WILO Cat Heizung Klima Kaelte

Catalogue Building Services
Heating,
Air-conditioning,
Cooling
Pumps, pump systems and
accessories for heating,
secondary hot water,
air-conditioning and cooling
International edition 2011/2012 - 50 Hz

4 6 7
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APPLIES TO
EUROPEAN
DIRECTIVE
FOR ENERGY
RELATED
PRODUCTS
Contents
General notes and abbreviations
9
11
Heating, air-conditioning, cooling
46
Heating, air-conditioning,
cooling
Planning guide
Wilo-Stratos PICO, Stratos, Stratos-D, TOP-E, TOP-ED, Smart

Wilo-Star-RS, Star-RSD, TOP-RL, TOP-S, TOP-SD, TOP-D
Wilo-Stratos GIGA, VeroLine-IP-E, VeroTwin-DP-E, CronoLine-IL-E,
Wilo-CronoTwin-DL-E, Veroline-IPL, VeroTwin-DPL, CronoLine-IL,
Wilo-CronoTwin-DL
Secondary hot water
314
366
Solar thermal, geothermal,
systems
Solar thermal, geothermal energy, systems
Secondary hot water
Wilo-Star-Z NOVA, Stratos ECO-Z, Stratos-Z, Stratos-ZD

Wilo-Star-Z, Star-ZD, TOP-Z, VeroLine-IP-Z
Wilo-Stratos ECO-ST, Star-ST, Star-RSG

Wilo-Safe
Wilo-DrainLift Con, DrainLift Con Plus
Accessories
379
Accessories
Pipe unions, adapter fittings

Thermal insulation for pumps
Pump cold water insulation
Service units
397
454
Switchgears and control

devices / pump management
Switchgears and control devices

Pump management
Wilo-S1R-h, SK, VR-HVAC, CRn, CC-HVAC
Wilo-Protect-Module-C
Wilo-IF-Modules
Building automation
Wilo Building Services catalogue 50 Hz Heating, air-conditioning, cooling Edition 2011/2012 Subject to change without prior notice
Programme overview and fields of applications

Pump type
Main field of application

Page

Glandless high-efficiency pumps
- Single pumps
Wilo-Stratos PICO
S/M
S/M
S/M
50
Wilo-Stratos
M/C
M/C
58
- Double pumps
Wilo-Stratos-D
80
Energy-saving pumps
- Single pumps
Wilo-TOP-E *)
M/C
47
Double pumps
Wilo-TOP-ED *)
47
Automatic pumps
Single pumps
Wilo-Smart
S/M
S/M
Glandless standard pumps

- Single pumps
Wilo-Star-RS
S/M
S/M
S/M
101
- Double pumps
Wilo-Star-RSD *)
S/M
S/M
48
Wilo-TOP-RL *)
M/C
49
M/C
113
- Single pumps
(maximum 2660 rpm)
Wilo-TOP-S (max. 2880 rpm)
92
- Double pumps
Wilo-TOP-SD (max. 2880 rpm)
152
- Single pumps
Wilo-TOP-D *) (max. 1400 rpm)
M/G
49
Glanded high-efficiency pumps

- Single pumps
Wilo-Stratos GIGA
M/C
M/C
214
Glanded energy-saving pumps

- Single pumps

Wilo-VeroLine-IP-E
M/C
M/C
224
Wilo-VeroTwin-DP-E *)
M/C
M/C
207
Wilo-CronoLine-IL-E
M/C
M/C
240
Wilo-CronoTwin-DL-E *)
M/C
M/C
208

Wilo-Veroline-IPL
M/C
M/C
270
Wilo-VeroTwin-DPL *)
M/C
M/C
209
Wilo-CronoLine-IL
M/C
M/C
287
Wilo-CronoTwin-DL *)
M/C
M/C
210
- Double pumps
- Single pumps
- Double pumps
Glanded standard pumps
- Single pumps
- Double pumps
- Single pumps
- Double pumps
*) Detailed information on these products can be found

in the Wilo Online Catalogue.
Key:
S
M
C
Fields of application:
Not applicable
Single- and two-family houses
Multi-family houses
Commercial
New in the programme or series extension
or modification
Heating
Solar thermal
Secondary hot water circulation
Geothermal
Floor heating
Condensate
Condensing boilers/air-conditioning units
Air-conditioning/cooling
Programme overview and fields of applications

Main field of application
cooling
Pump type
Page

- Single pumps
Wilo-Star-Z NOVA
317
Wilo-Stratos ECO-Z
321
Wilo-Stratos-Z
M/C
M/C
M/C
325
- Double pumps
Wilo-Stratos-ZD *)
315

- Single pumps
Wilo-Star-Z
S/M
334
- Double pumps
Wilo-Star-ZD *)
S/M
315
- Single pumps
Wilo-TOP-Z
M/C
M/C
344

- Single pumps
Wilo-VeroLine-IP-Z
M/C
M/C
M/C
M/C
362
Wilo-Stratos ECO-ST *)
S/M
366
Wilo-Star-ST *)
S/M
366
Wilo-Star-RSG *)
S/M
S/M
366
System separation for floor heating
Wilo-Safe
S/M
Condensate lifting units
Wilo-DrainLift Con
S/M/C
371
Wilo-DrainLift Con Plus
S/M/C
375
Sanitary hot water
Secondary hot water

- Single pumps
- Single pumps

systems
Solar thermal, geothermal
Systems
Accessories
368
*) Detailed information on these products can be found

in the Wilo Online Catalogue.
S
M
C
Fields of application:
Not applicable
Single- and two-family houses
Multi-family houses
Commercial
New in the programme or series extension
or modification
Heating
Solar thermal
Geothermal
Floor heating
Condensate
Condensing boilers/air-conditioning
units

Key:
Air-conditioning/cooling

Contents

Single pumps
Double pumps
Energy-saving pumps
Series overview
46
Wilo-Stratos PICO
50
Wilo-Stratos
58
Wilo-Stratos-D
80
Series overview
47
Single pumps
Wilo-TOP-E
*)
Double pumps
Wilo-TOP-ED
*)
Automatic pumps
Series overview
47
Single pumps
Wilo-Smart
92
Series overview
48
Single pumps
Wilo-Star-RS
101
Double pumps
Wilo-Star-RSD
Single pumps
Wilo-TOP-RL
*)
*)
Wilo-TOP-S
113
Double pumps
Wilo-TOP-SD
152
Single pumps
Wilo-TOP-D

Single pumps

Single pumps
Series overview
Wilo-Stratos GIGA
Series overview
Wilo-VeroLine-IP-E
*)
206
214
207
224
Double pumps
Wilo-VeroTwin-DP-E
*)
Single pumps
Wilo-CronoLine-IL-E
240
Double pumps
Wilo-CronoTwin-DL-E
Series overview
Single pumps
Wilo-Veroline-IPL
Double pumps
Wilo-VeroTwin-DPL
Single pumps
Wilo-CronoLine-IL
Double pumps
Wilo-CronoTwin-DL
*)
209
270
*)
287
*)
*) see series overview or Wilo online catalogue

Contents
Single pumps
Double pumps
Series overview
314
Wilo-Star-Z NOVA
317
Wilo-Stratos ECO-Z
321
Wilo-Stratos-Z
325
Wilo-Stratos-ZD
*)
Series overview
315
Single pumps
Wilo-Star-Z
334
Double pumps
Wilo-Star-ZD
Single pumps
Wilo-TOP-Z
344
Series overview
316

Single pumps
Wilo-VeroLine-IP-Z
*)
Sanitary hot water
cooling
Secondary hot water
362
Solar thermal, geothermal, systems
Single pumps

Single pumps
Systems
Series overview
Wilo-Stratos ECO-ST
Series overview
366
*)
366
Wilo-Star-ST
*)
Wilo-Star-RSG
*)
Series overview

systems
367
Wilo-Safe
368
Wilo-DrainLift Con
371
375
379
Adapter fittings Wilo-(R), Wilo-(RF), Wilo-(F)
381
Thermal insulation for pumps
385
Pump cold water insulation
386
Service units
388
Wilo-IR-Monitor
391
Wilo-IR-Modul
393

Pipe unions
Accessories
Accessories

Contents

Series overview
397
Planning guide
399
Wilo-S1R-h
406
Wilo-SK 601
407
Wilo-SK 602, Wilo-SK 622
408
Control systems Wilo-VR-HVAC, Wilo-CRn, Wilo-CC-HVAC
421
Signal transmitters and accessories Wilo-CRn
432
Option modules, signal transmitters and accessories Wilo-CC-HVAC
436
Pump management Wilo-Control

Pump control
Building automation (BA)
Series overview
454
Planning guide
462
Wilo-IF-Modules Wilo-Stratos
467
Wilo-IF-Modules Wilo glanded pumps
486
Wilo-Protect-Module
492
Wilo-Control AnaCon
497
Wilo-Control DigiCon, DigiCon-Modbus
499
Wilo-Control DigiCon-A
501
Wilo-Control DigiCon-LBF
503
Abbreviation
Meaning
1~
1-phase current
Abbreviation
Meaning
3-phase current
LON
Automatic adjustment of pump performance during

setback phases, e.g. boiler setback operation overnight
Local Operating Network (open data bus system,

standardised and independent of any single manufacturer, in LONWorks networks)
3~
Autopilot
Modbus
Communication protocol based on a master/slave architecture. Ethernet and RS485 are used as the media
of transmission. Widespread in industrial and building automation applications.
mmol/l
Millimols per litre; SI unit for assessing water hardness (total hardness, or concentration of alkaline
earth ions)
MOT
Motor module (drive motor + impeller + terminal box/

electronics module) for replacement
P1
Power consumption (power supplied from the network)
PELV
Protective Extra Low Voltage; PELV provides extra

protection from electric shock, like SELV. The voltage
is so low that current flowing through the human
body normally does no harm. However, unlike SELV,
active parts and components of the equipment must
be earthed and connected with the protective earth
conductor.
PLR
Pump master computer, Wilo-specific data interface
Q (=")
Volume flow
RMOT
Spare motor (drive motor + impeller + terminal box/

electronics module) for replacement
SBM
Run signal or collective run signal
SELV
Safety Extra Low Voltage; SELV (formerly safety low

voltage) is a low electrical voltage that offers extra
protection against electric shocks compared to electric circuits with higher voltages due to the low voltage level and the insulation. The voltage is so low
that electrical shock currents are normally not dangerous.
SSM
Fault signal or collective fault signal
Control input, 0 - 10 V
Analogue input for external control
Wilo-Control
Building automation management with pumps and

accessories
blsf
Blocking current-proof, no motor protection

required
DM
Three-phase motor, 3~
DN
Nominal diameter of the flange connection
!p
Differential pressure
!p-c
Control mode for constant differential pressure
!p-T
Control mode for differential pressure control

depending on the fluid temperature
!p-v
Control mode for variable differential pressure
!T
Control mode for differential temperature
BACnet
Internationally defined company-neutral standard

for data communication in building automation
systems (ISO 16484-5).
CAN
CAN (Controller Area Network) - Multi master bus

system, in which several equal CAN-devices may
communicate via a 2-core bus within very short cycle
times. The Wilo-CAN bus includes a CANopen Standard (EN 50325-4) which is independent of the
supplier.
EBM
Individual run signal
EM
Single-phase motor, 1~
ESM
Individual fault signal
EnEV
German Energy Conservation Legislation
ECM technology
Electronically commutated motor with new wet rotor

encapsulation, newly developed glandless drive concept for high-efficiency pumps
Ext. Off
Overriding Off control input
Ext. Min
Control input Overriding Min, e. g. for setback

operation without Autopilot
FI
Residual current-operated protective device
BA
Building automation
GRD/GLRD
Mechanical seal
TrinkwV
2001
German Drinking Water Ordinance of 2001

(valid from 01.01.2003)
dH
Degree of German water hardness; replaced by the

SI unit mmol/l; conversion 1 dh = 0.1783 mmol/l
VDI 2035
VDI guideline for preventing damage in hot-water

heating installations
Delivery head
IF
Interface
WRAS
Water Regulations Advisory Scheme (potable water

approval for Great Britain and Northern Ireland)
Int. MS
Internal motor protection: pumps with internal protection against unacceptably high winding temperatures
WSK
Thermal winding contacts (in motor for monitoring

the winding temperature, full motor protection
through additional tripping unit)
IR
Infrared interface
KDS
Capacitor
Operating mode of double pumps: Individual operation of the respective duty pump
KLF
PTC thermistor sensor
Operating mode of double pumps: Parallel operation

of both pumps
Cataphoretic coating
Cataphoretic coating (electrophoretically deposited

paint, EDP): paintwork with high adhesive strength
for long-lasting corrosion protection
Number of poles of electric motors:

2-pole motor = approx. 2900 rpm at 50 Hz
KTW
Approval for products with plastics, for utilisation in

potable water applications


10
Material
Meaning
AISI
Material
Meaning
AISI
1.4021
Chromium steel X20Cr13
420
V2A
Material group, e.g. 1.4301, 1.4306
304
1.4034
Chromium steel X46Cr13
V4A
Material group, e.g. 1.4404, 1.4571
316
1.4057
Chromium steel X17CrNi16-2
1.4122
Chromium steel X39CrMo17-1
1.4301
Chromium-nickel steel X5CrNi18-10
1.4305
Chromium-nickel steel X8CrNiS18-9
303
1.4306
Chromium-nickel steel X2CrNi19-11
304L
1.4401
Chromium-nickel-molybdenum steel
X5CrNiMo17-12-2
316
1.4408
GX5CrNiMo19-11-2
316
1.4462
X2CrNiMoN22-5-3
329
(2205)
1.4541
Chromium-nickel steel with titanium

addition X6CrNiTi18-10
321
1.4542
Chromium-nickel steel with copper and

630
niobium additions X5CrNiCuNb16-4
1.4571
Chromium-nickel steel with titanium

addition X6CrNiMoTi17-12-2
Abrasite
Chilled cast iron material for use in

strongly abrasive fluids
Al
Light metal material (aluminium)
Ceram
Coating with very high adhesive

strength for long-lasting corrosion protection
Composite
High-strength plastic material
EN-GJL
Cast iron with lamellar graphite, also referred to as grey cast iron. The use of
grey cast iron in domestic water systems is governed by the Drinking Water
Directive 98/83/EC and applicable recognised technical rules and standards!
431
Wear and tear

304
316Ti
Pumps or parts of pumps are subject to wear in accordance with

state-of-the-art technology (DIN 31051/DIN-EN 13306). This wear
may vary depending on operating parameters (temperature, pressure,
speed, water conditions) and the installation/usage situation and may
result in the malfunction or failure at different times of the aforementioned products/components, including their electrical/electronic circuitry.
Wearing parts are all components subject to rotary or dynamic stress,
including electronic components under tension, in particular:
Seals (including mechanical seals), seal rings

Stuffing boxes
Bearings and shafts
Impellers and pump components
Wear rings and counter rings
Stationary wear rings / wear plates
Macerator
Capacitor
Relays / contactors / switches
Electronic circuits, semiconductor components, etc.
Pumps and continuous-flow machines (like submersible mixers and
recirculation pumps), as well as their components with coatings
(cataphoresis coating, 2K- or Ceram-coating) are subject to constant
wear due to the abrasive fluid contents. For this reason the coating is
also among the wearing parts of these units.
We do not accept any liability for faults or defects arising from natural wear and tear.
Note
In accordance with German Energy Saving Ordinance [Energieeinspar-Verordnung EnEV] as of the 1.2.2002 at boiler outputs from
25 kW, heating pumps are to be equipped with switchgears for automatic performance control or electronically controlled pumps are to
be installed.
In accordance with TrinkwV 2001 and DIN 50930-6, only circulating
pumps with corrosion-resistant pump housings made of stainless
steel or red brass (CC 499K) are to be utilized in secondary hot water
circulation systems.
EN-GJS
Cast iron with spheroidal graphite, also

referred to as spheroidal cast iron. The
use of spheroidal cast iron in domestic
water systems is governed by the
Drinking Water Directive 98/83/EC and
applicable recognised technical rules
and standards!
G-CuSn10
Zinc-free bronze
GfK
Fibreglass plastic
GG
See EN-GJL
GGG
See EN-GJS
Detailed information on the subject of Replacing heating pumps

can be found in the current Wilo replacement guide for heating
pumps.
GJMW
Special cast iron: white malleable cast

iron (former designation: GTW)
Wilo General Terms of Delivery and Service
Inox
Stainless steel
NiAl-Bz
Nickel-aluminium bronze
The latest version of our General Terms of Delivery and Service can be
found on the Internet at
PPO
Trade name: Noryl, fibreglass-reinforced plastic
PP-GF30
Polypropylene, reinforced with 30%

fibreglass
PUR
Polyurethane
SiC
Silicon carbide
St
Steel
Pump replacement
www.wilo.com/agb
Planning guide
Glandless pumps (general)
Circulation pumps should always be selected so that the specified

duty point is located at or as near as possible to the point of maximum efficiency (optimum volume flow) of the maximum speed H/Q
pump curve.
ma
x. (
min
.
(3
1
)
(2
Optimal ow rate
Fig.: Pump curve
Circulation pipe
Wilo recommends the installation of a check valve in order to prevent
faulty circulation and to prevent gravity circulation in pumps that
have been shut down.
cooling
Pump selection: General remarks
Variable speed control

Experience shows that variable speed control is only required in circulation pumps in secondary hot water circulation systems for the
basic adjustment of the performance. An automatic speed control is
not required. A time-dependent activation/deactivation should however be provided for each installation.
Motor protection
Blocking current-proof pumps and pumps with internal protection
against unacceptably high winding temperatures do not require motor protection. All other pumps have integrated full motor protection
including trip electronics or full motor protection (WSK) in conjunction with an external tripping unit.
If the specified duty point lies between two pump curves, then the
smaller pump is always to be selected:
max. 1
A
Duty point
max. 2
B
Flow rate
Fig.: Pump selection
The resulting volume flow reduction has no appreciable effect on the

actual heating output in heating systems. This applies to pumps for
cooling systems.
Pump selection: Secondary hot water circulation systems

Pump selection
In order to ensure the correct configuration of the secondary hot water circulation system, the pipe system must be designed in accordance with DIN 1988 as well as DVGW worksheets W 551 to W 553.
The volume flow should be determined according to the specifications in the standard and the DVGW guideline.
If the hydraulic duty point is between two pump curves, then the
next largest circulation pump or speed stage is to be selected in accordance with DVGW worksheet W 553.
The heat losses in the ascending and circulation secondary hot water
pipes are to be reduced to a minimum by appropriate insulation.
Since most secondary hot water circulation systems permit periodic
circulation pump deactivation (as a rule at night), a clock timer should
be included in the standard equipment for automatic ON/OFF operation.
The German energy savings ordinance (EnEV) demands periodic
pump activation/deactivation. Legionellae switching of the heat generator or the heating controller are to be observed and taken into account during programming.
Maximum secondary hot water temperature
In view of the hardness-forming components contained in the water,
secondary hot water circulation systems should not be operated at
temperatures above 65 C.
This limit is required to avoid the formation of lime deposits.
11
Planning guide
Pump duty splitting
Flow rates in pipe and pump
General notes on double pumps

Two pump heads mounted in a common housing, hydraulically separated by a switchover valve
Specific design characteristics like with corresponding single pump
series
Replacement of an equally powerful single pump with identical installation dimensions
Wide range of applications due to standard 3-stage switching
The flow rate of the fluid in the pipework is determined by the crosssection sizes. The values listed below should not be exceeded:
Nominal connection diameter DN Flow rate v [m/s]

[ mm]
In building installations
Up to Rp 1 or DN 32
DN 40 and DN 50
DN 65 and DN 80
DN 100 and greater
In long-distance heating pipes
Up to 1.2
Up to 1.5
Up to 1.8
Up to 2.0
2.5 to a maximum of 3.5
Pump duty splitting

Splitting the assigned maximum design output to a double pump in
parallel operation enables - particularly in terms of heating - significantly improved adaptability to partial-load conditions and optimum economic efficiency. The partial-load pump output to be
achieved on average during the season, i.e. for more than 85% of the
heating season is sufficient for the operation of one pump only; the
second pump is available for parallel operation for occasional fullload requirements.
The flow rates [m/s] in the pump are specified in all duty charts for
Wilo pumps as a function of the pump output.
Benefits of splitting the output between two pumps:
Viscous fluids
Reduction of the operating costs by between 50% and 70%

Increased reliability due to the constant availability of a standby unit
ready for operation
The individual performance maps for double pumps featured in the
relevant chapters specify the hydraulic performance values for both
individual and parallel operation.
Operating modes for double pumps
Double pumps are suitable for operation in either of two basically different operating modes:
Main/standby mode
Parallel operation
All pump curves included in the catalogue apply to the pumping of

water (kinematic viscosity = 1 mm2/s). If fluids of different density
and/or viscosity are pumped (e.g. water-glycol mixtures), the hydraulic values of the pump and the pipe system will deviate. Documents on the calculation of the correction values for the selection
of the pumps can be obtained from Wilo.
Correction values for the pipe system (increased pressure loss, specific thermal output deficit) cannot be provided by the pump manufacturer. They must be calculated by the planning engineer in cooperation with the chemical additive suppliers and the manufacturers of
the valves.
Minimum inlet pressure for the prevention of cavitation
12
Main/standby mode
(RESERVE)
Parallel operation
(ADDITION)
Pump I or Pump II in operation
Both pumps in operation
The version-specific pump output is provided by whichever one

of the two pumps is acting as the
main pump; the second pump remains on standby, ready for timeor fault-actuated switchover.
The version-specific pump output is provided by both pumps

operating in parallel. One pump
can be switched off during partial-load operation.
To prevent cavitation (vapour bubble formation within the pump), it

is necessary to maintain a sufficiently high over pressure (suction
head) at the pump suction port in relation to the vapour pressure of
the fluid being pumped.
The minimum suction heads are listed in the respective tables for
all glandless pumps. These guidance values apply for heating systems up to 110 C/130 C feed temperature and installation location up to 300 m above sea level. Addition for higher altitudes:
0.1 m/100 m height increase.
The values must be increased accordingly when pumping fluids of
higher temperatures or lower densities, where there is greater flow
resistance on the pump suction side, and in regions of lower atmospheric pressures.
Planning guide
Notes on installation and operation
Connections
Permitted ambient temperature: 0 C to +40 C
Screw-end pumps
Screw-end pumps are equipped with connecting threads in accordance with DIN EN ISO 228, Part 1. Seals are included in the scope of
delivery.
Pipe unions with pipe thread in accordance with DIN EN 10226-1
must be ordered separately.
Installation
Installation inside a building
Glandless pumps must be installed in dry, well-ventilated, frost-free
rooms.
Installation outside a building (outdoor installation)
The glandless pumps of the following series are suitable for outdoor
installation:
Wilo-Stratos/-D
Wilo-TOP-S/-SD
Wilo-TOP-RL
The following conditions must be complied with:
Installation of the pump in a sump (e.g. light sump, ring sump) with
cover or in a cabinet/housing for protection against the weather
Avoidance of direct sunlight on the pump
Protection of the pump against rain. Dripping water from above is
permitted provided that the electrical connection has been established in accordance with the installation and operating instructions
and the terminal box has been properly sealed
Provide adequate ventilation/heating in situations where the permitted ambient temperature is exceeded or fallen short of
Permissible ambient temperature for outdoor installation:
Stratos/-D:
TOP-S/-SD:
TOP-RL:
-10 C to +40 C
-20 C to +40 C
-20 C to +40 C
Condensation water
All standard pumps for cold water operation that are intended for applications up to -10 C/-20 C are fully condensation-proof. The grey
cast iron pump housing of the following series is used for surface finishing:
Stratos/Stratos-D
TOP-S/-SD
TOP-D
with a special coating (KTL: (cataphoretic coating).
The benefits of this coating are:
Optimum corrosion protection against condensation formation on
the pump housings in cold-water installations
Very high scratch and impact resistance
Intermittent operation
The series
Stratos/Stratos-D/Stratos-Z/Stratos-ZD
Stratos PICO/ECO
Star-RS/RSD
TOP-S/-SD
TOP-D
TOP-Z
can also be used for intermittent operation.
cooling
DIN 2999 (pipe thread sealing DIN EN ISO 228/1

in the thread)
(sealing pipe thread with flat gasket
on longitudinal side)
Female pipe thread Rp 1
Male pipe thread R 1
Female pipe thread G 1

Male pipe thread G 1
Flange-end pumps
The pump flanges are designed in accordance with DIN 2531,
DIN 2533 or DIN EN 1092-2. Detailed information is provided for the
respective pump series.
Combination flange pumps
Flange-end pumps with combination flanges can be mounted with
counter flanges PN 6 and PN 16 in accordance with DIN or DIN EN up
to and including DN 65. The installation of a combination flange with
a combination flange is not permitted. Screws with a tensile strength
class of 4.6 or higher must be used for the flanged connections. The
washers included in the scope of delivery must be fitted between
heads of the screws/nuts and the combination flange.
Recommended screw lengths:
Thread
Tightening
torque
Flange connection PN 6
M12
40 Nm
Flange connection PN 10
M16
95 Nm
Minimum screw length

DN 32/DN 40
DN 50/DN 65
55 mm
60 mm
60 mm
65 mm
Motor
Glandless pump motors with protection class:
Wilo-Stratos series
Wilo-Star series
Wilo-TOP range
Remaining pump range
Insulation class
Emitted interference
Interference resistance
44
44
44
IP 42
F/H
EN 61000-6-3
EN 61000-6-2
Electrical connection
All Wilo pumps are made for a voltage of 230 V or 400 V

Operating pressure
The maximum system pressure (operating pressure) and the flange
versions for the pumps are listed in the relevant tables. All flanges on
glandless pumps (except Stratos, Stratos-Z, Stratos-D and
Stratos-ZD) have pressure-measurement connections R 1/8
(tolerance 10%) in accordance with DIN IEC 60038.
All Wilo pumps made after 1 January 1995 have been labelled with
the CE marking in accordance with the EU Machinery Directive.
When pumps are used in systems with fluid temperatures above

90 C, a suitably heat-resistant connecting pipe must be used.
13
Planning guide
Electronic performance control

Heating pumps are, due to their high annual operating hours, among
the largest power-consuming appliances in buildings.
Automatic pump performance control helps drastically to reduce
power consumption in heating pumps. Reductions of up to 50% can
thus be achieved. Compared to standard pumps, high-efficiency
pumps can even save up to 80% electricity costs.
All operating states, in particular in the partial load range that is typical for heating systems, can be optimised hydraulically by means of
automatic pump performance control.
A further significant effect connected with the prevention of a rise in
pump pressure is the avoidance of flow noise in thermostatic valves.
Installations with long cable lengths (l > 10 m) between converter

and motor may increase the du/dt and levels (resonance). The same
applies to operation with more than 4 units using a common power
supply. The output filters must be designed by the manufacturer of
the frequency converter or the filter supplier. If losses in the motor
are caused by the frequency converter, the pumps are to be run at a
maximum of 95 % of their nominal speed. If glandless pumps of the
TOP-S/-SD, TOP-D and TOP-Z series are operated on one frequency
converter, the following limit values at the connection terminals of
the pumps must not be fallen short of:
Umin = 150 V
fmin = 30 Hz
German Energy Savings Ordinance, EnEV
Minimum volume flow
In the context of the legal measures for the reduction of

CO2emissions, with regard to the electricity consumption of heating
circulation pumps, the legislator has stipulated in the EnEV (as
amended on October 1, 2009) that circulation pumps in central heating system with a nominal thermal output exceeding 25 kW must be
equipped in such a way that the electrical power consumption is automatically adjusted to the specific pumping operation requirements
in at least three stages.
Even though the EnEV does not demand the use of an automatic
pump output controller for pumps with a nominal thermal output below 25 kW, it is nevertheless the case that by far the greater potential
savings in terms of electricity and CO2 are to be found in the oneand two-family house sector, i.e. with installations below 25 kW.
The pump output controller does not replace the need for the correct
dimensioning of the circulation pump. The installed pump output
must also be checked when the pump is replaced. Controlled pumps
that are slightly overdimensioned do not pose any risk if they are correctly set to the nominal load requirement.
Larger pumps require a minimum flow rate to ensure trouble-free operation. Operating against a closed slide valve, volume flow
Q = 0 m3/h, can lead to overheating inside the pump.
Standards/directives
CE marking (all Wilo pumps)
Certification according to:
- DIN EN ISO 9001.
- DIN EN ISO 14001
Pump curves
The pump curves apply to water at +20C and a kinematic viscosity of
1 mm2/s.
The pump curves take the European voltages of 230 V and 400 V into
account.
Limit conditions for pump operation at Q = 0 m3/h:

up to P2 = 1 kW are unproblematic if the fluid temperature is 10 K
below the maximum permissible fluid temperature.
Above P2 > 1 kW permanent operation, a minimum volume flow of
Q = 10 % Qnominal is required
For the limit ranges, please consult Wilo.
Motor protection
Service life and operational reliability of a circulation pump depend to
a great extent on the choice of the correct motor protection. The selection of the correct motor protection is a decisive factor for the
service life and operational reliability of a circulation pump. Motor
protection switches are no longer suitable for multi-speed pumps,
since their motors have deviating nominal currents in the different
stages, which require fuses for each of these stages.
All circulation pumps are either
blocking current-proof
provided with internal protection against unacceptably high winding
temperatures
with full motor protection by thermal winding contact (WSK) and
separate external tripping unit
with full motor protection by an integrated tripping mechanism
For the exact equipment, see the Motor data table.
No other motor protection is required by the customer, unless demanded by the regional electricity supply company.
Pump control
When Wilo pumps are operated with control devices or module accessories, the electrical operating conditions in accordance with
VDE 0160 are to be complied with.
When operating glandless and glanded pumps with brands of frequency converters other than those supplied by Wilo, output filters
for reducing motor noise and for preventing harmful voltage peaks
are to be used and the following limit values are to be complied with:
Glandless pumps with P2 2.2 kW and glanded pumps with
P2 1.1 kW
rate of voltage rise du/dt < 500 V/s
voltage peaks < 650 V
For glandless pump motors, sine filters (LC filters) are recommended
for noise reduction instead of du/dt filters (RC filters).
Glanded pumps with P2 > 1.1 kW
rate of voltage rise du/dt < 500 V/s
voltage peaks < 850 V
14
Planning guide
Sound pressure level
For pump types:
Stratos PICO
Stratos ECO
Star-RS 25/ ..., -RS 30/ ...,
Star-RSD 30/ ...,
Star-Z NOVA, Star-Z 20/1, -Z 25/6
cooling
Glandless pumps are low-noise due to their design. Their air-borne

noise values with measuring-surface sound pressure level Lp (A) [dB]
depend on the motor power output, and are determined under normal operating conditions.
[dB] 60
Certificate of conformity
50
40
30
20
10
0
10
20
50
100
200
500
1000
2000
3000
Rate motor output P2
5000
[W]
Lp (A) [dB], 2-pole standard pumps (max. 2900 1/min.) and Stratos series
Lp (A) [dB], 4-pole standard pumps (max. 1450 1/min.) and TOP-E series
Available on request at additional charge for all glandless circulation

pumps of the series:
Stratos, Stratos-D, Stratos-Z, Stratos-ZD
TOP-S/-SD
TOP-D
TOP-Z
Certificate of conformity 2.1
Content: Certification that the supplied product complies with the
order, without details of test results.
Certificate of conformity 2.2
order, with details of series test results.
Acceptance test certificate 3.1
order, with details of test results actually measured on the product.
The required test scope must be specified in advance.
Thermal insulation for heating applications

All Wilo-Stratos/Stratos-Z, Wilo-TOP-E/-S/-Z/-D and
Stratos PICO/ECO single pumps are equipped as standard with insulating shells in order to prevent heat losses from the pump housing.
Material: EPP, polypropylene foam
Thermal conductivity: 0.04 W/m K in accordance with DIN 2612
Flammability: Class B2 in accordance with DIN 4102; FMVSS 302
When insulating the pump onsite, care must be taken to cover the
pump up to the top edge of the pump housing only (the motor must
be left uncovered).
Insulation for air-conditioning/cooling applications

If pumps from the series
Stratos, Stratos-D, Stratos-Z

TOP-S/-SD
TOP-D
TOP-Z
TOP-RL
are used in air-conditioning/cooling applications, no diffusion-proof
insulation is permitted to cover the drain labyrinth between the pump
housing and the motor. That ensures that any condensate having
possibly accumulated in the motor can drain off freely through the
condensate drain openings in the motor housing.
The Wilo-ClimaForm diffusion-proof insulation available as accessory for the Stratos, TOP-S and TOP-RL series for the insulation of
pump housings in cold water applications ensures this automatically
due to its specific design.
Wilo-ClimaForm:
Water vapour diffusion resistance > 7000

Normal flammability, in accordance with DIN 4102-B2
Part 1 Quality monitoring in accordance with DIN 18200
Quality and safety marks
15
Planning guide
Special versions
Pumps for other voltages or 60 Hz frequency possible on request (at
additional charge).
Other materials and versions (RG, PN 16) for pumps are listed in the
pump tables.
Winding
The glandless circulation pump
Rotor
With this design, all rotating components inside the canned motor
run in the pumped fluid. The required shaft seal in conventional pump
types achieved by the use of stuffing boxes or mechanical seals is
omitted. The pumped fluid lubricates the shaft bearings and cools the
components of the electric motor.
The electrical part of the pump motor (stator with winding) is separated from the encapsulated rotor compartment by means of an encapsulated motor cartridge (with the TOP Wilo series) and/or by a can
sealed off with O-rings.
Bearings
Impeller
Spacer can
Hydraulic seal
Fluid
Installation positions for glandless pumps

Installation positions
not permitted
Permitted without restrictions

All energy-saving pumps,
infinitely variable control
Permitted without restrictions

All standard and secondary hot water circulation pumps,
1 or 3 speed stages
Additional terminal box positions for single and double pumps

Pump types
TOP-E 25 (30)/1-7
TOP-E 30/1-10
TOP-E 40/1-4
TOP-E 50/1-6
TOP-ED 32/1-7
TOP-ED 40/1-7
TOP-ED 50/1-6
Stratos ECO-Z
Star-RSD
Stratos PICO
Star-RS, Star-Z, Smart
Stratos ECO
Install pumps under stress-free conditions. Valid for all operating conditions.
Please ask Wilo.
16
Planning guide
Connection information for Wilo-TOP and Wilo-Stratos
Connection of Wilo-TOP... and -Stratos... to Wilo switchgear provided by the customer
New pump type

Switchgear connection
possible according to wiring diagram
Wilo-TOP-S
Wilo-TOP-Z
Wilo-TOP-RL
Available Wilo
switchgear
IP
SK 601
SK 602/622
SK 632
S2R 3D
AR/DR/CR
A
F
1~
3~
WSK IP SSM
SSM
B C 1) D 1)
C
H
I
K
L
Wilo-TOP-SD
or
2 x Wilo-TOP-S
2 x Wilo-TOP-Z
2 x Wilo-TOP-RL
IP
A
F
1~
3~
WSK IP SSM
SSM
B
C 1) D 1)
C
H
I
K
L
N
o
P
Wilo-TOP-D
IP
T
U
1~
WSK
V
W
IP
3~
WSK
X 1)
X1
K
Wilo- Wilo-TOP-ED
TOP-E
Stratos-D
Stratos
Stratos-ZD
Stratos-Z
or
2 x TOP-E
2 x Stratos
2 x Stratos-Z
1~
1~
Y
Y1
L
S
J
S
J
Q or R
cooling
Connection of Wilo-TOP... and Stratos ... to Wilo switchgear provided by the customer
Accessories:
Modules
Wilo-IF-Module
single-phase current
WiloWilo-TOP-ED
TOP-E
Stratos-D
Stratos Stratos-ZD or
Stratos-Z
2 x TOP-E
2 x Stratos
2 x Stratos-Z
1~
1~
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
IP: Internal protection against unacceptably high winding temperatures, WSK: Thermal winding contacts SSM: Collective fault signal
- = connection not possible,
1)
Only in conjunction with contactor and/or Wilo-SK 602/622; SK602/622 can also be used as On/Off switch or contactor
Wiring diagram A
power supply 1~230 V/N/50 Hz
Wiring diagram B
SK 601
SK 601
PE
L1 N PE PE N
PE L1
SK 602
SK 622
PE
L1 N PE PE N
PE L1 L2 L3 N
WSK
PE U
V W N 15 10 10 11
N
L
1) Wilo-TOP-S/-Z/-SD/-RL
WSK
1) 3) Wilo-TOP-S/-Z/-SD
17
Planning guide

Wiring diagram C
SK 601
Wiring diagram D
PE
L1 N PE PE N
SK 601
PE L1 L2 L3 N
SK 602
SK 622
PE L1 L2 L3 N
PE L1 L2 L3 N
SK 602
SK 622
PE L1 L2 L3 N
WSK
PE U
PE
L1 N PE PE N
WSK
V W N 15 10 10 11
PE U
L1 L2 L3
V W N 15 10 10 11
L1 L2 L3 SSM
1) 2) 3) Wilo-TOP-S/-Z/-SD
Wiring diagram E
Wiring diagram F
SK 601
PE L
PE
L1 N PE PE N
SK 602
SK 622
PE L1 L2 L3 N
WSK
PE U
SSM
V W N 15 10 10 11
1) Wilo-TOP-E/-ED
Wilo-Stratos/-Z/-D/-ZD
1) Wilo-TOP-S/-Z/-SD/-RL
Wiring diagram G
Wiring diagram H
PE L
SK 602
SK 622
PE L1 L2 L3 N
PE L1 L2 L3 N
SK 602
SK 622
PE L1 L2 L3 N
WSK
PE U
V W N 15 10 10 11
WSK
18
WSK
PE U
V W N 15 10 10 11
L1 L2 L3
1) Wilo-TOP-S/-Z/-SD
Planning guide

Wiring diagram J
power supply 3~400 V/N/50 Hz or 1~230 V/N/50 Hz
PE L1 L2 L3 N
SK 602
SK 622
PE L1 L2 L3 N
PE L1 L2 L3 N
SK 602
SK 622
PE L1 L2 L3 N
WSK
PE U
cooling
Wiring diagram I
WSK
V W N 15 10 10 11
PE U
L1 L2 L3 SSM
V W N 15 10 10 11
SSM
1) 2) 3) Wilo-TOP-S/-Z/-SD
1) 2) 3) Wilo-TOP-E/-ED
Wiring diagram K
Wiring diagram L
PE L1 L2 L3
PE L1 L2 L3
SK 632
SK 632
PE L1 L2 L3
PE L1 L2 L3
WSK
PE U
WSK
V W N 15 10 10 11
PE U
V W N 15 10 10 11
L1 L2 L3 SSM
L1 L2 L3
Wiring diagram M
Wiring diagram N
PE L
PE L
S2R 3D
S2R 3D
PE L1 L2 L3 N
PE L1 L2 L3 N
WSK
WSK
PE U
V W N 15 10
1
2
PE U
11
V W N 15 10
11
1
L
1) 3) Wilo-TOP-S/-Z/-SD/-RL
Wilo-SE/SE-TW
WSK
19
Planning guide

Wiring diagram O
Wiring diagram P
PE L1 L2 L3 N
PE L1 L2 L3 N
S2R 3D
S2R 3D
PE L1 L2 L3 N
PE L1 L2 L3 N
WSK
WSK
PE U
V W N 15 10
PE U
11
11
1
2
V W N 15 10
L1 L2 L3
L1 L2 L3
SSM
Wiring diagram Q
Wiring diagram R
PE L1
PE L1 L2 L3 N
S2R 3D
S2R 3D
PE L1 L2 L3 N
PE L1 L2 L3 N
WSK
WSK
PE U
V W N 15 10
PE U
11
11
1
2
V W N 15 10
L1
SSM
L1
SSM
1) 2) Wilo-TOP-E/-ED
1) 2) Wilo-TOP-E/-ED
Wiring diagram S
Wiring diagram T
L1
PE L1 L2 L3 N
SK 601
AR/DR/CR
PE
L1 N PE PE N
PE L1 L2 L3 N
WSK
PE U
V W N 15 10
TOP-D
L1 L3 L3
20
SSM
U1
V1
W1
W2
U2
V2
1)
Planning guide

Wiring diagram V
N
SK 601
PE L1
PE L1 L2 L3 N
WSK
PE U
SK 602
SK 622
PE L1 L2 L3 N
U1
V1
W1
WSK
V W N 15 10 10 11
PE U
TOP-D
PE
L1 N PE PE N
PE L1
SK 602
SK 622
cooling
Wiring diagram U
TOP-D
V W N 15 10 10 11
U1
V1
W1
W2
U2
V2
15 10
W2
U2
V2
WSK
1)
1) 3)
Wiring diagram W
Wiring diagram X
SK 601
PE L1
SK 602
SK 622
PE L1 L2 L3 N
PE L1 L2 L3 N
WSK
PE U
V W N 15 10 10 11
SK 602
SK 622
PE L1 L2 L3 N
U1
V1
V W N 15 10 10 11
W1
15 10
W2
WSK
PE U
TOP-D
PE
L1 N PE PE N
U2
TOP-D
U1
V1
W1
W2
U2
V2
WSK
V2
1) 3)
1) 3)
Wiring diagram X1
Wiring diagram Y
SK 601
PE
L1 N PE PE N
PE L1 L2 L3 N
SK 602
SK 622
PE L1 L2 L3 N
PE L1 L2 L3 N
WSK
PE U
SK 602
SK 622
PE L1 L2 L3 N
U1
V1
WSK
PE U
TOP-D
V W N 15 10 10 11
V W N 15 10 10 11
W1
TOP-D
U1
V1
W1
15 10
W2
U2
V2
W2
1)
U2
V2
WSK
1) 3)
21
Planning guide

Wiring diagram Y1
PE L1 L2 L3 N
SK 602
SK 622
PE L1 L2 L3 N
WSK
PE U
TOP-D
V W N 15 10 10 11
U1
V1
W1
W2
U2
V2
15 10
WSK
1) 3)
1) Automatic restart after a power failure

2) After an overload fault trip of the pump (TOP or Stratos),
acknowledge the fault first at the pump, then at the switchgear
3) SK 622 additionally with terminals for collective run signals and
collective fault signals.
On replacing a three-phase pump (3~400 V) with a single-phase
pump (1~230 V) ensure protective multiple earthing.
Consultation with Wilo is required when installing Wilo pumps in
conjunction with Wilo switchgears not listed or with switchgears
not supplied by Wilo. For terminal circuit diagrams for Wilo circulation pumps, see the Service/accessories chapter or the pump
data.
22
Planning guide
Designation key
Glandless pumps
Name plate designation of the Wilo-Stratos series
Series/pump type
Item no./date of manufacture
Voltage/Frequency
Power consumption/current
Insulation class
Protection class IP
PN = nominal pressure of the pump
SW = software version
Tmax = maximum uid temperature
Typ: Stratos 30/1-12

Art.-Nr.: 2030540/11w01
Type
Wilo...
1~230V 50/60Hz P1: 16-310 W I: 0,16-1,37 A

Class F
IP 44 PN 6/10 SW5.01 Tmax. 110 C
S/N20000100000
Stratos
Stratos-D
Stratos-Z
Made by WILO
WILO SE Nortkirchenstr.100 44263 Dortmund Germany
Stratos-ZD
Sequential numbering
cooling
Series design
Series code for the Wilo-Stratos range
Version
High-efficiency pumps,
infinitely variable speed
Single pump
Double pump
Single pump for secondary hot
water circulation systems
Double pump for secondary
hot water circulation systems
Rating plate identification Wilo-Stratos PICO/ECO, Wilo-Star
Voltage
Frequency
Power consumption
Maximum current I
Pressure stage PN
Maximum uid temperature Tmax
Protection class
1 ~ 230 V
50 Hz
5,8-59 W
Imax 0,46 A
PN 10
TF 110
IP 44
Stratos ECO 25/1-5
Series/pump type
Art.-No. 4092510/11w01
Item no./date of manufacture
11w01
Week
Year
WILO SE
Nortkirchenstr.100
44263 Dortmund
Germany
Series design
Series abbreviation for the programmes Wilo-Star
and Wilo-Stratos PICO/ECO
Type
Version
Wilo...
High-efficiency pumps,
infinitely variable speed
Stratos ECO
Single pump
Stratos PICO
Standard pump,
3 speed stages
Star-RS
Single pump
Star-RSD
Double pump
Star-RSL
Ventilation pump
Secondary hot water circulation pumps
Stratos ECO-Z
Single pump in highStar-Z NOVA
efficiency version
Star-Z
Single pumps,
1 or 3 speed stages
Solar thermal pumps
Stratos ECO-ST
Single pump, high-efficiency
version for solar thermal systems
Star-ST
Single pumps, 3 speed stages,
for solar thermal systems
Star-RSG
Single pumps, 3 speed stages,
for geothermal energy systems
23
Planning guide
Designation key
Glandless pumps
Name plate designation of the Wilo-TOP range
Voltage
Frequency
Insulation class
Protection class IP
PN = nominal
pressure of
the pump
Maximum uid
temperature Tmax
P1
(W)
380
270
195
3~400/230 V
50 Hz
Class H
IP 44
PN 6/10
I (A)
400V 230W
0,78 1,35
0,48 0,84
0,35 0,61
Tmax 130 C
Made by Wilo
WILO SE Nortkirchenstr. 100 44263 Dortmund Germany
Series/pump type
Typ TOP-S30/10
Art.-No. 2066133/ 11w26
S/N20000099999
Item no./
date of manufacture
11w26
Week
Year
Maximum
current
Maximum
power consumption
Sequential
numbering
Series design
Series code for the Wilo-TOP range
Type
Version
Wilo...
Energy-saving
pumps, infinitely
variable speed
TOP-E
Single pump
TOP-ED
Double pump
Standard pumps,
2 or 3 speed stages
TOP-S/-RL
Single pump
TOP-SD
Double pump
Standard pumps,
1 speed stage
Single pump
TOP-D
Circulation pumps
for secondary hot
water circulation
systems, 3 speed
stages
TOP-Z
Single pump
Name plate designation of special versions

On request, some pumps can be supplied in the following special versions at additional charge (the type of the special version is indicated
on the name plate):
130 Pump with short overall length
RG Red brass version
Example
Type
Wilo...
Star-RS 25/4 RG
24
Special version
Star-RS 24/4
with red brass housing
Planning guide
Energy efficiency class
Glandless pumps
Energy efficiency class
Energy class
A
B
C
D
E
F
G
180%
cooling
160%
Relative power consumption
In the context of the Kyoto Agreement, European governments in

particular are pursuing the goal of drastically reducing CO2 emissions.
Energy labelling, particularly for high-consumption household
devices such as washing machines and refrigerators, is prescribed as
an important control element for providing the end consumer with an
aid for making decisions in favour of energy-saving appliances.
Due to the fact that heating circulation pumps are among the biggest
individual electricity consumers in household use because of their
long running times, leading European heating pump manufacturers
have voluntarily declared their intention of henceforth attaching energy labels to their heating pumps. This makes it possible for users
and end consumers to recognise, on the basis of an already familiar
classification system, whether a heating circulation pump in use is
particularly energy-efficient.
The classification of the energy efficiency of heating pumps is carried
out by means of a technical measuring procedure, which provides the
Energy Efficiency Index, EEI. The smaller the EEI, the less electrical
energy the pump consumes and the more favourable the energy
classification.
140%
120%
100%
80%
60%
40%
20%
0%
A
D
Energy class
Fig.: Comparison of the energy consumption rates of pumps with the same
hydraulic output
Energy Efficiency Index

EEI < 0.4
0.4 EEI < 0.6
0.6 EEI < 0.8
0.8 EEI < 1.0
1.0 EEI < 1.2
1.2 EEI < 1.4
1.4 EEI
Table: Classification of the Energy Efficiency Index in 7 different

energy categories.
Fig.: Energy label for heating circulation pumps,

Example: Energy class A
The following tables list the corresponding energy class for all heating pumps to be labelled, which is incorporated in the energy label on
the packaging. In accordance with the lettering system familiar from
household appliances, A is the best possible and G is the worst possible of the energy classes.
A comparison of hydraulically similar pumps with different energy
classifications reveals that there is a difference of approximately
22% in terms of energy consumption between two sequentially
numbered energy classes. Accordingly, an energy class A pump requires on average only around 33% of the electrical energy consumed by a class D pump.
Even though the energy requirements of a class A pump are very
high, high-efficiency energy class A pumps have in the meantime become available for use throughout the entire performance range from
single-family houses to large buildings.
25
Planning guide
EEI classifications
Glandless pumps
EEI classification - Single pumps/double pumps (field of application: single and two-family house)
Nominal
diameter
DN 15
(Rp )
DN 25
(Rp 1)
DN 30
(Rp 1 )
Wilo-Stratos
PICO...
15/1-4
15/1-6
25/1-4
25/1-6
30/1-4
30/1-6
EEI
class
A
A
A
A
A
A
Wilo-Stratos
ECO...
25/1-5
30/1-5
EEI
class
WiloSmart...
EEI
class
Wilo-StarRS...
EEI
class
Wilo-StarRSD...
EEI
class
15/4
15/6
25/4
25/6
30/4
30/6
B
B
A
B
A
B
15/4
15/6
25/2
25/4
25/6
25/7
25/8
30/2
30/4
30/6
30/7
30/8
B
C
C
B
C
D
D
C
B
C
D
D
30/4
30/6
D
D
EEI classification Single pumps (range of applications: multi-family house, commercial applications)
Nominal
diameter
DN 25 (Rp 1)
DN 30 (Rp 1 )
DN 32
DN 40
DN 50
DN 65
DN 80
DN 100
26
Wilo-Stratos...
25/1-6
25/1-8
30/1-6
30/1-8
30/1-12
32/1-12
40/1-4
40/1-8
40/1-12
50/1-8
50/1-9
50/1-12
65/1-9
65/1-12
80/1-12
100/1-12
EEI
class
A
A
A
A
A
A
A
A
A
A
A
A
A
A
Wilo-TOP-E...
25/1-7
30/1-7
30/1-10
40/1-4
40/1-10
50/1-6
50/1-7
50/1-10
65/1-10
80/1-10
100/1-10
EEI
class
C
C
C
C
B
C
B
B
Wilo-TOP-S...
25/5 1~/3~
25/7 1~/3~
25/10 1~/3~
25/13 1~/3~
30/4 1~/3~
30/5 1~/3~
30/7 1~/3~
30/10 1~/3~
40/4 1~/3~
40/7 1~/3~
40/10 1~/3~
40/15 1~/3~
50/4 1~/3~
50/7 1~/3~
50/10 1~/3~
50/15
65/7 1~/3~
65/10 1~/3~
65/13
65/15
80/7 1~/3~
80/10
80/15
80/20
100/10
EEI
class
D/D
D/D
D/D
F/F
D/D
D/D
D/D
D/D
D/D
D/C
D/C
D/D
D/D
C/C
C/C
C
C
C
C
C
C
C
C
C
C
Planning guide
EEI classifications
Glandless pumps
EEI classification Single pumps (range of applications: multi-family houses, commercial applications) (continued)
DN 25 (Rp 1)
30 1~/3~
40 1~/3~
50 1~/3~
65 1~/3~
80 1~/3~
100 1~/3~
125
DN 30 (Rp 1 )
DN 32
DN 40
DN 50
DN 65
DN 80
DN 100
DN 125
EEI
class
G/F
E/E
E/E
E/E
E/E
E/E
D
Wilo-TOP-RL...
25/7.5
30/4
30/6.5
30/7.5
40/4
EEI
class
E
D
E
E
cooling
Wilo-TOP-D...
Nominal diameter
EEI classification double pumps (field of application: multi-family house, commercial applications)
Nominal diameter
DN 25 (Rp 1)
DN 30 (Rp 1 )
DN 32
DN 40
DN 50
DN 65
DN 80
DN 100
DN 125
Wilo-Stratos-D....
32/1-8
32/1-12
40/1-8
40/1-12
50/1-8
50/1-12
65/1-12
80/1-12
EEI Class
A
A
A
A
A
A
Wilo-TOP-ED...
32/1-7
40/1-7
40/1-10
50/1-6
50/1-7
50/1-10
65/1-10
80/1-10
EEI Class
C
B
C
B
B
B
Wilo-TOP-SD...
30/5 1~/3~
32/7 1~/3~
32/10 1~/3~
40/3 1~/3~
40/7 1~/3~
40/10 1~/3~
40/15 1~/3~
50/7 1~/3~
50/10 1~/3~
50/15
65/10 1~/3~
65/13
65/15
80/7 1~
80/10
80/15
80/20
EEI Class
D/D
E/D
D/D
E/D
D/D
E/C
E/D
F/D
E/D
D
F/D
D
D
F
D
C
C
27
Planning guide
Wilo-Stratos / Stratos-Z / Stratos-D / Stratos-ZD

Planning guide:
Air-conditioning/cooling application
Wilo-Stratos/Stratos-Z/Stratos-D/Stratos-ZD
Wilo-Stratos is the first high-efficiency pump in glandless design
with the following advantages:
Up to 80% electricity savings compared to standard pumps
For all heating, air-conditioning and cooling systems in the temperature range of -10 C to +110 C
Automatic adjustment of pump output to continuously varying load
conditions of the hydraulic system
Prevention of flow noise
Safety and comfort during installation and operation
The restriction for conventional variable speed pumps in terms of the

dependency of the fluid temperature on the ambient temperature
does not apply to the Wilo-Stratos pump.
Condensation forms on cold surfaces if the fluid temperature is lower
than the ambient temperature. The Wilo-Stratos pump can also be
used in such cases. It is designed in such a way that damage to electrical parts caused by condensation water is avoided.
Field of application
The Wilo-Stratos series is used as a high-efficiency pump in circulation systems for heating, ventilation and air-conditioning systems in
commercially-used residential and functional buildings:
Large residential buildings
Apartment blocks
Residential complexes
Hospitals
Schools
Administrative office buildings
Real estate developments
Temperature range
Fluid temperature range of -10 C to +110 C without restriction at
an ambient temperature of -10 C to a maximum of +40 C.
Heating application
1 Drain labyrinth for condensation water
In nearly all circulation systems, correctly sized controlled glandless

pumps ensure adequate heat supply at all times at significantly reduced energy costs, while at the same time preventing noise generation.
Controlled heating circulation pumps have been mandated by law
under the German energy savings ordinance (EnEV)since
01.01.2002 for a nominal thermal output exceeding 25 kW.
Due to its corrosion-resistant pump housing made of red brass, the
Wilo-Stratos-Z pump is particularly suitable for installations with
possible oxygen entry such as floor heating systems made of plastic
tubing.
If the pump housing is given diffusion-proof insulation onsite, the insulation may not cover the drain labyrinth between pump housing
and motor. That ensures that any condensate having possibly accumulated in the motor can drain off freely through the condensate
drain openings in the motor housing.
The diffusion-proof Wilo-ClimaForm insulation available as accessory for the Wilo-Stratos series for the purpose of insulating pump
housings in cold water applications ensures this automatically due to
its specific design.
Thermal insulation for heating
Corrosion-proof pump design
The Wilo-Stratos/-Stratos-Z single pump series are equipped as

standard with a thermal insulation shell for the prevention of heat
losses through the pump housing. The PP material used, foamed
polypropylene, has the following properties:
Environmental compatibility: easily recyclable
Thermal resistance: up to 120 C
Heat transmission coefficient: 0.04 W/mK in accordance with
DIN 52612
Flammability: Class B2 in accordance with DIN 4102 (normal flammability)
Normally flammable materials are permitted for use in heated rooms
in Germany in accordance with fire prevention regulations as long as
a minimum clearance of 20 cm is maintained between them and the
fireplace.
28
Insulation for air-conditioning/cooling
Corrosion-proof designs are required for e.g. cooling ceilings or ceiling heating panels. For these applications, the pump housing is coated.
As an alternative, the Wilo-Stratos-Z with its corrosion-resistant
pump housing made of red brass can be used as the highest-quality
version available.
Planning guide

Secondary hot water circulation application
(Wilo-Stratos-Z/Stratos-ZD)
Pumps which are used in secondary hot water circulation systems are
subject to specific requirements that are fulfilled by the
Wilo-Stratos-Z/Stratos-ZD series:
The fluids are potable water and water for food-processing companies in accordance with TrinkwV 2001 (German drinking water ordinance). Any formation of lime deposits is taken into account by the
design, meaning that a total carbonate hardness of 20dH is permissible at a max. fluid temperature of +80 C.
All plastic parts that come into contact with the pumped fluid comply
with KTW recommendations.
The differential pressure control modes p-c and p-v enable the
automatic adjustment of the pump output in volume flow-variable
secondary hot water circulation systems with thermostatically controlling line shut-off valves.
The manual control mode enables the optimum manual adjustment
of the pump output to the constant volume flow circulation system.
This can be done with the Wilo-IR-Monitor/IR-Module for example.
The criterion for this is the temperature of the secondary hot water in
the circulation pipe, which must not be more than 5 K below the storage temperature when it enters the secondary hot water storage
tank.
High-efficiency pumps
cooling
Comparison of the motor components
Wilo-TOP-E with AC motor
Wilo-Stratos with EC motor
This has the following benefits:
The efficiency of the hydraulics and motor determine the pump's

overall efficiency. Both components were doubled with the WiloStratos pump compared to the glandless pumps previously used in
building services, thus resulting in a considerable improvement.
The applied ECM technology drastically reduces the annual power
consumption, That results in considerable savings compared to conventional pumps.
The magnetic field required in the rotor does not need to be generated with any losses.
Especially in the partial load range (up to 98% of the operating time),
the difference in efficiency is even greater than it already is in the full
load range compared to an asynchronous motor.
Higher speeds are possible compared to an asynchronous motor. This
results in the reduction of the size and weight of the pump with similar hydraulics.
Annual power consumption of a heating pump (DN 30) with setback operation*
Comparison of different pump types
High-efciency pump
Stratos 30/1-12
Energy-saving pump
TOP-E 30/1-10
Standard pump
TOP-S 30/10
396
1216
1832
0
* Load prole with 5500 operating hours per year:
1000
Power consumption [kWh/a]
2000
2% ( 110 hrs.) at 100% QN (peak load)

25% (1375 hrs.) at 65% Q N (partial load)
40% (2200 hrs.) at 30% Q N (low load)
33% (1815 hrs.) setback operation
ECM technology
The new ECM technology is the basis for the outstanding efficiency
of Wilo-Stratos pumps. It includes:
EC motor
EC stands for electronically commutated motor. Its basis is a synchronous motor with permanent magnet rotor. The rotating stator's
magnetic field is generated by electronic commutation, meaning that
the stator windings are activated specifically for the interaction of
the electrical and magnetic poles.
Wet rotor encapsulation

The rotor of the glandless pump motor runs in the fluid. This fluid lubricates the bearings and cools the motor. The current-carrying stator is separated from the fluid by a can, referred to as wet rotor encapsulation. This wet rotor encapsulation has a direct effect on the
efficiency
due to the size of the necessary gap between stator and rotor,
and due to the magnetic resistance of the selected can material.
The improvement in terms of efficiency of the Wilo-Stratos pump
here is the result of:
Reduction of the air gap and
Application of an innovative can material with smaller losses to the
magnetic flux between stator and rotor.
Hydraulic optimisation
The hydraulic conditions are optimised by means of a 3D spiral housing and 3D impeller as well as a smooth surface in the pump housing
(cataphoretic coating). The suction throat seal between impeller and
pump housing reduces radial gap losses. Axial losses are reduced by
the sealing lip on the front side of the impeller.
29
Planning guide

Motor protection
Suction throat seal

Smooth inside
surface
3-D impeller
Lip seal
The standard integrated protection device reliably protects the

pump, in all settings, against excess temperature, excess current and
blocking.
This has the following advantage:
No external motor protection switch is required. The connecting instructions of the local electricity supply companies are to be observed.
If, in the case of replacement, there is a motor protection switch in
the electrical installation that cannot be bridged, then it is to be set
to the maximum current specified on the name plate.
Manual control panel

3-D spiral
Operating button
The Wilo-Stratos pump is operated by means of the proven red-button technology (one-button operation). The important basic functions can be set easily and safely, directly at the pump.
Automatic performance control
The volume flow pumped through a circulation pump depends on the
thermal output/cooling output requirement of the system being supplied.
This requirement varies according to:
Climatic changes
User behaviour
External heat influence
Influence of hydraulic control devices, etc.
The circulation pump designed for maximum load conditions is
adapted to the relevant system operating status by means of a continuous comparison of the setpoint and the actual value. This automatic control adapts the pump output and thus also the power consumption continuously to actual requirements.
Electricity savings of up to 80% compared to conventional standard
pumps can be achieved by the sum of the measures described here
implemented with Wilo-Stratos high-efficiency pumps.
Non-position-dependent display
Important information during the operation of the pump is indicated
at all times by the pump display that is read at the front and is independent of its position. The extension of the manual control panel for
special applications is provided by the operating and service unit,
Wilo-IR-Monitor, via wireless communication.
Automatic ventilation
The rotor space is ventilated automatically by the filter and flow
channel system. As the fluid flows into the rotor space, a filter plug in
the shaft and a filter disc in the bearing plate reduce the ingress of
the smallest abrasive particles.
The seal between impeller and bearing plate prevents dirt from accumulating in the A-bearing gap on the motor side.
Fig.: All symbols can be read in horizontal or vertical installation
Bearing plate
Impeller
Lip seal
A-bearing
The automatic ventilation of the rotor space is accelerated, thus reducing both dry-running times and ventilation noise.
Damage to the radial bearings or to the can is reduced by the filtering

feature.
30
Planning guide
Control modes
Operating modes
Control mode p-c

In p-c control mode, the electronic module keeps the differential
pressure generated by the pump constant at the set differential pressure setpoint HS over the permissible volume flow range.
Automatic setback function

130
H max
65
Power consumption
120
Feed temperature [C]
cooling
60
100
50
80
40
60
30
40
20
Hs
H min
Feed temperature
20
10
0
12:00
18:00
0:00
6:00
12:00
18:00
0:00
6:00
12:00
0
18:00
Time
Fig.: Control mode p-c
Fig.: Measurement of an electronic pump with automatic setback operation
Control mode p-v

In p-v control mode, the electronic module changes the differential
pressure setpoint to be maintained by the pump in linear fashion between Hs and Hs. The differential pressure setpoint value H varies
with the volume flow Q.
H max
Hs
The patented setback method via fuzzy control enables the further
optimisation of the output requirement of the pump under low-load
conditions of the heating system. During times when the pump performance is not required (when the heating water reaches a specific
lower temperature, e.g. due to the reduction of the feed temperature
by the weather-controlled/time-controlled heating controller), the
pump switches to a reduced constant speed.
This operating mode offers additional savings of up to 25 % compared to conventional heating circulation pumps with infinitely variable control.
Manual operating mode
The manual operating mode deactivates the control function in the
electronics module. The pump speed can be manually set to a constant value (for the setting range, see the pump motor data).
/2 Hs
H min
Q
Fig.: Control mode p-v
Control mode p-T

In control mode p-T (programmable with IR-Module, IR-Monitor,
LON or CAN), the electronic module changes the differential pressure
setpoint to be maintained by the pump according to the measured
fluid temperature. This temperature-controlled differential pressure
control mode can be used in constant-volume (e.g. single-pipe) systems and variable-delivery systems with varying feed temperature.
With the reverse effect, the p-T control mode supports the condensing boiler technology, provided the pump is installed in the return pipe of the system.
Hs
Hs
H s max
Hs var.
H s min
T min
T max
T med
Q min
Q max
Fig.: Control mode p-T
31
Planning guide

DDC operating mode
During DDC operation, the comparison of the actual value/setpoint
required for controlling is performed by an external controller. An analogue signal (0 - 10 V) is supplied to the Wilo-Stratos pump from
the external controller as a correcting variable. The current speed is
shown on the pump display, manual operation of the pump is deactivated.
Required accessories: Stratos IF-Module (see also Chapter: WiloControl pump management systems).
n[1/mn]
- Excess motor temperature

- Excess control module temperature
- Excess current
- Pump blockage
- Short circuit and earth leakage
- Faulty contact between motor/control module
- Mains undervoltage
- Mains overvoltage
- Electronics faults
Accessories
n mx
Stratos Modbus IF-Module

(also see Chapter: Wilo-Control pump management systems)
Retrofit module for retrofitting with serial, digital interface Modbus
RTU for connection to a BUS system RS485 and dual-pumps interface for communication with additional IF-Module Stratos DP.
Stratos BACnet IF-Module
Retrofit module with serial, digital interface BACnet MS/TP for connection to a BUS system RS485 and dual-pump interface for communication with additional IF-Module Stratos DP.
n mn
Off
1
10U[V]
Remote setpoint adjustment operating mode

The setpoint for controlling the internal differential pressure (p-c,
p-v) is preset for the Wilo-Stratos pump by an analogue signal,
0 - 10 V. Required accessories: Stratos IF-Module (see also Chapter:
Wilo-Control pump management systems).
IF-Module Stratos CAN

Retrofit module with serial, digital interface CAN for connection to a
BUS system CAN and dual-pump interface for communication with
additional IF-Module Stratos DP.
IF-Module Stratos LON
Retrofit module with serial, digital LON interface for connection to
LONWorks networks and double pump interface for communication
with an additional Stratos PLR IF-Module.
H[m]
H max
IF-Module Stratos PLR

Retrofit module with serial, digital PLR interface for connection to the
BA building automation via Wilo interface converter or onsite coupling modules and double pump interface for communication with an
additional Stratos PLR IF-Module.
H min
IF-Module Stratos DP
Retrofit module for dual-pump communication.
Aus
1
10 U[V]
BA connection
The Wilo-Stratos pumps have standard and optional interfaces for
connection to external monitoring units (e.g. BA building automation
or DDC installations).
32
The contact is open under the following conditions:
The pump is powered and there is one of the following faults:
IF-Module Stratos Ext. Off

Retrofit module with control input Overriding Off, control input
0 - 10 V and dual-pump interface for communication with additional
IF-Module Stratos PLR.
Collective fault signal, SSM

A collective fault signal is available as potential-free contact, designed as NC contact in accordance with VDI 3814.
Contact load:
Permitted minimum: 12 V DC, 10 mA,
Permitted maximum: 250 V AC, 1 A.
IF-Module Stratos Ext. Min

Retrofit module with Overriding Min. control input (setback operation without Autopilot), 0 - 10 V control input and double pump interface for communication with an additional Stratos PLR IF-Module.
The contact is closed under the following conditions:

The pump is without current
There is no fault
Total failure of the control module
IF-Module Stratos SBM

Retrofit module with SBM collective run signal, 0 - 10 V control input and double pump interface for communication with an additional
Stratos SBM IF-Module.
Planning guide

Infrared monitoring
The Wilo-Stratos pumps are equipped with a powerful IR interface for
wireless remote control and remote diagnosis.
cooling
IF-Module Stratos Ext. Off/SBM

Retrofit module with Overriding Off control input, SBM collective
run signal and double pump interface for communication with an additional Stratos Ext. Off/SBM IF-Module.
Dual pump management

With the new high-efficiency pumps, automatic double pump control
is possible without an external control device. Required accessories:
2 Stratos IF-Modules (for optional module combinations, see catalogue section: Wilo-Control pump management systems).
The following operating modes are possible due to the intelligent dual pump management system with one Wilo-Stratos-D double pump
or two Wilo-Stratos single pumps:
Fig.: Wilo-IR-Module
Standby operation
The version-specific pump output is provided by one pump, the other pump remains available on standby for time-actuated (24 hours of
pure operating time) or fault-actuated switchover.
Standby operation can be performed by all double pumps and all single pumps (2 x identical type).
Parallel operation (in manual control mode only, n = const.)

The version-specific pump output is provided by both pumps in parallel operation. The power adjustment is achieved by the synchronous operation of both pumps. Parallel operation can be performed
by all double pumps and all single pumps (2 x identical type).
Efficiency-optimised peak-load operation

During peak-load operation, the hydraulic output is split up between
both units of the double pump. During low-load operation (only the
base-load pump is running) the second pump is ready on standby.
The peak-load pump is also cut in during efficiency-optimised operation if load conditions require a higher pump output. Efficiency-optimised cut-in takes place when the total power consumption P1 of
both pumps is below the power consumption P1 of one pump. From
this point onwards both pumps are run up synchronously to their
maximum speed (nominal speed).
Time-dependent pump cycling (24 hours of pure operating time) assigns the basic-load function to the pumps alternately. This operating mode (load-sensitive activation/deactivation) achieves additional
energy savings compared to conventional peak-load operation.
Efficiency-optimised peak-load operation is possible with all double
pumps, as well as with two identical single pumps, if an equivalent
double pump type exists.
All basic functions of Stratos pumps can be simply adjusted directly

at the pump via the manual control panel (one-button operation).
The IR-Module is available in combination with a commercially available PDA/Pocket PC or the self-sufficient IR-Monitor as operating
and service units for IR communication. Both devices provide important additional functions that go beyond the actual pump capabilities.
The Wilo-IR-Module operating and service units (with PDA/Pocket
PC) or Wilo-IR-Monitor for:
Inaccessibly installed pumps
Extensive operating information
Detailed fault diagnosis
Statistical functions
Special settings/control modes for special requirements
Protection against unauthorised access
Rotation monitoring unit for all pumps and standard motors
(only IR-Monitor)
Storage of pump data records (only IR-Module with PDA/Pocket PC)
Like the Stratos pumps, the IR-Monitor is equipped with a one-button control and an LC display. A user program with a graphical user
interface runs on the PDA/Pocket PC.
1400
1200
Activation of peakload operation
P 1[W]
1000
800
Synchronised operation
(2 pumps)
600
Q*
400
Q* = Efciency-optimised
cut-in and out
200
0
05
10
15
20
25
30
35
40
Q [m 3/h]
Fig.: Efficiency-optimised peak-load operation
33
Planning guide

Application in compact distributors
Permitted installation positions
In narrow spaces, the control module can set in a vertical position by

turning the motor. Dimension b4 (see Chapter: Dimensions,
weights) applies as the minimum clearance (x) for the installation of
the thermal insulation shells.
Single pumps:
Double pumps:
Fig.: Simplified illustration, installation dimensions of additional valves must be

taken into account.
Installation and electrical connection

The installation of the Wilo-Stratos pump is uncomplicated, since the
flanges are well accessible due to the position of the control module
and since the terminal space is also accessible from the front. The
pump and module installation positions enable highly variable installations.
All high-efficiency pumps of the Wilo-Stratos/Stratos-Z/Stratos-D/
Stratos-ZD series can be connected to the following voltages and
frequencies:
1~230 V, 50/60 Hz, tolerance in accordance with
DIN IEC 60038 10%
3~230 V, 50/60 Hz, tolerance in accordance with
DIN IEC 60038 10%
34
Operation on residual-current devices (RCD)

The operation of the Wilo-Stratos series on residual-current devices
in accordance with DIN EN 61008-1 is permitted without any impairment of the operation of the residual-current device (DIN VDE 0160).
Suitable RCD circuit-breakers are indicated by or
.
Planning guide
Wilo-Stratos PICO / ECO-BMS / ECO-Z / ECO-Z-BMS / ECO-ST
The Wilo-Stratos PICO and Stratos ECO series with the Stratos
ECO-BMS, ECO-Z, ECO-Z-BMS and ECO-ST variants supplement the
Wilo-Stratos series mentioned above, with the following advantages:
Up to 80% energy savings compared to standard pumps
Stratos PICO and ECO-BMS version for all heating systems in the
temperature range +2 C (+15 C with ECO) to +110 C
Stratos ECO-ST version for solar thermal systems in the temperature
range of +15 C to +110 C
Automatic adjustment of pump output to continuously varying load
conditions of the hydraulic system
Prevention of flow noise
Safety and comfort during installation and operation
Field of application
The Wilo-Stratos PICO, ECO-BMS and ECO-ST series are suitable for
use a high-efficiency pumps in circulation systems for heating and in
solar systems in 1-6 family houses.
Temperature range
Media temperature range from +2 C (+15 C with ECO) to +110 C
with ambient temperature from 0 C to max. +40 C.
Heating application
The corrosion-resistant pump housing made from red brass means
that the Wilo-Stratos PICO in the RG version is particularly suitable
for systems where oxygen entry is possible, e.g. underfloor heating
with heating surfaces made from plastic tubing.
Thermal insulation for heating applications

To avoid heat losses via the pump housing, the pumps in the series
Wilo-Stratos PICO/ECO (except Stratos ECO-ST) are fitted with a
thermal insulation shell as standard. The EPP material used (foamed
polypropylene) has the following properties:
Environmental compatibility: easily recyclable
Thermal resistance: up to 120 C
Heat transmission coefficient: 0.04 W/mK in accordance with
DIN 52612
Flammability: Class B2 in accordance with DIN 4102 (normal flammability)
Normally flammable materials are permitted for use in heated rooms
in Germany in accordance with fire prevention regulations as long as
a minimum clearance of 20 cm is maintained between them and the
fireplace.
Secondary hot water circulation application

(Wilo-Stratos ECO-Z, ECO-Z-BMS)
Pumps used in secondary hot water circulation systems are subject to
specific requirements that are fulfilled by the Wilo-Stratos ECO-Z
and ECO-Z-BMS series:
The fluids are potable water and water for food-processing companies in accordance with TrinkwV 2001 (German drinking water ordinance) Any formation of lime deposits is taken into account by the
design, meaning that a total carbonate hardness of 20 d is permissible at a max. fluid temperature of +65 C.
All plastic parts that come into contact with the pumped fluid comply
with KTW recommendations.
The rotor space is ventilated automatically by the filter and flow
channel system. As the fluid flows into the rotor space, a filter plug in
the shaft and a filter disc in the bearing plate prevent the ingress of
the smallest abrasive particles.
The seal between impeller and bearing plate prevents dirt from accumulating in the A-bearing gap on the motor side.
The automatic ventilation of the rotor space is accelerated, thus reducing both dry-running times and ventilation noise.
Damage to the radial bearings or to the can is avoided by the filtering
feature.
cooling
Wilo-Stratos PICO, Stratos ECO-BMS, Stratos ECO-Z,

Stratos ECO-Z-BMS, Stratos ECO-ST
Motor protection
The standard integrated protection device reliably protects the
pump, in all settings, against excess temperature, excess current and
blocking.
No external motor protection switch is required. The connecting instructions of the local electricity supply companies are to be observed.
If, in the case of replacement, there is a motor protection switch in
the electrical installation that cannot be bridged, then it is to be set
to the maximum current specified on the name plate.

Operating button
All versions of the Wilo-Stratos PICO/ECO series are operated using
tried-and-tested red-button technology (one-button operation).
The important basic functions can thus be safely and comfortably set
and adjusted.
Control mode p-v
In p-v control mode, the electronic module changes the differential
pressure setpoint to be maintained by the pump in linear fashion between Hs and Hs. The differential pressure setpoint value H varies
with the volume flow Q.
H max
Hs
1
/2 Hs
H min
Q
Fig.: Control mode p-v
35
Planning guide
Wilo-Stratos PICO / ECO-BMS / ECO-Z / ECO-Z-BMS / ECO-ST

Control mode p-c
(Stratos PICO/ECO-BMS/ECO-ST additionally)
In p-c control mode, the electronic module keeps the differential
pressure generated by the pump constant at the set differential pressure setpoint HS over the permissible volume flow range.
The contact is closed under the following conditions:
The pump is without current

There is no fault
Total failure of the control module
The contact is open under the following conditions:
The pump is powered and there is one of the following faults:
- Excess motor temperature

- Excess control module temperature
- Excess current
- Pump blockage
- Short circuit and earth leakage
- Faulty contact between motor/control module
- Mains undervoltage
- Mains overvoltage
- Electronics faults
H max
Hs
H min
Q
Fig.: Control mode p-c
Automatic setback function

130
65
Power consumption
Feed temperature [C]
120
60
100
50
80
40
60
30
40
20
During DDC operation, the comparison of the actual value/setpoint
required for controlling is performed by an external controller. An
analogue signal (0 - 10 V) is sent to the Wilo-Stratos ECO-BMS/
ECO-Z-BMS and ECO-ST as correcting variable from the external
controller. As an alternative, a fixed speed can be set locally using the
red button.
n[1/mn]
n mx
Feed temperature
20
10
0
12:00
18:00
0:00
6:00
12:00
18:00
0:00
6:00
12:00
0
18:00
Time
Fig.: Measurement of an electronic pump with automatic setback operation
The patented setback method via fuzzy control enables the further
optimisation of the output requirement of the pump under low-load
conditions of the heating system. During times when the pump performance is not required (when the heating water reaches a specific
lower temperature, e.g. due to the reduction of the feed temperature
by the weather-controlled/time-controlled heating controller), the
pump switches to a reduced constant speed.
n mn
Off
1
10U[V]
External OFF control input

Input for potential-free NC contact.
The pump operates in auto control mode when the contact is closed.
An open contact stops the pump.
This operating mode offers additional savings of up to 25 % compared to conventional heating circulation pumps with infinitely variable control.
BA connection
(for Stratos ECO-BMS, ECO-Z-BMS and ECO-ST)
For the connection to external monitoring units (e.g. building automation BA or DDC systems), the Wilo-Stratos ECO-BMS, ECO-Z-BMS
and ECO-ST versions are standard-equipped with a collective fault
signal, the External OFF function and the 0 - 10 V control input.
A collective fault signal is available as potential-free contact, designed as NC contact in accordance with VDI 3814.
Contact load:
Permitted minimum: 12 V DC, 10 mA,
Permitted maximum: 250 V AC, 1 A.
36
Planning guide
Glanded pumps (general)
This planning guide applies to:

- electronically controlled inline pumps in the series Stratos GIGA,
IP-E, DP-E, IL-E, DL-E
- Uncontrolled in-line pumps of the series: IPL, DPL, IL, DL, IPS,
IPH-O/-W, IP-Z
Pump selection
Glanded pumps are ideally suited for use in conjunction with large
plant systems covering a wide range of applications in the field of hot
water and air-conditioning/cooling. The technically correct selection
of a pump involves a number of factors:
- The correct pump size to achieve the required duty point
- The correct pump series to fulfil the process parameters
(e.g. pressure and temperature)
- The right materials to fulfil endurance requirements.
The overview duty charts in the catalogue section Series overviews
permit a rough preliminary selection of the series to be made, which
means the suitable size can be found more quickly within the series
in question. Frequently, pumps of various series are found to be
hydraulically suitable in the border area of the duty charts. Accurate
selection of the required pump size is possible only with the aid of the
individual pump curve. These are provided in this catalogue and in
the Wilo planning software (available on CD-ROM and online at
www.wilo-select.com).
The Technical data section of the catalogue provides information on
the application limits with respect to pressure, temperature and material options. In addition, this section of the catalogue provides information on the pump equipment.
Pump curve
An ideally dimensioned pump has its duty point in the region of maximum efficiency. At the duty point, there is a balance between the
performance capacity of the pump (figure 1. curve P) and the power
consumption required to overcome the resistance of the pipe system
(figure 1. curve A1). Tolerances in accordance with ISO 9906, Appendix 1. are to be taken into account for all of the pump curves illustrated.
H
[m]
Qmin
In the case of a heating pump, this is the capacity to meet the calculated standard heating load of the building. All other duty points that
occur in practice lie on the pump curve to the left of the duty point
Qnominal. The pump thus operates within its highest efficiency range.
If the actual resistance of the pipe system is lower than that on which
the pump selection has been based, then the duty point may lie outside the pump curve (figure 1. curve A2). This may lead to an unacceptably high power consumption and hence to an overload of the
selected motor. In this case it is necessary to redetermine the duty
point and, if necessary, use a more powerful pump.
cooling
Note on range of application
The minimum volumetric flow Qmin of a standard glanded pump is

10 % of Qmax (Fig. 1).
The minimum volumetric flow Qmin of an electronically controlled
glanded pump can be calculated using the following formula:
Qmin = 10% x Qmax pump x
Actual speed
max. speed
The incremental pump curves provided for pumps and, in particular,

for power selection, are intended for use when there is reliable
knowledge of the duty point. If reliable knowledge of the duty point
is not available, our basic recommendation is to select the pump with
the maximum electrical power.
Cavitation
The selection of the right pump also includes the prevention of cavitation. This is particularly the case in open systems (e. g. cooling tower systems) and at very high temperatures and low system pressures.
The pressure drop in a flowing fluid, e.g. due to frictional resistance in
the pipe, a change in absolute velocity or the geodetic head, leads to
the local formation of vapour bubbles when the static pressure falls
to the vapour pressure of the fluid (Fig. 2).
The vapour bubbles are carried along by the flow, collapsing suddenly
if the static pressure increases again above the vapour pressure
(Fig. 3).
Negative pressure
Positive pressure
A1
Qnenn
A2
Qmax
Fig. 2
Q[m3/h]
P2
[kW]
Pmax
Q[m3/h]
Fig. 1
The point of highest efficiency is approximately in the upper third of

the pump curve, or is indicated on the performance diagram. The
planning engineer must find a duty point to match the maximum requirements of the pump.
Fig. 3
This process is called cavitation. The collapse of the vapour bubbles

causes micro-jets which, on hitting the surface of a wall, cause destruction of the wall material.
To avoid cavitation, special attention must therefore be given to the
maintenance of the correct pressure. If the available intake pressure
(or static pressure) in the pipe system is not high enough to meet the
static head required for the pump (net positive suction head or
NPSH), appropriate measures must be taken to increase the static
head to at least achieve a balance. This can be done by:
- Increasing the static pressure (pump positioning).
- Reducing the fluid temperature (reduced vapour pressure pD)
- Selecting a pump with a lower net positive suction head (NPSH)
(as a rule a larger pump)
37
Planning guide
Net positive suction head NPSH
Series
The net positive suction head (NPSH) is pump-specific and is displayed in the performance diagram for the pump (Fig.4). The NPSH
values are based on the respective maximum impeller diameter. In order to allow for any uncertainty in the specification of the duty point,
when selecting the pump, the values should be increased by a margin
of safety of 0.5 m.
A hydraulically suitable pump must also meet the required operating

conditions. For this, it is necessary to check the maximum permissible
operating temperature and pressure first.
Design
In-line pumps
Wilo in-line pumps are single-stage, low-pressure centrifugal pumps
incorporating the in-line method of construction with suction pieces
and pressure ports of the same nominal diameter and with air-cooled
IEC standard motors. Flanges PN 16 with pressure measuring connections R 1/8. The pump housing is equipped with feet as standard.
H
[m]
Materials
The selection of materials for all parts that come in contact with the
fluid is of importance for the chemical resistance of the pump.
NPSH
The Materials table provides an overview of the most important

components. In addition to the resistance of glanded pumps,
particular significance is attached to the functional capability of the
mechanical seal.
Q[m3/h]
Fig. 4
Materials
Fluids
Shaft seal
Mechanical seal
Grey cast iron/ bronze or plastic 1)
Standard: AQEGG
S1: Q1Q1X4GG
S2: AQVGG
EPDM
Viton/HNBR
Housing seal
up to 140 C
up to -20 C
up to 30 C
-20 C to 40 C
40 C to 90 C
-20 C to 90 C
90 C to 120 C
0 C to 90 C
o
o
o
o
o
o
o
-20 C to 140 C
up to 35 C
up to 30 C
(the max. permitted

operating temperatures
and operating pressures for
the series must be complied with)
Heating water (in accordance with VDI 2035)

(Conductivity <300 s, silicates <10 mg/l, solid
matter content <10 mg/l)
Cooling and cold water
Cooling brine, inorganic, pH > 7.5 inhibited
Water-glycol mixtures, 20-40 vol.% glycol
Water with oil in suspension
Mineral oil
(Comply with operating regulations relating to
explosion protection)
Swimming-pool water
(Chloride <250 mg/l,
install pump upstream of filter)
Fire water
Materials
Housing/
impeller
Grey cast iron/grey cast iron
Temperature limits
= Standard, o = Special equipment

1)Plastic impellers standard in series IPL, DPL, IP-E, DP-E, some IPL and DPL have cast iron impeller
38
Planning guide
A mechanical shaft seal is fitted as standard in all Wilo glanded

pumps (Fig. 5). Mechanical seals are dynamic seals and are used to
seal rotating shafts at medium to high pressures. The dynamic sealing
area of the mechanical seal consists of two surface-ground, lowwearing faces (e.g. silicon carbide or carbon rings), which are pressed
together by axial forces. The slip ring rotates with the shaft, while the
counter ring remains stationary in the housing. The rings are pressed
together by a spring and the fluid pressure.
Mechanical seals material identification code

The materials of a mechanical seal are identified by means of a 5-part
code. The Technical data tables for the glanded pumps contain the
code for each series. The code characters relate to the following seal
components:
1:
2:
3:
4:
5:
cooling
Mechanical seal
Slip ring
Counter ring
Secondary seals
Spring
Other components
Typical materials:
1:
2:
3:
Fig. 5
As a rule, there is little or no drip leakage during operation, and no

maintenance work is necessary. The average service life, under average operating and water conditions, is between 2 and 4 years. However, extreme conditions (soiling, admixtures and overheating) may
drastically reduce the service life.
Important:
Mechanical seals are wearing parts. Dry running is not permissible as
it will lead to the destruction of the sealing faces.
The mechanical seal fitted as standard by Wilo can be used for waterglycol mixtures with 20 - 40 vol.% glycol and a fluid temperature
of 40 C.
Outside the limits of these parameters, silicate precipitation may
occur, which could damage the standard seals. Special versions are
available on request for use outside these limits. When additives such
as glycol are used, or if oil-polluted water is encountered, then in addition to the suitability of the mechanical seal, it may also be necessary to check the performance of the pump (in the case of glycol admixtures exceeding 20% volume proportion).
The following formula can be applied to determine the power
requirement P2 of a pump:
P2 =
P2
Q
H
QH
367
Power requirement [kW]
Density [kg/dm3]
Volume flow [m3/h]
Delivery head [m]
Pump efficiency (e.g. 0.8 at 80%)
4:
5:
A
B
Q
Q
E
E3
V
X4
G
G
Carbon-graphite (antimony impregnated)

Carbon-graphite (synthetic resin impregnated)
, approved for use with foods
Silicon carbide
Silicon carbide
EPDM
EPDM, approved for use with foods
Viton
HNBR
Stainless steel
Stainless steel
The standard seal in Wilo glanded pump is AQEGG. It is used for heating water acc. to VDI 2035, cooling and cold water as well as water/
glycol mixtures with 20-40 % glycol by volume, up to 40 C. In water/
glycol mixtures with temperatures > 40 C up to 120 C or 50 % glycol by volume and temperatures from -20 C to 120 C, the
Q1Q1X4GG variant is recommended.
Cataphoretic coating
Wilo glanded pumps are provided as standard with cataphoretic
painting (exceptions: Series IPS, IPH-O, IPH-W, IP-Z). External components which are susceptible to corrosion such as hexagon head
bolts, couplings etc., are chromated. The advantages of these coatings lie in their resistance to corrosion caused by aggressive atmospheres, such as humid air, condensation and an environment containing salt and chemicals. To prevent rust, pumps with cast
components with a cataphoretic coating and chromated components
are suitable for heating and air-conditioning/cooling applications
both indoors and outdoors (a special motor is required for outside applications). These pumps also offer the advantage of low maintenance costs and a longer service life.
Installation notes
Installation site
The standard pumps must be installed where they are protected
against the weather, in a frost and dust-free location with good ventilation and without a potentially explosive atmosphere.
Installation positions
Pipes and pumps are to be installed in a stress-free condition. The
pipes must be mounted in such a way that the pump does not bear
the weight of the pipe. A settling section must be provided before
and after the pump, in the form of a straight pipe. The length should
be at least 5 x DN of the pump flange (Fig. 6). This measure serves to
avoid flow cavitation.
39
Planning guide
r 2,5 (d 2s)
5d min
Fig. 6
Inline pumps are designed for direct installation in horizontal and vertical pipes (Fig. 7). Installation with the motor and the terminal box
facing downwards is not permitted. If the direction of flow of the fluid is downwards, the motor must be rotated by unfastening the fastening screws. Do not damage the housing seal when doing this. The
bleed valve of the pump must always point upwards.
ments must be smaller the lower the rotation speed. In general, it is

possible to use natural cork panels at a rotation speed of 3000 rpm
and more, rubber/metal elements at a rotation speed between 1000
and 3000 rpm and coil springs at a rotation speed below 1000 rpm.
In terms of the configuration of the foundation, care should be taken
to avoid any acoustic bridges being formed by plaster, tiles or secondary structures since these will invalidate or significantly reduce
the insulating effect. In the case of pipe connection, it is necessary to
take account of the flexure of the flexible elements under the weight
of the pump and foundation. Planning engineers and installation
companies must take care to ensure that the pipe connections to the
pump are completely stress-free in their design and unable to exert
any gravitational or vibration influences on the pump housing whatsoever. The use of expansion joints represents a good idea in this regard.
Measures against propagation of water and solid-borne noise in
pipelines (Fig. 9)
Rubber bellows expansion joints have proven effective as a means of
reducing noise propagation in pipelines. To enable the expansion
joint to achieve its optimum sound-insulating effect, there must be
an adequate fixed point on the side of the pipeline to be protected,
and this must be separate from the flexibly mounted foundation. The
installation instructions of the manufacturer of the expansion joint
must be followed to the letter. When selecting the expansion joint,
pay attention to resistance against the temperature and the constituents of the fluid. If necessary, use other constructions instead, e.g.
metal bellows expansion joints.
Fig. 7
1
From a motor power of 18.5 kW onwards, pumps are only allowed to

be installed with a vertical pump shaft (Fig. 8). Vertically installed
pumps must be supported on the pump bases, preferably on a concrete foundation.
Fig. 8
Installing pumps on a base

Setting up the pump on a flexibly mounted foundation can improve
the insulation of the building against structure-borne noise. In order
to protect the pump when stationary against bearing damage due to
vibration from other units (e.g. in a system with several redundant
pumps), each pump should be set up on its own foundation. If pumps
are mounted on building floors then it is essential to recommend a
flexible mounting. Particular care must be taken with variable speed
pump. It is recommended - taking into account all constructionally
and acoustically relevant criteria - that a qualified building acoustics
specialist be given the task of configuration and design where necessary.
Fig. 9
Key:
1 = Pipeline fixed point
2 = Concrete foundation as settling mass
3 = Spring elements secured with dowels or glued on
The flexible elements shall be selected according to the lowest excitation frequency. This is usually the rotation speed. In the case of
variable speed, assume the lowest rotation speed. The lowest excitation frequency should be at least twice as much as the inherent frequency of the flexible mounting, so that an insulation level of at least
60 % is achieved. Therefore, the spring resilience of the flexible ele-
40
Planning guide
Anticipated noise levels for inline pumps

(for orientation purposes)
Motor
power
PN [kW]
DIN 4109 Sound insulation in buildings

VDI 2062 Vibration isolation
VDI 2715 Noise reduction in warm and hot water heating systems
VDI 3733 Noises from pipelines
VDI 3743 Emissions characteristics of pumps
Spacings and clearances
The pump must be installed in an easily accessible location, so that
approved slinging equipment can be used for maintenance work. The
minimum axial distance between the fan cover of the motor and a
wall of floor must be at least 200 mm plus the diameter of the fan
cover.
Heat insulation of pumps
In systems with thermal insulation, it is only permitted for the pump
housing to be insulated, not the lantern.
2
1
Key:
1 = Thermal insulation
2 = Ventilation
3 = Pressure measuring openings
0.09
0.12
0.18
0.25
0.37
0.55
0.75
1.1
1.5
2.2
3.0
4.0
5.5
7.5
11.0
15.0
18.5
22.0
30.0
37.0
45.0
55.0
75.0
90.0
110.0
132.0
160.0
200.0
Sound-pressure level pA (dB) 1)

Pump with three phase motor without speed control
Single
Double
operaoperation
tion
2-pole
pumps
54
47
50
54
57
47
50
52
54
60
63
60
63
67
70
67
70
67
70
67
70
71
74
71
74
74
77
74
77
74
77
76
79
79
82
79
82
Single
Double
operaoperation
tion
4-pole
pumps
50
53
53
56
47
50
58
61
58
61
51
54
53
56
55
58
59
62
59
62
59
62
63
66
63
66
65
68
65
68
71
74
71
74
72
75
73
76
73
76
74
77
72
70
72
72
72
73
cooling
Particular acoustic decoupling measures should be taken into consideration in installation locations that are sensitive to noise, such as
central roof areas, schools, concert halls or cinemas. Comply with the
following regulations, amongst others, regarding the permitted value
for noise levels in occupied rooms:
Single
operation
6-pole
pumps
65
68
1)
Spatial mean value of sound-pressure levels within a cube shaped measuring
area at 1 m from the surface of the motor
41
Planning guide
Electrical drive
The rated outputs and operating values of electric drives specified in
this catalogue section for glanded pumps apply to a rated frequency
of 50 Hz, a rated voltage of 230/400 V up to 3 kW or 400/690 V from
4 kW, a coolant temperature (CT) of max. 40 C and an installation
altitude up to 1000 m above sea level.
For cases outside these parameters a reduction of the rated output
must be applied or a larger motor type or a higher insulation class
must be selected.
All Wilo glanded pumps are standard-equipped with electric motors,
which meet the IEC standard in terms of output and design. A restriction only applies where, due to the design of the pump, coupling to a
standard motor is not possible. In this case, motors with an extended
shaft are used. The customary speed categories/operating speeds are
as follows:
Number of poles
2
4
6
50 Hz
2900 rpm
1450 rpm
950 rpm
60 Hz
3500 rpm
1750 rpm
1150 rpm
Route data cables (e.g. PTC evaluation) separately from mains cables
Use a sine-wave filter (LC) if necessary, in consultation with the manufacturer of the converter
Use of explosion-protected pumps according to

Directive 94/9/EC (ATEX100a)
Explosive areas are zones in which an explosive atmosphere
(gas/dust) can occur in sufficient measure to present a risk.
These areas are divided into zones. Decisions on the assignment of
zones lie with the operator and the respective regulation authority.
The testing of pumps (machines) and hence the approval for use in
hazardous areas is governed in the EU on the basis of the relevant explosion protection specification 94/9/EC (ATEX100a) by appropriate
authorised institutes. Approval is granted by means of a prototype
test certificate. Wilo glanded pumps in the series IL, DL, IPL (only variant N), DPL (only variant -N), IPS and IPH can be supplied according
to the specifications for use in potentially explosive areas.
These pumps have a prototype test certificate in accordance with
Directive 94/9/EC (ATEX100a), which permits the following designations to be applied:
Motors in IE2 technology with greater energy efficiency
II 2 G c b II A T3, T4 / II 2 G c b II C T3, T4
From a motor power of 0.75 kW onwards, Wilo glanded pumps are

equipped as standard with IE2 motors with higher energy efficiency.
Below 0.75 kW motor power, Wilo offers electric motors as standard
with optimised degrees of efficiency.
CE
II
C
c
B
CE marking
Device group
Explosive atmosphere due to gases, vapours and mist
Design safety (protection due to safe design)
Ignition source monitoring with T4
T1 - T4
T1
T2
T3
T4
Temperature class with maximum surface

temperature
450 C
300 C
200 C
135 C
E/D
e
d
Motor ignition protection category

Increased safety
Pressure-proof enclosure
Standard pumps on external frequency converters

When standard pumps are used on external frequency converters, it
is necessary to take account of the following aspects with regard to
the insulation system and bearings isolated from the flow.
Insulation system:
400 V systems
The motors used by Wilo for glanded pumps are fitted as standard
with an insulation system in accordance with the IEC TS 60034-17
standard (fourth edition 2006-05). They are suitable for operation on
external frequency converters in all cases, providing the entire installation corresponds to the conditions stated in IEC TS 60034-17.
500 V/690 V systems
The motors which Wilo uses as standard for glanded pumps are not
suited to be used on external frequency converters with 500 V/690 V.
For use in 500 V or 690 V mains, motors with increased insulation
system are available as an option. This must be explicitly indicated
when ordering. The overall installation must comply with
IEC TS 60034-25 (Second edition 2007-03).
In this case, note in particular that for applications in the temperature

range T4, the pumps and mechanical shaft seals also have to be protected against dry running.
This can take the form, for example, of monitoring the differential
pressure or the nominal motor power.
Bearings with flow isolation:

Bearings with flow isolation are not required in the IPL, DPL, IL and DL
series if the aforementioned conditions for the insulation system are
met and the entire system is installed correctly. The following information must be complied with, however:
The installation instructions from the manufacturer of the converter
must be complied with
The rise times and peak voltages acc. to cable length as given in the
corresponding installation and operating instructions must be complied with
Use a suitable cable with adequate cross-section (max. 5% voltage
loss)
Connect the shielding correctly acc. to the manufacturer's recommendation
42
Planning guide
S
Motor according to European standard
Ex
Explosion protection
e
Ignition protection category Increased safety
II
Motor for potentially explosive areas
T3
Temperature class
and must also be approved in accordance with Directive 94/9/EC
(ATEX100a).
The approved operating conditions are listed in the following matrix:
cooling
Attention:
Attention must also be paid in each application case to the special
features relating to the dependency on temperature, pressure, fluid
and mechanical seal. The pumps may only be used for the permitted
fluids listed in the following matrix (II B). However, outside the pump,
the presence of gases according to the EX groups and temperature
classes is permitted (II C).
The motors have their own specific designations, e.g. EEX eII T3
which stands for:
Matrix of permitted operating conditions for pumps with ATEX approval

Mechanical
seal
Fluid II A
Heating water in accordance
with VDI 2035
Partially desalinated water with:
conductivity > 80 #s,
silicates < 10 mg/ l,
pH value > 9
Mineral oil
Heating water with:
Conductivity < 850 #s,
Silicates < 10 mg/l,
Solid content < 10 mg/ l
Condensate
Cooling brine, inorganic;
pH value > 7.5, inhibited
Water with oil contamination
Cooling water with antifreeze
(pH value: 7.5-10;
no galvanised components)
Water-glycol mixture
(20% - 40% glycol)
1)
Standard
Standard
Number of
motor
poles
2-pole
4-pole
2-pole
IL/DL
Maximum permissible
fluid temperature
T41)
P = 10 bar P = 16 bar
100 C
90 C
115 C
110 C
100 C
90 C
T3
P = 10 bar
140 C
140 C
140 C
P = 16 bar
120 C
120 C
120 C
IPL/DPL
Maximum permissible
fluid temperature
T41)
T3
P = 10 bar P = 10 bar
120 C
120 C
120 C
120 C
120 C
120 C
4-pole
115 C
110 C
140 C
120 C
120 C
120 C
2-pole
4-pole
2-pole
75 C
95 C
100 C
50 C
80 C
90 C
140 C
140 C
120 C
115 C
120 C
120 C
105 C
115 C
120 C
120 C
120 C
120 C
4-pole
115 C
110 C
120 C
120 C
120 C
120 C
2-pole
4-pole
100 C
100 C
90 C
100 C
100 C
100 C
100 C
100 C
100 C
100 C
100 C
100 C
Standard
20 C
20 C
20 C
20 C
20 C
20 C
G2 / S2
90 C
90 C
90 C
90 C
90 C
90 C
Standard
40 C
40 C
40 C
40 C
40 C
40 C
Standard
40 C
40 C
40 C
40 C
40 C
40 C
G2 / S2
Standard
Standard
Pumps and mechanical shaft seals must be additionally protected against dry running in the T4 temperature range.
This can be achieved by monitoring the differential pressure or the nominal power of the motor.

