Universal Measuring Device

UMG507
Installation and Initial Startup
See back page for brief instructions

Dok Nr. 1.032.027.0

Janitza electronics GmbH Vor dem Polstck 1 D-35633 Lahnau Support Tel. (0 64 41) 9642-22 Fax (0 64 41) 9642-30 e-mail: info@janitza.de Internet: http://www.janitza.de

Contents
Incoming Inspection
Meaning of the symbols used Incoming inspection Scope of delivery Accessories available Model options available

4
4 4 5 5 5

Configuration
LCD contrast Connection options Current transformer Voltage transformer Network setting RS485 Ethernet (TCP/IP) Password Password mode Voltage Phase sequence Current Power

23
23 24 25 26 27 27 28 30 30 32 32 33 33

Product Description
Practical guidance on use Intended use

6
6 6 6

Installation
Installation location Protective conductor Supply voltage Connection options Voltage measurement Current measurement Interfaces RS485 RS485 Profibus Digital inputs and outputs Analog inputs and outputs

8
8 8 8 9 10 11 12 12 13 14 16

Checking the Measured Values32

System Informationen
Serial number Date and time Software release

34
34 34 34

Service and Maintenance

Service Maintenance What to do in case of faults

35
35 35 36

Initial Startup
Install device Connect device Apply supply voltage Apply measurement voltage Apply measurement current

18
18 18 18 18 18

Technical Specifications
Overview of measured values Measurement uncertainty Ambient conditions Measurement Inputs and outputs Dimensioned drawings Measured value displays

38
38 39 40 40 41 42 43

Operation
Operation and display Measured value displays SELECT mode PRG menu CONF menu Overview

19
19 20 20 21 22 22

Appendix
Declaration of conformity Connection example

46
46 47

Brief Instructions

48

All rights reserved. No part of the manual may be reproduced or duplicated without the written consent of the author. Violations are punishable by law and will be pursued with all legal means. We are unable to accept any liability whatsoever for any errors in the manual or for losses resulting from use of the manual. As errors can never be completely avoided, despite all efforts made, we are grateful for any information regarding errors. We will make every effort to correct any errors we become aware of as soon as possible. In most cases, the software and hardware names mentioned in this manual are registered trade marks and as such are subject to the legal provisions. All registered trade marks are the property of the respective firms and are acknowledged by us. Issue notice 11.01.2005 First issue. 3

Incoming Inspection
Meaning of the symbols used
The following pictograms are used in this manual:

Incoming inspection
Error-free and safe operation of this device requires proper transport and storage, setup and assembly and careful operation and maitennance. If it can be assumed that safe operation is no longer possible, the device must be immediately taken out of service and secured against accidental startup. The device must be packed and unpacked with the usual care without force and only using suitable tools. The devices are to be visually inspected for faultless mechanical condition. Please note the installation instructions enclosed with the device. It is to be assumed that safe operation is no longer possible if the device e.g. has visible damage, no longer works despite an intact power supply, has been exposed to unfavourable conditions for a lengthy time (e.g. storage outside the permissible climate limits without adjustment to the room climate, condensation, etc.) or transport loads (e.g. fall from a large height even without visible external damage, etc.). Please check for complete scope of delivery before starting to install the device.

Warning, dangerous electrical voltage.

This symbol is intended to warn you about possible dangers, which can occur during the assembly, initial startup and during use. Protective conductor terminal

Incoming Inspection
Scope of delivery
Number 1 1 1 1 Product No. 52 33 29 51 15 03 01 00 xxx1) xxx1) 926 104 Name UMG507 XX2) Installation and startup instructions, 2 clips CD with the following contents: - PSWbasic programming software. - Supplementary device descriptions.

1) Refer to delivery note for product number. 2) Design options.

Accessories available
Product No. 0801504 0801505 5210207 2901903 2101102 Name Patch cable 3m, blue. (PC - switch/hub connection) Patch cable 2m, twisted, grey, (PC - PC connection) Connection cable, RS232, 2m, DSUB Seal, 144x144 Battery, lithium CR2450N, 3V/540mAh

Model options available

Option 1 RS232, Modbus RTU 1 RS485, Modbus RTU 1 RS485, Modbus RTU/Profibus DP V0 1 Ethernet, 10baseT 1 Temperature input (e.g. PT100) 1 Analog input, 0 - 20mA 2 Analog outputs, 0/4 - 20mA 6 Digital inputs 6 Digital outputs 1 additional memory, 16MB (flash) x = option available in this model L x x x x UMG507 model options AD P E x x x x x x x x x x x x x x x x x x x x x x x x EP x x x x x x x x x x

The installation and startup instructions also describe options which are not part of the scope of delivery. All the delivered options and model options are described on the delivery note. 5

Product Description
Practical guidance on use
This device is only to be deployed and used by qualified personnel in accordance with the safety provisions and regulations. When using the device, the necessary legal and safety regulations for the respective use are also to be observed. Qualified personnel are persons who are familiar with the setup, installation, putting into service and operation of the product and have the necessary qualifications for their work, e.g. - Training or instruction and/or authorisation to switch electric circuits and devices on and off, to isolate them, earth and label them in accordance with the safety standards. - Training or instruction in accordance with the safety standards for the maintenance and use of appropriate safety equipment.

Intended use
Installation The UMG507 is suitable for installation in fixed and weatherproof control panels. Conductive control panels must be earthed. Due to its high immunity the UMG507 is suitable for continuous, unmonitored operation. Measurement The UMG507 is inetnded for the measurement of electrical variables such as voltage, current, power, etc. in low-voltage switchgear. Measured values are saved adn can be read out through serial interfaces. The voltage and current measurement inputs are continuously scanned. Brief interruptions up to a half-wave are reliably detected. The applied voltages must lie within the measuring and supply voltage range given on the rating plate. The measuring and supply voltages must be connected to the UMG507 via a disconnecting device (switch or circuit-breaker) and an overcurrent protection device (2-10A) in the building installation. The disconnecting device must be near the UMG507 and be easily reached by the user. The disconnecting device must be labelled for the device. Either ../5A or ../1A current transformers can be optionally connected to the current measurement inputs. Medium and high-voltage systems Measurement in medium and high-voltage systems is generally carried out using current and voltage transformers. Special safety provisions are applied to these, which are not discussed in any greater detail here.

