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1.0 Introduction ............................................................................................................................................ 1 1.1 Origin................................................................................................................................................... 1 1.2 Background ......................................................................................................................................... 1 1.3 Problem Statement ............................................................................................................................. 4 1.4 Objectives............................................................................................................................................ 5 1.6 Scope ................................................................................................................................................... 5 1.7 Limitation ............................................................................................................................................ 6 2.0 Methodology........................................................................................................................................... 6 2.1 Research Design .................................................................................................................................. 6 2.2 Data Collection Method ...................................................................................................................... 6 2.3 Analysis Design.................................................................................................................................... 7 2.4 Sampling Design .................................................................................................................................. 8 3.0 Industry Overview ................................................................................................................................. 10 3.1 Background of the Industry .............................................................................................................. 10 3.2 Sales Trend ........................................................................................................................................ 10 3.3 Product Composition ........................................................................................................................ 11 3.4 Market Composition ......................................................................................................................... 12 Table 5: US Knit and Woven Imports .......................................................................................................... 17 3.5 Competitive Advantages of Bangladesh ........................................................................................... 17 3.6 Disadvantages of Bangladesh ........................................................................................................... 19 4.0 Demand-Side Dynamics ........................................................................................................................ 20 4.1 Major Buyers ..................................................................................................................................... 21 4.2 Factors Influencing Sourcing Decisions ............................................................................................. 22 4.3 Plans of Buyers Regarding Sourcing in Bangladesh .......................................................................... 26 5.0 Supply-Side Dynamics ........................................................................................................................... 29 5.1 Major Players .................................................................................................................................... 29 5.2 Factors Influencing Profitability of Manufacturers ........................................................................... 30 6.0 Supply Chain Analysis............................................................................................................................ 32
6.1 Lead Time .......................................................................................................................................... 32 6.2 Profit Margin ..................................................................................................................................... 34 6.3 Backward Linkage.............................................................................................................................. 36 6.4 Sourcing of Raw Materials ................................................................................................................ 38 7.0 Analysis of Global Recession ................................................................................................................. 38 7.1 The US economy ............................................................................................................................... 39 7.2 The EU economy ............................................................................................................................... 47 8.0 Recession in Bangladesh ....................................................................................................................... 50 9.0 RMG sector of Bangladesh during recession ........................................................................................ 54 10.0 Analyses of Psychological factors affecting Buying behavior & Fashion trends of US & EU .............. 56 10.1 Buying Behavior .............................................................................................................................. 57 10.2 Fashion Trend.................................................................................................................................. 59 11.0 Analysis of changing dollar value and its impact ................................................................................ 62 11.1 Impact in competitor countries Where Bangladesh stands? ....................................................... 65 11.2 A Hypothetical Case of TRENDSETTERS - a manufacturer of Wal-Mart ......................................... 69 12.0 Analyses of impact of Recession on Profitability & Mode of Payment .............................................. 70 12.1 Order Book Situation ...................................................................................................................... 71 12.2 Profit Margin ................................................................................................................................... 81 12.3 Competitiveness.............................................................................................................................. 91 12.4 Mode of Payment ........................................................................................................................... 96 13. Growth Potential................................................................................................................................. 100 13.1 Sales .............................................................................................................................................. 100 13.2 Product Composition .................................................................................................................... 101 13.3 Price .............................................................................................................................................. 101 13.4 Buyer/Market Potential ................................................................................................................ 102 14. Market Diversification......................................................................................................................... 102 14.1 Current Scenario ........................................................................................................................... 102 14.2 Comparison of Market Diversification with India and China: ....................................................... 104 14.3 Potential Markets of Bangladesh RMG: ........................................................................................ 107 14.4 Market Diversification Strategies: ................................................................................................ 113 15. Product Diversification ....................................................................................................................... 116 15.1 Current Scenario ........................................................................................................................... 116
15.2 Need for Product Diversification: ................................................................................................. 122 15.3 Future Potential Products to Be Exported .................................................................................... 124 15.4 Possible Strategies for Product Diversification: ............................................................................ 133 16. SWOT Analysis of Main Competitors .................................................................................................. 134 16.1 Pakistan ......................................................................................................................................... 135 16.2 Sri Lanka ........................................................................................................................................ 137 16.3 Vietnam ......................................................................................................................................... 137 16.4 Cambodia ...................................................................................................................................... 139 16.5 China ............................................................................................................................................. 140 16.6 India .............................................................................................................................................. 142 17.0 Analysis of the responses & measures taken by Bangladesh & its competitors to encounter recession ................................................................................................................................................... 143 17.1 Measures Taken ............................................................................................................................ 143 17.2 Strategies yet to be adopted ........................................................................................................ 145 17.3 Required Measures to overcome the effects of global recession ................................................ 146 17.4 Required measures to increase the profitability of RMG industry ............................................... 150 17.5 Current Competitive Advantages of Bangladeshi RMG sector ..................................................... 150 17.6 Current shortcomings of Bangladeshi RMG Sector ...................................................................... 154 18.0 Analysis of recent global recession on the RMG sector of Bangladesh The Broad Objective ....... 157 18.1 Impact of recession on RMG exports of Bangladesh .................................................................... 158 18.2 Analysis ......................................................................................................................................... 160 19.0 Research Findings ............................................................................................................................. 164 20.0 Recommendations ............................................................................................................................ 166 20.1 Recommendations proposed by Bangladesh Bank....................................................................... 166 20.2 Short Term Policies: ...................................................................................................................... 166 20.3 Long Term Policies ........................................................................................................................ 167 21.0 Conclusion ......................................................................................................................................... 169 References ................................................................................................................................................ 170
1.0 Introduction
1.1 Origin
This report has been prepared as per the requirement for the course International Business Environment under the instruction of the course instructor Dr. Abu Yousuf M Abdullah, Professor of Institute of Business Administration of University of Dhaka.
1.2 Background
The Ready Made Garments (RMG) industry for a period of time has been the main source of growth in Bangladeshs export market and also the foremost employment generating sector. The direct contribution to GDP from this is about 11 percent, when compared it is relatively small, but the industry plays key role in employment and in the income provision to the poor class of Bangladesh, employing directly about 2.5 million people (September 2008 est.)i, which is about 48% (total employment in the manufacturing sector is 5.2 million according to BBS) in the employment in the manufacturing sector, and in this around 80% are women (USITC, 2004)ii. The industry supports indirectly about 12 million people out of a country of 147 million (July 2006 est. Source: CIA World Fact Book)iii. The export-oriented readymade garments (RMG) sector in Bangladesh started its journey in late 1970s as a small non-traditional export sector. The RMG boom in Bangladesh initiated in the early 1990s, when free-market oriented government policies and a variety of incentives to RMG producers first enabled entrepreneurs to invest widely in the sector. Throughout the 1990s, the RMG industry grew steadily, from 759 RMG factories at the start of the decade to 2,726 by 1998. In September, 2008 the number of RMG factories in Bangladesh stands at 4,740 (Source: BGMEA). After a few decades it has become the major export revenue earning sector, employing the major portion of human resource working in the industrial sector of the country. The RMG that is produced in Bangladesh is primarily for export. The Bangladesh RMG industry has thus far concentrated on the US and EU markets: about 32% of Bangladesh RMG exports are to the US, another 60% is to the EU and the remaining 8% goes to other countries. In 200708, RMG accounted for 75.83% of all of Bangladesh exports in terms of value.
The growth of RMG sector is due to the increase in the number of firms producing RMG in Bangladesh. The global recession following the events of September 11, 2001 had a distinct impact on the Bangladesh RMG industry, leading to the closure of several non-performing small RMG firms. The exports of RMG suffered as well, recording a 7% decrease in that period. However, the industry was able to stabilize and continue growing throughout 2002, resulting in a 13% growth in exports in 2003. In the period 1990-2004, Bangladeshs market share in total world exports of clothing has only increased from 0.46% to 1.07%. Over the past one and half decade, RMG export earnings have increased by more than 8 times with an exceptional growth rate of 16.5% per annum. However, China has recorded a spectacular growth of market share, from 7.95% in 1990 to 21.04% over the same period. Thus China has grown extremely competitive in global markets.iv The good news, however, is that Indias market share is not as large as Chinas. This is not due to weaknesses in Indias RMG industry rather, Indias already diverse export portfolio means that they are not as reliant on the export of RMG as Bangladesh although their market share has grown, from 2.22% in 1990 to 3.33% in 2004. Prior to January 1, 2005, all predictions indicated that the Bangladesh RMG industry would suffer acutely in the face of open competition from India and China. Experts seemed unanimous that the end of the MFA would provide a severe shock to the Bangladesh RMG industry, and that such a shock would make it difficult for our RMG factories to continue their impressive growth trend. In the post-MFA era, Bangladeshs RMG exports have not declined but, in fact, have continued to grow. In 2005, RMG exports to the US grew by US$ 392 million, a growth of 18.8% over the previous year. Till April 2006, a total of US$ 925.5 million worth of RMG had already been exported to the US. This provides a monthly average of US$ 231.4 million worth of exports. In 2006, 49.13% of our total RMG exports came from EU countries. In 2006, RMG sector earned 33.1% of its export revenue from US market. The exports grew steadily in this period for other countries. In 2006, 17.64% export revenue was earned by exporting apparel products in other markets and the percentage increased to 18.43% in the following year. Bangladesh's exports to the USA grew by almost 5 percent in 2007, according the US Department of Commerce. v But the export volume in the US market did not increase that much compared to EU market. Through our research, we found out that, due to the US recession, the manufacturers of Bangladesh experienced some drop in the number of orders from the US buyers in the latter
half of the year 2007. Among the RMG exporting countries, only Vietnam did not face the heat of the US recession last year because their export-oriented industries are specially insulated against any extraneous or political disturbances which enable the country to produce goods and services at cheaper price than in any other country in the subcontinent.vi Bangladeshs RMG exports to the world market reached an all time high value of over USD 9.35 billion in the end of 2007. Woven apparel exports and knitwear exports stood at USD 4.61 billion and USD 4.74 billion respectively. In 2007, the RMG sector experienced a growth of 4.67%. While this growth rate is not as impressive as the one achieved in the previous years, the relative position of Bangladesh, compared to most regional competitors in the two main export markets remains strong. An additional highlight for 2007 is that for the first time in the sectors history knitwear exports exceeded those of woven apparel. The global RMG market is estimated at US $400 billion at present. Bangladeshs share of this market is estimated to be around 6% at the end of this year. There is ample opportunity for the industry to grow and Bangladeshi manufacturers are confident that the countrys market share in the next 2-3 years will stand at around 8-10% of the global market. In spite of having a strong and growing RMG sector, new threats and global challenges are upon Bangladeshs RMG sector. Both the major export markets of Bangladesh have started experiencing recessions in their own economy from the second quarter of the 2007-2008 financial year. The US and EU economists are concerned about the fact that various economic indicators are showing an upcoming recession in both the economies. The main factor pushing the US economy into recession is the weakness in the housing market. The recovery of the US economy that began in November 2001 was primarily fueled by the US housing market. With prices now headed downward, construction and home sales have dropped off by almost 20 percent against year ago levels. Even more importantly, borrowing against home equity, which had been the main factor fueling consumption growth, will plummet as many homeowners lack any further equity to borrow against. The result will be a downturn in consumption spending, which together with plunging housing investment, will likely push the economy into recession. The economy will see a substantial net loss of jobs, with nominal wage growth slowing as the labor market weakens over the course of the yearvii. The EU is faced by similar economic downturns and is feared to gear a recession in the EU.
European company investment, consumer spending and exports declined in the second quarter of 2007, dragging the economy into a 0.2 percent contraction and pushing it to the brink of a recession. Investment by companies fell 1.2 percent, the first decline in five years, and household expenditure dropped 0.2 percent after stagnating in the previous three months.viii The ongoing recession in the major export markets of RMG is posing as a new challenge for Bangladeshs RMG sector. The effect of the recession might adversely affect the RMG sector in the coming years. Focus should be put on the measures that the other competing RMG exporting countries are taking, especially the measures of the Chinese and Indian Economy. Bangladeshs competitiveness at this challenging time also needs to be analyzed. An insight is required on how this global recession, especially in the major buying nations, is likely to affect the RMG industry of Bangladesh.
indeed is a very crucial time period for Bangladesh to adjust with the economic turmoil that the whole world is facing as experts predict that this recession would be continuing till 2012. An insight is thus required to measure the readiness and competitiveness of the RMG sector to face the current challenges as well as the aftereffects of the global recession. Consequently, it is required to be looked upon into whether this continuing global recession will have a robust impact on the expansion of the RMG sector of Bangladesh.
1.6 Scope
The scope of our study has covered three types of data sources: RMG manufacturers For our research, we have chosen only those RMG manufacturing units that are located inside Dhaka city. This portion of our scope is divided into two parts which are respectively woven and knitwear units. A total of 18 RMG manufacturing units was covered for the purpose of the report. Buying Houses We have gained insight from 2 buying houses for woven and knitwear manufacturing units who
mainly serve for the US and EU markets. In this case also we have chosen only those buying houses that are located inside Dhaka City. Personnel related to Export Promotions Bureau/RMG Expert For the purpose of the research, we have conducted personal interviews with Mr. Fazlul Haque, President of Bangladesh Knitwear Manufacturers and Exporters Association. This interview provided us a full picture of the present scenario and future prospects of Bangladeshi Readymade Garments industry from both the perspectives of manufacturers and buyers.
1.7 Limitation
1. The scope of this study is confined to only Dhaka city. Inclusion of other cities may have added value to the study but not feasible due to time constraint and inconvenience. 2. Study of the buying pattern of USA and EU buyers is solely dependent on the data provided by the corresponding buying houses and secondary information as primary data collection in the US and EU market was not possible.
2.0 Methodology
2.1 Research Design
The research paper is an explorative study in nature. Exploratory research was conducted because the problem has not been identified clearly till now. Exploratory research helped in determining the existence of the actual problem and different dimensions of it. In our exploratory research we relied on secondary research such as reviewing available articles published in journals, research papers, reports and websites; and qualitative approaches such as discussions with teachers, experts, and regulatory bodies, and more formal approaches through key informant interviews.
Garments Manufacturers and Exporters Association (BGMEA), Bangladesh Knitwear Manufacturers and Exporters Association (BKMEA) and buying houses. To conduct the interviews with the various personnel, we have prepared a checklist which would provide us with vital qualitative views and informations which was crucial for our analysis and research. The checklist prepared for this purpose covers all possible areas that are significant to our topic and helped us to analyze the current situation prevailing in Bangladesh. The checklist for secondary research can be found in the Appendix section of the proposal.
between the indicators of recession and the change in RMG export volume. Recession has both long term and short term impact on a countrys economic activities. Hence, we would look into both the short term and long term impact of this ongoing global recession on the RMG export of Bangladesh. To analyze the short term impact of recession on the RMG exports we have done regression analysis between three indicators of recession; Stock index of NASDAQ, oil price & CPI and RMG exports of Bangladesh to USA. To analyze the long term impact of recession on the RMG exports we have taken only one variable, Gross Domestic Products (GDP) and done regression analysis between GDP of USA and RMG exports of Bangladesh to USA. Through primary data collection we tried to find out the factors which are influenced by the ongoing global recession. A checklist has been developed to identify any significant change in order volume and profit margin is experienced under the current circumstances. The primary checklist also collected vital data regarding any changes in the psychological factors of the consumers in the buying country. We also tried to find out the viewpoints of RMG entrepreneurs on innovative strategies to counter the negative impacts. For analysis of the collected information from the primary checklist, we developed frequency tables against each question. The factors are identified in accordance with the highest response (modal value) coming from the respondents.
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Using these data, our sample size = 344 It was quite difficult to screen such a huge number of garment factories because of time, budget and manpower constraint. Therefore, we have conducted our research on 18 major garment factories. These factories was chosen considering four factors-export volume (Large/ medium/small), exporting countries (EU/US), manufacturers or buying houses, EPZ/ non EPZ factories.
Rahman, Mustafizur, Debapriya Bhattacharya, and Khondaker Golam Moazzem. Bangladesh Apparel Sector in Post MFA Era. Dhaka: Centre for Policy Dialogue, February 2008.
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2007 and initial part of 2008. The reasons behind this will be explored in later parts of the report. Europe has been a huge market for apparel export for Bangladesh. The ratio of exports to USA and Europe has been on average of 35:65 in recent years. The main reason can be the GSP benefits that large Bangladeshi manufacturers have been enjoying. Export growth in knitwear has been much higher than that of woven garments, mainly due to the strong backward linkage of the knit industry in Bangladesh which has played the major role in coping with the Rules of Origin in Europe market. However, the medium and small sized knitwear manufacturers and woven manufacturers in general, have not been able to take the GSP benefits due to weak backward linkage. Of the total woven garments export to Europe only 40% enjoys GSP benefits and are subject to MFN duty which is averaged at around 12%. Although exports to Europe have been increasing but it has grown at a comparatively lower rate than the US market. Composition of Europe and US exports has been slowly moving towards US market. In the year 2004 exports to Europe were 219% of exports in USA but came down to 178% in 2006.
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At present, market share of woven and knit products is almost equal. For the first half of FY 2007, earnings from knitwear have crossed the share of woven products for the first time. Amongst Asian countries, Bangladesh is ranked just below China in the case of knitwear export and in the case of woven products after China and India.
