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Hydraulics
Pneumatics
Service
1/68
Data sheet
Series 10, 11 and 30 Size 40...1000 Nominal pressure 350 bar Peak pressure 400 bar Open circuit
Contents
Type code for Standard program Technical data Characteristics Summary of controls Dimensions, size 40 Dimensions, size 71 Dimensions, size 125 Dimensions, size 180 Dimensions, size 250 Dimensions, size 355 Dimensions, size 500 Dimensions, size 750 Dimensions, size 1000 Through drive Summary mounting options on A4VSO Permissible mass bending moment Dimensions combination pumps Dimensions through drive Installation notes General information 2 5 10 13 18 20 22 24 26 28 30 32 36 38 39 40 41 43 66 68
Features
Axial piston pump in swash plate design for hydrostatic drives in open circuit operation The ow is proportional to the input drive speed and displacement. By adjusting the swash plate angle it is possible to innitely vary the output ow. Excellent suction characteristics Low noise level Long service life Modular design Short response times Variable through drive options Visual swivel angle indicator Optional mounting position Operation on HF-uids under reduced operational data possible A special version is available for operation with HFC-uid see data sheet RE 92053
For the descriptions of the control devices see the separate RE data sheets RE 92056, RE 92060, RE 92064, RE 92072, RE 92076, RE 92080, RE 92088
2/68
Bosch Rexroth AG
O
04 05 06
/
07 08
09 10 11 12 13 14
Hydraulic uid / Version Mineral oil and HFD-uids (no code) HFA-, HFB- and HFC-Fluids 01 For operation on HFC-special performance version see RE 92053 (HFA and HFB see RE 90223) High-Speed-Version Axial piston unit
02
40
71
Swash plate design, variable Boost pump (Impeller) without boost pump (no coden)
A4VS
03
with boost pump (Impeller) only with port plate 25 (service port connections) Type of operation
04
40
Control devices Pressure control Pressure control for parallel operation Flow control Pressure and ow control Power control with hyperbolic curve Manual control
06
DR (RE 92060) DP FR DFR (RE 92064) LR (RE 92072) MA EM HM (RE 92076) HS EO (RE 92080) HD (RE 92056) DS1 (RE 92088) (RE 30035)
2
DR.. DP.. FR.. DFR.. LR..1) MA.. EM.. HM.. HS..1) EO..1) )
2
Electric motor control Hydraulic control, control volume dependent Hydr. control, with servo/proportional valve Electronic control Hydraulic control, pilot pressure dependent Secundary speed control Electro-hydraulic control system DFE1 System solution SYHDFEE Series
07
10(11)2) 30
available
1
in preparation
not available
= preferred program
) when operating on HF-uids, observe the limitations as shown in the relevant data sheets of the control devices and the mounted valves ) Versions with HD-controls only in series 11
Bosch Rexroth AG
3/68
O
04 05 06
/
07 08
09 10 11 12 13 14
Direction of rotation
08
R L
40
71
FKM (Fluoro-rubber) / for operation on HFD HFC-special performance version see RE 92053 Shaft end
10
Keyed parallel shaft to DIN 6885 Splined shaft to DIN 5480 Mounting ange 40 4-hole 8-hole Service line connections Port B and S: SAE ange on side, 90 offset, metric xing screws 71 125 180 250 355 500 750 1000
P Z
11
B H
13 1)
metric xing screws 2. pressure port B1, opposite B closed with blanking plate on delivery
25
available
in preparation
= preferred program
4/68
Bosch Rexroth AG
O
04 05 06
/
07 08
09 10 11 12 13 14
Through drive without auxiliary pump, without through drive with through drive for mounting an axial piston unit, gear or radial piston pump Universal through drive, can be adapted Flange 125, 4-hole (ISO )) 140, 4-hole (ISO )) 160, 4-hole (ISO2)) 160, 4-hole (ISO2)) 224, 4-hole (ISO )) 224, 4-hole (ISO )) 315, 8-hole (ISO2)) 400, 8-hole (ISO2)) 400, 8-hole (ISO )) 80, 2-hole (ISO )) 100, 2-hole (ISO2))
13 100, 2-hole (ISO ))
2 2 2 2 2 2 2
40
71
125 180 250 355 500 750 1000 N00 K... U... 31
splined shaft coupler ) to mount 32x2x14x9g 40x2x18x9g 50x2x24x9g 50x2x24x9g 60x2x28x9g 70x3x22x9g 80x3x25x9g 90x3x28x9g 100x3x32x9g 7/8in 22-4 (SAE B) 1in 25-4 (SAE B-B) A4VSO/G 40 A4VSO/G 71 A4VSO/G 125 A4VSO/G 180 A4VSO/G, A4CSG 250 A4VSO/G, A4CSG 355 A4VSO/G, A4CSG 500 A4VSO/G, A4CSG 750 A4VSO/G 1000 A10VSO 28/31 A10VSO 45/31 33 34 34 35 77 43 76 88 B2 B3 B4 B5 B8 B6 B9 B7 01 52 68 04 07 24 17 57 99
125, 2-hole (ISO )) 160, 4-hole (ISO )) 125, 2-hole (ISO )) 180, 4-hole (ISO2)) 180, 4-hole (ISO )) 82-2 (SAE A) 82-2 (SAE A) 101-2 (SAE B) 101-2 (SAE B) 127-2 (SAE C) 127-2 (SAE C) 152-4 (SAE D) 63, metr.4-hole
2 2 2
1 1/4in 32-4 (SAE C) A10VSO 71/31 1 1/4in 32-4 (SAE C) A10VSO 71/32 1 1/2in 38-4(SAE C-C) A10VSO 100/31 1 1/2in 38-4 (SAE C-C) A10VSO 100/32 1 3/4in 44-4 (SAE D) A10VSO 140/31/32 5/8in 16-4 (SAE A) 7/8in 22-4 (SAE B) 1in 25-4 (SAE B-B) 1 1/4in 32-4 (SAE C) 1 3/4in 44-4 (SAE D) for keyed shaft 25 AZ-PF-1X-004...022 AZ-PN-1X-020...032, A10VO 28/31/52(3) PGH4, A10VO45/31 A10VO 71/31 A10VO 140/31 R4 3/4in 19-4 (SAE A-B) A10VSO 10, 18/31/52(3)
with through drive shaft, without coupler, without adapter ange, closed with cover plate Filtration (only with HS- and DS-control)
14
1
without lter Sandwich plate lter (with HS- and DS-control see RE 92076 and RE 92056)
2
N Z
Combination pumps 1. Combination pumps consisting of axial piston units ordering example see page 38; overview mounting options see page 39 2. if delivery with mounted gear or radial piston pump is desired, please consult us. available in preparation not available = preferred program
Bosch Rexroth AG
5/68
Technical data
Hydraulic uid
For extensive information on the selection of hydraulic uids and application conditions please consult our data sheets RE 90220 (mineral oils), RE 90221 (ecologically acceptable uids) and RE 90223 (HF-uids). The variable pump A4VSO is suitable for operation on HF-uids. (HFA, HFB, and HFC: EA4VSO or A4VSO....F HFD: standard version A4VSO with FKM seals) However, limitations to the technical data, according to RE 90223 must be observed. On certain selected HFC-uids, pump sizes 125...355, executed in accordance to RE 92053 can be operated with the same pressures and speeds as on mineral oil. On operation with HFA and HFB-uids, limitations of the technical data must be observed according to RE 90223. On operation with rolling oil please consult us. When ordering, please state the uid to be used. Operating viscosity range Within the operating viscosity range between 16...100 mm2/s the units can be operated without limitations of the technical data. In order to obtain optimum efciency and service life, we recommend that the operating viscosity (at operating temperature) be selected in the range opt = opt. viscosity range 16...36 mm2/s referred to tank temperature (open circuit). Limit of viscosity range For critical operating conditions the following values apply: min = 10 mm2/s for short periods (t < 3 min) at max. permissible case drain temperature tmax = +90C. = 1000 mm2/s for short periods (on cold start, operating viscosity should be below 100 mm2/sec within 15 minutes) tmin= 25C Selection diagram
20 1000 600 400
22 VG 32 VG 68 VG 46 VG
20
40
60
80
100 1000
0 10 VG
Viscosity (mm2/s)
200 100 80 60 40
36
20
10 25
10
10
30
50
70
90
10
Temperature t (C)
t min = 25C
t max = + 90C
Notes on the selection of hydraulic uid In order to select the correct uid, it is necessary to know the operating temperature in the tank (open circuit) in relation to the ambient temperature. The hydraulic uid should be selected so that within the operating temperature range, the viscosity lies within the optimum range (opt ); see shaded section in the selection diagram. We recommend, that the higher viscosity grade is selected in each case. Temperature range (see selection diagram) tmin = 25 C tmax = + 90 C Example: at an ambient temperature of X C the operating temperature in the tank is 60 C. In the optimum viscosity range (opt ; shaded area), this corresponds to grades VG 46 or VG 68; select: VG 68. Important: The case drain temperature is inuenced by pressure and speed and is always higher than the tank temperature. However the max. temperature at any point in the system may not exceed 90 C.
max
opt
16
6/68
Bosch Rexroth AG
Technical data
Bearing ushing
For the following operating conditions bearing ushing is required for a safe, continuous operation: Applications with special uids (non mineral oils) due to limited lubricity and narrow operating temperature range Operation at critical conditions of temperature and viscosity with mineral oil Flushing is recommended with vertical mounting (drive shaft facing upwards) in order to ensure lubrication of the front bearing and shaft seal. Flushing is carried out via port U, located in the front ange area of the pump. The ushing uid ows through the front bearing and leaves the pump together with the case drain ow. Depending on pump size, the following ushing ows are recommended: Size recommended qSp L/min ushing ow Size recommended qSp L/min ushing ow 40 3 71 4 125 5 750 30 180 7 1000 40 250 10
Size
speed n [rpm] Max. case drain pressure (housing pressure) pL abs max 4 bar absolute
355 500 15 20
These are approximate values; under certain operating conditions a reduction in these values may be necessary.
