MD PV ASME v0.1

Program User Guide :
Mechanical Design of P / V in acc. with ASME

Doc. No. Date Revision Sheet No. PUG - MDPV - 000 2005. 8. 15. 0 1 1 of 1
1.
Introduction
This guide is intended to outline a program for mechnical design of pressure vessels in accordance with ASME. 2. References The program is based on the following, which shall be referred to for further understanding. Design ASME Sec. VIII, Div. 1 Materials ASME Sec. II - D Technicals Process Vessel Design Manual, Dennis R. Moss Design of Process Equipment, 3rd Ed., K. K. Mahajan Catalogues for Flanges Future Development Description Nozzle Conical Section Shell Flange Header, Box Type Support Saddle Leg Lug Skirt Lifting Lug Nozzle External Load External Pressure Tall Tower Davit 4. Program Architecture Inside the Program " IS " " shell " " head " " consec " " s.flg " " tube " " HD " " cv " " Nx " Data Files " materials ASTM " " materials common " materials JIS " " materials KS " 5. General Information Data are inputed via cells with blue words / numbers and comboboxes. Attention shall be paid to cells with red words / numbers. Sheet . Date 05. 8. 15. 05. 8. 15. 05. 8. 15. Version 0.1 0.1 0.1 Remarks
3.
Input and Summary Sheet Calculation Sheet for Shell Calculation Sheet for Head Calculation Sheet for conical Section Calculation Sheet for Shell Flange Calculation Sheet for Tube Calculation Sheet for Header Calculation Sheet for Cover for Header Calculation Sheet for Nozzle Stress Values of ASTM / ASME materials Material Index, Flange Data, Modulus of Elasticity, ... Stress Values of JIS materials Stress Values of KS materials
"
NTES
Narai Thermal Engineering Services
Design Notes :
Mechanical Design of P / V in acc. with ASME

Doc. No. Date Revision Sheet No. DN - MDPV - 000 2005. 7. 28. 0 1 of 1
1.
Introduction
These notes are intended to help designers follow normal design practices, and further reach an optimum design.
2.
Notes Flange The procedures are from Taylor Forge Bulletin No. 502, 7th Ed., " Modern Flange Design ". In general, bolts should be used in multiples of four(4). For large diameter flanges, many smaller bolts on a tight bolt circle are recommended to reduce the flange thickness.
NTES
INPUT
Job No. Project
DESIGN
&
SUMMARY
SHEET
for
Item No. Service
P/V
MECH.
DESIGN
Doc. No. Date Revision Sheet No. UG - 16 ( b ) 0 1
MD - IS - 000 2005. 8. 15. of 1
0 - 3100 - 25 Sohar Refinery Project

DATA
F - 3704 Incinerator Chamber
Code Service acc. to UG-16 (b) Design Pressure Design Temperature Test Press. / Test Method
ASME Sec. VIII Div. 1 General

INTERNAL EXTERNAL
Minimum Thickness of Press. Retaining Parts t,min-CA Service Part
300 340
kPa.g kPa.g
SHELL
Corrosion Allowance mm
CONSTRUCTION
DATA
Description Shell Head Shell #2 Conical Sec. Flat Head Shell Flange plate plate plate plate forging forging
Type 2:1 Ellipsoidal Conical Flanged AWWA Ring
1.6 General P. R. Parts 6 Unfired Steam Boiler Shell & Head 2.4 Compressed Air Shell & Head / 2.4 Steam Shell & Head 2.4 Water Shell & Head HEAD NOZZLE TUBE * Excluding corrosion allowance, 3 3 0 after forming, regardless of material. Pipe Size Materials Thickness, mm Joint Eff.I.D., mm OD ID Code Spec. No. t, min. t, req. t, used Judge t ASTM A 516-70 0.85 2500 4.6 ###### 14 ####### 24" Sch.40 ###### ### ###### ASTM A 516-70 1 5.4 ###### 14 ####### Thick Reduction after Forming 15 % ASTM A 516-70 0.85 1450 4.6 ###### 14 ####### ASTM A 516-70 0.85 5.4 ###### 14 ####### Length > 920 Concentric BSA BSP GW Bolt Wt ASTM A 105 Nozzle ID> 1450 M. Input > ###### 50 ####### Bolt > ASTM A 193-B7,<=2.5" Thk Redu ### ### ### 1" 48 ASTM A 105 150 lb NZ.t > 14 M. Input > ###### 95 ####### Gasket> Confined Spiral W.,SUS 15 % ### ### ### 1" 48 std size> ####### * t std > ####### kg/cm2.g 30 Hydrostatic
KS KS KS KS JIS 150 lb ASTM ASTM ASTM STS 304 TB E STS 304 TP E STS 304 STS 304 TP E SUS 304
Tube
tube
U-tube Circular Welded Circular Flanged ANSI Slip-on Inserted Inserted
1 1 1 1 1
19.4 ######
######
Header, Inlet pipe Blind Flg, Inlet plate Flange > Header, Outlet pipe Blind Flg, Outlet plate Flange >
NOZZLES
15 A Sch.10S Triangular Pitch, Trans. ###### ###### ####### 125 A Sch.80 C.A. ###### 15 ####### Bolt >
####### - N/A - Gasket>
###### 50.8 0
Long.
### ###
###### ######
70.5 ######
BSA GW
###### ###### ####### 80 A Sch.80 C.A. 0 ###### ###### ####### Bolt > ASTM A 193-B8, <=3/4" std size> ###### * t std > ###### - N/A - Gasket> ConfinedSpiral W.,SUS 585.6 1160 ###### 12.0 ####### 24" Sch.160 Location > 14 Ar ### Sr ### Access or Inspection Opening > ###### ###### ####### 1 1/2" XX-STR Location > Pad Th'k > Ar ### Sr ### Access or Inspection Opening >
Pad Th'k >
######
######
BSA GW
### ###
###
######
A1, Manhole plate Pad > plate K1 & K2 pipe Pad >
A 516-70 A 516-70 A 106-B
1
Pad OD >
######
1
Pad OD >
Shell Yes Shell No
###### ######
### ###
###### ######
Notes : 1. 2. 3. 4.
- N/R - N/A -
: :
Not Required. Not Applicable
Ar Area Requirement Sr Strength Requirement
BSA BSP GW Bolt
Requirement for Bolt Sectional Area Requirement for Bolt Spacing Requirement for Gasket Width Bolt Detail, Size / Q'ty
NTES
Doc. No.
MD - PV - 000
PRESSURE MECHANICAL
VESSEL DESIGN
Job No. Project Client Contractor Item No. Service
: : : : :
0 - 3100 - 25 Sohar Refinery Project JGC HCEI F - 3704 Incinerator Chamber
5 4 3 2 1 0 Rev.
05. 8. 15. Date
Issued for approval. Description
S. J. Lee Prepared
LTG Reviewed
Lee Approved