Attention! If the device is not operated in accordance with the operating instructions, protection is no longer ensured and the device can cause hazards.

Product Description
TN and TT systems Measurement is designed for 3-phase systems with neutral conductors (TN and TT systems).
L1 L2 L3 N PE
PE - L max. 500V

230/400V 50/60Hz

L1

L2

L3

N AC/DC

4M

4M

4M

4M

DC

voltage measurement auxiliary power System earthing PE

UMG507

Fig. Block diagram, UMG507 in the TN system.

IT systems The UMG507 is only conditionally suitable for use in IT systems, as the measurement voltage is measured at the housing potential and the input impedence of the device causes a leakage current to the earthing. The leakage current can cause the insulation monitoring in IT systems to respond. It must also be ensured that the maximum permissible voltage at the inputs of the UMG507 are not exceeded to earth (e.g. in case of a phase-toearth fault). The connection options shown in Fig. 4.1b (with PEN conductor) or Fig. 4.6a (without a PEN conductor) are suitable for IT systems without restriction. Here the IT system is insulated through the use of voltage transformers.
L1 L2 L3 500V 50/60Hz

PE - L max. 500V

L1

L2

L3

N AC/DC

4M

4M

Impedance PE

4M

4M

DC

voltage measurement auxiliary power

System earthing

UMG507

Fig. Block diagram, UMG507 in the IT system without N.

L1 L2 L3 230/400V 50/60Hz

L1

L2

L3

N AC/DC

4M

4M

Impedance PE

4M

4M

DC

voltage measurement auxiliary power System earthing

UMG507

It is absolutely necessary to connect the PEN conductor N.

Fig. Block diagram, UMG507 in the IT system with N.

7

Installation
Installation location
The UMG507 is intended for permanent installation in low and medium-voltage switchgear. It can be installed in any position. Attention! - The wiring cables for the operating voltage must be suitable for nominal voltages up to 300VAC to earth. - The operating voltage must be fused. The fuse must lie within the range from 2A to 10A. - The building installation must include a switch or circuit-breaker for the operating voltage. - The switch must be installed close to the device and be easy for the user to reach. - The switch must be labelled as a disconnecting device for this device. - Before applying the operating voltage ensure that the voltage and frequency comply to the values given on the rating plate! - The device may only be run with an earthed housing! - Conductors with soldered individual wires are not suitable for connections at screwtype terminals! -The pluggable screw terminals may only be plugged in when no voltage is applied. - Only pluggable screw terminals with the same number of poles and the same type (with/without threaded connection) may be connected with each other.

Protective conductor
A protective conductor according to the valid safety regulations must be connected at the screw provided on the rear of the device before the remaining connections with the device can be made.

Supply voltage
An operating voltage is required to run the UMG507. The type and strength of the operating voltage required for the UMG507 is noted on the rating plate. 230V Standard version 120V Special version 63V Special version Higher voltages between the terminals 31/32 and earth (PE) can severely damage the UMG507. In order to prevent an overvoltage the operating voltage should be earthed. The operating voltage is connected at terminals 31 and 32. A maximum voltage of 300VAC may occur between the terminals 31 and 32 (operating voltage) and earth (PE).

Voltages which lie above the permissible voltage range can severely damage the device.

Installation
Connection options
The UMG507 can measure in systems with N and even in systems without N through two voltage transformers. Measurement in systems with L1/L2/L3 and N (PEN) is called four-wire measurement here. Measurement in systems with L1/L2/L3 but without N is called three-wire measurement. The UMG507 is preset in the factory for measurement in systems with N (four-wire measurement).

Fig.1 Three-phase measurement with PEN conductor. (four-wire measurement)

Fig.2 Three-phase measurement without PEN conductor. (four-wire measurement)

Fig.3 Measurement with three current transformers and three voltage transformers. (fourwire measurement)

Fig.4 Measurement with two current transformers. (four-wire measurement)

Fig.5 Medium-voltage measurement with two current and three voltage transformers. (fourwire measurement)
9

Installation
Voltage measurement
The UMG507 is suitable for measuring alternating voltages of up to 500VAC to earth and 870VAC phase-to-phase. The wiring cables for the measured voltages must be suitabel for voltages up to 500VAC to earth and 870VAC phase-to-phase.

Fig.6 Three-phase measurement without PEN conductor with three current transformers. (three-wire measurement)

Attention! The UMG507 is not suitable for measurement of direct voltages. Voltages over 500VAC to earth must be connected through a voltage transformer . The supply conductors for voltage measurement in UMG507 must be protected by an overcurrent protective device.

Fig.7 Three-phase measurement without PEN conductor with two voltage transformers and three current transformers. (three-wire measurement)

Fig.8 Three-phase measurement without PEN conductor with two voltage transformers and two current transformers. (three-wire measurement)
10

Installation
Current measurement
The UMG507 is designed for the connection of current transformers with secondary currents of ../1A and ../5A. Only alternating currents can be measured, not direct currents. Each current measurement input can be permanently loaded with 6A or loaded for 1 second with 60A. In systems with voltages up to 150VAC (CATIII) or 300VAC (CATII) to earth currents of up to 5A can also be directly connected to the UMG507 and measured. If the current has to be measured with an ammeter in addition to the UMG507, this must be connected in series with the UMG507. Total current measurement If the current measurement takes place through two current transformers, the total conversion ratio of the current transformers must be programmed in the UMG507. Example: summation current transformer Current measurement takes place using one current transformer with a conversion ratio of 1000/5A and one current transformer with a conversion ratio of 200/5A. The total measurement is carried out using a summation transformer 5+5/5A. The UMG507 must then be set as follows: Primary current: 1000A + 200A = 1200A Secondary current: 5A

Fig.: Example, current measurement using additional ammeter. Fig.: Example, current measurement using summation transformer.

The secondary connections of the current transformer must be shortcircuited at it before the current supply conductors to the device are disconnected! If a test switch is available, which automatically short-circuits the current transformer supply conductors, it is sufficient to place in in the Test position, provided that the short-circuiters have been previously tested. 11

Installation
Interfaces
RS232 The achievable distance between two RS232 devices depends on the cable used and the baud rate. As a rule of thumb, for a transfer rate of 9600 baud the distance should not exceed 15m to 30m. The permissible ohmic load must be greater than 3kOhm and the capacitive load caused by the transmission cable must be smaller than 2500pF. The 2m connection cable included in the RS232 interface scope of supply can be used to transfer data with the maximum settable baud rate of 38.4kBit/s.

