clamping rings are loose, remove the tyre. Then remove the remaining screws and spacer.

Fig. 1

Spacer flange Use a straight edge to align shaft ends and flanges

Spacer flange Flange Internal clamping rings Use a straight edge to align shaft ends and flanges External clamping rings

DBSE 4 153,27 4 268,69 Alignment of flanges

41

SKF Flex Spacer Coupling

E F G H

C D

B A

J L S DBSE M K

Coupling size

Dimensions A B C D E F G H J K L M S T

Designation

mm 40 40 401) 401) 50 50 60 60 702) 702) 702) 80 80 80 90 90 100 100 110 110 120 120 140 140

mm 104 104 104 104 133 133 165 165 187 187 187 211 211 211 235 235 254 254 279 279 314 314 359 359 82 82 82 82 79 79 103 103 80 80 80 95 95 95 108 108 120 120 134 134 140 140 178 178 118 118 127 127 127 127 127 127 178 178 178 178 178 178 178 178 216 216 216 216 248 248 248 248 83 83 80 80 80 80 80 80 123 123 123 123 123 123 123 123 146 146 146 146 178 178 178 178 134 140 157 187 160 200 161 201 180 220 260 193 233 273 233 273 245 285 245 285 272 312 271 312 25 25 38 38 38 38 38 38 45 45 45 45 45 45 45 45 51 51 51 51 63 63 63 63 14 14 18 18 18 18 18 18 22 22 22 22 22 22 22 22 29 29 29 29 34 34 34 34 15 15 15 15 15 15 15 15 16 16 16 16 16 16 16 16 20 20 20 20 20 20 20 20 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 17 17 17 17 17 17 17 17 6 22 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 65 77 88 128 85 125 78 118 80 120 160 78 118 158 116 156 116 156 118 158 114 154 111 151 22 22 22 22 25 25 33 33 23 23 23 25 25 25 27 27 27 27 25 25 29 29 27 27 77 77 94 134 94 134 94 134 94 174 174 94 134 174 134 174 134 174 134 174 134 174 134 174 25 25 32 32 32 32 32 32 48 48 48 48 48 48 48 48 60 60 60 60 80 80 80 80

PHE SM1280DBSE PHE SM12100DBSE PHE SM16100DBSE PHE SM16140DBSE PHE SM16100DBSE PHE SM16140DBSE PHE SM16100DBSE PHE SM16140DBSE PHE SM25100DBSE PHE SM25140DBSE PHE SM25180DBSE PHE SM25100DBSE PHE SM25140DBSE PHE SM25180DBSE PHE SM25140DBSE PHE SM25180DBSE PHE SM30140DBSE PHE SM30180DBSE PHE SM30140DBSE PHE SM30180DBSE PHE SM35140DBSE PHE SM35180DBSE PHE SM35140DBSE PHE SM35180DBSE

1) B 2) F

Flange must be used to fit spacer shaft Flange must be used to fit spacer shaft

42

43

SKF Chain Couplings


Chain couplings are able to transmit higher torque than their shafts, making them ideal for high torque applications. Available with a pilot bore, finished bore or tapered bushing (face or hub), flanges are linked together with duplex roller chains enabling them to accommodate up to 2 of misalignment. To help provide maximum service life and reliability, particularly for high speed applications, SKF recommends fitting all chain couplings with a cover and lubricating them properly. If a chain coupling is to be subjected to reversing operations, shock or pulsating loads, or other severe operating conditions, select a coupling one size larger than normal. 3 Size Select the appropriate coupling from the product table on page 47 and check that chosen flanges can accommodate both driven and driving shafts. 4 Other considerations Possible other restrictions might be speed [r/min], bore and dimensions.
Table 1
Coupling covers
W

Example
Select a coupling to connect a 30 kW, 1 500 r/min electric motor driving a boiler feed pump. The motor shaft diameter is 55 mm and the pump shaft diameter 45 mm. Shaft extensions are 140 mm and 110 mm respectively. The selection is replacing a gear type coupling.
Cover size Aluminum D mm 102 51 130 60 130 60 162 75 162 75 208 102 208 102 208 102 257 133 257 133 289 187 337 202 W kg 0,42 0,59 0,59 1,20 1,20 1,45 1,45 1,45 4,80 4,80 8,10 9,20 Weight Plastic D mm 102 59 130 67 130 67 175 78 175 78 175 78 210 106 210 106 238 151 257 133 289 187 337 202 W kg 0,9 1,32 1,32 1,98 1,98 2,22 2,22 2,22 3,97 5,74 7,47 8,85 Weight

IS08161) IS10161) IS10181) IS12181) IS12201) IS12221)

Selection
Standard selection method This selection procedure can be used for most motor, turbine, or engine driven applications. The following information is required to select an SKF chain coupling: Torque power [kW] Input speed [r/min] Type of equipment and application Shaft diameters Physical space limitations Special bore or finish requirements 1 Service factor Determine the service factor from table 7 and 8 on page 60 and 61. 2 Design power Determine the required minimum design power as shown below: Design power = Service factor normal running power [kW] Using table 2 on page 45, search for the appropriate speed until a power rating greater than the design power is found. The required chain coupling size is listed at the head of the table. 44

1 Service factor From table 8 on page 61 = 1,50 2 Required design power: 1,5 30 kW = 45 kW 3 Coupling size Look under 1 500 r/min in table 2 on page 45 and choose the first power figure which exceeds the required 45 kW. This is 95,2 kW of coupling size 1218. By referring to the product table on page 47, it can be seen that both shaft diameters fall within the bore range available. 4 Other considerations The speed capacity of 3 000 r/min (coupling size 1218) exceeds the required speed of 1 500 r/min. The maximum bore capacity of 62 mm exceeds the required shaft diameters of 55 mm and 45 mm. The resulting service factor is 2,11. This will provide a very good service life for the coupling and a high level of reliability.

IS16181) IS16201) IS2018 IS2020 IS2418 IS2422

1) Will 1) Will

be supplied in plastic unless otherwise specified. be supplied in plastic unless otherwise specified

Engineering data
Power ratings
Maximum torque figures should be treated as short duration overload ratings occurring in circumstances such as direct-on-line starting. For speeds not shown, calculate the nominal torque for the application using the following formula and select a coupling according to nominal torque ratings.

Nominal torque (Nm) = Design power (kW) 9 549 r/min For additional information about chain couplings, such as chain cover data, please refer to table 1 and 2.

Table 2
Power ratings Size Max torque Max r/min Bore Min. 0816 1016 1018 1218 1220 1222 1618 1620 2018 2020 2418 2422 Nm 386 735 931 1 750 2 060 2 370 3 880 5 580 7 180 8 780 13 200 17 100 r/min 5 000 4 000 3 600 3 000 2 500 2 500 2 000 2 000 1 800 1 800 1 500 1 200 mm 16 16 19 25,5 28,5 28,5 28,5 38 38 38 51 51 24 43 51 62 70 76 80 91 98,5 117,5 119 156 Max. kW ratings at given r/min 1 kW 0,04 0,08 0,10 0,18 0,21 0,25 0,41 0,48 0,62 0,93 1,40 1,81 0,21 0,39 0,50 0,93 1,08 1,25 2,07 2,44 3,13 4,66 7,02 9,07 0,41 0,78 0,99 1,87 2,17 2,51 4,14 4,89 6,25 9,33 14,0 18,1 1,03 1,95 2,48 4,67 5,42 6,31 10,3 12,2 15,6 23,3 35,1 45,3 2,06 3,91 4,95 3,09 5,86 7,43 4,69 8,92 11,3 21,3 24,7 28,6 47,2 55,7 71,3 106 160 206 6,17 11,7 14,9 28,0 32,5 37,7 62,1 73,3 93,8 140 210 272 7,41 14,1 17,8 33,6 38,0 45,3 8,85 16,8 21,3 40,1 46,5 54,1 10,1 19,2 24,4 45,9 53,2 61,9 12,5 23,8 30,1 56,8 65,9 76,5 15,3 28,9 36,6 69,1 80,2 93,1 17,3 32,9 41,6 78,4 90,9 105 31,9 60,6 76,8 37,0 70,4 89,2 43,0 81,6 46,9 54,9 5 10 25 50 100 200 300 400 500 600 800 1 000 1 200 2 500 3 000 3 600 4 000 4 800

9,33 14,0 10,82 16,2 12,5 18,8 20,7 24,4 31,3 46,6 70,2 90,7 31,0 36,6 46,8 70,0 105 136

145 168,2 195

74,5 89,0 101 126 153 174 87,9 105,0 119,2 148,7 180,5 205,3 112,5 134,4 152,6 190,3 231,1 262,8 168 252 326 200 302 390 229 345 446 283 426 551 345 519 671 392 590 762

