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Liquid Manure Land Application Systems Liquid Manure Distribution Products Irrigation Systems Positive Displacement Sludge Pumps Inline Macerating & Mixing Equipment When it comes to handling and processing liquid manure and agricultural waste, Vogelsang is a market leader in designing innovative products that turn waste into energy producing fuel that enhances crop yields and Bio-Gas production.
Rotary Lobe Pump Macerator & Solids Separator In-cab controls Holding Tank
Applies the liquid manure evenly to the top of the soil or grassland.
Band Spreader
Evenly distributes the liquid manure to the hose assembly. Shown above in middle of the unit.
Distribution Head
Reduces solids suspended in the incoming liquid to a size suitable for the pump and distribution system to handle. Removes stones and debris from the liquid.
Delivers the liquid from the holding tank into the distribution head. Fills holding tank as well.
SwingUp
This high-performance system has proven itself as our standard design for most liquid manure spreading applications. It offers spreading widths of 20ft (6m), 24ft (7.5m), 30ft (9m), 40ft (12m), 50ft (15m), and 60ft (18m). The SwingUp also provides highly accurate spreading using any of our distribution heads. The arms fold along side the vehicle above the fenders to create minimal width for easy transportation while DropStop technology keeps the roads clean. Other features are available such as ComfortFlowControl, TeleShift, Self Levelling and EasyPack. The arms can be controlled by a remote unlocking unit for easy deployment and retraction.
SwingMax
State-of-the-art technology for the toughest demands. The SwingMax is the latest iteration of our systems. SwingMax increases your coverage area to a whopping 100ft (30m). We can even go wider on a custom build. All the same features are available as the SwingUp. Dual ExaCut distributor heads provide highly accurate distribution over the entire coverage area. In addition SwingMax offers hydraulic pivoting, suspension compensation and a 4-point hitch design for easy removal.
Compax
Maximum spreading widths with minimum transport widths. Weve found the happy medium for situations where you need large coverage in tight quarters. Compax mounts to the rear of the vehicle eliminating any extra width when traveling. Standard widths are 30ft (9m), 40ft (12m), and 50ft (15m). ExaCut distributor heads provide highly accurate distribution over the entire coverage area. All the same features are available as the SwingUp.
Irrigation System
Weve developed a mobile irrigation system thats based on the technology of our dribble bar system. The system is pressurized by a Vogelsang rotary lobe pump making your tanker vehicle independent of a pressurized water supply. This system is perfect for areas where xed irrigation isnt economical or physically feasible. The Compax-based system is a front or rear mounted assembly which folds in front or behind the vehicle to eliminate any extra width when in transit. Water jet type ttings are available to provide the most accurate and efcient application of water at widths up 50ft (15m). We also offer a rear mounted SwingMax version which folds along side of the vehicle and extends up to 100ft (30m).
Attention to details...
As the arms of the band spreader fold, they ip upside down to prevent remaining liquid in the hoses from draining out all over the roads when in transit or the oor of your storage area. You can move the position of the hoses to match crop row patterns This feature allows you to close individual or groups of hoses to match your desired coverage area. Levelling: A hydraulic controller allows the unit to match the contour of the land in cases where there is uneven ground.
TeleShift:
What makes Vogelsang systems unique is our attention to performance and accuracy while creating a system that is easy to use, transport and store. Shown above, this system uses our TeleShift technology to retract the assembly to match the length of the vehicle. This makes this vehicle easier to drive and maneuver.
Another environmental concern that weve addressed is the fact that many hosing systems leak manure on the roads on the way to and from the elds. This system uses our DropStop technology that actually ips the entire assembly upside down to prevent any liquids from running out of the system while in transit or in storage.
ComfortFlowControl:
Self
Dosimat
The Dosimat is our original distribution head concept. It can be easily combined with all known spreading systems and manure tanks. A cutting rotor is driven by a hydraulic motor. The liquid manure ows to the rotor and is distributed to the hose outlets. The cutting edges glide over the cutting screen and brous materials are reduced to a suitable size to pass through the hose without blockage. During operation only a few hose outlets are put under pressure. As a result, clogging of the individual hose outlets is prevented, and an excellent distribution is assured.
DosiCut
Dosimat
The DosiCut, based on the Dosimat, has a RotaCut cutting unit installed inside it. The RotaCut macerates coarse and brous materials. Then the slurry ows to the rotor and is distributed to the hose outlets. Here the cutting edges of the rotor slide over the cutting screen, where brous materials are recut. The DosiCut is ideal for extreme types of manure slurries containing above average solids and delivers the highest possible spreading accuracy. As with the DosiMat, the DosiCut can be mounted to any known tanking system.
