Multiple Split type Air-Conditioners

TECHNICAL & SERVICE MANUAL Series PEFY Ceiling Concealed (Fresh Air Intake type)
<Indoor unit> Models

PEFY-P80VMH-E-F PEFY-P140VMH-E-F PEFY-P200VMH-E-F PEFY-P250VMH-E-F

CONTENTS
SAFETY PRECAUTIONS 1 1. FEATURES 3 2. PART NAMES AND FUNCTIONS 4 3. SPECIFICATION 6 4. OUTLINES AND DIMENSIONS8 5. WIRING DIAGRAM 10 6. REFRIGERANT SYSTEM DIAGRAM 12 7. TROUBLE SHOOTING 13 8. DISASSEMBLY PROCEDURE 16

INDOOR UNIT

For use with the R410A & R407C & R22

SAFETY PRECAUTIONS
1. Before installation and electric work
s Before installing the unit, make sure you read all the Safety precautions. s The Safety precautions provide very important points regarding safety. Make sure you follow them. s This equipment may cause the adverse effect on the same supply system. s Please report to or take consent by the supply authority before connection to the system.
Never repair the unit. If the air conditioner must be repaired, consult the dealer. - If the unit is repaired improperly, water leakage, electric shock, or fire may result. Do not touch the heat exchanger fins. - Improper handling may result in injury. If refrigerant gas leaks during installation work, ventilate the room. - If the refrigerant gas comes into contact with a flame, poisonous gases will be released. Install the air conditioner according to this Installation Manual. - If the unit is installed improperly, water leakage, electric shock, or fire may result. Have all electric work done by a licensed electrician according to Electric Facility Engineering Standard and Interior Wire Regulationsand the instructions given in this manual and always use a special circuit. - If the power source capacity is inadequate or electric work is performed improperly, electric shock and fire may result. Keep the electric parts away from water (washing water etc.). - It might result in electric shock, catching fire or smoke. Securely install the cover of control box and the panel. - If the cover and panel are not installed properly,dust or water may enter the outdoor unit and fire or electric shock may result. When installing and moving the air conditioner to another site, do not charge it with a refrigerant different from the refrigerant specified on the unit. - If a different refrigerant or air is mixed with the original refrigerant, the refrigerant cycle may malfunction and the unit may be damaged. If the air conditioner is installed in a small room, measures must be taken to prevent the refrigerant concentration from exceeding the safety limit even if the refrigerant should leak. - Consult the dealer regarding the appropriate measures to prevent the safety limit from being exceeded. Should the refrigerant leak and cause the safety limit to be exceeded, hazards due to lack of oxygen in the room could result. When moving and reinstalling the air conditioner, consult the dealer or an authorized technician. - If the air conditioner is installed improperly, water leakage, electric shock, or fire may result. After completing installation work, make sure that refrigerant gas is not leaking. - If the refrigerant gas leaks and is exposed to a fan heater, stove, oven, or other heat source, it may generate noxious gases. Do not reconstruct or change the settings of the protection devices. - If the pressure switch, thermal switch, or other protection device is shorted and operated forcibly, or parts other than those specified by Mitsubishi Electric are used, fire or explosion may result. To dispose of this product, consult your dealer. Do not use a leak detection additive.

Symbols used in the text

Warning:
Describes precautions that should be observed to prevent danger of injury or death to the user.

Caution:
Describes precautions that should be observed to prevent damage to the unit.

Symbols used in the illustrations

: Indicates an action that must be avoided. : Indicates that important instructions must be followed. : Indicates a part which must be grounded. : Indicates that caution should be taken with rotating parts. (This symbol is displayed on the main unit label.) <Color: Yellow> : Beware of electric shock (This symbol is displayed on the main unit label.) <Color: Yellow>

Warning:
Carefully read the labels affixed to the main unit.

Warning:
Ask the dealer or an authorized technician to install the air conditioner. - Improper installation by the user may result in water leakage, electric shock, or fire. Install the air unit at a place that can withstand its weight. - Inadequate strength may cause the unit to fall down, resulting in injuries. Use the specified cables for wiring. Make the connections securely so that the outside force of the cable is not applied to the terminals. - Inadequate connection and fastening may generate heat and cause a fire. Prepare for typhoons and other strong winds and earthquakes and install the unit at the specified place. - Improper installation may cause the unit to topple and result in injury. Always use an air cleaner, humidifier, electric heater, and other accessories specified by Mitsubishi Electric. - Ask an authorized technician to install the accessories. Improper installation by the user may result in water leakage, electric shock, or fire.

2. Precautions for devices that use R410A or R407C refrigerant

Caution:
Do not use the existing refrigerant piping. - The old refrigerant and refrigerator oil in the existing piping contains a large amount of chlorine which may cause the refrigerator oil of the new unit to deteriorate. Use refrigerant piping made of C1220 (Cu-DHP) phosphorus deoxidized copper as specified in the *JIS H3300 Copper and copper alloy seamless pipes and tubes. In addition, be sure that the inner and outer surfaces of the pipes are clean and free of hazardous sulphur, oxides, dust/dirt, shaving particles, oils, moisture, or any other contaminant. - Contaminants on the inside of the refrigerant piping may cause the refrigerant residual oil to deteriorate. *JIS: Japanese Industrial Standard Store the piping to be used during installation indoors and keep both ends of the piping sealed until just before brazing. (Store elbows and other joints in a plastic bag.) - If dust, dirt, or water enters the refrigerant cycle, deterioration of the oil and compressor trouble may result. Use ester oil, ether oil or alkylbenzene (small amount) as the refrigerator oil to coat flares and flange connections. - The refrigerator oil will degrade if it is mixed with a large amount of mineral oil. Use liquid refrigerant to fill the system. - If gas refrigerant is used to seal the system, the composition of the refrigerant in the cylinder will change and performance may drop. Do not use a refrigerant other than R410A or R407C. - If another refrigerant (R22, etc.) is used, the chlorine in the refrigerant may cause the refrigerator oil to deteriorate. Use a vacuum pump with a reverse flow check valve.. - The vacuum pump oil may flow back into the refrigerant cycle and cause the refrigerator oil to deteriorate. Do not use the following tools that are used with conventional refrigerants. (Gauge manifold, charge hose, gas leak detector, reverse flow check valve, refrigerant charge base, vacuum gauge, refrigerant recovery equipment) - If the conventional refrigerant and refrigerator oil are mixed in the R410A or R407C, the refrigerant may deteriorated. - If water is mixed in the R410A or R407C, the refrigerator oil may deteriorate. - Since R410A or R407C does not contain any chlorine, gas leak detectors for conventional refrigerants will not react to it. Do not use a charging cylinder. - Using a charging cylinder may cause the refrigerant to deteriorate. Be especially careful when managing the tools. - If dust, dirt, or water gets in the refrigerant cycle, the refrigerant may deteriorate.

