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PV PIPE - CONNECTING OIL AND GAS ENERGY

MAIN PRODUCT Longitudinal Submerged Arc Welded Pipe - SAWL


SAWL Pipe is the primary product of PV PIPE and is produced using high quality steel plate as the key input. Steel plates are formed into a round shape, welded by submerged arc welding technology and then mechanically expanded into the final dimensional tolerance. PV PIPE also offers the steel pipes with various size and specifications to meet all possible customer requests.

PETROVIETNAM STEEL PIPE JOINT STOCK COMPANY


PV PIPE is an independent company within Petrovietnam Gas Joint Stock Corporation (PV GAS) that operates under the Vietnam Oil and Gas Group (PVN). Licensed in 2010, PV PIPE is now operating a Pipe Mill located at Soai Rap Petroleum Service Industrial Zone, Vam Lang Ward, Go Cong Dong District, Tien Giang Province, Vietnam. The 22.9.ha factory has an annual capacity of 200,000 tonnes. The PV Pipe Mill is the one of the largest factories in the ASEAN region that can manufacture steel pipe for oil and gas industry according to API 5L and other pipe specifications.
Steel Pipe Manufacturing Accessories in Petroleum industry such as Spool, Skid, Platform

PETROVIETNAM GAS JOINT STOCK CORPORATION

PRODUCTS
Steel Plates Supply Non-destructing Testing Service

SERVICES
Welding Service

Construction and Installation of equipment as well as other accessories in Petroleum Industry.

Chemical and Mechanical Testing Services

PV PIPE - CONNECTING OIL AND GAS ENERGY

To enable the company to manufacture high quality product according to API 5L and other standards, PV PIPE has invested in the most advanced integrated 3-RollBending production line. The production line consists of 18 production and testing stations; the most significant being: roll bending station, root welding station, internal - external welding stations, NDE stations, full length expanding station, along with an extensive final inspection area.

MANUFACTURING PROCESS
Plate destacking Edge milling Roll bending Post bending Root welding Visual Inspection Weld on Tap Internal Welding

Pipe-internal cleaning

Cutting test specimens on request

Mechanical expansion

Heat Treatment (if any)

X-ray testing 1

Ultrasonic testing 1

Inside cleaning and tap removal

External Welding

ISO

9001

-20

Pipe end bevelling

Hydrostatic testing

Ultrasonic testing 2

X-ray testing 2

Magnetic particle testing

Final inspection

Marking and final release

End-product

PETROVIETNAM STEEL PIPE JOINT STOCK COMPANY (PV PIPE) Head Office: Soai Rap Petroleum Services Industrial Park Vam Lang Town, Go Cong Dong District, Tien Giang Province, S.R. Vietnam Tel: + (84 - 73) 3 843 535 - Fax: + (84 - 73) 3 513 131 Email: pvpipe@pvpipe.vn - Website: www.pvpipe.vn

Representative Office 12th floor, PV GAS Tower - 673 Nguyen Huu Tho Street, Phuoc Kien Ward, Nha Be District, Ho Chi Minh City, S.R. Vietnam Tel: + (84 - 8) 3784 0195 - Fax: + (84 - 8) 3784 0198

PV PIPE - CONNECTING OIL AND GAS ENERGY


Technical service Automatic SAW (Submerged Arc Welding) SMAW (Manual Metal Arc Welding) TIG (Tungsten Inert Gas) MIG/MAG (GMAW) Application Longitudinal Welding seam for onshore/offshore pipelines Welding for Structural steel pipe Welding for piping Welding for fittings (Tee-joint, Elbow, Reducer, Cross...) Welding of metal structure or ship building industrie

PV PIPE - FIVE CORE VALUES


Quality High quality manufacturing remains our number one priority Mutual Benefit Our business focuses on creating profit for any stakeholders Commitment We are fully committed to fulfilling our customersneeds and take complete responsibility for results Collaboration We act with integrity, trust, and mutual respect and are always keen cooperate Social Responsibilities We are committed to protecting the environment and promoting a society of peace and prosperity, along with sustainable development

WELDING SERVICE

Material Grade
- Acc. To API Spec 5L (Gr. B to X70) - Acc. To API Spec 2H - Acc. To API Spec 2W - Acc. To API Spec 2Y - Acc. To ASTM (A515/A516/A387, etc.) - Acc. To BS 7191 - Acc. To EN 10225 - Acc. To NACE MR0175 - Plus Acc. To customer specification

SAWL
4-Arc Welding system including Internal welding and external welding Pipe dimensions: diameter 3-arc welding (16-20) diameter 4-arc welding (from 20) Humidity: at 25 degree C (80%) Storage condition: dry (5-40 degree C) Cos : 0.75 Ampere (DC): 112A, Efficiency (DC): 86% Ampere (AC): 248A, Efficiency (AC): 78 - 82%

Repair welding
SMAW Current: 10 A 300 A Max. connected load: 14.3 kVA Baking: Yes Rod size: 3.2mm 4mm Gouging Input voltage: 230/400V 10% three phrase Current range: 15A/20.6V 670A/44V Frequency: 50/60 Hz

GMAW
Noise: 80 dB Cos : 0.95 Speed: 0.5 +12m/min Welding capacity: 145 kW Shielding gas: Argon and CO2