The use of solvents is not permitted, since they could corrode the
elastomers in the seals. In turn, this can lead to uncontrolled leakage!
Scope of delivery
Pump, including packaging, installation and operating instructions
Accessories
Electronically controlled in-line pumps:
- IF-Module: PLR or LON for the series IP-E, DP-E, IL-E, DL-E (also see
catalogue section Wilo-Control Pump Management Systems).
- IF-Module: Modbus, BACnet or CAN for the series IP-E, DP-E, IL-E,
DL-E from date of construction 10/2010.
- IR-Monitor for the series IP-E, DP-E, IL-E, DL-E.
- Interface converter analogue (also see catalogue section Wilo-Control Pump Management Systems).
- Interface converter digital (also see catalogue section Wilo-Control
Pump Management Systems).
- Brackets for installation on a base
- Blind flanges for double pumps
43
Planning guide
Inline pumps without speed control:

- Wilo-Control system for infinitely variable speed control for pump
operation according to requirements.
- Switchgears for the automatic control of operating and standby
pumps (also see catalogue section Switchgears and control
devices).
- Brackets for installation on a base
- Blind flanges for double pumps
Pump duty splitting

In the context of infinitely variable output control, the split solution
is available for optimisation, starting with the medium pump output
range (11.5 kW), i.e. instead of using a large pump, the maximum
output is split up between two smaller pump units or a double pump.
In the normal case, i.e. for more than 85% of the heating season, one
pump is adequate as the basic load unit. The second pump is available
to fulfil peak-load requirements.
Attention:
The extra costs for the pumps are more than compensated for by
power savings by the control device.
Advantages of pump duty splitting:
- Electricity savings of between 50% and 70%
- A second pump is always available on standby.
With the so-called split solutions, one pump is operated for basic
load requirements, while the other pumps are cut in a parallel circuit
for peak load duty.
This ensures that the design requirement is in accordance with
DIN 4701. In conjunction with controlled units, continuous adjustment to the load demand can be achieved over the entire performance range.
Attention:
The offers standard-equipped peak-load cut-in for all twin-head
pumps or multi-pump systems.
n=2
Delivery head H[%]
100
x 100
n=
PH
PH + PS
10
0%
p = constant
40
n=
60
%
Power requirement P[%]
QT 50 %
QV 100 %
100
Key:
PH
PS
QV
QT
P1V
P1T
Main pump
Peak-load pump
Full load volume flow
Partial load volume flow
Full load power consumption
Partial load power consumption
Investment costs
The total investment costs in heating systems can be reduced by
almost using split solutions. Particularly when use is made of
double pumps instead of single pumps, with their very high installation costs (Y-pipes, etc.)
Attention:
Due to their low outlet velocities, Wilo double pumps are particularly
suitable for parallel operation.
Operating costs
Considerable reductions in the operating costs also ensue as a result
of the large savings in current of the lower performance split aggregates, since these support better utilisation in the partial load range
and, in particular, in the low load range.
Standby
From an operating point of view, there are other advantages, since in
the event of a fault in the partial load range or the low-load range, a
100% standby option is available and in the peak-load range, on the
few extremely cold days, there is a so-called emergency standby
(75%).
Principle of operation
The duty pump and base-load pump are speed-controlled. With the
full stabilisation of this unit, i.e. with the nominal pump speed
reached and at the start of the peak-load requirement, the peak-load
unit is switched on at a fixed speed (nominal speed), while the power
of the controlled base-load pump is directly reduced and adjusted to
the load point. Resulting pressure fluctuations are relatively minor
and in practice have no appreciable effect. During parallel operation,
the output of the constant-speed peak-load unit and the controlled
base-load unit are added according to the volume flow, which in this
operating situation readjusts to the respective peak-load requirement.
The switch-point for cutting in the peak-load pump is determined by
means of an internal electronic assessment logic.
Attention:
Peak-load switching of Wilo-Control systems is only possible with
control modes according to the differential pressure or differential
temperature.
Further information on pump regulation is contained in the catalogue section Switchgears and control systems.
P1V
P1T
50
0
Q[%]
Fig.: Infinitely variable controlled peak-load operation of a double pump with

two motor impeller units of equal power.
44
Planning guide
Operating modes
Standby mode
Switching function
Switchgear
VR system
HVAC
CC System
HVAC
CRn system
(infinitely variable)
Peak-load operation
cooling
Double pump switching

There are two different operating modes for the operation of double
pumps:
- Standby switching for the individual operation of the duty pump.
- Peak-load switching for the parallel operation of both pumps, which
are also overridden by a control option on the respective duty pump.
Pump control
When Wilo pumps are operated with control devices or module
accessories, the electrical operating conditions are to be complied
with in accordance with VDE 0160.
When operating glandless and glanded pumps with brands of
frequency converters other than those supplied by Wilo, output filters for reducing motor noise and for preventing harmful voltage
peaks are to be used and the following limit values are to be complied
with:
Pump I or Pump II in operation
Both pumps in operation
Duty pump uncontrolled
Glanded pumps with P2 $ 1.1 kW

- Rate of voltage rise du/dt < 500 V/s
- Voltage peaks < 650 V
For noise reduction on glandless pump motors, it is recommended
that sine filters (LC filters) be used rather than du/dt filters
(RC filters).
Glanded pumps with P2 > 1.1 kW
- Rate of voltage rise du/dt < 500 V/s
- Voltage peaks < 850 V
Pump I
Investment costs:
Operating costs:
Pump II
Lower
High
Pumps I + II
Higher
Low
Installations with long cable lengths (l > 10 m) between converter

and motor may increase the du/dt and levels (resonance). The same
applies to operation with more than 4 units at one power supply
source. The output filters must be selected as recommended by the
converter manufacturer or filter supplier.
Duty pump controlled via Wilo-Control system
Pump I
Investment costs
(including control):
Operating costs:
Pump II
Higher
Pumps I + II
Lower
Higher
Low
Operating functions
For Wilo switchgears there are the following operating functions:
A Standby switching, fault-dependent or time-dependent operation
switchover pump I <-> pump II.
B Peak-load operation for load-dependent or time-dependent automatic power adjustment by activation or deactivation of the second pump.
C Variable speed control of the duty pump for load-dependent or
time-dependent automatic power adjustment when the second
pump is cut in for infinitely variably controlled peak-load operation.
45

Glandless pumps
Series overview
Series
Wilo-Stratos PICO
Wilo-Stratos
Wilo-Stratos-D
Wilo-Stratos
10
10
Q[m/ h]
/1
-1
-1
80
65
/
1-
/1-
12
12
2
20
30
40
50
60 Q[m/h]
10
20
30
40
50
60
70
80
90 Q[m/h]
Application
All hot water heating systems, air-con- Hot-water heating systems of all kinds, Hot-water heating systems of all kinds,
ditioning applications, industrial circula- air-conditioning systems, closed cooling air-conditioning systems, closed cooling
tion systems.
circuits, industrial circulation systems.
circuits, industrial circulation systems
Design
Glandless circulation pump with threaded connection, blocking-current proof

EC motor and integrated electronic performance control.
Glandless circulation pump with threadGlandless double circulation pump with

ed connection or flange connection, EC
flange connection, EC motor with automotor with automatic power adjustmatic power adjustment
ment.
Qmax
4 m3/h
62 m3/h
Hmax
6m
13 m
13 m
Energy efficiency class A

Highest degrees of efficiency due to

ECM technology
Special features/
product benefits
Further
information
109 m3/h

ECM technology
High-efficiency pump especially for
46
0)
/1
2
-9
-1 /1
/1 50
8
50
/150)
40 (
2
1-1
-8
32/1
10
-8
)/1
0
0
10
65
32/
(50
0
0
-9
/1
65 9
2 /150
15, 25, 30/1-4

1
-1
12
25(3
80
(
/1
50
/1-
40
40
-4
-12 30/1-12 40/1
32/1
-10
50)/1
-6
32,40, (30)/1-8 5(30)/1 -4
2
25
0)/1
15, 25, 30/1-6
Wilo-Stratos-D
12
12
/140
12
25(30,
Duty chart
H[m]
Wilo-Stratos PICO
H[m]
H[m]
Photo Product
Group
the single and two-family house and

two to six-family house.
Up to 90% electricity savings compared to old uncontrolled heating pumps
Only 3 watts min. power consumption
Preselectable control modes p-c
(differential pressure constant), p-v
(differential pressure variable)
Automatic setback operation
Integrated motor protection
LC display displaying the current consumption in watts and the cumulative
kilowatt hours
Bleeding routine for automatic bleeding of the rotor chamber
Quick electrical connection with WiloConnector
Very high starting torque for reliable
starting
ECM technology
Up to 80% electricity savings compa- Up to 80% electricity savings compared to uncontrolled circulation pumps
red to uncontrolled circulation pumps
Front operation and access to the ter- Front operation and access to the terminal space, variable installation positions, display independent of position
Simple installation due to combination
flanges PN 6/PN 10 (with DN 32 to
DN 65)
Can be used in cooling/air-conditioning systems without ambient temperature limits
Pump housing with cataphoretic coating for the prevention of corrosion by
condensation formation
System expansion by means of retrofittable interface modules for communication: Modbus, BACnet, CAN, LON,
PLR etc.
Remote control via infrared interface
(IR-Module/IR-Monitor)
minal space, variable installation positions, display independent of position

DN 65)
Can be used in cooling/air-conditioning systems without ambient temperature limits
Pump housing with cataphoretic (KTL)
coating for the prevention of corrosion
by condensation formation
System expansion by means of retrofittable interface modules for communication: Modbus, BACnet, LON, CAN,
PLR etc.
Integrable dual pump management
due to retrofit Stratos IF-Modules:
-Main/standby mode with faultdependent switchover
-Efficiency-optimised peak-load
operation
Series information from page 50
Wilo online catalogue on www.wilo.com Wilo online catalogue on www.wilo.com Wilo online catalogue on www.wilo.com

Glandless pumps
Series overview
Wilo-TOP-E
Wilo-TOP-ED
Wilo-Smart
cooling
Series
50
+
40/1-10
/1
/1
-1
-1
0
-7
/1-
3 2 /1
/1
50
50/1-7
80/1-10
100/1-10
20
30
40
50
Q[m3/h]
2
1
0
Wilo-Smart
4 Sma
rt
Sm
art
15
/4,
80/1-10
/4-
/6
,2
5/
RG
40/1-7
50/1-6 50/1-7
20
30
6,
2
5/
Sm
art
-A
10
15
25
65
10
/1 -7
2
40/1-4
1
0
0
10
50
/1-
-1
25 (3 0)
40
-10
Duty chart
3 0 /1
Wilo-TOP-ED
10
H[m]
Wilo-TOP-E
10
H[m]
H[m]
Photo Product
Group
6RG
25
/4,
65/1-10
30
,3
0/
/4
40
50
60
70
80
Q[m3/h]
0
0
0,5
1,5
2,5
Q[m/h]
Application
Hot-water heating systems of all kinds

industrial circulation systems
Hot-water heating systems of all kinds

Design
Glandless circulation pump with threaded connection or flange connection, EC

motor and automatic power adjustment
Glandless double circulation pump with Glandless circulating pump with

flange connection and automatic power screwed connection and automatic
adjustment
power adjustment
Qmax
62 m3/h
93 m3/h
3.5 m3/h
Hmax
11 m
10 m
5m
Infinitely variable power control and
Infinitely variable power control and
several control functions for energysaving operation (up to 50% electricity

savings compared to uncontrolled heating pumps)
Autopilot for automatic setback operation by means of self-teaching fuzzy
logic
Simple operation due to standard integrated pump display and manual control panel (one-button operation)
Remote control and remote querying of
pump functions with Wilo-IR-Module/
IR-Monitor possible
System extension due to retrofit LON
and PLR communication modules
several control functions for energysaving operation (up to 50% electricity savings compared to uncontrolled
heating pumps)
Autopilot for automatic setback operation by means of self-teaching
fuzzy logic
Simple operation by means of standard
integrated pump display and manual
operation level (one-button operation)
Remote control and remote querying
of pump functions with Wilo-IR-Module/IR-Monitor possible
System extension due to retrofit LON
and PLR communication modules
Dual pump management can be integrated using retrofit IF-Modules:
-Efficiency-optimized peak-load
operation
Special features/
product benefits
Further
information
Hot-water heating systems of all kinds,

(Smart A 25/4, 30/4)
Up to 70% electricity cost savings
compared to uncontrolled heating

pumps
Simple pipe connection due to the safe
and practical wrench attachment point
on the pump body.
Safe electrical connection due to ergonomically optimised terminal box.
Quick connection with spring clips.
Simple operation. Factory setting suitable for 80% of all heating system requirements. Simple selection of the
three pre-programmed control channels with the red button.
The automatic controller of the WiloSmart prevents flow noise in the heating system and reduces electricity
consumption.
Operational reliability due to automatic deblocking function. A special
bronze filter prevents particles from
penetrating the motor compartment.
Wilo online catalogue on www.wilo.com Wilo online catalogue on www.wilo.com
Wilo online catalogue on www.wilo.com
47

Glandless pumps
Series overview
Series
Wilo-Star-RS
Wilo-Star-RSD
Wilo-TOP-S
2 Star
-R
1
0
S1
S2
5/4
5/2
5/6
,2
, 30
,2
5/6
5/4
/2
,3
S2
,3
RS
5/7
25
Sta
4
/8
, 30
,3
0/
Sta
/7
r-R
r-R
SD
0/6
SD
30
30/
/6
0/4
3
5 Q[m/h]
0
0
65/1
3
Q[m/h]
65
/
15
40
/1
0
40
/
50
/1
0
65
65
/10
/7
4 50/4
10
50
/7
20
80/7
30
40
80/1
1 00 0
/10
50
80
/1
60
r-R
S1
r-R
/2
80
Sta
Sta
4
3
Q[m/h]
Application

industrial circulation systems, cold water systems and air-conditioning systems
Design
Glandless circulation pump with thread- Glandless circulation double pump with
ed connection. Preselectable speed
threaded connection; Preselectable
stages for power adjustment
speed stages for power adjustment
Glandless circulation pump with

screwed connection or flange connection.
Qmax
5.8 m3/h
76 m3/h
Hmax
Special features/
product benefits
Further
information
48
r-R
50/1
/7
40
0
0)/1
0)/7 30/4
25(3
25(3
0)/5
25(3
25/13
Duty chart
Sta
Wilo-TOP-S
16
14
12
10
8
6
4
2
0
0
/1
40
Wilo-Star-RSD
+
5
ar-
H[m]
Wilo-Star-RS
St
H[m]
H[m]
Photo Product
Group

industrial circulating systems, cold-water systems and air-conditioning systems
7 m3/h

industrial circulation systems, air-conditioning systems and closed cooling
circuits
7.8 m
5m
19 m
Suitable for any installation position
Double pump for single or parallel
Can be used in heating systems and in
with horizontal shaft; terminal box in

operation
Suitable for any installation position
3-6-9-12 o'clock position
Three preselectable speed stages for
with horizontal shaft; terminal box in
load adjustment
3-6-9-12 o'clock position
Easy and safe installation due to
Increased reliability in individual opepractical wrench attachment point on
ration due to the constant availability
pump body
of a standby unit ready for operation
Simplified electrical installation due to
terminal box with removable threaded
cable connection that can be used on
both sides; Quick connection with
spring clips
cooling/air-conditioning systems from

-20 C to +130 C (TOP-S80/15 and
TOP-S80/20 from -20 C to +110 C)
Manual power adjustment with
3 speed stages
flange PN 6/PN 10 (for DN 40 to
DN 65)

Glandless pumps
Series overview
Wilo-TOP-SD
Wilo-TOP-D
Wilo-TOP-RL
cooling
Series
D1
25
/
65
80
/10
80
/1
1,2
D8
13
0,8
/3
40
D3
0,4
40
60
80
100
120Q[m/h]
0
1
D4
/6,5
30/4
D6
, 40
/4
D5 5
0
3 4 5 6 7 89 10
,5
/7
30
/15
15
30
,5
/7
25
50
0
/1
50 0/7
5
/10
40
/7
40
30/5
0
32/1
32/7
65
/
6
5
D1
00
1,6
80
/2
0
Wilo-TOP-RL
2,8
2,4
2,0
65/1
0
20
Wilo-TOP-D
H[m]
Wilo-TOP-SD
5
40/1
Duty chart
16
14
12
10
8
6
4
2
0
0
H[m]
H[m]
Photo Product
Group
20 30 40 Q[m/h]
Q[m/h]
Application

industrial circulation systems, air-conditioning systems and closed cooling
circuits
Hot-water heating systems of all kinds, Hot-water heating systems of all kinds,
air-conditioning systems, closed cooling air-conditioning systems, closed cooling
Design
Glandless double circulation pump with

flange connection (TOP-SD 30/5 with
screwed connection).
Glandless circulation pump with

screwed connection or flange connection.
Glandless circulation pump with threaded or flange connection, preselectable

Qmax
130 m3/h
75 m3/h
10 m3/h
18.7 m
2.9 m
7.5 m
Hmax
Can be used in heating systems and in For installations with low pipework re- Can be used in heating systems and in
Special features/
product benefits
Further
information

-20 C to +130 C (TOP-SD 80/15 and
TOP-SD 80/20 from -20 C to
+110 C)
Double pump for main/standby mode
or parallel operation
3 speed stages
DN 65)
sistances, can be used in heating systems and in cooling/air-conditioning

systems from -20 C to +130 C
Universal application for various mains
operations:
-3~400/230 V, 1~230 V with use of a
capacitor (accessory)
DN 65)

-20 C to +130 C
3 speed stages
flange PN 6/PN 10 (for DN 40)
Protection class IP 44
Wilo online catalogue on www.wilo.com Wilo online catalogue on www.wilo.com
49

Glandless high-efficiency pumps (single pumps)
Series description Wilo-Stratos PICO
APPLIES TO
EUROPEAN
DIRECTIVE
FOR ENERGY
RELATED
PRODUCTS

Design
Technical data
Glandless circulation pump with threaded connection, blocking-current proof EC motor and integrated electronic performance control.
Approved fluids (other fluids on request)

All hot water heating systems, air-conditioning applications, industrial circulation systems.
Water-glycol mixtures (max. 1:1; above 20%

admixture, the pumping data must be
checked)
Type key
Permitted field of application
Application
Example:
Stratos PICO
30/
1-4
130
red brass
Wilo-Stratos PICO 30/1-4

High-efficiency pump (screw-end pump), electronically controlled
Nominal connection diameter
Nominal delivery head range [m]
Overall length
Red brass housing
Temperature range for applications in heating,

ventilation & air-conditioning systems at max. +2 to +110 C
ambient temperature of +40 C
Temperature range
+2 to +70 C
Mains connection
1~230 V, 50/60 Hz
Motor/electronics
Special features/product benefits

Highest degrees of efficiency due to ECM technology
High-efficiency pump especially for the single and two-family house
and two to six-family house.
Up to 90% electricity savings compared to old uncontrolled heating

pumps
Only 3 watts min. power consumption
Preselectable control modes p-c (differential pressure constant),
p-v (differential pressure variable)
Integrated motor protection
LC display displaying the current consumption in watts and the cumulative kilowatt hours
Bleeding routine for automatic bleeding of the rotor chamber
Quick electrical connection with Wilo-Connector
Very high starting torque for reliable starting
50
EEI Class
Motor protection
Not required (blocking-current proof)
Electromagnetic compatibility
EN 61800-3
EN 61000-6-3
EN 61000-6-2
Speed control
Frequency converter
Protection class
IP 44
Insulation class
= appropriate, - = not appropriate

Series description Wilo-Stratos PICO
H[m]
cooling
Pump curves
Wilo-Stratos PICO
3
15, 25, 30/1-6
2
15, 25, 30/1-4
1
0
0
Equipment/function
Operating modes
p-c for constant differential pressure
p-v for variable differential pressure
Manual functions
Operating mode setting

Setting the pump output (delivery head)
Setting automatic setback operation
Automatic functions
Stageless power adjustment depending on the operating mode

Automatic bleeding function
Automatic deblocking function
Q[m/h]
Options
Stratos PICO...RG version with pump housing made of red brass for
use in floor heating systems
Stratos PICO...130 version with short port-to-port length of 130 mm
Accessories
Screwed connections
Adapter fittings
Terminal diagram
Signal and display functions
Display of power consumption in W

Display of cumulative kilowatt hours in kWh
Equipment
Wrench attachment point on pump body
Blocking current-proof motor
Particle filter
Standard thermal insulation for heating applications
PE

Single-phase motor (EM) 2-pole - 1~230 V, 50 Hz
Scope of delivery
Pump
Thermal insulation
Wilo-Connector
Gaskets
Installation and operating instructions
51

Wilo-Stratos PICO 15/1-4-130

Pump curves
!p-c (constant)
0
!p-v (variable)
0,4
0
H[m]
0,2
4 Rp
3
0,8
0,4
1,2
0,6
0,8
1,0 Rp 1
Wilo-Stratos PICO
15/1-4, 25/1-4, 30/1-4
Rp 1 [m/s]
0
H[m]
0,4
0,2
0,4
Rp 1 [m/s]
0,8
1,0 Rp 1
Wilo-Stratos PICO
15/1-4, 25/1-4, 30/1-4
1~230 V - Rp , Rp 1, Rp 1
-c
-v
ma
ma
x.
x.
min.
0
0,5
min.
1,0
1,5
0,2
0
P1[W]
2,0
0,4
20
2,5
0,6
Q[m/ h]
Q[l/s]
Q[Igpm]
max.
2m
0
0
0,5
0
P1[W]
1,0
1,5
0,4
0,2
4
3m
m
2,5
2m
0,5
1,0
1,5
Q[Igpm]
max.
1,5m
2,0
2,5
Q[m/ h]
0,5
1,0
1,5
2,0
2,5
Q[m/ h]
Technical data
75
Type
G1
38
55
65
130
81
min.
Dimension drawing
37
Q[m/ h]
Q[l/s]
2,5
10
min.
0,6
2,0
20
1m
10
0
1,2
0,6
1~230 V - Rp , Rp 1, Rp 1
4
4 Rp
3
0,8
34
112
132
Stratos PICO 15/1-4
Art no.
4132460
Rated pressure
PN 10
Threaded pipe union
Rp
Thread
G1
Mains connection
1~230 V, 50/60 Hz
Speed n
1200 - 3492 rpm
Power consumption P1
3 - 20 W
Current consumption I
max. 0.19 A
Weight approx. m
1.7 kg
Minimum suction head at

50 / 95 / 110 C
0.5 / 3 / 10 m
Materials
52
Pump housing
Grey cast iron (EN-GJL-200)
Impeller
Plastic (PP - 40% GF)
Pump shaft
Stainless steel
Bearing
Carbon, metal impregnated

Wilo-Stratos PICO 15/1-6-130

Pump curves
!p-v (variable)
0,5
0
H[m]
1,0
0,4
1,5
0,8
2,0
1,2
Rp
Rp 1 [m/s]
1~230 V - Rp , Rp 1, Rp 1
1,0
0,4
1,5
Rp
Rp 1 [m/s]
2,0
0,8
1,2
H[m]
1,6 Rp 1
Wilo-Stratos PICO
15/1-6, 25/1-6, 30/1-6
1~230 V - Rp , Rp 1, Rp 1
-v
0,5
1,6 Rp 1
Wilo-Stratos PICO
15/1-6, 25/1-6, 30/1-6
cooling
!p-c (constant)
-c
ma
x.
ax
1
min.
min.
0
0
0
0,2
0,4
0
P1[W]
0,6
40
4m
1,0
Q[m/ h]
1,2
Q[l/s]
16 Q[Igpm]
12
max.
3m
0,2
0,4
0
P1[W]
3
0,8
0,6
4
1,0
1,2
Q[m/ h]
Q[l/s]
16 Q[Igpm]
12
max.
3m
4m
2m
20
1m
min.
2
Q[m/ h]
Q[m/ h]
Technical data
75
Type
G1
38
55
65
130
81
0
0
5m
Dimension drawing
37
40
2m
min.
20
0
3
0,8
34
112
132
Stratos PICO 15/1-6
Art no.
4132461
Rated pressure
PN 10
Threaded pipe union
Rp
Thread
G1
Mains connection
1~230 V, 50/60 Hz
Speed n
1200 - 4230 rpm
3 - 40 W
max. 0.35 A
Weight approx. m
1.7 kg

50 / 95 / 110 C
0.5 / 3 / 10 m
Materials
Pump housing
Impeller
Pump shaft
Stainless steel
Bearing
53


Pump curves
!p-c (constant)
0
!p-v (variable)
0,4
0
H[m]
0,8
0,2
4 Rp
0,4
1,2
0,6
0,8
1,0 Rp 1
Wilo-Stratos PICO
15/1-4, 25/1-4, 30/1-4
Rp 1 [m/s]
0
H[m]
0,4
0,2
0,4
Rp 1 [m/s]
0,8
1,0 Rp 1
Wilo-Stratos PICO
15/1-4, 25/1-4, 30/1-4
1~230 V - Rp , Rp 1, Rp 1
-c
-v
ma
ma
x.
x.
min.
0
0,5
min.
1,0
1,5
0,2
0
P1[W]
2,0
0,4
20
2,5
0,6
Q[m/ h]
Q[l/s]
Q[Igpm]
max.
2m
0
0
0,5
0
P1[W]
1,0
1,5
0,4
0,2
4
3m
m
2,5
2m
0,5
1,0
1,5
2,0
2,5
Q[m/ h]
0,5
1,0
max.
1,5m
1,5
2,0
2,5
Q[m/ h]
Stratos
PICO 25/1-4
Stratos
PICO 25/1-4-130
Art no.
4132462
4132466
180
55
90
Rated pressure
PN 10
Threaded pipe union
Rp 1
Thread
G 1
Mains connection
1~230 V, 50/60 Hz
Speed n
34
81
Q[Igpm]
Type
G 1
38
Technical data
Stratos PICO 25/1-4

37
min.
Dimension drawing
75
Q[m/ h]
Q[l/s]
2,5
10
min.
0,6
2,0
20
1m
10
0
1,2
0,6
1~230 V - Rp , Rp 1, Rp 1
4
4 Rp
3
0,8
112
132
3 - 20 W
max. 0.19 A
Weight approx. m
50 / 95 / 110 C
Dimension drawing
1200 - 3492 rpm
2.3 kg
1.7 kg
0.5 / 3 / 10 m
Stratos PICO 25/1-4-130

Materials
75
37
G 1
38
Pump housing
55
65
Impeller
130
Bearing
34
81
54
Pump shaft
112
132

Stainless steel


Pump curves
!p-v (variable)
0,5
0
H[m]
1,0
0,4
1,5
0,8
2,0
1,2
Rp
Rp 1 [m/s]
1~230 V - Rp , Rp 1, Rp 1
1,0
0,4
1,5
Rp
Rp 1 [m/s]
2,0
0,8
1,2
H[m]
1,6 Rp 1
Wilo-Stratos PICO
15/1-6, 25/1-6, 30/1-6
1~230 V - Rp , Rp 1, Rp 1
-v
0,5
1,6 Rp 1
Wilo-Stratos PICO
15/1-6, 25/1-6, 30/1-6
cooling
!p-c (constant)
-c
ma
x.
ax
1
min.
min.
0
0
0
0,2
0,4
0
P1[W]
0,6
40
4m
1,0
Q[m/ h]
1,2
Q[l/s]
16 Q[Igpm]
12
max.
3m
0,2
0,4
0
P1[W]
1,2
Q[m/ h]
Q[l/s]
16 Q[Igpm]
12
max.
3m
4m
2m
min.
3
Q[m/ h]
Q[m/ h]
Technical data
Type
Stratos PICO
25/1-6
Stratos PICO
25/1-6-130
Stratos PICO
25/1-6-RG
Art no.
4132463
4132467
4132469
G 1
180
55
90
Rated pressure
PN 10
Threaded pipe union
Rp 1
Thread
G 1
Mains connection
1~230 V, 50/60 Hz
Speed n
34
81
4
1,0
20
Stratos PICO 25/1-6, 25/1-6-RG

38
3
0,8
0,6
1m
Dimension drawing
37
0
0
5m
75
40
2m
min.
20
0
3
0,8
112
132
3 - 40 W
max. 0.35 A
Weight approx. m
Minimum suction head
at 50 / 95 / 110 C
Dimension drawing
1200 - 4230 rpm
2.0 kg
1.7 kg
2.2 kg
0.5 / 3 / 10 m
Stratos PICO 25/1-6-130

Materials
75
37
G 1
38
55
65
Pump housing
130
Pump shaft
Bearing
34
81
Impeller
112
132
Red brass
(CC491K)

Stainless steel
55


Pump curves
!p-c (constant)
0
!p-v (variable)
0,4
0
H[m]
0,2
4 Rp
3
0,8
0,4
1,2
0,6
0,8
1,0 Rp 1
Wilo-Stratos PICO
15/1-4, 25/1-4, 30/1-4
Rp 1 [m/s]
0
H[m]
0,4
0,2
0,4
Rp 1 [m/s]
0,8
1,0 Rp 1
Wilo-Stratos PICO
15/1-4, 25/1-4, 30/1-4
1~230 V - Rp , Rp 1, Rp 1
-c
-v
ma
ma
x.
x.
min.
0
0,5
min.
1,0
1,5
0,2
0
P1[W]
2,0
0,4
20
2,5
0,6
Q[m/ h]
Q[l/s]
Q[Igpm]
max.
2m
0
0
0,5
0
P1[W]
1,0
1,5
0,4
0,2
4
3m
m
2,5
2m
0,5
1,0
1,5
Q[Igpm]
max.
1,5m
2,0
2,5
Q[m/ h]
0,5
1,0
1,5
2,0
2,5
Q[m/ h]
Technical data
75
Type
G2
38
55
90
180
81
min.
Dimension drawing
37
Q[m/ h]
Q[l/s]
2,5
10
min.
0,6
2,0
20
1m
10
0
1,2
0,6
1~230 V - Rp , Rp 1, Rp 1
4
4 Rp
3
0,8
34
112
132
Stratos PICO 30/1-4
Art no.
4132464
Rated pressure
PN 10
Threaded pipe union
Rp 1
Thread
G2
Mains connection
1~230 V, 50/60 Hz
Speed n
1200 - 3492 rpm
3 - 20 W
max. 0.19 A
Weight approx. m
2.1 kg

50 / 95 / 110 C
0.5 / 3 / 10 m
Materials
56
Pump housing
Impeller
Pump shaft
Stainless steel
Bearing


Pump curves
!p-v (variable)
0,5
0
H[m]
1,0
0,4
1,5
0,8
2,0
1,2
Rp
Rp 1 [m/s]
1~230 V - Rp , Rp 1, Rp 1
1,0
0,4
1,5
Rp
Rp 1 [m/s]
2,0
0,8
1,2
H[m]
1,6 Rp 1
Wilo-Stratos PICO
15/1-6, 25/1-6, 30/1-6
1~230 V - Rp , Rp 1, Rp 1
-v
0,5
1,6 Rp 1
Wilo-Stratos PICO
15/1-6, 25/1-6, 30/1-6
cooling
!p-c (constant)
-c
ma
x.
ax
1
min.
min.
0
0
0
0,2
0,4
0
P1[W]
0,6
40
4m
1,0
Q[m/ h]
1,2
Q[l/s]
16 Q[Igpm]
12
max.
3m
0,2
0,4
0
P1[W]
3
0,8
0,6
4
1,0
1,2
Q[m/ h]
Q[l/s]
16 Q[Igpm]
12
max.
3m
4m
2m
20
1m
min.
2
Q[m/ h]
Q[m/ h]
Technical data
75
Type
G2
38
55
90
180
81
0
0
5m
Dimension drawing
37
40
2m
min.
20
0
3
0,8
34
112
132
Stratos PICO 30/1-6
Art no.
4132465
Rated pressure
PN 10
Threaded pipe union
Rp 1
Thread
G2
Mains connection
1~230 V, 50/60 Hz
Speed n
1200 - 4230 rpm
3 - 40 W
max. 0.35 A
Weight approx. m
2.1 kg

50 / 95 / 110 C
0.5 / 3 / 10 m
Materials
Pump housing
Impeller
Pump shaft
Stainless steel
Bearing
57

Series description Wilo-Stratos
APPLIES TO
EUROPEAN
DIRECTIVE
FOR ENERGY
RELATED
PRODUCTS

Design
Technical data
Glandless circulation pump with threaded connection or flange connection, EC motor with automatic power adjustment.

Hot-water heating systems of all kinds, air-conditioning systems,

closed cooling circuits, industrial circulation systems.

checked)
Type key
Application
Example:
Stratos
30/
1-12
Wilo-Stratos 30/1-12
High-efficiency pump (screw-end or flange-end
pump), electronically controlled
-10 up to +110 C
Mains connection
1~230 V, 50/60 Hz
Motor/electronics

Up to 80% electricity savings compared to uncontrolled circulation
pumps
EEI Class
Motor protection
integrated
EN 61800-3
EN 61000-6-3
Simple installation due to combination flanges PN 6/PN 10 (with
EN 61000-6-2
DN 32 to DN 65)
Can be used in cooling/air-conditioning systems without ambient
temperature limits
Pump housing with cataphoretic coating for the prevention of corrosion by condensation formation
System expansion by means of retrofittable interface modules for
communication: Modbus, BACnet, CAN, LON, PLR etc.
Remote control via infrared interface (IR-Module/IR-Monitor)
Speed control
Frequency converter
Protection class
IP 44
Insulation class
Front operation and access to the terminal space, variable installation

positions, display independent of position
58
Temperature range for applications in HVAC

systems at max. ambient temperature of
+40 C

H[m]
p[kPa]
Wilo-Stratos
120
12
100
32
2, 4
-1
80
60
(10
0)/
1-
65
65
50
8
)1-
/1
-9
12
/1
/1
-9
40
-1
/1
20
-4
-4
)/1
40
/1-
30)
(30
25
0
0
80
(50
40
25(
/1
-12
30/1
-8
-10
50
2
-1
/1
0)/1
0)/1
25(3
0, 5
2
-1
/1
40
0, 3
25( 3
10
cooling
Duty chart
10
20
30
Equipment/function
40
50
60
Q[m/h]
Operating modes
Manual control mode (n= constant)
p-T for temperature-controlled differential pressure (programmable via IR-Module, IR-Monitor, Modbus, BACnet, LON or CAN)
Collective fault signal (potential-free NC contact)

Individual run signal (potential-free NO contact) (possible with
Manual functions
Differential-pressure setpoint setting
Pump ON/OFF setting
Speed setting (manual control mode)
Infrared interface for wireless data exchange with IR-Module/
Stratos IF-Modules)
Fault signal light

LC display for indication of pump data and fault codes
Data exchange
Automatic functions

Deblocking function
Soft start
Full motor protection with integrated trip electronics
External control functions
Overriding Off control input (possible with Stratos IF-Modules)

Overriding Min control input (possible with Stratos IF-Modules)
Analogue In 0 - 10 V control input (remote speed adjustment)
(possible with Stratos IF-Modules)
Analogue In 0 - 10 V control input (remote setpoint adjustment)
IR-Monitor
Serial digital interface Modbus RTU for connection to building automation BA via BUS system RS485 (possible with IF-Modules Stratos).
Serial digital interface BACnet MS/TP Slave for connection to building

automation BA via BUS system RS485 (possible with IF-Modules
Stratos).
Serial digital interface CAN for connection to building automation BA
via BUS system CAN (possible with IF-Modules Stratos).
Serial digital LON interface for connection to a LONWorks network
Serial digital PLR interface for connection to BA via Wilo interface
converter or company-specific coupling modules (possible with
Stratos IF-Modules)
Dual pump management (double pump or 2 x single pump)
Main/standby mode (automatic fault-actuated switchover/timedependent pump cycling): Various combinations with Stratos IFModules (accessories) possible
Parallel operation (efficiency-optimised peak load activation and deactivation): Various combinations with Stratos IF-Modules (accessories) possible
59


Incl. washers for flange screws (for nominal connection diameters
Equipment
Wrench attachment point at pump body (for threaded pipe union

pumps with P2< 100 W)
In flange pumps: Flange versions
- Standard version for pumps DN 32 to DN 65: Combination flange
PN 6/10 (flange PN 16 acc. to EN 1092-2) for counter flanges PN 6
and PN 16
- Standard version for pumps DN 80 / DN 100: Flange PN 6 (configured for PN 16 acc. to EN 1092-2) for counter flange PN 6
- Special version for pumps DN 32 to DN 100: Flange PN 16 (acc. to
EN 1092-2) for counter flange PN 16
Plug-in position for optional extension with Wilo-IF-Modules
Scope of delivery
DN 32 - DN 65)
Including installation and operating instructions
Options
Special versions for operating pressure PN 16 (at additional charge)
Accessories
Screwed connection for threaded connection
Adapter fittings
Pump cold water insulation Wilo-ClimaForm
IR-Module
IR-Monitor
Stratos IF-Modules: Modbus, BACnet, CAN, LON, PLR, DP, Ext. Off,
Ext. Min., SBM, Ext. Off/SBM
Pump
Including thermal insulation
Including seals for threaded connection
Analogue interface converter AnaCon

Digital interface converters DigiCon/DigiCon-A and DigiConModbus/DigiCon-A
Terminal diagram
Standard
PE
SSM:
Collective fault signal

(NC contact according to VDI 3814, load capacity
1 A, 250 V ~)
For function, see Wilo catalogue, chapter Pump
management Wilo-Control, planning guide
SSM:

1 A, 250 V ~)
SSM
1~ 230 V, 50/60 Hz
Option: Stratos IF-Modules see Chapter: Wilo-Control Pump Management
Systems
Terminal diagram
Option
L1 L3
PE
SSM
L2 L3
L1 L2
3~230 V, 50/60 Hz

Systems
60

Wilo-Stratos 25/1-4 and 30/1-4

Pump curves
!p-v (variable)
0,5
0
H[m]
v 1,5
1,0
0,4
0,8
2,0
Rp 1
[m/s]
1,6 Rp 1
1,2
Wilo-Stratos 25/1-4
Wilo-Stratos 30/1-4
1~230 V - Rp 1, Rp 1
p[kPa]
0
H[m]
40
0,5
v 1,5
1,0
0,4
2,0
0,8
cooling
!p-c (constant)
Rp 1
[m/s]
1,6 Rp 1
1,2
Wilo-Stratos 25/1-4
Wilo-Stratos 30/1-4
p[kPa]
1~230 V - Rp 1, Rp 1
40
-v
-c
30
20
10
30
ma
x.
20
ma
x.
10
min.
min.
0
0
0
0,2
0,4
0
P1[W]
2
0,6
3
0,8
4
1,0
12
40
Q[m/ h]
1,2 Q[l/s]
0
0
Q[Igpm]
0
P1[W]
2m
1,5m
20
1m
2
0,6
0,4
4
3
0,8
4
1,0
m
3,5
3m
2,5
2m
min.
Q[m/ h]
Technical data
Stratos 25/1-4
Type
Stratos 25/1-4
Art no.
2104225
Rp 1
G 1
Rated pressure
90
Threaded pipe union
Pg 13,5
49
180
Pg 9
Rp 1
43
56
114
182
Mains connection
1~230 V, 50/60 Hz
1400 - 2800 rpm
0.13 - 0.35 A
Dimension drawing
Stratos 30/1-4
Materials
Pump housing
Impeller
Pump shaft
76
89
76
114
4.1 kg
4.2 kg
3 / 10 / 16 m

Plastic (PPS - 40% GF)
Stainless steel (X46Cr13)
49
180
Pg 13,5
Bearing
90
Pg 7
Pg 9
30 W
9 - 38 W

50 / 95 / 110 C
Rp 1
2104226
Weight approx. m
G2
Stratos 30/1-4
Rp 1
Speed range n
76
Q[m/ h]
PN 10
Nominal motor power P2

76
89
Q[Igpm]
12
Dimension drawing
Pg 7
Q[m/ h]
1,2 Q[l/s]
max.
20
min.
0,2
4m
2,5m
40
max.
4m 3,5m m
3
0
1
43
56
182
61


Pump curves
!p-c (constant)
!p-v (variable)
v
Rp 1
Rp 1
[m/s]
0
0,5
1,0
1,5
2,0
H[m]
[m/s]
Rp 1
2,5
1,5
2,0
p
-v
ma
ma
x.
x.
2
1
min
min
.
0
0
0
0,4
0,8
10
7 Q[m/ h]
1,8 Q[l/s]
0,4
25 Q[Igpm]
1,2
1,6
15
20
P1[W]
0,8
10
7 Q[m/ h]
1,2
1,8 Q[l/s]
1,6
15
25 Q[Igpm]
20
P1[W]
max.
max.
80
80
.
max
6m
5m
4m
2m
3m
1m
6m
40
40
5m
4m
2m
3m
min.
min.
0
0
0
7 Q[m/ h]
Technical data
Stratos 25/1-6
Type
Stratos 25/1-6
Art no.
2090447
Rp 1
Rated pressure
90
Threaded pipe union
Pg 13,5
180
Pg 9
49
Pg 7
Rp 1
43
56
114
182
Mains connection
1~230 V, 50/60 Hz
1400 - 3400 rpm
9 - 85 W
0.13 - 0.78 A
Dimension drawing

50 / 95 / 110 C
Stratos 30/1-6
Materials
Pump housing
Rp 1
Impeller
Pump shaft
76
89
76
114
4.1 kg
4.2 kg
3 / 10 / 16 m

49
180
Pg 13,5
Bearing
90
Pg 7
Pg 9
65 W
Weight approx. m
G2
2090449
Rp 1
Speed range n
76
Stratos 30/1-6
PN 10

76
89
7 Q[m/ h]
Dimension drawing
G 1
62
Rp 1
1~230 V - Rp 1 / Rp 1
-c
2,5
Wilo-Stratos 25/1-6
Wilo-Stratos 30/1-6
1~230 V - Rp 1 / Rp 1
1,0
H[m]
Wilo-Stratos 25/1-6
Wilo-Stratos 30/1-6
0,5
43
56
182


Pump curves
!p-v (variable)
v
0
Rp 1
Rp 1
[m/s]
0
0,5
1,0
1,5
2,0
2,5
H[m]
[m/s]
Rp 1
3,0
0,5
1,0
1,5
2,0
2,5
H[m]
Wilo-Stratos 25/1-8
Wilo-Stratos 30/1-8
1~230 V - Rp 1 / Rp 1
p
-c
Rp 1
3,0
Wilo-Stratos 25/1-8
Wilo-Stratos 30/1-8
1~230 V - Rp 1 / Rp 1
cooling
!p-c (constant)
p
-v
ax
min
ax
min
0
0
0,5
1,0
10
1,5
15
2,0
20
25
P1[W]
30
Q[m/ h]
2,5 Q[l/s]
0,5
Q[Igpm]
7m 6m
4m
5m
2m
3m
10
15
7m 6m
1m
Q[m/ h]
2,5 Q[l/s]
2,0
20
25
30
Q[Igpm]
Q[m/ h]
max.
100
.
max
50
6
1,5
P1[W]
max.
100
4
1,0
5m
4m
3m
2m
50
min.
min.
0
0
0
Q[m/ h]
Dimension drawing
Technical data
Stratos 25/1-8
Type
Stratos 25/1-8
Art no.
2090448
Rp 1
G 1
Rated pressure
90
Threaded pipe union
Pg 13,5
180
Pg 9
49
Pg 7
Rp 1
Rp 1
Mains connection
1~230 V, 50/60 Hz
Speed range n
43
56
76
114
182
1400 - 3700 rpm

9 - 130 W
0.13 - 1.20 A
Dimension drawing

50 / 95 / 110 C
Stratos 30/1-8
Materials
Pump housing
Rp 1
Impeller
Pump shaft
76
89
76
114
4.1 kg
4.2 kg
3 / 10 / 16 m

49
180
Pg 13,5
Bearing
90
Pg 7
Pg 9
100 W
Weight approx. m
G2
2090450
PN 10

76
89
Stratos 30/1-8
43
56
182
63


Pump curves
!p-c (constant)
0
0
H[m]
!p-v (variable)
v3
0,5
1,0
1,5
2,5
3,0
0
0
H[m]
Wilo-Stratos 25/1-10 p[kPa]

100
1~230 V - Rp 1, Rp 1
-c
10
Rp 1
[m/s]
Rp 1
2,0
v3
0,5
1,0
1,5
Rp 1
[m/s]
Rp 1
2,0
2,5
3,0

10
1~230 V - Rp 1, Rp 1
100
-v
80
80
60
60
40
ma
40
ma
x.
x.
20
20
min
min
0
0
0
P1[W]
2
0,5
5
1,0
10
1,5
15
8
2,0
20
25
0
0
Q[Igpm]
0
P1[W]
max.
200
m 8m
10m 9
7m
6m
5m
min.
2
0,5
5
4
1,0
10
15
20
6m
4m
5m
3m
2m
Q[m/ h]
Dimension drawing
Technical data
Stratos 25/1-10
Type
Stratos 25/1-10
Art no.
2103615
Rp 1
Rated pressure
90
Threaded pipe union
Pg 13,5
49
180
Pg 9
Rp 1
43
56
114
182
Mains connection
1~230 V, 50/60 Hz
1400 - 4450 rpm
0.13 - 1.30 A
Dimension drawing
Stratos 30/1-10
Materials
Pump housing
Impeller
Pump shaft
76
89
76
114
4.1 kg
4.2 kg
3 / 10 / 16 m

49
180
Pg 13,5
Bearing
90
Pg 7
Pg 9
140 W
9 - 190 W

50 / 95 / 110 C
Rp 1
2103616
Weight approx. m
G2
Stratos 30/1-10
Rp 1
Speed range n
76
Q[m/ h]
PN 10

76
89
min.
Pg 7
Q[m/ h]
2,0 Q[l/s]
Q[Igpm]
25
100
G 1
64
8
2,0
max.
9m 8m 7m
1m
6
1,5
200
3m
4m
2m
100
Q[m/ h]
Q[l/s]
43
56
182

Pump curves
!p-v (variable)
v
0
H[m]
[m/s]
1~230 V - Rp 1
12
cooling
!p-c (constant)
p
-c
10
H[m]
p[kPa]
120
12
100
10
[m/s]
p[kPa]
1~230 V - Rp 1
120
100
p
-
ma
80
60
80
x.
60
ma
x.
4
2
min
0
0
0,5
4
1,0
10
1,5
10
2,0
20
3,0 Q[l/s]
2,5
20
Q[m/ h]
40
Q[Igpm]
30
P1[W]
200
0,5
4
1,0
6
1,5
10
7m
Q[m/ h]
10
3,0 Q[l/s]
2,5
Q[Igpm]
30
9m 8m 7m 6m 5m 4m
max.
5m
6m
8
2,0
20
300
.
max
11m
9m
8m
10m
20
min
P1[W]
max.
300
40
10
200
4m
3m
100
0
min.
1m
4
0
2
100
2m
min.
0
10
Q[m/ h]
Dimension drawing
Type
Rp 1
90
120
180
Pg 13,5
55
Pg 7
Pg 9
82
10
Q[m/ h]
Technical data
G2
82
106
50
56
201
Stratos 30/1-12
Art no.
2090451
Rated pressure
PN 10
Threaded pipe union
Rp 1
Mains connection
1~230 V, 50/60 Hz
Speed range n
1600 - 4800 rpm
200 W
16 - 310 W
0.16 - 1.37 A
Weight approx. m
5.5 kg

50 / 95 / 110 C
3 / 10 / 16 m
Materials
Pump housing
Impeller
Pump shaft
Bearing
65

Pump curves
!p-c (constant)
!p-v (variable)
v
v
0
[m/s]
[m/s]
p[kPa]
H[m]
100
10
80
80
60
60
40
H[m]
1~230 V - DN 32
1~230 V - DN 32
10
100
-v
p
-c
p
ma
40
ma
x.
x.
20
min
20
min
0
0
0
2
0,5
0
P1[W]
1,0
1,5
10
2,0
20
2,5
30
Q[m/ h]
Q[l/s]
m 8m
10m 9
7m
5m
6m
100
4m
1,0
1,5
10
2,0
2,5
20
30
Q[m/ h]
Q[l/s]
Q[Igpm]
max.
m 9m 8m
7m 6m
5m
4m
3m
100
2m
min.
6
10
Q[m/ h]
10
Q[m/ h]
Technical data
Type
110
DN 32
220
49
Pg 7
Pg 9
Pg 13,5
81
114
Dimension drawing, flange

140
100
90
76
DN 32
10
10
Dimension drawing
81
89
200
1m
2
0,5
3m
2m
min.
0
0
0
P1[W]
Q[Igpm]
max.
200
10
48
76
179
Stratos 32/1-10
Art no.
2103617
Rated pressure
PN 6/10
Nominal flange diameter
DN 32
Mains connection
1~230 V, 50/60 Hz
Speed n
1400 - 4450 rpm
140 W
9 - 190 W
0.13 - 1.30 A
Weight approx. m
8.6 kg

50 / 95 / 110 C
3 / 10 / 16 m
Materials
Pump housing
Impeller
Pump shaft
Bearing
4 x 14
4 x 19
66

Pump curves
!p-v (variable)
v
0
cooling
!p-c (constant)
5 [m/s]
H[m]
H[m]
5 [m/s]
1~230 V - DN 32
1~230 V - DN 32
10
10
p-
c
8
-v
ma
x.
ma
x
min.
min.
0
0
10
10
20
12
3
30
40
P1[W]
14 Q[m/ h]
4 Q[l/s]
50 Q[Igpm]
10
10
20
30
4 Q[l/s]
50 Q[Igpm]
40
P1[W]
max.
14 Q[m/ h]
12
3
max.
300
300
max.
9m
200
7m
8m
5m
6m
4m
100
0
0
min.
4m
min.
10
12
14 Q[m/ h]
10
12
14 Q[m/ h]
Technical data
Type
110
DN 32
220
55
Pg 7
Pg 9
Pg 13,5
82
120

140
100
90
76
DN 32
5m
0
6
Dimension drawing
82
106
6m
7m
100
2m
1m
4
8m
200
3m
48
65
204
Stratos 32/1-12
Art no.
2090452
Rated pressure
PN 6/10
DN 32
Mains connection
1~230 V, 50/60 Hz
Speed n
1600 - 4800 rpm
200 W
16 - 310 W
0.16 - 1.37 A
Weight approx. m
9 kg

50 / 95 / 110 C
3 / 10 / 16 m
Materials
Pump housing
Impeller
Pump shaft
Bearing
4 x 14
4 x 19
67

Wilo-Stratos 40/1-4
Pump curves
!p-c (constant)
0
!p-v (variable)
0,5
v
1,5
1,0
2,0
H[m]
[m/s]
2,5
0,5
v
1,5
1,0
2,0
H[m]
Wilo-Stratos 40/1-4
[m/s]
2,5
Wilo-Stratos 40/1-4
1~230 V - DN 40
1~230 V - DN 40
5
p
-c
-v
ax
ax
.
min
min
0
0
0,5
4
1,0
10
6
1,5
8
2,5
20
30
P1[W]
max.
100
m
2,5 2m
3,5m 3m
5m 4,5m 4m
12 Q[m/ h]
3,0
3,5 Q[l/s]
0,5
40
Q[Igpm]
10
2,0
max.
P1[W]
m
1,5
100
1,5
10
2,0
12 Q[m/ h]
10
2,5
20
30
3,0
3,5 Q[l/s]
40
Q[Igpm]
max.
4m 3,5m
5m 4,5m
1m
50
4
1,0
3m 2,5m 2m
50
min.
min.
0
0
0
12 Q[m/ h]
10
Dimension drawing
Type
110
220
49
Pg 7
Pg 9
Pg 13,5
79
114

150
110
100
84
DN 40
10
12 Q[m/ h]
Technical data
DN 40
79
89
57
70
177
Stratos 40/1-4
Art no.
2090453
Rated pressure
PN 6/10
DN 40
Mains connection
1~230 V, 50/60 Hz
Speed n
1600 - 3700 rpm
100 W
14 - 130 W
0.16 - 1.20 A
Weight approx. m
8.3 kg

50 / 95 / 110 C
3 / 10 / 16 m
Materials
Pump housing
Impeller
Pump shaft
Bearing
4 x 14
4 x 19
68

Wilo-Stratos 40/1-8
Pump curves
!p-v (variable)
v
0,5
1,0
v
1,5
2,0
DN 40
0,5
1,0
1,5
2,0
DN 40
0,5
1,0
1,5
2,0
DN 50
[m/s]
0
0,5
1,0
cooling
!p-c (constant)
1,5
H[m]
[m/s]
DN 50
2,0
H[m]
Wilo-Stratos 40/1-8
Wilo-Stratos 50/1-8
1~230 V - DN 40 / DN 50
Wilo-Stratos 40/1-8
Wilo-Stratos 50/1-8
1~230 V - DN 40 / DN 50
8
p
-v
-c
ax
ax
.
min
min
.
0
0
0
0
12
10
20
16
3
30
40
50
P1[W]
60
Q[m/ h]
5 Q[l/s]
Q[Igpm]
8m 7m
200
6m
4m
10
20
16
30
40
Q[m/ h]
5 Q[l/s]
4
50
60
Q[Igpm]
max.
5m
3m
100
1m
0
4
5m
4m
3m
100
min.
min.
12
16
Q[m/ h]
Dimension drawing
12
16
Q[m/ h]
Technical data
Type
110
DN 40
220
55
Pg 7
Pg 9
Pg 13,5
82
120

150
110
100
84
DN 40
6m
7m
200
2m
82
106
12
3
300
max.
8
2
P1[W]
max.
300
4
1
53
63
203
Stratos 40/1-8
Art no.
2090454
Rated pressure
PN 6/10
DN 40
Mains connection
1~230 V, 50/60 Hz
Speed n
1800 - 4800 rpm
200 W
18 - 310 W
0.17 - 1.37 A
Weight approx. m
9.5 kg

50 / 95 / 110 C
3 / 10 / 16 m
Materials
Pump housing
Impeller
Pump shaft
Bearing
4 x 14
4 x 19
69

Pump curves
!p-c (constant)
0
!p-v (variable)
0,4
1,2 v
0,8
1,6
2,0
2,4
[m/s]
0,4
1,2 v
0,8
2,0
[m/s]
100
10
80
80
60
60
40
0,8
1,2
1~230 V - DN 40, DN 50
10
0,8
2,4
p[kPa]
0,4
0,4
1,6
0
H[m]
0
H[m]
1,2

1~230 V - DN 40, DN 50
-v
p
p
-c
ma
40
ma
x.
x.
100
20
min
20
min
0
0
0
2
0,5
0
P1[W]
1,0
1,5
10
2,0
20
30
Q[m/ h]
Q[l/s]
m 8m
10m 9
7m
5m
6m
100
4m
2,0
10
2,5
20
10
30
Q[m/ h]
Q[l/s]
Q[Igpm]
max.
m 9m 8m
7m 6m
5m
4m
3m
100
2m
min.
10
Q[m/ h]
10
Q[m/ h]
Technical data
Type
110
DN 40
220
49
Pg 7
Pg 9
Pg 13,5
81
114

150
110
100
84
DN 40
6
1,5
10
Dimension drawing
81
89
4
1,0
200
1m
0
2
0,5
3m
2m
min.
0
0
0
P1[W]
Q[Igpm]
max.
200
10
2,5
53
72
183
Stratos 40/1-10
Art no.
2103618
Rated pressure
PN 6/10
DN 40
Mains connection
1~230 V, 50/60 Hz
Speed n
1400 - 4450 rpm
140 W
9 - 190 W
0.13 - 1.30 A
Weight approx. m
8.8 kg

50 / 95 / 110 C
3 / 10 / 16 m
Materials
Pump housing
Impeller
Pump shaft
Bearing
4 x 14
4 x 19
70

Pump curves
!p-v (variable)
v
v
0
H[m]
[m/s]
H[m]
1~230 V - DN 40
10
8
ma
x.
p
-v
10
min
0
0
0
P1[W]
12
16
20
max. 12m
10 m
11m
400
20
40
Q[m/ h]
6 Q[l/s]
9m
x.
Q[Igpm]
60
min.
2
20
400
8m 7m 6m 5m 4m
3m
16
20
Q[Igpm]
60
max.
m m m 9m 8m 7m 6m
12 11 10
5m 4m
Q[m/ h]
12
16
20
Q[m/ h]
Technical data
Type
125
DN 40
250
66
Pg 7
Pg 9
Pg 13,5
96
136

150
110
100
84
DN 40
Q[m/ h]
6 Q[l/s]
min.
12
Dimension drawing
96
120
20
5
200
min.
1m
16
4
40
2m
12
3
P1[W]
max.
200
ma
[m/s]
12
p
-c
1~230 V - DN 40
12
cooling
!p-c (constant)
62
84
252
Stratos 40/1-12
Art no.
2090455
Rated pressure
PN 6/10
DN 40
Mains connection
1~230 V, 50/60 Hz
Speed n
1400 - 4600 rpm
350 W
25 - 470 W
0.20 - 2.05 A
Weight approx. m
14 kg

50 / 95 / 110 C
5 / 12 / 18 m
Materials
Pump housing
Impeller
Pump shaft
Bearing
4 x 14
4 x 19
71

Wilo-Stratos 50/1-8
Pump curves
!p-c (constant)
!p-v (variable)
v
0,5
1,0
v
1,5
2,0
DN 40
0,5
1,0
1,5
2,0
DN 40
0,5
1,0
1,5
2,0
DN 50
[m/s]
0
0,5
1,0
1,5
H[m]
[m/s]
DN 50
2,0
H[m]
Wilo-Stratos 40/1-8
Wilo-Stratos 50/1-8
1~230 V - DN 40 / DN 50
Wilo-Stratos 40/1-8
Wilo-Stratos 50/1-8
1~230 V - DN 40 / DN 50
8
p
-c
-v
m
ax
.
ax
min
min
.
0
0
0
0
12
10
20
16
3
30
40
50
P1[W]
60
Q[m/ h]
5 Q[l/s]
Q[Igpm]
8m 7m
200
6m
4m
10
20
16
30
40
Q[m/ h]
5 Q[l/s]
4
50
60
Q[Igpm]
max.
5m
3m
100
1m
0
4
5m
4m
3m
100
min.
min.
12
16
Q[m/ h]
Dimension drawing
12
16
Q[m/ h]
Technical data
Type
120
DN 50
240
55
Pg 7
Pg 9
Pg 13,5
82
120

165
125
110
99
DN 50
6m
7m
200
2m
82
106
12
3
300
max.
8
2
P1[W]
max.
300
4
1
49
65
208
Stratos 50/1-8
Art no.
2090456
Rated pressure
PN 6/10
DN 50
Mains connection
1~230 V, 50/60 Hz
Speed n
1800 - 4800 rpm
200 W
18 - 310 W
0.17 - 1.37 A
Weight approx. m
10.6 kg

50 / 95 / 110 C
3 / 10 / 16 m
Materials
Pump housing
Impeller
Pump shaft
Bearing
4 x 14
4 x 19
72

Wilo-Stratos 50/1-9
Pump curves
!p-v (variable)
v
v
0
-c
[m/s]
H[m]
p[kPa]
Wilo-Stratos 50/1-9
[m/s]
H[m]
cooling
!p-c (constant)
p[kPa]
Wilo-Stratos 50/1-9
1~230 V - DN 50
1~230 V - DN 50
80
80
-v
60
40
20
60
ax
ax
20
min
0
0
0
0
10
min
15
4
2
20
40
40
20
25
6
60
Q[m/ h]
Q[l/s]
0
0
20
Q[Igpm]
80
10
15
4
2
40
Q[m/ h]
Q[l/s]
80
Q[Igpm]
20
60
25
P1[W]
P1[W]
max.
max.
400
9m 8m
7m
5m
6m
400
4m
3m
9m
6m
5m
4m
3m
200
2m
200
7m
8m
min.
0
0
min.
1m
5
10
15
25 Q[m/ h]
20
Dimension drawing
10
Type
140
280
66
Pg 7
Pg 9
Pg 13,5
96
136

165
125
110
99
DN 50
15
20
25 Q[m/ h]
Technical data
DN 50
96
120
62
83
256
Stratos 50/1-9
Art no.
2090457
Rated pressure
PN 6/10
DN 50
Mains connection
1~230 V, 50/60 Hz
Speed n
1400 - 4100 rpm
350 W
25 - 430 W
0.20 - 1.88 A
Weight approx. m
15.5 kg

50 / 95 / 110 C
5 / 12 / 18 m
Materials
Pump housing
Impeller
Pump shaft
Bearing
4 x 14
4 x 19
73

Pump curves
!p-c (constant)
0
!p-v (variable)
0,4
1,2 v
0,8
1,6
2,0
2,4
[m/s]
0,4
1,2 v
0,8
2,0
[m/s]
100
10
80
80
60
60
40
0,8
1,2
1~230 V - DN 40, DN 50
10
0,8
2,4
p[kPa]
0,4
0,4
1,6
0
H[m]
0
H[m]
1,2

1~230 V - DN 40, DN 50
-v
p
p
-c
ma
40
ma
x.
x.
100
20
min
20
min
0
0
0
2
0,5
0
P1[W]
1,0
1,5
10
2,0
20
30
Q[m/ h]
Q[l/s]
m 8m
10m 9
7m
5m
6m
100
4m
2,0
10
2,5
20
10
30
Q[m/ h]
Q[l/s]
Q[Igpm]
max.
m 9m 8m
7m 6m
5m
4m
3m
100
2m
min.
10
Q[m/ h]
10
Q[m/ h]
Technical data
Type
120
DN 50
240
49
Pg 7
Pg 9
Pg 13,5
81
114

165
125
110
99
DN 50
6
1,5
10
Dimension drawing
81
89
4
1,0
200
1m
0
2
0,5
3m
2m
min.
0
0
0
P1[W]
Q[Igpm]
max.
200
10
2,5
52
72
186
Stratos 50/1-10
Art no.
2103619
Rated pressure
PN 6/10
DN 50
Mains connection
1~230 V, 50/60 Hz
Speed n
1400 - 4450 rpm
140 W
9 - 190 W
0.13 - 1.30 A
Weight approx. m
10.3 kg

50 / 95 / 110 C
3 / 10 / 16 m
Materials
Pump housing
Impeller
Pump shaft
Bearing
4 x 14
4 x 19
74

Pump curves
!p-v (variable)
v
0
cooling
!p-c (constant)
H[m]
[m/s]
H[m]
1~230 V - DN 50
1~230 V - DN 50
12
[m/s]
12
10
p
-v
10
p
-c
ma
x.
m
ax
.
4
2
min
0
0
10
15
20
20
min
40
25
6
60
8
100
80
30 Q[m/ h]
0
0
Q[l/s]
Q[Igpm]
10
15
20
20
40
30 Q[m/ h]
25
6
60
Q[l/s]
Q[Igpm]
100
80
P1[W]
P1[W]
max.
600
max
400
11m
10m
9m
8m
7m
6m
5m 4m
10
15
20
25
0
0
30 Q[m/ h]
Dimension drawing
min.
5
10
Type
140
280
66
Pg 7
Pg 9
Pg 13,5
96
136

165
125
110
99
DN 50
8m 7m 6m 5m 4m
15
20
25
30 Q[m/ h]
Technical data
DN 50
96
120
m 0m m
1 9
200
min.
1m
11
400
2m
200
max.
600
3m
62
83
256
Stratos 50/1-12
Art no.
2090458
Rated pressure
PN 6/10
DN 50
Mains connection
1~230 V, 50/60 Hz
Speed n
1400 - 4600 rpm
500 W
25 - 590 W
0.20 - 2.60 A
Weight approx. m
15.9 kg

50 / 95 / 110 C
5 / 12 / 18 m
Materials
Pump housing
Impeller
Pump shaft
Bearing
4 x 14
4 x 19
75

Wilo-Stratos 65/1-9
Pump curves
!p-c (constant)
0
!p-v (variable)
0,5
v
1,5
1,0
2,0
H[m]
2,5
[m/s]
0,5
v
1,5
1,0
2,0
H[m]
Wilo-Stratos 65/1-9
[m/s]
2,5
Wilo-Stratos 65/1-9
1~230 V - DN 65
1~230 V - DN 65
12
12
-c
10
10
ma
x.
p
-v
ma
4
min
x.
min
.
0
0
10
15
20
20
25
6
40
60
8
100
80
30 Q[m/ h]
Q[l/s]
Q[Igpm]
P1[W]
10
15
2
20
20
30 Q[m/ h]
25
6
40
60
Q[l/s]
80
100
Q[Igpm]
P1[W]
max.
600
.
max
9m
400
8m
7m
0
0
1m
10
200
0
20
30 Q[m/ h]
25
10
15
20
25
30 Q[m/ h]
Technical data
Type
140
DN 65
280
66
Pg 7
Pg 9
Pg 13,5
96
136

185
145
130
118
DN 65
7m 6m 5m 4m 3m
min.
min.
15
Dimension drawing
96
120
9m 8m
400
2m
200
max.
600
3m
5m 4m
6m
62
83
256
Stratos 65/1-9
Art no.
2090459
Rated pressure
PN 6/10
DN 65
Mains connection
1~230 V, 50/60 Hz
Speed n
1400 - 4600 rpm
500 W
25 - 590 W
0.20 - 2.60 A
Weight approx. m
18 kg

50 / 95 / 110 C
5 / 12 / 18 m
Materials
Pump housing
Impeller
Pump shaft
Bearing
4 x 14
4 x 19
76

Pump curves
!p-v (variable)
v
0
cooling
!p-c (constant)
[m/s]
H[m]
H[m]
[m/s]
1~230 V - DN 65
1~230 V - DN 65
10
10
p
8
p
-
ax
ax
min
min
0
0
10
20
30
6
40
80
Q[m/ h]
Q[l/s]
160 Q[Igpm]
40
10
12
120
P1[W]
10
2
20
4
30
6
40
80
Q[m/ h]
40
10
Q[l/s]
12
160 Q[Igpm]
120
P1[W]
max.
800
10m
8m
9m
5m
6m
7m
400
1m
0
10
8m
7m
6m
5m 4m
0
30
40
Q[m/ h]
10
20
30
40
Q[m/ h]
Technical data
Type
170
DN 65
340
78
Pg 7
Pg 9
Pg 13,5
120
164

185
145
130
118
DN 65
9m
min.
min.
20
Dimension drawing
120
156
m
10
400
2m
max.
800
4m 3m
87
107
325
Stratos 65/1-12
Art no.
2090460
Rated pressure
PN 6/10
DN 65
Mains connection
1~230 V, 50/60 Hz
Speed n
950 - 3300 rpm
650 W
38 - 800 W
0.30 - 3.50 A
Weight approx. m
29 kg

50 / 95 / 110 C
7 / 15 / 23 m
Materials
Pump housing
Impeller
Pump shaft
Bearing
4 x 14
4 x 19
77

Pump curves
!p-c (constant)
0
0,5
!p-v (variable)
1,0
v
2,0
1,5
2,5
3,0
DN 80
0,5
1,0
v
2,0
1,5
2,5
3,0
DN 80
[m/s]
0
0,4
0,8
1,2
H[m]
[m/s]
2,0 DN 100
1,6
0
H[m]
12
p
0,4
0,8
1,2
12
1~230 V - DN 80 / DN 100
-c
10
10
2,0 DN 100
1,6
1~230 V - DN 80 / DN 100
-v
.
ax
ax
m
4
4
min
2
0
0
mi
n.
10
20
0
0
30
4
40
40
8
80
50
12
120
16
160
200
P1[W]
60 Q[m/ h]
Q[l/s]
Q[Igpm]
40
80
10m
8m
6m
500
0
0
20
120
30
10m
Q[l/s]
Q[Igpm]
200
60 Q[m/ h]
50
8m
5m
7m
6m
4m
min.
40
10
20
30
40
50
60 Q[m/ h]
Technical data
180
DN 80
360
78
Pg 7
Pg 9
Type
Stratos 80/1-12
Art no.
2087523
2087524
Rated pressure
PN 6
PN 10
1~230 V, 50/60 Hz
Speed n
900 - 3300 rpm

127
164
90
114
329
40 - 1550 W
0.32 - 6.80 A

50 / 95 / 110 C
31 kg
31 kg
7 / 15 / 23 m
Materials
PN 10
200
160
132
DN 80
200
150
132
DN 80
1300 W
Weight approx. m
Stratos 80/1-12
DN 80
Mains connection
Pg 13,5
PN 6
60 Q[m/ h]
16
160
9m
12m
500
Dimension drawing
127
156
50
12
max.
4m
2m
min.
1m
10
40
1m
1000
1000
30
8
1500
12m
.
max
20
4
P1[W]
max.
1500
10
Pump housing
Impeller
Pump shaft
Bearing

4 x 14
8 x 19
78

Pump curves
0,5
!p-v (variable)
1,0
v
2,0
1,5
2,5
3,0
DN 80
0,5
1,0
v
2,0
1,5
2,5
3,0
DN 80
[m/s]
0
0,4
0,8
1,2
H[m]
[m/s]
2,0 DN 100
1,6
0
H[m]
12
0,4
0,8
1,2
10
10
2,0 DN 100
1,6
12
1~230 V - DN 80 / DN 100
p
-c
cooling
!p-c (constant)
1~230 V - DN 80 / DN 100
-v
.
ax
ax
m
4
4
min
2
0
0
mi
n.
10
20
0
0
30
4
40
40
8
80
50
12
120
16
160
200
P1[W]
60 Q[m/ h]
Q[l/s]
Q[Igpm]
40
80
10m
8m
6m
500
0
0
20
120
30
10m
Q[l/s]
Q[Igpm]
200
50
60 Q[m/ h]
8m
5m
7m
6m
4m
min.
40
10
20
30
40
50
60 Q[m/ h]
Technical data
180
DN 100
360
Pg 9
78
Pg 7
Type
Stratos 100/1-12
Stratos 100/1-12
Art no.
2087525
2087526
Rated pressure
PN 6
PN 10
DN 100
Mains connection
Pg 13,5
1~230 V, 50/60 Hz
Speed n
900 - 3300 rpm

127
164
80
104
339
40 - 1550 W
0.32 - 6.80 A

50 / 95 / 110 C
34 kg
34 kg
7 / 15 / 23 m
Materials
PN 10
220
180
156
DN 100
220
170
156
DN 100
1300 W
Weight approx. m
PN 6
60 Q[m/ h]
16
160
9m
12m
500
Dimension drawing
127
157
50
12
max.
4m
2m
min.
1m
10
40
1m
1000
1000
30
8
1500
12m
.
max
20
4
P1[W]
max.
1500
10
Pump housing
Impeller
Pump shaft
Bearing

4 x 19
8 x 19
79

Glandless high-efficiency pumps (double pumps)
Series description Wilo-Stratos-D

Design
Technical data
Glandless double circulation pump with flange connection, EC motor

with automatic power adjustment

Hot-water heating systems of all kinds, air-conditioning systems,

closed cooling circuits, industrial circulation systems

checked)
Type key
Application
Example:
Stratos
D
40/
1-8
Stratos-D 40/1-8
High-efficiency pump (flange-end
Double pump

+40 C
-10 up to +110 C
Mains connection
1~230 V, 50/60 Hz
Motor/electronics

Up to 80% electricity savings compared to uncontrolled circulation
pumps
DN 32 to DN 65)
Can be used in cooling/air-conditioning systems without ambient
temperature limits
Pump housing with cataphoretic (KTL) coating for the prevention of
corrosion by condensation formation
communication: Modbus, BACnet, LON, CAN, PLR etc.
Integrable dual pump management due to retrofit Stratos
IF-Modules:
- Main/standby mode with fault-dependent switchover
- Efficiency-optimised peak-load operation
80
EEI Class
Motor protection
integrated
EN 61800-3
EN 61000-6-3
EN 61000-6-2
Speed control
Frequency converter
Protection class
IP 44
Insulation class

H[m]
cooling
Duty chart
Wilo-Stratos-D
+
12
10
/1
40
50
/1
-1
2
50
/1
-9
-1
12
-8
)/1
(50
40
-12
1
32/
/112
1-8
32/
80
/1-
65
10
20
30
40
50
Equipment/function
Operating modes
Manual control mode (n=constant)
60
70
80
90
100
Q[m/h]
Individual / collective fault signal (potential-free NC contact)

(programmable with the IR-Monitor)

Stratos IF-Modules)
Fault signal light

Manual functions

Pump ON/OFF setting
Data exchange

IR-Monitor
Serial digital interface Modbus RTU for connection to building automation BA via BUS system RS485 (possible with IF-Modules Stratos)

Automatic functions

Deblocking function
Soft start



Stratos)
via BUS system CAN (possible with IF-Modules Stratos)
Stratos IF-Modules)
Main/standby mode (automatic fault-actuated switchover/timedependent pump cycling): Various combinations with Stratos IFModules (accessories) possible
81


Parallel operation (efficiency-optimised peak load activation and deactivation): Various combinations with Stratos IF-Modules (accessories) possible
Scope of delivery
Pump
Incl. washers for flange screws (for nominal connection diameters
DN 32 - DN 65)
Equipment
Flange versions:
and PN 16,
- Standard version for pumps DN 80: Flange PN 6 (configured for
PN 16 acc. to EN 1092-2) for counter flange PN 6,
EN 1092-2) for counter flange PN 16,
Twin switch-over valve in pump housing
Options
Accessories
IR-Module
IR-Monitor
Stratos IF-Modules: Modbus, BACnet, CAN, PLR, LON, DP, Ext. Off,
Ext. Min., SBM, Ext.Off/SBM

Digital interface converters DigiCon/DigiCon-A and DigiCon-Modbus/DigiCon-A
Terminal diagram
Standard
PE
SSM:

1 A, 250 V ~)
SSM:

1 A, 250 V ~)
SSM
1~ 230 V, 50/60 Hz
Systems
Terminal diagram
Option
L1 L3
PE
SSM
L2 L3
L1 L2
3~230 V, 50/60 Hz

Systems
82

Wilo-Stratos-D 32/1-8
Pump curves
!p-v (variable)
v
0
cooling
!p-c (constant)
H[m]
[m/s]
H[m]
1~230 V - DN 32
[m/s]
1~230 V - DN 32
p
5
-c
p
-v
m
ax
ax
.
2
min.
mi
n.
0
0
0,5
1,0
1,5
10
2,0
2,5
20
12 Q[m/ h]
3,0
3,5 Q[l/s]
0,5
40
Q[Igpm]
10
30
P1[W]
max.
7m
6m
5m
3m
4m
6
1,5
10
8
2,5
20
30
100
3,0
3,5 Q[l/s]
40
Q[Igpm]
max.
200
2m
12 Q[m/ h]
10
2,0
P1[W]
max.
200
4
1,0
7m
6m
4m
5m
3m
2m
100
1m
min.
4
0
0
P1
8
Wilo-Stratos
32/1-8
12 Q[m/ h]
10
Dimension drawing
107
107
44
106
89
110
220
112
114
Pg 7
Pg 9

140
100
90
76
DN 32
10
Wilo-Stratos
32/1-8
12 Q[m/ h]
Technical data
DN 32
Pg 13,5
P1
min.
182
Type
Stratos-D 32/1-8
Art no.
2090461
Rated pressure
PN 6/10
DN 32
Mains connection
1~230 V, 50/60 Hz
Speed n
1400 - 3700 rpm
100 W
9 - 130 W
0.13 - 1.20 A
Weight approx. m
12 kg

50 / 95 / 110 C
3 / 10 / 16 m
Materials
Pump housing
Impeller
Pump shaft
Bearing
4 x 14
4 x 19
83

Pump curves
!p-c (constant)
!p-v (variable)
v
4
H[m]
[m/s]
v
4
H[m]
1~230 V - DN 32
1~230 V - DN 32
10
[m/s]
10
p
-
p
-v
ma
x.
ma
x.
4
min
min
0
0
12
16
20
40
20
5
6 Q[l/s]
Q[Igpm]
60
P1[W]
Q[m/ h]
7m
8m
6m
5m
4m
200
2m
P1
1m
0
4
12
16
Wilo-Stratos
32/1-12
20
Q[m/ h]
Dimension drawing
110
16
20
40
Q[m/ h]
6 Q[l/s]
Q[Igpm]
60
max.
130
57
130
110
220
117
120
Pg 7
Pg 13,5
Pg 9

140
100
90
76
DN 32
8m
7m
6m
4m
5m
200
P1
min.
0
0
12
16
Wilo-Stratos
32/1-12
20
Q[m/ h]
Technical data
DN 32
106
20
400
3m
min.
12
3
600
max.
9m
400
8
2
P1[W]
max.
600
4
1
204
Type
Stratos-D 32/1-12
Art no.
2090462
Rated pressure
PN 6/10
DN 32
Mains connection
1~230 V, 50/60 Hz
Speed n
1600 - 4800 rpm
200 W
16 - 310 W
0.16 - 1.37 A
Weight approx. m
16.5 kg

50 / 95 / 110 C
3 / 10 / 16 m
Materials
Pump housing
Impeller
Pump shaft
Bearing
4 x 14
4 x 19
84

Pump curves
!p-v (variable)
v
0
H[m]
cooling
!p-c (constant)
6 [m/s]
H[m]
6 [m/s]
1~230 V - DN 40
1~230 V - DN 40
p
-c
p
-v
m
ax
.
ax
.
mi
n.
mi
n.
0
0
10
15
20
40
25
20
6
60
80
P1[W]
Q[m/ h]
Q[l/s]
Q[Igpm]
5m
6m
7m
4m
3m
200
P1
1m
min.
0
5
10
15
20
Wilo-Stratos
40/1-8
25
Q[m/ h]
Dimension drawing
115
135
64
138
110
106
220
125
120
Pg 7
Pg 9

150
110
100
84
DN 40
25
20
Q[m/ h]
Q[l/s]
40
60
Q[Igpm]
80
max.
7m
6m
4m
5m
200
3m
P1
min.
0
0
10
15
20
Wilo-Stratos
40/1-8
25
Q[m/ h]
Technical data
DN 40
Pg 13,5
20
400
2m
15
4
600
max.
8m
400
10
2
P1[W]
max.
600
200
Type
Stratos-D 40/1-8
Art no.
2090463
Rated pressure
PN 6/10
DN 40
Mains connection
1~230 V, 50/60 Hz
Speed n
1800 - 4800 rpm
200 W
18 - 310 W
0.17 - 1.37 A
Weight approx. m
17 kg

50 / 95 / 110 C
3 / 10 / 16 m
Materials
Pump housing
Impeller
Pump shaft
Bearing
4 x 14
4 x 19
85

Pump curves
!p-c (constant)
!p-v (variable)
v
v
4
H[m]
7 [m/s]
1~230 V - DN 40
12
p
-c
H[m]
1~230 V - DN 40
+
p
-v
ma
x.
7 [m/s]
10
ma
x
12
10
mi
n.
mi
n.
0
0
10
0
0
P1[W]
20
20
40
max.
12m 11m
800
15
25
6
60
30 Q[m/ h]
Q[l/s]
Q[Igpm]
8
100
80
10 m
9m
8m
7m
5m
6m
10
15
20
60
Q[l/s]
80
Q[Igpm]
100
m
12 11m 10m
9m 8m
5m 4m
7m 6m
Wilo-Stratos
40/1-12
30 Q[m/ h]
25
P1
min.
0
0
10
15
20
25
Wilo-Stratos
40/1-12
30 Q[m/ h]
Technical data
145
62
151
136
250
125
144
DN 40
120
40
30 Q[m/ h]
25
6
max.
Dimension drawing
Pg 7
Pg 9

150
110
100
84
DN 40
20
400
P1
1m
Pg 13,5
20
800
4m
3m
2m
145
15
4
P1[W]
min.
5
10
2
max.
400
252
Type
Stratos-D 40/1-12
Art no.
2090464
Rated pressure
PN 6/10
DN 40
Mains connection
1~230 V, 50/60 Hz
Speed n
1400 - 4600 rpm
350 W
25 - 470 W
0.20 - 2.05 A
Weight approx. m
25 kg

50 / 95 / 110 C
5 / 12 / 18 m
Materials
Pump housing
Impeller
Pump shaft
Bearing
4 x 14
4 x 19
86

Pump curves
!p-v (variable)
v
0
[m/s]
H[m]
cooling
!p-c (constant)
H[m]
[m/s]
1~230 V - DN 50
1~230 V - DN 50
p
-
-v
m
ax
.
m
ax
.
min.
mi
n.
0
0
10
15
20
40
25
20
6
60
80
P1[W]
Q[m/ h]
Q[l/s]
Q[Igpm]
6m
7m
4m
5m
3m
200
P1
1m
min.
0
5
10
15
20
Wilo-Stratos
50/1-8
25
Q[m/ h]
Dimension drawing
113
132
61
135
120
106
240
123
120
Pg 7
Pg 9

165
125
110
99
DN 50
25
20
Q[m/ h]
Q[l/s]
40
60
Q[Igpm]
80
max.
7m
6m
5m
4m
200
3m
P1
min.
0
0
10
15
20
Wilo-Stratos
50/1-8
25
Q[m/ h]
Technical data
DN 50
Pg 13,5
20
400
2m
15
4
600
max.
8m
400
10
2
P1[W]
max.
600
204
Type
Stratos-D 50/1-8
Art no.
2090465
Rated pressure
PN 6/10
DN 50
Mains connection
1~230 V, 50/60 Hz
Speed n
1800 - 4800 rpm
200 W
18 - 310 W
0.17 - 1.37 A
Weight approx. m
19 kg

50 / 95 / 110 C
3 / 10 / 16 m
Materials
Pump housing
Impeller
Pump shaft
Bearing
4 x 14
4 x 19
87

Pump curves
!p-c (constant)
!p-v (variable)
v
v
4
H[m]
[m/s]
H[m]
[m/s]
1~230 V - DN 50
1~230 V - DN 50
8
p
p
-
-c
ma
x.
ma
x
min.
min
0
0
10
20
40
10
80
Q[m/ h]
Q[l/s]
140 Q[Igpm]
40
30
12
120
P1[W]
10
2
20
4
40
10
80
Q[m/ h]
40
30
6
Q[l/s]
12
140 Q[Igpm]
120
P1[W]
max.
800
max.
6m
7m
8m
400
5m
4m
min.
P1
1m
10
20
9m
30
Wilo-Stratos
50/1-9
40
145
62
148
140
120
280
159
136
Pg 7
Pg 9

165
125
110
99
DN 50
6m
5m
4m
3m
min.
10
20
30
Wilo-Stratos
50/1-9
40
Q[m/ h]
Technical data
DN 50
Pg 13,5
7m
P1
0
Q[m/ h]
Dimension drawing
145
8m
400
2m
max.
800
3m
256
Type
Stratos-D 50/1-9
Art no.
2090466
Rated pressure
PN 6/10
DN 50
Mains connection
1~230 V, 50/60 Hz
Speed n
1400 - 4100 rpm
350 W
25 - 430 W
0.20 - 1.88 A
Weight approx. m
27 kg

50 / 95 / 110 C
5 / 12 / 18 m
Materials
Pump housing
Impeller
Pump shaft
Bearing
4 x 14
4 x 19
88

Pump curves
!p-v (variable)
v
v
0
H[m]
1~230 V - DN 50
H[m]
10
10
1~230 V - DN 50
+
p
-v
ma
x.
mi
n.
0
0
10
20
30
6
40
10
80
Q[m/ h]
Q[l/s]
140 Q[Igpm]
40
12
120
10
20
30
6
40
10
80
Q[m/ h]
40
Q[l/s]
12
140 Q[Igpm]
120
P1[W]
P1[W]
max.
1000
11m 10m 9m
8m
7m
max.
6m
5m 4m
1000
3m
500
2m
min.
0
0
P1
1m
10
20
30
145
145
62
148
140
280
159
136
Pg 7
Pg 9

165
125
110
99
DN 50
10
m 9m
8m 7m
5m
6m
4m
P1
min.
0
0
10
20
30
Wilo-Stratos
50/1-12
40
Q[m/ h]
Technical data
DN 50
Pg 13,5
11
500
Wilo-Stratos
50/1-12
40
Q[m/ h]
Dimension drawing
120
[m/s]
12
12
[m/s]
cooling
!p-c (constant)
256
Type
Stratos-D 50/1-12
Art no.
2090467
Rated pressure
PN 6/10
DN 50
Mains connection
1~230 V, 50/60 Hz
Speed n
1400 - 4600 rpm
500 W
25 - 590 W
0.20 - 2.60 A
Weight approx. m
27 kg

50 / 95 / 110 C
5 / 12 / 18 m
Materials
Pump housing
Impeller
Pump shaft
Bearing
4 x 14
4 x 19
89

Pump curves
!p-c (constant)
!p-v (variable)
v
v
3
H[m]
[m/s]
H[m]
[m/s]
1~230 V - DN 65
+
p
1~230 V - DN 65
10
10
-c
-v
ax
ax
mi
n.
mi
n.
0
0
10
20
30
6
50
40
9
12
100
15
150
max.
10m 9m
10
Q[l/s]
250 Q[Igpm]
18
200
P1[W]
1500
70 Q[m/ h]
60
50
7m
5m
6m
4m
30
6
50
40
9
100
15
150
1000
Q[l/s]
18
250 Q[Igpm]
200
max.
1500
3m
70 Q[m/ h]
60
50
12
P1[W]
max.
8m
20
m
10
9m
8m
7m
6m
5m
4m
1000
2m
500
P1
1m
min.
Wilo-Stratos
65/1-12
0
0
10
20
30
40
50
60
70 Q[m/ h]
Dimension drawing
188
188
88
196
170
156
340
209
164
Pg 7
Pg 9

185
145
130
118
DN 65
P1
min.
0
0
10
20
30
40
50
Wilo-Stratos
65/1-12
60
70 Q[m/ h]
Technical data
DN 65
Pg 13,5
500
325
Type
Stratos-D 65/1-12
Art no.
2090468
Rated pressure
PN 6/10
DN 65
Mains connection
1~230 V, 50/60 Hz
Speed n
950 - 3300 rpm
650 W
38 - 800 W
0.30 - 3.50 A
Weight approx. m
51.5 kg

50 / 95 / 110 C
7 / 15 / 23 m
Materials
Pump housing
Impeller
Pump shaft
Bearing
4 x 14
4 x 19
90

Pump curves
!p-v (variable)
v
0
H[m]
[m/s]
H[m]
1~230 V - DN 80
p
-c
12
10
p
-v
10
ax
.
ax
mi
n.
2
0
0
40
60
10
20
15
100
80
100
20
200
25
Q[m/ h]
0
0
30 Q[l/s]
Q[Igpm]
300
in.
20
40
10
100
60
15
80
100
20
200
Q[m/ h]
30 Q[l/s]
25
Q[Igpm]
300
P1[W]
P1[W]
max.
3000
max.
2000
12m
max.
3000
11m 10m 9m 8m 7m 6m 5m 4m
m m
m
12 11 10m 9m 8m 7m 6m 5
4m
2000
3m
1000
2m
min.
0
0
1m
40
20
P1
60
80
Wilo-Stratos
80/1-12
100
Q[m/ h]
Dimension drawing
203
1000
0
0
P1
20
min.
40
203
100
329
221
180
Type
Wilo-Stratos
80/1-12
100
Q[m/ h]
2087527
2087528
PN 6
PN 10
360
235
164
Speed n
Pg 9
1~230 V, 50/60 Hz
900 - 3300 rpm
1300 W
40 - 1550 W
0.32 - 6.80 A

50 / 95 / 110 C
61 kg
7 / 15 / 23 m
Materials
PN 10
200
160
132
DN 80
200
150
132
DN 80
DN 80
Weight approx. m
Stratos-D 80/1-12 Stratos-D 80/1-12
Rated pressure
Pg 7
PN 6
80
Art no.
Mains connection
Pg 13,5
60
Technical data
DN 80
156
6 [m/s]
1~230 V - DN 80
12
cooling
!p-c (constant)
Pump housing
Impeller
Pump shaft
Bearing

4 x 14
8 x 19
91

Glandless automatic pumps (single pumps)
Series description Wilo-Smart

Design
Technical data
Glandless circulating pump with screwed connection and automatic

power adjustment
Application
Hot-water heating systems of all kinds, industrial circulation systems
Type key
Example:
Smart A
Smart
25
4
Smart A 25/4
Automatic pump of energy efficiency class A
Automatic pump
Nominal diameter Rp 1
Max. delivery head 4 m

checked)

Temperature range for applications in HAVC
+25 C
Rated pressure
10 bar
+2 to +95 C

Energy efficiency class A (Smart A 25/4, 30/4)
Up to 70% electricity cost savings compared to uncontrolled heating
pumps
Simple pipe connection due to the safe and practical wrench attachment point on the pump body.
Safe electrical connection due to ergonomically optimised terminal
box. Quick connection with spring clips.
Simple operation. Factory setting suitable for 80% of all heating system requirements. Simple selection of the three pre-programmed
control channels with the red button.
The automatic controller of the Wilo-Smart prevents flow noise in
the heating system and reduces electricity consumption.
Operational reliability due to automatic deblocking function. A special bronze filter prevents particles from penetrating the motor compartment.
92
Mains connection
1~230 V, 50 Hz
Motor/electronics
EN 61800-3
EN 61800-3
EN 61800-3
Protection class
IP 42
Insulation class

Series description Wilo-Smart
H[m]
cooling
Pump curves
Wilo-Smart
Sm
art
Sma
/6,
25
/6,
25
/6-
RG
,
rt 1
15
5/4,
25/4
30
/6
-RG
Sma
rt-A
25/
4, 3
0/4
0,5
1,5
Equipment/function
Operating modes
Speed-stage switching
p-c for constant differential pressure (Smart version)
p-c for variable differential pressure (Smart A version)
2,5
3,5
Q[m/h]
Accessories
Screwed connections
Terminal diagram
Manual functions
Control channel adjustment (3 control channels)

Automatic functions
Deblocking function
L
Equipment
Quick connection with spring clips
Particle filter
PE

With built-in capacitor
Scope of delivery
Pump
Seals
Options
Wilo-Smart A 25/4-130 and 25/6-130: Pump with short overall
length of 130 mm
Wilo-Smart...-RG with pump housing made of red brass, for use in

floor heating systems
93

Wilo-Smart 15/4-130
Pump curves
v
0
5
0,5
1,5
0,5
2,5
Rp
Rp1
1,5
[m/s]
Wilo-Smart
15/4, 25/4
1~230V - Rp , Rp1
H [m]
0
0
0,5
1,0
0,25
2,5
1,5
2,0
2,5
0,5
3,5 [m3/h]
1,0 [l/s]
3,0
0,75
7,5
10
12,5
[lgpm]
Q
50
P1[W]
40
30
20
0
0,5
1,0
1,5
2,0
2,5
3,0
3,5
Dimension drawing
[m3/h]
Technical data
117
Type
Smart 15/4-130
Art no.
4120654
G1
130
85
93,5 x 93,5
65
71
78
33
96
EEI Class
Rated pressure
PN 10
Threaded pipe union
Rp
Thread
G1
Mains connection
1~230 V, 50 Hz
Speed n
1595 - 2700 rpm
23 - 49 W
0.11 - 0.22 A
Weight approx. m
2.8 kg

50 / 95 C
0.5 / 3 m
Materials
94
Pump housing
Impeller
Pump shaft
Stainless steel
Bearing

Wilo-Smart 15/6-130
Pump curves
v
0,5
1,5
1
0,5
2,5
Rp
Rp1 [m/s]
Rp1
1,5
0,5
cooling
0
0
Wilo-Smart
15/6, 25/6, 30/6
1~230V - Rp , Rp1, Rp1
H [m]
0
0
0,5
1
0,25
2,5
1,5
2,5
3,5
3
0,75
0,5
5
7,5
1,0
10
[m3/h]
[l/s]
12,5
[lgpm]
3,5
[m3/h]
Q
80
P1[W]
60
40
20
0,5
1,0
1,5
2,0
2,5
3,0
Dimension drawing
Technical data
117
Type
Smart 15/6-130
Art no.
4120660
G1
130
88
93,5 x 93,5
65
71
78
33
96
EEI Class
Rated pressure
PN 10
Threaded pipe union
Rp
Thread
G1
Mains connection
1~230 V, 50 Hz
Speed n
1250 - 2800 rpm
30 - 72 W
0.14 - 0.31 A
Weight approx. m
2.5 kg

50 / 95 C
0.5 / 3 m
Materials
Pump housing
Impeller
Pump shaft
Stainless steel
Bearing
95

Wilo-Smart A 25/4
Pump curves
0,5
0
5
Rp1
1,5
0,5
[m/s]
Rp1
Wilo-Smart-A
25/4, 30/4
1~230V - Rp1, Rp1
4
H [m]
0
0
0,5
1,0
0,25
2,5
1,5
2,0
2,5
0,5
3,5 [m3/h]
1,0 [l/s]
3,0
0,75
7,5
10
12,5
[lgpm]
Q
60
50
P1[W]
40
30
20
10
0
0
0,5
1,0
1,5
2,0
2,5
3,0
3,5
[m3/h]
Dimension drawing
Technical data
Smart A 25/4
Type
Smart A 25/4
Smart A 25/4-130
Art no.
4132506
4132507
EEI Class
117
G
71
A
PN 10
Threaded pipe union
Rp 1
180
Thread
Mains connection
88
93,5 x 93,5
90
Rated pressure
1~230 V, 50 Hz
Speed n
15 - 45 W
96
33
1500 - 2575 rpm
78
Dimension drawing
Smart A 25/4-130
max. 0.13 A
Weight approx. m
2.5 kg
2.3 kg

50 / 95 C
0.5 / 3 m
0.5 / 3 m
Materials
117
71
Pump housing
Pump shaft
130
Bearing

Stainless steel
88
93,5 x 93,5
65
Impeller
33
96
78
96

Wilo-Smart 25/4-RG
Pump curves
1
0,5
1,5
0,5
2,5
Rp
Rp1
1,5
cooling
v
0
5
[m/s]
Wilo-Smart
15/4, 25/4
1~230V - Rp , Rp1
H [m]
0
0
0,5
1,0
0,25
2,5
1,5
2,0
2,5
0,5
3,5 [m3/h]
1,0 [l/s]
3,0
0,75
7,5
10
12,5
[lgpm]
Q
50
P1[W]
40
30
20
0
0,5
1,0
1,5
2,0
2,5
3,0
3,5
Dimension drawing
[m3/h]
Technical data
117
Type
Smart 25/4-RG
Art no.
4117120
G 1
180
85
93,5 x 93,5
90
71
78
33
96
EEI Class
Rated pressure
PN 10
Threaded pipe union
Rp 1
Thread
G 1
Mains connection
1~230 V, 50 Hz
Speed n
1595 - 2700 rpm
23 - 49 W
0.11 - 0.22 A
Weight approx. m
3.8 kg

50 / 95 C
0.5 / 3 m
Materials
Pump housing
Red brass (CC 499K) according to

DIN EN 1982 and according to
TrinkwV 2001 (drinking water ordinance)
Impeller
Pump shaft
Stainless steel
Bearing
97

Wilo-Smart 25/6
Pump curves
v
0
0
6
0,5
1,5
1
0,5
2,5
Rp
Rp1 [m/s]
Rp1
1,5
0,5
Wilo-Smart
15/6, 25/6, 30/6
1~230V - Rp , Rp1, Rp1
H [m]
0
0
0,5
1
0,25
2,5
1,5
2,5
3,5
3
0,75
0,5
5
7,5
1,0
10
[m3/h]
[l/s]
12,5
[lgpm]
3,5
[m3/h]
Q
80
P1[W]
60
40
20
0,5
1,0
1,5
2,0
2,5
3,0
Dimension drawing
Technical data
Smart 25/6, Smart 25/6-RG

