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2010 Sauer-Danfoss. All rights reserved. Sauer-Danfoss accepts no responsibility for possible errors in catalogs, brochures and other printed material. Sauer -Danfoss reserves the right to alter its products without prior notice. This also applies to products already ordered provided that such alterations can be made without affecting agreed specifications. All trademarks in this material are properties of their respective owners. Sauer-Danfoss, the Sauer-Danfoss logotype, the Sauer-Danfoss S-icon, PLUS+1, What really matters is inside and Know-How in Motion are trademarks of the Sauer-Danfoss Group. Front cover illustrations: F301 389, P003 515
H1 Axial Piston Pump, Size 060/068, Single Technical Information Technical Specifications
Technical Specifications For definitions of the following specifications, see Basic Information 11062168, Operating parameters. General specifications
Design Direction of rotation Pipe connections Axial piston pump of cradle swashplate design with variable displacement Clockwise, counterclockwise Main pressure ports: ISO split flange boss Remaining ports: SAE straight thread O-ring boss Pump installation position is discretionary, however the recommended control position is on the top or at the side, with the top position preferred. If the pump is installed with the control at the bottom, flushing flow must be provided through port M14 located on the EDC, FNR and NFPE control. Vertical input shaft installation is acceptable. If input shaft is at the top 1 bar case pressure must be maintained during operation. The housing must always be filled with hydraulic fluid. Recommended mounting for a multiple pump stack is to arrange the highest power flow towards the input source. Consult Sauer-Danfoss for nonconformance to these guidelines. Will be inlet pressure with internal charge pump. For reference see operating parameter on next page. Will be case pressure with external charge supply. Please verify mating pump shaft seal capability.
T000 126E
Technical data
Feature Unit Size 060 Size 068 [in3] 60.4 [3.69] 68.0 [4.15] Displacement cm3 Flow at rated (continuous) speed l/min [US gal/min] 210 [55.5] 238 [62.8] Torque at maximum displace[lbfin/ Nm/bar 0.69 [590] 1.08 [610] ment (theoretical) 1000psi] Mass moment of inertia of rota[slugft2] 0.00709 [0.00523] [0.00707] [0.00522] kgm2 ting components Mass [weight] dry (without auxikg [lb] 50 [110] liary mounting flange and filter) Oil volume liter [US gal] 2.1 [0.55] Mounting flange ISO 3019-1 flange 127-4 (SAE C) Input shaft outer diameter, ISO 3019-1, outer dia 32 mm - 4 (SAE C, 14 teeth) splines and tapered shafts ISO 3019-1, outer dia 35 mm - 4 (SAE C, 21 teeth) ISO 3019-1, flange 82 - 2, outer dia 16 mm - 4 (SAE A, 9 teeth) Auxiliary mounting flange with metric ISO 3019-1, flange 82 - 2, outer dia 19 mm - 4 (SAE A, 11 teeth) fasteners, ISO 3019-1, flange 101 - 2, outer dia 22 mm - 4 (SAE B, 13 teeth) shaft outer diameter and splines ISO 3019-1, flange 101 - 2, outer dia 25 mm - 4 (SAE B-B, 15 teeth) ISO 3019-1, flange 127 - 4, outer dia 32 mm - 4 (SAE C, 14 teeth) Suction port Port ISO 11926-1 1 5/16 -12 (SAE O-ring boss) Main port configuration 25.4 - 450 bar split flange boss per ISO 6162, M12x1.75 Case drain ports L2, L4 Port ISO 11926-1 1 1/16 -12 (SAE O-ring boss) (SAE O-ring boss) Other ports SAE O-ring boss. See installation drawings at the back of this manual. Customer interface threads Metric fasteners
T301 061E
H1 Axial Piston Pump, Size 060/068, Single Technical Information Technical Specifications
Technical Specifications (continued) Operating parameters
Unit Minimum for internal charge supply at minimum charge pressure. Performance (pressure and displacement) may be limited due to limited control pressure Minimum for external charge supply at minimum charge pressure. Full performance (pressure and displacement) possible at miInput speed min-1 (rpm) nimum charge and control pressure supply Minimum for full performance (pressure and displacement) for internal charge supply at minimum charge and control pressure Rated Maximum Maximum working pressure Maximum pressure System pressure bar [psi] Maximum low loop Minimum pressure Minimum Charge pressure bar [psi] Maximum Minimum (at corner power for EDC and FNR) Control pressure bar [psi] Minimum (at corner power for NFPE) Maximum Rated bar (absolute) [in Hg vacuum] Charge pump Minimum (cold start) inlet pressure Maximum bar [psi] Rated Case pressure bar [psi] Maximum Lip seal external pressure Maximum bar [psi] Feature Size 060 500 Size 068
For definitions of the following specifications, see Basic Information 11062168, Operating parameters.