ExaCut
The ExaCut is specially developed as a decentralized distributor. Thanks to its compact design it can be easily integrated with the side arm of a dribble bar or tted with a slide-foot unit. This makes it possible to achieve extreme spreading widths of 100 ft (30m) and more. The ExaCut is also gaining wider popularity as a central distributor because of its integrated heavy object separator, large objects simply fall into the collection bag at the bottom of the unit. The manure slurry enters the side inlet and goes directly in the distributor housing. The manure slurry is uniformly distributed to the dribble hoses by the hydraulically driven rotor. The rotor is designed to rotate in both directions to keep the cutting blades sharp which in turn, prevent clogging of the unit. Blades made of special hardened steel have a self-sharpening effect as they pass over the openings of the cutting screen. Fibrous material is cut with ease. The automatic blade adjustment assures optimum cutting action. Heavy objects such as stones or metal fragments are collected inside the vessel for easy disposal.
DosiCut
LV19 LV20 LV21 LV22 LV23 510 510 510 520 570 50 40/50 50 25/50 50
LV27 LV28 LV29 LV30 LV31 LV32 LV32 LV34 LV36 LV38 LV40 LV44 LV45 LV48 LV50 670 670 670 800 800 570 570/800 570 570/800 800 670/800 800 800 800 800 50 40/50 50 40/50 50 40 50/60 40 50 50 40/50 50 50 40 38/50
ExaCut
Dosimat
ExaCut & ExaCut Vario Models Model 20/60 24/40 No. Outlets 20 24 Hose Dia. (mm) 60 40
24/50 24 50
30/40 30 40
40/40 40 40
48/40 48 40
Vario 30/40 30 40
Vario 48/40 48 40
Vario 60/50 60 50
The Pro-Pump is a development of the R136 model. It offers the same performance and durability but with an easy access door allowing maintenance to be done in place without disconnecting any piping. This makes the Pro-Pump perfect for on-board mobile tanker applications where working space is limited and its necessary to service the pump without removing it from the vehicle.
VX Pumps
The VX Series is our advanced line of pumps. Youll nd VX pumps in many applications in agriculture, industry and municipalities. To minimize wear and maximize performance these pumps feature design innovations that you can only get from Vogelsang such as HiFlo Lobes, Blockring Cartridge Seals and adjustable Dynamic Injection housing segments. The VX series features the Q version (shown middle left) which only needs inboard bearings. The QD version (shown middle right) has both inboard and outboard bearings which allows it to handle higher capacities and pressure. The removable front cover on both the Q & QD allows quick access to the wetend for easy inline maintenance without disturbing connected piping.
VX Q Pump
VX QD Pump
Marathon Pump
Pumps designed for highly viscous liquids containing particles and debris.
Since 1929, Vogelsang has been a world leader, manufacturing a family of high quality, extremely dependable sludge handling and pumping products for the worlds industrial, municipal, and agricultural markets. With the release of the HiFlo pulsation-free rotors, used exclusively in the Vogelsang positive displacement, rotary lobe pump, Vogelsang once again marked itself as an industry leader. HiFlos unique design allows for pulsation-free operation through the entire range of pumping. Additionally our pumps can pull a suction lift to 25ft (8m), run dry, pump in either direction, and feature a minimum of 25% more sealing lines per series, over other conventional designs. Coupled with Vogelsangs uniquely designed rotary lobe pump, the combination will allow ows from 5 to 4,485 US gpm (1.1-1,020 m3/hr), and pressures up to 232psi (16 bar). Product viscosities from water to thick slurry are easily pumped by all of our pumps. Power options include: electric, hydraulic or power take off. When your application requires an affordable pump, that has low shear, high efciency, low cost operation, an ability to pump highly entrained air and high solids content, you owe it to yourself to nd out more about Vogelsang Pumps.
R136
Pro
RotaCut Inline
RotaCut Inline
The Inline model is our most versatile design that excels in a variety of applications. Primarily stationary mounted, the Inline provides high performance maceration and solids handling to protect downstream pumps and equipment such as belt presses, centrifuges or digesters from damaging solids and debris. The Inline can also be used for mobile applications when mounted to a skid-type framework and tted with quick-connect anges. The RotaCut Inline is available in four sizes to suit your capacity requirements and can be driven either by hydraulic or geared motor.
maintenance and blade replacement is made easy with quick access to the cutting head. No need for costly cartridge replacement. hardened steel, self-sharpening blades are attached to the shaft by pressure disks. This ensures proper contact between the blades and screen. AutoReverse function enables the blades to reverse the rotation if an object becomes lodged in the screen and at predetermined time intervals to keep a sharp cutting edge. designed cutting screens are available in various patterns to suit your specic application. RotaCuts are available with Automatic Cut Control (ACC). ACC uses a hydraulic cylinder to maintain a specic pressure between the blades and screen. This maximizes blade life and eliminates the need to open the unit for blade adjustment.