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In 2006, 49.13% of our total RMG exports came from EU countries. In 2006, RMG sector earned 33.10% of its export revenue from US market. The exports grew steadily in this period for other countries. In 2006, 17.64% export revenue was earned by exporting apparel products in other markets and the percentage increased to 18.43% in the following year. Bangladesh's exports to the USA grew by almost 5 percent in 2007, according the US Department of Commerce. 2 But the export volume in the US market did not increase that much compared to EU market. Through our research, we found out that, due to the US recession, the manufacturers of Bangladesh experienced some drop in the number of orders from the US buyers in the latter half of the year 2007. Only Vietnam did not face the heat of the US recession last year because their export-oriented industries are specially insulated against any extraneous or political disturbances which enable the country to produce goods and services at cheaper price than in any other country in the subcontinent.3 The current scenario of export in major markets is discussed below:
Build it in Bangladesh. The Daily Star. February 26, 2008. <http://www.thedailystar.net/story.php?nid=24999> 3 Recession waxing and waning before looming. The Independent. January 28, 2008. <http://www.independent-bangladesh.com/features/recession-waxing-and-waning-beforeloomingdc.html>
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The principal trade policy instruments of the US affecting apparels sector are quotas, tariffs and rules of origin. The US has import quotas on apparels from 47 countries, of which 37 are WTO embers. For imports from Bangladesh, 31 categories face quotas. The quotas limit quantities of the specific categories without any group limits. The first challenge came in 1984, however, when the US served a "call notice" to impose quotas, alleging market disruption from an import surge of woven shirts from Bangladesh. Many factories went out of business. The US proposed a liberal "global quota" on exports of all categories of apparels and textiles. Bangladesh, however, opted for a restrictive quota on shirts only, and kept the door open for export of other categories. Garment manufacturers took this opportunity to diversify production. The US imposed quota restrictions on about 30 more categories, as exports to the US increased till the Uruguay Round WTO Agreement on Textiles and Clothing became effective in January 1995. Market and Product Growth: Knitwear imports of the US from Bangladesh amounted to USD 75.18 million in September 2007, a 20% decline from the same month in 2006. Yet, year-end September 2007 data show a 13.64% overall increase in knitwear imports, suggesting an overall positive export growth for the period October 06-September 2007. Of the 17 categories at the 4-digit level, the best performing item is Women and Girls suits. Despite its relatively small share in overall imports from Bangladesh, the growth of this item in the months of July, August and September has reached an astonishing 244%, 168% and 40% restively, and a year end growth of 71%. Significant positive growth has also been recorded in other categories as indicated in table 2. Mens /Boys shirts, despite having a positive growth of 8.04% when compared to YE 2006, have seen a significant decline for the months of August and September at -63% and -68% respectively. Other trailing items include categories HS 6102, 6107, 6113, and 6116. Woven apparel imports from Bangladesh have also exhibited a negative growth of nearly 15%. All the items with the highest import share, including Women and Girls shirts have exhibited either sluggish or negative growth. The performance of W/G blouses is also lagging behind with a September decline of 51.1% and an overall decline of 11.41%.
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Market and Product Growth: EU is the largest destination of Bangladeshi apparels and its accounts for about 60% of the countrys total RMG exports. During the month of August 2007, knitwear exports of Bangladesh to the EU amounted to 333.31 million Euros, which is 7.1% higher than that of the previous year. W/G suits and M/B underpants are the best performing among 17 items at the 4 digit level. These two categories have exhibited robust growth both in the month of August as well as throughout the year achieving a year-end growth rate of 41.87% and 71.75% respectively. During the month of August 2007 woven apparel exports of Bangladesh to EU have declined 3.6% over the same period of previous year and year-end data shows a negative growth of 2.66%. Of the 17 categories of woven apparels at the 4 digit level, best performing item in terms of the growth rate is Shawls and Scarves, yet the relative share of this item remains insignificant and its annual growth is -24.85% W/G blouses grew by nearly 60% in the month of August, reaching the highest annual growth rate of any woven apparel product (20.29%). W/G shirts category is the worst performing item among high export volume items. In the period Jan-Aug 2007, Bangladeshs export to the European Union have either stagnated or declined in comparison to the same period in 2006. Specifically, knitwear imports from Bangladesh to the EU have risen by a meager 0.19%, while woven imports have declined by approximately 9%. Larger losses have been experienced from Indonesia and Cambodia, whereas China, Turkey and Vietnam appear to be the largest winners. Chinese imports in the EU have risen by 33% and 26% for knitwear and woven apparels respectively. The situation appears slightly different in the United States market. During Jan-Aug 2007, knitwear imports from Bangladesh have risen by 18.3% while woven imports by 11.3%. Despite the achievement of a significant growth rate in knitwear imports from Bangladesh, the figure remains relatively smaller than some of the countrys competitors, namely China and Vietnam, indicating potentially a loss in relative market share. Woven import growth is noteworthy in
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sight of the decline observed in India and Sri Lanka. In this category, imports from Cambodia are stagnating. Table 5: US Knit and Woven Imports KNIT Jan-Aug 2007(US$) 534263930 1016964775 6268767789 914345607 1137780603 691841120 481781921 1330866932 WOVEN Jan-Aug 2007(US$) 1511543425 579864626 9258560953 1429012278 1606454057 302827937 612438338 1392486008
Bangladesh Cambodia China India Indonesia Pakistan Sri Lanka Vietnam Source: USITC
Rahman, Dr. Mustafizur. Bangladesh After MFA Phases Out. Dhaka: Center for Policy Dialogue, Jun. 2005.
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increasing due to their consistent economic growth and increase in the overall standard of living. 2. Large experienced work force: The garments industry right now is employing a significant portion of the nations workforce. Through decades of experience, the average labor skill in the RMG sector in Bangladesh developed significantly. The quality of products produced in Bangladesh is, according to both buyers and manufacturers, a key advantage of Bangladeshs apparel business. 3. Self sufficiency in the accessories industry: The majority of enterprises consider local sources to be the most important for procurement of accessories. More than 75-85% of entrepreneurs of knit and sweater units procure major share of their accessories (about 8090%) from local sources; about 50% entrepreneurs of woven units do so from the local market. However, Local manufacturers has to procure accessories like buttons, zippers, labels, hangers, etc. from countries like China and India5 if the buyer nominates any international source to meet its required standard. 4. Strong backward linkage in the knitwear industry: The knitting section of the RMG sector has seen great progress mainly due to its strong backward linkage. The capacity of the backward linkage is debatable, with sources in BKMEA claiming it to be 95% of local requirements and sources in BGMEA being conservative and estimating it to be around 80%. Nonetheless, it is no doubt stronger than that of the woven sector of Bangladesh and knitwear industries of other competing countries. In the knitting industry, the setup cost is comparatively lower than the weaving units. Thus more entrepreneurs enter this industry and combined with the accessories industry, play a major part in the development of the overall knitting industry. 5. Scalability of manufacturers: While majority of the RMG manufacturers in competing countries like China, fall within the small and medium enterprise (SME) category, according to a number of interviewees, Bangladesh has a relatively larger proportion of manufacturers
Rahman, Mustafizur, Debapriya Bhattacharjee, and Khondaker Golam Moazzem. Bangladesh Apparel Sector in Post MFA Era. Dhaka: Center for Policy Dialogue, 2008. pp.120
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who have successfully achieved high economies of scale. Thus, they are able to provide the manufacturers with cheaper prices and greater volumes for orders. 6. Continuous investment in technology and machineries: Bangladeshi garments
entrepreneurs are constantly investing in newer technologies to facilitate their production. The country can boast of having a better equipped RMG sector in terms of technologies and machineries compared to its competitors. This allows it to offer better quality and production lead time for its buyers. 7. Adaptability to buyers style and design requirements: Due to its skilled workforce and advanced technologies, the apparel vendors of Bangladesh are able to adapt to the design and style requirements of the buyers very easily. Working with the same buyers for a long time is another reason behind this advantage.
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3. Labor unrest: Labor unrest was one of the major reasons behind the slump in the garments industrys performance in the latter half of last year. Vendors are apprehensive that if the spiraling prices of essential commodities dont go down or any assistance such as rations are not provided to garments laborers, another upsurge might take place throughout the country and hurt the RMG export of the country further. 4. Lead time: In Bangladesh the lead time for apparel exports is significantly more than that of its competitors. Foreseeing market demands by 4 to 5 months is impractical and buyers most definitely prefer companies that can respond to their needs quickly. Recent developments in the Chittagong Port, however, have been very positive and both buyers and manufacturers are quite satisfied with the current situation. Now, the customs authority of Bangladesh needs to improve so that goods can be cleared faster. 5. Lack of favorable government policies: Although RMG makes up nearly 76% of the import basket, it has been given few benefits by the government. Many government policies are damaging because they delay the speed of business operation. Even though there was a cash assistance of 25% on the knitting industry for export initially, it has fallen to a mere 5% now. 6. Poor midlevel management: The garments industry has so far failed to attract highly trained and qualified managers for its midlevel management. Nearly all of the garments manufacturers of the country are run by the owners and generally have a very weak midlevel management. This leads to a very centralized structure and may cause peripheral problems as the company grows. Most garments factories also have a very high ratio of workers to managers, which combines with the poor management skills of the managers makes it even more difficult for them to manage and often results in labor unrest.
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more suppliers than is needed7. Other reasons, applicable particularly for Bangladesh, will be discussed in later chapters. Bangladesh operates mostly in the low-end basic apparel market, which displays certain characteristics that make it very unique from markets of other businesses. Firstly, the demand in the market almost never shows substantial fluctuations. Rather, it experiences a steady growth over time. Secondly, there is little scope for innovation regarding the product, and such innovations are, in effect, need based. Thirdly, the production process is very labor intensive; hence, major suppliers in the market are LDCs with an abundance of cheap labor. As a consequence, developing nations tend to abandon this industry as soon as they reach the 2nd phase of economic development, characterized by a transition to manufacturing high-value products, e.g. electronic goods, heavy machinery, etc.
Perera, Aruna. Personal interview. 17 Mar. 2008. Chowdhury, Anwar-Ul-Alam. Personal interview. 13 Apr. 2008.
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(e.g. Li & Fung), and also contracts between its head-office and selected manufacturers for its sourcing, H&M procures its merchandise solely through its local liaison office. Besides these two, many large international apparel brands are sourcing from Bangladesh
4.2 Factors Influencing Sourcing Decisions 4.2.1 Economic Condition of Buyers Country
Since the worldwide apparel industry is very much a demand-based one, the economic conditions of the buyer countries have a significant impact on the buyers sourcing decisions. If the economic condition of a country is not favorable, there will be a drop in the demand for most goods and services. This usually has two possible implications for the buyer. Firstly, experiencing a drop in sales, the buyer might cease to place further orders to the vendors. Secondly, it will source only from those vendors who offer the lowest prices. However, the RMG industry of Bangladesh is not very likely to suffer from any drop in sales volume in such a situation since most of the RMG industry players of the country produce low end basic apparels. As mentioned earlier, basic commodities do not display significant falls in demand even in adverse economic conditions. There are some large manufacturers in Bangladesh producing mid-range items as well as the basic ones. But such companies may not suffer much due to economic problems in the buyer countries. The reason can be explained by Bangladeshs safeguard against the second implication. The second possible implication puts Bangladesh in an even more favorable condition. Bangladeshs strength in the RMG business has historically been cheap labor costs, and hence, cheap selling prices. As a consequence, buyers willing to source only at the cheapest price will have to come to Bangladesh. This has been confirmed through the interviews conducted none of the American buyers admitted any decline in sales of their basic apparel items or for such brands. The present scenarios of the global economy and of Bangladeshs latest export figures prove this hypothesis. The United States of America is, according to many experts, undergoing an economic recession. The unemployment rate in the country is high, major share market indices
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are falling and the average household earning is lower than in 1999 once inflation is adjusted 9. This apparent recession has a chain effect and is generally considered to have caused a global economic slowdown. But Bangladeshs RMG export has not experienced any negative impacts whatsoever. The country did experience a slowdown in export growth in the July-November period of the current fiscal year (2% year on year growth compared to double digit growths of previous years), but this has mostly been accredited to political uncertainty and labor unrest within the country10. This became evident in January, when the total export showed a staggering 51% increase year on year, backed primarily by the performance of the RMG sector11. The argument presented is further strengthened by the fact that most buyers and vendors interviewed confirmed that Bangladesh is enjoying an increase in its sales volume of RMG, and that this trend can be expected to continue at least for the next 3-5 years. Another aspect of the US recession is the length of time before it ends. While some believe that the recession will continue to hamper the countrys economy for a long time, there are ot hers who are hopeful that measures taken by the Fed are going to have some effect on curbing the recession, and that the economy might return to normalcy after this years presidential elections.
Leonhardt, David. "U.S. Recession Appears Unavoidable." International Herald Tribune 9 Mar. 2008. 13 Apr. 2008 <http://www.iht.com/bin/printfriendly.php?id=10830410>. 10 Country Report: Bangladesh. Economist Intelligence Unit. London, Mar. 2008. pp.11 11 "Garments Eye $18b Export by 2010 as China Struggles with Strong Yuan." The Financial Express 16 Mar. 2008.
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major currencies. The causes behind this trend have been identified as speculations about the countrys growth prospects, weak equity markets, and a large current account deficit 12. Bangladeshs principle competitive edge against other Asian countries comes from its position against the USD. The Taka (BDT) has remained virtually constant against the dollar in the current fiscal year compared to the previous one. But many of its competitors, like China, Vietnam and India have witnessed a rise in their cost of production due to their currencies appreciating strongly against the USD. In China, the Yuan (RMB) appreciated about 7% last year, and another 3% in the first two months of this year. The Indian Rupee (INR) has gained about 11% in 200713. In Vietnam, the Dong (VND) gained 1.07% in the central banks exchange rate and 5% in the unofficial market against the USD since last December. This is another reason behind Bangladeshs strong export performance since the beginning of this year 14.
Implications of a US Dollar Depreciation for Asian Developing Countries. Asian Development Bank. Manila, Nov. 2002. pp.14 13 "Garments Eye $18b Export by 2010 as China Struggles with Strong Yuan." The Financial Express 16 Mar. 2008. 14 "Falling Dollar Costs Vietnams Exporters." The Daily Star 17 Mar. 2008. 17 Mar. 2008 <http://www.thedailystar.net/story.php?nid=28116>. 15 Chowdhury, Anwar-Ul-Alam. Personal interview. 13 Apr. 2008.
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abolishment of the MFA quota restrictions, enjoyed a 60% increase in its RMG export. Some of its competitors like China, Vietnam, Cambodia, and India, however, have also seen similar growths in their business after the MFA was lifted. Bangladesh enjoys duty-free access in the EU market for all its products due to the European Commissions Everything but Arms scheme under the Generalized System of Preference (GSP) agreement. This agreement states that all least developed countries (LDC) will have duty free access in the EU if they comply with the set rules of origin 16. Since Bangladesh still has some way to go before becoming a middle income country, the GSP can be expected to assist Bangladeshs export trades at least for the next 10 -15 years. However, since 2001 the US has excluded a list of 20 apparel items from their GSP which incidentally covered most of Bangladeshs export items. On the other hand, the US has a legislation named the African Growth and Opportunities Act (AGOA), through which it supports 37 designated Sub-Saharan African countries. The act originally covered an 8 year period from October 2000 to September 2008; but amendments signed into law by President George Bush in 2004 have extended AGOA to 2015. At the same time, a special dispensation relating to apparel was extended by three years to 200717. According to many buyers, the absence of any trade agreements in favor Bangladesh in the US is a drawback for the RMG sector. Bangladesh also enjoys a duty-free preferential access to Canada and Japan through some agreements that have relatively liberal rules of origin and value addition requirement. These countries, besides having these trade agreements also have a good market potential which large Bangladeshi manufacturers are trying to explore. There are some other trade agreements besides the GSP and the AGOA that may prove to be crucial for Bangladeshs RMG sector. The trade barrier imposed on China by the EU and the US is one of them. To protect the interests of the local businesses of these regions as well as those of other LDCs, the US and the EU have restricted the growth of Chinese RMG exports to 7.5%
16
The rules of origin are (i) a minimum of 30% value addition in the country for products whose raw materials are procured locally, and (ii) a value addition of 50% or more in two stages of production for products whose raw materials are procured from other countries in the same region. 17 AGOA.info> Resource on the African Growth and Opportunities Act. AGOA.info. 14 Apr. 2008 <http://www.agoa.info/index.php?view=about&story=about>.
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per year from 2005 to 2008. The abolishment of this restriction may be regarded as a risk to Bangladesh, but there are other factors associated as well. China, in its process of economic development, is likely to stop facilitating the textiles and garments business in order to go into more high value products e.g. electronic goods or heavy machineries. Moreover, the appreciation of the RMB against the USD and subsequent increases in cost of labor is not going to help the garments exporters of the country. Because of these reasons, garments businesses from China are contemplating expanding or moving their production facilities in Bangladesh 18. The most recent development in international trade agreements, the current WTO negotiation in the Doha round, has intriguing future possibilities for the RMG sector of Bangladesh. Under the Non-Agricultural Market Access (NAMA) agreement, developed member countries and developing member countries declaring themselves in a position to do so are going to provide duty-free and quota-free market access (DF-QF) for at least 97% products originating from LDCs, defined at the tariff line level, by 2008. This may result in a substantially changed scenario with respect to the competitiveness regime of Bangladeshs exports in the developed countries. There will be an erosion of preference for Bangladesh in the markets of EU, Japan, and Canada where Bangladesh has a duty-free access, due to Chinas increased competitiveness due to the DF-QF decision; but it comes with the possibility of enhanced market access against the AGOA countries in the US depending on the nature of implementation of this decision 19.
Nam, Kort York. Personal interview. 18 Mar. 2008. Current WTO Negotiations Under Doha Round: Insights from CPDs Geneva Tracking Mission 2008 . Center for Policy Dialogue. Dhaka, Mar. 2008. pp.6-7
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the power to increase or decrease the sales of a country substantially. From the perspective of the buyers interviewed during the preparation of the report, Bangladeshs major strengths in RMG trade is not cheap selling price, but rather, the quality offered at competitive prices. Shortening the lead time could be a catalyst in increasing the countrys RMG export.
