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14001:2004
OHSAS
18001:2007
IS 7098 (Part I)
D et a il s m a ke t he D i f f e r e nc e
XLPE INSULATED
HEAVY DUTY CABLES
650/1100V.
P r o d u c t
R a n g e
Contents
Introduction
Technical Data
6-7
Tables
8-19
Rating Factors
20-22
Handling
23-24
THE CO MPA NY
POLYCAB, an ISO 9001:2008, ISO
14001:2004, OHSAS 18001:2007 company
is the largest Wire & Cable manufacturer
in India with a proven track record of
over three decades. The fastest growing
company in the Indian Cable Industry
with consistent growth. Polycab group has
crossed Rs. 3600 crore turnover in the year
2010-11 and is set to achieve Rs. 4000
crore turnover in the year 201112.
From a modest beginning with Wires and
Cables, over three decades ago Polycab set
up State of Art manufacturing facilities at
Daman in 1996.The last 3 decades have
seen the core business develop along
different product lines: - Low Voltage
Cables, Medium Voltage Cables, Extra High
Voltage Cables, Fire Survival & Fire Resistant
Cables, Telecommunication Cables, Control
& Instrumentation Cables and Aerial
Bunched Cables. In the manufacture of
cables, a competitive edge lies not so
much in product innovation as in providing
consistent quality, guaranteeing reliability
and ready availability. Polycabs Daman
factory was created to address these key
market determinants. The manufacturing
set up is sourced out from the world
renowned Machinery and Technology
suppliers with constant upgradation and
expansions.
CUS TO ME R FO CUSED
POLYCAB derives its strength from its
Polycab Wires Pvt. Ltd. takes every precaution to ensure the information given in this publication is correct.
E & O.E. all information is subject to change without notice.
XLPE Cables
The XLPE insulated heavy duty cables were introduced worldwide in mid sixties. These
cables have overcome the limitations of PVC Insulated Cables such as thermal degradation,
poor moisture resistant and thermoplastic in nature.
The advantages of XLPE Insulated cables in comparison to PVC insulated cables are as
under:
A. Technical Advantages :
1. Higher current rating, higher Short Circuit Rating Approx 1.2 times that of PVC.
2. Thermosetting in nature.
B. Commercial Advantages:
1. Lower laying cost because of comparatively smaller diameter of cable and lighter
weight*.
3. **One size lower cable can be used as compared to PVC insulated cable.
Selection of Cables
Power Cables are generally selected considering the application. However, following
factors are important for selection of suitable cable construction required to transport
electrical energy from one end to the other.
1) Maximum operating voltage,
2) Fault Level,
3) Load to be carried,
4) Possible overloading duration & magnitude,
5) Route length and voltage drop.
6) Mode of installation considering installation environment such as ambient & ground
temperature chemical & physical properties of soil.
7) Flame retardant properties.
All sizes of POLYCAB XLPE cables are designed to standard operating conditions in India and
abroad. The standards adopted are considering the geographical/ climatical conditions
and general applications of power for utilities, distribution and generation purposes.
The cables are manufactured conforming to Indian & International cables specifications
for XLPE Insulated cables. Customer specific requirements can also be met.
3, 3.5 & 4 Core PVC Insulated & Sheathed Cables as per IS - 1554
(Part-1) 1988
3, 3.5 & 4 Core XLPE Insulated & Sheathed Cables as per IS - 7098
(Part-1) 1988
In Ground
In Air
In Ground
In Air
Amp
Amp
Mv / amp / mtr
Amp
Amp
Mv / amp / mtr
Sq. mm
16
60
51
4.0
73
70
4.20
25
76
70
2.5
94
96
2.70
35
92
86
1.8
113
117
1.90
50
110
105
1.3
133
142
1.40
70
135
130
0.93
164
179
0.99
95
165
155
0.68
196
221
0.72
120
185
180
0.54
223
257
0.58
150
210
205
0.46
249
292
0.48
185
235
240
0.38
282
337
0.39
240
275
280
0.28
326
399
0.31
300
305
315
0.25
367
455
0.26
400
335
375
0.20
420
530
0.21
PVC Insulated
XLPE Insulated
Sq. mm
Copper
Aluminium
Copper
Aluminium
1.5
0.173
0.21
2.5
0.283
0.36
0.46
0.303
0.57
0.38
0.690
0.455
0.86
0.57
10
1.15
0.758
1.40
0.94
16
1.84
1.21
2.30
1.50
25
2.88
1.90
3.60
2.40
35
4.03
2.65
5.00
3.30
50
5.75
3.79
7.10
4.70
70
8.05
5.31
10.00
6.60
95
10.90
7.20
13.60
9.00
120
13.80
9.10
17.10
11.30
150
17.30
11.40
21.40
14.20
185
21.30
14.02
26.40
17.50
240
27.60
18.20
34.30
22.60
300
34.50
22.80
42.90
28.30
400
46.00
30.40
57.10
37.70
500
57.50
38.00
71.40
47.20
630
72.50
47.25
90.00
59.40
800
92.00
60.00
114.30
75.50
1000
115.00
75.00
142.90
94.30
160C
250C
It = I sh
t
Where
It = Short Circuit Rating for t Seconds.
t = Duration in seconds
Ish = Short Circuit rating for 1 second.
Technical Data
CAPACITANCE APPROXIMATE CAPACITANCE (Microfarads/ Km) 1.1 KV XLPE CABLES.
Nominal Area of
Conductor
Single Core
Unarmoured
Armoured
1.5
2.5
4
6
10
16
25
35
50
70
95
120
150
185
240
300
400
500
630
800
1000
0.19
0.24
0.29
0.34
0.43
0.51
0.49
0.57
0.58
0.63
0.73
0.74
0.73
0.69
0.74
0.80
0.83
0.83
0.87
0.92
0.94
0.32
0.38
0.38
0.44
0.46
0.51
0.59
0.61
0.61
0.59
0.64
0.69
0.70
0.71
0.75
0.78
0.81
Two Core
0.051
0.058
0.065
0.071
0.081
0.088
0.089
0.096
0.098
0.100
0.110
0.110
0.110
0.110
0.110
0.120
0.120
0.120
0.110
-
0.15
0.18
0.22
0.25
0.31
0.36
0.41
0.47
0.50
0.53
0.61
0.63
0.64
0.65
0.66
0.67
0.67
0.69
0.73
-
Multi Core
Unarmoured
Armoured
0.155
0.142
0.132
0.123
0.114
0.108
0.103
0.0986
0.0937
0.0900
0.0865
0.0841
0.0839
0.0836
0.0813
0.0795
0.0787
0.0779
0.0785
0.0755
0.0752
0.134
0.125
0.120
0.114
0.108
0.102
0.100
0.0968
0.0941
0.0932
0.0900
0.0881
0.0873
0.0859
0.0843
0.0826
0.0825
0.107
0.0985
0.0927
0.0884
0.0837
0.0808
0.0805
0.0783
0.0750
0.0740
0.0724
0.0712
0.0716
0.0718
0.0710
0.0705
0.0704
0.0702
0.0698
-
Technical Data
Conductor Technical Information for Single Core and Multicore cables
conforming to IS-8130/1984 (Stranded - Class-2) Copper & Aluminium Conductors.
