SUBJECT: PRODUCTION TECHNOLOGY LECTURE SCHEDULE

Unit Topic
CASTING: Introduction, Steps involved Applications , advantages of castings, Patterns Types of patterns , and pattern making Pattern material and pattern allowances Principles of Gating system: Pouring basin, down sprue, Runner, In gate, Riser etc Design of gating system, Factors to be considered, Gating ratios Pressurised and non pressurised Gating system Numerical Problems UnitII SOLIDIFICATION OF CASTING: Solidification of pure metal and alloys Short and long freeze range alloys RISER: Function, types-side, top, blind, open Design of risers Design Considerations in Castings Special casting processes (1) Centrifugal casting (2) Die casting Investment casting METHODS OF MELTING: (1) cupola (2)crucible melting Various Steel making processes WELDING: Classification of welding processes Types of welds and welded joints. GAS WELDING: types, fuel used, types of flame, Oxy-acetylene welding ARC welding : SMAW, operation, equipment, application Forge welding, Resistance welding, thermit welding PLASMA ARC WELDING: plasma, equipment, operation CUTTING OF METALS: oxy-acetylene, plasma cutting, ferrous and non ferrous metal cutting

No of periods
1 1 1 1 2 2 1 1 10 1 1 1 1 1 1 1 1 8 1 1 2 1 1 2 8

Mode of Teaching
Chalk and talk Chalk & talk, Chalk and talk, videos Chalk and talk, Chalk and talk, videos Chalk and talk, Chalk and talk,

Video Lectures & Text Books

T1,T2

Unit1

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Chalk and talk Chalk and talk Chalk and talk, videos Chalk and talk, Chalk and talk, videos Chalk and talk, videos Chalk and talk, videos Chalk and talk Chalk and talk Chalk and talk, videos Chalk and talk, videos Chalk and talk, videos Chalk and talk, videos Chalk and talk --do---

--do---

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UnitIII

UnitIV

INERT GAS WELDING: Tungsten inert gas welding, MIG, Metal inert gas welding, MGAW Friction welding , Laser welding, Explosive welding. Soldering and brazing , their differences Welding defects causes and remedies Destructive and non destructive testing Heat affected zones in welding Definition of HOT working and COLD working, Differences between them. Strain hardening or work hardening, recovery, recrystallisation , grain growth. Properties comparison of hot and cold worked parts ROLLING: Theory of rolling, Types of rolling mills, types of products produced in rolling. Forces required for rolling, power required COLD WORKING PROCESSES: Stamping, bending , Blanking and piercing , Differences Drawing : Wire and tube drawing ,design features of dies used for drawing Coining and embossing Spinning : hot and cold Presses and press tools: types , construction features Forces and power required for drawing, blanking etc EXTRUSION OF METALS: extrusion process and its characteristics HOT and COLD extrusion, difference between them. Forward and Backward extrusion, differences Hydrostatic extrusion, and Impact extrusion FORGING PROCESSES: forging, tools and dies Different forging operations Types of forging: smith forging, Drop forging Roll forging and rotary forging Forging defects

1 1 1 1 1 1 6 1 1 1 1 2 6 1 1 1 1 1 2 1 8 1 1 1 1 1 2 1 1 1 10 1 1 1 1 1

Chalk and talk, Chalk and talk Chalk and talk, videos Chalk and talk Chalk and talk, videos Chalk and talk, Chalk & talk, Chalk & talk, Chalk and talk, Chalk and talk, Chalk and talk, videos Chalk and talk Chalk & talk, Chalk and talk Chalk and talk Chalk and talk Chalk and talk Chalk and talk Chalk and talk --do----do--Link3 --do----do----do----do----do----do---

UnitV

UnitVI

UNITVII

Chalk & talk, Chalk and talk, Chalk &talk, Chalk &talk, Chalk and talk Chalk &talk, Chalk &talk, --do----do----do----do----do---

UnitVIII

PROCESSING OF PLASTICS: plastics, polymerization, molecular construction Thermo-plastics and thermo-setting plastics Properties and application of plastics Processing of plastics-injection moulding Processing of plastics-blow moulding

Chalk &talk, Chalk &talk, Chalk &talk, Chalk &talk, --do----do----do---

5 TOTAL PERIODS REQUIRED 61

TEXT BOOKS:
T1 Manufacturing technology P.N. Rao. T2 Manufacturing processes for Engineering Material- serope Kalpakjian T3 - Production technology R.K Jain