Table 3
Order data Size Hub Plain bore 0816 1016 1018 1218 1220 1222 1618 1620 2018 2020 2418 2422 PHE IS0816RSB PHE IS1016RSB PHE IS1018RSB PHE IS1218RSB PHE IS1220RSB PHE IS1222RSB PHE IS1618RSB PHE IS1620RSB PHE IS2018RSB PHE IS2020RSB PHE IS2418RSB PHE IS2422RSB Qty 2 and/or 2 and/or 2 and/or 2 and/or 2 and/or 2 and/or 2 and/or 2 and/or 2 and/or 2 and/or 2 and/or 2 and/or FTB1) PHE IS0816FTB PHE IS1018FTB PHE IS1220FTB PHE IS1620FTB PHE IS2020FTB Qty 2 and/or 2 and/or 2 and/or 2 and/or 2 and/or 2 and/or 2 and/or 2 and/or 2 and/or 2 and/or 2 and/or 2 and/or HTB1) PHE IS0816HTB PHE IS1018HTB PHE IS1220HTB PHE IS1620HTB PHE IS2020HTB Qty 2 and/or 2 and/or 2 and/or 2 and/or 2 and/or 2 and/or 2 and/or 2 and/or 2 and/or 2 and/or 2 and/or 2 and/or Bored to size2) PHE IS0816X... PHE IS1016X... PHE IS1018X... PHE IS1218X... PHE IS1220X... PHE IS1222X... PHE IS1618X... PHE IS1620X... PHE IS2018X... PHE IS2020X... PHE IS2418X... PHE IS2422X... Qty 2 2 2 2 2 2 2 2 2 2 2 2 PHE IS0816CHN PHE IS1016CHN PHE IS1018CHN PHE IS1218CHN PHE IS1220CHN PHE IS1222CHN PHE IS1618CHN PHE IS1620CHN PHE IS2018CHN PHE IS2020CHN PHE IS2418CHN PHE IS2422CHN Chain Qty 1 1 1 1 1 1 1 1 1 1 1 1 PHE IS0816COVER PHE IS1016COVER PHE IS1018COVER PHE IS1218COVER PHE IS1220COVER PHE IS1222COVER PHE IS1618COVER PHE IS1620COVER PHE IS2018COVER PHE IS2020COVER PHE IS2418COVER PHE IS2422COVER Covers Qty 1 1 1 1 1 1 1 1 1 1 1 1

1) Following 2) To

chain coupling taper bush assembly configurations are possible: 2 hubs HTB or 2 hubs FTB or 1 hub HTB and 1 hub FTB. complete bored to size designation, add bore size. For example: PHE IS1016X22MM designates hub size IS1016 with a 22 mm bore.

45

Order data
A complete chain coupling consists of: 2 hubs, 1 chain and 1 cover. For additional information about ordering specific couplings, refer to table 3.
Y

Installation
1 Cleaning Clean all metal parts using non-flammable solvent and check hubs, shafts and keyways for burrs and remove if necessary. Mount the oil seal rings on the sprocket hubs. Install the sprocket hubs flush with the end of the shafts (1). 2 Gap and angular alignment Measure the gap at various intervals and adjust to the C dimension specified in the product table on page 47. The measurement must not exceed a difference between points of more than 1 which is the allowable angular misalignment. 3 Offset alignment Align the two hubs so that a straight edge rests squarely on both hubs (2). Repeat this at 90 intervals. Clearance must not exceed allowable offset misalignment of 2% of the chain pitch. Tighten all foundation bolts and repeat steps 2 and 3. Realign the coupling if necessary. 4 Lubrication Lubricate the chain with grease. Wrap the chain around the two sprocket hubs and fix with the pin (3). Fill the cover halves with grease and insert the gaskets, install the cover and the installation is complete (4).

46

Bored-to-size and taper bushed types FTB and HTB

A OD

A OD

A OD

C L

C L

C L

Assembly configuration HH

Assembly configuration FF

Assembly configuration FH

Coupling Bushing Bore size No. Min.

Max.

Dimensions A B C L OD

Weight Max. speed

Nominal Chain torque weight

Hub designation Plain bore FTB HTB Bored to size

0816 1016 1018 1218 1220 1222 1618 1620 1620 2018 2020 2020 2418 2422

1108 1610 2012 3020 3535

mm 15,9 12,7 15,9 19,1 12,7 25,4 28,6 12,7 28,6 28,6 38,1 23,8 38,1 38,1 30,2 50,8 50,8 23,8 28,6 42,9 50,8 41,3 61,9 69,9 50,8 76,2 79,4 90,5 76,2 98,4 117,5 88,9 119,1 155,6

mm 50,0 50,0 63,5 75,4 75,4 88,9 98,4 98,4 114,3 115,9 136,5 136,5 144,5 170,7 170,7 171,5 222,3 28,96 22,2 36,88 43,26 25,4 47,60 50,80 31,8 54,00 60,70 66,10 50,0 70,90 79,80 88,9 88,30 7,1 7,1 9,5 9,5 9,5 11,1 11,1 11,1 11,1 14,7 14,7 14,7 18,3 18,3 18,3 21,8 65,0 51,6 83,3 87,1 60,3 106,3 112,7 74,6 119,1 136,1 146,9 116,3 160,1 177,9 196,1 198,4 226,0 77,0 77,0 96,0 106,4 106,4 127,0 139,7 139,7 151,2 169,1 185,3 185,3 211,5 231,8 231,8 254,0 302,0

kg 0,45 0,41 1,00 1,59 0,50 2,27 2,95 1,23 4,31 4,99 7,40 2,77 9,21 14,43 8,62 16,70 31,76

r/min 5 000 5 000 4 000 3 600 3 600 3 000 2 500 2 500 2 500 2 000 2 000 2 000 1 800 1 800 1800 1 500 1 200

Nm 294 294 559 706 706 1 333 1 559 1 559 1 794 2 961 3 579 3 579 4 981 6 688 6 688

kg 0,23 0,23 0,54 0,59 0,59 1,00 1,18 1,18 1,23 2,40 2,68 2,68 4,45 4,95 4,95

PHE IS0816RSB PHE IS1016RSB PHE IS1018RSB PHE IS1218RSB PHE IS1220 PHE IS1222RSB PHE IS1618RSB PHE IS1620RSB PHE IS2018RSB PHE IS2020RSB PHE IS2418RSB PHE IS2422RSB PHE IS0816FTB PHE IS1018FTB PHE IS1220FTB PHE IS1620FTB PHE IS2020FTB PHE IS0816HTB PHE IS1018HTB PHE IS1220HTB PHE IS1620HTB PHE IS2020HTB PHE IS0816X PHE IS1016X PHE IS1018X PHE IS1218X PHE IS1220X PHE IS1222X PHE IS1618X PHE IS1620X PHE IS2018X PHE IS2020X PHE IS2418X PHE IS2422X

10 032 7,85 12 993 9,62

102,10 21,8

47

SKF FRC Couplings


With a higher load capacity than jaw couplings and maintenance-free operation, FRC couplings are designed as a general purpose coupling. They are able to cushion moderate shock loads, dampen low levels of vibration and accommodate incidental misalignment. FRC couplings offer a range of hubs and elements to select, to meet the demand for low cost, general purpose flexible coupling. FRC couplings are phosphate coated for improved corrosion resistance and available with fire-resistant and anti-static elements (F.R.A.S.) FRC couplings are available with a pilot bore, finished bore or tapered bushing (face or hub) to make installation quick and simple. Fully machined outside surfaces allow alignment with a simple straight edge. Shaft connections are fail safe due to their interlocking jaw design.

Example
An FRC coupling is required to transmit 15 kW from an electric motor running at 500 r/min to a rotary pump for 15 hours per day. The shaft diameter of the motor is 25 mm and the shaft diameter of the pump is 20 mm. 1 Service factor From table 7 on page 60 = 1,75. 2 Design power 15 1,75 = 26,25 kW 3 Coupling size Search for 500 r/min in table 1 on page 49 and choose the first power figure which exceeds the required 26,25 kW. This is 31,41 kW of coupling size 150. 4 Bore size By referring to product table on page 51, it can be seen that both shaft diameters fall within the bore range available.

Order data
A complete FRC coupling consists of: 2 hubs and 1 element. For more detailed information on ordering specific couplings, refer to table 3.

Selection
1 Service factor Determine the required service factor from tables 7 and 8 on pages 60 and 61. 2 Design power Multiply normal running power by the service factor. This gives the design power for coupling selection. 3 Coupling size Using FRC table 1 on page 49 to find the speed rating for a coupling that has a power that is greater than the design power. The required FRC coupling is listed at the head of the column. 4 Bore size Using the FRC product table on page 51, check that the selected flanges can accommodate both the drive and driven shafts.

Engineering data
Power ratings
Maximum torque figures should be treated as short duration overload ratings occurring in circumstances such as direct-on-line starting. For speeds not shown, calculate the nominal torque for the design application using the formula below and select a coupling based on the nominal torque rating. Nominal torque (Nm) = Design power (kW) 9 549 r/min For additional information on FRC couplings, refer to tables 1 and 2.

48

Table 1
Power ratings Speed Coupling size 70 r/min 50 100 200 300 400 500 600 700 720 800 900 960 1 000 1 200 1 400 1 440 1 600 1 800 2 000 2 200 2 400 2 600 2 800 2 880 3 000 3 600 kW 0,16 0,33 0,66 0,99 1,32 1,65 1,98 2,31 2,37 2,64 2,97 3,17 3,3 3,96 4,62 4,75 5,28 5,94 6,6 7,26 7,92 8,58 9,24 9,5 9,9 11,87 0,42 0,84 1,68 2,51 3,35 4,19 5,03 5,86 6,03 6,7 7,54 8,04 8,38 10,05 11,73 12,06 13,4 15,08 16,75 18,43 20,1 21,78 23,46 24,13 25,13 30,16 80 180 0,84 1,68 3,35 5,03 6,7 8,38 10,05 11,73 12,06 13,4 15,08 16,08 16,75 20,1 23,46 24,13 26,81 30,16 33,51 36,86 40,21 43,56 46,91 48,25 50,26 60,31 160 360 1,65 3,3 6,6 9,9 13,19 16,49 19,79 23,09 23,75 26,39 29,69 31,66 32,98 39,58 46,18 47,5 52,77 59,37 65,97 72,57 79,16 85,76 92,36 94,99 98,95 118,74 315 720 3,14 6,28 12,57 18,85 25,13 31,41 37,7 43,98 45,24 50,26 56,54 60,31 62,83 75,39 87,96 90,47 100,52 113,09 125,65 138,22 150,79 163,35 175,92 180,94 188,48 226,18 600 1 500 4,97 9,95 19,9 29,84 39,79 49,74 59,69 69,63 71,62 79,58 89,53 95,5 99,48 119,37 139,27 143,25 159,16 179,06 198,95 218,85 238,74 258,64 278,53 286,49 298,43 950 2 350 10,47 20,94 41,88 62,83 83,77 104,71 125,65 146,6 150,79 167,54 188,48 201,05 209,42 251,31 293,19 301,57 335,08 376,96 418,85 460,73 502,62 544,5 2 000 5 000 16,49 32,98 65,97 98,95 131,94 164,92 197,91 230,89 237,49 263,87 296,86 316,65 329,84 395,81 461,78 474,97 527,75 593,72 659,69 725,65 3 150 7 200 90 110 130 150 180 230 280