117
G 1
71
Type
Smart
25/6
Smart
25/6-130
Art no.
4100901 4100902
180
PN 10
Threaded pipe union
Rp 1
Thread
G 1
Mains connection
1~230 V, 50 Hz
Speed n
78
96
33
30 - 72 W
0.14 - 0.31 A

at 50 / 95 C
Smart 25/6-130
117
2.8 kg
2.6 kg
0.5 / 3 m
65
130
88
93,5 x 93,5
Pump housing
78
33
96
Impeller
Pump shaft
Bearing
98
3.8 kg
Materials
G 1
71
1250 - 2800 rpm
Weight approx. m
Dimension drawing
4117126
Rated pressure
88
93,5 x 93,5
90
EEI Class
Smart 25/6-RG
Grey cast iron

(EN-GJL-200)
Red brass
(CC 499K) according to
DIN EN 1982 and
according to
TrinkwV 2001
(drinking water
ordinance)

Stainless steel

Wilo-Smart A 30/4
Pump curves
1
Rp1
1,5
0,5
cooling
0,5
0
5
[m/s]
Rp1
Wilo-Smart-A
25/4, 30/4
1~230V - Rp1, Rp1
4
H [m]
0
0
0,5
1,0
0,25
2,5
1,5
2,0
2,5
0,5
3,5 [m3/h]
1,0 [l/s]
3,0
0,75
7,5
10
12,5
[lgpm]
Q
60
50
P1[W]
40
30
20
10
0
0
0,5
1,0
1,5
2,0
2,5
3,0
3,5
Dimension drawing
[m3/h]
Technical data
117
Type
Smart A 30/4
Art no.
4132508
G2
180
88
93,5 x 93,5
90
71
78
33
96
EEI Class
Rated pressure
PN 10
Threaded pipe union
Rp 1
Thread
G2
Mains connection
1~230 V, 50 Hz
Speed n
1500 - 2575 rpm
15 - 45 W
max. 0.13 A
Weight approx. m
2.7 kg

50 / 95 C
0.5 / 3 m
Materials
Pump housing
Impeller
Pump shaft
Stainless steel
Bearing
99

Wilo-Smart 30/6
Pump curves
v
0
0
6
0,5
1,5
1
0,5
2,5
Rp
Rp1 [m/s]
Rp1
1,5
0,5
Wilo-Smart
15/6, 25/6, 30/6
1~230V - Rp , Rp1, Rp1
H [m]
0
0
0,5
1
0,25
2,5
1,5
2,5
3,5
3
0,75
0,5
5
7,5
1,0
10
[m3/h]
[l/s]
12,5
[lgpm]
3,5
[m3/h]
Q
80
P1[W]
60
40
20
0,5
1,0
1,5
2,0
2,5
3,0
Dimension drawing
Technical data
117
Type
Smart 30/6
Art no.
4102051
G2
180
88
93,5 x 93,5
90
71
78
33
96
EEI Class
Rated pressure
PN 10
Threaded pipe union
Rp 1
Thread
G2
Mains connection
1~230 V, 50 Hz
Speed n
1250 - 2800 rpm
30 - 72 W
0.14 - 0.31 A
Weight approx. m
2.9 kg

50 / 95 C
0.5 / 3 m
Materials
100
Pump housing
Impeller
Pump shaft
Stainless steel
Bearing

Glandless standard pumps (single pumps)
cooling
Series description Wilo-Star-RS

Design
Technical data
Glandless circulation pump with threaded connection. Preselectable


Hot-water heating systems of all kinds, industrial circulation systems, cold water systems and air-conditioning systems

checked)
Type key
Application
Example:
Star-RS
25/
4
Wilo-Star-RS 25/4
Standard pump (screw-end pump)
Nominal connection diameter R
Nominal delivery head [m] at Q = 0 m3/ h

Suitable for any installation position with horizontal shaft; terminal
box in 3-6-9-12 o'clock position
Pre-selectable three speed stages for load adjustment
Easy, safe installation with the practical wrench attachment point on
the pump body
Simplified electrical installation through the terminal box with removable threaded cable connection that can be used on both sides;
quick connection with spring clips

+40 C
-10 up to +110 C
Mains connection
1~230 V, 50 Hz
Motor/electronics
Motor protection
Not required (blocking-current proof)
EN 61000-6-3
EN 61000-6-2
Speed control
Protection class
IP 44
Insulation class
101

Series description Wilo-Star-RS

Pump curves
H[m]
Wilo-Star-RS
7
Star
-RS
25/8
, 30
Star-
RS 25
5
Sta
/7, 30
/7
r-R
S 15
/6, 2
5/6
Star
-RS
15/4
, 25
Star-
RS 2
1
0
/8
5/2,
, 30
/6
/4, 3
0/4
30/2
Equipment/function
Q[m/h]
Terminal diagram
Operating modes
Manual functions
Selection of speed stages (3 speed stages)

Equipment

Cable entry possible on both sides
PE

Scope of delivery
Pump
Seals
Options
Version ...RG with housing made of red brass
Version ... -130 with short overall length of 130 mm
Accessories
Screwed connections
Adapter fittings
Thermal insulation shells
102

Wilo-Star-RS 15/4
Pump curves
1,0
1,5
0,5
2,5
2,0
Rp
Rp1 [m/s]
Rp1
1,5
1,0
0,5
1,0
H[m]
cooling
v
0,5
0
0
Wilo-Star-RS
15/4, 25/4, 30/4
1~230 V - Rp / Rp 1 / Rp 1
ma
x.
2
mi
0
0
0,5
n.
1,0
0,2
1,5
0,4
2,0
0,6
6
2,5
3,0
0,8
Q[m/h]
Q[l/s]
10
Q[Igpm]
P1[W]
max.
40
min.
20
0
0,5
1,0
1,5
2,0
2,5
Dimension drawing
Q[m/h]
Technical data
93.5
130
65
G1
Type
Star-RS 15/4
Art no.
4063802
EEI Class
Rated pressure
PN 10
Threaded pipe union
Rp
Thread
G1
Mains connection
1~230 V, 50 Hz
78
PG 11
104
3,0
34
96
Speed n
2350 / 2630 / 2720 rpm
28 / 38 / 48 W
0.13 / 0.17 / 0.21 A
Weight approx. m
2.2 kg

50 / 95 / 110 C
0.5 / 3 / 10 m
Materials
Pump housing
Impeller
Pump shaft
Bearing
103

Wilo-Star-RS 15/6
Pump curves
v
0,5
1,0
1,5
0,5
2,5
2,0
Rp
Rp1 [m/s]
1,5
1,0
0,5
Rp1
1,0
H[m]
Wilo-Star-RS
15/6, 25/6, 30/6
1~230 V - Rp / Rp1 / Rp1

ma
x.
in
.
2
1
0
0,2
0,4
3
0,6
0,8
1,0
Q[m/h]
1,2
12
Q[l/s]
16 Q[Igpm]
P1[W]
max.
80
min.
40
0
0
Dimension drawing
Technical data
93.5
130
65
G1
Type
Star-RS 15/6
Art no.
4063803
EEI Class
Rated pressure
PN 10
Threaded pipe union
Rp
Thread
G1
Mains connection
1~230 V, 50 Hz
78
PG 11
104
Q[m/h]
33
96
Speed n
2480 / 2750 / 2840 rpm
43 / 61 / 84 W
0.20 / 0.28 / 0.36 A
Weight approx. m
2.3 kg

50 / 95 / 110 C
0.5 / 3 / 10 m
Materials
104
Pump housing
Impeller
Pump shaft
Bearing

Wilo-Star-RS 25/2
Pump curves
0,25
0,5
0,75
0,5
0,25
H[m]
1,0
0,75
1,25
cooling
v
0
0
Rp 1
[m/s]
Rp1
Wilo-Star-RS
25/2, 30/2
1~230 V - Rp1 / Rp1
2
ma
x.
1
mi
n.
0
0
0
0,5
1,0
0,2
0,1
2
1,5
2,0
0,4
0,3
4
[m3/h]
2,5
0,6
0,5
0,7
[l/s]
[lgpm]
Q
P1[W]
max.
40
30
20
min.
10
0
0
0,5
1,5
2,5
[m3/h]
Dimension drawing
Technical data
104
G 1
58
180
73
90
PG 11
78
93.5
34
96
Type
Star-RS 25/2
Art no.
4032952
EEI Class
Rated pressure
PN 10
Threaded pipe union
Rp 1
Thread
G 1
Mains connection
1~230 V, 50 Hz
Speed n
1660 / 2210 / 2250 rpm
18 / 30 / 45 W
0.08 / 0.13 / 0.20 A
Weight approx. m
2.5 kg

50 / 95 / 110 C
0.5 / 3 / 10 m
Materials
Pump housing
Impeller
Pump shaft
Bearing
105

Wilo-Star-RS 25/4
Pump curves
v
0,5
0
0
1,0
1,5
0,5
2,5
2,0
Rp
Rp1 [m/s]
Rp1
1,5
1,0
0,5
1,0
H[m]
Wilo-Star-RS
15/4, 25/4, 30/4
1~230 V - Rp / Rp 1 / Rp 1
ma
x.
2
mi
0
0
0,5
n.
1,0
0,2
1,5
0,4
2,0
0,6
6
2,5
3,0
0,8
Q[m/h]
Q[l/s]
10
Q[Igpm]
P1[W]
max.
40
min.
20
0
0,5
1,0
1,5
2,0
2,5
3,0
Q[m/h]
Dimension drawing
Technical data
Star-RS 25/4, Star-RS 25/4-RG

104
Type
Star-RS
25/4
Star-RS
Star-RS 25/4-RG
25/4-130
Art no.
4032954
4033776
G 1
58
EEI Class
180
73
90
PG 11
4035758
Rated pressure
PN 10
Threaded pipe union
Rp 1
Thread
G 1
Mains connection
1~230 V, 50 Hz
78
Speed n
34
93.5
96
28 / 38 / 48 W
0.13 / 0.17 / 0.21 A
Dimension drawing
Weight approx. m
Star-RS 25/4-130

at 50 / 95 / 110 C
93.5
G 1
65
130
104
78
Impeller
34
96
Pump shaft
Bearing
106
2.5 kg
2.3 kg
2.7 kg
0.5 / 3 / 10 m
Materials
Pump housing
PG 11
2350 / 2630 / 2720 rpm
Grey cast iron

(EN-GJL-200)
Plastic
(PP 40% GF)
Red brass (CC 499K)

according to DIN EN
1982 and according
to TrinkwV 2001
(drinking water ordinance)
PolyPlastic (PP - 40%

propylene GF)

Wilo-Star-RS 25/6
Pump curves
1,5
1,0
0,5
2,5
2,0
Rp
Rp1 [m/s]
1,5
1,0
0,5
Rp1
1,0
H[m]
cooling
v
0,5
Wilo-Star-RS
15/6, 25/6, 30/6
1~230 V - Rp / Rp1 / Rp1

ma
x.
in
.
2
1
0
0,2
0,4
3
0,6
0,8
1,0
Q[m/h]
1,2
12
Q[l/s]
16 Q[Igpm]
P1[W]
max.
80
min.
40
0
0
Dimension drawing
Q[m/h]
Technical data
Star-RS 25/6, Star-RS 25/6-RG

104
Type
Star-RS
25/6
Art no.
4032956 4033782
G 1
58
Star-RS
25/6-130
EEI Class
180
76
90
PG 11
Star-RS 25/6-RG
4035761
Rated pressure
PN 10
Threaded pipe union
Rp 1
Thread
G 1
Mains connection
1~230 V, 50 Hz
78
Speed n
33
93.5
96
43 / 61 / 84 W
0.20 / 0.28 / 0.36 A
Dimension drawing
Weight approx. m
Star-RS 25/6-130

at 50 / 95 / 110 C
93.5
G 1
2480 / 2750 / 2840 rpm
2.7 kg
2.5 kg
0.5 / 3 / 10 m
65
Materials
130
Pump housing
78
PG 11
104
Impeller
33
2.8 kg
96
Pump shaft
Bearing
Grey cast iron

(EN-GJL-200)
Red brass
(CC 499K) according to DIN EN
1982 and according to TrinkwV
2001 (drinking
water ordinance)

107

Wilo-Star-RS 25/7
Pump curves
0
0,5
1,0
0
H[m]
v
2,0
1,5
0,5
1,0
2,5
3,0
1,5
Rp1
[m/s]
Rp1
2,0
Wilo-Star-RS
25/7, 30/7
1~230 V - Rp 1 / Rp 1
6
ma
x.
4
m
0
0
in
0,4
0,8
6 Q[m/h]
1,2
12
1,6
16
20
Q[l/s]
Q[Igpm]
P1[W]
max.
150
100
min.
50
0
0
6 Q[m/h]
Dimension drawing
Technical data
Star-RS 25/7
101
G 1
54
PG 11
Type
Star-RS 25/7
Star-RS 30/7
Art no.
4037310
4037311
EEI Class
180
79
90
Rated pressure
PN 10
Threaded pipe union
Rp 1
Thread
G 1
Rp 1
G2
Mains connection
1~230 V, 50 Hz
Speed n
91
2300 / 2650 / 2800 rpm
32
93.5
109
Weight approx. m
Dimension drawing

50 / 95 / 110 C
Star-RS 30/7
0.30 / 0.42 / 0.58 A

2.9 kg
3.0 kg
0.5 / 3 / 10 m
Materials
101
G2
54
62 / 92 / 132 W
Pump housing
79
90
PG 11
Fibreglass-reinforced PP
Pump shaft
Bearing
180
Grey cast iron
Impeller
91
93.5
108
32
109

Wilo-Star-RS 25/8
0,5
0
H[m]
1,0
v
2,0
1,5
0,5
1,0
2,5
3,0
1,5
cooling
Pump curves
Rp1
[m/s]
Rp1
2,0
Wilo-Star-RS
25/8, 30/8
1~230 V - Rp 1 / Rp 1
ma
x.
0
0
in
0,4
0,8
6 Q[m/h]
1,2
12
1,6
16
20
P1[W]
Q[l/s]
Q[Igpm]
max.
150
min.
100
50
0
0
6 Q[m/h]
Dimension drawing
Technical data
Star-RS 25/8
116
G 1
58
PG 11
Type
Star-RS 25/8
Art no.
4094258
4094375
EEI Class
180
79
90
Rated pressure
PN 10
Threaded pipe union
Rp 1
Thread
G 1
Rp 1
G2
Mains connection
1~230 V, 50 Hz
Speed n
88
2122 / 2404 / 2760 rpm
33
93.5
119
Dimension drawing

50 / 95 / 110 C
Star-RS 30/8
0.40 / 0.60 / 0.76 A

3.6 kg
3.7 kg
0.5 / 3 / 10 m
Materials
116
G2
58
81 / 113 / 151 W
Weight approx. m
Star-RS 30/8
Pump housing
79
90
PG 11
Fibreglass-reinforced PP
Pump shaft
Bearing
180
Grey cast iron
Impeller
88
93.5
33
119
109

Wilo-Star-RS 30/2
Pump curves
v
0
0
0,25
0,5
0,75
0,5
0,25
H[m]
1,0
0,75
1,25
Rp 1
[m/s]
Rp1
Wilo-Star-RS
25/2, 30/2
1~230 V - Rp1 / Rp1
2
ma
x.
1
mi
n.
0
0
0
0,5
1,0
0,2
0,1
2
1,5
2,0
0,4
0,3
4
[m3/h]
2,5
0,6
0,5
0,7
[l/s]
[lgpm]
Q
P1[W]
max.
40
30
20
min.
10
0
0
0,5
1,5
2,5
[m3/h]
Dimension drawing
Technical data
104
G2
58
180
73
90
PG 11
78
93.5
34
96
Type
Star-RS 30/2
Art no.
4033760
EEI Class
Rated pressure
PN 10
Threaded pipe union
Rp 1
Thread
G2
Mains connection
1~230 V, 50 Hz
Speed n
1660 / 2210 / 2250 rpm
18 / 30 / 45 W
0.08 / 0.13 / 0.20 A
Weight approx. m
2.7 kg

50 / 95 / 110 C
0.5 / 3 / 10 m
Materials
110
Pump housing
Impeller
Pump shaft
Bearing

Wilo-Star-RS 30/4
Pump curves
1,0
1,5
0,5
2,5
2,0
Rp
Rp1 [m/s]
Rp1
1,5
1,0
0,5
1,0
H[m]
cooling
v
0,5
0
0
Wilo-Star-RS
15/4, 25/4, 30/4
1~230 V - Rp / Rp 1 / Rp 1
ma
x.
2
mi
0
0
0,5
n.
1,0
0,2
1,5
0,4
2,0
0,6
6
2,5
3,0
0,8
Q[m/h]
Q[l/s]
10
Q[Igpm]
P1[W]
max.
40
min.
20
0
0,5
1,0
1,5
2,0
2,5
3,0
Q[m/h]
Dimension drawing
Technical data
104
G2
58
180
73
90
PG 11
78
93.5
34
96
Type
Star-RS 30/4
Art no.
4033765
EEI Class
Rated pressure
PN 10
Threaded pipe union
Rp 1
Thread
G2
Mains connection
1~230 V, 50 Hz
Speed n
2350 / 2630 / 2720 rpm
28 / 38 / 48 W
0.13 / 0.17 / 0.21 A
Weight approx. m
2.7 kg

50 / 95 / 110 C
0.5 / 3 / 10 m
Materials
Pump housing
Impeller
Pump shaft
Bearing
111

Wilo-Star-RS 30/6
Pump curves
v
0,5
1,5
1,0
0,5
2,5
2,0
Rp
Rp1 [m/s]
1,5
1,0
0,5
Rp1
1,0
H[m]
Wilo-Star-RS
15/6, 25/6, 30/6
1~230 V - Rp / Rp1 / Rp1

ma
x.
in
.
2
1
0
0,2
0,4
3
0,6
0,8
1,0
Q[m/h]
1,2
12
Q[l/s]
16 Q[Igpm]
P1[W]
max.
80
min.
40
0
0
Dimension drawing
Technical data
104
G2
58
180
76
90
PG 11
78
93.5
Q[m/h]
33
96
Type
Star-RS 30/6
Art no.
4033770
EEI Class
Rated pressure
PN 10
Threaded pipe union
Rp 1
Thread
G2
Mains connection
1~230 V, 50 Hz
Speed n
2480 / 2750 / 2840 rpm
43 / 61 / 84 W
0.20 / 0.28 / 0.36 A
Weight approx. m
2.8 kg

50 / 95 / 110 C
0.5 / 3 / 10 m
Materials
112
Pump housing
Impeller
Pump shaft
Bearing

cooling
Series description Wilo-TOP-S

Design
Technical data
Glandless circulation pump with screwed connection or flange connection.
Application
Heating water (in accordance with

VDI 2035)
Water-glycol mixtures (max. 1:1;

above 20% admixture, the pumping data must be checked)
Hot-water heating systems of all kinds, industrial circulation systems, air-conditioning systems and closed cooling circuits
Type key
Example:
TOP-S
40/
10
TOP-S 40/10
Standard pump (screw-end pump or flangeend pump)
Nominal delivery head [m] at Q = 0 m3/ h

-20 C to +130 C, short-term
Temperature range for applicaoperation (2 h) to +140 C
tions in heating, ventilation & air(TOP-S 25/13, 80/15, 80/20 and
conditioning systems at max. ampumps with Wilo-Protect-modbient temperature of +40 C
ule: -20 C to +110 C)
Can be used in heating systems and in cooling/air-conditioning systems from -20 C to +130 C
(TOP-S80/15 and TOP-S80/20 from -20 C to +110 C)
Manual power adjustment with 3 speed stages
Simple installation due to combination flange PN 6/PN 10 (for DN 40
to DN 65)
Mains connection
1~230 V, 50 Hz (depending on
type)
3~400 V, 50 Hz
3~230 V, 50 Hz (with optional
switching plug)
Motor/electronics
EN 61000-6-3
EN 61000-6-2
Protection class
IP 44
Insulation class
113

Series description Wilo-TOP-S

Duty chart
H[m]
Wilo-TOP-S
18
16
14
50
/1
12
)/10
65/
40
25(30
13
40
/1
0
0
/1
50
25
1,2
1,6
Equipment/function
12
/4
16 20 24
32 40
80 Q[m/h]
Equipment
Operating modes
Manual functions
Setting of the speed stages: 3 speed stages (2 speed stages for

1~pumps with P2 350 W)
Automatic functions
Full motor protection with integrated trip electronics (standard

equipment only for 3~pumps with P2 180 W and 1~pumps with
P2 350 W, optional for all types with Wilo-Protect-Module C)

and PN 16,
- Standard version for pumps DN 80 / DN 100: Flange PN 6 (configured for PN 16 acc. to EN 1092-2) for counter flange PN 6,
Cable lead-in possible from both sides (only for 1~pumps and
3~pumps with P2 180 W)
Scope of delivery
Overriding Off control input (optional for all types with Wilo-Protect-Module C)
Individual/collective fault signal (potential-free NC contact) (optional

for all types with Wilo-Protect-Module C)
Collective fault signal (potential-free NC contact) (standard equipment only with 3~ pumps with P2 180 W and 1~ pumps with
P2 350 W, optional in all types with Wilo-Protect-Module C)
Individual run signal (potential-free NO contact) (optional for all
types with Wilo-Protect-Module C)
Thermal winding contact (WSK, potential-free NC contact) (only for
1~pumps with P2 = 180 W)
Fault signal light (standard equipment only for 3~pumps with
P2 180 W and 1~pumps with P2 350 W, optional for all types with
Wilo-Protect-Module C)
Direction of rotation control light (only for 3~pumps )
Main/standby mode (automatic fault-actuated switchover/time-dependent pump cycling): optional for all types with Wilo-ProtectModule C
114
4
/7
80
0,8
40
0,3 0,4
30
/4
/1
65/
/5
50 /
65
/7
0)
/7
50
0,1 0,2
)/7
(3
40
25
25/1
(30
0
/10
80 100/1
0
80/2
15
80/
/15
65
/1 5
10
Pump
Thermal insulation
Washers for flange screws (for nominal connection diameters DN 40 DN 65)
Options
Special version for operating pressure PN 16 (at additional charge)
Version for special voltages on request.
Accessories
Adapter fittings
For pumps 3~400 V:
- Switching plug 3~230 V, 50 Hz (not TOP-S 80/15, TOP-S 80/20)
- Wilo-Protect-Module C, 3~400 V
For pumps 1~230 V:
- Wilo-SK 602/SK 622 tripping unit for full motor protection

Wilo-TOP-S 25/5 and TOP-S 30/5 (1~230 V)

Pump curves
Terminal diagram
v
2
0,5
Rp1
[m/s]
2 Rp11/4
1,5
cooling
Single-phase current
Wilo-TOP-S 25/5
Wilo-TOP-S 30/5
5
1~230 V - Rp1/Rp11/4
PE
3
m
H[m]
ax
.
Mains connection 1~230 V, 50 Hz
internal protection against unacceptably high winding temperatures

Triggering: Internal interruption of motor voltage
Reset:
Automatic after motor has cooled down
in.
0,5
10
15
150
[m 3/h]
1,5
[l/s]
20
[lgpm]
max.
125
P1[W]
100
75
min.
50
25
0
[m 3/h]
Dimension drawing
Technical data
TOP-S 25/5 (1~230 V)

60
Rp 1
44
Pg
Type
TOP-S 25/5
Art no.
2044009
90
92
EEI Class
180
PN 10
Rp 1
Rp 1
Mains connection
1~230 V, 50 Hz
Speed n
1200 / 1640 / 2320 rpm

40
G 1
65
52
50
150
88
88
75 / 110 / 140 W
Current at 1~230V I
0.35 / 0.55 / 0.65 A
Weight approx. m
Rp 1
44

50 / 95 / 110 / 130 C
90
92
Pg
180
Pump housing
Pump shaft
88
Bearing
40
G2
52
65
integrated
3.9 kg
4.1 kg
0.5 / 5 / 11 / 24 m
Materials
Impeller
50
3.7 F / 400 VDB
Motor protection
TOP-S 30/5 (1~230 V)

60
50 W
Power consumption
1~230 V P1
Capacitor
Dimension drawing
2044013
D
Rated pressure
Threaded pipe union
TOP-S 30/5

Plastic (PPE), trade name: Noryl
150
88
115

Wilo-TOP-S 25/5 and TOP-S 30/5 (3~400/230 V)

Pump curves
Terminal diagram
Three-phase current
0
v
2
0,5
Rp1
[m/s]
L1
2 Rp11/4
1,5
L2
L3
Wilo-TOP-S 25/5
Wilo-TOP-S 30/5
5
3~400 V - Rp1/Rp11/4
PE
H[m]
ax

3~230 V, 50 Hz (with optional switching plug 3~230 V)
2
m
in
L1 L2 L3
Triggering: Internal interruption of a motor phase

Reset:
Disconnect mains voltage, allow motor to cool down,
switch mains voltage back on again
0
0,5
10
15
[m 3/h]
1,5
[l/s]
20
[lgpm]
150
max.
125
P1[W]
100
min.
75
50
25
0
[m 3/h]
Dimension drawing
Technical data
TOP-S 25/5 (3~400 V)

60
Rp 1
44
Pg
Type
TOP-S 25/5
Art no.
2044010
90
92
EEI Class
180
PN 10
Rp 1
Rp 1
Mains connection
3~400/230 V, 50 Hz
Speed n
1890 / 2190 / 2650 rpm

40
G 1
65
52
50
150
0.15 / 0.20 / 0.40 A
Current at 3~230V I
0.25 / 0.35 / 0.65 A
Capacitor
TOP-S 30/5 (3~400 V)
Motor protection
Weight approx. m
Rp 1
44

50 / 95 / 110 / 130 C
180
90
92
Pg
Impeller
Pump shaft
50
88
116
Bearing
40
52
65
integrated
4.1 kg
4.2 kg
0.5 / 5 / 11 / 24 m
Materials
Pump housing
G2
75 / 100 / 150 W
Current at 3~400V I
Dimension drawing
60
50 W
88
88
2044014
D
Rated pressure
Threaded pipe union
TOP-S 30/5

150
88


Pump curves
Terminal diagram
Rp1
[m/s]
0
H[m]
cooling
Rp1
Wilo-TOP-S 25/7
Wilo-TOP-S 30/7
1~230 V - Rp 1/ Rp 1
PE
ma
x.
3
2
in

Reset:
1
0
0
0,4
0,8
1,2
10
1,6
15
7 Q[m/h]
2,0 Q[l/s]
25 Q[Igpm]
20
P 1 [W]
max.
200
min.
100
0
0
7 Q[m/h]
Dimension drawing
Technical data
TOP-S 25/7 (1~230 V)

60
Rp 1
44
Pg
Type
TOP-S 25/7
TOP-S 30/7
Art no.
2048320
2048322
90
92
EEI Class
Threaded pipe union
180
Rated pressure
PN 10
Rp 1
Rp 1
Mains connection
1~230 V, 50 Hz
Speed n
1800 / 2300 / 2600 rpm

34
G 1
56
56
66
165
80
80
120 / 175 / 195 W
Current at 1~230V I
0.62 / 0.87 / 0.93 A
Capacitor
Dimension drawing
Weight approx. m
Rp 1
44

50 / 95 / 110 / 130 C
90
92
Pg
180
Pump housing
Pump shaft
88
Bearing
34
G2
57
64
integrated
4.8 kg
5 kg
0.5 / 5 / 11 / 24 m
Materials
Impeller
66
5.0 F / 400 VDB
Motor protection
TOP-S 30/7 (1~230 V)

60
90 W
Power consumption
1~230 V P1

172
88
117


Pump curves
Terminal diagram
Three-phase current
v
0
Rp1
L1
[m/s]
0
H[m]
L2
L3
Rp1
Wilo-TOP-S 25/7
Wilo-TOP-S 30/7
3~400 V - Rp 1/ Rp 1
PE
L1 L2 L3
ax

3
2
mi
n.

Reset:
1
0
0,5
1,0
10
1,5
15
20
Q[m/h]
2,5 Q[l/s]
2,0
25
30
Q[Igpm]
P 1 [W]
max.
200
min.
100
0
Q[m/h]
Dimension drawing
Technical data
TOP-S 25/7 (3~400 V)

60
Rp 1
44
Pg
Type
TOP-S 25/7
Art no.
2048321
TOP-S 30/7
2048323
90
92
EEI Class
Rated pressure
Threaded pipe union
180
D
PN 10
Rp 1
Rp 1
Mains connection
3~400/230 V, 50 Hz
Speed n
1750 / 2100 / 2600 rpm

34
G 1
56
56
66
165
80
80
Dimension drawing
90 / 125 / 195 W
90 / 130 / 200 W
Current at 3~400V I
0.17 / 0.24 / 0.45 A
0.17 / 0.25 / 0.45 A
Current at 3~230V I
0.29 / 0.42 / 0.77 A
Capacitor
Weight approx. m
Rp 1
44

50 / 95 / 110 / 130 C
180
90
92
Pg
Pump housing
Pump shaft
88
118
Bearing
34
G2
57
64
integrated
4.8 kg
5 kg
0.5 / 5 / 11 / 24 m
Materials
Impeller
66
0.30 / 0.43 / 0.78 A
Motor protection
TOP-S 30/7 (3~400 V)

60
90 W

172
88


Pump curves
Terminal diagram
4 Rp1
[m/s]
0
H[m]
cooling
Rp1
WSK
Wilo-TOP-S 25/10
Wilo-TOP-S 30/10
12
1~230 V - Rp 1/ Rp 1
10
WSK
ma
PE
x.

m
in
2
0
0
0,5
1,0
1,5
10
8
2,0
20
Q[m/h]
10
2,5
WSK = thermal winding contact

Full motor protection at all speed stages with optional tripping unit
Wilo-SK 602/SK 622/Protect Module C or other switchgear/control devices
with WSK connection option
Triggering: External tripping at switchgear/control device
Reset:
Manual reset at switchgear/control device necessary
3,0 Q[l/s]
30
Q[Igpm]
(Circuit diagram with SK 602/622, see Wilo catalogue, chapter Service/accessories)
P 1 [W]
max.
400
min.
200
0
0
Q[m/h]
10
Dimension drawing
Technical data
TOP-S 25/10 (1~230 V)

66
Rp 1
66
Pg
TOP-S 25/10
Art no.
2061962
102
EEI Class
90
Pg
Type
Rated pressure
PN 10
180
Rp 1
Mains connection
1~230 V, 50 Hz
Speed n
2400 / 2550 / 2700 rpm

45
73
69
69
172
92
92
TOP-S 30/10 (1~230 V)

66
335 / 385 / 390 W
Current at 1~230V I
1.72 / 1.87 / 1.90 A
Motor protection
Weight approx. m
90
102
Pg

50 / 95 / 110 / 130 C
180
Impeller
6.2 kg
6.3 kg
0.5 / 5 / 11 / 24 m
Pump shaft

45
G2
92
Optional SK 602/622 tripping unit,

Protect module C
Materials
Pump housing
69
8.0 F / 400 VDB
Rp 1
66
Pg
180 W
Power consumption
1~230 V P1
Capacitor
Dimension drawing
2066132
D
Threaded pipe union
G2
TOP-S 30/10
69
73
172
Bearing
92
119


Pump curves
Terminal diagram
Three-phase current
v
0
4 Rp1
[m/s]
0
H[m]
Rp1
SSM
L1
L2
L3
Wilo-TOP-S 25/10
Wilo-TOP-S 30/10
12
3~400 V - Rp 1/ Rp 1
10
ma
SSM
x.
PE
L1 L2 L3
8
6
mi

Full motor protection with integrated trip electronics in terminal box for all
speed stages
Triggering: All-pole motor deactivation integrated trip electronics
Reset:
Manual reset at terminal box necessary
n.
4
2
0
0,5
1,0
1,5
10
2,0
20
Q[m/h]
10
Q[l/s]
2,5
Q[Igpm]
30
Load capacity of the potential-free NC contact according to VDI 3814 for the
collective fault signal (SSM) 1 A, 250 V ~
For function, see Wilo catalogue, chapter Pump management Wilo-Control,
planning guide
P 1 [W]
max.
400
min.
200
0
Q[m/h]
10
Dimension drawing
Technical data
TOP-S 25/10 (3~400 V)

66
Rp 1
66
Pg
TOP-S 25/10
Art no.
2061963
102
EEI Class
90
Pg
Type
Rated pressure
PN 10
180
Rp 1
Mains connection
3~400/230 V, 50 Hz
Speed n
1950 / 2250 / 2650 rpm

45
73
69
69
172
92
92
195 / 270 / 380 W
Current at 3~400V I
0.35 / 0.48 / 0.78 A
Current at 3~230V I
0.61 / 0.84 / 1.35 A
Capacitor
TOP-S 30/10 (3~400 V)
Motor protection
66
Weight approx. m
Rp 1
66

50 / 95 / 110 / 130 C
180
90
102
Pg
Pump housing
Pump shaft
92
120
Bearing
45
G2
69
73
integrated
6.2 kg
6.3 kg
0.5 / 5 / 11 / 24 m
Materials
Impeller
69
180 W
Dimension drawing
Pg
2066133
D
Threaded pipe union
G2
TOP-S 30/10

172
92

Wilo-TOP-S 25/13 (1~230 V)

Pump curves
Terminal diagram
cooling
v
0
0,5
1,0
Rp1 [m/s]
1,5
H[m]
Wilo-TOP-S25/13
1 ~ 230V - Rp1
14
PE
12
ma
10
x.

6
mi

Reset:
n.
2
0
0
0,5
0,1
P1[W]
240
200
160
120
80
40
0
0
1,0
0,2
0,5
1,5
0,3
2,0
0,4
1,0
0,5
6
1,5
2,5
0,6
8
2,0
3,0
0,7
9
0,8
10
2,5
Q[m/h]
0,9
Q[l/s]
11
Q[Igpm]
3,0
Q[m/h]
Dimension drawing
60
Technical data
Rp 1
44
180
90
92
Pg
30
G 1
68
89
64
89
57
156
Type
TOP-S 25/13
Art no.
2084440
EEI Class
Rated pressure
PN 10
Threaded pipe union
Rp 1
Mains connection
1~230 V, 50 Hz
Speed n
1800 / 2380 / 2680 rpm
100 W
Power consumption
1~230 V P1
130 / 200 / 260 W
Current at 1~230V I
0.65 / 0.96 / 1.24 A
Capacitor
6.0 F / 400 VDB
Motor protection
integrated
Weight approx. m
5.2 kg

50 / 95 / 110 / 130 C
0.5 / 5 / 11 / 0 m
Materials
Pump housing
Impeller
Pump shaft
Bearing
121

Wilo-TOP-S 25/13 (3~400 V)

Pump curves
Terminal diagram
Three-phase current
0
0,5
v
1,5
1,0
Rp1 [m/s]
2,0
L1
L2
L3
Wilo-TOP-S25/13
H[m]
3 ~ 400V - Rp1
14
12
PE
10
ma
L1 L2 L3
x.

6
mi
n.

Reset:
2
0
0,5
1,0
1,5
2,0
2,5
3,0
3,5
0,5
0,5
1,0
4,0
Q[m/h]
Q[l/s]
1,0
8
10
12
14
Q[Igpm]
P1[W]
240
200
160
120
80
40
0
1,5
2,0
2,5
3,0
3,5
4,0
Q[m/h]
Dimension drawing
60
Technical data
Rp 1
44
180
90
92
Pg
30
G 1
68
89
64
89
57
156
Type
TOP-S 25/13
Art no.
2084441
EEI Class
Rated pressure
PN 10
Threaded pipe union
Rp 1
Mains connection
3~400/230 V, 50 Hz
Speed n
1750 / 2380 / 2680 rpm
100 W
105 / 160 / 265 W
Current at 3~400V I
0.19 / 0.28 / 0.53 A
Current at 3~230V I
0.33 / 0.48 / 0.92 A
Capacitor
Motor protection
integrated
Weight approx. m
5.2 kg

50 / 95 / 110 / 130 C
0.5 / 5 / 11 / 0 m
Materials
122
Pump housing
Impeller
Pump shaft
Bearing

Wilo-TOP-S 30/4 (1~230 V)

Pump curves
Terminal diagram
cooling
v
0
0,5
1,5
2,5
[m/s]
Wilo-TOP-S 30/4
1~230 V - Rp 1
4
PE
H [m ]
ma
x.

Reset:
mi
n.
0,5
1
10
1,5
15
200
9 [m 3/h]
8
2
20
25
2,5
[l/s]
[lgpm]
30
max.
175
P 1 [ W]
150
125
min.
100
75
50
25
0
0
9 [m 3/h]
Dimension drawing
60
Technical data
Rp 1
44
180
90
92
Pg
50
G2
53
88
65
88
65
156
Type
TOP-S 30/4
Art no.
2044011
EEI Class
Rated pressure
PN 10
Threaded pipe union
Rp 1
Mains connection
1~230 V, 50 Hz
Speed n
1710 / 2340 / 2660 rpm
70 W
Power consumption
1~230 V P1
110 / 150 / 180 W
Current at 1~230V I
0.55 / 0.75 / 0.85 A
Capacitor
5.0 F / 400 VDB
Motor protection
integrated
Weight approx. m
4.6 kg

50 / 95 / 110 / 130 C
0.5 / 5 / 11 / 24 m
Materials
Pump housing
Impeller
Pump shaft
Bearing
123

Wilo-TOP-S 30/4 (3~400/230 V)

Pump curves
Terminal diagram
Three-phase current
v
0
0,5
1,5
2,5
[m/s]
L1
Wilo-TOP-S 30/4
L2
L3
3~400 V - Rp 1
4
PE
L1 L2 L3
H [m ]
ma
x.
mi
n.

0,5
1
10
1,5
15
200
8
2
20
25
9 [m 3/h]
2,5
[l/s]
[lgpm]
30
175

Reset:
max.
P1 [W]
150
125
100
min.
75
50
25
0
0
9 [m 3/h]
Dimension drawing
60
Technical data
Rp 1
44
180
90
92
Pg
50
G2
53
88
65
88
65
156
Type
TOP-S 30/4
Art no.
2044012
EEI Class
Rated pressure
PN 10
Threaded pipe union
Rp 1
Mains connection
3~400/230 V, 50 Hz
Speed n
1810 / 2120 / 2610 rpm
70 W
75 / 105 / 160 W
Current at 3~400V I
0.15 / 0.20 / 0.40 A
Current at 3~230V I
0.25 / 0.35 / 0.65 A
Capacitor
Motor protection
integrated
Weight approx. m
4.6 kg

50 / 95 / 110 / 130 C
0.5 / 5 / 11 / 24 m
Materials
124
Pump housing
Impeller
Pump shaft
Bearing

Wilo-TOP-S 40/4 (1~230 V)

Pump curves
Terminal diagram
cooling
v
0
0,5
1,0
1,5
2,0
2,5
H[m]
[m/s]
3,0
Wilo-TOP-S 40/4
1~230 V - DN 40
PE
3
ma
x.
min

Reset:
10
10
20
30
14 Q[m/h]
12
3
4 Q[l/s]
40
50 Q[Igpm]
P 1 [W]
max.
200
min.
100
0
0
10
12
14 Q[m/h]
Dimension drawing
53
Technical data
44
DN 40
R 1/8
220
90
110
Pg
84
102
R 1/8
60
102
54
73

150
110
100
84
DN 32
178
Type
TOP-S 40/4
Art no.
2080040
EEI Class
Rated pressure
PN 6/10
DN 40
Mains connection
1~230 V, 50 Hz
Speed n
1650 / 2150 / 2500 rpm
90 W
Power consumption
1~230 V P1
125 / 180 / 205 W
Current at 1~230V I
0.63 / 0.90 / 0.99 A
Capacitor
5.0 F / 400 VDB
Motor protection
integrated
Weight approx. m
9.5 kg

50 / 95 / 110 / 130 C
0.5 / 5 / 11 / 24 m
65
Materials
4 x 19
65
4 x 14
Pump housing
Impeller
Pump shaft
Bearing
125

Wilo-TOP-S 40/4 (3~400/230 V)

Pump curves
Terminal diagram
Three-phase current
v
0
0,5
1,0
1,5
2,0
2,5
H[m]
[m/s]
3,0
L1
L2
L3
Wilo-TOP-S 40/4
3~400 V - DN 40
ma
3
PE

mi
L1 L2 L3
x.
n.

Reset:
0
10
10
12
14 Q[m/h]
4 Q[l/s]
20
30
50 Q[Igpm]
40
P 1 [W]
max.
200
min.
100
0
0
10
12
14 Q[m/h]
Dimension drawing
53
Technical data
44
DN 40
R 1/8
220
90
110
Pg
84
102
R 1/8
60
102
54
73
65
150
110
100
84
DN 32
4 x 19
126
65
4 x 14
178
Type
TOP-S 40/4
Art no.
2080041
EEI Class
Rated pressure
PN 6/10
DN 40
Mains connection
3~400/230 V, 50 Hz
Speed n
1700 / 2050 / 2550 rpm
90 W
90 / 135 / 205 W
Current at 3~400V I
0.17 / 0.25 / 0.46 A
Current at 3~230V I
0.30 / 0.44 / 0.80 A
Capacitor
Motor protection
integrated
Weight approx. m
9.5 kg

50 / 95 / 110 / 130 C
0.5 / 5 / 11 / 24 m
Materials
Pump housing
Impeller
Pump shaft
Bearing

Wilo-TOP-S 40/7 (1~230 V)

Pump curves
Terminal diagram
cooling
v
0
0,5
1,5
2,5
[m/s]
Wilo-TOP-S 40/7
WSK
1~230 V - DN 40
WSK
PE
H[m]
ax

Reset:
.
in
m
10
10
12
14
20
30
16 [m3/h]
40
[l/s]
[lgpm]
50
500
450
400
max.
P1[W]
350
min.
300
250
200
150
100
0
10
12
14
16 [m3/h]
Dimension drawing
66
Technical data
66
DN 40
R 1/8
Pg
250
102
125
Pg
78
102
R /8
68
46
102
80
65
150
110
100
84
DN 32
4 x 19
65
4 x 14
193
Type
TOP-S 40/7
Art no.
2080042
EEI Class
Rated pressure
PN 6/10
DN 40
Mains connection
1~230 V, 50 Hz
Speed n
2200 / 2450 / 2650 rpm
180 W
Power consumption
1~230 V P1
330 / 380 / 390 W
Current at 1~230V I
1.70 / 1.88 / 1.93 A
Capacitor
8.0 F / 400 VDB
Motor protection
Optional SK 602/622 tripping unit, Protect module C
Weight approx. m
11 kg

50 / 95 / 110 / 130 C
0.5 / 5 / 11 / 24 m
Materials
Pump housing
Impeller
Pump shaft
Bearing
127

Wilo-TOP-S 40/7 (3~400/230 V)

Pump curves
Terminal diagram
Three-phase current
v
0
0,5
1,5
2,5
[m/s]
SSM
L1
L2
L3
Wilo-TOP-S 40/7
3~400 V - DN 40
SSM
H[m]
L1 L2 L3
ax

speed stages
Reset:
mi
n.
PE
0
0
10
10
20
12
3
30
40
14
4
50
16 [m3/h]
[l/s]
[lgpm]
500
450
planning guide
400
max.
P1[W]
350
300
250
min.
200
150
100
10
12
14
16 [m3/h]
Dimension drawing
66
Technical data
66
DN 40
R 1/8
Pg
250
102
125
Pg
78
102
R /8
68
46
102
80
65
150
110
100
84
DN 32
4 x 19
128
65
4 x 14
193
Type
TOP-S 40/7
Art no.
2080043
EEI Class
Rated pressure
PN 6/10
DN 40
Mains connection
3~400/230 V, 50 Hz
Speed n
1800 / 2100 / 2600 rpm
180 W
185 / 260 / 370 W
Current at 3~400V I
0.33 / 0.47 / 0.76 A
Current at 3~230V I
0.57 / 0.81 / 1.31 A
Capacitor
Motor protection
integrated
Weight approx. m
11 kg

50 / 95 / 110 / 130 C
0.5 / 5 / 11 / 24 m
Materials
Pump housing
Impeller
Pump shaft
Bearing

Wilo-TOP-S 40/10 (1~230 V)

Pump curves
Terminal diagram
cooling
v
0
0,5
1,0
1,5
2,0
2,5
[m/s]
3,0
SSM
C1
SSM
C1
C2
C2
Wilo-TOP-S 40/10
10
1~230 V - DN 40
m
ax
n.
H [m]

speed stages
Triggering: All-pole shutdown of motor by integrated trip electronics
Reset:
PE
mi
0
0
12
16
[m3/h]
5 [l/s]
Q
700
600
planning guide
max.
min.
P1 [W]
500
400
300
200
100
0
0
12
16
[m3/h]
Dimension drawing
66
Technical data
66
Type
TOP-S 40/10
Art no.
2080044
R 1/8
Pg
250
109
125
Pg
90
117
R 1/8
80
117
59
92

150
110
100
84
DN 32
216
EEI Class
Rated pressure
PN 6/10
DN 40
Mains connection
1~230 V, 50 Hz
Speed n
2600 / 2800 rpm
350 W
Power consumption
1~230 V P1
610 / 680 W
Current at 1~230V I
3.18 / 3.47 A
Capacitor
16.0 F / 400 VDB
Motor protection
integrated
Weight approx. m
14.7 kg

50 / 95 / 110 / 130 C
0.5 / 5 / 11 / 24 m
65
Materials
4 x 19
65
4 x 14
Pump housing
Impeller
Pump shaft
Bearing
129

Wilo-TOP-S 40/10 (3~400/230 V)

Pump curves
Terminal diagram
Three-phase current
v
0
0,5
1,5
2,5
[m/s]
3,5
12
Wilo-TOP-S 40/10
11
SSM
L1
L2
L3
3~400 V, DN 40
10
9
8
SSM
PE
L1 L2 L3
H[m]
7
m
ax
5
4

speed stages
Reset:
mi
n.
3
2
1
0
0
0
4
1
10
10
2
20
12
3
30
40
Q
600
14
4
16
50
[m3/h]
[l/s]
18
5
60
70
[lgpm]
max.
planning guide
500
P1[W]
400
min.
300
200
100
0
10
12
14
16
[m3/h]
18
Dimension drawing
66
Technical data
66
DN 40
R 1/8
Pg
250
109
125
Pg
90
117
R /8
80
59
117
92
65
150
110
100
84
DN 32
4 x 19
130
65
4 x 14
216
Type
TOP-S 40/10
Art no.
2080045
EEI Class
Rated pressure
PN 6/10
DN 40
Mains connection
3~400/230 V, 50 Hz
Speed n
2200 / 2500 / 2800 rpm
350 W
365 / 465 / 585 W
Current at 3~400V I
0.65 / 0.82 / 1.17 A
Current at 3~230V I
1.12 / 1.43 / 2.02 A
Capacitor
Motor protection
integrated
Weight approx. m
14.7 kg

50 / 95 / 110 / 130 C
0.5 / 5 / 11 / 24 m
Materials
Pump housing
Impeller
Pump shaft
Bearing

Wilo-TOP-S 40/15 (1~230 V)

Pump curves
Terminal diagram
0
16
0,5
1,5
v
2,5
3,5
4,5[m/s]
SSM
C1
SSM
C1
C2
C2
cooling
Wilo-TOP-S 40/15
1~230V - DN 40
14
12
ma
H [m]
10
8
mi
n.

speed stages
Reset:
4
2
0
0
0
P1 [W]
PE
x.
0
1000
900
800
700
600
500
400
300
200
0
12
10
3
2
20
14
4
16
40
18
5
60
Q [m/h]
Q [l/s]
Q [Igpm]
max.
min.
10
12
14
16
18
Q [m/h]
Dimension drawing
66
planning guide
Technical data
66
Type
TOP-S 40/15
Art no.
2080046
R 1/8
Pg
250
119
125
Pg
99
137
R 1/8
86
137
55
83

150
110
100
84
DN 32
258
EEI Class
Rated pressure
PN 6/10
DN 40
Mains connection
1~230 V, 50 Hz
Speed n
2500 / 2800 rpm
570 W
Power consumption
1~230 V P1
800 / 945 W
Current at 1~230V I
4.20 / 4.57 A
Capacitor
25.0 F / 400 VDB
Motor protection
integrated
Weight approx. m
20.8 kg

50 / 95 / 110 / 130 C
3 / 10 / 16 / 29 m
65
Materials
4 x 19
65
4 x 14
Pump housing
Impeller
Pump shaft
Bearing
131

Wilo-TOP-S 40/15 (3~400/230 V)

Pump curves
Terminal diagram
Three-phase current
0
16
[m/s]
3~400 V
14
ma
12
H [m]
L1
L2
L3
DN 40
x.
SSM
10
8
PE
L1 L2 L3
mi
n.

speed stages
Reset:
4
2
0
SSM
Wilo-TOP-S 40/15
2,5
0
0
7,5
2
5
1
12,5
10
3
20
17,5
5
15
4
40
60
Q [m/h]
Q [l/s]
Q [Igpm]
1000
max.
planning guide
P1 [W]
750
min.
500
250
0
2,5
7,5
10
12,5
15
17,5
Q [m/h]
Dimension drawing
66
Technical data
66
DN 40
R 1/8
Pg
250
119
125
Pg
99
137
R /8
86
55
137
83
65
150
110
100
84
DN 32
4 x 19
132
65
4 x 14
258
Type
TOP-S 40/15
Art no.
2080047
EEI Class
Rated pressure
PN 6/10
DN 40
Mains connection
3~400/230 V, 50 Hz
Speed n
2150 / 2500 / 2800 rpm
570 W
585 / 720 / 905 W
Current at 3~400V I
1.05 / 1.30 / 1.84 A
Current at 3~230V I
1.82 / 2.25 / 3.19 A
Capacitor
Motor protection
integrated
Weight approx. m
20.8 kg

50 / 95 / 110 / 130 C
3 / 10 / 16 / 29 m
Materials
Pump housing
Impeller
Pump shaft
Bearing

Wilo-TOP-S 50/4 (1~230 V)

Pump curves
Terminal diagram
cooling
v
0
0,5
1,5
3 [m/s]
2,5
WSK
Wilo-TOP-S 50/4
4,5
1~230 V - DN 50
4
3,5
WSK
H [m ]
2,5
ax
PE
mi
n.
1,5
1
0,5
0
0
0
10
15
25
50
6
75
[l/s]
[lgpm]
400
350
P 1 [W]
[m 3/h]
20

Reset:
max.
300
min.
250
200
0
10
15
[m 3/h]
20
Dimension drawing
66
Technical data
66
DN 50
R 1/8
Pg
240
102
120
Pg
94
117
R /8
68
53
117
73
70
165
125
110
99
DN 50
4 x 19
70
4 x 14
200
Type
TOP-S 50/4
Art no.
2080048
EEI Class
Rated pressure
PN 6/10
DN 50
Mains connection
1~230 V, 50 Hz
Speed n
1950 / 2450 / 2650 rpm
180 W
Power consumption
1~230 V P1
290 / 320 / 330 W
Current at 1~230V I
1.51 / 1.61 / 1.62 A
Capacitor
8.0 F / 400 VDB
Motor protection
Weight approx. m
13.1 kg

50 / 95 / 110 / 130 C
3 / 10 / 16 / 29 m
Materials
Pump housing
Impeller
Pump shaft
Bearing
133

Wilo-TOP-S 50/4 (3~400/230 V)

Pump curves
Terminal diagram
Three-phase current
v
0
0,5
1,5
3 [m/s]
2,5
SSM
L1
L2
L3
Wilo-TOP-S 50/4
3~400 V - DN 50
4,5
4
3,5
H [m ]
SSM
L1 L2 L3
2,5
2

speed stages
Reset:
mi
n.
1,5
1
0,5
0
0
0
10
15
3
25
[m 3/h]
[l/s]
20
50
6
75
[lgpm]
400
planning guide
max.
300
P1 [ W ]
PE
ax
200
min.
100
0
0
10
15
[m 3/h]
20
Dimension drawing
66
Technical data
66
DN 50
R 1/8
Pg
240
102
120
Pg
94
117
R /8
68
53
117
73
70
165
125
110
99
DN 50
4 x 19
134
70
4 x 14
200
Type
TOP-S 50/4
Art no.
2080049
EEI Class
Rated pressure
PN 6/10
DN 50
Mains connection
3~400/230 V, 50 Hz
Speed n
1700 / 2100 / 2600 rpm
180 W
180 / 240 / 330 W
Current at 3~400V I
0.32 / 0.44 / 0.71 A
Current at 3~230V I
0.56 / 0.76 / 1.23 A
Capacitor
Motor protection
integrated
Weight approx. m
13.1 kg

50 / 95 / 110 / 130 C
3 / 10 / 16 / 29 m
Materials
Pump housing
Impeller
Pump shaft
Bearing

Wilo-TOP-S 50/7 (1~230 V)

Pump curves
Terminal diagram
cooling
v
0
0,5
1,0
1,5
2,0
2,5
3,0
3,5 [m/s]
SSM
C1
SSM
C1
C2
C2
Wilo-TOP-S 50/7
1~230 V - DN 40
7
6
5
PE
ax
H [m]
in

speed stages
Reset:
3
2
1
0
0
0
5
1
10
2
15
3
20
5
25
6
[m3/h]
[l/s]
Q
700
planning guide
max.
600
min.
P1 [W]
500
400
300
200
100
0
10
15
20
25
[m3/h]
Dimension drawing
66
Technical data
66
Type
TOP-S 50/7
Art no.
2080050
R 1/8
Pg
280
109
140
Pg
91
125
R 1/8
77
125
65
97

165
125
110
99
DN 50
224
EEI Class
Rated pressure
PN 6/10
DN 50
Mains connection
1~230 V, 50 Hz
Speed n
2600 / 2800 rpm
350 W
Power consumption
1~230 V P1
630 / 690 W
Current at 1~230V I
3.35 / 3.49 A
Capacitor
16.0 F / 400 VDB
Motor protection
integrated
Weight approx. m
16.6 kg

50 / 95 / 110 / 130 C
3 / 10 / 16 / 29 m
70
Materials
4 x 19
70
4 x 14
Pump housing
Impeller
Pump shaft
Bearing
135

Wilo-TOP-S 50/7 (3~400/230 V)

Pump curves
Terminal diagram
Three-phase current
v
0
0,5
1,5
2,5
3,5 [m/s]
Wilo-TOP-S 50/7
SSM
L1
L2
L3
3~400 V - DN 50
SSM
ax
PE
L1 L2 L3
H[m]
4
m
in.

speed stages
Reset:
10
15
3
20
25
25
50
75
[m3/h]
[l/s]
[lgpm]
800
max.
P1[W]
600
planning guide
400
min.
200
0
0
10
15
20
25
[m3/h]
Dimension drawing
66
Technical data
66
DN 50
R 1/8
Pg
280
109
140
Pg
91
125
R /8
77
65
125
97
70
165
125
110
99
DN 50
4 x 19
136
70
4 x 14
224
Type
TOP-S 50/7
Art no.
2080051
EEI Class
Rated pressure
PN 6/10
DN 50
Mains connection
3~400/230 V, 50 Hz
Speed n
2150 / 2450 / 2800 rpm
350 W
375 / 470 / 610 W
Current at 3~400V I
0.66 / 0.83 / 1.19 A
Current at 3~230V I
1.14 / 1.43 / 2.06 A
Capacitor
Motor protection
integrated
Weight approx. m
16.6 kg

50 / 95 / 110 / 130 C
3 / 10 / 16 / 29 m
Materials
Pump housing
Impeller
Pump shaft
Bearing

Wilo-TOP-S 50/10 (1~230 V)

Pump curves
Terminal diagram
cooling
v
0
0,5
1,0
1,5
2,0
2,5
3,0
4,0 [m/s]
3,5
SSM
C1
SSM
C1
C2
C2
Wilo-TOP-S 50/10
1 ~ 230 V - DN 50
8
7
m
ax
PE
in.
m
H [m]
5
4

speed stages
Reset:
3
2
1
0
0
0
10
15
3
20
25
6
[m3/h]
[l/s]
30
8
Q
900
800
max.
min.
700
planning guide
P1 [W]
600
500
400
300
200
100
0
10
15
20
25
30
[m3/h]
Dimension drawing
66
Technical data
66
Type
TOP-S 50/10
Art no.
2080052
R 1/8
Pg
280
109
140
Pg
101
125
R 1/8
87
125
71
99

165
125
110
99
DN 50
222
EEI Class
Rated pressure
PN 6/10
DN 50
Mains connection
1~230 V, 50 Hz
Speed n
2450 / 2800 rpm
450 W
Power consumption
1~230 V P1
730 / 820 W
Current at 1~230V I
3.72 / 3.94 A
Capacitor
25.0 F / 400 VDB
Motor protection
integrated
Weight approx. m
17.8 kg

50 / 95 / 110 / 130 C
3 / 10 / 16 / 29 m
75
Materials
4 x 19
70
4 x 14
Pump housing
Impeller
Pump shaft
Bearing
137

Wilo-TOP-S 50/10 (3~400/230 V)

Pump curves
Terminal diagram
Three-phase current
v
0
[m/s]
10
Wilo-TOP-S 50/10
SSM
L1
L2
L3
3~400 V - DN 50
8
SSM
PE
L1 L2 L3
H[m]
.
ax
m

speed stages
Reset:
m
in
.
0
0
10
15
20
25
50
25
6
75
[m3/h]
[l/s]
30
[lgpm]
100
900
.
max
planning guide
P1[W]
600
min.
300
10
15
20
25
[m3/h]
30
Dimension drawing
66
Technical data
66
DN 50
R 1/8
Pg
280
109
140
Pg
101
125
R /8
87
71
125
99
75
165
125
110
99
DN 50
4 x 19
138
70
4 x 14
222
Type
TOP-S 50/10
Art no.
2080053
EEI Class
Rated pressure
PN 6/10
DN 50
Mains connection
3~400/230 V, 50 Hz
Speed n
2000 / 2300 / 2700 rpm
450 W
500 / 680 / 880 W
Current at 3~400V I
0.89 / 1.20 / 1.73 A
Current at 3~230V I
1.54 / 2.09 / 3.00 A
Capacitor
Motor protection
integrated
Weight approx. m
17.8 kg

50 / 95 / 110 / 130 C
3 / 10 / 16 / 29 m
Materials
Pump housing
Impeller
Pump shaft
Bearing

Wilo-TOP-S 50/15 (3~400/230 V)

Pump curves
Terminal diagram
cooling
Three-phase current
v
0
H[m]
[m/s]
SSM
L1
L2
L3
Wilo-TOP-S 50/15
3~400 V - DN 50
16
ma
SSM
x.
PE
L1 L2 L3
12
mi
n.

speed stages
Reset:
0
0
10
20
4
30
6
40
80
Q[m/h]
40
10
12
120
P 1 [W]
Q[l/s]
160 Q[Igpm]
planning guide
max.
1500
min.
1000
500
0
0
10
20
30
40
Q[m/h]
Dimension drawing
66
Technical data
66
DN 50
R 1/8
Pg
340
119
170
Pg
105
139
R /8
90
139
81
113
83
165
125
110
99
DN 50
4 x 19
65
4 x 14
242
Type
TOP-S 50/15
Art no.
2080055
EEI Class
Rated pressure
PN 6/10
DN 50
Mains connection
3~400/230 V, 50 Hz
Speed n
2200 / 2500 / 2800 rpm
1100 W
1005 / 1260 / 1570 W
Current at 3~400V I
1.81 / 2.25 / 3.13 A
Current at 3~230V I
3.14 / 3.90 / 5.43 A
Capacitor
Motor protection
integrated
Weight approx. m
24.9 kg

50 / 95 / 110 / 130 C
3 / 10 / 16 / 29 m
Materials
Pump housing
Impeller
Pump shaft
Bearing
139

Wilo-TOP-S 65/7 (1~230 V)

Pump curves
Terminal diagram
v
0
0,5
1,0
1,5
[m/s]
2,0
SSM
C1
SSM
C1
C2
C2
Wilo-TOP-S 65/7
1~230 V - DN 65
PE
5
ma
H [m]
x.
4
mi
n.

speed stages
Reset:
0
0
5
1
10
2
15
20
25
6
[m3/h]
[l/s]
30
8
Q
700
max.
600
500
P1 [W]
planning guide
min.
400
300
200
100
0
10
15
20
25
[m3/h]
30
Dimension drawing
66
Technical data
66
Type
TOP-S 65/7
Art no.
2080056
R 1/8
Pg
280
109
140
Pg
95
125
R 1/8
79
125
67
96

185
145
130
118
DN 65
226
EEI Class
Rated pressure
PN 6/10
DN 65
Mains connection
1~230 V, 50 Hz
Speed n
2550 / 2800 rpm
350 W
Power consumption
1~230 V P1
630 / 690 W
Current at 1~230V I
3.35 / 3.49 A
Capacitor
16.0 F / 400 VDB
Motor protection
integrated
Weight approx. m
18.5 kg

50 / 95 / 110 / 130 C
3 / 10 / 16 / 29 m
80
Materials
4 x 19
140
80
4 x 14
Pump housing
Impeller
Pump shaft
Bearing

Wilo-TOP-S 65/7 (3~400/230 V)

Pump curves
Terminal diagram
cooling
Three-phase current
v
0
0,5
1,5
3 [m/s]
2,5
H[m]
SSM
L1
L2
L3
Wilo-TOP-S 65/7
3~400 V - DN 65
SSM
ma
mi
PE
L1 L2 L3
x.

speed stages
Reset:
n.
0
0
10
15
20
20
40
25
60
35 Q[m/h]
30
10 Q[l/s]
80
100
Q[Igpm]
120
P 1 [W]
planning guide
max.
min.
400
10
15
20
25
30
35 Q[m/h]
Dimension drawing
66
Technical data
66
DN 65
R 1/8
Pg
280
109
140
Pg
95
125
R /8
79
67
125
96
80
185
145
130
118
DN 65
4 x 19
80
4 x 14
226
Type
TOP-S 65/7
Art no.
2080057
EEI Class
Rated pressure
PN 6/10
DN 65
Mains connection
3~400/230 V, 50 Hz
Speed n
2150 / 2450 / 2800 rpm
350 W
375 / 470 / 590 W
Current at 3~400V I
0.66 / 0.82 / 1.16 A
Current at 3~230V I
1.14 / 1.42 / 2.01 A
Capacitor
Motor protection
integrated
Weight approx. m
18.5 kg

50 / 95 / 110 / 130 C
3 / 10 / 16 / 29 m
Materials
Pump housing
Impeller
Pump shaft
Bearing
141

Wilo-TOP-S 65/10 (1~230 V)

Pump curves
Terminal diagram
0
0,5
v
1,5
2,5
[m/s]
SSM
C1
SSM
C1
C2
C2
Wilo-TOP-S 65/10
8
1~230 V - DN 65
7
ma
x.
PE
H[m]
5
mi
n.

speed stages
Reset:
3
2
1
0
0
0
10
15
20
5
25
6
35 [m3/h]
30
8
900
[l/s]
max.
800
min.
700
P1[W]
10
1000
planning guide
600
500
400
300
200
10
15
20
25
30
[m3/h]
35
Dimension drawing
66
Technical data
66
Type
TOP-S 65/10
Art no.
2080058
R 1/8
Pg
340
109
170
Pg
110
132
R 1/8
89
132
67
97

185
145
130
118
DN 65
241
EEI Class
Rated pressure
PN 6/10
DN 65
Mains connection
1~230 V, 50 Hz
Speed n
2450 / 2800 rpm
450 W
Power consumption
1~230 V P1
690 / 790 W
Current at 1~230V I
3.51 / 3.78 A
Capacitor
25.0 F / 400 VDB
Motor protection
integrated
Weight approx. m
21 kg

50 / 95 / 110 / 130 C
3 / 10 / 16 / 29 m
80
Materials
4 x 19
142
80
4 x 14
Pump housing
Impeller
Pump shaft
Bearing

Wilo-TOP-S 65/10 (3~400/230 V)

Pump curves
Terminal diagram
cooling
Three-phase current
v
0
H[m]
[m/s]
SSM
L1
L2
L3
Wilo-TOP-S 65/10
3~400 V - DN 65
10
SSM
ma
PE
L1 L2 L3
x.
mi

speed stages
Reset:
n.
10
20
4
30
6
40
40
80
10
Q[m/h]
Q[l/s]
12
160 Q[Igpm]
120
P 1 [W]
planning guide
max.
800
min.
400
0
0
10
20
30
40
Q[m/h]
Dimension drawing
66
Technical data
66
DN 65
R 1/8
Pg
340
109
170
Pg
110
132
R /8
89
67
132
97
80
185
145
130
118
DN 65
4 x 19
80
4 x 14
241
Type
TOP-S 65/10
Art no.
2080059
EEI Class
Rated pressure
PN 6/10
DN 65
Mains connection
3~400/230 V, 50 Hz
Speed n
1950 / 2250 / 2650 rpm
450 W
470 / 630 / 845 W
Current at 3~400V I
0.83 / 1.10 / 1.67 A
Current at 3~230V I
1.44 / 1.91 / 2.89 A
Capacitor
Motor protection
integrated
Weight approx. m
21 kg

50 / 95 / 110 / 130 C
3 / 10 / 16 / 29 m
Materials
Pump housing
Impeller
Pump shaft
Bearing
143

Wilo-TOP-S 65/13 (3~400/230 V)

Pump curves
Terminal diagram
Three-phase current
v
0
[m/s]
14
Wilo-TOP-S 65/13
SSM
L1
L2
L3
3~400 V - DN 65
12
10
SSM
8
ax
H[m]
PE
L1 L2 L3

speed stages
Reset:
mi
n.
10
0
0
15
2
20
20
4
40
25
30
6
60
35
80
40
10
100
120
45[m3/h]
12
[l/s]
160 [lgpm]
140
1800
planning guide
1600
max.
P1[W]
1400
1200
min.
1000
800
600
10
15
20
25
30
35
40
45 [m3/h]
Dimension drawing
66
Technical data
66
DN 65
R 1/8
Pg
340
119
170
Pg
118
142
R /8
98
142
81
102
80
185
145
130
118
DN 65
4 x 19
144
80
4 x 14
254
Type
TOP-S 65/13
Art no.
2080060
EEI Class
Rated pressure
PN 6/10
DN 65
Mains connection
3~400/230 V, 50 Hz
Speed n
2250 / 2550 / 2800 rpm
1100 W
960 / 1180 / 1450 W
Current at 3~400V I
1.74 / 2.10 / 2.93 A
Current at 3~230V I
3.00 / 3.64 / 5.07 A
Capacitor
Motor protection
integrated
Weight approx. m
27.2 kg

50 / 95 / 110 / 130 C
3 / 10 / 16 / 29 m
Materials
Pump housing
Impeller
Pump shaft
Bearing

Wilo-TOP-S 65/15 (3~400/230 V)

Pump curves
Terminal diagram
cooling
Three-phase current
v
0
H[m]
[m/s]
SSM
L1
L2
L3
Wilo-TOP-S 65/15
3~400 V - DN 65
16
ma
12
min
SSM
PE
L1 L2 L3
x.

speed stages
Reset:
0
0
10
20
30
40
40
Q[m/h]
50
12
80
120
Q[l/s]
160
Q[Igpm]
P 1 [W]
planning guide
max.
1500
min.
1000
500
0
0
10
20
30
40
Q[m/h]
50
Dimension drawing
66
Technical data
66
DN 65
R 1/8
Pg
340
119
170
Pg
118
142
R /8
98
142
81
102
80
185
145
130
118
DN 65
4 x 19
80
4 x 14
254
Type
TOP-S 65/15
Art no.
2080061
EEI Class
Rated pressure
PN 6/10
DN 65
Mains connection
3~400/230 V, 50 Hz
Speed n
2500 / 2700 / 2850 rpm
1300 W
1240 / 1425 / 1685 W
Current at 3~400V I
2.18 / 2.52 / 3.41 A
Current at 3~230V I
3.78 / 4.36 / 5.91 A
Capacitor
Motor protection
integrated
Weight approx. m
30.4 kg

50 / 95 / 110 / 130 C
3 / 10 / 16 / 29 m
Materials
Pump housing
Impeller
Pump shaft
Bearing
145

Wilo-TOP-S 80/7 (1~230 V)

Pump curves
Terminal diagram
0
0,5
v
1,5
[m/s]
2,5
SSM
C1
SSM
C1
C2
C2
Wilo-TOP-S 80/7
1~230 V - DN 80
5
ma
x.
PE
H[m]
mi
n.

speed stages
Reset:
0
0
10
3
20
30
6
50 [m3/h]
40
9
12
[l/s]
Q
1100
planning guide
max.
1000
min.
P1[W]
900
800
700
600
500
10
20
30
40
50 [m3/h]
Dimension drawing
66
Technical data
66
Type
TOP-S 80/7
Art no.
2080062
R 1/8
Pg
360
109
180
Pg
116
140
R 1/8
89
140
80
130

PN 6
200
150
132
DN 80
227
EEI Class
Rated pressure
PN 6
DN 80
Mains connection
1~230 V, 50 Hz
Speed n
2350 / 2800 rpm
450 W
Power consumption
1~230 V P1
700/800 W
Current at 1~230 V I
3.59/3.85 A
Capacitor
25.0 F / 400 VDB
Motor protection
integrated
Weight approx. m
23.4 kg

50 / 95 / 110 / 130 C
3 / 10 / 16 / 29 m
90
Materials
90
4 x 14
146
Pump housing
Impeller
Pump shaft
Bearing

Wilo-TOP-S 80/7 (3~400/230 V)

Pump curves
Terminal diagram
cooling
Three-phase current
v
0
0,5
1,5
2,5
H[m]
3 [m/s]
SSM
L1
L2
L3
Wilo-TOP-S 80/7
3~400 V - DN 80
7
6
ma
SSM
x.
PE
L1 L2 L3
min

speed stages
Reset:
2
1
0
10
20
30
40
40
50
Q[m/h]
80
120
planning guide
Q[l/s]
12
Q[Igpm]
160
P 1 [W]
800
max.
min.
400
0
0
10
20
30
40
50
Q[m/h]
Dimension drawing
66
Technical data
66
DN 80
R 1/8
Pg
Pg
Type
TOP-S 80/7
TOP-S 80/7
Art no.
2080063
2080064
109
180
EEI Class
360
Rated pressure
C
PN 6
PN 10
DN 80
Mains connection
Speed n
140
R /8
89
80
140
130
2100 / 2400 / 2700 rpm
116
3~400/230 V, 50 Hz
227
440 / 560 / 730 W
Current at 3~400V I
0.79 / 1.00 / 1.53 A
Current at 3~230V I
1.36 / 1.74 / 2.65 A
Capacitor
PN 6
Motor protection
PN 10
Weight approx. m
200
160
132
DN 80
200
150
132
DN 80
450 W

50 / 95 / 110 / 130 C
integrated
23.2 kg
23.2 kg
3 / 10 / 16 / 29 m
90
90
Materials
Pump housing
Impeller
Pump shaft
8 x 19

90
90
4 x 14
Bearing
147

Wilo-TOP-S 80/10 (3~400/230 V)

Pump curves
Terminal diagram
Three-phase current
v
0
H[m]
4 [m/s]
SSM
L1
L2
L3
Wilo-TOP-S 80/10
3~400 V - DN 80
12
10
SSM
ma
8
6
min
PE
L1 L2 L3
x.

speed stages
Reset:
4
2
0
0
10
20
30
50
100
40
50
planning guide
20 Q[l/s]
16
150
Q[m/h]
60
12
250 Q[Igpm]
200
P 1 [W]
max.
1500
min.
1000
500
0
0
10
20
30
40
50
60
Q[m/h]
Dimension drawing
66
Technical data
66
DN 80
R 1/8
Pg
Pg
Type
TOP-S 80/10
Art no.
2080065
119
180
EEI Class
360
Rated pressure
PN 6
PN 10
DN 80
Mains connection
Speed n
135
162
R /8
108
162
122
3~400/230 V, 50 Hz
2150 / 2500 / 2800 rpm
95
1.84 / 2.29 / 3.13 A
Current at 3~230V I
3.19 / 3.96 / 5.43 A
Capacitor
PN 6
Motor protection
PN 10
Weight approx. m
200
160
132
DN 80
1015 / 1290 / 1590 W
Current at 3~400V I
200
150
132
DN 80
1100 W
256
2080066
C
TOP-S 80/10

50 / 95 / 110 / 130 C
integrated
30.1 kg
30.1 kg
3 / 10 / 16 / 29 m
98
98
Materials
Pump housing
Impeller
Pump shaft
148
8 x 19

90
90
4 x 14
Bearing

Wilo-TOP-S 80/15 (3~400 V)

Pump curves
Terminal diagram
4 [m/s]
H[m]
SSM
L1
L2
cooling
Three-phase current
L3
Wilo-TOP-S 80/15
3~400 V - DN 80
16
SSM
12
mi
ax
10
20
30

speed stages
Reset:
n.
50
100
40
L1 L2 L3
PE
50
60
12
16
150
planning guide
70 Q[m/h]
20 Q[l/s]
250 Q[Igpm]
200
P 1 [W]
max.
2000
min.
1000
0
0
10
20
30
40
50
60
70 Q[m/h]
Dimension drawing
66
Technical data
66
DN 80
R 1/8
Pg
Pg
Type
TOP-S 80/15
TOP-S 80/15
Art no.
2080067
2080068
143
180
EEI Class
360
Rated pressure
C
PN 6
PN 10
DN 80
Mains connection
Speed n
152
R /8
108
89
152
120
2450 / 2700 / 2900 rpm
129
3~400 V, 50 Hz
1800 W
316
1680 / 2000 / 2400 W
Current at 3~400V I
3.25 / 3.63 / 4.85 A
Capacitor

PN 6
Weight approx. m
PN 10

50 / 95 / 110 C
200
160
132
DN 80
200
150
132
DN 80
90
90
Impeller
Pump shaft
Bearing
42.1 kg
42.1 kg
9 / 18 / 23

90
4 x 14
8 x 19
integrated
Materials
Pump housing
90
Motor protection
149

Wilo-TOP-S 80/20 (3~400 V)

Pump curves
Terminal diagram
Three-phase current
v
0
H[m]
5 [m/s]
SSM
L1
L2
L3
Wilo-TOP-S 80/20
3~400 V - DN 80
20
SSM
16
PE
L1 L2 L3
12
m
ax
.
in

speed stages
Reset:
20
40
50
60
10
100
80
15
150
25 Q[l/s]
20
200
planning guide
Q[m/h]
250
Q[Igpm]
300
P 1 [W]
max.
3000
min.
2000
1000
0
0
20
40
60
Q[m/h]
80
Dimension drawing
66
Technical data
66
DN 80
R 1/8
Pg
Pg
Type
TOP-S 80/20
Art no.
2080069
143
180
EEI Class
360
Rated pressure
PN 6
PN 10
DN 80
Mains connection
Speed n
129
152
R /8
108
152
120
3~400 V, 50 Hz
2500 / 2750 / 2900 rpm
89
2200 W
316
2270 / 2650 / 3120 W
Current at 3~400V I
4.35 / 4.80 / 6.10 A
Capacitor
Motor protection
PN 6
PN 10
Weight approx. m
50 / 95 / 110 C
200
160
132
DN 80
200
150
132
DN 80
90
90
Impeller
Pump shaft
Bearing
45.5 kg
45.5 kg
9 / 18 / 23

90
90
4 x 14
150
integrated
Materials
Pump housing
8 x 19
2080070
C
TOP-S 80/20

Wilo-TOP-S 100/10 (3~400/230 V)

Pump curves
Terminal diagram
0,4
v
1,2
0,8
1,6
H[m]
[m/s]
2,0
SSM
L1
L2
cooling
Three-phase current
L3
Wilo-TOP-S 100/10
3~400 V - DN 100
10
SSM
ma
PE
L1 L2 L3
x.
mi

speed stages
Reset:
n.
0
0
10
20
30
40
40
80
60 Q[m/h]
50
12
120
16
160
200
planning guide
Q[l/s]
Q[Igpm]
P 1 [W]
max.
1500
min.
1000
500
0
10
20
30
40
50
60 Q[m/h]
Dimension drawing
66
Technical data
66
DN 100
R 1/8
Pg
Pg
Type
TOP-S 100/10
TOP-S 100/10
Art no.
2080071
2080072
119
180
EEI Class
360
Rated pressure
C
PN 6
PN 10
DN 100
Mains connection
Speed n
162
R /8
108
96
162
122

PN 6
2150 / 2500 / 2800 rpm
135
3~400/230 V, 50 Hz
256
1.84 / 2.29 / 3.13 A
Current at 3~230V I
3.19 / 3.96 / 5.43 A
Capacitor
PN 10
Motor protection
Weight approx. m
220
180
156
DN 100
1015 / 1290 / 1590 W
Current at 3~400V I
220
170
156
DN 100
1100 W

50 / 95 / 110 / 130 C
integrated
33.2 kg
33.2 kg
3 / 10 / 16 / 29 m
100
100
Materials
Pump housing
8 x 19
100
4 x 19
100
Impeller
Pump shaft
Bearing

151

Glandless standard pumps (double pumps)
Series description Wilo-TOP-SD

Design
Technical data
Glandless double circulation pump with flange connection

(TOP-SD 30/5 with screwed connection).
Application

VDI 2035)

Hot-water heating systems of all kinds, industrial circulation systems, air-conditioning systems and closed cooling circuits
Type key
Example:
TOP-SD
40/
7
Wilo-TOP-SD 40/7
Standard double pump (flange-end pump,
TOP-SD 30/5 with threaded connection)
Nominal delivery head [m] at Q = 0 m3/h

-20 C to +130 C, short-term
Temperature range for applicaoperation (2 h) to +140 C
tions in heating, ventilation & air(TOP-SD 80/15, TOP-SD 80/20,
conditioning systems at max. amand pumps with Wilo-Protectbient temperature of +40 C
module: -20 C to +110 C)

Can be used in heating systems and in cooling/air-conditioning
systems from -20 C to +130 C
(TOP-SD 80/15 and TOP-SD 80/20 from -20 C to +110 C)
Double pump for main/standby mode or parallel operation
to DN 65)
Mains connection
type)
3~400 V, 50 Hz
switching plug)
Motor/electronics
EN 61000-6-3
EN 61000-6-2
Protection class
IP 44
Insulation class
152

Series description Wilo-TOP-SD

Duty chart
H[m]
cooling
Wilo-TOP-SD
+
18
16
14
12
/15
40
10
8
65/1
6 3
0/
10
0
0
50
/3
/
40
/
40
40
0
32/1
/7
32
20
5
/1
50
50
/1
0
40
60
Manual functions
Setting of the speed stages: 3 speed stages

Automatic functions
Full motor protection with integrated trip electronics (standard

equipment only for 3~pumps with P2 180 W, optional for all types
with Wilo-Protect-Module C)
Overriding Off control input (optional for all types with WiloProtect-Module C)

Collective fault signal (potential-free NC contact) (standard equipment only for 3~pumps with P2180 W, optional for all types with
1~pumps with P2 = 180 W)
P2 = 180 W, optional for all types with Wilo-Protect-Module C)
Direction of rotation control lamp (standard equipment only for
3~pumps )
Main/standby mode (automatic fault-actuated switchover/timedependent pump cycling): optional for all types with Wilo-ProtectModule C
/15
80/
10
/15
Operating modes
Equipment
/13
/7
80
/2
80
65
Equipment/function
65
80
100
120
Q[m/h]

and PN 16,
- Special version for pumps DN 32 (not TOP-SD 32/7), DN 40 (not
TOP-SD 40/3) to DN 80: Flange PN 16 (acc. to EN 1092-2) for counter flange PN 16,
Support-bracket mounting (only with horizontal shaft):
- Standard version for pumps TOP-SD 40/15, 50/15, all TOP-SD 65
and TOP-SD 80.
- Special version for pumps TOP-SD 32/10, 40/3, 40/7, 40/10, 50/7,
50/10. M10 hole for support-bracket mounting available on request.
Twin switch-over valve in pump housing
Cable lead-in possible from both sides (only for 1~pumps and
3~pumps with P2180 W)
Scope of delivery
Double pump
Including seals for threaded connection (only for TOP-SD 30/5)
Including washers for flange screws (for nominal connection diameters DN 32 - DN 65)
Options
Versions for special voltages on request
Accessories
Screwed connections for screw thread (for TOP-SD 30/5)
Mounting brackets for pump fixation
For pumps 3~400 V:
- Switching plug 3~230 V (2 plugs required),
- Wilo Protect-Module C 3~400 V (2 modules required)
For pumps 1~230 V:
- Wilo tripping unit SK 602/SK 622
- Wilo Protect-Module C 1~230 V (2 modules required)
153

Wilo-TOP-SD 30/5 (1~230 V)

Pump curves
Single-phase current - individual operation
Single-phase current - parallel operation

v
v
0
[m/s]
0
6
[m/s]
Wilo-TOP-SD 30/5
Wilo-TOP-SD 30/5
1~230 V - Rp 1
1~230 V - Rp 1
5
mi
H[m]
H[m]
n.
mi
ax
m
2
n.
.
ax
m
1
0
2
0,5
[l/s]
1,5
10
[m3/h]
20
0,5
6
1,5
1
10
[lgpm]
200
30
20
Q
max.
280
240
max.
120
P1[W]
P1[W]
[lgpm]
320
160
min.
80
[m3/h]
2,5 [l/s]
200
min.
160
120
80
40
40
0
0
[m3/h]
Dimension drawing
105
Rp 1
180
Pg
G2
112
40
150
112
Terminal diagram
[m3/h]
Technical data
102,5
92
120
Type
TOP-SD 30/5
Art no.
2044015
EEI Class
Rated pressure
PN 10
Threaded pipe union
Rp 1
Mains connection
1~230 V, 50 Hz
Speed n
1200 / 1640 / 2320 rpm
50 W
Power consumption
1~230 V P1
75 / 110 / 140 W
Current at 1~230V I
0.35 / 0.55 / 0.65 A
Capacitor
3.7 F / 400 VDB
Motor protection
integrated
Weight approx. m
8.1 kg

50 / 95 / 110 / 130 C
0.5 / 5 / 11 / 24 m
Materials
PE

Reset:
154
Pump housing
Impeller
Pump shaft
Bearing

Wilo-TOP-SD 30/5 (3~400/230 V)

Pump curves
Three-phase current - parallel operation
cooling
Three-phase current - individual operation

[m/s]
[m/s]
Wilo-TOP-SD 30/5
Wilo-TOP-SD 30/5
3~400 V - Rp 1
3~400 V - Rp 1
5
ma
H[m]
H[m]
x.
ma
x.
x.
ma
in
0
0
0,5
[l/s]
1,5
10
[m3/h]
20
0,5
30
20
[m3/h]
2,5 [l/s]
[lgpm]
Q
320
280
160
max.
120
min.
80
max.
240
P1[W]
P1[W]
6
1,5
1
10
[lgpm]
200
200
160
min.
120
80
40
40
0
0
0
Dimension drawing
105
Rp 1
180
Pg
G2
112
40
150
112
Terminal diagram
L1
L2
[m3/h]
Technical data
102,5
92
120
[m3/h]
L3
Type
TOP-SD 30/5
Art no.
2044016
EEI Class
Rated pressure
PN 10
Threaded pipe union
Rp 1
Mains connection
3~400/230 V, 50 Hz
Speed n
1890 / 2190 / 2650 rpm
50 W
75 / 100 / 150 W
Current at 3~400V I
0.15 / 0.20 / 0.40 A
Current at 3~230V I
0.25 / 0.35 / 0.65 A
Capacitor
Motor protection
integrated
Weight approx. m
8.5 kg

50 / 95 / 110 / 130 C
0.5 / 5 / 11 / 24 m
Materials
PE
L1 L2 L3

Pump housing
Impeller
Pump shaft
Bearing

Reset:
155

Wilo-TOP-SD 32/7 (1~230 V)

Pump curves
v
0
0,5
1,5
2,5 [m/s]
[m/s]
1~230 V - DN 32
H [m]
H [m]
Wilo-TOP-SD 32/7
1~230 V - DN 32
Wilo-TOP-SD 32/7
7
ax
.
4
m
ax
m
in
0,5
1
10
20
[m3/h]
1,5
15
Q
200
25
[l/s]
[lgpm]
0
0
2
0,5
175
350
150
300
125
min.
100
4
1
6
1,5
10
8
2
20
10
2,5
30
Q
400
max.
P1 [ W ]
P1 [ W ]
in
12
3,5
40
[m3/h]
[l/s]
[lgpm]
max.
250
min.
200
75
150
50
100
50
25
0
0
[m3/h]
0
0
10
12
[m3/h]
Dimension drawing
136
127
125
120
38
172
220
99
115
R 1/8
Pg
Pg
R 1/8
156

Wilo-TOP-SD 32/7 (1~230 V)
140
100
90
78
DN 32
Technical data
Type
TOP-SD 32/7
Art no.
2048326
EEI Class
Rated pressure
PN 6/10
DN 32
Mains connection
1~230 V, 50 Hz
Speed n
1800 / 2300 / 2600 rpm
90 W
Power consumption
1~230 V P1
120 / 175 / 195 W
Current at 1~230V I
0.62 / 0.87 / 0.95 A
cooling
4 x 14
4 x 19
Terminal diagram
Capacitor
5.0 F / 400 VDB
Motor protection
integrated
Weight approx. m
14 kg

50 / 95 / 110 / 130 C
0.5 / 5 / 11 / 24 m
Materials
PE
Pump housing
Impeller
Pump shaft
Bearing

Reset:
157

Wilo-TOP-SD 32/7 (3~400/230 V)

Pump curves
v
0
0,5
1,5
2,5 [m/s]
[m/s]
Wilo-TOP-SD 32/7
Wilo-TOP-SD 32/7
3~400 V - DN 32
3~400 V - DN 32
H [m]
H [m]
ax
ma
x.
mi
n.
in.
0,5
1,5
10
15
20
25
[m3/h]
[l/s]
175
6
1,5
10
350
max.
P1 [ W ]
125
min.
8
2
20
10
2,5
30
12
3,5
[m3/h]
[l/s]
[lgpm]
40
max.
300
100
4
1
400
150
P1 [ W ]
2
0,5
[lgpm]
200
0
0
250
200
75
150
50
100
min.
50
25
0
0
[m /h]
0
0
10
12
[m3/h]
Dimension drawing
136
127
125
120
38
172
220
99
115
R 1/8
Pg
Pg
R 1/8
158

Wilo-TOP-SD 32/7 (3~400/230 V)
140
100
90
78
DN 32
Technical data
Type
TOP-SD 32/7
Art no.
2048327
EEI Class
Rated pressure
PN 6/10
DN 32
Mains connection
3~400/230 V, 50 Hz
Speed n
1750 / 2100 / 2600 rpm
90 W
90 / 130 / 200 W
Current at 3~400V I
0.17 / 0.25 / 0.45 A
Current at 3~230V I
0.30 / 0.43 / 0.78 A
Capacitor
cooling
4 x 14
4 x 19
Terminal diagram
L1
L2
L3
Motor protection
integrated
Weight approx. m
14 kg

50 / 95 / 110 / 130 C
0.5 / 5 / 11 / 24 m
Materials
PE
L1 L2 L3
Pump housing
Impeller
Pump shaft
Bearing

Reset:
159

Wilo-TOP-SD 32/10 (1~230 V)

Pump curves
0
v
2

v
Q[m/s]
H[m]
H[m]
Wilo-TOP-SD 32/10
1~230 V - DN 32
12
10
Q[m/s]
Wilo-TOP-SD 32/10
1~230 V - DN 32
12
10
6
ma
x.
ax
mi
mi
n.
n.
0
0
10
10
20
Q[m/ h]
3 Q[l/s]
Q[Igpm]
30
P1[W]
8
2
10
20
12
16
3
30
40
50
min.
60
400
100
200
Q[Igpm]
max.
min.
600
200
Q[m/ h]
5 Q[l/s]
P1[W]
max.
300
4
1
0
0
10
Q[m/ h]
12
16
Q[m/ h]
Dimension drawing
141
141
144
60
60
172
220
102
110
R 1/8
R 1/8
Pg
160
Pg Pg
Pg

Wilo-TOP-SD 32/10 (1~230 V)
60
140
100
90
76
DN 32
4 x 14
60
4 x 19
Terminal diagram
WSK
Technical data
Type
TOP-SD 32/10
Art no.
2080073
EEI Class
Rated pressure
PN 6/10
DN 32
Mains connection
1~230 V, 50 Hz
Speed n
2400 / 2550 / 2700 rpm
180 W
Power consumption
1~230 V P1
335 / 385 / 390 W
Current at 1~230V I
1.72 / 1.87 / 1.90 A
Capacitor
8.0 F / 400 VDB
Motor protection
Optional SK 602/622 tripping unit,

Protect module C
Weight approx. m
19.2 kg

50 / 95 / 110 / 130 C
0.5 / 5 / 11 / 24 m
cooling
Materials
WSK
PE
Pump housing
Impeller
Pump shaft
Bearing

Reset:
161

Wilo-TOP-SD 32/10 (3~400/230 V)

Pump curves
0
v
2

v
Q[m/s]
H[m]
3~400V - DN 32
10
Q[m/s]
Wilo-TOP-SD 32/10
3~400V - DN 32
ax
mi
m
ax
.
12
10
H[m]
Wilo-TOP-SD 32/10
12
mi
n.
n.
0
0
10
8
2
10
20
Q[m/ h]
3 Q[l/s]
Q[Igpm]
30
P1[W]
10
20
12
16
3
30
40
50
60
P1[W]
max.
300
Q[m/ h]
5 Q[l/s]
Q[Igpm]
max.
600
200
400
min.
min.
200
100
0
0
0
10
Q[m/ h]
12
16
Q[m/ h]
Dimension drawing
141
141
144
60
60
172
220
102
110
R 1/8
R 1/8
Pg
162
Pg Pg
Pg

Wilo-TOP-SD 32/10 (3~400/230 V)

60
140
100
90
76
DN 32
4 x 14
60
4 x 19
Terminal diagram
SSM
L1
L2
L3
Type
TOP-SD 32/10
Art no.
2080074
EEI Class
Rated pressure
PN 6/10
DN 32
Mains connection
3~400/230 V, 50 Hz
Speed n
1950 / 2250 / 2650 rpm
180 W
195 / 270 / 380 W
Current at 3~400V I
0.35 / 0.48 / 0.78 A
Current at 3~230V I
0.61 / 0.84 / 1.35 A
Capacitor
Motor protection
integrated
Weight approx. m
19.2 kg

50 / 95 / 110 / 130 C
0.5 / 5 / 11 / 24 m
cooling
Technical data
Materials
SSM
PE
L1 L2 L3
Pump housing
Impeller
Pump shaft
Bearing

speed stages
Reset:
planning guide
163

Wilo-TOP-SD 40/3 (1~230 V)

Pump curves

v
v
0
0,5
[m/s]
1,5
[m/s]
4,0
4,0
Wilo-TOP-SD 40/3
Wilo-TOP-SD 40/3
1~230 V - DN 40
1~230 V - DN 40
3,2
3,2
in.
m
2,4
ax
H [m]
H [m]
2,4
1,6
1,6
x.
ma
mi
0,8
0,8
n.
0
0
1
10
3
30
20
[m 3/h]
10
[lgpm ]
12
4
25
[m 3/h]
16
50
[ l/s]
[lgpm ]
360
240
max.
320
200
max.
280
240
P 1 [W]
160
P 1 [W]
[ l/s]
min.
120
min.
200
160
120
80
80
40
40
0
0
0
[m 3/h]
10
12
16
[m 3/h]
Dimension drawing
123
126
107
133
75
156
250
92
135
R 1/8
Pg
Pg
R 1/8
164

Wilo-TOP-SD 40/3 (1~230 V)
150
110
100
88
DN 40
Technical data
Type
TOP-SD 40/3
Art no.
2044017
EEI Class
Rated pressure
PN 6/10
DN 40
Mains connection
1~230 V, 50 Hz
Speed n
1710 / 2340 / 2660 rpm
70 W
Power consumption
1~230 V P1
110 / 150 / 180 W
Current at 1~230V I
0.55 / 0.75 / 0.85 A
cooling
4 x 14
4 x 19
Terminal diagram
Capacitor
5.0 F / 400 VDB
Motor protection
integrated
Weight approx. m
14 kg

50 / 95 / 110 / 130 C
0.5 / 5 / 11 / 24 m
Materials
PE
Pump housing
Impeller
Pump shaft
Bearing

Reset:
165

Wilo-TOP-SD 40/3 (3~400/230 V)

Pump curves
v
0,5
v
1,5
[m/s]
[m/s]
4,0
4,0
Wilo-TOP-SD 40/3
Wilo-TOP-SD 40/3
3~400 V - DN 40
3~400 V - DN 40
3,2
3,2
2,4
2,4
ax
H [m ]
H [m ]
ma
1,6
x.
1,6
m
m
0,8
0
0
[m 3/h]
10
30
20
0
0
[l/s]
[lgpm]
10
in.
0,8
in.
[m 3/h]
16
4
25
50
[l/s]
[lgpm]
Q
360
240
max.
320
200
280
max.
160
P 1 [W]
12
3
240
200
120
160
min.
80
min.
120
80
40
40
0
0
[m 3/h]
10
0
0
12
16
[m 3/h]
Dimension drawing
123
126
107
133
75
156
250
92
135
R 1/8
Pg
Pg
R 1/8
166

Wilo-TOP-SD 40/3 (3~400/230 V)
150
110
100
88
DN 40
Technical data
Type
TOP-SD 40/3
Art no.
2044018
EEI Class
Rated pressure
PN 6/10
DN 40
Mains connection
3~400/230 V, 50 Hz
Speed n
1810 / 2120 / 2610 rpm
70 W
75 / 105 / 160 W
Current at 3~400V I
0.15 / 0.20 / 0.40 A
Current at 3~230V I
0.25 / 0.35 / 0.65 A
Capacitor
cooling
4 x 14
4 x 19
Terminal diagram
L1
L2
L3
Motor protection
integrated
Weight approx. m
14.4 kg

50 / 95 / 110 / 130 C
0.5 / 5 / 11 / 24 m
Materials
PE
L1 L2 L3
Pump housing
Impeller
Pump shaft
Bearing

Reset:
167

Wilo-TOP-SD 40/7 (1~230 V)

Pump curves
v
0
0,5
1,5
2,5
[m/s]
[m/s]
Wilo-TOP-SD 40/7
Wilo-TOP-SD 40/7
1~230 V - DN 40
1~230 V - DN 40
ma
ax
m
H [m]
H [m]
x.
.
in
m
m
.
in
1
0
0
1
10
20
3
30
40
50
16 [m3/h]
[l/s]
350
0
0
5
1
10
2
[lgpm]
400
15
4
25
50
20
5
25
7
[m3/h]
[l/s]
[lgpm]
75
Q
800
700
.
max
max.
min.
600
P1 [ W ]
300
P1 [ W ]
12
250
200
min
500
400
150
300
100
0
16 [m
12
200
3/h]
10
15
20
25
[m3/h]
Dimension drawing
141
141
150
75
75
193
250
102
135
R 1/8
R 1/8
Pg
168
Pg Pg
Pg

Wilo-TOP-SD 40/7 (1~230 V)
150
110
100
88
DN 40
Technical data
Type
TOP-SD 40/7
Art no.
2080075
EEI Class
Rated pressure
PN 6/10
DN 40
Mains connection
1~230 V, 50 Hz
Speed n
2200 / 2450 / 2650 rpm
180 W
Power consumption
1~230 V P1
330 / 380 / 390 W
Current at 1~230V I
1.70 / 1.88 / 1.93 A
cooling
4 x 14
4 x 19
Terminal diagram
WSK
Capacitor
8.0 F / 400 VDB
Motor protection
Weight approx. m
21.2 kg

50 / 95 / 110 / 130 C
0.5 / 5 / 11 / 24 m
Materials
WSK
PE
Pump housing
Impeller
Pump shaft
Bearing

Reset:
169

Wilo-TOP-SD 40/7 (3~400/230 V)

Pump curves
v
0
v
4
H[m]
[m/s]
Wilo-TOP-SD 40/7
3~400 V - DN 40
ma
x.
ma
x.
4
mi
mi
n.
n.
0
0
0
0
[m/s]
Wilo-TOP-SD 40/7
H[m]
3~400 V - DN 40
10
15
20
40
6
60
80
Q[m/h]
0
0
Q[l/s]
100 Q[Igpm]
P1[W]
10
2
20
15
20
4
40
25
6
60
80
max.
Q[l/s]
Q[Igpm]
max.
P1[W]
400
Q[m/h]
8
min.
400
min.
0
0
10
15
20
25
0
0
Q[m/h]
10
15
20
25
Q[m/h]
Dimension drawing
141
141
150
75
75
193
250
102
135
R 1/8
R 1/8
Pg
170
Pg Pg
Pg

Wilo-TOP-SD 40/7 (3~400/230 V)

150
110
100
88
DN 40
Type
TOP-SD 40/7
Art no.
2080076
EEI Class
Rated pressure
PN 6/10
DN 40
Mains connection
3~400/230 V, 50 Hz
Speed n
1800 / 2100 / 2600 rpm
180 W
185 / 260 / 370 W
Current at 3~400V I
0.33 / 0.47 / 0.76 A
Current at 3~230V I
0.57 / 0.81 / 1.31 A
Capacitor
cooling
Technical data
4 x 14
4 x 19
Terminal diagram
SSM
L1
L2
L3
Motor protection
integrated
Weight approx. m
21.2 kg

50 / 95 / 110 / 130 C
0.5 / 5 / 11 / 24 m
Materials
SSM
PE
L1 L2 L3
Pump housing
Impeller
Pump shaft
Bearing

speed stages
Reset:
planning guide
171

Wilo-TOP-SD 40/10 (1~230 V)

