CIVIL, STRUCTURAL AND ARCHITECTURAL WORKS

NEW CENTRAL & MAINTENANCE STORE BUILDINGS AT QATAR UNIVERSITY

SECTION 17

METALWORK
The following clauses amend or replace relevant clauses in Section 17 of QCS, or are additional clauses, as appropriate. PART 1 - GENERAL 1.2 SUBMITTALS Replace clause 1.2.1 with following. 1.2.1 SAMPLES CONTRACTOR shall submit sample and mock-up in accordance with relevant provisions of Section 1 (QCS) and following. 1. Provide samples of materials to be used in the works, showing the type of material, sections, thickness of members and factory applied finishes. 2. Samples shall include, but are not limited to: a. Glazing gaskets. b. Hardware, where supplied as part of a completed unit. 3. Provide manufacturer's catalogues and technical literature including details of door/ window performance standards, fire ratings, thickness of factory-applied finishes and the like. 4. After approval of samples and details and shop drawings, provide samples of items of purpose made metalwork as required by the Engineer, as part of the finished work, and obtain approval before fabricating the remainder, including Aluminium hinged window/doors. 5. Range samples showing complete range of variation in colour, texture and other characteristics.

PART 2 MATERIAL TYPES AND FINISHES 2.3 ALUMINIUM FINISHES Delete sub clause 2.3.2 and add following. 2.3.2 FINISHES FOR ALUMINIUM AND ALIMINIUM ALLOYS

1. Finish of aluminium works shall be super durable polyester powder coated system to BS 6496 and BS 6497, minimum coating thickness shall be 80 microns, smooth texture with matt finish. 2. Surface quality of coating shall be smooth and free of flow lines, streaks, blistering and other imperfections. Coating shall be opaque and shall be uniform in colour and tonality. 3. Coatings shall be guaranteed for 25 years. 4. Coating shall confirm to Cat. 2 Class 2 5. Minimum film thickness shall be > 80 microns. 6. Minimum salt spray resistance shall be 3000 hours. 7. Shall be resistant to humid atmosphere and minimum 3000 hours at 100% RH and 40 0c.

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2.4 2.4.1 1.

CARBON STEEL FINISHES Delete clause 2.4 and replace with following. Steel surfaces shall receive following system. a) b) c) d) 2. 3. Surface preparation to BS 7773. Primer fast curing epoxy primer coat. Intermediate coat- high build epoxy-polyamide paint. Topcoat: aliphatic acrylic polyurethane paint. (Refer to section 26 for paint specs)

All fabrication shall be done prior to finishing. All welds shall be grounded smooth and finished to match adjacent surfaces. Surface quality shall be free of flow lines, sags, dry spray and imbedded particles. STAINLESS STEEL FINISHES Stainless steel shall comply with BS 1449 Part 2. Unless specified otherwise stainless steel shall be type 316 and finish shall be 3B brush polished finish. Finish shall be free from blemishes, scratches and other defects.

2.4.2 1. 2. 3.

PART 3 METAL DOORS 3.1 3.1.3 ALUMINIUM DOORS AND WINDOWS DETAILED SPECIFICATION Delete entire Clause and add following. 1. Extruded aluminium members shall be fabricated from designated treated alloy 6063 TS to BS 1474. 2. All screws, nuts bolts, reverts, washers and other fastenings shall be stainless steel (Type 316 S16). 3. The units shall be fabricated at the manufacturers works as far as possible and delivered complete and ready for installation. Aluminium windows shall be to BS 4873, BS 1474, BS 3987, BS 6496 and BS EN 485. 4. The overall sizes of assembled units shall be maintained within a tolerance of + 1.5 mm. Frame assemblies shall be square with a maximum difference in the diagonals of 4 m. 5. The finished units to be free from all sharp edges, burrs and the like. 6. Joints in frames shall be made by screw spleen, shear block or other approved system capable of accommodating the thermal movement of the unit and providing tightly fitting and inconspicuous joints. 7. The main web of the aluminium windows outer frame should not be less than 1.6 mm thick and 2.0 mm for doors. Aluminium Sections shall be minimum 100 mm wide. Frames to be selfdraining and no holes for fastenings shall be located in the external channel at sill level. 8. All opening units shall be fully weather stripped using siliconized woven polypropylene, wool pile or neoprene retained in dovetailed or undercut grooves formed in the aluminium extrusions. The