Nominal Size
of Conductor
Sq.mm
1.5*
2.5*
4*
6*
10*
16
25
35
50
70
95
120
150
185
240
300
400
500
630
800
1000
ALU.
3
3
3
3
7
7
7
7
19
19
19
37
37
37
37
61
61
61
91
91
91
A. C. Resistance at 90C
Compacted
Plain Copper
Aluminium
Plain Copper
Aluminium
Round/ Shaped
CU.
ALU.
6
6
6
6
6
6
6
6
6
12
12
15
15
18
15
18
15
30
30
34
30
34
30
53
53
53
53
53
53
53
53
53
53
Ohm/Km
12.1
7.41
4.61
3.08
1.83
1.15
0.727
0.524
0.387
0.268
0.193
0.153
0.124
0.0991
0.0754
0.0601
0.0469
0.0366
0.0283
0.0221
0.0176
Ohm/Km
18.10
12.10
7.41
4.61
3.08
1.91
1.20
0.868
0.641
0.443
0.320
0.253
0.206
0.164
0.125
0.100
0.0778
0.0605
0.0469
0.0367
0.0291
Ohm/Km
15.50
9.48
5.90
3.94
2.34
1.47
0.930
0.671
0.495
0.343
0.247
0.196
0.159
0.127
0.0965
0.0769
0.0602
0.0468
0.0362
0.0283
0.0225
Ohm/Km
23.17
15.50
9.48
5.90
3.94
2.44
1.54
1.11
0.82
0.567
0.410
0.324
0.264
0.210
0.160
0.128
0.100
0.0774
0.0600
0.0470
0.0372
* These sizes can be manufactured with solid conductor having single strand
Ia = K Is (in Amperes)
Where
Ia = Current Rating at actual Operating Conditions (amperes)
Is = Current Rating at Standard Operating Conditions (amperes)
K = Rating Factor as applicable
Solid
Stranded
Stranded
--do--
--do--
--do--
--do--
--do--
--do--
--do--
--do--
--do--
--do--
--do--
--do--
--do--
--do--
--do--
10
10
16
25
35
50
70
95
120
150
185
240
300
400
500
630
800
1000
2.8
2.6
2.4
2.2
2.0
1.8
1.7
1.6
1.4
1.2
1.1
1.1
1.0
0.9
0.9
0.7
0.7
0.7
0.7
0.7
-NA-
-NA-
-NA-
-NA-
-NA-
-NA-
-NA-
-NA-
-NA-
-NA-
-NA-
-NA-
-NA-
-NA-
-NA-
-NA-
-NA-
-NA-
-NA-
-NA-
-NA-
-NA-
mm
Minimum
Thickness
of PVC
Inner
Sheath
2.6
2.4
2.2
2.2
2.2
2.0
2.0
2.0
2.0
1.8
1.8
1.8
1.8
1.8
1.8
1.8
1.8
1.8
1.8
1.8
1.8
1.8
mm
52.0
46.0
40.0
36.0
33.0
28.5
26.0
23.5
21.5
19.0
17.5
16.0
14.0
13.0
12.0
10.0
9.5
9.0
8.5
8.0
8.0
7.5
mm
Nominal Approx.
ThickOverall
ness
Diamof PVC eter of
Outer
Cable.
Sheath
3350
2730
2100
1650
1385
1075
900
710
600
470
385
310
240
180
155
115
90
80
75
70
65
60
Kgs./Km
4 x 0.80
4 x 0.80
3.3
4 x 0.80
4 x 0.80
4 x 0.80
4 x 0.80
4 x 0.80
4 x 0.80
4 x 0.80
4 x 0.80
4 x 0.80
mm
Nominal
Dimension of
Aluminium Flat
Strip.
1.88
1.72
1.72
1.56
1.56
1.56
1.40
1.40
1.40
1.40
1.40
mm
Minimum
Thickness
of PVC
Outer
Sheath
54.0
46.5
40.5
37.5
34.0
30.0
27.5
25.0
23.0
22.0
21.0
mm
Approx.
Overall
Diameter of
Cable.
3963
3150
2525
2090
1725
1350
1100
900
750
660
560
Kgs./Km
2.5
2.0
2.0
2.0
2.0
1.6
1.6
1.6
1.6
1.6
1.6
1.4
1.4
1.4
1.4
1.4
mm
2.04
1.88
1.72
1.56
1.56
1.56
1.40
1.40
1.40
1.40
1.40
1.24
1.24
1.24
1.24
1.24
mm
Minimum
Thickness
of PVC
Outer
Sheath
58.0
49.5
43.0
39.5
36.5
31.5
29.0
26.5
24.5
23.5
22.0
19.0
17.0
15.0
14.0
13.0
mm
Approx.
Overall
Diameter of
Cable.
4475
3450
2800
2300
1925
1475
1215
1000
850
745
640
480
380
310
260
220
Kgs./Km
Approx.
Weight
of
Cable.
Approx. Nominal
Weight Dimenof
sion of
Cable.
Aluminium
Round
Wire.
3.1
2.8
2.6
2.4
2.1
2.0
1.9
1.7
1.5
1.4
1.4
1.3
1.2
1.2
1.0
1.0
1.0
mm
Nominal
Thickness
Approx.
Weight of XLPE
insulaof
tion
for
Cable.
Armoured
Cable
Unarmoured Cable
Solid
Stranded
Stranded
0.7
0.7
mm
Solid
Sq.mm.
650/1100 VOLTS
650
600
557
490
431
376
332
286
253
225
198
166
135
114
96
76
59
59
44
44
36
36
Amps.
In
Ground.
1050
890
814
693
596
501
433
360
309
268
230
187
150
121
98
73
53
53
39
39
31
31
Amps.
In Air
Current Rating.
500
500
500
500
500
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
Mtrs.
*Normal
Delivery
Length.
Stranded
Stranded
Stranded
Stranded
Stranded
Stranded
Stranded
Stranded
Stranded
Stranded
Stranded
Stranded
Stranded
Stranded
Stranded
Stranded
Stranded
10
16
25
35
50
70
95
120
150
185
240
300
400
500
630
800
1000
2.8
2.6
2.4
2.2
2.0
1.8
1.7
1.6
1.4
1.2
1.1
1.1
1.0
0.9
0.9
0.7
0.7
0.7
0.7
-NA-
-NA-
-NA-
-NA-
-NA-
-NA-
-NA-
-NA-
-NA-
-NA-
-NA-
-NA-
-NA-
-NA-
-NA-
-NA-
-NA-
-NA-
-NA-
-NA-
-NA-
mm
Minimum
Thickness
of PVC
Inner
Sheath
2.6
2.4
2.2
2.2
2.2
2.0
2.0
2.0
2.0
1.8
1.8
1.8
1.8
1.8
1.8
1.8
1.8
1.8
1.8
1.8
1.8
mm
52.0
46.0
40.0
36.0
33.0
28.5
26.0
23.5
21.5
19.0
17.5
16.0
14.0
13.0
12.0
10.0
9.5
8.5
8.0
8.0
7.5
mm
Nominal Approx.
