KOBOLD Display/Controllers ADI-K and ADI-D

Installation/Operation Instructions

ADI-K

ADI-D

KOBOLD Instruments Inc. 1801 Parkway View Drive Pittsburgh PA 15205 Phone (412) 788-2830 Fax (412)-788-4890 www.koboldusa.com
Manual-ADI-K&D-12-23-01

ADI-K/ADI-D

Table Of Contents
1.0 2.0 3.0 4.0 4.1 4.2 General Wiring Operation .......................................... 1 .......................................... 3 .......................................... 3

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Programming Item Descriptions ............................. 6 List Of Tables

Table 2.1 Table 4.1 Table 4.2 Table 4.3

Model Numbers for Standard Types .......................... 2 Programming Item Summary - Basic Functions ................. 4 Programming Item Summary - Linearization. . . . . . . . . . . . . . . . . . . 5 Programming Item Summary - Switches. . . . . . . . . . . . . . . . . . . . . . 5 List of Diagrams

Diagram 2.1 Diagram 3.0 Diagram 4.1 Diagram 4.2 Diagram 4.3

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Displays and Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Linearization Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Switch Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

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ADI-K/ADI-D KOBOLD Display/Controllers Series ADI-K & ADI-D User Instructions CAUTION: For safety reasons, please read the cautionary information located at the end of the manual, before attempting installation.

1.0

General

The KOBOLD Series ADI-K and ADI-D series digital displays and controllers are fullfeatured electronics display and control packages which are installed on numerous KOBOLD flowmeters and level indicators. The ADI-K offers an 3-1/2 digit LED digital display and 270 LED bargraph display for indication of the measured value. The ADI-D offers a 3-1/2 digit LED digital display for indication of the measured value. Both versions offer optional setpoint relays with independently programmable setpoint, hysteresis and switching logic. Both versions also offer an optional analog output for transmission of the measured value. 2.0 Specifications Input Power: Display Type ADI-K: ADI-D: Display Range: Over-range Indication ADI-K: ADI-D: Setting of Adjustable Parameters: Switches (optional): Switch Ratings: Analog Output (optional): Materials of Construction: Ambient Temperature Range: Electrical Connections: Electrical Protection: 24 VDC, 24 VAC, 48 VAC, 115 VAC, 230 VAC depending on model, 5 Watts Max. 3-1/2 digit LED & 270 LED Bargraph 3-1/2 digit LED -1999 to +1999 3 horizontal flashing bars on digital display & flashing bargraph display 3 horizontal flashing bars on digital display Programmable via keypad and menu 2 SPDT relays with programmable setpoint, hysteresis and switch logic, 5A@230 VAC, 5A@120 VAC, 5A@30 VDC 0-10 VDC, 0-20 mA or 4-20 mA depending on model number. Epoxy coated aluminum, Nylon 0-150F Cable Gland PG 13.5 NEMA 4X/IP 65

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ADI-K/ADI-D Diagram 2.1 Dimensions

4.6

5.0

4.6

PG 13.5

2.1

Model Codes Table 2.1 Model Numbers for Standard Types

Indicator Type

Power Supply ...4 = 115 VAC ...3 = 24 VDC ...2 = 24 VAC ...1 = 48 VAC ...0 = 230 VAC

Output ...0 = none ...1 = 0-10 VDC ...2 = 0-20 mA ...4 = 4-20 mA

Switches ...0 = none ...2 = 2 SPDT Relays

...D = Digital ...K = Digital & Bargraph

Note: The ADI series controllers are specified as the latter part of the model number for the device upon which it is installed. An example of a KOBOLD flowmeter with and ADIK electronic display and controller is as follows: RCD-1125GN6K442

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3 3.0 Wiring
Both terminal blocks un-plug from the terminals for ease of wiring

ADI-K/ADI-D

14 13 12 11 10 9 8 7 6 5 4 3 2 1

8 7 - Analog Output (Active) + S2 Relays S1 Input + Power 6 5 4 3 2 1

Note: All other terminals are not connected or used for internal connection between the measuring device and the display unit. 4.0 Operation Diagram 4.1 Displays and Controls

S1 status LED lit = relay activated

S2 status LED lit = relay activated

Press to enter program mode & step through menu items Change value & save menu item parameters