Hassan, Noor Mehdi. Personal interview. 11 Mar. 2008. Shakur, Idris. Personal interview. 22 Mar. 2008.
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manufacturers with regarding compliance, but most usually inspect the vendors production facility and recommend the changes necessary for complying with the buyers standard. This is the reason that major buyers do not usually work with a large number of companies, but rather focus on selected manufacturers who already have an established image in the market. But since, the buyers interviewed are looking to increase their sourcing from Bangladesh; they are planning to increase the number of vendors they work with, having checked them for compliance.
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23
About BGMEA. BGMEA. 14 Apr. 2008 <http://bgmea.com.bd/index.php?option=com_content&task=view&id=12&Itemid=26>. 24 Abdullah, Abu Yusuf Md. Personal interview. 7 Mar. 2008.
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As shown on the table typical lead time for local manufacturers has been within 90-135 days. As for knit wear the time is considerably less due to strong backward integration. Although some of manufacturers have been able to supply within 60 days the equation of more than 90 days is taken for granted. If we compare the lead time of Bangladesh with other competing countries our competitive disadvantage will be evident.
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The process of lead time can be categorized into three parts. First is the pre-production process that includes order placement, opening LCs and supply of raw materials. Second comes the production of apparels and the third includes the delivery process to the respective customers. The major reason behind the prolonged lead time in Bangladesh is the delay in the first process. Bangladesh has to import most of the raw materials (cotton) from USA, Sudan, Pakistan, India, Iran and Turkey. Therefore, a lot of time is taken in procuring these raw materials. Bangladesh is highly dependent on raw materials supplying countries for manufacturers apparels (about 80%). Given the geographic position of Bangladesh and the prevailing shipping routes, it takes considerable time for shipments from these countries to reach the ports in Bangladesh. The time requirement is further lengthened by the fact that goods have to be brought back from China and elsewhere through transshipment at Singapore or Malaysia as goods cannot be shipped directly to Bangladesh from these countries. As a result it takes 25-30 days for the consignment to reach local ports. On the other hand, competitors like China, India and Cambodia to some extent enjoy self-sufficiency in this aspect. Central Bonded Warehouse can be an effective solution in procuring fabrics within a short time and that can reduce lead time to a great extent. It is estimated that establishment of an efficient CBW in Bangladesh would lead to the saving of 4 days on LC opening process as well as remove the need for spending up to 40 days on the fabric production, shipping and port clearance of export materials. This can result into a lead time less than 60 days. But, in order to be efficient CBW must keep current
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market demand and fashion trends into account. Proper dissemination of fabrics also needs to be ensured. In terms of production process Bangladesh is quite at par with other competitors. But only 5% of the total lead time is spent on production. However, the production process is affected by frequently interruption of energy supply. Bangladesh is currently in the grip of an intense power crisis, with load-shedding of approximately 1800-2000 megawatts occurring in pick hours- an increase of almost 150% since 2005, according to recent reports. such a crisis is having adverse impact on the output of the RMG industry by decreasing output by approximately 25-30%. The post-production process heavily depends on the port facility which has been a matter of discourse for a long time. Bureaucratic customs procedures, insufficient no. of vessels, etc. have prolonged the shipment of goods. But there has been a significant improvement in the Chittagong port, hub of 80% of our international trade. The port clearance lead time has been reduced to almost 4 days from 12 days. This can be attributed to caretaker governments recent activities to address management, operation and labor relation issues. Elimination of labor unions at port has been a driving factor in improvement of port facilities. Port clearance procedures have been reduced from 47 steps to 12 steps which has been significant in reducing lead time. Still bureaucratic customs environment need to be improved. Customs automation can also be an effective measure. According to BGMEA president port clearance can be reduced to 2 days if the customs procedures are automated.
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http://www.tg-supply.com/article/view.html?id=19291
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Most of the denim manufacturers import denim fabrics predominantly from India and deals with the rest of the production locally. As for denim fabrics the unit price has been under control and it is expected to rise in near future. Indian denim industry has been concentrating on capacity building which can be a good sign for our denim garments producers. Arvind Mills, among the largest denim makers in the world, has increased its capacity utilization to 85-90 per cent. Although the profit margin per unit Bangladesh has been declining RMG manufacturers have not severely affected by the situation due to large volume of orders. Exports in terms of volume have increased both in US and EU market. Therefore capacity building has been a crucial issue in this regard. The current capacity situation will be dealt elaborately in later segments. In order to tackle this low profit margin situation there are some basic issues that should be critical.
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Bangladesh is very much self-sufficient in the knitwear sector (80%) and strong backward integration has been possible in this sector. But, self sufficiency in woven sector has only been around 25% and rest of the fabrics for garments production is dependent on import. Moreover the quality of the local fabrics is not up to the expectation of the buyers and thus importing quality fabrics from China, Pakistan, India is the solution for the manufacturers. Table: Self-sufficiency Woven Garments in % Bangladesh Spinning Weaving Finishing Garments P. 20 20 20 100 China 70 70 70 100 India 10 95 95 100 Indonesia 30 30 30 100 Pakistan 100 100 100 100
Table: Self Sufficiency Cut and Sew Knitted Garments in % Bangladesh Spinning Knitting Finishing Garments P. 70 95 95 100 China 90 90 90 100 India 100 100 100 100 Indonesia 80 80 80 100 Pakistan 100 100 100 100
Table: Self Sufficiency Knitted Garments in % Bangladesh Spinning Yarn Dye Knitting Garments P. 10 20 100 100 China 70 70 70 100 India 10 95 95 100 Indonesia 30 30 30 100 Pakistan 100 100 100 100
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The major reason behind the lack of strong backward linkage especially in the woven sector has been the high cost associated with it. Setting up a composite woven mill may cost about BDT 100-150 crore whereas for a composite knitting mill the cost of installation is within BDT crore. Therefore, spinning and weaving sector in knit ware has flourished a lot. Moreover, according to experts spinning and weaving of woven fabrics is more complicated than knit fabrics.
Competitive advantage for Bangladesh in terms of production has been cutting & sewing and quality finished products. But Bangladesh does not have a comparative advantage in textiles such as yarn and textiles. This can be attributed to comparative disadvantage in production of raw cotton locally and excess capacity in textiles in major textile exporting country. Moreover, importing quality fabrics from china, India and East Asian countries has been cost effective and has ensured quality finished product. Therefore, revolutionary change in backward linkage in Bangladesh in upcoming years is less than expected although some of the big players have been working on building composite factories like. Opex. But it is recommended to concentrate more on the forward linkage more better value added products.
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To identify the ongoing recession in the US economy, an insight is required on the various economic data of past periods so that the change in economic condition of recent times can be observed clearly. For this purpose, the monthly data of the years 2006, 2007 and 2008 (till the most recent data available) have been collected and analyzed through statistical techniques. One thing should be mentioned here, if annual data for years before 2006 were used, the recession would not have been clearly understood because the economic downturn has started a few months back. Thus, monthly data for the past 34 to 36 months has been collected and analyzed to best reflect the economic situation and to illustrate the ongoing recession.
208.4 208.3 207.9 208.5 208.9 210.2 210.0 207.3 219.1 218.8 216.6
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2006
Jan Mar May Jul
2007
Sep Nov Jan Mar May Jul
2008
Sep Nov Jan Mar May Jul Sep
The trend line of Consumer Price Index (CPI) of USA shows that there has been steady rise in the index in the period of January 2006 to mid July 2008. Since mid July, the price index experienced fall and till October 2008, the index has kept on falling. The fall has been significant in October 2008. This fall in CPI in the mentioned period has been in the same period when the US financial sector and major industries started experiencing hardships. Thus a fall in CPI since mid July till October is an indicator of recession in the US economy since price level rises in times of economic growth and falls in times of recession. Figure 2: CPI of USA in 2008
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Source: Bureau of Labor Statisticsx Figure 3: GDP (in billions of current dollars) from January 2006 to October 2008
In the above graph is can be seen that the value of GDP in USA has not experienced decline throughout the period studied (January 2006 September 2008). GDP of USA is seen to rise in
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each quarter. Thus, it cannot be understood form this curve whether US economy has faced any recession in recent times or not. This curve which uses the values in billions of current dollars is not sufficient in identifying the recession in the US economy. Thus, another curve has been prepared using the data of GDP growth rate in USA in the period studied which is given below: Figure 4: Quarterly growth rate of GDP in USA
In this curve, it can be seen that the growth rate of US GDP plunged significantly in second and third quarter of 2007. However, the important thing for this report that can be seen from this graph is that the GDP growth rate has fallen in the third quarter of 2008 after two consecutive quarters of rise in GDP growth rate. Third quarter of 2008 includes the months of July, August and September. Thus, the GDP growth has been hurt from July to September which supports the presence of a recession in USA. This goes in line with the findings of the other indicators of recession that have already been analyzed in this report.
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oil price is again a good indicator of recession. The following data were collected and analyzed to identify the oil price trend from January 2006 till November 2008. Table 3: Average monthly retail price of Gasoline in USA (nominal cents per gallon including taxes) Year Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec 2006 235.9 235.4 244.4 280.1 299.3 296.3 304.6 303.3 263.7 231.9 228.7 238 2007 232.1 233.3 263.9 290.9 317.6 310 301.3 283.3 283.9 284.3 311.8 306.9
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2008 309.6 308.3 330.7 349.1 381.3 411.5 414.2 383.8 374.9 320.5 220.8
Source: Energy Information Administration (official statistics of US government
Figure 5: Average monthly retail price if gasoline in USA (nominal cents per gallon including taxes)
2006
2007
2008
Jan Mar May Jul Sep Nov Jan Mar May Jul Sep Nov Jan Mar May Jul Sep Nov
From the above line chart it can be seen that oil prices in USA has been fluctuating from January 2006 to mid July 2008 but the general trend in this period has been increasing. However, since mid July 2008 till November 2008 oil price has been decreasing. In November 2008, the oil price has slumped significantly (by 100 cents per gallon within one month). This fall in oil price is an indicator of the recession in the US economy since the major reason for this price slump is a fall in demand of gasoline by consumers. Moreover, the time since when gasoline price started to fall is mid July which is in line with the time since when the US economy has been facing hardships.
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2006
2007
2008
Jan Mar May Jul Sep Nov Jan Mar May Jul Sep Nov Jan Mar May Jul Sep Nov
From the above line chart it can be seen that the stock price index followed a steady pattern from Jan 2006 to May 2008. However, since May 2008, the stock price index has been falling. This might be the result of losing investors confidence, decreasing p rofitability of corporation that deters investors from investing in stocks, etc. The significant slump in stock prices occurred in the period of September 2008 to November 2008. Thus, the fall in stock price index since May 2008 is an indicator of recession in the US economy.
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Figure 7: Import of RMG by USA from the world (values in million dollars)
2006
2007
2008
From the above diagram, it can be seen that the import of RMG by USA form the world follows a particular pattern where it can be seen that the imports mainly increase May to August period in a year and imports decrease from September to December in the year. In 2008, the trend looks similar i.e. from May to August, the imports of RMG has increased. Although USA has been going through recession from mid July 2008, the recession has left little impact on the
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import of RMG. However, if the import pattern during August is looked at then it will be seen that in the years 2006 and 2007, the imports increased significantly in August but in August 2008, imports have not risen from July but rather remained steady. This can be a result of the ongoing recession in the USA economy during that period.
Source: United States International Trade Commission (USITC) Table: Monthly data for 2007 JAN FEB MAR APR MAY JUN JUL In 1,000,000 Dollars 271 208 283 234 223 245 245 335 260 267 202 220 AUG SEP OCT NOV DEC
Source: United States International Trade Commission (USITC) Table: Monthly data for 2008 JAN FEB MAR APR MAY JUN JUL In 1,000,000 Dollars AUG SEP
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257
242
270
306 308
335
Source: United States International Trade Commission (USITC) Figure: Export of Bangladeshs RMG to USA (values in million dollars)
2006
2007
2008
Jan Mar May Jul Sep Nov Jan Mar May Jul Sep Nov Jan Mar May Jul Sep
Bangladeshs export of RMG to USA has experienced fluctuation in the studied period from January 2006 to September 2008. However, one thing to mark from the data and the trend of export is that in the period when USA is going through a recession, Bangladeshs export volume to USA has increased rather than being adversely affected. From May 2008 to September 2008, there has a gradual rise in exports of RMG form Bangladesh to USA. Thus, Banglades hs RMG exports have soared in spite of decrease in total RMG imports from the world by USA.
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Table 6: Consumer Price Index of EU from January 2006 to October 2008 Year Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec 2006 100.64 100.93 101.41 102.07 102.42 102.53 102.43 102.6 102.65 102.74 102.82 103.21 2007 102.75 103.09 103.71 104.3 104.58 104.71 104.44 104.57 104.95 105.49 106.03 106.48 2008 106.25 106.7 107.6 108.05 108.72 109.17 109.08 109.04 109.34 109.39
Source: EUROSTAT
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2006
Jan Mar May Jul
2007
Sep Nov Jan Mar May Jul
2008
Sep Nov Jan Mar May Jul Sep
CPI-EU
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The trend line of Consumer Price Index (CPI) of EU shows that there has been steady rise in the index in the period studied. However, if the rise in CPI in the period of July 2008 to October 2008 is compared to the rise in CPI in the period of January 2008 to June 2008, then it can be observed that the rise has been dampened. The rise in July to October is very little and the CPI is almost steady. Thus a fall in CPIs growth indicates a slowdown in the economic growth of EU.
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55.2 43.1
Oil Price
2006
Jan Mar May Jul
2007
Sep Nov Jan Mar May Jul
2008
Sep Nov Jan Mar May Jul Sep Nov
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From the above line chart it can be seen that crude oil prices in EU has been quite steady from January 2006 to mid July 2008 but the general trend in this period has been increasing. However, since mid July 2008 till November 2008 oil price has been decreasing. This fall in crude oil price is an indicator us the recession in the EU economy since the major reason for this price slump is a fall in demand of gasoline by consumers. Moreover, the time since when gasoline price started to fall is mid July which is in line with the time since when both the EU and US economy has been facing hardships.
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limited international openness to short-term capital flows and innate wariness about excessive debt. Export earnings showed a dip in October 2008, hurt by global recession, but the overall export earnings bounced back and regained its momentum in November 2008. Exports registered a slower 5.5 percent growth in the January-February period but the overall growth was 15.9 percent in the July-February of the current fiscal year over the same period of previous fiscal year.
In the reported period, RMG (woven and knitwear products) registered higher exports but some other commodities such as raw jute, jute goods, leather, frozen shrimps and fish, fertilizer and terry towels declined over the same period of last fiscal year. RMG exports recorded 21.2 percent growth in the July-February period of fiscal year 2008-2009. Knitwear exports in US in the first four months of current calendar year (2009) witnessed only 6.77 per cent growth against the corresponding period last year (2008). On the other hand, a total of 24.27 per cent growth was witnessed in the first four months of 2008 against the corresponding period of 2007. Export of woven product in US during the first four months of current calendar year witnessed 8.66 per cent growth against the corresponding period last year. On the other hand, a total of 21.96 per cent growth was witnessed in the first four months of 2008 against the corresponding period of 2007.
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Total merchandise imports declined by 3.9 percent during January-February of 2009 compared to 12.1 percent growth recorded in October-December quarter of the current fiscal year. Capital machinery import recorded a 12.4 percent decline. Inflation has significantly subsided in the January-March period. The point-to-point inflation stood at 5.04 percent in March 2009, down from 6.03 percent in December 2008 and 10.19 percent in September 2008. The foreign exchange market remained mostly stable due to a healthy situation in the foreign exchange reserves. The current account balance maintained a sizeable surplus worth $816 million in the July-February period of the current fiscal year. Private sector credit grew year-on-year at 19.8 percent in February 2009, which was 19.4 percent in the same period a year earlier. The disbursement of agricultural credit in the JulyFebruary of FY09 stood at Tk 5,940 crore, which is 7.2 percent higher than the same period a year ago. To prevent the adverse effect of recession on Bangladesh, a crisis management fund will be formed in the next fiscal year (2009-2010) that will provide quick financial assistance to entrepreneurs hurt by the ongoing global crisis.
Bangladesh Bank Sees Slowdown. The Daily Star. June 4, 2009. <http://www.thedailystar.net/newDesign/news-details.php?nid=91150>
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The U.K market hasn't stabilized yet with the volume of orders falling, and the prices have gone down even in some cases by 50 percent for the RMG products for export. The proposed stimulus packages for the RMG sector, are predicted not to help all that much. The bodies from garment sector instead demanding for the bank interest rates to be cut down, and for banks to extend or linger loan repayment terms. They are also appealing for greater infrastructure support from the government when it comes to services like electricity, gas, water etc. The power cuts have really affected the RMG industry adversely. It all assumed to have started with the fires in 2006, when a lot of RMG buyers were frightened away. Even then Bangladesh had consistent demand. In 2007, they received orders for three and a quarter lakh pieces worth $2.1 million. In 2008, the number shrank to just over two lakh items worth $1.2 million. Up until now Bangladesh has tried to make the best of it and there have not been any job losses. But if things continue to go down this route, job cuts are feared to be inevitable in the future. Moreover, there is the possibilities of the fires like the one we had a few days ago as a result of the workers' anger at not being paid in time. With the onset of the global financial crisis, there have also been concerns over remittance flows to third world countries. The World Bank's Global Economic Outlook projects a 4.2 percent to 7.3 percent decline in remittance flows to South Asia in 2009. Although remittance flows have been encouraging so far, Bangladesh Bank has warned that we would have to wait till the last quarter of the year to know whether the World Bank's prediction will actually come true or not. Anecdotal evidence suggests that a lot of Bangladeshis working abroad, especially those occupying low skilled positions in Middle Eastern countries, are coming back after having lost their jobs. This is a double-edged sword as those coming back cannot contribute to the flow of remittance into the country, and at the same time will increase the number of people unemployed in the country. Remittances from the developed economies like USA and Europe could also face setbacks depending on the duration and the depth of crisis.
