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1. 2. 3. 4. 5 5. 6. 7. 8 8. 9. Overview. Boiler cold start start-up up process. Various kinds of the boiler start-up curves. Valves operation in the various stages. The boiler shutdown shutdown. normal operation adjustment. combustion tuning. T Troubleshooting. bl h ti Operation control picture.
1. Overview
1.1 Boiler start-up division. 1.2 The ways of the boiler start-up and shutdown. 1 3 Security and efficiency in the boiler start-up 1.3 start up process
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After all required general preparation has been done, the boiler water will be filled up to the startup level, which is little lower than the normal water level. Oil ignition and furnace purge could not be taken until the auxiliary system parameter of neighboring boiler meet the start up requirements and isolated isolated. The boiler startup procedure normally includeswarming up boilerturbine rollingynchronization and load increasing
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2.3 Necessity to control the rising speed of the temperature and pressure
Must control the temperature and pressure rising speed,Because of: 1In the process of the boiler cold start-up, the boiler changes from cold to hot. There will be a lot of the stress in certain parts of the boiler and turbine, especially thick parts. So it is necessary to control the rising speed of the temperature and pressure pressure, especially temperature. 2If the temperature and pressure rising too quickly, the combust rate will increase. So at the beginning of the cold start-up, the condition is as follows: The flowing in the water wall is small and un-equality. un-equality The quantity of the steam in the superheater and reheater is still smal. The flowing in economizer is zero sometimes (stop water supply). So too high combust rate will cause too high temperature in certain parts of water wall, the big stress, also too high temperature in certain parts of the superheater, reheater and economizer. So it is necessary to control the rising speed. p
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Temperature increase oC
Initial temperature
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Drum pressure rising curve The Curve Of Relationship Between Allowance Boiler Pressure and Time Cold Startup
Drum pressure MP Pa
the curve is based on the allowance saturated temperature increasing ratio 111/h
20 40 60 80 100 120 140 160 180
Time-minute
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2 5 Ignition 2.5
Get the ignition picture of the FSSS from DCS, check the ignition condition. Remotely or on the spot ignite the burners by using oil oil. After ignition, monitor the water level and water quality. Start the systems of down medicating and sampling. Control the combust and ensure the the blow-off, furance outlet air temperature p is lower than 538 , the temperature p difference of the upper and lower drum wall is less than 50. Control the valves for drainage fixed on the heat surfaces to warm the pipes and drain the water. After all water has been drained, shut the valves timely to protect heat surfaces. But the valves for the drainage fixed on the superheater system can be closed late because they can low the pressure. Stop boiler water supply, start the recirculating system to protect the economizer. i Control the combustion rate and turbine bypass systems to regulate the steam flow. Thus it can control the speed of the steam pressure and temperature.
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2.9 Attentions
Maintain the water level at 0 +/- 100 mm Set the regulation of the coal and air fully auto or manual so that it can coordinate di t th the coal l with ith th the wind i d and d can avoid id the th detonation. d t ti Maintain the oxygen: 8-10 at the time of the ignition. Boiler water is qualified. When start the pulverized coal feeder, avoid temperature at the exports of the pulverized coal feeder too high (not more than 130 . Forbid to ignite the burner with beside burner. After coal on fire, pay attention to the pressure wave motion in the furnace, flame, and combustion stability. According to the load and start-up condition, increase the fuel and air. Regulate th secondary the d air i t to maintain i t i pressure contrast t t between b t th the windbox i db and d th the furnace is about 1.5Kpa. Timely start the reducing temperature systems to control the temperature.