Pump curves
v
0
0,5
1,0
1,5
v
2,0
2,5
[m/s]
Wilo-TOP-SD 40/10
10
ax
m
in.
H [m]
H [m]
x.
in
1~230 V - DN 40
ma
6
5
1
0
10
12
3
14
16
[m3/h]
0
0
[l/s]
5
1
10
2
15
20
25
6
30
8
[m3/h]
[l/s]
700
1400
600
max.
min.
1200
500
max.
min.
1000
P1 [W]
P1 [W]
[m/s]
Wilo-TOP-SD 40/10
10
1~230 V - DN 40
400
300
200
800
600
400
100
0
11
11
200
0
10
12
14
16
[m3/h]
Dimension drawing
153
10
15
20
25
30
[m3/h]
Bracket diagram
153
178
225
75
18
30
30
R 1/8
Pg Pg
Pg
18
Pg
50
216
30
132
35
75
250
109
135
50
18
R 1/8
172

Wilo-TOP-SD 40/10 (1~230 V)

150
110
100
88
DN 40
Type
TOP-SD 40/10
Art no.
2080077
EEI Class
Rated pressure
PN 6/10
DN 40
Mains connection
1~230 V, 50 Hz
Speed n
2600 / 2800 rpm
350 W
Power consumption
1~230 V P1
610 / 680 W
Current at 1~230V I
3.18 / 3.47 A
cooling
Technical data
4 x 14
4 x 19
Terminal diagram
SSM
C1
C2
Capacitor
16.0 F / 400 VDB
Motor protection
integrated
Weight approx. m
29 kg

50 / 95 / 110 / 130 C
0.5 / 5 / 11 / 24 m
Materials
SSM
C1
PE
C2
Pump housing
Impeller
Pump shaft
Bearing

speed stages
Reset:
planning guide
173

Wilo-TOP-SD 40/10 (3~400/230 V)

Pump curves

v
v
0
0,5
1,5
2,5
3,5 [m/s]
11
H [m]
H [m]
10
3~400 V - DN 40
ax
ax
n.
10
12
10
20
14
3
30
600
16
40
50
18 [m3/h]
5
[l/s]
0
0
0
[lgpm]
60
5
1
10
2
20
15
4
40
20
5
60
Q
1200
25
7
80
30
8
[m3/h]
9 [l/s]
[lgpm]
100
max.
max.
500
mi
n.
mi
1000
800
P1 [ W ]
400
P1 [ W ]
[m/s]
3~400 V - DN 40
min.
300
min.
600
400
200
200
100
0
Wilo-TOP-SD 40/10
Wilo-TOP-SD 40/10
10
11
10
12
14
16
18
[m3
/h]
10
15
20
25
30
[m3/h]
Dimension drawing
153
153
178
75
75
216
250
109
135
R 1/8
R 1/8
Pg
174
Pg Pg
Pg

Wilo-TOP-SD 40/10 (3~400/230 V)

150
110
100
88
DN 40
Type
TOP-SD 40/10
Art no.
2080078
EEI Class
Rated pressure
PN 6/10
DN 40
Mains connection
3~400/230 V, 50 Hz
Speed n
2200 / 2500 / 2800 rpm
350 W
365 / 465 / 585 W
Current at 3~400V I
0.65 / 0.82 / 1.17 A
Current at 3~230V I
1.12 / 1.43 / 2.02 A
Capacitor
cooling
Technical data
4 x 14
4 x 19
Terminal diagram
SSM
L1
L2
L3
Motor protection
integrated
Weight approx. m
29 kg

50 / 95 / 110 / 130 C
0.5 / 5 / 11 / 24 m
Materials
SSM
PE
L1 L2 L3
Pump housing
Impeller
Pump shaft
Bearing

speed stages
Reset:
planning guide
175

Wilo-TOP-SD 40/15 (1~230 V)

Pump curves
0
0,5
1,5
v
2,5
3,5

4
0 0,5
4,5 [m/s]
1 1,5 2 2,5
v
3 3,5 4
20,0
17,5
1~230 V - DN 40
6,5 7 [m/s]
Wilo-TOP-SD 40/15
Wilo-TOP-SD-40/15
15
4,5 5 5,5 6
1~230 V - DN 40
17,5
+
15,0
12,5
x.
7,5
H [m]
H [m]
12,5
ma
10
mi
5,0
2,5
2,5
0
0
0
2,5
10
5
1
7,5
2
20
10
12,5
15
4
30
40
50
17,5
5
60
Q [m/h]
Q [l/s]
n.
0
0
5
1
2
20
10
3
15
4
40
20
5
60
25
7
80
8
100
2000
P1 [W]
500
Q [Igpm]
min.
1500
min.
Q [m/h]
Q [l/s]
max.
max.
750
P1 [W]
mi
70 Q [Igpm]
1000
1000
500
250
0
7,5
n.
ma
x
10,0
2,5
7,5
10
12,5
17,5
15
0
0
Q [m/h]
Dimension drawing
172
10
15
20
25
Q [m/h]
Bracket diagram
172
200
225
65
50
30
30
R 1/8
Pg Pg
Pg
18
Pg
50
258
30
132
25
65
250
119
125
M10
18
18
R 1/8
176

Wilo-TOP-SD 40/15 (1~230 V)

65
150
110
100
84
DN 32
4 x 14
65
4 x 19
Terminal diagram
SSM
C1
C2
Type
TOP-SD 40/15
Art no.
2080079
EEI Class
Rated pressure
PN 6/10
DN 40
Mains connection
1~230 V, 50 Hz
Speed n
2500 / 2800 rpm
570 W
Power consumption
1~230 V P1
800 / 945 W
Current at 1~230V I
4.20 / 4.57 A
Capacitor
25.0 F / 400 VDB
Motor protection
integrated
Weight approx. m
38.9 kg

50 / 95 / 110 / 130 C
3 / 10 / 16 / 29 m
cooling
Technical data
Materials
SSM
C1
PE
C2
Pump housing
Impeller
Pump shaft
Bearing

speed stages
Reset:
planning guide
177

Wilo-TOP-SD 40/15 (3~400/230 V)

Pump curves
0
0,5
1,5
v
2,5
17,5
3,5

4
4,5 [m/s]
3~400 V - DN 40
v
4
7 [m/s]
Wilo-TOP-SD 40/15
3~400 V - DN 40
17,5
15
12,5
12,5
10,0
ax
ma
x.
H [m]
H [m]
20
Wilo-TOP-SD-40/15
15,0
10
7,5
7,5
mi
2,5
2,5
0
0
0
2,5
10
5
1
7,5
2
20
12,5
10
30
40
17,5
5
15
4
3
50
60
Q [m/h]
Q [l/s]
70 Q [Igpm]
1000
5
1
10
10
2
20
15
4
30
40
50
20
5
60
6
70
80
30 Q [m/h]
8
Q [l/s]
Q [lgpm]
90 100
25
7
max.
1500
min.
P1[W]
min.
1000
500
500
250
0
0
0
0
2000
max.
750
P1 [W]
min
.
n.
5,0
2,5
7,5
10
12,5
15
17,5
Q [m/h]
Dimension drawing
172
10
15
20
25
30 Q [m/h]
Bracket diagram
172
200
225
65
50
30
30
R 1/8
Pg Pg
Pg
18
Pg
50
258
30
132
25
65
250
119
125
M10
18
18
R 1/8
178

Wilo-TOP-SD 40/15 (3~400/230 V)

65
150
110
100
84
DN 32
4 x 14
65
4 x 19
Terminal diagram
SSM
L1
L2
L3
Type
TOP-SD 40/15
Art no.
2080080
EEI Class
Rated pressure
PN 6/10
DN 40
Mains connection
3~400/230 V, 50 Hz
Speed n
2150 / 2500 / 2800 rpm
570 W
585 / 720 / 905 W
Current at 3~400V I
1.05 / 1.30 / 1.84 A
Current at 3~230V I
1.82 / 2.25 / 3.19 A
Capacitor
Motor protection
integrated
Weight approx. m
38.9 kg

50 / 95 / 110 / 130 C
3 / 10 / 16 / 29 m
cooling
Technical data
Materials
SSM
PE
L1 L2 L3
Pump housing
Impeller
Pump shaft
Bearing

speed stages
Reset:
planning guide
179

Wilo-TOP-SD 50/7 (1~230 V)

Pump curves
v
0
0,5
1,0
1,5
2,0
[m/s]
2,5
1~230 V - DN 40
v
3
Wilo-TOP-SD 50/7
Wilo-TOP-SD 50/7
1~230 V - DN 50
ax
ax
0
0
5
1
10
2
15
3
m
in
.
H [m]
H [m]
m
in
.
20
[m3/h]
[l/s]
0
0
5
1
10
2
15
20
25
6
30
8
35
9
10
40 [m3/h]
[l/s]
11
Q
700
1400
600
1200
max.
max.
min.
min.
min.
min.
min.
max.
min.
1000
P1 [W]
500
P1 [W]
[m/s]
400
300
200
800
600
400
100
200
0
0
10
15
20
[m3/h]
Dimension drawing
153
10
15
20
25
30
35
40 [m3/h]
Bracket diagram
153
179
225
83
18
30
30
R 1/8
Pg Pg
Pg
18
Pg
50
224
30
132
30
83
280
109
160
50
18
R 1/8
180

Wilo-TOP-SD 50/7 (1~230 V)

165
125
100
102
DN 50
Type
TOP-SD 50/7
Art no.
2080081
EEI Class
Rated pressure
PN 6/10
DN 50
Mains connection
1~230 V, 50 Hz
Speed n
2600 / 2800 rpm
350 W
Power consumption
1~230 V P1
630 / 690 W
Current at 1~230V I
3.35 / 3.49 A
cooling
Technical data
4 x 14
4 x 19
Terminal diagram
SSM
C1
C2
Capacitor
16.0 F / 400 VDB
Motor protection
integrated
Weight approx. m
31 kg

50 / 95 / 110 / 130 C
3 / 10 / 16 / 29 m
Materials
SSM
C1
PE
C2
Pump housing
Impeller
Pump shaft
Bearing

speed stages
Reset:
planning guide
181

Wilo-TOP-SD 50/7 (3~400/230 V)

Pump curves

v
v
0
0,5
1,5
2,5
3,5 [m/s]
Wilo-TOP-SD 50/7
[m/s]
Wilo-TOP-SD 50/7
3~400 V - DN 50
3~400 V - DN 50
H [m]
ax
H [m]
m
.
in
m
in
.
.
2
0
0
5
1
10
2
15
3
25
20
5
50
25
6
75
[m3/h]
[l/s]
[lgpm]
700
600
0
0
10
4
20
25
50
30
8
6
75
100
40
10
125
12
150
[m3/h]
[l/s]
[lgpm]
1400
1200
max.
max.
500
P1 [ W ]
P1 [ W ]
ax
400
1000
800
min.
min.
300
600
200
0
10
15
20
25
400
[m3/h]
10
20
30
40
[m3/h]
Dimension drawing
153
153
179
83
83
224
280
109
160
R 1/8
R 1/8
Pg
182
Pg Pg
Pg

Wilo-TOP-SD 50/7 (3~400/230 V)

165
125
100
102
DN 50
Type
TOP-SD 50/7
Art no.
2080082
EEI Class
Rated pressure
PN 6/10
DN 50
Mains connection
3~400/230 V, 50 Hz
Speed n
2150 / 2450 / 2800 rpm
350 W
375 / 470 / 610 W
Current at 3~400V I
0.66 / 0.83 / 1.19 A
Current at 3~230V I
1.14 / 1.43 / 2.06 A
Capacitor
cooling
Technical data
4 x 14
4 x 19
Terminal diagram
SSM
L1
L2
L3
Motor protection
integrated
Weight approx. m
31 kg

50 / 95 / 110 / 130 C
3 / 10 / 16 / 29 m
Materials
SSM
PE
L1 L2 L3
Pump housing
Impeller
Pump shaft
Bearing

speed stages
Reset:
planning guide
183

Wilo-TOP-SD 50/10 (1~230 V)

Pump curves
v
0
0,5
1,0
1,5
v
2,0
[m/s]
2,5
1~230 V - DN 50
1~230 V - DN 40
7
.
ax
H [m]
5
m
.
ax
m
5
4
in
in
0
0
5
1
10
2
15
3
20
5
25
6
[m3/h]
[l/s]
10
15
20
max.
P1 [W]
5
10
15
20
25
[m3/h]
Dimension drawing
163
30
35
40
10
45 [m3/h]
[l/s]
12
min.
25
6
Q
900
800
700
600
500
400
300
200
100
0
P1 [W]
[m/s]
Wilo-TOP-SD 50/10
Wilo-TOP-SD 50/10
H [m]
1800
1600
1400
1200
1000
800
600
400
200
0
max.
min.
10
15
20
25
30
35
40
45 [m3/h]
Bracket diagram
163
198
228
83
18
30
30
R 1/8
Pg Pg
Pg
18
Pg
50
222
30
157
50
83
280
109
155
50
18
R 1/8
184

Wilo-TOP-SD 50/10 (1~230 V)

165
125
100
102
DN 50
Type
TOP-SD 50/10
Art no.
2080083
EEI Class
Rated pressure
PN 6/10
DN 50
Mains connection
1~230 V, 50 Hz
Speed n
2450 / 2800 rpm
450 W
Power consumption
1~230 V P1
730 / 820 W
Current at 1~230V I
3.72 / 3.94 A
cooling
Technical data
4 x 14
4 x 19
Terminal diagram
SSM
C1
C2
Capacitor
25.0 F / 400 VDB
Motor protection
integrated
Weight approx. m
33.5 kg

50 / 95 / 110 / 130 C
3 / 10 / 16 / 29 m
Materials
SSM
C1
PE
C2
Pump housing
Impeller
Pump shaft
Bearing

speed stages
Reset:
planning guide
185

Wilo-TOP-SD 50/10 (3~400/230 V)

Pump curves

v
v
0
[m/s]
10
10
Wilo-TOP-SD 50/10
Wilo-TOP-SD 50/10
3~400 V - DN 50
3~400 V - DN 50
ax
H [m]
H [m]
ax
in.
in
7 [m/s]
0
0
5
1
10
3
25
15
20
50
25
7
[m3/h]
[l/s]
[lgpm]
75
Q
900
0
0
10
4
20
25
50
6
75
1800
max.
30
8
100
Q
max
1600
40
10
125
50
14
12
150
175
[m3/h]
[l/s]
[lgpm]
1400
P1 [ W ]
P1 [ W ]
600
min.
300
1200
1000
min.
800
600
0
0
10
15
20
25
[m
400
3/h]
10
20
30
40
50
[m3/h]
Dimension drawing
163
163
198
83
83
222
280
109
155
R 1/8
R 1/8
Pg
186
Pg Pg
Pg

Wilo-TOP-SD 50/10 (3~400/230 V)

165
125
100
102
DN 50
Type
TOP-SD 50/10
Art no.
2080084
EEI Class
Rated pressure
PN 6/10
DN 50
Mains connection
3~400/230 V, 50 Hz
Speed n
2000 / 2300 / 2700 rpm
450 W
500 / 680 / 880 W
Current at 3~400V I
0.89 / 1.20 / 1.73 A
Current at 3~230V I
1.54 / 2.09 / 3.00 A
Capacitor
cooling
Technical data
4 x 14
4 x 19
Terminal diagram
SSM
L1
L2
L3
Motor protection
integrated
Weight approx. m
33.5 kg

50 / 95 / 110 / 130 C
3 / 10 / 16 / 29 m
Materials
SSM
PE
L1 L2 L3
Pump housing
Impeller
Pump shaft
Bearing

speed stages
Reset:
planning guide
187

Wilo-TOP-SD 50/15 (3~400/230 V)

Pump curves

v
v
0
H[m]
[m/s]
H[m]
Wilo-TOP-SD 50/15
[m/s]
Wilo-TOP-SD 50/15
3~400V - DN 50
3~400V - DN 50
16
16
12
12
ma
x.
.
ax
m
mi
mi
10
20
30
n.
40
12
80
30
40
40
80
120
60 Q[m/ h]
50
12
Q[l/s]
16
160
200
Q[Igpm]
max.
3000
min.
2000
1000
500
0
20
4
min.
1000
10
P1[W]
max.
1500
0
0
Q[l/s]
160 Q[lgpm]
120
P1[W]
Q[m/h]
40
n.
10
20
30
40
Q[m/h]
Dimension drawing
173
10
20
30
40
50
60 Q[m/ h]
Bracket diagram
173
209
252
86
50
30
30
R 1/8
Pg Pg
Pg
18
Pg
50
243
30
184
30
86
340
119
170
M10
18
18
R 1/8
188

Wilo-TOP-SD 50/15 (3~400/230 V)

83
165
125
110
99
DN 50
4 x 14
65
4 x 19
Terminal diagram
SSM
L1
L2
L3
Type
TOP-SD 50/15
Art no.
2080086
EEI Class
Rated pressure
PN 6/10
DN 50
Mains connection
3~400/230 V, 50 Hz
Speed n
2200 / 2500 / 2800 rpm
1100 W
1005 / 1260 / 1570 W
Current at 3~400V I
1.81 / 2.25 / 3.13 A
Current at 3~230V I
3.14 / 3.90 / 5.43 A
Capacitor
Motor protection
integrated
Weight approx. m
46.5 kg

50 / 95 / 110 / 130 C
3 / 10 / 16 / 29 m
cooling
Technical data
Materials
SSM
PE
L1 L2 L3
Pump housing
Impeller
Pump shaft
Bearing

speed stages
Reset:
planning guide
189

Wilo-TOP-SD 65/10 (1~230 V)

Pump curves

v
v
0
H[m]
Q[m/s]
H[m]
Wilo-TOP-SD 65/10
1~230V - DN 65
Wilo-TOP-SD 65/10
1~230V - DN 65
10
Q[m/s]
ma
x.
ax
mi
n.
n.
mi
10
20
50
30
40
12
100
150
Q[m/h]
Q[l/s]
50
100
Q[Igpm]
10
20
30
40
50
12
60
16
150
70 Q[m/h]
20 Q[l/s]
250 Q[Igpm]
200
P 1 [W]
P 1 [W]
m in .
max.
1500
1000
500
500
10
20
30
40
Q[m/h]
Dimension drawing
172
10
20
30
40
50
60
70 Q[m/h]
Bracket diagram
172
214
225
80
50
30
30
R 1/8
Pg Pg
Pg
18
Pg
50
241
30
180
25
80
340
109
170
M10
18
18
R 1/8
190

Wilo-TOP-SD 65/10 (1~230 V)

80
185
145
130
118
DN 65
4 x 14
80
4 x 19
Terminal diagram
SSM
C1
C2
Type
TOP-SD 65/10
Art no.
2080087
EEI Class
Rated pressure
PN 6/10
DN 65
Mains connection
1~230 V, 50 Hz
Speed n
2450 / 2800 rpm
450 W
Power consumption
1~230 V P1
690 / 790 W
Current at 1~230V I
3.51 / 3.78 A
Capacitor
25.0 F / 400 VDB
Motor protection
integrated
Weight approx. m
38.5 kg

50 / 95 / 110 / 130 C
3 / 10 / 16 / 29 m
cooling
Technical data
Materials
SSM
C1
PE
C2
Pump housing
Impeller
Pump shaft
Bearing

speed stages
Reset:
planning guide
191

Wilo-TOP-SD 65/10 (3~400/230 V)

Pump curves
v
0
[m/s]
H[m]
H[m]
Wilo-TOP-SD 65/10
Wilo-TOP-SD 65/10
3~400V - DN 65
3~400V - DN 65
10
10
6 [m/s]
ma
x.
ma
x.
4
mi
min
n.
0
0
10
20
50
30
40
12
100
150
Q[m/ h]
Q[l/s]
50
100
Q[Igpm]
P1[W]
10
20
30
40
50
12
60
70 Q[m/ h]
20 Q[l/s]
16
150
250 Q[Igpm]
200
P1[W]
max.
1500
1000
max.
min.
1000
min.
500
500
0
0
10
20
30
40
Q[m/ h]
Dimension drawing
172
10
20
30
40
50
60
70 Q[m/ h]
Bracket diagram
172
214
225
80
50
30
30
R 1/8
Pg Pg
Pg
18
Pg
50
241
30
180
25
80
340
109
170
M10
18
18
R 1/8
192

Wilo-TOP-SD 65/10 (3~400/230 V)

80
185
145
130
118
DN 65
4 x 14
80
4 x 19
Terminal diagram
SSM
L1
L2
L3
Type
TOP-SD 65/10
Art no.
2080088
EEI Class
Rated pressure
PN 6/10
DN 65
Mains connection
3~400/230 V, 50 Hz
Speed n
1950 / 2250 / 2650 rpm
450 W
470 / 630 / 845 W
Current at 3~400V I
0.83 / 1.10 / 1.67 A
Current at 3~230V I
1.44 / 1.91 / 2.89 A
Capacitor
Motor protection
integrated
Weight approx. m
38.5 kg

50 / 95 / 110 / 130 C
3 / 10 / 16 / 29 m
cooling
Technical data
Materials
SSM
PE
L1 L2 L3
Pump housing
Impeller
Pump shaft
Bearing

speed stages
Reset:
planning guide
193

Wilo-TOP-SD 65/13 (3~400/230 V)

Pump curves
v
0
0,5
1,5
14
3 [m/s]
2,5
Wilo-TOP-SD 65/13
3~400 V - DN 65
12
14
3~400 V - DN 65
10
H [m]
ax
m
ax
.
H [m]
6
mi
mi
n.
n.
0
0
10
15
2
20
20
4
40
25
30
6
60
35
80
Q
1600
10
100
120
40 [m3/h]
[l/s]
140
[lgpm]
0
0
10
20
4
50
30
8
40
100
150
Q
P1 [ W ]
1000
60
16
200
70
20
80 [m3/h]
[l/s]
250
[lgpm]
70
80 [m3/h]
max.
2800
1200
50
12
3200
max.
1400
P1 [ W ]
[m/s]
Wilo-TOP-SD 65/13
12
10
2400
2000
min.
min.
1600
800
600
0
10
15
20
25
30
35
1200
40 [m3/h]
Dimension drawing
172
10
20
30
40
50
60
Bracket diagram
172
223
225
93
50
30
30
R 1/8
Pg Pg
Pg
18
Pg
50
254
30
162
25
93
340
119
185
M10
18
18
R 1/8
194

Wilo-TOP-SD 65/13 (3~400/230 V)

185
145
130
122
DN 65
Type
TOP-SD 65/13
Art no.
2080089
EEI Class
Rated pressure
PN 6/10
DN 65
Mains connection
3~400/230 V, 50 Hz
Speed n
2250 / 2550 / 2800 rpm
1100 W
960 / 1180 / 1450 W
Current at 3~400V I
1.74 / 2.10 / 2.93 A
Current at 3~230V I
3.00 / 3.64 / 5.07 A
Capacitor
cooling
Technical data
4 x 14
4 x 19
Terminal diagram
SSM
L1
L2
L3
Motor protection
integrated
Weight approx. m
51 kg

50 / 95 / 110 / 130 C
3 / 10 / 16 / 29 m
Materials
SSM
PE
L1 L2 L3
Pump housing
Impeller
Pump shaft
Bearing

speed stages
Reset:
planning guide
195

Wilo-TOP-SD 65/15 (3~400/230 V)

Pump curves
v
0
[m/s]
H[m]
H[m]
Wilo-TOP-SD 65/15
[m/s]
Wilo-TOP-SD 65/15
3~400V - DN 65
3~400V - DN 65
16
16
12
12
ma
m
ax
.
x.
8
mi
mi
n.
n.
0
0
10
20
30
40
50
10
50
100
150
Q[m/ h]
20
15 Q[l/s]
Q[Igpm]
P1[W]
40
60
10
15
100
80
20
200
100
Q[m/ h]
30 Q[l/s]
25
300
Q[Igpm]
P1[W]
4000
2000
max.
max.
1000
2000
min.
min.
0
0
10
20
30
40
50
Q[m/ h]
Dimension drawing
172
20
40
60
80
100
Q[m/ h]
Bracket diagram
172
223
225
93
50
30
30
R 1/8
Pg Pg
Pg
18
Pg
50
254
30
162
25
93
340
119
185
M10
18
18
R 1/8
196

Wilo-TOP-SD 65/15 (3~400/230 V)

185
145
130
122
DN 65
Type
TOP-SD 65/15
Art no.
2080090
EEI Class
Rated pressure
PN 6/10
DN 65
Mains connection
3~400/230 V, 50 Hz
Speed n
2500 / 2700 / 2850 rpm
1300 W
1240 / 1425 / 1685 W
Current at 3~400V I
2.18 / 2.52 / 3.41 A
Current at 3~230V I
3.78 / 4.36 / 5.91 A
Capacitor
cooling
Technical data
4 x 14
4 x 19
Terminal diagram
SSM
L1
L2
L3
Motor protection
integrated
Weight approx. m
55.5 kg

50 / 95 / 110 / 130 C
3 / 10 / 16 / 29 m
Materials
SSM
PE
L1 L2 L3
Pump housing
Impeller
Pump shaft
Bearing

speed stages
Reset:
planning guide
197

Wilo-TOP-SD 80/7 (1~230 V)

Pump curves
v
0
0.5
1.0
1.5
[m/s]
2.0
[m/s]
Wilo-TOP-SD 80/7
Wilo-TOP-SD 80/7
1~230 V - DN 80
1~230 V - DN 80
4
H [m]
H [m]
ma
x.
mi
n.
ma
x.
min
0
0
10
3
20
30
6
40
9
12
[m3/h]
[l/s]
0
0
10
3
20
30
6
40
9
70
18
[m3/h]
21 [l/s]
2200
1000
2000
max.
900
max.
1800
min.
800
P1 [W]
P1 [W]
60
15
1100
700
600
500
50
12
min.
1600
1400
1200
10
20
30
40
1000
[m3/h]
Dimension drawing
182
10
20
30
40
50
60
70
[m3/h]
Bracket diagram
182
228
280
90
50
30
30
R 1/8
Pg Pg
Pg
18
Pg
50
227
30
198
33
90
360
109
180
M10
18
18
R 1/8
198

Technical data
PN 6
Type
TOP-SD 80/7
Art no.
2080091
EEI Class
Rated pressure
PN 6
90
200
150
132
DN 80
90
4 x 14
Terminal diagram
SSM
C1
C2
DN 80
Mains connection
1~230 V, 50 Hz
Speed n
2350 / 2800 rpm
450 W
Power consumption
1~230 V P1
700 / 800 W
Current at 1~230V I
3.59 / 3.85 A
Capacitor
25.0 F / 400 VDB
Motor protection
integrated
Weight approx. m
45.5 kg

50 / 95 / 110 / 130 C
3 / 10 / 16 / 29 m
cooling
Wilo-TOP-SD 80/7 (1~230 V)
Materials
SSM
C1
PE
C2
Pump housing
Impeller
Pump shaft
Bearing

speed stages
Reset:
planning guide
199

Wilo-TOP-SD 80/10 (PN6/10, 3~400/230 V)

Pump curves

v
v
0
4 [m/s]
H[m]
H[m]
Wilo-TOP-SD 80/10
6 [m/s]
Wilo-TOP-SD 80/10
3~400V - DN 80
3~400V - DN 80
10
10
ma
x.
ax
4
mi
mi
n.
n.
0
0
10
20
30
40
50
10
50
100
60
15
150
70 Q[m/ h]
20
20 Q[l/s]
250 Q[Igpm]
200
P1[W]
40
60
10
15
100
200
max.
Q[Igpm]
300
max.
3000
min.
1000
Q[m/ h]
30 Q[l/s]
25
P1[W]
1500
100
80
20
min.
2000
1000
500
0
0
0
10
20
30
40
50
60
70 Q[m/ h]
Dimension drawing
184
20
40
60
80
100
Q[m/ h]
Bracket diagram
184
249
240
100
50
30
30
R 1/8
Pg Pg
Pg
18
Pg
50
256
30
180
43
100
360
119
205
M10
18
18
R 1/8
200

Wilo-TOP-SD 80/10 (PN6/10, 3~400/230 V)

Technical data
PN 10
200
160
132
DN 80
200
150
132
DN 80
Type
TOP-SD 80/10
Art no.
2080092
EEI Class
Rated pressure
PN 6
PN 10
DN 80
Mains connection
4 x 14
3~400/230 V, 50 Hz
2150 / 2500 / 2800 rpm

8 x 19
Terminal diagram
1100 W
1015 / 1290 / 1590 W
Current at 3~400V I
1.84 / 2.29 / 3.13 A
Current at 3~230V I
3.19 / 3.96 / 5.43 A
Capacitor
Motor protection
Weight approx. m
SSM
L1
L2
L3
2080093
D

Speed n
TOP-SD 80/10

50 / 95 / 110 / 130 C
cooling
PN 6
integrated
57.1 kg
57.1 kg
3 / 10 / 16 / 29 m
Materials
Pump housing
Impeller
SSM
PE
L1 L2 L3
Pump shaft
Bearing


speed stages
Reset:
planning guide
201

Wilo-TOP-SD 80/15 (PN6/10, 3~400/230 V)

Pump curves
v
0
4 Q[m/s]
H[m]
H[m]
Wilo-TOP-SD 80/15
Wilo-TOP-SD 80/15
3~400V - DN 80
3~400V - DN 80
16
16
12
12
m
ax
.
.
ax
m
mi
7 Q[m/s]
mi
n.
n.
0
0
10
20
30
40
50
10
50
100
60
70 Q[m/ h]
20
20 Q[l/s]
15
150
250 Q[Igpm]
200
P1[W]
max.
min.
2000
1000
0
20
30
40
50
60
200
120 Q[m/ h]
100
25
300
30
35 Q[l/s]
400
Q[Igpm]
max.
min.
70 Q[m/ h]
Dimension drawing
201
80
20
3000
1000
10
100
60
15
P1[W]
5000
4000
2000
40
10
20
40
60
80
100
120 Q[m/ h]
Bracket diagram
201
259
270
90
50
30
30
R 1/8
Pg Pg
Pg
18
Pg
50
318
30
185
20
90
360
143
180
M10
18
18
R 1/8
202

Wilo-TOP-SD 80/15 (PN6/10, 3~400/230 V)

Technical data
PN 10
200
160
132
DN 80
200
150
132
DN 80
Type
TOP-SD 80/15
Art no.
2080094
EEI Class
Rated pressure
PN 6
PN 10
90
90
DN 80
Mains connection
3~400 V, 50 Hz
Speed n
90
90
8 x 19
2450 / 2700 / 2900 rpm
1800 W
1680 / 2000 / 2400 W
Current at 3~400V I
Capacitor
Terminal diagram

50 / 95 / 110 C
SSM
L1
L2
L3
Impeller
Pump shaft
PE
L1 L2 L3
integrated
82.7 kg
82.7 kg
9 / 18 / 23
Materials
Pump housing
SSM
3.25 / 3.63 / 4.85 A
Motor protection
Weight approx. m
2080095
C
4 x 14
TOP-SD 80/15
cooling
PN 6
Bearing


speed stages
Reset:
planning guide
203

Wilo-TOP-SD 80/20 (PN6/10, 3~400/230 V)

Pump curves
v
0
4 Q[m/s]
H[m]
H[m]
Wilo-TOP-SD 80/20
3~400V - DN 80
20
20
16
16
12
12
m
ax
.
mi
7 Q[m/s]
Wilo-TOP-SD 80/20
3~400V - DN 80
ax
8
mi
n.
n.
0
0
10
20
30
0
0
40
50
10
50
100
60
15
150
70 Q[m/ h]
20
20 Q[l/s]
250 Q[Igpm]
200
P1[W]
40
10
100
60
15
80
20
200
120 Q[m/ h]
100
25
300
30
35 Q[l/s]
400
Q[Igpm]
P1[W]
max.
3000
2000
max.
6000
4000
min.
min.
2000
1000
0
0
0
10
20
30
40
50
60
70 Q[m/ h]
Dimension drawing
201
20
40
60
80
100
120 Q[m/ h]
Bracket diagram
201
259
270
90
50
30
30
R 1/8
Pg Pg
Pg
18
Pg
50
318
30
185
20
90
360
143
180
M10
18
18
R 1/8
204

Wilo-TOP-SD 80/20 (PN6/10, 3~400/230 V)

Technical data
PN 10
200
160
132
DN 80
200
150
132
DN 80
Type
TOP-SD 80/20
Art no.
2080096
EEI Class
Rated pressure
PN 6
PN 10
90
90
DN 80
Mains connection
3~400 V, 50 Hz
Speed n
90
90
8 x 19
2500 / 2750 / 2900 rpm
2200 W
2270 / 2650 / 3120 W
Current at 3~400V I
Capacitor
Terminal diagram

50 / 95 / 110 C
SSM
L1
L2
L3
Impeller
Pump shaft
PE
L1 L2 L3
integrated
88.7 kg
88.7 kg
9 / 18 / 23
Materials
Pump housing
SSM
4.35 / 4.80 / 6.10 A
Motor protection
Weight approx. m
2080097
C
4 x 14
TOP-SD 80/20
cooling
PN 6
Bearing


speed stages
Reset:
planning guide
205

Series overview
Series
Wilo-Stratos GIGA
Photo Product
Group
H/m
Wilo-Stratos GIGA
60
DN 40 - 50/60 Hz
40/1-51/4,5
50
40/1-45/3,8
40 40/1-39/3,0
Duty chart
30
20
10
0
10
15
20
25
30
35Q/m/h
Application
Pumping of heating water (acc. to VDI 2035), cold water and

water/glycol mixtures without abrasive substances in heating,
cold water and cooling systems.
Design
High-efficiency inline pump with EC motor and electronic duty

adaptation in glanded construction. Version as single-stage low-pressure
centrifugal pump with flange connection and mechanical shaft seal.
Innovative high-efficiency pump for the highest overall degrees of efficiency

based on a new Wilo glanded design
High-efficiency EC motor (degrees of efficiency above IE4 limit values

acc. to IEC TS 60034-31 Ed.1)
Special features/
product benefits
Further
information
206
New hydraulics optimally adapted to the EC motor technology

Integrated electronic power adjustment
Extremely compact and space-saving design
Simple operation by tried-and-tested red-button technology and display
Various control modes p-c, p-v, PID and n-const. (control mode)
Control range up to three times greater than in conventional electronically
controlled pumps
Analogue interfaces 0-10 V, 2-10 V, 0-20 mA, 4-20 mA

Optional interfaces for bus communication using plug-in IF-Modules
Integrated dual-pump management with efficiency-optimised peak-load cut-in
Two configurable signal relays for run and fault signals
Fault management tailored to heating and air-conditioning applications
Access disable which can be activated on the pump
Integrated full motor protection
High corrosion protection thanks to cataphoretic coating
Standard condensation drainage
Pump bases with threaded hole for foundation mounting
The series is continuously extended.
You will find the latest information on the Internet in our
Wilo online catalogue at www.wilo.com

Series overview
Wilo-VeroLine-IP-E
Wilo-VeroTwin-DP-E
cooling
Series
Photo Product
Group
80/1
40-
4/2
/2
-0,55/2
,55
,2/2
15-2
80/1
10 20 30 40 50 60 70 80 90 100 Q/m/h
2
-0,55/
32/100
10
80/1
303/2
40
30
-2
,2
/1
/2
20
-1
,5
/2
20
40
65
/13
80/1
404/2
03
15-
80
/ 50/60 Hz
/2
80/1
60
65
/11
51,5
/2
5/2
0,5
5/11
40
2 65/1
30
-3
/2
40
/1
,75/2
0
15-
32/100
40/1
1,5/2
1565/1
20
15
3/
014
/
50
/2
Wilo-VeroTwin-DP-E
50
/1
50
-4
/2
3/2
0/14
50
/2
-4
25
0
1032/1
0,75
10-
10
50
, / 50/60 Hz
-1,1/2
32/160
4/2
6040/1
3/2
/2
02,2
/15
2
040
,5/
/13
-1
40
20
/1
40
32/1
-1,1/2
15
Duty chart
50
/1
32/160
20
H/m
Wilo-VeroLine-IP-E
25
/2
-4
/2
60
-3
/1
50
40
/1
40
H/m
100
2,2/2
80/1
30-3
/2
120
140
Q/m/h
Application
For pumping heating water (in accordance with VDI 2035),

water-glycol mixtures and cooling and cold water without
abrasive substances in heating, cold water and cooling water
systems
Design
Electronically controlled glanded single pump in in-line deElectronically controlled glanded double pump in in-line design with flange connection and automatic power adjustment sign with flange connection and automatic power adjustment
Qmax
120 m3/h
Hmax
30 m
30 m
High-efficiency motors as standard; from 0.75 kW nominal
motor power: motors with IE2 technology

control
Simple operation with red-button technology and display

Different control modes p-c, p-v, PIC and n=const.
(manual control mode)
Further
information
170 m3/h

Energy savings due to integrated electronic performance
Special features/
product benefits

systems
Large speed range (750-2900 rpm)

Analogue interfaces 0-10 V, 2-10V, 0-20 mA, 4-20 mA
Optional interfaces for bus communication using plug-in
IF-Modules

control


IF-Modules
Integrated dual pump management

Configurable fault response tailored to HVAC applications
Access disable on the pump
Integrated full motor protection (TRS) with trip electronics
Functions and operation identical to Wilo-CronoLine-IL-E
Condensate drainage holes as standard
Various operating modes: main/standby operation and par-


allel operation
Configurable signal relays for run and fault signals

Functions and operation identical to Wilo-CronoTwin-DL-E
207

Series overview
Series
Wilo-CronoLine-IL-E
Wilo-CronoTwin-DL-E
Photo Product
Group
300
400
500
-E
80
DLE
DL-E 200
50
DL-E 1
10
0
600 Q/m/h
100
100
200
300
400
500
600 Q/m/h
Application

systems
Design
Electronically controlled glanded single pump in in-line deElectronically controlled glanded double pump in in-line design with flange connection and automatic power adjustment sign with flange connection and automatic power adjustment
Qmax
640 m3/h
Hmax
65 m
63 m
Motors with IE2 technology for higher efficiency fitted as
Motors with IE2 technology for higher efficiency fitted as
standard
standard
control

Large speed range (4-pole: 380-1450 rpm,

2-pole: 750-2900 rpm)
Further
information

control

Special features/
product benefits

systems
680 m3/h
208
DL
65
-E
DL
200
. / 50/60 Hz
40
00
25
100
20
IL-E 2
/,
50
30
IL-E
150
IL-E 1
10
DL-E
E1
00
20
Wilo-CronoTwin-DL-E
40
IL-
30
50
0
E8
40
Duty chart
60
-E
50
H/m
Wilo-CronoLine-IL-E
, . / 50/60 Hz
DL
60
IL65
IL-E 50
IL-E
0
IL-E 4
H/m
Large speed range (4-pole: 380-1450 rpm,

2-pole: 750-2900 rpm)

IF-Modules

IF-Modules

Functions and operation identical to Wilo-VeroLine-IP-E
Various operating modes: main/standby operation and par-


allel operation

Functions and operation identical to Wilo-VeroTwin-DP-E

Standard glanded pumps
Series overview
Wilo-VeroLine-IPL
Wilo-VeroTwin-DPL
cooling
Series
H[m]
H[m]
Photo Product
Group
Wilo-VeroLine-IPL
Wilo-VeroTwin-DPL
10
DPL 32
5
L6
DP
50
DPL
40
IPL 100
80
IPL
65
IPL
0
IPL 5
IPL 40
L
DP
IPL 32
DP
L
40
80
DPL 100
80
2
0
20
40
60
80
100 120 140 160 Q[m/h]
120
160
200
Q[m/h]
45
40
35
30
25
20
IPL 32
15
10 IPL 25
IPL 30
5
0
0
20
H[m]
H[m]
Duty chart
Wilo-VeroLine-IPL
45
40
35
30
25
DPL 32
DPL 40
20
15
0
L5
10
DP
5
0
0
40
80
IPL 50
IPL 40
IPL 65
40
60
80
IPL 80
100
120 Q[m/h]
Wilo-VeroTwin-DPL
DPL 65
DPL 80
120
160
200 Q[m/h]
Application

systems

systems
Design
Glanded pump in in-line design with threaded connection or

flange connection
Glanded double pump in in-line design with flange

connection
Qmax
195 m3/h
240 m3/h
Hmax
52 m
52 m
Special features/
product benefits

Standard condensate drainage holes in the motor housings
Reduction of space required and installation costs due to
and lanterns
Series version: Motor with one-piece shaft
Version N: Standard motor B5 or V1 with stainless steel plug
shaft
Bidirectional mechanical seal with forced flushing
Easy to install due to feet with threaded holes on pump
housing
Main/standby mode or peak-load operation (by means of
double pump design

external auxiliary device)

and lanterns

Version N: Standard motor B5 or V1 with stainless steel plug
shaft

Easy to install thanks to feet with threaded holes on the
Further
information

pump housing for all flange-end pumps

209

Series overview
Series
Wilo-CronoLine-IL
Wilo-CronoTwin-DL
Wilo-CronoLine-IL
DL 8
0
H[m]
H[m]
Q[m/h]
100
Wilo-CronoTwin-DL
50
50
DL 40
40
IL
IL 125
20
IL 32
10
H[m]
10
0
0
30
0
10
IL 80
IL
IL 50 IL 6
5
IL 40
100
DL 50
DL 65
30
15
0
IL 200
40
30
110
100
90
80
70
60
50
40
30
20
10
0
DL 200
DL 100
60
IL 250
60
Duty chart
500 Q[m/h]
400
15
20
DL 50
16
12
DL 40
8D
L 32
4
0
10
Wilo-CronoLine-IL
80
70
DL 125
28
24
300
65
200
DL
IL 200
100
Wilo-CronoTwin-DL
40
36
32
DL
10
9
8
7
6
5
4
3
2
1
0
0
210
H[m]
H[m]
Photo Product
Group
20
300 Q[m/h]
DL 80
DL 100
DL 32
10
0
50
100
150
200
250
300
Q[m/h]
Wilo-CronoLine-IL
IL50
IL
65
IL40
IL32
IL80 IL100
12
24
80
Q[m/h] 320
Application

systems

systems
Design
Glanded pump in in-line design with flange connection
Glanded double pump in in-line design with flange

connection
Qmax
900 m3/h
1150 m3/h
Hmax
110 m
67 m

Series overview
Wilo-CronoLine-IL
Wilo-CronoTwin-DL
Special features/
product benefits
Further
information
Reduced life cycle costs due to optimised efficiency

Can be used flexibly in air-conditioning and cooling sys-

Can be used flexibly in air-conditioning and cooling sys-
tems, with application benefits due direct draining of condensate via optimised lantern design (patented)
High worldwide availability of standard motors (according
to Wilo specifications) and standard mechanical seals
Easy to install due to feet with threaded holes on pump
housing
tems, with application benefits due to direct draining of

condensate via optimised lantern design (patented)
High worldwide availability of standard motors (according
to Wilo specifications) and standard mechanical seals
Reduction of space required and installation costs due to
double pump design
Main/standby mode or peak-load operation (by means of
external auxiliary device)
Peak-load operation (by means of external auxiliary device)

cooling
Series
211

Equipment/function
Wilo-Stratos GIGA
Operating modes

PID-Control
Operation level
Red button and display

Manual functions

Pump ON/OFF setting
Configuration of all operating parameters
Error acknowledgement
Control input External pump cycling (effective
only in dual pump operation)
Analogue In 0 ... 20 mA control input (remote

speed adjustment)
Analogue In 0 ... 10 V control input (remote speed

adjustment)
Analogue input 010 V for pressure sensor actual

value signal
Analogue input 210 V, 0-20 mA, 420 mA for

pressure sensor actual value signal

Collective run signal
Data exchange
Infrared interface for wireless data exchange with
IR-Module/IR-Monitor (see IR-Module/IR-Monitor
function table)
Plug-in position for Wilo IF-Modules (Modbus, BACnet, CAN, PLR, LON) for connection to building automation
Safety functions
Full motor protection with integrated trip
electronics
Access disable

Main/standby mode (automatic fault-actuated
switchover)
Main/standby mode pump cycling after 24 hours
Parallel operation
Parallel operation (efficiency-optimised peak load
cut-in and out)
212

Technical data
Wilo-Stratos GIGA
Heat transfer oil
Special version at additional charge

Water-glycol mixtures (for 20-40 vol.% glycol and
fluid temperature 40 C)
cooling

Standard version for operating pressure
16 bar (up to +120 C)

13 bar (up to +140 C)
Special version for operating pressure
Temperature range for applications in heating, ventilation & air-conditioning systems at max. ambient
temperature of +40 C
- 20 to + 140 C
Max. ambient temperature
40 C
Installation in closed buildings
Outdoor installation
Pipe connections
Nominal connection diameters DN
40
Flanges (according to EN 1092-2)
PN 16
Materials
Pump housing
EN-GJL-250
Lantern
EN-GJL-250
Impeller
PPS-GF40
Impeller (special version)
Pump shaft
1.4122
Mechanical seal
AQ1EGG
Other mechanical seals
On request
Mains connection
3~400 V, 50 Hz
3~380 V, 60 Hz
Motor/electronics
Motor technology
EC motor
Protection class
IP 55
Insulation class
EN 61800-3
EN 61800-3
Residual-current protection device (RCD)
Installation options
Pipe installation ( 15 kW motor power)
Support-bracket mounting
= available, - = not available
213

Glanded high-efficiency pumps (single pumps)
Series description Wilo-Stratos GIGA

Innovative high-efficiency pump for the highest overall degrees of
efficiency based on a new Wilo glanded design
High-efficiency EC motor (degrees of efficiency above IE4 limit

values acc. to IEC TS 60034-31 Ed.1)
New hydraulics optimally adapted to the EC motor technology

Integrated electronic power adjustment
Extremely compact and space-saving design
Simple operation by tried-and-tested red-button technology and
display
Various control modes p-c, p-v, PID and n-const. (control mode)
Control range up to three times greater than in conventional electronically controlled pumps
Analogue interfaces 0-10 V, 2-10 V, 0-20 mA, 4-20 mA

Integrated dual-pump management with efficiency-optimised peakload cut-in

Fault management tailored to heating and air-conditioning
applications
Design
High-efficiency inline pump with EC motor and electronic duty adaptation in glanded construction. Version as single-stage low-pressure
centrifugal pump with flange connection and mechanical shaft seal.
Application
Access disable which can be activated on the pump

Standard condensation drainage
Pump bases with threaded hole for foundation mounting
Pumping of heating water (acc. to VDI 2035), cold water and water/
glycol mixtures without abrasive substances in heating, cold water
and cooling systems.
Scope of delivery
Stratos GIGA pump
Stratos GIGA operating instructions
Type key
Example
Stratos
GIGA
40
1-51
4.5
Wilo-Stratos GIGA 40/1-52/4.5

High-efficiency pump
Inline single pump
Flange nominal width DN
Nominal delivery head range in [m]
Nominal motor power P2 in kW
Technical data
Permitted temperature range of the fluid -20 C to +140 C
Mains connection 3~400 V (10 %), 50/60 Hz;
3~380 V (-5 %/+10 %), 50/60 Hz
Max. operating pressure 16 bar to +120 C, 13 bar to +140 C
214

Series description Wilo-Stratos GIGA
H/m
cooling
Wilo-Stratos GIGA
DN 40 - 50/60 Hz
60
40/1-51/4,5
50
40/1-45/3,8
40/1-39/3,0
40
30
20
10
10
15
20
25
30
35
Q/m/h
215

Pump curves Wilo-Stratos GIGA

H/m
Wilo-Stratos GIGA
40/1-39/3,0
Qmin
H/m
50
80%
400
30
300
80%
200
70%
70%
20
200
60%
60%
50%
10
100
40%
30%
0
0
10%
5
500
90%
300
20
p/kPa
n=const. 100%
40
90%
30
Wilo-Stratos GIGA
40/1-45/3,8
Qmin
400
n=const. 100%
40
p/kPa
10
15
20
25
30
35 Q/m/h
100
40%
30%
10%
0
0
10 Q/l/s
50%
10
10
15
20
25
30
35 Q/m/h
10 Q/l/s
P1/kW
P1/kW
100%
100%
3
90%
90%
2
80%
1
70%
1
60%
40%
30%
0
0
510% 10
15
20
25
30
35 Q/m/h
Wilo-Stratos GIGA
40/1-39/3,0
Qmin
40
60%
50%
H/m
0
p/kPa
H/m
400
50
10
15
50%
20
25
30
35 Q/m/h
Wilo-Stratos GIGA
40/1-45/3,8
Qmin
p/kPa
500
p-c
max
40%
30%
10%
5
p-c
30
400
40
300
v
p-
max
-v
30
300
20
200
10
100
200
20
100
10
0
0
10
2
15
20
35 Q/m/h
1m
10
15
20
25
0
0
35 Q/m/h
p-c
P1/kW
3
2
1
0
0
19m
30
10 Q/l/s
9m
0
0
30
29m
39m
25
6
p-c
P1/kW
NPSH/m
NPSH/m
12
0
0
216
80%
70%
10
15
20
25
30
35 Q/m/h
10
2
15
20
25
6
30
10 Q/l/s
34m
35 Q/m/h
23m
45m
12m
5
1m
10
15
20
25
30
35 Q/m/h
10
15
20
25
30
35 Q/m/h

Pump curves Wilo-Stratos GIGA
H/m
60
Wilo-Stratos GIGA
40/1-51/4,5
Qmin
n=const. 100%
cooling
p/kPa
600
500
50
90%
400
40
80%
300
30
70%
20
200
60%
50%
10
100
40%
30%
10%
0
0
10
15
20
25
6
35 Q/m/h
30
10 Q/l/s
P1/kW
100%
4
90%
80%
2
70%
60%
0
0
30% 40%
10
15
10%
5
50%
20
25
H/m
60
35 Q/m/h
30
Wilo-Stratos GIGA
40/1-51/4,5
p/kPa
600
Qmin
p-c
50
40
500
-v
max
400
.
30
300
20
200
10
100
0
0
0
p-c
P1/kW
3
2
1
0
0
10
2
15
20
25
6
35 Q/m/h
10 Q/l/s
39m
51m
30
27m
15m
1m
10
15
20
25
30
35 Q/m/h
10
15
20
25
30
35 Q/m/h
NPSH/m
12
8
4
0
0
217

Terminal diagram, motor data Wilo-Stratos GIGA

Terminal diagram
L1
L2
L3
PE
L1, L2, L3:

PE:
DDG:
In1 (1):
GND (2):
+ 24 V (3):
PE
SSM
SBM
In2:
MP:
Ext. off:
AUX
Ext. off
In2 GND In1 GND +24V
SBM:*
MP
(1)
(2)
(3)
DDG
SSM:*
S
ON
O
OFF
aux:
DIP switch:
Option:
Mains connection: 3~400 VAC/50 Hz; 3~380 VAC/60 Hz

Protective conductor connection
Connection for differential pressure sensor
Actual value input 0-10 V/0-20 mA; 2-10 V/4-20 mA
Ground connection for In1 and In2
DC voltage output for an external consumer/sensor. Max load
60 mA
Setpoint input 0-10 V/0-20 mA; 2-10 V/4-20 mA
Multi-pump, interface for dual pump management
The pump can be switched on or off via an external, potentialfree contact (24 VDC/10 mA).
Potential-free collective run signal (changeover contact
according to VDI 3814)
Potential-free collective fault signal (changeover contact
External pump cycling (with dual pump
operation only). Pump cycling can be performed using an
external, potential-free contact (24 VDC/10 mA)
1: Switchover between operation (O) and service mode (S)
2: Activate/deactivate the menu for access disable
IF-Module for connection to building automation
* Load capacity of contacts for SBM and SSM:

min.: 12 VDC/10 mA
max.: 250 VAC/1 A
Motor data
Wilo-Stratos GIGA...
Nominal motor power
Speed
Maximum power
consumption
Nominal current (approx.)
P2
P1
IN 3~400 V
A
kW
rpm
kW
40/1-39/3.0
500 - 4900
3.3
5.6
40/1-45/3.8
3.8
500 - 4850
4.1
6.6
40/1-51/4.5
4.5
500 - 5130
4.8
7.7
Please observe pump name plate data
218

Dimensions, weights Wilo-Stratos GIGA

Dimension drawing
cooling
Th
d
k
D
nxdL
18
l1
b1
DN
50
b3
lo
50
b4
3xoxp
b2
Dimensions, weights
Wilo-Stratos
GIGA...
Nominal
flange
diameter
Overall
length
DN
l0
Dimensions
b1
b2
b3
b4
l1
mm
Threaded
cable connection
Weight
approx.
Th
mm
kg
40/1-39/3.0
40
280
78
89
89
129
248
90
120
40
168
277
463
140
M12
20
225
40/1-45/3.8
40
280
78
89
89
129
248
90
120
40
168
277
463
140
M12
20
225
40/1-51/4.5
40
280
78
89
89
129
248
90
120
40
168
277
463
140
M12
20
225
2xM12
1xM16
1xM20
1xM25
41
41
41
Flange dimensions
Wilo-Stratos GIGA...
Nominal flange
diameter
Pump flange dimensions
DN
k
mm
40...
40
150
84
n x dL
pcs. x mm
110
4 x 19
219

Equipment/function
Wilo-VeroLine-IP-E
Wilo-VeroTwin-DP-E


speed adjustment)

adjustment)

value signal


function table)
Operating modes
PID-Control
Operation level
Manual functions
Pump ON/OFF setting

Data exchange
Safety functions
electronics
Access disable

switchover)
Parallel operation
cut-in and out)
220

Equipment/function
Wilo-CronoLine-IL-E
Wilo-CronoTwin-DL-E


speed adjustment)

adjustment)

value signal


function table)

PID-Control
cooling
Operating modes
Operation level
Manual functions
Pump ON/OFF setting

Data exchange
Safety functions
electronics
Access disable

switchover)
Parallel operation
cut-in and out)
221

Technical data
Wilo-VeroLine-IP-E
Wilo-VeroTwin-DP-E

Heat transfer oil

10 bar
10 bar
16 bar
16 bar
-20 to +120 C
-20 to +120 C
40 C
40 C
32 - 80
32 - 80
PN 10 (PN 16 on request)
PN 10 (PN 16 on request)
Pump housing
EN-GJL-250
EN-GJL-250
Lantern
EN-GJL-250
EN-GJL-250
Impeller
PPO-GF30
PPO-GF30
Pump shaft
1.4021
1.4021
Mechanical seal
AQEGG
AQEGG
On request
On request
Mains connection
3~400 V, 50 Hz
3~380 V, 60 Hz
3~400 V, 50 Hz
3~380 V, 60 Hz
Speed range
750-2900 rpm
750-2900 rpm
Motor technology
Asynchronous motor
Asynchronous motor
Protection class
IP 55
IP 55
Insulation class
EN 61800-3
EN 61800-3
EN 61800-3
EN 61800-3
Pipe connections
Materials
Motor/electronics
222

Technical data
Wilo-CronoLine-IL-E
Wilo-CronoTwin-DL-E

Heat transfer oil
cooling

16 bar (up to +120 C)

13 bar (up to +140 C)
16 bar (up to +120 C)

13 bar (up to +140 C)
- 20 to + 140 C
- 20 to + 140 C
40 C
40 C
Pipe connections
40 - 200
40 - 200
PN 16
PN 16
Pump housing
EN-GJL-250
EN-GJL-250
Lantern
EN-GJL-250
EN-GJL-250
Impeller
EN-GJL-200
EN-GJL-200
G-CuSn10
G-CuSn10
Pump shaft
1.4122
1.4122
Mechanical seal
AQEGG
AQEGG
On request
On request
Mains connection
3~400 V, 50 Hz
3~380 V, 60 Hz
3~400 V, 50 Hz
3~380 V, 60 Hz
Speed range
380-1450 rpm
750-2900 rpm
380-1450 rpm
750-2900 rpm
Materials
Motor/electronics
Motor technology
Asynchronous motor
Asynchronous motor

Protection class
IP 55
IP 55
Insulation class
EN 61800-3
EN 61800-3
EN 61800-3
EN 61800-3
223

Glanded energy-saving pumps (single pumps)
Series description Wilo-VeroLine-IP-E

High-efficiency motors as standard; from 0.75 kW nominal motor
power: motors with IE2 technology
Energy savings due to integrated electronic performance control


Functions and operation identical to Wilo-CronoLine-IL-E
Materials
Design
Electronically controlled glanded single pump in in-line design with
flange connection and automatic power adjustment
Application
For pumping heating water (in accordance with VDI 2035), waterglycol mixtures and cooling and cold water without abrasive substances in heating, cold water and cooling water systems
Pump housing and lantern: EN-GJL-250

Impeller: PPO-GF30
Shaft: 1.4021
Mechanical seal: AQEGG; other mechanical seals on request
Description/design
Single-stage, low-pressure centrifugal pump in in-line design with
Mechanical seal
Flange connection
Drive with integrated electronic speed control
Scope of delivery
Pump
Type key
Example
IP-E
40
160
4
2
R1
IP-E 40/160-4/2-R1
In-line pump with electronic control
Nominal diameter DN of the pipe connection
Nominal impeller diameter
Number of poles
Version without pressure sensor
Technical data
Permissible temperature range -20C to +120C
Mains connection 3~400 V, 50 Hz; 3~380 V, 60 Hz
Nominal diameter DN 32 to DN 80
Max. operating pressure 10 bar (special version: 16 bar)
224

Series description Wilo-VeroLine-IP-E
40
/
Wilo-VeroLine-IP-E
16
0-
,1/2
0-1
/2
-3
50
/1
40
6
32/1
25
20
4/
2
40
50
/15
cooling
H/m
/ 50/60 Hz
0-
4/2
/1
30
-2
,2/
15
65/1
30 -
10
20
2
,5/
-1
20
/1
40
5/2
0,5
5/11
40
5/2
0-0,7
32/11
,55/2
00-0
32/1
10
80/1
40-
3/2
4/2
0
/14
50
80/1
30-
5/2
5-1,
5/11
40
50
3/2
/2
5-2,2
80/11
30
3/2
60
70
80
90
100
110
Q/m/h
225

Pump curves Wilo-VeroLine-IP-E

Wilo-VeroLine-IP-E 32/100-0.55/2
H/m
14
p/kPa
Wilo-VeroLine-IP-E
32/100-0,55/2
Qmin
n=constant 100%
120
12
10
90%
80%
80
70%
60
H/m
140
100
Qmin
16
n=constant 100%
160
12
90%
120
70%
50%
80%
60%
50%
40%
25%
40
40%
20
25%
0
0
80
60%
40
Wilo-VeroLine-IP-E p/kPa
32/110-0,75/2
10
14 Q/m/h
12
0
0
4 Q/l/s
10
14 Q/m/h
12
4 Q/l/s
P1/kW
P1/kW
100%
0,8
90%
0,8
100%
90%
80%
80%
0,4
70%
0,4
70%
60%
60%
0
0
40%
25%
4
H/m
12
50%
50%
10
12
p/kPa
Wilo-VeroLine-IP-E
32/100-0,55/2
Qmin
16
80
x.
60
40
20
0
2
10
p-c
P1/kW
0,8
12
6m
10m 8m
14 Q/m/h
4 Q/l/s
0,4
0
NPSH/m
4
3
2
1
0
0
10
14 Q/m/h
12
32/110-0,75/2
Qmin
160
p-c
12
p-
4m
10
12
12
.
80
40
0
0
10
14 Q/m/h
12
12m
15m
4 Q/l/s
9m
6m
1m
0,4
10
120
ax
p-c
P1/kW
0,8
1m
0
100
ma
p-
25%
2
H/m
120
p-c
10
226
0
0
14 Q/m/h
40%
14 Q/m/h
0
0
10
12
14 Q/m/h
14 Q/m/h
NPSH/m
4
3
2
1
0
0
10
12
14 Q/m/h

H/m
Wilo-VeroLine-IP-E
32/160-1,1/2
35
p/kPa
p/kPa
Wilo-VeroLine-IP-E
40/115-0,55/2
350
160
16
Qmin
30
H/m
Qmin
300
n=const.
100%
n=constant
100%
cooling
n=constant 100%
25
250
90%
20
120
12
90%
200
80%
80%
15
70%
150
10
60%
100
60%
50
40%
25%
0
0
12
16
Q/m/h
0
0
5 Q/l/s
40
50%
40%
25%
50%
5
80
70%
1,5
100%
Q/m/h
6 Q/l/s
100%
0,8
90%
80%
0,4
80%
70%
70%
0,5
60%
60%
25%
4
0
0
40%
50%
8
12
H/m
16
Wilo-VeroLine-IP-E
32/160-1,1/2
Qmin
p/kPa
300
20
p
x.
-v
14
250
12
200
10
15
150
10
100
50
0
0
12
p-c
P1/kW
16
11m
14m
5 Q/l/s
8m
1,0
Q/m/h
5m
Qmin
12
16
Q/m/h
NPSH/m
16
20
Q/m/h
p/kPa
140
p-c
120
100
ma
8
p-
x.
80
60
40
20
0
0
0
4
1
12
0
0
NPSH/m
6
16
4
20
Q/m/h
6 Q/l/s
9m
12m
6m
3m
0,4
1m
12
Wilo-VeroLine-IP-E
40/115-0,55/2
p-c
P1/kW
0,8
0,5
4
H/m
p-c
ma
50%
40%
25%
0
0
Q/m/h
25
0
0
20
90%
1,0
16
P1/kW
P1/kW
30
12
1m
12
16
20
Q/m/h
12
16
20
Q/m/h
2
0
0
12
16
Q/m/h
0
0
227


H/m
20
40/120-1,5/2
Qmin
200
n=constant 100%
16
25
Wilo-VeroLine-IP-E
40/130-2,2/2
160
200
20
120
15
80
10
70%
60%
100
60%
50%
40
40%
50%
5
50
40%
25%
0
0
150
80%
70%
250
Qmin
90%
80%
p/kPa
n=constant 100%
90%
12
H/m
25%
10
15
20
25
35 Q/m/h
30
10 Q/l/s
0
0
10
P1/kW
20
30
6
Q/m/h
40
10
12
Q/l/s
P1/kW
100%
2,0
100%
2
1,5
80%
80%
1,0
70%
0,5
0
0
40%
25%
10
50%
15
60%
20
25
40/120-1,5/2
200
160
ma
v
p-
x.
120
12
50%
20
30
H/m
25
p-c
16
40%
25%
10
0
0
35 Q/m/h
30
Qmin
70%
60%
H/m
20
90%
90%
Q/m/h
40
Wilo-VeroLine-IP-E
40/130-2,2/2
Qmin
p/kPa
250
p-c
200
20
v
p-
15
150
ax
80
10
100
40
50
0
0
0
0
0
p-c
P1/kW
1,5
1,0
0,5
0
0
10
2
15
20
25
6
10 Q/l/s
13m
17m
35 Q/m/h
30
10
2
p-c
P1/kW
2
9m
20
6
21m
5m
10
1,1m
15
20
25
30
35 Q/m/h
NPSH/m
6
0
0
Q/m/h
40
10
16m
11m
12
Q/l/s
6m
30
1,5m
10
20
30
40
Q/m/h
10
20
30
40
Q/m/h
NPSH/m
8
4
4
2
0
0
228
10
15
20
25
30
35 Q/m/h
0
0

H/m
Wilo-VeroLine-IP-E
40/150-3/2
35
30
Wilo-VeroLine-IP-E 40/160-4/2
Qmin
n=constant 100%
p/kPa
300
250
25
90%
20
150
70%
Qmin
300
90%
80%
20
20
4
30
6
Q/m/h
40
10
12
0
0
Q/l/s
10
P1/kW
100
50%
40%
25%
50
10
200
60%
10
25%
0
0
n=constant 100%
30
100
50%
40%
400
40
70%
60%
10
p/kPa
Wilo-VeroLine-IP-E
40/160-4/2
200
80%
15
H/m
350
cooling
20
30
40
50
Q/l/s
12
P1/kW
Q/m/h
100%
100%
90%
3
90%
80%
80%
2
70%
70%
1
40%
25%
0
0
10
50%
20
30
H/m
30
p/kPa
300
250
20
ma
-v
x.
200
10
50%
20
30
H/m
35
40
10
100
50
0
0
0
p-c
P1/kW
3
2
1
0
0
30
6
10
21m
27m
Q/m/h
40
12
-v
10
30
Q/m/h
NPSH/m
200
150
100
50
10
20
30
0
0
40
50
Q/m/h
Q/l/s
12
23m
30m
16m
9m
2
40
10
p-c
P1/kW
4
9m
1,8m
20
ax
15
Q/l/s
15m
350
300
20
20
p/kPa
250
25
150
10
Q/m/h
p-c
30
15
0
0
50
Wilo-VeroLine-IP-E
40/160-4/2
Qmin
p-c
25
40%
25%
0
0
Q/m/h
40
Wilo-VeroLine-IP-E
40/150-3/2
Qmin
60%
60%
10
2m
20
30
40
50
Q/m/h
10
20
30
40
50
Q/m/h
NPSH/m
15
10
4
0
0
5
10
20
30
40
Q/m/h
0
0
229


H/m
50/115-0,75/2
160
16
H/m
Wilo-VeroLine-IP-E
50/130-2,2/2
Qmin
20
p/kPa
200
n=constant 100%
Qmin
16
n=constonstant 100%
90%
80%
12
80%
80
70%
80
8
40
50%
40%
25%
0
0
120
70%
60%
60%
4
160
90%
120
12
50%
4
40
40%
25%
10
2
15
20
25
35 Q/m/h
30
10 Q/l/s
0
0
10
20
30
40
60 Q/m/h
50
12
16
P1/kW
P1/kW
Q/l/s
100%
100%
90%
0,8
90%
80%
80%
70%
0,4
70%
60%
0
0
25%
5
10
40%
60%
50%
15
20
25
Qmin
12
120
100
v
p-
ax
80
60
40
20
0
0
10
2
p-c
P1/kW
15
4
25
6
9m
12m
0,8
20
30
35 Q/m/h
10 Q/l/s
6m
3m
10
15
p/kPa
200
160
ma
x.
120
80
40
0
0
10
20
4
30
40
12
13m
17,5m
60 Q/m/h
50
16
9m
Q/l/s
5m
1
20
25
30
35 Q/m/h
0
0
4
15
60 Q/m/h
50
10
40
p-c
12
NPSH/m
30
16
NPSH/m
0
0
Qmin
1m
20
Wilo-VeroLine-IP-E
50/130-2,2/2
p-c
P1/kW
0,4
0
0
25%
10
50%
H/m
20
p-c
10
230
0
0
35 Q/m/h
140
50/115-0,75/2
H/m
14
30
40%
20
25
30
35 Q/m/h
0
0
1,2m
10
20
30
40
50
60 Q/m/h
10
20
30
40
50
60 Q/m/h

H/m
25
p/kPa
Wilo-VeroLine-IP-E
50/140-3/2
Qmin
250
30
50/150-4/2
300
Qmin
n=constant 100%
n=constant 100%
200
20
H/m
250
25
90%
90%
200
20
80%
150
80%
15
15
70%
60%
60%
10
50
40%
10
50
40%
25%
25%
0
0
100
50%
50%
5
150
70%
100
10
cooling
20
30
40
Q/m/h
50
Q/l/s
12
0
0
10
20
30
40
50
60
12
70 Q/m/h
20 Q/l/s
16
P1/kW
P1/kW
100%
4
100%
3
80%
80%
70%
1
0
0
10
25%
20
40%
50%
60%
40%
40
50
p/kPa
250
25
p-c
20
0
0
Q/m/h
Wilo-VeroLine-IP-E
50/140-3/2
Qmin
70%
60%
30
H/m
200
ma
x.
25%
20
30
10
50%
40
50
30
70 Q/m/h
Qmin
p-c
250
25
20
p-v
60
50/150-4/2
300
H/m
p-v
ma
150
15
200
x.
15
150
10
100
50
100
10
50
0
0
90%
90%
10
20
4
30
40
p-c
P1/kW
50
Q/m/h
Q/l/s
12
0
0
10
20
10m
30
40
p-c
P1/kW
4
15m
20m
50
12
70 Q/m/h
20 Q/l/s
16
20m
26m
60
14m
8m
2
0
0
5m
1
10
1,5m
20
30
40
50
Q/m/h
0
0
NPSH/m
6
NPSH/m
6
0
0
10
20
30
40
50
Q/m/h
0
0
1,8m
10
20
30
40
50
60
70 Q/m/h
10
20
30
40
50
60
70 Q/m/h
231


H/m
16
p/kPa
Wilo-VeroLine-IP-E
65/115-1,5/2
160
Qmin
H/m
Wilo-VeroLine-IP-E
65/130-3/2
Qmin
20
p/kPa
200
n=constant 100%
n=constant 100%
160
16
12
90%
120
90%
80
70%
70%
80
8
60%
60%
4
40
50%
40%
50%
4
25%
10
40
40%
25%
0
0
120
80%
12
80%
8
20
30
40
50
Q/m/h
Q/l/s
12
0
0
20
P1/kW
40
60
10
80
15
25 Q/l/s
20
P1/kW
4
2,0
100%
100%
1,5
90%
80%
1,0
90%
80%
2
70%
70%
0,5
40%
25%
0
0
10
20
50%
60%
30
H/m
16
Q/m/h
40
50
Q/m/h
p/kPa
Wilo-VeroLine-IP-E
65/115-1,5/2
160
Qmin
50%
25% 40%
20
40
0
0
60%
60
H/m
20
Qmin
80
Q/m/h
Wilo-VeroLine-IP-E
65/130-3/2
p/kPa
200
p-c
p-c
16
120
12
p-
ma
x.
ma
160
x.
12
120
80
40
80
40
0
0
10
0
p-c
P1/kW
1,5
1,0
0,5
0
0
20
30
40
50
12
11m
8m
Q/m/h
Q/m/h
Q/m/h
NPSH/m
4
3
2
1
0
0
5m
1m
20
30
40
50
8
4
0
0
10
20
30
40
50
0
0
p-c
P1/kW
3
2
1
0
0
14m
10
Q/l/s
NPSH/m
232
20
5
40
60
10
15
Q/m/h
25 Q/l/s
20
10m
14m
18m
80
6m
1,2m
20
40
60
80
Q/m/h
20
40
60
80
Q/m/h

H/m
25
Wilo-VeroLine-IP-E
65/140-4/2
p/kPa
H/m
Qmin
250
Qmin
16
200
90%
15
90%
120
12
150
80%
80%
8
70%
80
70%
100
10
60%
60%
50%
50
40%
50%
25%
20
40
40%
25%
0
0
40
60
10
80
15
Q/m/h
0
0
25 Q/l/s
20
20
40
60
10
80
15
100%
2
90%
90%
80%
80%
2
70%
70%
60%
60%
25%
0
0
40%
20
50%
40
60
H/m
80
Wilo-VeroLine-IP-E
65/140-4/2
p/kPa
20
p-
250
50
20
40
10
80
15
25 Q/l/s
20
15m
Q/m/h
Qmin
p/kPa
160
1,4m
40
120
p-
10m
ma
80
40
0
0
0
20
5
40
80
Q/m/h
0
0
60
10
15
80
Q/m/h
25 Q/l/s
20
11m
15m
7m
3m
1
60
x.
p-c
P1/kW
2
5m
NPSH/m
4
3
2
1
0
0
60
20m
20
Q/m/h
Wilo-VeroLine-IP-E
80/115-2,2/2
150
100
80
12
x.
10
p-c
P1/kW
4
60
200
ma
15
40
p-
p-c
50%
H/m
16
Qmin
40%
25%
20
0
0
Q/m/h
25
0
0
25 Q/l/s
20
100%
4
Q/m/h
P1/kW
P1/kW
0
0
p/kPa
160
n=constant 100%
n=constant 100%
20
Wilo-VeroLine-IP-E
80/115-2,2/2
cooling
1m
20
40
60
80
Q/m/h
20
40
60
80
Q/m/h
NPSH/m
6
4
2
20
40
60
80
Q/m/h
0
0
233


H/m
16
p/kPa
Wilo-VeroLine-IP-E
80/130-3/2
Qmin
160
H/m
20
Wilo-VeroLine-IP-E
80/140-4/2
Qmin
p/kPa
200
n=constant 100%
n=constant 100%
16
90%
12
80%
12
80%
8
80
70%
80
60%
60%
40
50%
0
0
40
40
40%
25%
20
50%
4
40%
25%
120
70%
8
160
90%
120
60
10
15
80
20
100
Q/m/h
30 Q/l/s
25
0
0
0
20
40
10
60
15
80
120 Q/m/h
100
20
25
35 Q/l/s
30
P1/kW
P1/kW
100%
3
100%
90%
90%
2
80%
70%
70%
60%
40%
25%
0
0
20
60%
50%
40
60
H/m
16
80%
80
100
0
0
Q/m/h
p/kPa
Wilo-VeroLine-IP-E
80/130-3/2
160
Qmin
25%
40
20
40%
50%
60
20
Qmin
Wilo-VeroLine-IP-E
80/140-4/2
p/kPa
200
p-c
16
120
ma
p-
x.
p-c
P1/kW
ma
v
p-
160
x.
120
80
40
20
12
120 Q/m/h
100
p-c
12
0
0
80
H/m
40
10
60
15
20
11m
14m
80
100
30 Q/l/s
25
8m
Q/m/h
80
40
0
0
0
20
5
p-c
P1/kW
4
5m
40
10
60
15
80
20
25
35 Q/l/s
30
10m
14m
18m
120 Q/m/h
100
6m
2
2
1
0
0
1m
20
40
60
80
100
Q/m/h
NPSH/m
0
0
1,2m
20
40
60
80
100
120 Q/m/h
20
40
60
80
100
120 Q/m/h
NPSH/m
6
4
2
0
0
234
2
20
40
60
80
100
Q/m/h
0
0

Terminal diagram, motor data Wilo-VeroLine-IP-E
L1, L2, L3:

PE:
DDG:
In1 (1):
GND (2):
+ 24 V (3):
L1
L2
L3
PE
PE
SSM
SBM
AUX
Ext. off
In2:
MP:
Ext. off:
SBM:*
H
MP
(1)
(2)
(3)
SSM:*
DDG
aux:
S
ON
O
OFF
DIP switch:
Option:
cooling
Terminal diagram
60 mA

min.: 12 VDC/10 mA
max.: 250 VAC/1 A
Motor data
WiloVeroLine-IP-E...
Nominal motor power
Speed
Power consumption
P2
P1
IN 3~400 V
kW
rpm
kW
32/100-0.55/2
0.55
750 - 2900
0.8
1.9
32/110-0.75/2
0.75
750 - 2900
1.1
2.9
32/160-1.1/2
1.1
750 - 2900
1.5
4.1
40/115-0.55/2
0.55
750 - 2900
0.8
1.8
40/120-1.5/2
1.5
750 - 2900
2.0
5.2
40/130-2.2/2
2.2
750 - 2900
2.7
6.4
40/150-3/2
750 - 2900
3.9
8.8
40/160-4/2
750 - 2900
4.7
10.1
50/115-0.75/2
0.75
750 - 2900
1.1
3.2
50/130-2.2/2
2.2
750 - 2900
2.9
6.6
50/140-3/2
750 - 2900
3.8
8.8
50/150-4/2
750 - 2900
5.2
11.7
65/115-1.5/2
1.5
750 - 2900
2.0
5.2
65/130-3/2
750 - 2900
4.0
9.4
65/140-4/2
750 - 2900
5.1
11.6
80/115-2.2/2
2.2
750 - 2900
2.7
6.5
80/130-3/2
750 - 2900
3.7
8.5
80/140-4/2
750 - 2900
4.9
10.9
Three-phase motor (DM), 2-pole - 3~400V, 50 Hz / 3~380V, 60 Hz

235

Dimensions, weights Wilo-VeroLine-IP-E

Dimension drawing A
l1
50
f
18
lo
50
DN
Th
b4
3xoxp
nxdL
c
b2
b1
b3
Note:
Housing with feet for installation on a base and drilled holes M10, brackets on request.
Dimension drawing B
h
2xoxp
K
D
DN
lo
b4
Th
nxdL
a
l1
b1
b2
b3
Note:
Housing with feet for installation on a base and drilled holes M10, mounting brackets on request.
236

Dimensions, weights Wilo-VeroLine-IP-E

Dimensions, weights
Nominal
flange
diameter
Overall
length
DN
l0
Dimensions
b1
b2
b3
b4
l1
mm
Threaded cable
connection
Weight
approx.
Th
mm
Dimension
drawing
cooling
kg
32/100-0.55/2
32
260
70
101
106
189
216
90
40
50
130
141
325
130
M10 20
150
25
32/110-0.75/2
32
260
70
101
106
189
223
90
40
50
146
141
345
130
M10 20
150
27
32/160-1.1/2
32
260
70
101
106
189
223
90
40
50
146
159
345
130
M10 20
150
29
40/115-0.55/2
40
250
65
80
90
162
216
110
110
130
141
320
125
M10 20
150
25
40/120-1.5/2
40
320
75
113
121
189
240
90
40
50
177
159
351
160
M10 20
150
37
40/130-2.2/2
40
320
75
113
121
189
240
90
40
50
176
176
359
160
M10 20
150
38
40/150-3/2
40
320
75
113
121
189
255
90
40
50
196
176
386
160
M10 20
150
44
40/160-4/2
40
320
75
113
121
189
270
90
40
50
220
197
403
160
M10 20
150
50/115-0.75/2
50
280
75
91
101
162
223
125
125
146
141
346
140
M10 20
150
50/130-2.2/2
50
340
86
116
131
189
240
104
40
50
176
176
361
170
M10 20
150
41
50/140-3/2
50
340
86
116
131
189
255
104
40
50
196
176
388
170
M10 20
150
47
50/150-4/2
50
340
86
116
131
189
270
104
40
50
220
197
405
170
M10 20
150
54
65/115-1.5/2
65
340
80
100
118
167
240
155
155
177
159
367
170
M10 20
150
41
65/130-3/2
65
340
93
119
138
189
255
135
40
55
196
176
394
170
M10 20
150
50
65/140-4/2
65
340
93
119
138
189
270
135
40
55
220
197
411
170
M10 20
150
57
80/115-2.2/2
80
360
98
110
135
167
240
165
165
176
176
376
180
M10 20
150
46
80/130-3/2
80
360
105
125
153
189
255
135
40
55
196
176
400
180
M10 20
150
53
80/140-4/2
80
360
105
125
153
189
270
135
40
55
220
197
417
180
M10 20
150
60
2xM12
1xM16
1xM20
1xM25
51
30
Flange dimensions
Nominal flange
diameter
DN
n x dL
4 x 19
mm
pcs. x mm
32...
32
140
76
100
40...
40
150
84
110
4 x 19
50...
50
165
99
125
4 x 19
65...
65
185
118
145
4 x 19
80...
80
200
132
160
8 x 19
Pump flange dimensions - drilled according to EN 1092-2 PN 16, n = number of drilled holes
237

Glanded energy-saving pumps (double pumps)
Series description Wilo-VeroTwin-DP-E


Different control modes p-c, p-v, PIC and n=const. (manual control mode)

Various operating modes: main/standby operation and parallel operation

Functions and operation identical to Wilo-CronoTwin-DL-E
Design
Electronically controlled glanded double pump in in-line design with
Application
Materials
Impeller: PPO-GF30
Shaft: 1.4021
Description/design
Single-stage, low-pressure double pump in in-line design with
Switchover valve
Mechanical seal
Flange connection
Scope of delivery
Pump
Further information
Type key

Example
DP-E
40
160
4
2
R1
DP-E 40/160-4/2-R1
In-line double pump with electronic control
Number of poles
Version without sensor
Technical data
238

Series description Wilo-VeroTwin-DP-E
40
/
16
Wilo-VeroTwin-DP-E
04
/2
32/1
25
40
60-
/1
2
1,1/
20
50
/15
50
-3
/ 50/60 Hz
0-
/2
40
/13
02,2
/2
cooling
H/m
4/2
40/120-1,5/2
15
10
20
65/
130
/1
40
-
-1,
-3/2
30
80/14
0-4/2
3/
5/2
80/13
2/2
5-2,
0-3/2
1
80/1
2
5/
115
,5
-0
15
/1
65/
40
2
75/ 0,55/2
-0,
110 2/100
3
32/
10
50
40
50
60
70
80
90
100
110
120
130
140
150
160
170 Q/m/h
239

Series description Wilo-CronoLine-IL-E

Motors with IE2 technology for higher efficiency fitted as standard
Large speed range (4-pole: 380-1450 rpm, 2-pole: 750-2900 rpm)

Functions and operation identical to Wilo-VeroLine-IP-E
Materials
Design
Electronically controlled glanded single pump in in-line design with
Application

Impeller
- Standard version: EN-GJL-200
- Special version: G-CuSn 10
Shaft: 1.4122
Description/design
Mechanical seal
Flange connection
Lantern
Coupling
Scope of delivery
Pump
Type key
Example
IL-E
50
170
7,5
2
R1
IL-E 50/170-7.5/2-R1
In-line pump with electronic control
Number of poles
Technical data
Max. operating pressure 16 bar
240

Series description Wilo-CronoLine-IL-E
H/m
cooling
Wilo-CronoLine-IL-E (4-pole)
Wilo-CronoLine-IL-E
IL-
E1
IL-
00
20
/ 50/60 Hz
E1
50
IL-E 1
15
25
IL-
E2
00
10
50
100
150
200
250
300
350
400
450
500
550
600 Q/m/h
Wilo-CronoLine-IL-E (2-pole)
H/m
IL-
60
0
E4
55
Wilo-CronoLine-IL-E
IL-
IL-
, / 50/60 Hz
E6
E5
50
IL-E
45
80
40
35
30
IL-E 1
25
00
20
15
10
5
0
20
40
60
80
100
120
140
160
180
200
220
240
260
280 Q/m/h
241

Pump curves Wilo-CronoLine-IL-E

Wilo-CronoLine-IL-E 100/220-5.5/4
4-pole
4-pole
H/m
16
Wilo-CronoLine-IL-E
100/220-5,5/4
Qmin
p/kPa
H/m
160
20
120
90%
12
80%
8
80
70%
8
40
50%
40%
20
160
90%
80%
120
80
60%
50%
25%
0
0
200
n=constant 100%
70%
60%
4
Qmin
n=constant 100%
16
12
Wilo-CronoLine-IL-E p/kPa
100/250-7,5/4
40
40%
25%
40
60
10
80
100
20
Q/m/h
120
40 Q/l/s
30
0
0
40
80
10
20
120
160
30
Q/m/h
50 Q/l/s
40
P1/kW
P1/kW
100%
6
100%
90%
4
90%
80%
70%
0
0
70%
60%
40%
25%
20
40
60
50%
80
H/m
16
100
Wilo-CronoLine-IL-E
100/220-5,5/4
Qmin
H/m
160
20
max
40
40
60
10
80
100
20
p-c
P1/kW
Q/m/h
120
40 Q/l/s
30
10m
13,5m
7m
4
1m
40
60
80
100
120
Q/m/h
NPSH/m
1,5
1
0,5
0
0
160
Q/m/h
200
Qmin
160
-v
ax
120
80
40
0
0
0
40
10
p-c
P1/kW
8
80
20
120
30
17,5m
160
10m
50 Q/l/s
40
14m
Q/m/h
6m
4m
2
20
120
12
80
80
16
20
60%
100/250-7,5/4
120
p-
0
0
40
50%
p-c
p-c
242
p/kPa
40%
25%
0
0
Q/m/h
120
12
0
0
80%
0
0
1,3m
40
80
120
160
Q/m/h
40
80
120
160
Q/m/h
NPSH/m
12
8
4
20
40
60
80
100
120
Q/m/h
0
0

Wilo-CronoLine-IL-E 100/270-11/4
4-pole
4-pole
H/m
25
100/270-11/4
Qmin
n=constant 100%
250
H/m
14
p/kPa
Wilo-CronoLine-IL-E
140
125/210-5,5/4
Qmin
n=constant 100%
12
20
90%
150
15
10
90%
100
80%
80
70%
60
70%
100
60%
60%
50
40%
25%
0
0
50%
40%
20
25%
40
40
50%
5
120
200
80%
10
80
10
20
120
30
160
Q/m/h
50 Q/l/s
40
0
0
40
P1/kW
80
10
120
20
160
30
50 Q/l/s
40
6
90%
90%
4
80%
80%
70%
70%
2
60%
60%
40%
25%
0
0
40
50%
80
120
160
Qmin
250
p-c
25
40
-v
ma
10
100
50
0
0
40
80
20
120
30
24m
160
50 Q/l/s
40
18m
Q/m/h
12m
120
p-c
max
p-
160
100
80
60
40
20
0
0
0
40
80
10
20
120
30
Q/m/h
0
0
NPSH/m
15
NPSH/m
3
10
160
Q/m/h
50 Q/l/s
40
9m
7m
11,5m
5m
1,5m
120
Q/m/h
Qmin
4
80
160
140
125/210-5,5/4
14
p-c
P1/kW
6m
40
120
10
x.
15
10
80
200
150
p-c
P1/kW
8
50%
H/m
12
20
40%
25%
0
0
Q/m/h
100/270-11/4
H/m
0
0
100%
100%
0
0
Q/m/h
P1/kW
12
cooling
1m
40
80
120
160
Q/m/h
40
80
120
160
Q/m/h
40
80
120
160
Q/m/h
0
0
243


4-pole
4-pole
H/m
16
Wilo-CronoLine-IL-E
125/220-7,5/4
Qmin
p/kPa
H/m
160
10
Qmin
90%
120
80%
8
80
90%
60
80%
6
80
70%
100
n=constant 100%
n=constant 100%
12
p/kPa
Wilo-CronoLine-IL-E
150/190-5,5/4
70%
40
4
60%
60%
50%
40
40%
50%
25%
0
0
25%
40
20
40%
80
10
20
120
30
160
40
Q/m/h
200
60 Q/l/s
50
0
0
50
100
20
150
200
40
250
Q/m/h
Q/l/s
60
P1/kW
P1/kW
100%
100%
8
90%
90%
4
80%
80%
4
70%
70%
60%
60%
40%
25%
0
0
40
80
50%
120
H/m
160
p/kPa
Wilo-CronoLine-IL-E
125/220-7,5/4
16
Qmin
160
max
10
200
250
Q/m/h
p/kPa
Wilo-CronoLine-IL-E
150/190-5,5/4
Qmin
100
max.
p-v
80
-v
60
80
40
40
10
p-c
P1/kW
8
80
20
120
30
160
40
200
Q/m/h
60 Q/l/s
50
8m
1,1m
80
120
40
20
0
0
50
100
20
150
40
250
Q/m/h
Q/l/s
60
7m
9m
5m
3m
2
160
200
5m
40
p-c
P1/kW
11m
14,5m
244
150
H/m
NPSH/m
4
3
2
1
0
0
50%
p-c
0
0
100
120
50
p-c
12
0
0
25%
0
0
Q/m/h
200
40%
200
Q/m/h
0
0
50
1m
100
150
200
250
Q/m/h
50
100
150
200
250
Q/m/h
NPSH/m
3
2
1
40
80
120
160
200
Q/m/h
0
0

4-pole
4-pole
H/m
12
p/kPa
Wilo-CronoLine-IL-E
150/200-7,5/4
Qmin
H/m
120
n=constant 100%
Wilo-CronoLine-IL-E
150/220-11/4
Qmin
16
n=constant 100%
12
90%
cooling
p/kPa
160
100
10
90%
80
8
80%
6
80%
60
70%
60%
40%
0
0
50
60%
4
25%
150
20
200
40
Q/m/h
250
Q/l/s
60
0
0
50
P1/kW
40
50%
40%
25%
20
100
80
70%
40
50%
2
120
100
150
20
200
40
300 Q/m/h
250
60
80
Q/l/s
P1/kW
100%
100%
12
8
90%
90%
8
80%
80%
4
70%
70%
4
60%
60%
25%
0
0
50
40%
100
50%
150
H/m
12
200
250
p/kPa
Wilo-CronoLine-IL-E
150/200-7,5/4
Qmin
0
0
Q/m/h
40
20
100
150
20
p-c
P1/kW
8
NPSH/m
4
3
2
1
0
0
200
40
250
Q/m/h
Q/l/s
60
4m
100
150
200
120
80
40
0
0
50
100
20
150
200
40
250
60
300 Q/m/h
80
Q/l/s
11m
8m
14m
5m
250
x.
1m
50
12
p-c
P1/kW
8m
6m
10,5m
4
0
0
p-c
p-
60
p/kPa
160
Qmin
ma
80
300 Q/m/h
250
v
p-
50
200
Wilo-CronoLine-IL-E
150/220-11/4
100
0
0
50%
H/m
16
max
150
120
p-c
10
40%
25%
100
50
Q/m/h
0
0
50
1m
100
150
200
250
300 Q/m/h
50
100
150
200
250
300 Q/m/h
NPSH/m
4
2
50
100
150
200
250
Q/m/h
0
0
245


4-pole
4-pole
H/m
20
150/250-15/4
Qmin
200
n=constant 100%
H/m
25
150/260-18,5/4
250
Qmin
n=constant 100%
16
160
20
120
15
90%
200
90%
12
80%
150
80%
70%
80
70%
10
60%
50%
40%
40
0
0
50%
40%
25%
25%
0
0
100
20
100
60%
200
40
60
300
Q/m/h
400
80
100
Q/l/s
120
100
P1/kW
50
20
200
40
60
300
80
100
Q/l/s
120
P1/kW
100%
100%
20
15
90%
10
90%
15
80%
80%
10
70%
70%
5
60%
40%
25%
100
0
0
50%
200
300
Q/m/h
400
Qmin
H/m
200
20
160
16
40%
25%
100
0
0
150/250-15/4
H/m
20
Q/m/h
400
Qmin
50%
60%
200
300
Q/m/h
400
150/260-18,5/4
p-c
200
p-c
16
p
ma
-v
ax
120
12
120
80
80
40
40
0
0
12
0
0
0
100
20
200
40
p-c
P1/kW
60
17m
300
Q/m/h
400
80
100
120
Q/l/s
Q/m/h
p-c
P1/kW
15
10
5
0
0
9m
13m
5m
10
5
0
0
1m
100
200
300
400
NPSH/m
6
NPSH/m
6
2
0
0
246
160
x.
100
20
200
40
60
20m
300
80
Q/m/h
400
100
120
Q/l/s
10m
15m
5m
100
1,5m
200
300
400
Q/m/h
100
200
300
400
Q/m/h
2
100
200
300
400
Q/m/h
0
0

4-pole
4-pole
H/m
150/270-22/4
Qmin
25
H/m
250
n=constant 100%
16
p/kPa
Wilo-CronoLine-IL-E
200/240-15/4
Qmin
cooling
160
n=constant 100%
200
20
90%
150
80%
15
90%
12
80%
8
70%
120
80
70%
100
10
60%
60%
50%
5
50
40%
40%
25%
0
0
25%
100
20
40
50%
200
40
300
60
80
Q/m/h
400
100
120
Q/l/s
0
0
100
P1/kW
200
40
300
400
80
500
Q/m/h
Q/l/s
120
P1/kW
100%
100%
15
20
90%
90%
10
80%
80%
10
70%
70%
5
60%
60%
40%
25%
100
0
0
50%
200
300
150/270-22/4
H/m
25
0
0
Q/m/h
400
Qmin
ax
10
100
50
0
0
100
20
200
40
60
300
80
18m
Q/m/h
400
100
120
Q/l/s
23m
8m
-v
120
ma
x.
80
40
0
0
100
200
40
300
80
400
15,5m
500
Q/m/h
Q/l/s
120
,5m
1,5m
3,5m
10
5
2m
100
200
300
400
Q/m/h
0
0
NPSH/m
6
NPSH/m
6
1m
100
200
300
400
500
Q/m/h
100
200
300
400
500
Q/m/h
2
0
0
p/kPa
p-c
P1/kW
13m
Q/m/h
160
150
15
12
500
p-c
200
p-v
400
Wilo-CronoLine-IL-E
200/240-15/4
Qmin
16
20
p-c
P1/kW
15
10
5
0
0
H/m
250
p-c
100
50%
40%
25%
200
300
100
200
300
400
Q/m/h
0
0
247


4-pole
4-pole
H/m
20
p/kPa
Wilo-CronoLine-IL-E
200/250-18,5/4
H/m
Wilo-CronoLine-IL-E
200/260-22/4
Qmin
Qmin
200
20
n=constant 100%
160
16
90%
120
12
80%
p/kPa
200
n=constant 100%
16
160
90%
12
80%
70%
80
80
8
60%
60%
50%
50%
40
0
0
25%
25%
100
40
40%
40%
0
0
120
70%
200
300
40
400
80
Q/m/h
500
Q/l/s
120
100
200
40
300
400
80
600 Q/m/h
500
120
Q/l/s
160
P1/kW
P1/kW
100%
20
100%
20
90%
15
90%
80%
10
80%
10
70%
5
0
0
100
25%
200
40%
50%
20
60%
60%
300
H/m
70%
400
500
0
0
Q/m/h
p/kPa
Wilo-CronoLine-IL-E
200/250-18,5/4
200
Qmin
25%
200
100
40%
50%
300
400
H/m
20
500
600 Q/m/h
Wilo-CronoLine-IL-E
200/260-22/4
Qmin
p/kPa
200
p-c
p-c
160
16
-v
ma
160
16
x.
ma
v
p-
x.
12
120
12
120
80
80
40
40
0
0
0
0
100
0
p-c
P1/kW
15
10
5
0
0
200
300
40
400
80
Q/m/h
Q/l/s
120
13m
17m
500
100
40
p-c
P1/kW
20
9m
5m
200
300
400
80
500
120
14m
18m
600 Q/m/h
Q/l/s
160
10m
6m
10
1m
100
200
300
400
500
Q/m/h
NPSH/m
0
0
1,3m
100
200
300
400
500
600 Q/m/h
100
200
300
400
500
600 Q/m/h
NPSH/m
15
10
4
0
0
248
5
100
200
300
400
500
Q/m/h
0
0

2-pole
2-pole
H/m
40/170-5,5/2
Qmin
n=constant 100%
400
40
H/m
60
Qmin
40/200-7,5/2
600
n=constant 100%
500
50
90%
90%
300
30
400
40
80%
cooling
80%
70%
20
200
60%
20
50%
10
30
10
25%
10
2
200
100
40%
25%
0
0
60%
50%
100
40%
300
70%
20
30
Q/m/h
40
10
Q/l/s
12
0
0
10
20
30
6
Q/m/h
40
10
12
Q/l/s
P1/kW
P1/kW
100%
6
100%
90%
4
8000
90%
80%
80%
4000
70%
2
70%
60%
25%
0
0
10
40%
60%
50%
20
30
40/170-5,5/2
H/m
Qmin
p-c
40
ma
300
200
10
100
20
4
30
6
p-c
P1/kW
Q/m/h
40
10
12
Q/l/s
22m
10
20
Q/m/h
40
40/200-7,5/2
600
Qmin
30
max
40
p-
40
Q/m/h
500
.
400
30
300
20
200
10
100
0
0
0
0
10
2
20
4
0
0
30
6
Q/m/h
40
10
12
Q/l/s
39m
51m
27m
13m
2,5m
60
p-c
P1/kW
8
31m
40m
30
50
x.
20
10
20
p-c
p-v
30
10
50%
H/m
400
25%
0
0
Q/m/h
40
40%
15m
10
3,2m
20
30
40
Q/m/h
10
20
30
40
Q/m/h
NPSH/m
15
NPSH/m
8
10
4
0
10
20
30
40
Q/m/h
0
0
249


2-pole
2-pole
H/m
70
40/220-11/2
700
Qmin
H/m
35
60
90%
500
50
40
30
80%
400
70%
300
10
90%
80%
200
40%
100
70%
150
15
10
5
100
50%
40%
50
25%
10
2
200
20
25%
250
25
60%
50%
0
0
20
4
30
6
Q/m/h
40
10
0
0
Q/l/s
12
10
P1/kW
20
30
40
60 Q/m/h
50
12
16
Q/l/s
P1/kW
100%
100%
12
6000
90%
90%
4000
80%
80%
70%
4
40%
25%
0
0
10
20
60%
50%
30
0
0
Q/m/h
40
700
40/220-11/2
H/m
Qmin
600
p
50
-v
max
500
40%
25%
20
10
30
H/m
35
p-c
60
70%
2000
60%
70
350
300
30
60%
20
p/kPa
n=constant 100%
n=constant 100%
600
Wilo-CronoLine-IL-E
50/160-5,5/2
Qmin
50%
40
50
60 Q/m/h
Wilo-CronoLine-IL-E
50/160-5,5/2
Qmin
p/kPa
350
p-c
300
30
ma
x.
250
25
p
-v
40
400
20
30
300
15
150
20
200
10
100
10
100
50
0
0
0
0
0
10
2
20
4
p-c
P1/kW
Q/m/h
40
10
Q/l/s
12
48m
63m
8
4
0
0
30
20
30
20
4
30
40
p-c
P1/kW
50
12
60 Q/m/h
16
Q/l/s
24m
17m
31m
4
10m
18m
4m
10
33m
10
200
40
Q/m/h
NPSH/m
15
0
0
10
2m
20
30
40
50
60 Q/m/h
10
20
30
40
50
60 Q/m/h
NPSH/m
8
10
4
5
0
0
250
10
20
30
40
Q/m/h
0
0