These recommended ushing ows will cause a pressure drop of approx. 2 bar (series 1) and 3 bar (series 3) between the entrance to portU and the pump case (including the pipe ttings). Notes regarding series 30 When using external bearing ushing the throttle screw at port U must be turned in to the end stop.
Direction of ow
S to B.
Bosch Rexroth AG
7/68
Technical data
Operating pressure range
Pressure at service line port (pressure port) B Nominal pressure pnom__________________ 350 bar absolute Peak pressure pmax ____________________ 400 bar absolute Total operating period _____________________________ 300 h Single operating period _____________________________ 1 s Minimum pressure (high-pressure side) ___________15 bar For lower pressures please consult us. Rate of pressure change RA ________________ 16000 bar/s pnom t p Pressure p Definition Nominal pressure pnom The nominal pressure corresponds to the maximum design pressure. Peak pressure pmax The peak pressure corresponds the maximum operating pressure within the single operating period. The sum of the single operating periods must not exceed the total operating period. Minimum pressure (high-pressure side) Minimum pressure on the high-pressure side (B) that is required in order to prevent damage to the axial piston unit. Rate of pressure change RA Maximum permissible rate of pressure build-up and pressure reduction during a pressure change over the entire pressure range. Single operating period Peak pressure pmax Nominal pressure pnom t1 t2 tn
Pressure p
Time t
Pressure at suction port S (inlet) Minimum suction pressure pS min _________ 0.8 bar absolute Maximum suction pressure pS max ________ 30 bar absolute Minimum pressure (inlet) In order to avoid damage to the axial piston unit, a minimum pressure must be ensured at the suction port S (inlet). The minimum pressure is dependent on the speed and displacement of the axial piston unit. Inlet pressure pabs [bar]
1,25 1,2
n Speed no max
Displacement
The inlet pressure is the static feed pressure or the minimum dynamic value of the boost pressure. Please note: Max. permissible drive speed no max. perm. (speed limit) see page 8 Please contact us if these conditions cannot be satisfied.
8/68
Bosch Rexroth AG
Technical data
Table of values (theoretical values, without considering efciencies and tolerances; values rounded off)
Size Displacement Speed 2) max. at Vg max max. at Vg Vg max (speed limit) Flow at no max at nE = 1500 rpm Power at no max p = 350 bar Po max PE max Tmax T c c JTW V kW kW Nm Nm 61 35 223 64 91 62 395 113 146 146 131 109 696 199 260 263 189 158 1002 286 328 332 219/ 277 219 1391 398 527 543 311/ 352 311 1976 564 800 770 385/ 437 3393) 2783 795 1145 1136 525 656 583 5565 1590 2730 2845 1,20 1450 27 605 Vg max cm3 40 40 71 71 125 125 180 180 250/ H 1) 250/ 250 355/ H 1) 355/ 355 500/ H 1) 500/ 500 750 750
with Impeller
750
1000 1000
750
no max
rpm
2600 3200
2200 2700
1800
1800
1500/ 1500/ 1320/ 1200 1900 1700 1500 1800/ 1700/ 1600/ 1500 2100 1900 1800 375/ 475 375 533/ 604 533 660/ 750 5813) 900 7703)
1500 1500
1000 1200
2200 2100
qvo max
L/min
104 60
156 107
225 186
324 270
1125 1125
1000
at nE = 1500 rpm Torque bat Vg max p = 350 bar p = 100 bar Rotary stiffness Shaft end P Shaft end Z Moment of inertia rotary group Angular acceleration max.4) Case volume
4493) 656 4174 1193 1860 1812 4174 1193 1860 1812 0,66
) High-Speed-Version
) Values are valid with inlet pressure pabs 1 bar at inlet port S, with increased speed up to speed limit please observe diagram, page 7 3 ) Vg < Vg max
4
) The range of validity lies between zero and the maximum permissible drive speeds. Valid for external excitation (eg. diesel engine 2- to 8-fold rotary frequency, cardan shaft 2-fold rotary frequency). The limiting value is only valid for a single pump. The loading capacity of the connecting parts must be considered.
Notes Exceeding the maximum or falling below the minimum permissible values can lead to a loss of function, a reduction in operational service life or total destruction of the axial piston unit. The permissible values can be determined through calculation.
Bosch Rexroth AG
9/68
Technical data
Permissible radial and axial forces on the drive shaft
Size Radial force, max.
Fq
40
71
125
180
250
355
500
750*
1000
at X/2
X/2 X/2 X
Fq max
Fax max
600
800
10/68
Bosch Rexroth AG
Characteristics
Drive power and ow
(Fluid: Hydraulic oil ISO VG 46 DIN 51519, t = 50C) Overall efciency: Size 40
150 75 400
t =
Volumetric efciency:
v =
qv qv theor
Size 180
200
Flow qv [L/min]
Flow qv [L/min]
qv
300 150
100
50
qv
50
Pqv max
25
Pqv Null
0 0 300 350
200
Pqv max
100
100
200
100
50
Pqv Null
0 300 350
100
200
Operating pressure p [bar] n = 1800 rpm n = 1500 rpm Drive power P [kW] Size250
500 250
Flow qv [L/min]
qv
100 100
Pqv max
50 50
Flow qv [L/min]
400
200
Pqv Null
0 0 100 200 0 300 350
qv
300
Pqv max
150
100
100
50
Pqv Null
Flow qv [L/min]
0 0
100
200
0 300 350
200
qv Pqv max
100
100
50
Pqv Null
0 0 100 200 0 300 350
Bosch Rexroth AG
11/68
Characteristics
Drive power and ow
(Fluid: Hydraulic oil ISO VG 46 DIN 51519, t = 50C) Overall efciency: Size 355
700 350 800 400
t =
Volumetric efciency:
v =
qv qv theor
Size 500
Flow qv [L/min]
600
300
700
350
500
250
qv
400
600
qv
300
P qv max
300
200
100 300
Pqv max
150
100
Pqv Null
50 200 100
0 0 100 200
0 300 350
100
Pqv Null
50
100
200
Flow qv [L/min]
12/68
Bosch Rexroth AG
Characteristics
Drive power and ow
(Fluid: Hydraulic oil ISO VG 46 DIN 51519, t = 50C) Overall efciency: Size 750
1100 550
t =
Volumetric efciency:
v =
qv qv theor
Size 1000
800
1600
Flow qv [L/min]
1000
500
1400
700
900
450
1200
600
qv
800 400 1000
qv
500
700
600
300 600
Pqv max
300
500
400
Pqv max
200 200
Pqv Null
100
300
200
100
P qv Null
100 50
0 0 100 200
0 300 350
Flow qv [L/min]
Bosch Rexroth AG
13/68
Summary of controls
Pressure control DR (see RE 92060)
The DR- pressure control limits the maximum pressure at the pump outlet within the pumps control range. This max. pressure level can be steplessly set at the control valve. Setting range 20...350 bar Optional: Remote control (DRG) p
B1 B MB
qv min
qv max
U S MS K1 K2 T R(L)
Mst XD
B 1 B MB
qv min
qv max
U S MS
K1 K2 T R(L)
B XF
B 1 B MB
qv min
qv max
U S MS K1 K2 T R(L)
B1 B MB
qv min
qv max
U S MS
K1 K2 T R(L)
14/68
Bosch Rexroth AG
Summary of controls
Power control LR2 with hyperbolic characteristic (see RE 92064)
The hyperbolic power control maintains a constant preset drive power at the same input speed. Optional: Pressure control (LR2D), remotely controlled (LR2G); Flow control (LR2F, LR2S); Hydraulic stroke limiter (LR2H); Mechanical stroke limiter (LR2M); Hydraulic two-point control (LR2Z); with electric unloading valve for easy start (LR2Y).