RS485
Terminal resistors All devices are connected in a bus structure (line). Up to 32 stations can be connected together in one segment. The cable is terminated with resistors at the start and end of a segment. If there are more than 32 stations, repeaters must be used in order to connect the individual segments.

Correct
Wrong
Terminal strip in the control cabinet. Device with RS485 interface. (Without terminating resistor) Device with RS485 interface. (With terminating resistor at the device)

Shielding A twisted-conductor and shielded cable must be provided for connections through the RS485 interface. In order to achieve sufficient screening effectiveness, the screening must be connected to large areas of the housing or cabinet parts at both ends of the cable. Cable type Recommended cable types: Unitronic Li2YCY(TP) 2x2x0.22 (Lapp cable) Unitronic BUS L2/FIP 1x2x0.64 (Lapp cable) Cable length 1200m for a baud rate of 38.4k.

12

Installation
RS485 Profibus
The profibus connection of the UMG507 is designed as a 9 pin DSUB socket. We recommend a 9 pin profibus connector e.g. from the firm Phoenix, type SUBCON-Plus-ProfiB/AX/ SC with the product number 2744380 for the connection. Connection of the bus cables The incoming bus cable is connected at the terminals 1A and 1B. The bus cable for the next device in the line is connected at the terminals 2A and 2B. If there are no more devices in the line, the bus cable must be terminated with resistors (switch to ON). In the switch setting ON the terminals 2A and 2B are switched off for the continued bus cable.

Other profibus stations

13

Installation
Digital inputs and outputs
Digital outputs The UMG507 has 6 transistor switch outputs. These outputs are separated from the evakluation electronics by optocouplers. The transistor collectors are connected together with plus potential (terminal 23). Each transistor can switch a maximum of 28V and 30mA. The transistor outputs are not short-circuit proof.
External auxiliary supply
230V AC

UMG507 Digital outputs 1-6

+24V= 23
Digital Output 6

24V DC -

22
Digital Output 5

21
Digital Output 4

20
Digital Output 3

19
Digital Output 2

18
Digital Output 1

17

Fig. Connection of two relays at the digital outputs.

14

K1

K2

Installation
Digital inputs The UMG507 has a total of 6 digital inputs which can be connected to transducers. An input signal is detected at a digital input if a voltage of at least 10V and maximum 28V is applied. A current of at least 1mA and maximum 6mA then flows. S0 Pulse input Each input can also be used as an S0 pulse input to DIN EN62053-31. An external auxiliary voltage of 20..28V DC and an external 1.5kOhm resistor each is required for this.

UMG507 Digital inputs 1-6

3,9V 4 4k

UMG507 Digital inputs 1-6

3,9V 4 4k

Digital Input 1
3,9V 5

Digital Input 1
3,9V 5

Digital Input 2
3,9V 6

4k

Digital Input 2
3,9V 6

4k

Digital Input 3
3,9V 7

4k

Digital Input 3
3,9V 7

4k

Digital Input 4 S1
8 3,9V

4k

Digital Input 4
3,9V 8

4k

Digital Input 5 S2 +
24V DC 9 3,9V

4k

S0 Pulse generator +
24V DC 1,5k

Digital Input 5
3,9V 9

4k

Digital Input 6
10

4k

Digital Input 6
10

4k

Fig.: Example for connection of the external main switching contacts S1 and S2 to the digital inputs 5 and 6.

Fig.: Example for connection of an S0 pulse generator at the digital input 6.

15

Installation
Analog inputs and outputs
Temperature measurement input PT100 Temperature sensors with a resistance range of 400 Ohm to 4kOhm can be connected to the analog input PT100. The total burden (sensor + cable) of 4kOhm must not be exceeded. Sensor type KTY83 KTY84 PT100 PT1000 Temperature range -55 .. +175 C -40 .. +300 C -99 .. +500 C -99 .. +500 C Resistance range 500 Ohm .. 2.6 kOhm 350 Ohm .. 2.6 kOhm 60 Ohm .. 180 Ohm 600 Ohm .. 1.8 kOhm

Analog input

Fig. Example, temperature measurement using a KTY83.

Fig. Example, connection of a 0..20mA power source.

16

Installation
Analog outputs

Fig. Connection of an analog output to an analog recorder.

Fig. Connection of the analog outputs at an SPS Programmable controller).

17

Initial Startup
Install device
The UMG507 is intended for installation in low-voltage distribution boards, in which maximum overvoltages in the overvoltage category III occur. It can be installed in any position. The enclosed fixing branckets are to be used in the front panels or switchgear cabinet doors.

Apply measurement voltage

The UMG507 is suitable for the measurement of voltages of up to 500VAC to earth and 870VAC phase-to-phase. The UMG507 is not suitable for the measurement of direct voltages. Voltages over 500VAC to earth must be connected through voltage transformers. After connecting the measurement voltage, the measured values for the voltages L-N and L-L displayed by the UMG507 must be compared with those at the voltage measurement input. If a voltage transformer factor is programmed, this must be taken into account in the comparison.

Connect device
Apply supply voltage
The size of the measuring and operating voltage for the UMG507 is given on the rating plate. Measurement and operating voltages, which do not correspond to the values given on the rating plate, malfunctions and severe damage to the device can result. The wiring cables for the measuring voltages to the UMG507 must be suitable for voltages up to 300V to earth and 520V phase-tophase. After switching on the measuring and operating voltage specified on the rating plate of the UMG507, all the segments appear in the display. About two seconds later the UMG507 switches to the first measured value display. If no display appears, check whether the operating voltage lies within the nominal voltage range.