2-pole
2-pole
H/m
Wilo-CronoLine-IL-E
50/170-7,5/2
Qmin
n=constant 100%
40
p/kPa
400
H/m
Wilo-CronoLine-IL-E
50/180-7,5/2
Qmin n=constant 100%
400
300
80%
70%
200
20
60%
50%
100
40%
50%
40%
10
10
100
25%
25%
0
0
300
80%
200
60%
10
90%
30
70%
20
20
30
40
50
60
12
70 Q/m/h
0
0
20 Q/l/s
16
10
2
20
4
30
6
Q/m/h
40
10
12
Q/l/s
100%
100%
8
90%
90%
80%
80%
4
70%
70%
60%
60%
0
40%
25%
20
10
30
50%
40
H/m
50
60
40
p/kPa
400
p-c
ma
v
10
30
40
p-c
P1/kW
8
50
12
60
16
70 Q/m/h
4
0
10
2,5m
20
30
40
50
60
70 Q/m/h
8
4
10
20
30
40
max
50
p/kPa
500
400
p-v
300
20
200
10
100
0
0
0
10
2
20
4
30
6
60
70 Q/m/h
0
NPSH/m
4
3
2
1
0
Q/m/h
40
10
12
42m
Q/l/s
32m
22m
NPSH/m
12
Qmin
p-c
P1/kW
8
11m
Q/m/h
40
Wilo-CronoLine-IL-E
50/180-7,5/2
50
20 Q/l/s
29m
20m
38m
30
H/m
30
100
20
20
300
200
10
10
50%
40
x.
20
25%
40%
p-c
30
p-
70Q/m/h
Wilo-CronoLine-IL-E
50/170-7,5/2
Qmin
P1/kW
P1/kW
p/kPa
500
50
40
90%
30
cooling
12m
2,7m
0
10
20
30
40
Q/m/h
10
20
30
40
Q/m/h
251


2-pole
2-pole
H/m
60
Qmin
Wilo-CronoLine-IL-E
50/210-11/2
p/kPa
600
H/m
70
500
600
60
90%
90%
500
50
400
40
80%
30
40
20
40%
100
200
50%
40%
10
25%
300
60%
200
50%
10
400
70%
30
60%
10
80%
300
70%
20
0
0
100
25%
20
30
40
60 Q/m/h
50
12
16
Q/l/s
0
0
10
P1/kW
20
30
40
50
12
70 Q/m/h
60
P1/kW
100%
15
12
90%
90%
10
80%
80%
70%
70%
60%
25%
20
10
40%
30
40
0
0
60 Q/m/h
50
Wilo-CronoLine-IL-E
50/210-11/2
Qmin
p/kPa
600
max.
p-
40
500
400
30
300
20
200
10
100
10
20
4
30
8
p-c
P1/kW
8
50
12
53m
60 Q/m/h
16
Q/l/s
41m
3,5m
20
30
30
50%
40
H/m
70
50
60 Q/m/h
60
70 Q/m/h
Wilo-CronoLine-IL-E
50/220-15/2
Qmin
p/kPa
700
p-c
60
max
50
p-
600
.
500
40
400
30
300
20
200
10
100
0
0
10
20
4
30
40
50
12
0
0
60
70 Q/m/h
20 Q/l/s
16
48m
62m
34m
5
40
50
10
17m
10
10
p-c
P1/kW
29m
4
0
0
40
40%
25%
20
p-c
50
0
0
60%
50%
H/m
60
20 Q/l/s
16
100%
0
0
700
n=constant 100%
n=constant 100%
50
p/kPa
Wilo-CronoLine-IL-E
50/220-15/2
Qmin
20m
10
4m
20
30
40
50
60
70 Q/m/h
10
20
30
40
50
60
70 Q/m/h
NPSH/m
15
NPSH/m
8
10
4
0
0
252
5
10
20
30
40
50
60 Q/m/h
0
0

2-pole
2-pole
H/m
Qmin
25
65/150-5,5/2
n=constant 100%
H/m
65/160-7,5/2
250
400
40
Qmin
90%
20
cooling
n=constant 100%
200
300
30
80%
90%
150
15
80%
70%
200
20
10
60%
50%
5
70%
100
60%
50
40%
10
25%
0
0
20
40
60
10
80
15
Q/m/h
25 Q/l/s
20
100
50%
40%
25%
0
0
20
40
60
10
Q/m/h
80
15
25 Q/l/s
20
P1/kW
P1/kW
100%
100%
8
90%
90%
4
80%
80%
4
70%
70%
60%
40%
25%
20
60%
50%
40
60
80
65/150-5,5/2
H/m
Qmin
250
p-c
25
ma
20
p-
x.
10
100
50
p-c
P1/kW
40
10
15
2
0
60
80
Q/m/h
25 Q/l/s
20
12m
20
60
40
1,5m
40
60
80
Q/m/h
80
Q/m/h
65/160-7,5/2
H/m
400
Qmin
p-c
max
300
v
p20
200
10
100
0
0
0
20
40
0
0
NPSH/m
6
NPSH/m
6
60
10
15
80
Q/m/h
25 Q/l/s
20
24m
32m
6m
40
p-c
P1/kW
8
18m
24m
50%
30
150
20
20
200
15
25%
0
0
Q/m/h
40%
16m
8m
2m
20
40
60
80
Q/m/h
20
40
60
80
Q/m/h
2
0
0
20
40
60
80
Q/m/h
0
0
253


2-pole
2-pole
H/m
p/kPa
Wilo-CronoLine-IL-E
65/170-11/2
Qmin
H/m
60
n=constant 100%
400
40
65/200-15/2
600
Qmin
n=constant 100%
500
50
90%
300
30
80%
90%
400
40
80%
70%
20
200
60%
50%
10
30
20
60%
200
10
50%
40%
100
100
40%
25%
25%
0
0
20
300
70%
40
60
10
15
80
Q/m/h
100
20
30 Q/l/s
25
0
0
20
40
60
10
Q/m/h
80
15
25 Q/l/s
20
P1/kW
P1/kW
100%
100%
12
15
90%
90%
8
10
80%
80%
70%
70%
60%
60%
40%
25%
0
0
20
50%
40
60
H/m
80
p/kPa
Wilo-CronoLine-IL-E
65/170-11/2
Qmin
40
p-c
30
400
max
-v
60
65/200-15/2
p-c
50
Q/m/h
80
500
ma
x.
400
40
v
p-
30
300
20
200
10
100
200
100
20
5
40
10
p-c
P1/kW
8
60
15
80
20
100
Q/m/h
30 Q/l/s
25
12m
40
60
0
0
0
20
40
10
100
Q/m/h
0
0
80
15
Q/m/h
25 Q/l/s
20
49m
37m
25m
80
60
10
3m
20
p-c
P1/kW
30m
21m
39m
4
0
0
40
H/m
300
10
20
50%
Qmin
20
0
0
0
0
Q/m/h
100
40%
25%
13m
3m
20
40
60
80
Q/m/h
20
40
60
80
Q/m/h
NPSH/m
NPSH/m
6
4
2
2
0
0
254
20
40
60
80
100
Q/m/h
0
0

2-pole
2-pole
H/m
70
60
50
65/210-18,5/2
700
Qmin
n=constant 100%
600
500
90%
H/m
70
Qmin
p/kPa
Wilo-CronoLine-IL-E
65/220-22/2
n=constant 100%
cooling
700
600
60
90%
500
50
80%
40
80%
30
70%
400
400
40
70%
300
300
30
60%
60%
20
10
200
50%
40%
100
20
40%
10
20
100
25%
25%
0
0
200
50%
40
10
60
15
Q/m/h
80
25 Q/l/s
20
P1/kW
0
0
20
40
60
10
80
15
20
Q/m/h
100
30 Q/l/s
25
P1/kW
100%
100%
20
20
90%
15
80%
10
70%
40%
25%
0
0
20
Qmin
60%
50%
40
60
80
p-c
max
50
p-
40
500
400
30
300
20
200
10
100
20
40
10
60
15
p-c
P1/kW
20
57m
Q/m/h
40
60
80
NPSH/m
6
60
80
Q/m/h
100
p/kPa
Wilo-CronoLine-IL-E
65/220-22/2
Qmin
700
p-c
ma
p-
50
600
x.
500
40
400
30
300
20
200
10
100
0
0
Q/m/h
3,5m
20
40
60
18m
70
p-c
P1/kW
15
10
5
0
0
44m
20
50%
H/m
25 Q/l/s
31m
10
0
0
80
40%
25%
0
0
Q/m/h
65/210-18,5/2
600
H/m
0
0
70%
60%
60
90%
80%
10
20
5
40
10
60
80
15
20
100
Q/m/h
30 Q/l/s
25
50m
65m
35m
20m
4m
20
40
60
80
100
Q/m/h
20
40
60
80
100
Q/m/h
NPSH/m
8
4
4
2
0
0
20
40
60
80
Q/m/h
0
0
255


2-pole
2-pole
H/m
Wilo-CronoLine-IL-E
80/130-5,5/2
Qmin
20
p/kPa
H/m
200
25
n=constant 100%
16
Qmin
160
200
20
90%
80%
120
15
70%
80
60%
100
10
60%
50%
4
40%
40
50%
20
5
50
40%
25%
0
0
150
80%
70%
8
250
n=constant 100%
90%
12
p/kPa
Wilo-CronoLine-IL-E
80/140-7,5/2
25%
40
10
60
15
80
120 Q/m/h
100
20
25
35 Q/l/s
30
20
40
60
10
80
100
20
120
140 Q/m/h
40 Q/l/s
30
P1/kW
P1/kW
100%
6
100%
8
90%
90%
80%
70%
80%
70%
60%
50%
0
0
20
25%
40
40%
60
80
H/m
Wilo-CronoLine-IL-E
80/130-5,5/2
Qmin
20
120 Q/m/h
100
0
p/kPa
H/m
200
25
20
25%
40
60
80
60%
100
120
140 Q/m/h
p/kPa
Wilo-CronoLine-IL-E
80/140-7,5/2
Qmin
p-c
250
p-c
ma
16
160
x.
20
ma
v
p-
200
x.
v
p-
12
120
15
80
10
100
40
50
0
0
20
40
10
60
15
p-c
P1/kW
80
20
30
40
60
80
100
120 Q/m/h
NPSH/m
NPSH/m
20
40
60
80
40
150
60
10
80
100
120 Q/m/h
100
20
120
Q/m/h
40 Q/l/s
30
17m
12m
22m
6m
20
20
p-c
P1/kW
8
1,5m
0
35 Q/l/s
14m
10m
18m
2
0
120 Q/m/h
100
25
256
40%
50%
7m
20
1,5m
40
60
20
40
60
80
100
120
Q/m/h
80
100
120
Q/m/h

2-pole
2-pole
H/m
30
p/kPa
Wilo-CronoLine-IL-E
80/150-7,5/2
300
Qmin
H/m
35
n=constant 100%
250
90%
90%
250
25
80%
150
70%
70%
150
15
10
60%
100
50%
40%
50
60%
10
100
50%
40%
50
25%
25%
20
5
200
20
80%
350
300
30
200
20
0
0
p/kPa
n=constant 100%
25
15
Wilo-CronoLine-IL-E
80/160-11/2
Qmin
cooling
40
10
60
80
15
20
Q/m/h
100
30 Q/l/s
25
0
0
20
40
60
10
80
100
20
140 Q/m/h
120
40 Q/l/s
30
P1/kW
P1/kW
100%
100%
12
90%
90%
8
80%
80%
4
70%
70%
60%
60%
40%
25%
0
0
20
40
50%
60
H/m
30
80
p/kPa
Wilo-CronoLine-IL-E
80/150-7,5/2
Qmin
300
p-c
25
max
0
0
Q/m/h
100
250
35
80
100
120
140 Q/m/h
Wilo-CronoLine-IL-E
80/160-11/2
Qmin
p/kPa
350
p-c
30
max
-v
p
25
v
p-
300
.
250
20
200
15
150
10
100
50
150
10
100
50
0
0
0
0
20
5
40
10
60
80
15
20
p-c
P1/kW
8
100
Q/m/h
30 Q/l/s
25
19m
25m
1,7m
40
60
40
60
10
80
80
100
Q/m/h
0
0
100
20
p-c
P1/kW
120
140 Q/m/h
40 Q/l/s
30
24m
31m
17m
10m
7m
20
20
13m
NPSH/m
4
3
2
1
0
0
60
H/m
15
0
0
50%
200
20
20
40%
25%
40
2m
20
40
60
80
100
120
140 Q/m/h
20
40
60
80
100
120
140 Q/m/h
NPSH/m
4
2
20
40
60
80
100
Q/m/h
0
0
257


2-pole
2-pole
H/m
50
p/kPa
Wilo-CronoLine-IL-E
80/170-15/2
Qmin
H/m
500
50
400
40
300
30
n=constant 100%
40
90%
30
n=constant 100%
500
90%
400
80%
80%
300
70%
70%
20
80/190-18,5/2
Qmin
200
20
200
60%
60%
50%
40%
25%
10
0
0
50%
20
100
10
100
40%
25%
40
60
10
80
100
20
140 Q/m/h
120
40 Q/l/s
30
P1/kW
0
0
40
80
10
120
20
160
30
50 Q/l/s
40
P1/kW
100%
Q/m/h
100%
20
15
90%
90%
15
80%
10
80%
10
70%
5
0
0
70%
60%
20
25%
40
40%
60
80
H/m
100
120
p-c
40
30
100
20
40
60
10
80
100
20
120
140 Q/m/h
-v
ma
400
x.
30
300
20
200
10
100
140 Q/m/h
22m
13m
2,5m
20
40
60
80
100
120
0
0
p-c
P1/kW
15
10
5
0
0
31m
40m
40 Q/l/s
30
10
NPSH/m
6
NPSH/m
15
10
258
500
p-c
40
Q/m/h
80/190-18,5/2
H/m
50
160
200
p-c
P1/kW
0
0
120
300
10
0
0
80
20
0
0
50%
Qmin
400
max
p-
p/kPa
40%
25%
40
0
0
140 Q/m/h
Wilo-CronoLine-IL-E
80/170-15/2
Qmin
60%
50%
40
80
10
20
120
30
160
Q/m/h
50 Q/l/s
40
37m
25m
49m
13m
3m
40
80
120
160
Q/m/h
40
80
120
160
Q/m/h
5
20
40
60
80
100
120
140 Q/m/h
0
0

2-pole
2-pole
H/m
60
80/200-22/2
600
Qmin
H/m
25
n=constant 100%
n=constant 100%
200
90%
400
40
80%
15
70%
10
60%
200
40%
100
0
0
50%
25%
40
50
40%
25%
0
0
100
60%
50%
10
150
80%
300
70%
20
250
Qmin
20
90%
30
80
10
120
20
30
160
Q/m/h
50 Q/l/s
40
50
100
20
150
200
40
250
100%
12
20
90%
90%
8
80%
10
40%
25%
0
0
40
4
50%
50%
80
120
160
p-c
50
-v
ma
25
Qmin
200
0
0
Q/m/h
50 Q/l/s
40
29m
10
120
20
160
Q/m/h
NPSH/m
15
x.
150
0
0
200
40
250
Q/m/h
Q/l/s
60
11m
16m
21m
6m
3,5m
80
100
17m
40
50
p-c
P1/kW
41m
53m
ma
50
100
160
100
10
30
250
10
200
20
p/kPa
150
20
10
Q/m/h
15
300
p-c
P1/kW
20
250
p-c
p
30
120
200
20
x.
40
80
150
Wilo-CronoLine-IL-E
100/145-11/2
400
40
100
H/m
500
p
0
0
25%
0
0
Q/m/h
80/200-22/2
600
50
60%
40%
H/m
Qmin
80%
70%
70%
60%
Q/l/s
60
100%
0
0
Q/m/h
P1/kW
P1/kW
60
p/kPa
Wilo-CronoLine-IL-E
100/145-11/2
500
50
cooling
1,5m
50
100
150
200
250
Q/m/h
50
100
150
200
250
Q/m/h
NPSH/m
8
10
4
5
0
0
40
80
120
160
Q/m/h
0
0
259


2-pole
2-pole
H/m
30
p/kPa
Wilo-CronoLine-IL-E
100/150-15/2
Qmin
300
H/m
250
90%
30
n=constant 100%
300
25
90%
250
20
80%
200
70%
150
200
20
80%
15
150
70%
15
60%
10
100
60%
10
50%
5
40%
100
150
20
200
40
250
Q/m/h
Q/l/s
60
50
100
150
20
200
40
Q/m/h
250
Q/l/s
60
100%
100%
20
15
90%
10
90%
15
80%
80%
10
70%
70%
5
60%
0
0
25%
100
50
40%
50%
150
H/m
200
250
p/kPa
Wilo-CronoLine-IL-E
100/150-15/2
Qmin
0
0
Q/m/h
50
25%
100
40%
50%
150
H/m
300
30
250
25
60%
200
250
Q/m/h
p/kPa
Wilo-CronoLine-IL-E
100/160-18,5/2
Qmin
300
p-c
p-c
25
ma
250
x.
ma
-v
x.
200
200
20
15
150
15
150
10
100
10
100
50
50
0
0
20
0
0
-v
50
100
20
p-c
P1/kW
150
200
40
250
60
20m
Q/m/h
Q/l/s
Q/m/h
p-c
P1/kW
15
10
5
0
0
14m
26m
10
8m
5
0
0
50
2m
100
150
200
250
NPSH/m
12
NPSH/m
12
0
0
50
100
150
20
200
40
Q/m/h
Q/l/s
60
22m
28m
250
16m
10m
2m
50
100
150
200
250
Q/m/h
50
100
150
200
250
Q/m/h
260
0
0
P1/kW
P1/kW
30
50
25%
25%
50
100
50%
50
40%
0
0
350
Qmin
n=constant 100%
25
p/kPa
Wilo-CronoLine-IL-E
100/160-18,5/2
35
50
100
150
200
250
Q/m/h
0
0


H/m
40
cooling
2-pole
p/kPa
Wilo-CronoLine-IL-E
100/165-22/2
400
Qmin
n=constant 100%
30
300
90%
80%
200
20
70%
60%
10
100
50%
40%
25%
0
0
50
100
20
150
200
40
250
Q/m/h
Q/l/s
60
P1/kW
100%
20
90%
80%
10
70%
60%
0
0
H/m
35
50
Qmin
50%
40%
25%
100
150
200
250
30
ma
p-
p/kPa
Wilo-CronoLine-IL-E
100/165-22/2
p-c
25
Q/m/h
350
300
x.
250
20
200
15
150
10
100
50
0
0
50
100
20
150
40
p-c
P1/kW
20
250
Q/m/h
Q/l/s
60
25m
33m
10
0
0
200
17m
9m
50
2m
100
150
200
250
Q/m/h
50
100
150
200
250
Q/m/h
NPSH/m
12
8
4
0
0
261

Terminal diagram, motor data Wilo-CronoLine-IL-E

Terminal diagram
L1
L2
L3
PE
L1, L2, L3:

PE:
DDG:
In1 (1):
GND (2):
+ 24 V (3):
PE
SSM
SBM
In2:
MP:
Ext. off:
AUX
Ext. off
SBM:*
MP
(1)
(2)
(3)
DDG
O
OFF
SSM:*
S
ON
aux:
DIP switch:
Option:

60 mA

min.: 12 VDC/10 mA
max.: 250 VAC/1 A
Motor data (4-pole)
WiloCronoLine-IL-E...
Nominal motor power
Speed
Maximum power
consumption
P2
P1
IN 3~400 V
kW
rpm
kW
100/220-5.5/4
5.5
380 - 1450
6.7
10.8
100/250-7.5/4
7.5
380 - 1450
8.9
13.4
100/270-11/4
11
380 - 1450
12.5
19.3
125/210-5.5/4
5.5
380 - 1450
6.7
11.0
125/220-7.5/4
7.5
380 - 1450
8.9
14.0
150/190-5.5/4
5.5
380 - 1450
6.7
10.6
150/200-7.5/4
7.5
380 - 1450
8.9
13.8
150-220-11/4
11
380 - 1450
12.5
20.5
150/250-15/4
15
380 - 1450
18.0
28.0
150/260-18.5/4
18.5
380 - 1450
21.0
32.0
150/270-22/4
22
380 - 1450
24.8
39.2
200/240-15/4
15
380 - 1450
18.0
27.9
200/250-18.5/4
18.5
380 - 1450
21.0
33.3
200/260-22/4
22
380 - 1450
24.8
39.0

262

Terminal diagram, motor data Wilo-CronoLine-IL-E
Nominal motor power
Speed
Maximum power
consumption
P2
P1
IN 3~400 V
kW
rpm
kW
40/170-5.5/2
5.5
750 - 2900
6.7
11.2
40/200-7.5/2
7.5
750 - 2900
8.9
14.6
40/220-11/2
11
750 - 2900
13.0
20.1
50/160-5.5/2
5.5
750 - 2900
6.7
11.0
50/170-7.5/2
7.5
750 - 2900
8.9
14.3
50/180-7.5/2
7.5
750 - 2900
8.9
14.5
50/210-11/2
11
750 - 2900
13.0
20.6
50/220-15/2
15
750 - 2900
18.0
27.6
65/150-5.5/2
5.5
750 - 2900
6.7
11.1
65/160-7.5/2
7.5
750 - 2900
8.9
14.5
65/170-11/2
11
750 - 2900
13.0
19.2
65/200-15/2
15
750 - 2900
18.0
27.1
65/210-18.5/2
18.5
750 - 2900
22.2
33.7
65/220-22/2
22
750 - 2900
25.4
39.5
80/130-5.5/2
5.5
750 - 2900
6.7
11.5
80/140-7.5/2
7.5
750 - 2900
8.9
14.1
80/150-7.5/2
7.5
750 - 2900
8.9
14.5
80/160-11/2
11
750 - 2900
13.0
20.5
80/170-15/2
15
750 - 2900
18.0
29.2
80/190-18.5/2
18.5
750 - 2900
22.2
35.2
80/200-22/2
22
750 - 2900
25.4
39.7
100/145-11/2
11
750 - 2900
13.0
20.6
100/150-15/2
15
750 - 2900
18.0
27.1
100/160-18.5/2
18.5
750 - 2900
22.2
32.7
100/165-22/2
22
750 - 2900
25.4
40.0
cooling
Motor data (2-pole)

263

Dimensions, weights Wilo-CronoLine-IL-E

Dimension drawing A
h
Th
l1
b1
b3
d
k
D
18
50
b2
nxdL
DN
lo
m
e
50
b4
3xoxp
Dimension drawing B
h
d
k
D
Th
18
50
lo
m
e
50
b4
DN
nxdL
3xoxp
l1
b1
b2
0
c
c
45
Dimensions, weights (4-pole)

Nominal
flange
diameter
Overall
length
DN
l0
Dimensions
b1
b2
b3
b4
l1
mm
264
Threaded cable
connection
Weight
approx.
Th
mm
kg
100/220-5.5/4
100
550
155
173
202
224
303
220
231
99
266
260
836
255
M12 20
100/250-7.5/4
100
550
180
188
214
242
303
240
236
114
266
260
849
260
M12 20
100/270-11/4
100
550
180
188
214
427
240
236
114
302
320
749
260
M12 20
120
125/210-5.5/4
125
620
175
177
212
224
303
280
266
54
266
260
849
280
M16 25
125/220-7.5/4
125
620
175
177
212
224
303
280
266
54
266
260
841
280
M16 25
150/190-5.5/4
150
700
200
202
249
224
303
260
284
116
266
260
861
310
M16 25
150/200-7.5/4
150
700
200
202
249
224
303
260
284
116
266
260
861
310
M16 25
Dimension
drawing
120 1xM12
2xM16
120 1xM20
1xM25
139
158
220
120
153
1xM12
120 2xM16
130 1xM20
1xM25
130
162
185
192
2xM12
1xM16
1xM20
1xM40


Nominal
flange
diameter
Overall
length
DN
l0
Dimensions
b1
b2
b3
b4
l1
mm
Threaded cable
connection
Weight
approx.
Th
mm
Dimension
drawing
cooling
kg
150-220-11/4
150
700
200
202
249
427
260
284
116
302
320
774
310
M16 25
130
253
150/250-15/4
150
700
230
278
320
427
288
304
146
302
320
793
330
M16 25
135
323
150/260-18.5/4
150
700
230
278
320
475
288
304
146
370
320
854
330
M16 25
150
700
230
278
320
475
288
304
146
370
320
854
330
M16 25
358
200/240-15/4
200
800
245
281
362
427
330
270
165
302
320
818
370
M16 25
135 2xM12
1xM16
135
1xM20
140 1xM40
344
150/270-22/4
384
200/250-18.5/4
200
800
245
281
362
475
330
270
165
370
320
879
370
M16 25
140
406
200/260-22/4
200
800
245
281
362
475
330
270
165
370
320
879
370
M16 25
140
420
Threaded cable
connection
Weight
approx.
Dimension
drawing
Th

Nominal
flange
diameter
Overall
length
DN
l0
Dimensions
b1
b2
b3
b4
l1
mm
mm
kg
40/170-5.5/2
40
340
82
113 129 186 303 130 149 58
266 260 803 170 M10
20
40/200-7.5/2
40
440
110 145 149 224 303 180 172 78
266 260 808 190 M10
20
40/220-11/2
40
440
110 145 149
427 180 172 78
302 320 721 190 M10
20
100
50/160-5.5/2
50
340
103 120 138 186 303 164 143 48
266 260 810 170 M10
20
50/170-7.5/2
50
340
103 120 138 186 303 164 143 48
266 260 810 170 M10
20
50/180-7.5/2
50
440
120 145 150 215 303 160 170 70
266 260 809 190 M10
20
100 1xM12
2xM16
100
1xM20
100 1xM25
50/210-11/2
50
440
120 145 150
427 160 170 70
302 320 722 190 M10
20
50/220-15/2
50
440
120 145 150
427 160 170 70
302 320 722 190 M10
20
65/150-5.5/2
65
430
110 126 146 186 303 180 195 60
266 260 816 215 M12
20
65/160-7.5/2
65
430
110 126 146 186 303 180 195 60
266 260 816 215 M12
20
65/170-11/2
65
430
110 126 146
302 320 738 215 M12
20
416 120
180 195 60
65/200-15/2
65
475
130 150 168
427 200 225 50
302 320 731 245 M12
20
65/210-18.5/2
65
475
130 150 168
427 200 225 50
302 320 731 245 M12
20
65/220-22/2
65
475
130 150 168
427 200 225 50
302 320 731 245 M12
20
80/130-5.5/2
80
400
105 123 151 171 303 180 173 57
266 260 831 200 M12
20
80/140-7.5/2
80
400
105 123 151 171 303 180 173 57
266 260 814 200 M12
20
80/150-7.5/2
80
440
120 136 162 186 303 180 173 72
266 260 813 200 M12
20
1xM12
2xM16
100 1xM20
1xM25
95
2xM12
1xM16
1xM20
1xM40
100 2xM12
1xM16
100 1xM20
1xM40
120 1xM12
2xM16
120 1xM20
1xM25
2xM12
110 1xM16
110 1xM20
1xM40
110
120 1xM12
2xM16
120
1xM20
120 1xM25
91
108
172
95
99
112
175
183
92
105
162
189
198
214
100
104
112
265


Nominal
flange
diameter
Overall
length
DN
l0
Dimensions
b1
b2
b3
b4
l1
mm
Threaded cable
connection
Weight
approx.
Th
mm
Dimension
drawing
kg
80/160-11/2
80
440
120 136 162
180 173 72
302 320 735 200 M12
20
416 120
169
80/170-15/2
80
440
120 136 162
180 173 72
302 320 735 200 M12
20
416 120
176
80/190-18.5/2
80
500
145 157 182
427 220 208 62
302 320 739 230 M12
20
203
80/200-22/2
80
500
145 157 182
427 220 208 62
302 320 739 230 M12
20
220
100/145-11/2
100
500
120 159 197
200 226 60
302 320 770 250 M12
20
182
100/150-15/2
100
500
120 159 197
200 226 60
302 320 770 250 M12
20
2xM12
120 1xM16
416 135 1xM20
1xM40
416 135
189
100/160-18.5/2
100
500
120 159 197
200 226 60
302 320 770 250 M12
20
416 135
197
100/165-22/2
100
500
120 159 197
200 226 60
302 320 770 250 M12
20
416 135
214
120
Flange dimensions
Nominal flange
diameter
DN
k
mm
n x dL
pcs. x mm
40...
40
150
84
110
4 x 19
50...
50
165
99
125
4 x 19
65...
65
185
118
145
4 x 19
80...
80
200
132
160
8 x 19
100...
100
220
156
180
8 x 19
125...
125
250
184
210
8 x 19
150...
150
285
211
240
8 x 23
200...
200
340
266
295
12 x 23
Pump flange dimensions - according to EN 1092-2 PN 16, n = number of drilled holes
266

Series description Wilo-CronoTwin-DL-E

cooling
Motors with IE2 technology for higher efficiency fitted as standard

Large speed range (4-pole: 380-1450 rpm, 2-pole: 750-2900 rpm)

Various operating modes: main/standby operation and parallel
operation

Functions and operation identical to Wilo-VeroTwin-DP-E
Materials
Design
Electronically controlled glanded double pump in in-line design with

Impeller:
Application
- Standard version: EN-GJL-200

- Special version: G-CuSn 10
Shaft: 1.4122
Description/design
Scope of delivery
Pump
Type key
Example
DL-E
50
170
7,5
2
R1
DL-E 50/170-7.5/2-R1
In-line double pump with electronic control
Number of poles
Switchover valve
Mechanical seal
Flange connection
Lantern
Coupling
Further information
Technical data
267

Series description Wilo-CronoTwin-DL-E

Wilo-CronoTwin-DL-E (4-pole)
H/m
Wilo-CronoTwin-DL-E
10
0/2
7
0-
11
/4
20
/ 50/60 Hz
150/26
0-18,5/4
150/25
200/260
0-15/4
15
-22/4
150/220
-11/4
10
50
100
150
200
250
300
350
400
450
500
550
650 Q/m/h
600
Wilo-CronoTwin-DL-E (2-pole)
H/m
Wilo-CronoTwin-DL-E
2
/2
40
60
0-
50
/22
00
/2
40
50
,5/
-7
45
50/180-7,5/2
+
0-
/2
11
55
50
/21
0-
80/17
0-15/
2
5/2
170
-7,
50/
30
25
/ 50/60 Hz
65
/20
0-1
5/2
/2
40/170-5,5/2
35
/2
11
40
15
65/1
60-7
,5/2
100/165
65/
170
80/1407,5/2
80/130
-5,5/2
20
15
-22/2
100/160-
-11
18,5/2
/2
100/145-1
1/2
,5/2
0- 5
10
5
65/1
5
0
268
25
50
75
100
125
150
175
200
225
250
275
300
325 Q/m/h


Water-glycol mixtures (for 20-40 vol.% glycol and fluid temperature 40 C)
Wilo-VeroLine-IPL
Wilo-CronoLine-IL
Wilo-VeroTwin-DPL
Wilo-CronoTwin-DL
Heat transfer oil
cooling
Technical data

Standard version for operating pressure bar
10 bar
13 bar up to +140C
10
16 bar up to +120 C
13 bar up to +140 C
16 bar up to +120 C
Special version for operating pressure bar
16 bar
25 bar (on request)
16 bar
25 bar (on request)
Temperature range for applications in heating, ventilation & air-conditioning systems at -20 to +120 C
max. ambient temperature of +40 C
- 20 to + 140 C
-20 to +120 C
- 20 to + 140 C
Max. ambient temperature C
40 C
40 C
40 C
40 C
Pipe connections
Threaded connection
RP 1 -RP 1
32 -100
32 - 250
32 -100
32 - 200
PN 10 (PN16 PN 16
on request) (PN25 on request)
PN 10
(PN 16 on request)
PN 16
Flange with pressure-measurement

connections
R 1/8
R 1/8
R 1/8
EN-GJL-250
EN-GJL-250
R 1/8
Materials
Pump housing
EN-GJL-200 EN-GJL-250 EN-GJL-250
Pump housing (special version)
EN-GJS-400-18-LT
Lantern
EN-GJL-250
EN-GJL-250
EN-GJL-250
Lantern (special version]
EN-GJS-400-18-LT
EN-GJL-250
Impeller
PPO-GF30/EN-GJL-200
(depending on type)
EN-GJL-200
PPO-GF30/EN-GJL200 (depending on
type)
G-CuSn10
G-CuSn10
Pump shaft
1.4021
1.4122
1.4021
1.4122
Mechanical seal
AQEGG
AQEGG
AQEGG
AQEGG
On request
On request
On request
On request
Mains connection
3~400 V, 50 Hz
3~400 V, 50 Hz
3~400 V, 50 Hz
3~400 V, 50 Hz
960/1450/2900 rpm 1450/2900 rpm
1450/2900 rpm
Nominal speed rpm
2900 rpm
1450/2900
rpm
EN-GJL-200
Motor/electronics
Special version with PTC thermistor sensor (KLF) at additional charge
Protection class
IP 55
IP 55
IP 55
IP 55
Insulation class
Speed control
Wilo-Control system
Motor winding up to 3 kW
230 V /400 V Y, 50 Hz
Motor winding from 4 kW
400 V /690 V Y, 50 Hz
269

Glanded standard pumps (single pumps)
Series description Wilo-VeroLine-IPL

Materials
Impeller: PPO fibreglass-reinforced EN-GJL-200 (depending on
pump type)
Shaft: 1.4021
Description/design
Mechanical seal
Flange connection with pressure measuring connection R 1/8
Motor with one-piece shaft
Design
Glanded pump in in-line design with threaded connection or flange
connection
Application
Scope of delivery
Pump
Type key
Example
IPL
40
160
4
2
IPL 40/160-4/2
In-line pump
Number of poles
Technical data
Nominal diameter Rp 1 to DN 100


Standard condensate drainage holes in the motor housings and
lanterns

Version N: Standard motor B5 or V1 with stainless steel plug shaft
Easy to install due to feet with threaded holes on pump housing
270

Series description Wilo-VeroLine-IPL
H[m]
cooling
Wilo-VeroLine-IPL (4-pole)
Wilo-VeroLine-IPL
9
8
7
IPL 32
6
5
4
IPL 40
IPL 50
IPL 80
IPL 65
IPL 100
3
2
1
0
10
20
30
40
50
60
70
80
90
100
110
120
130
140
150
160
170
180
Q[m/h]
Wilo-VeroLine-IPL (2-pole)
H[m]
Wilo-VeroLine-IPL
50
45
40
35
30
IPL 50
IPL 40
IPL 32
25
20
15
IPL 80
IPL 65
10
5
0
IPL 25
IPL 30
10
20
30
40
50
60
70
80
90
100
110
120
130 Q[m/h]
271

Pump curves Wilo-VeroLine-IPL

Wilo-VeroLine-IPL 32/110-0.25/4 - 32/160-0.25/4
4-pole, 50 Hz
4-pole, 50 Hz
H[m]
H[m]
Wilo-VeroLine-IPL 32/160 Wilo-VeroLine-IPL 32/110
Qmin
8
7
3,0
IPL
2,5
/1
IPL
60
2,0
-0
32/
,2
110
5/
-0,2
5/4
1,5
NPSH [m]
155
1
0
0
0,5
IPL
40
/1
10
-0
,12
/4
32
1,0
/80
-0
,09
/4
106
0,5
0
Q[l/s]
2,0
40
1,0
Q[m/h]
1,5
2,0
1,5
1,0
0,5
0
IPL
NPSH [m]
0,5
1,0
1,5
12 Q[m/h]
10
2,0
2,5
5
4
3
2
1
0
3,0
Q[l/s]
P2[kW]
P2[kW]
155
0,12
0,08
0,04
0
0,08
0,06
0,04
0,02
0
114
Q[m/h]
p[%]
106
79
0
10
12 Q[m/h]
p[%]
60
40
30
20
10
0
40
155
106
20
0
Q[m/h]
Wilo-VeroLine-IPL 50/110-0.25/4
4-pole, 50 Hz
4-pole, 50 Hz
H[m]
Qmin
4,0
12 Q[m/h]
10
H[m]
Wilo-VeroLine-IPL 50/110
Qmin
3,5
3,0
40
/1
IPL
60
,3
/13
0,2
NPSH [m]
151
0
0
10
15
20
25
5
4
3
2
1
0
,2
5/
1,0
107
0,5
0
0
Q[l/s]
-0
1,5
Q[m/h]
P2[kW]
4
1
12
16
2,4
2,0
1,6
1,2
0,8
0,4
0
Q[m/h]
Q[l/s]
P2[kW]
0,12
151
0,3
0,2
0,1
0
10
2,0
5/4
50
/1
7/
0-
IPL
2,5
-0
40
NPSH [m]
IPL
107
0,08
133
0,04
0
0
10
15
20
25
12
16
Q[m/h]
p[%]
60
40
20
0
60
40
20
0
151
Q[m/h]
p[%]
272
Qmin
3,5
10
15
20
25
Q[m/h]
107
12
16
Q[m/h]


4-pole, 50 Hz
4-pole, 50 Hz
H[m]
Qmin
7
Qmin
8
7
IPL
50
0-
0,5
IPL
IPL
130
50/
120
-0,
25/
156
NPSH [m]
2
1
0
0
10
2
15
20
IPL
IPL
37/
25
6
6
5
4
3
2
1
0
0,7
5/4
0-
65/
0,5
5/4
130
65/
-0,
120
37/
-0,
25/
149
1
0
Q[m/h]
30
0-
65
/14
-0,
65
/15
IPL
5/4
50/
IPL
/16
10
Q[l/s]
20
30
40
156
0,4
115
0,2
0
0
10
15
20
25
30
127
115
0
Q[m/h]
Q[l/s]
149
140
0,6
0,4
0,2
0
127
6
5
4
3
2
1
0
Q[m/h]
50
P2[kW]
P2[kW]
NPSH [m]
H[m]
cooling
10
20
30
40
50
Q[m/h]
p[%]
p[%]
60
40
20
0
60
40
20
0
156
10
15
20
25
Q[m/h]
30
149
10
20
30
40
Q[m/h]
50
Wilo-VeroLine-IPL 100/135-1.1/4 - 100/175-3/4
4-pole, 50 Hz
4-pole, 50 Hz
H[m]
8
H[m]
Qmin
Qmin
10
7
8
80
IPL
/15
0-
IPL
1,1
80/
/4
130
-0,
75/
4
155
NPSH [m]
2
1
0
0
20
40
10
15
20
IPL
17
5-
3/
16
5-
2,2
10
10
10
0/
10
0/
IPL
0/1
0/1 4535 1,5

-1
/
,1/ 4
4
/4
168
40
10
80
20
120
30
200 Q[m/h]
160
40
50
Q[l/s]
168
157
2
141
134
0
0
P2[kW]
3
155
Q[l/s]
135
0,4
7
6
5
4
3
2
1
0
Q[m/h]
P2[kW]
0,8
IPL
NPSH [m]
IPL
0
0
20
40
40
80
120
160
200 Q[m/h]
p[%]
60
40
20
0
80
60
40
20
0
155
Q[m/h]
p[%]
20
40
Q[m/h]
168
40
80
120
160
200 Q[m/h]
273


2-pole, 50 Hz
2-pole, 50 Hz
H[m]
12
H[m]
Qmin
12
10
Qmin
10
8
IPL
IPL
25
IPL
25
/9 0
-0
NPSH [m]
,25
/85
IPL
/2
-0
25
IPL
,18
/80
25
/
2
-0
/70
,
12
-0
,12
/2
/2
89
0
0
0,5
1,0
1,5
2,0
10
6
5
4
3
2
1
0
0,20
0,15
0,10
0,05
0
70
4
10
30
/9
00,2
5/2
530
0,1
/80
8/2
30
-0
/70
,
12
-0
,12
/2
/2
89
IPL
30
/8
0,5
1,0
1,5
10
2,0
Q[m/h]
p[%]
60
6
5
4
3
2
1
0
Q[m/h]
2,5
P2[kW]
81
78
Q[l/s]
89
IPL
Q[m/h]
2,5
P2[kW]
0,20
0,15
0,10
0,05
0
IPL
NPSH [m]
Q[l/s]
89
81
78
70
10
Q[m/h]
p[%]
60
40
40
89
20
89
20
0
0
10
Q[m/h]
10
Wilo-VeroLine-IPL 32/165-3/2 - 32/175-4/2
2-pole, 50 Hz
2-pole, 50 Hz
H[m]
H[m]
45
Qmin
30
Q[m/h]
Qmin
40
35
32
/16
20
IPL 32/130
-1,1/2
15
IPL 32/110-0,75/
2
IPL 32/100-0,55/2
10
IPL 32/90-0,37/2
1,1
/2
20
155
4
1
8
2
12
3
P2[kW]
1,2
16
Q [m/h]
126
12
16
172
10
5
0
0
0
5
1
10
2
15
4
20
5
25
6
30 Q[m/h]
8
Q[l/s]
156
10
15
20
25
30 Q[m/h]
172
40
20
14
12
10
8
6
4
2
0
172
p[%]
60
40
274
32/
165
-3/2
15
Q [m/h]
p[%]
0
0
754/2
3
2
1
0
87
4
32/
1
P2[kW]
111
99
0,4
10
8
6
4
2
0
5 Q [l/s]
155
0,8
0
0
IPL
25
5
0
IPL
30
0-
NPSH [m]
IPL
NPSH [m]
25
20
4
12
155
16
Q [m/h]
0
0
10
15
20
25
30 Q[m/h]


2-pole, 50 Hz
2-pole, 50 Hz
H[m]
H[m]
4,5
4,0
Qmin
14
Qmin
cooling
12
3,5
10
IPL
2,5
40
/7
2,0
0-
12
/2
66
NPSH [m]
1,5
1,0
0,5
0
4
0
P2[kW]
0,12
12
IPL
0,
IPL
40
/90
-0
,37
,55
/2
/2
2
0
0
5 Q[l/s]
/1
15
-0
106
Q[m/h]
16
5
4
3
2
1
0
40
10
12
14
16
18
20
Q[m/h]
106
0,4
0,08
86
0,2
0,04
0
0
12
Q[m/h]
16
10
12
14
16
18
20
Q[m/h]
p[%]
60
p[%]
60
106
40
40
66
20
20
0
0
0
12
Q[m/h]
16
10
12
14
16
18
20
Q[m/h]
Wilo-VeroLine-IPL 40/165-4/2 - 40/175-5.5/2
2-pole, 50 Hz
2-pole, 50 Hz
H[m]
45
Qmin
Wilo-VeroLine-IPL 40/175Wilo-VeroLine-IPL 40/165
Qmin
40
IPL
30
35
25
/1
50
40
/1
/1
20
30
-
2,2
-1
10
0
P2[kW]
4
3
2
1
0
0
p[%]
80
60
40
20
0
0
20
4
30
156
40
-5,5
/2
5-4/
2
15
175
20
5
0
0/16
40/
25
/2
,5/
10
-3
/2
NPSH [m]
40
2
4/
0-
15
IPL
16
IPL
0/
40
L4
20
30
IP
IPL
IPL 4
60 Q [m/h]
50
12
16
20
16
12
8
4
0
10
167
5
0
0
Q [l/s]
10
15
20
25
30
35
40
45
156
10
20
30
40
14
12
10
8
6
4
2
0
Q[m/h]
Q[l/s]
10
P2[kW]
147
133
124
NPSH [m]
H[m]
35
8
6
4
2
0
6 Q[l/s]
P2[kW]
0,6
66
NPSH [m]
3,0
167
155
50
60 Q [m/h]
0
0
10
15
20
25
30
35
40
45
Q[m/h]
p[%]
156
10
20
30
40
50
60 Q [m/h]
167
60
40
20
0
0
10
15
20
25
30
35
40
45
Q[m/h]
275


2-pole, 50 Hz
2-pole, 50 Hz
H[m]
60
H[m]
Qmin
Qmin
12
55
45
0/195
-7,5
/2
10
IPL
40
8
35
30
15
-0
,75
/2
25
20
NPSH [m]
195
15
10
5
0
0
0
5
1
10
2
15
20
5
25
6
30
11 Q[l/s]
10
103
Q[m/h]
35
10
8
6
4
2
0
P2[kW]
10
15
20
30 Q[m/h]
25
6
195
6
5
4
3
2
1
0
Q[l/s]
P2[kW]
0,6
6
4
2
0
103
0,4
0,2
5
10
15
20
25
30
Q[m/h]
35
p[%]
60
195
40
40
20
20
0
0
10
15
20
25
30
Q[m/h]
35
10
15
20
103
10
15
20
Wilo-VeroLine-IPL 50/155-4/2
2-pole, 50 Hz
2-pole, 50 Hz
H[m]
30
H[m]
Qmin
20
IPL
10
50/
50
50/
-1,
5/2
0-
20
0-3
15
4/2
/14
130
120
/15
/2
-2,
2/2
145
10
0
P2[kW]
4
3
2
1
0
0
p[%]
80
60
40
20
0
0
20
4
30
40
IPL
20
30
40
50
20
30
40
50
155
-
4/2
141
0
0
0
60 Q [m/h]
60 Q [m/h]
50/
10
P2[kW]
4
3
2
1
0
0
145
134
123
145
10
10
8
6
4
2
0
Q [l/s]
16
112
10
60 Q [m/h]
50
12
NPSH [m]
IPL
IPL
15
0
0
25
50
30 Q[m/h]
25
Qmin
30
25
IPL
30 Q[m/h]
25
p[%]
60
NPSH [m]
276
50
/1
NPSH [m]
IPL 4
50
p[%]
80
60
40
20
0
0
10
15
20
25
30
35
40
45
50
10
10
8
6
4
2
0
55 Q[m/h]
15
Q[l/s]
141
10
15
20
25
30
35
40
45
50
55 Q[m/h]
141
10
15
20
25
30
35
40
45
50
55 Q[m/h]

2-pole, 50 Hz
2-pole, 50 Hz
H[m]
45
Qmin
IPL 50/175-5,5
40
H[m]
50
Wilo-VeroLine-IPL 50/175Wilo-VeroLine-IPL 50/165
Qmin
IPL 50/185-7,5/2
45
/2
35
IPL
30
IPL
25
cooling
40
50
/17
50
/16
55
20
35
57
,5/
2
30
,5/
2
25
20
NPSH [m]
166
10
5
0
0
0
P2[kW]
8
6
4
2
0
0
10
2
20
4
30
40
10
50
12
60
14
16
20
20
30
40
50
60
22 Q[l/s]
Q[m/h]
0
P2[kW]
8
6
4
2
0
0
Q[m/h]
p[%]
80
60
40
20
0
0
70
166
40
20
0
0
10
20
30
40
50
60
70
184
0
166
10
10
156
p[%]
60
15
Q[m/h]
70
18
12
NPSH [m]
15
10
15
20
25
30
35
40
45
50
Q[m/h]
15 Q[l/s]
10
184
10
15
20
25
30
35
40
45
50
Q[m/h]
184
10
15
20
25
30
35
40
45
50
Q[m/h]
2-pole, 50 Hz
2-pole, 50 Hz
H[m]
H[m]
Qmin
16
10
8
6
4
2
0
Qmin
24
14
20
IPL
65
10
/1
15
,5/
2
116
NPSH [m]
0
P2[kW]
1,6
1,2
0,8
0,4
0
0
10
2
20
4
30
8
40
10
50
12
14
20
30
40
50
116
10
20
30
40
50
60 Q[m/h]
65
/1
40
-
4/
2
30
-
-2
,2/
3/
2
8
135
4
0
0
P2[kW]
4
3
2
1
0
0
60 Q[m/h]
65
/12
0
65
/1
Q[l/s]
16
IPL
p[%]
80
60
40
20
0
12
10
8
6
4
2
0
60 Q[m/h]
116
10
IPL
12
IPL
16
-1
NPSH [m]
12
p[%]
80
60
40
20
0
0
10
20
30
40
50
60
10
70
80
90
6
4
2
0
Q[m/h]
Q[l/s]
20
135
124
114
10
20
30
40
50
60
70
80
90
Q[m/h]
135
10
20
30
40
50
60
70
80
90
Q[m/h]
277


2-pole, 50 Hz
2-pole, 50 Hz
H[m]
30
H[m]
Qmin
Qmin
35
IPL 65/155-5,5/2
IPL 65/175-5,5
/2
IPL
30
25
IPL
65
IPL
20
/15
145
7,5
/2
IPL
20
-5,
5
/2
15
175
25
5-
65/
65 /
-7,
5/2
65/
165
-
5,5
/2
15
20
NPSH [m]
140
5
0
0
0
P2[kW]
8
6
4
2
0
0
p[%]
80
60
40
20
0
0
10
20
30
40
50
60
10
70
80
15
10
5
0
30
40
60
70
0
P2[kW]
8
6
4
2
0
0
30
80
90 100 110 120 Q[m/h]
20
30
40
50
60
70
80
20
90 100 110 120 Q[m/h]
40
10
60
15
20
Q[l/s]
25
20
40
60
100 Q[m/h]
80
151
20
40
60
100 Q[m/h]
80
Wilo-VeroLine-IPL 80/130-3/2 - 80/140-4/2
2-pole, 50 Hz
2-pole, 50 Hz
H[m]
22
Qmin
Qmin
20
16
IPL
18
80/
1
15-
12
16
2,2
/2
14
12
IPL
10
119
0
0
0
20
5
40
10
60
15
80
Q [m/h]
25 Q [l/s]
20
P2[kW]
119
2
1
0
0
p[%]
80
60
40
20
0
0
20
40
60
80
Q [m/h]
119
20
40
60
80
Q [m/h]
12
8
4
0
80
/1
40
/2
-4
/2
135
NPSH [m]
NPSH [m]
IPL
80
/1
30
-3
278
100 Q[m/h]
80
H[m]
10
8
6
4
2
0
151
134
p[%]
80
60
40
20
0
0
140
10
Q[l/s]
20
50
140
20
151
90 100 110 120 Q[m/h]
126
10
10
NPSH [m]
10
4
2
0
6
4
2
0
0
0
P2[kW]
4
3
2
1
0
0
p[%]
80
60
40
20
0
0
10 20 30 40 50 60 70 80 90 100 110 120 130Q[m/h]

10
20
Q[l/s]
30
135
119
10 20 30 40 50 60 70 80 90 100 110 120 130Q[m/h]
135
10 20 30 40 50 60 70 80 90 100 110 120 130Q[m/h]


H[m]
26
24
22
20
18
16
Qmin
IPL
IPL
80
/1
55
80
/1
45
14
12
10
8
6
4
2
0
-7
,5/
-5,
5/2
0
P2[kW]
8
6
4
2
0
0
p[%]
80
60
40
20
0
0
20
40
60
10
80
100
20
120
140
30
NPSH [m]
133
cooling
2-pole, 50 Hz
12
10
8
6
4
2
0
Q[m/h]
Q[l/s]
40
133
121
20
40
60
80
100
120
140
Q[m/h]
133
20
40
60
80
100
120
140
Q[m/h]
279

Terminal diagram, motor data Wilo-VeroLine-IPL

Terminal diagram Star switching
Terminal diagram Delta switching
W2
U2
V2
W2
U2
V2
U1
V1
W1
U1
V1
W1
Motor protection switch required onsite.

Check the direction of rotation! To change
the direction of rotation, swap any two
phases.
P2 3 kW
L2
L1
L2
PE
L3
L1
L3
PE
P2 4 kW
3~400 V Y
3~230 V
3~690 V Y
3~400 V
After removing the bridges, a Y- start is

possible.
Motor data (4-pole)
Wilo-VeroLine-IPL...
Power factor
Efficiency
IN 3~400 V
cos
M
0.09 kW
0.26
0.73
67.9
0.12 kW
0.34
0.73
69.7
0.25 kW
0.67
0.73
74.0
0.37 kW
0.96
0.73
76.1
0.55 kW
1.25
0.80
78.1
0.75 kW
1.90
0.72
79.6
1.1 kW
2.60
0.80
81.4
1.5 kW
3.30
0.79
82.8
2.2 kW
4.70
0.80
84.3
3 kW
6.10
0.83
85.5
Power factor
Efficiency
IN 3~400 V
cos
M
Observe motor name plate data
Motor data (2-pole)

Wilo-VeroLine-IPL...
0.12 kW
0.36
0.75
64.0
0.18 kW
0.50
0.72
67.4
0.25 kW
0.60
0.81
69.9
0.37 kW
0.91
0.78
72.8
0.55 kW
1.33
0.76
75.5
0.75 kW
1.70
0.80
77.4
1.1 kW
2.40
0.82
79.6
1.5 kW
3.30
0.77
81.3
2.2 kW
4.52
0.82
83.2
3 kW
5.80
0.88
84.6
4 kW
7.70
0.87
85.8
5.5 kW
10.20
0.87
87.0
7.5 kW
13.70
0.89
88.1
280

Dimensions, weights Wilo-VeroLine-IPL
cooling
Dimension drawing A
l1
D
k
d
p1
III
50
b1
II
b max
50
n x dL
b2
II
60
DN
18
e
m
3xo
10
l0
Note:
Housing with feet for installation on a base, brackets on request; II Pressure measuring connection R1/8; III Ventilation R1/8
Dimension drawing B
l1
II
III
DN
lo
p1
nxd L
2xo
d
k
II
b1
b2
bmax
Note:
Housing with feet for installation on a base, brackets on request; II Pressure measuring connection R1/8; III Ventilation R1/8
Dimension drawing C
Rp
l0
p1
III
G
b1
b2
b max
x
l1
III Ventilation R1/8
281


Dimensions, weights (4-pole with flange connection)
WiloVeroLine-IPL...
Nominal
flange
diameter
Overall
length
DN
l0
Dimensions
b1
b2
bmax
Impeller*
l1max
P1
mm
Weight
approx.
Dimension
drawing
mm
kg
32/110-0.25/4
32
260
70
101
106
207
90
40
50
141
297
130
M10
20
120
150
20
32/160-0.25/4
32
260
70
101
106
207
90
40
50
141
297
130
M10
20
120
150
20
40/80-0,09/4
40
250
65
68
78
146
110
110
125
272
125
M10
20
107
150
14
40/110-0.12/4
40
250
65
80
90
170
110
110
141
294
125
M10
20
120
150
18
40/130-0.25/4
40
320
75
113
121
234
90
40
50
141
291
160
M10
20
120
150
21
40/160-0.37/4
40
320
75
113
121
234
90
40
50
141
291
160
M10
20
120
150
22
50/110-0.25/4
50
280
75
91
101
192
125
125
141
299
140
M10
20
120
150
22
50/120-0.25/4
50
340
86
116
131
247
104
40
50
141
293
170
M10
20
120
150
24
50/130-0.37/4
50
340
86
116
131
247
104
40
50
141
293
170
M10
20
120
150
25
50/160-0.55/4
50
340
86
116
131
247
104
40
50
185
327
170
M10
20
128
150
29
65/120-0.25/4
65
340
93
119
138
257
135
40
55
141
299
170
M10
20
120
150
27
65/130-0.37/4
65
340
93
119
138
257
135
40
55
141
299
170
M10
20
120
150
28
65/140-0.55/4
65
340
93
119
138
257
135
40
55
185
333
170
M10
20
128
150
32
65/150-0.75/4
65
340
93
119
138
257
135
40
55
185
333
170
M10
20
128
150
33
80/130-0.75/4
80
360
105
125
153
278
135
40
55
185
339
180
M10
20
128
150
36
80/150-1.1/4
80
360
105
125
153
278
135
40
55
177
373
180
M10
20
146
150
39
100/135-1.1/4
100
500
120
159
197
356
200
226
60
177
422
250
M12
20
146
150
CI
68
100/145-1.5/4
100
500
120
159
197
356
200
226
60
177
432
250
M12
20
146
150
CI
71
100/165-2.2/4
100
500
120
159
197
356
200
226
60
196
448
250
M12
20
155
150
CI
77
100/175-3/4
100
500
120
159
197
356
200
226
60
196
490
250
M12
20
155
150
CI
84
Note concerning l1
For version N (standard motor), the dimensions depend on the motor version
*impeller material: CI grey cast iron; P plastic
Dimensions, weights (2-pole with screwed connection)

WiloVeroLine-IPL...
Thread
Screwed
connection
Overall
length
Rp
l0
Dimensions
b1
b2
bmax
Impeller*
l1
P1
Weight
approx.
Dimension
drawing
mm
kg
25/70-0.12/2
180
34
66
57
123
106
247
76
48
100
7.1
25/80-0.12/2
180
34
66
57
123
106
247
76
48
100
7.1
25/85-0.18/2
180
52
69
68
137
125
251
107
44
100
8.7
25/90-0.25/2
180
52
69
68
137
125
251
107
44
100
9.4
30/70-0.12/2
180
34
66
57
123
106
254
76
55
100
7.1
30/80-0.12/2
180
34
66
57
123
106
254
76
55
100
7.1
30/85-0.18/2
180
52
69
68
137
125
251
107
44
100
8.7
30/90-0.25/2
180
52
69
68
137
125
251
107
44
100
9.4
282


Nominal
flange
diameter
Overall
length
DN
l0
Dimensions
b1
b2
bmax
Impeller*
l1max
mm
P1
Weight
approx.
Dimension
drawing
mm
kg
32/90-0.37/2
32
260
70
101
106
207
90
40
50
141
321
130
M10
20
121
150
21
32/100-0.55/2
32
260
70
101
106
207
90
40
50
141
321
130
M10
20
121
150
22
32/110-0.75/2
32
260
70
101
106
207
90
40
50
185
341
130
M10
20
128
150
26
32/130-1.1/2
32
260
70
101
106
207
90
40
50
185
341
130
M10
20
128
150
26
32/160-1.1/2
32
260
70
101
106
207
90
40
50
185
341
130
M10
20
128
150
26
32/165-3/2
32
320
100
112
124
236
120
132
68
217
396
155
M10
20
160
90
CI
46
32/175-4/2
32
320
100
112
124
236
120
132
68
232
412
155
M10
20
168
90
CI
53
40/70-0.12/2
40
220
65
75
84
159
95
95
106
259
110
M10
20
76
150
13
40/90-0.37/2
40
250
65
80
90
170
110
110
141
320
125
M10
20
121
150
19
40/115-0.55/2
40
250
65
80
90
170
110
110
141
320
125
M10
20
121
150
20
40/120-1.5/2
40
320
75
113
121
234
90
40
50
193
374
160
M10
20
151
150
30
40/130-2.2/2
40
320
75
113
121
234
90
40
50
193
374
160
M10
20
151
150
32
40/150-3/2
40
320
75
113
121
234
90
40
50
217
386
160
M10
20
160
150
38
40/160-4/2
40
320
75
113
121
234
90
40
50
232
420
160
M10
20
169
150
44
40/165-4/2
40
340
82
113
129
242
130
149
58
232
426
170
M10
20
168
150
CI
57
40/175-5.5/2
40
340
82
113
129
279
130
149
58
279
511
170
M10
20
182
150
CI
69
40/195-7.5/2
40
440
110
145
149
294
180
172
78
279
520
190
M10
20
188
150
CI
81
50/115-0.75/2
50
280
75
91
101
192
125
125
146
346
140
M10
20
128
150
27
50/120-1.5/2
50
340
86
116
131
247
104
40
50
193
376
170
M10
20
151
150
33
50/130-2.2/2
50
340
86
116
131
247
104
40
50
193
376
170
M10
20
151
150
35
50/140-3/2
50
340
86
116
131
247
104
40
50
217
388
170
M10
20
160
150
41
50/150-4/2
50
340
86
116
131
247
104
40
50
232
422
170
M10
20
169
150
47
50/155-4/2
50
340
105
102
119
232
140
130
40
232
463
150
M10
20
168
150
CI
63
50/165-5.5/2
50
340
103
120
138
279
164
143
48
279
526
170
M10
20
188
150
CI
74
50/175-5.5/2
50
340
103
120
138
279
164
143
48
279
526
170
M10
20
188
150
CI
74
50/175-7.5/2
50
340
103
120
138
279
164
143
48
279
526
170
M10
20
188
150
CI
76
50/185-7.5/2
50
440
120
145
150
295
160
170
70
279
521
190
M10
20
188
150
CI
83
65/115-1.5/2
65
340
80
100
118
218
155
155
193
387
170
M10
20
151
150
35
65/120-2.2/2
65
340
93
119
138
257
135
40
55
193
382
170
M10
20
151
150
37
65/130-3/2
65
340
93
119
138
257
135
40
55
217
394
170
M10
20
160
150
43
65/140-4/2
65
340
93
119
138
257
135
40
55
232
428
170
M10
20
169
150
49
65/145-5.5/2
65
340
120
112
134
279
140
140
60
279
531
160
M12
20
188
150
CI
74
65/155-5.5/2
65
340
120
112
134
279
140
140
60
279
531
160
M12
20
188
150
CI
74
65/155-7.5/2
65
340
120
112
134
279
140
140
60
279
531
160
M12
20
188
150
CI
82
65/165-5.5/2
65
430
110
126
146
279
180
195
60
279
531
215
M12
20
188
150
CI
78
65/175-5.5/2
65
430
110
126
146
279
180
195
60
279
531
215
M12
20
188
150
CI
79
65/175-7.5/2
65
430
110
126
146
279
180
195
60
279
531
215
M12
20
188
150
CI
85
80/115-2.2/2
80
360
98
110
135
245
165
165
193
389
180
M10
20
151
150
41
80/130-3/2
80
360
105
125
153
278
135
40
55
217
400
180
M10
20
160
150
47
80/140-4/2
80
360
105
125
153
278
135
40
55
232
434
180
M10
20
169
150
53
80/145-5.5/2
80
400
105
123
151
279
180
173
57
279
548
200
M12
20
188
150
CI
81
cooling
WiloVeroLine-IPL...
283


WiloVeroLine-IPL...
Nominal
flange
diameter
Overall
length
DN
l0
Dimensions
b1
b2
bmax
Impeller*
l1max
P1
mm
80/155-7.5/2
80
400
105
123
151
279
180
57
279
548
200
M12
20
188
Dimension
drawing
mm
173
Weight
approx.
kg
150
CI
89
Note concerning l1
For version N (standard motor), the dimensions depend on the motor version
Flange dimensions
WiloVeroLine-IPL...
Nominal flange
diameter
DN
k
mm
n x dL
pcs. x mm
32...
32
140
76
100
40...
40
150
84
110
4 x 19
50...
50
165
99
125
4 x 19
65...
65
185
118
145
4 x 19
80...
80
200
132
160
8 x 19
100...
100
220
156
180
8 x 19
4 x 19
284

Glanded standard pumps (double pumps)
Series description Wilo-VeroTwin-DPL

Materials
cooling

Impeller: PP fibreglass-reinforced /EN-GJL-200 (depending on pump
type)
Shaft: 1.4021
Mechanical seal: AQ1EGG; other mechanical seals on request
Description/design
Switchover valve
Mechanical seal
Further information
Design
Glanded double pump in in-line design with flange connection
Application
Scope of delivery
Pump
Type key
Example
DPL
40
160
4
2
DPL 40/160-4/2
In-line double pump
Number of poles
Technical data

Reduction of space required and installation costs due to double

pump design
Main/standby mode or peak-load operation (by means of external

auxiliary device)
Standard condensate drainage holes in the motor housings and

lanterns
Version N: Standard motor B5 or V1 with stainless steel plug shaft
Easy to install thanks to feet with threaded holes on the pump housing for all flange-end pumps
285

Series description Wilo-VeroTwin-DPL

Wilo-VeroTwin-DPL (4-pole)
H[m]
Wilo-VeroTwin-DPL
+
9
8
DPL 32
7
6
DPL 100
DPL 65
DPL 40
5
4
DPL 80
DPL 50
3
2
1
0
10
20
30
40
50
60
70
80
90 100 110 120 130 140 150 160 170 180 190 200 210 220 230 Q[m/h]
Wilo-VeroTwin-DPL (2-pole)
H[m]
Wilo-VeroTwin-DPL
+
50
45
40
35
DPL 50
30
DPL 40
DPL 32
25
20
DPL 65
15
DPL 80
10
5
0
286
10
20
30
40
50
60
70
80
90
100 110 120 130 140 150 160 170 180 190 200 210 220 Q[m/h]

Series description Wilo-CronoLine-IL

Materials
Pump housing and lantern: Standard: EN-GJL-250; optionally
cooling
spheroidal cast iron EN-GJS-400-18-LT
Impeller: Standard: EN-GJL-200; Special version: Red brass

G-CuSn 10
Shaft: 1.4122
Description/design
Mechanical seal
Lantern
Coupling
IEC standard motor
Design
Glanded pump in in-line design with flange connection
Application
Scope of delivery
Pump
Type key
Example
IL
40
160
4
2
IL 40/160-4/2
In-line pump
Number of poles
Technical data
Max. operating pressure 16 bar (25 bar on request)


Can be used flexibly in air-conditioning and cooling systems, with
application benefits due direct draining of condensate via optimised
lantern design (patented)
High worldwide availability of standard motors (according to Wilo
specifications) and standard mechanical seals
Easy to install due to feet with threaded holes on pump housing
287


Wilo-CronoLine-IL (6-pole)
H[m]
Wilo-CronoLine-IL
11
10
9
8
IL 200
7
6
5
4
3
2
1
0
0
100
200
300
400
500
Q[m/h]
H[m]
Wilo-CronoLine-IL
90
80
70
IL 250
60
50
40
IL 150
30
IL 125
20
IL 50
10
IL 40
IL 65
288
IL 32
0
10
IL 200
IL 100
IL 80
30
100
300
Q[m/h]

H[m]
cooling
Wilo-CronoLine-IL
120
110
100
90
IL 50
80
70
60
IL 65
IL 40
50
40
IL 80
IL 32
30
IL 100
IL 125
20
10
0
12
24
80
160
380
Q[m/h]
289

Pump curves Wilo-CronoLine-IL

Wilo-CronoLine-IL 200/240-7.5/6 - 200/270-11/6
H[m]
12
Wilo-CronoLine-IL 200/270 Wilo-CronoLine-IL 200/240
Qmin
10
IL 2
0
IL 2 0/27
000
11
/26
/6
07
IL 2
,5/
6
00/
240
-7,
5/6
8
6
2
270
NPSH [m]
0
0
100
200
40
300
80
400
500 Q[m/h]
120
P2[kW]
12
8
4
0
Q[l/s]
270
261
8
6
4
2
0
239
0
100
200
300
400
500 Q[m/h]
p[%]
60
40
20
0
270
0
290
100
200
300
400
500 Q[m/h]


Wilo-CronoLine-IL 40/140-0.25/4 - 40/170-0.75/4
4-pole, 50 Hz
4-pole, 50 Hz
12
H[m]
12
Qmin
Qmin
10
10
IL 4
0/1
IL 3
2/1
70
8
6
IL 3
2/1
0,2
16
12
20
4
3
2
1
0
70-
0,7
0-0
5/4
,55/
0-0
/140
5/4
0
8
0/15
IL 40
168
IL 4
/16
/4
0,3
7/4
40-
55
50-
2/1
IL 4
0
NPSH [m]
IL 3
-0,
,37/
4
-0,2
5/4
174
2
0
0
Q[m/h]
6 Q[l/s]
10
15
20
168
0,4
0,2
0
0
16
12
20
142
123
0
Q[m/h]
Q[l/s]
174
154
0,6
0,4
0,2
0
154
132
4
3
2
1
0
30 Q[m/h]
25
P2[kW]
P2[kW]
NPSH [m]
H[m]
cooling
10
15
20
25
30 Q[m/h]
p[%]
p[%]
60
40
20
0
168
40
20
0
0
12
16
20
174
Q[m/h]
10
15
20
25
30 Q[m/h]
4-pole, 50 Hz
4-pole, 50 Hz
H[m]
20
H[m]
Qmin
12
18
16
IL 4
0/2
14
IL 4
0/21
12

Qmin
IL 50
/170
10
20-
1,5/
0-1
IL 50
8
,1/4
IL 50
10
-1,1
/160
/150
/4
-0,7
5/4
-0,5
5/4
217
NPSH [m]
0
0
0
5
1
10
2
15
4
20
5
25
6
P2[kW]
0
0
Q[l/s]
202
166
Q[m/h]
217
1,2
0,8
0,4
0
4
3
2
1
0
NPSH [m]
10
2
20
4
30
6
P2[kW]
1,2
40
10
3
2
1
0
Q[m/h]
12
Q[l/s]
166
157
0,8
145
0,4
0
10
15
20
25
Q[m/h]
10
20
30
40
Q[m/h]
p[%]
p[%]
60
217
40
20
0
0
10
15
20
25
Q[m/h]
60
40
20
0
166
10
20
30
40
Q[m/h]
291


Wilo-CronoLine-IL 50/260-3/4 - 50/270-4/4
4-pole, 50 Hz
4-pole, 50 Hz
H[m]
18
H[m]
Qmin
32
Qmin
16
28
IL 5
0/2
14
20
-2
IL 5
12
0/2
00
10
IL 50/270-3
24
,2/
/4
IL 5
0/26
4
20
-1
,5/
0-3
IL
50
/27
/4
0-
16
4/4
12
2
0
0
10
20
30
40
50
12
P2[kW]
5
4
3
2
1
0
10
20
30
0
0
Q[l/s]
40
50
10
20
40
30
50
12
Q[m/h]
Q[m/h]
262
3
2
1
0
249
p[%]
20
16
12
8
4
0
Q[l/s]
P2[kW]
197
Q[m/h]
208
1,5
1,0
0,5
0
262
NPSH [m]
208
NPSH [m]
10
20
30
40
50
Q[m/h]
p[%]
60
40
20
0
208
40
262
20
0
0
10
20
30
40
50
Q[m/h]
10
20
30
40
50
Q[m/h]
4-pole, 50 Hz
4-pole, 50 Hz
H[m]
12
H[m]
Qmin
20
S
IL 65/17
0-1,1/4
10
IL 6
IL 65
IL 65
/150
-1,1
/4
IL 65/220-2,2/4
IL 6
16
5/1
/160
Qmin
70-
5/2
IL 65
/210
1,5
/4
12
-2,2
/4
203/4
-0,7
5/4
8
0
0
10
20
4
30
40
50
12
60
222
0
0
Q[m/h]
16
10
Q[l/s]
20
4
30
40
50
12
60
16
P2[kW]
P2[kW]
157
143
5
4
3
2
1
0
Q[m/h]
Q[l/s]
222
170
1,2
0,8
0,4
0
205
2
1
0
10
20
30
40
50
60
10
20
30
40
50
60
Q[m/h]
p[%]
170
60
40
20
0
0
Q[m/h]
p[%]
292
3
2
1
0
NPSH [m]
170
2
NPSH [m]
10
20
30
40
50
60
60
40
20
0
Q[m/h]
222
10
20
30
40
50
60
Q[m/h]


4-pole, 50 Hz
4-pole, 50 Hz
H[m]
H[m]
Qmin
28
IL 65/270-4
IL 6
5/2
IL 65/250-3/4
20
-5
50-
,5/
4/4
16
Qmin
IL 8
0/1
10
70
IL 6
5/2
12
/4
24
cooling
Wilo-CronoLine-IL 65/250-3/4 - 65/270-5.5/4
70-
IL 80
2,2/
/160
-1,5
/4
/150
-1,1
/4
/145
-1,1
/4
IL 80
IL 80
6
12
NPSH [m]
262
4
0
0
20
60
40
10
80
15
172
2
0
Q[m/h]
20
P2[kW]
6
6
4
2
0
NPSH [m]
Q[l/s]
20
40
60
10
80
15
100
20
25
4
3
2
1
0
Q[m/h]
30
Q[l/s]
P2[kW]
262
4
2
0
0
20
40
60
80
p[%]
60
172
2,0
1,5
1,0
0,5
0
242
Q[m/h]
156
144
133
0
20
40
60
80
Q[m/h]
100
p[%]
262
80
60
40
20
0
40
20
0
0
20
40
60
80
172
Q[m/h]
20
40
60
80
Wilo-CronoLine-IL 80/270-5.5/4
4-pole, 50 Hz
4-pole, 50 Hz
H[m]
20
H[m]
Wilo-CronoLine-IL 80/270
Qmin
24
Qmin
IL 8
0/27
20
16
IL 8
0/2
20
IL 8
-4
0/2
/4
10
-3/
4
12
Q[m/h]
100
0-5
,5/4
16
12
0
0
20
40
10
60
15
80
20
100
25
P2[kW]
30
249
Q[m/h]
Q[l/s]
20
40
10
60
15
20
4
2
0
100 Q[m/h]
80
25
P2[kW]
6
224
210
3
2
1
0
6
5
4
3
2
1
0
NPSH [m]
NPSH [m]
8
224
Q[l/s]
249
4
2
0
20
40
60
80
Q[m/h]
100
20
40
60
80
100 Q[m/h]
p[%]
p[%]
20
40
60
80
100
249
60
40
20
0
224
60
40
20
0
Q[m/h]
20
40
60
80
100 Q[m/h]
293


4-pole, 50 Hz
4-pole, 50 Hz
H[m]
H[m]
18
Qmin
10
IL 100/170-2,2/4
16
IL 1
/14
/4
,5/
168
5-
1,1
/4
0
0
40
10
80
120
20
160
30
40
8
7
6
5
4
3
2
1
0
200 Q[m/h]
50
120
40
80
10
120
20
30
160
5
4
3
2
1
0
Q[m/h]
40
Q[l/s]
211
194
0
80
157
40
P2[kW]
6
141
134
0
211
168
/4
4/4
Q[l/s]
P2[kW]
2
-5,5
00-
2,2
-1
220
00/2
10
03/
16
0-
50
00
17
0/
0/1
IL 1
10
NPSH [m]
10
10
IL 1
12
0/
IL
IL
00/
IL 100/200-3/4
NPSH [m]
IL
200 Q[m/h]
160
p[%]
40
80
120
Q[m/h]
160
p[%]
211
60
40
20
0
60
40
20
0
168
40
80
120
160
200 Q[m/h]
40
80
120
Q[m/h]
160
4-pole, 50 Hz
4-pole, 50 Hz
H[m]
00/
IL 100
/260-7
270
IL
10
10
,5/
20
120
30
160
40
NPSH [m]
200 Q[m/h]
4
80
120
160
60
40
20
0
263
40
80
120
160
200 Q[m/h]
6
4
2
0
200 Q[m/h]
p[%]
0
40
P2[kW]
4
3
2
1
0
0
263
248
241
20
16
12
8
4
0
Q[l/s]
50
P2[kW]
12
10
174
10
/4
4
263
80
5/14
5-1,5
IL 125/1
50-2,2/4
IL 12
/4
-7
40
3/4
26
0-
11
50
IL 125/160-
0/
0/2
12
/4
IL
IL 100/250-5,5/4
IL 125/170-4/4
-11
,5/4
20
Qmin
NPSH [m]
IL 1
24
16
H[m]
Qmin
28
294
IL 100/220-4/4
14
Qmin
p[%]
80
60
40
20
0
0
40
10
80
20
120
30
160
40
80
120
160
Q[m/h]
60 Q[l/s]
50
139
40
200
174
164
153
200
Q[m/h]
174
40
80
120
160
200
Q[m/h]


4-pole, 50 Hz
4-pole, 50 Hz
H[m]
18
16
H[m]
Qmin
IL 125/220-5,5/4
IL 12
14
12
10
IL 125/19
IL 125/270-11/4
IL 1
24
5/22
IL 125/210-
Qmin
28
0-7,5
/4
5,5/4
25/
IL 12
20
0-4/4
cooling
5/25
270
-15
/4
0-11
/4
16
12
2
0
0
40
80
10
20
120
160
30
5
4
3
2
1
0
200 Q[m/h]
40
50
P2[kW]
40
80
120
160
120
200 Q[m/h]
150
20
200
40
250 Q[m/h]
60
Q[l/s]
269
245
50
100
150
250 Q[m/h]
200
269
60
40
20
0
0
50
100
150
250 Q[m/h]
200
4-pole, 50 Hz
4-pole, 50 Hz
40
35
30
/4
/34
0
25/
320
-
-3
0/4
22/
25/
300
-18
NPSH [m]
10
100
20
150
40
200
250
60
80
0
100
150
200
250
Q[m/h]
300
0-5,5
/4
222
4
2
0
0
0
50
10
100
20
30
150
40
200
50
60
250
70
P2[kW]
10
50
7,5/4
0/19
Q[l/s]
332
310
293
14
12
10
8
6
4
2
0
Q[m/h]
300
P2[kW]
20
/200-
IL 15
,5/4
11/4
IL 150
10
332
50
/220-
12
15
IL 150
14
25
IL 1
IL 1
20
Qmin
16
IL 1
IL 125/320-18,5
18
IL 125/340-22/4
IL 125/300-15/4
25
H[m]
Qmin
45
p[%]
NPSH [m]
H[m]
10
8
6
4
0
p[%]
200 Q[m/h]
160
100
12
8
4
0
216
80
50
60
40
20
0
40
P2[kW]
p[%]
Q[l/s]
197
183
269
216
6
4
2
0
NPSH [m]
216
NPSH [m]
300
80
5
4
3
2
1
0
Q[m/h]
90
Q[l/s]
222
10
8
6
4
2
0
200
186
50
100
150
200
250
300
Q[m/h]
p[%]
222
60
40
20
0
332
50
100
150
200
250
300
60
40
20
0
Q[m/h]
50
100
150
200
250
300
Q[m/h]
295


4-pole, 50 Hz
4-pole, 50 Hz
H[m]
28
Qmin
24L
I
20
H[m]
IL 150/270-1
8,5/4
IL 150/26015/4
IL 150/25015/4
Qmin
35
IL 150
/300IL 1
30/4
50/
IL 15
310
0/29
-37
0-30
/4
/4
30
IL 1
50/
27
50/
260 0-22
/4
-18
,5/4
25
IL 1
16
IL 150/310-30/4
20
15
NPSH [m]
8
268
4
0
0
100
20
200
40
300
60
400
80
100
8
6
4
2
0
120
Q[l/s]
300
100
200
20
40
300
60
80
100
Q[m/h]
120 Q[l/h]
313
302
287
30
20
10
0
400
400
Q[m/h]
100
200
300
Q[m/h]
400
p[%]
p[%]
268
60
40
20
0
0
100
200
300
400
313
60
40
20
0
0
Q[m/h]
100
200
300
Q[m/h]
400
4-pole, 50 Hz
4-pole, 50 Hz
Qmin
40
35
30
25
H[m]

IL 150/340-3
7/4
IL 150/33
0-37/4
IL 1
50/
340
-45
IL 150/320-30/4
/4
IL 1
50/
320
IL 150/330-45/4
-37
/4
24
IL 200/26
20
5-22/4
IL 200/2
342
NPSH [m]
10
5
0
0
100
200
40
300
80
P2[kW]
400
500 Q[m/h]
120
14
12
10
8
6
4
2
0
IL
00/
20
26
0
IL 2 5-30 /270
-3
00 /4
0/4
/26
0/24
0-1
05/4
22
IL 2
/4
00/
230
-11
/4
/4
IL 20
12
15
IL 2
50-18,5
16
20
40
30
20
10
0
Qmin
28
270
4
0
0
Q[l/s]
100
200
40
300
80
400
120
100
200
300
400
500 Q[m/h]
p[%]
600
221
16
12
8
4
0
Q[m/h]
160
20
10
500
P2[kW]
30
342
331
322
NPSH [m]
H[m]
45
10
8
4
0
P2[kW]
268
200
0
0
260
249
100
313
Q[m/h]
P2[kW]
20
15L
10
5
0
0
10
NPSH [m]
12
Q[l/s]
270
261
250
242
231
0
0
100
200
300
400
500
600
Q[m/h]
p[%]
342
60
40
20
0
0
296
100
200
300
400
500 Q[m/h]
60
40
20
0
270
100
200
300
400
500
600
Q[m/h]


4-pole, 50 Hz
4-pole, 50 Hz
H[m]
Qmin
40
IL 200
/340-4
5/4
IL 200/3
3
IL 200/32 0-45/4
0-37/4
35
H[m]
Qmin
50
IL 2
00/
34
IL 2 0-55
/4
0
IL 20
I
L 2 0/33
0/31
00 0-5
0-3
/32 5/
7/4
0-4 4
5/4
30
25
20
IL 250/400-75/4
IL 250/39
0-75/4

IL 2
50
IL 2 /4009
IL 250/39 0/4
0/37
0-75
0
IL 25
/4 50/38 -90/
0/36
0-75
0-7 4
/4
5/4
40
IL 25
30
15
cooling
NPSH [m]
5
0
0
100
200
40
300
400
80
500
120
600
Q[m/h]
160
P2[kW]
60
8
6
4
2
0
100
200
300
400
500
200
50
400
600
100
800
150
Q[m/h]
600
Q[l/s]
380 370
360
346
333
0
p[%]
20
15
10
5
0
Q[m/h]
200
80
60
40
20
0
0
0
P2[kW]
323
313
296
20
Q[l/s]
328
40
380
10
NPSH [m]
20
328
10
200
400
600
800
Q[m/h]
p[%]
328
60
40
20
0
0
100
200
300
400
500
600
380
60
40
20
0
Q[m/h]
200
400
600
800
Q[m/h]
4-pole, 50 Hz
4-pole, 50 Hz
H[m]
70
Qmin
100
Qmin
IL 25
0/440IL 250/430- 110/4

110/4
60
IL 250/420-9
0/4
IL 250/410-90/4
50
IL 25
0/44
0-13
2
/4
IL 250/
IL 2
50/ 430-132/4
50/
420
410
-11
-11
0/4
0/4
IL 2
40
30
420
10
NPSH [m]
20
0
0
200
50
400
100
600
150
800
80
391
411
402
0
200
400
600
800
0
0
200
50
400
100
600
150
200
25
20
15
10
5
0
Q[m/h]
800
250
Q[l/s]
485
468
452
150
100
50
0
0
Q[m/h]
200
400
600
Q[m/h]
800
p[%]
p[%]
420
60
40
20
0
0
485
20
P2[kW]
40
0
40
30
25
20
15
10
5
0
Q[l/s]
420
IL 2
50/
480
-2
IL 2 00/4
IL 2 50/4
50/ 70460 200
-16 /4
0/4
60
Q[m/h]
200
P2[kW]
IL 250/48
0-160/4
IL 250/47
0-16
IL 250/460- 0/4
132/4
80
NPSH [m]
H[m]
200
400
600
800
Q[m/h]
485
60
40
20
0
0
200
400
600
800
Q[m/h]
297


2-pole, 50 Hz
2-pole, 50 Hz
H[m]

IL 32/170-3/2
40
/170
-4/2
IL 32/1
IL 32/1
50-2,2
IL 32/1
20
/2
40-1,5
/2
NPSH [m]
171
0
10
15
20
30 Q[m/h]
25
6
12
8
4
0
4
3
2
1
0
15
20
IL 40/1
-3/2
40-2,2
20
168
5
0
8
4
0
10
20
30
40
50
Q[m/h]
Q[l/s]
12
P2[kW]
6
168
150
136
121
4
2
0
30 Q[m/h]
25
p[%]
60
10
20
40
30
50
Q[m/h]
p[%]
171
20
0
0
10
15
20
25
168
60
40
20
0
40
30 Q[m/h]
10
20
40
30
50
Q[m/h]
2-pole, 50 Hz
2-pole, 50 Hz
Qmin
70
H[m]
80
Qmin
28
IL 40/220-11/2
24
IL 40/200-7,5/2
20
60
/2
IL 5
16
IL 50
12
IL 50
NPSH [m]
20
10
10
10
15
20
25
30
35
40
45
194
10
15
20
25
30
35
40
45
/2
136
4
0
0
10
Q[l/s]
214
-1,5
Q[m/h]
10
P2[kW]
10
8
6
4
2
0
-2,2/2
/110
5
0
-3/2
/120
20
15
40-
4/2
/130
40
214
0/1
IL 50
50
30
IL 50/140-3
NPSH [m]
H[m]
20
4
30
40
50
12
60
Q[m/h]
16
Q[l/s]
P2[kW]
136
3
2
1
0
125
110
100
0
Q[m/h]
10
20
30
40
50
16
12
8
4
0
60
Q[m/h]
p[%]
p[%]
60
214
136
60
40
20
0
40
20
0
0
298
/2
10
Q [l/s]
171
156
142
125
10
25
P2 [kW]
-4/2
IL 40/150
15
10
IL 40/160
30
60-3/2
30
-5,5/2
35
IL 32
IL 32/160-2,2/2
IL 40/170
40
Qmin
Qmin
45
50
NPSH [m]
H[m]
10
15
20
25
30
35
40
45
Q[m/h]
10
20
30
40
50
60
Q[m/h]


2-pole, 50 Hz
2-pole, 50 Hz
H[m]
45
40
H[m]
Qmin
IL 50/170-5,5/2
0/1
IL 50
/160
30
IL 50/220-11/2
/220
IL 50/2
70-
7,5
-5,5
50
/2
-15/
10-11
/2
IL 50/180
-7,5/2
/2
25
IL 50
60
IL 5
35
Qmin
70
cooling
40
20
30
15
15
0
0
0
10
2
20
4
30
40
10
50
12
60
14
16
70
18
10
5
10
Q[m/h]
20
22 Q[l/s]
P2[kW]
10
20
30
40
50
60
70
Q[m/h]
20
10
0
20
60
40
10
80
15
Q[m/h]
20
Q[l/s]
208
12
8
4
0
157
p[%]
60
208
P2[kW]
166
6
4
2
0
NPSH [m]
20
NPSH [m]
166
10
199
183
0
20
60
40
80
Q[m/h]
p[%]
166
208
60
40
20
0
40
20
0
0
10
20
30
40
50
60
70
Q[m/h]
20
40
60
80
Q[m/h]
2-pole, 50 Hz
2-pole, 50 Hz
H[m]
120
Qmin
H[m]
Qmin
IL 50/270
-22/2
100
IL 50/250-18
,5/2
IL 65/140-5,5/2
28
IL 5
IL 5
0/2
0/2
80
32
24
70
50-
22/
-3
0/2
20 I
IL 6
IL 6
5/1
IL 65/120-3/2
16
60
5/1
IL 65/130-4/2
IL 6
30-
5/12
IL 65/1
10-3/2
40-
7,5
/2
5,5/
0-4
/2
263
20
NPSH [m]
40
0
0
20
40
10
60
15
100 Q[m/h]
80
20
25
P2[kW]
30
263
40
60
100 Q[m/h]
80
p[%]
60
20
40
10
60
15
80
20
Q[m/h]
100
25
30
16
12
8
4
0
Q[l/s]
140
127
117
108
2
0
0
20
40
60
80
Q[m/h]
100
p[%]
263
40
0
20
40
60
80
140
60
40
20
0
20
0
6
4L
0
20
P2[kW]
10
0
140
Q[l/s]
248
20
16
12
8
4
0
NPSH [m]
12
100 Q[m/h]
20
40
60
80
100
Q[m/h]
299


2-pole, 50 Hz
2-pole, 50 Hz
H[m]
45
Qmin
H[m]
IL 65/170-1
80
1/2
40
35 S
IL 65/220-18,5/2
70
L
IL 65/160-5,5/2
IL 65
30
IL 65/1
IL 65/210-15/2
60
/160
-7,5
/2
IL 65/200-11/2
50
50-5,5
25
Qmin
/2
IL 6
IL 65
5/2
/210
IL 65/2
2022/
2
,5/2
-18
00-15
/2
40
20
30
NPSH [m]
166
10
5
0
0
20
40
60
10
15
80
20
100
20
216
10
0
Q[m/h]
25
P2[kW]
12
8
6
4
2
0
Q[l/s]
20
40
60
10
15
80
166
151
133
25
20
40
60
80
100
Q[m/h]
p[%]
12
8
4
0
120 Q[m/h]
30
35 Q[l/s]
216
204
192
20
15
I
10
5
0
0
100
20
P2[kW]
NPSH [m]
15
20
40
60
80
120 Q[m/h]
100
p[%]
166
60
40
20
0
0
20
40
60
80
100
216
60
40
20
0
Q[m/h]
20
40
60
80
120 Q[m/h]
100
2-pole, 50 Hz
2-pole, 50 Hz
H[m]
Qmin
100
IL 65/260-30/2
IL 6
5/2
IL 65/2
40-30
80
H[m]
/2
60-
Qmin
24
37/
IL 80/1
40-7,5
20
IL 80/1
16
IL 80/1
/2
30-5,5
/2
20-4
60
IL 80/1
/2
10-3
12
/2
0
0
20
40
60
10
80
100
20
120
20
40
60
80
100
0
0
120
40
10
80
20
120
30
Q[m/h]
40
Q[m/h]
Q[l/s]
112
104
0
40
80
120
p[%]
251
160
12
10
8
6
4
2
0
133
121
6
4
2
0
160
Q[m/h]
133
60
40
20
0
40
20
0
0
300
P2[kW]
251
232
133
40 Q[l/s]
30
p[%]
60
Q[m/h]
P2[kW]
30
20
10
0
16
12
8
4
0
NPSH [m]
251
20
NPSH [m]
40
20
40
60
80
100
120
Q[m/h]
40
80
120
160
Q[m/h]

2-pole, 50 Hz
2-pole, 50 Hz
H[m]
IL 80/170-11/2
40
IL 8
0-1
IL 80/1
5/2
60-11/2
30
IL 80/1
80
60
50 L
50-7,5
25
Qmin
70 L
0/17
35
H[m]
Qmin
IL 80/220-22/2
IL 80/210-30/2
IL 80
IL 80/200-18,5/2
IL 80/190-15/2
IL 8
/220
IL 8
/2
-30
/2
0/2
0022/
902
18,
5/2
0/1
40
20
30
171
5
0
0
40
80
10
120
20
160
30
40
P2[kW]
8
6
4
2
0
10
0
Q[m/h]
Q[l/s]
40
80
10
20
120
30
160
40
P2[kW]
30
171
153
139
12
8
4
0
221
20
NPSH [m]
10
NPSH [m]
15
20
25
20
15
10
5
0
200 Q[m/h]
50
Q[l/s]
221
211
202
192
10
0
40
80
120
160
Q[m/h]
p[%]
40
80
120
200 Q[m/h]
160
p[%]
171
80
60
40
20
0
0
40
80
120
160
221
60
40
20
0
Q[m/h]
40
80
120
200 Q[m/h]
160
2-pole, 50 Hz
2-pole, 50 Hz
H[m]
Qmin
45
40
IL 1
35
L
00
IL 100/1
IL 1
IL 1
IL 10
5-11
/2
-15
0-
/2
18
NPSH [m]
174
10
0
50
100
20
150
40
200
250
60
300
Q[m/h]
80
P2[kW]
30
139
0
0
50
100
150
200
/2
250
20
204
10
0
Q[m/h]
300
50
100
20
150
200
40
250
60
8
6
4
2
0
Q[m/h]
Q[l/s]
P2[kW]
169
160
151
20 /
20
16
12
8
4
0
Q[l/s]
174
10
0-37
30
,5/
15
0/21
0-30/2
40
/16
150
/2
IL 10
IL 100/19
30
00
00/
0/14
20
/2
IL 100/210-30/2
50
0-
65-22
IL 100/160-15/2
25
/17
Qmin
60
IL 100/170-22/2
NPSH [m]
H[m]
30
cooling
p[%]
30
20
10
0
204
191
50
100
150
200
250
Q[m/h]
p[%]
204
174
60
40
20
0
0
50
100
150
200
250
300
Q[m/h]
60
40
20
0
50
100
150
200
250
Q[m/h]
301


2-pole, 50 Hz
H[m]
Qmin
40
IL 125/170-37/2
IL 125/16530/2
30
IL 125/1
60-22/2
IL 125/1
50-18,5
/2
IL 125
/14515/2
20
20
175
NPSH [m]
10
100
20
200
40
60
300
80
P2[kW]
30
10
0
100
200
300
p[%]
80
60
302
400
100
Q[m/h]
120
Q[l/s]
175
168
149
157
143
20
40
20
0
8
0
16
12
400
Q[m/h]
175
100
200
300
400
Q[m/h]

Terminal diagram, motor data Wilo-CronoLine-IL

Terminal diagram Delta switching
cooling
Terminal diagram Star switching
Motor protection switch required onsite.

