SWIMMING POOL HEAT PUMP

Model SPHP19II (380V/60HZ, three phase)

INSTALLATION OPERATION MAINTENANCE

THIS MANUAL MUST BE READ AND UNDERSTAND BY A QUALIFIED PERSON OR PERSONS BEFORE INSTALLATION.

CONTENT
1. Introduction-------------------------------------------------------------------------------- 2 1.1 Heat Pump Technology ---------------------------------------------------------2 1.2 Heat Pump Features-------------------------------------------------------------3 2. Safety Precautions ----------------------------------------------------------------------3 2.1 General -----------------------------------------------------------------------------4 2.2 Transportation and Storage ---------------------------------------------------4 3. Installation -------------------------------------------------------------------------------- 4 3.1 Remarks----------------------------------------------------------------------------4 3.2 Technical Data --------------------------------------------------------------------5 3.3 Dimensions-------------------------------------------------------------------------6 3.4 Location of the Heat Pump -----------------------------------------------------7 3.5 Pool/Pond Connection Diagram ----------------------------------------------8 3.6 Electric Hook-Up ------------------------------------------------------------------8 3.7 Condensation ----------------------------------------------------------------------9 3.8 First Time Start-Up ----------------------------------------------------------------9 4. Operating Illustration --------------------------------------------------------------------10 4.1 The Explain for the Interface and Key-Press ------------------------------10 4.2 Operation Explanation -----------------------------------------------------------10 4.3 Parameter settings and inquiries----------------------------------------------12 5. Maintenance and inspection -----------------------------------------------------------15 5.1 The preparation work before the test running------------------------------15 5.2 Testing running---------------------------------------------------------------------16 5.3 Maintenance -----------------------------------------------------------------------16 5.4 Common Faults and debugging------------------------------------------------17 5.5. Electrical wiring diagram--------------------------------------------------------19 5.6. Note for electrical wiring--------------------------------------------------------20 6. Warranty services-------------------------------------------------------------------------20

INTRODUCTION
1. Introduction
Thank you for purchasing our reversible heat pump water heater for your Swimming Pool/Pond. Our heat pump was produced in accordance with the current European Standard and it is now ready to be used. Please read this manual carefully before install the heat pump, otherwise it may lead to damage to the heat pump or may injure operators as well as cause financial loss. The heat pump should be installed by a professionals or qualified technicians.

1.1 Heat Pump Technology Heat pumps utilize the sun's free heat by collecting and absorbing energy from the outside air. This energy is then compressed and transferred to the pool/pond water. Your existing water pump circulates the water through the heater, usually next to the pool equipment, and the water warms up.

The unit contains a fan that draws in outside air and directs it over the surface of the EVAPORATOR (energy collector).The liquid refrigerant within the EVAPORATOR coil absorbs the heat from the outside air becomes a gas.

The warm gas in the coil passes through the COMPRESSOR concentrating and increasing the heat to form a very hot gas which then passes to the CONDENSER (water heat exchanger).It is here that the heat exchange occurs as the hot gas gives off heat to the cool swimming pool water circulating through the coil. The pool water becomes warmer, and the hot gas cooling as it flows through the CONDENSER coil returns to its liquid form and, after passing on through the CAPILLARY TUBE the whole process begins again.

The state of the heat pump technology can efficiently collect heat from the
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SAFETY PRECAUTIONS
outside air down to the 7 to 10 range. For tropic and subtropical climates, this means that the pool can be maintained at 26 to 32 .

1.2 Heat Pump Features High Efficiency With a COP value up to 6.0 our heat pumps are very efficient when transferring heat from the air to the swimming pool water.With the DC Inverter technology and heat pump technology, you can save as much as 80% of cost compared to an electrical heater. Long Life-Span The heat exchanger is made of PVC & Titanium tube, which can withstand and prolong exposure to swimming pool/pond water Easy Control and Operation The unit is very easy to operate: simply switch it on and set the desired pool water temperature. The system includes a micro-computer controller, allowing all operation parameters to be set. Operation status can be displayed on the controller with LCD display.