Apply measurement current

The UMG507 is designed for the connection of ../1A and ../5A current transformers. Only alternating currents can be measured through the current measurement inputs, not alternating currents. Current transformer terminals must be earthed on the secondary side. Current transformers which are not loaded on the secondary side can result in dangerous contact voltages and must therefore be shortcircuited. Connect the individual current transformers to the UMG50 and compare the current displayed with the applied current. The current displayed by the UMG507 must correspond to the input current, taking into account the current transformer transformation ratio. The current transformer rator is set in the factory to 5/5A and may have to be adapted to the current transformers used. If the current transformer is short-circuited on the secondary side, the UMG507 must display approx. zero amperes in the corresponding external conductor.

18

Operation
Operation and display
After the power supply has been restored the UMG507 is always in the first programed measured value dis- SELECT play. The UMG507 is controlled using the three keys in the Measured valfront. ues
PRG 1 CONF 2 3

Key
1

press briefly Select menu

press continuously Return to the first measured valuedisplay (panel) Panel left Panel down

Panel right Panel up

The keys have different meetings in the various displays. If you are in a measured value display, you can use the Key 1 to switch between the measured value display, the SELECT mode, the configuration menu CONF and the programming menu PROG as shown in the figure below.

Key
1

EDIT symbol active press briefly press continuously Next digit Number * 10 Digit + 1 previous digit Number / 10 Digit - 1

Keep Key 1 depressed for approx. 2 seconds.

SELECT

SELECT

CT A

SELECT

Measured values

Measured values

CONF

PRG

SELECT

CT A

Measured values

Measured values Select phase

CONF

PRG

SELECT

Measured values

Display additional information

Voltage transformer, RS485, ethernet, date, Free parameter entry (address, value).
CONF PRG

Wh

VArh

Fig. Menu overview

19

Operation
Measured value displays
After the power supply has been restored the UMG507 always displays the first programmed measured value display. Up to three measured values can be shown simultaneously in the UMG507s display. The Keys 2 and 3 can be used to page between the measured value displays. In order to keep the display of the selection of measured values to be displayed clear, only part of the avaialable measured values are preprogrammed for call up in the measured value display in the factory. If other measured values are required in the UMG507s display, these can be selected on a PC using the programming and readout software PSWbasic included in the scope of supply and can then be transferred to the UNG507 through the serial interface.

SELECT mode
Additional information such as the Date and Time can be called up directly in the measured value displays for various values and the min and max values can be individually deleted. Mean value
2

Display averaging time. Delete mean value. Display Date and Time. Delete min value.

Min value

Max value

Display Date and Time. Delete max value.

Power demand Display example: Voltages L1-N, L2N, L3-N.

L1 V

Display running time.

Example: Delete max current value in L3.

2

L2

V L3

Use keys 2 and 3 to page up to the max current value.

SELECT L1 A

L2

A L3

Press once. Select display. Press 2 times. Select phase.

SELECT

A L3

Press once. Delete max value.

SELECT

A L3

20

Operation
PRG menu
The active power demand, min values and max values can be deleted in groups using the PRG progamming menu.

Example: Delete reactive power demand counter. 1 Press 3 times. SELECT

The SELECT symbol flashes.

Max values Min values

PRG 2

PRG

Press once. The SELECT symbol disappears.

PRG

Active power demand Reactive power demand

Wh

VArh

PRG 2

Press once. Delete the active and reactive power demands has been selected.
Wh

VArh PRG

1 A

Press 2 times.
Wh

Delete reactive power demand flashes.

PRG

VArh

Press once.
Wh

The reactive power demand has been deleted.

VArh PRG

21

Operation
CONF menu
The settings required for operation of the UMG507 are stored in the configuration menu CONF. Among others, these are the settings for the current transformer, the device address and the programming of the interfaces. When delivered, these settings are not protected and can be changed. Accidental changing of the settings can be prevented by using the "Password" setting.
3

Password

CONF

Ethernet, type of address determination

Overview
CONF 1

Press 2 times. Press once.

CT A 3

Ethernet, address

Current transformer
CONF CONF 3

Voltage transformer

VT V 3

Ethernet, gateway

CONF CONF 3

RS485, Device address

ADDR 3

Date
Y.M

D.H

CONF CONF

M.S

RS485, baud rate

k

Free parameter input (address, value)

CONF

CONF

22

Configuration
LCD contrast
The preferred viewing direction for the LCD display is from "below". The user can adjust the LCD contrast for the LCD display. The contrast settimg can be changed within the range of 10 to 50 in steps of 1. 10 = Characters very light 50 = Characters very dark Factory setting: 20 Program LCD contrast The value for the LCD contrast is entered directly in the address 3561.
1

Press 2 times. The Select text flashes. The current transformer setting is displayed. Press once.

SELECT

CT A

CONF

The Select text disappears. The device is in Programming mode. Switch to the Free parameter input menu item.
3

Press 9 times. Press once. The first digit flashes.

CONF

Enter the address 3561 first and then the required value.
3

Change digit. Select digit. Address Value

EDIT CONF

23

Configuration
Connection options
In the factory the UMG507 is preset for measurement in systems with N (four-wire measurement). 0 = Four-wire measurement 1 = Measurement without N Factory setting: 0 Programm connection options The value for the connection options is directly transferred to the address 6289.
1

Press 2 times. The Select text flashes. The current transformer setting is displayed. Press once.

SELECT

CT A

CONF

The Select text disappears. The device is in Programming mode.

Switch to the Free parameter input menu item.

3

Press 9 times. Press once. The first digit flashes.

CONF

Fig.1 Three-phase measurement with PEN conductor. (four-wire measurement)

Enter the address 6289 first and then the required value.
3

Change digit. Select digit. Address Value

EDIT CONF

24

Configuration
Current transformer
Current transformers with either a secondary current of 1A or 5A can be connected to the UMG507. Current transformer Adjustment range Preset Primary Secondary 1A .. 999.9MA 1A .. 5A 5A 5A Confirm selection.
2

Program current transformer

1

Press 2 times. The Select text flashes.

SELECT

CT A

CONF

Example: summation current transformer Current measurement takes place through one current transformer with a conversion ratio of 1000/5A and a current transformer with a conversion ratio of 200/5A. The total measurement is carried out by a summation transformer 5+5/5A. The UMG507 must then be programmed with the following values: Primary current: 1000A + 200A = 1200A Secondary current: 5A

Press once. The Select text disappears.

CT A

CONF

Change current transformer setting.

1

Press once. The first digit of the primary current flashes.

