SUMMER TRAINING REPORT

APPLICATIONS OF PLC IN FACTORY AUTOMATION (FA)

&
COMPUTER INTEGRATED MANUFACTURING (cIM)

UNDER THE GUIDANCE OF SUBMITTED BY

Mr. J S DHAKA RAJAT GUPTA
Sr. Manager (operations) FINAL B.TECH (ELECTRONICS)
& H.O.D (JEWEL BOX Section) ROLL NO 0404530031
MOSER BAER INDIA LIMITED Sr No 195/04
GREATER NOIDA , INDIA HBTI KANPUR
ABOUT MOSER BAER
 About Moser baer

•founded in New Delhi in 1983 as a Time Recorder unit in collaboration with

Maruzen Corp (Japan) and Moser Baer (Switzerland)

•In 1988 got into the data storage industry thru5 .25-inch Floppy Disk business
.
•In 1999 set up a capacity plant to manufacture Recordable Compact Disks (CD-Rs)
and Recordable Digital Versatile Disks (DVD-Rs).

•Today world’s 2nd largest OEM manufacturer. Every 4th CD is from Moser Baer
 About Moser baer

•first to manufacture and market the Blu-ray Discs and HD DVD formats.

•presence in over 82 countries

.
•preferred supplier to all top global OEM brands. Near Zero Revocation Rate.

•Signed The Largest Outsourcing Deal in Indian Manufacturing in 2003 of that time.

•Now in Home Entertainment, Photovoltaic, IT peripherals and consumer

electronics
About Moser baer
ABOUT PLC
 what is PLC

•Used in manufacturing processes like

machining, packaging, material
handling, automated assembly or
countless other facilities

•Almost any application that needs

some type of electrical control has a
need for a plc.
 PLC BLOCK DIAGRAM

INPUT RELAYS(contacts) :
• connected to the outside world.

•They physically exist and receive

signals from switches, sensors, etc.

•They are not relay literally, they are

transistors
 PLC BLOCK DIAGRAM

INTERNAL UTILITY RELAYS-(contacts)

•They are simulated relays which
eliminate external relays.

COUNTERS
•Do not physically exist.
•They are simulated counters and they
can be programmed to count pulses.
 PLC BLOCK DIAGRAM

OUTPUT RELAYS(coils)
•connected to the outside world.

•exist physically

•send on/off signals to solenoids,

lights, etc.

•can be transistors, relays, or triacs

 PLC BLOCK DIAGRAM

DATA STORAGE
•these are registers to store data.

•used as temporary storage for math or

data manipulation.

•used to store data when power is

removed from the PLC.
PLC OPERATION
 PLC operation

•works by continually scanning a program.

•scan cycle is consisting of 3 important

steps.

•Other steps are for checking the system

and updating the current internal counter
and timer values.
PLC PROGRAMMING
 Ladder diagrams

•Initial Technique for PLC

programming

•2 parallel lines
represent input. Circles
represent output.
 mnemonic programming

•Read one line at a time

from top to bottom

•Basically a programming
description of a ladder
diagram
 Sequential Flow CHARTS

•similar to flowcharts,
but much more
Powerful

•It’s like a multipath

ladder
STRUCTURED TEXT PROGRAMS

•Used in advanced
systems

•Very much in like a

programming language
DRAG & DROP PROGRAMMING

W, X,Y,Z are ladder diagrams , which can

be created and saved in memory
DRAG & DROP PROGRAMMING

•State of art programming

•This ladder diagram can be

saved to use in another
ladder diagram.
POSITIONING SYSTEM
AD-75 block diagram

•accuracy is a very important feature

•High precision position control is required

for applications which are miniature, having
nuances and fineness

•High precision speed control is essential for

mass production

•There can be a tradeoff

SPEED and postion CONTROL

•Speed is controlled by pulse train frequency

•Position is controlled by total number of pulses

in a pulse train

•total no of pulses = (pulses reqd to rotate once)

*(Designated distance/movement of load motor
on single rotation)
AD-75 FUNCTIONAL diagram
POSITIONING APPS
Punch press

"Positioning" refers to moving a

moving body, such as a
workpiece or tool at a
designated speed, and
accurately stopping it at the
target position

•PUNCH PRESS
•It is 2 dimensional
positioning
Palletizer

•Using the servo for one axis,

the palletizer is positioned at
a high accuracy.

• The amount to lower the

palletizer according to the
material thickness is saved.
THANK YOU