2. Safety Precautions

2.1 General 1) Before install the heat pump, please confirm the local power supply is in accordance with the requirement of the heat pump, refer to the Technical data and the Wiring diagram provided in this manual.
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SAFETY PRECAUTIONS
2) Connecting the heat pump to a ground wire is necessary, in order to prevent electrical shock caused by an unexpected short circuit inside unit. 3) Please install electrical protection devices according to local regulations. 4) The unit must be installed on reliable base or supporting framework. 5) If the unit is to be installed on the floor, its base or supporting framework should be heightened, to avoid ingression of accumulated water in rainy season. In snowy areas, it is important to prevent accumulated snow from blocking up the air-out. The recommended height is 20cm to 30cm. 6) Install the drainage pipe before fix the heat pump to the ground. There are two drainage hole on the heat pump base, which could be connected to the drainage pipe with a pipe arches which contains in spareparts. 7) Drain ditch or other facilities should be arranged under the heat pump, to avoid the environment influence because of water discharge. 8) Ensure the unit is well ventilated, direction of air exhaust is kept away from windows of neighboring buildings, and the exhaust air cannot flow back. Moreover, adequate service clearance should be kept around the unit. 9) DO NOT put fingers or sticks into the ventilative fan. 10)The unit should not be installed at places accompanied with oil, inflammable gas, corrosive components e.g. sulfur compound, or high-frequency equipment. 11) The heat pump is usually placed next to a house, which gives a directed sound distribution that should be considered, so it should take proper action to reduce the noise impact. 12) Cut off the power supply before maintaining the unit, and the maintenance work should be carried out by professional. 13) If any abnormity occurs in the heat pump, such as abnormal noise or burned smell, cut off the power supply immediately, and contact professionals for check and repair. 14) Clean the heat pump with follow instructions: Before cleaning, cut off power supply firstly to avoid potential danger. Don't rinse the unit by water because it may lead to electric shock. 2.2 Transportation and Storage The heat pump MUST be transported and stored VERTICALLY!

3. Installation
3.1 Remarks The factory only provides the heat pump unit the other parts including a contingent by pass are to be provided by the user or the installer. Connect the drainage pipe with a pipe arches which contains in spare parts to heat bottom base of the heat pump before install the heat pump
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INSTALLATION
3.2 Technical Data
When unit power off , open the drain valve , drain out all the water in heat exchanger to avoid freezing and cracking (With automatic anti-freezing function , when unit is standby)
Model Rated heating capacity(KW) Rated produce hot water capacity (L/h) Rated outlet water temperature() Max outlet water temperature() Rated power (KW) Electricity parameter Rated Current (A) Maximum power (KW) Maximum-current(A) Refrigerant (R22) Unit Dimenstions L(mm) SPHP19II 20KW 1322L/h 28 35 4KW 7.15A 5.8KW 10.36A 2900g 772 x 686 x 938mm 380V~3N/60HZ Type Pipe specification Circulating water flow Heat exchanger (M3/h) Water pressure drop Unit control type Water side Max. pressure-bearing Air Outlet Side Max. Working Pressure Air Inlet Side Max. Working Pressure Waterproof Grade Electric Shock Protection Type Fan Unit Control Protection function Type PVC & Titanium tube DN50 8.6 50KPa Microcomputer central processor (line control) 0.8Mpa 2.8Mpa 0.7Mpa IPX4 I External rotor motor Alloy Blades Microcomputer central processor ( line control ) High pressure protectionLow pressure protection Anti-phase/Open phase protectionWater flow switch Freeze protection Suit Environment temperature () Unit weightKg Noise dB(A) -10 ~ 43 160 60

Power Supply

INSTALLATION
3.3 Dimensions

INSTALLATION
3.4 Location of the Heat Pump The unit will perform well on any location provided three factors are present: Fresh air Electricity Pool filter piping

The unit may be installed virtually anywhere outdoors providing minimum distance requirements are met with respect to other objects (see diagram below). For indoor pools please consult your installer. If the unit is placed in a windy area, no problems occur with e.g. the pilot light, as opposed to what is often the case with gas heaters. Attention: Do not place the unit in an enclosed area with a limited air volume where the unit's discharged air will be re-circulatedor near shrubs that could block the air inlet. These locations deny the unit a continuous fresh air supply, which reduces its efficiency and may prevent adequate heat yield. See diagram below for minimum required

INSTALLATION
3.5 Pool/Pond Connection Diagram (Just for reference, can adapt according to reality.)