CT A

Change digit.
EDIT CONF

Move decimal point.

Select next digit. 1 Press once. The second digit of the primary current flashes.
3

CT A

Change digit. Move decimal point.

EDIT

CONF

If none of the digits are flashing any more, you can use Key 3 to switch to the voltage transformer displays.

25

Configuration
Voltage transformer
The pre-programmed voltage transformer ratio only has to be changed if voltage transformers are connected. The outer conductor to outer conductor (L-L) voltage is given as the secondary and primary voltage in the display of the UMG507. Program voltage transformer
1

Press 2 times. The Select text flashes.

SELECT

VT V

Voltage transformer Set range

(L-L)

CONF

Preset

Auswahl besttigen.
2

Primary Secondary

100V .. 999.9MV 400V 100V .. 500V 400V

Press once. The Select text disappears.

VT V

CONF

Change voltage transformer setting.

1

Press once. The first digit of the primary current flashes.

VT V

Change digit. Move decimal point.

EDIT CONF

Select the next digit. 1 Press once. The second digit of the primary current flashes.
3

VT V

Change digit. Move decimal point.

EDIT

CONF

If none of the digits are flashing any more, you can use Key 3 to switch to the voltage transformer display.

26

Configuration
Network setting
Each device in a system must have its own address. The ethernet and RS485 are independent systems and have their own addresses. Program network address
1

RS485
Modbus protocol Address setting range for use of the Modbus protocol: 001 ... 247 The factory setting for the address is 001.

Press 2 times. The Select text flashes. The current transformer setting is displayed. Press once.

CT A

CONF

The Select text disappears. The device is in Programming mode. Switch to the Network address menu item.
3

Profibus protocol Address setting range for use of the Profibus protocol: 000 ... 126 The factory setting for the address is 001.

Press 2 times. The current network address is displayed

CONF

ADDR

RS485 Network address = 1

ADDR

Change network address.

1

Press once. The first digit flashes.

ADDR

CONF

Change digit. Select digit.

EDIT CONF

27

Configuration
Ethernet (TCP/IP)
The network settings for the ethernet are specified by the network administrator and set at the UMG507 accordingly. If the setting is unknown, do not plug the patch cable into the UMG507. Boot bP The UMG507 obtains the IP address and network configuration (sub-networ k/gateway) from the boot server. Search The UMG507 has been assigned a network address.

boot oFF

Meaning

PRG

The IP address must be entered at the UMG507. bP The UMG507 obtains the IP address and network configuration (subnetwork/gateway) from the boot server. dHCP The UMG507 obtains the IP address and network configuration (subnetwork/ gateway) from the DHCP server. Factory setting: dHCP

Ready

PRG

Boot DHCP The UMG507 obtains the IP address and network configuration (sub-network/gateway) from the DHCP server. Search The UMG507 has been automatically assigned a network address.

PRG

Ready

PRG

28

Configuration
Boot oFF The IP address and network configuration (sub-network/gateway) must be entered directly at the UMG507.
PRG

Address and netmask

2 2 2

PRG

PRG

PRG

PRG

Address Netmask Gateway

PRG

PRG

PRG

PRG

Gateway-address

29

Configuration
Password
In order to make it difficult to accidentally change the programmed data using the keyboard or the WEB interface, a password and a password mode can be programmed. It is only possible to switch to the pramming menus and to change the programmed data after the password has been correctly entered. In the factory, no password (0000) and no password mode (0000) are preset. In this case the password query is skipped. Setting range: Password Password mode Factory setting: Password Password mode Program password
1

Press 2 times. The Select text flashes. The current transfomer setting is displayed. Press once.

SELECT

CT A

CONF

The Select text disappears. The device is in programming mode.

= 0 .. 9999 = 0, 1, 2, 128, 129, 130

Switch to the password menu PASS.

3

Press 5 times. Press once. The first digit flashes.

CONF

=0 =0

Password = 0000 => no password = 1-9999 => with password

Change password and password mode.

Password mode
The password mode controls access to the UMG507 over the ethernet. The UMG507 has six password modes: 0 - Anybody can access the UMG507 over the ethernet. 1 - Only the host names stored in the UMG507 can access the UMG507 over the ethernet. 2 - The UMG507 can only be accessed over the ethernet with a password. 0/1/2 + 128 => 128, 129, 130 If 128 is added to the password mode 0, 1 or 2 the password is queried for each change to a configuation side.

Change digit. Select digit.

Password Password mode

CONF

If a password has been changed and is no longer known, the device must be sent to the manufacturer.

30

31

Checking the Measured Values

Voltage
In the voltage display you should check the LN and/or L-L voltages. If one or several voltages are missing here, there is possibly a wiring error. If the displayed values do not correspond to the actual voltages, check the voltage transformer setting.

Phase sequence
If all the voltage circuits have been connected, the UMG507 displays the phase sequence. If all the segments in the display run in a clockwise direction, a right-hand rotating field exists. If the segments in the display run in an anti-clockwise direction, a left-hand rotating field exists.
L1 Hz

L1 V

L2

V L3

If the segments in the display are at a standstill there is not rotating field. In this case the voltage circuits have probably not all been properly connected.
L1 Hz

32

Checking the Measured Values

Current
Switch to the currents display. The read off balues should agree with the currents actually flowing. If not, check the wiring and the currency transformer setting. Check the current direction Short-circuit two current transformers on the secondary side. The active power displayed in the remaining phase of the UMG507 must now be positive (+) for drawing of active power and negative (-) for supply (generator operation) of active power. If no active power is displayed the assignment of the voltages to the currents may be wrong.

Power
Select the display of the active power of the three phases. Assuming that there is no generator operation, positive active powers of a similar size should be displayed for each phase. If not, the current transformers are probably reversed or assigned to the wrong phase.
L1 kW

L2

kW

kW L3

Check the individual powers If a current transformer has been assigned to the wrong outer conductor, the corresponding power will be incorrectly measured and displayed. The assignment of the outer conductor to the current transformer at the UMG507 is correct if there is no voltage between the outer conductor and the corresponding current transformer (primary). In order to ensure that an outer conductor at the voltage measurement input is assigned to the correct current transformer, the respective current transformer can be short-circuited on the secondary side. The apparent power displayed by the UMG507 must then be approx. zero in this phase. If the apparent power is correctly displayed but the active power is displayed with a - sign then the current transformer terminals are reversed or power is supplied to the power supply company. Check the total power outputs If all voltages, currents and outputs for the respective outer conductors are correctly displayed, the total power outputs measured by the UMG507 must also be correct. To confirm this, the total outputs measured by the UMG507 should be compared with the work of the active and reactive power meters located in the incoming supply. 33

System Informationen
Serial number
Each device has its own, unchangeable 8 digit serial number. The serial number is on the rating plate and can also be called up via the display.