FEATURES

Series PEFY Ceiling Concealed

Indoor unit Cooling capacity/Heating capacity kW 9.0 / 8.5 16.0 / 15.1 22.4 / 21.2 28.0 / 26.5

Models PEFY-P80VMH-E-F PEFY-P140VMH-E-F PEFY-P200VMH-E-F PEFY-P250VMH-E-F

PART NAMES AND FUNCTIONS

G Indoor (Main) Unit

Air outlet

Air inlet

G Remote controller

[PAR-20MAA]
G Once the controls are set, the same operation mode can
be repeated by simply pressing the ON/OFF button.

[Operation buttons]

CENTRALLY CONTROLLED
ON CHECK
CLOCK

1Hr. C
FILTER CHECK MODE TEST RUN FUNCTION

OFF

C
STAND BY DEFROST

ERROR CODE

NOT AVAILABLE

1 2 3
PAR-20MAA

TEMP.

ON/OFF

B
FILTER CHECK TEST
TIMER SET

A 0 C

4 5 6 87 9
[Room temperature adjustment] Button [Timer/continuous] Button [Selecting operation] Button [Time selection] Button [Time-setting] Button 5 [Louver] Button 6 [Fan speed adjustment] Button 1 2 3 4 7 8 9 0 A B C [Up/down airflow direction] Button [Ventilation] Button [Checking/built-in] Button [Test run] Button [Filter] Button [ON/OFF] Button Position of built-in room temperature

Never expose the remote controller to direct sunlight. Doing so can result in the erroneous measurement of room temperature. Never place any obstacle around the lower right-hand section of the remote controller. Doing so can result in the erroneous measurement of room temperature. 4

[Display]

DC B

A UT Q S

CENTRALLY CONTROLLED
ON OFF

1Hr. C
FILTER CHECK MODE TEST RUN FUNCTION

E F
STAND BY DEFROST

CHECK

CLOCK

C
ERROR CODE
NOT AVAILABLE

TEMP.

ON/OFF

R P O N M

G
A B C D E F G H I J K L M N O P Q R S T U

I KL J

Current time/Timer Centralized control Timer ON Abnormality occurs Operation mode: COOL, DRY, Preparing for Heating mode Defrost mode Set temperature Power ON Louver Not available function Ventilation Function setting mode Test run mode Error check mode Filter sign Set effective for 1 hr. Sensor position Room temperature Airflow Fan speed

AUTO,

FAN,

HEAT

SPECIFICATION

3-1. Specification
PEFY-P80VMH-E-F
Power source Cooling capacity Heating capacity Power consumption (50/60Hz) Current (50/60Hz) External finish Dimension Net weight Heat exchanger Type Airflow rate Fan External static pressure (Low/Mid/High) Height Width Depth mm mm mm kg 380 1000 900 50 1200 1 1 1 1 Cooling Heating Cooling Heating kW BTU/h kW BTU/h kW kW A A

PEFY-P140VMH-E-F PEFY-P200VMH-E-F PEFY-P250VMH-E-F

3N~ 380-415V 50Hz / 60Hz 22.4 28.0 76,400 95,500 21.2 26.5 72,300 90,400 0.34/0.42 0.39/0.50 0.34/0.42 0.39/0.50 0.58/0.74 0.68/0.86 0.58/0.74 0.68/0.86 Galvanizing 470 1250 1120 100

~ 220-240V 50Hz / ~ 208-230V 60Hz 9.0 16.0 30,700 54,580 8.5 15.1 29,000 51,520 0.16/0.21 0.29/0.33 0.16/0.21 0.29/0.33 0.67/0.91 1.24/1.48 0.67/0.91 1.24/1.48

m /min Pa Pa Pa Pa kW

Type Output Air filter (option) Motor Refrigerant pipe dimension

Gas

mm mm dB(A) dB(A) dB(A)

80,140 : Flare 200,250 : Brazing

Liquid

Drain pipe dimension Noise level (Low/Mid/High) 2

70 Cross fin (Aluminum plate fin and copper tube) Sirocco fan 1 Sirocco fan 2 9.0 18.0 28.0 35.0 208V 35/85/170 208V 35/85/170 220V 40/115/190 220V 50/115/190 380V 140//200 380V 110//190 230V 50/130/210 230V 60/130/220 400V 150//210 400V 120//200 240V 80/170/220 240V 100/170/240 415V 160//220 415V 130//210 Single phase induction motor 3-phase induction motor 0.09 0.14 0.20 0.23 Synthetic fiber unwoven cloth filter (long life) 15.88 (R410A) 19.05 (R410A) 22.2 (R410A) 15.88 19.05 (R22,R407C) 25.4 (R22,R407C) 28.58 (R22,R407C) 9.52 (R410A) 9.52 12.7 (R22,R407C) 32 (1-1/4 inch) 27/38/43 28/38/43 40//44 380V 39//42 208, 220V 208, 220V 380V 40//45 400V 40//43 230, 240V 230, 240V 400V 33/43/45 34/43/45 41//46 415V 40//44 415V