B1 B MB RKV
Vg min
Vg max
U S MS K1 K2 T R(L)
Power control LR3 with remote control of power characteristics (see RE 92064)
This power control maintains a constant preset drive power, with remote control of the power characteristics. Optional: Pressure control (LR3D), remotely controlled (LR3G); Flow control (LR3F, LR3S); Hydraulic stroke control (LR3H); Mechanical stroke control (LR3M); Hydraulic two-point control (LR3Z). with electric unloading valve for easy start (LR3Y)
B1 B MB RKV XLR
Vg min
Vg max
U S MS K1 K2 T R(L)
Hydraulic control LR2N and LR3N pilot pressure dependent, initial position Vg min (see RE 92064)
With overriding power control. The pump displacement is proportional to a pilot pressure signal in PSt. The additional hyperbolic power control overrides the pilot pressure signal and holds the preset drive power constant. Optional: Remote control of power characteristics (LR3N) Pressure control (LR.DN), Remote pressure control (LR.GN) Electric control of pilot pressure signal (LR.NT) pSt
shown in shifted position i.e. P pressurized
P MSt
PSt
Vg Vg max p
1
B1 B MB
Vg min
Vg max
U S MS K1 K2 T R(L)
Bosch Rexroth AG
15/68
Summary of controls
Manual control MA (see RE 92072)
Stepless adjustment of displacement by means of a handwheel.
B1 B MB
s smax Vg Vg max
U S MS K1 K2 T R(L)
s smax
Poti
Vg Vg max
U S MS K1 K2 T R(L)
Vg Vg max
U S MS K1 K2 T R(L)
16/68
Bosch Rexroth AG
Summary of controls
Hydraulic control HM 1/2, control volume dependent (see RE 92076)
The pump displacement is innitely variable in relation to the control oil volume in ports X1 and X2. Application: 2-point control basic control device for servo or proportional valve control
X2 B 1 B MB X1
U S MS
K1 K2 T R(L)
Control system HS, HS4, with servo or proportional valve (see RE 92076)
The stepless displacement control is accomplished by by means of servo or proportional valve with electrical feedback of the swivel angle. The HS4P-control system is tted with a built on pressure transducer so that it can be utilized for electrical pressure and power control. Optional: Servo valve (HS); Proportional valve (HS4); Short circuit valve (HSK, HS4K, HS4KP); Without valves (HSE, HS4E). For oil-immersed use (HS4M)
B1 B MB
RKV
SP P
U S MS
K1 K2 T R(L)
U Umax Vg Vg max
B1 B MB RKV
SP P
U S MS M1
K1 K2 T R(L)
M2
Bosch Rexroth AG
17/68
Summary of controls
Speed control DS1, secundary controlled (see RE 92056)
The speed control DS1 controls the secundary unit (motor) in such a manner, that this motor delivers sufcient torque to maintain the required output speed. When connected to a constant pressure system, this torque is proportional to motor displacement and thus also proportional to the swivel angle.
n n2(min-1)
(+)
B1 B MB
RKV
SP P
n2(min-1) n (-)
U S MS1 MS2 K1 K2 T R(L)
In scope of supply
B1
B MB
U S MS
M1 K1 K2 T R(L)
M2
18/68
Bosch Rexroth AG
Dimensions, size 40
Series 1
(Example: pressure control; for exact dimensions of the control devices see separate data sheets)
R(L)
18 140 135
147 (260)
R(L)
K2 B
80 91
15 150
45 45
T
8 52 90 227 266
MB X
MS S
Y
Control valve mounting for right hand rotation Flange 125, 4-hole similar to ISO 3019-2 (metric)
125h8
15 0 15
L R
79
30
R(L) U
30 144 25
Y
View Y View X
50.8 20.5
80
69.9 40
S
35.7
M10; 17 deep
85
150
1 60
K1
Bosch Rexroth AG
19/68
Dimensions, size 40
Shaft ends
P Keyed to DIN 6885 AS10x8x56 Z Splined to DIN 5480 W32x2x14x9g
Before nalising your design please request a certied installation drawing. Dimensions in mm.
1.5 32k6
56
10h9
M10 1)2)
1 )2 )
22 58 68
M10
35-0,2
22 36 46
Ports
S K1, K2 T MB MS R(L) U B B1 B B1 Suction port (standard pressure series) Fixing thread Flushing port Drain Measuring port outlet pressure Measuring port suction pressure Fill and bleed (case drain port) Flushing port Pressure port (high pressure series) Fixing thread Additional port Pressure port (high pressure series) Fixing thread 2. press. port (high pressre series) Fixing thread SAE J518 3) 1 1/2 in DIN 13 M12x1,75; 20 deep 2) DIN 3852 DIN 3852 DIN 3852 DIN 3852 DIN 3852 DIN 3852 M22x1,5;14 deep (plugged) M22x1,5;14 deep (plugged) M14x1,5;12 deep (plugged) M14x1,5;12 deep (plugged) M22x1,5; 14 deep M14x1,5;12 deep (plugged)
on version 13 SAE J518 3) 3/4 in DIN 13 M10x1,5; 17 deep 2) DIN 3852 M22x1,5;14 deep (plugged) 210 Nm
on version 25 SAE J518 3) 3/4 in DIN 13 M10x1,5; 17 deep 2) SAE J518 3) 3/4 in (closed with blanking plate) DIN 13 M10x1,5; 17 deep 2)
) for the max. tightening torques please observe the manufacturers information on the used ttings and the general information on page 68
20/68
Bosch Rexroth AG
Dimensions, size 71
Series 1
(Example: pressure control; for exact dimensions of control devices see separate data sheets)
R(L)
18
157 152
(298)
R(L)
K2 B
106 92.5
18
T
8 61 101 254 295
MB X
MS S
45
170
45
Y
Flange 140, 4-hole similar to ISO 3019-2 (metric)
140h8
15 0 15
L R
34
R(L) U
27 166 27
Y
View Y View X
57.2
92.5
92
77.8 50
25
S SAE 2 in
standard pressure series M12; 20 deep 42.9
M12; 20 deep
15 97
170
K1
Bosch Rexroth AG
21/68
Dimensions, size 71
Shaft ends
P Keyed to DIN 6885 AS12x8x68 Z Splined to DIN 5480 W40x2x18x9g
Before nalising your design please request a certied installation drawing. Dimensions in mm.
1.5
40k6 M121)2)
68
12h9
M12 1)2)
28 70 80
28 45 55
43-0,2
Ports
S K1, K2 T MB MS R(L) U B B1 B B1 Suction port (standard pressure series) SAE J518 3) 2 in Fixing thread DIN 13 M12x1,75; 20 deep 2) Flushing port Drain Measuring port outlet pressure Measuring port suction pressure Fill + air bleed (case drain port) Flushing port Pressure port (high pressure series) Fixing thread Additional port Pressure port (high pressure series) Fixing thread DIN 3852 DIN 3852 DIN 3852 DIN 3852 DIN 3852 DIN 3852 M27x2;16 deep (plugged) M27x2;16 deep (plugged) M14x1,5;12 deep (plugged) M14x1,5;12 deep (plugged) M27x2; 16 deep M14x1,5;12 deep (plugged)
on version 13 SAE J518 3) 1 in DIN 13 M12x1,75; 20 deep 2) DIN 3852 M27x2;16 deep (plugged) 330 Nm
2. pressure port (high pressure series) SAE J518 3) 1 in (closed with blanking plate) Fixing thread DIN 13 M12x1,75; 20 deep 2)
) for the max. tightening torques please observe the manufacturers information on the used ttings and the general information on page 68 ) Caution: metric thread deviates from standard
22/68
Bosch Rexroth AG
(Example: pressure control; for exact dimensions of control devices see separate data sheets)
R(L)
22 191 186
(354)
R(L)
K2
112.5
B
121
T
125
MB
70 310 355
MS X S
45
200
45
Y
Flange 160, 4-hole similar to ISO 3019-2 (metric)
M2
160h8
15 0 15
L R
R(L) U
33 203 Position R(L) on HD- and EP-control View Y
66.7
B
14 14
M1 Y
50 112.5
112
View X 88.9 63
31
S SAE 2 1/2 in
standard pressure series M12; 17 deep 50.8
M14; 19 deep
20
114.5
200
20
K1
Bosch Rexroth AG
23/68
Before nalising your design please request a certied installation drawing. Dimensions in mm.
1.5 50k6
80
14h9
M16 1)2)
M16 1)2)
36 82 92
36 54 64
53.5-0,2
Ports
S K1, K2 T MB MS R(L) U Suction port (standard pressure series) Fixing thread Flushing port Drain Measuring port outlet pressure Measuring port suction pressure Fill + air bleed (case drain port) Flushing port SAE J518 3) 2 1/2 in DIN 13 M12x1,75; 17 deep 2) DIN 3852 DIN 3852 DIN 3852 DIN 3852 DIN 3852 DIN 3852 DIN 3852 M33x2; 18 deep (plugged) M33x2; 18 deep (plugged) M14x1,5; 12 deep (plugged) M14x1,5; 12 deep (plugged) M33x2; 18 deep M14x1,5; 12 deep (plugged) M14x1,5; 12 deep (plugged)
M1, M2 Measuring port control chamber press. on version 13 B B1 Pressure port (high pressure series) Fixing thread Additional port
SAE J518 3) 1 1/4 in DIN 13 M14x2; 19 deep 2) DIN 3852 M33x2; 18 deep (plugged) 540 Nm
on version 25 B B1 Pressure port (high pressure series) Fixing thread 2. pressure port (high pressure series) Fixing thread SAE J518 3) 1 1/4 in DIN 13 M14x2; 19 deep 2) SAE J518 3) 1 1/4 in (closed with blanking plate) DIN 13 M14x2; 19 deep 2)
) for the max. tightening torques please observe the manufacturers information on the used ttings and the general information on page 68 ) Caution: metric thread deviates from standard
24/68
Bosch Rexroth AG
(Example: pressure control; for exact dimensions of control devices see separate data sheets)
R(L)
(354) 22 191 186
R(L)
K2 B
121 116
T
8 70 125 318 375
MS X
MB
45
200
45
Y
Flange 160, 4-hole similar to ISO 3019-2 (metric)
M2
112 160h8
15 0 15
L R
50
R(L) U
33 14 203 Position R(L) on HD- and EP-control View Y 14
B M1 Y
View X Control valve mounting for left hand rotation
66.7 31
120
106.4 75
S SAE 3 in
standard pressure series M16; 24 deep 61.9
M14; 19 deep
20
114.5
200
20
K1
Bosch Rexroth AG
25/68
Before nalising your design please request a certied installation drawing. Dimensions in mm.