500
1200 3500 4000 420 450 [6090] [6525] 45 10 14.5 34 18.5 23.5 40 0.7 0.2 4.0 3.0 5.0 0.4 380 400 [650] [145] [210] [493] [270] [340] [580] [9] [24] [58] [44] [73] [5.8]
T301 062E
[5510] [5800]
Fluid specifications
Feature Viscosity Intermittent 1) Minimum Recommended range Maximum Minimum (cold start) 3) Recommended range Rated Maximum intermittent 1) Cleanliness per ISO 4406 Eciency (charge pressure filtration) Eciency (suction and return line filtration) mm2/s Unit [SUS] 5 7 12-80 1600 -40 60-85 104 115 [42] [49] [66-370] [7500] [-40] [140-185] [220] [240] 22/18/13 15-20 = 75 (10 10) 35-45 = 75 (10 2) 100 125
Temperature range 2)
[F]
-ratio
Recommended inlet screen mesh size m 1) Intermittent = Short term t < 1min per incident and not exceeding 2 % of duty cycle based load-life 2) At the hottest point, normally case drain port 3) Cold start = Short term t < 3min, p 50 bar [725 psi], n 1000 min-1(rpm)
T000 129E
H1 Axial Piston Pump, Size 060/068, Single Technical Information General Technical Specifications
Shaft Loads External radial shaft loads H1 pumps are designed with bearings that can accept some external radial loads. The external radial shaft load limits are a function of the load position and orientation, and the operating conditions of the unit. External radial shaft loads impact lifetime. For lifetime calculations please contact Sauer-Danfoss representative. The maximum allowable radial load (Re) is based on the maximum external moment (Me) and the distance (L) from the mounting flange to the load. It may be determined using the following table and formula. Re = Me / L Radial load position
0 Re
Re 270 Re 90 Re
Me 180 Re
P003 318E
Me = Shaft moment L = Flange distance Re = External force to the shaft Thrust loads should be avoided. Contact factory in the event thrust loads are anticipated.
H1 Axial Piston Pump, Size 060/068, Single Technical Information General Technical Specifications
Shaft Loads (continued) Maximum external shaft load based on shaft deflection:
External radial moment Me Nm Unit [lbfin] Size 060/068 104 [920]
T301 063E
All external shaft loads affect the before mentioned bearing life. In applications with external shaft loads, minimize the impact by positioning the load at 0 or 180 as shown in the figure. Contact your Sauer-Danfoss representative for an evaluation of unit bearing life. Sauer-Danfoss recommends clamp-type couplings for applications with radial shaft loads. Mounting Flange Loads Mounting flange load
Unit Rated moment MR Shock load moment MS Nm [lbfin] Size 060/068 2110 [18 680] 5275 [46 690]
T301 064E
For calculation details refer to H1 Pump Basic Information Manual 11062168, section Mounting Flange Loads.