Check the direction of rotation! To change
the direction of rotation, swap any two
phases.
W2
U2
V2
W2
U2
V2
U1
V1
W1
U1
V1
W1
P2 3 kW
P2 4 kW
L2
L1
PE
L3
L2
L1
L3
PE
3~400 V Y
3~230 V
3~690 V Y
3~400 V
After removing the bridges, a Y- start is

possible.
Motor data (6-pole)

Wilo-CronoLine-IL...
Power factor
Efficiency
IN 3~400 V
cos
M
7.5 kW
26.50
0.81
87.2
11 kW
39.00
0.80
88.7
Power factor
Efficiency
IN 3~400 V
cos
M
Motor data (4-pole)

0.25 kW
0.67
0.64
0.37 kW
0.96
0.73
76.0
0.55 kW
1.25
0.78
78.1
0.75 kW
1.90
0.72
79.6
1.1 kW
2.60
0.77
81.4
1.5 kW
3.40
0.75
82.8
2.2 kW
5.00
0.73
84.3
3 kW
6.50
0.75
85.1
4 kW
8.50
0.77
86.6
5.5 kW
11.00
0.78
87.7
7.5 kW
15.00
0.81
88.7
11 kW
22.20
0.80
89.8
15 kW
28.80
0.83
90.6
18.5 kW
35.00
0.84
91.2
22 kW
41.50
0.84
91.6
30 kW
55.70
0.85
92.3
37 kW
68.00
0.84
92.7
45 kW
83.30
0.83
93.1
55 kW
100.00
0.85
93.5
74.0
303

Terminal diagram, motor data Wilo-CronoLine-IL

Motor data (4-pole)
Power factor
Efficiency
IN 3~400 V
cos
M
75 kW
132.00
0.87
94.0
90 kW
159.00
0.87
94.2
110 kW
195.00
0.86
94.5
132 kW
230.00
0.87
94.7
160 kW
280.00
0.87
94.9
200 kW
350.00
0.87
95.1
Power factor
Efficiency
IN 3~400 V
cos
M
Motor data (2-pole)

1.5 kW
3.30
0.77
81.3
2.2 kW
4.40
0.87
83.2
3 kW
5.80
0.88
84.6
4 kW
7.70
0.87
85.8
5.5 kW
10.20
0.87
87.0
7.5 kW
13.70
0.89
88.1
11 kW
22.00
0.81
89.4
15 kW
28.50
0.84
90.3
18.5 kW
34.20
0.86
90.9
22 kW
40.70
0.85
91.3
30 kW
53.00
0.85
92.0
37 kW
65.00
0.88
92.5
304

Dimensions, weights Wilo-CronoLine-IL

Dimension drawing
e
cooling
g
50
50
l1
18
p1
q
III
3xo
e
m
10
60
b2
n x dL
b3
DN
II
b1
II
d
k
l0
II Pressure measuring connection R1/8; III Ventilation R1/8

Nominal
flange
diameter
Overall
length
DN
l0
Dimensions
b1
b2
b3
l1
Weight
approx.
m
P1
mm
mm
m
kg
200/240-7.5/6
200
800
245
281
362
330
270
165
312
869
370
M16
25
250
140
345
200/260-7.5/6
200
800
245
281
362
330
270
165
312
869
370
M16
25
250
140
345
200/270-11/6
200
800
245
281
362
330
270
165
312
869
370
M16
25
250
140
360

Nominal
flange
diameter
Overall
length
DN
l0
Dimensions
b1
b2
b3
l1
Weight
approx.
m
P1
mm
mm
kg
32/140-0.25/4
32
320
100
112
124
110
120
132
68
164
388
155
M10
20
110
90
36
32/150-0.37/4
32
320
100
112
124
110
120
132
68
164
388
155
M10
20
110
90
36
32/170-0.55/4
32
320
100
112
124
123
120
132
68
185
423
155
M10
20
123
90
41
40/140-0.25/4
40
340
82
113
129
110
130
149
58
164
402
170
M10
20
110
95
38
40/150-0.37/4
40
340
82
113
129
110
130
149
58
164
402
170
M10
20
110
95
38
40/160-0.55/4
40
340
82
113
129
123
130
149
58
185
437
170
M10
20
123
95
42
40/170-0.75/4
40
340
82
113
129
123
130
149
58
185
451
170
M10
20
123
95
45
40/210-1.1/4
40
440
110
145
149
180
172
78
193
457
190
M10
20
151
100
59
40/220-1.5/4
40
440
110
145
149
180
172
78
193
484
190
M10
20
151
100
60
50/150-0.55/4
50
340
103
120
138
123
164
143
48
185
443
170
M10
20
123
100
47
50/160-0.75/4
50
340
103
120
138
123
164
143
48
185
457
170
M10
20
123
100
50
50/170-1.1/4
50
340
103
120
138
144
164
143
48
193
469
170
M10
20
144
100
55
50/200-1.5/4
50
440
120
145
150
160
170
70
193
485
190
M10
20
151
100
66
50/220-2.2/4
50
440
120
145
150
160
170
70
217
541
190
M10
20
160
100
75
50/260-3/4
50
440
122
174
178
200
200
70
220
602
220
M10
20
168
120
90
50/270-3/4
50
440
122
174
178
200
200
70
220
602
220
M10
20
168
120
90
305


Nominal
flange
diameter
Overall
length
DN
l0
Dimensions
b1
b2
b3
l1
Weight
approx.
m
P1
mm
306
50/270-4/4
50
440
122
174
178
65/150-0.75/4
65
430
110
126
146
123
65/160-1.1/4
65
430
110
126
146
144
65/170-1.1/4
65
430
110
126
146
144
65/170-1.5/4
65
430
110
126
146
144
65/210-2.2/4
65
475
130
150
168
65/220-2.2/4
65
475
130
150
65/220-3/4
65
475
130
150
65/250-3/4
65
475
140
65/250-4/4
65
475
140
65/270-4/4
65
475
65/270-5.5/4
65
475
80/145-1,1/4
80
80/150-1.1/4
200
120
93
mm
246
645
220
M10
20
188
kg
200
70
180
195
60
185
463
215
M12
20
123
120
56
180
195
60
193
475
215
M12
20
144
120
60
180
195
60
193
475
215
M12
20
144
120
60
180
195
60
193
502
215
M12
20
144
120
61
200
225
50
217
550
245
M12
20
160
110
79
168
200
225
50
217
550
245
M12
20
160
110
79
168
200
225
50
220
585
245
M12
20
168
110
87
174
187
200
215
80
220
606
235
M12
20
168
120
93
174
187
200
215
80
246
649
235
M12
20
188
120
96
140
174
187
200
215
80
246
649
235
M12
20
188
120
96
140
174
187
200
215
80
279
650
235
M12
20
188
120
119
440
120
136
162
144
180
173
72
193
473
200
M12
20
144
120
68
80
440
120
136
162
144
180
173
72
193
473
200
M12
20
144
120
68
80/160-1.5/4
80
440
120
136
162
144
180
173
72
193
500
200
M12
20
144
120
69
80/170-2.2/4
80
440
120
136
162
150
180
173
72
217
556
200
M12
20
150
120
79
80/210-3/4
80
500
145
157
182
220
208
62
220
593
230
M12
20
168
120
94
80/220-4/4
80
500
145
157
182
220
208
62
246
636
230
M12
20
188
120
97
80/270-5.5/4
80
500
125
180
202
240
223
102
279
637
245
M12
20
188
115
128
100/145-1.1/4
100
500
120
159
197
144
200
226
60
193
508
250
M12
20
144
135
81
100/150-1.5/4
100
500
120
159
197
144
200
226
60
193
535
250
M12
20
144
135
82
100/160-2.2/4
100
500
120
159
197
150
200
226
60
217
590
250
M12
20
150
135
89
100/170-2.2/4
100
500
120
159
197
150
200
226
60
217
590
250
M12
20
150
135
89
100/170-3/4
100
500
120
159
197
155
200
226
60
220
625
250
M12
20
155
135
100
100/200-3/4
100
550
155
173
202
220
231
99
220
603
255
M12
20
168
120
107
100/200-4/4
100
550
155
173
202
220
231
99
246
646
255
M12
20
188
120
110
100/220-4/4
100
550
155
173
202
220
231
99
246
646
255
M12
20
188
120
110
100/220-5.5/4
100
550
155
173
202
220
231
99
279
647
255
M12
20
188
120
134
100/250-5.5/4
100
550
180
188
214
240
236
114
279
647
260
M12
20
188
120
146
100/250-7.5/4
100
550
180
188
214
240
236
114
312
698
260
M12
20
250
120
157
100/260-7,5/4
100
550
180
188
214
240
236
114
320
761
260
M12
20
250
120
208
100/260-11/4
100
550
180
188
214
240
236
114
312
698
260
M12
20
250
120
157
100/270-11/4
100
550
180
188
214
240
236
114
320
761
260
M12
20
250
120
208
125/145-1.5/4
125
620
175
182
226
240
285
65
193
521
310
M16
25
151
60
103
125/150-2.2/4
125
620
175
182
226
240
285
65
217
577
310
M16
25
160
60
113
125/160-3/4
125
620
175
182
226
240
285
65
220
612
310
M16
25
168
70
121
125/170-4/4
125
620
175
182
226
240
285
65
246
655
310
M16
25
188
70
124
125/210-5.5/4
125
620
175
177
212
280
266
54
279
659
280
M16
25
188
120
148
125/220-5.5/4
125
620
175
177
212
280
266
54
279
659
280
M16
25
188
120
148
125/220-7.5/4
125
620
175
177
212
280
266
54
312
710
280
M16
25
250
120
161
125/250-11/4
125
620
200
232
264
250
254
125
320
774
280
M16
25
250
130
233
125/270-11/4
125
620
200
232
264
250
254
125
320
774
280
M16
25
250
130
233
125/270-15/4
125
620
200
232
264
250
254
125
320
814
280
M16
25
250
130
238


Nominal
flange
diameter
Overall
length
DN
l0
Dimensions
b1
b2
b3
l1
Weight
approx.
m
P1
mm
mm
m
kg
125/300-15/4
125
700
185
238
270
280
315
140
320
840
340
M16
25
250
140
270
125/300-18.5/4
125
700
185
238
270
280
315
140
370
924
340
M16
25
258
140
287
125/320-18.5/4
125
700
185
238
270
280
315
140
370
924
340
M16
25
258
140
287
125/320-22/4
125
700
185
238
270
280
315
140
370
924
340
M16
25
258
140
307
125/340-22/4
125
700
185
238
270
280
315
140
370
924
340
M16
25
258
140
307
125/340-30/4
125
700
185
238
270
280
315
140
415
981
340
M16
25
305
140
375
150/190-5.5/4
150
700
200
202
249
260
284
116
279
672
310
M16
25
188
130
180
150/200-7.5/4
150
700
200
202
249
260
284
116
312
723
310
M16
25
250
130
191
150/220-11/4
150
700
200
202
249
260
284
116
320
786
310
M16
25
250
130
241
150/250-15/4
150
700
230
278
320
288
304
146
320
845
330
M16
25
250
135
299
150/260-15/4
150
700
230
278
320
288
304
146
320
845
330
M16
25
250
135
299
150/260-18.5/4
150
700
230
278
320
288
304
146
370
929
330
M16
25
258
135
315
150/270-18.5/4
150
700
230
278
320
288
304
146
370
929
330
M16
25
258
135
315
150/270-22/4
150
700
230
278
320
288
304
146
370
929
330
M16
25
258
135
335
150/290-30/4
150
770
230
300
337
300
344
150
415
994
370
M16
25
305
145
422
150/300-30/4
150
770
230
300
337
300
344
150
415
994
370
M16
25
305
145
422
150/310-30/4
150
770
230
300
337
300
344
150
415
994
370
M16
25
305
145
422
150/310-37/4
150
770
230
300
337
300
344
150
456
1053 370
M16
25
325
145
530
150/320-30/4
150
770
230
300
337
300
344
150
415
994
370
M16
25
305
145
422
150/320-37/4
150
770
230
300
337
300
344
150
456
1053 370
M16
25
325
145
532
150/330-37/4
150
770
230
300
337
300
344
150
456
1053 370
M16
25
325
145
532
150/330-45/4
150
770
230
300
337
300
344
150
456
1113 370
M16
25
325
145
563
150/340-37/4
150
770
230
300
337
300
344
150
456
1053 370
M16
25
325
145
532
150/340-45/4
150
770
230
300
337
300
344
150
456
1113 370
M16
25
325
145
563
200/230-11/4
200
800
245
281
362
330
270
165
320
830
370
M16
25
250
140
355
200/240-15/4
200
800
245
281
362
330
270
165
320
870
370
M16
25
250
140
360
200/250-18.5/4
200
800
245
281
362
330
270
165
370
954
370
M16
25
258
140
377
200/260-22/4
200
800
245
281
362
330
270
165
370
954
370
M16
25
258
140
397
200/265-22/4
200
800
245
281
362
330
270
165
370
954
370
M16
25
258
140
397
200/265-30/4
200
800
245
281
362
330
270
165
415
1011 370
M16
25
305
140
465
200/270-30/4
200
800
245
281
362
330
270
165
415
1011 370
M16
25
305
140
465
200/310-37/4
200
820
245
322
370
360
370
180
456
1078 400
M16
25
325
155
598
200/320-37/4
200
820
245
322
370
360
370
180
456
1078 400
M16
25
325
155
586
200/320-45/4
200
820
245
322
370
360
370
180
456
1138 400
M16
25
325
155
617
200/330-45/4
200
820
245
322
370
360
370
180
456
1138 400
M16
25
325
155
617
200/330-55/4
200
820
245
322
370
360
370
180
505
1237 400
M16
25
392
155
735
200/340-45/4
200
820
245
322
370
360
370
180
456
1138 400
M16
25
325
155
617
200/340-55/4
200
820
245
322
370
360
370
180
505
1237 400
M16
25
392
155
735
cooling
307


Dimension drawing
f
g
50
50
l1
18
p1
q
III
3xo
e
m
10
60
b2
n x dL
b3
DN
II
b1
II
l0

Nominal
flange
diameter
Overall
length
DN
l0
Dimensions
b1
b2
b4
b5
bmax
Weight
approx.
l1
l2
L3
P1
mm
308
m
kg
250/360-75/4
250
1150
321
369
454
340
180
886
555
1754
700
150
550
432
190
1196
250/370-75/4
250
1150
321
369
454
340
180
886
555
1754
700
150
550
432
190
1196
250/380-75/4
250
1150
321
369
454
340
180
886
555
1754
700
150
550
432
190
1196
250/390-75/4
250
1150
321
369
454
340
180
886
555
1754
700
150
550
432
190
1196
250/390-90/4
250
1150
321
369
454
340
180
886
555
1864
700
150
550
432
190
1276
250/400-75/4
250
1150
321
369
454
340
180
886
555
1754
700
150
550
432
190
1196
250/400-90/4
250
1150
321
369
454
340
180
886
555
1864
700
150
550
432
190
1276
250/410-90/4
250
1150
321
369
454
340
180
886
555
1864
700
150
550
432
190
1276
250/410-110/4
250
1150
321
369
454
340
180
954
610
1866
700
150
550
500
190
1407
250/420-90/4
250
1150
321
369
454
340
180
886
555
1864
700
150
550
432
190
1276
250/420-110/4
250
1150
321
369
454
340
180
954
610
1866
700
150
550
500
190
1407
250/430-110/4
250
1150
321
369
454
340
180
954
610
1866
700
150
550
500
190
1407
250/430-132/4
250
1150
321
369
454
340
180
954
610
2026
700
150
550
500
190
1527
250/440-110/4
250
1150
321
369
454
340
180
954
610
1866
700
150
550
500
190
1407
250/440-132/4
250
1150
321
369
454
340
180
954
610
2026
700
150
550
500
190
1602
250/460-132/4
250
1200
308
386
451
340
180
951
610
2034
700
175
575
500
190
1602
250/460-160/4
250
1200
308
386
451
340
180
951
610
2034
700
175
575
500
190
1662
250/470-160/4
250
1200
308
386
451
340
180
951
610
2034
700
175
575
500
190
1662
250/470-200/4
250
1200
308
386
451
340
180
951
610
2174
700
175
575
500
190
1852
250/480-160/4
250
1200
308
386
451
340
180
951
610
2034
700
175
575
500
190
1662
250/480-200/4
250
1200
308
386
451
340
180
951
610
2174
700
175
575
500
190
1852


Dimension drawing
e
cooling
g
50
50
l1
18
p1
q
III
3xo
e
m
10
60
b2
n x dL
b3
DN
II
b1
II
d
k
l0

Nominal
flange
diameter
Overall
length
DN
l0
Dimensions
b1
b2
b3
l1
Weight
approx.
m
P1
mm
mm
m
kg
32/140-1.5/2
32
320
100
112
124
144
120
132
68
193
449
155
M10
20
144
90
50
32/150-2.2/2
32
320
100
112
124
144
120
132
68
193
476
155
M10
20
144
90
53
32/160-2.2/2
32
320
100
112
124
144
120
132
68
193
476
155
M10
20
144
90
53
32/160-3/2
32
320
100
112
124
150
120
132
68
217
531
155
M10
20
150
90
59
32/170-3/2
32
320
100
112
124
150
120
132
68
217
531
155
M10
20
150
90
59
32/170-4/2
32
320
100
112
124
156
120
132
68
232
555
155
M10
20
156
90
71
40/140-2.2/2
40
340
82
113
129
144
130
149
58
193
490
170
M10
20
144
95
54
40/150-3/2
40
340
82
113
129
150
130
149
58
217
545
170
M10
20
150
95
61
40/160-4/2
40
340
82
113
129
156
130
149
58
232
569
170
M10
20
156
95
73
40/170-5.5/2
40
340
82
113
129
176
130
149
58
267
614
170
M10
20
176
95
88
40/200-7.5/2
40
440
110
145
149
180
172
78
267
625
190
M10
20
188
100
105
40/220-11/2
40
440
110
145
149
180
172
78
320
772
190
M10
20
250
100
160
50/110-1.5/2
50
340
105
102
119
144
140
130
40
193
449
150
M10
20
144
100
49
50/120-2.2/2
50
340
105
102
119
144
140
130
40
193
476
150
M10
20
144
100
52
50/130-3/2
50
340
105
102
119
150
140
130
40
217
535
150
M10
20
150
100
59
50/140-3/2
50
340
105
102
119
150
140
130
40
217
535
150
M10
20
150
100
59
50/140-4/2
50
340
105
102
119
156
140
130
40
232
559
150
M10
20
156
100
71
50/160-5.5/2
50
340
103
120
138
176
164
143
48
267
621
170
M10
20
176
100
92
50/170-5.5/2
50
340
103
120
138
176
164
143
48
267
621
170
M10
20
176
100
92
50/170-7.5/2
50
340
103
120
138
176
164
143
48
267
627
170
M10
20
176
100
96
50/180-7.5/2
50
440
120
145
150
160
170
70
267
626
190
M10
20
188
100
109
50/210-11/2
50
440
120
145
150
160
170
70
320
773
190
M10
20
250
100
163
50/220-11/2
50
440
120
145
150
160
170
70
320
773
190
M10
20
250
100
163
50/220-15/2
50
440
120
145
150
160
170
70
320
773
190
M10
20
250
100
171
50/250-18,5/2
50
440
122
174
178
200
200
70
320
782
220
M10
20
250
120
184
50/250-22/2
50
440
122
174
178
200
200
70
363
866
220
M10
20
291
120
223
309


Nominal
flange
diameter
Overall
length
DN
l0
Dimensions
b1
b2
b3
l1
Weight
approx.
m
P1
mm
310
50/270-22/2
50
440
122
174
50/270-30/2
50
440
122
174
65/110-3/2
65
340
120
112
65/120-3/2
65
340
120
112
65/120-4/2
65
340
120
65/130-4/2
65
340
65/130-5.5/2
65
65/140-5.5/2
65
65/140-7.5/2
178
mm
kg
200
200
70
363
866
220
M10
20
291
120
213
178
200
200
70
402
940
220
M10
20
305
120
267
134
150
140
140
60
217
549
160
M12
20
150
110
62
134
150
140
140
60
217
549
160
M12
20
150
110
62
112
134
156
140
140
60
232
573
160
M12
20
156
110
74
120
112
134
156
140
140
60
232
573
160
M12
20
156
110
74
340
120
112
134
140
140
60
267
624
160
M12
20
188
110
89
340
120
112
134
140
140
60
267
624
160
M12
20
188
110
89
65
340
120
112
134
140
140
60
267
630
160
M12
20
188
110
93
65/150-5.5/2
65
430
110
126
146
176
180
195
60
267
627
215
M12
20
176
120
98
65/160-5.5/2
65
430
110
126
146
176
180
195
60
267
627
215
M12
20
176
120
98
65/160-7.5/2
65
430
110
126
146
176
180
195
60
267
633
215
M12
20
176
120
102
65/170-11/2
65
430
110
126
146
180
195
60
320
788
215
M12
20
250
120
150
65/200-11/2
65
475
130
150
168
200
225
50
320
782
245
M12
20
250
110
170
65/200-15/2
65
475
130
150
168
200
225
50
320
782
245
M12
20
250
110
177
65/210-15/2
65
475
130
150
168
200
225
50
320
782
245
M12
20
250
110
177
65/210-18.5/2
65
475
130
150
168
200
225
50
320
783
245
M12
20
250
110
182
65/220-18.5/2
65
475
130
150
168
200
225
50
320
783
245
M12
20
250
110
181
65/220-22/2
65
475
130
150
168
200
225
50
363
867
245
M12
20
291
110
211
65/240-30/2
65
475
140
174
187
200
215
80
402
944
235
M12
20
305
120
271
65/260-30/2
65
475
140
174
187
200
215
80
402
944
235
M12
20
305
120
271
65/260-37/2
65
475
140
174
187
200
215
80
402
944
235
M12
20
305
120
302
80/110-3/2
80
400
105
123
151
150
180
173
57
217
566
200
M12
20
150
120
70
80/120-4/2
80
400
105
123
151
156
180
173
57
232
590
200
M12
20
156
120
82
80/130-5.5/2
80
400
105
123
151
180
173
57
267
641
200
M12
20
188
120
97
80/140-7.5/2
80
400
105
123
151
180
173
57
267
647
200
M12
20
188
120
101
80/150-7.5/2
80
440
120
136
162
176
180
173
72
267
631
200
M12
20
176
120
109
80/160-11/2
80
440
120
136
162
180
173
72
320
786
200
M12
20
250
120
157
80/170-11/2
80
440
120
136
162
180
173
72
320
786
200
M12
20
250
120
157
80/170-15/2
80
440
120
136
162
180
173
72
320
786
200
M12
20
250
120
164
80/190-15/2
80
500
145
157
182
220
208
62
320
790
230
M12
20
250
120
183
80/190-18.5/2
80
500
145
157
182
220
208
62
320
791
230
M12
20
250
120
187
80/200-18.5/2
80
500
145
157
182
220
208
62
320
791
230
M12
20
250
120
187
80/200-22/2
80
500
145
157
182
220
208
62
363
875
230
M12
20
291
120
217
80/210-30/2
80
500
145
157
182
220
208
62
402
932
230
M12
20
305
120
264
80/220-22/2
80
500
145
157
182
220
208
62
363
875
230
M12
20
291
120
220
80/220-30/2
80
500
145
157
182
220
208
62
402
932
230
M12
20
305
120
264
100/145-11/2
100
500
120
159
197
200
226
60
320
821
250
M12
20
250
135
170
100/150-15/2
100
500
120
159
197
200
226
60
320
821
250
M12
20
250
135
177
100/160-15/2
100
500
120
159
197
200
226
60
320
821
250
M12
20
250
135
177
100/160-18.5/2
100
500
120
159
197
200
226
60
320
822
250
M12
20
250
135
181
100/165-22/2
100
500
120
159
197
200
226
60
363
906
250
M12
20
291
135
211
100/170-22/2
100
500
120
159
197
200
226
60
363
906
250
M12
20
291
135
211


Nominal
flange
diameter
Overall
length
DN
l0
Dimensions
b1
b2
b3
l1
Weight
approx.
m
P1
mm
mm
cooling
m
kg
100/170-30/2
100
500
120
159
197
200
226
60
402
963
250
M12
20
305
135
260
100/190-30/2
100
550
155
173
202
220
231
99
402
942
255
M12
20
305
120
278
100/210-30/2
100
550
155
173
202
220
231
99
402
942
255
M12
20
305
120
278
100/210-37/2
100
550
155
173
202
220
231
99
402
942
255
M12
20
305
120
309
125/145-15/2
125
620
175
182
226
240
285
65
320
807
310
M16
25
250
204
125/150-18.5/2
125
620
175
182
226
240
285
65
320
808
310
M16
25
250
208
125/160-22/2
125
620
175
182
226
240
285
65
363
892
310
M16
25
291
237
125/165-30/2
125
620
175
182
226
240
285
65
402
949
310
M16
25
305
282
125/170-37/2
125
620
175
182
226
240
285
65
402
949
310
M16
25
305
313
Flange dimensions
Nominal flange
diameter
DN
n x dL
4 x 19
mm
pcs. x mm
32...
32
140
76
100
40...
40
150
84
110
4 x 19
50...
50
165
99
125
4 x 19
65...
65
185
118
145
4 x 19
80...
80
200
132
160
8 x 19
100...
100
220
156
180
8 x 19
125...
125
250
184
210
8 x 19
150...
150
285
211
240
8 x 23
200...
200
340
266
295
12 x 23
250...
250
405
319
355
12 x 28
311

Series description Wilo-CronoTwin-DL


Can be used flexibly in air-conditioning and cooling systems, with
application benefits due to direct draining of condensate via optimised lantern design (patented)
High worldwide availability of standard motors (according to Wilo
specifications) and standard mechanical seals
Reduction of space required and installation costs due to double
pump design
Main/standby mode or peak-load operation (by means of external
auxiliary device)
Peak-load operation (by means of external auxiliary device)
Materials
Design
Glanded double pump in in-line design with flange connection
Pump housing and lantern: Standard: EN-GJL-250

Impeller: Standard: EN-GJL-200; Special version: Red brass
G-CuSn 10
Application
Shaft: 1.4122
Description/design
Switchover valve
Mechanical seal
Lantern
Coupling
IEC standard motor
Scope of delivery
Pump
Type key
Example
DL
40
160
4
2
DL 40/160-4/2
In-line double pump
Number of poles
Further information
Technical data
312

Series description Wilo-CronoTwin-DL
H[m]
cooling
Wilo-CronoTwin-DL (4-pole)
Wilo-CronoTwin-DL
+
40
35
30
25
DL 125
10
DL 50
0
DL 4
15
DL 200
DL 100
DL 32
5
0
DL 150
5
DL 6
20
DL 80
100
200
300
400
500
600
700
800
900
1100 Q[m/h]
1000
Wilo-CronoTwin-DL (2-pole)
H[m]
65
Wilo-CronoTwin-DL
+
60
55
50
45
DL 50
DL 40
40
35
DL 100
DL 80
DL 65
DL 32
30
25
20
15
10
5
0
25
50
75
100
125
150
175
200
225
250
275
300
325
350
375 Q[m/h]
313
Secondary hot water

Glandless pumps
Series overview
Series
Wilo-Star-Z NOVA
Wilo-Stratos ECO-Z
Wilo-Stratos-Z
Wilo-Stratos ECO-Z
10
0,10
0,15
0,20
0,25
0,30
0
Q[m/ h]
0,5
1,0
1,5
2,0
10
65
/1-
50
/1
-9
20
12
30
40
Q[m/h]
Q[m/h]
Application
Secondary hot water circulation systems

Secondary hot water circulation systems Secondary hot water circulation systems of all kinds, hot-water heating systems
and similar systems in industrial and
of all kinds, air-conditioning, closed
building services
building services
cooling circuits, industrial circulation
systems
Design
Glandless circulation pump with thread- Glandless circulating pump with

ed connection and blocking-current
screwed connection and automatic
proof synchronous motor
power adjustment
Glandless circulating pump with

screwed connection or flange connection, EC motor and automatic power adjustment.
Qmax
0.4 m3/h
42 m3/h
Hmax
Special features/
product benefits
Further
information
314
0,05
8
/140
1
0
0
2
-1
/1
40
8
/130)
6
4
-1 2
0,2
25(
St
NO
VA
Sta ar-Z
r-Z NO
NO VA
VA A
C
0,4
25/1-5
r-Z
30/1
Duty chart
Sta
Wilo-Stratos-Z
12
BMS
0,6
H[m]
Wilo-Star Z NOVA
0,8
H [m]
H[m]
Photo Product
Group
2.5 m3/h
0.9 m
5m
10 m
Extremely low power consumption:
Corrosion-resistant pump housing
2 to 4.5 Watt due to new synchronous

motor
Materials of the highest quality: with
stainless steel impeller. This results in a
top hygiene standard, durability and
reliable protection against corrosion.
Extended field of application for calcareous water: up to 20 dH
Flexible service motor: Fast replacement of all common pump types
Fast electrical connection by the WiloConnector
Version A with ball shut-off valve and
non-return valve
Version C with ball shut-off valve,
non-return valve and plug-in time
switch
made of red brass for systems where

oxygen entry is possible
Optimum handling due to front operation, variable installation positions
Automatic adjustment of the pump
output in secondary hot water circulation systems with variable volume flow
Very high starting torque for reliable
starting
All plastic parts that come into contact
with the fluid fulfil KTW recommendations
Min. electrical power consumption:
only 5.8 W
ECM technology
Front operation and access to the ter-
minal space, variable installation positions, display independent of position

DN 65)
Corrosion-resistant pump housing
made of red brass for systems where
oxygen entry is possible
output in secondary hot water circulation systems with variable volume flow
with thermostatically controlling line
shut-off valves
Manual control mode allows optimum
adaptation of the pump output to the
system in constant-volume secondary
hot water circulation systems
System expansion by means of retrofittable interface modules for communication: Modbus, BACnet, LON, CAN,
PLR etc.
Secondary hot water

Glandless pumps
Series overview
Series
Wilo-Stratos-ZD
Wilo-Star-Z
Wilo-Star-ZD
4
3
32
/1
Duty chart
-1
2
Wilo-Star-Z
Star-Z
Star-Z
r-Z
20/4
-8
Star-
Star-
St
ar-
Z1
5T
10
15
20
Wilo-Star-ZD
/7
5
25/
Z 25
Z 25
H/m
6
Z 20
Sta
r-Z
40
/1
Star-
Sta
20/5
25 Q[m/h]
0
0
T
0,5
/2 D
/2 E
Star-
D2
5/6
2
1
Z 20
/1
4 Q[m/h]
0
0
Q/m/h
Application
Secondary hot water circulation systems

of all kinds, hot-water heating systems Secondary hot water circulation systems Secondary hot water circulation systems
of all kinds, air conditioning, closed
cooling circuits, industrial circulating
building services
building services
systems
Design
Glandless circulation double pump with

flange connection, EC motor and automatic power adjustment
Glandless circulation double pump with

Glandless circulation pump with threadthreaded connection; preselectable
ed connection
Qmax
26 m3/h
4.8 m3/h
Hmax
4.8 m3/h
10 m
6m
6m
AC pumps with electrical quick con-
Double pump for individual or parallel
ECM technology
Secondary hot water
Wilo-Stratos-ZD
H[m]
H[m]
Photo Product
Group
nection
operation
Front operation and access to the ter- All plastic parts that come into contact Suitable for any installation position
Special features/
product benefits
Further
information
minal space, variable installation posiwith the fluid fulfil KTW recommenda- with horizontal shaft; terminal box in
tions, display independent of position.
tions
3-6-9-12 o'clock positions
Simple installation due to combination Thermal insulation as standard for
Internal bypass circulation, which preflanges PN 6/PN 10 (with DN 32 to
Star-Z 15 TT.
vents Legionella growth in the standby
Star-Z 15 TT with integrated timer and unit
DN 40)
thermostat, LC display with symbolic Increased reliability in individual opeoutput in secondary hot water circula- language, red button technology and
ration due to the constant availability
tion systems with variable volume flow
of a standby unit ready for operation
automatic detection of the thermal
with thermostatically controlling line
disinfection of the warm secondary
shut-off valves
hot water tank, as well as ball shut-off
System expansion by means of retrovalve on the suction side and non-refittable interface modules for commu- turn valve on the pressure side.
nication: Modbus, BACnet, LON, CAN,
PLR etc.
Integrable dual pump management
due to retrofit Stratos IF-Modules for:
-Efficiency-optimised peak-load
operation
315
Secondary hot water

Glandless pumps
Series overview
Series
Wilo-TOP-Z
Wilo-IP-Z 25/2
H[m]
H[m]
Photo Product
Group
Wilo-TOP-Z
10
6
4
4
IP-Z 25/6
3
Z30/7
0
0
/7
Z40
0/10
Z25/3
Z25/6 Z20/4
Duty chart
10
Z50/7
20
Z80/10
IP-Z 25/2
Z65/10
30
40
50
0
0
Q[m/h]
5 Q[m/h]
Application
For pumping potable water, cold and hot water (in accordance
Secondary hot water circulation systems, similar systems in
with VDI 2035) without abrasive substances, in heating, cold
industrial and building services (e.g. cooling water circulation)
water and cooling water systems
Design
Glandless circulation pump with screwed connection or

flange connection. Preselectable speed stages for power adjustment
Glanded circulation pump in in-line design with threaded

connection
Qmax
65 m3/h
5.4 m3/h
Hmax
9m
4.7 m
High resistance to corrosive fluids due to stainless steel
3 speed stages
Special features/
product benefits
Further
information
316
Wilo-VeroLine-IP-Z
housing and Noryl impeller
With thermal insulation as standard

Simple installation due to combination flange PN 6/PN 10
Wide range of applications due to suitability for water with
(for DN 40 - DN 65)
Cable feed in to terminal box possible on both sides (from
P2180 W) with integrated strain relief device
All plastic parts that come into contact with the fluid fulfil
hardness values up to 5 mmol/l (28 dH)

KTW recommendations
Secondary hot water

Series description Wilo-Star-Z NOVA
Design
Technical data
Glandless circulation pump with threaded connection and blockingcurrent proof synchronous motor
Secondary hot water circulation systems and similar systems in industrial and building services
Potable water and water for foodprocessing companies in accordance with TrinkwV 2001 (drinking
water ordinance)
Type key
Application
Example:
Star-Z
NOVA
A
C
Wilo-Star-Z NOVA
Secondary hot water circulation pump, glandless
pump
Type designation
with ball shut-off valve and non-return valve
with ball shut-off valve, non-return valve and
plug-in time switch

Extremely low power consumption: 2 to 4.5 Watt due to new
synchronous motor
Materials of the highest quality: with stainless steel impeller. This
results in a top hygiene standard, durability and reliable protection
against corrosion.
Extended field of application for calcareous water: up to 20 dH
Flexible service motor: Fast replacement of all common pump types
Fast electrical connection by the Wilo-Connector
Version A with ball shut-off valve and non-return valve
Version C with ball shut-off valve, non-return valve and plug-in time
switch
Secondary hot water
Temperature range for applications in secondary hot water circu+2 C up to +65 C

lation systems at max. ambient
Temperature range for applications in secondary hot water circulation systems at ambient temper- 70 C
ature of +40 C in short-term
operation 2 h
Max. permitted total hardness in
potable water circulation systems
3.57 mmol/l (20 dH)
Mains connection
1~230 V, 50 Hz
Motor/electronics
Motor protection
Not required (blocking-current

proof)
EN 61000-6-3
EN 61000-6-2
Protection class
IP 42
Insulation class
317
Secondary hot water

Series description Wilo-Star-Z NOVA

Pump curves
H[m]
Wilo-Star-Z NOVA
0,8
0,6
Star
-Z N
OVA
Sta
r-Z
Sta NOVA
r-Z
NO A
VA
C
0,4
0,2
0
0
0,05
0,10
0,15
0,20
0,25
0,30
0,35
Q [m/h]
Equipment/function
Integrated ball shut-off valve on the suction side (Star-Z NOVA A,
Star-Z-NOVA C only)
Integrated non-return valve on the pressure side (Star-Z NOVA A,

Star-Z-NOVA C only)

Plug-in time switch (only Star-Z NOVA C)
1.8 m connecting cable with shock-proof plug (only Star-Z NOVA C)
Thermal insulation as standard
Scope of delivery
Pump
Thermal insulation
Wilo-Connector
Seals
Options
Star-Z-NOVA A with ball shut-off valve and non-return valve
Star-Z-NOVA C with ball shut-off valve, non-return valve and plugin time switch
Accessories
Screwed connections
Adapter fittings
318
Secondary hot water

Wilo-Star-Z NOVA
Pump curves
0
0,1
0,2
0,3
0,4
H[m]
0,5
[m/s]
Wilo-Star Z NOVA
1~230 V - Rp
0,8
0,6
Sta
r-Z
NO
VA
Z
ar- N
Z N OV
OV A A
A
C
St
0,4
St
ar-
0,05
0,10
0,15
0,02
0,2
0,04
0,4
0,20
0,25
0,06
0,6
0,35 Q[m/ h]
0,30
0,10 Q[l/s]
0,08
0,8
1,0
Secondary hot water
0,2
1,2
Q[Igpm]
P1[W]
4
2
0
0
0,05
0,10
0,15
0,20
0,25
0,35 Q[m/ h]
0,30
Dimension drawing
Technical data
41,5
84
50
39,35
41,5
24
70
94,9
Terminal diagram
Type
Star-Z NOVA
Art no.
4132760
Rated pressure
PN 10
Threaded pipe union
Thread
Rp
Mains connection
1~230 V, 50 Hz
Speed n
3000 rpm
2 - 4.5 W
max. 0.05 A
Weight approx. m
0.9 kg

40 / 65 C
0.5 / 2 m
Materials
Pump housing
Brass (CuZn40Pb2)
Impeller
Stainless steel
Pump shaft
Stainless steel
Bearing
Carbon, synthetic resin impregnated
PE

319
Secondary hot water

Wilo-Star-Z NOVA A and C

Pump curves
0
0,1
0,2
0,3
0,4
H[m]
0,5
[m/s]
Wilo-Star Z NOVA
1~230 V - Rp
0,8
0,6
Sta
r-Z
NO
VA
Z
ar- N
Z N OV
OV A A
A
C
St
0,4
St
ar-
0,2
0,05
0,10
0,15
0,02
0,2
0,20
0,04
0,4
0,25
0,06
0,6
0,30
0,35 Q[m/ h]
0,10 Q[l/s]
0,08
0,8
1,0
1,2
Q[Igpm]
P1[W]
4
2
0
0
0,05
0,10
0,15
0,20
0,25
0,30
Dimension drawing
Technical data
41,5
66,35
41,5
0,35 Q[m/ h]
Type
Star-Z NOVA A
Art no.
4132761
138
Threaded pipe union

Thread
R
G1
Mains connection
24
94,9
Terminal diagram
G1
1~230 V, 50 Hz
Speed n
70
4132762
PN 10
50
Rated pressure
Star-Z NOVA C
3000 rpm
2 - 4.5 W
max. 0.05 A
Weight approx. m
1.1 kg
1.3 kg

40 / 65 C
0.5 / 2 m
0.5 / 2 m
Materials
Pump housing
Impeller
Pump shaft
Bearing
L
Brass (CuZn40Pb2)
Stainless steel
Stainless steel
PE

320
Secondary hot water

Series description Wilo-Stratos ECO-Z
Design
Technical data
Glandless circulating pump with screwed connection and automatic

power adjustment
Application
Secondary hot water circulation systems and similar systems in industrial and building services
Type key
Example:
Stratos ECO
-Z
25/
1-5
Secondary hot water
Wilo-Stratos ECO-Z 25/1-5

High-efficiency pump (screw-end pump),
electronically controlled

Corrosion-resistant pump housing made of red brass for systems
Temperature range for applications in secondary hot water circu+15 C up to +65 C

Temperature range for applications in secondary hot water circulation systems at ambient temper- 70 C
operation 2 h
positions
Automatic adjustment of the pump output in secondary hot water
circulation systems with variable volume flow
Very high starting torque for reliable starting
All plastic parts that come into contact with the fluid fulfil KTW
recommendations
Min. electrical power consumption: only 5.8 W
Technical data
3.57 mmol/l (20 dH)
Mains connection
where oxygen entry is possible
Optimum handling due to front operation, variable installation
water ordinance)
Temperature range for applications in heating, ventilation & air+ 15 to + 95 C

conditioning systems at max. ambient temperature of +40 C
1~230 V, 50 Hz
Motor/electronics
Motor protection

proof)
EN 61800-3
EN 61000-6-3
EN 61000-6-2
Speed control
Frequency converter
Protection class
IP 44
Insulation class

Temperature range for applications in HAVC systems at max.
+ 15 to + 110 C
321
Secondary hot water

Series description Wilo-Stratos ECO-Z

Pump curves
H[m]
Wilo-Stratos ECO-Z
5
BMS
4
25/1-5
3
0,5
1,0
Equipment/function
1,5
2,0
2,5
Q[m/h]
Equipment
Operating modes
Manual control mode (n=constant) (only Stratos ECO-Z...-BMS)
p-c for constant differential pressure (only Stratos ECO-Z...BMS)

Cable lead-in possible on both sides
Manual functions
Operating mode setting (only Stratos ECO-Z...BMS)

Pump ON/OFF setting (only Stratos ECO-Z...BMS)
Speed setting (manual control mode) (only Stratos ECO-Z...-BMS)
Automatic functions

Deblocking function
Soft start
Safety control
Overriding Off control input (only Stratos ECO-Z...BMS)
Analogue In 0 - 10 V control input (remote speed adjustment) (only
Stratos ECO-Z...-BMS)
(only Stratos ECO-Z...-BMS)
Scope of delivery
Pump
Thermal insulation
Seals
Options
Version ...-BMS suitable for connection to external monitoring units
(e.g. building automation (BA) or DDC installations). The Stratos
ECO-Z BMS version has as standard a collective fault signal, the External OFF function as well as the 0-10 V control input.
Accessories
Screwed connections
Adapter fittings

(only Stratos ECO-Z...-BMS)
Fault signal light (only Stratos ECO-Z...-BMS)
322
Secondary hot water


Pump curves
!p-v (variable)
0
0,2
0,6
0,4
1,0
0,8
1,4
1,2
[m/s]

1~230 V - Rp 1
p-v
H [m]
x.
ma
0
0
0
0,5
0
70
1,5
0,4
0,2
4
0,6
2,5 Q[m/h]
Q[l/s]
Q[lgpm]
Secondary hot water
min.
max.
60
P1 [W]
50
4m
5m
40
3m
m
1m
30
20
10
min.
0
0
1,5
0,5
2,5 Q[m/h]
Dimension drawing
Technical data
Type
133
G 1
64
180
73,5
90
69
78
93,5
57
96
34
Terminal diagram
50,5
Stratos ECO-Z 25/1-5
Art no.
4092513
Rated pressure
PN 10
Threaded pipe union
Rp 1
Thread
G 1
Mains connection
1~230 V, 50 Hz
Speed n
1400 - 3500 rpm
5.8 - 59 W
max. 0.46 A
Weight approx. m
3.1 kg

50 / 95 C
0.5 / 3 m
Materials
PE
Pump housing

DIN EN 1982 and according to TrinkwV
2001 (drinking water ordinance)
Impeller
Polyphenylene oxide
Pump shaft
Stainless steel
Bearing

323
Secondary hot water

Wilo-Stratos ECO-Z 25/1-5-BMS

Pump curves
!p-c (constant)
0
0,2
!p-v (variable)
0,6
0,4
1,0
0,8
1,4
1,2
[m/s]
0,2
0,6
0,4
1,4
1,2
[m/s]
Wilo-Stratos ECO-Z-BMS
1~230 V - Rp 1
1~230 V - Rp 1
5
5
p-c
p-v
4
ax
m
H [m]
H [m]
1,0
0,8
Wilo-Stratos ECO-Z-BMS
x.
ma
min.
0
0
0
0,5
2
2,5 Q[m/h]
Q[l/s]
0
0
0
Q[lgpm]
0
70
6
max.
60
0,5
2
1,5
0,4
0,2
4
0,6
2,5 Q[m/h]
Q[l/s]
Q[lgpm]
max.
60
50
40
3m
4m
P1 [W]
50
P1 [W]
0,6
1,5
0,4
0,2
0
70
min.
1m
30
4m
5m
40
3m
m
1m
30
20
20
10
10
min.
0
0
1,5
0,5
0
0
2,5 Q[m/h]
Dimension drawing
1,5
2,5 Q[m/h]
Technical data
Type
185,5
107,5
G 1
180
75
90
78
min.
0,5
78
57
93,5
96
33
Terminal diagram
55
Stratos ECO-Z 25/1-5-BMS
Art no.
4092515
Rated pressure
PN 10
Threaded pipe union
Rp 1
Thread
G 1
Mains connection
1~230 V, 50 Hz
Speed n
1400 - 3500 rpm
5.8 - 59 W
max. 0.46 A
Weight approx. m
3.4 kg

50 / 95 C
0.5 / 3 m
Materials
Pump housing
Standard
PE
SSM
Ext. off
In
0~10V

Impeller
Polyphenylene oxide
Pump shaft
Stainless steel
Bearing
1~ 230 V, 50 Hz
Single-phase motor, 2-pole, 1~230 V, 50 Hz
324
Secondary hot water

Series description Wilo-Stratos-Z
Design
Technical data
Glandless circulating pump with screwed connection or flange connection, EC motor and automatic power adjustment.

Secondary hot water circulation systems of all kinds, hot-water heating systems of all kinds, air-conditioning, closed cooling circuits, industrial circulation systems

checked)
Type key
Potable water and water for food-processing

companies in accordance with TrinkwV 2001
Application
Example:
Stratos
Z
40/
1-8
Wilo-Stratos-Z 40/1-8
High-efficiency pump (screw-end or flange-end
Single pump for secondary hot water circulation

Secondary hot water


+40 C
-10 up to +110
Temperature range for applications in secondary hot water circulation systems at max. am- 0C up to +80C
bient temperature of +40 C
Max. permitted total hardness in potable water
3.57 mmol/l (20 dH)
circulation systems
DN 40 to DN 65)
Corrosion-resistant pump housing made of red brass for systems
where oxygen entry is possible
Automatic adjustment of the pump output in secondary hot water
circulation systems with variable volume flow with thermostatically
controlling line shut-off valves
Manual control mode allows optimum adaptation of the pump output
to the system in constant-volume secondary hot water circulation
systems
communication: Modbus, BACnet, LON, CAN, PLR etc.
Mains connection
1~230 V, 50/60 Hz
Motor/electronics
Motor protection
integrated
EN 61800-3
EN 61000-6-3
EN 61000-6-2
Speed control
Frequency converter
Protection class
IP 44
Insulation class
325
Secondary hot water


Duty chart
H[m]
Wilo-Stratos-Z
12
10
30
/112
(30
25
40
65/
/1
-1
40
/
50
1-
/1-
-8
)/1
1-1
2
10
15
20
Equipment/function
25
30
35
40
Q[m/h]
Operating modes

Manual functions
Pump ON/OFF setting
Stratos IF-Modules)
Fault signal light

Data exchange
IR-Monitor
Serial digital interface Modbus RTU for connection to building automation BA via BUS system RS485 (possible with IF-Modules Stratos)
Automatic functions

Deblocking function
Soft start

326

Stratos)
via BUS system CAN (possible with IF-Modules Stratos)
Stratos IF-Modules)
Main/standby mode (automatic fault-actuated switchover/timedependent pump cycling): Various combinations with Stratos
IF-Modules (accessories) possible
Parallel operation (efficiency-optimised peak load activation and
deactivation): Various combinations with Stratos IF-Modules (accessories) possible
Secondary hot water


Options
Equipment
Wrench attachment point on pump body (for threaded pipe union

pumps with P2100 W)

Can also be used for 1~230 V/60 Hz

and PN 16,
Accessories
Adapter fittings
IR-Module
IR-Monitor
Stratos IF-Modules: Modbus, BACnet, CAN, PLR, LON, DP, Ext. Off,
Ext. Min., SBM, Ext.Off/SBM
Scope of delivery
Pump
Including seals for threaded connection (loose)
Including washers for flange screws (for nominal connection diame-

Digital interface converters DigiCon/DigiCon-A and DigiConModbus/DigiCon-A
Secondary hot water
ters DN 40 - DN 65)
Terminal diagram
Standard
PE
SSM:

1 A, 250 V ~)
SSM:

1 A, 250 V ~)
SSM
1~ 230 V, 50/60 Hz
Systems
Terminal diagram
Option
L1 L3
PE
SSM
L2 L3
L1 L2
3~230 V, 50/60 Hz

Systems
327
Secondary hot water

Wilo-Stratos-Z
Pump curves
!p-c (constant)
!p-v (variable)
v
Rp 1
Rp 1
[m/s]
0
0,5
1,0
1,5
2,0
2,5
H[m]
[m/s]
Rp 1
3,0
1,5
2,0
2,5
1~230 V - Rp 1 / Rp 1
p
-c
p
-v
ax
min
ax
.
min
0
0
0,5
1,0
10
1,5
15
2,0
20
25
P1[W]
30
Q[m/ h]
2,5 Q[l/s]
0,5
Q[Igpm]
7m 6m
4m
5m
2m
3m
10
15
7m 6m
1m
Q[m/ h]
1,5
2,5 Q[l/s]
2,0
20
25
30
Q[Igpm]
Q[m/ h]
max.
100
.
max
50
1,0
P1[W]
max.
100
5m
3m
4m
2m
50
min.
min.
0
0
0
Q[m/ h]
Dimension drawing
Technical data
Stratos-Z 25/1-8
Type
Stratos-Z 25/1-8
Stratos-Z 30/1-8
Art no.
2090469
2090470
Rp 1
G 1
Rated pressure
90
Threaded pipe union
Pg 13,5
180
Pg 9
49
Pg 7
PN 10
Rp 1
Mains connection
Speed n
76
89
43
56
76
114
182
1~230 V, 50/60 Hz
9 - 130 W
0.13 - 1.20 A
Dimension drawing

50 / 95 / 110 C
Stratos-Z 30/1-8
Materials
Rp 1
Pump housing
90
Impeller
Pg 13,5
76
89
76
114
180
Pg 9
49
Pg 7
Pump shaft
Bearing
43
56
1400 - 3700 rpm
100 W
Weight approx. m
G2
Rp 1
1400 - 3700 rpm
328
Rp 1
3,0
1~230 V - Rp 1 / Rp 1
1,0
H[m]
0,5
4.5 kg
4.5 kg
3 / 10 / 16 m
Red brass (CC 499K) according to DIN EN

1982 and according to TrinkwV 2001
Stainless steel (X39CrMo17-1)
182
Secondary hot water

Wilo-Stratos-Z
Pump curves
!p-c (constant)
!p-v (variable)
v
v
0
[m/s]
H[m]
H[m]
[m/s]
1~230 V - Rp 1
1~230 V - Rp 1
12
12
p
-c
10
10
p
-v
ma
x.
ma
x.
6
4
min
min
.
Secondary hot water
0
0
0,5
1,0
1,5
10
10
2,0
20
2,5
3,0 Q[l/s]
0,5
Q[Igpm]
30
P1[W]
Q[m/ h]
max
200
10m
11m
9m
7m
8m
10
4m
10
2,0
20
Q[m/ h]
3,0 Q[l/s]
2,5
Q[Igpm]
30
max.
300
5m
6m
6
1,5
P1[W]
max.
300
4
1,0
m
10
9m 8m 7m 6m 5m 4m
200
3m
100
min.
1m
0
2
2m
100
min.
0
4
10
Q[m/ h]
Dimension drawing
10
Technical data
Rp 1
Type
Stratos-Z 30/1-12
Stratos-Z 30/1-12
GG
Art no.
2090471
2090476
90
G2
180
Pg 13,5
55
Pg 7
Pg 9
Rated pressure
PN 10
Threaded pipe union
Rp 1
Mains connection
Speed n
82
106
82
120
Q[m/ h]
50
56
201
1~230 V, 50/60 Hz
1600 - 4800 rpm
1600 - 4800 rpm
200 W
16 - 310 W
0.16 - 1.37 A
Weight approx. m
50 / 95 / 110 C
6 kg
6 kg
3 / 10 / 16 m
Materials
Pump housing
Impeller
Pump shaft
Bearing
Red brass
(CC 499K) according to DIN EN 1982
Grey cast iron
and according to
(EN-GJL-200)
TrinkwV 2001
(drinking water
ordinance)
329
Secondary hot water

Wilo-Stratos-Z
Pump curves
!p-c (constant)
!p-v (variable)
v
v
0,5
1,0
1,5
2,5 [m/s]
2,0
H[m]
0,5
1,0
2,0
1,5
H[m]
1~230 V - DN 40
1~230 V - DN 40
p
-v
-c
m
ax
m
ax
min
min
.
0
0
0
0
12
10
20
16
3
30
40
50
P1[W]
60
Q[m/ h]
5 Q[l/s]
Q[Igpm]
12
10
20
30
8m 7m
200
6m
4m
5m
5 Q[l/s]
40
50
60
Q[Igpm]
max.
3m
100
1m
0
4
7m
200
2m
6m
5m
3m
min.
0
12
16
Q[m/ h]
12
Q[m/ h]
16
Technical data
110
DN 40
220
55
Pg 7
Pg 9
Type
Stratos-Z 40/1-8
Stratos-Z 40/1-8
GG
Art no.
2090472
2090477
Rated pressure
PN 6/10
Pg 13,5
DN 40
Mains connection
1~230 V, 50/60 Hz
Speed n
82
120
53
63
203
1800 - 4800 rpm
200 W
18 - 310 W
0.17 - 1.37 A
Weight approx. m
150
110
100
84
DN 40
4m
100
min.
Dimension drawing
82
106
Q[m/ h]
16
300
max.
4
1
P1[W]
max.
300

50 / 95 / 110 C
11 kg
11 kg
3 / 10 / 16 m
Materials
Pump housing
4 x 14
4 x 19
Impeller
Pump shaft
Bearing
330
2,5 [m/s]
Red brass
Grey cast iron
and according to
(EN-GJL-200)
TrinkwV 2001
(drinking water
ordinance)
Secondary hot water

Wilo-Stratos-Z
Pump curves
!p-c (constant)
!p-v (variable)
v
v
0
H[m]
[m/s]
H[m]
[m/s]
1~230 V - DN 40
12
1~230 V - DN 40
12
p
-
10
ma
x.
4
min
0
0
0
P1[W]
12
200
16
20
max. 12m
10m
11m
400
x.
ma
20
40
Q[m/ h]
6 Q[l/s]
0
0
Q[Igpm]
60
min.
2
20
max.
400
9m 8m 7m 6m 5m 4m
3m
40
16
20
max.
m m m 9m 8m 7m 6m
12 11 10
5m 4m
12
16
20
Q[m/ h]
Technical data
Type
125
250
66
Pg 7
Pg 9
Pg 13,5
96
136
4 x 14
Q[Igpm]
60
Q[m/ h]
DN 40
150
110
100
84
DN 40
Q[m/ h]
6 Q[l/s]
min.
12
Dimension drawing
96
120
20
5
200
min.
1m
16
4
P1[W]
2m
12
3
Secondary hot water
p
-v
10
62
84
252
Stratos-Z 40/1-12
Art no.
2090473
Rated pressure
PN 6/10
DN 40
Mains connection
1~230 V, 50/60 Hz
Speed n
1400 - 4600 rpm
350 W
25 - 470 W
0.20 - 2.05 A
Weight approx. m
16 kg

50 / 95 / 110 C
5 / 12 / 18 m
Materials
Pump housing

Impeller
Pump shaft
Bearing
4 x 19
331
Secondary hot water

Wilo-Stratos-Z
Pump curves
!p-c (constant)
!p-v (variable)
v
[m/s]
H[m]
H[m]
1~230 V - DN 50
8
[m/s]
1~230 V - DN 50
8
p
-v
-c
m
ax
.
m
4
ax
.
2
min
min
0
0
10
15
20
25
20
40
60
80
Q[m/ h]
Q[l/s]
Q[Igpm]
P1[W]
10
15
20
20
40
25
60
Q[m/ h]
Q[l/s]
Q[Igpm]
80
P1[W]
max.
max.
400
.
max
8m
7m
6m
200
5m
4m
400
3m
9m
10
20
25
Q[m/ h]
10
Type
140
280
66
Pg 7
Pg 9
Pg 13,5
96
136
4 x 14
3m
15
20
25
Q[m/ h]
Technical data
DN 50
165
125
110
99
DN 50
4m
0
15
Dimension drawing
96
120
5m
min.
min.
1m
6m
200
2m
7m
8m
62
83
256
Stratos-Z 50/1-9
Art no.
2090474
Rated pressure
PN 6/10
DN 50
Mains connection
1~230 V, 50/60 Hz
Speed n
1400 - 4100 rpm
350 W
25 - 430 W
0.20 - 1.88 A
Weight approx. m
17 kg

50 / 95 / 110 C
5 / 12 / 18 m
Materials
Pump housing

Impeller
Pump shaft
Bearing
4 x 19
332
Secondary hot water

Wilo-Stratos-Z
Pump curves
!p-c (constant)
!p-v (variable)
v
[m/s]
H[m]
H[m]
[m/s]
1~230 V - DN 65
1~230 V - DN 65
10
10
p
-c
p
8
-v
ax
ax
min
min
Secondary hot water
0
0
10
20
30
6
40
80
Q[m/ h]
Q[l/s]
160 Q[Igpm]
40
10
12
120
P1[W]
10
2
20
4
30
6
40
80
Q[m/ h]
40
10
12
Q[l/s]
160 Q[Igpm]
120
P1[W]
max.
800
10m
8m
9m
5m
6m
7m
400
1m
0
10
7m
6m
5m 4m
40
Q[m/ h]
10
20
30
40
Q[m/ h]
Technical data
Type
170
340
78
Pg 7
Pg 9
Pg 13,5
120
164
4 x 14
8m
0
30
DN 65
185
145
130
118
DN 65
9m
min.
min.
20
Dimension drawing
120
156
m
10
400
2m
max.
800
4m 3m
87
107
325
Stratos-Z 65/1-12
Art no.
2090475
Rated pressure
PN 6/10
DN 65
Mains connection
1~230 V, 50/60 Hz
Speed n
950 - 3300 rpm
650 W
38 - 800 W
0.30 - 3.50 A
Weight approx. m
31 kg

50 / 95 / 110 C
7 / 15 / 23 m
Materials
Pump housing

Impeller
Plastic (PPE - 30% GF)
Pump shaft
Bearing
4 x 19
333
Secondary hot water

Series description Wilo-Star-Z

Design
Technical data
Glandless circulation pump with threaded connection

Application
Secondary hot water circulation systems and similar systems in
industrial and building services
Type key
Example:
Star
Z
20/
1
TT
EM
DM
-3
Wilo-Star-Z 20/1
Wilo-Star-Z 15 TT
Standard pump (screw-end pump or
pump with press fitting)
Circulation pump
Nominal delivery head [m]
with integrated timer and thermostat
(only Star-Z 15 TT)
Single phase motor (1~)
Three phase motor (3~)
3 speed stages

AC pumps with electrical quick connection
recommendations
Thermal insulation as standard for Star-Z 15 TT.

Star-Z 15 TT with integrated timer and thermostat, LC display with
symbolic language, red button technology and automatic detection
of the thermal disinfection of the warm secondary hot water tank, as
well as ball shut-off valve on the suction side and non-return valve
on the pressure side.

not Z 15TT
VDI 2035)
above 20% admixture, the pumpnot Z 15 TT

ing data must be checked)
water ordinance)

Temperature range for applications in secondary hot water circu+65 C
Temperature range for applications in HAVC systems at max.
-10C to +110C (except for

Star-Z 15 TT)
Temperature range for applications in heating, ventilation & air- -10C to +95C (except for
conditioning systems at max. am- Star-Z 15 TT)
bient temperature of +40 C
3.21 mmol/l (18 dH)
Mains connection
1~230 V, 50 Hz
3~400 V, 50 Hz (DM version)
Motor/electronics
Motor protection

proof)
EN 61000-6-3
EN 61000-6-2
Protection class
IP 42
Insulation class
334
Secondary hot water

Series description Wilo-Star-Z

Pump curves
H[m]
Wilo-Star-Z
Star-Z 20/5
Star-
Star-
Z 20/
Z 25
Star-Z 20/4
/6
25/2 D
Star-
Secondary hot water
Star-Z
Z 25
/2 EM
Sta
r-Z
Star-Z
15
TT
0
0
0,5
20/1
Equipment/function
Operating modes
Speed stage switching (Star-Z 25/6 only)
Manual functions
Q[m/h]
Scope of delivery
Pump
Including seals for threaded connection (only Star-Z 25/6)
Including thermal insulation (Star-Z 15 TT only)
Setting the speed stages (1 speed stage, 3 speed stages for

Star-Z...-3)
Automatic functions
Time switching function for programming of 3 switch-on or switchoff times (Z 15 TT only)
Temperature control for maintaining a constant return temperature

in the secondary hot water circulation system (Z 15 TT only)
Thermal disinfection routine (detection and support of thermal disinfection of the warm secondary hot water tank) (only Z 15 TT)
Blocking protection (only Z 15 TT)
Accessories
Screwed connections
Adapter fittings
Thermal insulation shells for Star-Z 20, 25
Special brass inserted parts for screw-end pumps:
Male thread/inner soldering connection
Wilo-S1R-h industrial water plug-in module for Star-Z 20/1,

Z 25/2 EM (single-phase version)
Wilo-SK 601 timer switchgear n connection with Wilo-SK 602 (as

contactor) for Wilo-Star-Z 25/2 DM (three-phase version)
Wilo-SK 601 switchgear for timed activation/deactivation for

Star-Z 25/6
LCD screen for display of pump data and fault codes (Z 15 TT only)
Equipment
Wrench attachment point on the pump body (Star-Z 25/6 only)

Cable inlet possible on both sides (Star-Z 20.25 only)
Integrated non-return valve on the pressure side (only Star-Z 15 TT)
Integrated ball shut-off valve on suction side (only Star-Z 15 TT)
Including clock timer (only Z 15 TT)
335
Secondary hot water

Wilo-Star-Z 15 TT
Pump curves
0
0,1
0,2
0,3
0,4
0,5
H[m]
0,6
[m/s]
Wilo-Star-Z 15 TT
1~230 V - Rp
1,0
0,8
Sta
r-Z
15
0,6
TT
0,4
0,2
0,05
0,10
0,15
0,02
0,2
0,05
0,04
0,4
0,20
0,6
0,30 Q[m/ h]
0,25
0,06
Q[l/s]
0,08
0,8
Q[Igpm]
1,0
P1[W]
20
16
12
8
4
0
0,10
0,15
0,20
0,25
0,30 Q[m/ h]
Dimension drawing
Technical data
Type
126,4
42
41
19
74
31
138
50
66,35
8,4
77
Terminal diagram
4110919
Rated pressure
PN 10
Threaded pipe union
Rp
Mains connection
1~230 V, 50 Hz
Speed range n
1700-2700 rpm
max. 22 W
max. 0.25 A
Weight approx. m
2.3 kg

40 / 65 C
0.5 / 2 m
Materials
Pump housing
Star-Z 15 TT
Art no.
Brass (CuZn40Pb2)
Impeller
Plastic (PPO)
Pump shaft
Stainless steel (X35CrMo17)
Bearing
PE

336
Secondary hot water

Wilo-Star-Z 20/1
Pump curves
0
0,5
1,0
[m/s]
1,2
Wilo-Star-Z 20/1
1 ~ 230 V Rp
1,0
0,8
H [m]
0,6
0,4
Secondary hot water
0,2
0
0
0,25
0,75
0,5
0,1
1,5
1,25
1,0
0,2
0,4
0,3
3
[m 3 /h]
[l/s]
[lgpm ]
Q
50
P1[W]
40
30
20
10
0,25
0,5
0,75
1,0
1,25
1,5
Dimension drawing
Technical data
101
Type
130
54
70
140
76
PG 11
78
33
G1
Terminal diagram
Star-Z 20/1
Art no.
4028111
Rated pressure
PN 10
Threaded pipe union
Rp
Mains connection
1~230 V, 50 Hz
Speed range n
1700-2700 rpm
36 - 38 W
max. 0.18 A
Weight approx. m
2.2 kg

40 / 65 / 110 C
0.5 / 3 / 10 m
96
93,5
[m 3 /h]
PE
Materials
Pump housing
Red brass (CC 499K) according to DIN

EN 1982 and according to TrinkwV 2001
Impeller
Plastic (PPO)
Pump shaft
Oxide ceramic, brown (Al2O3)
Bearing

337
Secondary hot water

Wilo-Star-Z 20/4-3
Pump curves
v
0
1,0
0,5
1,5
2,0 [m/s]
Wilo-Star-Z 20 / 4
1~230 V - 50Hz
4
H [m]
ma
x.
1
min
0
1,0
0,25
0
0
2,0
0,5
[m3/h]
3,0
0,75
1,0
[l/s]
80
max.
P1[W]
60
40
20
min.
1,0
2,0
[m3/h]
3,0
Dimension drawing
Technical data
101
Type
130
54
75
150
76
PG 11
78
32
G 1
Terminal diagram
4081193
Rated pressure
PN 10
Threaded pipe union
Rp
Mains connection
1~230 V, 50 Hz
Speed range n
1700-2600 rpm
29 - 71 W
max. 0.31 A
Weight approx. m
2.4 kg

65 / 110 C
3 / 10 m
96
93,5
Star-Z 20/4-3
Art no.
PE
Materials
Pump housing

Impeller
Plastic (PPO)
Pump shaft
Bearing

338
Secondary hot water

Wilo-Star-Z 20/5-3
Pump curves
v
0
1,0
0,5
1,5
2,0
2,5 [m/s]
Wilo-Star-Z 20 / 5
1~230 V - 50Hz
4
H [m]
2
ma
x.
Secondary hot water
min
0
1,0
0,25
0
0
2,0
3,0
0,5
0,75
[m3/h]
4,0
1,0
1,25
[l/s]
Q
100
max.
P1[W]
80
60
min.
40
20
1,0
2,0
3,0
[m3/h]
4,0
Dimension drawing
Technical data
101
Type
130
54
75
150
79
PG 11
78
33
G 1
Terminal diagram
4081198
Rated pressure
PN 10
Threaded pipe union
Rp
Mains connection
1~230 V, 50 Hz
Speed range n
2000-2600 rpm
43 - 93 W
max. 0.40 A
Weight approx. m
2.5 kg

65 / 110 C
3 / 10 m
96
93,5
Star-Z 20/5-3
Art no.
PE
Materials
Pump housing

Impeller
Plastic (PPO)
Pump shaft
Bearing

339
Secondary hot water

Wilo-Star-Z 20/7-3
Pump curves
v
0
1,0
0,5
1,5
2,0
2,5
3,0 [m/s]
Wilo-Star-Z 20 / 7
1~230 V - 50Hz
6
H [m]
3
m
ax
mi
n.
0
1,0
0
0
2,0
3,0
0,8
0,4
4,0
5,0
1,5
[m3/h]
[l/s]
Q
150
max.
P1[W]
130
110
90
min.
70
50
1,0
2,0
3,0
4,0
5,0
Dimension drawing
Technical data
101
Type
130
54
75
150
79
PG 11
91
30
G 1
Terminal diagram
Star-Z 20/7-3
Art no.
4081203
Rated pressure
PN 10
Threaded pipe union
Rp
Mains connection
1~230 V, 50 Hz
Speed range n
2000-2700 rpm
52 - 146 W
max. 0.65 A
Weight approx. m
2.9 kg

65 / 110 C
3 / 10 m
109
93,5
[m3/h]
PE
Materials
Pump housing

Impeller
Plastic (PPO)
Pump shaft
Bearing

340
Secondary hot water

Wilo-Star-Z 25/2 (1~230 V)

Pump curves
v
0
0,5
1,5
1,0
[m/s]
4,0
Wilo-Star -Z 25/2
1 ~ 230 V Rp 1
3,5
3,0
2,5
H [m]
2,0
1,5
1,0
Secondary hot water
0,5
0
0
0,5
1,0
1,5
2,0
0,25
2,5
2,5
0,5
5,0
7,5
3,0
3,5 [m 3 /h]
0,75
1,0 [l/s]
10
12,5 [lgpm ]
80
P 1 [W]
60
40
20
0
0,5
1,0
1,5
2,0
2,5
3,0
3,5
Dimension drawing
Technical data
101
Type
130
54
90
180
76
PG 11
78
34
G 1
Terminal diagram
Star-Z 25/2 EM
Art no.
4029062
Rated pressure
PN 10
Threaded pipe union
Rp 1
Mains connection
1~230 V, 50 Hz
Speed range n
1700-2700 rpm
max. 46 W
max. 0.22 A
Weight approx. m
2.4 kg

40 / 65 / 110 C
0.5 / 3 / 10 m
96
93,5
[m 3 /h]
PE
Materials
Pump housing

Impeller
Plastic (PPO)
Pump shaft
Bearing

341
Secondary hot water

Wilo-Star-Z 25/2 (3~400 V)

Pump curves
Three-phase current
v
0
0,5
1,0
1,5
[m/s]
4,0
Wilo-Star -Z 25/2
3 ~ 400 V Rp 1
3,5
3,0
H [m ]
2,5
2,0
1,5
1,0
0,5
0
0
0,5
1,0
1,5
2,0
2,5
2,5
0,5
0,25
5,0
7,5
3,0
3,5 [m 3 /h]
0,75
1,0 [l/s]
10
12,5 [lgpm ]
100
P 1 [W]
80
60
40
0
0,5
1,0
1,5
2,0
2,5
3,0
3,5 [m 3 /h]
Dimension drawing
Technical data
101
Type
130
54
90
180
79
PG 11
78
33
G 1
Terminal diagram
L1
L2
4037124
Rated pressure
PN 10
Threaded pipe union
Rp 1
Mains connection
3~400 V, 50 Hz
Speed range n
1700-2700 rpm
55 - 72 W
max. 0.16 A
Weight approx. m
2.6 kg

40 / 65 / 110 C
0.5 / 3 / 10 m
96
93,5
PE
Star-Z 25/2 DM
Art no.
Materials
Pump housing

Impeller
Plastic (PPO)
Pump shaft
Bearing
L3
Three-phase AC motor (DM), 2-pole- 3~400 V, 50 Hz
342
Secondary hot water

Wilo-Star-Z 25/6-3
Pump curves
0
0,5
v
1,5
1,0
2,0
[m/s]
2,5
Wilo-Star-Z 25/6
1 ~ 230 V - Rp 1
5
H [m ]
ma
x.
3
0
0
1
0,25
0,5
2,5
0,75
7,5
110
[m3/h]
1,25 [l/s]
4
1
10
12,5
Secondary hot water
mi
15
[lgpm]
max.
100
P1 [W]
90
80
70
60
min
50
40
0
Dimension drawing
Technical data
Type
101
54
G 1
180
79
90
Pg 11
78
33
93,5
96
Terminal diagram
[m3/h]
PE
Star-Z 25/6-3
Art no.
4047573
Rated pressure
PN 10
Threaded pipe union
Rp 1
Mains connection
1~230 V, 50 Hz
Speed range n
1700-2700 rpm
49 / 74 / 99 W
0.22 - 0.43 A
Weight approx. m
2.7 kg

40 / 65 / 110 C
0.5 / 3 / 10 m
Materials
Pump housing

Impeller
Plastic (PPO)
Pump shaft
Bearing

343
Secondary hot water

Series description Wilo-TOP-Z

Design
Technical data
Glandless circulation pump with screwed connection or flange connection. Preselectable speed stages for power adjustment
Application
Secondary hot water circulation systems, similar systems in industrial
and building services (e.g. cooling water circulation)
Type key
Example:
TOP
-Z
40/
7
Wilo-TOP-Z 40/7
Standard pump (screw-end pump or flange-end
pump)
Circulation pump
Nominal delivery head range [m] at Q = 0 m3/h
Temperature range for applications in secondary hot water circu- 0 to +80C

(+65C for 20/4 + 25/6)
temperature of +40C
Temperature range for applications in secondary hot water circulation systems at ambient temper- +110C (+80C for 20/4 + 25/6)
operation 2 h
Mains connection

With thermal insulation as standard
- DN 65)
Cable feed in to terminal box possible on both sides
(from P2 180 W) with integrated strain relief device
3.57 mmol/l (20dH) (3.21 mmol/l

(18dH) for 20/4 + 25/6)
type)
3~400 V, 50 Hz
switching plug)
Motor/electronics
Motor protection
integrated
EN 61000-6-3
EN 61000-6-2
Technical data
Protection class
IP 44
Insulation class

VDI 2035)

Potable water and water for food

processing companies in accord(Only for pump housing in red
ance with TrinkwV 2001 (drinking
brass and inox)
water ordinance)
Temperature range for applications in HVAC systems at max.
344
-20 up to +110 C
Secondary hot water

Series description Wilo-TOP-Z

Duty chart
H[m]
Wilo-TOP-Z
25
30/ /10
10
8
7
80
0
/1
65
50
/1
/7
40
/7
25
/6
20
30
/4
/7
1
0
Secondary hot water
Equipment/function
Operating modes
Manual functions
Setting of the speed stages: 3 speed stages

Automatic functions

(only for 3~ pumps with P2 180 W)

Collective fault signal (potential-free NC contact) (standard equipment only for 3~ pumps with P2 180 W, optional for all types with
1~pumps with P2=180 W)
P2 180 W, optional for all types with Wilo-Protect-Module C)
Direction of rotation control light (only for 3~pumps )
Main/standby mode (automatic fault-actuated switchover/timedependent pump cycling): optional for all types with Wilo-ProtectModule C
10
20
30
40
50
Q[m/h]
Equipment

and PN 16,
Cable lead-in possible from both sides (only for 1~ pumps and
3~ pumps with P2 180 W)
Scope of delivery
Pump
Including washers for flange screws (for nominal connection diameters DN 40 - DN 65)
Options
Version for special voltage on request
Accessories
Adapter fittings
Wilo-SK 601 timer switchgear
For pumps 3~400 V:
- Switching plug 3~230 V, 50 Hz
For pumps 1~230 V:
- Wilo-SK 602/SK 622 tripping unit for full motor protection
345
Secondary hot water

Wilo-TOP-Z 20/4 (Inox, 1~230 V)

Pump curves
Terminal diagram
v
0
0,5
1,0
1,5
2,0
2,5
3,0
3,5
4,0 [m/s]
Wilo-TOP-Z 20/4
1~230 V - Rp
3
H [m ]
PE
2
m
ax

Reset:
mi
n.
0,25
2,5
0,5
5
0,75
7,5
10
[m 3/h]
1,25
12,5
15
[l/s]
[lgpm]
110
max.
100
P1 [W]
90
80
70
min.
60
50
40
30
0
[m 3/h]
Dimension drawing
60
Technical data
Type
44
Rp
150
75
92
Pg
G 1
50
70
30
50
70
54
162
TOP-Z 20/4
Art no.
2045519
Rated pressure
PN 10
Threaded pipe union
Rp
Mains connection
1~230 V, 50 Hz
Speed n
2100 / 2600 / 2790 rpm
60 W
Power consumption
1~230 V P1
65 / 80 / 105 W
Current at 1~230V I
0.35 / 0.40 / 0.50 A
Capacitor
3.7 F / 400 VDB
Motor protection
integrated
Weight approx. m
3 kg

40 / 80 / 110 C
5 / 8 / 20 m
Materials
346
Pump housing
Stainless steel
Impeller
Pump shaft
Ceramic
Bearing
Secondary hot water

Wilo-TOP-Z 20/4 (Inox, 3~400/230 V)

Pump curves
Terminal diagram
Three-phase current
v
0
0,5
1,0
1,5
2,0
2,5
3,0
3,5
4,0 [m/s]
L1
Wilo-TOP-Z 20/4
L2
L3
3~400 V - Rp
3
H [m ]
PE
L1 L2 L3
2
m

Reset:
0,25
2,5
0,5
5
0,75
7,5
110
10
[m 3/h]
1,25
12,5
15
Secondary hot water
ax

m
in
[l/s]
[lgpm]
max.
100
P 1 [W ]
90
80
70
60
min.
50
40
30
0
[m 3/h]
Dimension drawing
60
Technical data
Type
44
Rp
150
75
92
Pg
G 1
50
70
30
50
70
54
162
TOP-Z 20/4
Art no.
2045520
Rated pressure
PN 10
Threaded pipe union
Rp
Mains connection
3~400/230 V, 50 Hz
Speed n
2440 / 2650 / 2850 rpm
60 W
50 / 65 / 100 W
Current at 3~400V I
0.10 / 0.15 / 0.35 A
Current at 3~230V I
0.20 / 0.30 / 0.60 A
Capacitor
Motor protection
integrated
Weight approx. m
3 kg

40 / 80 / 110 C
5 / 8 / 20 m
Materials
Pump housing
Stainless steel
Impeller
Pump shaft
Ceramic
Bearing
347
Secondary hot water

Wilo-TOP-Z 25/6 (Inox, 1~230 V)

Pump curves
Terminal diagram
v
0
0,5
1,5
3 [m/s]
2,5
Wilo-TOP-Z 25/6
1~230 V - Rp 1
PE
H [m ]
4
m
ax

2
mi
0,25
2,5

Reset:
n.
0,5
5
0,75
7,5
10
12,5
15
[m 3/h]
5
1,25
1,5
[l/s]
[lgpm]
17,5
220
max.
200
P 1 [W]
180
160
140
min.
120
100
80
60
0
[m 3/h]
Dimension drawing
60
Technical data
Type
44
Rp 1
180
90
92
Pg
G 1
50
70
30
50
70
54
162
TOP-Z 25/6
Art no.
2045521
Rated pressure
PN 10
Threaded pipe union
Rp 1
Mains connection
1~230 V, 50 Hz
Speed n
1260 / 1810 / 2390 rpm
100 W
Power consumption
1~230 V P1
120 / 175 / 200 W
Current at 1~230V I
0.65 / 0.90 / 1.00 A
Capacitor
5.0 F / 400 VDB
Motor protection
integrated
Weight approx. m
3.4 kg

40 / 80 / 110 C
5 / 8 / 20 m
Materials
348
Pump housing
Stainless steel
Impeller
Pump shaft
Ceramic
Bearing
Secondary hot water

Wilo-TOP-Z 25/6 (Inox, 3~400/230 V)

Pump curves
Terminal diagram
Three-phase current
v
0
0,5
1,5
3 [m/s]
2,5
L1
Wilo-TOP-Z 25/6
L2
L3
3~400 V - Rp 1
PE
L1 L2 L3
H [m ]
4
m
ax

2
n.
0,25
2,5
0,5
5
0,75
7,5
10
12,5
15
[m 3/h]
5
1,25
1,5

Reset:
Disconnect mains voltage, allow motor to cool down, switch mains
voltage back on again
Secondary hot water
mi
[l/s]
[lgpm]
17,5
220
max.
200
P1 [W]
180
160
140
120
min.
100
80
60
0
[m 3/h]
Dimension drawing
60
Technical data
Type
44
Rp 1
180
90
92
Pg
G 1
50
70
30
50
70
54
162
TOP-Z 25/6
Art no.
2045522
Rated pressure
PN 10
Threaded pipe union
Rp 1
Mains connection
3~400/230 V, 50 Hz
Speed n
1590 / 1880 / 2450 rpm
100 W
95 / 135 / 210 W
Current at 3~400V I
0.20 / 0.25 / 0.45 A
Current at 3~230V I
0.35 / 0.45 / 0.80 A
Capacitor
Motor protection
integrated
Weight approx. m
3.4 kg

40 / 80 / 110 C
5 / 8 / 20 m
Materials
Pump housing
Stainless steel
Impeller
Pump shaft
Ceramic
Bearing
349
Secondary hot water

Wilo-TOP-Z 25/10 (red brass, 1~230 V)

Pump curves
Terminal diagram
0
4 Rp1
[m/s]
0
H[m]
Rp1
WSK
Wilo-TOP-Z 25/10
Wilo-TOP-Z 30/10
12
1~230 V - Rp 1/ Rp 1
10
WSK
ma
PE
x.

m
in
2
0
0
0,5
1,0
1,5
10
8
2,0
20
Q[m/h]
10
2,5

Reset:
3,0 Q[l/s]
30
Q[Igpm]
P 1 [W]
max.
400
min.
200
0
0
Q[m/h]
10
Dimension drawing
66
Technical data
Type
Rp 1
66
180
90
102
Pg
Pg
52
G 1
69
92
68
92
73
172
TOP-Z 25/10
Art no.
2061964
Rated pressure
PN 10
Threaded pipe union
Rp 1
Mains connection
1~230 V, 50 Hz
Speed n
2400 / 2600 / 2800 rpm
180 W
Power consumption
1~230 V P1
295 / 315 / 335 W
Current at 1~230V I
1.51 / 1.58 / 1.62 A
Capacitor
8.0 F / 400 VDB
Motor protection
Weight approx. m
6.7 kg

40 / 80 / 110 C
5 / 8 / 20 m
Materials
Pump housing
350

Impeller
Pump shaft
Bearing
Secondary hot water

Wilo-TOP-Z 25/10 (red brass, 3~400/230 V)

Pump curves
Terminal diagram
Three-phase current
v
0
4 Rp1
[m/s]
0
H[m]
Rp1
SSM
L1
L2
L3
Wilo-TOP-Z 25/10
Wilo-TOP-Z 30/10
12
3~400 V - Rp 1/ Rp 1
10
ma
SSM
x.
PE
L1 L2 L3
8
6

speed stages
Reset:
n.
4
2
0
0,5
1,0
1,5
10
2,0
20
Q[m/h]
10
Q[l/s]
2,5
Q[Igpm]
30
Secondary hot water
mi
planning guide
P 1 [W]
max.
400
min.
200
0
Q[m/h]
10
Dimension drawing
66
Technical data
Type
Rp 1
66
180
90
102
Pg
Pg
52
G 1
69
92
68
92
73
172
TOP-Z 25/10
Art no.
2061965
Rated pressure
PN 10
Threaded pipe union
Rp 1
Mains connection
3~400/230 V, 50 Hz
Speed n
2000 / 2400 / 2700 rpm
180 W
175 / 230 / 310 W
Current at 3~400V I
0.32 / 0.43 / 0.77 A
Current at 3~230V I
0.55 / 0.74 / 1.33 A
Capacitor
Motor protection
integrated
Weight approx. m
6.7 kg

40 / 80 / 110 C
5 / 8 / 20 m
Materials
Pump housing

Impeller
Pump shaft
Bearing
351
Secondary hot water


Pump curves
Terminal diagram
v
0
0,5
1,5
2,5 [m/s]
Wilo-TOP-Z 30/7
1~230 V - Rp 1
5
PE
m
ax
H [m ]

2
m
.
in

Reset:
0
0
2
0,5
1,5
10
15
Q
200
20
[lgpm]
25
175
[m3/h]
[l/s]
max.
P1 [W]
150
125
min.
100
75
50
[m3/h]
Dimension drawing
60
Technical data
Type
Rp 1
44
180
90
92
Pg
34
G2
66
88
57
88
64
172
TOP-Z 30/7
Art no.
2048340
Rated pressure
PN 10
Threaded pipe union
Rp 1
Mains connection
1~230 V, 50 Hz
Speed n
2100 / 2500 / 2700 rpm
90 W
Power consumption
1~230 V P1
110 / 145 / 165 W
Current at 1~230V I
0.56 / 0.72 / 0.80 A
Capacitor
5.0 F / 400 VDB
Motor protection
integrated
Weight approx. m
5.5 kg

40 / 80 / 110 C
5 / 8 / 20 m
Materials
Pump housing
352

Impeller
Pump shaft
Bearing
Secondary hot water


Pump curves
Terminal diagram
Three-phase current
v
0
0,5
1,5
2,5 [m/s]
L1
Wilo-TOP-Z 30/7
L2
L3
3~400 V - Rp 1
5
PE

m
in
.
0
0
2
0,5
10
15
[m3/h]
1,5
20

Reset:
Secondary hot water
L1 L2 L3
.
ax
m
H [m ]
[l/s]
25
[lgpm]
[m3/h]
160
max.
140
P 1 [W]
120
100
min.
80
60
40
20
0
Dimension drawing
60
Technical data
Type
Rp 1
44
180
90
92
Pg
34
G2
66
88
57
88
64
172
TOP-Z 30/7
Art no.
2048341
Rated pressure
PN 10
Threaded pipe union
Rp 1
Mains connection
3~400/230 V, 50 Hz
Speed n
2050 / 2350 / 2700 rpm
90 W
80 / 105 / 155 W
Current at 3~400V I
0.15 / 0.21 / 0.42 A
Current at 3~230V I
0.26 / 0.37 / 0.72 A
Capacitor
Motor protection
integrated
Weight approx. m
5.5 kg

40 / 80 / 110 C
5 / 8 / 20 m
Materials
Pump housing

Impeller
Pump shaft
Bearing
353
Secondary hot water


Pump curves
Terminal diagram
0
4 Rp1
[m/s]
0
H[m]
Rp1
WSK
Wilo-TOP-Z 25/10
Wilo-TOP-Z 30/10
12
1~230 V - Rp 1/ Rp 1
10
WSK
ma
PE
x.

m
in
2
0
0
0,5
1,0
1,5
10
8
2,0
20
Q[m/h]
10
2,5

Reset:
3,0 Q[l/s]
30
Q[Igpm]
P 1 [W]
max.
400
min.
200
0
0
Q[m/h]
10
Dimension drawing
66
Technical data
Type
Rp 1
66
180
90
102
Pg
Pg
52
G2
69
92
68
92
73
172
TOP-Z 30/10
Art no.
2059857
Rated pressure
PN 10
Threaded pipe union
Rp 1
Mains connection
1~230 V, 50 Hz
Speed n
2400 / 2600 / 2800 rpm
180 W
Power consumption
1~230 V P1
295 / 315 / 335 W
Current at 1~230V I
1.51 / 1.58 / 1.62 A
Capacitor
8.0 F / 400 VDB
Motor protection
Weight approx. m
6.7 kg

40 / 80 / 110 C
5 / 8 / 20 m
Materials
354
Pump housing

Impeller
Pump shaft
Bearing
Secondary hot water


Pump curves
Terminal diagram
Three-phase current
v
0
4 Rp1
[m/s]
0
H[m]
Rp1
SSM
L1
L2
L3
Wilo-TOP-Z 25/10
Wilo-TOP-Z 30/10
12
3~400 V - Rp 1/ Rp 1
10
ma
SSM
x.
PE
L1 L2 L3
8
6

speed stages
Reset:
n.
4
2
0
0,5
1,0
1,5
10
2,0
20
Q[m/h]
10
Q[l/s]
2,5
Q[Igpm]
30
Secondary hot water
mi
planning guide
P 1 [W]
max.
400
min.
200
0
Q[m/h]
10
Dimension drawing
66
Technical data
Type
Rp 1
66
180
90
102
Pg
Pg
52
G2
69
92
68
92
73
172
TOP-Z 30/10
Art no.
2059858
Rated pressure
PN 10
Threaded pipe union
Rp 1
Mains connection
3~400/230 V, 50 Hz
Speed n
2000 / 2400 / 2700 rpm
180 W
175 / 230 / 310 W
Current at 3~400V I
0.32 / 0.43 / 0.77 A
Current at 3~230V I
0.55 / 0.74 / 1.33 A
Capacitor
Motor protection
integrated
Weight approx. m
6.7 kg

40 / 80 / 110 C
5 / 8 / 20 m
Materials
Pump housing

Impeller
Pump shaft
Bearing
355
Secondary hot water

Wilo-TOP-Z 40/7 (red brass + cast iron, 1~230 V)

Pump curves
Terminal diagram
v
0
0,5
1,5
2,5
[m/s]
Wilo-TOP-Z 40/7
WSK
1~230 V - DN 40
WSK
PE
.
ax
H [m ]

m
in
0
0
10
10
20
30
350
12
14
40
16 [m3/h]
[l/s]
50
[lgpm]
14
16 [m3/h]
max.
300
min.
250
P 1 [W]

Reset:
200
150
100
50
0
10
12
Dimension drawing
66
Technical data
66
DN 40
R 1/8
Pg
Pg
Type
TOP-Z 40/7
Art no.
2046637
250
102
125
Rated pressure
DN 40
1~230 V, 50 Hz
Speed n
2400 / 2600 / 2700 rpm

78
102
46
102
80
193
180 W
Power consumption
1~230 V P1
310 / 330 / 340 W
Current at 1~230V I
1.54 / 1.60 / 1.62 A
Capacitor

150
110
100
84
DN 32
2046631
PN 6/10
Mains connection
R 1/8
68
TOP-Z 40/7
8.0 F / 400 VDB
Motor protection
Weight approx. m
13 kg

40 / 80 / 110 C
11.5 kg
5 / 8 / 20 m
65
Materials
4 x 19
65
4 x 14
Pump housing
Impeller
Pump shaft
Bearing
356
Red brass (CC 499K)

according to
2001 (drinking water
ordinance)
Grey cast iron

(EN-GJL-250)

Secondary hot water

Wilo-TOP-Z 40/7 (red brass + cast iron, 3~400/230 V)

Pump curves
Terminal diagram
Three-phase current
v
0
0,5
1,5
2,5
[m/s]
Wilo-TOP-Z 40/7
SSM
L1
L2
L3
3~400 V - DN 40
SSM
PE
L1 L2 L3
H [m ]
4
m
ax

speed stages
Reset:
mi
n.
0
0
10
10
20
12
14
3
30
350
40
16 [m3/h]
[l/s]
50
[lgpm]
14
16 [m3/h]
max.
300
Secondary hot water
planning guide
P1 [W]
250
200
min.
150
100
50
0
10
12
Dimension drawing
66
Technical data
66
DN 40
R 1/8
Pg
Pg
Type
TOP-Z 40/7
Art no.
2046638
250
102
125
Rated pressure
DN 40
3~400/230 V, 50 Hz
Speed n
2400 / 2600 / 2700 rpm

78
102
46
102
80
193
180 W
180 / 240 / 320 W
Current at 3~400V I
0.32 / 0.44 / 0.70 A
Current at 3~230V I
0.55 / 0.76 / 1.22 A
Capacitor
Motor protection
Weight approx. m
150
110
100
84
DN 32
2046632
PN 6/10
Mains connection
R 1/8
68
TOP-Z 40/7

40 / 80 / 110 C
integrated
13 kg
11.5 kg
5 / 8 / 20 m
65
Materials
4 x 19
65
4 x 14
Pump housing
Impeller
Pump shaft
Bearing
Red brass
Grey cast iron
and according to
(EN-GJL-250)
TrinkwV 2001
(drinking water
ordinance)
357
Secondary hot water


Pump curves
Terminal diagram
Three-phase current
0
0,5
v
2
1,5
2,5
3,5 [m/s]
Wilo-TOP-Z 50/7
SSM
L1
L2
L3
3~400 V - DN 50
SSM
L1 L2 L3

speed stages
Reset:
m
2
in.
PE
x.
ma
H [m ]
0
0
10
15
4
25
20
5
50
[m3/h]
[l/s]
25
7
[lgpm]
75
Q
800
max.
planning guide
P 1 [W]
600
400
min.
200
0
0
10
15
20
[m3/h]
25
Dimension drawing
66
Technical data
66
DN 50
R 1/8
Pg
Pg
Type
TOP-Z 50/7
Art no.
2046639
280
109
140
Rated pressure
DN 50
Mains connection
3~400/230 V, 50 Hz
2000 / 2300 / 2700 rpm

91
125
R 1/8
77
65
125
97
224
350 W
390 / 520 / 680 W
Current at 3~400V I
0.69 / 0.92 / 1.38 A
Current at 3~230V I
1.19 / 1.60 / 2.38 A
Capacitor
Motor protection
Weight approx. m
165
125
110
99
DN 50
2046633
PN 6/10

Speed n
TOP-Z 50/7

40 / 80 / 110 C
integrated
18.8 kg
16 kg
8 / 10 / 30 m
70
Materials
4 x 19
70
4 x 14
Pump housing
Impeller
Pump shaft
Bearing
358
Red brass
Grey cast iron
and according to
(EN-GJL-250)
TrinkwV 2001
Secondary hot water


Pump curves
Terminal diagram
Three-phase current
v
0
0,5
1,5
[m/s]
2,5
Wilo-TOP-Z 65/10
SSM
L1
L2
L3
3~400 V - DN 65
8
7
SSM
L1 L2 L3
ax
in.

speed stages
Reset:
2
1
0
0
0
0
5
1
10
3
20
15
4
40
20
5
60
80
Q
1200
1100
25
7
30
8
100
35
10
120
40 [m3/h]
11
[l/s]
140
[lgpm]
Secondary hot water
4
3
planning guide
max.
1000
P 1 [W]
PE
H [m ]
900
800
min.
700
600
500
400
10
15
20
25
30
35
40 [m3/h]
Dimension drawing
66
Technical data
66
DN 65
R 1/8
Pg
Pg
Type
TOP-Z 65/10
Art no.
2046640
340
119
170
Rated pressure
DN 65
Mains connection
3~400/230 V, 50 Hz
2500 / 2700 / 2850 rpm

118
142
R 1/8
98
142
80
102
253
700 W
720 / 840 / 1050 W
Current at 3~400V I
1.30 / 1.55 / 2.42 A
Current at 3~230V I
2.25 / 2.68 / 4.19 A
Capacitor
Motor protection
Weight approx. m
185
145
130
118
DN 65
2046634
PN 6/10

Speed n
TOP-Z 65/10

40 / 80 / 110 C
integrated
28.3 kg
25.5 kg
8 / 10 / 30 m
80
Materials
4 x 19
80
4 x 14
Pump housing
Impeller
Pump shaft
Bearing
Red brass
Grey cast iron
and according to
(EN-GJL-250)
TrinkwV 2001
359
Secondary hot water

Wilo-TOP-Z 80/10 PN6 (red brass + cast iron, 3~400/230 V)

Pump curves
Terminal diagram
Three-phase current
v
0
0,5
1,5
2,5
[m/s]
Wilo-TOP-Z 80/10
SSM
L1
L2
L3
3~400 V - DN 80
8
7
6
SSM
ma
H [m ]
x.
PE
L1 L2 L3
5
4
mi
n.

speed stages
Reset:
3
2
1
0
0
0
10
2
20
6
50
30
8
40
10
100
50
14
12
150
60
16
[m3/h]
18 [l/s]
[lgpm]
200
1500
1400
planning guide
max.
P 1 [W]
1300
1200
1100
1000
min.
900
800
10
20
30
40
50
[m3/h]
60
Dimension drawing
66
Technical data
66
DN 80
R 1/8
Pg
Pg
Type
TOP-Z 80/10
Art no.
2046641
360
119
180
Rated pressure
DN 80
Mains connection
3~400/230 V, 50 Hz
2200 / 2500 / 2800 rpm

135
162
R 1/8
108
122
1100 W
95
162
256
940 / 1155 / 1440 W
Current at 3~400V I
1.68 / 2.06 / 2.92 A
Current at 3~230V I
2.91 / 3.56 / 5.06 A
Capacitor
Motor protection
PN 6
Weight approx. m
40 / 80 / 110 C
200
150
132
DN 80
integrated
32.5 kg
28 kg
8 / 10 / 30 m
98
Materials
Pump housing
90
4 x 14
Impeller
Pump shaft
Bearing
360
2046635
PN 6

Speed n
TOP-Z 80/10
Red brass
Grey cast iron
and according to
(EN-GJL-250)
TrinkwV 2001
Secondary hot water

Wilo-TOP-Z 80/10 PN10 (red brass + cast iron, 3~400/230 V)

Pump curves
Terminal diagram
Three-phase current
v
0
0,5
1,5
2,5
[m/s]
Wilo-TOP-Z 80/10
SSM
L1
L2
L3
3~400 V - DN 80
8
7
6
SSM
ma
PE
L1 L2 L3
mi
n.

speed stages
Reset:
3
2
1
0
0
0
10
2
20
6
50
30
8
40
10
100
50
14
12
150
60
16
[m3/h]
18 [l/s]
[lgpm]
200
1500
1400
Secondary hot water
H [m ]
x.
planning guide
max.
P 1 [W]
1300
1200
1100
1000
min.
900
800
10
20
30
40
50
[m3/h]
60
Dimension drawing
66
Technical data
66
DN 80
R 1/8
Pg
Pg
Type
TOP-Z 80/10
Art no.
2046642
360
119
180
Rated pressure
DN 80
3~400/230 V, 50 Hz
Speed n
2200 / 2500 / 2800 rpm

135
162
162
1100 W
95
122
256
940 / 1155 / 1440 W
Current at 3~400V I
1.68 / 2.06 / 2.92 A
Current at 3~230V I
2.91 / 3.56 / 5.06 A
Capacitor
Motor protection
PN 10
Weight approx. m
40 / 80 / 110 C
200
160
132
DN 80
integrated
35 kg
32 kg
8 / 10 / 30 m
98
Materials
90
Pump housing
8 x 19
2046636
PN 10
Mains connection
R 1/8
108
TOP-Z 80/10
Impeller
Pump shaft
Bearing
Red brass
Grey cast iron
and according to
(EN-GJL-250)
TrinkwV 2001
361
Secondary hot water

Glanded special pumps (single pumps)
Series description Wilo-VeroLine-IP-Z

Design
Technical data
Glanded circulation pump in in-line design with threaded connection

Application
For pumping potable water, cold and hot water (in accordance with
VDI 2035) without abrasive substances, in heating, cold water and
cooling water systems
Type key
Example
IP
-Z
25/
6
Wilo-VeroLine-IP-Z 25/6
In-line pump (screw-end pump)
Circulation pump
Nominal connection diameter Rp
Power capacity in approximation to the maximum
delivery head [m]

VDI 2035)
water ordinance)

Temperature range for applications in heating, ventilation & air-8 to +110 C
conditioning systems at max. ambient temperature of +40 C
Standard version for operating
pressure
High resistance to corrosive fluids due to stainless steel housing and

Noryl impeller
Mains connection
Wide range of applications due to suitability for water with hardness

values up to 5 mmol/l (28 dH)
1~230 V, 50 Hz
3~400 V, 50 Hz
Motor/electronics
recommendations
10 bar
Motor protection
Protection class
IP 44
Insulation class
362
Secondary hot water

Series description Wilo-VeroLine-IP-Z

Pump curves
H[m]
Wilo-Veroline-IP-Z
4,5
4,0
IP-Z 25/6
3,5
3,0
2,5
Secondary hot water
2,0
1,5
IP-Z 25/2
1,0
0,5
0
0,1
0,2
0,3
0,4
0,5
0,6
0,8
1,0
2,0
3,0
4,0
Q[m/h]
Description/design
Mechanical seal
Threaded connection
Materials
Pump housing and lantern: 1.4306
Impeller: Noryl
Shaft: 1.4571
Mechanical seal: Ceramic/graphite/EPDM
Scope of delivery
Pump
Accessories
Adapters
Motor protection switch
363
Secondary hot water

Wilo-VeroLine-IP-Z 25/2, 25/6 (1~230 V, 50 Hz)

Pump curves
Terminal diagram
IP-
H [m]
N L1
Z2
C2
C1
N L
5/6
PE
Single-phase motor 1~230 V, 50 Hz
With attached capacitor
IP-Z
25/2
0
0
2
0,5
5
0,5
10
[m3/h]
6
1
15
[l/s]
20
[lgpm]
Dimension drawing
Technical data
241
Type
VeroLine-IP-Z 25/2
VeroLine-IP-Z 25/6
Art no.
4090293
4090295
Threaded pipe union
Rp 1
Rp 1
Thread
G 1
G 1
G1
213
125
90
180
250
148
132
92
136
G1 x G2
82
58
Mains connection
1~230 V, 50 Hz
Nominal motor power P2 60 W
180 W
Nominal current
1~230 V, 50 Hz IN
1.47 A
0.79 A
Capacitor
4 F
8 F
Speed V
1380 rpm
2635 rpm
Weight approx. m
5.5 kg
5.9 kg
1.4306
1.4306
Lantern
1.4306
1.4306
Impeller
Noryl
Noryl
Pump shaft
1.4571
1.4571
Mechanical seal
BQ1EGG
BQ1EGG
On request
On request
Materials
Pump housing
364
Secondary hot water

Wilo-VeroLine-IP-Z 25/2, 25/6 (3~400 V, 50 Hz)

Pump curves
Terminal diagram
W2 U2 V2
U1 V1 W1
IP-
Z2
5/6
L1 L2
L3 PE
Three-phase motor 3~230/400 V, 50 Hz
continuous line = Y
dashed line =
3~400 V Y
3~230 V
IP-Z
2
5/2
0
0
2
0,5
5
0,5
10
[m3/h]
6
1
15
Secondary hot water
H [m]
[l/s]
20
[lgpm]
Dimension drawing
Technical data
241
213
Type
VeroLine-IP-Z 25/2 VeroLine-IP-Z 25/6
Art no.
4090292
4090294
Threaded pipe union
Rp 1
Rp 1
Thread
G 1
G 1
G1
125
90
180
250
132
148
92
136
G1 x G2
58
58
Mains connection
3~400 V, 50 Hz
60 W
120 W
Nominal current
3~400 V, 50 Hz IN
0.32 A
0.36 A
Nominal current
3~230 V, 50 Hz IN
0.56 A
0.63 A
Capacitor
Speed V
1410 rpm
2765 rpm
Weight approx. m
4.5 kg
5.0 kg
Pump housing
1.4306
1.4306
Lantern
1.4306
1.4306
Materials
Impeller
Noryl
Noryl
Pump shaft
1.4571
1.4571
Mechanical seal
BQ1EGG
BQ1EGG
On request
On request
365

Glandless pumps
Series overview
Series
Wilo-Stratos ECO-ST
Wilo-Star-ST
Wilo-Star-RSG
Wilo-Star ST
ST1
5(2
5)/
7
ST15(2
5)/6
4
ST15(2
5)/4
2
0,5
1,0
1,5
2,0
Q[m/h]
0,5
1,0
ar
SG
-R
SG
r-R
2,0
,3
30
1,5
25
/8
25
/7,
/7
0/
/9
15
ST
St
Sta
11
Duty chart
5/
8
15(25)1-5
Wilo-Star-RSG
1
ST
H[m]
Wilo-Stratos ECO-ST
H [m]
H [m]
Photo Product
Group
2,5
6Q[m/h]
3,0 Q [m/h]
High-flow and low-flow solar thermal

systems
Application
Circulation in solar heating systems
Design
Glandless circulation pump with thread- Glandless circulation pump with thread- Glandless circulating pump with
ed connection, EC motor and automatic ed connection. Preselectable speed
screwed connection. Pre-selectable
power adjustment
stages for power adjustment
Qmax
2.5 m3/h
4 m3/h
5m
7m
Hmax
Class A motor technology