1.5 50k6
80
14h9
M16 1)2)
M16 1)2)
36 82 92
36 54 64
53.5-0,2
Ports
S K1, K2 T MB MS R(L) U Suction port (standard pressure series) Fixing thread Flushing port Drain Measuring port outlet pressure Measuring port suction pressure Fill + air bleed (case drain port) Flushing port SAE J518 3) 3 in DIN 13 M16x2; 24 deep 2) DIN 3852 DIN 3852 DIN 3852 DIN 3852 DIN 3852 DIN 3852 DIN 3852 M33x2; 18 deep (plugged) M33x2; 18 deep (plugged) M14x1,5; 12 deep (plugged) M14x1,5; 12 deep (plugged) M33x2; 18 deep M14x1,5; 12 deep (plugged) M14x1,5; 12 deep (plugged)
M1, M2 Measuring port control chamber pressure on version 13 B B1 Pressure port (high pressure series) Fixing thread Additional port
SAE J518 3) 1 1/4 in deep 2) DIN 13 M14x2; 19 deep 2) DIN 3852 M33x2;18 deep (plugged) 540 Nm
on version 25 B B1 Pressure port (high pressure series) Fixing thread 2. pressure port (high pressure series) Fixing thread SAE J518 3) 1 1/4 in DIN 13 M14x2; 19 deep 2) SAE J518 3) 1 1/4 in (closed with blanking plate) DIN 13 M14x2; 19 deep 2)
) for the max. tightening torques please observe the manufacturers information on the used ttings and the general information on page 68
26/68
Bosch Rexroth AG
(Example: pressure control; for exact dimensions of control devices see separate data sheets)
R(L)
(424)
R(L)
30 238 233
B
153 144 24 145 265
45 45
T
8 90 150 380 435
MB X
MS
Y
Flange 224, 4-hole similar to ISO 3019-2 (metric) Control valve mounting for right hand rotation
M2
224h8
15 0 15
L R
144
55
R(L) U
43 248 Position R(L) on HD- and EP-control View Y 17 17
M1
B
Control valve mounting for left hand rotation
Y
View X
144
106.4 75
79.4 40
S SAE 3 in
standard pressure series M16; 24 deep 61.9
M16; 25 deep
265
K2
28
K1
Bosch Rexroth AG
27/68
Before nalising your design please request a certied installation drawing. Dimensions in mm.
3 60m6
100
18h9 64-0.2
M20 1)2)
1 )2 )
42 105 115
42 70 80
M20
Ports
S K1, K2 T MB MS R(L) U Suction port (standard pressure series) Fixing thread Flushing port Drain Measuring port outlet pressure Measuring port suction pressure Fill + air bleed (case drain port) Flushing port SAE J518 3) 3 in DIN 13 M16x2; 24deep 2) DIN 3852 DIN 3852 DIN 3852 DIN 3852 DIN 3852 DIN 3852 M42x2; 20 deep (plugged) M42x2; 20 deep (plugged) M14x1,5; 12 deep (plugged) M14x1,5; 12 deep (plugged) M42x2; 20 deep M14x1,5; 12 deep (plugged) M18x1,5; 12 deep (plugged)
M1, M2 Measuring port control chamber pressure DIN 3852 on version 13 B B1 Pressure port (high pressure series) Fixing thread Additional port
SAE J518 3) 1 1/2 in DIN 13 M16x2; 25 deep 2) DIN 3852 M42x2; 20 deep (plugged) 720 Nm
on version 25 B B1 Pressure port (high pressure series) Fixing thread 2. pressure port (high pressure series) Fixing thread SAE J518 3) 1 1/2 in DIN 13 M16x2; 25 deep 2) SAE J518 3) 1 1/2 in (closed with blanking plate) DIN 13 M16x2; 25 deep 2)
) for the max. tightening torques please observe the manufacturers information on the used ttings and the general information on page 68
28/68
Bosch Rexroth AG
(Example: pressure control; for exact dimensions of control devices see separate data sheets)
R(L)
(424)
R(L)
30 238 233
K2 B
T
8 90 150 393 464
MS X
MB
45
265
45
Y
Flange 224, 4-hole similar to ISO 3019-2 (metric)
M2
224h8
15 0 15
L R
144
55
R(L) U
40 248 Position R(L) on HD- and EP-control View Y 17 17
M1
B
Control valve mounting on left hand rotation
Y
View X
148
130.2 100
79.4 40
S SAE 4 in
standard pressure series M16; 21 deep 77.8
M16; 25 deep
24
144.5
153
144
265
80
K1
Bosch Rexroth AG
29/68
Before nalising your design please request a certied installation drawing. Dimensions in mm.
4.5 70m6
100
20h9 74.5-0.2
M20 1)2)
M20 1)2)
42 105 115
42 82 92
13
Ports
S K1, K2 T MB MS R(L) U Suction port (standard pressure series) Fixing thread Flushing port Drain Measuring port outlet pressure Measuring port suction pressure Fill + air bleed (case drain port) Flushing port SAE J518 3) 4 in DIN 13 M16x2; 21 deep 2) DIN 3852 DIN 3852 DIN 3852 DIN 3852 DIN 3852 DIN 3852 M42x2; 20 deep (plugged) M42x2; 20 deep (plugged) M14x1,5; 12deep (plugged) M14x1,5; 12 deep (plugged) M42x2; 20 deep M18x1,5;12 deep (plugged) M18x1,5; 12 deep (plugged)
M1, M2 Measuring port control chamber pressure DIN 3852 on version 13 B B1 Pressure port (high pressure series) Fixing thread Additional port
SAE J518 3) 1 1/2 in DIN 13 M16x2; 25 deep 2) DIN 3852 M42x2; 20 deep (plugged) 720 Nm
on version 25 B B1 Pressure port (high pressure series) Fixing thread 2. pressure port (high pressure series) Fixing thread SAE J518 3) 1 1/2 in DIN 13 M16x2; 25 deep2) SAE J518 3) 1 1/2 in (closed with blanking plate) DIN 13 M16x2; 25 deep 2)
) for the max. tightening torques please observe the manufacturers information on the used ttings and the general information on page 68
30/68
Bosch Rexroth AG
(Example: pressure control; for exact dimensions of control devices see separate data sheets)
R(L)
16+5 13 283 280
(510)
R(L)
K2 B
180
K1
(=
T
47
80 155
MB
441 520
S X
MS
36
22 30
'
190
190
Y
control valve mounting for right hand rotation
M2 B1
189
15 0 15
L R
M1
Flange 315, 8-hole similar to ISO 3019-2 (metric) 30 279 50
B
Control valve mounting for left hand rotation
Y
View Y View X
158
R(L)
50
158
152.4 125
96.8 50
S SAE 5 in
92.1
M20; 24 deep
24
190
4 0
190
3 60
8x 45
45
Bosch Rexroth AG
31/68
Before nalising your design please request a certied installation drawing. Dimensions in mm.
125
22h9 85-0,2
42 130 180
M20 1)2)
42 90 140
Ports
S K1, K2 T MB MS R(L) U Suction port (standard pressure series) Fixing thread Flushing port Drain Measuring port outlet pressure Measuring port suction pressure Fill + air bleed (case drain port) Flushing port SAE J518 3) 5 in DIN 13 M16x2; 24 deep 2) DIN 3852 DIN 3852 DIN 3852 DIN 3852 DIN 3852 DIN 3852 DIN 3852 DIN 3852 M48x2; 22 deep (plugged) M48x2; 22 deep (plugged) M18x1,5; 12 deep (plugged) M18x1,5; 12 deep (plugged) M48x2; 22 deep M18x1,5; 12 deep (plugged) M18x1,5; 12 deep (plugged) M14x1,5; 12 deep (plugged)
M1, M2 Measuring port control chamber pressure or dependent on control device B B1 Pressure port (high pressure series) Fixing thread 2. pressure port (high pressure series) Fixing thread
SAE J518 3) 2 in DIN 13 M20x2,5; 24 deep 2) SAE J518 3) 2 in (closed with blanking plate) DIN 13 M20x2,5; 24 deep 2)
) for the max. tightening torques please observe the manufacturers information on the used ttings and the general information on page 68 ) Caution: metric thread deviates from standard
32/68
Bosch Rexroth AG
(Example: pressure control; for exact dimensions of control devices see separate dData sheets)
R(L)
(582) 16+5 13 322 317
R(L)
MB B
200
K2
5
K1
50 4
4 9
T
89 47 161 473 560 Thread for eye bolts M16x2; 27 deep DIN 580 16
S X
MS
(=
36
22 30
'
232
232
Y M2
Control valve mounting for right hand rotation
B1
182
231
15 0 15
L R
50
R(L) M1
32 301 50
B
Control valve mounting for left hand rotation
Y
View Y View X
182
152.4 125
96.8 50
S SAE 5 in
standard pressure series M16; 24 deep 92.1
M20; 24 deep
22
232
232
8x 45
45
Bosch Rexroth AG
33/68
Before nalising your design please request a certied installation drawing. Dimensions in mm.