Note: 1 Cooling/Heating capacity indicates the maximum value at operation under the following condition. Cooling : Indoor 33CDB/28CWB,Outdoor 33CDB Heating : Indoor 0CDB/-2.9CWB,Outdoor 0CDB/-2.9CWB 2 It is measured in anechoic room. a). The cooling and heating capacities are the maximum capacities that were obtained by operating in the above air conditions and with a refrigerant pipe of about 7.5m. b). The actual capacity characteristics vary with the combination of indoor and outdoor units. See the technical information. c). The operating noise is the data that was obtained by measuring it 1.5m from the bottom of the unit in an anechoic room. (Noise meter A-scale value) d). The figures of Electrical characteristic of P80 and P140 models indicate at 220V and at middle external static pressure, electrical characteristic of P200 and P250 models indicate at 440V and at high external static pressure. e). When the 100% fresh air indoor units are connected, the maximum connectable indoor units to 1 outdoor unit are as follows. Heat pump models 110%(100% in case of heating below-5C) Cooling only 110%

f ). Operational temp range is cooling : from 21CDB/15.5C WB to 43CDB/35CWB. Heating : from -10CDB to 20CDB Thermo off (Fan) operation automatically starts either when temperature is lower than 21CDB in cooling mode or when the temperature exceeds 20CDB in heating mode. g ). As the room temp is sensed by the thermo in the remote controller or the one in the room, be sure to use ether remote controller or room thermo. h ). Dry mode is Not available. Fan mode operation during the thermo off in Cooling/Heating mode. i ). The fan would temporarily stops either with R2/WR2 system or in defrost. j ). In any case, the air flow rate should be kept lower than 110% of the above chart.Please see Fan curves for the details. k ). When this unit is used as sole A/C system, be careful about the dew in air outlet grilles in cooling mode. l ). Un-conditioned outdoor air such as humid air or cold air blows to the indoor during thermo off operation. Please be careful when positioning indoor unit air outlet grilles, ie take the necessary precautions for cold air, and also insulate rooms for dew condensation prevention as required. m). Air filter must be installed in the air intake side.The filter should be attached where easy maintenance is possible in case of usage of field supply filters. n ). Long life filter cannot be used with Hi-efficiency filter together.

3-2. Electrical parts specifications

Model Parts name Tranrsformer Symbol PEFY-P80VMH-E-F PEFY-P140VMH-E-F PEFY-P200VMH-E-F PEFY-P250VMH-E-F

(Primary) 50/60Hz 220-240V (Secondry) (23.5V 0.9A)

Liquid pipe thermistor Gas pipe thermistor Outdoor air temperature thermistor

TH22

Resistance 0C/15k,10C/9.6k,20C/6.3k,25C/5.4k,30C/4.3k,40C/3.0k

TH23

Resistance 0C/15k,10C/9.6k,20C/6.3k,25C/5.4k,30C/4.3k,40C/3.0k

TH24

Resistance 0C/15k,10C/9.6k,20C/6.3k,25C/5.4k,30C/4.3k,40C/3.0k

Fuse FUSE (Indoor controller board) Fan motor (with InnerMF1,2 thermostat) Innerthermostat (Fan motor) Fan motor capacitor C1 4.0F440V 4-pole OUTPUT 90W NS-80VMHF

250V 6.3A

4-pole OUTPUT 130W NS-100VMHF

4-pole OUTPUT 200W NS-200VMH-E-F

4-pole OUTPUT 230W NS-250VMH-E-F

OFF 135C 5C ON 95C 20C

DC12V Stepping motor drive port dimension 5.2 Linear expansion valve LEV 0~1800pulse <at R410A outdoor unit> 0~2000pulse <at the other outdoor unit>

DC12V Stepping motor drive port dimension 6.4 0~1800pulse <at R410A outdoor unit> 0~2000pulse <at the other outdoor unit>

DC12V Stepping motor drive port dimension 5.2 0~1800pulse <at R410A outdoor unit> 0~2000pulse <at the other outdoor unit>

Power supply terminal block Transmission terminal block

TB2

(L,N,

) 330V 30A

(L1,L2,L3,N,

) 660V 40A

TB5 TB15

(1,2),(M1,M2,S) 300V 10A

Required space for service and maintenance

G-3 J-3
700 ~20 0 L 150 ~20 0 625

100

Note 2

450

0 50 5 450

PEFY-P80140VMH-E-F

Access door

50x(G-1)=H

50x(J-1)=K B (Lifting bolt pitch) A

Air inlet Air outlet

Access door

Ceiling surface

50

41 F

10 23

80 50

15

Lower than 300mm 170mm5mm (Actual length) 3 250

70

340 383 814 (Lifting bolt pitch) 904 60 900 847 29 15 Control box 2 Drain hole (option)

Lifting bolt

OUTLINES AND DIMENSIONS

When installing the drain water lifting-up mech (option).

340 50x5= 250

50

45

17

Terminal block (Power source) 30 1 92 343 387 200 Terminal block (Transmission) Drain hole

Terminal box

41 25 50 50 50 50 130 77 328 250 380

94

Note 1.Use M10 screw for the lifting bolt (field supply). 2.Keep the service space for the maintenance from the bottom when the heat exchanger is cleaned. 3.This chart indicates for PEFY-P140VMH-E-F models, which have 2 fans. PEFY-P80VMH-E-F model has 1 fan. 4.Make sure to install the air filter(field supply) on the air intake side. In case field supplied air filter is used, attach it where the filter service is easily done. 5.On Model :140, you would use flare nut packed with the Indoor Unit, when connnecting the Outdoor Unit for R407C, R22. 6.In order to increase the strength of the flare nut, P the size of some of them has been increased. Refrigerant piping flare connection(gas M copper tube):LP Refrigerant piping flare connection(liquid N copper tube):HP Drain hose 32mm(1-1/4inch) <flexible joint 200mm> (accessory)
Model PEFY-P80VMH-E-F A B C 1050 1004 930 D 850

Keep duct-work length 850mm or more.