Homepage E-mail
NTES
Tel. Fax.
PRESSURE
VESSEL :
MECHANICAL
DESIGN
Doc. No. Date Rev. Sheet No.
MD - PV - 000 05. 8. 15. 0 1 of 1
T a b l e of C o n t e n t s
1.
Design Data and Summary
2.
Shell
3.
4.
5.
6.
7.
8.
9.
10.
NTES
PRESSURE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
VESSEL :
MECHANICAL
Project Item No. Service Sohar Refinery Project F - 3704 Incinerator Chamber
DESIGN
Doc. No. Date Revision Sheet No.
MD - PV - 000 05. 8. 15. 0 1 of x
DESIGN
Code Pressure Design Temperature Method Pressure Test Pressure Ambient Temperature Shell Head Nozzle Tube
DATA
EXTERNAL
ASME Sec. VIII Div. 1 INTERNAL 300 kPa.g 340 Hydrostatic 0 kPa.g 30 Corrosion Allowance 3 mm 3 mm 3 mm 0 mm
Joint Efficiency 0.85 1 *** ***
Radiography Spot No or Full *** ***
DESIGN
Description Shell Head Shell #2 Conical Sec. Flat Head Shell Flange Type
A 516-70 A 516-70 A 516-70 Conical Concentric A 516-70 Flanged A 105 AWWA / Ring A 105
SUMMARY
ID 2500 1450
2500 1450 Nz ID. 1450 Nz Thk 14
Thickness
Min. Req. Used #### #### #### #### #### ####
Material
Remarks
mm 2:1 Ellipsoidal
4.6 5.4 4.6 5.4 14 14 14 14 L = 920 mm 50 Bolt = A 193-B7,<=2.5" 95 Gasket = Spiral W.,SUS
TUBE
Description Tube Header, Inlet Blind Flg, Inlet Header, Outlet Blind Flg, Outlet Type U-tube Circular Welded Circular Flanged Material
STS 304 TB E STS 304 TP E STS 304 STS 304 TP E SUS 304
&
HEADER
ID
19.4
OD
25.4
Thickness
Req. Used.
Remarks
mm
##### ##### ##### #####
#### 3 #### #### 125 A / Sch.80 #### 15 #### #### 80 A / Sch.80 #### #### ANSI / Slip-on / 150 lb
NOZZLES
Description A1, Manhole K1 & K2 Material
A 516-70 A 106-B
Location Shell Shell
ID
OD
Thickness
Req. Used.
Pad Material A 516-70
585.6 #####
mm 609.6 #### 12.0 ##### #### ####
OD t mm 1160 14
Remark
Remarks :
NTES
PRESSURE
VESSEL :
MECHANICAL
Part Code
DESIGN
MD - PV - 000 05. 8. 15. 0 0 of x
Shell
ASME Sec. VIII, Div. 1 UG - 27 Thickness of Shells under Internal Pressure (c) (1) Circumferential Stress in the Longitudinal Joint * Circumferential stress governs. So, calculation for long. stress is omitted.
DESIGN
Material Code Material Internal design pressure Design temperature Inside diameter of the shell course under consideration Uncorroded Inside diameter of the shell course under consideration Corroded Inside radius Maximum allowable stress value Joint efficiency for, or the efficiency of, appropriate joint Corrosion allowance Corroded
DATA
ASTM A 516-70 P 300 340 2,500 D R S E 2,506 1,253 #VALUE! 0.85 3 mm kPa.g mm mm mm kPa
CALCULATION
Minimum Required Thickness of Shell
Checks :
t = ###### ## P= 300
0.5 R =
626.5
-> ->
## ##
## 0.385 S E = #VALUE!
P R S E - 0.6 P
#VALUE!
300.0 0.85
1,253 0.6 300.0
3.0
= ###### mm
##
14
mm used.
->
#VALUE!
NTES
PRESSURE
VESSEL :
MECHANICAL
Part Code
DESIGN
MD - PV - 000 05. 8. 15. 0 0 of x
Head
ASME Sec. VIII, Div. 1 UG - 32 Formed Heads, and Sections, Pressure on Concave Side ( d ), ( e ) or ( f )
DESIGN
Material Code Material Internal design pressure Design temperature Inside diameter of the head Inside diameter of the head Inside radius Maximum allowable stress value Joint efficiency Corrosion allowance Thickness reduction rate after forming Inside spherical or crown radius
DATA
ASTM A 516-70 300 340 2,500 2,506 1,253 #VALUE! 1 3 15 2,267
P Uncorroded Corroded Corroded
0.9045 D
D R S E rt L
kPa.g mm mm mm kPa mm % mm
CALCULATION
Minimum Required Thickness of Head before Forming
2:1 Ellipsoidal Check : t = (
* UG - 32 ( d ) 0.002 ) -> 100 = 100 - rt ## ( 300.0 #VALUE! #VALUE! 2,506 1 0.2 300.0
t / L = ###### ## P D + 2 S E - 0.2 P ## 14
+ 3.0
100 100
15
= ###### mm
mm used.
->
10% Dished Check : t = (
* UG - 32 ( e ) t / L = ###### ## 0.885 P L S E - 0.1 P ## + 0.002 ) -> 100 = 100 - rt ## ( 0.885 #VALUE! #VALUE! 300.0 1 2,267
0.1 300.0
+ 3.0
100 100
15
= ###### mm
14
mm used.
->
Hemi-spherical Checks :
* UG - 32 ( f ) 0.356 L = 806.9 -> -> ( ## ## 300.0 #VALUE! #VALUE! 2,267 1 0.2 300.0
t = ###### ## P= 300
## 0.665 S E = #VALUE! ) 100 = 100 - rt
P L + 2 S E - 0.2 P ## 14
+ 3.0
100 100
15
= ###### mm
mm used.
->
NTES
PRESSURE
VESSEL :
MECHANICAL
Part Code
DESIGN
MD - PV - 000 05. 8. 15. 0 0 of x
Shell #2
DESIGN
DATA
ASTM A 516-70 P 300 340 1,450 D R S E 1,456 728 #VALUE! 0.85 3 mm kPa.g mm mm mm kPa
CALCULATION
Checks :
t = ###### ## P= 300
0.5 R =
364
-> ->
## ##
## 0.385 S E = #VALUE!
P R S E - 0.6 P
#VALUE!
300.0 0.85
728 0.6 300.0
3.0
= ###### mm
##
14
mm used.
->
#VALUE!
NTES
PRESSURE
VESSEL :
MECHANICAL
Part Code
DESIGN
MD - PV - 000 05. 8. 15. 0 0 of x
Conical Sec.
ASME Sec. VIII, Div. 1 UG - 32 Formed Heads, and Sections, Pressure on Concave Side (g) Conical Sections ( Without Transition Knuckle )
DESIGN
Material Code Material Configuration Internal design pressure Design temperature Inside diameter of the shell, larger Uncorroded Inside diameter of the shell, larger Corroded Inside radius Corroded Inside diameter of the shell, smaller Uncorroded Inside diameter of the shell, smaller Corroded Inside radius Corroded Axial length of conical section One half apex angle Maximum allowable stress value Joint efficiency for, or the efficiency of, appropriate joint Corrosion allowance
DATA
ASTM A 516-70 Concentric 300 340 2,500 2,506 1,253 1,450 1,456 728 920 29.7 #VALUE! 0.85 3
D R
S E
kPa.g mm mm mm mm mm mm mm deg kPa mm
CALCULATION
Minimum Required Thickness of Conical Shell
Checks :
= 29.7
<
max =
30
deg
->
OK !
P D + 2 cos ( S E - 0.6 P )
2 cos ( 29.7
300.0 x ) ( #VALUE!
2,506 0.85 -
0.6
300.0
3.0
= ###### mm
##
14
mm used.
->
#VALUE!
NTES
PRESSURE
VESSEL :
MECHANICAL
Part Code
DESIGN
MD - PV - 000 05. 8. 15. 0 0 of x
Flat Head
ASME Sec. VIII, Div. 1 UG - 34 ( c ) ( 2 ) Sketch ( j ) Unstayed Flat Heads and Covers Bolted with a confined gasket Flange to Shell
DESIGN
DATA
ASTM A 105 P d S E C W hG 300 340 1,505 #VALUE! 1 0.3 *** #VALUE! 3 kPa.g mm kPa
Material Code Material Internal design pressure Design temperature Diameter measured as indicated in Fig. UG-34 Maximum allowable stress value Joint efficiency for, or the efficiency of, appropriate joint Factor depending upon the method of attachment of head, shell dimensions Total Bolt load Gasket moment arm, radial distance from bolt center to line of gasket reaction Corrosion allowance
kPa.mm2 mm mm
CALCULATION
Minimum Required Thickness of Flat Head t = d C P / S E + 1.9 W hG / S E d3 +
* Operating Condition to = 1,505 0.30 = ###### mm * Gasket Seating tg = 1,505 0.30 = ###### mm t = =
300.0
#######
1.9 601,244,337 ######
#######
3 1,505 ^
+ 3.0
0.0
#######
1.9
#VALUE!
######
#######
3 1,505 ^
+ 3.0
Larger of to or tg ###### mm ##
50
mm used.
->
##
Flange Data
Diameter at location of gasket load reaction
Basic gasket seating width Effective gasket seating width Gasket Spiral W.,SUS Gasket factor, Table 2-5.1 Gasket unit seating load Nominal bolt size Actual bolt diameter Root diameter No. of bolts Bolt spacing " ", " TEMA min. / max. Total Bolt Load
d b0 b m y
1,505 mm 10.0 mm 8.0 mm 3