Nominal torque Nm 31 Max. torque Nm 72

Table 2
Assembled dimensions and charachteristics Size Assembled length comprising flange types FF, FH, HH FB, HB BB mm 65,0 69,5 82,0 89,0 107,0 142,0 164,5 207,5 mm 65,0 76,0 100,5 110,0 129,5 165,5 202,0 246,5 mm 65,0 82,5 119,0 131,0 152,0 189,0 239,5 285,5 Mass1) Inertia Torsional stiffness Nm/ 65 130 175 229 587 1025 Misalignment Angular 1 1 1 1 1 1 1 1 Parallel mm 0,3 0,3 0,3 0,4 0,4 0,4 0,5 0,5 Axial mm 0,2 0,5 0,6 0,8 0,9 1,1 1,3 1,7 Nominal torque Max torque

70 90 110 130 150 180 230 280


1) Mass

kg 1,00 1,17 5,00 5,46 7,11 16,60 26,00 50,00

kg/m2 0,00085 0,00115 0,0040 0,0078 0,0181 0,0434 0,1207 0,4465

Nm 31,5 80 160 315 600 950 2000 3150

Nm 72 180 360 720 1500 2350 5000 7200

is for an FF, FH or HH coupling with mid range tapered bushings.

Table 3
Order data Coupling type RSB both sides RSB/F Combination RSB/H Combination F/F Combination H/H Combination F/H Combination NR = Natural rubber FR = Fire-resistant and anti-static (FRAS) Flanges PHE FRC70RSB PHE FRC70RSB PHE FRC70FTB PHE FRC70RSB PHE FRC70HTB PHE FRC70FTB PHE FRC70FTB PHE FRC70HTB PHE FRC70HTB PHE FRC70FTB PHE FRC70HTB Qty 2 1 1 1 1 1 1 1 1 1 1 Element Qty Taper bush PHF TB1008XMM PHF TB1008XMM PHF TB1008XMM PHF TB1008XMM PHF TB1008XMM PHF TB1008XMM PHF TB1008XMM PHF TB1008XMM Qty 1 1 1 1 1 1 1 1

PHE FRC70NR or 1 PHE FRC70FR PHE FRC70NR or 1 PHE FRC70FR PHE FRC70NR or 1 PHE FRC70FR PHE FRC70NR or 1 PHE FRC70FR PHE FRC70NR or 1 PHE FRC70FR PHE FRC70NR or 1 PHE FRC70FR

49

Installation
1 Place the couplings on their shafts so that shaft ends do not protrude into the internal section of the coupling. Then tighten the screws on the tapered bushing to the torque values listed in the mounting instructions (1). 2 Insert the coupling element into one side of the coupling (2). 3 Move the other coupling into position and connect the two halves (4). Check that the assembled length is correct (5). 4 Check angular misalignment by measuring the assembled length in four positions at 90 around the coupling. Then check for parallel misalignment using a straight edge across the length of the coupling flange (6). Allowable angular misalignment for all FRC couplings is 1. Allowable parallel misalignment for FRC couplings is based on size ( table 4). Note For the most consistent results, check across at least 3 of the 6 points where the rubber elements are visible between the flanges.

Table 4
Allowable parallel misalignment Coupling size FRC70 to 110 FRC130 to 180 FRC230 to 280 mm 0,3 0,4 0,5

50

SKF FRC Couplings

H OD

H OD

H OD

D
Type B Type F

D
Type H

Coupling size

Dimensions OD H

Type F, H Bushing Bore size Min.

Max.

J1)

Type B Bore Max

Pilot

Key screw

Hub designation Type F

Type H

Type B Pilot bore

70 90 110 130 150 180 230 280

mm 69 85 112 130 150 180 225 275 60 70 100 105 115 125 155 206 1 008 1 108 1 610 1 610 2 012 2 517 3 020 3 525 9 9 14 14 14 16 25 35 25 28 42 42 50 60 75 100 20 19,5 18,5 18 23,5 34,5 39,5 51 23,5 23,5 26,5 26,5 33,5 46,5 52,5 66,5 29 29 38 38 42 48 55 67 32 38 55 60 70 80 100 115 10 10 10 20 28 28 45 55 M6 M6 M10 M10 M10 M10 M12 M16 20 26 37 39 46 58 77 90 25,8 30,0 45,3 47,5 60,0 70,0 90,0 105,5

PHE FRC70FTB PHE FRC90FTB PHE FRC110FTB PHE FRC130FTB PHE FRC150FTB PHE FRC180FTB PHE FRC230FTB PHE FRC280FTB PHE FRC70HTB PHE FRC90HTB PHE FRC110HTB PHE FRC130HTB PHE FRC150HTB PHE FRC180HTB PHE FRC230HTB PHE FRC280HTB PHE FRC70RSB PHE FRC90RSB PHE FRC110RSB PHE FRC130RSB PHE FRC150RSB PHE FRC180RSB PHE FRC230RSB PHE FRC280RSB

1) Clearance

required for tightening/losening the bush on the shaft

51

SKF Jaw Couplings


Jaw couplings provide a cost-effective solution for standard power applications, cushioning moderate shock loads and dampening low vibration levels. Maintenance-free and easy to install, jaw couplings are available with a snap wrap element allowing element replacement in situ. Urethane and hytrel elements have a greater power rating than nitrile elements and are recommended for applications where a compact, high torque solution is required.

Example
A jaw coupling is required to transmit 4 kW from an electric motor running at 300 r/min to a centrifugal fan for 12 hours per day. The motor shaft is 20 mm diameter and the pump shaft diameter 18 mm.
Elements Type Temperature range Misalignment Angular 1 1 0,5 Parallel mm 0,38 0,38 0,38

Table 1

Power factor

Nitrile

C 40 to 100 35 to 70 50 to 120

1 1,5 3

1 Service factor From table 7 on page 60 = 1,0. 2 Design power Design power = 4 1,0 = 4 kW 3 Coupling size When looking for for 300 r/min in table 2 on page 53, the first power figure to exceed the required 4 kW of step 2 is 4,7 kW. In this case, a nitrile element can be used with a jaw coupling size 150. 4 Bore size By referring to the product table on page 55, it can be seen that both shaft diameters fall within the bore range available.

Urethane Hytrel

Selection
1 Service factor Determine the required service factor in tables 7 and 8 on pages 60 and 61. 2 Design power Multiply normal running power by the service factor. This gives the design power for selecting a coupling with a nitrile element. 3 Alternative elements To allow coupling selection based on one power rating table (nitrile), an element correction is required to give a new reference design power. This is done by dividing the design power calculated for a nitrile element by the alternative element power factor listed in table 1. 4 Coupling size Using table 2 on page 53, search for the appropriate speed until a power greater than the design power is found. The required jaw coupling is given at the head of the column. 5 Bore size Using prodcut table on page 55, check that the selected flanges can accommodate both the drive and driven shaft.

Order data
A complete jaw coupling consists of: 2 hubs and 1 element. A complete coupling with spacer consists of 2 hubs, 2 nitrile wrap elements, 2 ring kits and 1 spacer. For more detailed information on ordering specific couplings, refer to table 4.

Engineering data
Power ratings
Maximum torque figures should be treated as short duration overload ratings occurring in circumstances such as direct-on-line starting. For speeds not shown, calculate the nominal torque for the design application using the formula below and select coupling according to nominal torque ratings. Nominal torque (Nm) = Design power (kW) 9 549 r/min For additional useful information on jaw couplings, such as standard bore and keyway data, please refer to tables 1 to 3.