Special hydraulics for applications in
Up to 80% electricity savings compasolar thermal systems
Up to 30% less current consumption
red to circulation pumps without
due to class B motor technology
speed control
Maximum efficiency thanks to ECM

technology
5.5 m3/h
8m
Special hydraulics for utilisation in

geothermal systems

from condensation formation
ment point
Min. electrical power consumption:

only 5.8 W
Special features/
product benefits
Pump housing with wrench attach-
Geothermal systems, heating systems
Three times higher starting torque

than conventional circulation pumps

BA connection: For connection to external monitoring units (e.g. building
automation BA or DDC installations)
Version RG with red brass housing
Version 130 with overall length of
130 mm
Further
information
366

System separation, condensate lifting unit
Series overview
Name Series
Wilo-Safe
Wilo-DrainLift Con
H[m]
Photo Product
Group
Wilo-DrainLift Con
H/m
4
3
Duty chart
3
2
1
0
50
100
150
200
250
300
Q [l/h]
60
120
180
240
300
360
420 Q/l/h
Application
Floor heating systems of all kinds; system separation for oxygen-rich fluids
For pumping condensate, can be used in For pumping condensate in:

Condensing boiler technology (with
upstream neutralisation system must
oil-fired boilers, the lifting unit must
be used with oil-fired boilers)
be installed downstream of a neutrali Air-conditioning and refrigeration
sation system)
Air-conditioning and cooling systems
systems (such as refrigerators and
(such as refrigerators and evaporators)
evaporators)
Design
Complete system/basic device for

hydraulic separation of floor heating
systems
Automatic condensate lifting unit
Complete system, completely installed 2 inlet openings 19-30 mm

Standard alarm contact (NC/NO
and pressure-checked
contact)
Special features/
product benefits
Further
information
Simple installation
The motor unit can be rotated 180.
Variable inlets/drains
Suitable for condensates with a pH

systems
Condensing boiler technology (an
Low-noise operation ( 45dB[A])

4 condensate feeds 30 mm
Large tank volume for long service life
and for use with multiple installations
Standard alarm contact

(NC/NO contact)
3 different installation positions: under
value of 2.4
the ceiling, on the wall or on the floor
367

Series description Wilo-Safe

Wilo-Safe WS 5-24 complete
Consisting of:
WSG 5-24 Wilo-Safe basic unit, WSA 5 24 Wilo-Safe connector set, WSM 5 24 Wilo-Safe
mixer
Wilo-Safe WS 5-24 E complete

Like WS 5-24, complete, but with electronically controlled pump, red brass and ceramic shaft
for the floor circulation
Wilo-Safe basic unit WSG 5-24

Consisting of:
Star-Z 25/6 floor-area pump with red brass housing, special heat exchanger WT 5-24 Ms/Cu,
secondary pipe assembly, 2.5 bar safety valve, filling/drain cock, 2 multipurpose fittings with
blocking and built-in thermometer 0 120 C including immersion well, connection option for
an expansion tank, 4-bar pressure gauge, 2 insulating shells made of environmentally safe
EPP, with wall bracket and fixation material included
Output parameters for WS 5-24 complete
Thermal output up to max.
Conventional boiler
Low-temperature boiler
Condensing boiler
368
[kW]
26
22
15
Primary circuit
Volume flow
Feed temperature
[m3/h]
1,1
0,95
1,3
[C]
80
70
55
Return
temperature
[C]
60
50
45
Secondary circuit
Volume flow
Feed temReturn
perature
temperature
[m3/h]
[C]
[C]
2.2
45
35
1,9
40
30
1,3
40
30

Series description Wilo-Safe

Wilo-Safe WSA 5-24 connection set
Consisting of:
Primary circuit pump Star-RS 25/6, primary elbow with ventilation valve, thermometer,
0 120C and screwed connections. WSA goes with WSG 5-24
Wilo-Safe heat exchanger WT 5 24, Ms/Cu

Consisting of: Heat exchanger
Jacket made of brass CuZn 36 Pb 2 As, x 10 mm

Ribbed helical coil made of copper SF-Cu, x 22 mm
Primary circuit (boiler side) through helical coil with G 1" male thread for feed and G 1" for
return and connection Rp 1" for bypassing the 3-way mixer
Secondary circuit (floor heating system) through shell area of the heat exchanger with G 1"

systems
or G 1" male thread for feed and return
Wilo-Safe mixer WSM 5-24

> Scope of delivery
Consisting of:
3-way mixer (setting angle 90), with two-sided scaling (0-10). WSM goes with WSG 5-24
11/2"
48
86
G 1"
73,5
G 11/2"
47
> Technical data

Max. operating pressure: 6 bar
Max. differential pressure: 2 bar
Permissible temperature range: min. -30 C, max. +110 C
Required torque: Nm
> Materials
Housing, shaft, cone: Brass
Drive sleeve: Plastic
O-rings: EPDM elastomers
> Accessories
> Wilo-Safe servo motor
For direct connection (possible without adapter plate) to the Wilo-Safe WSM mixer
For automatic control
230 V, 50 Hz; 6.5 VA, 5 Nm, setting angle 90, 2 min
Sticker (red/blue) provided for labelling the control button of the Wilo-Safe motor
> Wilo-Safe adapter plate
for the set-up of commercially available servo motors (from model year 90) on the Wilo-Safe
mixer WSM.
Do not forget the attachment set or the servomotor control lever (to be provided by the customer).
369

Technical data Wilo-Safe

Wilo-Safe...
Water-glycol mixtures (max. 1:1; above 20% admix

ture, the pumping data must be checked)
20-90 C
6 bar
Connections
See dimension drawings
Mains connection
1~230 V, 50 Hz
Motor/electronics
EN 61000-6-3
EN 61000-6-2
Dimensions/weights
Gross weight
18.0 kg
370

Series description Wilo-DrainLift Con
Design
Type key
Example:
DrainLift
Con
Wilo-DrainLift Con
Lifting unit
Condensate

systems
2 inlet openings 19-30 mm

Standard alarm contact (NC/NO contact)
Simple installation
The motor unit can be rotated 180.
Variable inlets/drains
Suitable for condensates with a pH value of 2.4
Application
For pumping condensate in:
Condensing boiler technology (with oil-fired boilers, the lifting unit

must be installed downstream of a neutralisation system)
Air-conditioning and cooling systems (such as refrigerators and

evaporators)
Description/design
2 intakes in the cover ( 19/30 mm) for condensate feed into the
tank (1.2 l capacity). 10 mm hose connection on the pressure side
with integrated non-return valve. The system can be installed in an
upright position or wall-mounted using two fixation holes. The system starts and stops according to the signal of the integrated nonreturn valve; the alarm is triggered if the tank becomes full.
Scope of delivery
Condensate lifting unit, ready for connection
hose on the pressure side ( 10 mm, 5 m),
screws and anchors (2x) for wall-mounted installation
Accessories
Inlet adapter for connecting hoses with different diameters. Flexible
connections 24 mm to 25/32/40 mm.
Pressure hose 25 m length
371

Pump curves, dimensions Wilo-DrainLift Con

Pump curves Wilo-DrainLift Con - 50 Hz - 2900 rpm
H/m
Wilo-DrainLift Con
0
0
120
240
360
480
600
Q/l/h
According to EN 12056-4, 6.1, flow velocity (in the pressure pipe) must be kept between 0.7 and 2.3 m/s.
The stated Qmin values apply to the inside diameter of single-walled steel pipes.
372

Technical data Wilo-DrainLift Con

Con
1~230 V, 50 Hz
Motor
60 W
Nominal current IN
0.6 A
Insulation class
Protection class
IP 20
Cable
Length of connecting cable
2m
Mains plug
Type of connecting cable
Non-detachable

Operating mode per pump
S3-30%
Fluid temperature T
+3 ... +50 C
Connections
Pressure connection
10 mm
Inlet connection
19/30 mm
Bleeding
Gross volume V
1.2 l
Dimensions Width x height x depth
210 x 120 x 167 mm
Weight approx. m
2.1 kg

systems
Dimensions/weights
Materials
Pump housing
ABS
Tank material
ABS
P1 refers to the maximum power consumption. All of the data applies to 1~230 V, 50 Hz and a density of 1 kg/dm3.
373

Dimension drawing Wilo-DrainLift Con

Dimension drawing
74,5
131,5
166,5
10,5
120,2
205
374
Wilo Building Services catalogue 50 Hz Wastewater and sewage Edition 2011/2012 Subject to change without prior notice

Series description Wilo-DrainLift Con Plus

Equipment/function
Pressure hose (5 m, 10 mm)
Connecting cable for alarm signal (1 m)
Electrical connecting cable with plug (2 m)
Hose adapter 25/32/40 mm
Description/design
4 intakes in the cover ( 30 mm) for condensate feed into the tank
(2 l capacity). 10 mm hose connection on the pressure side with integrated non-return valve. The system can be installed in freestanding form, suspended from the ceiling, or wall-mounted with
two fastening holes. The system starts and stops according to the
signal of the integrated non-return valve; the alarm is triggered if the
tank becomes full.
Scope of delivery
Design
Condensate lifting unit, ready for connection

Adapter for condensate feed 25/32/40 mm,
hose on the pressure side ( 10 mm, 5 m),
screws and anchors (2x) for wall-mounted installation,
Installation and operating instructions.
Type key
Example:
DrainLift
Con
Plus

Lifting unit
Condensate
Version
Application
systems
For pumping condensate in:
Condensing boiler technology (with oil-fired boilers, the lifting unit

must be installed downstream of a neutralisation system)
Air-conditioning and cooling systems (such as refrigerators and

evaporators)

Low-noise operation ( 45dB[A])
4 condensate feeds 30 mm
Large tank volume for long service life and for use with multiple installations
Standard alarm contact (NC/NO contact)

3 different installation positions: under the ceiling, on the wall or on
the floor
Technical data
Mains connection 1~230 V 10%, 50 Hz
Suitable for condensate with a pH value of 2.5
Condensate drainage connection 10 mm
Fluid temperature max. 65C, for short periods 80C (max. 1 min.)
Materials
Tank: ABS
Motor plate: PPO
Motor cover ABS
Impeller: ABS
Non-return valve: ABS
Valve ball: ABS
Shaft: AISI 303
Rings: EPDM
Screws and bolts (except motor screw): AISI 304L
375

Pump curves, dimensions Wilo-DrainLift Con Plus

Pump curves
H/m
376
60
120
180
240
300
360
420
Q/l/h

Technical data Wilo-DrainLift Con Plus

Con Plus
1~230 V, 50 Hz
Motor
70 W
Nominal current IN
0.67 A
Insulation class
Protection class
IP 20
Cable
Length of connecting cable
2m
Mains plug
Type of connecting cable
Non-detachable

Operating mode per pump
S3-30%
Fluid temperature T
+3 ... +80 C
Connections
Pressure connection
10 mm
Inlet connection
4x 30 mm
Bleeding
Gross volume V
2l
Dimensions Width x height x depth
195 x 170 x 130 mm
Weight approx. m
1.9 kg

systems
Dimensions/weights
Materials
Pump housing
ABS
Tank material
ABS
377

Dimension drawing Wilo-DrainLift Con Plus
84,5
71,4
171,0
Dimension drawing
262,0
251,3
162,8
23,7
130,0
113,7
378
107,5
23
4 x 30
Accessories
Pipe unions
Pipe unions
Malleable cast iron screwed connections
Installation dimensions
Screwed connections for circulation
pumps
Union inserts with female threads for
connection to steel pipes (DIN 2440) with
Whitworth pipe thread in accordance with
DIN 10226-1
Rp
G
Rp
l2
l0
> Materials
Union insert / union nut:
- Malleable cast iron (GTW chromated)
> Scope of delivery
1 set of screwed connections consisting of:
2 union nuts, 2 flat gaskets and 2 union inserts
Note:
Screwed connections are not included in the
pump's scope of delivery.
Screwed connections - pump configuration, dimensions and weights
Variable
Rp/R
Overall length
l2
l0
[mm]
[mm]
Pipe connection size

DN, steel pipe
DN, copper
DIN 2440
pipe
DIN EN 1057
Weight (set)
[kg]
Rp 1
G 1
130
180
184
234
25
0,46
Rp 1
G2
180
244
32
0,69
Accessories
Unit
GTW 1
For pumps with pump housing thread
G 1
GTW 1
For pumps with pump housing thread
G2
Dimensions
G
379
Accessories
Pipe unions
Pipe unions
Brass screwed connections
Installation dimensions
i R
Screwed connections for secondary hot

water pumps and solar heating pumps
Fig. A: Brass material (MS). Special union inserts with Whitworth male thread
(DIN 10226-1) and female thread for choice
between threaded connections and solder
joints to copper pipe (DIN EN 1057)
Rp
Fig. B: Brass material (MS). Union inserts

with female threads for connection to
copper pipes (DIN EN 1057) with Whitworth
pipe thread in accordance with
DIN EN 10226-1.
Rp
G
l2
l0
> Materials
Union nut:
- Malleable cast iron (GTW, chromated)
- Brass (MS in type MS 3/4)
> Scope of delivery
1 set of screwed connections consisting of:
2 union nuts, 2 flat gasket and 2 union inserts, screw or soldering connection
Note:
Screwed connections are not included in the
pump's scope of delivery.
Screwed connections - pump configuration, dimensions and weights
Variable
Rp/R
Unit
MS
For secondary hot water circulation
pumps with housing or valve male
thread G 1
MS
pumps with housing thread G 1
MS 1
MS 1
380
Dimensions
G
i
[mm]
Overall length
Pipe connection size
l2
DN, steel pipe DN, copper
l0
DIN 2440
pipe
DIN EN 1057
[mm]
Weight (set)
Figure
[kg]
Rp
G1
15
140
216
15
15
0,26
Rp
G 1
150
195
R 3/4
0,34
Rp 1
G 1
28
180
274
25
28
0,72
Rp 1
G2
35
180
280
32
35
1,20
Accessories
Adapter fittings
Wilo-R
Flanged ring Wilo-R
Wilo-R adapters are provided for length
compensation in pipe joints. Adapters R5,
R12 and R22 made from bronze brass CW
612 N approved for drinking water circulation systems. Onsite pipe modification is required if adapters are not available.
l2
l0
l1
DN
G
Adapter for length compensation, Wilo-R

Type
New pump
DN
Pipe
DN
Dimensions
l1
l2
mm
Material
Weight approx.
kg
R 24
25
G 1
R 1
25
18
20
GG
0.3
R1
25
G 1
R 1
25
28
30
GG
0.4
R2
25
G 1
R 1
25
38
40
GG
0.5
R5
25
G 1
R2
32
MS
0.1
R6
25
G 1
R2
32
13
15
GG
0.4
R7
25
G 1
R2
32
18
20
GG
0.5
R 12
25
G 1
R 2
40
MS
0.2
R8
32
G2
R2
32
18
20
GG
0.4
R9
32
G2
R2
32
23
25
GG
0.5
R 10
32
G2
R2
32
28
30
GG
0.5
R 14
32
G2
R2
32
38
40
GG
0.6
R 22
32
G2
R2
32
38
40
MS
0.9
R 11
32
G2
R2
32
68
70
GG
1.1
Accessories
Note: Scope of delivery includes 1 adapter and 2 seals
381
Accessories
Adapter fittings
Wilo-RF
Flanged ring, Wilo-RF
The Wilo-RF flanged rings are - with few
exceptions - intended for length compensation with PN 6 flanges (RF 4, RF 5 and RF 6
and also in PN 16). For length compensation
with PN 10/16 flanges, a pipe modification is
required.
l1
l0
l0
l2
DN
G
DN
G
Flanged ring, Wilo-RF

Type
New pump
DN
Pipe
Version
Dimensions
l1
Material
l2
mm
Weight
approx.
pmax
bar
kg
0.3
RF 7
25
G 1
DN 25
(oval
flange,
II
hole circle
D.80)
RF 10
25
G 1
DN 25
25.5
30
GG
1.1
RF 9
25
G 1
DN 40
15.5
20
GG
1.4
RF 13
25
G 1
DN 50
25.5
30
GG
2.1
RF 1
32
G2
DN 32
II
GG
1.1
RF 2
32
G2
DN 32
2.5
GG
1.4
RF 3
32
G2
DN 32
15.5
20
GG
1.5
RF 4
32
G2
DN 32
30.5
35
GG
1.8
RF 4
32
G2
DN 32
30.5
35
GG
10/16
2.6
RF 0
32
G2
DN 40
II
GG
1.4
5.5
10
GG
1.1
1.4
GG
RF 8
32
G2
DN 40
(square
flange,
I
hole circle
D.90)
RF 12
32
G2
DN 40
5.5
10
GG
RF 11
32
G2
DN 50
II
GG
1.9
RF 5
32
G2
DN 50
15.5
20
GG
1.8
RF 5
32
G2
DN 50
15.5
20
GG
10/16
3.2
RF 6
32
G2
DN 50
30.5
35
GG
2.1
RF 6
32
G2
DN 50
30.5
35
GG
10/16
3.4
Note: The scope of delivery includes: 1 flange ring, 2 seals and screws
382
Accessories
Adapter fittings
Wilo-F
Wilo-F flange intermediate connecting
pieces
The Wilo-F flange intermediate connecting
pieces - with some exceptions - are intended for length compensation with the flanges
PN 6 or PN 16 . Onsite pipe modification is
required if adapters are not available.
The washers included in the scope of delivery must be used for pumps that have combination flanges.
F1-MS flange pieces are made of bronze
brass CW 612 N and are approved for secondary hot water circulation systems.
l0
l1
l2
l1
l2
d
c
DN
DN
Type
New
pump
Pipe
Version
DN
Dimensions
l1
l2
d
mm
Material
Standard
version
for operating
pressure
Weight
approx.
pmax
bar
kg
F0
40
DN 40
13
15
91
GG
0.8
F0
40
DN 40
13
15
91
GG
10/16
1.1
F1
40
DN 40
28
30
91
GG
1.4
F1
40
DN 40
28
30
91
GG
10/16
1.7
F 1-MS
40
DN 40
28
30
91
MS
1.6
F 1-MS
40
DN 40
28
30
91
MS
10/16
1.9
F 26
40
DN 40
48
50
91
GG
2.2
F 26
40
DN 40
48
50
91
GG
10/16
2.5
F2
50
DN 50
10
106
GG
0.7
F2
50
DN 50
10
106
GG
10/16
1.0
F3
50
DN 50
18
20
106
GG
1.3
F3
50
DN 50
18
20
106
GG
10/16
1.6
F4
50
DN 50
28
30
106
GG
1.7
F4
50
DN 50
28
30
106
GG
10/16
2.0
F5
50
DN 50
33
35
106
GG
2.0
F5
50
DN 50
33
35
106
GG
10/16
2.4
F 40
50
DN 50
II
158
160
VA
10/16
7.4
F9
65
DN 65
10
126
GG
0.9
F9
65
DN 65
10
126
GG
10/16
1.3
F 10
65
DN 65
18
20
126
GG
1.5
F 10
65
DN 65
18
20
126
GG
10/16
1.9
F 11
65
DN 65
28
30
126
GG
2.1
F 11
65
DN 65
28
30
126
GG
10/16
2.5
F 28
65
DN 65
38
40
126
GG
3.1
F 28
65
DN 65
38
40
126
GG
10/16
3.4
F 29
65
DN 65
43
45
126
GG
3.2
F 29
65
DN 65
43
45
126
GG
10/16
4.5
F 41
65
DN 65
II
133
135
VA
10/16
8.3
F 16
80
DN 80
10
141
GG
1.3
Accessories
Intermediate flange connecting piece for length compensation, Wilo-F
383
Accessories
Adapter fittings
Wilo-F
Intermediate flange connecting piece for length compensation, Wilo-F
Type
New
pump
Pipe
Version
DN
Dimensions
l1
l2
d
mm
Material
Standard
version
for operating
pressure
Weight
approx.
pmax
bar
kg
2.2
F 17
80
DN 80
18
20
141
GG
F 30
80
DN 80
23
25
141
GG
2.5
F 30
80
DN 80
23
25
141
GG
10/16
3.3
F 18
80
DN 80
38
40
141
GG
3.7
F 42
80
DN 80
II
138
140
VA
10/16
11.6
F 34
100
DN 100
33
35
161
GG
3.9
F 34
100
DN 100
33
35
161
GG
10/16
4.8
F 35
100
DN 100
53
55
161
GG
5.7
F 35
100
DN 100
53
55
161
GG
10/16
6.8
F 43
100
DN 100
II
188
190
VA
10/16
13.3
Note: The scope of delivery includes: 2 seals and screws
384
Accessories
Thermal pump insulation
Wilo thermal insulation shells

Wilo thermal insulation shells
> Field of application
Wilo screw-end pumps, 180 mm:
Star-RS 25/2 to ...-RS 25/6,
Star-RS 30/2 to ...-RS 30/6,
Star-ST 25/...
Wilo circulation pumps, 140 mm:
Star-Z 20/1
Wilo circulation pumps, 180 mm:
Star-Z 25/2
Star-Z 25/6
Wilo energy-saving pumps, 180 mm:
Star-E 25/1-3 to ...-E 25/1-5
Star-E 30/1-3 to ...-E 30/1-5
Accessories
> User benefits

Reduces the heat losses of the pump by up
to 85 % (depending on the electrical power
P1)
Reduces the overall energy consumption of
the heating system
Saves energy costs
Resistant to moisture, salts, many acids,
most greases and solvents
Ensures even temperature distribution at
the pump
Protects the pump from outside moisture
Groundwater-neutral, propellant-free,
formaldehyde-free
100 % recyclable
Fire resistance classification B2
385
Accessories
Cold water insulation for pumps
Wilo-ClimaForm
Wilo-ClimaForm
> Wilo-ClimaForm
Diffusion-proof insulation of pump housings in cold water applications
(material: Armacell system).
Suitable for single pumps of the series:
Wilo-Stratos
Wilo-Stratos-Z
Wilo-TOP-S
Wilo-TOP-RL
For avoiding condensation formation on the
surface of the pump housing and consequential damage caused by drips and corrosion on the pump housing and on the rest of
the system.
> Scope of delivery
Low-temperature insulation shell including
Armaflex band for form-fitting sealing between insulation and motor flange, installation instructions and packaging. The
processing materials required for the Armacell system (e.g. special cleaners, AF adhesive, UV protective coating) are to be provided by the customer.
> Application benefits and field of application

Industrially prefabricated low-temperature
insulation shell for the fast insulation of
pump housings and secure connection with
onsite diffusion-proof pipe insulation manufactured by Armacell GmbH.
Permitted temperature range of the fluid:
-10 C to +105 C
Simple contours and surfaces facilitate the
application of any onsite surface coatings
(e.g. coat of paint for UV protection, sheet
metal application for impact protection)
Smoother transition to ongoing pipe insulation: Pipe unions/counter flanges are enclosed by the insulation
Dimensionally precise adjustment to the
housing geometry reduces the hollow space
between insulation and the pump housing
and thus the inclusion of air and moisture
The flexible elastomer insulation material
can be cut and re-glued in situations where
access for installation is difficult
l0
Dimension drawing
b2
a2
b1
386
a1
Accessories
Cold water insulation for pumps
Wilo-ClimaForm
For Wilo -...
Stratos 25/1-4, 25/1-6, 25/1-10, 30/1-4,

30/1-6, 30/1-10
Stratos, Stratos-Z 25/1-8, 30/1-8
Stratos, Stratos-Z 30/1-12
Stratos 32/1-10
Stratos 32/1-12
Stratos 40/1-4
Stratos 40/1-10
Stratos 50/1-8
Stratos 50/1-12
Stratos 50/1-10
Stratos 65/1-9
Stratos 80/1-12
Stratos 100/1-12
TOP-S 30/4, 30/6, TOP-RL 30/4, 30/6.5
TOP-S 25/5, 30/5, TOP-RL 25/5, 25/7.5,
30/7.5
TOP-S 25/7
TOP-S 25/101)
TOP-S 25/13
TOP-S 30/7
TOP-S 30/101)
TOP-S 40/4
TOP-S 40/71)
TOP-S 40/10
TOP-S 40/151)
TOP-S 50/41)
TOP-S 50/7
TOP-S 50/10
TOP-S 50/151)
TOP-S 65/7
TOP-S 65/10 (450 W)
TOP-S 65/13, 65/15
TOP-S 80/71)
TOP-S 80/101)
TOP-S 100/101)
l0
a1
Dimensions
a2
mm
b1
b2
240
137
68
150.0
75
240
on request
350
350
350
on request
380
380
145
on request
192
199
205
on request
207
219
75
on request
94
101
103
on request
107
112
150.0
on request
225.0
240.0
240.0
on request
240.0
260.0
75
on request
112.5
120
120
on request
120
130
420
225
115
270.0
135
on request
420
490
520
520
240
on request
239
249
262
280
133
on request
121
132
133
145
76
on request
280.0
290.0
320.0
350.0
170.0
on request
140
145
160
175
85
240
117
62
144.0
72
240
240
on request
240
240
345
375
370
375
375
420
420
490
420
470
490
500
500
520
110
121
on request
117
121
200
200
200
210
210
215
215
250
230
230
230
260
240
270
62
68
on request
68
68
102
102
100
106
106
107
107
202
114
113
112
140
120
137
176.0
188.0
on request
176.0
188.0
240.0
240.0
240.0
260.0
260.0
265.0
265.0
265.0
265.0
280.0
285.0
320.0
320.0
345.0
88
94
on request
88
94
120
120
120
130
130
132.5
132.5
132.5
132.5
140
142.5
160
160
172.5
Accessories
Dimensions, weights
1)
Due to the complex geometry of the pump bodies, the insulation layer thickness specification of 19 mm may be fallen short of in certain areas with
this ClimaForm. If the following extreme operating conditions occur simultaneously:
Low fluid temperature (< 0C)
High ambient temperature ( > 22C)
High humidity (> 72%)
it is possible that limited condensation formation may occur locally on the surface of the ClimaForm. This will not impair the protective function of the pump. The
same applies in the event that the ClimaForm insulation layer is squeezed to a lesser thickness.
387
Accessories
Service unit
Series overview
Switching plug N
For conversion in the terminal box of the
three-phase pumps TOP-S/-Z as well as
TOP-SD (2 plugs required) to existing mains
voltage 3~230 V, 50 Hz.
Weight approx. 30 g.
The 3-stage switching of the pump is retained.
> Additional information

Page
Series description. . . . . . . . . . . . . . . . . 390
Direction-of-rotation indicators (five x in

the scope of delivery) for the non-contact
monitoring/indication of the direction of rotation of glandless pumps.

Page
Wilo direction-of-rotation indicator
DKG-II sensor of direction checking/service unit

Wilo service unit with extended function for
electronic, non-contact monitoring of the
exact direction of rotation (glanded and
glandless pumps) as well as for testing possible pump standstill (standard glandless
pumps in single-phase or three-phase design). Device includes 9 V battery (commercially available) and testing directions.
388

Page
Accessories
Service unit
Series overview
IR-Monitor
Operating and service unit for wireless data
exchange for all Wilo pumps with infrared
interface.
For all pumps and standard motors for monitoring the direction of rotation, rotating
field frequency and on state.
Display (50 x 50 mm) for indicating the electrical and hydraulic actual values as well as
the duty point of the pump, service information, device settings, etc. The device includes Mignon AA alkaline batteries

Page
Operating and service unit for wireless data

exchange for all Wilo pumps with infrared
interface, adaptable in the SDIO slot of a
Pocket PC (PDA). The included Wilo software (CD ROM) is compatible with the Microsoft Windows Mobile operating system
and allows pump data records to be imported and saved, as well as the transmission of
predefined pump settings.

Page
Accessories
IR-Module
389
Accessories
Service unit
Switching plugs/service units

Switching plug N
3 ~ 230 V
3 ~ 400 V
For conversion in the terminal box of the three-phase pumps TOP-S/-Z as well as TOP-SD
(2 plugs required) to existing mains voltage 3~230 V, 50 Hz.
Weight approx. 30 g.
The 3-stage switching of the pump is retained.
> Equipment/function
The simple conversion for connecting the pump to 3~230 V is achieved by replacing the
standard 400 V speed/voltage plug in the terminal box of the pump with the 230 V switching
plug (accessory).
This retrofitting does not permit the connection of the pump to 1~230 V.
No further wiring work is required.
Manual variable speed switching with the plug is retained for 3 stages.
Wilo direction-of-rotation indicator

Direction-of-rotation indicator (five pieces in scope of delivery) for contact-free checking/
display of the direction of rotation of glandless pumps.
The indicator gets the energy from the motor stray field. A battery is therefore not required. It
consists of a rotatable red-white disc which is located behind a transparent plastic cap. If it is
held near an alternating current field, the disc begins to rotate in the same direction as the
motor so that the pump's direction of rotation can be determined. If the disc begins to turn
this means that the pump motor is in operation.
DKG-II sensor of direction checking/service unit

Wilo service unit with extended function for
electronic, non-contact monitoring of the
exact direction of rotation (glanded and
glandless pumps) as well as for testing possible pump standstill (standard glandless
pumps in single-phase or three-phase design). Device includes 9 V battery (commercially available) and testing directions.
Three integrated, high-sensitivity sensors
measure the stray field of the pump motor
when the service unit is applied. Based on
the time sequence of the sensor signals, the
electronic unit determines
the direction of rotation and
the rotation of the pump rotor and thus the
conveyance of the fluid through the pump.
Red and yellow LEDs indicate disrupted/undisrupted pump operation quickly and
clearly.
390
Accessories
Service unit
Series description Wilo-IR-Monitor

Wilo-IR-Monitor
Technical data
Power supply
Data buffer
2 Mignon alkaline battery cells

1.5 V size AA
(included in the scope of delivery)
approx. 24 hrs. when on and illuminated
EEPROM
EN 61000-6-3
EN 61000-6-2
Service life
Automatic connection setup
Fig.: Wilo-IR-Monitor; Operating and service unit for pump monitoring
Application
Modern operating and servicing equipment for user-friendly remote
control of the electronically controlled Wilo pumps with infrared interface of the following Wilo series:
- Stratos/Stratos-Z/Stratos-D/Stratos-ZD
- Stratos GIGA
- TOP-E/-ED
- VeroLine-IP-E
- VeroTwin-DP-E
- CronoLine-IL-E
- CronoTwin-DL-E
The IR-Monitor can be used in conjunction with all conventional
glandless and glanded pumps without IR interfaces. It is capable of
checking the direction of rotation, the rotating-field frequency and
the current operating status of each pump and standard motor with
the IR-Monitor.
The extensive pump functions can be remotely monitored by wireless
control with the IR monitor. All operating steps and status reports are
clearly graphically displayed by an LC display.
The functionality of the IR monitor is closely linked with the properties of the high-efficiency and/or energy-saving pumps. The operation of the IR monitor is similar to operating the pump; that is, changes and confirmations of newly set values is done by turning and
pressing the red operating knob (single knob operation).
The functional capacity has mainly been tailored for the use by contractors and service personnel.
The information exchange between the IR-Monitor and the pump is

wireless via infrared light. In the event of installation conditions in
narrow spaces (e.g. a number of pumps installed closely side-byside), an automatic connection setup prevents the simultaneous activation of different pumps and thus initiates the correct data exchange between the desired pump and the IR-Monitor. Manual coding of the individual pumps is not required.
Data storage
Any operating data recorded immediately prior to a fault is saved in
the pump and can be made further use of for data diagnostic purposes with the IR-Monitor.
The hydraulic output (volume flow) of the relevant pump can be
viewed with the IR-Monitor in a statistical histogram.
The load profile of the hydraulic system is thus perceivable during the
course of a defined operating period.
A non-fading data storage medium (EEPROM) is available for buffering preset values.
Battery monitoring
The state of the (rechargeable) batteries is monitored on a continuous basis. A warning is displayed on the monitor when the capacity
fades.
Version
Accessories
Industrial standard due to its sturdy and robust plastic casing and the
scratch-resistant monitor screen. A carrying case for additional protection is also included in the scope of delivery.
Technical data
Wilo-IR-Monitor
Protection class
IP 43
Vibration resistance
DIN EN 60068-2-6
Operating temperature
-10 C to +40 C
Storage temperature
-20 C to +70 C
Transmission and reception range max. 8 m

Display
50 x 50 mm,
with backlight that can be
switched on
391
Accessories
Service unit
Series description Wilo-IR-Monitor

Main menu
The main menu of the IR-Monitor is divided into 6 function menus:
Menu 1: Communication
The menu initiates the automatic setup or a connection between the IR-Monitor and the pump. The selective activation of individual pumps within a group
of pumps 1000 W is also possible here.
Menu 2: Display
System data can be read here, e.g. actual electrical and
hydraulic values, operating status, operating mode,
fault messages.
The display always distinguishes clearly between Single pump and Double pump.
Menu 3: Operation
Dat can be both displayed and changed in this menu
(current setpoint),
e.g. control mode, setpoint, pump ON/OFF,
disabling the manual operation level of the pump
(pump ON/OFF, Ext. OFF and SSM are still active).
Menu 4: Statistics
The Statistics menu provides a clear histogram of the
hydraulic output (volume flow Q) for the analysis of
operating periods. This makes the load conditions of
the hydraulic system visible over a definable operating
period. This menu also has an operating hours and operating data counter.
Menu 5: Service
The service menu gives the user the option of fault diagnosis, fault statistics, function tests of the pump, of
the IR-Monitor and of the serial digital interface, as
well as monitoring the direction of rotation and measuring the frequency of the rotating field.
These two measurements can also be conducted for
all conventional pumps without IR interface.
Menu 6: Adjust
Language selection, contrast and time-out settings,
changing and activating the personal password are
available to adjust the IR-Monitor to suit individual requirements.
392
Subject to change 03/2011 WILO SE
Accessories
Service unit
Series description Wilo-IR-Module

Wilo-IR-Module
Technical data
Wilo-IR-Module
Protection class
IP 43
Vibration resistance
DIN EN 60068-2-6
Operating temperature
-10 C to +40 C
Storage temperature
-20 C to +70 C
Transmission and reception range max. 8 m, 15 C

Display
Data buffer
50 x 50 mm,
with backlight that can be
switched on
provided via
PDA /Pocket PC
depends on the selected
PDA /Pocket PC
EEPROM
EN 61000-6-3
EN 61000-6-2
Power supply
Service life
Fig.: Wilo-IR-Module: Operating and service unit for pump monitoring
Application
Automatic connection setup
Information is exchanged between IR-Module and pump(s) in wireless fashion via an infrared interface with 33 kHz or 455 kHz. The
slow transmission with 33 kHz guarantees the compatibility of all existing electronically controlled pumps with infrared interfaces. In the
event of installation conditions in narrow spaces (e.g. a number of
pumps installed closely side-by-side), an automatic connection setup prevents the simultaneous activation of different pumps and thus
initiates the correct data exchange between the desired pump and
the IR-Monitor. No manual addressing of the individual pumps is required for IR communication.
Data storage
Operating data recorded immediately prior to a fault is stored in the
pump and can be further used for diagnostic purposes with the
R-Module and the PDA/Pocket PC.
The hydraulic duty point of the relevant pump can be viewed with the
IR-Module in a statistical histogram. The hydraulic load of the pump
can thus be monitored during a definable operating period.
Accessories
The Wilo-IR-Module is, in conjunction with a commercially available

PDA or Pocket-PC, a modern operating and service unit for wireless,
convenient remote control of the electronically controlled Wilo
pumps with infrared interface of the series Wilo ...
- Stratos/Stratos-Z/Stratos-D/Stratos-ZD
- Stratos GIGA
- TOP-E/-ED
- VeroLine-IP-E
- VeroTwin-DP-E
- CronoLine-IL-E
- CronoTwin-DL-E
The extensive pump functions can be adjusted remotely with the
PDA/Pocket-PC wirelessly via the IR module. The pumps send back
detailed operation and status data which are displayed in a readily
comprehensible and clearly legible fashion on the monitor of the
PDA / Pocket-PC. A program created by Wilo guarantees a clear structure for all operation functions. Pump-specific data sets can be saved
and archived as text (file format .rtf) or as tables (file format .xls), together with information regarding installation site, date and time.
The user continues to have access to all of the functions and programmes that a PDA / Pocket-PC offers. The analysis and adjustment
possibilities of the IR-Module are guaranteed to installers, planners
and operators that electronically controlled pumps of the abovenamed series can be adjusted in optimum fashion in heating, ventilation and air-conditioning systems and that they can be documented
throughout their entire life cycles.
Version
A PDA or Pocket PC is required to operate the IR-Module that must
meet certain requirements:
- SDIO-capable cart slot
- Windows Mobile version 5.0 operating system or higher
- 5 MB free memory (minimum)
- Bluetooth interface for printer (optional)
- CPU with 300 MHz pulse frequency
- 64 MB ROM
- 32 MB RAM
- Display: 240 x 320 pixels
Updating the program

The current software for the IR-Module and the PDA / Pocket PC is
available for download at the website: www.wilo.com.
393
Accessories
Service unit

Main menu
The main menu of the IR-Module enables access to
ten function menus.
Function menu 1: Communication

This function menu automatically establishes a connection between the IR-Module and the pump. All of
the pumps detected in a single group (e.g. distributor)
can be activated selectively here.
Function menu 2: Display/Operating data

Hydraulic and electrical operating data is displayed in
this function menu. Status signals and information on
the pump mode can still be called up.
Function menu 3: Operation

Operating data and status information are displayed in
this function menu. Settings such as the selection of
the control mode and setpoint changes can be defined
at the same time.
Function menu 4: Statistics

Statistical data is displayed in this function menu,
which can also be reset here. A histogram shows the
distribution in percent of the volume flow throughout
the operating time. This makes the hydraulic load of
the pump transparent.
394
Accessories
Service unit

Function menu 5: Service
This function menu makes a detailed fault diagnosis
possible with the stored operating data that were
present prior to the last error that occurred. The fault
memory (FIFO principle) of the pump is read out and
various self-tests can be carried out at the pump.
Function menu 6: Adjust

This function menu allows you to select a specific language and international or US units for displaying operating data. In addition, the IR-Module software version can be updated.
Function menu 7: Print

Data records of pumps can be printed out in this function menu. Data transfer to a mobile printer is implemented by means of a Bluetooth interface. The printer
must be configured separately.
Function menu 8: Open
Accessories
Saved data records for pumps are opened in this function menu.
Function menu 9: Save

Pump data records are saved in this function menu
along with details concerning installation-specific
designations. The date and time are automatically recorded in the file name so that multiple storage of a
data record is done in chronological order.
The files are saved to the PDA and can be transferred
to the PC.
395
Accessories
Service unit

Function menu 10: Snap shot
Important data of the pump (from the CAN version) or
the pump system can be displayed in summarised form
here.
396

Plug-in modules, switchgears, motor protection, accessories
Series overview
Plug-in modules: Wilo S1R-h
> Time switching for secondary hot water
circulators
Retrofittable plug-in module for time-sensitive ON/OFF control in secondary hot water circulation systems

Page
> Time switch unit

Switchgear for automatic time-sensitive
On/Off control
For single-head pumps driven by singlephase or three-phase AC motors
Maximum switching capacity, 10 A

Page
> Full motor protection relays

Full motor protection relays for pumps with
thermal winding contacts (WSK)
Wall-mounted device for pumps with single-phase and three-phase AC motors
Additional potential-free run and fault signals (only Wilo-SK 622)

Page
Switchgears: Wilo-SK 601

Motor protection: Wilo-SK 602/SK 622
397

Series overview
Control devices: Vario control system Wilo-VR-HVAC
> Switchgear for glandless and glanded
pumps
(electronically controlled stageless pumps
and/or pumps with integrated frequency
converter)
Vario control system for infinitely variable
performance control of pumps in the series
TOP-E/-ED, Stratos/-D/-Z/-ZD, Stratos
GIGA, IP-E/DP-E, IL-E/DL-E, IL-EBF
For the control modes p-c and p-v in
heating and air-conditioning technology
Pump performance splitting with up to
4 units
Nominal power up to P2 = 22 kW
Speed range between 100 % and 40 %
Includes full motor protection apparatus

Page
Control devices: Wilo-Comfort control system CRn

pumps
(electronically controlled stageless pumps
and/or pumps with integrated frequency
converter)
Comfort control system for stageless performance control of pumps in the series
TOP-E/ED, Stratos/-D/-Z/-ZD, Stratos
GIGA, IP-E/DP-E, IL-E/DL-E, IL-E...BF
For all control modes in heating and airconditioning technology
Pump performance splitting with up to
6 units
Nominal power up to P2 = 22 kW

Page

pumps
(Standard pumps with fixed speed)
Comfort-control system for stageless performance control of commercially available
circulating pumps with a three-phase AC
motor
For all control modes in heating and airconditioning technology
Pump duty splitting with up to 6 units (more
units on request)
Nominal power up to P2 = 200 kW (higher
power on request)
Incl. motor protection device

Page
Control devices: Wilo-CC-HVAC System
398

Planning guide
Pump performance control
Load-specific excess pump capacity

Circulation pumps for central heating and air-conditioning as well as
the hydraulic pipe system must be designed to be capable to meet
the maximum climatic requirements.
These maximum load conditions, however, only exist on very few
days during the heating/cooling season. A typical load curve for a
central heating system is shown on the diagram. Centralised and decentralised control systems intervene continuously in the system's
hydraulics in order to make adjustments to the actual load situation;
in most cases, they cause a reduction of the volume flow while at the
same time increasing the pump delivery head. Such operating states
are not economical for pump operations, since lower delivery heads
would in fact be sufficient, particularly for a low volume flow; in addition, the noise levels that would result must be avoided under all circumstances.
Load factor
Operating range
Heating days
Fig.: Typical load factor of a central heating system during a heating period of
roughly 5500 hours
The Wilo solution: load-sensitive power adjustment

Control mode
Integrated infinitely variable differentialpressure control
Time-dependent activation/deactivation
single pumps
Double pump control
Variable performance control

single- and multi-pump systems
Motor protection
Building automation
Pump type/
pump model
Stratos/Stratos-Z
Stratos-PICO
Smart/Smart A
TOP-E
Stratos GIGA
IP-E/IL-E
TOP-Z
Star-Z
Star-RS
Stratos/Stratos-Z/
Stratos-D/Stratos-ZD
Stratos GIGA
TOP-E/-ED
IP-E/DP-E
IL-E/DL-E
Signal/
control variable
Control
system
Standard equipment
t
t
t
SK 601
S1R-h/SK 601
SK 601
p, t
Stratos IF-Module
p, t
p, t
p, t
p, t
p, T, T, t,DDC (control by
Glandless and glanded pumps
building automation)
Glandless pump
IF-Module
IF-Module
IF-Module
IF-Module
CC system,
VR system
SK 602/SK 622
Wilo-Control

p = differential pressure
T = feed/return temperature
T = differential temperature
t = time
399

Planning guide

Need for control
Due to the constant further development of equipment for building
services and the growing sensitivity towards energy consumption,
three main factors were decisive for the use of controls for heating
pumps in the past.
1. Optimisation of functions
Adjustment of the flow rate/heat volume flow to requirements, particularly to stabilise hydraulic conditions and to reduce circulation
losses.
2. Economic efficiency
Reduction of the electricity consumption and operating costs, particularly during partial or low-load operation (i.e. for more than 80% of
the operating time).
3. Comfort
Avoiding system noise, in particular flow noise and noise in the thermostatic valves.
In the context of reducing CO2 emissions and environmental issues,
saving electricity plays an ever more important role. It is widely
known that generating power from fossil fuels produces significant
levels of CO2 emissions. In Germany, engineers use the calculation
principle that one kWh of electricity generated in a power station
produces about 0.56 kg of CO2 in the form of emissions.
The decisive factor for concentrating studies on pumps in particular is
their proportionally high share of power consumption in the context
of the energy balance of buildings. The causes for this are the high
levels of operating hours as well as the familiar phenomenon of overdimensioning heating pumps during the planning stage, factors
which considerably add to the energy balance. Over-dimensioning by
a factor of 2 to 5 times is quite frequent.
Single-family house
For example, when the speed is doubled, the volume flow is increased
by a factor of two and the delivery head by a factor of 4 while the input power must be about 7 to 8 times greater.
144
121
100
81
64
49
36
H (%)
1,2n
1,1n
1,0n
0,9n
0,8n
0,7n
0,6n
Q[m/h]
P (%)
1,2n
173
1,1n
133
1,0n
100
73
51
34
21
0,9n
0,8n
0,7n
0,6n
Q[m/h]
Fig.: Pump curves of a pump during operation at different speeds
Large building
Pumps account for 10 15% of the overall

power consumption, because...
Pumps account for

5 8% of the overall
power consumption
- There are two to four pumps (heating/secondary hot water circulation/accumulator

charging, etc.), each pump with about
1500 h to 5000 h operating time per year
(depending on the application), i.e. with
three pumps on average:
- 3 x 65 W x approx. 3500 a/h
= approx. 700 kWh/a
- By comparison: average, statistical total
power consumption for a single-family
house = approx. 5000 to 8000 kWh
Pump performance control by speed variation

Of the many methods developed and tried in the past to automatically adjust the heating pump output to actual load demands, among
them mechanical/hydraulic processes (bypass/throttling circuits
etc.), the method of speed control has established itself on a lasting
basis. Particularly high efficiency and easy handling have ensured the
dominance of speed control, since ideally, the performance parameters volume flow, pressure difference and output directly relate to
changes of speed.
n1/n2 = Q1/Q2
400
(n1/n2 )2 = H1/H2
(n1/n2)3 = P1/P2

Planning guide
Selection guide (single pumps)

Function
Function
ON/OFF
Wilo-SR-/SK system
ON/OFF
Wilo-SR-/SK system
Time-dependent
Time-dependent
1~
Wilo pump type
TOP-S 25/5
3~
1~
Wilo pump type
WM
Star-RS 25/7
SK 601
Star-RS 25/8
SK 601
Star-RS 30/2
SK 601
TOP-S 25/13
Star-RS 30/4
SK 601
TOP-S 30/4
Star-RS 30/6
SK 601
Star-RS 30/7
SK 601
Star-RS 30/8
SK 601
TOP-S 25/7
TOP-S 25/10
TOP-S 30/5
SK 601
SK 601 + SK 602
SK 601
TOP-S 30/7
TOP-S 30/10
SK 601 + SK 602
TOP-S 40/4
SK 601
TOP-S 40/7
SK 601 + SK 602
TOP-S 40/10
TOP-D 30/40/50
3~
WM
SK 601
SK 601 + SK 602
SK 601 + SK 602
SK 601 + SK 602
Star-Z 20/1
S1R-h
SK 601 + SK 602
Star-Z 25/2
S1R-h
TOP-S 40/15
SK 601 + SK 602
TOP-Z 20/4
SK 601
TOP-S 50/4
SK 601 + SK 602
TOP-Z 25/6
SK 601
TOP-S 50/7
SK 601 + SK 602
TOP-Z 25/10
SK 601 + SK 602
TOP-S 50/10
SK 601 + SK 602
TOP-Z 30/7
SK 601
TOP-S 50/15
TOP-Z 30/10
SK 601 + SK 602
TOP-S 65/7
SK 601 + SK 602
TOP-Z 40/7
SK 601 + SK 602
TOP-S 65/10
SK 601 + SK 602
TOP-Z 50/7, 65/10, 80/10
TOP-S 65/13
TOP-S 65/15
TOP-S 80/7
SK 601 + SK 602
TOP-S 80/10
WM = wall-mounted installation
SE = switch cabinet installation
WM/SE = wall-mounted or switch cabinet installation
3~ = three-phase motor
1~ = single-phase motor
TOP-S 80/15
SK 602/SK 622 required as contactor and/or for full motor protection
TOP-S 80/20
TOP-S 100/10
TOP-RL 25/7.5
SK 601
TOP-RL 30/4
SK 601
TOP-RL 30/6.5
SK 601
TOP-RL 30/7.5
SK 601
TOP-RL 40/4
SK 601
Star-RS 15/4
SK 601
Star-RS 15/6
SK 601
Star-RS 25/2
SK 601
Star-RS 25/4
SK 601
Star-RS 25/6
SK 601
TOP-D 65/80/100/125
SK 601 + SK 602
SK 601 + SK 602

SE = switch cabinet installation
WM/SE = wall-mounted or switch cabinet installation
SK 602/SK 622 required as contactor and/or for full motor protection
401

Planning guide

Function
Variable speed control, Wilo-CC system
Basic device
Manual control
mode
!p-c
Differential pressure (!p)
DDC
!p-v 1)
3~
Wilo pump type
TOP-S 25/5
TOP-S 25/7
TOP-S 25/10
Signal transmitter
Temperature
T !T
DDG 3)
WM
CC-HVAC 1 x 1.1 FC
Basic equipment
Basic equipment
10
Temperature module
PT 100
TOP-S 30/4
TOP-S 30/5
TOP-S 30/7
TOP-S 30/10
CC-HVAC 1 x 1.1 FC
TOP-S 40/4
TOP-S 40/7
TOP-S 40/10
TOP-S 40/15
10
10
CC-HVAC 1 x 1.1 FC
10
CC-HVAC 1 x 1.1 FC
20
TOP-S 50/4
TOP-S 50/7
10
CC-HVAC 1 x 1.1 FC
10
TOP-S 50/10
10
TOP-S 50/15
CC-HVAC 1 x 2.2 FC
TOP-S 65/7
CC-HVAC 1 x 1.1 FC
TOP-S 65/10
CC-HVAC 1 x 1.1 FC
10
TOP-S 65/13
CC-HVAC 1 x 2.2 FC
20
TOP-S 65/15
CC-HVAC 1 x 2.2 FC
20
TOP-S 80/7
CC-HVAC 1 x 1.1 FC
10
TOP-S 80/10
CC-HVAC 1 x 2.2 FC
10
TOP-S 80/15
CC-HVAC 1 x 2.2 FC
20
TOP-S 80/20
CC-HVAC 1 x 3.0 FC
20
TOP-S 100/10
CC-HVAC 1 x 2.2 FC
10
Basic equipment
Basic equipment
20
10
Temperature module
PT 100 2)
Star-RS 25/2
Star-RS 25/4
Star-RS 25/6
Star-RS 30/2
Star-RS 30/4
Star-RS 30/6
TOP-D 30/40/50
TOP-D 65/80/100/125
3~= three-phase motor
1~= single-phase motor
1) The required volume flow transmitter is to be provided by the customer
2) Temperature module PT 100 is to be ordered separately if required, the temperature sensor is to be provided by the customer
3) Signal transmitter DDG is to be ordered separately (specify measurement range)
402

Planning guide

Function
Variable speed control, Wilo-CC system
Basic device
Manual control
mode
!p-c
DDC
!p-v 1)
3~
Wilo pump type
Signal transmitter
Temperature
T !T
DDG 3)
WM
Star-Z 20/1
Star-Z 25/2
TOP-Z 20/4
TOP-Z 25/6
TOP-Z 25/10
TOP-Z 30/7
TOP-Z 30/10
TOP-Z 40/7
TOP-Z 50/7, 65/10, 80/10
3~= three-phase motor
1~= single-phase motor

1) The required volume flow transmitter is to be provided by the customer

2) Temperature module PT 100 is to be ordered separately if required, the temperature sensor is to be provided by the customer
3) Signal transmitter DDG is to be ordered separately (specify measurement range)
403

Planning guide
Selection guide (double pumps or 2 single pumps)

Function
Variable speed control
Wilo-CC system
Manual control
mode
Temperature
!p-c
Basic device
Wilo pump type

Double pumps
2 single pumps
DDC
!p-v1)
Signal transmitter
T !T
DDG 3)
3~
WM
2 x TOP-S 25/5
2 x TOP-S 25/7
2 x TOP-S 25/10
CC-HVAC 2 x 1.1 FC
Basic equipment
Basic equipment
10
Temperature
module, PT 100 2)
2 x TOP-S 30/4
TOP-SD 30/5
2 x TOP-S 30/5
TOP-SD 32/7
2 x TOP-S 30/7
2 x TOP-S 30/10
CC-HVAC 2 x 1.1 FC
Basic equipment
Basic equipment
10
Temperature
module, PT 100 2)
2 x TOP-S 40/4
TOP-SD 40/3
2 x TOP-S 40/7
CC-HVAC 2 x 1.1 FC
10
TOP-SD 40/7
2 x TOP-S 40/7
CC-HVAC 2 x 1.1 FC
10
TOP-SD 40/10
2 x TOP-S 40/10
CC-HVAC 2 x 1.1 FC
10
TOP-SD 40/15
2 x TOP-S 40/15
CC-HVAC 2 x 1.1 FC
20
2 x TOP-S 50/4
CC-HVAC 2 x 1.1 FC
10
TOP-SD 50/7
2 x TOP-S 50/7
CC-HVAC 2 x 1.1 FC
10
TOP-SD 50/10
2 x TOP-S 50/10
CC-HVAC 2 x 1.1 FC
10
TOP-SD 50/15
2 x TOP-S 50/15
CC-HVAC 2 x 2.2 FC
20
2 x TOP-S 65/7
CC-HVAC 2 x 1.1 FC
Basic equipment
Basic equipment
10
TOP-SD 65/10
2 x TOP-S 65/10
CC-HVAC 2 x 1.1 FC
10
TOP-SD 65/13
2 x TOP-S 65/13
CC-HVAC 2 x 2.2 FC
20
TOP-SD 65/15
2 x TOP-S 65/15
CC-HVAC 2 x 2.2 FC
20
2 x TOP-S 80/7
CC-HVAC 2 x 1.1 FC
10
TOP-SD 80/10
2 x TOP-S 80/10
CC-HVAC 2 x 2.2 FC
10
TOP-SD 80/15
2 x TOP-S 80/15
CC-HVAC 2 x 2.2 FC
20
TOP-SD 80/20
2 x TOP-S 80/20
CC-HVAC 2 x 3.0 FC
20
2 x TOP-S 100/10
CC-HVAC 2 x 2.2 FC
10
2 x Star-RS 25/2 r
2 x Star-RS 25/4 r
2 x Star-RS 25/6 r
2 x Star-RS 30/2 r
Star-RSD 30/4
2 x Star-RS 30/4 r
Star-RSD 30/6
2 x Star-RS 30/6 r
Temperature
module, PT 100 2)
1)
The required volume flow transmitter is to be provided by the customer
2)PT 100 temperature module is to be ordered separately if required, the temperature sensor is to be provided by the customer
3)DDG signal transmitter is to be ordered separately (specify measurement range)
404

Planning guide
Selection guide
Temperature
Differential Differential pressure

temperature
Wilo-CRn....
Wilo-CC-HVAC
Wilo-CRn....
Wilo-VR....
2-pipe system
with thermostatic valves
2-pipe system
with manual control valves
1-pipe system
with room heating areas
1-pipe system
with panel heating
Partial gravity
Open system
Boiler admixture for

- minimum return temperature
- minimum volume flow
Primary circuit
Primary circuit
with condensing boiler
Ventilation/air-conditioning
systems
Switchgear/control device type
Pipe system
Application/operating mode
Wilo-Stratos...
Wilo-TOP-E
Wilo-CC-HVAC
Return
Wilo-CRn...
Feed
Wilo-CC-HVAC
!p
Wilo-S1R-h
!T
Differential pressure
with temperature
control

Time
Wilo-SK 601
Control function
This selection guide applies to installation systems which are designed according to the German Heating Installation Regulation (HeizAnlV) and the German Energy
Savings Ordinance (EnEV).
405

Series description Wilo-S1R-h

Installation
Safe-to-use plug-in technology enables unproblematic automation
of pump performance adjustment according to requirements for both
initial installation and retrofitting.
Basic plug-in module can be replaced according to the sequence displayed below.
No separate electrical connection required!
Time switching for secondary hot water circulators

For the pump types Star-Z 20/1 and Star-Z 25/2 EM
Time-dependent ON/OFF switch for secondary hot water circulation

pumps
24h clock timer (1/4h cycle) switches the pump ON/OFF at preset operating times
Fixed-speed version
Special version for day/week programme and battery backup, with
digital display: Type S1R-h (digital)
Fig.: Pump with standard

module
Fig.: Dismantling of the standard module
Fig.: Installation of the time

module S1R-h
Fig.: Modules completely exchanged
Designation key:
Example: Wilo-S1R-h
S Switchgear
1 Switch
ON/OFF
R Automatic control
h Type of control time h
Technical data
Operating voltage: 230 V, 50 Hz
Index of protection: IP 42
Maximum ambient temp.: 40 C
406

Series description Wilo-SK 601

Technical data
Operating voltage:
Protection class:
Rating:
Power dissipation:
Maximum ambient temp.:
Weight:
230 V/50 Hz
IP 31
max. 10 A
1.7 W
40 C
0.25 kg
Direct connection for alternating current (EM) without thermal winding contacts (WSK). For three-phase or single-phase current with
WSK, only in combination with SK 602 or contactor.
For wall-mounted installation for the automatic, time-dependent
activation/deactivation of Wilo single pumps with single-phase or
three-phase motor.
Mains >
Switching function
Mains >
Connecting cable (provided by the customer)
Time-dependent automatic activation/deactivation via clock timer at

adjustable times (every hour).
Parallel control of several pumps up to maximum rating is possible.
SK 602 >
SK 602 >
130
108
Clock timer in special version with day/week programme and battery

backup (120 hours)
SK 601 > pump

EM: 3 x 1.5 mm2 (10 A slow-blow)
SK 602
EM: 3 x 1.5 mm2 (16 A slow-blow)
DM: 5 x 1.5 mm2 (16 A slow-blow)
SK 601
EM/DM: 4 x 1.5 mm2
Pump
EM with WSK: 5 x 1.5 mm2
DM with WSK: 7 x 1.5 mm2
DM without WSK: 4 x 1.5 mm2
10
84
56

Dimensions in mm
Fixation elements provided by the customer
407

Motor protection
Series description Wilo-SK 602, Wilo-SK 622
130
108
Dimension drawing
10
84
56
Dimensions in mm
Fastening elements for wall-mounted installation onsite
Wall-mounted unit for the electrical connection of single-phase and

three-phase pumps with integrated thermal winding contacts
(WSK) for monitoring the winding temperature (full motor protection).
Automatic reactivation of pump after power failure. After being
tripped by full motor protection, the motor remains deactivated until
it is unlocked manually.
Device version SK 602
Includes the contactor for full motor protection tripping, the On/Off
switch, a run signal light, terminals for external potential-free activation/deactivation and terminal rail.
Device version SK 622
As with SK 602, but also with potential-free contacts for external run
and fault signals and fault signal light.
Technical data
Operating voltage:
SK 602/SK 622
Frequency:
Max. motor power P2:
Power dissipation:
Protection class:
Maximum ambient temp.:
Weight:
1~230 V, 3~400 V
50 Hz
3 kW
4W
IP 31
+40 C
0.25 kg
SK 622
2 potential-free contacts
Max. contact load:
Run signal:
Fault signal:
250 V/1 A/150 VA each

NO contact
NO contact
Connecting cable (provided by the customer)

Connecting cable between SK and pump
Single-phase current (1~): 5 x 1.5 mm2
Three-phase current (3~): 7 x 1.5 mm2
408
Motor protection
Service life and operational reliability of a circulation pump depend to
a great extent on the choice of the correct motor protection. The selection of the correct motor protection is a decisive factor for the
service life and operational reliability of a circulation pump. Motor
protection switches are no longer suitable for multi-speed pumps,
since their motors have deviating nominal currents in the different
stages, which require fuses for each of these stages.
Motor fuse protection in Wilo pumps can be ensured as follows:
Blocking current-proof motors: No motor protection required
The pump motors are designed in such a way that current flowing
through the winding cannot cause any damage in the event of overloading or blocking. This applies in the same way to single-phase and
three-phase versions according to the nominal motor power of the
following pump series:
Series
Star-RS/-RSD
TOP-S/-SD
TOP-Z
TOP-D
1~
P2 40 W
3~
P2 90 W1)
P2 20 W
1) Internal protection against unacceptably high
winding temperatures
Pumps with full motor protection and Wilo-SK 602/622 tripping

unit or Wilo switchgear/control device
Implementation of full motor protection by means of thermal winding contacts (WSK) within the stator windings. This applies in the
same way to single-phase and three-phase versions according to the
nominal motor power of the following pump series:
Series
TOP-S/-SD
TOP-Z
TOP-D
1~
3~
P2 180 W
60 W P2 320 W

Motor protection
Series description Wilo-SK 602, Wilo-SK 622

Overview table of Wilo full motor protection tripping units
Tripping unit
Equipment
Wilo-SK 602
Wilo-SK 622
On/Off switch
Run signal light
Fault signal light
Terminals for external activation/deactivation
Potential-free contacts
for external run signal
Potential-free contacts
for external fault signal
Power contactor
Set-up
Separate wall-mounted installation
Alternative switch cabinet installation 1
Terminal box plug-in module

Operating voltage
1~230 V
3~400 V plus neutral conductor
3~400 V without neutral conductor

1) Onsite wiring to signal lamps in switch cabinet door.
409

Wilo-Vario and Comfort control systems VR, CRn, CC
Performance features
Wilo-Control device
VR-HVAC
CRn
CC-HVAC
Glandless / glanded pumps
Electronically controlled pumps
Standard /
electronically controlled pumps
Standard pumps
14
16
161)
Power supply for pumps required

onsite
Applications
Pump versions
Pump types
Number of pumps
Technical data
Complete device
0.3722.0 kW
1.1200 kW
0.37200 kW2)
Infinitely variable, analogue
Infinitely variable, analogue /stardelta opt.
direct / star-delta
3 ~ 400 V, 50/60 Hz
or
1 ~ 230 V, 50/60 Hz
1 ~ 230 V, 50/60 Hz
Power connection of the
pumps onsite
54
IP 00 + IP 42 standard /
IP 54 optional
IP 54
0 C to +40 C
0 C to +40 C
0 C to +40 C
Infinitely variable, analogue,

210 V, 310 V, 410 V preselectable,
Min. pump speed
acc. to name plate up to 100 %
Between 40 % and 100 %

of the nominal motor speed
Between 40 % and 100 %

of the nominal motor speed
Modular design
Nominal power range P2
Activation types:
standard model
Protection class
Permitted ambient temperature
Speed range
3 ~ 400 V, 50/60 Hz
Control modes
(description on the following pages)
pc
p-c (TA)
p-q (m3/ h)
p-v
TA (outside temperature), controller
T-abs (process temp.), controller
TF (feed temperature), controller
TR (return temperature), controller
T-c
T-v
Manual control mode (DDC)
Q-c
Control and signalling functions

Remote speed adjustment
(control input)
0/4 - 20 mA
0/2 - 10 V
0/4 - 20 mA (standard)
0/2 - 10 V (opt. on request)
Remote setpoint adjustment
0/4 - 20 mA
0/2 - 10 V
0/4 - 20 mA (standard)
0/2 - 10 V (opt. on request)
Run and fault signal

visualisation
Control input
Setpoint switchover
= available, = not available, o = optional on request

1)
Larger number of pumps on request
2)
Larger nominal motor power values on request
410

Wilo-Control device
VR-HVAC
CRn
CC-HVAC
Fault-actuated switchover from

frequency converter
to mains operation
Fault-actuated switchover from duty

pump to standby pump
Status display for pumps

and frequency converters
Integrated in pump
WSK / SSM,
integrated in pump
WSK / TS (PTC)/ TSA
Menu navigation / symbol display
Menu navigation /
plain text display
Menu navigation /
plain text display/
symbol display
Manual / 0 / Auto
Manual / 0 / Auto
Manual / 0 / Auto
9 messages
35 messages
35 messages
Only time-dependent pump

cycling
up to 4 pumps
up to 6 pumps
up to 6 pumps1)
PID controller
Integrated real time clock with summer/winter time changeover.
Integrated individual/total operating

hours counter
Service life optimisation

for multi-pump systems
Conductivity testing
of the actual value section
Mains - Emergency - Operation

service selector switch for maintenance purposes
Night reduction to minimum speed

and/or second controlled level by
means of internal clock timer
Remote acknowledgement
of collective fault signal
o
(with DDC printed circuit board)
Pilot pump function
Clock timer
Switchover to a second setpoint

level
o
(with DDC printed circuit board)
Individual run and fault signals for

pumps and converters
o
(with signal board)

SBM
SSM
Motor protection
Graphic display
User-oriented menu
navigation with multilingual
plain text display
Fault memory
Fault-actuated switchover
Pump kick
Run-time optimisation / pump
cycling
Pump duty splitting
(with options board)

Equipment features
(max. 3)
o

1)
2)
Larger nominal motor power values on request
411

Wilo-Control device
VR-HVAC
CRn
CC-HVAC
o
(with control board)
o
(with control board)
Differential pressure sensor DDG
Temperature boards, KTY / PT 100
Temperature module, PT 100
Temperature sensor, TSG
Outdoor temperature sensor PT 100
Outdoor temperature sensor, KTY
Manual / automatic switchover with

external switch
Connection option
for a repair switch
(potential-free contact)
Accessories
(to be provided by the customer)

PTC thermistor triggering relay
Control board
Signal board
DDC board
Volume flow transmitter
(to be considered on selection of

the pump)
o
(to be considered on selection of

the pump)
o
o
(with options board)
(to be provided by the customer) (to be provided by the customer)
o
o
(to be provided by the customer)
Special features
DPM
(dual pump management)
not required for DPM with the fol- not required for DPM with the fol- not required for DPM with the following series:
lowing series:
lowing series:
Stratos/-D / -Z/-ZD,
TOP-E / -ED,
TOP-E / -ED,
TOP-E / -ED,
Stratos GIGA
Stratos GIGA
Stratos GIGA
VeroLine IP-E, VeroTwin DP-E,
CronoLine IL-E, CronoTwin DL-E CronoLine IL-E, CronoTwin DL-E CronoLine IL-E, CronoTwin DL-E

1)
2) Larger nominal motor power values on request
412

Control modes
Differential pressure - constant (!p - c)
The differential pressure setpoint to be adjusted at the control devices is kept constant
across the entire volume flow range. That
means that any reduction of the volume flow
(Q) caused by the throttling of the hydraulic
control units will in turn adjust the pump output to actual system requirements by reducing
the speed of the pump. Along with the change
in speed, the power consumption is reduced to
below 50% of the nominal power. The application of the differential pressure control requires a variable volume flow in the system.
Peak-load operation, e.g. in conjunction with a
double pump, is performed automatically and
according to the load by the control system. If
the controlled base-load pump is no longer
able to supply the required load, the second
pump is automatically cut in. The variable
speed pump is then run down until the preset
differential pressure setpoint value is reached.
Linearity/hysteresis
approx. 2 %
Delivery head H [%]
p-level
= constant
Control range
Flow volume Q [%]
Required accessories:
Differential pressure sensor, DDG

Power requirement [%]
(see also Performance features table)
Control / savings range

Flow volume Q [%]

Fig.: Pump curve behaviour for infinitely variable constant differential pressure control (p - c)
413

Control modes
Differential pressure - variable (!p - v)
100
100
Delivery head H [m]
n=
p = constant
36
n=
16
n=
60
%
40%
Q [%]
Control range
When upgrading existing systems it is not always possible to evaluate the index circuit
which. Original installations have been completed years ago and now, after installing thermostatic valves, noise problems have developed. The index circuit of the system is not
known or it is not possible to integrate the new
sensor lines that are required. An extension of
the control range is nevertheless possible using
the p-v control mode (recommended for single-pump systems). A processor unit of the
control system adapts the differential pressure
setpoint value to a preset variable differentialpressure curve by means of a comparison of
the setpoint / actual value. In parallel operation,
the differential pressure is kept constant at the
design level after the first peak-load pump has
been cut in.
Differential pressure sensor, DDG
Power requirement P [%]
100

00%
n=1
0%
n=6
25
0%
n=4
Control range / savings potential
12
Q [%]
Fig.: Pump curve behaviour with infinitely variable differential pressure control (p - v)
414

Control modes
Delivery head H [%]
Differential pressure - delivery-superimposed (!p - q)
In order to avoid the time and expenses associated with index circuit evaluation (extensive
and expensive cable routing, amplifiers, etc.), it
is possible to override the differential pressure
setpoint value directly with a signal proportional to delivery. Using this method, it is possible, even with multi-pump systems, to
achieve a control-range extension in spite of
central measured-value acquisition (differential pressure sensor at the pump).
This method requires, in addition to the differential pressure sensor which is to be fitted directly on the pump system, the heating-circuit
output or the input of the consumer rail, the
provision by the customer of a volume-flow
transmitter (0/4 20 mA) to be installed in the
system's main feed pipe.
The use of the p-q control is recommended
for such systems whose index circuit or system
performance are not known or in such cases
where long signal distances cannot be bridged,
particularly for such systems where volume
flow transmitters are already available.
Power requirement P [%]
Dp = constant
Dp = deliverysuperimposed
Key:
Pu H
Pu S
QV
QT
P 1V
Flow volume Q [%]
P 1T
= main pump
= peak load pump
= full-load ow volume
= part-load capacity
= full-load power
consumption
= part-load power
consumption

Volume flow transmitter (provided by the customer)*(also see Performance features table)

Fig.: Pump curve behaviour of a multi-pump system with infinitely variable delivery-superimposed differential pressure control (p - q)
415

Control modes
Differential pressure - temperature superimposed (!p - T)
The operational performance of the hydraulic

system can be further optimised by adapting
the differential pressure setpoint value for
pump output control according to a superimposed reference variable (e. g. outdoor temperature). The differential pressure setpoint value
and thus the pump output is reduced with rising outdoor temperatures, it is increased with
falling outdoor temperatures.
Differential pressure setpoint p [m]
max.

Temperature board KTY 10
min.
or
Temperature board PT 100

CC temperature module PT 100
+ 50
- 20
Temperature T[C]
Fig.: Differential pressure setpoint variation according to a temperature
416
Process temperature sensor or outdoor temperature sensor, PT 100 or KTY

Control modes
Differential temperature control (!T)
Heating/air-conditioning systems vary in terms

of their cooling/heating requirements according to outdoor temperature fluctuations. A
number of installations are installed without
actuating units or the option of controlling the
volume flow (single-pipe heating systems, primary circuits, etc.). Moreover, pure throttling
or bypass controls are highly uneconomical.
The secondary power consumption (electricity)
for the pump drive is also unnecessarily high
during the transition period.
The differential-temperature control T is one
option for maintaining a constant difference
between feed and return temperatures as a result of weather- and usage-dependent temperature spread. The heat flow becomes variable due to the changes in flow rates and the
transferred heating/cooling capacity can be
controlled independently of feed or return
temperatures. Differential-temperature controls should therefore only be used with individual consumers or with systems with a
known control time constant to be able to use
them in a straightforward manner.
90
T
Temperature T[C]
70
d te
Fee
mpe
ratu
re
ratu
mpe
n te
r
Retu
re
25
20
100
Q [%]
Fig.: Volume flow variation according to the temperature spread
Temperature board, KTY 10

or

Temperature sensor, TSG or PT 100 (provided

by the customer)
417

Control modes
Temperature control (T)
Control range, adjustable

from 5C to 50C,
e.g. 30C
Max. boundary
Min. boundary
Feed temperature + T [C]
Return temperature T [C]
Heating curves, basic temperature
Outside temperature T A [C]
Delivery head H [%]
max.
n=1
Pump
performance
diagram Q/H
00 %
With the case of pump control according to the

temperature, the control signal (T) results in a
variation of pump output, but there is no adjustment of the variation or its results by means
of feedback of the comparison of the setpoint/
actual value.
Fixed motor speeds have been assigned to the
pump for specific feed/return temperatures according to an empirically predetermined pump
curve.
A falling feed temperature (+T) or a rising return temperature (-T) will result in automatic
speed reduction and thus the reduction of the
pump performance input.
Temperature control T can only be applied
to single pump operation. Feed or return
temperature-sensitive peak-load operation
is technically not feasible.
Required accessories

or
Con
trol
ra

nge

min. n
= 60
Temperature sensor, TSG or PT 100 (provided

by the customer)
Power consumption P 1 [%]
Flow volume Q [%]
.n
max
Pump
performance
diagram Q/P
0%
= 10
gs
avin
gy s
Ener
.n=
min
60 %
Flow volume Q [%]
Fig.: System diagram of the infinitely variable temperature control
418

Control modes
Differential temperature T [K]
Variable differential temperature (!T - v)
The T-v control function is particularly suitable for pump output control in single-pipe
heating systems, district heatings, systems
with condensing boiler technology and cooling
systems.
The T-v control mode ensures that the differential temperature is spread variably according
to another temperature, e.g. the outdoor temperature. This means that only the water quantity required for heat transfer is circulated. This
leads to significant energy savings on the drive
side. Furthermore, the return temperature can
also be drastically reduced. The large temperature spread improves the efficiency of boilers
or heat exchangers, and limits the return temperature, as required e.g. in most district heating networks.
T
ure
rat
dt
e
Fe
e
mp
re
atu
rn t
u
Ret
er
mp
Outside, process temperature [C]
Differential temperature setpoint [C]
Fig.: Differential temperature according to the process or outdoor temperature
Temperature sensor, TSG or PT 100
Controller inuence
positive
negative
Tmin
or

(provided by the customer)
Process temperature sensor or

outdoor temperature sensor, PT 100
or KTY
Tmax
Outside, process temperature [C]

Fig.: Effect on the differential temperature
419

Control modes
Constant volume flow control (Q - c)
Delivery head H [m]
The Q-c control function is applied practically

in such cases where a constant, adjustable volume flow is to be pumped. Such cases are for
example cooling systems, cooling towers, test
stands or systems for water supply, water
treatment and sewage disposal. Flow rates of
2 2000 m3/h can be controlled.
Examples of the application of flow rate controls:
Mixing of chemically different well waters in an
elevated tank for establishing a consistent water quality
Delivery of cold and cooling water according to
the connected cooling towers or consumers
Mixing sewage (municipal and industrial applications) for achieving a defined untreated
sewage composition, adapted to the sewage
treatment in a sewage treatment plant
Dosing of chemicals in chemical and environmental engineering
Agricultural irrigation
Qset
Qmin
Delivery rate Q [m]
Flow rate meter provided by the customer

Monitoring of limit values is to be implemented
Qmax
onsite (system protection)
The volume flow which is set at the CR device is kept constant. If the volume flow Q decreases, the speed of the pump system is increased until the set volume flow is reached
again. If the volume flow increases, the speed is reduced so that only the required rate is
pumped.
Fig.: Principle of the constant volume flow control
Pressure - constant (p - c)
Delivery head
H [m ]
Switch-off pressure level

peak-load pump
p Off
Pipe network parabola

Set point
level
Pump 1
Pump 2
Flow rate Q
Switch-on
pressure level
peak-load
pump p On
Pump
The constant pressure control mode (p - c) is

suitable for use in conjunction with open pipe
systems, e.g. water supply and pressure boosting applications.
The pump output is adapted according to water requirements (pressure-dependent) along a
setpoint level. Multi-pump systems require the
activation and deactivation of base-load and
peak-load pumps according to requirements.
Fluid hammers caused by premature deactivation and immediate reactivation are thus fully
eliminated.
In a pressure boosting system, the base-load
pump is deactivated via the control system at
Q=0
(also see Performance features table).
Fig.: Constant pressure control (p - c) using a 3-pump system as an example
420

Switchgears
Series description Wilo-VR-HVAC system

VR-HVAC system
Digitally controlled, infinitely variable Vario control system for electronically controlled glandless pumps and glanded pumps in the
Stratos, VeroLine-IP-E and CronoLine-IL-E series, for setting up individual and multi-pump systems.
The typical field of application of the Wilo-VR-HVAC-System is

water circulation in heating, ventilation, cooling and air-conditioning
systems of larger buildings like hospitals, hotels, schools, department
stores, industry systems, residential, commercial and public buildings.
With the latest pump technology and digital control electronics, the
Wilo-VR-HVAC system is able to meet any requirements for new installations and refits:
For all glandless and glanded pumps with integrated power electronics up to P2 = 22 kW nominal power.
For pump duty splitting with up to 4 units (to make best use of the
low-power split units in low-load operation).
Avoiding flow or cavitation noise.
Reduction of operating costs due to energy savings.
Operating principle
The control device is for controlling and regulating circulation pumps
with electronic control or integrated pump output electronics. The
differential pressure of a system is controlled according to the load
with appropriate signal transmitters. The controller affects the frequency converter which has an effect on the pump speed. A modification of the speed changes the delivery head and thus the power
output of the single pumps. According to load requirements, pumps
are activated or deactivated. The control device can control up to
4 pumps.
Infinitely variable speed control

An electronic Wilo DDG differential pressure sensor delivers the actual differential pressure value as 4 - 20 mA current signal. Then the
controller maintains the differential pressure at a constant level by
means of the comparison of the setpoint/actual values. If there is no
External Off signal and no fault, at least one pump is running. The
pump speed depends on the load. If the required output cannot be
covered by this pump (base-load pump), another pump is cut in, the
speed of which is then controlled according to the reduction to the
setpoint. Pumps, which are already running, keep operating at maximum speed (peak-load pumps). If the demand decreases to such an
extent that the controlling pump runs at its lowest output range and
is not needed to cover the demand, this pump is deactivated and the
control function is assigned to another pump which has previously
been running at maximum speed.
Control modes p-c and p-v can be pre-selected in the menu. Only
the first pump is controlled in p-v mode. If more pumps are cut in,
these are adjusted according to the p-c curve.
Control modes
The following control modes can be preselected for electronic performance control with the Wilo-VR-HVAC system
For variable-delivery systems (e.g. heating systems with thermostatic valves):
Constant differential pressure control (p-c)
Variable differential pressure control (p-v)
The standard Wilo-VR-HVAC system has an extensive range of control inputs/outputs for integration into external monitoring units to
be provided by the customer:
- Analogue output, pout (0 - 10 VDC), for indicating the actual value
of the differential pressure sensor
- Activation/deactivation via external potential-free contact
- SSM collective fault signal as potential-free changeover contact
- SBM collective run signal as potential-free changeover contact
- IFS individual fault signal for each pump as potential-free changeover
contact (optional)
- IRS individual run signal as potential-free changeover contact
(optional)

Equipment features
- PID controller
- Lockable main switch
- Graphical LC display for the indication of all values and operating
states
- Red-button technology (one-button operation)
- LEDs for indicating operation standby, pump(s) in operation, faulty
pump(s)
- Circuit breakers and output terminals for the power supply of
pump(s)
- Integrated signal board (option)
- Automatic pump cycling
- Emergency operation as an option
- Selection of a standby pump
421

Switchgears
Dimensions, weights Wilo-VR-HVAC system

Switchbox
422
Dimensions
Weight approx.
Width x height x depth
mm
kg
VR-HVAC 1x0.37WM
400 x 300 x 120
10.5
VR-HVAC 2x0.37WM
400 x 300 x 120
11.0
VR-HVAC 3x0.37WM
400 x 300 x 120
9.5
VR-HVAC 4x0.37WM
400 x 300 x 120
10.0
VR-HVAC 1x0.55WM
400 x 300 x 120
6.0
VR-HVAC 2x0.55WM
400 x 300 x 120
10.0
VR-HVAC 3x0.55WM
400 x 300 x 120
10.0
VR-HVAC 4x0.55WM
400 x 300 x 120
10.0
VR-HVAC 1x0.75WM
400 x 300 x 120
7.8
VR-HVAC 2x0.75WM
400 x 300 x 120
10.0
VR-HVAC 3x0.75WM
400 x 300 x 120
11.0
VR-HVAC 4x0.75WM
400 x 300 x 120
10.0
VR-HVAC 1x1.1WM
400 x 300 x 120
10.3
VR-HVAC 2x1.1WM
400 x 300 x 120
11.0
VR-HVAC 3x1.1WM
400 x 300 x 120
11.5
VR-HVAC 4x1.1WM
400 x 300 x 120
11.4
VR-HVAC 1x1.5WM
400 x 300 x 120
8.5
VR-HVAC 2x1.5WM
400 x 300 x 120
5.5
VR-HVAC 3x1.5WM
400 x 300 x 120
11.4
VR-HVAC 4x1.5WM
400 x 300 x 120
10.0
VR-HVAC 1x2.2WM
400 x 300 x 120
8.5
VR-HVAC 2x2.2WM
400 x 300 x 120
10.8
VR-HVAC 3x3.3WM
400 x 300 x 120
11.6
VR-HVAC 4x2.2WM
400 x 300 x 120
11.0
VR-HVAC 1x3.0WM
400 x 300 x 120
8.5
VR-HVAC 2x3.0WM
400 x 300 x 120
10.5
VR-HVAC 3x3.3WM
400 x 300 x 120
11.0
VR-HVAC 4x3.0WM
400 x 300 x 120
10.0
VR-HVAC 1x4.0WM
400 x 300 x 120
8.5
VR-HVAC 2x4.0WM
400 x 300 x 120
10.3
VR-HVAC 3x4.0WM
400 x 300 x 120
11.0
VR-HVAC 4x4.0WM
400 x 300 x 120
6.9
VR-HVAC 1x5.5WM
400 x 300 x 120
8.5
VR-HVAC 2x5.5WM
400 x 300 x 120
7.2
VR-HVAC 3x5.5WM
400 x 300 x 120
9.0
VR-HVAC 4x5.5WM
400 x 300 x 120
12.0
VR-HVAC 1x7.5WM
400 x 300 x 120
10.3
VR-HVAC 2x7.5WM
400 x 300 x 120
5.5
VR-HVAC 3x7.5WM
400 x 400 x 120
10.8
VR-HVAC 4x7.5WM
400 x 400 x 120
18.0
VR-HVAC 1x11WM
400 x 400 x 120
13.5
VR-HVAC 2x11WM
400 x 400 x 120
10.2
VR-HVAC 3x11WM
400 x 400 x 120
11,5

Switchgears

Switchbox
Dimensions
Weight approx.
Width x height x depth
mm
kg
600 x 600 x 250
42.0
VR-HVAC 1x15WM
400 x 400 x 120
10.5
VR-HVAC 2x15WM
400 x 400 x 120
13.0
VR-HVAC 3x15WM
600 x 600 x 250
38.0
VR-HVAC 4x15WM
600 x 600 x 250
35.5
VR-HVAC 1x18.5WM
400 x 300 x 120
10.5
VR-HVAC 2x18.5WM
400 x 300 x 120
12.8
VR-HVAC 3x18.5WM
600 x 600 x 250
41.0
VR-HVAC 4x18.5WM
600 x 600 x 250
35.5
VR-HVAC 1x22WM
400 x 300 x 120
10.5
VR-HVAC 2x22WM
400 x 300 x 120
13.1
VR-HVAC 3x22WM
600 x 600 x 250
40.0
VR-HVAC 4x22WM
600 x 600 x 250
42.0

VR-HVAC 4X11WM
423

Switchgears
Terminal diagrams Wilo-VR-HVAC system

Terminal diagram VR-HVAC 3~400 V
L1 N PE L1 N PE
Sensor
0...10 V
SSM
SBM
Ext.
OFF
1
424
2...
2...
IN
Sensor
0...10 V
Ext.
OFF
2...
IN
+24 V
SSM
SSM
W PE
+24 V
SSM
L1 L2 L3 PE U
Terminal diagram VR-HVAC 1~230 V
SBM
2...

Wilo Comfort Control Systems CRn, CC
Series description Wilo-CRn, Wilo-CC

Wilo-Comfort control systems CRn and CC
Digitally controlled, stageless Comfort-control systems for glandless and glanded pumps of all makes, single and multi-pump systems.
CRn version for stageless electronically controlled pumps or pumps
with integrated frequency converter.
CC version for conventional pumps with fixed speed.
Mains connection
Signal line
or
Outside temperature sensor
Feed
Feed sensor
6
Ext. off
SSM
0-10 Volt
Mains supply connection
Mains supply
connection
Return
Return sensor
Typical fields of application of the Wilo-Comfort control devices

CRn and CC are water recirculation and water supply (e.g. pressure
boosting)
- In residential, commercial and public buildings, hotels, hospitals, department stores and for industrial buildings. The most contemporary
digital control electronics allow all of the requirements demanded of
the Wilo Comfort Control Systems to be met at the time of new installation and retrofitting:
- For CRn version independent of the power via analogue control signals 0 / 2 10 V or 0 / 4 20 mA
- For CC version for all glandless and glanded pumps with three-phase
motors with a nominal power up to P2 = 200 kW (higher output values and other voltages on request)
- For pump duty splitting with up to 6 units (to make best use of the
low-power individual units in low-load operation)
- Avoidance of flow or cavitation noise
- Lower operating costs due to energy savings
- Speed control range between 100% and 40% of the nominal power.
Operating principle
The Wilo-Comfort control systems allow the infinitely variable electronic adjustment of the pump output to meet the continuously varying operating conditions in the hydraulic system according to the
control variables: pressure (p), volume flow (Q), temperature (T).
Equipment features
- PID controller
- Integrated real-time clock with summertime/wintertime change
- Integrated individual/total operating hours counter
- Service life optimisation for multi-pump systems
- Motor protection due to connection of WSK and SSM (for CRn version)
- Motor protection due to connection of WSK, PTC TS and TSA (for CC
version)
- Touch display with multi-colour backlight for CC version
- Alphanumeric LC display in version CRn (4-line) with backlight
- Status display for drives (e.g. pumps and frequency converters)
- User-oriented menu navigation with multi-language plain text display and/or symbol navigation
- Storage and display of extensive operating data
- Defined display of fault signals and storage in the history memory
- Conductivity test of the transmitter paths
Infinitely variable speed control
Infinitely variable speed control must be regarded as the ideal solution to the problem of achieving 100% harmonious adjustment of
the pump output to the actual operating states of the system.
Unfortunately, its particular inherent capability of reducing the speed
right down to a very low level about 1020% of the residual speed
cannot be implemented in practice in heating applications. Speed
reductions in the range below 60% residual speed and the resulting
drop in delivery head (delivery head as a quadratic function of speed)
may result in malfunctions and sometimes to a breakdown in water
distribution. In this case, the p measuring point must be installed on
what is called the index circuit of the system, i.e. the line or consumer
with the greatest pressure losses. Extremely low speeds below 40%
of the nominal speed can also lead to thermal and mechanical overloading of the electric motors.