ThickOverall
ness
Diamof PVC eter of
Outer
Cable.
Sheath
9850
7900
6250
5020
4035
3050
2450
1900
1550
1250
1010
750
550
420
325
220
170
125
115
95
91
Kgs./Km
3.3
3.1
2.8
2.6
2.4
2.1
2.0
1.9
1.7
1.5
1.4
1.4
1.3
1.2
1.2
1.0
1.0
mm
4 x 0.80
4 x 0.80
4 x 0.80
4 x 0.80
4 x 0.80
4 x 0.80
4 x 0.80
4 x 0.80
4 x 0.80
4 x 0.80
4 x 0.80
mm
1.88
1.72
1.72
1.56
1.56
1.56
1.40
1.40
1.40
1.40
1.40
mm
54.0
46.5
40.5
37.5
34.0
30.0
27.5
25.0
23.0
22.0
21.0
mm
10150
8100
6425
5180
4200
3200
2580
2040
1680
1400
1150
Kgs./Km
2.5
2.0
2.0
2.0
2.0
1.6
1.6
1.6
1.6
1.6
1.6
1.4
1.4
1.4
1.4
1.4
1.4
mm
2.04
1.88
1.72
1.56
1.56
1.56
1.40
1.40
1.40
1.40
1.40
1.24
1.24
1.24
1.24
1.24
1.24
mm
58.0
49.5
43.0
39.5
36.5
31.5
29.0
26.5
24.5
23.5
22.0
19.0
17.0
16.0
14.0
13.0
12.0
mm
10660
8400
6700
5400
4400
3325
2700
2140
1780
1485
1325
910
690
525
415
315
245
Kgs./Km
Unarmoured Cable
Solid
Stranded
Stranded
0.7
0.7
mm
Solid
Sq.mm.
650/1100 VOLTS
723
660
570
564
480
450
414
1063
945
825
708
660
570
510
384
444
336
336
294
246
198
156
132
98
72
53
53
42
42
Amps.
In Air
366
300
264
228
186
156
132
102
78
59
59
47
47
Amps.
In
Ground.
Current Rating.
500
500
500
500
500
500
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
Mtrs.
*Normal
Delivery
Length.
10
Stranded
Stranded
500
630
2.4
2.2
2.0
1.8
1.7
1.6
1.4
1.2
1.1
1.1
1.0
0.9
0.9
0.7
0.7
0.7
0.7
0.7
0.6
0.6
0.5
0.5
0.4
0.4
0.4
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
mm
Minimum
Thickness
of PVC
Inner
Sheath
3.6
3.4
3.0
2.8
2.6
2.4
2.2
2.2
2.2
2.0
2.0
2.0
2.0
1.8
1.8
1.8
1.8
1.8
1.8
1.8
mm
Nominal
Thickness
of PVC
Outer
Sheath
61.5
55.5
49.0
43.5
39.5
35.5
32.0
28.5
26.5
23.0
21.0
19.0
17.0
14.0
16.0
15.0
14.0
13.5
13.0
12.5
mm
5000
4000
3100
2360
1900
1510
1215
1050
900
675
510
410
330
225
225
205
180
170
150
140
Kgs./Km
Approx. Approx.
Overall
Weight
Diameter of Cable.
of Cable.
Unarmoured Cable
Stranded
Stranded
300
Stranded
240
400
Stranded
Stranded
150
Stranded
120
185
Stranded
Stranded
Stranded
50
70
Stranded
35
95
Stranded
Stranded
16
25
Stranded
10
0.7
Stranded
Solid
10
0.7
Solid
0.7
0.7
Solid
Stranded
mm
mm
Sq.mm.
Nominal
Thickness of
XLPE
Insulation
Form of
Conductor
Circular
Shaped
Nominal
Size of
Conductor
650/1100 VOLTS
2.52
2.68
-do-
2.36
2.04
1.88
1.72
1.72
1.56
1.56
1.56
1.40
1.40
1.40
-NA-
-NA-
-NA-
-NA-
-NA-
-NA-
-NA-
mm
Minimum
Thickness
of PVC
Outer
Sheath
-do-
-do-
-do-
-do-
-do-
-do-
-do-
-do-
-do-
-do-
-do-
4 x 0.8
-NA-
-NA-
-NA-
-NA-
-NA-
-NA-
-NA-
mm
Nominal
Dimension of
GI Flat
Strip.
62.5
56.5
51.0
45.5
41.0
37.0
34.0
30.5
28.0
25.5
22.5
20.0
18.5
-NA-
-NA-
-NA-
-NA-
-NA-
-NA-
-NA-
mm
6050
5000
4000
3200
2600
2200
1750
1500
1300
1050
820
690
600
-NA-
-NA-
-NA-
-NA-
-NA-
-NA-
-NA-
Kgs./Km
Approx. Approx.
Overall
Weight
Diameter of Cable.
of Cable.
3.15
3.15
2.50
2.50
2.50
2.00
2.00
2.00
2.00
1.60
1.60
1.60
1.60
1.40
1.40
1.40
1.40
1.40
1.40
1.40
mm
Nominal
Dimension
of GI
Round
Wire.
2.84
2.68
2.36
2.20
2.04
1.88
1.72
1.56
1.56
1.56
1.40
1.40
1.40
1.40
1.24
1.24
1.24
1.24
1.24
1.24
mm
Minimum
Thickness
of PVC
Outer
Sheath
67.5
61.5
54.4
49.0
45.0
40.0
36.0
33.0
30.5
27.0
24.0
22.0
20.0
17.0
18.0
17.0
16.5
15.5
15.5
14.5
mm
Approx.
Overall
Diameter
of Cable.
8560
7000
5300
4400
3700
2750
2250
2000
1750
1325
1050
910
790
570
565
545
485
470
430
400
Kgs./Km
592
523
481
444
400
344
300
262
238
200
169
138
112
88
69
69
50
50
40
40
Amps.
786
678
525
500
500
500
500
500
406
456
500
500
500
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
Mtrs.
344
300
262
231
188
156
124
98
74
59
59
44
44
34
34
Amps.
*Normal
Delivery
Length.
Approx.
In
In Air
Weight Ground.
of Cable.
Stranded
400
2.0
1.8
1.7
1.6
1.4
1.2
1.1
1.1
1.0
0.9
0.9
0.7
0.7
0.7
0.7
0.7
0.7
mm
Nominal
Thickness of
XLPE
Insulation
0.6
0.6
0.5
0.5
0.4
0.4
0.4
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
mm
Minimum
Thickness
of PVC
Inner
Sheath
43.5
49.0
3.0
39.5
35.5
32.0
28.5
26.5
23.0
21.0
19.0
17.0
14.0
16.0
14.0
13.5
13.0
12.5
mm
8050
6075
4870
3800
3070
2535
2075
1540
1120
840
640
425
300
225
210
175
165
Kgs./Km
Approx. Approx.