MR
MS
P001 916
H1 Axial Piston Pump, Size 060/068, Single Technical Information General Technical Specifications
Model Code
H1 P A B A D F E G H H J K M N S T V W X
Displacement
060 068 60.4 cm [3.69 in] 68.0 cm [4.15 in]
Rotation
L R Left hand (counter clockwise) Right hand (clockwise)
B D
Product version
B Revision code
Control
A2 A3 A4 A5 A9 B1 A8 B8 Electric Displacement Control (EDC) 12V, Deutsch connector Electric Displacement Control (EDC) 24V, Deutsch connector Electric Displacement Control (EDC) 12V, Deutsch connector, Manual override Electric Displacement Control (EDC) 24V, Deutsch connector, Manual override Forward-Neutral-Reverse (FNR) 12V, Deutsch connector, Manual override Forward-Neutral-Reverse (FNR) 24V, Deutsch connector, Manual override Non Feedback Proportional Electric (NFPE) 12V, Deutsch connector, Manual override (align with option E: Displacement Limiters & option W: Special Hardware) Non Feedback Proportional Electric (NFPE) 24V, Deutsch connector, Manual override (align with option E: Displacement Limiters & option W: Special Hardware)
Orifices
C1 C2 C3 Orifices, 0.8 mm in servo supply 1 and 2, recommended for propel applications Orifices, 1.3 mm in servo supply 1 and 2 (Standard), recommended for propel applications No orifice, recommended for non-propel applications
Displacement limiters
N C B D None No limiters, with nested springs (required for NFPE) Adjustable externally (see option Y: Settings for adjustment, if applicable) Adjustable externally with nested springs, required for NFPE (align with option Y: Settings for adjustment, if applicable)
Endcap options
Twin port, ISO 6162 Split flange ports Auxiliary mounting pad None, ISO 3019-1, flange 82 - 2 (SAE A, 9 and 11 teeth) ISO 3019-1, flange 101 - 2 (SAE B, 13 teeth) ISO 3019-1, flange 101 - 2 (SAE B-B, 15 teeth) Integral full Remote and external Suction charge flow charge supply for full filtration filtration charge flow filtration X X X X X
Match with below options (K) Match with below options (T) D3 F4 D6 F5 D8 F6
Auxiliary mounting pad ISO 3019-1, flange 127 - 4 (SAE C, 14 teeth) Integral full Remote and external charge flow charge supply for full filtration charge flow filtration X
Suction filtration
H1 Axial Piston Pump, Size 060/068, Single Technical Information General Technical Specifications
Model Code (continued)
A B H1 P D F E G H J K M N S T V W X Y
NNN NNN
Mounting
H K ISO 3019-1, flange 127 - 4 (SAE C) ISO 3019-1, flange 157 -4 (SAE C), with speed sensing port
Input shaft
G1 F1 ISO 3019-1, outer dia 32 mm - 4 (SAE C, 14 teeth splined shaft 12/24 pitch) ISO 3019-1, outer dia 35 mm - 4 (SAE C, 21 teeth splined shaft 16/32 pitch)
M N
Overpressure protection type and setting side A ** Overpressure protection type and setting side B **
** Pressure protection type must be the same for side A and B L K L15 L18 L20 L23 L25 L28 L30 L33 L35 L38 L40 L42 High pressure relief valve + pressure limiters with bypass High pressure relief valve with bypass (no pressure limiters)
K15 150 bar [2175 psi] K18 180 bar [2610 psi] K20 200 bar [2900 psi] K23 230 bar [3336 psi] K25 250 bar [3630 psi] K28 280 bar [4061 psi] K30 300 bar [4350 psi] K33 330 bar [4786 psi] K35 350 bar [5080 psi] K38 380 bar [5510 psi] K40 400 bar [5800 psi] (060 cm3 only) K42 420 bar [6090 psi] (060 cm3 only) Use the selection for ports A and B
Contact factory for pressures not shown or for applied pressure above rated
Charge pump
F C N 14 cm/rev [0.85 in/rev] 17 cm/rev [1.03 in/rev] No charge pump, external charge supply, (align with Option T: Filtration Options, option E)
H1 Axial Piston Pump, Size 060/068, Single Technical Information General Technical Specifications
Model Code (continued)
A B H1 P D F E G H J K M N S T V W X Y
NNN NNN
X Y
Special settings
NNN None (align with option E: Displacement limiters)
10
11
H1 Axial Piston Pump, Size 060/068, Single Technical Information General Technical Specifications
Electrical Displacement Control (EDC) Options A2 (12 V)/A3 (24 V) EDC Principle The Electrical Displacement Control (EDC) consists of a pair of proportional solenoids on each side of a threeposition, four-way porting spool. The proportional solenoid applies a force input to the spool, which ports hydraulic pressure to either side of a double acting servo piston. Differential pressure across the servo piston rotates the swashplate, changing the pumps displacement from full displacement in one direction to full displacement in the opposite direction. Under some circumstances, such as contamination, the control spool could stick and cause the pump to stay at some displacement. A serviceable 125 m screen is located in the supply line immediately before the control porting spool. Pump displacement vs. control current