Lower than 550mm

Model:80(Note 3)

24 10

E F G H J K L 800 25 17 800 15 700 1030 N 9.52 9.52 1:R410A outdoor unit 2:R407C,R22 outdoor unit P(Liquid) P(Gas) 22 29 22 36 M 15.88 1 15.88 PEFY-P140VMH-E-F 1250 1204 1130 1050 1000 25 21 1000 19 900 1230 2 19.05

Higher than 20mm Higher than 20mm

Make the access door at the appointed position properly for service maintenance.

Unit : mm

PEFY-P200 250VMH-E-F

1100

1250 50x21=1050

50x20=1000 1326 (Lifting bolt pitch) 1372

Air inlet Air outlet

1100

102 25

100 50

3 60 340

420

Lifting bolt

1034(Lifting bolt pitch) 1124 1120 1067 29 Drain hole (option) 15

24 10

23

Note1.Use M10 screw for the lifting bolt (field supply). 2.Keep the service space for the maintenance from the bottom when the heat exchanger is cleaned. 3.Make sure to install the air filter (field supply) on the air intake side. In case field supplied air filter is used, attach it where the filter service is easily done.
Model P200VMH-E A 1 19.05 2 25.4 1 22.2 170mm5mm (Actual Length) P250VMH-E 2 28.58 1 2 1 2 B 9.52 12.7 9.52 12.7

Control box Lower than 300mm

420 50x7= 350

35

20 105

44 327 50x6=300 340 470

1:R410A outdoor unit 2:The other outdoor unit

20

30

95 422 489

249

Lower than 550mm

2 1

41 164

Refrigerant piping flare connection(gas M copper tube):HP 1 Refrigerant piping flare connection(liquid N copper tube):LP 2 Drain hose 32mm(1-1/4inch) <flexible joint 200mm> (accessory) 3

Terminal block (Power source) Drain hole Terminal block Keep duct-work length 850mm or more. (Transmission)

When installing the drain water lifting-up mech (option).

Higher than 20mm Higher than 20mm Access door Ceiling surface

9
21-3

22-3

Required space for service and maintenance

625

100 ~20 0 450 50 450 50 135 9

700 00 ~2 150

Note 2

Access door

10

15

Make the access door at the appointed position properly for service maintenance.

Unit : mm

INSIDE SECTION OF CONTROL BOX

I.B

TB15(TRANSMISSION TERMINAL BLOCK)

3 1 2 1

CN3A

TO MA REMOTE CONTROLLER

TB5(TRANSMISSION TERMINAL BLOCK)

X06 X05 X04 ZNR CND CNP FAN3 13 7 ZNR1 DSA1 3 F2 S.B CN1 1 13 31 X01 CN2M F1 (AC250V 6.3A F ) CN60 CN3T 3 1 31 T CNT 65 4 3 2 1 S(SHIELD) M2 2 1 M1

PEFY-P80140VMH-E-F

1 SW4 SW3 SW2 2 3 CN42 4 LED1 LED2 1 2 3 4 5 CN81 6 7 8 CN20 CN21 CN29CN22 CN31

]
PULL BOX TB2 FUSE(16A)

TO OUTDOOR UNIT BC CONTROLLER REMOTE CONTROLLER

21 21 21

21

21

Drain sensor
CN31
3 1

TO NEXT INDOOR UNIT

A 1 1 2 2 1 2 L N PE C 98 431 986 31 9 8 5 31 (Red) PE TO DUCT (Blue) MF (White) 98 65 4 3 1 98 4 31 4 31 9 8 *insert

(AC250V 5A F )

SW7

WIRING DIAGRAM

8 7

9 0 1

2 3

A.B 12 3 4 56 CN82 CN62 8 SW5 SW1 7 6 0 1 F 9 0 1 E 2 5 D 3 2 8 C 4 4 3 7 BA 5 6 5 4 3 9876 2 SW14 SW12 1 A connector is attached to the drain lift up mechanism, which is an optional part. NOTE 1,2
DS

6 5 4

BREAKER(16A)

SW11 (Connection No.) (2nd digit) (1st digit)

NOTE 1

LEV DP NOTE 1

POWER SUPPLY ~ 220,230,240V 50Hz ~ 208,220,230V 60Hz

REMOTE SENSOR TH22 TH23 TH24

SYMBOL EXPLANATION

attachment to alter the external static pressure on the fan Color /External Static Pressure Red /High Pressure Blue /Low Pressure White /Middle Pressure

NAME Fan motor B Capacitor (for MF) Indoor controller board Drain sensor Address board NAME Connector (remote sensor) Thermistor (piping temp.detection/liquid) Thermistor (piping temp.detection/gas) Thermistor (outdoor air temp.detection) Switch (1st digit address set) Switch (2nd digit address set) Switch (connection No.set) Switch (for mode selection) Switch (for capacity code) Switch (for mode selection) Switch (for model selection) Switch (for voltage selection) Switch (for model selection) Aux.relay

SYMBOL MF C I.B <DS> A.B TB2 TB5 TB15 F1 <F2> T <DP> LEV S.B

Power source terminal block Transmission terminal block Transmission terminal block Fuse AC250V 6.3A F Fuse AC250V 5A F Transformer Drain Pump

Electronic linear expan. valve Surge absorber board

SYMBOL CN20 TH22 TH23 TH24 SW11(A.B) SW12(A.B) SW14(A.B) SW1(A.B) SW2(I.B) SW3(I.B) SW4(I.B) SW5(A.B) SW7(A.B) X04 ~ X06

NOTE : 1.The part of the broken line indicates the circuit for optional parts. 2.A in the chart is the connector for a drain pump test run operation. (The Drain Pump operates continuously if the connector is inserted and the power is supplied.) After the test run, make sure to remove the A connector. 3.The wirings to TB2,TB5 (shown in dotted line) are field work. 4.Mark indicates terminal block, connector, board insertion connector or fastening connector of control board.