52

Table 2
Power ratings Nitrile elements Speed Coupling sizes 50 r/min 50 100 200 300 400 500 600 700 720 800 900 960 1 000 1 200 1 400 1 440 1 600 1 800 2 000 2 200 2 400 2 600 2 800 2 880 3 000 3 600 kW 0,018 0,037 0,074 0,110 0,147 0,184 0,221 0,257 0,265 0,294 0,331 0,353 0,368 0,441 0,515 0,529 0,588 0,662 0,735 0,809 0,882 0,956 1,029 1,059 1,103 1,323 0,030 0,060 0,121 0,181 0,242 0,302 0,363 0,423 0,435 0,483 0,544 0,580 0,604 0,725 0,846 0,870 0,967 1,088 1,208 1,329 1,450 1,571 1,692 1,740 1,813 2,175 5,77 0,06 0,12 0,25 0,37 0,50 0,62 0,75 0,87 0,90 1,00 1,12 1,20 1,25 1,50 1,74 1,79 1,99 2,24 2,49 2,74 2,99 3,24 3,49 3,59 3,74 4,49 11,9 0,10 0,20 0,40 0,60 0,80 1,01 1,21 1,41 1,45 1,61 1,81 1,93 2,01 2,41 2,81 2,90 3,22 3,62 4,02 4,42 4,83 5,23 5,63 5,79 6,03 7,24 19,2 0,14 0,27 0,54 0,81 1,08 1,35 1,62 1,89 1,95 2,16 2,43 2,59 2,70 3,24 3,78 3,89 4,32 4,86 5,40 5,94 6,48 7,02 7,56 7,78 8,10 9,73 25,8 0,3 0,6 1,2 1,7 2,3 2,9 3,5 4,1 4,2 4,6 5,2 5,6 5,8 7,0 8,1 8,4 9,3 10,4 11,6 12,8 13,9 15,1 16,2 16,7 17,4 20,9 55,4 0,5 1,1 2,2 3,3 4,4 5,5 6,6 7,7 7,9 8,8 9,9 10,6 11,0 13,2 15,4 15,8 17,6 19,8 22,0 24,2 26,4 28,6 30,8 31,7 33,0 39,6 105 0,8 1,6 3,1 4,7 6,3 7,9 9,4 11,0 11,3 12,6 14,1 15,1 15,7 18,8 22,0 22,6 25,1 28,3 31,4 34,6 37,7 40,8 44,0 45,2 47,1 56,5 150 1,1 2,1 4,2 6,3 8,4 10,5 12,6 14,7 15,1 16,8 18,8 20,1 20,9 25,1 29,3 30,2 33,5 37,7 41,9 46,1 50,3 54,5 58,6 60,3 62,8 75,4 200 1,5 2,9 5,9 8,8 11,7 14,7 17,6 20,5 21,1 23,5 26,4 28,1 29,3 35,2 41,1 42,2 46,9 52,8 58,6 64,5 70,4 76,2 82,1 84,4 88,0 105,5 280 70 75 90 95 100 110 150 190 225 mm 9 10 11 12 14 15 16 17 18 19 20 22 24 25 28 30 32 35 38 40 42 45 48 50 55 60 mm 31,4 31,4 41,8 41,8 52,3 52,3 52,3 52,3 62,8 62,8 62,8 62,8 83,3 83,3 83,3 83,3 103,3 103,3 103,3 123,3 123,3 143,8 143,8 143,8 164,3 184,4 Standard bore and keyway chart Bore Keyway Coupling size 050 X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X 070 075 090 095 100 110 150 190

Table 3

225

X X X X X X X X X X X X X X

Nominal 3,51 torque Nm

Table 4
Order data Coupling type RSB both sides Flanges PHE L095HUB Qty 2 Element PHE L095NR or PHE L095UR PHE L095HL PHE L095NR or PHE L095UR PHE L095HL PHE L095NR or PHE L095UR PHE L095HL PHE L095NR or PHE L095UR PHE L095HL PHE L095NR or PHE L095UR PHE L095HL PHE L095NR or PHE L095UR PHE L095HL Qty 1 Spacer shaft Qty Nitrile wrap element PHE L090NRWRAP Qty 2 Ring kit PHE L090RINGKIT Qty 2

PHE L090X ... SPACER 1

Bore with keyway/ RSB combination Bore with keyway on both sides Bore only/ RSB combination Bore only

PHE L095HUB PHE L095 ... MM PHE L095 ... MM

1 1 2

PHE L090X ... SPACER 1

PHE L090NRWRAP

PHE L090RINGKIT

PHE L090X ... SPACER 1

PHE L090NRWRAP

PHE L090RINGKIT

PHE L095 ... MMP PHE L095HUB PHE L095 ... MMP

1 1 2

PHE L090X ... SPACER 1

PHE L090NRWRAP

PHE L090RINGKIT

PHE L090X ... SPACER 1

PHE L090NRWRAP

PHE L090RINGKIT

Bore only/bore with keyway combination

PHE L095 ... MMP PHE L095 ... MM

1 1

PHE L090X ... SPACER 1

PHE L090NRWRAP

PHE L090RINGKIT

NR = Nitrile UR = Urethane HL = Hytrel Available spacer shaft lengths are 100 mm and 140 mm. To complete the designation, add spacer length. For example: PHE L090X100SPACER for spacer of 100 mm, coupling size 090. When ordering bored to size and keywayed hubs, it is required that the bore diameter is added to the designation found in the table above. Where a keyway is NOT required, the designation should be suffixed with a P. PHE L150-18MM = Hub Size 150 with 18 mm bore and keyway. PHE L070-16MMP = Hub Size 070 with 16 mm bore (no keyway).

53

Installation
1 Place each coupling on its shaft so that shaft ends do not protrude into the internal section of the coupling (1). Then tighten the set screws. 2 Insert the coupling element into one side of the coupling (2). 3 Move the other coupling side into position and connect the two halves (3). Check that the assembled length is correct (4). 4 Check the angular misalignment by checking the assembled length in four positions at 90 around the coupling. Check parallel misalignment using a straight edge across the length of the coupling flange (5). Allowable angular misalignment for all jaw couplings is 1. Allowable parallel misalignment for all jaw couplings is 0,38 mm.

Note For most consistent results, check across at least 3 of the 6 points where the rubber elements are visible between the flanges.

54

SKF Jaw Couplings

E G G

OD1 H

DBSE L
Hub Spacer

Size

Dimensions B Pilot mm Max OD OD11) L E H G

Set screw

Approx. mass2)

Max speed

Designation

9,5 14,0 19,0 24,0 24,0 28,0 35,0 42,0 48,0 55,0 60,0 15,9 27,5 35,0 44,5 54,0 54,0 65,0 84,0 96,0 115,0 127,0 64 77 97 112 130 143 20,6 44,0 51,0 54,0 54,0 64,0 89,0 108,0 115,0 133,0 153,0 6,7 16,0 19,0 21,0 21,0 25,0 35,0 43,0 45,0 54,0 64,0 15,9 27,5 35,0 44,5 54,0 54,0 65,0 84,0 96,0 102,0 108,0 6,5 9,5 9,0 8,7 11,0 11,0 19,0 22,0 22,0 29,0 M6 M6 M6 M6 M8 M8 M10 M10 M12 M12

kg 0,03 0,05 0,12 0,22 0,28 0,31 0,75 1,50 2,40 3,50 4,50

r/min 31 000 18 000 14 000 11 000 9 000 9 000 7 000 5 000 4 000 3 600 3 600

PHE L035HUB PHE L050HUB PHE L070HUB PHE L075HUB PHE L090HUB PHE L095HUB PHE L100HUB PHE L110HUB PHE L150HUB PHE L190HUB PHE L225HUB

035 050 070 075 090 095 100 110 150 190 225

3,20 6,35 6,35 6,35 6,35 11,11 12,70 15,87 15,87 19,05 19,05

1) Outer 2) Mass

diameter of ring kit of hub with pilot bores DBSE = Distance between shaft ends Hub material is high grade cast iron. Spacer material is aluminium.

55

SKF Universal Joints


Universal joints, also known as pin and block couplings, are commonly used for low to medium torque industrial, off-road and agricultural applications. These couplings offer an economical solution for applications up to 1 800 r/min and will provide working angles of up to 25 or 35 for manual drives. SKF offers these couplings with a solid bore from stock, bored to size, square, hexagonal and round bores on request. The couplings are available in either a single (UJMA) or double (UJMB) configuration.

Example
An electric motor is driving a small gearbox. The application has the following basic data. Power = 3 kW Speed = 1500 r/min Joint angle = 20 1 Determine the basic required torque kW 9 549 3 = 19,1 Nm 1 500 r/min 2 Adjust the torque value to accommodate a 20 angle of inclination. Table 1 lists a correction value of 0,75. The previously calculated basic torque rating must be divided by the correction factor in order to get the adjusted torque value. In other words, a joint with larger dimensions must be selected as the angle is greater than 10. 19,1 kW = 24,46 Nm 0,75 kg/m 3 From product table on page 57, the joint size UJMA13 is the proper selection.
Maximum allowable torque Angle up to 5 10 20 30 40 Factor F 1,25 1 0,75 0,45 0,30

Table 1

Selection
Universal joints are selected based on torque. The following application information is required: Torque power [kW] Speed [r/min] Joint angle [] The product tables on page 57 provide maximum allowable torque (expressed in Nm) based on a 10 angle of inclination and continuous use. However, if the inclination angle is not 10, the values shown will be reduced or increased in accordance with the torque factors listed in table 1. Torque is calculated using the following formula: Nominal torque (Nm) = Design power (kW) 9 549 r/min

Table 2
Order data Universal joint type Single Double Size PHE UJMA10 PHE UJMB20 Qty 1 1

Available on request with finish bore, finish bore with keyway, hexagonal bore or square bore, e.g. the designations as shown below. Universal joints with finish bore H7, with keyway (BSX30MM) PHE UJMB45BSX30MM Universal joints with finish bore H7, without keyway (X30MM) PHE UJMB45X30MM Universal joints with hexagonal bore (HBX30MM) PHE UJMB45HBX30MM Universal joints with square bore (SBX30MM) PHE UJMB45SBX30MM

Engineering data
For additional information about universal joints, refer to table 1.

Order data
Standard universal joints are without bore. For addtional information about ordering specific universal joints, refer to table 2.