Mains
connection
Motor
connection
425

Series description Wilo-CRn, Wilo-CC

Control modes
The following control modes can be pre-selected for electronic pump
output control with Wilo-Comfort control systems (also see Performance features table
For variable-delivery systems (e.g. heating systems with thermostatic valves):
- Constant differential pressure control (p-c)
- Variable differential pressure control (p-v)
- Variable-delivery differential pressure control (p-q)
- Temperature-superimposed differential pressure control (p-T)
- Constant pressure control (p-c) for pressure boosting systems
- Constant flow rate control (Q-c)
For constant-volume systems (e.g. cooling systems with heat exchangers):
- Differential temperature control (T)
- Process temperature control (T)
- Variable temperature control (T-v)
Type key, CC control device (example: CC 2x1.1 FC WM)

CC
2
1.1
FC
WM
Comfort Controller
Number of pumps to be controlled
(1 6 pumps)
Maximum nominal motor power P2
of pump to be controlled in kW
Installation with frequency converter
and sine filter
Device version
WM = wall-mounted installation, IP 54
BM = floor model, IP 54
Switch cabinet installation on request

The Wilo-Comfort control systems provide extensive control inputs
and outputs as standard equipment for integration in external monitoring units provided by the customer (also see
- Remote setpoint adjustment (0 10 V/10 20 mA) preselectable
(with CRn)
- Remote setpoint adjustment (4 20 mA) preselectable (with CC)
- Activation/deactivation via external potential-free contact
- Activation of frost protection via external potential-free contact
(only for heating/air-conditioning) via digital input
- Low water cut-out switch via external potential-free contact (only
for pressure boosting) via digital input
- Collective fault signal/collective run signal as potential-free changeover contact
- Mains Emergency Operation service selector switch for maintenance personnel
- Switchover to second setpoint level (with CRn)
- Switchover to second/third setpoint level (with CC)
The following optional control inputs and outputs are available:
- Remote acknowledgement of the collective fault signal
- Switchover to manual control mode
- Individual run and fault signals for pumps and converters
- Manual/automatic switchover
- Signalling contact connection of repair switches
Type key, CRn control system (example CRn 1-2 TP WA)

CRn
1-2
TP, TK
WM
426
Comfort control technology, new

Number of pumps that can be connected:
12
34
56
Control mode:
T = temperature
P = PT 100 sensor
K = KTY sensor
Device version
WM = wall-mounted installation IP 42
(IP 54 on request)
SE = control-panel installation

Technical data Wilo-CRn, Wilo-CC

Wilo-Comfort control system CRn
Automatic load-sensitive, variable speed control of glandless and
glandless pumps with integrated or external frequency converter.
For heating/air-conditioning according to the differential pressure

p, feed/return temperature (T) or differential temperature (T) in-
cluding free adjustment of the duty point by means of the advance

correction of the full-load pump output.
Device version
- Wall-mounted installation
- Control-panel installation
Connection data, Wilo-CRn

1~230 V (shockproof plug)/N/PE, 50/60 Hz
Power connection of the pumps onsite
0/2 10 V
0/4 20 mA
0 C to +40 C
Output signals
Wilo-Comfort control system CC
Automatic, load-sensitive, variable speed control of glanded and

glandless pumps with three-phase motor.
For heating /air-conditioning according to the differential pressure

p, feed / return temperature (T) or differential temperature (T) including free adjustment of the duty point by means of the advance
correction of the full-load pump output. For pressure boosting according to the pressure (p).
Device version
- Wall-mounted installation
- Control-panel installation
Connection data, Wilo-CC

Device classification:
Max. nominal motor power P2 [kW]
3~400 V, 50/60 Hz
Max. permissible nominal pump current I [A]
Power factor cos
Efficiency: - for Pmax
- within the permitted partial load range
Output voltage [V]
Output frequency [Hz]
Control range (% nominal motor speed)
1.1
1.5
2.2
3.0
4.0
5.5
7.5 11.0 15.0 18.5 22.0 30.0 37.5 45.0 55.0
3.0
3.7
5.2
7.0
9.0 13.0 16.0 24.0 32.0 37.5 43.1 61.0 72.4 89.6 106.0
> 0.90
> 0.93
> 0.85
3~400 V/PE, 50/60 Hz
3 x 130 V 400 V
(10 Hz) 12 Hz 50/60 Hz
40% 100%
0 C to +40 C
Accessories for Wilo-Comfort control systems CRn and CC

Accessories
Temperature board
Automatic, infinitely
variable speed control according to the
feed or return temperature or
according to the difference between
feed and return temperatures
Terminal diagram:
base board CC /CRn system
Terminal diagram:
temperature board, KTY 10
Terminal diagram:
temperature board, KTY 10
Sensors
Differential pressure sensor, DDG (4 20 mA) (observe the measurement

range)
Outdoor temperature sensor, KTY or PT 100
Temperature signal transmitter, TSG (included in the scope of delivery of the
temperature board)
Temperature board, KTY 10:
Heating system with large temperature spread
(Tmax: +140 C, Tmin 10 K, Tmax: 100 K),
2 TSG temperature transmitters included in the scope of delivery
Temperature board, PT 100:
Cooling/air-conditioning systems with small temperature spread
(Tmax: +140 C, Tmin 3 K, Tmax: 100 K)
Terminal diagram:
temperature board, PT 100
427

Technical data Wilo-CRn, Wilo-CC

Accessories
CC temperature
module PT 100
CRn
control board
CRnDDC board
CRnsignal board 1 2
CRnsignal board 3 6
Temperature range -200 C to +500 C, connection of PT 100, PT 1000 and

Ni 1000 sensors
Deactivation per pump (up to 2x) by onsite repair switch and remote adjustment of the operating mode (mains/automatic) per pump (up to 2x)
3 control boards are required for 6 pumps
Load adaptation of the pump system (nominal/actual comparison) by external
controller, pump activation and deactivation, pump cycling, setpoint switchover, switchover to manual control mode and acknowledgement of the collective
fault signal by external potential-free contact
Potential-free individual operation/individual fault signal for pumps 1 2 and
frequency converter, signal of statuses to the digital inputs DIG2 or DIG3 (e.g.
low water, frost protection), actual rotation speed value or actual sensor value
(can be preselected)
Potential-free individual operation/individual fault signal for pumps 3 6
Terminal diagram:
temperature module, PT 100
Terminal diagram:
control board
Terminal diagram:
DDC board
Terminal diagram:
signal board 1-2
Terminal diagram:
signal board 3-6
Dimensions and weights, Wilo-CRn system
Temperature sensors
PT 100
PT 100
KTY
KTY
Number of
pumps
WM
SE
Dimensions (W x H x D)
Weight
Weight
[pcs.]
[mm]
[kg]
[mm]
[kg]
12
34
12
34
400 x 400 x 200

400 x 400 x 200
400 x 400 x 200
400 x 400 x 200
12,5
12.5
13.0
13.0
360 x 380 x 120

360 x 380 x 120
360 x 380 x 120
360 x 380 x 120
5.0
5.0
5.5
5.5
Dimensions and weights, Wilo-CC system

Nominal power P2
Number of pumps
[kW]
0.75 4.0
5.5 7.5
11.0 15.0
11.0
15.0
18.5 22.0
30
428
Weight
[pcs.]
[mm]
[kg]
14
56
12
34
56
12
34
56
56
12
34
56
12
34
56
600 x 760 x 250

760 x 760 x 250
600 x 1900 x 500
800 x 1900 x 500
1000 x 1900 x 400
800 x 1900 x 500
1000 x 1900 x 400
1000 x 1900 x 400
1200 x 1900 x 500
800 x 1900 x 500
1000 x 1900 x 400
1800 x 1900 x 500
800 x 1900 x 500
1200 x 1900 x 500
2000 x 1900 x 500
50
70
175
205
230
220
270
300
360
250
320
500
270
380
580

Terminal diagrams Wilo-CRn, Wilo-CC

Terminal diagram base board CRn system (for pump drives 1230 V)
CR-IPG X3 / X4
CR-IPE X1 / X2
Pump 1...4
P = ...kW
I = ...A
SSM
Setpoint 1)
+ -
On
In
open
or
0.......10V
Start relay
TOP-E
or
Bridge
or
Stratos
SSM
Pump
or
0.......10V
M
1~
WSK
or
L N PE
Pot.-free
NC contact
On-site
power supply
1) Required for Stratos IF-Modul with 0...10 V input
(IF-Modul Stratos SBM, Stratos Ext. Min, Stratos Ext. Aus)
Terminal diagram expansion board CRn system (for pump drives 3400 V)
CR-IPG X3 / X4
CR-IPE X1 / X2
On
Setpoint
+ -
open
or
or
Pump 1...6
P = ...kW
I = ...A
Setpoint inputs
of the pump,
see table
Bridge
or
SSM
Pump
or
Start
relay
or
M
3~
SSM
WSK
or
L1 L2 L3 PE
On-site
power supply
Pot.-free
NC contact
Star-delta starter
Terminal diagram CC-HVAC, direct starting, with frequency converter
X2 1
2 3 4
X3 1
2 3 4 5 6
U V W U V W
Pump 1
Pump 2
Pump 1
Pump 2
SBM
SSM
Pot.-free
signals
X4 1
2 3 4 5 6 7 8 9
X5 1
2 3 4

Mains
2 3 4 5 6
Analogue
inputs
Actual value (+)

Act. value (GND)
f (+)
f (GND)
L1 L2 L3
X1 1
SSM
Sensor (+)
Sensor (IN)
GND
Analogue In (+)
Analogue In (IN)
L1 L2 L3
Sensor ...
SBM
Anti-freeze
X0
Pumps
(WSK)
Pumps
(Output)
Extern On/Off
Feed
429


Terminal diagram CC-HVAC, --starting, with frequency converter
Mains
2 3 4 5 6 7 8 9 10 11 12
X2 1
2 3 4
X3 1
2 3 4 5 6
U1 V1 W1 W2 U2 V2 U1 V1 W1 W2 U2 V2
Pump 1
Pump 2
Pump 1 Pump 2
SBM
SSM
Pot.-free
signals
430
X4 1
2 3 4 5 6 7 8 9
Analogue
inputs
X5 1
2 3 4
Actual vlaue (+)

Act. value (GND)
f (+)
f (GND)
L1 L2 L3
X1 1
SSM
Sensor (+)
Sensor (IN)
GND
Analogue In (+)
Analogue In (IN)
L1 L2 L3
Sensor ...
SBM
Anti-freeze
X0
Pumps
(WSK)
Pumps
(Output)
Extern On/Off
Feed
Ventilator
X9


Wilo-CRn system, assignment of the setpoint outputs: 1. at the CRn control device / 2. at the pump to be controlled
Pump type
Analogue
control signal
1. Setpoint outputs, CRn:

+
2. Setpoint inputs, pump:
IL-E...BF R1
IL-E...BF R1
0 - 10 V
4 GND
0 20 mA
4 GND
0 - 10 V
0 20 mA
0 - 10 V
0 20 mA
0 - 10 V
4 20 mA
2
2
1 (0 - 10 V)
4 20 mA
1
1
7 GND
7 GND
2 (GND)
2 (GND)
2
2

IL-E...BF R1
IL-E...BF R1
IL-E... R1
IL-E... R1
IP-E
IP-E
(from year of construction 08/2002 to

02/2003)
(from year of construction 08/2002 to
02/2003)
(from year of construction 03/2003)
431

Signal transmitter and accessories Wilo-CRn

Outdoor temperature sensor KTY/PT 100
38
35
Wall-mounted signal transmitter for outdoor temperature measurement.
Required: connection line (provided by the customer)

up to 25 m: 3 x 0.75 mm2, shielded
65
53
65
> Accessories
4,2
> Technical data

M16
Protection class:
Temperature range:
50
IP 65
25 C to +80 C
KTY 10 temperature board
T (feed)
X3
+
1
T (return) T (external)
+
3
+
5
Additional circuit board for equipping the switchgear series Wilo-CRn when using the control
modes:
Differential temperature control (T)
Feed/return temperature control (T)
Differential pressure temperature-superimposed (p-T)
> Description/design
External
temperature
Return
temperature
Feed
temperature
3 analogue inputs for TSG temperature sensors:
Terminal diagram, KTY 10 temperature
Feed temperature (+T)

Return temperature (T)
Temperature setpoint (T)
Fixation material, CAN bus cable and 2 TSG temperature signal transmitters are included in the
scope of delivery.
> Technical data
Measurement range:
Resolution:
Accuracy:
Ambient temperature:
Dimensions:
Weight:
432
T: - 20 ... +150 C
T: 10 K
10 bits
0.2% of upper limit + transmitter tolerance
0 C to +40 C
100 mm x 120 mm
approx. 0.5 kg


TSG signal transmitter
Signal transmitter for pipe attachment for temperature measurement included in the scope of
delivery of the KTY 10 temperature board. With 2 spring fasteners for attachment to pipes up
to DN 100, 1 tube of thermal conducting glue, 5 m connecting cable for switchgear 1)
(2 x 0.75 mm2, shielded)
1)
70
Longer distances to be extended by customer

up to 25 m: 3 x 0.75 mm2, shielded,
up to 100 m: 3 x 1.50 mm2, shielded,
15
> Connection data

PTC thermistor KTY 10
- at +25 C:
2 k
- at +90 C:
3.09 k
Max. current:
2 mA
> Technical data
Protection class:
Temperature range:
IP 43
0 C to +150 C
T (process)
+
7 8
9
Additional circuit board for equipping the switchgear series Wilo-CRn when using the control
modes:
Differential temperature control (T)
Feed/return temperature control (T)
Differential pressure temperature-superimposed (p-T)
Two-wire
circuit
Three-wire
circuit
Terminal diagram, temperature board

PT 100
3 analogue inputs for PT 100 temperature sensors in 2-/3- and 4-conductor technology to be
provided by the customer:
Feed temperature (+T)
Return temperature (T)
Temperature setpoint (T)
Fastening material and CAN-bus cable are included in the scope of delivery.
> Technical data
Measurement range:
Accuracy:
Dimensions:
Weight:
T: - 20 ... +150 C
T: 3 K
2 K (in relation to standard values in accordance
with DIN IEC 751)
+ transmitter tolerance
0 C to +40 C
100 mm x 120 mm
approx. 0.5 kg

T (return)
+
4 5
6
External
temperature
Feed
temperature
T (feed)
+
X3 1 2
3
Return
temperature
433

Res.2
DIG.3
S1
I U
0/4 0
20 mA 10 V
SLZU
SLAB
PT
SW
1/2
16 17 18 19
DDC board
5 6
7 8
9 10
11 12 13 14 15
Pump Duty
Cycling
Setpoint
changeover
External fault
confirmation
Change of
parameter record
Analogue, external
3 4
Peak-load
deactivation
Peak-load cut-in
External Param. Analogue

Quit
2
IN 2
In +
X3 1 2
Additional circuit board for equipping the switchgear series Wilo-CRn for remote control by
external monitoring units (e.g. GA or DDC substation).
Terminal diagram, DDC board
1 analogue input for external correcting variable (speed adjustment for DDC operation)
8 digital inputs for connection of an external potential-free button for
Peak-load cut-in
Peak-load deactivation
Pump cycling
Setpoint changeover
Acknowledgement of the collective fault signal
Parameter record switching
Control input, 0 / 2 -10 V or 0 / 4 - 20 mA
Signal input DIG 3
> Technical data
Analogue input:
Measurement range:
Input resistance:
Resolution:
Accuracy:
Digital inputs:
Input level:
Dielectric strength:
Maximum cable length:
Terminal cross-sections:
Ambient temp.:
Dimensions:
Weight:
434
Correcting variable:
0 10 V,
0 / 4 20 mA
(= min.- max. speed)
10 k or 50
10 bits
0.2% of upper limit + transmitter tolerance
24 VDC / 1 mA
250 VAC
100 m
1.5 mm2
0 C to +40 C
100 mm x 120 mm
approx. 0.5 kg


Control board
3 4
5 6
Control
function
Relesae
Manual
Release
Manual
X3 1 2
Additional circuit board for equipping the switchgear series Wilo-CRn for operating mode
selection Manual 0 Automatic for maximum 2 pumps (example: 5-pump system requires
3 control boards).
Switchover for each pump via potential-free control switches provided by the customer.
Pump 2/4/6
Control
function
Pump 1/3/5
7 8
9 10
11 12
Pump 1/3/5
Control
function
Release
Manual
operation
Control
function
Release
Manual
operation
Manual 0 Automatic switchover via potential-free two-way NO contacts provided by the
customer with Off middle position for each pump.
Operating mode:
Pump 2/4/6
Manual:
0:
Automatic:
Pump in mains operation

Pump OFF
Pump released for control mode
Terminal diagram, control board

Connection for repair switches provided by the customer with auxiliary contact:
closed:
open:
Pump enabled
Pump disabled
> Technical data
Selector switch:
Control inputs:

Input level:
Dielectric strength:
Maximum cable length:
Terminal cross-sections:
Ambient temp.:
Dimensions:
Weight:
P1 / P2, P3 / P4, P5 / P6
2 x repair switches (on / off for each pump)
2 x control switches (Manual 0 Automatic for
each pump)
24 VDC / 1 mA
250 VAC
100 m
1.5 mm2
0 C to +40 C
100 mm x 120 mm
approx. 0.5 kg
435

Option modules, signal transmitter and accessories Wilo-CC

GLT base module
The GLT base module is required as a connection element with the CPU when using the options of signalling modules or control modules. Each CC switchgear only requires one base
module.
> Version
Added module in a plastic housing with LEDs to display the state of the inputs and outputs,
fixation on a 35 mm DIN rail
> Technical data
Protection class:
Storage temperature:
Dimensions (WxHxD):
Weight:
IP 00
0...+55 C
-20+70 C
30x90x60 mm
80 g
Connection cable signalling modules

Connection cable for connecting up to 4 signalling modules with the GLT base module. The
number of connecting cables required for signalling modules per CC switchgear is always 1.
> Technical data
Length: 4x1 m
1x40-pin plug for connection to the GLT base module
4x10-pin plug for connection to the signalling modules
436


Signalling module pump 1-2
Additional module for equipping the switchgear series Wilo-CC system for outputting individual operation and fault signals via potential-free relay contacts (changeover contacts) such as:
Operation pumps 1-2
Operation frequency converter
Malfunction pump 1-2
Malfunction frequency converter
Frost message (version HVAC)
Low water (water supply)
in conjunction with the base module GLT and the connection cable signalling modules.
> Version
Relay module with operation state LED, fixation on 35mm DIN rail
> Technical data
Supply voltage:
Current consumption:
Contact rating:
Storage temperature
Terminal cross-section:
Protection class:
Dimensions (WxHxD):
Weight:
24 VDC +/-10%
120 mA
2 A at 30 VDC / 350 VAC
0+55 C
-20+70 C
0.14 1.5 mm
IP 00
83 x 125 x 62 mm
330 g
> Scope of delivery

1x signalling module
2x support base
2x spacer
1x DIN rail
2x M4x10 screw
437


Signalling module pump 3-6
Additional module for equipping the switchgear series Wilo-CC system for outputting individual operation and fault signals via potential-free relay contacts (changeover contacts) such as:
Operation pumps 3-6
Malfunction pumps 3-6
in conjunction with the base module GLT and the connection cable signalling modules.
> Version
Relaismodul mit Betriebszustand-LEDs, Befestigung auf 35mm Tragschiene
> Technical data
Supply voltage:
Contact rating:
Storage temperature
Protection class:
Dimensions (WxHxD):
Weight:
24 VDC +/-10%
120 mA
2 A at 30 VDC / 350 VAC
0+55 C
-20+70 C
0.14 1.5 mm
IP 00
83 x 125 x 62 mm
330 g
> Scope of delivery

1x signalling module
2x support base
2x spacer
1x DIN rail
2x M4x10 screw
Connection cable control modules

Connection cable for connecting up to 4 control modules with the GLT base module. The
number of connection cables required for control modules per CC-switchgear is always 1.
> Technical data
Length: 4x1 m
1x40-pin plug for connection to the GLT base module
4x10-pin plug for connection to the control modules
438


DDC control module
The DDC control module serves as an interface for remote control of certain functions of the
CC system by external monitoring units (e.g. GA or DDC substation) or external, potential-free
control switch contacts e.g.:
Peak load activation and deactivation
Pump cycling
Setpoint changeover
Fault message acknowledgement
in conjunction with the base module GLT and the connection cable for control modules.
> Version
Two-tier terminal block with status LED for supply voltage, fixation on 35 mm DIN rail
> Technical data
Supply voltage:
Storage temperature
Protection class:
Dimensions (WxHxD):
Weight:
24 VDC +/-10%
120 mA
0+55 C
-20+70 C
0.14 1.5 mm
IP 00
83 x 125 x 62 mm
186 g
> Scope of delivery

1x control module
2x support base
2x spacer
1x DIN rail
2x M4x10 screw
439


Control module pump 1-2
The control module pump 1-2 serves as an interface for the remote control of certain functions of the CC system with external monitoring units (e.g. BA or DDC-substation) or external,
potential-free control switch contacts like e.g.:
Repair switch signal pump 1-2
Manual/0/Automatic switchover pump 1-2
In connection with basic module GLT and the connection cable for control modules.
> Version
> Technical data
Supply voltage:
ambient temperature:
Storage temperature
Protection class:
Dimensions (WxHxD):
Weight:
24V DC +/-10%
120 mA
0+55C
-20+70C
0.14 1.5 mm
IP 00
83 x 125 x 62 mm
186 G
> Scope of delivery

1 piece control module
2 pieces support base
2 pieces spacer
1 piece DIN rail
2 pieces M4x10 screw
440


The control module pump 3-4 serves as an interface for remote control of certain functions of
the CC system by external monitoring units (e.g. GA or DDC substation) or external, potentialfree control switch contacts e.g.:
Repair switch message pump 3-4
> Version
> Technical data
Supply voltage:
Storage temperature
Protection class:
Dimensions (WxHxD):
Weight:
24 VDC +/-10%
120 mA
0+55 C
-20+70 C
0.14 1.5 mm
IP 00
83 x 125 x 62 mm
186 g
> Scope of delivery

1x control module
2x support base
2x spacer
1x DIN rail
2x M4x10 screw
441


The control module pump 5-6 serves as an interface for remote control of certain functions of
the CC system by external monitoring units (e.g. GA or DDC substation) or external, potentialfree control switch contacts e.g.:
Repair switch message pump 5-6
> Version
> Technical data
Supply voltage:
Storage temperature
Protection class:
Dimensions (WxHxD):
Weight:
24 VDC +/-10%
120 mA
0+55 C
-20+70 C
0.14 1.5 mm
IP 00
83 x 125 x 62 mm
186 g
> Scope of delivery

1x control module
2x support base
2x spacer
1x DIN rail
2x M4x10 screw
Temperature module for systems with 1-3 pumps

Additional module for equipping the switchgear series Wilo-CC with 1 to 3 pumps, when using
the temperature-dependent control modes.
An address modules is also supplied for complying with hardware-side addressing.
> Version
Module to be arranged on a 35 mm DIN rail with four channels in order to detect temperature
sensors which have to be provided by the customer (PT100/PT1000) in 2 or 3-wire
technology.
Feed temperature (TV)
Return temperature (TR)
Process temperature (TP)
Outdoor temperature (TA)
> Technical data
Measurement range:
Resolution:
Storage temperature
Dimensions (WxHxD):
Weight:
442
-200+500 C
0.1 K
0+55 C
-20+70 C
1.25 mm
30 x 90 x 60 mm
75 g


Temperature module for systems with 4-6 pumps
Additional module for equipping the switchgear series Wilo-CC with 4 to 6 pumps, when using
the temperature-dependent control modes.
> Version
Module to be arranged on a 35 mm DIN rail with four channels in order to detect temperature
sensors which have to be provided by the customer (PT100/PT1000) in 2 or 3-wire
technology.
Feed temperature (TV)
Return temperature (TR)
Process temperature (TP)
Outdoor temperature (TA)
> Technical data
Measurement range:
Resolution:
Storage temperature
Dimensions (WxHxD):
Weight:
-200+500 C
0.1 K
0+55 C
-20+70 C
1.25 mm
30 x 90 x 60 mm
75 g
Outdoor temperature sensor PT 100

38
35
Temperature sensor for equipping the switchgear series Wilo-CC system when using the temperature-dependent control modes.
4,2
65
53
65
> Version
Insulant housing made of glass-fibre reinforced polycarbonate, greyish RAL 7035.
Fixation with two to four screws of 4 mm (not included in the scope of delivery).
Attention: Don't expose the housing to direct sun!
> Technical data
M16
Measurement range:
Tolerance class:
Protection class:
Dimensions (WxHxD):
Weight
-30+105 C
F0.3 (Cl. B)
-35+70 C
1.5 mm
IP65
90 x 50 x 35,5 mm
70 g

50
443


Wall-mounted signal transmitter installation for differential pressure-sensitive infinitely variable speed control.
With built-in pressure surge throttles, 2 DIN 3862 6 mm cutting-ring unions, 5 m connecting cable to the switchgear1) (3 x 0.75 mm2), 2 angle cutting-ring unions R 1/8 x 6 mm.
Top view
1)Extending longer distances onsite

up to 25 m: x 0.75 mm2, shielded, up to
250 m: 3 x 1.5 mm2, shielded
> Connection data
DDG 10 to 100 (DDG 2 without illustration)
(Dimensions in mm), fixation elements provided by the customer
Maximum operating voltage: 15 30 VDC

Current output: 4 20 mA
Maximum load resistance: 500
Pressure measurement ranges:2) 3)
DDG 2: 0
to
0.2 bar (not with VR-HVAC)
DDG 10: 0
to
1.0 bar
DDG 20: 0
to
2.0 bar
DDG 40: 0
to
4.0 bar
DDG 60: 0
to
6.0 bar
DDG 100: 0
to
10.0 bar (not with VR-HVAC)
2)Other pressure measurement ranges on request
3)
Selection of pressure measurement range

according to the pump duty point
> Technical data
Power consumption:
Protection class:
Maximum pressure
rating:
Fluid temperature:
Ambient temp.:
444
1.5 W
IP 54
25 bar
0 C to +70 C
0 C to +40 C


DDG transducer
Transducer for wall-mounted installation for boosting the signal of the Wilo differential pressure sensor DDG with cable lengths in excess of 250 m.
Delivery including DDG power supply unit.
> Connection data
Operating voltage:
Current input/output:
Max. back-up fuse:
Maximum input resistance:
Maximum load resistance:
230 V/50 Hz
0 20 mA
10 A
50
600
> Technical data

Maximum power consumption:
Protection class:
5 VA
IP 54
0 C to + 40 C
> Accessories
Signal cable
2 x 1.5 mm2, 250 m max. length, shielded
Input:
2 x 1.5 mm2, 750 m max. length, shielded
Output:
DDG power supply unit

Power supply unit for wall-mounted installation for power supply to the differential pressure
sensor DDG.
> Connection data
Operating voltage:
Output voltage:
Output current:
230 V/ 50 Hz
24 VDC
0 20 mA
> Technical data

Protection class:
IP 54
0 C to +40 C

Fixation elements provided by the customer
445


DDG impulse selector
Additional module for equipping the switchgear series Wilo-CC system for signal selection
(minimum value) of two to eight measuring points for index circuit evaluation.
> Version
Impulse selector for installation in a switch cabinet, channel selection with DIP switches accessible from the front, LED operation and output signal, galvanic separation between measurement signal and supply voltage, fixation on 35 mm DIN rail
> Technical data
Supply voltage:
Protection class:
Dimensions (WxHxD):
Weight:
Current input:
Input resistance (load):
Maximum load resistance:
Current output:
Accuracy:
24 VAC/DC +15%
max. 80 mA
-10+50 C
-30...+80 C
2.5 mm
IP20
48 x 72 x 94 mm
120 g
0/4...20 mA
250
800
0/4...20 mA
0.2%
Signal converter retrofit kit 0(2)-10 V/0(4)-20 mA

Additional module for equipping the switchgear series Wilo-CC system for converting
0-10 volt signals into 0...20 mA signals.
> Version
Impulse selector for installation in a plastic housing, single-channel 3 way isolating amplifier,
input voltage standard signal, output current standard signal, operating state. Input value =
output value, e.g. input 0-10V to output 0-20mA or input 2-10V to output 4-20mA.
Input, output and supply are galvanically isolated, 3 way disconnector, LED run signal, fixation
on a 35mm DIN rail
> Technical data
Supply voltage:
Test voltage:
Working temperature range:
Storage temperature
Protection class
Dimensions (WxHxD):
Weight:
Input channel 1:
Input resistance:
Output, channel 1:
Max. load resistance:
Accuracy:
446
24 VAC/DC +15%
max. 60 mA
1000 Vss
-10...+50 C
-30+80 C
2.5 mm
IP20
24 x 72 x 94 mm
80 g
0-10 volt DC, maximum 12 volt DC
1 M
0(4)-20 mA DC
600
0.2%


CC communication module
Plug-in cartridge for installation in the CPU for connecting the CC switchgear to communication systems (GSM, Modbus, Webserver, LON etc.), if no frequency converter is installed.
GPRS module
Additional module for equipping the switchgear series Wilo-CC system for dialling into and
communication in GPRS mobile phone networks.
> Version
Insulant housing for the installation in a switch cabinet, fixation on a 35 mm DIN rail.
SIM cards are not included in the scope of delivery, they need to be provided by the customer!
> Technical data
Operating voltage:
Transmission power:
Protection class:
Dimensions (WxHxD):
Weight:
12...30 V/DC
max. 2 watt
IP 40
22.5 x 99 x 114.5 mm
approx. 150 g
GSM module
Additional module for equipping the switchgear series Wilo-CC system for dialling into and
communication in GSM mobile phone networks.
> Version
Insulant housing for installation in a switch cabinet, fixation by means of the supplied accessories kit (adapter plate).
SIM cards are not included in the scope of delivery, they need to be provided by the customer!
> Technical data
8...30 V/DC
max. 2 watt
GSM 900/ GSM 1800
-20+70 C
-40+85 C
IP 00
65 x 74 x 33 mm
130 g

Operating voltage:
Transmission power:
Dual band:
Protection class:
Dimensions (WxHxD):
Weight:
447


Aerial with cable 2.3 m
Mobile phone aerial for equipping the switchgear series Wilo-CC system in conjunction with
GSM or GPRS modules.
> Version
Elastic, plastic-covered aerial with magnetic supporting foot and screened aerial cable with
FEM plug.
> Technical data
Frequency band:
Gain:
Dimensions (WxHxD):
Weight
900 MHz
3 dB
-10+40 C
35 x 210 x 35 mm
50 g
Aerial with cable 10 m, 15 m

Mobile phone aerials for equipping the switchgear series Wilo-CC system in conjunction with
GSM or GPRS modules.
> Version
Plastic-covered aerial including an angle bracket for outdoor installation and screened aerial
cable with FEM plug.
> Technical data
Frequency band:
Gain:
Dimensions (WxHxD):
Weight
900 MHz / 1800 MHz

3 dB
-10+40 C
30 x 210 x 30 mm
50 g
WebServer
Additional module for equipping the switchgear series Wilo-CC system for visualisation on Internet browser.
> Version
Insulant housing for installation in a switch cabinet, with interface connection and diagnosis
LEDs, fixation on a 35 mm DIN rail
> Technical data
Operating voltage:
Protection class:
Dimensions (WxHxD):
Weight:
448
24 V/DC
75 mA
0+55 C
-20+70 C
IP 00
25 x 90 x 60 mm
110 g


Communication module Profibus DP
Additional module for equipping the switchgear series Wilo-CC system for communication in
Profibus DP networks (slave).
> Version
> Technical data
Protection class
Dimensions (WxHxD):
Weight
max. 230 mA
0...+55 C
-20...+70 C
IP00
30 x 90 x 60 mm
92 g
Communication module CanOpen

CanOpen networks (slave).
> Version
> Technical data
Protection class
Dimensions (WxHxD):
Weight
65 mA with 5 V bus voltage

140 mA with 24 V bus voltage
0...+55 C
-20...+70 C
IP00
30 x 90 x 60 mm
92 g
Communication module LON

LON networks.
> Version

> Technical data
Operating voltage:
Protection class
Dimensions (WxHxD):
24 V/DC
max. 280 mA
0...+55 C
IP20
75 x 27 x 120 mm
449


Communication module Modbus RTU
Modbus RTU networks.
> Version
> Technical data
Operating voltage:
Protection class
Dimensions (WxHxD):
Weight
450
9...32 VDC
max. 75 mA
050 C at 24 VDC
-40...+75 C
IP 00
25 x 79 x 910 mm
approx. 90 g

General accessories
Signal transmitters Wilo-TF, Wilo-DDM

Wilo-TF signal transmitter
Pipe contact temperature sensor with temperature-dependent changeover contact for automatic switchover of maximum/minimum speed stages for Wilo single or double pumps with
multi-speed motors in combination with the corresponding switchgears.
Temperature switch with selection button including 1 spring fastener for attachment to tubes
up to DN 50
> Technical data

Maximum operating
voltage:
Contact:
250 V
Max. rating:
Protection class:
Switching range:
Switching difference:
Weight:
Potential-free changeover
contact
3A
IP 30
+30 C to +90 C
5K
0.2 kg
Dimension drawing
Cable connection to switchgear

3 x 1.5 mm2 (onsite)
Wilo pump

Connecting cable onsite
451

General accessories
Signal transmitters Wilo-TF, Wilo-DDM

Signal transmitter, Wilo-DDM
For wall-mounted installation as differential pressure contact pressure gauge. With adjustable
switchpoints for automatic switchover of maximum/minimum speed stages or of the maximum to minimum speed stages with Wilo single or double pumps with multi-speed motors.
Only in conjunction with the corresponding switchgears.
Differential pressure switch with differential pressure display, adjustable maximum/minimum
contacts, installed pressure surge throttling, including 5 m shielded connection cable to the
switchgear, 2 cutting ring threads DIN 3862, diameter 6 mm and 2 cutting ring unions
R 1/8 x 6 mm (pressure measuring lines and 3-way pressure-gauge cocks to be provided by the
customer).
> Technical data

Maximum operating voltage:
Max. rating:
Protection class:
Maximum pressure rating:
Weight:
250 V
1A
IP 54
up to 16 bar
1.7 kg
> Pressure measurement ranges

DDM 6: 0 to 0.6 bar
DDM 10: 0 to 1.0 bar
Dimension drawing
5 m shielded cable 3 x 0,75 mm2 for connection to switchgears1)

Shielded cable for onsite extension:
2
2
to 100 m
: 3 x 1,5 mm ; to 250 m 2 x 0,75 mm
DDM
2 pcs. taper bush

type screwed
unions
R 1" x 6 mm1)
Pressure
measuring
lines
6 x 1 mm Cu
(onsite)
Elbow taper bush
type pipe union R 1" x 6 mm1)
Wilo
single-head pump
Motor cable with
special plug
(scope of delivery of
the Wilo switchgear)
Elbow taper bush type

pipe union R 1"x 6 mm1)
1)Included in scope of delivery of the DDM
Pressure measuring lines and the three-waygauge cocks must be available onsite
452

General accessories
Differential pressure inidicator

Differential pressure inidicator
Gauge for wall-mounted installation. Universal applications for visual operation monitoring
and pressure/differential pressure monitoring in installations:
Differential pressure measurement between feed and return lines in heating systems
Operation monitoring of heating circulation pumps
Monitoring of filters, compressors, fans, etc.
Monitoring of transmission line: measuring point monitoring station actuator pump drive
Cutting ring
union
6 mm
> Pressure measurement ranges:

DDA 6: 0 to 0.6 bar
DDA 16: 0 to 1.6 bar
DDA 40: 0 to 4.0 bar
> Technical data
up to 25 bar
2.5 % of the final value
-10 C to +80 C
0 C to +85 C
as desired
approx. 1.2 kg

Max. pressure charge:

Measuring accuracy:
Ambient temp.:
Fluid temp.:
Installation position:
Weight:
453
Wilo-Control pump management

Pump control
Series overview Wilo-Stratos interface modules

Wilo-IF-Module Stratos Modbus
Retrofit plug-in module for the pump types
Wilo-Stratos/Stratos-Z/Stratos-D/
Stratos-ZD
Serial, digital Modbus RTU interface for connection to building automation (BA) via
RS485 bus system.
Protocol Modbus over Serial Line in accordance with Modbus-IDA V 1.02
Communication-capable dual pump management (according to time, load and fault)

Page
Wilo-IF-Module Stratos BACnet

Stratos-ZD
Serial, digital BACnet MS/TP slave for connection to building automation (BA) via
RS485 bus system.
Protocol in accordance with the BACnet
standard (ISO 16484-5)

Page
Wilo-IF-Module Stratos CAN

Retrofit plug-in module for pump types
Stratos-ZD
Serial, digital CAN interface for connection
to building automation (BA) via CAN bus
system
Protocol in accordance with the CANopen
standard (EN50325-4)

Page
Wilo-IF-Module Stratos LON

Stratos-ZD
Serial digital LON interface for connection
to building automation (BA) via LONWorks
networks:
- LONTalk protocol
- LONMark conformity
454

Page

Pump control

Wilo-IF-Module Stratos PLR
Stratos-ZD
Serial digital PLR interface for connection to
building automation (BA) via
- Wilo interface converter or
- company-specific coupling modules

Page
Wilo-IF-Module Stratos Ext. Off

Stratos-ZD
Control input, 0 - 10 V (remote speed or
setpoint adjustment) for connection to
building automation (BA)

Page
Wilo-IF-Module Stratos Ext. Min


Page

Stratos-ZD
Overriding Min control input (setback operation without Autopilot)
455

Pump control

Wilo-IF-Module Stratos SBM
Stratos-ZD

Page
Wilo-IF-Module Stratos Ext. Off/SBM

Stratos-ZD

Page
Wilo-DP IF-Module
Stratos-ZD
2x2 terminals for through connection of
BUS interfaces
456

Page

Pump control
Series overview Wilo interface modules

Wilo-IF-Module Modbus
Retrofittable plug-in module for pump types
- Wilo-Stratos GIGA
- Wilo-VeroLine-IP-E with IE2 motor from 10/2010
- Wilo-VeroTwin-DP-E with IE2 motor from 10/2010
- Wilo-CronoLine-IL-E from 10/2010
- Wilo-CronoTwin-DL-E from 10/2010
- Wilo-Economy MHIE (from software SW 3.00)
- Wilo-Multivert MVIE 1.1...4 kW
(from software SW 3.00)
- Wilo-Multivert MVIE 5.5...7.5 kW
- Wilo-Helix VE 1.1...4 kW (from software SW 3.00)
- Wilo-Helix VE 5.5...7.5 kW (from software SW 4.00)
Serial, digital Modbus RTU interface for connection to
building automation (BA) via RS485 bus system.
Protocol Modbus over Serial Line in accordance with
Modbus-IDA V 1.02

Series description
Page
467

Series description
Page
468

Series description
Page
467
Wilo-IF-Module BACnet
Retrofittable plug-in module for pump types WiloStratos GIGA
Serial, digital BACnet MS/TP slave for connection to
building automation (BA) via RS485 bus system.
Protocol in accordance with the BACnet standard
(ISO 16484-5)
Retrofittable plug-in module for pump types

- Wilo-Stratos GIGA
Serial, digital CAN interface for connection to building
automation (BA) via CAN bus system
Protocol in accordance with the CANopen standard
(EN 50325-4)

Wilo-IF-Module CAN
457

Pump control
Series overview Wilo interface modules

Wilo-IF-Modul LON
Retrofittable plug-in module for LON-capable pump
types:
- Wilo-Stratos GIGA
- Wilo-VeroLine-IP-E
- Wilo-VeroTwin-DP-E
- Wilo-CronoLine-IL-E
- Wilo-CronoTwin-DL-E
Serial digital LON interface for connection to BA building automation via LONWorks networks:
- LONTalk protocol
- LONMark conformity

Series description
Page
470

Series description
Page
471
Wilo-IF-Modul PLR
Retrofittable plug-in module for pump types:
- Wilo-Stratos GIGA
- Wilo-TOP-E/ED
- Wilo-VeroLine-IP-E
- Wilo-VeroTwin-DP-E
- Wilo-CronoLine-IL-E
- Wilo-CronoTwin-DL-E
Serial digital PLR interface for connection to BA building automation via:
- Company-specific coupling modules
458

Pump control
Series overview Wilo-Protect-Modules

Wilo-Protect-Module C (single pumps)
Plug-in module for single pumps of the
Wilo-TOP-S/-Z and Wilo-TOP-RL series
with mains connection 1~230 V, 50 Hz or
3~400 V, 50 Hz
Not suitable for controlled power supply
(e.g. Wilo-CRn system).

Page
Wilo-Protect-Module C (double pumps)

Plug-in module for double pumps of the

Page

Wilo-TOP-SD (2 pieces Wilo-Protect-Modules C) series with mains connections

1~230 V, 50 Hz or 3~400 V, 50 Hz.
Not suitable with controlled power supply
(e.g. Wilo-CRn system).
459

Pump control
Series overview building automation (BA)

Wilo-Control AnaCon
Analogue interface converter with manual
operation level for the universal connection
of communication-capable Wilo pumps
with serial, digital PLR interface to onsite
with 0-10 V contact interfaces in accordance with VDI 3814. The manual operation
level of the AnaCon enables higher-level
control of the connected pump.

Page
Wilo-Control DigiCon
Digital interface converter with manual operation level for the connection of communication-capable Wilo pumps with serial
digital PLR interface to onsite monitoring
units with digital RS 485 interface. The
manual operation level of the DigiCon enables higher-level control of the connected
pump.

Page
Wilo-Control DigiCon-Modbus
Digital interface converter with manual operation level for the connection of communication-capable Wilo pumps with serial
digital PLR interface to onsite monitoring
units with digital RS485 interface and Modbus RTU protocol. The manual operation
level of the DigiCon Modbus enables higher-level control of the connected pump.
460

Page

Pump control
Series overview building automation (BA)

Extension for Wilo-Control DigiCon and
DigiCon-Modbus for connection of communication-capable Wilo pumps with serial,
digital PLR interface to onsite controls with
0-10 V contact interfaces and setpoint setting.

Page
Page

Digital interface converter for connection of

pumps from the CronoLine-IL-E...BF series
to onsite monitoring units (provided by customer) with digital LON interface
(TP/FT-10).
461

Pump control
Building automation planning guide

Building automation (BA)
The BA is responsible for controlling the dependencies between the

various sections involved in the technical building equipment (TGA).
It is in particular facility management that requires the intersectional
exchange of information and data in order to run the building or estates with optimum efficiency and economy. As field devices, pumps
are to be seen as components with high power consumption that are
indispensable for operations in the TGA. The operational reliability
and economic efficiency of pumps and pump systems are ensured by
their central availability and monitoring.
Due to technical progress in the fields of electrical engineering/electronics, potential-free contacts and analogue unit signals are being
successively replaced by bus systems.
Operating
station /
operating unit
Programming
unit
Data interface
unit
System
for special
applications
Operating
station /
operating unit
Data interface
unit
System
for special
applications
Network
Operating unit
Communications unit /
controller /
ASR
Application-specic
control and
regulatory unit
Space /
operating unit
Field
System
for special
applications
Data processing
apparatus /
server station
Programming
unit
Automation
Data interface
unit
Network
Network
Management
Automatically controlled processes have become essential in modern

buildings. This particularly applies to all building and technical systems in the fields of:
Heating systems
Cooling systems
Ventilation systems
Heating pumps
Combined heat and power plants
Water supply
Sewage disposal etc.
Controller /
automation station /
ASR
Local overriding
operating units
Network
Connections within the functional levels
Venetian blinds / protection against sunlight
Connections between the functional levels
Light / dimming
Fig.: Building automation - diagram
462

Pump control

Integration into the building automation
Overriding Off:
Depending on the nature and extent of a BA system, different communications connections are required to transfer the signals, control
commands and data to the pump system to be monitored.
The design and functions of BA a system are defined precisely in
VDI 3814. The scope of communication is decisive for determining
whether potential-free contacts or analogue signals (2 control cables
are required for each piece of information) or bus systems (all data via
one bus line) are used for data transmission.
Wilo pumps as well as their optional accessories are equipped with
control terminals at which internal relay signals are available in accordance with VDI 3814 requirements.
- Stratos/Stratos-Z/Stratos-D/Stratos-ZD with IF-Modules

- Stratos GIGA with IF modules
- TOP-E/-ED (P2 350 W)
- CronoLine-IL-E/CronoTwin-DL-E
- VeroLine-IP-E/VeroTwin-DP-E
Overriding Min.:
- Stratos/Stratos-Z/Stratos-D/Stratos-ZD with IF-Modules
- Stratos GIGA with IF modules
Overriding Off, Overriding Max and Overriding Min:
- Stratos/Stratos-Z/Stratos-D/Stratos-ZD with IF modules Stratos
PLR and Wilo-Control AnaCon
- Stratos GIGA with IF-Module PLR and Wilo-Control AnaCon
- TOP-E/-ED with PLR IF-Modules and Wilo-Control AnaCon
- VeroLine-IP-E/Vero-Twin-DP-E with PLR IF-Module and WiloControl AnaCon
- CronoLine-IL-E/CronoTwin-DL-E with IF-Modules PLR and WiloControl AnaCon
Input
NO contact
SPDT contact
Run signal in
Connection
compliance
optional
with VDI 3814
Illustration:
De-energised idle state (relay not active)
Fault signal in
compliance
with VDI 3814
Mains
voltage

SSM

SBM
Relay
Contact
Relay
Off1)
closed
open
On
closed
closed
On,
pump
faulty
open
open
Mains
voltage
With control input

Ext. off
Contact
Collective run
signal SBM
Relay
Contact
Relay
Contact
Off
closed
open
0
0
closed
closed
0
0
open
open
On
closed
open
0
0
closed
closed
1
0
closed
open
1
1
open
0
0
open
open
1)
On,
pump
faulty
closed
open
0 = relay not active (without current)

1 = relay active
SBM = collective run signal
SSM = collective fault signal
1) Failure of the control electronics is equivalent to the Mains off state
* Functional principle according to works setting
It is also possible to implement external control functions such as

Overriding Off and Overriding Min. via potential-free contacts provided by the customer.
For this, there are the following combination options:
In addition to these functions, the pumps with communication capabilities feature the option of specifying an extensive number of actual
physical values. The latest sensor technology records hydraulic and
electrical pump data and provides it via a serial digital interface of the
BA. This entire information can be exchanged between a pump with
communication capability (accessory modules required) and another
BA unit via a 2-wire cable.
Pumps with communication capability are:
Stratos/Stratos-Z/Stratos-D/Stratos-ZD with IF-Modules
Stratos GIGA with IF modules
CronoLine-IL-E...BF
VeroLine-IP-E/VeroTwin-DP-E with IF-Modules
System integration
The demands in terms of communication capabilities and functions
are guided through ever more complex hierarchies of building automation as a result of the rising demands for technical building equipment (TGA). This leads to a situation where components at the field
level are becoming increasingly technically sophisticated, because among other things - they also fulfil functional requirements at the
automation level. In order to reduce installation costs and thus investment costs of technical building equipment, and thus also those
associated with pump systems while at the same time increasing
their economic efficiency and reliability, it is necessary to use systems with open communication and distributed intelligence.
The Wilo-Control automation and control system offers:
Monitoring and control in accordance with VDI 3814 with

- Potential-free contacts
- Analogue signals
Serial bus-capable Modbus interface slave for connection to an

RS485 BUS system. The protocol meets the Standard Modbus over
Serial Line V 1.02 of Modbus-IDA. The data items are compatible
with the Wilo DigiCon-Modbus.
- Communication options with Modbus-RTU bus-capable third-party products
The following aspects are to be observed when planning and installing an RS485 bus line:
- A maximum of 255 consumers can be addressed on one RS485 bus
line. In the event of mixed use with third-party products, repeaters
might be necessary for more than 32 consumers.
- A shielded bus cable with 120 characteristic impedance is used
for wiring. The required terminating resistors for the line ends are
already integrated in the IF-Module and can be activated as required. This shield is to be placed carefully on both sides in order to

Functional principle of a collective fault/collective run signal*:
463

Pump control

avoid communication disruptions on the bus. This is done at the
pumps with EMC screwed connections which are enclosed with the
IF-Module. Clamps that enclose the braided shield are to be used in
the switch cabinet.
Repeaters can be used to extend the bus length. The maximum possible length is 1000 m. However, the length depends on the cable
type and the transmission speed used as well as external interference.
Serial bus-capable BACnet MS/TP interface slave for connection to

an RS485 BUS system. The protocol meets the ISO 16484-5 standard
(BACnet MS/TP).
- Communication options with BACnet MS/TP-capable third-party
products and via router with BACnet/IP and BACnet Ethernet
The following aspects are to be observed when planning and installing an RS485 bus line:
- A maximum of 255 consumers can be addressed on an RS485 bus
line. In the event of mixed use with third-party products, repeaters
might be necessary for more than 32 consumers.
- A shielded bus cable with 120 Ohm characteristic impedance is
used for wiring. The required terminating resistors for the line ends
are already integrated in the IF-Module and can be activated as required. This shield is to be placed carefully on both sides in order to
avoid communication disruptions on the bus. This is done at the
pumps with EMC screwed connections which are enclosed with the
IF-Module. Clamps that enclose the braided shield are to be used in
the switch cabinet.
Repeaters can be used to extend the bus length. The maximum possible length is 1000 m. However, the length depends on the cable
type and the transmission speed used as well as external interference.
Serial bus-capable CAN interface as the new Wilo standard for connection to a CAN BUS system. The protocol meets the CANopen
standard (EN 50325-4). Compared to the data items of the LONTalk
protocol, the CAN protocol uses newly defined data items, such as
e.g.
- Times for pump kick, pump cycling, fault shutdown delay
- Adjustment of the SSM/SBM performance, pump management for
up to 127 pumps
- Histogram (statistics), and much more:
The complete list of parameters can be downloaded from the WILO
website: http://www.wilo.com/automation
The data items of these two bus protocols are nevertheless comparable at the functional level (selection of control mode, setpoint specification, etc.). With its high transmission speed (125 kBit/s) however,
CAN does offer a few advantages compared to the LON field bus system:
- Integration into any CAN BUS system, since the protocol complies
with the CANopen standard (EN 50325-4).
- Communication options with CAN-capable third-party products
- Communication options with Wilo I/O modules and Wilo gateways;
due to the line structure of the CAN BUS system, the amount of cable required is reduced to a minimum.
The following aspects are to be observed when planning and installing a CAN bus line:
- A maximum of 127 consumers can be connected to and addressed
on a CAN bus line.
- With 64 pumps and 32 I/O modules, simplified addressing and connection options are possible.
- When there are more than 64 pumps on a CAN bus line, the pumps
must be configured with a commercially available CANopen configuration program.
- A special shielded CAN bus cable is used for wiring. This shield is to
be placed carefully on both sides in order to avoid communication
464
disruptions on the bus. This is done at the pumps with EMC screwed
connections which are enclosed with the Stratos CAN IF-Module.
Clamps that enclose the braided shield are to be used in the switch
cabinet.
- For the configuration of the various bus topologies, the maximum
line lengths are to be taken into account (cf. fig. 1, fig. 2, fig. 3):
Maximum line lengths for different bus topologies
Max. overall
line length Lt
Max. line length of an

individual spur line Ld
[m]
[m]
Max. cumulative
length of all spur
lines
[m]
200
10
50
Nodes may be structural elements and components (including ones

from third-party sources) such as:
- Single pumps, double pumps, pump systems with CAN interface
- Pressure sensors, differential pressure sensors, temperature sensors
- External controllers
- Routers, repeaters, gateways
- I/O modules
The bus must be sealed off at the last node of the bus line with appropriate resistances. The Stratos CAN IF-Module with two DIP
switches is possible with the pumps.
The use of CAN bridges with interface in accordance with ISO118982 is recommended for extending the bus length. The use of repeaters
is not recommended.
Serial bus-capable LON interface with LONTalk protocol and FTT10A

transceiver type for connecting electronically controlled LON-capable Wilo pumps with infrared interfaces to LONWorks networks. The
LONWorks technology offers installation advantages such as:
- Twisting protection
- Resistance to interference
- Small cross-sections (0.75 mm2)
- EMC protection at both ends
- Galvanic isolation
- Interference voltage resistance up to 250 VAC
- Freely selectable topology.
LON is an open, non-manufacturer-specific system which enables
open, intersectional communication between different components
and systems. It thus offers advantages to planning engineers, installers and operators, such as:
Intersectional integration
Is non-manufacturer-specific
Creation of functional added values
Avoidance of installation and planning errors due to standardised data interface (prerequisite: no varying transmission media)
Reduction of installation expenses compared to stand-alone systems
Reduced investment costs due to multiple use of sensors
No expensive gateway solutions are required for data exchange between stand-alone systems
Flexibility in the event of modifications and retrofitting
Reduced operating costs due to intelligent energy management
Efficiency and operational reliability due to hydraulic load management in heating/ventilation/air-conditioning systems
Overall transparency due to centralised displays, interventions and
monitoring
Standardised and transparent operation of equipment and technical
systems

Pump control

LONWorks enables 2 directions of communication:
- Vertical communication between components at the field level and
automation stations at the automation level
- Horizontal communication between components of the field level.
Horizontal communication in particular allows decentralised structures to be set up, which operate without higher-level automation
station. It has thus become possible to implement previously expensive control tasks with significantly lower installation expenses,
e.g. a controlled pump with communication capability can exchange data directly via LON with a valve, a differential-pressure
sensor or a boiler control system and conduct control tasks. At the
same time, the pump is able to send electrical and hydraulic operating data for statistical evaluation and, if necessary, any fault and run
signals to the higher-level primary control unit or receive overriding
commands from this primary control unit.
Communication takes place according to the standardised LONTalk
protocol and uses the defined network variables of the LONMark
functional profile: Pump Controller Object for HVAC Applications
(8120_10.pdf).
Serial digital PLR interface (Wilo-specific hardware and protocol) of

pumps with communication capability is connected in a star shape via
a 2-wire cable to a Wilo interface converter or a company-specific
coupling module (I/O module). This connection permits transmission
lines of up to 1000 m. Additional advantages are:
- Twisting protection
- Resistance to interference
- Small cross-sections (0.75 mm2)
- EMC protection at both ends
- Galvanic isolation
- Interference voltage resistance up to 250 VAC
Serial bus-capable RS 485 interface (standard hardware, Wilo-spe-

cific protocol) with digital interface converter for communication

with digital monitoring units. The data protocol is to be coordinated
with the respective BA manufacturer.
465

Pump control

Operating data management by BA
Operating data management by the BA system allows the recording
and storage of cyclic and event-specific data, e.g.:
Maximum output data for p and Q
Minimum output data for p and Q
Current power consumption P1
Operating hours
Cumulative power consumption
Status signals
Fault signals with specification of date, time and cause.
The multitude of listed information and functions enables specific

energy and maintenance management and thus contributes to reducing costs. Overall efficiency values and performance figures can
thus be determined, e.g. by performance and work values in relation
to the heating load to be measured.
Node 2
Node 3
Node n
BusBox
BusBox
BusBox
Node 127
Node n
Node 127
Node n
Node 127
Ld
Node 1
Lt
Fig. 1: Line structure with connection of all nodes via short spur lines
Node 2
Ld
Node 1
BusBox
Node 3
Lt
Fig. 2: Line structure with connection of individual nodes via short

spur lines
Node 1
Node 2
Node 3
Lt
Fig. 3: Pure line structure
466

Pump control
Technical data IF-Module Stratos Modbus/IF-Module Modbus

IF-Module Stratos Modbus
IF-Module Modbus
Line type
Line length (max.)
Spur line
Terminal cross-section
Interface
Speed (velocity)
Format
Protocol
1000 m
Not permissible
2.5 mm2
1.5 mm2 (Stratos)
RS485 (TIA-485A), optically insulated
2400, 9600,19200, 38400, 115200 kBit/s
8 data bits,
no/even/odd parity,
1 stop bit (2 only without parity)
Modbus RTU
compatible with Wilo DigiCon-Modbus

Profile
Bus cable, twisted in pairs

shielded 1 x 2 x 0.5 mm2/ 120 characteristic impedance (line type B in accordance with TIA 485-A)
467

Pump control
Technical data IF-Module Stratos BACnet/IF-Module BACnet

IF-Module Stratos BACnet
IF-Module BACnet
Line type
Line length (max.)
Spur line
Interface
Speed (velocity)
1000 m
Not permissible
2.5 mm2
1.5 mm (Stratos)
RS485 (TIA-485A), optically insulated
9600, 19200, 38400, 76800 kBit/s
Format
Protocol
BACnet MS/TP version 1 revision 4
Profile
468
Bus cable, twisted in pairs

shielded 1 x 2 x 0.5 mm2 / 120 characteristic impedance (line type B in accordance with TIA 485-A)
BACnet Smart Sensor, Smart Actor (B-SS, B-SA)

Pump control
Technical data IF-Module Stratos CAN/IF-Module CAN

IF-Module CAN
Line type
Line length (max.)
Spur line
Interface
Speed (velocity)
CAN bus cable, twisted in pairs

shielded 1 x 2 x 0.5 mm2 / 120 characteristic impedance (line type B in accordance with TIA 485-A)
200 m
yes, max. 10 m, total max. 50 m
2.5 mm2
1.5 mm (Stratos)
CAN in accordance with ISO 11898-2, optically insulated
125 kBit/s, constant
Format
Protocol
CANopen in accordance with CiA DS301 V 4.02

Profile
469

Pump control
Technical data IF-Module Stratos LON, IF-Module LON

IF-Module LON
Line type
Line length (max.)
Spur line
Interface
Speed (velocity)
1000 m (bus topology with a max. 3 m spur line)

500 m (free topology, max. 400 m between communicating consumers
2.5 mm2
FTT 10A
78 kBit/s, constant
Format
Protocol
LONMark Layers 1-6 Interoperability Guidelines 3.2

LONmark Application Layer Interoperability Guidelines 3.2
Profile
470
twisted in pairs
shielded
LonMark pump controller 8210_10

Pump control
Technical data IF-Module Stratos PLR, IF-Module PLR

IF-Module PLR
Line type
Line length (max.)
Spur line
Interface
Speed (velocity)
twisted in pairs
shielded
1000 m
2.5 mm2
Wilo-specific
Format
Protocol
PLR

Profile
471

Pump control
Technical data Wilo-IF-Modules Stratos Ext. off, Ext. min., SBM, Ext. off/SBM
IF-Module Stratos
Ext. Off
Max. cable length
Bus cable
1.5 mm2
IF-Module Stratos
Ext. Min
IF-Module Stratos
SBM
IF-Module Stratos
Ext. Off/SBM
Function:
Ext. Off
Function:
SBM
1.5 mm2
1.5 mm2
100 m
1.5 mm2
1.5 mm2
100 m
100 m
100 m
100 m
Shielded cable
Shielded cable
Shielded cable
24 V DC,
10 mA/
max.: 30 V AC/DC
1 A AC1/DC1
min.: 5 V /100 mA
Contact load
24 V DC,
1 mA
24 V 1 mA
max.: 30 V AC/DC
1 A AC1/DC1
min.: 5 V/100 mA
External dielectric strength
250 V AC
250 V AC
250 V AC
1.5 mm2
1.5 mm2
1.5 mm2
25 m
(shielded cable)
25 m
(shielded cable)
25 m
(shielded cable)
Max. cable length
Dielectric strength
Input resistance of voltage input
Accuracy
472
24 V =
24 V =
24 V =
> 100 kOhm
> 100 kOhm
> 100 kOhm
5%
5%
5%

Pump control
Function overview, Wilo-Stratos pumps with IF-Modules Wilo-Stratos

Wilo-Stratos/Stratos-Z with IF-Module Stratos
Wilo-Stratos-D/Stratos-ZD with 2 x IF-Modules Stratos
Integrated electronic performance control for operation at constant/
Integrated electronic performance control for operation at constant/
variable differential pressure

- Simplifies pump configuration
- Can be adjusted to the duty point
- Reduces noise and saves electricity
Retrofit IF-Modules Stratos for functional extension
variable differential pressure

- Simplifies pump configuration
- Can be adjusted to the duty point
- Reduces noise and saves electricity
Double pump switchover valve
Retrofit IF-Modules Stratos for functional extension
Function table, Wilo-Stratos/Stratos-Z/Stratos-D/Stratos-ZD

Single pumps
Wilo-Stratos
Single pumps
Wilo-Stratos-Z
Double pumps
Wilo-Stratos-D
Double pumps
Wilo-Stratos-ZD
Pump On/Off
Control mode setting

(p-c, p-v, p-T*), controller)
Differential pressure setpoint setting
Infinitely variable performance control p-T
Automatic setback during low-load periods (e.g. at

night)
Full motor protection with fault trip
Function
1~230 V, 50/60 Hz
Manual function

Automatic function
Infinitely variable performance control p-c
Infinitely variable performance control p-v

Overriding Min control input
-(remote speed adjustment)


External control function

*)
programmable via IR-Module, IR-Monitor, LON or CAN
1) Various combinations possible with IF-Modules Stratos, see Wilo-Control pump management systems
2) Dual pump management with 2 single pumps is only possible if the equivalent double pump is also listed in the Wilo catalogue.
473

Pump control

Function table, Wilo-Stratos/Stratos-Z/Stratos-D/Stratos-ZD
Single pumps
Wilo-Stratos
Function
Single pumps
Wilo-Stratos-Z
Double pumps
Wilo-Stratos-D
Double pumps
Wilo-Stratos-ZD

(remote setpoint adjustment)
Signal and display function
-Function, see Wilo-Control
Run signal (potential-free NO contact)

Function, see Wilo-Control

Fault signal light

IR communication run signal light
Fault code
LC display for indicating pump data
Data exchange
the operating and service unit, Wilo-IR-Module / IRMonitor
Functions, see Function table, Wilo-IR-Module/IR-Monitor
Serial digital Modbus interface for connection to an

RS485 BUS system.
Serial digital BACnet MS/TP interface for connection

to an RS485 BUS system.
Serial digital CAN interface for connection to a CAN

bus system
Serial digital LON interface for connection

to a LONWorks network
Serial digital PLR interface for connection

to BA via Wilo interface converter or company-specific coupling modules

(2 x single pumps or 1 x double pump)
Main/standby mode (automatic. fault-actuated
switchover/time-dependent pump cycling)
Parallel operation (efficiency-optimised peak-load
activation and deactivation)
Various combinations possible with Stratos IF-Modules, see Wilo-Control Pump Management Systems
1) 2)
1) 2)
1)
1)

*)
programmable via IR-Module, IR-Monitor, LON or CAN
1) Various combinations possible with IF-Modules Stratos, see Wilo-Control pump management systems
2) Dual pump management with 2 single pumps is only possible if the equivalent double pump is also listed in the Wilo catalogue.
474

Pump control

Dual pump management that can be integrated for
1 x Wilo-Stratos-D/Stratos-ZD or
2 x Wilo-Stratos/Stratos-Z
Functions of the dual pump management system that can be integrated:
- Main/standby mode
- Parallel operation (efficiency-optimised peak-load activation and
deactivation)
- Base-load pump cycling after 24 hours of cumulative operating time
- Automatic fault-actuated switchover
Combination options of the IF-Modules Stratos for integrated dual pump management1)
IF-Module
Stratos CAN
IF-Module
Stratos LON
IF-Module
Stratos PLR
IF-Module
Stratos DP
IF-Module
Stratos Ext. Off
IF-Module
Stratos Ext. Min
IF-Module
Stratos SBM
IF-Module Stratos
Ext. Off/SBM
Serial digital Modbus interface for connection to an

1 x MA
RS485 BUS system.
Serial digital BACnet MS/TP interface for connection
to an RS485 BUS system.

Serial digital CAN interface for connection to a CAN
bus system
Serial digital LON interface for connection to a
LONWORKS network
PLR serial digital interface for connection to BA via
Wilo interface converter or company-specific cou
pling modules
Input for potential-free NC contact with the Ext.
Off function 3) 0 - 10 V control input for remote

speed adjustment or remote setpoint adjustment 4)
Input for potential-free NC contact with Ext. Min
function 5 ) 0 - 10 V control input for remote speed

adjustment or remote setpoint adjustment4)
SBM run signal as potential-free NO contact6) 0
10 V control input for remote speed adjustment or
remote setpoint adjustment 4)
Input for potential-free NC contact with Ext. Off
function3) and SBM run signal as potential-free NO

contact 6)
SSM fault signal as potential-free NC contact
integrated in the pump7)
IF-Module
Stratos BACnet
IF-Module
Stratos Modbus
Function2)
1 x SL
1 x MA
1 x SL
1 x MA
1 x SL
1 x MA
1 x SL
1 x MA
1 x SL
1 x MA
1 x MA
1 x MA
1 xSL
1 x MA
1 xSL
MA = master, SL = slave
1)
All IF-Modules Stratos can be combined as desired for integrated dual pump management.
The table shows the most economic combinations without the omission of any functional properties.
2) The control function is applied to the MA of the double pump; it is effective for the entire double pump.

The SL of the double pump receives the relevant command from the MA via the DP interface of the IF-Modules (2-wire connection cable).
The control functions (inputs) on the SL are not active.
The PLR interface on the SL is not active.
The IR interface on the SL is not active.
The signal outputs (SSM, SBM) on the SL are active.
3)
Both drives are stationary.
4) The 0 - 10 V control input has various additional functions, see Function of the analogue input, 0 - 10 V, in the integrated
dual pump management table and "High-efficiency pumps planning guide.
5)
The base-load pump runs at minimum speed, the other drive is stationary.
6)
The run signal indicates the rotation of the respective drive (separate individual run signals for MA and SL).
7) The SSM on the MA can be set as individual fault signal (for the MA) or collective fault signal (for MA and SL) with the IR-Module/IR-Monitor.
475

Pump control

Function of the 0 - 10 V analogue input in the integrated dual pump management system
Function 0 - 10 V
Remote speed adjustment (DDC)
0 - 1 V: Off 1)
1 - 3 V: Min speed 1)
3 - 10 : nminnmax
Remote setpoint adjustment 2)
0 - 1 V: Off 1)
1 - 3 V: Hmin
3 - 10 V: HminHmax
1)
Double pump operating mode

Parallel operation +
Main/ standby mode /
Speed of base-load pump follows the voltage Both pumps follow the voltage signal at the
signal
same speed
Base-load pump cycling after 24 operating
hours
Base-load pump controls the differential pres- Efficiency-optimised activation and deactivasure
tion of the peak-load pump
hours
hours
Observe On/Off switching hysteresis, see High-efficiency pumps planning guide
2) If the Ext. Off and Ext. Min functions are also simultaneously required for via potential-free contacts,
a Wilo-Control AnaCon and 2 x IF-Modules Stratos PLR are required. All functions are then available at the Wilo-Control AnaCon.
476

Pump control
Wilo-IF-Module Stratos for single pumps and double pumps

Wilo-IF-module
Stratos Modbus
Wilo-Stratos
Wilo-Stratos-Z
IF-Module Stratos Modbus (master pump)

IF-Module Stratos DP (slave pump)
Wilo-Stratos/-D
Wilo-Stratos-Z/-ZD
DP
B(+)
A(-)
B(+)
A(-)
BN
WH
BN
WH
DP
L N PE
1~230V
SSM
B(+)
A(-)
B(+)
A(-)
min. 2 x 2 x 0,22 mm2
RD
BK
BU
WH
BN
WH
DP
L N PE
1~230V
4
3
2
1
SSM
Wilo-Stratos/-D
Wilo-Stratos-Z/-Z
Z=120 Ohm
RD
BK
BU
WH
BN
WH
Master
RS485
RS485
IF-module
Stratos Modbus
RS485
L N PE
1~230V
SSM
Slave
Wilo-IF-module
Stratos DP
RS485
Additional functions
Serial, digital Modbus RTU interface for connection to building automation (BA) via RS485.
Transfer of the following data items as control commands to the
pump:
- Control mode
- Delivery head/speed setpoint
- Pump On/Off
- Setback operation
Transfer of the following data items as signals from the pump:
- Actual delivery head value
- Actual volume flow value
- Actual consumption value
- Actual output value
- Actual motor current value
- Operating hours
- Actual speed value
- Detailed fault signals
- Status signals
Functions as described at left, plus:

Double pump DP interface for the optional integration of a dual
pump management system of 1 x double pump or 2 x single pumps,
optionally with the following functions:
Main/standby operation for automatic fault-actuated switchover to
the standby pump and automatic pump alteration after 24 hrs running time
Parallel operation for efficiency-optimised activation and deactivation of the peak load pump and automatic fault-actuated switchover
to the standby pump (included with the IF-Module Stratos DP: EMC
screwed connection and 2-pair connecting cable, 0.7 m long, a longer connecting cable must be provided onsite: min. 2x2x0.25 mm2,
shielded pairs)

DP double pump interface

(see details alongside)
Documentation to download
Modbus specification for IF-Module

http://www.wilo.com/automation
Scope of delivery
Stratos Modbus IF-Module

EMC screwed connection pg 7 and pg 9
Sticker for BUS address
477

Pump control

Wilo-IF-module
Stratos BACnet
IF-Module Stratos BACnet (master pump)

Wilo-Stratos
Wilo-Stratos-Z
Wilo-Stratos/-D
Wilo-Stratos-Z/-ZD
DP
B(+)
A(-)
B(+)
A(-)
BN
WH
BN
WH
DP
L N PE
1~230V
B(+)
A(-)
B(+)
A(-)
SSM
min. 2 x 2 x 0,22 mm2
RD
BK
BU
WH
BN
WH
DP
L N PE
1~230V
4
3
2
1
SSM
Wilo-Stratos/-D
Wilo-Stratos-Z/-ZD
Z=120 Ohm
RD
BK
BU
WH
BN
WH
Master
RS485
IF-module
Stratos BACnet
RS485
RS485
L N PE
1~230V
SSM
Slave
Wilo-IF-module
Stratos DP
RS485
Serial, digital BACnet MS/TP interface for connection to building
automation (BA) via RS485.
pump:
- Control mode
- Pump On/Off
- Setback operation
- Operating hours
- Status signals

shielded pairs)

BACnet PICS and list of data items

Scope of delivery
Stratos BACnet IF-Module

478

Pump control

Wilo-IF-module
Stratos CAN
Wilo-Stratos
Wilo-Stratos-Z
IF-Module Stratos CAN (master pump)

Wilo-Stratos/-D
Wilo-Stratos-Z/-ZD
DP
RD
BK
CAN-L
CAN-H
CAN-L
CAN-H
BU
WH
BN
WH
DP
CAN-L
CAN-H
CAN-L
CAN-H
BN
WH
BN
WH
L N PE
1~230V
SSM
min. 2 x 2 x 0,22 mm2
DP
PLR
L N PE
1~230V
Wilo-Stratos/-D
Wilo-Stratos-Z/-ZD
Z=120 Ohm
CAN-L
CAN-H
SSM
RD
BK
BU
WH
BN
WH
Master
CAN
CAN
IF-module
Stratos CAN
CAN
L N PE
1~230V
SSM
Slave
Wilo-IF-module
Stratos DP
CAN
Serial, digital CANopen interface for connection to a CAN bus system.
pump:
- Control mode
- Pump On/Off
- Setback operation
- Operating hours
- Status signals

shielded pairs)


CAN specification for IF-Module

CANopen .eds file
Scope of delivery

479

Pump control

IF-Module Stratos LON (master pump)

IF-Module Stratos PLR (slave pump)
Wilo-Stratos
Wilo-Stratos-Z
Wilo-IF-module Stratos LON
DP
LON
L N PE
1~230 V
Wilo-Stratos/-D
Wilo-Stratos-Z/-ZD
SSM
Wilo-Stratos/-D
Wilo-Stratos-Z/-ZD
Connecting cable, min. 2 x 0.75 mm2, lock-protected
LONWorks network
DP
LON
DP
L N PE
1~230 V
SSM
PLR
L N PE
1~230 V
SSM
Serial digital LON interface for connection to LONWorks networks.

pump:
- Control mode
- Pump On/Off
- Setback operation
- Data from external sensors
- Operating hours
- Status signals
Master
Wilo-IF-module
Stratos LON
Slave
Wilo-IF-module
Stratos PLR
LONWorks network
(shielded cable)

to standby pump (included with the IF-Module Stratos PLR: 2-core
connecting cable, 670 mm long; longer connecting cables must be
provided by the customer: min. 2 x 0.75 mm2)
In the LONWorks network, data items are transmitted for the double
pump as a complete unit; there is no differentiation between master
and slave.
LON support files:

- Download application via network: *.NXE / *.APB
- External interface files: *.XIF / *.XFB
- Device resource files: *.ENU / *.FMT / *.FPT / *.TYP
Scope of delivery

Sticker with Neuron-ID to peel off
Delivery status
TheIF-Module LON is supplied as Application unconfigured in accordance with the LONMark Application Layer Interoperability Guidelines.
480

Pump control

2 x IF-Modules Stratos PLR
Wilo-Stratos
Wilo-Stratos-Z
Wilo-IF-module Stratos PLR
Wilo-Stratos/-D
Wilo-Stratos-Z/-ZD
Wilo-Stratos/-D
Wilo-Stratos-Z/-ZD
DP
DP
PLR
L N PE
1~230 V
SSM
PLR
DP
L N PE
1~230 V
SSM
PLR
L N PE
1~230 V
Master
Wilo-IF-module
Stratos PLR
Wilo Interface converter or

company-specic coupling module
SSM
Slave
Wilo-IF-module
Stratos PLR
Wilo Interface Converter or

company-specic coupling module
(shielded cable)
Serial digital PLR interface for connection to building automation
(BA) via:
pump:
- Control mode
- Pump On/Off
- Setback operation
- Operating hours
- Status signals



LON support files:

PLR specification for Wilo-DigiCon
Scope of delivery

Connecting cable 670 mm
481

Pump control

Wilo-IF-Module Stratos Ext. Off
IF-Module Stratos Ext. Off (master pump)

Wilo-Stratos/-D
Wilo-Stratos-Z/-ZD
Wilo-Stratos
Wilo-Stratos-Z
Wilo-Stratos/-D
Wilo-Stratos-Z/-ZD
Connecting cable, min. 2 x 0.75 mm 2, lock-protected
DP
0...10V
DP
L N PE SSM
1~230 V
0...10V
DP
L N PE
1~230 V
SSM
PLR
L N PE
1~230 V
SSM
Ext
.off
Ext.
off
Master
Wilo-IF-Module
Stratos Ext. Off
Remote control (shielded cable)
Slave
Wilo-IF-Module
Stratos PLR
Remote contact (shielded cable)

Ext. potential-free contact (Input):
Closed contacts: Twin-head pump on
Open contacts: Twin-head pump "off"
For remote actuation, remove bridge
Remote potentialfree contact (input):

Open contact: Pump on
Closed contact: Pump "Off"
Input for potential-free NC contact with the Ext. Off function

- Contact closed: pump is running in the control mode
- Contact open: pump is not running
Control input, 0 - 10 V for remote setpoint adjustment or remote
speed adjustment (shielded cable)
- Remote setpoint adjustment:
The setpoint for the integrated differential pressure control is preset for the pump via an analogue signal, 0 - 10 V
(see High-efficiency pumps planning guide).
- Remote speed adjustment:
An external controller provides an actuating signal for remote speed
adjustment (DDC operation)
The desired function must be activated at the pump.

Parallel operation for efficiency-optimised activation and deactivation of the peak-load pump and automatic fault-actuated switchover to standby pump (included with the IF-Module Stratos PLR:
2-core connecting cable, 670 mm long; longer connecting cables
must be provided by the customer: min. 2 x 0.75 mm2)
The functions Ext. Off and the control input 0 10 V act on both
pumps.

Scope of delivery

EMC screwed connection Pg 9
Delivery status
The terminals of the Ext. Off control input are bridged.
482

Pump control

Wilo-IF-Module Stratos Ext. Min
IF-Module Stratos 1 x Ext. Min (master pump)

Wilo-Stratos
Wilo-Stratos-Z
DP
0...10V
Wilo-Stratos/-D
Wilo-Stratos-Z/-ZD
Wilo-Stratos/-D
Wilo-Stratos-Z/-ZD
DP
L N PE
1~230 V
SSM
Ext.
Min.
0...10V
DP
L N PE
1~230 V
SSM
PLR
L N PE
1~230 V
Master
Wilo-IF-module
Stratos Ext. Min

Remote potentialfree contact (input):
Input for potential-free NC contact with Ext. Min function
(setback operation without Autopilot)
- Contact open: pump is running at a fixed minimum speed
The setpoint for the integrated differential pressure control is preset for the pump via an analogue signal 0 - 10 V
SSM
Ext
.off
Slave
Wilo-IF-module
Stratos PLR

Open contacts: Twin-head pump at xed min. speed

The functions Ext. Min and the control input 0 10 V act on both
pumps.


Scope of delivery

Delivery status
The terminals of the Ext. Min control input are bridged.
483

Pump control

2 x IF-Modules Stratos SBM
Wilo-Stratos/-D
Wilo-Stratos-Z/-ZD
Wilo-Stratos
Wilo-Stratos-Z
Wilo-IF module Stratos SBM
Wilo-Stratos/-D
Wilo-Stratos-Z/-ZD
DP
L N PE
1~230 V
0...10V
DP
SSM
0...10V
SBM*
DP
L N PE
1~230V
SSM
0...10V
External monitoring unit
Wilo-IF-module
Stratos SBM
External control unit
* SBM: Collective run signal, normally open contact according

to VDI 3814 (load capacity of the potential-free NO contact:
0.2 A, 24 V~), see Wilo Control for function
SSM
Slave
Master
Wilo-IF-module
Stratos SBM

N PE
L
1~230V
SBM*
SBM*
External
control unit
Collective run signal SBM as potential-free NO contact

- Contact closed: pump is running in the specified operating mode
The setpoint for the integrated differential pressure control is preset for the pump via an analogue signal, 0 - 10 V

Parallel operation for the efficiency-optimised activation/deactivation of the peak load pump and automatic fault-actuated switchover
to standby pump
A connecting cable is to be provided by the customer:
min. 2 x 0.75 mm2
The control input 0 10 V acts on both pumps.The SBM contact
functions as an individual run signal for each pump.
Scope of delivery

484

Pump control

Wilo-IF-Module
Stratos Ext. Off / SBM
Wilo-Stratos/-Z
2 x IF-Modules Stratos Ext. Off/SBM
Wilo-Stratos/-D
Wilo-Stratos-Z/-ZD
Connecting cable, min. 2 x 0.75 mm 2, lock-protected
Wilo-Stratos/-D
Wilo-Stratos-Z/-ZD
DP
SBM*
L N PE SSM
1~230 V
Ext. Off
DP
DP
SBM*
Ext. Off
SBM*
L N PE SSM
1~230 V
Ext. Off
L N PE SSM
1~230 V
Master
* Remote potentialfree contact
* For remote actuation, remove bridge
Input for potential-free NC contact with the Ext. Off function
Collective run signal SBM as potential-free NO contact
- Contact closed: pump is running in the specified operating mode
The setpoint for the integrated differential pressure control is preset for the pump via an analogue signal 0 - 10 V (see Highefficiency pumps planning guide).
adjustment (DDC operation) (see High-efficiency pumps planning
guide). The desired function must be activated at the pump.
Wilo-IF-module
Stratos Ext. Aus / SBM
Wilo-IF-Module Stratos Ext. Off / SBM

Open contacts: Twin-head pump "off"
Slave

* SBM: Collective run signal,
normally open contact according
to VDI 3814 (load capacity of the
potential-free NO contact:
0.2 A, 24 V~)

Parallel operation for the efficiency-optimised activation/deactivation of the peak load pump and automatic fault-actuated switchover
to standby pump
A connecting cable is to be provided by the customer:
min. 2 x 0.75 mm2
The control input 0 10 V acts on both pumps. The SBM contact acts
as an individual run signal for each pump.


Scope of delivery
IF-Module Ext. Off/SBM

Delivery status
The terminals of the Ext. Off control input are bridged.
485

Pump control
Wilo IF-Module for single pumps and double pumps

IF-Module Modbus
Wilo-Stratos GIGA
Wilo-VeroLine-IP-E with IEC motor from 10/2010
Wilo-CronoLine-IL-E from 10/2010
Wilo-Economy MHIE (from software SW 3.00)
Wilo-Multivert MVIE 1.1...4 kW (from software SW 3.00)
Wilo-Multivert MVIE 5.5...7.5 kW (from software SW 4.00)
Wilo-Helix VE 1.1...4 kW (from software SW 3.00)
Wilo-Helix VE 5.5...7.5 kW (from software SW 4.00)
B(+)
A(-)
B(+)
A(-)
SBM
BN
WH
BN
WH
3
2
1
IF-Module Modbus (master pump)

Wilo-VeroTwin-DP-E with IEC motor from 10/2010
Wilo-CronoTwin-DL-E from 10/2010
+24 V
IN 1
PE
L1 L2 L3
3~400V
3
2
1
B(+)
A(-)
B(+)
A(-)
IN 2
H MP
L
Ext.off
+24 V
IN 1
IN 2
H MP
L
SBM
PE
3
2
1
L1 L2 L3
3~400V
SBM
Ext.off
SSM
Aux
SSM
Aux
+24 V
IN 1
PE
L1 L2 L3
3~400V
IN 2
H MP
L
Ext.off
SSM
Aux
RS485
RS485
RS485
RS485
Serial, digital Modbus RTU interface for connection to building automation (BA) via RS485.
pump:
- Control mode
- Pump On/Off
Transfer of the following data points, for example, as messages from
the pump:
- Operating hours
- Status signals
The double pump is connected as a complete system. There is no

need for complicated engineering of the data items of the single
pumps.
Modbus specification for IF-Module

486

Pump control

IF-Module BACnet
Wilo-Stratos GIGA
B(+)
A(-)
B(+)
A(-)
SBM
BN
WH
BN
WH
3
2
1
+24 V
IN 1
PE
L1 L2 L3
3~400V
IN 2
H MP
L
Ext.off
SSM
IF-Module BACnet (master pump)

3
2
1
B(+)
A(-)
B(+)
A(-)
+24 V
IN 1
IN 2
H MP
L
SBM
PE
3
2
1
L1 L2 L3
3~400V
SBM
Ext.off
Aux
SSM
Aux
+24 V
IN 1
PE
L1 L2 L3
3~400V
IN 2
H MP
L
Ext.off
SSM
Aux
RS485
RS485
Serial, digital BACnet MS/TP interface for connection to building automation (BA) via RS485.
pump:
- Control mode
- Pump On/Off
- Operating hours
- Status signals
RS485

pumps.

RS485
BACnet PICS and list of data items

487

Pump control

IF-Module CAN
Wilo-Stratos GIGA
CAN-L
CAN-H
CAN-L
CAN-H
BN
WH
BN
WH
3
2
1
+24 V
IN 1
PE
L1 L2 L3
3~400V
CAN-L
CAN-H
CAN-L
CAN-H
IN 2
H MP
L
SBM
IF-Module CAN (master pump)

Ext.off
BN
WH
BN
WH
3
2
1
+24 V
IN 1
IN 2
H MP
L
SBM
PE
3
2
1
L1 L2 L3
3~400V
SBM
Ext.off
SSM
Aux
SSM
Aux
+24 V
IN 1
PE
L1 L2 L3
3~400V
IN 2
H MP
L
Ext.off
SSM
Aux
CAN
CAN
CAN
CAN
Serial, digital CANopen interface for connection to a CAN bus system.
pump:
- Control mode
- Pump On/Off
- Operating hours
- Status signals

pumps.
CAN specification for IF-Module

CANopen .eds file
488

Pump control

IF-Module LON
Wilo-Stratos GIGA
Wilo-VeroLine-IP-E
Wilo-CronoLine-IL-E
DP
3
2
1
+24 V
IN 1
PE
LON
L1 L2 L3
3~400V
IN 2
SBM
DP
Aux
LONworks network
Serial digital LON interface for connection to LONWorks networks
3
2
1
+24 V
IN 1
PE
LON
H MP
L
Ext.off
SSM
IF-Module LON (master pump)

Wilo-VeroTwin-DP-E
Wilo-CronoTwin-DL-E
SBM
IN 2
H MP
L
3
2
1
L1 L2 L3
3~400V
SBM
Ext.off
SSM
Aux
+24 V
IN 1
PE
L1 L2 L3
3~400V
IN 2
H MP
L
Ext.off
SSM
Aux
LONworks network
In the LONWorks network, data items are transmitted for the double
pump as a complete unit; there is no differentiation between master
and slave.

pump:
- Control mode
- Pump On/Off
- Data from external sensors
- Operating hours
- Status signal
LON support files:

- Device resource files: *.ENU / *.FMT / *.FPT / *.TYP
489

Pump control

IF-Module PLR
Wilo-Stratos GIGA
Wilo-VeroLine-IP-E
Wilo-CronoLine-IL-E
DP
3
2
1
+24 V
IN 1
PE
LON
SBM
IF-Module PLR (master pump)

Wilo-VeroTwin-DP-E
Wilo-CronoTwin-DL-E
DP
L1 L2 L3
3~400V
IN 2
H MP
L
SBM
+24 V
IN 1
PE
3
2
1
L1 L2 L3
3~400V
IN 2
H MP
L
SBM
Ext.off
Ext.off
SSM
3
2
1
PLR
SSM
Aux
Aux
+24 V
IN 1
PE
L1 L2 L3
3~400V
IN 2
H MP
L
Ext.off
SSM
Aux
Wilo Interface converter or

company-specific coupling module
LONworks network
Serial digital PLR interface for connection to building automation
(BA) via:
pump:
- Control mode
- Pump On/Off
- Operating hours
- Status signal
- PLR specification for Wilo-DigiCon
490

Pump control
Function overview, Wilo-Protect-Module

Standard single pumps:
Wilo-TOP-S / -TOP-Z / -TOP-RL series
3 speed stages
2 speed stages for TOP-S series, 1~230 V, P2 350 W
Blocking-current proof or with full motor protection
Retrofit Protect module for standard pump for extending functions
For secondary hot water circulation systems with TOP-Z
Standard double pumps:

Wilo-TOP-SD series
3 speed stages
2 speed stages with TOP-SD series, 1~230 V, P2 350 W
Blocking-current proof or with full motor protection
Double pump switchover valve with delay
Retrofit Protect modules for standard pumps for extending functions
Function table TOP-S / -Z / -SD / -RL

Function
Single pump
Wilo-TOP-S/-TOP-Z
Wilo-TOP-RL
1~
Double pump
Wilo-TOP-SD
3~
1~
3~
Pump
Pump with
Protect
Module C
Pump
Pump with
Protect
Module C
Pump
Pump with
2x
ProtectModules C
Pump
Pump with
2x
ProtectModules C
1~230 V / 50 Hz
3~400 V/50 Hz
3~230 V/50 Hz
1)
2)
1)
2)
3)
2)
3)
3)
3)
2)
Individual/collective fault signal, potential-free
1)
Run signal light
Motor protection fault light
Blockage fault light
1)
Rotation direction monitoring
Individual/collective fault signal, potential-free
Manual function
3-stage speed control
Reset button
Automatic function
Motor protection
Full motor protection with fault trip
Blockage detection with fault trip
External control function
External activation/deactivation via potentialfree NC contact provided by the customer
Signal and display function

switchover/time-dependent pump cycling)


(2 x single pumps)

1) Pumps with P 350 W: 2-stage speed control
2
2)
Only pumps with P2 350 W
3) P 100 W: Pumps with internal protection against unacceptably high winding temperatures
2
P2 = 180 W: WSK, motor protection only in conjunction with tripping units
491

Pump control
Wilo-Protect-Module C for single pumps

Wilo-Protect-Modul C (single pumps)
Plug-in module for glandless single pumps
with mains connection 1~230 V, 50 Hz or
3~400 V, 50 Hz. Not suitable for controlled
power supply (e.g. Wilo-CR system).
> Additional functions

Collective fault signal SSM as potential-free
NC contact, adjustable as single or collective
fault signal
Collective run signal SBM as potential-free
run signal
Overriding Off control input via external potential-free contact (NC contact)
Pump blocking is detected and indicated as
a fault
Full motor protection with integrated fault
trip
Fault acknowledgement
Assignment of Wilo Protect-Module C/pump, dimensions

Wilo-Protect
Module-C
Mains connection
Wilo-TOP-S...
Wilo-TOP-Z...
Wilo-TOP-RL...
Dimensions
a5
l5
mm
Type 22 EM
1~230 V, 50 Hz
25/5, 25/7, 25/13,

30/4, 30/5, 30/7, 20/4, 25/6, 30/7
40/4
Type 22 DM
3~400 V, 50 Hz
25/5, 25/7, 25/13,

30/4, 30/5, 30/7, 20/4, 25/6, 30/7
40/4
27
61
Type 32-52 EM
1~230 V, 50 Hz
25/10, 30/10, 40/

7, 40/10, 40/15,
25/10, 30/10,
50/4, 50/7, 50/10, 40/7
65/7, 65/10, 80/7
28
63
3~400 V, 50 Hz
25/10, 30/10, 40/

7, 40/10, 40/15,
50/4, 50/7, 50/10, 25/10, 30/10,
50/15, 65/7, 65/
40/7, 50/7, 65/10,
10, 65/13, 65/15, 80/10
80/7, 80/10, 80/
15, 80/20, 100/10
28
63
Type 32-52 DM
25/7.5, 30/4,
30/6.5, 30/7.5,
40/4
27
61
l5
Dimension drawing
> Technical data
Ambient temperature: max. +40C
Fluid temperature: -20C to +110C
Weight: approx. 0.6 kg
Protection class: IP 44
Degree of radio shielding: N
Insulation material class: F
4 cable lead-ins PG9 (control cable max.
6-core)
No separate power supply required
Mains terminals
Terminal cross-section: max. 2.5 mm2
Signal terminals
Max. rating: 250 V/1 A
Control terminal Ext. Off
Contact rating: 24 VDC, 10 mA
Terminal cross-section: min. 0.75 mm2,
max. 2.5 mm2
a5
492

Pump control

Wilo-Protect-Module C, type 22
Wilo-Protect-Module C, type 32-52
1~230 V (EM)
1~230 V (EM)
1)
1)
T1
bl
sw
L
MP2 MP1
I+II
MA
SL
ON
I+II
SL
ws
ws
T2
sw
MA
bl
T1
MA
ON
T2
2)
2)
DP
Ext. Off
SSM
SBM
Ext. Off
SSM
SBM
1) Mains terminals
2) Control terminals
1) Mains terminals
Wilo-Protect-Module C, type 22
Wilo-Protect-Module C, type 32-52
3~400 V (DM)
3~400 V (DM)
1)
1)
T3
T2
T1
gr
br
sw
L3
L2
L1
T3
T2
T1
gr
br
sw
L3
L2
L1
MP2 MP1
2)
SL
I+II
MA
SL
ON
I+II
ws
ws
ON
DP
2)
DP
DP
Ext. Off
SBM
Ext. Off
SSM
SBM
1) Mains terminals

1) Mains terminals
SSM
493

Pump control
Wilo-Protect-Module C for double pumps

Wilo-Protect-Module C (double pumps)
> Wilo-Protect-Module-C for double pumps
Plug-in module for glandless double pumps
or two glandless single pumps of the series
with mains connections 1~230 V, 50 Hz or
3~400 V, 50 Hz. Not suitable for controlled
power supply (e.g. Wilo-CR system).
Collective fault signal SSM as potential-free

fault signal
Collective run signal SBM as potential-free
run signal
Overriding Off control input via external potential-free contact (NC contact)
Pump blocking is detected and indicated as
a fault
Full motor protection with integrated fault
trip
Fault acknowledgement
Integrated dual pump management with the
functions:
Main/standby mode with runtime-dependent (24 h) switching from main to standby
pump
Fault-sensitive switchover to operational
standby pump
Assignment of Wilo Protect-Module C/pump, dimensions

Wilo-Protect
Module C
Mains connection
Wilo-TOP-SD...
Dimensions
Type 22 EM
1~230 V, 50 Hz
30/5, 32/7, 40/3
27
61
Type 22 DM
3~400 V, 50 Hz
30/5, 32/7, 40/3
27
61
1~230 V, 50 Hz
32/10, 40/7, 40/10, 40/15,

50/7, 50/10, 65/10, 80/7
28
63
3~400 V, 50 Hz
32/10, 40/7, 40/10, 40/15,

50/7, 50/10, 50/15, 65/10,
65/13, 65/15, 80/10, 80/15,
80/20
28
63
a5
l5
mm
Type 32-52 EM
Type 32-52 DM
l5
Dimension drawing
> Technical data
Ambient temperature: max. +40C
Fluid temperature: -20C to +110C
Weight: approx. 0.6 kg
Protection class: IP 44
Degree of radio shielding: N
Insulation material class: F
4 cable lead-ins PG9 (control cable max.
6-core)
No separate power supply required
Mains terminals
Signal terminals
Max. rating: 250 V/1 A
Control terminal Ext. Off
Contact rating: 24 VDC, 10 mA
Terminal cross-section: min. 0.75 mm2,
max. 2.5 mm2
a5
494

Pump control

Wilo-Protect-Module C, type 22 - double pump
1~230 V (EM)
1)
I+II
SL
T2
T1
bl
sw
I+II
MA
SL
sw
T1
bl
ON
T2
MA
ON
1)
To be provided onsite:
2-core connecting cable,
min. 2 x 0.75 mm2,
connections cannot be confused
min. 2 x 0,75mm
2)
2)
DP
DP
Ext. Off
SSM
SBM
Ext. Off
SSM
SBM
1) Mains terminals
Wilo-Protect-Module C, type 32-52 - double pump

1~230 V (EM)
1)
ws
T2
T1
bl
sw
L
MP2 MP1
ws
ws
I+II
SL
2)
ws
I+II
MA
SL
MP2 MP1
sw
bl
T1
ON
T2
MA
ON
1)
min. 2 x 0.75 mm2,
2)
DP
DP
Ext. Off
SSM
SBM
Ext. Off
SSM
SBM

1) Mains terminals
495

Pump control

Wilo-Protect-Module C, type 22 - double pump
3~400 V (DM)
1)
min. 2 x 0.75 mm2,
1)
I+II
SL
T3
T2
T1
gr
br
sw
L3
L2
L1
I+II
MA
SL
2)
sw
L1
br
L2
MA
ON
gr
L3
T1
T2
ON
T3
2)
DP
DP
Ext. Off
SSM
SBM
Ext. Off
SSM
SBM
1) Mains terminals
Wilo-Protect-Module C, type 32-52 - double pump

3~400 V (DM)
1)
L2
L1
MP2 MP1
ws
T3
T2
T1
gr
br
sw
L3
ws
L2
L1
MP2 MP1
ws
I+II
SL
2)
ws
I+II
MA
SL
L3
sw
T1
br
T2
gr
ON
T3
MA
ON
1)
min. 2 x 0.75 mm2,
2)
DP
DP
Ext. Off
SSM
SBM
Ext. Off
SSM
SBM
1) Mains terminals
496

Control technology
Wilo-Control AnaCon
Bus
Controller
Bus
Controller
EIB
AnaCon
Bus
Controller
LON
CAN
AnaCon
Sensor
Sensor
Sensor
TOP-E
Sensor
Stratos
Sensor
Front view
+
off max min
on 24V
ssm
ebm-ma
ebm-sl
0-10V
14
Dimension drawing
set point
100%
set
0-10V
disable
0%
14
24 VDC 50mA
p-c
p-v
n-c

mode
90
0/0/0
sl
46
AnaCon
ma
power
pump
rs 232
87
33
15
10
58
497

Control technology
Wilo-Control AnaCon
Wilo-Control AnaCon
Technical data
The Wilo-Control AnaCon interface converter is suitable for the universal connection of communication-capable pumps with the PLR interface on the onsite control and monitoring units with conventional
input/output channels. It is installed directly next to the monitoring
unit on a TH35 (IEC 60715) top-hat rail in a switch cabinet. The WiloControl AnaCon interface converter converts the two-wire connection of the serial digital PLR interface into a parallel interface with analogue signals and potential-free contacts.
Via the Wilo-Control AnaCon interface converter, 1 single or double
pump of the following Wilo series is connected to the building automation.
TOP-E/-ED (with IF-Module PLR)
Stratos/-D/-Z/-ZD (with IF-Module Stratos PLR)
Stratos GIGA (with IF-Module PLR)
VeroLine-IP-E/-DP-E (with IF-ModulePLR)
CronoLine-IL-E/-DL-E (with IF-Module PLR)
Bidirectional communication between the pumps and the monitoring
unit (BA) enables the remote control of:
Pump OFF
Pump ON in control mode
Max. speed
Min. speed (setback operation)
Setpoint for differential pressure or speed (analogue In 0 - 10 V control input)
unit (BA) enables the remote query of:
Individual run signal MA or single pump
SL individual run signal (double pump only)
In addition to remote control and remote query, the Wilo-Control
AnaCon interface converter also enables the local adjustment of:
n-c for constant speed
Setpoint for differential pressure or speed
Enabling of the analogue In 0 - 10 V control input
The Wilo-Control AnaCon interface converter is equipped with LEDs
for:
AnaCon operational standby
Communication with the pump
498
Contact load
- Collective fault signal (potential-free changeover contact:
max. 250 VAC, 1 A
- MA individual run signal (potential-free NO contact)
max. 250 VAC, 1 A
- SL individual run signal (potential-free NO contact)
max. 250 VAC, 1 A
- Potential-free NO contact for Pump Off function:
24 VDC, 2.4 mA
- Potential-free NO contact for Control On function:
24 VDC, 2.4 mA
- Potential-free NO contact for Maximum speed function:
24 VDC, 2.4 mA
- Potential-free NO contact for Min. speed function:
24 VDC, 2.4 mA
Supply voltage
- Operating voltage: 24 VDC 25 %
- Current consumption: 40 mA
- Emitted interference: DIN EN 61000-6-3
- Interference resistance: DIN EN 61000-6-2
Analogue In 0 - 10 V control input

- Input resistance: > 200 kohm
- Input protection: max. +/- 48 VDC
PLR interface
- Point-to-point interface with Wilo-specific hardware and Wilospecific protocol
- Two-wire connection with interchangeable cores (no shielded cable
necessary)
- Maximum cable length: 1000 m
Manual operation of the pump by means of the red button is not possible if the pump is connected to the AnaCon.
A temporary disruption of the interface connection to electronically
controlled pumps with IR interface is possible with the IR-Monitor.
Operation can then be performed with the IR-Monitor. Interface
communication is automatically restored after the IR connection is
disconnected.

Control technology
Bus
Controller
Bus
Controller
RS 485
Stratos
DigiCon
TOP-E
TOP-ED
IP-E
IL-E
Dimension drawing
14
Front view
LON
CAN
DigiCon
Stratos-D
Bus
Controller
pump 2
pump 3
pump 4
0/0/0
0/0/0
mode
ON
RSN
set point
100%
p-c
p-v
n-c
0%
2
0/0/0

address
1
0/0/0
90
rs 485
46
DigiCon-Modbus
pump 1
Baud
14
24 VDC
power
rs 485
rs 232
87
33
15
10
58
499

Control technology

The interface converter Wilo-Control DigiCon is suitable for universal
connection of communication-ready pumps with the interface PLR
to onsite control and monitoring units with digital serial interface RS
485. It is installed in the immediate vicinity of the monitoring unit on
a DIN rail TH35 (IEC 60715) in a switch cabinet or installation device
enclosure (IEC 60670). The Wilo-Control DigiCon and DigiCon-Modbus interface converters transform the two-wire connection of the
serial digital PLR interface into a bus-capable serial digital RS 485 interface.
Up to 4 single or double pumps of the following Wilo series can be
connected to the building automation by means of the Wilo-Control
DigiCon and DigiCon-Modbus interface converters:
TOP-E/ED (with IF-Module PLR)
Stratos/-D/-Z/-ZD (with IF-Module Stratos PLR)
Stratos GIGA (with IF-Module PLR)
VeroLine-IP-E (with IF-Module PLR)
VeroTwin-DP-E (with IF-Module PLR)
CronoLine-IL-E (with IF-Module PLR), CronoTwin-DL-E
(with IF-Module PLR)
unit (BA) makes it possible to choose between the following control
modes:
p-T for temperature-controlled differential pressure
if supported by the corresponding pump type.
Pump OFF
Max. speed
Setpoint for the pre-selected control mode
unit (BA) enables the remote query of:
Current operating mode
Detailed fault signal
Individual run signal SL (only double pump)
as well as the following pump operating parameters:
Actual delivery head and current volume flow
Motor current
Power consumption
Operating hours
Speed
Fluid temperature (only Stratos/-D/-Z/-ZD)

Communication with RS 485 interface
Technical data
Supply voltage
- Operating voltage: 24 VDC 25 %
- Terminal cross-section: 1.5 mm2
PLR interface
- Point-to-point interface with Wilo-specific hardware and Wilospecific protocol
- Two-wire connection with interchangeable cores (no shielded cable
necessary)
- Max. line length: 1000 m
- Line type: e.g. J-Y(St)Y 2x2x0.8
RS 485 interface
bus-capable interface with hardware in accordance with the RS 485
standard.
- DigiCon: Wilo-specific protocol. The protocol is to be coordinated
with the manufacturer of the building automation (BA) system.
- DigiCon-Modbus: RTU protocol Modbus over Serial Line V 1.02
from Modbus-IDA.
- DigiCon: Addressing of a maximum of 64 DigiCons (maximum
of 256 pumps)
- DigiCon-Modbus: Addressing of a maximum of 61 DigiCon-Modbus
(maximum of 244 pumps)
- Maximum total length of the bus line: 1000 m
- Line type: e.g. J-Y(St)Y 2x2x0.8, shielded
The documentation of the Wilo-specific protocol is stored on the CD
included in the DigiCon scope of delivery. The software provided on
this CD also enables communication between the pumps and a conventional PC.
Manual operation of the pump by means of the red button is not possible if the pump is connected to Wilo-Control DigiCon and DigiConModbus. A temporary disruption of the interface connection to electronically controlled pumps with IR interface is possible with the IRMonitor. Operation can then be performed with the IR-Monitor. Interface communication is automatically restored after the IR connection is disconnected.
Accessories
Expansion with contact interfaces and analogue setpoint specification Wilo-Control DigiCon-A for max. 2 pumps
As well as remote control and remote querying, the interface converter Wilo-Control DigiCon also permits local adjustment (manual
operation level) of:
Setpoint for differential pressure or speed
The Wilo-Control DigiCon and DigiCon-Modbus interface converter
is equipped with LEDs for:
DigiCon operation standby
500

Control technology
Bus
Controller
Bus
Controller
RS 485
DigiCon
Stratos-D
DigiCon-A DigiCon-A
Stratos
TOP-E
Front view
DigiCon
TOP-ED
IP-E
LON
DigiCon-A DigiCon-A
IL-E
Dimension drawing
+
off max min
on 24V
ssm
ebm-ma
ebm-sl
0-10V
14
CAN
Bus
Controller
0-10V
disable
0-10V
disable
sl
2
0-10V
off max min
on 24V
ssm
ebm-ma
14

ma
sl
1
90
46
DigiCon-A
ma
ebm-sl
87
33
15
10
58
501

Control technology
Analogue In 0 - 10 V control input
The expansion of the Wilo-Control DigiCon-A permits priority control
of pumps connected to interface converters Wilo-Control DigiCon or
DigiCon-Modbus.
The Digicon-A is installed on a DIN rail TH35 (IE 60715) in a switch
cabinet or installation device enclosure (IEC 60670) and contacts the
interface converter Wilo-Control DigiCon or DigiCon-Modbus by
means of a plug system on the side. It is possible to connect 2 units
for the superimposed control of max. 4 single or double pumps.
- Input resistance: > 200 k

- Input protection: max. +/- 48 VDC
For further technical data regarding connection with the pumps, see
Wilo-DigiCon, DigiCon-Modbus.
The Wilo-Control DigiCon-A permits priority remote control of potential-free control contacts and an analogue signal at the same time
as bus communication of:
Pump OFF
Max. speed
Setpoint for differential pressure or speed (analogue In 0 - 10 V control input)
The Wilo-Control DigiCon permits remote querying via potential-free
signalling contacts at the same time as bus communication of:
In addition to remote control and remote querying, the Wilo-Control
DigiCon-A manual operation level also makes it possible to have:
Enabling of the analogue In 0 - 10 V control input
The Wilo-Control DigiCon-A has LEDs for:
DigiCon-A operational standby

Collective fault signal (for each pump)
MA individual run signal or single pump (for each pump)
SL individual run signal (double pump only) (for each pump)
Technical data
Contact load
- Collective fault signal
(potential-free changeover contact): max. 250 VAC, 1 A AC1
- MA individual run signal
(potential-free NO contact) max 250 VAC, 1 A AC1
- SL individual run signal
(potential-free NO contact) max. 250 VAC, 1 A AC1
- Potential-free NO contact
for Pump Off function: 24 VDC, 2.4 mA
for Control On function: 24 VDC, 2.4 mA
for Maximum speed function: 24 VDC, 2.4 mA
for Min. speed function: 24 VDC, 2.4 mA
Supply voltage
- Operating voltage: The DigiCon-A manual control level is supplied
with power from the DigiCon or DigiCon-Modbus via the lateral
plug system.
502

Control technology
The Wilo-Control DigiCon-LBF interface converter is suitable for
connection of pumps from the CronoLine-IL-E...BF series to control
and monitoring units (provided by customer) with digital serial LON
interface (TP/FT-10). It is installed in the immediate vicinity of the
monitoring unit on a Th35 top-hat rail (IEC 60715) in a switch cabinet
or installation device enclosure (IEC 60670). The Wilo-Control DigiCon-LBF interface converter transforms the two-wire connection of
the pump's serial digital Modbus RTU interface into a connection to a
LON network.
LON support files:

- Detailed description for 8120 profile (pump controller) implementation
The Wilo-Control DigiCon-LBF interface converter is used to connect

a pump from the series
CronoLine-IL-E...BF
unit (BA) makes it possible to choose between the following control
modes:
Pump OFF
Max. speed
Setpoint for the pre-selected control mode
unit (BA) enables the remote querying of:
Current operating mode
Detailed fault signal
as well as the following pump operating parameters:
Actual delivery head
Power consumption
Operating hours
Speed
The Wilo-Control DigiCon-LBF interface converter is equipped with
LEDs for:
Module status
LED for LON Wink service
Supply voltage

- Operating voltage: 24 VDC +20% / -30 %

- Current consumption: Typically 30 mA
Interface to the pump
- RS485 transmission, 9600 baud
- Two-wire connection with shielding
- Max. line length: 500 m
- Line type: e.g. J-Y(St)Y 2x2x0.8
LON interface
- Transceiver TP/FT-10
- Profile 8120 (Pump Controller)
- Terminal cross-section: 1.5 mm2, (plug-in terminals)
503

**
'

'

'

#+*+%**'

6
'

APPLIES TO
EUROPEAN
DIRECTIVE
FOR ENERGY
RELATED
PRODUCTS
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Subject to change without prior notice. In appliance of our General Terms of Delivery and Service (see www.wilo.com)
2118886/1103/INT/MP

WILO Cat Heizung Klima Kaelte

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Catalogue Building Services

International edition 2011/2012 - 50 Hz

General notes and abbreviations

Heating, air-conditioning, cooling

Wilo-Stratos PICO, Stratos, Stratos-D, TOP-E, TOP-ED, Smart

Secondary hot water

Solar thermal, geothermal energy, systems

Secondary hot water

Wilo-Star-Z NOVA, Stratos ECO-Z, Stratos-Z, Stratos-ZD

Wilo-Stratos ECO-ST, Star-ST, Star-RSG

Pipe unions, adapter fittings

Switchgears and control

Switchgears and control devices

Programme overview and fields of applications

Heating, air-conditioning, cooling

Main field of application

Heating, air-conditioning, cooling

Glandless standard pumps

(maximum 2660 rpm)

Wilo-TOP-S (max. 2880 rpm)

Wilo-TOP-SD (max. 2880 rpm)

Wilo-TOP-D *) (max. 1400 rpm)

Glanded high-efficiency pumps

Glanded energy-saving pumps

*) Detailed information on these products can be found

Secondary hot water circulation

Programme overview and fields of applications

Heating, air-conditioning, cooling

Glandless high-efficiency pumps

Glandless standard pumps

Glanded standard pumps

System separation for floor heating

Condensate lifting units

Wilo-DrainLift Con Plus

Sanitary hot water

Secondary hot water

Glandless high-efficiency pumps

Solar thermal, geothermal,

Solar thermal, geothermal

*) Detailed information on these products can be found

Secondary hot water circulation

Switchgears and control

Heating, air-conditioning, cooling

Heating, air-conditioning, cooling

Glandless standard pumps

Glanded high-efficiency pumps

Glanded energy-saving pumps

Glanded standard pumps

*) see series overview or Wilo online catalogue

Heating, air-conditioning, cooling

Glandless standard pumps

Glanded standard pumps

Sanitary hot water

Glandless high-efficiency pumps

Secondary hot water

Solar thermal, geothermal, systems

Glandless standard pumps

Solar thermal, geothermal,

Glandless high-efficiency pumps

System separation for floor heating

Condensate lifting units

Wilo-DrainLift Con Plus

Adapter fittings Wilo-(R), Wilo-(RF), Wilo-(F)

Thermal insulation for pumps