Software release
The software for the UMG507 is continuously improved and extended. The software status in the device is identified with a 4 digit number, the software release. The software release cannot be changed by the user.

In the example shown the series number 5900 0003 is displayed.

In the example shown the software release 1.001 is displayed.

Date and time

The UMG507 displays the local time. The UTC time is used for data storage. The date and time in the UMG507 can be set using hte PSWbasic software (scope of supply) or using an NTP time server in the net work.

Y.M

D.H

M.S

Date = 10. Nov. 2004 Time = 12h 18m 30s UTC UTC (Universal Time Coordinated) is the international time standard. NTP server (time server) The time between various computers can be precisely synchronised to approx. +/- 10ms using an NTP server (Network Time Protocol) which support broadcasts.

34

Service and Maintenance

Service
If questions arise, which are not described in this manual, please contact us directly. In order to deal with questions, we will need the following information: - Device designation (see rating plate), - Serial number (see rating plate), - Auxiliary voltage (see rating plate), - Software release (display) and - Precise description of the error. You can contact us: Mo to Th 07:00h to 15:00h Fr 07:00h to 12:00h Janitza electronics GmbH Vor dem Polstck 1 D-35633 Lahnau Support: Tel. (0 64 41) 9642-22 Fax (0 64 41) 9642-30 e-mail: info@janitza.de

Maintenance
The device is subjected to various safety tests before being delivered and is marked with a seal. If a device is opened the safety tests must be repeated. We only provide a warranty for unopened devices. Repair and calibration Repair and calibration work can only be carried out in the manufacturing factory. Front foil The front foil can be cleaned with a soft cloth and the usual domestic cleaning agents. Never use acids or cleaning agents containing acids to clean the device. Battery The life expectancy of the battery at a storage temperature of +45C is at least 5 years. The typical life expectancy of the battery is 8 to 10 years. The battery (type CR2450N 3V/540mAh) can be replaced by the user.

Disposal The device can be disposed of as electronic scrap in accordance with the legal provisions for recycling. The lithium battery installed must be disposed of separately. 35

Service and Maintenance

What to do in case of faults
Possible fault No display. Cause External fuse has tripped. Internal fuse has tripped. Remedy Replace fuse. Fuse cannot be replaced by the user. Send the device to the manufacturer for repair. Send the device to the manufacturer for repair. Adjust contrast.

Device defective.

Poorly legible display.

Contrast setting too dark or too light. Measuring voltage not connected. Current transformer not connected. Current measurement in the wrong phase. Current transformer factor incorrectly programmed.

No current display.

Connect measurement voltage. Connect current transformer.

Current too small.

Check connection and correct if necessary. Read off and program the current transformer conversion ratio at the current transformer. Install larger current transformer. Attention! It must be ensured that the measurement inputs are not overloaded.

Current too large.

Measuring range exceeded. The peak current value at the measurement input has been exceeded by harmonic components.

Voltage L-N too small. Measurement in the wrong phase. Voltage transformer factor incorrectly programmed.

Check connection and correct if necessary. Read off and program the voltage transformer conversion ratio at the voltage transformer. If the voltage is not measured through a voltage transformer, program the voltage transformer conversion ratio as 400/400. Install smaller voltage transformer.

36

Service and Maintenance

Possible fault Date skips to 1.1.1970 Programming data or saved data is lost. Cause The battery is dead. Remedy Send the device to the manufacturer for a battery replacement.

The device has been exTake external protective measures, e.g. posed to electromagnetic screening, filtering, earthing or spatial interferences, which are separation. greater than those given in the technical specifications. The current transformer conversion ratio is incorrectly programmed. Current circuit assigned to the wrong voltage circuit. Current at the measurement input lies outsite the measuring range. Voltage transformer conversion ratio is incorrectly programmed. Voltage at the measurement input lies outside the measuring range. Read off and program the current transformer conversion ratio at the current transformer. Check the connection and correct if necessary. Install larger or smaller current transformer. Read off and program the voltage transformer conversion ratio at the voltage transformer. If the voltage is not measured using a voltage transformer, program voltage transformer 400/400. Install larger or smaller voltage transformer.

Active power too small / too large.

Active power draw- At least one current transing / supply reformer connection is reversed. versed. Current circuit is assigned to the wrong voltage circuit. "EEEE A in the display. The current measuring range has been exceeded.

Check the connection and correct if necessary. Check the connection and correct if necessary. Check the measured current and if necessary install a suitable current transformer. Check the measured voltage and if necessary install a suitable voltage transformer. Program the output.

"EEEE V in the display.

The voltage measuring range has been exceeded.

Digital output or No source has been aspulse output do not signed to the output. react. Despite the above measures the device still doesnt work. device defekt.

Send the device to the manufacturer for checking, with a precise description of the fault. 37

Technical Specifications
Overview of measured values
Designation Measured values Meanvalues Maxvalues Minvalues