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The inflow of workers' remittances, the critical anchor for the country's current account balance recorded 14.5 percent growth during January-March of the current fiscal year. The inflow of workers' remittances recorded a strong 24.5 percent growth in the July-March period of the current fiscal year. The issue of remittance is very crucial to Bangladesh. They form a large chunk of our dollar reserves and therefore finance imports into a country that is highly dependent on imports. Moreover, many families and individuals depend, to differing extents, on money sent by relatives working abroad. When this cash flow stops, as it undoubtedly has from those who have lost their jobs abroad, it reduces the spending power of the families. This in turn will affect retail businesses, as there will be less demand. As mentioned earlier, the 'domino' effect of this crisis should not be underestimated. It's not all doom and gloom, however. Positive signs have been there in recent times. The price of oil has risen to $70/barrel, and this means that operations in middle-eastern countries will resume in full flow. That means that more workers may not be laid off, and the remittance flow into our country may be sustained. The new budgets effect is crucial. One change that will affect the higher society - while helping the poor - is that luxury items will be taxed higher to increase government expenditure; a compulsory weapon in the fight against recession. The new budget also promises a reduction in bank interest rates for small and medium enterprises in an effort to help them grow. Being a low-income country, our economy is precariously placed and therefore even minor setbacks can have disastrous effects.
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countries are now more interested in our product for this advantage facing recession in their countries. The US imports of knitwear and woven garment from Bangladesh during July-December 2008 were more than $558 million and $1.21 billion respectively, according to the Export Promotion Bureau (EPB) data. USITC (United States International Trade Commission) says the total import of knitwear from the world in the US was 1.56 percent down during June-December in 2008, whereas knitwear imports from Bangladesh marked a 24.87 rise in the same period. When global woven imports in the US for this period were 3.72 percent down, the items import from Bangladesh increased by 12.02 percent. The 5.1 percent rise in February 2009 retail sales of Wal-Mart, globally known for cheap clothing, reflects a strong presence of Bangladesh RMG products in the US. However, the entire US retail sales of clothing marked a 2 percent drop during July-November in 2008, compared to the same period a year earlier. The USITC data show a 5.60 percent decline in the US imports of knitwear from Cambodia in the July-December period, 4.60 percent increase from China, 0.13 percent decline from India, 12.56 percent increase from Indonesia, 2.38 percent decline from Pakistan, 0.06 percent increase from Sri Lanka, 10.93 percent decline from Thailand and 23.56 percent increase from Vietnam. During the same period, the import of woven items by US from Cambodia declined by 6.30 percent, 5.13 percent increased from China, 9.51 percent declined from India, 8.25 percent declined from Indonesia, 4.33 percent increased from Pakistan, 3.85 percent declined from Sri Lanka, 6.57 percent declined from Thailand and 7.79 percent increased from Vietnam. US imports more than US$70 billion garment items annually from all over the world. The worlds export market of readymade garment (RMG) items is $410billion where Bangladeshs market share is only 2.0 percent.
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Meanwhile, EPB data show that Bangladeshs RMG exports reached US$6.05 billion durin g the first half of the current fiscal year 2008-09, registering a 24.18 percent growth. Of the total export target, $12.267 billion has been fixed for the two main sub-sectors of RMG. Of this amount, US$6.583 billion is for knitwear, 19 percent up from it s last years export performance, and $5.684 billion for woven, 10 percent up from the last years figure. Bangladesh fetched $10.7 billion from RMG exports in the same period of 2007-08. On different perspective, some see the making of mainly basic items as an advantage for Bangladesh's RMG to keep itself immune from global crisis, but many lament such product nondiversification. They point to China who has made a significant diversification over the last few years in their garment products and grabbed the global apparel market. As a result, the rate of value addition in China's exportable garment products is higher than other countries. Bangladesh now taps only 2.0 percent of the global apparel trade a year, according to industry insiders. It might be more if the country could have manufactured high fashioned and fancy clothing items. The country is yet to properly tap the market potential for RMG products in South Africa, Canada and India (which allow duty-free access), Japan, China, New Zealand, Australia, Brazil, Mexico and the Middle Eastern countries. Even though at present, 3.0 million workers are directly employed in 45,000 woven, 1700 knitwear and 1300 spinning, weaving, finishing and dyeing factories in Bangladesh, the RMG sector suffers from 25 percent shortage of skilled workers which is a huge drawback for overcoming the recession and also to tap the possibly expanding market demand for the recession as Bangladesh has lower cost advantage over other competing countries.
10.0 Analyses of Psychological factors affecting Buying behavior & Fashion trends of US & EU
Bangladeshi RMG industry has been on the growth phase for last few years. In the year 2006 and 2007 RMG exports grew by 22.9% and 16.5% respectively. This industry has passed through
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hurdles, struggled to mark its existence amongst stronger competitors like China, India, Vietnam, Combodia, Turkey etc. and ultimately achieved its competitive position as a reliable and buyer friendly RMG exporting country amongst its competitors. Currently Bangladesh represents most of the major apparel brands of USA & EU. This industry has experienced a sharp rise in the number of orders placed by the US companies in the first few months of this year. But the whole scenario started to change after this recent recession. The ongoing recession has been affecting all spheres of economy; readymade garments industry is not an exception. According to recent data and experts opinion, some psychological factors like changing buying behavior, changing fashion trends are worsening the current situation. For this reason, we incorporated these factors while dealing with global recession and its impact on RMG sector.
Psychological Factors
16 14 12 10 8 6 4 2 0 Changing Buying Behavior Changing Fashion Trends Yes No Not Sure
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countries. They are spending less money on clothing compared to other period of time. Apparel or clothing industry is largely dependant on demand of buyers which makes the fact inevitable that the economic condition, buying patterns etc. of importing countries would definitely affect the RMG industry worldwide. Bangladesh operates mostly in the low-end basic apparel market which has now became an advantageous factor for Bangladesh compared to other RMG exporting countries. Major buyers of bangladeshi RMG products constitute of super market giants, fashion houses and buying houses. The interviews of RMG entrepreneurs supported this fact. Most of the garments factories export their products to single destination while large factories aim at varied destinations. Most of them are producing for renowned super shops and fashion houses. Because of the decrease in expenditure, average number of orders is not increasing along with the decrease in selling price. The shipment of current orders are also being delayed because of slow sales of RMGs in the buyer countries resulting into increased storage cost which are borne by the local garments factory owners. The information collected through interviews with the RMG entrepreneurs of Bangladesh revealed these problems. They opined that inspite of decreasing growth rate they are still getting orders and yet not facing any huge crisis. Overall 72% of the interviewees agreed that the sale of RMG products is decreasing. But they are not that much tense about this decreasing trend of RMG products as basic commodities do not display significant falls in demand even in adverse economic conditions. According to the interviewees, Bangladesh has emerged dealing with several negative factors and they believe that the strength of Bangladesh being the cheapest seller will protect this sector from any huge downfall.
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Bangladeshs exporting only basic RMG products gives it a competitive edge over other countries operating in RMG industry. The demand of basic low-end RMG products almost never shows substantial fluctuations. Users curtail their costs in expensive and exclusive items but they need basic clothing in any case. The volume of purchase is certainly decreasing but Bangladesh is suffering much less due to this change in expenditure compared to other countries. Bangladesh is the strongest contender in its current target segmentxvi. Secondly, there is very little scope for innovation regarding the product, and such innovations are, in effect, need based. Thus Bangladesh is not undertaking additional cost in innovation unlike its competitors. Ultimately, we can conclude that the changing buying behavior of consumers are affecting Bangladeshi RMG sector but the effect is still not that much as it was feared. Luckily Bangladesh exhibits certain charecteristics and qualities which will help it emerge from any future adverse condition.
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most other fields of human activity. Clothing industry experiences this change more than any other industry as people choose this medium to express their personality, identity and so on. Thus fashion also plays a huge role in determining the future of Bangladeshi RMG sector. According to the interviwees, buyers set their requirement of clothes, specify their demand, give detail instruction and garment factories produce according to the buyers specifications. Thus Bangladesh or any other RMG exporting countries have no contribution in producing specific types of clothes at a certain time or affect the fashion trend. Bangladesh rather attempts to change its procedure according to this changing fashion trend. This trend was also reflected in the primary interviews conducted with RMG owners. Since they have no contribution in affecting the fashion trend of buyer countries as well as cannot ever predict the future changes in the fashion trend, 15 interviewees expressed their negation in considering changing fashion trend as a factor affecting export volume. One significant change which can be viewed in the history of Bangladeshi RMG sector is the movement of the focus of production from woven to knit products. The growth dynamics of the sector over the last decade evince two clear phases: during the initial period it was the wovenRMG which dominated the structure of apparel exports, whilst in recent years which could be termed as a second phase, it is the knit-RMG which emerged as no less of an important segment in the RMG sector with its share growing up steadily and local value retention fast approaching the level of woven-RMG. Comparing to last decade, the export volume of knit products has increased nine folds while woven product export volume only tripled. In 19891990, the ratio of export between knitwear and woven wear was 1:41.13. In 1996-1997, the ratio became 1:2.93. Now it is standing at 1:1.02. These facts bring front a picture of tremendous growth of knitwear export that for the last 5-6 years is holding the strong position of RMG industry in the export basket of Bangladesh. Table 9: Change in Export volume of Knit and Woven Products Year Knitwear
Volume change 1989-90 14.84 0 in 0.77 BD 609.32
Woven Wear
Percentage Share(%) Volume Export 29.34 change in 31.67 BD
Total Export
Bangladesh
1923.7
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1990-91 1991-92 1992-93 1993-94 1994-95 1995-96 1996-97 1997-98 1998-99 1999-00 2000-01 2001-02 2002-03 2003-04 2004-05 2005-06 2006-07
7.64 5.95 8.58 10.42 11.32 15.41 17.28 18.22 19.49 22.08 23.14 24.38 25.26 28.25 32.58 36.26 37.39
735.62 1064
20.73 44.64
42.83 53.36 52.06 50.97 52.85 50.2 50.65 55.09 56.18 53.59 52.02 52.2 49.76 46.54 41.58 38.78 38.25
866.82
1717.55
1182.57 1993.9 1445.03 2382.89 1555.78 2533.9 2228.35 3472.56 2547.13 3882.42 3001.25 4418.28 3783.64 5161.2 4020.17 5312.86 4352.39 5752.2 4860.43 6467.3 4583.8 4912.1 5986.09 6548.44
1240.48 16.59 1291.64 4.12 1835.09 42.07 1948.81 6.2 2237.95 14.84 2843.33 27.05 2984.81 4.98 3082.56 3.27 3364.2 9.14 3124.56 -7.12 3258.27 4.28 3538.07 8.59 3598.2 1.7 4083.82 13.5 4657.63 14.05
1035.36 10.11 1269.83 22.64 1496.23 17.83 1459.24 -2.48 1653.83 13.34 2148.02 29.88 2819.47 31.26 3816.98 35.38 4553.6 19.3
xvii
In FY 200s3-04, knitwear for the first time exceeded woven wear and became the leader in terms of quantity exported with 91.6 million dozens. Knitwear is still leading in terms of quantity exported and is widening the gap day by day. EU is the main export region of Bangladeshi Knitwear constituting 79% (US$ 2227.27 million) of total knitwear export in FY 2003-2004 followed by USA (14.27%, i.e. US$ 402.38 million).
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Million US $
1992-1993
2001-2002
1989-1990
1990-1991
1991-1992
1993-1994
1994-1995
1995-1996
1996-1997
1997-1998
1998-1999
1999-2000
2000-2001
2002-2003
2003-2004
2004-2005
2005-2006
Production of knit products is comparatively cheaper than woven products. This is the reason why knit composite units have been increasing in last ten years. Again, orders for knit products are also on a rise compared to woven products. Thus Bangladesh is focusing more on producing knit products. The profit margin is also higher in case of knit products.
2006-2007
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buyers. The USD is currently in a process of realignment, depreciating in value against many major currencies. The causes behind this trend have been identified as speculations about the countrys growth prospects, weak equity markets, and a large current account deficit xviii. Table10: Change in the value of BDT against Dollar Month January 2006 February 2006 March 2006 April 2006 May 2006 June 2006 July 2006 August 2006 September 2006 October 2006 November 2006 December 2006 Rate of US Month $1 to BDT 72.08 71.37 71 70.73 70.25 69.85 69.81 69.71 67.6 67.97 69.05 69.1 January 2007 February 2007 March 2007 April 2007 May 2007 June 2007 July 2007 August 2007 October 2007 November 2007 December 2007 Rate of US Month $1 to BDT 69.15 69.00 68.82 69.22 69.05 69.02 68.51 68.70 68.68 68.61 68.58 January 2008 February 2008 March 2008 April 2008 May 2008 June 2008 July 2008 August 2008 September 2008 October 2008 November 2008 December 2008 Rate of US $1 to BDT 69.15 69.00 68.82 69.22 69.05 69.02 68.51 68.70 68.71 68.68 68.61 68.58
RMG sector is a major foreign currency earner of Bangladesh. This sector has experienced tremendous growth during the last two decades. Generally, an industry initially develops in response to domestic demand, and then subsequently turns to export once it becomes mature. The evolution of the garment industry in Bangladesh has not followed this pattern. Instead of growth being spurred by domestic demand, the rise of the RMG industry in Bangladesh can be ascribed to growing demand in developed countries for cheap apparel. Exchange rate therefore has a huge influence over the international competitiveness of the RMG products.
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The exchange rate steadily depreciated against US dollar from 2003 to the start of 2005. However, the depreciation rate started to rise from 2005 to 2007. The currency depreciated by almost 17 % during the second period. As a result, the Bangladeshi RMG products became artificially cheap to foreign buyers and more orders were made for procurement. Bangladeshs principle competitive edge against other Asian countries comes from its position against the USD. The Taka (BDT) has remained virtually constant against the dollar in the current fiscal year compared to the previous one. But many of its competitors, like China, Vietnam and India have witnessed a rise in their cost of production due to their currencies appreciating strongly against the USD. In China, the Yuan (RMB) appreciated about 7% last year, and another 3% in the first two months of this year. The Indian Rupee (INR) has gained about 11% in 2007xix. In Vietnam, the Dong (VND) gained 1.07% in the central banks exchange rate and 5% in the unofficial market against the USD since last December. This is another reason behind Bangladeshs strong export performance since the beginning of this year xx.
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Figure 16: Trend of the changes in Exchange rate of Yuan against Dollar
RMG, being a labor intensive and low profit margin industry is facing a setback due to the gradual appreciation of RMB. China, the vast supplier of U.S market in terms of Textiles and Apparels, is facing challenge to find new market for the textiles it produces. RMB appreciation and shrinkage of demand badly hurt the consumption of Chemical fibers in Chinese Textiles industry. The two ways impact of higher cost of production caused by increasing price of raw materials and lower effective selling price caused by dollar devaluation is affecting Chinese RMG & Textile sector. For this, the RMG growth of China has been slowing down ever since 2005 after RMB started to appreciate. On the other hand, Indian exports enjoyed the advantage of slow depreciation of currency during the period of mid-2005 to mid-2006. Rupee showed a turn around since August 2006. From March 2007 onwards, Rupee experienced a rise in its value. Another round of appreciation is visible between August-October 2007, which has been relatively mild. In the period when Rupee got depreciated against US Dollar in 2005-06, Indian monthly exports grew by 51%.xxi Table 13: Change in the value of Rupees against Dollar Month January 2006 February 2006 Rate of US Month $1 to INR 43.96 44.21 January 2007 February 2007 Rate of US Month $1 to INR 44.07 44.08 January 2008 February 2008 Rate of US $1 to INR 39.31 39.96
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March 2006 April 2006 May 2006 June 2006 July 2006 August 2006 September 2006 October 2006 November 2006 December 2006
44.48 44.86 46.22 45.87 46.49 46.43 45.95 44.90 44.59 44.11
March 2007 April 2007 May 2007 June 2007 July 2007 August 2007 September 2007 October 2007 November 2007 December 2007
43.10 41.04 40.36 40.58 40.18 40.63 39.75 39.26 39.52 39.41
March 2008 April 2008 May 2008 June 2008 July 2008 August 2008 September 2008 October 2008 November 2008 December 2008
40.02 40.45 42.15 42.93 42.47 43.25 46.45 49.40 49.55 48.20
Since April 2007, as there has been sharp rise in the value of Rupee, there is a severe impact on the export growth rate. The Indian Rupee (INR) has gained about 11% in 2007 xxii. The cumulative exports during the period of April-October 2007 have been US $ 85.5 billion (Rs.3.5 trillion) which in US Dollar terms was a growth of around 21%. However, in Rupee terms the growth declined to only 7% implying a serious blow in terms of rupee realization of Indian exports. RMG and Textile is an important sector in Indias export basket. This sector has negligible use of imported inputs and is employer of a large number of people in India. Rupee appreciation has indicated loss in export growth both in textile as well as in readymade garment (RMG) sector. The decline in RMG exports has been more severe. The exports fell by 4.21% in US Dollar terms and by 13.19% in Rupee terms. Figure 17: Trend of the changes in Exchange rate of Rupees against Dollar
China, the top player in the global apparel business, poses a big challenge to Bangladesh. China controls about 40 percent of global RMG business. But it is facing a steep challenge from the
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constantly increasing RMB against US Dollars. However, to reduce the impact of appreciation of RMB the Chinese government has declared tax rebates on exports to increase the profitability of the sector. No doubt, the RMG sector of China is not in the advantageous position for this RMB appreciation but based on the sheer volume and market share China has in the global RMG export market, the experts are saying that the country will be able to adapt to this changing environment. However, in case of India steep decline is observed at the product level. Both the knitwear and woven sector has faced decline due to the increase in cost of production. RMG exports fell by more than 10% in USA market which comprises of 31% of the market and by only 4% in EU market having share of 45% of total RMG exports. Clothing sector is highly labor intensive. An investment of Rs.100 million generates 500 direct and 200 indirect jobs. Around 5.8 million people are engaged in apparel industry. Due to slowing down of the export growth, employment generation will be mere 12% of what has been targeted. In fact in many sub categories, job losses are already reported. It is estimated that for every percentage point of appreciation, profitability of exports in textile sector is hit by 1.2%. To overcome this crisis, India decided to depreciate its currency against US Dollars as depreciation is usually good for exports, provided it does not follow a very volatile, random trend. However, given the inherent volatility and short-term fluctuations, any major medium or long term benefit of this depreciation could not be foreseen by Indian economists as the increase in freight cost payable in dollars and repayment of overseas loans will keep the cost of production in the same level.xxiii However, the profit margin is going down due to dollar depreciation but still Bangladesh is surely having an edge over its competing countries by adopting present currency related policies. Analyzing the position of the competitors, it can be said that the overall cost of production in India and China, the two big players of the RMG export market, has increased significantly over the past three years. Through depreciating the currency value against US Dollars, Bangladesh has been able to maintain the cost of production more or less at the same level.