56

Single universal joints

D L
Size Dimensions L D

Q
Static breaking torque

B
Designation

Bore B

B Bore Max

With keyway

10 13 16 20 25 32 40 45 50 63 75

mm 38 45 52 62 74 86 108 120 132 166 190 10 13 16 20 25 32 40 45 50 63 75 6 8 8 10 12 16 20 20 25 32 40 6 8 8 10 12 16 20 20 25 32 40 6 8 8 10 12 16 20 20 25 -

mm 6 8 10 13 16 22 25 30 35 45 55 8 11 14 18 22 25 30 35 45

Nm 13,5 26 45 88 180 405 860 1 250 1 730 3 400 5 300

PHE UJMA10 PHE UJMA13 PHE UJMA16 PHE UJMA16 PHE UJMA25 PHE UJMA32 PHE UJMA40 PHE UJMA45 PHE UJMA50 PHE UJMA63 PHE UJMA75

Standard is without bore. Available on request with finish bore H7 on request with keyway (B), hexagonal bore (H) or square bore (Q)

Double universal joints


H

D R C L
Size Dimensions L R

B Bore Max

With keyway

Static breaking torque

Designation

13 16 20 25 32 40 45 50 63 75

mm 68 77 92 110 133 164 183 202 250 290 22,5 26 31 37 43 54 60 66 83 95 13 16 20 25 32 40 45 50 63 75 23 25 30 36 47 56 63 70 84 100 8 8 10 12 16 20 20 25 32 40 8 10 13 16 22 25 30 35 45 55 8 11 14 18 22 25 30 35 45 8 8 10 12 16 20 20 25 32 40 8 8 10 12 16 20 20 25 -

Nm 26 45 88 180 405 860 1 250 1 730 3 400 5 300

PHE UJMB13 PHE UJMB16 PHE UJMB20 PHE UJMB25 PHE UJMB32 PHE UJMB40 PHE UJMB45 PHE UJMB50 PHE UJMB63 PHE UJMB75

Standard is without bore. Available on request with finish bore H7 on request with keyway (B), hexagonal bore (H) or square bore (Q)

57

General engineering data on SKF Couplings


Table 1
Recommended shaft diameter/key combinations for bore with one key, DIN 6885 part 1 Nominal shaft diamiter Over mm 6 8 10 12 17 22 30 38 44 50 58 65 75 85 95 110 130 150 170 200 230 260 290 330 8 10 12 17 22 30 38 44 50 58 65 75 85 95 110 130 150 170 200 230 260 290 330 380 Up to Over in. 0,24 0,31 0,39 0,47 0,67 0,87 1,18 1,50 1,73 1,97 2,28 2,56 2,95 3,35 3,74 4,33 5,12 5,91 6,69 7,87 9,06 10,24 11,42 12,99 0,31 0,39 0,47 0,67 0,87 1,18 1,50 1,73 1,97 2,28 2,56 2,95 3,35 3,74 4,33 5,12 5,91 6,69 7,87 9,06 10,24 11,42 12,99 14,96 Up to Key Width mm 2 3 4 5 6 8 10 12 14 16 18 20 22 25 28 32 36 40 45 50 56 63 70 80 2 3 4 5 6 7 8 8 9 10 11 12 14 14 16 18 20 22 25 28 32 32 36 40 Height A* For shaft mm 1,1/1,3 1,8/1,9 2,5/2,6 3,0/3,1 3,5/3,6 4,0/4,2 5,0/5,2 5,0/5,2 5,5/5,7 6,0/6,2 7,0/7,2 7,5/7,7 9,0/9,2 9,0/9,2 10,0/10,2 11,0/11,2 12,0/12,3 13,0/13,3 15,0/15,3 17,0/17,3 20,0/20,3 20,0/20,3 22,0/22,3 25,0/25,3 1,0/1,1 1,4/1,5 1,8/1,9 2,3/2,4 2,8/2,9 3,3/3,5 3,3/3,5 3,3/3,5 3,8/4,0 4,3/4,5 4,4/4,6 4,9/5,1 5,4/5,6 5,4/5,6 6,4/6,6 7,4/7,6 8,4/8,7 9,4/9,7 10,4/10,7 11,4/11,7 12,4/12,7 12,4/12,7 14,4/14,7 15,4/15,7 B* For hub Recommended shaft diameter/key combinations for bores with one key, ANSI B17.1 Nominal shaft diameter Rectangular key Over in.
5 7 9 7

Table 2

Square key Width in. Height

Up to

Width in.

Height

/16 /16 /16

7 9 7

/16 /16 /8

1 /8 3 /16
1 5 3 1 5 3

3 /32 1 /8
3 1 1 3 7 1 5 3 7

1 3 1 5 3 1 5 3

/32 /8 /16 /4 /16 /8 /2 /8 /4

3 1 3 1 5 3 1 5 3

/32 /8 /16 /4 /16 /8 /2 /8 /4

/8 1 1/4 1 3/8 1 3/4 2 1/4 2 3/4

1 1/4 1 3/8 1 3/4 2 1/4 2 3/4 3 1/4 3 3/4 4 1/2 5 1/2 6 1/2 7 1/2 9 11 13 15 18

/4 /16 /8 /2 /8 /4

/16 /4 /4 /8 /16 /2 /8 /4 /8

3 1/4 3 3/4 4 1/2 5 1/2 6 1/2 7 1/2 9 11 13 15

7 /8 1 1 1/4

7 /8 1 1 1/4

7 /8 1 1 1/4

1 1/2 1 3/4 2 2 1/2 3 3 1/2 4

1 1 1/2 1 1/2 1 3/4 2 2 1/2 3

1 1/2 1 3/4 2 2 1/2 3 3 1/2 4

1 1/2 1 3/4 2 2 1/2 3 3 1/2 4

* Using A and B dimensions given will allow proper headroom clearance. Recommended tolerance on keyway width is +0,05/0 mm (+0.002/0 in.)

A minimum headroom clearance of 0.005 in. is recommended. Recommended tolerance on keyway width is +0/0.002 in.

Table 3
Recommended bore tolerances for SKF steel coupling hubs Shaft diameters Nominal mm Tolerance Bore diameter tolerances Clearence Standard Interferance Service factors per application and torque demand Torque demands driven equipment Typical applications for electric motors

Table 4

Service factor

Constant torque centrifugal pumps, blowers and compressors. Continuous duty, some torque variations such as plastic extruders and forced draft fans. Light shock loads, such as metal extruders, cooling towers and log hauling. Moderate shock loads, such as rock crushers, rail car dumpers and vibrating screens. Heavy shock loads, such as roughing mills, reciprocating pumps and reversing runout tables.

1,0

6 30 31 50 51 80 81 100 101 200 201 355 356 500

k6 k6 m6 m6 m6 m6 m6

F7 F7 F7 F7 F7 F7 F7

H7 H7 H7 H7 H7 H7 H7

M6 K6 K7 M7 P7 R7 R8

1,5

2,0

2,5

3,0

58

Table 5
Shaft diameters and ratings for NEMA 60 Hertz T frames Frame size Shaft diameter 3 600 r/min Drip proof Enclosed 1 800 r/min Drip proof Enclosed 1 200 r/min Drip proof Enclosed 900 r/min Drip proof Enclosed

143 145 182 184 213 215 254 256 284 286 324 326 364 365 404 405 444 445

in. 0,88 0,88 1,13 1,13 1,38 1,38 1,63 1,63 1,88 1,88 2,13 2,13 2,38 2,38 2,88 2,88 3,38 3,38

hp 1 1/2 2-3 5 7 1/2 10 15 20 25 30 40 50 60 75 100 125 150 200 250 1 1/2 2 3 5 7 1/2 10 15 20 25 30 40 50 60 75 100 125 150

hp 1 1 1/22 3 5 7 1/2 10 15 20 25 30 40 50 60 75 100 125 150 200 1 1 1/22 3 5 7 1/2 10 15 20 25 30 40 50 60 75 100 125 150

hp
3 /4 1 1 1/2 3 /4 1 1 1/2

hp /2 /4 1
1 3

/2 3 /4 1
1

2 3 5 7 1/2 10 15 20 25 30 40 50 60 75 100 125

2 3 5 7 1/2 10 15 20 25 30 40 50 60 75 100 125

1 1/2 2 3 5 7 1/2 10 15 20 25 30 40 50 60 75 100

1 1/2 2 3 5 7 1/2 10 15 20 25 30 40 50 60 75 100

TS frames Frame size Shaft diameter 3 600 r/min Drip proof Enclosed hp 30 40 50 60 75 100 125 150 200 250 25 30 40 50 60 75 100 125 150 1 800 r/min Drip proof Enclosed hp 25 30 40 50 60 75 100 125 150 200 25 30 40 50 60 75 100 125 150 1 200 r/min Drip proof Enclosed hp 15 20 25 30 40 50 60 75 100 125 15 20 25 30 40 50 60 75 100 125 900 r/min Drip proof hp 10 15 20 25 30 40 50 60 75 100 10 15 20 25 30 40 50 60 75 100 Enclosed

284 286 324 326 364 365 404 405 444 445

in. 1,63 1,63 1,88 1,88 1,88 1,88 2,13 2,13 2,38 2,38

Table 6
Shaft diameters and ratings for metric foot mounted motor (IEC) Frame size 80 90S 90L 100L 112M 132S 132M 160M 160L 180M 180L 200M/L 225S 225M 250S 250M 280S 280M Shaft diameter mm 19 24 24 28 28 38 38 42 42 48 48 55 55, 60 55, 60 60, 65, 70 60, 65, 70 65, 75, 80 65, 75, 80 3 000 r/min 1 500 r/min kW 0,75 1,10 1,5 2,2 3,0 4,0 5,5 7,5 11 15 18,5 22 30 37 45 45 55 55 75 75 90 90 110 kW 0,55 0,75 1,1 1,5 2,2, 3,0 4,0 5,5 7,5 11,0 15,0 18,5 22,0 30 37 45 45 55 55 75 75 90 90 110 1 000 r/min 750 r/min kW 0,37 0,55 0,75 1,1 1,5 2,2 3,0 4,0 5,5 7,5 11,0 15,0 18,5 22 30 30 37 37 45 45 50 55 75 kW 0,18 0,25 0,37 0,55 0,75, 1,1 1,5 2,2 3,0 4,0 5,5 7,5 11,0 15,0 18,5 22 30 30 37 37 45 45 55