Voltage UL1-N, UL2-N, UL3-N UL1-L2, UL2-L3, UL3-L1 Current IL1, IL2, IL3, IN Mean current values IL1, IL2, IL3, IN Phase position CosPhiL1, CosPhiL2, CosPhiL3, CosPhiSum, Power output PL1, PL2, PL3, Psum, QL1, QL2, QL3, Qsum, SL1, SL2, SL3, Ssum, Mean output values PL1, PL2, PL1, Psum Frequency in L1 Negative, positive, zero phase sequence system Voltage symmetry Phase sequence K-factor L1, L2, L3, Fourier analysis DFT(1, 3, 5, 7, 9, .. 15) Voltage UL1-N, UL2-N, UL3-N Current IL1, IL2, IL3, THD UL1-N, UL2-N, UL3-N IL1, IL2, IL3 Work Active energy (without backstop) Active energy (drawn) Active energy (supply) Tarrifs 1 .. 4 Active energy(without backstop) Active energy (drawn) Active energy (supply) EMAX active power EMAX trend value Inputs and outputs Temperature measurement input Temperature measurement, internal Analog input (0/4 .. 20mA) Analog outputs (0, 1) Digital outputs (1 .. 6) Digital inputs (1 .. 6) Active power, S0-inputs (1 .. 6) Meters (1 .. 6)

x x x

x x x

x x x x x x x x x x x x x x x x x x

x x

x x x x x x x x x x x x x x x x x x x x x x x x x x x x x

x x x x x x x x x x x x x

x x x x x x x

x x x

x x x

x x x

38

Technical Specifications
Measurement uncertainty
The measurement uncertainty of the UMG507 applies to the use of the following measuring ranges. The measured value must lie within the given limits. Outside of these limits the measurement uncertainty is not specified. The ambient temperature must lie within the range 18 ... 28C. Outside of this temperature range an additional measuring error must be taken into account. Measured value Voltage Current Measuring range 50 ... 500Vrms 0.005 ... 6Arms Crest factor for max. RMS-Measured value 1.1 1.4

The power measuring range is calculated from the current and voltage measuring ranges chosen. (rng P = rng U * rng I ). Measured value Voltage Current L Current N Phase Power Frequency Frequency 45 .. 65Hz 45 .. 65Hz 45 .. 65Hz 45 .. 65Hz 45 .. 65Hz 45 .. 65Hz Measurement uncertainties (0.2% (0.2% (0.6% 0.5 (0.4% (0.2% rdg + 0.02% rng) rdg + 0.05% rng) rdg + 0.05% rng) rdg + 0.1% rng rdg + 0.75% rng

The specification applies under the following conditions: Annual recalibration. A preheating time of 10 minutes. An ambient temperature of 18 .. 28C. If the device is operated outside the range from 18 .. 28C , an additional measurement error of 0.01% of the measured value per C deviation must be taken into account. Accuracy class to EN61036:1996, VDE0418 Part 7: May 1997, IEC1036:1996 with current transformer ../5A : Class 1 with current transformer ../1A : Class 2

Measured value Accuracy of the internal clock

Measurement uncertainties 2 minutes/month (18C ... 28 C)

Abbreviations used: rng = of the measured range rdg = of the measured value 39

Technical Specifications
Weight Calorific value Installed location Connectable conductors Solid , stranded, flexible Plug connector, wire end ferrule : 850g : 2.2MJ (610Wh) : any : 0.08 - 2.5mm2 : 1.5mm2 only one conductor may be connected for each terminal connection! : -10C .. +55C : -20C .. +70C : 15% .. 95% without condensation : 0 .. 2000m above sea level

Ambient conditions
Operating temperature range Storage temperature range Relative air humidity Operating altitude Degree of protection Front Front with seal (option) Rear Pluggable screw terminal

: IP50 to IEC529 : IP65 to IEC529 : IP20 to IEC529 : IP20 to IEC529

Auxiliary power (see rating plate) Test voltage Range 1 (standard) Range 2 (option) Range 3 (option) Back-up fuse Power consumption

: 300V CATIII : 3150V DC : 85 .. 265V AC, 80 .. 370V DC : 40 .. 115V AC, 55 .. 165V DC : 15 .. 50V AC, 20 .. 70V DC : 4A .. 10A (medium time lag) : max. 5W, max. 9VA

Measurement
Current measurement Overvoltage category Test voltage Power consumption Nominal current for ../5A (../1A) Limit current Overload, continuous Overload Voltage measurement Overvoltage category Test voltage Impedance Power consumption Measuring range L-N Measuring range L-L Frequency of the fundamental component 40 : 300V CATII, 150V CATIII : 2000V DC : approx. 0.2 VA : 5A (1A) : 9.5A (sinusoidal) : 6A (sinusoidal) : 60A for 1 sec.

: 500V CATIII : 4200V DC : 4MOhm/Phase : approx. 0.1 VA : 50 .. 500V AC : 90 .. 870V AC : 45Hz.. 65Hz

Technical Specifications
Inputs and outputs
Digital inputs and outputs Overvoltage category : 32V CATI Refreshment rate inputs, outputs, flags : 50Hz 200ms; 60Hz 167ms 6 Digital inputs Maximum counting frequency (S0) : 20Hz Current input : approx 1mA .. 6mA 6 Digital outputs, positive switching (not short-circuit proof) As switching output Switching voltage : max. 28VDC Switching current : max. 30mA Switching frequency (50Hz system) : max. 2.5Hz Switching frequency (60Hz system) : max. 3Hz Auxiliary voltage, external : 20V .. 28VDC As pulse output (S0) Switching frequency : max. 20Hz Switching current : max. 30mA Max. cable length : 100m Auxiliary voltage, external : 20V .. 28VDC Analog inputs and outputs (options) Overvoltage category Accuracy 2 analog outputs Burden External auxiliary power Residual ripple 1 analog input 0 .. 20mA 1 analog input PT100 Interfaces (options) Overvoltage category RS232 Protocol Transfer rate RS485 (option) Protocol, profibus (option) Transfer rate Protocoll, Modbus RTU Transfer rate Ethernet 10/100Base-TX (option) Connection Functions Protocols

: 32V CATI : +-1.5% vMb. : 0/4 .. 20mA : max. 300 Ohm : 20V .. 28V DC : max. 2V, 50Hz : 0 .. 20mA : PT100, PT1000, KTY83, KTY84

: 32V CATI : 3-pin screw-plug in terminals. : Modbus RTU : 38.4kbps : Connector, SUB D 9-pin : Profibus DP/V0 to EN 50170 : 9.6kBaud up to 1.5MBaud : Modbus RTU/Slave, RTU/Master : 9600bps, 19.2kbps, 38.4kbps, 115.2kbps : RJ-45 : Modbus gateway, embedded webserver : TCP/IP, EMAIL(SMTP), DHCP(BootP), Modbus-TCP, Modbus over Ethernet, Ping, NTP.