1 )2 )
M24
50 130 180
M24 1)2)
Ports
S K1, K2 T MB MS R(L) U Suction port (standard pressure series) Fixing thread Flushing port Drain Measuring port outlet pressure Measuring port suction pressure Fill + air bleed (case drain port) Flushing port SAE J518 3) 5 in DIN 13 M16x2; 24 deep 2) DIN 3852 DIN 3852 DIN 3852 DIN 3852 DIN 3852 DIN 3852 DIN 3852 DIN 3852 M48x2; 20 deep (plugged) M48x2; 20 deep (plugged) M18x1,5; 12 deep (plugged) M18x1,5; 12 deep (plugged) M48x2; 20 deep M18x1,5; 12 deep (plugged) M18x1,5; 12 deep (plugged) M14x1,5; 12 deep (plugged)
M1, M2 Measuring port control chamber press. or dependent on control device B B1 Pressure port (high pressure series) Fixing thread 2. pressure port (high pressure series) Fixing thread
SAE J518 3) 2 in DIN 13 M20x2,5; 24 deep 2) SAE J518 3) 2 in (closed with blanking plate) DIN 13 M20x2,5; 24 deep 2)
) for the max. tightening torques please observe the manufacturers information on the used ttings and the general information on page 68 ) Caution: metric thread deviates from standard
34/68
Bosch Rexroth AG
(Example: pressure control; for exact dimensions of control devices see separate data sheets)
R(L)
(582) 16+5 13 322
R(L)
MB
317 232
K2 B
5
K1
50 4
210
4 9
T
89 47 161
ML X
(=
36
22 30
'
457 530 614 640 Thread for eye bolts M16x2; 27 deep DIN 580 16
232
232
Y M2
Control valve mounting for right hand rotation
B1
182
231
15 0 15
L R
50
R(L) M1
32 301 50
B
Control valve mounting for left hand rotation
Y
View Y 96.8 50 View X
182
MS S
SAE 5 in standard pressure series M16; 24 deep
M20; 24 deep
152.4 125
92.1
22
232
8x 45
45
Bosch Rexroth AG
35/68
Before nalising your design please request a certied installation drawing. Dimensions in mm.
M24 1)2)
50 130 180
M24 1)2)
Ports
S K1, K2 T MB MS ML R(L) U Suction port (standard pressure series) Fixing thread Flushing port Drain Measuring port outlet pressure Measuring port suction pressure Measuring port boost pressure Fill + air bleed (case drain port) Flushing port SAE J518 3) 5 in DIN 13 M16x2; 24 deep 2) DIN 3852 DIN 3852 DIN 3852 DIN 3852 DIN 3852 DIN 3852 DIN 3852 DIN 3852 DIN 3852 M48x2; 20 deep (plugged) M48x2; 20 deep (plugged) M18x1,5; 12 deep (plugged) M18x1,5; 12 deep (plugged) M18x1,5; 12 deep (plugged) M48x2; 20 deep M18x1,5; 12 deep (plugged) M18x1,5; 12 deep (plugged) M14x1,5; 12 deep (plugged)
M1, M2 Measuring port control chamber press. or dependent on control device B B1 Pressure port (high pressure series) Fixing thread 2. pressure port (high pressure series) Fixing thread
SAE J518 3) 2 in DIN 13 M20x2,5; 24 deep 2) SAE J518 3) 2 in (closed with blanking plate) DIN 13 M20x2,5; 24 deep 2)
) for the max. tightening torques please observe the manufacturers information on the used ttings and the general information on page 68
36/68
Bosch Rexroth AG
(Example: pressure control; for exact dimensions of control devices see separate data sheets)
R(L)
16+5 13 350 344
(622)
R(L)
MB
225
K2
50
K1
4 95
T
47 98 203 548 633
S X
MS
(=
36
22 30
'
232
232
Y
Control valve mounting for right hand rotation
M2 B1
MB1
231
15 0 15
L R
55
R(L)
Flange 400, 8-hole similar to ISO 3019-2 (metric)
35 360 51
M1 B Y
210
210
MB
Control valve mounting for left hand rotation View X
S SAE 5 in
standard pressure series
92.1
44.5 96.8
44.5
M16; 24 deep
22
232
45 45 8x
Bosch Rexroth AG
37/68
Before nalising your design please request a certied installation drawing. Dimensions in mm.
1)2)
M24
50 165 215
M24 1)2)
Ports
S K1, K2 T MS R(L) U Suction port (standard pressure series) Fixing thread Flushing port Drain Measuring port suction pressure Fill + air bleed (case drain port) Flushing port SAE J518 3) 5 in DIN 13 M16x2; 24 deep 2) DIN 3852 DIN 3852 DIN 3852 DIN 3852 DIN 3852 DIN 3852 DIN 3852 DIN 3852 M48x2; 20 deep (plugged) M48x2; 20 deep (plugged) M18x1,5; 12 deep (plugged) M18x1,5; 12 deep (plugged) M48x2; 20 deep M18x1,5; 12 deep (plugged) M18x1,5; 12 deep (plugged) M14x1,5; 12 deep (plugged)
M1, M2 Measuring port control chamber press.or dependent on control device B B1 Pressure port (high pressure series) Fixing thread 2. pressure port (high pressure series) Fixing thread
SAE J518 3) 2 in DIN 13 M20x2,5; 30 deep 2) SAE J518 3) 2 in (closed with blanking plate) DIN 13 M20x2,5; 30 deep 2)
) for the max. tightening torques please observe the manufacturers information on the used ttings and the general information on page 68
38/68
Bosch Rexroth AG
Through drive
The axial piston unit A4VSO can be equipped with a through drive, as shown in the type code on page 4. The through drive execution is designated by the code K/U 31...99. We recommend, that no more than three pumps be coupled together.
B
TGes
TGes
TD1
TD2
TD1
TD2
Combination pumps
Independent circuits are available for the user when further pumps are built on. 1. If the combination consists of 2 Rexroth axial piston pumps, and if this must be factory mounted, the two individual type codes must be joined by a + . Ordering example: A4VSO 125 DR / 30 R PPB13K33 + A4VSO 71 DR / 10 R PZB13N00 2 If a gear or a radial piston pump must be factory mounted as the second pump please consult us.
Bosch Rexroth AG
39/68
Through drive
A4VSO/G A4CSG A10V(S)O/31(2) ) A10V(S)O/52(3) External/internal available size (shaft) gear pump size (shaft) size (shaft) size (shaft) for size 250 (Z) 355 (Z) 500 (Z) 750 (Z) 18 (S)/31 28 (S)/31 45 (S)/31 71 (S)/31 100 (S)/31 71 (S)/32 140 (S)/31/32 100 (S)/32 18 (S)/31 28 (S)/31 45 (S)/31 71 (S)/31 100 (S)/31 140 (S)/31 10 (S) 10, 18 (S) 28 (S) 45 (S) 85 (S) AZ-PF-1X004...022 4) AZ-PN-1X020...032 4) PGH4 PGH5 R4 71 40...180 40...500 71...355 in preparation 40...500 71...750 125...750 180...750 250 180... 500 in preparation 250...750 355, 500 500, 750 750 1000 40...750 40 u. 71 40...500 40...500 71...500 125...500 180...500 40 u. 71
Flange ISO 3019-2 (metric) 80, 2-hole 100, 2-hole K/UB2 K/UB3 K/UB4
32-4 (1 1/4in, 14T) ) K/UB5 38-4(1 1/2in, 17T) 3) UB6 W 32x2x14x9g 2) W 40x2x18x9g ) W 50x2x24x9g )
2 2
32-4 (1 1/4in, 14T) 3) UB8 180, 4-hole 224, 4-hole 315, 8-hole 400, 8-hole 38-4 (1 1/2in, 17T) ) UB9 W 60x2x28x9g ) W 70x3x22x9g 2) W 80x3x25x9g 2) W 90x3x28x9g ) W 100x3x32x9g ) Flange SAE J 744 (ISO 3019-1) 82-2 (A) 1) 16-4 (5/8in, 9T) 3) 19-4 (3/4in, 11T) 3) 101-2 (B) )
1 2 2 2 3
44-4 (1 3/4in, 13T) 3) K/UB7 K/U35 250 (Z) K/U77 355 (Z) K43 K76 K88 K/U01 500 (Z) 750 (Z)
1000 (Z)
32-4 (1 1/4in, 14T) ) K/U07 38-4 (1 1/2in, 17T) ) K/U24 44-4 (1 3/4in, 13T) 3) K/U17
K/U57
) 2 = 2-hole, 4 = 4-hole ) to DIN 5480 ) Splined shafts acc. to SAEJ744 OCT83 ) Rexroth recommends special executions of the gear pumps. Please consult us. ) If a through drive for an A10V(S)O with R-shaft is desired, please consult us. ) Keyed shaft on through drive code K/U57
40/68
Bosch Rexroth AG
m1
m2
l1 l2
Size Perm. mass moment of inertia Perm. mass moment at dynam. acceleration of 10 g ^ = 98,1 m/sec2 Weight (A4VSO...DR) Distance center of gravity Tm perm. Nm Tm perm. Nm m l1 kg mm
Bosch Rexroth AG
41/68
Before nalising your design please request a certied installation drawing. Dimensions in mm.