Overall
Weight
Diameter of Cable.
of Cable.
2.8
2.6
2.4
2.2
2.2
2.2
2.0
2.0
2.0
2.0
1.8
1.8
1.8
1.8
1.8
1.8
mm
Nominal
Thickness
of PVC
Outer
Sheath
Unarmoured Cable
Stranded
Stranded
240
Stranded
185
300
Stranded
Stranded
120
Stranded
95
150
Stranded
Stranded
Stranded
35
50
Stranded
25
70
Stranded
Stranded
10
Stranded
16
Stranded
Solid
Solid
mm
Sq.mm.
Form of
Conductor
Circular
Shaped
Nominal
Size of
Conductor
-do-
-do-
-do-
-do-
-do-
-do-
-do-
-do-
-do-
-do-
4 x 0.8
-NA-
-NA-
-NA-
-NA-
-NA-
-NA-
mm
2.36
2.04
1.88
1.72
1.72
1.56
1.56
1.56
1.40
1.40
1.40
-NA-
-NA-
-NA-
-NA-
-NA-
-NA-
mm
51.0
45.5
41.0
37.0
34.0
30.5
28.0
25.5
22.5
20.0
18.5
-NA-
-NA-
-NA-
-NA-
-NA-
-NA-
mm
8950
6910
5575
4490
3600
2985
2475
1910
1435
1025
910
-NA-
-NA-
-NA-
-NA-
-NA-
-NA-
Kgs./Km
2.5
2.5
2.5
2.0
2.0
2.0
2.0
1.6
1.6
1.6
1.6
1.4
1.4
1.4
1.4
1.4
1.4
mm
2.36
2.20
2.04
1.88
1.72
1.56
1.56
1.56
1.40
1.40
1.40
1.40
1.24
1.24
1.24
1.24
1.24
mm
54.4
49.0
45.0
40.0
36.0
33.0
30.5
27.0
24.0
22.0
20.0
17.0
18.0
16.5
15.5
15.5
14.5
mm
10250
9010
7370
5040
4100
3485
2925
2200
1670
1350
1100
770
740
610
564
525
480
Kgs./Km
612
562
506
438
388
344
300
256
206
175
144
113
88
63
63
51
51
Amps.
662
581
512
438
381
331
288
244
194
150
131
98
75
56
56
44
44
Amps.
In Air
500
500
500
500
500
500
500
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
Mtrs.
* Normal
Delivery
Length.
11
12
Stranded
500
630
2.4
2.2
2.0
0.7
0.7
0.7
0.6
0.6
0.5
0.5
0.4
0.4
0.4
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
mm
Minimum
Thickness
of PVC
Inner
Sheath
3.8
3.6
3.2
3.0
2.8
2.6
2.4
2.2
2.2
2.2
2.0
2.0
2.0
1.8
1.8
1.8
1.8
1.8
1.8
1.8
mm
72.0
66.0
59.5
51.5
48.5
43.5
38.5
34.5
32.5
29.0
24.5
21.5
20.0
18.0
18.0
17.0
16.0
15.5
15.5
14.0
mm
7550
6000
4760
3750
3000
2380
1900
1525
1250
990
700
575
460
310
230
220
190
170
160
140
Kgs./Km
Approx. Approx.
Overall
Weight
Diameter of Cable.
of Cable.
Unarmoured Cable
Nominal
Thickness
of PVC
Outer
Sheath
Stranded
400
1.8
Stranded
Stranded
300
1.7
Stranded
240
1.4
1.6
Stranded
1.2
Stranded
Stranded
120
1.1
150
Stranded
95
1.1
1.0
0.9
0.9
0.7
0.7
0.7
185
Stranded
Stranded
50
Stranded
35
70
Stranded
Stranded
16
25
Stranded
10
0.7
Stranded
Solid
10
0.7
Solid
0.7
0.7
Solid
Stranded
mm
mm
Sq.mm.
Nominal
Thickness of
XLPE
Insulation
Form of
Conductor
Circular
Shaped
Nominal
Size of
Conductor
650/1100 VOLTS
2.68
2.84
-do-
2.52
2.20
2.04
1.88
1.72
1.56
1.56
1.56
1.40
1.40
1.40
1.24
-NA-
-NA-
-NA-
-NA-
-NA-
-NA-
mm
-do-
-do-
-do-
-do-
-do-
-do-
-do-
-do-
-do-
-do-
-do-
-do-
4 x 0.8
-NA-
-NA-
-NA-
-NA-
-NA-
-NA-
mm
73.0
67.0
58.5
53.0
49.0
44.5
40.5
35.5
33.5
30.0
25.5
23.0
20.5
18.5
-NA-
-NA-
-NA-
-NA-
-NA-
-NA-
mm
8700
6900
5700
4500
3700
2500
2100
2050
1735
1425
1100
900
770
530
-NA-
-NA-
-NA-
-NA-
-NA-
-NA-
Kgs./Km
4.00
3.15
3.15
2.50
2.50
2.50
2.00
2.00
2.00
2.00
1.60
1.60
1.60
1.60
1.40
1.40
1.40
1.40
1.40
1.40
mm
Nominal
Dimension
of GI
Round
Wire.
3.00
2.84
2.68
2.36
2.20
2.04
1.88
1.72
1.56
1.56
1.56
1.40
1.40
1.40
1.24
1.24
1.24
1.24
1.24
1.24
mm
Minimum
Thickness
of PVC
Outer
Sheath
78.0
73.0
65.0
57.5
53.0
48.5
43.5
39.5
37.5
32.0
27.5
25.0
23.0
21.0
19.0
18.0
17.0
16.0
16.0
15.0
mm
12500
9550
7900
5900
5100
4200
3200
2700
2300
1950
1400
1150
990
750
680
640
580
530
510
460
Kgs./Km
529
470
418
367
326
282
249
223
196
164
133
113
94
73
57
57
43
43
34
34
Amps.
707
612
530
455
399
337
292
257
221
179
142
117
96
70
67
67
50
50
31
31
Amps.
In Air
Current Rating.
250
250
500
500
500
500
500
500
500
500
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
Mtrs.
*Normal
Delivery
Length.
0.7
0.6
0.6
0.5
0.5
0.4
0.4
0.4
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
mm
Minimum
Thickness
of PVC
Inner
Sheath
3.2
3.0
2.8
2.6
2.4
2.2
2.2
2.2
2.0
2.0
2.0
1.8
1.8
1.8
1.8
1.8
1.8
mm
Nominal
Thickness
of PVC
Outer
Sheath
59.5
51.5
48.5
43.5
38.5
34.5
32.5
29.0
24.5
21.5
20.0
18.0
18.0
16.0
15.5
15.5
14.0
mm
12200
9310
7450
5810
4760
3750
3010
2290
1620
1225
920
425
415
300
280
235
210
Kgs./Km
Approx. Approx.
Overall
Weight
Diameter of Cable.
of Cable.
