Single-Board Hardware / DS1104 R&D Controller Board

DS1104 R&D Controller Board

Cost-effective system for controller development

Highlights
n Single-board system with real-time hardware and comprehensive I/O n Cost-effective n PCI hardware for use in PCs

Application Areas The real-time hardware based on PowerPC techno logy and its set of I/O interfaces make the controller board an ideal solution for developing controllers in various fields, such as drives, robotics, and aerospace. The board is used in many university laboratories.

Key Benefits The DS1104 R&D Controller Board upgrades your PC to a powerful development system for rapid control proto typing (R&D stands for research & development). Real-Time Interface (RTI, p. 66) provides Simulink blocks for graphical I/O configuration. The board can be installed in virtually any PC with a free 5-V PCI slot.

Using Real-Time Interface With Real-Time Interface (RTI), you can easily run your function models on the DS1104 R&D Controller Board. You can configure all I/O graphically, insert the blocks into a Simulink block diagram, and generate the model code via Simulink Coder (formerly Real-Time Workshop). The real-time model is compiled, downloaded, and started automatically. This reduces the implementation time to a minimum.

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Single-Board Hardware / DS1104 R&D Controller Board

Technical Details
Parameter Processor Specification
n MPC8240 processor with PPC 603e core and on-chip peripherals n 64-bit floating-point processor n CPU clock: 250 MHz n 2 x 16KB cache, on-chip n On-chip PCI bridge (33 MHz)

Flash memory Timer 4 general-purpose timers

n 8 MB n 32-bit down counter n Reload by hardware n 80-ns resolution

1 sampling rate timer (decrementer)

n 32-bit down counter n Reload by software n 40-ns resolution

1 time base counter Interrupt controller

n 64-bit up counter n 40-ns resolution n 5 timer interrupts n 2 incremental encoder index line interrupts n 1 slave DSP interrupt n 1 slave DSP PWM interrupt n 5 A/D converter (end of conversion) interrupts n 1 host interrupt n 4 external interrupts (user interrupts)

A/D converter

Channels

n 4 multiplexed channels equipped with one sample & hold A/D converter (1x16-bit) n 4 parallel channels each equipped with one sample & hold A/D converter (4x12-bit) n Note: 5 A/D converter channels (1x16-bit and 4x12-bit) can be sampled simultaneously

Resolution Input voltage range Conversion time Offset error Gain error Offset drift Gain drift Signal-to-noise ratio D/A converter Channels Resolution Output range Settling time Offset error Gain error Offset drift Gain drift Signal-to-noise ratio Imax Digital I/O Channels Voltage range Iout, max
1)

n Multiplexed channels: 16 bit n Parallel channels: 12 bit n 10 V n Multiplexed channels: 2 s1) n Parallel channels: 800 ns1) n 5 mV n Multiplexed channels: 0.25% n Parallel channels: 0.5% n 40 V/K n 25 ppm/K n Multiplexed channels: >80 dB n 8 channels n 16-bit n 10 V n Max. 10 s (full-scale, accuracy LSB) n 1 mV n 0.1% n 130 V/K n >80 dB n 5 mA n 20-bit parallel I/O n Single bit selectable for input or output n TTL input/output levels n 5 mA n 25 ppm/K n Parallel channels: >65 dB

Speed and timing specifications describe the capabilities of the hardware components and circuits of our products. Depending on the software complexity, the attainable overall performance figures can deviate significantly from the hardware specifications.