68947.6 kPa
t = 50
*Std ######
**
hG ###### ###### ###### 20.0
Gasket Width
###
30
1,521
1" 25.4 d2 21.3 n 48 ###### 57 / 136.5
mm mm mm -> ### mm
Shell ID
* Operating Condition 2 W = Wm1 = H + Hp = 0.785 d P 2 = 0.785 1,505 ^ 300 + * Gasket Seating Wm2 = 3.14 b d y = 3.14 8.0 Sb = ####### kPa Sa = ####### kPa Am1 = Wm1 / Sb = 601,244,337 / Am2 = Wm2 / Sa = ########## / Am = Larger of Am1 or Am2 2 Ab = / 4 d2 n
+ ( 2 b 3.14 d m P ) ( 2 8.0 3.14 1,505 1,505 68947.6
300.0
) =
601,244,337
= 2,596,510,385 * Allowable bolt stress at design temp. * Allowable bolt stress at atmospheric temp.
####### = ####### =
W =
* total required cross-sectional area of bolts * cross-sectional area of the bolts using the root diameter * Ab ## Am -> ### * Required gasket width = Ab Sa / 2 y d = ###### ## Gasket width, used = 20.0 -> ### ( Am + Ab ) Sa / 2 = #VALUE!
17,063
= =
###### ###### ######
NTES
1,450
d 1,505
36
PRESSURE
VESSEL :
MECHANICAL
Part Code
DESIGN
MD - PV - 000 05. 8. 15. 0 0 of x
Flat Head
ASME Sec. VIII, Div. 1 UG - 34 ( c ) ( 2 ) Sketch ( p ) Unstayed Flat Heads and Covers Bolted with a full-face gasket to Shell
DESIGN
Material Code Material Internal design pressure Design temperature Diameter measured as indicated in Fig. UG-34 Maximum allowable stress value Joint efficiency for, or the efficiency of, appropriate joint
DATA
ASTM A 105 P 300 340 d S E C #VALUE! #VALUE! 1 0.25 3 mm kPa.g mm kPa
Factor depending upon the method of attachment of head, shell dimensions Corrosion allowance
CALCULATION
Minimum Required Thickness of Flat Head t t = d CP/SE + ###### d= = ###### mm ## 50 mm used. -> ## Shell ID NTES
*
1,450 Narai Thermal Engineering Services ###
######
0.25
300.0 /
#VALUE!
3.0
PRESSURE
VESSEL :
MECHANICAL
Part Code
DESIGN
MD - PV - 000 05. 8. 15. 0 0 of x
Flat Head
ASME Sec. VIII, Div. 1 UG - 34 ( c ) ( 2 ) Sketch ( e ) or ( f ) Unstayed Flat Heads and Covers Welded to Shell
DESIGN
Material Code Material Internal design pressure Design temperature Diameter measured as indicated in Fig. UG-34 Diameter measured as indicated in Fig. UG-34 Maximum allowable stress value Joint efficiency for, or the efficiency of, appropriate joint Uncorroded Corroded
DATA
ASTM A 105 P 300 340 1450 d S E C 1456 #VALUE! 1 *** 3 mm kPa.g mm mm kPa
CALCULATION
Minimum Required Thickness of Flat Head
ts
ts
d
m = the ratio, tr / ts Where, tr ts = ###### / 14 = ######
Required thickness of seamless shell Nominal thickness of shell
Sketch (e)
Sketch (f)
0.33 m =
0.33
x ###### =
######
* min.
0.2
CP/SE +
1,456
###### 300.0 /
#VALUE!
3.0
###### mm
##
50
mm used.
->
##
NTES
PRESSURE
VESSEL :
MECHANICAL
Part Code
DESIGN
MD - PV - 000 05. 8. 15. 0 0 of x
Flat Head
ASME Sec. VIII, Div. 1 UG - 34 ( c ) ( 2 ) Sketch ( a ) Unstayed Flat Heads and Covers Formed & Welded to Shell
DESIGN
DATA
ASTM A 105 P 300 340 1450 d S E C rt 1456 #VALUE! 1 0.17 3 15 mm % kPa.g mm mm kPa
Factor depending upon the method of attachment of head, shell dimensions Corrosion allowance Thickness reduction rate after forming
CALCULATION
= (d
CP/SE
+ )
100 = ( 1,456 100 - r
0.17
300.0
#VALUE!
+ 3.0
100 100
15
###### mm
##
50
mm used.
->
##
ts
r = 3 t min.
d
t W.L T.L.
Sketch (a)
NTES
WELDING
1 Project 2 Item No. 3 Description Sohar Refinery Project F - 3704 Serivice
NECK
FLANGE
DESIGN
Doc. No. Sheet No. Revision DF - WNFLG - 100 1 of 1 0
Shell Flange
Incinerator Chamber * Design result
###
1
4 5 6 7 8 Design Pressure kPa.g Design Temperature Atm. Temp. Corrosion Allowance mm 300 340 30 3
DESIGN
CONDITION
Allowable Stresses Bolting Material ASTM A 193-B7,<=2.5" at Design Temp.Sb kPa #VALUE! at Atm. Temp. Sa kPa #VALUE!
Flange Material ASTM at Design Temp.Sfo at Atm. Temp. Sfa
A 105 kPa #VALUE! kPa #VALUE!
2 GASKET & BOLT DETAILS 3

9 10 11 12 13 14 15 16 17 Gasket Material Spiral W.,SUS Gasket Width, N mm #VALUE! m 3 y kPa 68,948 b0 / b mm ###### ###### G mm #VALUE! Bolt Size / Q'ty, n ###### ###### Bolt Dia. / Root Dia., d2 mm ###### ###### Bolt Spacing mm ###### ####### W m2 HP H W m1 = = = =
LOAD
bGy 2bGmP G2 P / 4 HP + H
&
BOLT
#VALUE! #VALUE! #VALUE! #VALUE!
CALCULATIONS
Am = greater of W m2/Sa mm2 or W m1/Sb Ab = / 4 d22 n mm2 Check Ab > Am W = 0.5 ( Am + Ab ) SakPa.mm2 #VALUE! #VALUE!
#VALUE!
kPa.mm2 kPa.mm2 kPa.mm2 kPa.mm2
#VALUE!
Required Gasket Width mm ###### ### Nr = Ab Sa / 2 y G < N <- * Min. / Max., TEMA ###### / ######
4
Load, 18 HD = B2 P / 4 19 HG = W m1 - H 20 HT = H - HD 21 22 HG = W 23 kPa.mm2 499,498,152 #VALUE! #VALUE! x
MOMENT
CALCULATIONS
= MD MG MT Mo = = = = Moment, H D hD H G hG H T hT MD + MG + MT kPa.mm2-mm #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
Lever Arm, mm Operating Condition hD = R + 0.5 g1 #VALUE! hG = 0.5 ( C - G ) #VALUE! hT = 0.5 ( R + g1 + hG ) #VALUE! Gasket Seating hG = 0.5 ( C - G ) #VALUE!
#VALUE!
Mo' = HG hG
5
24 25 26 27 28 29 30 31 K = A/B T Z Y U g1 / g 0 h0 = Bg0
SHAPE
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
FACTORS
h / h0 F V f e = F / h0 U d= h g2 V 0 0 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
SKETCH
t=
95
h = ######
* STD ######
######
32 33 34 35 36 37 38 39 40 41 42
t 95.000 = te+1 #VALUE! = 4/3 t e + 1 #VALUE! = /T #VALUE! = t3 / d #VALUE! = + #VALUE! mo = Mo / B #VALUE! mG = Mo' / B #VALUE! If bolt spacing exceeds 2 dB + t, mo and mG in above equations are multiplied by Bolt Spacing 2 dB + t dB : Nominal Bolt Dia.
hG hT HT ###### ###### ###### HG
####
STRESS
FORMULA
FACTORS
####
E = ###### W R = ###### hD
####
HD
g1= ###### g0= ##### tn = 14
B = 1,456 ID, uncorroded 1,450 Unit : mm
STRESS
C A L C U L A T I O N S,
G=
C=
A=
unit - kPa
Allowable Stress Operating Condition ###### Longitudinal Hub, #VALUE! #VALUE! 2 #VALUE! SH = f mo / g1 ###### Radial Flange Sfo 44 #VALUE! #VALUE! 2 #VALUE! SR = mo / t ###### Tangential Flange Sfo 45 #VALUE! #VALUE! 2 #VALUE! ST = mo Y / t - Z SR ###### Greater of 0.5( SH + SR ) Sfo 46 #VALUE! #VALUE! #VALUE! or 0.5( SH + ST ) NTES 43 1.5 Sfo
1.5 Sfa
Allowable Stress Gasket Seating ###### Longitudinal Hub, #VALUE! #VALUE! 2 #VALUE! SH = f mG / g1 ###### Radial Flange Sfa #VALUE! #VALUE! 2 #VALUE! SR = mG / t ###### Tangential Flange Sfa #VALUE! #VALUE! 2 #VALUE! ST = mG Y / t - Z SR ###### Greater of 0.5( SH + SR ) Sfa #VALUE! #VALUE! #VALUE! or 0.5( SH + ST ) Narai Thermal Engineering Services
SLIP-ON
FLANGE
DESIGN
Loose
###
Shell Flange
Incinerator Chamber * Type * Design result
Doc. No. Sheet No. Revision
DF - SOFLG - 100 1 of 1 0
1
DESIGN
CONDITION