Inside < > is the optional parts.

Symbol Lighting Lighting

LED operation under normal state

LED1

At applying main power source (indoor unit 200V)

LED2

At receiving M-NET transmission power source

10

11
INSIDE SECTION OF CONTROL BOX
I.B CN3A X06 X05 X04 X01 ZNR CND FAN3 1357 CR ZNR1 DSA1 3
52F

SW4 SW3 SW2 3 1 2 1 TB15(TRANSMISSION TERMINAL BLOCK) TO MA REMOTE CONTROLLER

1 2 3 4

CN42

LED1 AC250V 6.3A F F1 CN29 CN31 21 654321 T Drain sensor CN31 3 1 S.B CN1 1 31 3 1 13 31 CN60 21 21 CN22 CN3T CNT CNP CN2M 2 1 S(SHIELD) TB5(TRANSMISSION TERMINAL BLOCK) TO OUTDOOR UNIT M2 BC CONTROLLER M1 REMOTE CONTROLLER

LED2

1 2 3 4 5 6 7 8

CN81

CN20 CN21

PEFY-P200 250VMH-E-F

21

21

A.B

123456

*A
1 2 51F 52F TB2 2 2 1 1

CN82

CN62

SW1

SW5

SW7

BREAKER POWER SUPPLY 3N~ 380/400/415V 50/60Hz

8 7 6 5 4 3 2 1 F2 *A connector is attached AC250V to the drain lift up 5A F mechanism, which is an optional part. *NOTE 1,2 ( 5A ) L1 L2 L3 N PE

EF0 12 D 3 C 4 B A9 65 87

8 7

8 7

SW14 (Connection No.) 6 5 4 3 2 1 LEV adapter board DS 654321 654321 654321 (White) 3 2 1 321654 89 LEV1 TH23 *NOTE 1 MF 49F TH24 DP LEV2 89 6 5 4 8 9 (Blue)

901 2 3 654 SW12 (2nd digit)

901 2 3 654 SW11 (1st digit)

*NOTE 1
654321

PE

TO DUCT Connector to alter the external static pressure on the fan

SYMBOL EXPLANATION SYMBOL NAME Fan motor MF I.B Indoor controller board A.B Address board TB2 Power source terminal block TB5 Transmission terminal block TB15 Transmission terminal block F1 Fuse AC250V 6.3A F <F2> Fuse AC250V 5A F T Transformer <DP> Drain Pump LEV1,LEV2 Electronic linear expan. valve <DS> Drain sensor Surge absorber board S.B Contactor (fan motor) 52F

REMOTE SENSOR TH22

SYMBOL 51F TH22 TH23 TH24 SW11(A.B) SW12(A.B) SW14(A.B) SW1(A.B) SW2(I.B) SW3(I.B) SW4(I.B) SW5(A.B) SW7(A.B) X04 ~X06 49F

Colour/External Static Pressure NAME PEFY-P200VMH-E-F PEFY-P250VMH-E-F Over current relay (fan motor) Blue 140Pa (at 380V) 110Pa (at 380V) Thermistor (piping temp.detection/liquid) 150Pa (at 400V) 120Pa (at 400V) Thermistor (piping temp.detection/gas) 160Pa (at 415V) 130Pa (at 415V) Thermistor (outdoor air temp.detection/gas) 190Pa (at 380V) White 200Pa (at 380V) 200Pa (at 400V) 210Pa (at 400V) Switch (1st digit address set) 210Pa (at 415V) 220Pa (at 415V) Switch (2nd digit address set) Switch (connection No.set) CAUTION;1.To protect Fan motor from abnormal current, Over current relays<51F> Switch (for mode selection) is installed. Therefore, do not change factory set value of Over Switch (for capacity code) current relays. Switch (for mode selection) NOTE;1.The part of the broken line indicates the circuit for optional parts. Switch (for model selection) Switch (for voltage selection) 2. *A in the chart is the connector for a drain pump test run operation. Switch (for model selection) (The Drain Pump operates continuously if the connector is inserted Aux.relay and the power is supplied.) Inner thermostat After the test run, make sure to remove the *A connector. inside < > is the optional parts.

Symbol

LED operation under normal state Lighting Lighting

LED1

At applying main power source (indoor unit 200V)

3.The wirings to TB2,TB5 shown in dotted line are field work. 4.Mark indicates terminal block, connector, board insertion connector or fastening connector of control board.

LED2

At receiving M-NET transmission power source

REFRIGERANT SYSTEM DIAGRAM

Gas pipe thermistor TH23 Gas pipe Liquid pipe thermistor TH22 Flared joints (Type 80140) Brazed joints (Type 200250)

Heat exchanger Linear expansion valve Strainer (#100 mesh) Outdoor air temperature thermistor TH24 Strainer (#100 mesh)

Item

Capacity

PEFY-P80VMH-E-F

PEFY-P140VMH-E-F

Gas pipe Liquid pipe

15.88 <5/8F> 9.52 <3/8F>

15.88 <5/8F> (R410A) 19.05 <3/4F> (R22,R407C) 9.52 <3/8F>

Item

Capacity

PEFY-P200VMH-E-F

PEFY-P250VMH-E-F

Gas pipe Liquid pipe

19.05 <3/4> 25.4 <1> 9.52 <3/8> 12.7 <1/2>

(R410A) (R22,R407C) (R410A) (R22,R407C)

22.2 <7/8> (R410A) 28.58 <1-1/8> (R22,R407C) 9.52 <3/8> (R410A) 12.7 <1/2> (R22,R407C)

12

TROUBLE SHOOTING

7-1. How to check the parts

Parts name
Liquid pipe thermistor (TH22) Gas pipe thermistor (TH23) Outdoor air temperature thermistor (TH24)

Check points
Disconnect the connector, then measure the resistance using a tester. (Sorrounding temperature 10C~30C)

Normal 4.3k~9.6k

Abnormal Open or short

(Refer to the thermistor characteristic graph)

Trans
CN3T 3 1 CNT 3T

Disconnect the connector and measure the resistance using a tester.