Unarmoured Cable
2.0
Stranded
400
1.7
1.8
Stranded
Stranded
1.6
240
Stranded
185
1.4
1.2
1.1
1.1
1.0
0.9
0.9
0.7
0.7
0.7
0.7
0.7
0.7
mm
Nominal
Thickness of
XLPE
Insulation
300
Stranded
Stranded
120
Stranded
95
150
Stranded
Stranded
50
Stranded
35
70
Stranded
Stranded
Stranded
10
16
Stranded
25
Stranded
Solid
Solid
mm
Sq.mm.
Form of
Conductor
Circular
Shaped
Nominal
Size of
Conductor
650/1100 VOLTS
-do-
-do-
-do-
-do-
-do-
-do-
-do-
-do-
-do-
-do-
-do-
4 x 0.8
-NA-
-NA-
-NA-
-NA-
-NA-
mm
2.52
2.20
2.04
1.88
1.72
1.56
1.56
1.56
1.40
1.40
1.40
1.24
-NA-
-NA-
-NA-
-NA-
-NA-
mm
58.5
53.0
49.0
44.5
40.5
35.5
33.5
30.0
25.5
23.0
20.5
18.5
-NA-
-NA-
-NA-
-NA-
-NA-
mm
13125
10060
8150
6385
5280
4320
3500
2720
2020
1550
1235
825
-NA-
-NA-
-NA-
-NA-
-NA-
Kgs./Km
3.15
2.50
2.50
2.50
2.00
2.00
2.00
2.00
1.60
1.60
1.60
1.60
1.40
1.40
1.40
1.40
1.40
mm
Nominal
Dimension
of GI
Round
Wire.
2.68
2.36
2.20
2.04
1.88
1.72
1.56
1.56
1.56
1.40
1.40
1.40
1.24
1.24
1.24
1.24
1.24
mm
Minimum
Thickness
of PVC
Outer
Sheath
65.0
57.5
53.0
48.5
43.5
39.5
37.5
32.0
27.5
25.0
23.0
21.0
19.0
17.0
16.0
16.0
15.0
mm
15320
11460
9550
7630
5980
4920
4060
3250
2320
1800
1450
1040
865
680
640
580
530
Kgs./Km
510
462
414
360
324
288
252
210
174
144
119
92
72
54
54
43
43
Amps.
546
480
426
366
318
276
240
198
162
132
108
79
62
47
47
36
36
Amps.
In Air
Current Rating.
250
500
500
500
500
500
500
500
1000
1000
1000
1000
1000
1000
1000
1000
1000
Mtrs.
*Normal
Delivery
Length.
13
14
185/95
2.2
2.0
1.8
1.7
1.6
1.4
1.2
1.1
1.1
1.0
0.9
0.9
mm
1.7
1.6
1.4
1.2
1.1
1.1
1.1
1.0
0.9
0.9
0.7
0.7
mm
Nominal
Thickness of
XLPE Insulation
Main / Neutral
0.7
0.7
0.6
0.6
0.5
0.5
0.4
0.4
0.4
0.3
0.3
0.3
mm
Minimum
Thickness
of PVC
Inner
Sheath
3.6
3.4
3.0
2.8
2.6
2.4
2.2
2.2
2.2
2.0
2.0
2.0
mm
Nominal
Thickness
of PVC
Outer
Sheath
72.5
64.0
56.0
52.5
46.5
41.0
37.5
35.0
31.0
27.5
24.0
22.0
mm
Approx.
Overall
Diameter of
Cable.
-do-do-
6500
-do-
-do-
-do-
-do-
-do-
-do-
-do-
-do-
-do-
4 x 0.80
mm
Nominal
Dimension of
GI Flat
Strip.
2.68
2.52
2.20
2.04
1.88
1.72
1.72
1.56
1.56
1.40
1.40
1.40
mm
Minimum
Thickness
of PVC
Outer
Sheath
73.5
65.0
57.0
53.5
47.5
42.0
39.0
36.0
32.0
28.0
25.0
23.0
mm
Approx.
Overall
Diameter of
Cable.
7600
6150
4950
4100
3250
2650
2300
1900
1600
1240
980
850
Kgs./Km
Approx.
Weight
of
Cable.
5250
4000
3200
2550
2000
1650
1400
1100
800
625
525
Kgs./Km
Approx.
Weight
of
Cable.
Unarmoured Cable
Stranded
Stranded
150/70
500/240
Stranded
120/70
Stranded
Stranded
95/50
400/185
Stranded
70/35
Stranded
Stranded
50/25
Stranded
Stranded
35/16
240/120
Stranded
25/16
300/150
mm
Stranded
Sq.mm.
Form of
Conductor
Shaped
Nominal
Size of
Conductors
650/1100 VOLTS
3.15
3.15
2.50
2.50
2.50
2.00
2.00
2.00
2.00
1.60
1.60
1.60
mm
Nominal
Dimension
of GI
Round
Wire.
2.84
2.68
2.36
2.20
2.04
1.88
1.72
1.56
1.56
1.56
1.40
1.40
mm
Minimum
Thickness
of PVC
Outer
Sheath
77.0
70.0
61.0
56.0
50.0
45.0
41.0
38.0
34.0
29.5
26.5
25.5
mm
Approx.
Overall
Diameter of
Cable.
10000
8300
6400
5450
4500
3350
2800
2450
2050
1500
1200
1050
470
418
367
326
282
249
223
196
164
133
113
94
612
530
455
399
337
292
257
221
179
142
117
96
250
500
500
500
500
500
500
500
500
1000
1000
1000
Mtrs.
TABLE-7 POLYCAB THREE AND HALF CORE ALUMINIUM CONDUCTOR, XLPE INSULATED
mm
Stranded
Stranded
Stranded
Stranded
Stranded
Stranded
Stranded
Stranded
Stranded
Stranded
Stranded
Sq.mm.
25/16
35/16
50/25
70/35
95/50
120/70
150/70
185/95
240/120
300/150
400/185
2.0
1.8
1.7
1.6
1.4
1.2
1.1
1.1
1.0
0.9
0.9
mm
1.6
1.4
1.2
1.1
1.1
1.1
1.0
0.9
0.9
0.7
0.7
mm
Nominal
Thickness of
XLPE Insulation
Main / Neutral
0.7
0.6
0.6
0.5
0.5
0.4
0.4
0.4
0.3
0.3
0.3
mm
Minimum
Thickness
of PVC
Inner
Sheath
3.4
3.0
2.8
2.6
2.4
2.2
2.2
2.2
2.0
2.0
2.0
mm
Nominal
Thickness
of PVC
Outer
Sheath
65.0
57.0
54.0
48.0
43.0
39.0
35.0
31.0
27.5
24.0
22.0
mm
Approx.
Overall
Diameter of
Cable.
13820
10500
8400
6575
5220
4315
3475
2620
1875
1370
1080
Kgs./Km
Approx.
Weight
of
Cable.
Unarmoured Cable
Form of
Conductor
Shaped
Nominal
Size of
Conductors
650/1100 VOLTS
-do-
-do-
-do-
-do-
-do-
-do-
-do-
-do-
-do-
-do-
4 x 0.80
mm
Nominal
Dimension of
GI Flat
Strip.