9 10 11 12 13 14 15 16 17 Gasket Material Spiral W.,SUS Gasket Width, N mm #VALUE! m 3 y kPa 68,948 b0 / b mm ###### ###### G mm #VALUE! Bolt Size / Q'ty, n ###### ###### Bolt Dia. / Root Dia., d2 mm ###### ###### Bolt Spacing mm ###### ####### W m2 HP H W m1 = = = =
LOAD
&
BOLT
#VALUE! #VALUE! #VALUE! #VALUE!
CALCULATIONS
Am = greater of W m2/Sa mm2 or W m1/Sb Ab = / 4 d22 n mm2 Check Ab > Am W = 0.5 ( Am + Ab ) SakPa.mm2 #VALUE! #VALUE!
#VALUE!
#VALUE!
Required Gasket Width mm ###### ### Nr = Ab Sa / 2 y G < N <- * Min. / Max., TEMA ###### / ######
4
Load, 18 HD = B2 P / 4 19 HG = W m1 - H 20 HT = H - HD 21 22 HG = W 23 kPa.mm2 514,706,916 #VALUE! #VALUE! x
MOMENT
CALCULATIONS
Lever Arm, mm Operating Condition hD = 0.5 ( C - B ) #VALUE! hG = 0.5 ( C - G ) #VALUE! hT = 0.5 ( hD + hG ) #VALUE! Gasket Seating hG = 0.5 ( C - G ) #VALUE!
#VALUE!
Mo' = HG hG
5
24 25 26 27 28 29 30 31 K = A/B T Z Y U g1 / g 0 h0 = Bg0
SHAPE
FACTORS
h / h0 FL VL f e = FL / h0 U d= h g2 VL 0 0 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
SKETCH
t=
95
h = ######
* STD ######
######
32 33 34 35 36 37 38 39 40 41 42
t 95.000 = te+1 #VALUE! = 4/3 t e + 1 #VALUE! = /T #VALUE! = t3 / d #VALUE! = + #VALUE! mo = Mo / B #VALUE! mG = Mo' / B #VALUE! If bolt spacing exceeds 2 dB + t, mo and mG in above equations are multiplied by Bolt Spacing 2 dB + t dB : Nominal Bolt Dia.
hG hT HT ###### ###### ###### HG
####
STRESS
FORMULA
FACTORS
####
E = ###### W R = ###### hD HD g1= ###### g0 = ###### tn = 14
####
STRESS
G=
C=
A=
unit - kPa
Allowable Stress Operating Condition ###### Longitudinal Hub, #VALUE! #VALUE! 2 #VALUE! SH = mo / g1 ###### Radial Flange Sfo 44 #VALUE! #VALUE! 2 #VALUE! SR = mo / t ###### Tangential Flange Sfo 45 #VALUE! #VALUE! 2 #VALUE! ST = mo Y / t - Z SR ###### Greater of 0.5( SH + SR ) Sfo 46 #VALUE! #VALUE! #VALUE! or 0.5( SH + ST ) NTES 43 1.5 Sfo
1.5 Sfa
Allowable Stress Gasket Seating ###### Longitudinal Hub, #VALUE! #VALUE! 2 #VALUE! SH = mG / g1 ###### Radial Flange Sfa #VALUE! #VALUE! 2 #VALUE! SR = mG / t ###### Tangential Flange Sfa #VALUE! #VALUE! 2 #VALUE! ST = mG Y / t - Z SR ###### Greater of 0.5( SH + SR ) Sfa #VALUE! #VALUE! #VALUE! or 0.5( SH + ST ) Narai Thermal Engineering Services
S L I P - O N,
1 Project 2 Item No. 3 Description
FULL
FACE
GASKET
FLANGE
Loose
###
DESIGN
Doc. No. Sheet No. Revision DF - SOFFG - 100 1 of 1 0
Sohar Refinery Project F - 3704 Serivice
Shell Flange
1
DESIGN
CONDITION

9 10 11 12 13 14 15 16 17 Gasket Material Spiral W.,SUS
LOAD
H'GY
&
BOLT
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
CALCULATIONS
Am = greater of W m2/Sa mm2 or W m1/Sb Ab = / 4 d22 n mm2 Check Ab > Am W = 0.5 ( Am + Ab ) SakPa.mm2 H'GY = ( hG / h'G ) b G y #VALUE! #VALUE!
#VALUE!
m 3 y kPa 68,948 kPa.mm2 b=(C-B)/4 mm #VALUE! kPa.mm2 G = C - 2 hG mm #VALUE! Bolt Size / Q'ty, n ###### ###### Bolt Dia. / Root Dia., d2 mm ###### ###### Bolt Hole Dia., dh ###### mm Bolt Spacing mm ###### ####### <- * Min. / Max., TEMA ###### /
W m2 = b G y + HP = 2 b G m P H'P = ( hG / h'G ) HP H = G2 P / 4 W m1 = HP + H'P + H
kPa.mm2 kPa.mm2
#VALUE! #VALUE!
######
4
Load, 18 HD = B2 P / 4 19 HT = H - HD 20 21 hG = (C-B)(2B+C) 6(B+C) W-H #VALUE! kPa.mm2 514,706,916 #VALUE! x
MOMENT
CALCULATIONS
= Moment, MD = HD hD MT = HT hT Mo = MD + MT kPa.mm2-mm #VALUE! #VALUE! #VALUE! #VALUE!
Lever Arm, mm Operating Condition hD = 0.5 ( C - B ) #VALUE! hT = 0.5 ( hD + hG ) #VALUE! Lever Arm, #VALUE! Reverse Moment, hG h'G " hG= hG + h'G mm
(A-C)(2A+C) 6(C+A) kPa.mm2-mm h'G = #VALUE! MG = H G h"G
22 HG =
#VALUE!
5
23 24 25 26 27 28 29 30 K = A/B T Z Y U g1 / g 0 h0 = Bg0
SHAPE
FACTORS
h / h0 FL VL f e = FL / h 0 U d= h g2 VL 0 0 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
SKETCH
t= 95 h = ######
* STD ######
6
31 32 33 34 35 36 37 38 39
STRESS
FORMULA
FACTORS
hG hT HT ###### ###### ###### HG
######
####
H'G h'G ######
E = ###### W R = ######
t 95.000 mo = Mo / B #VALUE! = te+1 #VALUE! = 4/3 t e + 1 #VALUE! = /T #VALUE! 3 = t /d #VALUE! = + #VALUE! If bolt spacing exceeds 2 dB + t, mo and mG in above equations are multiplied by Bolt Spacing 2 dB + t dB : Nominal Bolt Dia.
####
hD HD g1= ###### g0 = ###### tn = 14
STRESS
G=
C=
A=
unit - kPa
40 1.5 Sfo 41 42 43 44
Allowable Stress Operating Condition ###### Longitudinal Hub, #VALUE! #VALUE! 2 #VALUE! SH = mo / g1 ###### Radial Flange Sfo #VALUE! #VALUE! 2 #VALUE! SR = mo / t ###### Tangential Flange Sfo #VALUE! #VALUE! 2 #VALUE! ST = mo Y / t - Z SR ###### Greater of 0.5( SH + SR ) Sfo #VALUE! #VALUE! #VALUE! or 0.5( SH + ST )
Radial Stress at Bolt Circle
Sfo NTES
#VALUE! ######
#VALUE!
SRAD =
6 MG t2 ( C - n dh )
#VALUE! Narai Thermal Engineering Services
RING
FLANGE
DESIGN
Loose
###
Shell Flange
Doc. No. Sheet No. Revision
DF - RFLG - 100 1 of 1 0
1
DESIGN
CONDITION

9 10 11 12 13 14 15 16 17 Gasket Material Spiral W.,SUS Gasket Width, N mm 20.00 m 3 y kPa 68,948 b0 / b mm 10.00 7.97 G mm 1505.1 Bolt Size / Q'ty, n 1" 48 Bolt Dia. / Root Dia., d2 mm 25.40 21.27 Bolt Spacing mm ###### ####### W m2 HP H W m1 = = = =
LOAD
&
BOLT
CALCULATIONS
#VALUE! 17063.2
#VALUE!
######### Am = greater of W m2/Sa mm2 ######### or W m1/Sb ######### Ab = / 4 d22 n mm2 ######### Check Ab > Am W = 0.5 ( Am + Ab ) SakPa.mm2
#VALUE!
Required Gasket Width mm ###### ### Nr = Ab Sa / 2 y G < N <- * Min. / Max., TEMA 57.0 / 213.7
4
Load, 18 HD = B2 P / 4 19 HG = W m1 - H 20 HT = H - HD 21 22 HG = W 23 kPa.mm2 514,706,916 67,820,941 19,021,440 x
MOMENT
CALCULATIONS
Lever Arm, mm Operating Condition hD = 0.5 ( C - B ) #VALUE! hG = 0.5 ( C - G ) #VALUE! hT = 0.5 ( hD + hG ) #VALUE! Gasket Seating hG = 0.5 ( C - G ) #VALUE!
#VALUE!
Mo' = HG hG
5
24 K = A / B 25 26 27 Y 28 29 30 31
SHAPE
#VALUE!
FACTORS
SKETCH
#VALUE!
t=
95
* STD ######
######
32 33 34 35 36 37 38 39 40 41 42
95.000 hT HT ###### ######
hG HG
####
STRESS
FORMULA
FACTORS
28.6
E = 30.0 W R = ###### hD HD h = ###### g1= 26.0
mo = Mo / B #VALUE! mG = Mo' / B #VALUE! If bolt spacing exceeds 2 dB + t, mo and mG in above equations are multiplied by Bolt Spacing 2 dB + t dB : Nominal Bolt Dia.
1,505
21.5
B = 1,478 ID, uncorroded 1,450
G=
C=
A=
g0 = ###### tn = 14 Unit : mm
7
Formula 43 t = mO Y Sfo
REQUIRED
Operating Condition ######
T H I C K N E S S,
unit - mm
Gasket Seating ######
Allowable Stress t = mG Y Sfa
44 NTES Narai Thermal Engineering Services
R I N G,
1 Project 2 Item No. 3 Description
FULL
FACE
GASKET
FLANGE
Loose
###
DESIGN
Doc. No. Sheet No. Revision DF - RFFG - 100 1 of 1 0
Sohar Refinery Project F - 3704 Serivice
Shell Flange
1
DESIGN
CONDITION

