Technical Information

02.2000
New Model FS 83 Brushcutter - Series 4141
Contents 1. 2. 3. 4. 5. 6. 7. Technical Description Specifications Tools Accessories Service Accessories Repairs Spare Parts

The new low-emission STIHL FS 83 already complies with CARB II regulations. It uses a new engine (4141 powerhead) with a stratified scavenging system that reduces emission levels. In this scavenging system a layer of fuel-free air is stacked on top of the combustible mixture. This cushion of air achieves mostly fuel-free exhaust.

Benefits are a reduction in unburned gases in the exhaust and lower fuel consumption. The controls, drive tube and gearhead are exactly the same of the STIHL FS 85. Recommended applications are the same as for the FS 85.

TI_02_2000_30_01.fm

english / USA

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Technical Information 02.2000

1.

Technical Description

Controls, handle system, drive tube and gearhead as FS 85 Engine with stratified scavenging system

Compression and induction . Additional reed valves in the transfer ports enable a fuel-free layer of air to enter on top of the combustible mixture

Combustion . Pressure in crankcase rises and causes the reed valves in the transfer ports to close

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380TI005 KN

380TI004 KN

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Scavenging (inlet) . Fuel-free layer of air enters the cylinder first

Scavenging (outlet) . Exhaust consists primarily of fuel-free air

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380TI007 KN

380TI006 KN

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Technical Information 02.2000

Induction and compression . Reed valves in transfer ports open again

2.
2.1

Specifications
Powerhead

2.1.1 Engine Single cylinder twostroke engine Displacement: Bore: Stroke: Engine power to ISO 8893: Engine speeds: Rewind starter: Starter rope: Clutch engages at:

1.55 cu.in (25.4 cm3) 1.34 in (34 mm) 1.10 in (28 mm) 1.2 HP (0.9 kW) at 7,000 RPM see 2.1.2 Single pawl system 0.12 in dia. x 31.5 in (3 mm x 800 mm) 4,100 200 RPM

2.1.2 Fuel System Carburetor: All position diaphragm carburetor with integral fuel pump Idle speed screw LA (standard setting) Idle speed Cut-off speed without cutting tool: without speed governor with speed governor Open 6 full turns 3,000 RPM 12,900 RPM 10,500 RPM

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380TI008 KN

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Fuel tank capacity: Fuel mix: Mix ratio: 2.1.3 Ignition System Spark plug (suppressed): Electrode gap: Spark plug thread:

24 fl.oz (0.7 L) Branded mid grade gasoline and STIHL two-cycle engine oil 50:1 with STIHL 50:1 two-cycle engine oil

NGK CMR 7 A 0000 400 7007 0.020-0.024 in (0.5-0.6 mm) M10x1.0 0.37in (9.5 mm) long

2.2

Weight

Without cutting tool and deflector FS 83: FS 83 R:

11.7 lbs (5.3 kg) 11.2 lbs (5.1 kg)

3.
3.1 1 2 3 4 5 6 7 8 9 10

Tools
Cutting Tools STIHL Supercut 20-2 STIHL Autocut 21-2 STIHL Autocut 25-2 STIHL Trimcut 30-2 STIHL Polycut 20-3 Grass cutting blade 230-4* Grass cutting blade 230-8* Brush knife 250-3* Circ.saw blade 200 (scratcher tooth)** Circ.saw blade 200 (chisel tooth)** Not approved for loop handle FS 83 without barrier bar Approved only for FS 83 with bike handle, double shoulder harness and limit stop 4002 710 2162 4002 710 2113 4002 710 2108 4002 710 2122 4002 710 2130 4001 713 3801 4001 713 3803 4112 713 4100 4112 713 4201 4112 713 4203

The following cutting tools are approved:

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380TI009 KN

**

10

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Technical Information 02.2000

4.
4.1

Accessories
General Part No. 0000 400 7007 0000 190 3400 0000 195 8200 Application Engine Rewind starter (grip with rope) Rewind starter, also for ElastoStart Drive shaft in tube 0781 120 1109 0781 120 1110 Gearhead 0781 120 1117 0781 120 1118