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Support and Maintenance

Engineering

Hardware

Software

n 1 UART interrupt

Application Fields

Memory

Global memory

n 32 MB SDRAM

Introduction

Single-Board Hardware / DS1104 R&D Controller Board

Parameter Digital incremental encoder interface Channels

Specification
n 2 independent channels n Selectable single-ended (TTL) or differential (RS422) input (software programm able

for each channel) Position counters

n 24-bit resolution n Max. 1.65 MHz input frequency, i.e., fourfold pulse count up to 6.6 MHz n Counter reset or reload via software

Sensor supply voltage Serial interface Configuration

n 5 V/0.5 A n Single UART (universal asynchronous receiver and transmitter) with FIFO n PLL-driven UART for accurate baud rate selection n RS232/RS422/RS485 compatibility

Baud rate Slave DSP Type Clock rate Memory

n Up to 115.2 kBd (RS232) n Up to 1 MBd (RS422/RS485) n Texas Instruments TMS320F240 DSP n 16-bit fixed-point processor n 20 MHz n 64Kx16 external code memory n 28Kx16 external data memory n 4Kx16 dual-port memory for communication n 32 KB flash memory

I/O channels1)

n 10 PWM outputs n 4 capture inputs n 1 serial peripheral interface

Input voltage range Output current Host interface Physical characteristics Physical size Ambient temperature Cooling Power consumption Power supply

n TTL input/output level n A/D converter inputs: 0 5 V n Max. 13 mA n Requires one 33 MHz / 32-bit 5-V PCI slot n 185 x 107 mm (7.28 x 4.2 in) n 0 55 C (32 131 F) n Active cooling by fan n 18.5 W n +5 V 5%, 2.5 A n +12 V 5%, 0.3 A n -12 V 5%, 0.2 A

1)

The exact number of I/O channels depends on your configuration and is described in the user documentation.

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Single-Board Hardware / DS1104 R&D Controller Board

Order Information
Product DS1104 R&D Controller Board Order Number
n DS1104

Software Included Required Optional

n DS1104 Real-Time Library n Experiment and Platform Manager for hardware management n Real-Time Interface (RTI) (p. 66) n Microtec C Compiler (p. 100) n ControlDesk Next Generation (p. 106) n MLIB/MTRACE (p. 166) n Platform API Package (p. 164)

Order Number
n RTI n CCPPPC

See p. 108
n MLIB/MTRACE n PLATFORM_API

Hardware Optional
n Connector Panel (p. 288) n Combined Connector/LED Panel (p. 288) n Adapter cable for DS1104

Order Number
n CP1104 n CLP1104 n ADP_CAB1104

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Engineering

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Software

Application Fields

Relevant Software and Hardware

Introduction

Single-Board Hardware / DS1104 R&D Controller Board

Block Diagram
PCI Bus PC

Slave DSP I/O PCI Interface Interrupt Control Unit 32 MB SDRAM Timers Memory Controller 8 MB Flash Memory PowerPC 603e Dual Port RAM Serial peripheral interface TMS320F240 DSP PWM 1 x 3-Phase 4 x 1-Phase

4 Capture Inputs

24-bit I/O Bus

Digital I/O 14 bits

ADC 4 ch. 16-bit 4 ch. 12-bit

DAC 8 channels 16-bit

Incr. Encoder 2 channels

Digital I/O 20 bits

Serial Interface RS232/RS485/ RS422 DS1104

Master PPC I/O

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Single-Board Hardware / DS1104 R&D Controller Board

Induction Motor Control

Use Case
Drive Control In this use case, an induction motor controller is developed with the DS1104. The DS1104 is well suited for drive control: while in this use case the slave DSP system calculates the PWM signals, the PowerPCs calculation power supports convenient simulation. With an experiment software such as ControlDesk Next Generation (p. 106), measuring and parameterization can be performed during run-time. Determining Values One of the boards incremental encoder interfaces picks up the encoder signal of the motor, while two A/D converters are required to analyze the motor currents. The controller board calculates the control algorithm on the basis of the measured values and determines the corresponding pulse width modulation (PWM). The three-phase PWM signals are generated on the boards DSP subsystem and determine the converters output voltage and frequency.

Encoder Signal 6 PWM Signals Ua Ub Uc ia

Hardware

AC

Frequency Converter

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Support and Maintenance

Engineering

Software

DS1104 R&D Controller Board

Application Fields

Introduction