59

Table 7
Service factors by application

Reciprocating engine with 6 or more cylinders

Reciprocating engine with 4/5 cylinders

Reciprocating engine with 6 or more cylinders

Reciprocating engine with 4/5 cylinders

Reciprocating engine with 6 or more cylinders 2,25 2,0 2,0 2,25 2,25 2,0 2,0 1,5 1,75 1,75 1,75 * 2,5 2,25 2,0 1,75 1,75

Aerator Agitators Vertical and horizontal Screw, propeller, paddle Barge haul puller Blowers Centrifugal Lobe or vane Car dumpers Car pullers Clarifier or classifer Clay working machines Brick press Pug mill Briquette machine Compressors Centrifugal Rotary, lobe or vane Rotary, screw Reciprocating Direct connected Without flywheel With flywheel and gear between compressor and prime mover 1 cylinder, single acting 1 cylinder, double acting 2 cylinders, single acting 2 cylinders, double acting 3 cylinders, single acting 3 cylinders, double acting 4 or more cylinder, single acting 4 or more cylinder, doubble acting Conveyors Apron, assembly, belt, chain Bucket flight, screw Live roll, shaker Inclined belt and screw Reciprocating Main hoist Skip hoist Slope Bridge, travel or trolley Cranes and hoist Crushers Cable reel Dredges Conveyors Cutter head, jig drive Maneuvering winch Pumps (uniform load) Dynamometer Screen drive, stacker Utility winch

2,0 1,0 1,5

2,5 1,5 2,0

3,0 2,0 2,5

1,0 1,25 2,5 1,5 1,0

1,5 1,75 * 2,0 1,5

2,0 2,25 * 2,5 2,0

Elevators Bucket, centrifugal discharge Freight or passenger Gravity discharge Escalators Exciter, generator Extruder, plastic Fans Centrifugal Cooling tower Forced draft across the lines start Forced draft motor Driven through fluid or electric slip clutch Gas recirculating Induced draft with damper control or blade cleaner Induced draft without controls Feeder Apron, belt, disc, screw Reciprocating Generators Even load Hoist or railway service Welder load Hammermill Kiln Laundry washer or tumbler Line shafts Any processing machinery Machine tools Auxiliary and traverse drive Bending rolls, notching press Punch press, planer, plate Reversing Main drive Man lifts Mills (rotary type) Ball or pebble Rod or tube Metal forming machines Dryer and cooler Continuous caster Draw bench carriage and main drive Extruder Forming machine and forming mills Slitters Wire drawing or flattening Wire winder Coilers and uncoilers

1,25 1,75 2,25 Not approved 1,25 1,75 2,25 Not approved 1,0 1,5 2,0 1,5 2,0 2,5 1,0 2,0 1,5 1,5 2,5 2,0 2,0 3,0 2,5

1,75 2,25 2,75 1,75 2,25 2,75 1,75 2,25 2,75 1,0 1,5 2,0 1,25 1,75 2,25 1,0 1,5 2,0 Contact SKF Contact SKF

1,0

1,5

2,0

Mixers (see agitators) Concrete Muller Press, printing Pug mill Pulverizers Hammermill and hog Roller Pumps Boiler feed Centrifugal Constant speed Frequent speed changes under load Descaling, with accumulators Gear, rotary, or vane Reciprocating, plunger, piston 1 cylinder, single or double acting 2 cylinders, single acting 2 cylinders, double acting 3 or more cylinders Screw pump, progressing cavity Vacuum pump Screens Air washing Grizzly Rotary coal or sand Vibrating Water Ski tows and lifts Steering gear Stoker Tire shredder Tumbling barrel Winch, maneuvering Dredge, marine Wind turbines Windlass Woodworking machinery Work lift platforms

1,75 1,5 1,5 1,75 1,75 1,5 1,5 1,0 1,25 1,25 1,25 3,0 2,0 1,75 1,5 1,25 1,25

1,5 2,0 2,5 1,25 1,75 2,25 2,0 1,0 2,5 1,0 1,5 2,0 1,75 2,0 2,0 1,5 1,0 2,5 1,5 3,0 1,5 2,0 2,5 2,25 2,5 2,5 2,0 1,5 3,0 2,0 3,5 2,0 2,5 3,0 2,75 3,0 3,0 2,5 2,0

3,0 3,0 3,0 3,0 3,0 2,0 1,75

* * * * * 2,5 2,25

* * * * * 3,0 2,75

1,75 2,25 2,75

1,0 1,5 2,0 2,5 1,5 2,0 2,5 1,0 1,5 Not approved 1,0 1,5 1,0 1,5 1,5 2,0 1,75 2,25 1,5 2,0 1,25 1,75 1,5 2,0 1,0 1,5 Not approved

1,0 1,25 1,0 3,0 1,75 1,75 1,5 1,75 2,5 1,75

1,5 1,75 1,5 * 2,25 2,25 2,0 2,25 * 2,25

2,0 2,25 2,0 * 2,75 2,75 2,5 2,75 * 2,75

1,75 2,25 2,75 1,5 2,0 2,5 Not approved 2,0 2,0 2,5 2,5 3,0 3,0

1,75 2,25 2,75 1,75 2,25 2,75 2,0 2,5 3,0 2,0 2,0 1,0 1,75 1,5 1,5 2,5 2,5 1,5 2,25 2,0 2,0 3,0 3,0 2,0 2,75 2,5 2,5

1,25 1,75 2,25 2,0 1,5 1,5 1,75 1,5 1,0 2,5 2,0 2,0 2,25 2,0 1,5 3,0 2,5 2,5 2,75 2,5 2,0

* For balanced opposed design, contact SKF If people are occasionally transported, contact SKF for the selection of the proper size of the coupling For high peak load applications (such as metal rolling mills), contact SKF

60

Reciprocating engine with 4/5 cylinders 2,75 2,5 2,5 2,75 2,75 2,5 2,5 2,0 2,25 2,25 2,25 * 3,0 2,75 2,5 2,25 2,25 2,0 3,0 2,5 2,0 2,0 2,0 2,5 2,75 2,5 2,25 2,5 2,0

Electric motor with standard torque

Electric motor with standard torque

Electric motor with standard torque

Application

Application

Application

Table 8
Service factors by industry

Reciprocating engine with 6 or more cylinders

Reciprocating engine with 4/5 cylinders

Reciprocating engine with 6 or more cylinders

Reciprocating engine with 4/5 cylinders

Reciprocating engine with 6 or more cylinders 2,25 2,5 2,25 2,25 1,75 2,25 2,5 2,5 2,0 2,25 2,25 2,0 2,0 1,5 1,75 2,25 1,75 2,5 * 2,25 * * 2,5 2,25 * 1,5 2,25 2,5 2,25 * 1,5 2,25 2,5 2,0 2,25

Aggregate processing, Cement, mining kilns; Tube, rod and ball mills Direct or on low speed shaft of reducer, with final drive machined spur gears

2,0

2,5

3,0

Single helical or herringbone gears 1,75 2,25 2,75 Conveyors, feeders, screens, elevators Crushers, ore or stone Dryer, rotary Grizzly Hammermill or hog Tumbling mill or barrel Brewing and distilling Bottle and can filling machines Brew kettle Cookers, continuous duty Lauter tub Mash tub Scale hopper, frequent peaks Clay working industry Brick press, briquette machine, clay working machine, Pug mill Food industry Beet slicer Bottling, can filling machine Cereal cooker Dough mixer, meat grinder Lumber Band resaw Circular resaw, cut-off Edger, head rig, hog Gang saw (reciprocating) Log haul Planer Rolls, non-reversing Rolls, reversing Sawdust conveyor Slab conveyor Sorting table Trimmer Metal rolling mills Coilers (up or down) cold mills only Coilers (up or down) hot mills only Coke plants Pusher ram drive Door opener Pusher or larry car traction drive Continuous caster Cold mills Strip mills Temper mills Cooling beds Drawbench Feed rolls blooming mills Furnace pushers Hot and cold saws See general listing 2,5 1,75 2,0 1,75 1,75 1,0 1,0 1,25 1,5 1,25 1,75 * 2,25 2,5 2,25 2,25 1,75 1,5 2,0 2,0 1,75 2,25 * 2,75 3,0 2,75 2,75 2,0 2,0 2,0 2,5 2,0 2,75

Hot mills Strip or sheet mills Reversing blooming Slabbing mills Edger drives Hot mills Strip or sheet mills Reversing blooming Slabbing mills Edger drives Ingot cars Manipulators Merchant mills Mill tables Roughing breakdown mills Hot bed or transfer, non-reversing Runout, reversing Runout, non-reversing, non-plugging Reel drive Rod mills Screwdown Seamless tube mills Piercer Thrust block Tube converyor rolls Reeler Kick out Shear, croppers Sideguards Skelp mills Slitters, steel mill only Soaking pit cover drives Lift Travel Straighteners Unscramblers (billet bundle busters) Wire drawing machinery Oil industry Chiller Oilwell pumping (not over 150% peak torque) Paraffin filter press Rotary kiln Paper mills Barker auxiliary, hydraulic Barker, mechanical Barking drum L, S, shaft of reducer with final drive Helical or herringbone gear Machined spur gear Cast tooth spur gear Beater and pulper Bleachers, coaters Calender and super calender Chipper Converting machine

Contact SKF Contact SKF Contact SKF Contact SKF Contact SKF Contact SKF Contact SKF Contact SKF 2,0 2,5 3,0 3,0 * * Contact SKF 3,0 1,5 3,0 2,0 * 2,0 * 2,5 * 2,5 * 3,0

