Boiler Feed Pump WXH

C.Cowell Global Product Manager Utility Feed Pumps

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Index
Why Flowserve? Manufacturing Footprint & structure Product performance Design considerations Product features Product development Solar installations

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Why Flowserve?

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Manufacturing Footprint

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Manufacturing Footprint

Santa Clara

Coslada Center of Excellence

Vernon

Coimbatore
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3D Layout 3D L

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WXH Product coverage

Applications Product Description Boiler feed pump Horizontal multistage Ring section pump. Industrial boilers In line impellers with thrust Fossil fuel plants. balance device. Combined cycle Product of choice for combined Solar power cycle. Operating Parameters Flows to 900 m3/h (4000 gpm) Heads to 2650 m (8700 ft) Pressures to 310 bar (4500 psi) Temperatures to 250C (480F)

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WXH Range Multistage, Segmental Ring Diffuser Pump

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Optimized Hydraulic Selection

Specific Speed selected for optimum combination of stable operation, efficiency, and stage count
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Optimized Hydraulic Selection

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Optimized Gap Control

Reduced Noise & Vibration

Improved Low Flow Stability

Increased Mechanical Life Minimize Pressure Pulsations, Vane Passing concerns.

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Rotor Definition
Rotor-to-Stator Clearance
Slender shaft 0% min new diametral clearance @ midspan Large shaft 30% Run Dry 45%

Duncan Hood chart as modified by Flowserve experience

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Construction
Single or Double Suction First Stage Diffuser Hydraulics, permits greater control of radial loads

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Channel Ring Rabbet Fit

Non-Shear O-Ring Design Eliminates Risk of Damage During Assembly
Improved Alignment of Channel Rings

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Laser Hardened Wear Rings

Pump is more tolerant of debris

Desensitizes pump to Starting/Stopping Improves ability to withstand transients

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Thrust balance

One piece balance disc and sleeve

Integral balance line takes leakage back to pump suction.

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Thrust Load Balance

Self compensating over the operating range and as the pump wears Lower leakage, higher efficiency Longer bearing life

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Flanged Drum
Self adjusting Hydraulic forces are balanced across the operating range. Minimal Loads on Thrust Bearing

Flange_Pump_r6.w mv

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Bearing Alternatives

Sleeve/Ball Ball/Ball Low Energy & Speed Typically 3 Pumps Medium Energy & Speed

3 to 6 Pumps Sleeve/KTB
High Energy & Speed Many 4 and 6 Pumps dependent on power All 8 and 10 Pumps, All Fluid Coupling Driven Pumps

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Tilting Pad Beaing

Accommodates Thrust in Either Direction Bearing Is Very Lightly Loaded During Operation Due to Flanged Drum Spring Loaded Bearing Improves Reliability During Starting, & Stopping Sized to accommodate resultant axial load when pump clearances have increased to 2x as built.
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Product development
3D Solids Modeling Rotordynamic Analysis Finite Element Analysis (FEA) Computational Fluid Dynamics (CFD) Flow Visualization Testing

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Packaging

PUERTOLLANO FEEDWATER PUMPS

4x12WXH-12
API PLAN 23 / Voith fluid coupling

233m3/h / 1215m / 1000kW

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Packaging

SAMCASOL 1&2

FEEDWATER PUMPS
4x12WXH-13 API PLAN 23 / Lube Oil / VFD

310m3/h / 1587m / 1650kW

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Packaging

MANCHASOL 1&2

FEEDWATER PUMPS
4x12WXH-13 API PLAN 23 / Lube Oil / VFD

297m3/h / 1523m / 1500kW

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Solar Installations
Plant Year 2007 2008 2008 2009 2009 2009 2009 2009 2009 2010 2010 2010 2010 2010 2010 2010 2010 2010 2011 Customer/Location Iberdrola Energa Solar de Puertollano, S.A. C.T. Extresol Uno UTE C.T. Extresol Dos UTE UTE Samcasol 1 UTE Samcasol 2 Ingeteams Power Plants, S.A. UTE Manchasol I UTE Manchasol II UTE Andasol 3 UTE Valle II UTE Valle II Ingeteams Power Plants, S.A. Elecnor, S.A. Elecnor, S.A. Elecnor, S.A. UTE CT Extresol 3 Planta Termosolar de Extremadura Planta Termosolar de Extremadura 2 UTE Abener End User Iberdrola Energa Solar de Puertollano, S.A. Cobra Instalaciones y Servicios, S.A. Cobra Instalaciones y Servicios, S.A. Renovables Samca, S.A. Renovables Samca, S.A. Acciona Energy CT Manchasol CT Manchasol Marquesado Solar Torresol Energy Torresol Energy Acciona Energy Dioxipe, S.L. Aries Solar Aries Solar Extresol 3 Planta Termosolar de Extremadura Planta Termosolar de Extremadura Masdar Name Ibersol Extresol Extresol La Florida La Dehesa Palma del Rio 2 Manchasol I Manchasol II Andasol 3 Valle I Valle II Palma del Rio 1 Astexol 2 Aste-1A Aste - 1B Extresol 3 Termosol 1 Termosol 2 Sham 1 Location Spain Spain Spain Spain Spain Spain Spain Spain Spain Spain Spain Spain Spain Spain Spain Spain Spain Spain Abu Dhabi Qty 2 2 2 2 2 3 2 2 2 2 2 3 2 2 2 2 2 2 3 Pump 4x12 WXH-12 4x12 WXH-13 4x12 WXH-13 4x12 WXH-13 4x12 WXH-13 3x11 WXH-11 4x12 WXH-12 4x12 WXH-12 4x12 WXH-11 4x12 WXH-12 4x12 WXH-12 3x11 WXH-11 4x12 WXH-13 4x12 WXH-13 4x12 WXH-13 4x12 WXH-13 4x12 WXH-13 4x12 WXH-13 4x12 WXH-13 Flow (m3/h) 233 297 297 310 310 137 297 297 282 297 297 137 247 239 239 297 315 315 271 Pressure (m) 1,215 1,523 1,523 1,587 1,587 1,113 1,523 1,523 1,334 1,543 1,543 1,113 1,244 1,275 1,275 1,523 1,587 1,587 1,415 RPM 2,980 3,140 3,140 3,300 3,300 2,916 3,300 3,300 3,200 3,300 3,300 2,916 2,770 2,780 2,780 3,115 3,300 3,300 2,970 Service Boiler Feed Water Pumps Boiler Feed Water Pumps Boiler Feed Water Pumps Boiler Feed Water Pumps Boiler Feed Wateer Pumps Boiler Feed Water Pumps Boiler Feed Water Pumps Boiler Feed Water Pumps Boiler Feed Water Pumps Boiler Feed Water Pumps Boiler Feed Water Pumps Boiler Feed Water Pumps Boiler Feed Water Pumps Boiler Feed Water Pumps Boiler Feed Water Pumps Boiler Feed Water Pumps Boiler Feed Water Pumps Boiler Feed Water Pumps Boiler Feed Water Pumps

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