9 10 11 12 13 14 15 16 17 Gasket Material Spiral W.,SUS
LOAD
H'GY
&
BOLT
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
CALCULATIONS
Am = greater of W m2/Sa mm2 or W m1/Sb Ab = / 4 d22 n mm2 Check Ab > Am W = 0.5 ( Am + Ab ) SakPa.mm2 H'GY = ( hG / h'G ) b G y #VALUE! #VALUE!
#VALUE!
m 3 y kPa 68,948 kPa.mm2 b=(C-B)/4 mm #VALUE! kPa.mm2 G = C - 2 hG mm #VALUE! Bolt Size / Q'ty, n ###### ###### Bolt Dia. / Root Dia., d2 mm ###### ###### Bolt Hole Dia., dh ###### mm Bolt Spacing mm ###### ####### <- * Min. / Max., TEMA ###### /
W m2 = b G y + HP = 2 b G m P H'P = ( hG / h'G ) HP H = G2 P / 4 W m1 = HP + H'P + H
kPa.mm2 kPa.mm2
#VALUE! #VALUE!
######
4
Load, 18 HD = B2 P / 4 19 HT = H - HD 20 21 hG = (C-B)(2B+C) 6(B+C) W-H #VALUE! kPa.mm2 514,706,916 #VALUE! x
MOMENT
CALCULATIONS
= Moment, MD = HD hD MT = HT hT Mo = MD + MT kPa.mm2-mm #VALUE! #VALUE! #VALUE! #VALUE!
Lever Arm, mm Operating Condition hD = 0.5 ( C - B ) #VALUE! hT = 0.5 ( hD + hG ) #VALUE! Lever Arm, #VALUE! Reverse Moment, hG h'G " hG= hG + h'G mm
(A-C)(2A+C) 6(C+A) kPa.mm2-mm h'G = #VALUE! MG = H G h"G
22 HG =
#VALUE!
5
23 K = A / B 24 25 26 Y 27 28 29 30
SHAPE
#VALUE!
FACTORS
SKETCH
t= 95
* STD ######
#VALUE! H'G h'G ###### E = ###### W R = ######

####
STRESS
FORMULA
FACTORS
hG hT HT ###### ###### ###### HG
31 t 95.000 mo = Mo / B #VALUE! 32 33 34 35 36 37 If bolt spacing exceeds 2 dB + t, mo and mG in above equations are 38 multiplied by Bolt Spacing 2 dB + t 39 dB : Nominal Bolt Dia.
######
####
hD HD
h = ###### g1= ######
B = 1,478 ID, uncorroded 1,450
G=
C=
A=
g0 = ###### tn = 14 Unit : mm
7
Allowable Stress 40 41 42 43 Sfo #VALUE!
STRESS
unit - kPa
Operating Condition
###### Tangential Flange 2 #VALUE! ST = mo Y / t
#VALUE!
Radial Stress at Bolt Circle
44
Sfo NTES
#VALUE! ######
#VALUE!
SRAD =
6 MG t2 ( C - n dh )
#VALUE! Narai Thermal Engineering Services
PRESSURE
VESSEL :
MECHANICAL
Part Code
DESIGN
MD - PV - 000 05. 8. 15. 0 0 of x
Tube
DESIGN
Material Code Material Internal design pressure Design temperature Outside diameter of the tube course under consideration Nominal thickness of the tube Inside diameter of the tube Uncorroded Inside diameter of the tube Corroded Inside radius Corroded Maximum allowable stress value Joint efficiency for, or the efficiency of, appropriate joint Corrosion allowance
DATA
KS STS 304 TB E 300 340 25.4 3 19.4 19.4 9.7 #VALUE! 1 0
D R S E
kPa.g mm mm mm mm mm kPa mm
CALCULATION
Checks :
t = ###### ## P= 300 ##
0.5 R =
4.85
-> ->
## ##
0.385 S E = #VALUE!
PR S E - 0.6 P
#######
300.0 1
9.7 0.6 300.0
0.0
= ###### mm
##
mm used.
->
#VALUE!
Minimum Tube Wall Thickness in the Bent Portion before Bending
* TEMA RCB - 2. 31
U-bend Requirements
Minimum required thickness, calculated above Outside tube diameter Mean radius of bend t0 = t [ 1 + do 4R ] = ######
t do R [ 1 +
#VALUE! 25.4 37.5
mm mm mm ]
25.4 x 37.5
= ###### mm
##
mm used.
->
#VALUE!
NTES
PRESSURE
VESSEL :
MECHANICAL
Part Code
DESIGN
MD - PV - 000 05. 8. 15. 0 0 of x
Header, Inlet
DESIGN
DATA
KS STS 304 TP E P 300 340 #VALUE! D R S E #VALUE! #VALUE! #VALUE! 1 0 mm 125 A / Sch.80 kPa.g mm mm mm kPa
CALCULATION
Checks :
t = ###### ## P= 300 ##
0.5 R = #VALUE! 0.385 S E = #VALUE!
-> ->
## ##
PR S E - 0.6 P
300.0 ###### 1
#VALUE! - 0.6 300.0
0.0
= ###### mm
## ###### mm used.
->
#VALUE!
NTES
PRESSURE
VESSEL :
MECHANICAL
Part Code
DESIGN
MD - PV - 000 05. 8. 15. 0 0 of x
Blind Flg, Inlet

DESIGN
DATA
KS STS 304 P 300 340 #VALUE! d S E C #VALUE! #VALUE! 1 *** 0 mm kPa.g mm mm kPa
CALCULATION
ts d t
ts d t
the ratio, tr / ts Where, tr ts
######
###### =
######
Sketch (e)
Sketch (f)
0.33 m =
0.33
x ###### =
######
* min.
0.2
CP/SE +
######
###### 300.0 /
######
0.0
###### mm
##
15
mm used.
->
##
NTES
PRESSURE
VESSEL :
MECHANICAL
Part Code
DESIGN
MD - PV - 000 05. 8. 15. 0 0 of x
Blind Flg, Inlet

DESIGN
DATA
KS STS 304 P 300 340 d S E C #VALUE! #VALUE! 1 0.25 0 mm kPa.g mm kPa
CALCULATION
Minimum Required Thickness of Flat Head t t = d CP/SE + ###### d= = ###### mm ## 15 mm used. -> ## Shell ID NTES ###### ### Narai Thermal Engineering Services
######
0.25
300.0 /
######
0.0
PRESSURE
VESSEL :
MECHANICAL
Part Code
DESIGN
MD - PV - 000 05. 8. 15. 0 0 of x
Blind Flg, Inlet

ASME Sec. VIII, Div. 1 UG - 34 ( c ) ( 2 ) Sketch ( j ) Unstayed Flat Heads and Covers Bolted with a confined gasket Flanget to Shell
DESIGN
DATA
KS STS 304 300 340 #VALUE! #VALUE! 1 0.3 *** #VALUE! 0
P d S E C W hG
kPa.g mm kPa
kPa.mm2 mm mm
CALCULATION
* Operating Condition to = ###### 0.30 = ###### mm * Gasket Seating tg = ###### 0.30 = ###### mm t = =
300.0
######
1.9
#VALUE! ######
######
3 ###### ^
+ 0.0
0.0
######
1.9
#VALUE!
######
######
3 ###### ^
+ 0.0
Larger of to or tg ###### mm ##
15
mm used.
->
##
Flange Data ###

Basic gasket seating width Effective gasket seating width Gasket Gasket factor, Table 2-5.1 Gasket unit seating load Nominal Bolt Size Actual Bolt Dia. Root Dia. No. of Bolts
d ###### mm b0 ###### mm b ###### mm m y 0