Couch Cutter, flet whipper Cylinder Dryer Felt stretcher Fourdrinier Jordan Log haul Line shaft Press Pulp grinder Reel, rewinder, winder Stock chest, washer, thickener Stock pumps, centrifugal Constant speed Frequent speed changes under load Suction roll Vacuum pumps Rubber industry Calender Cracker, plasticator Extruder Intensive or banbury mixer Mixing mill, refiner or sheeter One or two in line Three or four in line Five or more in line Tire building machine Tire & tube press opener (peak torque) Tuber, strainer, pelletizer Warming mill One or two mills in line Three or more mills in line Washer Sewage disposal equipment Bar screen, chemical feeders, Collectors dewatering Screen, grit collector Sugar industry Cane carrier & leveler Cane knife & crusher Mill stands, turbine driver with all helical or herringbone gears Electric drive or steam engine Drive with helical, herringbone, or spur gears with any prime mover Textile industry Batcher Calender, card machine Cloth finishing machine Dry can, loom Dyeing machinery Knitting machine Mangle, napper, soaper Spinner, tenter frame, winder

1,75 2,0 1,75 1,75 1,25 1,75 2,0 2,0 1,5 1,75 1,75 1,5 1,5 1,0 1,25 1,75 1,25 2,0 2,5 1,75 2,5 2,5 2,0 1,75 2,5 1,0 1,75 2,0 1,75 2,5

1,75 2,25 2,75 1,75 2,25 2,75 1,75 1,0 1,25 1,75 2,25 1,5 1,75 2,25 2,75 2,0 2,0 2,75 2,5 2,75 3,0 3,0 2,75 2,0 3,0 2,0 2,75 2,5 2,75 2,5 3,0 * 3,0 *

1,75 2,25 2,75 Contact SKF 2,0 2,5 3,0 3,0 * 2,0 2,5 2,0 2,5 2,0 2,5 2,0 2,5 Contact SKF 3,0 * Contact SKF 1,75 2,25 1,0 2,0 2,0 1,5 2,5 2,5 * 3,0 3,0 3,0 3,0 * 2,75 2,0 3,0 3,0

1,5 2,0 1,75 2,25 2,0 2,5 Contact SKF 2,0 2,5 1,75 2,25 1,25 1,75 2,0 2,5 1,25 1,75 1,75 2,25 1,5 2,0 1,75 2,25 1,5 2,0 2,5 2,0 3,0 2,0 2,5 * 2,5 *

2,0 2,5 3,0 1,75 2,25 2,75 1,25 1,75 2,25 2,0 2,5 3,0 1,5 2,0 2,0 2,0 2,0 2,5 2,5 2,5 2,5 3,0 3,0 3,0

1,0 1,75 2,0 1,5

1,75

1,75 2,25 2,75 Contact SKF Contact SKF 1,5 2,0 2,0 2,5 3,0 * 2,0 2,5 2,0 2,5

2,5 3,0 * 3,0 3,0

2,0 2,5 3,0 1,75 1,0 1,75 2,5 1,25

2,5 * * 2,25 1,5 2,25 * 1,75

3,0 * * 2,75 2,0 2,75 * 2,25

1,25 1,75 1,5 2,0 1,5 2,0 1,5 2,0 1,25 1,75 Contact SKF 1,25 1,75 1,5 2,0

* For balanced opposed design, contact SKF If people are occasionally transported, contact SKF for the selection of theproper size coupling For high peak load applications (such as metal rolling mills), contact SKF

Reciprocating engine with 4/5 cylinders 2,75 3,0 2,75 2,75 2,25 2,75 3,0 3,0 2,5 2,75 2,75 2,5 2,5 2,0 2,25 2,75 2,25 3,0 * 2,75 * * 3,0 2,75 * 2,0 2,75 3,0 2,75 * 2,0 2,75 3,0 2,5 2,75 2,25 2,5 2,5 2,5 2,25 2,25 2,5

Electric motor with standard torque

Electric motor with standard torque

Electric motor with standard torque

Application

Application

Application

61

Lubrication
A sufficient supply of lubricant is vital to satisfactory operation. A list of typical lubricants and specifications for general purpose and long term grease is available below. Using general purpose grease requires annual re-lubrication of the coupling.
Table 1 Clean free from foreign inclusions.
General purpose grease Ambient temp erature range NLGI grade manufacturer SKF Gulf Oil Corp. Mobil Oil Corp. Phillips Petroleum Co. Shell Oil Co. 0 to 150 F (18 to +66 C) #2 lubricant 30 to 100 F* (34 to +38 C) #2 lubricant LGEP 2 Gulfcrown Grease #2 Mobilux #2 IB and RB Grease LGEP 2 Gulfcrown Grease #2 Mobilux #1 Philube IB and RB Grease 1010 1015 1020 1025 1030 1035 1040 1045 1050 1055 1060 1070 1080 1090 1100 1100 1120 1130 1140 1150 1160 1180 1200 1220 1240 1260 1280 1300 2130 2140 2150 2160 2180 2200 2220 2240 2260 2280 2300

Table 3
Coupling speed range Coupling size Speed range with NLGI 1 grease* Minimum r/min 1 030 700 550 460 380 330 290 250 230 210 190 160 140 120 110 100 94 88 82 76 72 64 58 52 48 44 40 38 88 82 76 72 64 58 52 48 44 40 38 7 000 6 000 5 000 4 750 4 400 3 900 3 600 3 200 2 900 2 650 2 450 2 150 1 750 1 550 1 450 1 330 1 200 1 075 920 770 650 480 370 290 270 250 230 220 1 075 920 770 650 480 370 290 270 250 230 220 Allowed

General purpose grease


The specifications and lubricants in table 1 and 2 are for general purpose grease, whereas the specifications and lubricants in table 3 apply to SKF Gear Couplings. These specifications apply to couplings that are lubricated annually and that operate at tempera tures between 0 to 150 F (18 to 66 C). For temperatures beyond this range, consult SKF. If couplings leak grease, are exposed to extreme temperatures or excessive moisture or experience frequent reversals, more frequent lubrication may be required. Specifications: Dropping point 300 F (149 C) or higher Consistency NLGI 2 with worked penetration value in the range of 250300 (10-1 mm). Separation and resistance low oil separation rate and high resistance to separation from centrifuging. Liquid constituent should possess good lubricating properties, equivalent to high quality, well refined, petroleum oil. Inactive must not corrode steel or cause swelling or deterioration of synthetic seals.

Alvania Grease #2 Alvania Grease #2

* For northern climate applications. For continuous operation at constant ambient temperatures less than 0 F or 18 C (for example refrigeration systems) consult SKF.

Table 2
NLGI 1 grease Coupling speed range: Temperature range: See table 3 30 to +200F* (34 to +93C)

Manufacturer SKF Mobil Oil Corp. Phillips Petroleum Co. Shell Oil Co.

Lubricant LGWM 1 Mobilux EP1 Philube EP 1 Alvania EP Grease #1

* Coupling speed range with NLGI 0 greases is from zero to * For northern climate applications. For continuous operation at constant ambient temperatures less than 0 F or 18 C (for example refrigeration systems), consult SKF.
the maximum shown. Information shown for sizes 1010 through 1070 also applies to size 10 through 70 respectively, e.g. 1010 = 10, etc

62

Shaft alignment tools


Shaft alignment tools TKSA Series
Pinpoint accurate alignment simply achieved The SKF Shaft Alignment Tools, TKSA series, offer you simplicity with a high degree of accuracy. Measuring, aligning and documenting These highly innovative tools feature a three-step process for correcting alignment. First, measure the machinerys current alignment status. Then, align the machine vertically and horizontally. Finally, document and keep track of the alignment activities. These three simple steps allow you to easily and effectively align shafts using advanced laser technology. Features Easy-to-use, three-step process: measure-align-document Compact, lightweight design Spirit levels allow easy and fast positioning of the measuring units Measurements in millimetres or inches facilitate worldwide use Supplied in sturdy, lightweight carrying cases for portability

63

SKF Shaft Alignment Tool TKSA 20


The quick, easy and affordable laser shaft alignment tool The TKSA 20 is an easytouse laser shaft alignment tool, which requires no special training to operate. Compared to traditional dial indicator methods, the shaft alignment process is greatly simplified, as no additional calculations are required in order to make the necessary adjustments. Features Alignment actions displayed: Clear realtime coupling and feet values, given during the alignment process, makes alignment corrections quick and easy Soft foot check: Soft foot function helps check if the machine is standing evenly on all feet; an essential check for good shaft alignment Easy prealignment: For machines that are grossly misaligned, the laser lines and scales enable rapid prealignment Easy for inexperienced users: Quick Start Guide allows virtually any technician to quickly be familiar with the process. Full multilingual instructions, instructional video and alignment report forms supplied on a CD The attractively priced TKSA 20 virtually assures a short return on investment

SKF Shaft Alignment Tool TKSA 40


The intuitive laser shaft alignment tool allows results to be stored and shared The TKSA 40 is intuitive in operation, thanks to its animated graphical interface. Not only is it quick and easy to use, but alignment results can be stored and shared using a USB cable and a PC. Compared to traditional methods, the shaft alignment process is greatly simplified; just follow the instructions on the screen to make a precise alignment. Features Intuitive: Animated graphical interface on a 4 inch back-lit screen and alphanumeric key functions simplify the whole process Alignment actions displayed: Clear realtime coupling and feet values, given during the alignment process, makes alignment corrections quick and easy Built-in alignment recommendation: Pre and user definable tolerance tables greatly simplify assessment of the alignment Alignment data sharing: Alignment settings and results can be stored in the internal memory or downloaded via USB cable to a PC. Files are easily shared with others without the need of special software. Soft foot check: Soft foot function helps check if the machine is standing evenly on all feet; an essential check for good shaft alignment Easy prealignment: For machines that are grossly misaligned, the laser lines and scales enable rapid prealignment Easy for all users: A Quick Start Guide and intuitive menus allow virtually any technician to quickly be familiar with the process. Full multi-lingual instructions are supplied on a CD