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Through our primary research we have found that US dollar devaluation is considered as a very much prominent factor in determining several facets of impact on RMG sector. As discussed earlier, the US dollar devaluation has been going around for a considerable amount of time and by now every RMG owners is very much concerned about this fact. According to them, US dollar devaluation is not only affecting their profit margin but also affecting their current production cost. As it can be seen from the chart, 14 interviewees consider that changing dollar value is decreasing profit margin while the remaining 4 conveyed that their profit margin is still unchanged. Moreover, 17 of the interviewees think that their cost of production is increasing due to the changing dollar value while only 1 of them considers that changing dollar value is not changing the production cost.
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We have taken Trendsetters a manufacturer of Wal-Mart for our case study to identify the changes in the level of profitability over the last 2 years. The Trendsetters manufactures only sweaters and sources only to Wal-Mart. It sources around USD 2 million to Wal-Mart annually. To produce the sweaters Trendsetters needs to import raw materials like yarn, buttons, zippers, buckles etc. from China. At the beginning of 2006, Wal-Mart used to pay $3.5 per sweater allowing a profit margin of 60c per sweater to the manufacturer. But in 24 months time, it now pays $3.4 per sweater which means Wal-Mart has cut down its sourcing price by about 3%. Trendsetters exports raw materials complying with the government rule of exporting less than 75% of the total production cost. The per unit raw material cost behind each sweater is $2 which has increased by 15% to $2.30. Now the production cost of each sweater has increased to $3.2 whereas it was $2.90 two years ago. This increase in the cost of production is largely due to the dollar devaluation against RMB which left the company with a profit margin of 20c per sweater. This is applicable for all the RMG manufacturing units of Bangladesh. The RMG industry is overall suffering from the pressure of decrease in profit margin, one of its variable is dollar depreciation for which the sourcing prices of raw materials becomes more expensive hence squeezing the profit margin.
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longer run by taking necessary steps like, diversifying its market, implementing innovative marketing strategy, producing raw material in the country etc. For the purpose of this research, a survey was carried out which enabled us to get an insight into the overall scenario prevailing in the sector at present and assisted in analyzing whether the global recession has created any negative impact on the overall profitability of the industry. The factors that were considered for analyzing the situation are given below: 1. Order Book Situation 2. Profit Margin 3. Competitiveness 4. Shift in Mode of Payment (From Back to Back LC to Direct Contract)
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garments industry of Bangladesh; US, EU. Nevertheless, it should be mentioned here that third quarter of last year experienced deterioration in growth as the month of September was recorded as the worst in the entire history of the RMG industry of Bangladesh. However, this growth does not necessarily establish that the RMG sector has not been affected by the ongoing recession. According to the survey conducted, the respondents cited that the orders of third quarter of this year were placed mostly in the months of June and July of this year. This might be a reason why these data reflect a rather insignificant change as far as order volume is concerned.
While comparing the order volume of last years third quarter to the US; as can be seen from the chart above, the orders have largely increased with very minimal declination. Out of the eighteen respondents, order volume increased marginally for eight respondents while six experienced unchanged order placement. Only three instances were seen where the order volume in fact decreased marginally with one mentioning significant decline in orders. These data suggests that the financial turmoil faced by the importing countries have yet to put a substantial impact on the order volume of RMG for export.
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Thus it can be concluded that due to recession and financial crisis, the buyer market is emphasizing on importing low value added products and thereby increasing order for such products.
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These data prove that recession has had an enormous impact on the cash cycle of the local RMG manufacturers. This is a huge drawback for them since this lack of cash in hand it does not allow them to receive future orders and drastically effects their order book situation.
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76
The above circumstances can help us to conclude that due to the financial crisis, the end users are buying less which is having a direct impact on the order book situation of the manufacturers. With the fall in the end users buying number, the orders being placed by the importers are also drying out proportionately.
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Product Diversification
16 14 12 10 8 6 4 2 0 Increased Unchanged Decreased Product Diversification 2 15 1 2 1 Increased Unchanged Decreased 15
As for the impact on the order book situation owing to the current recession, a very interesting situation is prevailing in regard to this component of product diversification. Recession has caused severe credit crisis in the importing countries and it has played a significant role in changing the buying behavior and habit of the end users. But this criterion, according to most, is actually saving Bangladesh from experiencing huge slump in orders. With end users preferring cheaper cloths, the demand for low end products is decreasing at a less significant rate compared to high end products. Therefore, Bangladesh is yet to face acute decline in the number of orders because of its specialization in basic garment items whereas competing countries that specializes in high end products are facing comparatively a larger slump in orders.
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mentioned earlier, spending expenditure on clothing has decreased by almost 20% which has resulted in change in sales. According to the survey results, it can be observed that almost all of the respondents cited that a decreasing trend has been seen in regards to sale of RMG products. Thirteen manufacturers said that there has been a fall in the sale of garment items, whereas five were unsure about the change taking place in the buyer market.
As demand for readymade garments is in the decline, the importers are naturally pulling off orders to save themselves from severe losses. Therefore it can be deduced that the decreasing trend in sale of RMG products is having a significant effect on the order book situation of RMG manufactures.
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In regard to this viewpoint, contemplation was made that perhaps demand for knitwear has increased compared to woven products. From the survey conducted, it was seen that the respondents do not actually agree with this contemplation. Nevertheless, twelve respondents were not sure about this whilst six denied the particular perspective saying that in reality there has been no change in demand for knitwear over woven wear. Thus it can be depicted from the survey that demand or preference for knitwear over woven items in essence does not necessarily lead to export growth. Rather, in recent years, knit manufacturing composites have increased in great number in Bangladesh due to the strengthening of backward linkage which has attracted more investment. This perhaps is the determinant behind this particular scenario.
14 12 10
8 6 4 2 0 Yes Not sure No Preference in knitwear oven woven products 0 12 6 Yes Not sure No
This also goes on to prove that the ongoing recession has had impact on increasing demand for knit products. Even though order for knitwear is increasing recently, it does not rely on the fact that demand for these items are increasing. Instead, the quantity of order is increasing as the number of knit composite units is escalating at a much higher rate compared to woven manufacturing units.
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18 16 14 12 10 8 6 4 2 0 Yes Unsure No
As the chart shows, apparently that majority of the respondents believe that a change has taken place in the buying behavior of the end users of their products. The rest of the two responds were unresponsive to the viewpoint and cited that they were unsure of the fact. This picture suggests that the demand of buyers is not similar to what it was perhaps even few months back. However, the clothing industry is largely dependant on demand of buyers which makes the fact inevitable that the economic condition, buying patterns etc. Of importing countries would certainly have an effect on the order book situation. Bangladeshs exporting only basic RMG products gives it a competitive edge over other countries operating in RMG industry. The demand of basic low-end RMG products almost never shows substantial fluctuations. Users
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curtail their costs in expensive and exclusive items but they need basic clothing in any case. The volume of purchase is certainly decreasing but Bangladesh is suffering much less due to this change in expenditure compared to other countries and the effect on order book situation is comparitivly low.
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recession caused the price hike of the necessary raw materials and as Bangladesh has to depend on other countries for raw materials, thus it has a lesser profit margin than before. Four of the respondents believe that, recession does not directly relate to profit margin and dependency on raw materials. The frequency table and bar graph found from the survey conducted is given below:
This graph gives us a picture that, the profit margin is currently going through a declination due to dependency on raw materials in the last two quarters which means, recession has made an impact in this regard and can bring down the profit margin even more in the near future.
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manufacturers of Bangladesh are giving up their orders to their competitors. At the same time, they receive devaluated money as they receive money after the scheduled time. The sellers, as a result, are having a smaller profit margin in their formerly placed order and are giving up their new orders simultaneously. The RMG manufacturers we talked to for our study are extremely frustrated regarding the cash cycle scenario. Out of the 18 entrepreneurs, 15 entrepreneurs have faced the consequences of larger cash cycle in the last two quarters. However, the other 3 entrepreneurs stated that, they have not experienced any alteration in cash cycle in their most recent transactions. So, the outcome we obtained from the survey suggests us that, the RMG manufacturers are suffering because of the longer cash cycle which took place because of the ongoing recession. The survey result which we obtained is illustrated below in table and bar graph:
15
Cash Cycle
Thus, we can come to the conclusion stating that the cash cycle is becoming lengthier and as a result it is having negative impact on the profit margin made by the RMG entrepreneurs.
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85
12 12 10 8 6 4 2 0 2
Value Addition
4 Value addition increased Value addition decreased Value Addition Value addition increased Value addition decreased Remained unchanged Value Addition 2 12 4 Remained unchanged
From the above table and bar graph, we can clearly observe that, only 2 entrepreneurs have said, there is an increase of value addition scope whereas, 12 entrepreneurs have already faced the negative impact of reduced value addition scope. Thus, in conclusion, we can say that, the reduced value addition scope caused by the current global recession has hampered the profit margin of the RMG exporters.
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goods within the price limit and thus, they have to refuse orders. Some of the entrepreneurs had to refuse 8-9% of their order in the last two quarters and they had to give up 2-3% of profit in the previous orders. From our checklist, we have found out that, out of 18 RMG manufacturers, 4 of the exporters think that, the profit margin has decreased because of declining expenditure and the rest of the personnel surveyed are not sure about this factor. None of the respondents stated that, their expenditure on clothing has increased. For that reason, manufacturers are enjoying smaller margin of profit at present. The survey result we obtained is shown in table and bar chart below:
Thus, it can be stated that, the garment manufacturers are being affected because of the ongoing recession and accordingly, the RMG industry of our country has already started facing the negative impact of recession.
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88
Hence, we can conclude that recession does not have any impact in the end users preference in knitwear over woven products. This change is an aftermath of the buying behavior change over the past 30 years.
Cost of Production
18 16 14 12 10 8 6 4 2 0 17
Cost of production
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From our checklist survey we have come to know that, the sellers have to maintain the same quality with higher cost and with low price which results in cutting down their profit margin. Out of the 18 personnel surveyed, 17 respondents had to experience higher cost of production which ultimately leads to lesser profit margin. Therefore, we can conclude saying that the increase in cost of production due to recession is resulting in lower profit margin. The survey result is depicted in the above table and graph.
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Due to the increased cost of oil, the cost allotted for energy sector has gone up as the energy sector. As a result, the financial cost accommodated for this sector by the owners has gone up drastically. The survey results also revealed that out of the eighteen manufacturers, twelve think that due to recession and its impact on variables such as oil price has hugely increased their financial cost of continuing the whole process, maintenance etc. For instance, one manufacturer elaborated that he has to spend taka hundred thousand per month on buying oil for running his plants generator. This cost rocketed in the past couple of months due to sheer rise in oil price. But he also mentioned that this is one cost he has to bear this expense as without the provision of generators he cannot keep his work running. Figure 31: Gasoline Prices in the Year 2008
Gasoline Price
450 400 350 300 250 200 150 100 50 0 309.6 308.3 330.7 349.1 381.3 411.5 414.2 383.8 374.9 320.5
With selling prices of garment products remaining stable and financial costs rising due to recession, the manufacturers have to sacrifice on their profit margin.
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12.3 Competitiveness
Bangladesh is one of the leading RMG manufacturing and exporting countries of the world. Though China leads all its other competing countries by a massive margin, Bangladesh is still a very important market for the buyer countries as it specializes largely on producing very cheap low basic products. However, the ongoing recession has created enormous panic among the exporting countries as the demand for readymade garments and its sale has fallen sharply due to the existing liquidity crisis. Nevertheless, this entire circumstance has created an interesting prospect for Bangladesh. The section beneath would evaluate the position of Bangladesh RMG sector from the competitive perspective and analyze its drawbacks as well as competitive advantages.
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profit margin has decreased. Now, in order to retain customers, the manufacturers have to maintain the same quality with lower profit margin which is affecting the RMG entrepreneurs and ultimately the RMG industry of Bangladesh. From our survey, we have found out that, the manufacturers are extremely bothered due to this concern. None can sacrifice quality for higher profit margin because it will have a negative effect on the reputation of the manufacturer. Most of the survey respondents we talked to for our study were forced to maintain the same quality with higher production cost and lower price due to the existing recession.
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Product Diversification
15 10 5 0 Product Diversification Increased Unchanged Decreased Product Diversification 2 15 1 2 1 15
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Thus, we can draw a conclusion saying that, the RMG industry is still operating strongly in the market in spite of the recession whereas the other competitors are losing the momentum.
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advantage of cheap and skilled labor force. Bangladeshi labors get a low wage standing at $0.23/hour which is Tk.16.20/hour whereas the Indian labors get almost two and a half times higher than that of Bangladeshi labors. The Chinese labors get almost 4 times higher than that of Bangladeshi labors. Bangladesh can utilize this advantage and can excel in the global market. From the figure above, we can see that Bangladesh has to incur the lowest cost among all the major players of the globe. The major competitors have to pay much higher than Bangladeshi RMG exporters. Chinese government has passed a new labor law which does not let them work for more than 8 hours a day. From our secondary data collection and our survey conducted, we have come to know that, it is not a result of the ongoing recession. So, analyzing this data, we can conclude saying that, Bangladesh did not gain any competitive edge regarding employee wage structure due to recession.
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However, as this change is transpiring slowly, it is yet to affect the entire industry of the country at present. From the survey it was revealed that eight responds came negatively against the viewpoint, four agreed and stated that it has already started to have an impact on their profit margin whereas six remained indifferent towards the whole issue. Nevertheless, although the results do not suggest that this change in mode of payment is a setback for the manufacturers, but it is assumed that gradually it will batter the manufacturers profitability to a great extent in the near future.
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99
Yes Unsure
No
100
The growing costs of labor and production as well as financial costs are compelling the manufacturers to rely on bank loans as a result of the extension of the buyers cash cycle. Thus, it is quite evident that recession in actuality is growingly making the local manufacturers dependent on bank loans which increase their financial risk to a huge extent and having an impact on their overall profitability.
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sector of Cambodia is not that strong compared to Bangladesh. Moreover, the political unrest situation in Pakistan and Sri Lanka is forcing buyers to source from alternative countries. On the comparison, the RMG sector of Bangladesh is equipped with advanced machineries and skilled labor force. Moreover, the industry is presently operating in 60% efficiency. All the above mentioned factors make Bangladesh one of the favorites to capture a significant portion of the global market in the future.29
13.3 Price
Presently, different buyers are sourcing from 30-35 countries all over the world. But in about 5 years time, the buyers would reduce the number of sourcing countries to 12 -13 countries for better quality control and efficient procurement. So the ever decreasing trend of unit price of garment products will not prolong in future. Moreover, better entrepreneurial and bargaining skill of the local entrepreneurs will be a key factor in determining the prices of the product. The industry is becoming aware about these issues. So the general connotation of RMG sector being a buyer driven market will be changed. Besides, the production efficiency is another lifeline for
29 30
Chowdhury, Anwar-Ul-Alam. President, BGMEA. Personal Interview. April 13, 2008 Ahmed, Salahuddin. Director, Columbia Garments. Personal Interview. March 23, 2008
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the RMG sector. At present, the industry operates at 40% production efficiency. If this percentage goes up, then the industry will be able to manufacture products at a lower production cost.31
31
103
4%
America
Germany UK France Italy Belgium Netherlands Spain
12%
25% With the USA and the EU being the major markets of Bangladesh RMG exports, Bangladesh also exports to 180 countries in the world. However Bangladeshi exports could not make any significant turnover in 172 of the countries, yielding only 24% of the total export earnings, while the top-9 markets US, Germany, UK, France, Italy, the Netherlands, Canada, Belgium and Spain generated 76%. This dependency on a few markets can prove to be quite a problem for RMG exports if there is a reduction in demand in any one of the markets or if Bangladesh through loss of advantage loses its share of exports to these regions to other competing countries. We have seen reduction of RMG exports to the USA in this year in light of the on going recession of the US economy. Had there not been an increase in exports to the EU, the RMG sector would have to undergo serious order cutbacks, which would have a negative impact on the entire economy. After the end of the MFA era, Bangladesh has faced severe competition from countries like China, India, Sri Lanka, Vietnam etc. China and India are the two global giants that have already carved out a sizable niche for them in the global RMG market. China appears as the top supplier of Readymade Garments in the world amounting to 65.9 billion USD and constitutes approximately 25% share in the world market. India with a share of over 3% is the 5th major exporter of RMG with exports of 8.08 billion USD.
