Design Chart

Appendix IX.
SIMPLE DESIGN CHART & SAMPLE CALCULATIONS P1

CORCON
Design, Construction and Technical Information Manual

SIMPLE DESIGN CHART & SAMPLE CALCULATIONS

INDEX

DESIGN CONSIDERATIONS
P2
SIMPLE DESIGN LOAD AND SPAN CHARTS FOR CORCON

P3
SAMPLE CALCULATION
P6
BEAM DESIGN P15
REFERENCE FIGURES FOR DESIGN
P24

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Appendix IX. SIMPLE DESIGN CHART & SAMPLE CALCULATIONS P2
CORCON

DESIGN CONSIDERATIONS

CORCON
is a hybrid moltiribbed slab +beam system using the best properties of a slab
coupled with all the advantages of the beam used to stiffen the slab in deflection.
CORCON
is a flexible system that can be applied to any span and loading

configuration by the use of inserts which can be used to vary the depth of the CORCON

rib beams - from a nominal 50 m
2
depression to 300 m
2
deep for extra heavy loads and or
long Spam over 8 to 9m. Also by reducing the (c to c) centre to centre spacing from 1200
m
2
and continuity the spam can be increased to 26m using post-tensioning.
Small spans - say 3m- use CORCON
with "FLAT" insert mould (see the Figure below):

If require structural primary beams could always use upstand beams subject to
requirements. (see the Figure below):

This upstand systems allows continuous layting of CORCON
ribs.


CORCON

SIMPLE DESIGN LOAD AND SPAN CHARTS FOR CORCON

Beams @ 1200 Centres
Single Span

Allowable superimposed live load (KPa)
C to C spans metres
Beam
Depth
d mm
Reqd
bar
size
overla
p
Avg
Conc
.
vol
m3/
m2*
Total
depth
mm
4.0 5.0 5.5 6.0 6.5 7.0 7.5 8.0 8.5 9.0 10.0 11.0 14.0

50 2Y12 0.12 184 3
75 2Y12 0.12 209 5 .5^
100 2Y12 0.12 234 5 1.5
150 2Y12 0.12 284 5 2.5 1
200 2Y12 0.12 334 4 4 2 1^
250 2Y16 0.13 384 5 5 3.5 2 0.3 3**
300 2Y16 0,14 414 5 5 4 2 1^ 5** 3** 2***
1.5 hour fire rating, stc 49, min cover 85mm,
f62 mesh top & 1/250 deflection
* based on 20m2 room
^ roof loads
** post tensioned
*** continuous post tensioned built in primary beam

Single Span

Allowable superimposed live load (KPa)
C to C spans metres
Beam
Depth
d mm
Reqd
bar
size
overlap
Avg
Conc.
vol
m3/m2*
Total
depth
mm
3.0 3.5 4.0 4.5 5.0 5.5 6.0 6.5 7.0 7.5 8.0 8.5 9.0 9.5

50 2Y12 0.10 164 5 5 3 1 1
100 2Y12 0.10 214 5 4.5 2.5 .05
150 2Y12 0.10 264 5 3.5 1.5
200 2Y12 0.11 314 4 2 1
250 2Y16 0.11 364 5 5 4 2 1.5 0.5
300 2Y16 0.12 414 5 5 5 3.5 2 1
0.5-hour fire rating, min cover 65mm,
f62 mesh top & 1/250 deflection
* based on 20m2 room
^ roof loads

Continuous Span

CORCON

Allowable superimposed live load (KPa) and
deflection to span ratio.
C to C spans metres
Beam
Depth
d mm
Reqd
bar
size
overlap
Avg
Conc.
vol
m3/m2*
Total
depth
mm
5.0 5.5 6.0 6.5 7.0 7.5 8.0 8.5 9.0 9.5
10.
0
10.
5
11.
0

50 2Y12 0.12* 184
2
1/2
70

75 2Y12 0.12* 209
2
1/2
75

100 2Y12 0.12* 234
2
1/3
00

150 2Y12 0.12* 284
2
1/2
75

200 2Y12 0.13* 334
2
1/2
75

250 2Y16 0.13* 384
2
1/3
50
2
1/3
00

300 2Y16 0.13* 434
2
1/3
50
2
1/3
00
2
1/2
50
1.5 hour fire rating, stc 49, min cover 85mm,
f62 mesh & y16 @ 1200mm top