3.6 Electric Hook-Up

Although the heat pump is electrically isolated from the rest of the unit, this only prevents the passage of electricity to or from the pool/pond water. Grounding the unit is still required to protect yourself from short circuits inside the unit. Make for adequate ground connection.Check if the electrical mains voltage corresponds with the operating voltage of the heat pump prior to hooking up the unit.

Note:
1. Customer could choose to use the Gang Switch and Electrical Heating. If not needed, just leave it free without connecting. 2. For Interlock Switch, please make sure it is connected, otherwise the compressor will not start. (Before leaving our factory, we have short connected it. Leave it like this if you do not need to use it.) 3. If need electrical heating, and with power larger than 1KW, please do not connect the electrical heating directly to PCB controller, but should be controlled by a A.C. contactor.

INSTALLATION
3.7 Condensation When the swimming pool water is being heated by the heat pump, the incoming air is cooled down quite a bit, which can cause condensation on the fins of the evaporator. Condensed volumes can attain several liters per hour under high atmospheric humidity. Sometimes, this is wrongfully interpreted as a water leak. 3.8 First Time Start-Up When all connections have been made and checked, you should follow these steps: 1)Turn on the filter pump. Check for leaks and verify flow to and from the pool 2)Turn on the electrical power supply to the uni, then press the ON/OFF key on the electronic control panel. The unit should start when the time delay period has lapsed 3)When the unit has been running for a couple of minutes, check if the air leaving the unit is cooler. 4)Check the performance of the flow switch as follows: with the unit running, turn the filter pump off. The unit should also switch off automatically. If not, the flow switch must be readjusted. 5)All the unit and filter pump to run 24 hours a day until the desired pool water temperature is reached.When the set temperature is reached, the unit switches itself off. The unit will now automatically restart as long as your filter pump is running) when the temperature of the pool water experiences a drop of more than 1C below the set temperature.

OPERATION
4. Operating Illustration
4.1 The explain for the Interface and Key-Press LCD display Touch key

Brand display

Water level Running mode

Unlock, on/ off

increase, compulsory cooling Output conditions Decrease, Compulsory defrosting Inquire, parameter setting, password setting

