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Function Package

N9014: 1K Solventborne 4 - 24 colours with circulation

Function Package N9014

1K Solventborne
Robobell 925 TD 4 - 24 colours with circulation Closed loop fluid control IRB 5400-02 Process Robot
The ABB Function Package provides a cost-effective, standardised painting solution with specified functionality and performance. It is an optimised, integrated process solution with state of the art technology to ensure excellent finish quality. It is documented and tested to achieve quick installation and start up.

Robot:
Manipulator: Control cabinet: IRB 5400-02 Process Robot with Riser S4P+ Extended or Compact

Paint handling equipment:


Atomiser: Paint material: Paint dosing: Colours: Robobell 925 TD 1K Solventborne Closed loop fluid control with fluid regulator and gear flow meter 4, 8, 16 or 24 with circulation

Interfaces:
Electrical supply: Paint material: 3 phase 200V-600V, 50/60Hz 1K Solventborne

Power consumption:
During production: Max peek effect: Stand by < 0.7-1.5 kW 4.5 kW < 0.3 kW

Process:
Air supply pressure: Air consumption (typical): Paint connection, supply: Paint connection, return: Solvent supply pressure: Solvent connection: Connection hoses: Min 6 bar / Max 8 bar, dry and filtered to 5m, (0.01m for bearing air) 1000 l/min 8x10mm PA hose 6x8mm PA hose Min 5 bar / Max 7 bar 6x8mm PA hose Standard: 3m from robot manipulator base

ABB, Automation Technology Paint Application

Function Package N9014

Paint supply pressure drop:


Paint supply pressure drop The graph below shows the pressure drop along a 10 meter long hose (from paint take-off to colour changer)

800 700 600 400 300 200 100 0 0.7 0.8 0.9 1.0 1.1 1.2 Pressure drop [bar] Flow [cc/min] 500

Visc 20 Visc25 Visc 30 Visc 35

Performance:
Max shaping air flow: Shaping air accuracy: Shaping air response time(0-90%): Paint flow accuracy: Paint flow response time(0-90%): Viscosity range (DIN 4 cup) Maximum paint flow:
Maximum paint flow

700 Nl/min (@6 bar dynamic supply pressure) 2.5% < 100ms 2.5% < 100ms 15 50 sec.

800 700 600 Flow [cc/min] 500 400 300 200 100 0 3 4 5 6 7 8 Supply pressure [bar]

Visc 20 Visc25 Visc 30 Visc 35

ABB, Automation Technology Paint Application

Function Package N9014

Colour change data:


Colour change time: Solvent consumption, main circuit cleaning: Solvent consumption, bell cup cleaning: Solvent consumption, dump line cleaning: Paint waste: 11.5 sec. 80 ccm 25 ccm 25 ccm 50 ccm

Data collected under the following conditions:


Air pressure: 6 bar, dynamic at colour changer inlet Solvent pressure: 6 bar, dynamic at colour changer inlet Paint pressure: 6 bar, dynamic at colour changer inlet Shaping air ring/bell cup: 50mm Paint material: Herberts SB, viscosity 20 sec. DIN cup 4 (20C) Colour change time and material waste are only valid for the conditions above, and are measured when changing from red to white colour with 24 colours colour changer.

Scope of supply:
401 401 201 601 602 603 604 605 606 801 301 302 511 509 920 921 922 923 924 925 926 927 929 930 502 510 507 507 508 512 513 514 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 IRB 5400-02 N2118-DR N1111-E N1155-R N1212-400 N1292 N1301-I N1310 N1424-128 N1451 N1475 N1488-7 N1515-1 N1517-1 N4102 N4545 N4201-4 N4219 N4220 N4221 N4222 N4252-2 N4256-24 N4258-1 N3513-S-24C-S N3302-EU-100 N3312 N3447-1 N3654-5 N3702-L N3702-R N3712-2 IRB5400-02 IRB5400-02 (PROCESS) and Riser Control Cabinet Extended version, 2200mm Mains switch Rotary switch Mains voltage (400-500) 400V Operator interface On Cabinet Digital 24V 16/16 Int. 2 PA I/O Routing On I/O board Memory Flash, 128Mb Teach pendant w/cable 10 meter Cable Manip.-Purge 6 meter Cable Purge-Cabinet 7 meter HV Controller HV Controller 2Amp. Bell rotation controller Controller in horizontal arm Baseware Developer Functions ProcessWare Four ch. brush control PA Services Program sel. I/O Interf. PA Services Material sel. services PA Services Colour Change services PA Services Material sel. I/O Interf. IPS products Closed Loop 2ch. Multiple Colours 24 colours IPS products High voltage control Colourchanger 24 col. with circ. Air regulation EU-100psi fluid press. Ctr. valve ABB PCV-01 1 Gear Flow-meter 1 Pilot valves in H-arm 40 valves Cover on vertical arm Left side Cover on vertical arm Right side Hose guiding Vert. arm - Foot unit, Dual

ABB, Automation Technology Paint Application

Function Package N9014

501 501 501 501 501 501 501

1 1 1 1 1 1 1

Robobell 925/625 Hosekit for Robobell Air Distribution Flow sensor kit Hoses including Labels Cable X11-AD1/2/3 Cable XT3 node 1-3.X5

Documentation:
User documentation System layout Process diagram Spare parts catalogue Circuit diagrams

Set-up parameters:
Configuration files includes delay compensation and process values based on the performance tests done for the function package development.

ABB, Automation Technology Paint Application

Function Package N9014