Part Name Spark plug NGK CMR 7A ElastoStart Starter rope STIHL gear lubricant for hedge trimmers - 2.8 oz (80 g) tube - 8 oz (225 g) tube STIHL gear lubricant for brushcutters - 2.8 oz (80 g) tube - 8 oz (225 g) tube

4.2

Nylon Line for Mowing Heads Application Supercut 20-2, Autocut 21-2, Autocut 25-2, Trimcut 30-2, Polycut 20-3 Polycut 20-3

Line diameter / color 0.095 / orange 0.105 / red

5.
5.1

Service Accessories
Special Servicing Tools

Special servicing tools for the powerhead are listed in the shop manuals for the series 4141 powerhead. For all other parts see shop manual for STIHL FS 75, 80, 85. 5.2 Servicing Aids Part No. 4141 007 1002 4141 007 1003 0781 120 1111 5910 007 1050 Application Walbro WYA1 Engine Oil seals Electrical system Cleaning crankshaft stub

Part Name Carburetor parts kit Set of gaskets Lubricating grease - 8 oz (225 g) tube Electricians repair kit Standard commercial solventbased degreasant containing no chlorinated or hydrogenated hydrocarbons

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6.

Repairs

If the unit is started up in the course of repairs or maintenance work, it is essential to strictly observe all local and national safety regulations and the safety precautions outlined in the owners manual. 6.1 . . . Carburetor Adjustment Mount the approved cutting tool. Check air filter and fit a new one if necessary. Back off the idle speed screw (LA) counterclockwise until the end of screw (see arrow) is no longer visible. Rotate the screw six full turns clockwise from that position.

Standard setting

Adjusting idle speed . . . Carry out the standard setting. Start and warm up the engine. Set the idle speed properly with the idle speed screw (LA): Engine must not stop while idling and should accelerate smoothly.

LA

Engine stops while idling: . Turn the idle speed screw (LA) slowly clockwise until engine runs smoothly - the cutting tool must not rotate.

Cutting tool rotates while engine is idling:

380TI010 KN

Turn the idle speed screw (LA) counterclockwise until the cutting tool stops rotating. Then turn screw about another two full turns in the same direction (counter-clockwise).

6.2

Tightening Torques

Tightening torques for the powerhead are listed in the shop manual for the series 4141 powerhead. For all other parts see shop manual for STIHL FS 75, 80, 85. Important! Tighten spark plug to max. 11lbf.ft (15 Nm) with the engine cold.

6.3

Service Note

The shop manual for the STIHL series 4141 powerhead can be used for servicing and repair procedures on the powerhead of model FS 83. For all other parts see shop manual for STIHL FS 75, 80, 85. These shop manuals do not include the chapters "Servicing the Carburetor", "Troubleshooting" or any repairs involving standard procedures. Such procedures are described in separate handbooks, i.e. Carburetors and "Standard Repairs, Troubleshooting".

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6.4

Repair Times Code Type of Repair 1 Crankcase, Crankshaft, Crankshaft Bearings 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Crankcase Gasket/Sealing Crankshaft Seals (includes pressure & vacuum testing) Cylinder and/or Piston Ignition Module Fuel Hose Replace Gear Box/Arbor Assy. Repair/Rebuild Carburetor Replace Carburetor (if tried to repair use code 9) Front Handle, Throttle Control, Throttle Cable Recoil Starter Clutch, Clutch Drum, Clutch Drum Housing Drive Tube, Drive Shaft Muffler Air Filter, Filter Cover, Tank Cap, Tank Vent, Fuel Filter, Spark Plug, Cutting Attachment, Miscellaneous Minor Repairs Stop Switch Fuel Tank Repair Gear Box, Gears, Arbor Bearings All Other Repairs FS 83 2.0

The specified repair times assume that the work is performed by trained personnel in a properly equipped service workshop. The repair times are given in tenth of an hour (0.1 = 6 minutes). Note: This table for model FS 83 can be added to the STIHL repair times table.

2.0 1.0 1.2 0.5 0.5 0.5 0.8 0.4 0.6 0.5 0.7 0.5 0.4 0.4

7.

Spare Parts

An illustrated parts list is available for the new model.

17 18 19 20

0.5 0.4 0.8 0.5

2000 Andreas STIHL AG & Co. Waiblingen

Technical Documentation D1/MTK-na

6807

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