CNT(1)-(3) CN3T(1)-(3) Fan motor PEFY-P80140

Protector Relay connector
Gray

Normal App.15 App.4

Abnormal Open or short

Black Orange Brown Red Red

1 2 3 4 5 6 7 8 9

Measure the resistance between the terminals using a tester. (at 20C) Motor terminal Normal or Abnormal PEFY-P80 PEFY-P140 Relay connector Gray-Orange 76.4 22.8 Gray-Black 89.8 27.4 Open or short Gray-Brown 115.2 32.8 148.1 67.9 Gray-Red Measure the resistance between the terminals using a tester. (at 20C) Motor terminal or Relay connector Red-White White-Black Red-Black Brown-Gray Gray-Yellow Brown-Yellow Normal PEFY-P200 PEFY-P250 4.17 4.17 4.17 4.17 4.17 4.17 11.14 12.44 11.14 12.44 11.14 12.44 Abnormal

Fan motor PEFY-P200 250

Relay connector
Brown

Protector

Red 1 Orange 8 Orange

9 2

White

Open or short

Gray 5 Black 3 Yellow

Linear expansion CN60 valve

White Yellow Orange

Disconnect the connector then measure the resistance valve using a tester.

LEV

Blue Red Brown

1 2 3 4 5 6

Normal (1)-(5) (2)-(6) (3)-(5) (4)-(6) White-Red Yellow-Brown Orange-Red Blue-Brown 150 10%
Disconnect the connector then measure the resistance valve using a tester. (Sorrounding temperature 20C~30C)

Abnormal Open or short

Drain Pump (Drain water lift up kit)

<Thermistor characteristic graph>

Room temperature thermistor(TH21) Liquid pipe thermistor(TH22) Gas pipe temperature thermistor(TH23) Drain sensor(DS) Thermistor R0=15k 3% Fixed number of B=3480k 2% Rt=15exp { 3480( 0C 10C 20C 25C 30C 40C 15k 9.6k 6.3k 5.2k 4.3k 3.0k
50 40 Resistance (K) 30 20 10 0 1 273+t 1 )} 273

Red

1 3

Red

Normal 399

Abnormal Open or short

Drain sensor (Drain water lift up kit)

Measure the resistance between the terminals using a tester. (Refer to the thermistor characteristic graph)

3 1

0C/6.0k, 10C/3.9k 20C/2.6k, 25C/2.2k 30C/1.8k, 40C/1.3k

-20 -10 0 10 20 30 40 50 Temperature (C)

13

7-2. Setting of address switch

Make sure that power source is turning off.

Indoor unit control board

SW 2

SW 3

SW4

< At delivery (All models)> S W 1

SW 4
ON OFF
< At delivery (All models)>

ON OFF

1 2 3 4 5 6 7 8 9 10

1 2 3 45

ASSY

G 1 2 3

0 1 2 3 4 5 6 7 8 9 ON SW1 ON 1 JP1
1 2 3 4 5 6 7 8 9

1 2 8

10

10 SW12
901

CN82 SW11
901

6 ON
1 2 3

CN62 1

3 2 1
SWA SWC

240V 220V

FP-AD-R

BCD

78

78

01 EF 2
789A

SW7 1
O F F

SW5

SW14

1)In case using network remote controller, address is set by rotary switches.(SW11,SW12) * It is not necessary setting address in case of using unit remote controller.

Indoor unit do not run without address setting in field.

2) Indoor unit address setting rule is different by each field work. Refer to install manual of outdoor unit , operate the address setting. 3)Setting the address is combination of SW11(1st digit address setting) and SW12(2nd digit address setting). Address " 3 " setting is composed SW11 " 3 " and SW12 " 0 " . Address " 25 " setting is composed SW11 " 5 " and SW12 " 2 " .

456

456

3456

23

23

JP2 W254665G06 A B C D E F

Refer to the next page for SW2,SW3 setting.

14

7-3. Setting of Dip-switch (at delivery)

Models
SW1 SW2
ON OFF

Dip-SW
SW3
ON OFF

S W4
ON OFF ON OFF

PEFY-P80 VMH-E-F

ON OFF

1 2 3 4 5 6 7 8 910

123456

1 2 3 4 5 6 7 8 910

S W5 220V 240V

S W7
ON OFF

1 2 345

123

SW1

SW2
ON OFF

SW3
ON OFF

PEFY-P140 VMH-E-F

ON OFF

S W4
ON OFF

ON OFF

S W5 220V 240V

S W7
ON OFF

1 2 3 4 5 6 7 8 910

123456

1 2 3 4 5 6 7 8 910

1 2 345

123

SWC SWA Standard 1 Indicate

SW1 SW2
ON OFF

SW3
ON OFF

S W4
ON OFF

PEFY-P200 VMH-E-F

ON OFF

1 2 3 4 5 6 7 8 910

123456

1 2 3 4 5 6 7 8 910

1 2 3 45

ON OFF

S W5 220V 240V

S W7
ON OFF

123

SW1

SW2
ON OFF

SW3
ON OFF

PEFY-P250 VMH-E-F

ON OFF

S W4
ON OFF

1 2 3 4 5 6 7 8 910

123456

1 2 3 4 5 6 7 8 910

ON OFF

S W5 220V 240V

S W7
ON OFF

1 2 3 45

123

7-4. Attention for test run

Equipment which is attached drain water lift up kit can be tested pump out test when power supplied.(connect the connector(A))

< Drain-up machine >

Test run Connector (red)(A) After pump out test, remove the connector and put in the dummy connector.

After test run,remove the connector (A)(Fig .1)

7-5. Function the LED of the indoor unit service board

Symbol LED1 LED2 LED operation under normal state At applying main power source (indoor unit 200V) At receiving M-NET transmission power source Lighting Lighting

15

DISASSEMBLY PROCEDURE
Be careful on removing heavy parts.