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weather-stripping should be capable of being removed without disturbing the glazing system and without removing the outer frame from the structure. 9. The design of the units should permit re-glazing without the need to remove the outer frame from the structure. 10. All hardware shall be supplied and fixed by the unit manufacturer, and should match the finish of the surfaces of the units and be replaceable without removing the outer frame from the structure. Fasteners shall be designated so that they cannot be released from the outside by the insertion of a thin blade or other simple tool. 11. Windows and external doors shall meet the performance requirements of severe (a) exposure, that is a maximum three second gust speed of 180 kph and probable maximum wind loading of 2300 N/mm 2, when tested in accordance with BS 6375, BD 5386. 12. Horizontal sliding units shall be supported on rustproof and dustproof bearing devices that may easily be repaired or replaced and that prevent contact between the unit and the track. Horizontal and vertical sliding units shall be separated and not slide upon each other. 13. No window shall be openable or removable from the outside when it is fastened in a closed position except by the use of special tools or by breaking part of the window or door. 14. All opening windows shall be fitted with fly screens. 15. All unit surfaces which will be visible in the finished work shall be protected after manufacture by low tack tape or other suitable means capable of being removed after exposure to the high temperatures prevalent in Qatar to leave clean, undamaged surfaces. 16. Sill frames to slope outward (level frames shall not be allowed). 17. Weepholes shall be provided. 3.3 ROLLING SHUTTER a. Overhead rolling doors shall be capable of withstanding the effects of gravity loads and the following loads and stresses without evidencing permanent deformation of door components: Wind load: Uniform pressure (velocity pressure) as per the prevailing structural Code of practice in the State of Qatar. Operation-Cycle Requirements: Design overhead coiling door components and operator to operate for not less than 20,000. Manual Operation: Design counter balance mechanism so as required lift or pull for door operation does not exceed 111 newton. b. Overhead rolling doors are to be electrically-operated doors (with provision of manual operation) constructed from steel with manufacturers standard thermosetting topcoat to coating manufacturers written instructions for cleaning, pretreatment with specially primer, specially formulated for mildly to moderately corrosive marine environment, application, thermosetting and minimum dry film thickness. Type of salts and colour of finish are to be to the selection of the ENGINEER. c. Each door shall comprise a curtain, bottom bar, a hood, curtain jamb guides, manual operation tools, counter balancing mechanism, weatherseals and lock device assembly.

d. Curtain shall be of interlocking insulated double skin slats fabricated from minimum 0.7mm thick hot dip zinc coated steel sheets, 275gm/m zinc coating total both sides, with galvanized malleable iron castings end locks for curtain alignment and resistance to lateral movement and galvanized malleable iron castings wind locks as required to comply with wind loads.

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e. Bottom bar shall be manufacturers standard steel continuous channel or tubular shape to suit type of curtain slats. Astragal at bottom bar is to be replaceable, adjustable, continuous, compressible gasket of neoprene, between angles or fitted to shape. f. Hood shall be formed to entirely enclose rolled curtain and operating mechanism at opening head and act as weatherseal. Contour to suit end brackets to which hood is attached. Roll and reinforce top and bottom edges for stiffness. Provide closed ends for surface-mounted hoods and fascia for any portion of between-jamb mounting projecting beyond wall face. Provide intermediate support brackets as required to prevent sag. Fabricate hood of not less than 0.7mm thick, hot-dip galvanized steel sheet.