MISSION
Customerssatisfaction and Employees Creation

Manufacture / Inspection of Pipes


- Acc. To API 5L - Acc. To API Spec 2B - Acc. To EEMUA 158 - Acc. To ASTM (A671/A672/A691, etc.) - Plus Acc. To customer specification

Technical services Manual Ultrasonic Examination Auto Ultrasonic Examination Auto Radiographic Examination Magnetic Particle Examination Visual Examination

Application Steel Plate inspection Inspection for Basic Metal, Pipe and Welding Seam Inspection for accessories and fitting in Oil and Gas industry

Auto Ultrasonic Testing Radiographic Testing Magnetic Partial testing


Range of thickness: 6.4~35mm Inspection Position: Longitudinal weld seam, pipe end and HAZs Probe no: UT1 (8), UT2 (29) Speed: Min 50mm/s at beginning, 30m/min during testing Couplant: Water Types of transducer: Phased array Range of test frequency: 3 5MHz Sensitivity setting: Max 100 dB Max width of transducer: 25mm Weld seam width: 10 mm 30 mm Inspection Specification: API 5L, API 2B, ASME and similar standards Nominal tube voltage: 320 kV Power: 800W / 1800W Focal Spot: d = 0.4mm / d = 1mm Filament: Max 4.1A / 4.2A Inherent filtration: 3.0 mm Be Target material: Tungsten Radiation coverage: 400x 300 Leakage radiation: 5 mSv/h Cooling medium: Oil Cooling medium flow: 14 l /min Pressure at cooling medium inlet: 6 bar Cooling medium temperature: 500C Inspection Technique: Single wall or double-wall Method: AC Yoke Particles: ASTM E-709 Spraying unit for MPI test: Consumption (0.025m3 /h) Buffer: 0.5 m3 Connection pressure: 3 bar UV hand lamp: power (100 W) UV intensity: 5000 mW /cm2 at 30 mm distance Light: 1000 lux

NDE SERVICE

Highest Quality Product

HSE

Continual Improvement

STEEL PIPE PRODUCTION LINE PROGRAMME

Manual UltrasonicTesting
Frequency setting: 0.5 20 MHz Sensitivity setting: Max 110 dB Couplant: Cellulose

Technical services Chemical composition test Tensile test Toughness test DWTT (Drop Weight Tear Test) CTOD (Crack Tip Opening Displacement)

Charpy-V impact test Macro/Hardness test Bend test HIC (Hydrogen Induced Cracking) test SSCC (Sulfide Stress Corrosion Cracking) test

Application Mechanical testing of Pipeline for transferring oil/gas Mechanical testing of structural steel pipe Mechanical testing of base metal and welding seam

CHEMICAL AND MECHANICALTESTING SERVICE

Metallographictesting (Macro&Microtest)
Compact inverted metallurgical microscope UIS2 optical system Magnification: x50, x100, x200, x500, x1000 Wide filed eyepiece: x10 Illumination: built-in aperture diaphragm Stage:160(W) X 250(D)mm, stage insert plate type Stage stroke: 120(X) x 78(Y)mm Polishing machine (With abrasive up to1200 grit, aluminum paste 1mm) Etching solution: Nital

Chemicalcompositiontesting
Matrix: Fe-Base Optioncal: Al, Cu, Ni, Co, Ti, Mg, Zn, Sn, Pb Analytical element: 30ea (at Fe-base): C, Si, Mn, P, S, Cr, Mo, Al, Ni, Co, Nb, Ti, V, W, Pb, Sn, Mg, As, Zr, Bi, Ca, Ce, Sb, Se, Ta, B, Zn, La, N Effective wavelength: 140 ~ 670nm

Tensile/Compressiontester (Universaltensiletester)
Capacity: 1000 kN Ram stroke: 250 mm Max tensile distance: 1000 mm Testing speed max: 70 mm/min Extensometer: 25 mm, 50 mm Hydraulic tensile grips Compression jig Bending jig

DWTT testing
Capacity: 50.000 J Refrigerating unit: -196 degree C

Dead weight tester


Pressure ranges: 2-1000 bar Acc.: Better than 0.025% of reading at 20 degree C, RH 40%

Charpy impact test


Increased pendulum capacity: 500 J Drop height: 1524 mm Impact velocity: 5.47 m/s (17.9 ft/s) Complies with latest requirement of ASTM method E23 and ISO148 Refrigerating unit: 196 degree C

Vicker Hardness test


Test force: 0.3 ~ 30kgf Dwell time: 5 ~ 99sec Min measuring unit: 0.01 m(x200), 0.02 m(x100) Max measuring unit: 600.0 m(x200), 999.9 m(x100) Lens: objective x10, x20, Eyepiece x 10 Magnification: x100, x200 Conform to ASTM E-92, ISO 6507-2, JIS B7725 Max specimen height and depth: 250mm x 150mm

Profile Projector
Projector screen: 305mm diameter with etched centercross-line Digital protractor fine rotation knob 360 deg rotable Projection lens: 10x, 20x, 50x, 3-lens turret Stage: 100m x 100m Max height of specimen: 100mm XY counter: bult-in (1.0 m/0.5 m selectable)

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