0.0 kPa
t = 15
*Std ######
######
######
###
######
Gasket Width
######
######
hG ###### d ######
###### ###### mm d2 ###### mm n ######
Shell ID
Total Bolt Load * Operating Condition 2 W = Wm1 = H + Hp = 0.785 d P 2 = 0.785 ###### ^ 300 + * Gasket Seating Wm2 = 3.14 b d y = 3.14 ###### Sb = ####### kPa Sa = ####### kPa Am1 = Wm1 / Sb = #VALUE! / Am2 = Wm2 / Sa = #VALUE! / Am = Larger of Am1 or Am2 2 Ab = / 4 d2 n
+ ( 2 b 3.14 d m P ) ( 2 ###### 3.14 ###### ######

0.0
300.0
) =
#VALUE!
= #VALUE! * Allowable bolt stress at design temp. * Allowable bolt stress at atmospheric temp.
####### = ####### =
W =
* total required cross-sectional area of bolts * cross-sectional area of the bolts using the root diameter * Ab ## Am -> ## * Required gasket width = Ab Sa / 2 y G = ###### ## Gasket width, used = ###### -> ### ( Am + Ab ) Sa / 2 = #VALUE!
= =
###### ###### ###### ######
NTES
######
PRESSURE
VESSEL :
MECHANICAL
Part Code
DESIGN
MD - PV - 000 05. 8. 15. 0 0 of x
Header, Outlet
DESIGN
DATA
KS STS 304 TP E P 300 340 #VALUE! D R S E #VALUE! #VALUE! #VALUE! 1 0 mm 80 A / Sch.80 kPa.g mm mm mm kPa
CALCULATION
Checks :
t = ###### ## P= 300 ##
0.5 R = #VALUE! 0.385 S E = #VALUE!
-> ->
## ##
PR S E - 0.6 P
300.0 ###### 1
#VALUE! - 0.6 300.0
0.0
= ###### mm
## ###### mm used.
->
#VALUE!
NTES
PRESSURE
VESSEL :
MECHANICAL
Part Code
DESIGN
MD - PV - 000 05. 8. 15. 0 0 of x
Blind Flg, Outlet

DESIGN
DATA
JIS SUS 304 P 300 340 #VALUE! d S E C #VALUE! #VALUE! 1 *** 0 mm kPa.g mm mm kPa
CALCULATION
ts d t
ts d t
the ratio, tr / ts Where, tr ts
######
###### =
######
Sketch (e)
Sketch (f)
0.33 m =
0.33
x ###### =
######
* min.
0.2
CP/SE +
######
###### 300.0 /
######
0.0
###### mm
## ###### mm used.
->
##
NTES
PRESSURE
VESSEL :
MECHANICAL
Part Code
DESIGN
MD - PV - 000 05. 8. 15. 0 0 of x
Blind Flg, Outlet

DESIGN
DATA
JIS SUS 304 P 300 340 d S E C #VALUE! #VALUE! 1 0.25 0 mm kPa.g mm kPa
CALCULATION
Minimum Required Thickness of Flat Head t t = d CP/SE + ###### d= = ###### mm ## ###### mm used. -> ## Shell ID NTES ###### ### Narai Thermal Engineering Services
######
0.25
300.0 /
######
0.0
PRESSURE
VESSEL :
MECHANICAL
Part Code
DESIGN
MD - PV - 000 05. 8. 15. 0 0 of x
Blind Flg, Outlet

ASME Sec. VIII, Div. 1 UG - 34 ( c ) ( 2 ) Sketch ( j ) Unstayed Flat Heads and Covers Bolted with a confined gasket Flanget to Shell
DESIGN
DATA
JIS SUS 304 300 340 #VALUE! #VALUE! 1 0.3 *** #VALUE! 0
P d S E C W hG
kPa.g mm kPa
kPa.mm2 mm mm
CALCULATION
* Operating Condition to = ###### 0.30 = ###### mm * Gasket Seating tg = ###### 0.30 = ###### mm t = =
300.0
######
1.9
#VALUE! ######
######
3 ###### ^
+ 0.0
0.0
######
1.9
#VALUE!
######
######
3 ###### ^
+ 0.0
Larger of to or tg ###### mm ## ###### mm used.
->
##
Flange Data ###

Basic gasket seating width Effective gasket seating width Gasket Spiral W.,SUS Gasket factor, Table 2-5.1 Gasket unit seating load Nominal Bolt Size Actual Bolt Dia. Root Dia. No. of Bolts
d ###### mm b0 ###### mm b ###### mm m y 3

68947.6 kPa
t = ###### *Std ###### hG ###### ###### ######
###
######
Gasket Width
######
######
###### ###### mm d2 ###### mm n ######
d ######
Shell Id
Total Bolt Load * Operating Condition 2 W = Wm1 = H + Hp = 0.785 d P 2 = 0.785 ###### ^ 300 + * Gasket Seating Wm2 = 3.14 b d y = 3.14 ###### Sb = ####### kPa Sa = ####### kPa Am1 = Wm1 / Sb = #VALUE! / Am2 = Wm2 / Sa = #VALUE! / Am = Larger of Am1 or Am2 2 Ab = / 4 d2 n
+ ( 2 b 3.14 d m P ) ( 2 ###### 3.14 ###### ###### 68947.6
300.0
) =
#VALUE!
= #VALUE! * Allowable bolt stress at design temp. * Allowable bolt stress at atmospheric temp.
####### = ####### =
W =
* total required cross-sectional area of bolts * cross-sectional area of the bolts using the root diameter * Ab ## Am -> ## * Required gasket width = Ab Sa / 2 y G = ###### ## Gasket width, used = ###### -> ### ( Am + Ab ) Sa / 2 = #VALUE!
= =
###### ###### ###### ######
NTES
######
PRESSURE
VESSEL :
MECHANICAL
Part Code
DESIGN
MD - PV - 000 05. 8. 15. 0 0 of x
Nozzle > A1, Manhole

ASME Sec. VIII, Div. 1 UG - 45 Nozzle Neck Thickness UW - 16 Minimum Requirements for Attachment Welds at Openings
DESIGN
Material Code Material specification Internal design pressure Design temperature Inside diameter Uncorroded Inside diameter Corroded Inside radius Corroded Maximum allowable stress value Joint efficiency Corrosion allowance Nominal wall thickness Uncorroded Wall thickness Corroded
DATA
NOZZLE ASTM A 516-70 300 340 585.6 591.6 295.8 #VALUE! 1 3 12.00 9.00
Shell
P ASTM A 516-70 300 340 2,500 2,506 1,253 #VALUE! 0.85 3 14 11 kPa.g mm mm mm kPa mm mm mm
D R S E t
Dn Rn Sn En n tn
kPa.g mm mm mm kPa mm mm mm
CALCULATION
Minimum Nozzle Wall Thickness UG - 45 ( a ) & UG - 27 ( c ) ( 1 ) Checks : tr1 = P =
* UG - 45
###### ## 0.5 R = 147.9 300 ## 0.385 S E = #VALUE! + n = 300.0 1 295.8 -
-> ->
## ## +
3.0
tr1 =
P Rn Sn En - 0.6 P
#######
0.6 300.0
###### mm
UG - 45 ( b ) (1) UG - 16 ( b ) (4) tr6 = Shell or head thickness ( E = 1 ) Minimum thickness Minimum thickness of standard wall pipe Larger of tr2 or tr3 Smaller of tr4 or tr5 tr2 tr3 tr4 tr5 = = = = = - N/A 4.60 - N/A 4.60 4.60 mm mm mm mm mm
-> Larger of tr1 or tr6
###### mm
## 12.00 mm used.
->
##
Size of Weld Required Inner Fillet Weld
* UW - 16 ( c ) tmin = tc min = tc act = tmin = tw min = tw act = Smaller of 19 mm or tn or te Smaller of 6 mm or 0.7 tmin 0.7 Leg41 Smaller of 19 mm or te or t 0.5 tmin 0.7 Leg42 = = = = = = 9.00 6.00 7.00 11.00 5.50 6.30
->
OK !
Outer Fillet Weld
->
OK !
->
The weld is satisfactory.
##
## ##
## ##
NTES
PRESSURE
VESSEL :
MECHANICAL
Part Code
DESIGN
MD - PV - 000 05. 8. 15. 0 1 of x

UG - 37 Reinforcements required for Openings in Shells and Formed Heads
DESIGN
Nozzle Placemenent Inserted Finished diameter of circular opening = Dn Corrction factor Required thickness of a seamless shell or head Required thickness of a seamless nozzle wall Allowable stress value in tension, Nozzle Allowable stress value in tension, Vessel Strength reduction factor, 1.0 = Sn/Sv Strength reduction factor, 1.0 = Sn/Sv Pad material code Pad material specification Pad O.D. Pad thickness ASTM A 516-70 te 1160 14 d 591.6 F 1 tr ###### trn ###### Sn Sv fr1 fr2 E1
####### #######
DATA
mm
t Dp R trn
mm mm
*1
tr
kPa kPa
t
*2
c h ti d
###### ###### 1
Larger of
Larger of d or Rn + tn + t For nozzle wall abutting the vessel wall
mm mm kPa kPa
d or Rn + tn + For nozzle wall inserted through the vessel wall
Allowable stress value in reinforcing element