Water Temperature, fault code, parameter display

Timer setting, timer cancel, time setting

Timer display, clock display 4.2 Operation Explanation

Locking key display

With the operation panel on power, the buzzer sounding, the monitor display, and its back light brightening slight, the feel touch keys are locked and be invalid with touching any keys of it. 4.2.1 Lock moving With your fingers touching the "Power" key approximately 3 seconds and removing it until hearing "beep" sound at the same time seeing the backlight bright, the keypad is unlocked. There is not a symbol for locking. (Keys will be automatically locked without key operation about 60 seconds). 4.2.2 On/off With your finger touching the "Power" key, if the panel is turned on, it will be
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OPERATION
shut down; if the panel is turned off, it will be start work. 4.2.3 Water tank temperature setting With your finger touching"" key, "setting temperature" sign begins to glitter and display the water tank setting temperature, and then using the finger touch the "" key, then the water tank setting temperature increased. With your finger touching the "" key, "setting temperature" sign began to glitter and display the setting temperature of the water tank, and touching the ""key, the setting temperature decreases. The temperature setting ranges from 20 degrees to 60 degrees (the maximum temperature can be set to 99 degrees, and you can acquire more details from the functional test table) 4.2.4 Timer setting (you can set two time stage to choose the performance of the units) With your finger touching the "timer" keyentering the way of timer setting. Adjusting the timing of the first stage: Adjust timing on "hour", then touch "timer" key again, to adjust the timing on "minute". Then touch the "timer" key again, to adjust the timing off "hour", and touch the "timer" key again to adjust the timing off "minute". Adjusting the timing of the second stage: After the first stage timer setting, touch the "timer" key, to enter the second stage of the timer setting. Adjust the timing as the ways above. Exist the setting after finish all the timer setting. The panel will display the icon of the timer. Note: (1). If only one timer stage needed, setting the first stage timer according to the above steps. White for the second stage timer setting, set the same time for timing on and off. (2). If only setting the time in the first stage and not in the second, it will exist setting automatically after about 8 seconds. (3). The timer key in the stage 1 and 2 are timing on/off key. While in the 3 and 4 stage, the timer key is for water supply pump. If without water supply pump, this function is useless. However, during timer on/off setting, must occupy all the 4 stages but no number request on stage 3 and 4. 4.2.5 The timing cancellation With your finger touching the "timer" key more than 3 seconds and removing it
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OPERATION
until hearing "beep" sound, then the timer is cancelled. 4.2.6 The clock settings With your finger touching the "timer" key more than 8 seconds and removing it until hearing "beep" sound, you enter the clock setting mode. First, adjusting the "hour"; then touching "timer" button, adjusting the "min"; and touching "timer" button again, completing the setting and exiting the mode. Note: The clock can be set only in the case of timing setting out. 4.2.7Compulsory defrosting When the system boots and the press starts, with your fingers touching the "" key more than 8 seconds, and removing your finger until hearing "beep" sound, then entering defrosting system. The defrosting will exit until the arrival of plate tube temperature or the end of the defrosting time. 4. 3 Parameter settings and inquiries A: Function Query: Under the state of heat pump running (switch on), with your fingers touch the "setting" key, the query code by A1 to A9, if it is single-system model, and then finger touch "setting" key to exist inquire. If it is dual-system model, and then finger touch "setting" button, the query code by b1 to b9, then finger touch "setting" button to exist. Accordingly stated as follows: Cod e A1 A2 A3 A4 A5 A6 A7 A8 A9 Meaning( single system) coil pipe temperature Return gas temperature Exhaust temperature Environment temperature Outlet water temperature Return water temperature 00 Compressor current Expansion valve open angle B Function setting Under the state of heat pump running (switch on), touch setting button over 3 seconds, when you hear beeping, please remove your hand, the system will enter into
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Meaning( double system) coil pipe temperature1 Return gas temperature1 Exhaust temperature 1 Environment temperature Outlet water temperature Return water temperature 00 Compressor current 1 Expansion valve open angle 1

Code b1 b2 b3 b4 b5 b6 b7 b8 b9

Meaning (double system) coil pipe temperature2 Return gas temperature2 Exhaust temperature 2 Environment temperature Outlet water temperature Return water temperature 00 Compressor current 2 Expansion valve open angle 2

OPERATION
setting state. After setting the parameters, your finger touching the Function key, enter the next parameter setting, until all the parameters having setted. Cod e / / L1 L2 L3 L4 L5 L6 L7 L8 h1 h2 h3 h4 p1 p2 p3 p4 p5 Parameter name Water tank temperature setting bias between tank and display temperature bias between compressor start and set temperature Set outlet water temperature Maximal water tank temperature Environment temperature allowing electric heater start Return water temperature Supplement water temperature Compressor current Defrosting cycle Permission temperature for defrosting Defrosting time Defrosting quit temperature Electric expansion valve adjust period Difference temperature between A1 and A2 Permission for exhaust temperature protection Electric expansion valve open angel when defrosting Minimal electric expansion valve open angel C Error code and alarm: Code 1 2 3 4 5 6 7 8 Double system Wrong phase lack of phase water flow switch High Pressure Switch 1 Low Pressure Switch 1 High Pressure Switch 2 Low Pressure Switch 2 Communication Communication
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Adjustment range 2060 015 318 3599 3099 035 3065 2060 0-48A 20-99minuter -151 5-20min 140 20-180 -815 70135 6-55degree 6-30degree