F00B 100 %
Displacement
P003 191
EDC-Schematic diagram
M14 C1 C2
P003 478E
-b
-a
"0" a
Current mA b
Connector
100 %
P003 479E
2 P003 480
Description Mating connector Wedge lock Socket contact (16 and 18 AWG) Sauer-Danfoss mating connector kit
Quantity 1 1 2 1
12
H1 Axial Piston Pump, Size 060/068, Single Technical Information General Technical Specifications
Electrical Displacement Control (EDC) Options A2 (12 V)/A3 (24 V) (continued) Solenoid data
Voltage Maximum current Coil resistance @ 20 C [70 F] Coil resistance @ 80 C [176 F] PWM Range PWM Frequency (preferred)* Inductance IP Rating (IEC 60 529) + DIN 40 050, part 9 IP Rating (IEC 60 529) + DIN 40 050, part 9 with mating connector * PWM signal required for optimum control performance. 12V 1800 mA 3.66 4.52 70-200 Hz 100 Hz 33 mH IP 67 IP 69K
T000 135E
140 mH
Flow table
Shaft rotation CW Coil energized* C2 Port A in Port B out Servo port pressurized M5 * For coil location see installation drawings. CCW C1 out in M4 C2 out in M5 C1 in out M4
T000 136E
Control response H1 controls are available with optional control passage orifices to assist in matching the rate of swashplate response to the application requirements (e.g. in the event of electrical failure). Software ramp or rate limiting should be used to control vehicle response in normal operation. The time required for the pump output flow to change from zero to full flow (acceleration) or full flow to zero (deceleration) is a net function of spool porting, orifices, and charge pressure. A swashplate response table is available for each frame indicating available swashplate response times. Testing should be conducted to verify the proper software and orifice selection for the desired response. H1 pumps are limited in mechanical orificing combinations. Software is envisioned as the means to control the swashplate response in normal operating conditions. Mechanical servo orifices are to be used only for fail-safe return to neutral in the event of an electrical failure. Typical response times shown below at the following conditions: p Viscosity and temperature Charge pressure Speed Response times
Stroking direction Neutral to full flow Full flow to neutral 0.8 mm [0.03 in] Orifice 1.3 mm [0.05 in] Orifice 2.6 s 1.2 s 1.7 s 0.8 s No orifice 0.8 s 0.4 s
T301 065E
= = = =
13
H1 Axial Piston Pump, Size 060/068, Single Technical Information General Technical Specifications
Forward-Neutral-Reverse (FNR) Electric Control Options A9 (12 V)/B1 (24 V) The 3-Position (F-N-R) control uses an electric input signal to switch the pump to a full stroke position. Under some circumstances, such as contamination, the control spool could stick and cause the pump to stay at some displacement. A serviceable 125 m screen is located in the supply line immediately before the control porting spool.
P003 193
100 %
Displacement
F00B
F00A
P
P003 189
Voltage VDC
Control current
Voltage 12 V 24 V Min. current to stroke pump mA 750 380 Pin connections any order
T000 138E
100 %
P003 190E
Solenoid connector
2 P003 480
Description Mating connector Wedge lock Socket contact (16 and 18 AWG) Sauer-Danfoss mating connector kit
Quantity 1 1 2 1
14
H1 Axial Piston Pump, Size 060/068, Single Technical Information General Technical Specifications
Forward-Neutral-Reverse (FNR) Electric Control Options A9 (12 V)/B1 (24 V) (continued) Solenoid data
Voltage Minimum supply voltage Maximum supply voltage (continuous) Maximum current Nominal coil resistance @ 20 C [70 F] PWM Range PWM Frequency (preferred)* IP Rating (IEC 60 529) + DIN 40 050, part 9 IP Rating (IEC 60 529) + DIN 40 050, part 9 with mating connector * PWM signal required for optimum control performance. 12 V 9.5 Vdc 14.6 Vdc 1050 mA 8.4 70-200 Hz 100 Hz IP 67 IP 69K
T000 139E
Control response H1 controls are available with optional control passage orifices to assist in matching the rate of swashplate response to the application requirements (e.g. in the event of electrical failure). Software ramp or rate limiting should be used to control vehicle response in normal operation. The time required for the pump output flow to change from zero to full flow (acceleration) or full flow to zero (deceleration) is a net function of spool porting, orifices, and charge pressure. A swashplate response table is available for each frame indicating available swashplate response times. Testing should be conducted to verify the proper software and orifice selection for the desired response. H1 pumps are limited in mechanical orificing combinations. Software is envisioned as the means to control the swashplate response in normal operating conditions. Mechanical servo orifices are to be used only for fail-safe return to neutral in the event of an electrical failure. Typical response times shown below at the following conditions: p Viscosity and temperature Charge pressure Speed Response times