A4VSO
(1.Pumpe)
A4VSO
(2.Pumpe)
Overall lenght A A4VSO (1. pump) Size 40 Size 71 Size 125 Size 180 Size 250 Size 355 Size 500 Size 750 Size 1000 * on request Size 40 554 582 635 659 719 748 771 821 * Size 71 611 664 688 748 777 800 850 * Size 125 724 748 808 837 860 910 * A4VSO..DR..N00 (2. pump) Size 180 768 828 857 880 930 * Size 250 904 933 976 1026 * Size 355 962 1005 1055 * Size 500 1110 1160 * size 750 1214 * Size 1000 1368
42/68
Bosch Rexroth AG
A4VSO
(1.Pumpe)
A10VSO
(2.Pumpe)
Overall lenght A A4VSO (1. pump) Size 40 Size 71 Size 125 Size 180 Size 250 Size 355 Size 500 Size 750 Size 1000 * on request Size 18 458 486 564 588 648 * 700 750 * Size 28 496 497 575 599 659 * 711 761 * A10VSO.../31 (2. pump) Size 45 514 540 593 617 677 706 729 779 * Size 71 580 628 652 712 741 764 812 * Size 100 698 722 782 * 857 907 * Size 140 744 791 820 868 917 *
Bosch Rexroth AG
43/68
Before nalising your design please request a certied installation drawing. Dimensions in mm.
A4 40 33,6 38,5
A5 9 9 9
M-N
A4 A6
1)
A3
A8
0 16
in preparation in preparation
45
A5 A1 to mounting ange A7
N
U31
Flange ISO 3019-2 125, 4-hole Shaft coupler to DIN 5480 N32x2x14x8H for mounting an A4VSO/G 40 splined shaft Size A1 369 393 453 482 A3 12,5 12,5 12,5 12,5 A4 35,6 35,6 38 38 A5 9 9 9 9 A6 2 ) M12 M12 M12 M12
M-N
A4 A6
1)
A3
355
0 16
45
A5 A1 to mounting ange
N
1 2
) Mounting screws and O-ring seal are included with supply ) Thread to DIN 13, for the max. tightening torques observe the general information on page 68
125+0.02
+0.07
44/68
Bosch Rexroth AG
M-N
A4 A6
1)
Size 71 500 A3 750 750 * 1000 Size 71 140+0.02 500 750 750 *
A4 42,8 57 44,5
A5 9 9 9
A8
0 18
+0.07
in preparation
45
A5
A1 to mounting face
A7
U33
Flange ISO 3019-2 140, 4-hole Shaft coupler to DIN 5480 N40x2x18x8H for mounting an A4VSO/G 71 splined shaft Size A1 369 393 453 482 A3 12,5 12,5 12,5 12,5 A4 43,8 43,8 48,9 48 A5 9 9 9 9 A6 2) M12 M12 M12 M12
M-N
A4 A6
1)
A3
0 18
45
A5
N
1 2
A1 to mounting face
) Mounting screws and O-ring seal are included with supply ) Thread to DIN 13, for the max. tightening torques observe the general information on page 68
140+0.02
+0.07
Bosch Rexroth AG
45/68
Before nalising your design please request a certied installation drawing. Dimensions in mm.
A1 505 555
A3 13,5 12,5
A4 54,5 55,5
A5 9 9
A6 2 ) M16 M16
M-N M
A6
1)
in preparation in preparation
00
45
A5 A1 to mounting face
N
U34
Flange ISO 3019-2 160, 4-hole Shaft coupler to DIN 5480 N50x2x24x8H for mounting an A4VSO/G 125 or 180 splined shaft Size A1 369 393 453 482 A3 12,5 12,5 12,5 12,5 A4 51,6 51,6 54 54 A5 9 9 9 9 A6 2 ) M16 M16 M16 M16
M-N M
A6
1)
160 +0.02
+0.07
00
45
A5 A1 to mounting face
N
1 2
) Mounting screws and O-ring seal are included with supply ) Thread to DIN 13, for the max. tightening torques observe the general information on page 68
160 +0.02
+0.07
46/68
Bosch Rexroth AG
M-N M
A6 A4 A3
1)
A1 541 591
A3 12,5 12,5
A4 74 74
A5 9 9
A6 2) M20 M20
in preparation in preparation
80
45
N
U35
Flange ISO 3019-2 224, 4-hole Shaft coupler to DIN 5480 N60x2x28x8H for mounting an A4VSO/G or A4CSG 250 splined shaft Size A1 469 498 A3 12,5 12,5 A4 75 75 A5 9 9 A6 2) M20 M20
M-N M
A6 A4 A3
1)
80
45
A5 A1 to mounting face
N
1 2
) Mounting screws and O-ring seal are included with supply ) Thread to DIN 13, for the max. tightening torques observe the general information on page 68
+0.10
+0.10
Bosch Rexroth AG
47/68
Before nalising your design please request a certied installation drawing. Dimensions in mm.
A1 541
A3 12,5
A4 76
A5 9
A6 2 ) M20
M-N M
A6 A4 A3
1)
in preparation in preparation
80
45
A5 A1 to mounting face
N
U77
Flange ISO 3019-2 224, 4-hole Shaft coupler to DIN 5480 N70x3x22x8H for mounting an A4VSO/G or A4CSG 355 splined shaft Size 355
M-N M
M20 2) 75 12,5
1)
80
45
N
1 2
) Mounting screws and O-ring seal are included with supply ) Thread to DIN 13, for the max. tightening torques observe the general information on page 68
224 +0.03
+0.10
224 +0.03
+0.10
48/68
Bosch Rexroth AG
A1 590 640
A3 53,5 53,5
A4 71,9 71,9
A5 19 19
A6 2) M20 M20
M-N M
A6 A4 A3
1)
in preparation in preparation
60
2230
A5 A1 to mounting face
K76
Flange ISO 3019-2 400, 8-hole Shaft coupler to DIN 5480 N90x3x28x8H for mounting an A4VSO/G or A4CSG 750 splined shaft Size A1 655 A3 104 A4 53 A5 19 A6 2) M20
315 +0.03
+0.10
50
2230
A5 A1 to mounting face
N
1 2
) Mounting screws and O-ring seal are included with supply ) Thread to DIN 13, for the max. tightening torques observe the general information on page 68
400+0.03
+0.10
( 5 8x4 =3
45
A6
60
M-N M
A4 A3
1)
in preparation in preparation
8x4 5
(=
45 ) 0 36
Bosch Rexroth AG
49/68
Before nalising your design please request a certied installation drawing. Dimensions in mm.
M-N M
M20 2) 99 53
1)
50
2230
N
KB2
Flange ISO 3019-2 80, 2-hole Shaft coupler for splined shaft, 19-4 SAE A-B, 3/4 in, 16/32 DP; 11T 3) for mounting an A10VSO 18/31 shaft S see RE 92712 or an A10VSO 10/52 shaft S see RE 92703 Size A1 291 A3 21,5 A4 19 A5 10 A6 2 ) M10
M-N M
A4 A6 A3
400+0.03
+0.10
80+0.02
A8
+0.05
( 5 8x4 =3
1 2
) Mounting screws and O-ring seal are included with supply ) Thread to DIN 13, for the max. tightening torques observe the general information on page 68 3 ) To ANSI B92.1a-1976, 30 pressure angle, at base, ank centering, t class 5
45
60
in preparation 2 140
109
45
50/68
Bosch Rexroth AG
M-N M
A4 A6
1)
A1 290 291
A3 20,3 20,4
A4 23 23
A5 10 10
A6 2) M12 M12
A8
+0.05
140
45
A5 A1 to mounting face A7
N
UB3
Flange ISO 3019-2 100, 2-hole Shaft coupler for splined shaft, 22-4 SAE B, 7/8 in, 16/32 DP; 13T 3) for mounting an A10VSO 28/31 splined shaft S (see RE 92711)
M-N M
A4 A6
1)
A1 369 393
A3 20,5 20,5
A4 24,9 24,9
A5 10 10
A6 2) M12 M12
in preparation in preparation
140
45
A5 A1 to mounting face
N
1 2
) 2 mounting screws and O-ring seal are included with supply ) Thread to DIN 13, for the max. tightening torques observe the general information on page 68 3 ) To ANSI B92.1a-1976, 30pressure angle, at base, ank centering, t class 5
100 +0.02
+0.05
Bosch Rexroth AG
51/68
Before nalising your design please request a certied installation drawing. Dimensions in mm.