Change value of menu item parameters

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ADI-K/ADI-D 4.1 Programming

Programming is accomplished via a keypad accessible menu on the display face. The menu is accessed by pressing the PGM button. Pressing PGM and will step through the programming menu starting with P 1 (programming item 1), through the end of the menu. After pausing at the programming item for 3 seconds, the currently stored value for the programming item is displayed (flashing). or changes the stored value. Save a new value by pressing the PGM and buttons simultaneously. Acceptance of the new stored value is confirmed by a display of horizontal bars - - -. Press the PGM button to move onward through the programming items. Some of the programming items are valid only for the ADI-K. These items are noted in the following tables and descriptions. Table 4.1 Programming Item Summary - Basic Functions Programming Item Number P 1 P 2 P 3 P 4 P 5 P 6 P 9 ADI-K only P 10 ADI-K only Function Desired full scale display value (span) Desired zero point display value (Zero) Decimal location Sampling time Analog output span Analog output offset (zero) LED bargraph span value LED bargraph zero value typically = 0 Optional Optional, typically = 0 Remarks See note 1 See note 1 Use to adjust location 0.1 to 10 Sec. -1999 to +1999 -1999 to +1999 -1999 to +1999 -1999 to +1999 Valid stored values -1999 to +1999 -1999 to +1999

Note 1: Adjustment of this item constitutes recalibration if the measuring instrument. Do not adjust the display ZERO or SPAN (P 1 or P 2) unless a calibration standard is available to compare indicated and actual values. Once new values are input and accepted, the original factory settings are voided and cannot be recalled.

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ADI-K/ADI-D

Table 4.2 Program Item Summary - Linearization Programming Item Number P 30 P 31 P 32 P 33 P 34 ADI-K only P 35 ADI-K only P 36 ADI-K only P 37 ADI-K only P 38 ADI-K only Function Linearization Activation/De-activation linearization point 1 linearization point 2 linearization point 3 linearization point 4 linearization point 5 linearization point 6 linearization point 7 linearization point 8 Remarks 0=deactivated 1=activated 8 points available for ADI-K, 3 points for ADI-D Valid stored values 0/1 -1999 to +1999 -1999 to +1999 -1999 to +1999 -1999 to +1999 -1999 to +1999 -1999 to +1999 -1999 to +1999 -1999 to +1999

Caution: Adjustment of this linearization points constitutes recalibration if the measuring instrument. Do not adjust the linearization unless a calibration standard is available to compare indicated and actual measured values. Once new values are input and accepted, the original factory settings are voided and cannot be recalled.

Table 4.3 Programming Item Summary - Switches S1 P 61 P 62 P 63 S2 P 66 P 67 P 68 Function Setpoint Hysteresis Normally activated/ normally deactivated 1 = relay deactivated below setpoint 0 = relay activated below setpoint Remarks Valid Stored values -1999 to +1999 0 to +1999 0/1

P 64

P 69

switching time delay

0.0 to 10.0 Sec.

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ADI-K/ADI-D 4.2

6 Programming Item Descriptions 4.2.1 P 1 - Digital Display Full Scale Value (SPAN)

Caution: Adjustment of this Item constitutes recalibration if the measuring instrument. Do not adjust the full scale display value unless a calibration standard is available to compare indicated and actual measured values. Once new values are input and accepted, the original factory settings are voided and cannot be recalled. This menu item allows for re-adjustment of the full scale value for the LED digital display. Adjustment of this value requires input of the actual full scale measured value to the display/controller (i.e. full scale system flow rate). Adjust the system or calibration standard to the desired actual full scale value. or changes the stored value. Save a new value by pressing the PGM and buttons simultaneously. Acceptance of the new stored value is confirmed by a display of horizontal bars - - -. Press PGM and to move onward through the programming items. 4.2.2 P 2 - Digital Display Lower Range Value (ZERO) Caution: Adjustment of this Item constitutes recalibration if the measuring instrument. Do not adjust the display lower range value unless a calibration standard is available to compare indicated and actual measured values. Once new values are input and accepted, the original factory settings are voided and cannot be recalled. This menu item allows for re-adjustment of the display lower range (zero) value. Adjustment of this value requires input of the actual lower range measured value to the display/controller. In typical applications, this value is zero. Adjust the system or calibration standard to the desired value. or changes the stored value. Save a new value by pressing the PGM and buttons simultaneously. Acceptance of the new stored value is confirmed by a display of horizontal bars - - -. Press PGM and to move onward through the programming items. 4.2.3 P 3 - Decimal Location Use the button to move the decimal location. Save a new value by pressing the PGM and buttons simultaneously. Acceptance of the new stored value is confirmed by a display of horizontal bars - - -. Press PGM and to move onward through the programming items. 4.2.4 P 4 - Display Sampling Time This menu item sets the displays sampling interval of the measured value. The possible range is 0.1 second/sample to 10.0 seconds/sample. Increase the sampling time to smooth out a display which is unstable due to a fluctuating measured value. or changes the stored value. Save a new value by pressing the PGM and buttons simultaneously. Acceptance of the new stored value is confirmed by a display of horizontal bars - - -. Press PGM and to move onward through the programming items. FM Rev. 12/23/01