Stroking direction Neutral to full flow Full flow to neutral 0.8 mm [0.03 in] Orifice 1.3 mm [0.05 in] Orifice 3.3 s 1.6 s 1.9 s 0.8 s No orifice 1.0 s 0.4 s
T301 066E
= = = =
15
H1 Axial Piston Pump, Size 060/068, Single Technical Information General Technical Specifications
Non Feedback Proportional Electric Control (NFPE) Options A8 (12 V)/B8 (24 V) The Non Feedback Proportional Electric (NFPE) control is an electrical automotive control in which an electrical input signal activates one of two proportional solenoids that port charge pressure to either side of the pump servo cylinder. The NFPE control has no mechanical feedback mechanism. The pump displacement is proportional to the solenoid signal current, but it also depends upon pump input speed and system pressure. This characteristic also provides a power limiting function by reducing the pump swashplate angle as system pressure increases. A typical response characteristic is shown in the accompanying graph. Under some circumstances, such as contamination, the control spool could stick and cause the pump to stay at some displacement. A serviceable 125 m screen is located in the supply line immediately before the control porting spool. Pump displacement vs. input signal
100 %
P003 192
NFPE Schematic
M14 C1 C2
F00B
F00A
P
P003 188
NFPE control
bar 0 ba r 300
p =
a
0 ba r
p =
Displacement
=0
= 30
bar
100 % Description Mating connector Wedge lock Socket contact (16 and 18 AWG) Sauer-Danfoss mating connector kit
P003 187E
Quantity 1 1 2 1
16
H1 Axial Piston Pump, Size 060/068, Single Technical Information General Technical Specifications
Non Feedback Proportional Electric Control (NFPE) Options A8 (12 V)/B8 (24 V) (continued) Solenoid data
Voltage Maximum current Coil resistance @ 20 C [70 F] Coil resistance @ 80 C [176 F] PWM Range PWM Frequency (preferred)* Inductance IP Rating (IEC 60 529) + DIN 40 050, part 9 IP Rating (IEC 60 529) + DIN 40 050, part 9 with mating connector * PWM signal required for optimum control performance. 12V 1800 mA 3.66 4.52 70-200 Hz 100 Hz 33 mH IP 67 IP 69K
T000 135E
140 mH
Control response H1 controls are available with optional control passage orifices to assist in matching the rate of swashplate response to the application requirements (e.g. in the event of electrical failure). Software ramp or rate limiting should be used to control vehicle response in normal operation. The time required for the pump output flow to change from zero to full flow (acceleration) or full flow to zero (deceleration) is a net function of spool porting, orifices, and charge pressure. A swashplate response table is available for each frame indicating available swashplate response times. Testing should be conducted to verify the proper software and orifice selection for the desired response. H1 pumps are limited in mechanical orificing combinations. Software is envisioned as the means to control the swashplate response in normal operating conditions. Mechanical servo orifices are to be used only for fail-safe return to neutral in the event of an electrical failure. Typical response times shown below at the following conditions: p Viscosity and temperature Charge pressure Speed Response times
Stroking direction Neutral to full flow Full flow to neutral 0.8 mm [0.03 in] Orifice 1.3 mm [0.05 in] Orifice 3.3 s 1.6 s 2.6 s 0.8 s No orifice 1.0 s 0.4 s
T301 067E
= = = =
17
H1 Axial Piston Pump, Size 060/068, Single Technical Information General Technical Specifications
Manual Over Ride (MOR) All controls are available with a Manual Over Ride (MOR) either standard or as an option for temporary actuation of the control to aid in diagnostics. Forward-Neutral-Reverse (FNR) and Non Feedback Proportional Electric (NFPE) controls are always supplied with MOR functionality. Unintended MOR operation will cause the pump to go into stroke. The vehicle or device must always be in a safe condition (i.e. vehicle lifted off the ground) when using the MOR function. The MOR plunger has a 4 mm diameter and must be manually depressed to be engaged. Depressing the plunger mechanically moves the control spool which allows the pump to go on stroke. The MOR should be engaged anticipating a full stroke response from the pump. Warning An o-ring seal is used to seal the MOR plunger where initial actuation of the function will require a force of 45 N to engage the plunger. Additional actuations typically require less force to engage the MOR plunger. Proportional control of the pump using the MOR should not be expected. Refer to control flowtable for the relationship of solenoid to direction of flow.