CORCON

SELECTED SECTION PROPERTIES

b = 110mm
B = 155Mm
D = 485mm
d = 300mm
Fck = 30N/mm2
Fy = 460N/mm2
Conc. Cover = 25mm
Rib Spacing = 900mm

Cross sectional Area = 177954.57mm
2

Moment of Inertia Ixx = 2468.22E6 mm
4

Reinforcement at Mid-Span = 2 * T16 mm Dia.
Reinforcement at Supports = 3 T 12mm Dia.
Moment Capacity at Mid Span = 69.08KN-m
Section Capacity at Support = 81.03
Actual Deflection = 1.14mm
Shear Capacity = 0.86N/Sq.mm
Shear Reinforcement = Please check CORCON test Results.
Concrete Volume per Sq.m of Plan Area = 0.15Cub.m
Reinforcement per Sq.m of Plan Area = 0.26Kg

B

d
D


CORCON

SAMPLE CALCULATION

PROJECT
The Sukhothai Bangkok
JOB REF

DECOIN PTY LTD
ACN 008 625 590
ABN 30 008 625 590
CALCULATION BY

Upul Perera
CHECKED
BY
CALC SHEET

PART OF
STRUCTURE
PRINTED BY
Decoin Pty Ltd
DATE
09/02/2003


CORCON

MEMBER
REF

LOAD CALCULATIONS

Loading (Guest Room Area)

(A) Rib Self weight = 3.36
kN/m
2

Screed + Finishes = 1.177
kN/m
2

Services = 0.225
kN/m
2

Ceilings = 0.225
kN/m
2

Partitions =
421 . 8
434 . 3

kN/m
2
- DL
Imposed Lead 1.962
kN/m
2
- LL

n= 14.93 kN/m
2
(ult)

Udl for Ribs DL = 8.421 x 1.2 = 10.1 kN/m

LL = 1.962 x 1.2 = 2.4 kN/m

(B) Plant Room Area
Rib Self wt. = 3.36
Screed = 1.1772
Services =
7622 . 4
225 . 0

kN/m2

- DL
Live Leads = 7.35 8
kN/m
2
- LL

N= 18.439 kN/m
2
(ULT)

Udl for Ribs DL = 5.715 kN/m

LL = 8.829 kN/m

(C ) Storage Room,
Rib self wt. = 3.36 kN/m
2

Screed = 1.177
Services =
7622 . 4
225 . 0
-
kN/m
2
- DL
Imposed Load 4.905 -
kN/m
2
- LL

OUT PUT

R
e
f
e
r
e
n
c
e
s

t
o

B
S

8
1
1
0


CORCON

UDL for Ribs, DL = 5.715 kN/m

LL = 5.886 kN/m

MEMBER
REF

Specimen Calculation

Loading for [live load of 300 kg/m2 Area]

Ribbed slab self wt = 0.14 x 24 = 3.36 kN/m2
Screed = 1.18
Services = 0.225
Ceilings = 0.225
4.99 kN/m
2
DL

Live Load = 2.943 kN/m
2
-
LL

Design Ultimate Load n = 4.99 x 1.4 + 2.943
x 1.6
= 11.69 kN/m
2

Uniformly Distributed Load on a Rib

DL = 1.2 x 4.99 = 5.88 kN/m
LL = 1.2 x 2.943 = 3.53 kN/m (service load)

Three load combinations were considered. Please refer
Prokon print out sheets #01 to #03.

The rib beam is designed for max. sagging and hogging
moment for each span, considering BM and SF envelopes.

OUT PUT

MEMBER
REF

BS8110
Cl 3.3.4

CALCULATIONS

A. Durability and Fire Resistance of Rib Slab

Exposure conditions: It is assumed that these rib beams are
used in areas where the concrete surfaces are protected
OUT PUT

R
e
f
e
r
e
n
c
e
s

t
o

B
S

8
1
1
0

Y20 Y20
Area=140561 mm
2
= 0.14 m
2
66
125
400

CORCON

BS8110
Table 3.4

BS 8110
Table 3.5

BS 8110
Fig. 3.2

against weather or aggressive conditions.

Therefore treat as mild Exposure Conditions.

For Grade 30 Concrete (30 Mpa) the Nominal cover
requirement is as 25 mm, for Durability requirement,

Note: Above cover requirement is including links

Nominal cover for Ribbed slab for : -

01 hr. Fire Period = 20 mm
02 hr. Fire Period = 35 mm for continuous beams
45 mm for Simply Supported beams

use 35 mm cover for bottom bars

Minimum member Dimensions regeared for Ribbed
beams, is 125 mm and Slab thickness of 95 mm for 1 hr
fire rating?