Initial value 28 0 3 35 40 0no electric heat 45 20(no supplement) 0 (no testing) 50min -3 8min 20 30s 0 98 50 15

Single system Wrong phase lack of phase water flow switch High Pressure Switch Low Pressure Switch

Household unit

High Pressure Switch Low Pressure Switch

Communication

9 10 11

Limit time High exhaust temperature1 High exhaust temperature2 Water tank temperature sensor broken

Limit time High exhaust temperature High exhaust temperature Water tank temperature sensor broken Coil pipe1 temperature sensor broken

Limit time High exhaust temperature High exhaust temperature Water tank temperature sensor broken Coil pipe1 temperature sensor broken

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Coil pipe1 temperature sensor broken Coil pipe2 temperature sensor broken Exhaust gas

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Exhaust gas temperature sensor broken

Exhaust gas temperature sensor broken

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temperature sensor1 broken Exhaust gas temperature sensor2 Environment sensor broken Return water sensor broken Input water sensor Water level switch broken High input temperature Outlet water sensor1 broken Outlet water sensor2 broken Return gas sensor1 broken Return gas sensor2 broken Water pressure sensor broken Low cooling water temperature

16 17 18 19 20 21 22 23 24 25 26 27

Environment sensor broken Return water sensor broken Water level switch broken Outlet water sensor1 broken

Environment sensor broken

Return gas sensor broken

Water pressure sensor broken Low cooling water temperature

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MAINTENANCE & INSPECTION

5. Maintenance and inspection
5.1. The preparation work before the test running (1) Heat pump hot water units inspection: Check whether the appearance of units or the machine pipeline system is damaged during transporting. Check whether there is air in the water pipe, if any, should emitting it using the exhaust valve in the units or on the pump. Check whether the fan blades interfere to the its fixed plate or its protecting network. (2) Checking Distribution System Check whether the power supply complies with the manual or the unit nameplate required. Check whether all the power and control circuits connect absolutely; the wires connects correctly according to the diagram; and whether ground connection reliable, or all terminals solid. (3) Checking piping system pressure Checking whether the piping system, filling pipes, backwater pipes gauge, thermograph, valves, level switches and other equipment is installed correctly. Checking whether the valves needed opening are open and those needed closed close. Checking piping system for keeping warm is good.

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MAINTENANCE & INSPECTION

5.2. Testing running Units test must be professional to operate. Conduct the overall testing running, until a comprehensive inspection in entire system meeting the requirements, With the power on and start the heat pump, the main machine starts 3 minutes later. For the three-phase power supply units, checking whether the fan and the pump install correctly. Checking whether the unit meets the requirements, if does ,it can be put into normal use after running for a time (usually 1 day) after having been put into normal use. 5.3. Maintenance The heat pump is high automatic equipment which is needed inspection regularly. If the maintenance is long-term and effective, it would increase the operation reliability and the service life would be longer. 1. When Users are in the use and maintenance of the unit, please pay attention to the following: no adjusting any security protection setting on your own, as they have completed before leaving the factory. 2. Checking whether the power of unit and electrical system wiring is solid regularly, and there are unusual between electrical components. If does, maintenance and replacement timely. 3. Always checking whether the water supply of water, the pool valve, liquid level controllers and exhaust device are working properly, so as to avoid causing air into the system reduced the water cycle to affecting the heat capacity of units and the reliability of its running. 4. Keeping units in the clean, dry and well-ventilated environment, also regular cleaning (1-2 months) of side air-heat exchanger for the good effect. 5. Checking whether the components of units working properly, pneumatic pipe fittings existing oil and refrigerant no leaking. 6. No putting odds around units in order to avoid blocking draft exit. 7. Let the water go in the pipe, cutting off the power and setting a good
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MAINTENANCE & INSPECTION