2.52
2.20
2.04
1.88
1.72
1.72
1.56
1.56
1.40
1.40
1.40
mm
Minimum
Thickness
of PVC
Outer
Sheath
66.0
58.0
55.0
50.0
44.0
40.0
36.0
32.0
28.0
25.0
23.0
mm
Approx.
Overall
Diameter of
Cable.
14720
11500
9300
7275
5870
4960
8975
3110
2325
1725
1410
Kgs./Km
Approx.
Weight
of
Cable.
3.15
2.50
2.50
2.50
2.00
2.00
2.00
2.00
1.60
1.60
1.60
mm
Nominal
Dimension
of GI
Round
Wire.
2.68
2.36
2.20
2.04
1.88
1.72
1.56
1.56
1.56
1.40
1.40
mm
Minimum
Thickness
of PVC
Outer
Sheath
70.0
61.0
56.0
50.0
45.0
41.0
37.5
34.0
29.0
26.0
24.0
mm
Approx.
Overall
Diameter of
Cable.
16875
12400
10650
8520
6570
5460
4525
3560
2580
1950
1610
510
462
414
360
324
288
252
210
174
144
119
546
480
426
366
318
276
240
198
162
132
108
250
500
500
500
500
500
500
500
1000
1000
1000
Mtrs.
TABLE-8 POLYCAB THREE AND HALF CORE COPPER CONDUCTOR, XLPE INSULATED
15
16
Stranded
Stranded
Stranded
240
300
400
2.0
1.8
1.7
1.6
1.4
1.2
1.1
1.1
1.0
0.9
0.9
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.6
0.5
0.5
0.5
0.4
0.4
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
mm
3.6
3.2
3.0
2.8
2.6
2.4
2.2
2.2
2.0
2.0
2.0
1.8
1.8
1.8
1.8
1.8
1.8
1.8
mm
65.5
58.0
52.5
46.5
42.0
37.5
33.5
30.5
26.0
23.5
21.0
17.5
18.5
18.0
17.5
16.5
16.0
15.0
mm
6000
4600
3700
2800
2280
1850
1530
1200
875
680
550
350
260
250
215
200
180
160
Kgs./Km
Stranded
Stranded
150
Stranded
120
185
Stranded
Stranded
70
Stranded
50
95
Stranded
Stranded
25
Stranded
16
35
Solid
Stranded
10
Stranded
10
Stranded
Solid
Solid
mm
2.36
2.68
-do-
2.20
2.04
1.88
1.72
1.56
1.56
1.56
1.40
1.40
1.40
-NA-
-NA-
-NA-
-NA-
-NA-
-NA-
mm
-do-
-do-
-do-
-do-
-do-
-do-
-do-
-do-
-do-
-do-
4 x 0.8
-NA-
-NA-
-NA-
-NA-
-NA-
-NA-
mm
66.5
59.5
54.0
48.0
43.5
39.0
35.0
32.0
28.0
25.0
23.0
20.0
-NA-
-NA-
-NA-
-NA-
-NA-
-NA-
mm
7000
5600
4700
3650
3000
2600
2100
1700
1280
1050
940
715
-NA-
-NA-
-NA-
-NA-
-NA-
-NA-
Kgs./Km
3.15
3.15
2.50
2.50
2.50
2.00
2.00
2.00
1.60
1.60
1.60
1.60
1.40
1.40
1.40
1.40
1.40
1.40
mm
2.84
2.52
2.36
2.20
2.04
1.88
1.72
1.56
1.56
1.40
1.40
1.40
1.40
1.40
1.24
1.24
1.24
1.24
mm
Minimum
Thickness
of PVC
Outer
Sheath
71.5
64.5
57.5
52.0
47.0
42.0
38.0
34.0
29.5
26.5
25.0
21.0
20.5
19.0
18.5
17.5
17.5
16.5
mm
9500
7850
6050
5000
4175
3250
2775
2175
1640
1325
1150
895
765
700
625
580
560
510
Kgs./Km
418
367
326
282
249
223
196
164
133
113
94
73
57
57
43
43
34
34
Amps.
530
455
399
337
292
257
221
179
142
117
96
70
67
67
50
50
31
31
Amps.
Approx. Approx.
In
In Air
Overall
Weight Ground.
Diameter of Cable.
of Cable.
500
500
500
500
500
500
500
500
500
500
500
1000
1000
1000
1000
1000
1000
1000
Mtrs.
*Normal
Delivery
Length.
mm
Minimum
Thickness
of PVC
Outer
Sheath
Sq.mm.
Approx. Approx.
Overall
Weight
Diameter of Cable.
of Cable.
Unarmoured Cable
Nominal
Thickness
of PVC
Outer
Sheath
Current Rating.
Minimum
Thickness
of PVC
Inner
Sheath
Form of
Conductor
Circular
Shaped
Nominal
Size of
Conductor
Nominal
Thickness of
XLPE
Insulation
650/1100 VOLTS
Stranded
Stranded
240
300
1.8
1.7
1.6
1.4
1.2
1.1
1.1
1.0
0.9
0.9
0.7
0.7
0.7
0.7
0.7
0.7
mm
Nominal
Thickness of
XLPE
Insulation
0.7
0.6
0.5
0.5
0.5
0.4
0.4
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
mm
Minimum
Thickness
of PVC
Inner
Sheath
3.2
3.0
2.8
2.6
2.4
2.2
2.2
2.0
2.0
2.0
1.8
1.8
1.8
1.8
1.8
1.8
mm
Nominal
Thickness
of PVC
Outer
Sheath
58.0
52.5
46.5
42.0
37.5
33.5
30.5
26.0
23.5
21.0
17.5
18.5
17.5
16.5
16.0
15.0
mm
12025
9650
7380
6000
4825
3880
2925
2110
1550
1170
750
510
365
350
280
260
Kgs./Km
Approx. Approx.
Overall
Weight
Diameter of Cable.
of Cable.
Unarmoured Cable
Stranded
Stranded
150
Stranded
120
185
Stranded
Stranded
Stranded
50
70
Stranded
35
95
Stranded
Stranded
16
Stranded
10
25
Solid
Stranded
Stranded
mm
Solid
Sq.mm.
Form of
Conductor
Circular
Shaped
Nominal
Size of
Conductor
650/1100 VOLTS
2.20
2.36
-do-
2.04
1.88
1.72
1.56
1.56
1.56
1.40
1.40
1.40
-NA-
-NA-
-NA-
-NA-
-NA-
mm
Minimum
Thickness
of PVC
Outer
Sheath
-do-
-do-
-do-
-do-
-do-
-do-
-do-
-do-
-do-
4 x 0.8
-NA-
-NA-
-NA-
-NA-
-NA-
mm
Nominal
Dimension of
GI Flat
Strip.
59.5
54.0
48.0
43.5
39.0
35.0
32.0
28.0
25.0
23.0
20.0
-NA-
-NA-
-NA-
-NA-
-NA-
mm
13025
10340
8225
6710
5575
4450
3430
2510
1915
1520
1050
-NA-
-NA-
-NA-
-NA-
-NA-
Kgs./Km
Approx. Approx.