Same for 2-hr fire rating is 125 mm ribs & 125 mm slab
thickness.

MEMBER
REF

BS 8110
Cl.3.4.4.4

CALCULATIONS

Design for bending.
Max
M
+ re moment in the span = 71.1 kNm.

Effective Depth (d) = 400 (35+6+15) = 344 mm

OUT PUT


CORCON

BS 8110
Table 3.27

K= =
cu
f bd
M
2
30 344 1179
10 1 . 71
2
6
=0.017 < k = 0.156

Hence Compression R/F is not required.

Z=d [0.5 + |
.
|
\
|

9 . 0
25 . 0
k
] < 0.95d
=344 x [0.5+ |
.
|
\
|

9 . 0
017 . 0
25 . 0 ]
=344 x 0.98 >0.95d

Z=0.95d=0.95x344=327mm

Depth to Neutral axis x = (d-z)/0.45
=(344-327)/0.45
=37.8mm <100mm min. flange thickness

Hence, Neutral airs is within flange thickness.

area of tension R/F,
As = =
fyz
M
87 . 0

2
6
555
327 450 87 . 0
10 1 . 71
mm =

( )
h b
As
w
min
100
=0.18 for 4 . 0 08 . 0
1179
5 . 95
< = =
b
b
w

(As)
min
=
2 2
555 7 . 68
100
400 5 . 95 18 . 0
mm mm < <

Minimum Steel requirement is satisfactory.

As =555 mm
2

MEMBER
REF

CALCULATIONS

Max
m
Support (at 1
st
intention Support) = -63 kNm

Effective depth to tension R/F; d=400-
(25+6+25+20/2)=334mm
Effective depth to compression R/F; d=35+6+15=
56mm

OUT PUT


CORCON

BS 8110
Table 327

M/bd
2
f
cu
=
30 334 66
10 63
2
6

= 0.285 > k=0.156

Compression Steel is required.

Z=d [0.5 +
|
.
|
\
|

9 . 0
'
25 . 0
k
]
= 334[0.5 + |
.
|
\
|

9 . 0
156 . 0
25 . 0 ]
= 334 x 0.776
= 259 mm

x= (d-z)/0.45 = (384-259) / 0.45 = 166.6 mm

Area of compression Reinforcements:

A'
s
=(k-k') f
cu
bd
2
/0.87 f
y
(d-d')
=
( )
( ) 56 334 450 87 . 0
334 66 30 156 . 0 285 . 0
2

=261.8 mm
2

Area of tension R/F : A
s
= k' f
cu
bd
2
/ 0.87f
y
z +A'
s

A
s
=
259 450 87 . 0
334 66 30 156 . 0
2

+261.8 = 601.6 mm
2

minimum tension R/F
h b
As
w
. min
100
=0.26
A
smin.
=
100
400 5 . 95 26 . 0
= 99.3 mm
2
<601.6 mm
2

minimum steel requirement is satisfactory.

Compression steel
area at support
A'
s
= 261.8 mm
2

Tension steel area
at support
A
s
= 601.6mm
2


CORCON

MEMBER
REF

BS 8110
Table 3.9

Or from
equation:

BS 8110
Table 3.8

BS 8110
cl.3.4.56

Table 3.8

CALCULATIONS
Check for Shear

Max
m.
shear force at 1
st
interior support = 60.6 kN,
Take Max
m
shear force at d away from face of the
support:
V=54.8 kN

Tension Steel provided 2 Y 20 (628 mm
2
)

bd
As 100
=
334 5 . 95
628 100
=1.968 v =
334 5 . 95
10 8 . 54
3
=1.718 N/
mm
2

Design concrete shear stress v
c

v
c
= 0.79
3
1
100
|
.
|
\
|
bvd
As
4
1
400
|
.
|
\
|
d
/
m

3
1
25
|
.
|
\
|
cu
f

= 0.79
3
1
628 100
|
.
|
\
|
bvd
4
1
25 . 1
334 / 400
|
.
|
\
|

3
1
25
30
|
.
|
\
|

v
c
= 0.79 1.250 |
.
|
\
|
25 . 1
046 . 1
1.0625 = 0.878 N/ mm
2

A
sv
>b
v
s
v
(v-v
c
) / 0.87 f
yv

s
v
s
( )
c v
sv yv
v v b
A f
87 . 0
s
( )
( ) 898 . 0 718 . 1 5 . 95
2 3 . 28 250 87 . 0