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This scenario was made possible through abundance of their aggressive cost cutting techniques, presence of adequate backward linkages, well developed infrastructure, short lead times and other factors that are still lacking in the Bangladesh RMG sector. Thus Bangladesh could very well see its export market being taken over by these two countries and other countries and face a loss in export share if it cannot diversify its export markets. Other reasons to go for diversification are: i) ii) iii) To reduce chance of exploitation by the buyer, due to high dependency. Saturation of existing markets Balancing with alternative market in the event of misunderstanding with existing buyer. Although there has been a lot of discussions on diversifying export markets, very little has actually been done about it. The main reasons for this failure to achieve market diversification goals have been cited as: The attitude of big hitters in the apparel trade, who feel safe to stay in business with the existing key markets that offer easier market access and pose minimum or no risk is to be blamed. The big export houses, which can afford to make more investments and face risks, do not take the initiate to cultivate new markets. Growth in Bangladeshs major markets in the past few years made major expo rters complacent and they felt no urgency for looking for new markets.
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major markets occupy similar shares. China has diversified its markets very successfully, by reducing over-dependency on one market.
40%
12%
10% 8% 14%
SPAIN
ITALY
CANADA
The export destinations of India with a significant growth rate are much higher than that of Bangladesh. In other words markets of India are more diversified than of Bangladesh. Indias exports to six of the top-15 export destination countries have grown in 2004-05. There has been a sharp decline in Indias exports to Hong Kong, Germany, Bangladesh and Sri Lanka. However, exports to the United States, Singapore, Belgium and Japan have seen major improvements. Most of the countries, which are prime destinations for India, may be targets for Bangladesh as well. Among the above-mentioned countries USA is a prime destination for both the countries and Bangladesh needs to maintain its competitive edge so that the market is not lost. In terms of percentage of share, UAE is the next highest exporting country of Indias goods. However, the potentials in this market are not truly utilized by Bangladesh. The market in China has experienced a very high growth rate and Bangladesh can consider exploring the opportunities of exporting to this market. There are number of similarities in the overall RMG industry environment between the two countries. However, many of these markets require
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more high value added products, which Bangladesh is not currently producing. As a result both product and market diversification need to go hand in hand. Fig 5:Percentage of RMG Exports of China to Major Importing Countries 6% 6% 6% 9% 4% 27%
Japan
United States Hong Kong Romania Germany Russia Korea, South
16%
26%
United Kingdom
The export destinations of China are more widely spread than both Bangladesh and India for that matter. Japan is the largest market destination for Chinese RMG products, and this market can be a very prospective one for Bangladesh. However the Japanese market requires more high value added and low volume products which is a challenge for Bangladesh. The next largest market is US, which is also true for Bangladesh. One feature of the Chinese RMG destinations is that there are many countries with small share like-Australia, Singapore, Spain, Kazakhstan, UAE, Bulgaria, South Africa, Turkey, Panama, Netherlands, Switzerland and Mexico. Therefore the Chinese export destinations are very diversified which reduces its dependence in a couple of countries. This strategy of not keeping all the eggs in one basket can be followed by Bangladesh as well. Especially now when china is moving to more high value market, the vacuum resulting from that can be captured by Bangladesh. Moreover, as mentioned earlier, some of the above mentioned markets require high value products which implies that both product and market diversification need to go hand in hand.
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The table 10 shows the Herfindahl-Hirshman Concentration Index for geographical distribution of clothing exports from Bangladesh, India and China. This concentration index also shows the lower levels of market diversification for Bangladesh compared to India and China. Table 10: Herfindahl-Hirshman Concentration Index for geographical distribution of clothing exports from Bangladesh, India and China Year 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 Bangladesh 0.560 0.460 0.470 0.480 0.460 0.420 0.410 0.570 0.579 China 0.470 0.490 0.470 0.370 0.400 0.400 0.400 0.508 0.465 0.447 India 0.360 0.300 0.300 0.310 0.300 0.330 0.310 0.350 0.417 -
Source: Textile and Clothing Industry of Bangladesh in a changing World Economy, Selim Raihan, Research Fellow, Center for Policy Dialogue, 2001 The concentration values are higher for Bangladesh than for China or India. This means that Bangladesh RMG exports go to fewer countries than either of the two countries or that exports are concentrated in fewer markets. Bangladesh enjoys the duty-free market access benefit under the Generalized System of Preference (GSP) & Everything But Arms (EBA) from EU. In view of the current lack of adequate market diversification, Bangladesh is trying to expand its market in countries like Australia, Canada, Japan, Norway, New Zealand etc., which also allow duty free imports. Thus these countries should get the preference as potential markets for Bangladesh. Other regions of interest to carve out a niche for Bangladesh garments are Russia, Eastern Europe, the Nordic countries, Central Asia, Africa, and the Middle East.
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14.3.1 Japan
Japan is the 2nd largest economy in the world after USA with a GDP of $4.22 trillion (2006 est.). Japan imports around $524.1 billion worth of goods and services. It is the third largest market for textiles and clothing after the EU and the USA. Japans share of the world apparel imports increased from about 3.8% in 1980 to 8.3% in 1997. The leading apparel exporting countries to Japan are China, South Korea, and Thailand. Chinas market sh are in Japan for apparel increased from 14.1% in 1980 to 27% in 2006. The corresponding figures for South Korea are 15% and 23.2%. Table 11: Supplier Countries to Japan for RMG Rank 1 2 3 4 5 6 7 8 9 10 Source: CPD Bangladesh however, has not yet been able to export sizeable quantity of apparels to Japan. Out of Bangladesh's $8 billion export of RMG products, Japan imports products worth $37 million that is only 0.46% of its total import of RMG products. The main reasons behind this scenario are: 1. Lack of information about Bangladeshi apparels 2. Delay in shipment 3. Lead-time crisis 4. Weak industrial infrastructure Country Total RMG Imports China Italy Vietnam Korea, South United States Thailand France India Indonesia Philippines Value of Imports in Million US$ 21188.05 17448.49 965.07 588.09 373.58 258.86 236.70 191.08 141.11 115.14 90.71 % Share 100 82.35 4.55 2.78 1.76 1.22 1.12 0.90 0.67 0.54 0.43
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5. Social unrest stemming from political instability If the RMG sector is able to minimize these shortcomings, then hopefully Bangladesh can tap into the big and lucrative market in Japan.
14.3.2 Canada
Canada, with a GDP of about $1.165 trillion and total imports amounting to $40.4 billion, imports about $6150.46 million dollars worth of RMG goods. Table 12: Rank in RMG Imports by Canada Rank in RMG Imports by Canada 0 1 2 3 4 5 Source: AEPC, India As it can be seen from the table, although Bangladesh is the second largest exporter of RMG goods to Canada, the difference in export percentage between Bangladesh and China (the largest exporter) is very large. China holds over 50% of the total Canadian RMG market. If Bangladesh can manage to keep prices as competitive as China, it can exploit the Canadian market. Country Jan-Sept 2007 ($ million) TOTAL China Bangladesh USA Mexico India 5338.436 2821.194 344.604 304.044 214.248 261.852 %age Share in JanSept 2007 100 52.85 6.46 5.70 4.01 4.91
14.3.3 Russia
Russia constitutes approximately 0.4% share in world imports of RMG. Russia is top importing country for RMG in the CIS region with approximately 53% share in total imports of RMG by CIS
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region. Russias imports of RMG amounted to $1.5 billion and RMG constituted 1.6% share in the Russias total imports. Russias imports of Ready made garments have shown a growth of 85.7% in 2206 from 2005. Table 12: Rank in RMG Imports by Russia Rank 1 2 3 4 5 6 7 8 9 10 Source: AEPC, India The previous table shows the various shares of major RMG exporting countries to Russia. China occupies close to half of the total Russian RMG market. We can see that Bangladesh is not present among the top 10 exporting countries. This means that the Russian market can be a very good potential market for Bangladesh if it can compete effectively in terms of price and quality with these other countries. Country China Turkey Italy Germany Kyrgyz Stan Poland Vietnam India Indonesia France Value of Imports( $ million) 605.00 157.63 137.40 83.73 54.93 39.37 30.62 29.12 28.37 26.77 % share 40.52 10.56 9.2 5.61 3.68 2.64 2.05 1.95 1.9 1.79
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14.3.5 Australia
Australia is a prosperous, Western-style market economy with a GDP approximating to $645.3 billion and total annual imports being close to $127.7 billion. It is a good potential market for RMG of Bangladesh with its duty free access.
2000 1800 1600 1400 1200 1000 800 600 400 200 0
$Millions
1746.69
8.542 Bangladesh
As the previous graph would show, market share of Bangladesh for RMG in Australia is almost negligible compared to China. The fact that China is in a better strategic position with Australia can explain this scenario. This factor along with lower lead times for China makes Chinese RMG products more preferable.
14.3.6 Argentina
Argentina is ranked as the 8th largest importer of RMG in the LAC Region with imports amounting to $227.17 Million. Argentinas imports of Ready-made garments showed a growth of 30.20% in Yr. 2005 over Yr. 2004 and this trend has been continued. RMG products constitute 0.43% share in Argentinas global imports. China has become Argentina's top source of RMG imports by replacing Brazil. China has captured a growing share in Argentina's import market, rising to this year's 34.1 % from 11.3% in 2005. The market share of China's clothing
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products in Argentina has been growing steadily due to their competitive prices and the improved quality of the products.
As the graph shows, China holds a very big share of the market compared to Argentina. So Bangladesh can attempt to capture a portion of the market by trying to achieve lower costs and higher quality.
Millions
113
$Millions
341.12
14.3.8 India
As surprising as it may seem, but India is also a very good potential market for RMG goods considering the market size of India. Over the last decade, India has managed to develop comparative advantages in certain capital intensive industries and information technology sector. Thus the opportunity costs of India producing RMG goods has increased and it would be beneficial for them if they allowed duty free access for our RMG products and they shifted their resources to more capital intensive and technology oriented sectors.
14.4 Market Diversification Strategies: 14.4.1 Build favorable image of the nation and undertake branding
Image building and branding can achieve a high level of value addition and enhance Bangladeshs reputation as a quality supplier of apparel. As branding is an expensive investment, incentives and opportunities should be provided to exporters, such as through a
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Brand Fund and by encouraging foreign collaboration to launch collective brand names through corporate marketing companies. For the Made in Bangladesh label to make its mark in the global marketplace, an active promotion campaign will be required by the industry, government, and Export Promotion Bureau. Exhibitions, fairs or expositions, and such events can be organized. The basic function of such events is to bring together, in a single location, a group of marketers to set up exhibits of their products. Trade fairs serve the purpose of meeting between the buyers and sellers and to showcase offers from the sellers and also to book orders at the show.
14.4.2 Obtaining government support on market access negotiations and trade facilitation
The government should take initiative to create business relationship with countries, which are importing garments from countries other than Bangladesh. Government can help open up new markets for Bangladesh exports through trade diplomacy and signing of free trade agreements. All our Ambassadors and High Commissioners should be instructed to give the search for new markets and the expansion of existing ones the highest priority.
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116
within the next hundred days. Duty free access to the Indian market will open up tremendous opportunities for Bangladesh.
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Countries
USA
EU
Total Market
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Sri Lanka India Pakistan Indonesia China Hong Kong South Korea Malaysia Philippines Singapore Thailand Taiwan Vietnam Mexico Dominican Republic Jamaica
1990 0.27 0.12 0.15 0.27 0.29 0.21 0.13 0.13 0.29 0.17 0.19 0.30 0.20 0.39 0.19
1996 0.78 0.64 0.49 0.67 0.58 0.61 0.63 0.42 0.63 0.48 0.59 0.57 0.50 0.66 0.57 0.25
1997 0.83 0.61 0.56 0.68 0.60 0.59 0.59 0.42 0.62 0.47 0.51 0.58 0.50 0.68 0.55 0.36
1990 0.30 0.13 0.21 0.32 0.35 0.34 0.31 0.17 0.22 0.20 0.43 0.40 0.55 0.16 0.06 0.08
1996 0.72 0.62 0.35 0.62 0.50 0.66 0.47 0.33 0.55 0.48 0.57 0.45 0.48 0.41 0.39 0.65
1997 0.74 0.64 0.39 0.74 0.53 0.73 0.55 0.36 0.65 0.54 0.64 0.52 0.47 0.45 0.39 0.20
1990 0.28 0.12 0.21 0.31 0.25 0.27 0.19 0.17 0.26 0.20 0.36 0.32 0.62 0.22 0.41 0.22
1996 0.74 0.70 0.54 0.70 0.69 0.68 0.60 0.41 0.62 0.61 0.65 0.55 0.63 0.71 0.59 0..34
1997 0.79 0.70 0.55 0.75 0.70 0.70 0.60 0.42 0.66 0.59 0.64 0.59 0.67 0.70 0.58 0.47
- ( 1/n) ]/[1-(1/n) ]
1/2
1/2
Where S is the share of the ith category of exports in total exports of clothing and n is the
i
number of categories of clothing. HHI can range from 0 to 1. The larger the number of categories of clothing the lower the HHI. Thus, if a respective country has a high HHI-closer to 1, it means that product concentration is high and product diversification is low. On the other hand, a low HHI means that product concentration is low and the country produces a diversified range of products.
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The following table reports the values of the HHI for Bangladesh, China and India for clothing exports. We can see that: The concentration index has been more or less steady for Bangladesh during the period. Thus number of categories of products being made is more or less steady. The index for India and China, on the other hand, has been decreasing, indicating an increase in number of categories of goods being made. Hence these 2 countries have been experiencing greater product diversification. Between them, India has been diversifying at a greater rate, although Chinas one is lowest among all 3 countries. The index for Bangladesh is higher, compared to that for India and China. Thus this is evident that Bangladeshs product concentration is highest and diversification is the lowest compared to its major competitors. Table 15: Herfindhal-Hirschman Product Concentration of exports from Bangladesh, India, and China Year 1993 1994 1995 1996 1997
Source: World Trade Analyzer
Bangladesh
0.32 0.37 0.35 0.32 0.30
India
0.28 0.29 0.30 0.26 0.25
China
0.18 0.19 0.18 0.18 0.18
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We must not confuse this as a diversified export profile. If we look closely, under T-shirts and sweaters/pullovers, suits (jackets & trousers) account for 76.1% of entire exports. The remaining categories of items are being exported at minimal amounts, with majority being at less than 1% of total exports-most closer to 0% than to 1%. This can be due to one or two firms exporting certain items in the category, however this does not diversify the total export product range for Bangladesh.
According to the 19 BGMEA categories of products, 5 categories- Shirts (A), Trousers (H), Jackets (C), T-shirt (P) and Sweater (O) account for about 81.5% of total clothing exports from Bangladesh in 2005-2006. Thus there is a very high level of product concentration in these 4/5 items in Bangladesh and very limited amount of product diversification. Bangladesh should try to reverse this situation by producing and exporting larger quantities of these neglected items, since technology and skills required for them is already present; as well exploring newer items. Table 16: Compositions of Clothing Exports from Bangladesh
Sweater (O)
. . 70.41 196.6 296.29 271.7 325.07 476.87 517.83 578.37 616.31 893.12 1044.01
Year
1993-94 1994-95 1995-96 1996-97 1997-98 1998-99 1999-2000 2000-2001 2001-2002 2002-2003 2003-2004 2004-2005 2005-2006
Shirts (A)
805.34 791.2 807.66 759.57 961.13 1043.11 1021.17 1073.59 871.21 1019.87 1116.57 1053.34 1056.69
Trousers (H)
80.56 101.23 112.02 230.98 333.28 394.85 484.06 656.33 636.61 643.66 1334.85 1667.72 2165.25
Jackets (C)
126.85 146.83 171.73 309.21 467.19 393.44 439.77 573.74 412.34 464.51 364.77 430.28 389.52
T-shirt (P)
225.9 232.24 366.36 391.21 388.5 471.88 563.58 597.42 546.28 642.62 1062.1 1349.71 1781.51
Sum
1238.65 1271.5 1528.18 1887.57 2446.39 2574.98 2833.65 3377.95 2984.27 3349.03 4494.6 5394.17 6436.98
Total
1555.79 2228.35 2547.13 3001.25 3781.94 4019.98 4349.41 4859.83 4583.75 4912.09 5686.09 6417.67 7900.8
% Of total
79.6% 57.1% 60.0% 62.9% 64.7% 64.1% 65.2% 69.5% 65.1% 68.2% 79.0% 84.1% 81.5%
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Woven
6203 mens or boys' suits, ensembles etc, not knit etc 6204 womens or girls' suits, ensemble etc, not knit etc 6205 mens or boys' shirts, not knitted or crocheted
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through diversification of apparel products and by moving into more value-added, high-priced, high fashion products. 3. Building brands to gain customers: Brands, in todays consumer oriented market, play important role in terms of market penetration and higher unit value realization. Brands assure the consumers that the products are of certain quality, durability and compliant to several social, environmental and quality standards. The major markets- USA and EUare entirely dominated by various global brands, and Bangladeshi exporters are merely suppliers to such brands. Brand development, therefore, is not only aimed at deeper and wider penetration in major selected markets by producing greater variety of goods, but also to increase the acceptability of Bangladeshi apparels for increased export earnings. However, brand promotion is not only an expensive proposition but also requires very carefully designed multi-stakeholder strategy, on a sustainable basis. 4. Range of variety goods offered: Most retailers prefer to outsource their requirements from a single supplier as it saves them time and money. Buyers look for new "full package" suppliers offering them a one-stop service platform. Therefore, Bangladesh needs to widen and integrate the mixed products basket of textiles and clothing items, as it would be incremental to the exports. India has wide range of textiles and clothing products from handmade sari to suits of sophisticated fine fabric made in modern mills, and they can win over customers just by offering such a variety of items. 5. Backward Linkage products: One aspect of product diversification could be the development of backward industries. There are insufficient numbers of establishments of RMG backward industries such as textiles and accessories industries in the RMG sector and they can barely meet the local requirement. Special efforts and policy initiatives should be undertaken to establish adequate number of such industries to supply domestically the required fabrics and various RMG accessories like buckram, zipper, sticker etc. in this sector. Hence, in the globalized economy and ever-changing fashion world, product diversification is the key to continuous business success. In order to expand the market share and survive in the up coming free global competition in the international market, product diversification appears to be an indispensable strategy. The more varied the product line and range, the better the competitive strength. Diversified product mix, efficient logistics, ability to provide one stop window for goods and service are increasingly defining the preference of buyers, worldwide.
