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Clutch:
clutch functions
clutch release system
hydraulic connection
Main transmission:
Chassis-no./VIN:..........................................................................................................................
Registration number:...................................................................................................................
Propshaft:
connection
Engine type:................................................................................................................................
Engine performance:...................................................................................................................
Transmission data
Transmission type:.......................................................................................................................
Current kilometers:......................................................................................................................
Serial-no.: ...................................................................................................................................
...................................................................................................................................................
...................................................................................................................................................
...................................................................................................................................................
...................................................................................................................................................
yes
no
Page 1 of 3
Description of action
1
1.1
Reference value
Result
okay
not okay
1.2
Bleeding procedure
okay
not okay
1.3
yes
no
okay
not okay
yes
no
yes
no
yes
no
yes
no
yes
no
okay
not okay
okay
not okay
okay
not okay
okay
not okay
clutch booster
2.1
2.2
2.3
2.4
2.5
2.6
2.7
transmission
2.8
2.9
Propshaft interface
3.1
Page 2 of 3
Description of action
4
4.1
4.2
Check the oil quality
4.3
Reference value
Result
okay
not okay
yes
no
yes
no
TE-ML 02?
Was the last oil change interval as specified?
to requirements
4.4
okay
not okay
okay
not okay
okay
not okay
okay
not okay
okay
not okay
Change the gasket between shift turret & transmission main housing (first repair level)
4.9
Noise check
okay
not okay
Further proceeding
1
If there are no further findings and if all checks from number 1.1 to 4.9 have been carried out and answered with okay or yes, the transmission can be released
by ZF for removal. Please contact ZF Hotline. 1.800.209.093
After removal, the following package has to be sent to an authorized ZF dealer for warranty investigation & repair:
1. The complete failed unit (still assembled)
2. The completed checklist for removal of transmission. Warranty can not be handled with an incomplete checklist.
3. Oil sample from the failed transmission
Page 3 of 3