g. Curtain jamb guides shall be fabricated of not less than 5mm thick galvanized steel angles, or channels and angles, with sufficient depth and strength to retain curtain, to allow curtain to operate smoothly, and to withstand loading. Slot bolt holes for guide adjustment. Provide removable stops on guides to prevent over-travel of curtain and a continuous bar for holding windlocks. h. Push/Pull handles and pole hooks for manual operation shall be fabricated from galvanized steel (lifting handles on each side of door) i. Counterbalancing mechanism shall consist of adjustable-tension steel helical torsion spring, mounted around a steel shaft and contained in a spring barrel connected to door curtain with required barrel rings. Materials are to be grease-sealed bearings or self-lubricating graphite bearings for rotating members, of hot-formed, structural-quality, welded or seamless carbonsteel pipe for spring barrel and oil-tempered, heat treated steel for helical springs. All components of the balancing mechanism are to be sized to support rolled-up curtain without distortion of slats, and to limit barrel deflection to not more than 2.5mm/m of span under full load and to outside barrel. Provide cast steel barrel plugs to secure ends of cold-rolled steel, sized to hold fixed spring ends and carry torsion load and mounting brackets of manufacturers standard design, either cast-iron or cold-rolled steel plate with bell-mouth guide groove for curtain. Weatherseals shall be replaceable, adjustable, continuous, compressible weather-stripping gaskets fitted to bottom and at top of exterior doors, 3mm thick neoprene continuous sheet secured to inside of curtain coil hood at door head, combination weatherseal and sensor edge at bottom and 3mmthick seals of neoprene at door jambs for a weathertight installation. Locking device assembly shall include lock, spring-loaded dead bolt, operating handle, cam plate and adjustable bar to engage through slots in track locking bar and shall be single-jamb side operable from inside only. SLIDING DOOR WITH ACCESS CONTROL UNIT For automatic sliding door, the operating system shall be heavy duty and with access control unit, Complying following minimum requirements. a. Extuded aluminium fascia with cushion to endure noise free operation. b. Options board to allow interfacing to building management system for door status, people in and out, door locked and door malfunctions. c. Chain drive with adequate tensile strength. d. Microprocessor logic controller. e. Failsafe with automatic reset. f. Adjustable hanger bar assembly. g. Durable self-cleaning tracks. h. Battery for fail-safe system. i. Gear box and gears machined steel that allows for completely uniform wear. j. Consultant-rated stall-proof motor. k. Mode keypad.3.4 STEEL DOORS AND WINDOWS

j.

k.

3.3.2

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Add Following clauses 3.5.4 STEEL FRAMES a. Frame Construction: Frame shall be constructed of 1.5mm (16 gauge) hot dip galvanized steel sheet ASTM A526, 690 for door of 45mm thickness. All bends shall be framed with a true sharp radii. Minimum frame size shall be ~ 150 mm x 54 mm or more, as suitable for wall thickness. b. All fire rate doors and frames shall have special accessories and facilities such as hold-open and/or free-swing facility, as required. Fire escape doors shall have approved Panic Bars, from Dorma or other equal. c. The frame thickness shall be minimum 1.5mm.

d. Steel frame shall be with specially formed grooves for housing of intumescent seals and strips for fire rated doors. 3.10 SPOUTS Spouts shall be steel tubes to BS 6323, hot finished welded, galvanized after fabrication, of diameter and free-edge detail as indicated on Drawings 3.11 1. 3.13 PLASTER ACCESSORIES Metal laths, angle beads, corner beads, plaster stops, control joint beads etc. shall be in stainless steel to BSEN 10088-1 1995 / BS 1449: Part 2. MECHANICAL EQUIPMENT SUPPORTS

1. Shall be constructed from normal mild steel sections, hot mill finished, sized to suit imposed loads and dimensions of equipment and assembled to details and dimensions indicated on approved shop drawings in welded construction. 2. Provide necessary fastenings system to mounting surface according to case. Hanging to walls is to be with mortar pointing of dovetail slotted ends of steel members. Mortar is to consist of 300 kg ordinary Portland cement to 1 m3 sand with addition of approved liquid-type setting accelerating admixture. 3. Finish is to be epoxy based system as specified in Section 16. Colour is to be selected by the ENGINEER. 3.14 ACCESS LADDER