8-1. CONTROL BOX OPERATING PROCEDURE

Models 80140 1.Removing the control box cover (1) Remove the fixing screws (two) of the control box (A), and remove the cover. (Fig. 1) *At this stage, the following servicing is possible. 1 Operation and check of the switches (listed below) which are on the control board. Dip switch SW2 Capacity code setting Dip switch SW3 Function change Dip switch SW4 Model code setting 2 Connection check of the lead wires (listed below) which are connected to the controller board. Power supply lead wire. MA remote contoller transmission lead wire. Fan motor lead wire. LEV lead wire Intake air sensor lead wire Liquid piping sensor lead wire Gas piping sensor lead wire Power supply transformer lead wire Address board lead wire ( Drain pump lead wire) ( Drain sensor lead wire) 3 4 5 6 7 ( Control board exchange Condenser exchange Power supply transformer exchange Arrest exchange Intake air sensor exchange ):Optional parts

PHOTOS
Fig.1

(A)

Fig.2

(B)

Fig.3

2.Removing the terminal bed cover (1) Remove the fixing screws (two) of the terminal bed cover (B), and remove the cover. (Fig. 2) *At this stage, the following servicing is possible.(Fig. 3) 1 Operation and check of the switches (listed below) which are on the adress board. Rotary switches SW11, 12 Address setting Rotary switch SW14 Branch port setting Dip switch SW1 Function change (main) Dip switch SW7 Model code setting 2 Address board exchange 3 Power supply terminal block exchange 4 Transmission terminal block exchange

16

Be careful on removing heavy parts.

OPERATING PROCEDURE
Models 200 250 1.Removing the control box cover (1) Remove the fixing screws (four) of the control box cover (C), and remove the cover. (Fig. 4) *At this stage, the following servicing is possible.(Fig. 5) 1 Operation and check of the switches (listed below) which are on the control board. Dip switch SW2 Capacity code setting Dip switch SW3 Function change Dip switch SW4 Model code setting 2 Connection check of the lead wires (listed below) which are connected to the controller board. Power supply lead wire. MA remote contoller transmission lead wire. Fan motor lead wire. LEV lead wire Intake air sensor lead wire Liquid piping sensor lead wire Gas piping sensor lead wire Power supply transformer lead wire Address board lead wire ( Drain pump lead wire) ( Drain sensor lead wire) Control board exchange Power supply transformer exchange Arrest exchange Intake air sensor exchange Operation and check of the switches (listed below) which are on the address board Rotary switches SW11, 12 Address setting Rotary switch SW14 Branch port setting Dip switch SW1 Function change (main) Dip switch SW7 Model code setting 8 Address board exchange 9 Power supply terminal block exchange 10 Transmission terminal block exchange 3 4 5 6 7 ( ):Optional parts

PHOTOS
Fig.4

(C)

Fig.5

17

8-2. FAN and FAN MOTOR OPERATING PROCEDURE

Models 80 140 1.Removing the control box. (1) Remove the control box cover and terminal block cover with procedure 8-1. (2) Remove the fan motor connectors. (3) Remove the fixing screws (two) of the control box and slide the control box to remove.(Fig. 1) (4) Move the control box to place that is not block operation. (Fig. 2)

Be careful on removing heavy parts.

PHOTOS
Fig.1

Fig.2

Control box

Control box

Fig.3
(A) (E) 2.Removing the fan motor Model 80 *After motor base (D) and bell mouse (C) attached the fan case (B) removed,motor (A) can be pull with motor base and fan along rail. (1) Remove the fan motor connector (E). (2) Loosen the fixing screws (F) (three) of the bell mouse (C), and removed the bell mouse (D) turning screws in direction arrow (counterclockwise).(Fig. 3) (3) Remove the fixing screws (four) of the motor base(D). Notice: It's necessary using the driver over 30cm length to remove the fixing screws (a) . (Fixing screws are placed back) (B) (D)

(C) Fixing screws (F) Loosen fixing screws (not remove) Model 80

Fig.4

Fixing screws

Fixing screws (a)

Motor base (D) 18

Be careful on removing heavy parts.

OPERATING PROCEDURE
(4) Slide the motor (A) with motor base (D) in direction of allow 1. (Fig. 5)

PHOTOS
Fig.5
(A)

(D) Arrow 1

Fig.6

Motor (A) Model 140 *Motor maintenance procedure is almost 80 model procedure. Model 140 has twin shaft motor. After removing the fan and fan case which are in front of motor,remove the motor. (1) Remove the bell mouse of the front fan motor with procedure model 80. (2) Loosen the setting screws of the front fan , removed the fan. (3) Remove the front fan case. (4) Operate with procedure model 80. Notice: Fixing screws of the fan case are shown Fig. 7. Remove the fixing screws (H), fan case can be removed.

Fig.7
Fan case

Service side

Fan case fixing screws (H) 19

Be careful on removing heavy parts.

OPERATING PROCEDURE
Models 200 250 1.Removing the control box. (1) Remove the control box cover1 with procedure 8-1. (2) Remove the fixing screws (four) of the control cover 2, and remove the control cover2. (Fig. 7) (3) Remove the fan motor connectors. (4) Remove the fixing screws (three) of the control box and remove the control box (Fig. 8) (5) Move the control box to place that is not block operation. (Fig. 9)

PHOTOS
Fig.7

Control box cover 2

Fig.8

Control box

Fig.9
2.Removing the fan motor *After the fan (A) ,the fan case (B) and the bell mouse (C) removed, motor can be pull with motor base and inner fan along rail. (1) Remove the fixing screws (three) of the bell mouse (C), and remove the bell mouse (C). (Fig. 3) (2) Loosen the setting screws (G) of the front fan , removed the fan.(Fig. 10)

Control box

Fig.10
(G) (A) (D)

(B)

(C)

(E)

Fixing screws (F) 20

Be careful on removing heavy parts.