M-N M
A6
1)
A1 290
A3 20,8
A4 27,5
A5 10 8 10
A4
A8
in preparation in preparation
140
45
A5 A1 to mounting face A7
N
UB4
Flange ISO 3019-2 100, 2-hole Shaft coupler for splined shaft, 25-4 SAE B-B, 1 in, 16/32 DP; 15T 3) for mounting an A10VSO 45/31 splined shaft S see RE 92711
M-N M
A6
1)
A5 10 10 10 10
A4
140
45
A5 A1 to mounting face
N
1 2
) 2 mounting screws and O-ring seal are included with supply ) Thread to DIN 13, for the max. tightening torques observe the general information on page 68 3 ) To ANSI B92.1a-1976, 30 pressure angle, at base, ank centering, t class 5
100 +0.02
+0.05
52/68
Bosch Rexroth AG
A1 321
A3 23
A4 38
A5 10
A6 2) M20
M-N
71 500 750
A6
A4
A3
1)
1000
80 1
45
A5 A1 to mounting face
UB5
Flange ISO 3019-2 125, 2-hole Shaft coupler for splined shaft, 32-4 SAE C, 1 1/4 in, 12/24 DP; 14T 3) for mounting an A10VSO 71/31 splined shaft S (see RE 92711)
125 +0.02
+0.05
M-N M
A4 A6
1)
A3 20 20 20,9 20,9
A4 38 38 37,9 37,9
A5 9 9 9 9
180
45
A5 A1 to mounting face
N
1 2
) 2 mounting screws and O-ring seal are included with supply ) Thread to DIN 13, for the max. tightening torques observe the general information on page 68 3 ) To ANSI B92.1a-1976, 30 pressure angle, at base, ank centering, t class 5
125 +0.02
+0.05
Bosch Rexroth AG
53/68
Before nalising your design please request a certied installation drawing. Dimensions in mm.
A1
A3
A4
A5
A6 2)
M-N M
A6
1)
00
45
A5 A1 to mounting face
N
1 2
) Mounting screws and O-ring seal are included with supply ) Thread to DIN 13, for the max. tightening torques observe the general information on page 68 3 ) To ANSI B92.1a-1976, 30 pressure angle, at base, ank centering, t class 5
160 +0.02
+0.05
54/68
Bosch Rexroth AG
for mounting an A10VSO 140/31(32) splined shaft S see RE 92711 (RE 92714) Size A1 530 A3 10,4 A4 63,6 A5 10 A6 2) M16
M-N
A4 A3
in preparation in preparation
A6
1)
24
45
A5
A1 to mounting face
UB7
Flange ISO 3019-2 180, 4-hole Shaft coupler for splined shaft, 44-4 SAE D, 1 3/4 in, 8/16 DP; 13T 3) for mounting an A10VSO 140/31(32) splined shaft S see RE 92711 (RE 92714) Size A1 406 453 482 A3 10,6 10,6 10,6 A4 62 64 64 A5 9 9 9 A6 2) M16 M16 M16
180 +0.02
+0.07
M-N
A4 A3
A6
1)
24
45
A5
N
1 2
A1 to mounting face
) Mounting screws and O-ring seal are included with supply ) Thread to DIN 13, for the max. tightening torques observe the general information on page 68 3 ) To ANSI B92.1a-1976, 30 pressure angle, at base, ank centering, t class 5
180 +0.02
+0.07
Bosch Rexroth AG
55/68
Before nalising your design please request a certied installation drawing. Dimensions in mm.
M-N
A4 A3 82,55 +0.02
+0.05
A5 10 10 10 10
A6
A8
750 750*
in preparation
106,5
45
N
U01
Flange ISO 3019-1 82-2 (SAE A) Shaft coupler for splined shaft, 16-4 SAE A, 5/8 in, 16/32 DP; 9T 3) for mounting an external gear pump AZ-PF-1X-004 ... 022 (see RE 10089) Rexroth recommends a special execution of the gear pump, please consult us
M-N
A4 A3 82,55 +0.02
+0.05
A3 16 16 16 16
A5 13 13 13 13
A6
1)
106,5
45
A5 A1 to mounting face
N
1 2
) 2 mounting screws and O-ring seal are included with supply ) Thread to DIN 13, for the max. tightening torques observe the general information on page 68 3 ) To ANSI B92.1a-1976, 30 pressure angle, at base, ank centering, t class 5
56/68
Bosch Rexroth AG
M-N M
A4 A6 A3 82,55 +0.02
+0.05
A1
A3
A4
A5 10 10
A6 2) M10 M10
1)
106,5
45
A5 A1 to mounting face
N
1 2
) 2 mounting screws and O-ring seal are included with supply ) Thread to DIN 13, for the max. tightening torques observe the general information on page 68 3 ) To ANSI B92.1a-1976, 30 pressure angle, at base, ank centering, t class 5
Bosch Rexroth AG
57/68
Before nalising your design please request a certied installation drawing. Dimensionse in mm.
M-N M
only on size 500 A6 A4 A3
A1 A3 290 20,4 322 10,4 505 19,5 in preparation in preparation A7 A8 15 240 in preparation in preparation
A4 23,1 35,1 25
A5 10 10 10
1) +0.05 +0.02
A8
146
45
A5 A1 to mounting face A7
N
U68
Flange ISO 3019-1 101-2 (SAE B) Shaft coupler for splined shaft 22-4 SAE B, 7/8 in, 16/32 DP; 13T 3) for mounting an external gear pump AZ-PN-1X020...032 (see RE 10091 or an A10VO 28/31 and 52(53) splined shaft S (see RE 92701 and 92703) Rexroth recommends a special execution of the gear pump, please consult us
101,5
M-N M
A4 A6
1) +0.05 +0.02
A3
A3 28 28 19,5 19,5
A4 25 25 23,1 23,1
A5 13 13 13 13
146
45
A5
N
1 2
) 2 mounting screws and O-ring seal are included with supply ) Thread to DIN 13, for the max. tightening torques observe the general information on page 68 3 ) To ANSI B92.1a-1976, 30 pressure angle, at base, ank centering, t class 5
101,5
58/68
Bosch Rexroth AG
for mounting an A10VO 45/31 and 52 (53) splined shaft S (see RE 92701 and 92703) or an internal gear pump PGH4 (see RE 10223) Size A1 290 322 505 A3 10,4 10,3 10,3 A4 37,9 35,7 28,9 A5 10 10 10 A6 2) M12 M12 M12
M-N M
A4 A6
1)
A8
101,6
+0.05 +0.02
in preparation in preparation
146
45
A5 A1 to mounting face A7
N
U04
Flange ISO 3019-1 101-2 (SAE B) Shaft coupler for splined shaft 25-4 SAE B-B, 1 in, 16/32 DP; 15T 3) for mounting an A10VO 45/31 and 52 (53) splined shaft S (see RE 92701 and 92703) or an internal gear pump PGH4 (see RE 10223) Size A1 369 393 453 482 A3 18,9 18,9 18,9 18,9 A4 29,4 29,4 29,4 29,4 A5 13 13 13 13 A6 2) M12 M12 M12 M12
M-N M
A4 A6
1)
146
45
A5
N
1 2
) 2 mounting screws and O-ring seal are included with supply ) Thread to DIN 13, for the max. tightening torques observe the general information on page 68 3 ) To ANSI B92.1a-1976, 30 pressure angle, at base, ank centering, t class 5
101,6
+0.05 +0.02
Bosch Rexroth AG
59/68
Before nalising your design please request a certied installation drawing. Dimensions in mm.
M-N M
A3
A1 321 505
A3 10,4 11,3
A4 47,6 40,2
A5 13 13
A6 2 ) M16 M16
A8
in preparation in preparation
181
45
A5 A1 to mounting face A7
N
U07
Flange ISO 3019-1 127-2 (SAE C) Shaft coupler for splined shaft 32-4 SAE C, 1 1/4 in, 12/24 DP; 14T 3) for mounting an A10VO 71/31 splined shaft S (see RE 92701) Size A1 369 393 453 482 A3 20,9 20,9 20,9 20,9 A4 37,9 37,9 37,9 37,9 A5 13 13 13 13 A6 2 ) M16 M16 M16 M16
M-N M
A4 A6
1)
127
181
45
A5 A1 to mounting face
N
1 2
) 2 mounting screws and O-ring seal are included with supply ) Thread to DIN 13, for the max. tightening torques observe the general information on page 68 3 ) To ANSI B92.1a-1976, 30 pressure angle, at base, ank centering, t class 5
127
+0.05 +0.02
60/68
Bosch Rexroth AG
for mounting an A10VO 100/31 splined shaft S (see RE 92701) or an A10VO 85/52(53) splined shaft S (see RE 92703) or an internal gear pump PGH5 (see RE 10223) Size A1 505 A3 10,3 A4 56,7 A5 13 A6 2) M16
M-N
A4 A3
in preparation in preparation
M
A6
1)
A5
A1 to mounting face
U24
Flange ISO 3019-1 127-2 (SAE C) Shaft coupler for splined shaft 38-4 SAE C-C, 1 1/2 in, 12/24 DP; 17T 3) for mounting an A10VO 100/31 splined shaft S (see RE 92701) or an A10VO 85/52(53) splined shaft S (see RE 92703) or an internal gear pump PGH5 (see RE 10223) Size 125 180 250 355 A1 369 393 453 482 A3 10,4 10,4 12,4 12,4 A4 50 50 55 55 A5 13 13 13 13 A6 2) M16 M16 M16 M16
M-N
A4 A3
M
A6
1)
45
A5
A1 to mounting face
1 2
) 2 mounting screws and O-ring seal are included with supply ) Thread to DIN 13, for the max. tightening torques observe the general information on page 68 3 ) To ANSI B92.1a-1976, 30 pressure angle, at base, ank centering, t class 5
127
1 18
+0.05 +0.02
127
1 18
+0.05 +0.02
Bosch Rexroth AG
61/68
Before nalising your design please request a certied installation drawing. Dimensions in mm.