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Close Close
Shield superheater import header drain valves Superheater import header drain valves Superheater export header drain valves
When 0.69MPa, turn down the valve When 0.69MPa, turn down the valve When 0.69MPa, turn down the valve
When 5%, close the valves When 5%, close the valves When 5%, close the valves 37
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after shutdown, shutdown the chemical department can take related measures to reduce and avoid internal corrosion of the heating surface according to the duration and purpose of shutdown, and then carry out as required by chemical supervision. p Maintenance of the boiler is divided into wet storage and dry storage
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Maintenance period
Superh eater
Short -term
No treatment
No treatment
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LOW WATER ALARM BOILER TRIP LOW WATER LEVEL BOILER TRIP LOW WATER LEVEL HIGH WATER LEVEL ALARM +150
-150
Required
-230 Automatic after 20 sec time delay -280 280 AUTOMATIC Required Automatic (after 20 sec time duration) AUTOMATIC Optional
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BOILER TRIP HIGH WATER LEVE +200 BOILER TRIP HIGH WATER LEVE +230 BOILER FEEDPUMP TRIP +762
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The Recommended Temperature Value And Alarm Value Of Main Steam After Spray Attemperation
Alarm Temperature p
Temper rature
Reheater flue
Superheater flue Front surround wall centre Partition wall centre gas Rear surround wall centre damper
damper
sga
supporter
Supporter Support centre Drive device Linkage 76
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Ash hooper
conversely, reasonably coordinating with the load , so the range load of the control is wide. The reheater system has no middle header and is simple. It reduces resistance it and di improve the th recycle l efficiency. ffi i No effect on the combustion. Little effect on the smoke temperature at the exports of the economizer ( )so they have little effect on the efficiency.Installation convenient. running reliable. operation simple.
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7. combustion tuning
7.1 purpose
stable combustion of the boiler is the key task for safe and economical operation of the unit. When it is burning normally, ignition distance of fuel is proper and it burns stably in the boiler, the flame shall not directly scour the water wall, and its i fullness f is i good, thermal load of f the furnace f shall be even, and temperature difference at the outlet of furnace and flue gas on both sides of each sections of gas pass must not exceed the design value l (not ( t exceeding di 20 in i general l if not t specified ifi d in i design), d i ) so as to t reduce heat loss due to incomplete combustion, improve operation economical efficiency of the boiler and ensure no over-temperature of the heating surface at each stage. stage
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"Cooling" g p position when the burner is out of service25% "Coal firing" position, which is the balanced position during operation50% "Light-off" position80%.
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Pulling the sliding ring outward closes the vanes, and pushing the sliding ring inward opens the vanes.
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1.Try to put into related auto burning device in CCS, such as induced draft fan, forced draft fan, primary air, secondary fan and fuel control devices are put into auto operation. in addition, strengthen the monitor of combustion, switch into manual control in good time if the auto mode fails, and contact thermal personnel for t t treatment. t 2. In normal operation of the boiler, load-on and load-down rate of the unit shall be adjusted according to load change rate specified. pay attention to keeping normal medium di temperature in i the h process. When Wh l loading di on, firstly fi l increase i the h air i quantity, and then the fuel amount. whereas, firstly reduce fuel amount and then the air quantity.
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Ignition difficulty
Igniters removed too early 1The Th boiler b il operating ti load l d is i below design minimum firing rate. 2 Interrupted PC feeding to b burner. 3Flame failed by soot blowing
To adjust the pulverizer classifier To reduce the opening of inner/outer vanes, and re-calibrate the PA flow rate 1Refers to the PC Feeder Manual 2Check primary air flow and pc temperature. 3To increase the induced draft of furnace 106
Higher SA or PA velocity 1Poor PC feeding 2Unstable ignition at nozzle 3 Poor furnace draft control
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8 Troubleshooting
Troubleshooting principle When accident happening, the captain should be under the unified leadership in d t l d inaccordance duty-leader i d with ith the th provisions ii of f this thi regulation, l ti promptly tl take t k all possible measures to lift the accident on the threat to the security of persons and equipment, correct handling of accidents to prevent the accident further. Uuder ensuring the premise of personal and equipment safety, should make every effort toquickly restorehe normal run quickly, with meeting the system load requires. After treated a accident, operating personnel should faithfully record the time of the accident happened, the phenomenon and the measures taken. And keep the printing p g records, recording g curves etc. in a saft p place for the accident analysis y If the accident occurred at shift changes, the treatment should be completed by current shift, then proceeding shift change.