64

Machinery shims TMAS series


For accurate vertical machinery alignment Accurate machine adjustment is an essential element of any alignment process. SKF single slot pre-cut shims are available in five different dimensions and in ten different thicknesses. Features Made of high quality stainless steel, allowing re-use Easy to fit and to remove Close tolerances for accurate alignment Thickness clearly marked on each shim Fully de-burred Pre-cut shims are supplied in packs of 10 and complete kits are also available

Table 1
Contents in TMAS shim kits Designation Size, mm Thickness, mm 0,05 TMAS 340 TMAS 360 100 100 125 125 50 50 75 75 100 100 50 50 75 75 100 100 50 50 75 75 100 100 125 125 0,10 0,20 0,25 0,40 0,50 0,70 1,00 2,00

Quantities 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 10 10 20 20 20 10 10 10 20 20 20 20

TMAS 510

TMAS 720

65

Inspection tool
Stroboscope TMRS 1
Easy, cost effective inspection in a flash The SKF TMRS 1 is a portable, easy-to-use stroboscope that allows the motion of rotating or reciprocating machinery to appear frozen, facilitating inspection without stopping the machine. Equipped with a phase shift feature that allows the user to advance or retard the flash timing without changing the flash rate, the motion can be frozen at the position required for inspection. Features The bright flash allows better illumination of the application at a distance, giving a wider viewing area. Flash rates of up to 12 500 flashes per minute (FPM) cover a wide range of applications Flash rate is quick and easy to adjust using the variable dial rate. Allows the required speed to be reached within a matter of seconds Phase shift mode for optimum inspection of gears, rolls, fans, pulleys. The feature of interest can be rotated to the correct position for inspection 2, 2 buttons for quick adjustment of FPM Easy to read LCD display Compact design, one-hand operated instrument Battery powered with long running time per charge (up to 2,5 h) Includes universal AC adaptor that can be used worldwide Extra flashtube supplied to minimise downtime of unit Supplied in carrying case for protection and portability Mounting thread on the underside allows mounting on a tripod for stability and ease of use

Table 1
Technical data Designation Flash rate range Flash rate accuracy Flash setting resolution Tachometer range Tachometer accuracy Flash tube Flash tube life Flash duration Light power Battery type Battery capacity Battery charge time Run time per charge Battery charger Display Display update Display resolution Time base Controls External trigger input EXTL. trigger to flash delay Clock output Colour Housing Weight Operating temperature Storage temperature TMRS 1 12 500 flashes per minute (FPM) +/ 0,5 FPM or +/ 0,01% of reading, whichever is greater to 9 999 FPM 0,1 FPM, 10 000 to 12 500 FPM 1 FPM 4059 000 r/min +/ 0,5 r/min or +/ 0,01% of reading, whichever is greater Xenon, 10 W, TMRS 1-BULB 100 million flashes 915 msec 154 mJ per flash NiMH, rechargeable, removable 2,6 AmpHr 24 hours, using supplied AC adapter 2,5 hours at 1 600 FPM, 1,25 hours at 3 200 FPM AC input 100-240 VAC, 50/60 Hz 8 character by 2 line LCD, alphanumeric Continuous 100 to 9 999 FPM - 0,1 FPM, 10 000 to 12 500 FPM -1FPM Crystal oscillator, 100 ppm accuracy Power, x2, x1/2, phase shift, external trigger 0-5V TTL type via stereo phono jack 5 ms maximum 0-5V TTL Type signal via stereo phono jack Grey Impact and oil resistant polycarbonate 650 g (1 lb, 4 oz) 10 to 40 C (50 to 104 F) 20 to 45 C (4 to 113 F)

66

67

68

69

SKF the knowledge engineering company


From the company that invented the selfaligning ball bearing more than 100 years ago, SKF has evolved into a knowledge engineering company that is able to draw on five technology platforms to create unique solutions for its customers. These platforms include bearings, bearing units and seals, of course, but extend to other areas including: lubricants and lubrication systems, critical for long bearing life in many applications; mechatronics that combine mechanical and electronics knowledge into systems for more effective linear motion and sensorized solutions; and a full range of services, from design and logistics support to condition monitoring and reliability systems. Though the scope has broadened, SKF continues to maintain the worlds leadership in the design, manufacture and marketing of rolling bearings, as well as complementary products such as radial seals. SKF also holds an increasingly important position in the market for linear motion products, highprecision aerospace bearings, machine tool spindles and plant maintenance services. The SKF Group is globally certified to ISO 14001, the international standard for environmental management, as well as OHSAS 18001, the health and safety management standard. Individual divisions have been approved for quality certification in accordance with ISO 9001 and other customer specific requirements. With over 100 manufacturing sites worldwide and sales companies in 70 countries, SKF is a truly international corporation. In addition, our distributors and dealers in some 15 000 locations around the world, an e-business marketplace and a global distribution system put SKF close to customers for the supply of both products and services. In essence, SKF solutions are available wherever and whenever customers need them. Overall, the SKF brand and the corporation are stronger than ever. As the knowledge engineering company, we stand ready to serve you with world-class product competencies, intellectual resources, and the vision to help you succeed.

Airbus photo: exm company, H. Gouss

Evolving by-wire technology SKF has a unique expertise in the fast-growing bywire technology, from fly-by-wire, to drive-bywire, to work-by-wire. SKF pioneered practical flyby-wire technology and is a close working partner with all aerospace industry leaders. As an example, virtually all aircraft of the Airbus design use SKF by-wire systems for cockpit flight control.

SKF is also a leader in automotive by-wire technology, and has partnered with automotive engineers to develop two concept cars, which employ SKF mechatronics for steering and braking. Further by-wire development has led SKF to produce an all-electric forklift truck, which uses mechatronics rather than hydraulics for all controls.

Seals

Bearings and units

Lubrication systems

Mechatronics

Services

70

Harnessing wind power The growing industry of wind-generated electric power provides a source of clean, green electricity. SKF is working closely with global industry leaders to develop efficient and trouble-free turbines, providing a wide range of large, highly specialized bearings and condition monitoring systems to extend equipment life of wind farms located in even the most remote and inhospitable environments.

Working in extreme environments In frigid winters, especially in northern countries, extreme sub-zero temperatures can cause bearings in railway axleboxes to seize due to lubrication starvation. SKF created a new family of synthetic lubricants formulated to retain their lubrication viscosity even at these extreme temperatures. SKF knowledge enables manufacturers and end user customers to overcome the performance issues resulting from extreme temperatures, whether hot or cold. For example, SKF products are at work in diverse environments such as baking ovens and instant freezing in food processing plants.

Developing a cleaner cleaner The electric motor and its bearings are the heart of many household appliances. SKF works closely with appliance manufacturers to improve their products performance, cut costs, reduce weight, and reduce energy consumption. A recent example of this cooperation is a new generation of vacuum cleaners with substantially more suction. SKF knowledge in the area of small bearing technology is also applied to manufacturers of power tools and office equipment.

Maintaining a 350 km/h R&D lab In addition to SKFs renowned research and development facilities in Europe and the United States, Formula One car racing provides a unique environment for SKF to push the limits of bearing technology. For over 60 years, SKF products, engineering and knowledge have helped make Scuderia Ferrari a formidable force in F1 racing. (The average racing Ferrari utilizes around 150 SKF components.) Lessons learned here are applied to the products we provide to automakers and the aftermarket worldwide.

Delivering Asset Efficiency Optimization Through SKF Reliability Systems, SKF provides a comprehensive range of asset efficiency products and services, from condition monitoring hardware and software to maintenance strategies, engineering assistance and machine reliability programmes. To optimize efficiency and boost productivity, some industrial facilities opt for an Integrated Maintenance Solution, in which SKF delivers all services under one fixed-fee, performance-based contract.

Planning for sustainable growth By their very nature, bearings make a positive contribution to the natural environment, enabling machinery to operate more efficiently, consume less power, and require less lubrication. By raising the performance bar for our own products, SKF is enabling a new generation of high-efficiency products and equipment. With an eye to the future and the world we will leave to our children, the SKF Group policy on environment, health and safety, as well as the manufacturing techniques, are planned and implemented to help protect and preserve the earths limited natural resources. We remain committed to sustainable, environmentally responsible growth.

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The Power of Knowledge Engineering


Seals Bearings and units Lubrication systems

Mechatronics

Services

Drawing on five areas of competence and application-specific expertise amassed over more than 100 years, SKF brings innovative solutions to OEMs and production facilities in every major industry worldwide. These five competence areas include bearings and units, seals, lubrication systems, mechatronics (combining mechanics and electronics into intelligent systems), and a wide range of services, from 3-D computer modelling to advanced condition monitoring and reliability and asset management systems. A global presence provides SKF customers uniform quality standards and worldwide product availability.

SKF is a registered trademark of the SKF Group. Hytrel is a registered trademark of DuPont. SKF Group 2010 The contents of this publication are the copyright of the publisher and may not be reproduced (even extracts) unless prior written permission is granted. Every care has been taken to ensure the accuracy of the information contained in this publication but no liability can be accepted for any loss or damage whether direct, indirect or consequential arising out of the use of the information contained herein. PUB PT/P2 06897 EN Edition 2 October 2010 Printed in Germany on environmentally friendly paper.

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