M-N M
A4 A6
1)
A1 505
A3 10,4
A4 59,6
A5 13
A6 2) M16
in preparation in preparation
22
8,5
45
A5 A1 to mounting face
N
U17
Flange ISO 3019-1 152-4 (SAE D) Shaft coupler for splined shaft 44-4 SAE D, 1 3/4 in, 8/16 DP; 13T 3) for mounting an A10VO 140/31 splined shaft S (see RE 92701) Size 180 250 355 A4 A6
1)
152,4+0.02
+0.05
M-N M
A3
A4 62 62 62
A5 13 13 13
22
8,5
45
A5 A1 to mounting face
N
1 2
) 2 mounting screws and O-ring seal are included with supply ) Thread to DIN 13, for the max. tightening torques observe the general information on page 68 3 ) To ANSI B92.1a-1976, 30 pressure angle, at base, ank centering, t class 5
152,4+0.02
+0.05
62/68
Bosch Rexroth AG
A1 288 319
A3 11 10,9
A4 56 42
A5 8 8
A6 2) A7 M8 M8 9 9
M-N M
8JS8 28,3+0,2 A4 A3 A7
40 71 500
in preparation
1)
25H7
45
A5 A1 to mounting face
N
1 2
) Mounting screws and O-ring seal are included with supply ) Thread to DIN 13, for the max. tightening torques observe the general information on page 68
A6
63H7
80
Bosch Rexroth AG
63/68
Before nalising your design please request a certied installation drawing. Dimensions in mm.
with through drive shaft, without shaft coupler, without adapter ange, closed with pressure tight cover
M-N
A17 A4 A16 A10 A11
1)
M
A7 A8 A7
20
A6
A14 A11
A13
A6
spline prole to DIN 5480 see table A9 A1 to mounting face A2 to mounting face
A15
4x A5
depiction shows size 71 Size Main pump 40 71 Size Main pump 40 71 A14 97.60.4 106.40.4 A15 52 63 A16 44 38 A17 14 16 A1 263 291 A2 280 310 A4 51.31 481 A5 M12x25 M12x25 A6 370.2 42,3 0,15 A7 370.2 45 0,15 A8 0 15.40.15 A9 18 18
1
A10 9 9
2.3+0.1 2.7
+0.1
(not in supply)
99 x 3 110,72 x 3,53
64/68
Bosch Rexroth AG
with through drive shaft, without shaft coupler, without adapter ange, closed with pressure tight cover
M
A8 A6 A8 A6 A7 A5 A9
M-N
A17 A4 A16
1)
A8
20
A6
A10
A6
A9
A18
A18
A8
spline prole to DIN 5480 see table A1 to mounting face A2 to mounting face
A13 A12
Size Main pump 125 180 250 355 Size Main pump 125 180 250 355 A14 121 121
+0.1 +0.1 +0.1 +0.1
A6 33,2+0.15 33,2
+0.15
A7
A8
A9 79,2+0.15 79,2
+0.15
A15
A14 A12 9 9 9 9
M10; 15 deep 58,15+0.15 86,2+0.15 M10; 15 deep 58,15+0.15 86,2+0.15 Spline prole to DIN 5480 W35x1,25x26x9g W35x1,25x26x9g
1
160H7 160H7
A15 70 70 87 87
A16 46 46 64 64
A17 22 25 30,5 34
A18 86,2
+0,15 +0,15
163 163
W42x1,25x32x9g W42x1,25x32x9g
86,2
Bosch Rexroth AG
65/68
Before nalising your design please request a certied installation drawing. Dimensions in mm.
with through drive shaft, without shaft coupler, without adapter ange, closed with pressure tight cover
M
112 +0.2 0.2 72 60 +0.2 0.2
+0.2 0.2
M-N
112 +0.2 0.2 72 +0.2 0.2 M16; 24 tief 70.7 +0.2 0.2 A7 O-Ring 165 x 3 included in supply
47 +0.2 0.2
47 0.2
+0.2 0.2
+0.2
60
70.7
+0.2 0.2
A5
4xM16x30 2.3 10 11 A4 A3
88 +0.2 0.2
Size Main pump 500 750 750* 1000 * with boost pump Sizes 40 and 71 see page 64 and sizes 125...355 see page 65 A1 505 555 628 A2 527 577 650 A3 73 73 77 A4 41 41 66,5 A5 M20; 24 deep M20: 24 deep M20; 30 deep A6 115 115 138 A7 75 75 65
in preparation
160 +0.2
169 +0.4
A6
+0.7
20
66/68
Bosch Rexroth AG
Installation notes
Mounting position:
Optional. The pump case must be lled with uid during commissioning and remain full when operating. In order to reduce the operating noise level, all connecting lines (suction, pressure and case drain lines) must be de-coupled from the tank, using exible elements. The use of check valves in the case drain line must be avoided. The case drain line must be returned directly to tank without a reduction in cross section. Exceptions maybe possible, please consult us rst. 1. Vertical installation (shaft end pointing upwards) With a vertical installation, bearing ushing is recommended to provide lubrication for the front bearing, see page 6. The following installation conditions must be taken into account: 1.1 Installation into the reservoir a) When the minimum uid level is equal to or above the pump mounting ange area: ports R/L, T and S open (see g. 1). Fluid 2. Horizontal installation The highest situated of the portsT,K1, K2 or R/L must be used for lling/bleeding and subsequently to connect the case drain line. 2.1 Installation inside the reservoir a) When the minimum uid level is equal to or lies above the upper edge of the pump: case drain port and suction port S open (see g. 3).
R(L)
K1(K2) T S
Fig. 3 b) When the minimum uid level lies below the upper edge of the pump: case drain port and possibly port S must be piped, see g. 4. Observe conditions as shown in point 1.2.
U R(L)
Fill pump housing prior to commissioning. 2.2 Installation outside the reservoir Fill the pump housing before commissioning. a) Mounting above the reservoir see g. 4. Observe conditions as shown in point 1.2. b) Mounting below the reservoir Case drain port and port S must be piped (see g. 5).
S
Fig. 1 b) When the minimum uid level is below the mounting ange area: portsR/L,T und possibly S must be piped as shown in g. 2. Also observe the conditions as shown in point 1.2. Filling point
R(L)
U T U R(L) S
hmax = 800 htmax = 200
Fig. 4
Fig. 2 1.2 Installation outside the reservoir Before installation, ll the pump housing with the pump in a horizontal position. Pipe port T to tank, R/L plugged. Filling in mounted condition: ll via R and bleed viaT, afterwards plug portR. Conditions: A minimum pump inlet pressure (suction pressure) of 0,8 bar abs. is necessary. Avoid mounting above the reservoir in order to reduce the noise level.
R(L)
U T S
Fig. 5
Bosch Rexroth AG
67/68
Notes
68/68
Bosch Rexroth AG
General information
The pump A4VSO was designed for operation in open loop circuits. Systems design, installation and commissioning requires trained technicians or tradesmen. All hydraulic ports can only be used for the fastening of hydraulic service lines. Tightening torques: - All tightening torques mentioned in this data sheet are maximum values and may not be exceeded (Maximum values for the female threads in the castings). Please comply with the manufacturers information regarding the max. permissible tightening torques for the used fittings. - For fastening screws to DIN 13 we recommend to check the permissible tightening torque in each individual case acc. to VDI 2230 issue 2003. During and shortly after operation of a pump the housing and especially a solenoid can be extremely hot. Take suitable safety measures (e.g. wear protective clothing). All given data and information has to be adhered to.
Bosch Rexroth AG Hydraulics Axial Piston Units An den Kelterwiesen 14 72160 Horb a.N., Germany Telefon +49 (0) 74 51 - 92 0 Telefax +49 (0) 74 51 - 82 21 info.brm-ak@boschrexroth.de www.boschrexroth.com/axial-piston-pumps
This document, as well as the data, specications and other information set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be reproduced or given to third parties without its consent. The data specied above only serve to describe the product. No statements concerning a certain condition or suitability for a certain application can be derived from our information. The information given does not release the user from the obligation of own judgment and verication. It must be remembered that our products are subject to a natural process of wear and aging. Subject to change.