7 4.2.5 P 5 - Analog Output Span (optional)

ADI-K/ADI-D

For units with optional analog output, The span is fully scalable to any value up to 100% of the Full Scale Display Value (P 1). or changes the stored value. Save a new value by pressing the PGM and buttons simultaneously. Acceptance of the new stored value is confirmed by a display of horizontal bars - - -. Press PGM and to move onward through the programming items. 4.2.6 P 6 - Analog Output Zero (optional) For units with optional analog output, the zero is fully scalable to any value up to 100% of the Full Scale Display Value (P 1). or changes the stored value. Save a new value by pressing the PGM and buttons simultaneously. Acceptance of the new stored value is confirmed by a display of horizontal bars - - -. Press PGM and to move onward through the programming items. 4.2.7 P 9 - Bargraph Display Full Scale Value (ADI-K only) Scaling of the 57 segment bargraph display (for ADI-K versions) is fully independent of the LED digital display and the analog output. This menu item sets the measured input value which will correspond full scale (all 57 segments lit). or changes the stored value. Save a new value by pressing the PGM and buttons simultaneously. Acceptance of the new stored value is confirmed by a display of horizontal bars - - -. Press PGM and to move onward through the programming items. 4.2.8 P 10 - Bargraph Display Initial Value (ADI-K only) This menu item sets the measured value for the zero point for the 57 segment bargraph display. or changes the stored value. Save a new value by pressing the PGM and buttons simultaneously. Acceptance of the new stored value is confirmed by a display of horizontal bars - - -. Press PGM and to move onward through the programming items.

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Diagram 4.2 Linearization Function

PN37 PN35 PN36 PN38 PN1 (span) PN1 (span)

Displayed Value

PN34 PN33 PN32 PN31 PN2 (offset)

Displayed Value
PN33 PN31 PN2 (offset) PN32

PN37 PN35 PN34 PN36

PN38

Measured Value Input

(Without Linearization)

Measured Value Input

(Linearized)

4.2.9 P 30 - Linearization Activation/De-activation Caution: Adjustment of this item constitutes recalibration if the measuring instrument. Do not adjust the linearization points unless a calibration standard is available to compare indicated and actual measured values. Once new values are input and accepted, the original factory settings are voided and cannot be recalled. This menu item is used to activate or de-activate the linearization. Linearization used during the factory calibration to correct a non-linear measured value input for a linear, more accurate display, analog output and switch points. The linearization process is shown graphically in figure 4.2. The ADI-K display/controller can linearize 8 points. The ADI-D can linearize 3 points. If linearization is activated, all available linearization points must be programmed. Linearization can be activated and deactivated freely without losing the preset linearization data. With linearization deactivated, the display unit assumes the measured input Vs. displayed output is linear. With linearization activated, correction points can be programmed into the display to correct the non-linear measured input value. Pressing changes the PN 30 value from 1 to 0 or vice versa (1= linearization activated; 0=linearization deactivated). Save a new value by pressing the PGM and buttons simultaneously. Press PGM and to move onward through the programming items.

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9 4.2.10 P 31 through P 38 - Linearization Points