1. Access ladder shall be BS 4211 in mild steel and hot dip galvanized. Access ladder shall have safety hoop and shall be of dimensions shown in drawings. Access ladders shall be supplied complete with accessories, fixing brackets and galvanized steel expansion type anchors and steel tubes welded at top as handrails. 2. Access ladders shall be spray applied epoxy polyester finish. 3. Contractor shall submit shop drawings, method statement and design calculations as required by Engineer and obtain approval before starting fabrication. 3.15 1. LOCKERS Lockers shall be of size 400 x 450mm and 600 mm deep and made from solid melamine resin sheets. lockers shall be three tier with,13 mm thick High Pressure Laminate resin sheet. The plinths are made of High Pressure Laminate melamine resin sheet. The cabinet units are fitted on this or on a stainless steel frame or a masonry base.

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2.

Lockers shall be from Kupan or other equal approved and shall be comply with the following minimum Specification. Walls: 8 mm thick High Pressure Laminate melamine resin sheet. Doors: Because of burglary prevention the front edge of the door is flush with the front edge cabinet wall (in-between). Floor + top panel: 8 mm thick High Pressure Laminate resin sheet. Shelves: 8 mm thick High Pressure Laminate resin sheet. Rear panel: 2.5 mm thick High Pressure Laminate resin sheet. Hinges: Glass fibre reinforced nylon with stainless steel pin.

3. 4. 3.16 1.

Lockers shall be installed as per manufacturers recommendations. CONTRACTOR shall submit shop drawings and obtain approval prior to starting the work. CONTRACTOR shall provide a minimum 5-year comprehensive warranty for the lockers. CHANGING ROOM CUBICLES Changing Room cubicles shall be constructed/fabricated with flat panels 30mm thick made from phenolic resin based, reinforced with wood fibres, solid grade compact laminate panel fully framed cubicle comprising doors, posts, dividing panels and overhead railing as manufactured by Kupan or equal and approved. Panels shall be sanitary grade and suitable for wet areas and shall be moisture, scratch and wear resistant. Hardware used shall be in stainless steel and the jamb shall be powder coated aluminium angle. CONTRACTOR shall obtain approval for the panel colour. Each cubicle shall be complete with hinges, privacy thumb-turn with red/white indicator, door knob, toilet roll holder and coat hook. Changing Room cubicles and lockers shall be installed as per manufacturers recommendations. CONTRACTOR shall submit shop drawings and obtain approval prior to starting the work. CONTRACTOR shall provide a minimum 5-year comprehensive warranty for the toilet cubicles and lockers. LOUVERS AND VENTS The documentation and work under this Section shall be carried out in accordance with codes and procedures established in the General Requirement and complimented with details in this Section of Particular Specifications, to the Engineer approval.

2. 3.

4. 5. 3.17

3.17.1 GENERAL 1. This Section includes the following: 1. Fixed, extruded aluminium louvers.

2. Structural Performance: Provide exterior metal louvers capable of withstanding the effects of loads and stresses from wind and normal thermal movement without evidencing permanent, deformation of louver components including blades, frames, and supports; noise or metal fatigue caused by louver blade rattle of flutter; or permanent damage to fasteners and anchors. 3. Submit Product Data: For each type of product specified.

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4.

Submit Shop Drawings: For louver units and accessories. Include plans; elevations; sections; and details showing profiles, angles, and spacing of louver blades. Show unit dimensions related to wall opening construction; fee area for each size indicated; profiles of frames at jambs, heads, and sills; and anchorage details and locations. a. For installed louvers and vents indicated to comply with design loadings, include structural analysis data signed and sealed by the qualified professional engineer responsible for their preparation.

5. Submit Samples for initial Section: Manufacturers color charts showing the full range of colors available for units with factory-applied color finishes. 6. Submit Samples for Verification: Of each type of metal finish required, prepared on Samples of same thickness and material indicated for final Work. Where finishes involve normal color and texture variations, include Sample sets showing the full range of variations expected. 7. Professional Engineer Qualifications: A professional engineer who is legally qualified to practice in jurisdiction where Project is located and who is experienced in providing engineering services of kind indicated. Engineering services are defined as those performed for installations of louvers that are similar to those indicated for this Project in material, design, and extent. 8. Source Limitations: Obtain louvers and vents through one source from a single manufacturer where alike in one or more respects regarding type, design, or factory-applied color finish. 3.17.2 PRODUCTS