Strength reduction factor, 1.0 =( lesser of Sn or Sp )/ Sv Strength reduction factor, 1.0 = Sp/Sv
Sp ####### fr3 ###### fr4 ###### 10.0 9.0 - N/A 591.6 Dp 1160.0
* 1 : Smaller of 2.5 t or 2.5 tn + te * 2 : Smallest of h, 2.5 t, or 2.5 ti
Leg41 Leg42 Leg43 * UG - 40 Limit of reinforcement Outside diameter of reinforcing element
mm mm mm
Size of Weld Required * Min. 8.5 * Min. 7.8 * Min.
* UW - 16 ( c )
mm * Larger of d or Rn + tn + t mm
CALCULATION
= A, Area required = #VALUE! mm2
= d tr F + 2 tn tr F ( 1 - fr1 )
= A1, Area available in shell = Larger of d ( E1 t - F tr ) - 2 tn ( E1 t - F tr ) ( 1 - fr1 ) or 2 ( t + tn ) ( E1 t - F tr ) - 2 tn ( E1 t - F tr ) ( 1 - fr1 ) = #VALUE! mm2 = A2, Area available in nozzle projecting outward = #VALUE! mm2 = A3, Aea available in inward nozzle = - N/A - mm2 = A41, Area available in outward weld = #VALUE! mm2 = A42, Area available in outer = #VALUE! mm2 weld = Smaller of 5 ( tn - trn ) fr2 t or 2 ( tn - trn ) ( 2.5 tn + te ) fr2
= Smallest of 5 t ti fr2, 5 ti ti fr2 or 2 h ti fr2
= outward nozzle weld
= (leg)^2 fr3
= outer element
weld
= (leg)^2 fr4
= A43, Area available in inward weld = - N/A - mm2 = A5, Area available in element = #VALUE! mm2 =
= inward nozzle weld
= (leg)^2 fr2
( Dp - d - 2 tn ) te fr4
A1 + A2 + A41 + A42 + A5 =
#VALUE! ###### A = #VALUE!
##
##
NTES
PRESSURE
VESSEL :
MECHANICAL
Part Code
DESIGN
MD - PV - 000 05. 8. 15. 0 2 of x

UG - 41 Strength of Reinforcement
CALCULATION
Allowable Unit Stresses Fillet Weld Shear Nozzle Wall Shear Groove Weld Tension Groove Weld Shear
* UG - 45 ( c ) & UW - 15 ( c ) Sfs Sns Sgt Sgs = = = = 0.49 0.7 0.74 0.6 x x x x #VALUE! #VALUE! #VALUE! #VALUE! = = = = #VALUE! #VALUE! #VALUE! #VALUE! kPa kPa kPa kPa
Strength of Connection Elements
* Dimensions are in m.
Inner Fillet Weld Shear (a) = / 2 x Nozzle OD x Weld Leg x Sfs = /2 x 0.6096 x 0.01 x #VALUE! Nozzle Wall Shear (b) = / 2 x Mean Nozzle Dia. x tn x Sns = /2 x 0.6006 x 0.009 x #VALUE! Groove Weld Tension (c) = / 2 x Nozzle OD x t x Sgt = /2 x 0.6096 x 0.011 x #VALUE! Outer Fillet Weld Shear (d) = / 2 x Pad OD x Weld Leg x Sfs = /2 x 1.16 x 0.009 x #VALUE! Upper Groove Weld Tension (e) = / 2 x Nozzle OD x te x Sgt = /2 x 0.6096 x 0.014 x #VALUE! Lower Fillet Weld Shear (f) = / 2 x Nozzle OD x Weld Leg x Sfs = /2 x 0.6096 x - N/A - x #VALUE!
#VALUE! KN =
#VALUE! N
#VALUE! KN
#VALUE! N
#VALUE! KN
#VALUE! N
#VALUE! KN
#VALUE! N
#VALUE! KN
#VALUE! N
- N/A -
KN
- N/A - N
Load to be carried by Welds
* UG - 41 ( b ) ( 1 ) & ( 2 )
Weld Load for Strength Path 1 - 1 W1-1 = ( A2 + A5 + A41 + A42 ) Sv Weld Load for Strength Path 2 - 2 W2-2 = ( A2 + A3 + A41 + A43 + 2 tn t fr1 ) Sv Weld Load for Strength Path 3 - 3 W3-3 = ( A2 + A3 + A5 + A41 + A42 + A43 + 2 tn t fr1 ) Sv Total Weld Load W = [ A - A1 + 2 tn fr1 ( E1 t - F tr ) ] Sv
= = = =
#VALUE! KN #VALUE! KN #VALUE! KN #VALUE! KN
= = = =
#VALUE! N #VALUE! N #VALUE! N #VALUE! N
Check Strength Paths Path 1-1 (d) + (b) Load for Path 1-1 Path 2-2 (a) + (c) Load for Path 2-2 Path 3-3 (d) + (c) Load for Path 3-3 -> ## ##
* UG - 41 ( b ) ( 1 ) & ( 2 ) = #VALUE! + #VALUE! = Smaller of W1-1 or W + (e) = #VALUE! + #VALUE! = Smaller of W2-2 or W = #VALUE! + #VALUE! = Smaller of W3-3 or W + #VALUE! = = = = = = #VALUE! N #VALUE! N #VALUE! N #VALUE! N #VALUE! N #VALUE! N -> ##
->
##
->
##
NTES
PRESSURE
VESSEL :
MECHANICAL
Part Code
DESIGN
MD - PV - 000 05. 8. 15. 0 0 of x
Nozzle > K1 & K2

ASME Sec. VIII, Div. 1 UG - 45 Nozzle Neck Thickness UW - 16 Minimum Requirements for Attachment Welds at Openings
DESIGN
Material Code Material specification Internal design pressure Design temperature Inside diameter Uncorroded Inside diameter Corroded Inside radius Corroded Maximum allowable stress value Joint efficiency Corrosion allowance Nominal wall thickness Uncorroded Wall thickness Corroded
DATA
NOZZLE ASTM A 106-B / 1 1/2" / XX-STR 300 kPa.g 340 #VALUE! mm #VALUE! mm #VALUE! mm #VALUE! kPa 1 3 mm #VALUE! mm #VALUE! mm
Shell
P ASTM A 516-70 300 340 2,500 2,506 1,253 #VALUE! 0.85 3 14 11 kPa.g mm mm mm kPa mm mm mm
D R S E t
Dn Rn Sn En n tn
CALCULATION
Minimum Nozzle Wall Thickness UG - 45 ( a ) & UG - 27 ( c ) ( 1 ) Checks : tr1 = P =
* UG - 45
###### ## 0.5 R = #VALUE! 300 ## 0.385 S E = #VALUE! + n = 300.0 1
-> ->
## ## +
3.0
tr1 =
P Rn Sn En - 0.6 P
#######
#VALUE! - 0.6 300.0
###### mm
UG - 45 ( b ) (1) UG - 16 ( b ) (4) tr6 = Shell or head thickness ( E = 1 ) Minimum thickness Minimum thickness of standard wall pipe Larger of tr2 or tr3 Smaller of tr4 or tr5 tr2 tr3 tr4 tr5 = = = = = ###### 4.60 ###### ###### ###### mm mm mm mm mm
-> Larger of tr1 or tr6
###### mm
## ###### mm used. ##
->
##
Size of Weld Required Inner Fillet Weld
* UW - 16 ( c ) tmin = tc min = tc act = tmin = tw min = tw act = Smaller of 19 mm or tn or t Smaller of 6 mm or 0.7 tmin 0.7 Leg41 Smaller of 19 mm or te or t 0.5 tmin 0.7 Leg42 = = = = = = ###### ###### ###### - N/A - N/A - N/A -
->
##
Outer Fillet Weld
->
- N/A -
->
## Strength cal. for welds are NOT required for this detail which conforms to Fig. UW - 16. 1, sketch ( c ) ~ ( e ).
##
## ##
## ##
NTES
PRESSURE
VESSEL :
MECHANICAL
Part Code
DESIGN
MD - PV - 000 05. 8. 15. 0 1 of x
Nozzle > K1 & K2

UG - 37 Reinforcements required for Openings in Shells and Formed Heads
DESIGN
Nozzle Placemenent Inserted Finished diameter of circular opening = Dn Corrction factor Required thickness of a seamless shell or head Required thickness of a seamless nozzle wall Allowable stress value in tension, Nozzle Allowable stress value in tension, Vessel Strength reduction factor, 1.0 = Sn/Sv Strength reduction factor, 1.0 = Sn/Sv Pad material code Pad material specification Pad O.D. Pad thickness - N/A - N/A te Sp fr3 fr4 - N/A - N/A - N/A -
DATA
mm
t Dp R trn
d ###### F 1 tr ###### trn ###### Sn Sv fr1 fr2 E1