ADI-K/ADI-D

Caution: Adjustment of this item constitutes recalibration if the measuring instrument. Do not adjust the linearization points unless a calibration standard is available to compare indicated and actual measured values. Once new values are input and accepted, the original factory settings are voided and cannot be recalled. The ADI-K series display/controller can linearize 8 input points, PN 31 through PN 38. The ADI-D can linearize 3 points, PN 31 through PN 33. If linearization is deactivated (PN 30 = 0), PN 31 through PN 38 will be skipped in the menu. To input a linearization point, adjust the actual measured value (flowrate, level etc.) to the desired value. Use the PGM and buttons to move the menu to the desired linearization point, PN 31 through PN 38. Use the or buttons to adjust the displayed value to equal the actual measured value. Save a new value by pressing the PGM and buttons simultaneously. Press PGM and to move to the next linearization point. Repeat until all linearization points are completed. Press PGM and to move to onward through the programming menu. 4.2.11 PN 61 and PN 66 - Switch Setpoints S1 and S2 (optional) For versions with optional switches, PN 61 and PN 66 are the menu items which set the switch setpoints for S1 and S2 respectively. If the switch is set as normally activated (PN 63/ PN 68 = 0), the relay will be activated anytime the measured value is below the setpoint. If the switch is set as normally deactivated (PN 63/ PN 68 = 1), the relay will be deactivated anytime the measured value is below the setpoint. Use the or buttons to adjust the switch setpoint. Save a new value by pressing the PGM and buttons simultaneously. Press PGM and to move onward through the programming menu.

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ADI-K/ADI-D

10 4.2.12 PN 62 and PN 67 - Switch Hysteresis S1 and S2 (optional)

For versions with optional switches, PN 62 and PN 67 are the menu items which set the hysteresis for S1 and S2 respectively. The hysteresis is the deadband between relay activation and de-activation. The deadband will be either above or below the setpoint depending on whether the switch is set to normally activated or normally deactivated as shown in diagram 4..3 Diagram 4.3 Switch Characteristics
Case 1 Switch set as Normally deactivated (PN 63/PN 68 = 1)
Case 2 Switch set as Normally Activated (PN 63/PN 68 = 0)

Switch On Off

Switch On Off

hysteresis PN61/66

Measured Value

hysteresis PN61/66

Measured Value

Use the or buttons to adjust the hysteresis value. Save a new value by pressing the PGM and buttons simultaneously. Press PGM and to move onward through the programming menu. 4.2.13 PN 63 and PN 68 - Switch Normally Activated/ deactivated For versions with optional switches, PN 63 and PN 68 are the menu items which set the switching logic, normally activated or normally deactivated, for S1 and S2 respectively. pressing changes the value from 1 to 0 or vice versa (1= normally deactivated; 0=normally activated). Save a new value by pressing the PGM and buttons simultaneously. Press PGM and to move onward through the programming items. See diagram 4.3 for further details.

4.2.14 P 64 and P 69 - Switching Time Delay for S1 and S2 For versions with optional switches, PN 64 and PN 69 are the menu items which set the switching logic, normally activated or normally deactivated, for S1 and S2 respectively. The delay time is the time which the switch will delay to switch-over after the setpoint is reached. The delay time can be set between 0.0 and 10.0 seconds. Use the or buttons to adjust the time delay value. Save a new value by pressing the PGM and buttons simultaneously. Press PGM and to move onward through the programming menu.

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ADI-K/ADI-D

CAUTION
PLEASE READ THE FOLLOWING WARNINGS BEFORE ATTEMPTING INSTALLATION OF YOUR NEW DEVICE. FAILURE TO HEED THE INFORMATION HEREIN MAY RESULT IN EQUIPMENT FAILURE AND POSSIBLE SUBSEQUENT PERSONAL INJURY.

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12

User's Responsibility for Safety: KOBOLD manufactures a wide range of process sensors and technologies. While each of these technologies are designed to operate in a wide variety of applications, it is the user's responsibility to select a technology that is appropriate for the application, to install it properly, to perform tests of the installed system, and to maintain all components. The failure to do so could result in property damage or serious injury. Wiring and Electrical: Section 2.0, Specifications and Section 3.0, Electrical Connections, provide the voltage and current limitations and the wiring for the various sensor types. The sensor electrical ratings should never be exceeded. Electrical wiring of the sensor should be performed in accordance with all applicable national, state and local codes. Operating Temperature: Section 2.0, Specifications, provides the operating temperature limits for each model. Operation outside these limitations will cause damage to the unit and can potentially cause personal injury. Material Compatibility: Section 2.0, Specifications, provides the materials of construction for the display/controller. Make sure that the model which you have selected is chemically compatible with its operating environment. While the meter is liquid and spray resistant when installed properly, it is not designed to be immersed. Flammable, Explosive and Hazardous Applications: The ADI series is not an intrinsically safe or explosion proof design. They should not be used in installations in which an instrinsically safe or explosion proof design is required. Make a Fail-safe System: Design a fail-safe system that accommodates the possibility of device or power failure. In critical applications, KOBOLD recommends the use of redundant backup systems and alarms in addition to the primary system.

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