3.17.2.1 MANUFACTURERS A. Manufacturers: Subject to compliance with requirements, provide products manufactured by an approved equal. 3.17.2.2 MATERIALS 1. Aluminium Extrusions: ASTM B 221, alloy 6063-T5 or T-52. 1.Fasteners: Of same basic metal and alloy as fastened metal or 300 series stainless steel, unless otherwise indicated. Do not use metals that are incompatible with jointed materials. i. Use types and sizes to suit unit installation conditions. ii. Use Philips flat-head screws for exposed fasteners, unless otherwise indicated 2. Anchors and Inserts: Of type, size, and material required for loading and installation indicated. Use nonferrous metal or hot-dip galvanized anchors and inserts for exterior installations and elsewhere as needed for corrosion resistance. Use toothed steel or expansion bolt devices for drilled-in-place anchors. 3. Bituminous Paint: Cold-applied asphalt mastic complying with SSPC-Paint 12 but containing no asbestos fibres, or cold-applied asphalt emulsion complying with ASTM D 1187.

3.17.2.3 FABRICATION, GENERAL 1. Assemble louvers in factory to minimize field splicing and assembly. Disassemble units as necessary for shipping and handling limitations. Clearly mark units for reassembly and coordinated installation. 2. Maintain equal louver blade spacing to produce uniform appearance. 3. Fabricate frames, including integral sills, to fit openings of sizes indicated, with allowances made for fabrication and installation tolerances, adjoining materials tolerances, and perimeter sealant joints. 4. Include supports, anchorages, and accessories required for complete assembly.

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5.

Join frame members to one another and to fixed louver blades with fillet welds concealed from view, unless otherwise indicated or size of louver assembly makes bolted connections between frame members necessary.

3.17.2.4 FABRICATION, GENERAL A. Louver Construction: 1. 2. Provide fixed-blade louvers with extruded-aluminium frames and blades. Continuous, Horizontal, Drainable-Blade Louvers: Fabricated with close fitting, fieldmade splice joints in blades designed to permit expansion and contraction without deforming blades for framework and with mullions recessed from front edges of blades so blades have continuous appearance. Aluminium Finish: Factory finish: Factory finish of aluminium surfaces shall be electro statically applied polyester powder coating system.

3.

PART 4 ARCHITECTURAL METAL WORKS Add the following clause 4.1 HANDRAILS AND BALUSTERS Delete and replace Clause 4.2 with the following: 4.1.1 GENERAL REQUIREMENTS Guard Rails

1. CONTRACTOR shall supply and fix galvanized steel guard, railings for locations and to dimensions as indicated in the drawings. 2. CONTRACTOR shall submit shop drawings for the approval of Engineers prior to fabrication. Shop drawings shall show following minimum information: Component dimensions, profiles, material specifications, accessory details. Method of assembly, erection and anchoring, jointing. Division of panels, construction details and dimensions.

3. CONTRACTOR shall submit railing finished part samples in size as required by Engineer for approval. The approved samples shall be retained on WORKSITE for reference as standard, to be maintained during the course of works. 4.3 4.3.1 OTHER METAL WORKS INTERNAL SIGNAGE CONTRACTOR shall provide & install proprietary signage system from D-line or other approved equal, for the Doors and Corridors. 1. Signage shall comprise of a coordinated solution for door signage (name of occupant, room number & other information etc.) & corridor signage (location, name, floor information etc.) 2. Signage (Sign System) shall enhance the ability of personnel working & visitors, to navigate & guide their movement efficiently, effectively & elegantly in the built spaces.