####### #######
mm mm
*1
tr
kPa kPa
t
*2
c h ti d
###### ###### 1
Larger of
Larger of d or Rn + tn + t For nozzle wall abutting the vessel wall
mm mm kPa kPa
d or Rn + tn + For nozzle wall inserted through the vessel wall
Allowable stress value in reinforcing element

Strength reduction factor, 1.0 =( lesser of Sn or Sp )/ Sv Strength reduction factor, 1.0 = Sp/Sv
* 1 : Smaller of 2.5 t or 2.5 tn + te * 2 : Smallest of h, 2.5 t, or 2.5 ti
- N/A - N/A ###### - N/A - N/A ###### - N/A -
Leg41 Leg42 Leg43 * UG - 40 Limit of reinforcement Outside diameter of reinforcing element
mm mm mm
Size of Weld Required * Min. ###### * Min. - N/A * Min.
* UW - 16 ( c )
Dp
mm * Larger of d or Rn + tn + t mm
CALCULATION
= A, Area required = #VALUE! mm2
= d tr F + 2 tn tr F ( 1 - fr1 )
= A1, Area available in shell = Larger of d ( E1 t - F tr ) - 2 tn ( E1 t - F tr ) ( 1 - fr1 ) or 2 ( t + tn ) ( E1 t - F tr ) - 2 tn ( E1 t - F tr ) ( 1 - fr1 ) = #VALUE! mm2 = A2, Area available in nozzle projecting outward = #VALUE! mm2 = A3, Aea available in inward nozzle = - N/A - mm2 = A41, Area available in outward weld = #VALUE! mm2 = A42, Area available in outer = - N/A - mm2 weld = Smaller of 5 ( tn - trn ) fr2 t or 5 ( tn - trn ) fr2 tn
= Smallest of 5 t ti fr2, 5 ti ti fr2 or 2 h ti fr2
= outward nozzle weld
= (leg)^2 fr2
= outer element
weld
= (leg)^2 fr4
= A43, Area available in inward weld = - N/A - mm2 = A5, Area available in element = - N/A - mm2 =
= inward nozzle weld
= (leg)^2 fr2
( Dp - d - 2 tn ) te fr4
A1 + A2 + A41 =
#VALUE! ###### A = #VALUE!
##
##
NTES
PRESSURE
VESSEL :
MECHANICAL
Part Code
DESIGN
MD - PV - 000 05. 8. 15. 0 2 of x
Nozzle > K1 & K2

UG - 41 Strength of Reinforcement
CALCULATION
Allowable Unit Stresses Fillet Weld Shear Nozzle Wall Shear Groove Weld Tension Groove Weld Shear
* UG - 45 ( c ) & UW - 15 ( c ) Sfs Sns Sgt Sgs = = = = 0.49 0.7 0.74 0.6 x x x x #VALUE! #VALUE! #VALUE! #VALUE! = = = = #VALUE! #VALUE! #VALUE! #VALUE! kPa kPa kPa kPa
Strength of Connection Elements
* Dimensions are in m.
Inner Fillet Weld Shear (a) = / 2 x Nozzle OD x Weld Leg x Sfs = /2 x ###### x ###### x #VALUE! Nozzle Wall Shear (b) = / 2 x Mean Nozzle Dia. x tn x Sns = /2 x ###### x ###### x #VALUE! Groove Weld Tension (c) = / 2 x Nozzle OD x t x Sgt = /2 x ###### x 0.011 x #VALUE! Outer Fillet Weld Shear (d) = / 2 x Pad OD x Weld Leg x Sfs = /2 x - N/A - x - N/A - x #VALUE! Upper Groove Weld Tension (e) = / 2 x Nozzle OD x te x Sgt = /2 x ###### x - N/A - x #VALUE! Lower Fillet Weld Shear (f) = / 2 x Nozzle OD x Weld Leg x Sfs = /2 x ###### x - N/A - x #VALUE!
#VALUE! KN =
#VALUE! N
#VALUE! KN
#VALUE! N
#VALUE! KN
#VALUE! N
- N/A -
KN
- N/A - N
- N/A -
KN
- N/A - N
- N/A -
KN
- N/A - N
Load to be carried by Welds
* UG - 41 ( b ) ( 1 ) & ( 2 )
Weld Load for Strength Path 1 - 1 W1-1 = ( A2 + A5 + A41 + A42 ) Sv Weld Load for Strength Path 2 - 2 W2-2 = ( A2 + A3 + A41 + A43 + 2 tn t fr1 ) Sv Weld Load for Strength Path 3 - 3 W3-3 = ( A2 + A3 + A5 + A41 + A42 + A43 + 2 tn t fr1 ) Sv Total Weld Load W = [ A - A1 + 2 tn fr1 ( E1 t - F tr ) ] Sv
= = = =
#VALUE! KN #VALUE! KN #VALUE! KN #VALUE! KN
= = = =
#VALUE! N #VALUE! N #VALUE! N #VALUE! N
Check Strength Paths Path 1-1 (d) + (b) Load for Path 1-1 Path 2-2 (a) + (c) Load for Path 2-2 Path 3-3 (d) + (c) Load for Path 3-3 -> ## ##
* UG - 41 ( b ) ( 1 ) & ( 2 ) = 0 + #VALUE! = Smaller of W1-1 or W + (e) = #VALUE! + #VALUE! = Smaller of W2-2 or W = 0 + #VALUE! = Smaller of W3-3 or W + 0 = = = = = = #VALUE! N #VALUE! N #VALUE! N #VALUE! N #VALUE! N #VALUE! N -> ##
->
##
->
##
NTES

MD PV ASME v0.1

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MD PV ASME v0.1

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Program User Guide :

Mechanical Design of P / V in acc. with ASME

Narai Thermal Engineering Services

Mechanical Design of P / V in acc. with ASME

Narai Thermal Engineering Services

Doc. No. Date Revision Sheet No. UG - 16 ( b ) 0 1

MD - IS - 000 2005. 8. 15. of 1

0 - 3100 - 25 Sohar Refinery Project

F - 3704 Incinerator Chamber

ASME Sec. VIII Div. 1 General

Minimum Thickness of Press. Retaining Parts t,min-CA Service Part

Type 2:1 Ellipsoidal Conical Flanged AWWA Ring

U-tube Circular Welded Circular Flanged ANSI Slip-on Inserted Inserted

A 516-70 A 516-70 A 106-B

Shell Yes Shell No

Not Required. Not Applicable

Ar Area Requirement Sr Strength Requirement

BSA BSP GW Bolt

Narai Thermal Engineering Services

Job No. Project Client Contractor Item No. Service

0 - 3100 - 25 Sohar Refinery Project JGC HCEI F - 3704 Incinerator Chamber

05. 8. 15. Date

Issued for approval. Description

Narai Thermal Engineering Services

Narai Thermal Engineering Services

Doc. No. Date Rev. Sheet No.

MD - PV - 000 05. 8. 15. 0 1 of 1

Design Data and Summary

Narai Thermal Engineering Services

Doc. No. Date Revision Sheet No.

MD - PV - 000 05. 8. 15. 0 1 of x

Joint Efficiency 0.85 1 *** ***

Radiography Spot No or Full *** ***

Location Shell Shell

Pad Material A 516-70

mm 609.6 #### 12.0 ##### #### ####

Narai Thermal Engineering Services

Doc. No. Date Revision Sheet No.

MD - PV - 000 05. 8. 15. 0 0 of x

Minimum Required Thickness of Shell

1,253 0.6 300.0

Narai Thermal Engineering Services

Doc. No. Date Revision Sheet No.

MD - PV - 000 05. 8. 15. 0 0 of x

P Uncorroded Corroded Corroded

2:1 Ellipsoidal Check : t = (

10% Dished Check : t = (

## 0.665 S E = #VALUE! ) 100 = 100 - rt

Narai Thermal Engineering Services

Doc. No. Date Revision Sheet No.

MD - PV - 000 05. 8. 15. 0 0 of x

Minimum Required Thickness of Shell

728 0.6 300.0

Narai Thermal Engineering Services

Doc. No. Date Revision Sheet No.

MD - PV - 000 05. 8. 15. 0 0 of x

kPa.g mm mm mm mm mm mm mm deg kPa mm

Narai Thermal Engineering Services

Doc. No. Date Revision Sheet No.

MD - PV - 000 05. 8. 15. 0 0 of x

1.9 601,244,337 ######

1,505 mm 10.0 mm 8.0 mm 3

1" 25.4 d2 21.3 n 48 ###### 57 / 136.5

+ ( 2 b 3.14 d m P ) ( 2 8.0 3.14 1,505 1,505 68947.6

Joint Efficiency 0.85 1 * *

Radiography Spot No or Full * *