s
v
s153mm provide R6-150 c/c

max shear link spacing 0.75d= 0.75 x 334 = 250 mm

minimum link requirement A
sv
> 0.4 b
v
s
v
/ 0.87 f
yv

s
v
s
v
sv yv
b
A f
4 . 0
87 . 0

s
( )
5 . 95 4 . 0
2 3 . 28 250 87 . 0

= 322 mm

OUT PUT

Provide Shear links
at 1
st
interior
support
R6-150 mm c/c.


CORCON

provide nominal links @ R6 -225 c/c

Provide Nominal
links R6-225 mm
c/c.

MEMBER
REF

Ref. BS 8110
Table 3.10

CALCULATIONS

Check for Deflection, (250mm Rib -n = 11.69kN/m
2

|
.
|
\
|
b
b
w
= |
.
|
\
|
1179
5 . 95
= 0.081

basic span/Depth ratio = 16.76 (Value between simply
supported & continuous)

f
s
=
b sprov
req s
y
A
A
f
1
8
5
.
.
= 1
629
538
450
8
5
= 240 N/
mm
2

M/bd
2
=
2
6
344 1179
10 1 . 71
= 0.509

Modification factor = 0.55 +
( )
0 . 2
9 . 0 120
477
2
s
|
.
|
\
|
+
bd
M
f
s

M.F. = 0.55 +
( )
( )
0 . 2 95 . 1
509 . 0 9 . 0 120
240 477
s =
+

Allowable span = 16.76 x 1.95 x 344 mm

=11,242 mm > actual span 7,258 mm

Hence: Deflection is satisfactory.

OUT PUT


CORCON

CHECK FOR DEFLECTION (BS8110)

DATA
Bending moment at mid span = 114 kNm (Ultimate)
Average web width (b
w
) = 95.5 mm
Effective Flange width (b) = 1179 mm
Effective depth at mid span (d) = 394 mm
Actual span of rib = 7525 mm

Strength of reinforcement (f
y
) = 450 N/mm
2

Area of steel required (As
req
.) = 778 mm
2

Area of steel provided (As
pro.)
= 805 mm
2

Moment redisribution ratio = 1
CALCULATIONS
Basic Span/Span Depth ratio = 16.76
The design service stress (f
s
) = 271.82 N/mm
2

Modification factor = 1.67 1.673

Allowable Span = 11,046 mm

Deflection is Satisfactory

Table 3.10 of BS8110
See the BS 8110- Table 3.10 Support Conditions
Rectangular
Sections
Flanged Beams with b
w
/b
<=0.3
Cantilever 7 5.6
b
w
/b = 0.1 Simply Supported 20 16
Continuous 26 20.8

Note: Linear Interpolation between values given above
can be used.


CORCON

BEAM DESIGN


CORCON


CORCON


CORCON


CORCON


CORCON


CORCON


CORCON


CORCON


CORCON

REFERENCE FIGURES FOR DESIGN


Design Chart

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Appendix IX.

SIMPLE DESIGN CHART & SAMPLE CALCULATIONS P1

Design, Construction and Technical Information Manual

Design, Construction and Technical Information Manual

is a flexible system that can be applied to any span and loading

with "FLAT" insert mould (see the Figure below):

Design, Construction and Technical Information Manual

Design, Construction and Technical Information Manual

Design, Construction and Technical Information Manual

Design, Construction and Technical Information Manual

Design, Construction and Technical Information Manual

Design, Construction and Technical Information Manual

Design, Construction and Technical Information Manual

Design, Construction and Technical Information Manual

=0.017 < k = 0.156

Design, Construction and Technical Information Manual

Design, Construction and Technical Information Manual

Design, Construction and Technical Information Manual

Design, Construction and Technical Information Manual

Design, Construction and Technical Information Manual

Design, Construction and Technical Information Manual

Design, Construction and Technical Information Manual

Design, Construction and Technical Information Manual

Design, Construction and Technical Information Manual

Design, Construction and Technical Information Manual

Design, Construction and Technical Information Manual

Design, Construction and Technical Information Manual

Design, Construction and Technical Information Manual

Design, Construction and Technical Information Manual

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