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further 8 digit and 10 digit level are specify for managed the every country there own commodities. These are detailed in Table 16 and Table 17 (Appendix) As we saw in the previous section, Bangladeshs export of RMG is concentrated on 4/5 major basic items. The rest of the items are exported just for the sake of it and do not contribute much in terms of export earnings or diversification. However, we need to do reduce the proportion and dependency of exports in these categories by increasing export of items in categories other than these. The categories of clothing and apparel export that could be aimed by RMG firms according to HD codes are: Knitwear items currently being exported at less 1%: 6101 mens or boys' overcoats etc, knit or crochet
6102 womens or girls' overcoats etc, knit or crochet 6103 mens or boys' suits, ensembles etc, knit or crochet 6106 womens or girls' blouses & shirts, knit or crochet 6107 mens or boys' underpants, pjs, etc, knit or crochet 6108 womens or girls' slips, pjs, etc, knit or crochet 6111 babies garments & accessories, knit or crocheted 6112 track suits, ski-suits & swimwear, knit or crochet 6113 garments, knit etc, coated etc rubber, plastic etc 6114 garments nesoi, knitted or crocheted 6115 pantyhose, socks & other hosiery, knit or crochet 6116 gloves, mittens and mitts, knitted or crocheted 6117 Made-up clothing access nesoi. parts etc. knit etc
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6202 womens or girls' overcoats etc, not knit or crochet 6206 womens or girls' blouses, shirts etc not knit etc 6207 mens or boys' undershirts etc, not knit or crochet 6208 womens or girls' slips etc, not knit or crochet 6209 babies garments & accessories, not knit or crochet 6210 garments, of felt etc, or fabric impregnated etc 6211 track suits, ski-suits & swimwear, not knit etc 6212 bras, girdles, garters etc., knitted etc or not 6213 handkerchiefs 6214 shawls, scarves, mufflers, mantillas, veils etc. 6215 ties, bow ties & cravats, not knitted or crocheted 6216 gloves, mittens and mitts, not knit or crocheted 6217 made-up clothing access nesoi, garment etc parts nesoi
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6204 womens or girls' suits, ensemble etc, not knit etc 16.56% 6110 sweaters, pullovers, vests etc, knit or crocheted- 13.83% 6203 mens or boys' suits, ensembles etc, not knit etc-13.58% 6109 t-shirts, singlets, tank tops etc, knit or crochet- 12.23% However, as we saw above Bangladesh could only manage 6.43% of the market by focusing on these items. So we have consider the 30 items which constitute the remaining 44.8% of the market: Table 20: Percentage change in exports in various HS codes Hs code and description % Change yr. 2006/05 6101 mens or boys' overcoats etc, knit or crochet 15.11 6102 womens or girls' overcoats etc 33.77 6103 mens or boys' suits 15.95 6106 womens or girls' blouses & shirts, knit or crochet 17.89 6114 garments nesoi, knitted or crocheted 19.02 6116 gloves, mittens and mitts, knitted or crocheted 12.37 6206 womens or girls' blouses, shirts etc not knit etc 12.29 6210 garments, of felt etc, or fabric impregnated etc 25.2 6211 track suits, ski-suits & swimwear, not knit etc 10.33 6216 gloves, mittens and mitts, not knit or crocheted 9.52
Source: AEPC, India Thus as we can see above there are at least 10 items with very growth rates in demand that Bangladesh is taking almost no advantage of. However, especially significant here are 2 following items, having high growths which Bangladesh is producing none of: 6116 gloves, mittens and mitts, knitted or crocheted with growth rate of 12.37% 6216 gloves, mittens and mitts, not knit or crocheted with growth rate of 9.52%
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scheme in 2003. The total export of these two items in 2001 was USD 8.87 million. However, 63 categories of knitwear items have been newly included in the revised GSP Scheme of 2003, which Bangladesh did not export earlier to Japan; though the export value of these 63 categories to the world market amounts to USD 251.36 million. Of the newly included items in 2003 Bangladesh exported only two items to Japan. Bangladesh exports a large number of HS 61 items in the global market, and so there is potentially good scope for export of these to the Japanese market by taking advantage of the new GSP Scheme. He made a price advantage analysis and found that Bangladesh has export opportunities for Undergarments and Dresses for women and girls, Garments of babies, Mens suit and ties.
Export data indicate that Bangladesh currently exports only limited quantities of these products to the global market. A scope for quota and duty free export of such high-end products to the Japanese market will help Bangladesh realize the potentials of diversifying her apparel product basket.
Given Bangladeshs proven capacity to compete the export of these items in the global market, the recent inclusion of HS 61 category into the preferential regime has opened a window of opportunity for Bangladesh to explore new markets for these products in Japan. All 66 HS 62 6 digit level categories were included for preferential treatment under the revised GSP scheme in 2003. The total export of HS 62 products from Bangladesh to the world market is valued at USD 419.84 million. The inclusion of 66 additional items under preferential regime is likely to enhance export opportunities of such items from Bangladesh to Japan. According to the Top 10 HS 62 items, Bangladesh holds price advantage primarily in high-end items for women and babies. The price advantage of these items range from 22.2% to 95.1% over Japans average import price of the same products from other countries in the world.
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As expected, following its accession to the WTO, China started to entrench its foothold in the US market for many products, most notably, apparels and textiles. In view of the surge in imports from China, and its impact on the US economy, US Trade Representative and the Chinese Commerce Minister signed an MOU16 on 8 November, 2005 according to which the US was to permit import of certain Chinese T&C products in accordance with annual levels. Table 21: Agreed levels of certain products under the US-China MOU
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The above table gives a vivid scenario of the vast product diversification of China compared to that of Bangladesh. China exports sewing thread, knit fabric, special purpose fabric with already a 2% growth over the last year (2006-2007). China even increased the level of export of baby socks to the US market within this time period, with a current growth of 15%. Export of cotton knits shirts experienced grew from 12.5% in 2006 to 15% in 2008. China even exports the following in large quantities: Sweaters, Swimwear, Pile towels, Blinds, Woolen suits and trousers, Lass fabric Underwear
The growth of all these items has increased significantly over the years. Unfortunately, Bangladesh doesnt export any of the above mentioned items at all. But there is high scope of product diversification of Bangladesh as well.
Table 17: Top 10 RMG Items exported to USA by Bangladesh CAT 340 347 348 659 341 647 338 352 634 359 Total export Share (%) Description M&B shirts M&Btrousers, breeches &shorts W&G trousers, breeches &shorts Other MMF apparel W&G shirts & blouses M&Btrousers, breeches &shorts M&B knit shirts Cotton underwear Other M&B coats Other cotton apparel Jan-July 2006 175.95 327.16 206.8 80.91 70.03 73.03 90.62 63.99 33.69 52.37 1646.22 71.35
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Exports of Bangladesh in M&B knit shirts, M&Btrousers, breeches &shorts and W&G trousers, breeches &shorts have increased extensively over 2005-2006. But other M&B coats and W&G shirts & blouses have experienced a contraction in the exports. Out of 22 products exported by China to US market, Bangladesh has only 10 products in common. Thereby, Bangladesh ought to examine the MoU signed between the USA and China with due care. It is to be borne in mind that the agreement gives the US wider coverage for a number of products and over a longer period. The agreement allows China to ensure export growth over a period of three years and gives predictability to its exports. And since the MoU agreement also gives some breathing space to Chinas low income competitors such as Bangladesh by limiting Chinas export to the US market, Bangladesh has a lot of opportunity for product diversification due to the increasing self-sufficiency in knit fabrics. Even at 10-digit disaggregated level Bangladesh enjoys price competitiveness vis--vis China for a number of apparel items. Even before quotas were imposed on Chinese exports Bangladesh was competing with Chinese exporters of some of these mass-produced items. Bangladesh should focus on these items. It is possible that China at present is concentrating on upper end segment of the market for these items (higher quality, fashion, design) driven by quotas under the MoU. Once these quotas are removed, China will start to penetrate the lower end of the market for these same items, putting Bangladeshi exporters under increased competitive pressure. However, since Bangladesh had been competing with China in these markets even before the MoU was put in notion, she should further strengthen its competitive advantage in view of the expiry of the MoU by end 2008. Contributing Factors to Chinas Competitive Edge in Products: Bangladesh: Likely effect of quota Removal: The status of Bangladesh as an overall supplier to U.S. market is uncertain. Considered by some U.S. firms to be competitive alternative to China for mass-produced, low-end apparel. Labor - Very low wage rates; productivity improving, government is working to improve labor standards. Inputs - Relies heavily on imports for woven fabric; becoming increasingly self-sufficient in knit fabrics. Special Arrangements - Duty-free access: EU, Canada, and Norway. Products - Mass-produced basic garments, knit cotton tops and woven cotton pants
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China: Likely effect of quota Removal: Likely to be supplier of choice for most large companies and retailers; uncertainty regarding textile-specific safeguards. Long term, competitiveness may diminish as strong economic growth leads to greater domestic demand for T&A. Showed high growth in export of goods for which it became eligible for quota-free entry in 2002. Contributing Factors: Labor - Per-unit labor costs very low due to low wages and high productivity. Inputs - Produces fabrics, trim, packaging and most other components. Products Among the best in making at any quality or price level. Worlds largest producer and exporter of T&A, notwithstanding tight quotas in major world import markets Technology and Productivity: Chinas advantage in terms of technology used in the apparels sector and the resultant productivity gain is in terms of per worker value addition. In recent years, Chinas strategy in the textiles/apparels sector had primarily focused on technological upgradation. Chinas average wage rate in the apparels sector is higher than Bangladesh. However, higher productivity is what provides China its competitive advantage in the US market as against Bangladesh
Effect of Chinas Competitive Edge in Products: Table 22: Rank Of Bangladesh And China In the US RMG Export Market Country Bangladesh China 1995 13 1 2000 13 2 2003 16 1 2004 14 1 2005 10 1
Source: CPD Trade Database Between 1995 and 2005 China ranked the topmost exporter of RMG products to the US market. The vast product diversification of China can be accounted for this success. However, in 2001; China slipped to the second position and lost to Mexico. It regained the top place in the following year and was able to retain this till the end of 2005. Bangladesh continues to remain a major player in the US market, though its relative standing has seen wide variations. Before the quota phase-out she hovered around the fifteenth position; following quota de-restriction she has become one of the ten top exporters to the US
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market. This increase was experienced both in value terms as well as volume terms. Bangladesh can improve this scenario by further product diversification.
The government, with the help of a reputed international public relations company, should launch a media campaign in the US and Europe to promote simultaneously the image of the country, its range of RMG products and other exports. In addition to the media campaign Bangladesh should increase its participation in trade fairs and specialized garment exhibitions and fairs. BATEXPO which has been postponed should be held at the earliest opportunity. All our missions abroad should be fully mobilized to ensure the maximum possible participation from overseas buyers. 3. Appoint business-oriented commercial officers located in principal markets abroad to promote newer products being offered: Bangladesh embassies abroad should appoint dynamic business-oriented commercial officers whose main job will be to promote export products through direct contact with potential buyers.
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4. Incorporate local skills in stitching, lace work and embroidery into RMG manufacturing process: Measures could be undertaken to exploit local skills in stitching, lace work and embroidery. These locally available skills, which form part of the national culture, could provide substantial value addition. However, for this, substantial training would be needed so as to develop the necessary knowledge and know-how to transform the national skills into exportable products. Thus, a joint private sector effort, or government inputs are needed to develop these skills, benefiting from and exploiting a cultural heritage.
5. Establishing a research center:
Since R&D and market research will be critical to expand the product mix and public support in this area, this can prove significantly beneficial. The role of the research center would be to gather and disseminate information effectively to local manufacturers on the latest developments in products and markets, including information on fabric developments, blends, colors, patterns, latest fashion trends and design forecasting, as well as providing customer service to foreign buyers purchasing from Bangladesh.
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The following diagram shows the factors that influence RMG production and the competitive positioning (by giving very simple rankings) of the RMG industry in a few countries with respect to economic & political support and proficiency in production. Country Competitive Factors Infrastructure Integrated Economic Political Production Power Stability *** Ranking Govt. Clear Support Strategy + + Week
Bangladesh China India Pakistan Vietnam ***= Concerning Knitwear sector Legends: Strong
Medium
16.1 Pakistan
Pakistan has developed its industry in both textiles as well as readymade garments. The country specializes in textiles and made-up textile products such as bed linen. Its industry is structured into the small and medium-sized plants and the non-mill sector, i.e. the cottage industry, that manufactures 80% apparel products.
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In 2005, the country achieved a good export growth in the US market though not much in the EU market. The US and EU imports of T&C from Pakistan increased in volume by 19.2% and 4.7% respectively, in 2006 compared with the previous year. Currently, around 25% of Pakistani RMG products are being exported to the USA. Experts predicted that Pakistan would be among the best gainers in South Asia in the post-MFA era. But it has not been able to make use of its full potential. Despite the fact that the country has a vertically integrated production structure and has carved out a niche for cotton bed linen in the global market, Pakistan has not been able to take benefit of the re-imposition of quotas on China right after the dismantling of the MFA. But subsequently, it did very well in the EU market, expanding by 33.5% in sales value. However, the government has provided several incentives to the RMG sector and has further plans to provide more such facilities in the future. But due to the political unrest situation prevailing in the country, the RMG sector is now facing immense crisis from lack of orders from the buyers. The situation has turned so bad in the country that many entrepreneurs of RMG industry are thinking about relocating the factory setup in other parts of South-Asia, especially in Bangladesh. The SWOT analysis of RMG industry of Pakistan is given below:
Strong Textile and RMG base Specializes in a niche market of bed linen Large Human Resource
Cottage industry manufactures 80% apparel products Lack of ability to expand production
Unrest political situation Not using full potential of quota free market
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Unrest political situation Not taking full advantage of post-MFA period Strong competion from countries like Bangladesh, India, Vietnam
Vietnams textile and garment industry has experienced rapid development in last few years which made the sector a vital element in the countrys economy. In 2004, the RMG sector
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employed 2.1 million people directly, representing 4.7% of the total employment within the country. The industry has a number of leading textile and garment enterprises. The local manufacturers and buyers of Bangladesh are considering Vietnam and Cambodia as the most direct competitors for the coming years. The future for the textile and garment industry in Vietnam looks promising. Vietnam joined the WTO at the beginning of 2007 and seems set to build upon its recent export success. Moreover, the Vietnamese government is highly supportive of the textile and garment sector, and there are strong incentives to attract foreign investment. The government has outlined ambitious plans for the development of the industry. If these plans are fulfilled, employment and exports in this sector will double by the year 2010. The textile-garment industry has a remarkable average growth rate of 20%. With this growth rate and removal of trade barriers, the growth rate can mount up to 30% each year which will enable the country to reach the target of USD 10-12 billion export turnovers by 2010. However, new challenges have emerged. The growth rate of this industry since the abolition of quotas is low compared to other countries, because of lack of labor. Moreover, in the recent years, the country is experiencing rapid economic growth which has increased the standard of living of the Vietnamese people. So the labor wage is increasing at a constant rate which directly affects the industry as the profit margin is getting low and prices of raw materials are increasing at the same time. The SWOT analysis of RMG industry of Vietnam is given below:
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Exploring new potential markets Diversified Market Sourcing country of many reputed buyers
Lack of labor
As mentioned above, Cambodia is also considered to be a potential competitor in RMG exports in coming years. In recent years, Bangladesh has been successful in gaining market share in the EU knitwear and US woven market; but it failed to increase its market share in the other markets. On the other hand, Cambodia has managed to capture a much greater share of the US knitwear market but its other market share is either constant or falling. The garment industry has played an important role in the Cambodian economy. It has attracted about 30% of the countrys Foreign Direct Investment and generated more than a quarter of a million direct employments for poor rural Cambodians, and it has also provided even more jobs in supporting industries. It is clear that the MFA expiration on December 31, 2004 has had an adverse effect on the garment industry of Cambodia. Nevertheless, Cambodias garment industry has been largely benefited from cheap but efficient labor which enabled the country to enjoy some niche markets. The SWOT analysis of RMG industry of Cambodia is given below:
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Congenial environment for foreign investment india and China's shift towards other industries
China, popularly known as factory of the world with its booming economy, is the potential economic superpower of tomorrow. Principal factors behind the triumph in their economy include abundant resources, a very efficient transport system, literate, well trained and highly productive workforce and significantly low wage-rates. The Chinese government offers substantial investment incentives such as long tax holidays, capital grants, free land, low utility rates, compensation for worker training, and other benefits to companies willing to locate plants. Chinas advantages and incentives allow large industries like RMG to produce and export in large volumes to the developed nations of the world. All these factors have made China a massive production valley of numerous products including RMG. Apparently China seems to be an all in all in the RMG sector. But, China has some underlying weaknesses as well. For example, slow adoption of international standards (e.g. cotton grading), lack of policies on corporate social responsibilities and care for environment, increasing labor cost and labor shortage, rising energy cost etc. Another threat for the RMG industry of China is the appreciation Chinese currency. In the recent time, appreciation of Yuan makes the Chinese RMG products less competitive in the global market. As a result, producers are becoming more interested to supply in their local markets.
