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A) Radiography :
Principle : It is based on the principle of differential absorption of penetration radiation in the component and record of these on film. Equipment : 1. X ray camera or isotope. Usually Iridium 192 is being used as a source in TBW. 2. Film. 3. Chemical for processing the film. Testing : The test consists of taking X ray photograph of the internal conditions of the weld metal. The photographic film is placed on the side opposite to the source radiation. The radiation rays penetrate the metal and produce an image on the film. Development of the film : The room is called a dark room where these films are processed. In this room no external light is allowed to enter. Only a red colored 0-watt bulb is made to glow. The film is brought in this dark room with proper packing. Development stages of the film : a) Film Development with developer. b) Stop bath immersion to stop development c) Fixture solution to get permanent image d) Cleaner solution. e) Drying. Each stage is followed as per predetermined time period. The film is evaluated with help of light source. The evaluation is done as per the attached chart. Advantages : 1. Applicable to all materials. 2. Permanent record available. Limitations : 1. Radiation hazards. 2. High skill of operator. 3. High costs. Application : 1. For all butt joints. 2. Header to end cover Set in joint of ASME design.
D) Ultrasonic test :
Principle : It is based on the reflection of ultrasonic pulses/waves from in homogeneous in a specific material based on the difference in either velocity or density of sound waves in that material or both. Test : This test is used to detect internal cracks by means of sending ultrasonic waves. The reflection of the waves is seen on the oscilloscope. If there is any homogeneity inside the test piece then waves of shorter length get reflected which can be seen on an oscilloscope. A study on the length of wave can show the depth at which crack is present. Equipment : 1. Ultrasonic transducer. 2. Oscilloscope 3. Reference standards. Advantages : 1. 2. 3. 4. High sensitivity to critical defects. Portable instruments. Broad range materials. Single side access (Particularly useful for in service inspections.)
Limitations : 1. 2. 3. 4. Operator dependence for evaluation. Difficult to quantify the distributed defects. Completely dependent on reference standards. Calibrations are required.
Applications : 1. Volumetric testing of welds, forging, raw materials. 2. Thickness and corrosion monitoring for in service inspection.`