The
The
Specially All
RotaCut Cyclone
The Cyclone is our high performance macerator for liquids containing higher than normal solids. The horizontally designed cutting head works with the oversized collection basin to operate like a centrifuge. The centrifugal action literally spins the solids out of the liquid being drawn into the cutting head. The Cyclone is ideal for either stationary or mobile applications. The intake and discharge ports can be rotated 90 degrees independently to give you exibility when making piping or hosing connections. Three sizes are available to suit your performance requirements. The cyclone can be driven either by hydraulic or geared motor.
RotaCut Cyclone
The ultimate in solids reduction - reduces and removes solids to protect downstream pumps and equipment
Our series of high performance macerators effectively reduces solids to specic size requirements, and reduces the costs associated with the operation of downstream equipment. Objects and debris suspended in liquid such as plastic fragments, rubber, hair, rags, applicators, plastic pens, string, wood, bones, etc. are drawn through the cutting screen and shredded by the self-sharpening rotary blades into an acceptable size for the downstream equipment to pass. Optional cutter screen congurations provide the ability to condition solids to specic sizes, down to less than 1/4 (6mm). Features include auto reverse, self-sharpening blades, and reusable cutter screens. RotaCut is 100% rebuildable inline, which eliminates the need to send out a cutter cartridge for reconditioning. Placed on the suction or discharge side of any manufacturers pump, the RotaCut will eliminate ragging, reduce solids and protect down-stream equipment. Protect pumps, distributors, digesters and belt presses from damaging solids and debris commonly present in agricultural slurries. Choose a RotaCut when your application requires an affordable, high quality, inline rebuildable macerator, to reduce cost and increase efciency.
Installed Power hp kW
Installed Power hp kW
Required Oil gpm L/min Oil Pressure psi bar Max Flow gpm m3/h Max Pressure psi bar Flange Size in mm
Required Oil gpm L/min Oil Pressure psi bar Max Flow gpm m3/h Max Pressure psi bar Flange Size in mm
QuickMix Performance:
Series & Model VX186 130 Capacity gpm m3/h 130-640 30-145 Displacement gal/100rev l/100rev 133 503 Max Solids in mm 2.5 61 Flange Size in mm 6 150 Max Pressure psi bar 87 6 Max. Speed rpm 1/min 600
The Americas: Factory: Vogelsang 7966 State Route 44 P.O. Box 751 Ravenna, Ohio 44266 Toll-Free:800.984.9400 Tel:330.296.3820 Fax: 330.296.4113 sales@vogelsangusa.com www.vogelsangusa.com Germany: Factory: Vogelsang Maschinenbau GmbH Holthge 10-14 D-49632 Essen Oldb. Tel:+49.5434.830 Fax:+49.5434.8310 info@vogelsang-gmbh.com www.vogelsang-gmbh.com Vogelsang Maschinenbau GmbH Lindenweg 7 D-06295 Rothenschirmbach Tel:+49.34776.20581 Fax:+49.34776.20582 rsb@vogelsang-gmbh.com www.vogelsang-gmbh.com
Denmark: Vogelsang Miljteknik A/S Industriparken 2 DK-6880 Tarm Tel:+45.9737.2777 Fax:+45.9737.3077 vogelsang@adr.dk www.vogelsang-gmbh.com United Kingdom & Eire: Vogelsang UK Unit 13 Cobden Ind. Est. Quakers Coppice Crewe Gates Crewe, Cheshire, CW1 6EW Tel:+44.1270.216600 Fax:+44.1270.216699 sales@vogelsang.co.uk www.vogelsang.co.uk
Asia: Vogelsang Malaysia 24 Jalan Ara SD7/3D Bandar Sri Damansara 52200 Kuala Lumpur Tel. & Fax: +60.362.729187 chan@vogelsang-gmbh.com www.vogelsang-gmbh.com France: Vogelsang France S.A.R.L. Zone Artisanale de Fontgrave F-26740 Montboucher Sur Jabron Tel:+33.04.75.52.74.50 Fax:+33.04.75.52.76.61 info@vogelsang.fr www.vogelsang.fr Italy: Vogelsang Italia S.r.l. Via A. de Gasperi, 25 I-26025 Pandino (CR) Tel.: +39 0373 220312 Fax: +39 0373 91087 info@vogelsang-srl.it www.vogelsang-srl.it
Poland: Vogelsang Sp. z o.o. ul. Grota Roweckiego 168 PL-52-214 Wroclaw Tel.: +48 71 798 9580 Fax: +48 71 798 9582 info@vogelsang.pl www.vogelsang.pl Baltic: Vogelsang Baltic Kniaudiskiu g. 46-62 LT-37122 Panevezys Tel.: +370 62017762 Fax: +370 62017762 gritenas@vogelsang-gmbh.com www.vogelsang-gmbh.com
2006 Vogelsang USA, Inc. & Hugo Vogelsang Maschinenbau GmbH. All rights reserved, HiFlo, RotaCut and the Vogelsang Logo are registered trademarks.