P003 204
C1
C2
F00B
P
P003 205E
18
H1 Axial Piston Pump, Size 060/068, Single Technical Information General Technical Specifications
Displacement Limiter H1 pumps are designed with optional mechanical displacement (stroke) limiters factory set to max. displacement. The maximum displacement of the pump can be set independently for forward and reverse using the two adjustment screws to mechanically limit the travel of the servo piston down to 50 % displacement. Adjustment procedures are found in the H1 pumps Service Manual. Adjustments under operating conditions may cause leakage. The adjustment screw can be completely removed from the threaded bore if backed out to far. Displacement limiter
P003 266
For more information refer to H1 pumps Service Manual 520L0958, section Displacement Limiter Adjustment.
19
H1 Axial Piston Pump, Size 060/068, Single Technical Information Speed and Temperature Sensor
Speed and Temperature Sensor H1 pumps are available with a speed and temperature sensor.The sensor is mounted to the housing of the pump and senses the speed from a target ring that is rotating inside the pump. Because of the digital output signals for speed and direction and a non speed dependent output voltage level, the sensor is ideal for high and low speed measurements. For diagnostics and other purposes, the sensor also has the capability to detect the case oil temperature. The speed sensor is designed for rugged outdoor, mobile or heavy industrial speed sensing applications. The detection of the speed is contactless.It is a plug and perform device that does not need any calibration or adjustments. Speed (target) rings Speed (target) rings vary according to the diameter of the cylinder block or shaft on which they are installed. The number of teeth are shown in the table below. Speed Sensor
Speed ring number of teeth
For more details please refer to Technical Information, Speed and Temperature Sensor, 11046759 T301 040E
Number 86
4 5 6 Connector terminals 3 2 1
For more details please see Speed and Temperature Sensor, Technical Information 11046759 Mating connector kit order number 11033865
Description Mating connector Wedge lock Socket contact (16 and 18 AWG) Sauer-Danfoss mating connector kit Quantity 1 1 6 1 Ordering number Deutsch DT06-6S Deutsch WM65 Deutsch 0462-201-2031 11033865
T301 056E
20
H1 Axial Piston Pump, Size 060/068, Single Technical Information Speed and Temperature Sensor
Speed and Temperature Sensor (continued) Temperature Sensor
Temperature measurement range Output signal at *see formula below for temperature range Tolerance Temp. measurement response time in oil 90 80 Temperature (C) 70 Temp 60 50 40 30 20 10 0 -100 T90 90 % of Temp Minimum Maximum -40 C 125 C T90 = 360 s T90 denition [-40 F] [257 F] -40 C +125 C 2.203 V 0.520 V 5 C [51 F] [-40 F] [257 F]
100
200
300
600
700
800
900
1000
P003531E
The following formula is used to calculate the case oil temperature: 1.795 VO T(C) = _ ______________ 0.0102 T = Temperature in C VO = Measured output voltage
21
48 0.68
Spline data Number of teeth : 14 Pitch fraction : 12/24 Pressure angle : 30 Pitch : 29.633 Type of t : Fillet root side Per : ANSI B92.1-1996 CLASS 6 31.58 0.09 74.2 max coupling diameter
25.72 0.12
31.5 0.15 Paint free Mating coupling must not protrude beyond this point Flange 127-4 (SAE C) Mounting ange Per ISO 3019-1 ANSI B92.1-1996 CLASS 6
8 0.8
P700 33 265-60
Specifications
Option Spline Min active spline length2 Torque rating1 Rated torque Maximum torque Nm [lbfin] Nm [lbfin] 534 [4720] 592 [5240]
mm G1 14 teeth, 12/24 pitch 31.5 1) For definitions of maximum and rated torque values, refer to: Basic Information Manual 11062168, section Shaft Torque Ratings and Spline Lubrication. 2) Minimum active spline length for the specified torque ratings.