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3. Signage shall be in stainless steel satin finish, durable, minimalist in aesthetics and of modular and flexible construction and shall be easily changeable. Signage shall, in general, match the overall ironmongery scheme and shall create a unified look. 4. CONTRACTOR shall submit shop drawings, lettering, sizes, catalogues, samples, etc. to AZ for selection & approval before installation, as required by Client. i) Door Signs: Signs for doors shall be in stainless steel grade 316 brushed approx. 300 mm x 60 mm. (satin) finish, of size

5. Fixing system of signs shall allow easy up gradation, replacement, extension and alteration in simple operations that require no tools or additional parts. For flexibility, the sign system shall include, back plate SS/ foil inserts, acrylic & SS metal sliding covers and other components, printing system etc., as required, for the complete system to be secure & flexible. Sign System shall be installed as per manufacturers details. 4.3.2 EXTERNAL SIGNAGE 1. Letters shall be of 2mm thick stainless steel grade 316 plate and size to be the approval of Engineer. Letter shall be fixed to the base using approved 2 part epoxy resin hardener. External signage to be match with existing external signage in QU site. Contractor shall submit shop drawings showing letters thickness, fonts, letter spacing, fixing details, samples and obtain approval from Engineer before any fabrication or installation works.

2.

4.3.3

ALUMINIUM THRESHOLDS Aluminium thresholds shall be provided to full width of opening at junction of differing floor finishes where external Aluminium door specified.

4.3.4

GALVANISED STEEL BOLLARDS

4.3.4.1 GENERAL DESCRIPTION Standard galvanised fixed bollards are used as first line of defence as a permanent solution in protecting property and assets. These fixed bollards has been manufactured and finished using hot dipped galvanised steel. It is most commonly used in high traffic industrial and commercial areas due to its cost efficient pricing through to its durability and low maintenance features. 4.3.4.2 SPECIFICATION OUTSIDE DIAMETER : 100mm INNER DIAMETER : 92mm HEIGHT : 1000mm NOMINAL BORE(NB) : 80 NB MATERIAL : Heavy Galvanised Steel Pipe (C350 GRADE) FINISH : Hot Dipped Galvanised

5.7.5

TENSILE FABRIC CANOPIES/ CAR PARKING SHADES

5.7.5.1 GENERAL

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Tensile Fabric Canopies and car parking shades over the area shown on drawings shall comprise engineered tensile fabric fixed to steel framing and wire ropes to follow the general shape and the dimensions indicated on drawings. Compelte works for tensile fabric shade structure, including, engineering design, installation works, structural and service works shall be carried out from an approved specialist, Structurflex, or other approved equal agency. Contractor shall erect a full scale sample of the shade structure for Engineers approval, before proceeding with mass production/ installation. 5.7.5.2 DESIGN DATA The shade cover shall be designed based on the following design criteria. i. ii. iii. iv. v. vi. vii. 5.7.5.3 Wind speed of 45M / Sec. Exposure factor based on British Standard Code of Practice CP 3 Chapter V - Part 2. The exposure category shall be extreme/severe. An additional downward load of 0.2 KN / Sq. m. to be considered. Self-weight and pre-stress loading of fabric to ensure smooth profile of the cover. The design loading combination shall be that producing maximum stresses in the fabric and cable ties. The fabric shade stresses shall not exceed 25 % of the fabric strength. The fabric overlap welding must achieve a minimum of 70 % of the strength of the fabric. STEEL WORK The shade cover shall be supported and anchored to the steel support using stainless steel screws and aluminium strips .The size of the steel support members shall be based on the actual loading from tensile fabric. Steel work shall be hot dip galvanized to BS 729 and painted with epoxy paint and polyurethane top coat finish. Where cables are to be incorporated for fixing these shall be stainless steel wire ropes or rods Grade 316. 5.7.5.4 MATERIAL The fabric material shall have the following minimum properties: Weight Tensile strength Tear Strength Coating thickness on top of yarn Adhesion Finish Flame retardancy 1050 gm/m2 5600 N / 5 cm width for wrap and weft. 650 N / 5 cm width for wrap and weft. 250 microns of PVC. 120 N/ 5 cm. Double side weldable polymer. B1 to DIN 4102 B1 BS 7873 SIS 650 082 NFPA 701 10% 30 C/+70 C Ferrari Precontraint Fluotop T2-1002 or Ferrari 1002-8000 or equal and approved subject to confirmation of the design stresses.

Light Transmission Maximum operating temperature Acceptable material

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