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3 Treatment: 3.Treatment:
If the water level instruction is incorrect, contact maintenance or thermal personnel for handling rapidly. q surveillance, , when drum water level more than three values but the MFT If inadequate is not action, should contrasting with the water level gauge, after identified as full of water, immediately MFT manually for handling. After manual MFT , the water level control change to manual immediately, to reduce water volume. At the same time , proofread the water level.open the the accident Drainage door after identifiing as drum excess water . Where is the water supply pump governor failure, manual can not reduce water flowrate, should stop the fault pumps and start standby pump with linkage or manual operating to control water flowrate. flowrate If the water level continues to rise to three values, MFT should be action, or else manually MFT. After e MFT, , check c ec reducted educ ed warm w waterthat w e has s been bee automatically uo c y closed, c osed, or o or o else e se manually shut down, at the same time open the superheateroutlet steam trap. Identify and eliminate causes of failures. After the drum water level up to normal water level, ready for re-igniting. If causes of fd drum excess water t unknown k or can not tb be eliminated, li i t d it b be regard d as h hot t standby shutdown for processing.
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3 Treatment: 3.Treatment:
If the water level instruction is incorrect, contact maintenance or thermal personnel for handling rapidly g the water level gauge g g and confirming g the water level lower, , After Proofreading the water level control immediately is chang to manual , increasing the water volume. Where is the water supply pump governor failure, manual can not increase water flowrate, flowrate should stop the fault pumps, pumps should start standby pumpr pumpr, and stop failed pump as necessary. Less combustion, appropriate to reduce the load, but load can not reduce too fast to avoid pressure increases, causing a false low level, resulting in MFT. Immediate stop the periodic discharge and continuous discharge. Check water supply, sewage systems and the emergency drain valve position is correct, whether the leak. If water ater a automatic tomatic fail failure re ca caused sed b by flo flow fl fluctuation ct ation of temperat temperature re red reduced ced water, should be out of temperature reduced water and feedwater automatically , by mannul to maintain drum level.
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2.Reason:
Boiler water quality is poor, excessive suspended solids, or salt, containing oil. Failing to excessive sewage or chemical dosing too much. L d surge, steam Load t pressure d dropped d significantly i ifi tl .
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8.11 slaging
1. Phenomena:
The slaging can be found from the watching hole of the furance , furance t temperature t rise i up. If large slaging suspended above the cold hopper, dark inside the hopper, and ash content reducing. slaging or bridging around the burner will disturb the aerodynamic field in the boiler to affect on combustion. Serious, coal jet be blocked, the primary air pressure is increased, PC be ejected out at untight parts around the burner . f furance slaging l i to t make k steam t temperature t t and df fuel l gas temperature t t rise i . When convection tube of furance outlet blocked, the furance pressure increase and even positive, while the pressure at the pressure points within stack decresed . When slaging or sticking ash is severe, will affect the boiler load.
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8.11 slaging
2.Reasons:
Melting point of Coal ash low , sulfur content high , the metal content high in coal powder. Long-term overload operation or hypoxia run. furance air leakage, especially air leakage at the bottom. Burner not working properly or the adjustment unreasonable, lead to the power field disturbance, , the flame center skewed or upward, p , melting g coal washed directly y the coal heated surface. Long-term oil leakage of oil gun or atomized poor to lead to oil oil droplets carrying and gathering dust on the heated surface . Failing g to heated surface of the water wall and furance outlet for soot blowing, g, so that heated surface appearance of pollution. Ash blowing equipment failure, ash blowing and slaging removing not timely result in accumulated into slaging. Not exclude timely the slaging around the watching fire hole and the burner , so it spread. p
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8.11 slaging
3.Treatment:
Strengthen the soot blowing. The slaging around the watching fire hole and the burner as well as the slaging slag in time to prevent the accumulation of cinder spreading. Oil leakage of oil gun and bad atomizing etc. defects be eliminated in time . If fo found nd slaging tendenc tendency ,should sho ld adj adjust st the flame flame, and appropriate red reduce ce the full degree of flame to prevent flame up and painting wall. Appropriately increasing the excess air ratio, while minimizing the leakage. Ensure the normal operation of coal pulverizing system. When slaging or sticky ash serious to difficulty to hole the normal running or endanger the safety of heating surface, application shutdown in time to play slaging, cleaning. And the burner shoud be adjusted and repaired in shutdown and clean heated surfaces.
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