protective cover, if the downtime is long. A comprehensive inspection is necessary when the unit restart. 8. Please connecting with the local special maintenance department of our company for the repairs in time if you have no ways to the failures. 9. The condenser cleaning, starting the circulating pump of units to clean the condenser for 3 hours by the hot phosphoric acid of 50 to 60 , whose concentration is 15%, and finally washing it 3 times with tap water. (Pipe installation proposes to set aside 3 interfaces, with the wire plug to seal an interface, to prepare to take over cleaning).No using corrosive fluid to clean the condenser. 5.4. Common Faults and debugging If there are problems with the units during their performance, please connect with the dealer, and the following table can be referred to. Fault condition Unit operating The possible cause of the malfunction Treatment measures The power off, check the power supply Pinpoint the cause and fix Replacement fuse Inspection system replenishment device, to the system replenishment Exclude water systems in the air water system valve open enough to Cleaning water filters System leak detection and refrigerant charging Strengthen the water system insulation Replace the filter drier Clean air heat exchanger Cleaning water filters Identify the causes of power failure to resolve

no Power failure Unit power cable loose Control Power Fuse Unit Shortage of water in Water water systems pump operation but Water systems with air water not Not all valves in water system open circulating or water filter water pump Dirty Plugging Large noise Too large Low heating Insufficient of refrigerant capacity of the Water system for keep unit warm not good Dry filter plugging Air heat exchanger heat not well Lack of water flow Power failure Compressor contactor
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Compressor no damage Replace the contactor operation Loose wiring Loose points to identify and Compressor fix over-temperature Identify the causes of fever protection after the start Water temperature is troubleshooting too high Setting out water Lack of water flow temperature again Cleaning water filters to exclude the air system Compressor Liquid preparations into Check whether the operating with the compressor expansion valve failure large noise Compressor damage Replacement of to internal parts compressor No operation of Fan set screws Fastening set screws fan loosening Replace the fan Fan motor burning Replace the contactor Contactor damage Compressor All refrigerant leaks System leak detection and operation, but Compressor failure refrigerant charging the unit no Replace the compressor heating Unit water flow System, lack of water Cleaning water filter is too low to flow system to exclude the air protect Target-type flow Adjustment or replacement controller is not reset of target-type flow controller Excess refrigerant Refrigerant too much discharged Fluoride-way system Exhaust pressure is too has non-condensable Discharge non-condensable gas gas high Water flow is not Check water systems, increased water flow enough Dry filter plugging Replace the filter drier Suction solenoid valve to open Repair or replace the pressure is too at the end solenoid valve low Big buck through the Check thermal expansion heat exchanger valve opening degree of appropriateness Compressor oil Insufficient lubrication loss Adding oil

MAINTENANCE & INSPECTION

5.5. Electrical wiring diagram
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5.6. Note for electrical wiring:

1. Customer could choose to use the Gang Switch and Electrical Heating. If not needed, just leave it free without connecting. 2. For Interlock Switch, please make sure it is connected, otherwise the compressor will not start. 3. If need electrical heating, and with power larger than 1KW, please do not connect the electrical heating directly to PCB controller, but should be controlled by a A.C. contactor.

WARRANTY
6. Warranty services
1 The free warranty of our swimming pool heat pump is 12 months, starts from the date of purchase. The after-sale service department of our company will provide consumers free services due to the failure of the product quality under warranty. 2. Warranty certificate The heat pump units are free to repair during the warranty period, if the users have the purchase invoice and products warranty card. If not, the units are regarded as products surpassing the warranty period. These products are free to repair, but provided the paid services. 3. The damages caused below are not in the free warranty coverage, but can pursue life-long maintenance services. 3.1 Damage due to the consumer installing, dismantling and repairing. 3.2 Damage due to transportation and maintenance by consumer themselves, or not using referring to the manual. 3.3 Failure due to power supply not meet requirements and natural disasters. 3.4 Failure duo to the dirty of the outdoor exchanger and the water system, also the irregular clearing the exchanger and filter. 3.5 Not properly equipping filter for the refilling cold water pipe and water inlet pipe. 3.6 Equipment failure caused by forced running for large water production seriously exceeds the heat pump capacity. 3.7 The warranty card number of the product maintained not matched with the product number. 3.8 Warranty card with an eraser. 3.9 No warranty card and purchase invoices. 3.10 Over warranty period products.

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