Overall
Weight
Diameter of Cable.
of Cable.
3.15
2.50
2.50
2.50
2.00
2.00
2.00
1.60
1.60
1.60
1.60
1.40
1.40
1.40
1.40
1.40
mm
Nominal
Dimension
of GI
Round
Wire.
2.52
2.36
2.20
2.04
1.88
1.72
1.56
1.56
1.40
1.40
1.40
1.40
1.24
1.24
1.24
1.24
mm
Minimum
Thickness
of PVC
Outer
Sheath
mm
64.5
57.5
52.0
47.0
42.0
38.0
34.0
29.5
26.5
25.0
21.0
20.5
18.5
17.5
17.5
16.5
15275
12000
9580
7890
6225
5125
3900
2875
2190
1770
1275
1010
775
730
660
610
Kgs./Km
426
480
462
366
318
276
240
198
162
132
108
79
62
47
47
36
36
Amps.
414
360
324
288
252
210
174
144
119
92
72
54
54
43
43
Amps.
In Air
Current Rating.
250
500
500
500
500
500
500
500
500
500
1000
1000
1000
1000
1000
1000
Mtrs.
*NormalDelivery
Length.
17
18
0.7
-do-
-do-
-do-
-do-
-do-
-do-
-do-
-do-
-do-
-do-
-do-
-do-
-do-
-do-
-do-
-do-
-do-
-do-
-do-
-do-
-do-
10
12
14
16
19
21
24
27
30
33
37
44
52
61
0.4
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
mm
mm
2.2
2.0
31.0
29.0
28.0
25.0
2.0
2.0
24.0
23.5
23.0
22.5
20.5
19.5
18.5
18.0
17.5
17.0
15.5
14.5
13.5
13.5
12.5
11.5
10.5
10.0
2.0
2.0
2.0
2.0
2.0
1.8
1.8
1.8
1.8
1.8
1.8
1.8
1.8
1.8
1.8
1.8
1.8
1.8
mm
1500
1300
1150
975
910
820
750
665
600
540
475
430
390
340
315
280
260
250
225
200
160
140
Kgs./Km
-do-
-do-
-do-
-do-
-do-
-do-
-do-
-do-
-do-
-do-
4 x 0.80
-NA-
-NA-
-NA-
-NA-
-NA-
-NA-
-NA-
-NA-
-NA-
-NA-
-NA-
mm
1.56
1.56
-do-
-do-
-do-
-do-
-do-
-do-
-do-
-do-
1.40
-NA-
-NA-
-NA-
-NA-
-NA-
-NA-
-NA-
-NA-
-NA-
-NA-
-NA-
mm
32.0
30.5
28.5
26.0
25.0
24.0
23.5
23.0
21.0
20.0
19.0
-NA-
-NA-
-NA-
-NA-
-NA-
-NA-
-NA-
-NA-
-NA-
-NA-
-NA-
mm
Nominal
MiniApprox.
Dimen- mumThick- Overall
sion of
ness of Diameter
GI Flat PVC Outer of Cable.
Strip.
Sheath
1950
1700
1500
1325
1225
1125
1050
1000
900
815
750
-NA-
-NA-
-NA-
-NA-
-NA-
-NA-
-NA-
-NA-
-NA-
-NA-
-NA-
Kgs./Km
Approx.
Weight of
Cable.
2.0
1.6
1.6
1.6
1.6
1.6
1.6
1.6
1.6
1.6
1.6
1.4
1.4
1.4
1.4
1.4
1.4
1.4
1.4
1.4
1.4
1.4
mm
1.56
1.56
1.56
1.40
1.40
1.40
1.40
1.40
1.40
1.40
1.40
1.40
1.24
1.24
1.24
1.24
1.24
1.24
1.24
1.24
1.24
1.24
mm
Nominal Minimum
Dimen- Thickness
sion of
of PVC
GI Round
Outer
Wire.
Sheath
2050
2550
34.5
1850
1550
1475
1400
1330
1250
1150
1010
925
825
720
655
630
580
520
500
465
415
390
370
Kgs./Km
Approx.
Weight of
Cable.
32.0
30.5
28.0
27.0
26.0
25.5
25.0
23.0
22.0
21.0
20.0
19.0
18.5
17.5
16.5
15.5
15.5
14.5
13.5
13.0
12.5
mm
Approx.
Overall
Diameter
of Cable.
$ The Weight and Dimensions of Cables with Stranded conductor will be comparatively more than that of Solid conductor,whereas all other parameters are same..
The above data is approximate and subject to manufacturing tolerance.
* Delivery Length tolerance is 5 %. Length more than normal as per customer request.
mm
Nominal Minimum
Unarmoured Cable
Thickness Thickness Nominal
Approx.
Approx.
of XLPE
of PVC Thickness Overall Weight of
InsulaInner
of PVC
Diameter
Cable.
tion
Sheath
Outer
of Cable.
Sheath
No. s
Number
of Cores
10
11
11
12
12
13
13
14
15
16
16
17
18
19
20
21
22
24
25
25
33
Amps.
In
Ground.
10
10
11
11
12
12
13
14
14
15
16
17
18
18
19
21
22
22
29
Amps.
In Air
Current Rating.
500
500
500
500
500
500
500
500
500
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
Mtrs.
*Normal
Delivery
Length.
TABLE-11 POLYCAB 650/1100 Volts Multicore Control Cable with Solid Copper Conductor of size 1.5 Sq.mm XLPE Insulated
0.3
0.3
-do-
-do-
-do-
-do-
-do-
-do-
-do-
-do-
-do-
-do-
-do-
-do-
-do-
-do-
-do-
-do-
-do-
-do-
-do-
-do-
-do-
10
12
14
16
19
21
24
27
30
33
37
44
52
61
2.2
2.2
2.2
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
1.8
1.8
1.8
1.8
1.8
1.8
1.8
1.8
1.8
1.8
1.8
mm
35.0
33.5
32.0
2150
1950
1650
1250
1350
27.0
1150
1050
950
860
770
680
625
550
475
450
400
360
340
300
260
220
185
Kgs./Km
28.0
26.0
25.5
24.5
22.5
21.5
20.5
19.0
18.0
17.5
16.5
16.0
15.0
15.0
14.0
13.0
12.0
11.5
mm
4 x 0.80
4 x 0.80
4 x 0.80
4 x 0.80
4 x 0.80
4 x 0.80
4 x 0.80
4 x 0.80
4 x 0.80
4 x 0.80
4 x 0.80
4 x 0.80
4 x 0.80
4 x 0.80
-NA-
-NA-
-NA-
-NA-
-NA-
-NA-
-NA-
-NA-
mm
1.56
1.56
1.56
1.40
1.40
1.40
1.40
1.40
1.40
1.40
1.40
1.40
1.40
1.24
-NA-
-NA-
-NA-
-NA-
-NA-
-NA-
-NA-
-NA-
mm
36.0
34.5
33.0
29.5
28.5
27.5
26.5
25.5
23.5
22.5
21.5
20.0
19.5
19.0
-NA-
-NA-
-NA-
-NA-
-NA-
-NA-
-NA-
-NA-
mm
Minimum Approx.