41

Technical Specifications
Dimensioned drawings
Burst size: 138+0.8 x 138+0.8 mm

Rear

Side view Control panel max. 10 fixing

Fig. View of the rear of the device. Shows all options.

144

4.3

57 62.5 75 (max 79)

All dimensions in mm

42

136 156

Appendix
Measured value displays (factory default settings)
3 2 2 2

Measured value Voltage L1-N Voltage L2-N Voltage L3-N

3

Mean value Voltage L1-N Voltage L2-N Voltage L3-N Mean value Voltage L1-L2 Voltage L2-L3 Voltage L3-L1 Mean value Current L1 Current L2 Current L3 Mean value Active power L1 Active power L2 Active power L3 Mean value Apparent power L1 Apparent power L2 Apparent power L3 Mean value Reactive power L1 Reactive power L2 Reactive power L3

Max value Voltage L1-N Voltage L2-N Voltage L3-N Max value Voltage L1-L2 Voltage L2-L3 Voltage L3-L1 Measured value Max val current L1 Max val current L2 Max val current L3 Max value Active power L1 Active power L2 Active power L3 Max value Apparent power L1 Apparent power L2 Apparent power L3 Max value Reactive power L1 Reactive power L2 Reactive power L3

Min value Voltage L1-N Voltage L2-N Voltage L3-N Min value Voltage L1-L2 Voltage L2-L3 Voltage L3-L1 Slave pointer value Current L1 Current L2 Current L3

Measured value Voltage L1-L2 Voltage L2-L3 Voltage L3-L1

3

Measured value Current L1 Current L2 Current L3

3

Measured value Active power L1 Active power L2 Active power L3

3

Measured value Apparent power L1 Apparent power L2 Apparent power L3

3

Measured value Reactive power L1 Reactive power L2 Reactive power L3

3

Measured value Frequency L1 Phase-sequence display Measured value cos(phi) L1 cos(phi) L2 cos(phi) L3

Mean frequency val Max frequency val Min frequency val

Mean value cos(phi) L1 cos(phi) L2 cos(phi) L3

Max value cos(phi) L1 cos(phi) L2 cos(phi) L3

Min value cos(phi) L1 cos(phi) L2 cos(phi) L3

Active energy drawn, T00

3

Active energy drawn, T01

Active energy drawn, T02

Active energy supplied, T30

3

43

Appendix
3 2 2 2

Inductive reactive energy, T10

3

Inductive reactive energy, T11

Inductive reactive energy, T12

Cap. reactive energy, T20

3

Cap. reactive energy, T21

Cap. reactive energy, T22

Mean value Harmonic. I L1 Harmonic. I L2 Harmonic. I L3

3

Max value Harmonic. I L1 Harmonic. I L2 Harmonic. I L3 Max value Harmonic. U L1 Harmonic. U L2 Harmonic. U L3

Mean value Harmonic. U L1 Harmonic. U L2 Harmonic. U L3

3

Measured value Sum. active power Sum. reactive power Sum. cos(phi)
3

Mean value Sum. active power Sum. reactive power Summe cos(phi)

Measval curr. in N Meanval curr. in N Max val curr. in N

3

Measured value (T0) device internal temperature

3

Measured value (T1) Analog Input PT100 Setpoint val number EMAX setpoint val Trend Residual time Min value active power EMAX Residual time Measuring period Max value active power EMAX Residual time Measuring period

Active power EMAX residual time Messperiodendauer

3

Measured value Analog Input 0 .. 20mA

3

Mean value Analog Input 0 .. 20mA

Max value Analog Input 0 .. 20mA

Min value Analog Input 0 .. 20mA

Output value Analog Output 1

3

Output value Analog Output 2

These measured value displays are not available in all device options.

44

Appendix
3 2 2 2

Output 1 digital on/off

3

Output 2 digital on/off

Output 6 digital on/off

Input 1 digital on/off

3

Input 2 digital on/off

Input 6 digital on/off

EMAX-Mean value Residual time Messperiodendauer

3

Solwertnummer Trendwert Sollwert Residual time

Hchstwert Residual time Messperiodendauer

Wochentag Jahr / Monat Tag / Stunde Minute / Sekunde

3

Seriennummer XXXX XXXX

Software Release X.XXX

Diese Messwertanzeigen stehen nicht in allen Gertevarianten zur Verfgung.

45

Appendix
Declaration of conformity
The UMG507 fullfils the safety requirements of the: Directive 89/336/EEC in conjunction with DIN EN61326 (2002-03) and the Directives 73/23/EEC and 93/68/EEC in conjunction with EN 61010-1 (2002-08) Safety regulations Safety regulations for electrical measurement, control and laboratory equipment : EN61010-1 08:2002, IEC 61010-1:2001 Class of protection : I (device with protective conductor) EMC requirements Emitted interference, residential area Noise immunity, industrial area Housing

Operating voltage

Measured inputs

RS485, dig. inputs and outputs

: DIN EN61326:2002-03, Table 4 Class B : DIN EN61326:2002-03, Table A.1 : Electrostat. discharge, IEC61000-4-2(4kV/8kV) : Electromagn. fields, IEC61000-4-3:2002 (10V/m) : Electromagn. fields, IEC61000-4-8:2000 (100A/m) : Voltage dip, IEC61000-4-11 (0.5 period.) : Bursts, IEC61000-4-4 (2kV) : Impulse voltages, IEC61000-4-5 (1kV L to N) : Conducted HF signals, IEC61000-4-6 (3V) : Impulse voltages, IEC61000-4-5 (2kV) : Conducted HF signals, IEC61000-4-6 (3V) : Bursts, IEC61000-4-4 (2kV) : Conducted HF signals, IEC61000-4-6 (3V) : Bursts, IEC61000-4-4 (1kV)

46

Connection example

Appendix

Fig. UMG507 Connections overvbiew with all options.

47

Brief Instructions
Set current transformer
CT 1 A

2x 1x

Select programming menu. Select current transformer. Select digit. Change digit. Shift decimal point.

Primary current Secondary current

CONF

2 sec. Save and display measured value.

Set voltage transformer

VT 1

2x 1x 1x

Select programming menu. Confirm selection. Select voltage transformer. Select digit. Change digit. Shift decimal point.

Primary voltage Secondary voltage

CONF

2 sec. Save and display measured value.

48