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According to WTO data, Chinese exports of RMG counted for almost 27% of the global RMG exports in 2005, signifying that China was a major force in global RMG markets even before the end of the MFA. With the end of MFA, China initially made considerable progress, attaining 25% of the import share in the US market in 2005, and a 33% import share in the EU market. It thus achieved an overall growth of 50% in US imports and 42% in EU imports in value terms during 2005. However, such gains did not last. The USA and the EU re-imposed quotas in importing on several categories of products as a safeguard against China. This slowed down the steep growth of China. According to import figures compiled by the ADB (2006), during the first six months of 2006, the volume of clothing shipments from China fell by almost 15% and the value by almost 11%. The impact of this is now felt all over the world including in countries like Bangladesh, Cambodia, Indonesia and Vietnam, countries that benefited through getting quotas. According to recent studies, it is revealed that Bangladesh is the only country that can produce textile items at least 20-30 percent cheaper than China. The SWOT analysis of RMG industry of China is given below:
Low wage-rates Literate and highly productive work force Well developed infrastructure Diversified market Slow adoption of international standards Lack of policies on CSR Appreciation of Chinese currency Increasing labor cost and labor shortage Supportive government policies Exploration of new markets Developing new niche products
Strength
Weakness
Opportunities
Threats
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16.6 India
The textile & Clothing industry of India is the strongest one in South Asia. The industry experienced continued growth in the post-quota period. The country has two major advantages compared to the rest of South Asia. 1. Indias production structure is vertically integrated very well. Up to 98.5% of value addition takes place within the country itself. This endowment allows them to obtain raw materials at a relatively low price and also has helped them to achieve the shortest lead time. 2. India is well-capable of producing diverse RMG products. For these reasons, the RMG sector of India is extremely flexible. The government has been careful in formulating strategies targeted to facilitate growth in the sector. But, India also has some weaknesses. They are low labor productivity, weak Indian labor laws, inadequate infrastructure in many cases, appreciation of Rupee and last but not the least, a highly fragmented supply chain mainly due to Government policies and lack of coordination between industry and trade bodies. Existence of large number of intermediaries adds to the cost but also lengthens the lead time. Indias total T&C exports to the world has increased by 17.06% in 2005 compared to 2004. Recently, the US imports of T&C products from India increased by 13.7% and 14.4%, respectively, in value and volume terms in 2005. Though exports to the EU and US markets have grown rapidly, Indias exports to Asian countries including Japan have fallen steeply. Indias exports of T&C products to 38 countries, excluding Middle East, declined by 22% in 2005. The largest drops in exports were recorded in countries like Bangladesh, Indonesia, Japan and South Korea in absolute terms, while exports increased slightly to China and Thailand. This resulted as some exports have been diverted to the quota-free market of the EU and the US. The SWOT analysis of RMG industry of India is given below:
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Vertically integrated production structure Wide range RMG products Low labor productivity and weak Indian Labor Laws Inadequate infrastructure Fragmented supply chain & lack of coordination between industries Congenial environment for foreign investment Quota-free market of the EU and the US
Exports to Asian countries fallen steeply Tough competition from neighboring countries Shift towards other industries
17.0 Analysis of the responses & measures taken by Bangladesh & its competitors to encounter recession
RMG industry alike any other industry demands some constant improvement measures for fostering its growth potential and setting quality benchmarks. Several measures are continuously being adopted by RMG owners and related persons to overcome this industrys present problems. At the same time, many fields of interest are yet left out of attention. These current disadvantages, competitive edge, required strategies provide a significant impact in the prospect of our RMG sector and thus require special attention.
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improved backward linkage has facilitated Bangladeshs decreasing dependency on China and other countries for raw material import. Although it is not significant enough, it can be the starting toward achieving self sufficiency in terms of using raw materials along with utilizing our human resources.
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17.2 Strategies yet to be adopted 17.2.1 Exploring new RMG export market
Apart from those abovementioned steps, no prominent strategy has yet been endeavored by Bangladeshi RMG owners or RMG governing authorities. In the interviews conducted, BGEMA & BKMEA officials as well as RMG owners especially emphasized on exploring new RMG export
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market. Regarding the implementation of innovative marketing strategy, interviewees opined that Bangladesh is considering this strategy with almost zero level of importance which in turn is resulting into the losing at least a small pie of its growth potential.
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20 15 10 5 0
18
4 00 00 0
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and the main axe is on the full time running industries like RMG. All of our interviewees strongly emphasized on the importance of ensuring proper energy facilities.
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All of them are looking forward to in depth investigation of this sector in search of any yet untapped development corner especially in the field of value addition and reduction of lead time. Lastly, they demanded assurance of proper energy supply in all of their factories.
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increased significantly. This improved living standard has increased the labor cost in the major competitor countries like China and India leaving Bangladesh in a better position. Figure 41: Hourly wage of Garments workers in different countries
C o u n t r y
Bangladesh Indonesia Pakistan Sri Lanka India China El Salvador Lithuania Mexico Hong Kong Germany USA 0
Hourly Wage in the Garments Industry of Major 0.23 Competitors in World Market
0.43 0.49 0.57 0.57 0.86 1.08 1.46 1.75 5.13 10.03 11.13 2 4 6 Hourly Wage ($/Hour) 8 10 12
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market in post Multi Fiber Agreement (MFA) era. From this perspective it seems that the absence of preferential quota is rather advantageous for the RMG sector of Bangladesh.
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like Vietnam, Cambodia etc. are assigning workers and advisors from Bangladesh to supervise their quality assurance process because of this positive image.
17.5.7 Trust earned from the buyers throughout the last decade
The driving force of acquiring new orders and conforming to current buyers requirements is the trust earned from the buyers throughout the years of better performance and greater quality product supply. This phenomenon is ensuring repetitive orders from buyers and new agreements from prospective markets who are often switching their orders from our competitors.
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there is a chance for diversification they grab it to increase their export. For these types of conformance qualities Bangladesh is acquiring more and more orders from buyers.
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China and elsewhere through transshipment at Singapore or Malaysia as goods cannot be shipped directly to Bangladesh from these countries. As a result it takes 25-30 days for the consignment to reach local ports. On the other hand, competitors like China, India and Cambodia to some extent enjoy self-sufficiency in this aspect. If we compare the lead time of Bangladesh with other competing countries our competitive disadvantage will be evident. Table 15: Comparison of Lead time of RMG exporting countries Country Mexico Italy Vietnam Cambodia India China Bangladesh Source: BGMEA Lead Time (Days) 15-20 15-20 60-90 60-90 60-90 60-90 90-135
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18.0 Analysis of recent global recession on the RMG sector of Bangladesh The Broad Objective
In macroeconomics, a recession is a decline in a country's gross domestic product (GDP), or negative real economic growth, for two or more successive quarters of a year. An alternative, less accepted definition of recession is a downward trend in the rate of actual GDP growth of a country. To be more precise, it can be said that recession refers to a significant decline in economic activity spread across the economy, lasting more than a few months. A recession has many attributes that can occur simultaneously and can include declines in coincident measures of activity such as employment, investment, and corporate profits. A severe or prolonged recession is referred to as an economic depression.
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Recently, as discussed in the earlier part of the report that USA, the worlds largest economy has been suffering from the grasp of recession. The economic downturn in the USA caused by the credit crunch has affected even the strongest economies of the European Union member countries. In the last few months the USA and EU member countries have experienced thousands of job cuts, bankruptcies of large corporation and negative GDP growths. As both USA & EU are the two top buyers of Bangladeshs RMG, more than 80% of our RMG export, so its a matter of significant concern for the whole industry. Many possibilities like less number of sourcing orders, reduction in the profit margin, increase the cash cycle etc. are looming over the RMG industry of Bangladesh. In the next part of the report, we have tried to analyze the actual impact of the buying countries economic recession on the RMG export of our country.
Rationale: The stock market and the oil market react most promptly in any economic situation. During any recession, both these markets react negatively. A stock market index is a method of measuring a section of the stock market. During the recession, as economic activities take a downturn so the investors in the stock market loses interest in investing
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and so the stock prices go down usually. But the market remains unstable as the stock prices keep going up and down throughout the recession phase. We have taken the stock index of NASDAQ as variable for the analysis because the NASDAQ-OMX group operates New York Stock Exchange (NYSE), the second largest stock market in the USA and eight other stock exchanges in Europe. So, it will give us a thorough study about the ongoing global recession in both USA and Europe, which are the two major markets of Bangladeshs RMG exports. In case of oil market, the price of oil is also likely to go down as the demand of oil goes down substantially. As oil is used largely in production purposes so it is quite normal that when economy is going downwards, resulting in reduced production and thus bearing a significant impact on oil price. Moreover, USA consumes 25.20% of total oil produced worldwide. xxxi So, oil price worldwide depends largely on the economic condition of USA. Both stock index and oil price is termed as volatile index as these variables change fast on the reaction of most recent economic build-ups. Consumer Price Index (CPI) is a measure of the average price of consumer goods and services purchased by households. As during the recession, the unemployment hits the economy so there is a significant change in the overall consumption of the population. Moreover, as RMG export depends largely on the purchasing capacity of the consumers of the buyer countries so there is ought to be a significant relationship between CPI and RMG export from Bangladesh.
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countrys overall output or production falls so usually GDP also falls when such economic downturns occur. GDP per capita is often used as an indicator of standard of living in an economy, the rationale being that all citizens would benefit from their country's increased economic production. Therefore, same is the case with a vice-versa situation and therefore, we are using GDP per capita as the only variable to measure the long term impact of recession of RMG exports of Bangladesh. Rationale: GDP is a long term indicator of a countrys economy. It indicates the performance of a countrys overall economy and through that we are going to find out if any economic downturn or recession has any long term impact on our RMG Exports.
18.2 Analysis 18.2.1 Analysis of Short Term impact of recession on RMG export of Bangladesh
The independent variables are: Stock Index of NASDAQ Oil Price CPI The dependent variable is: Bangladeshs RMG Exports to USA Ten years monthly data of all the variables were taken to run the regression analysis between independent variables Stock Index, Oil Price & CPI and dependent variable RMG exports of Bangladesh to USA. The regression model and the final output is depicted in the next section.
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Model 1
Method . Enter
a. All requested variables entered. b. Dependent Variable: RMG Export to USA from Bangladesh Model Summary Adjusted R Square .615 Std. Error of the Estimate 36.93050635
Model 1
R .790(a)
R Square .625
a. Predictors: (Constant), Oil Price USA, Stock Index USA, CPI USA ANOVA (b) Sum of Mean Model Squares df Square F 1 Regression 267880.564 3 89293.521 65.471 Residual 160935.751 118 1363.862 Total 428816.316 121 a. Predictors: (Constant), Oil Price USA, Stock Index USA, CPI USA b. Dependent Variable: RMG Export to USA from Bangladesh Coefficients (a) Unstandardized Coefficients Standardized Coefficients Sig. .000(a)
Model
Sig.
B Std. Error Beta 1 (Constant) -162.091 128.200 CPI USA 1.317 .819 .340 Stock Index USA 9.858E-03 .006 .111 Oil Price USA .367 .170 .455 a. Dependent Variable: RMG Export to USA from Bangladesh
B Std. Error -1.264 .209 1.608 .110 1.699 .092 2.162 .033
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Model Summary Adjusted R Square .640 Std. Error of the Estimate 101.0475
ANOVA (b) Sum of Squares Regression 773800.271 Residual 418634.863 Total 1192435.134 a. Predictors: (Constant), GDP Qtr b. Dependent Variable: RMG Qtr Model 1 Mean Square 1 773800.271 41 10210.606 42
df
F 75.784
Sig. .000(a)
Coefficients (a)
Unstandardized Model Coefficients B Std. Error 1 (Constant) -328.322 100.034 GDP Qtr 7.632E-02 .009 a. Dependent Variable: RMG Qtr
t -3.282 8.705
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Of the four factors analyzed for assessment of profitability, profit margin being affected the most. Order book situation still unwavering, though experiencing lesser growth compared to previous quarters. Variables already adversely affected by recession are: o Value addition- decreasing o Cash cycle-increasing o Change in sale of RMG-decreasing o Change in buying behavior(towards lesser cloths)- affirmative o Cost of production- increasing o Change in other additional costs- increasing o Dependency on bank loans- increasing Since Apparel or clothing industry is largely dependant on the demand pattern, recession is resulting into less expenditure by the end users of RMG products. But Bangladesh is experiencing an upper hand over its competitors as it produces basic lowend RMG products and these products do not display significant falls in demand even in adverse economic condition. Bangladesh is still getting enough orders but losing in areas of decreasing profit margin in each item, increasing storage cost due to delayed shipment etc. In case of changing fashion trend, Bangladeshi manufacturers have little to carry out further activities since they produce only according to the buyers specifications. Bangladesh rather attempts to change its manufacturing procedure according to this changing fashion trend. Thus the manufacturers placed very high importance on buying behavior whereas put very little weight on changing fashion trend in terms of affecting RMG imports. Product diversification is still not a big concern for RMG owners as they only try to deliver the required products of buyers. Sufficient R&D activities are absent and value addition through product diversification or own design is still a neglected idea among them. The main cause for lack of value addtion effort is that the RMG industries of Bangladesh are extremely specialized and backward linkage industry is not very much strong yet. Through our secondary research we have found out that there is a strong relationship between economic performance of buyer countries and our RMG exports. The secondary research shows that Bangladesh will face both short term and long term consequences.
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20.0 Recommendations
20.1 Recommendations proposed by Bangladesh Bank
Recently the central bank proposed three options to offset the probable negative impacts on the RMG exports that account for over 75 percent of the country's total exports worth nearly $15 billion in fiscal 2007-08. The options are: Enhancing the efficiency of customs, ports and infrastructure as exporters need cost cutting measures to stay competitive, Installation and strengthening safety net programs for garment workers through public-private partnerships An uninterrupted supply of power and other inputs. Through our research we have found out that these are some of the steps which Bangladesh need to take to overcome the detrimental effect of the ongoing global recession. The recommendations are as follows:
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Although presently the entire cost of lobbying and research work in the US is being underwritten by BGMEA, it is essential that the government of Bangladesh assume this responsibility either partially or in full. This will ensure the optimum co-operation, coordination and team work between all the key persons in Washington and also between the team in Washington and the proposed task force in Dhaka.
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The biggest impediment of further growth of RMG sector is the lack of Infrastructure. So the concerned associations should take proper step for infrastructure development to ensure adequate electricity, gas and port facility to RMG manufacturers. While there has been some recent improvement in reducing customs procedures, much more needs to be done. The Govt. should immediately engage the services of a top IT firm to provide a software package, which could further simplify the existing procedures while allowing for full transparency. This will enable the govt. to closely monitor the performance of the customs authorities, avoid corruption, increase customs revenues and substantially reduce transaction time and costs. Establish a competent and well-funded Garment Technology Training Center in Dhaka, with an affiliated center in Chittagong. These centers should be capable of imparting professional competence in advanced garment production technologies including CAD, computerized pattern grading, marker planning and computer controlled cutting, etc. Major regional blocs such as NAFTA, EU and the East Asian Region heavily dominate the textile and clothing industry. A way to survive against the Western blocs is by forming functional regional ties, such as SAARC and ASEAN, to accelerate and encourage regional and bilateral free trade. Also transformation of the South Asian Preferential Trading Agreement (SAPTA) into South Asian Free Trade Area can help strengthen position of South Asian countries, including Bangladesh. Currently intra-South Asian trade in apparel is quite small. Govt. should permit unrestricted air freight services to all major export destinations for garments, as well as to countries from where fabrics are imported. There should be a minimum of red tape. The govt. should rapidly move to an "open skies" policy and give the maximum possible encouragement to the private sector. In order to move from assembly type operations to full package supply system, starting from R&D to warehousing at destination, Bangladesh must develop backward and forward linkages in the textile and clothing industry. This implies development of efficient spinning and weaving industries, which are generally capital intensive. Private companies lack financial resources to establish large-scale textile operation or vertically
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integrated operations. Accordingly, government must play a role by providing financial resources at low interest rates, although this must be performance based.
21.0 Conclusion
The history of the Readymade Garments Sector in Bangladesh is a fairly recent one. Nonetheless it is a rich and varied tale. The RMG sector of Bangladesh has come to play an increasingly crucial role in the economy and society of Bangladesh. However, the latest financial crisis that has taken the whole world by storm; especially the western countries who are the major buyer of RMG goods of Bangladesh have spread across the exporting nations as well. With sharp increases in oil price, food price etc and the cost of living has gone up. But on the other hand due to credit crisis theres been huge drop in the unemployment rate as numerous institutions are facing bankruptcy. Besides, per capita income has decreased rapidly which is the major reason why the buying behavior of the end users of readymade garments; posing threat to the manufacturers and the overall industry prosperity. From the report analysis, it was clearly seen that at this present situation, Bangladesh RMG industry is also placed in an extremely critical position and have started to experience consequences of the financial turmoil. Though it was seen that the extent of bearing has been very minimal, it is assumed that if the recession continues, the RMG sector might be hit badly in the long run. It was revealed from the research that the severe fluctuation of the US dollar has been controlled strictly by the Bangladesh Bank by preserving a very stable exchange rate in order to facilitate the RMG sectors operation. Furthermore, the area in which the impact is seen notably is the profit margin of the exporters; as it is being scarcely hit by the change noticed in the end users change in expenditure for buying cloths as well as other factors. With the profit margin facing declination, the manufacturers assume that if the recession continues, it would be hard to sustain. The present situation demands the RMG manufacturers of Bangladesh to respond to the current situation accordingly. And by taking accurate measures, this global phenomenon can be confronted.
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