OPERATING PROCEDURE
(3) After removing the fixing screws (H) (as shown models 80, 140) of the front fan case (B) and remove the fan. Pull the fan case (B). (4) Remove the fixing screws (K) (three) of the bell mouse (J) attached fan case (L), and remove the bell mouse (J). (Fig.12) (5) Remove the fixing screws (four) of the motor base(D). Notice: It's necessary using the driver over 30cm length to remove the fixing screws (a) . (Fixing screws are placed back)(Fig. 13) (6) Slide the motor (M) with motor base (D) in direction of arrow 2 . (Fig. 14) Notice: It's not necessary removing the fan case (L).

PHOTOS
Fig.11

(B)

Fig.12
(D)

Fixing screws (H)

(J)

(L)

Fixing screws (K)

Fig.13
Fixing screws

Fixing screws (a)

Motor base(D)

Fig.14
(M)

Fig.15

(D)

Arrow 2 21

Motor (M)

8-3. LEV,THERMISTOR (Liquid/Gas piping temperature detection) OPERATING PROCEDURE

Models 80 140 1.Removing the LEV. (1) Remove the control box cover with procedure 8-1. (2) Remove the fixing screws (four) of the heat exchanger cover (A), and remove the cover (A).(Fig. 1) (3) Remove the LEV driving motor with a double spanner.(Fig. 2)

Be careful on removing heavy parts.

PHOTOS
Fig.1
(A)

2.Removing the thermistors. (1) Remove the thermistors from the thermistor holders which are installed on the piping.(Fig. 2) (liquid piping : fine piping , gas piping : thick piping)
Fixing screws

Fig.2

LEV Models 200 250 1.Removing the LEV. (These models have 2 LEV) (1) Remove the fixing screws (three) of the heat exchanger cover (A), and remove the cover (A). (2) Remove the fixing screws (four) of the maintenance cover (B), and remove the cover (B).(Fig. 3) (3) Remove the LEV driving motor with a double spanner.(Fig. 4)

Thermistor Fixing screws (B)

Fig.3

2.Removing the thermistors. (1) Remove the thermistors from the thermistor holders which are installed on the piping.(Fig. 4) (liquid piping : fine piping , gas piping : thick piping) (A) Fixing screws

Fig.4

LEV

Thermistor 22

8-4. HEAT EXCHANGER OPERATING PROCEDURE

Models 80 140 1.Removing the heat exchanger. (1) Remove the heat exchanger cover with procedure 8-3-1. (2) Remove the bottom plate which is air outlet side.(fixing screws : ten) (Fig. 1) (3) Remove the drainpan.(Fig. 2)

Be careful on removing heavy parts.

PHOTOS
Fig.1
Bottom plate

Fig.2
Drainpan

Fig.3
Fixing screws

23

Be careful on removing heavy parts.

OPERATING PROCEDURE
(4) Remove the maintenance cover.(fixing screws : two) (Fig. 4) (5) Remove the heat exchanger.(fixing screws : four) (Fig. 3,5) *Removerd heat exchanger is as shown Fig.6

PHOTOS
Fig.4

Maintenance cover

Fixing screws

Fig.5

Fixing screws

Fig.6

24

Be careful on removing heavy parts.

OPERATING PROCEDURE
Models 200 250 1.Removing the heat exchanger. (1) Remove the refrigerant piping and drain hose from main unit.(Be care that water is not leaking from drain hose. ) (2) Remove the power supply wire and the transmission line. (Make sure that power source is turning off. ) (3) Pull down the main unit. (4) Turn over the main unit upside the bottom plate (5) Remove the bottom plate which is air outlet side.(fixing screws : fifteen) (Fig. 7) (6) Remove the drainpan.(Fig. 8)

PHOTOS
Fig.7
Bottom plate

Fig.8

Drainpan

Fig.9
Fixing screws

25

Be careful on removing heavy parts.

OPERATING PROCEDURE
(7) Remove the fixing screws (three) of the heat exchanger cover, and remove the cover. Remove the fixing screws (four) of the maintenance cover, and remove the cover. (Fig. 10) (7) Remove the heat exchanger. Fixing screws(non-piping side) : two (Fig. 9) Fixing screws(piping side) : two (Fig. 11) *Removerd heat exchanger is as shown Fig.12

PHOTOS
Fig.10
Fixing screws (A)

Maintenance cover

Fixing screws

Fig.11

Fixing screws

Fig.12

26

8-5. CONTROL BOX INSIDE LAYOUT

Models 80140 Trans

Condenser (for motor)

X06

FAN2 FAN3 X05 X04

CNP

CNT

CND

CN3T STR2012

Indoor unit contoller board

CN3R
CN20 CN2M

CN24

CN26 CN23

CN42

CN25

CN51

CN41

DSA board

SW2 CN81

SW3

SW4 CN52 CN60

CN27

SW1

CN82 SW12 SW11

CN62

N
SWA SWC SW5

SW14

CN50

CN29

CN21

Transmission terminal block

Power sourse terminal block Models 200250 Magnet contactor

Address board

Trans

FAN2 FAN3 X06 X05 X04

CNP

CNT

CND

CN3T

STR2012

Indoor unit contoller board

CN20 CN2M

CN42

CN81

CN60

DSA board

LEV1

LEV adapter board

SW1 SW14

CN82 SW12 SW11

CN62

Address board

SWA

SWC SW5

Power sourse terminal block Transmission terminal block

27

8-6. SENSOR POSITION

GPEFY-P80VMH-E-F GPEFY-P140VMH-E-F

Liquid sensor Gas sensor Liquid sensor Gas sensor

GPEFY-P200VMH-E-F

GPEFY-P250VMH-E-F

Liquid sensor

Gas sensor Liquid sensor Gas sensor

28

HEAD OFFICE: MITSUBISHI DENKI BLDG., 2-2-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN

Issued in Sep. 2004 MEE04K286

New publication, effective Sep. 2004 Specifications subject to change without notice