ThickOverall
ness of Diameter
PVC Outer of Cable.
Sheath
2625
2350
2100
1710
1630
1550
1350
1250
1140
1025
920
850
760
700
-NA-
-NA-
-NA-
-NA-
-NA-
-NA-
-NA-
-NA-
Kgs./Km
Approx.
Weight of
Cable.
2.0
2.0
2.0
1.6
1.6
1.6
1.6
1.6
1.6
1.6
1.6
1.6
1.6
1.6
1.4
1.4
1.4
1.4
1.4
1.4
1.4
1.4
mm
1.56
1.56
1.56
1.56
1.56
1.40
1.40
1.40
1.40
1.40
1.40
1.40
1.40
1.40
1.40
1.24
1.24
1.24
1.24
1.24
1.24
1.24
mm
39.0
37.5
35.5
31.5
30.5
29.0
28.5
27.5
25.5
24.5
23.5
22.0
21.5
21.0
19.5
18.0
16.5
16.5
15.5
14.5
14.0
13.5
mm
Approx.
Overall
Diameter
of Cable.
3400
2900
2600
2080
1950
1760
1625
1500
1350
1250
1160
1050
975
875
800
700
625
600
525
500
425
380
Kgs./Km
Approx.
Weight of
Cable.
$ The Weight and Dimensions of Cables with Stranded conductor will be comparatively more than that of Solid conductor,whereas all other parameters are same..
The above data is approximate and subject to manufacturing tolerance.
* Delivery Length tolerance is 5 %. Length more than normal as per customer request.
0.4
0.4
0.4
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.7
mm
mm
Nominal Minimum
Unarmoured Cable
Thickness Thickness Nominal Approx.
Approx.
of XLPE
of PVC Thickness Overall Weight of
InsulaInner
of PVC
Diameter
Cable.
tion
Sheath
Outer
of Cable.
Sheath
No. s
Number
of Cores
12
13
14
15
15
16
16
17
18
19
20
21
22
24
25
26
27
29
31
34
34
39
Amps.
In
Ground.
11
12
12
13
14
14
16
16
16
17
18
19
20
21
22
24
25
26
28
30
30
32
Amps.
In Air
Current Rating.
500
500
500
500
500
500
500
500
500
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
Mtrs.
*Normal
Delivery
Length.
TABLE-12 POLYCAB 650/1100 Volts Multicore Control Cable with Solid Copper Conductor of size 2.5 Sq.mmXLPE Insulated
19
Rating Factors
1 ) F O R A I R A N D GRO UND TE MPE R ATU RE
A. Rating factors for variation in ambient air temperature
Ambient Temp (C)
25
30
35
40
45
50
Rating Factors
1.14
1.10
1.04
1.00
0.95
0.90
15
20
25
30
35
40
Rating Factors
1.12
1.08
1.03
1.00
0.96
0.91
Size
Cm
Upto 25 mm
75
1.0
1.00
1.00
90
0.99
0.98
0.97
105
0.98
0.97
0.96
120
0.97
0.96
0.95
150
0.96
0.94
0.92
180 or more
0.95
0.93
0.91
20
Nominal area of
conductor mm2
100
120
150
200
250
300
1.5
1.10
1.05
1.00
0.92
0.86
0.81
2.5
1.10
1.05
1.00
0.92
0.86
0.81
1.10
1.05
1.00
0.92
0.86
0.81
1.10
1.05
1.00
0.92
0.86
0.81
10
1.10
1.06
1.00
0.92
0.85
0.80
16
1.12
1.06
1.00
0.91
0.84
0.79
25
1.14
1.08
1.00
0.91
0.84
0.78
35
1.15
1.08
1.00
0.91
0.84
0.77
50
1.15
1.08
1.00
0.91
0.84
0.77
70
1.15
1.08
1.00
0.90
0.83
0.76
95
1.15
1.08
1.00
0.90
0.83
0.76
120
1.17
1.09
1.00
0.90
0.82
0.76
150
1.17
1.09
1.00
0.90
0.82
0.75
185
1.18
1.09
1.00
0.89
0.81
0.75
240
1.18
1.09
1.00
0.89
0.81
0.75
300
1.18
1.09
1.00
0.89
0.81
0.75
400
1.19
1.10
1.00
0.89
0.81
0.75
15 cm
30 cm
45 cm
0.78
0.81
0.85
0.88
0.68
0.71
0.77
0.81
0.61
0.65
0.72
0.76
0.56
0.61
0.68
0.73
45 cm
60 cm
0.87
0.90
0.91
0.79
0.83
0.86
0.74
0.79
0.82
0.71
0.76
0.80
C) Cables laid on racks / Trays in covered trench with having restricted air circulation, Trefoils are separated by two cable
diameter horizontally and the trays are in tiers having 30 cm distance.
No. racks / trays in tiers
0.95
0.90
0.88
0.90
0.85
0.83
0.88
0.83
0.81
0.86
0.81
0.79
0.98
0.96
0.95
0.93
0.94
0.92
0.93
0.90
21
0.98
0.96
0.93
0.92
0.95
0.93
0.90
0.89
0.94
0.92
0.89
0.88
0.93
0.90
0.87
0.86
B) Cables laid inside concrete trench with removable covers on cable trays having restricted circulation. The cables spaced
by one cable diameter and trays are in tiers spaced by 30 cm. The clearance of the cable from the wall is 25 mm.
No. of cables trays in
tier
0.95
0.90
0.88
0.85
0.84
0.90
0.85
0.83
0.81
0.80
0.88
0.83
0.81
0.79
0.78
0.86
0.81
0.79
0.77
0.76
C) Cables laid on cable trays exposed to air, the cable touching and trays are in tiers spaced by 30 cm. The clearance
between the wall and the cable is 25 mm.
No. of Cables per Tray
0.84
0.80
0.75
0.73
0.80
0.76
0.71
0.69
0.78
0.74
0.70
0.68
0.76
0.72
0.68
0.66
Distance of Cables
Touching
15 cm
30 cm
45 cm
0.79
0.82
0.87
0.90
0.69
0.75
0.79
0.83
0.62
0.69
0.74
0.79
0.58
0.65
0.72
0.76
0.54
0.61
0.69
0.75
22
Distance of Cables
Touching
30 cm
45 cm
60 cm
0.88
0.90
0.92
0.94
0.82
0.84
0.87
0.89
0.77
0.80
0.84
0.87
0.74
0.78
0.82
0.85
0.71
0.76
0.81
0.84
Dos
Donts
Cable reels should be stored on hard surfaces resting on the flanges edge (flanges
vertical). Align reels flange to flange and,
if possible, arrange so that first in is first
out.
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E. RECOMMENDED MINIMUM
BENDING RADIUS FOR HEAVY
DUTY CABLES.
Single Core : 20 x D
Multicore : 15 x D
: P = 9 D2
24
Tel.
Fax
E-mail : enquiry@polycab.com
Website : www.polycab.com
Dec 2012