T301 073E
48 0.5
Spline data Number of teeth : 21 Pitch fraction : 16/32 Pressure angle : 30 Pitch : 33.33750 Type of t : Fillet root side Per : ANSI B92.1-1996 CLASS 6 74.2 max coupling diameter
31 0.12
34.5 0.15 Paint free Mating couling must not protrude beyond this point Flange 127-4 Mounting ange Per ISO 3019-1 (SAE C)
8 0.8
34 .83 0.09
P700 34 548-60
Specifications
Option Spline Min active spline length2 Torque rating1 Rated torque Maximum torque Nm [lbfin] Nm [lbfin] 760 [6730] 827 [7320]
mm F1 21 teeth, 16/32 pitch 34.5 1) For definitions of maximum and rated torque values, refer to: Basic Information Manual 11062168, section Shaft Torque Ratings and Spline Lubrication. 2) Minimum active spline length for the specified torque ratings.
T301 074E
22
Auxiliary mounting pad For mating ange 82-2 per ISO 3019-1 (SAE A) Paint free 4x M10x1.5-6H THD 15 min THD depth 82.601 +0.076 0 88.621 +0.13 0
R0.8 max
Spline data Number of teeth : 9 Pitch fraction : 16/32 Pressure angle : 30 Pitch : 14.288 Type of t : Fillet root side Per : ANSI B92.1-1996 CLASS 7
O-ring seal required ref 82.22 ID x 2.62 Cross section 2x 53.2 0.175 2x 106.4 0.35 1.956 0.076 8.1 0.25 14 min shaft clearance Mating shaft shoulder must not protrude beyond this point 68.4 min shaft clearance Mating shaft must not protrude beyond this point P700 33 318-60
Specifications
Option Spline Torque rating1 maximum torque [lbfin] [1430]
T000 150E
Nm H2 9 teeth, 16/32 pitch 162 1) For definitions of maximum torque values, refer to: Basic Information Manual 11062168, section Shaft Torque Ratings and Spline Lubrication.
C Caution Standard pad cover is installed only to retain coupling during shipping. Do not operate pump without an auxiliary pump or running cover installed.
11071685 Rev AB Dec 2010
23
Auxiliary mounting pad for mating ange 82-2 per ISO 3019-1 (SAE A)
R0.8 max
Spline data Number of teeth : 11 Pitch fraction : 16/32 Pressure angle : 30 Pitch : 17.4625 Type of t : Fillet root side Per : ANSI B92.1-1996 Class 7
O-ring seal required ref 82.22 ID x 2.62 cross section 2x 53.2 0.175 2x 106.4 0.35 1.956 0.076 8.1 0.25 19.4 min shaft clearance 68.4 min shaft clearance Mating shaft shoulder must not protrude beyond this point Mating shaft must not protrude beyond this point P700 33 319 -60
Specifications
Option Spline Torque rating1 maximum torque [lbfin] [2620]
T000 151E
Nm H1 11 teeth, 16/32 pitch 296 1) For definitions of maximum torque values, refer to: Basic Information Manual 11062168, section Shaft Torque Ratings and Spline Lubrication.
C Caution Standard pad cover is installed only to retain coupling during shipping. Do not operate pump without an auxiliary pump or running cover installed.
24
11071685 Rev AB Dec 2010
258.5 2.5
Auxiliary mounting pad for mating ange 101-2 per ISO 3019-1 (SAE B) Paint free 4x M12x1.75-6H THD 19.75 min THD depth Spline data Number of teeth : 13 Pitch fraction : 16/32 Pressure angle : 30 Pitch : 20.638 Type of t : Fillet root side Per : ANSI B92.1-1996 Class 7
O-ring seal required ref 94.92 ID x 2.62 cross section 1.956 0.076 11.4 0.25 19.4 min shaft clearance 68.4 min shaft clearance
101.651 +0.076 0
107.823 +0.13 0
Note: Bolt length grather than 19.75 mm could result in a leak or damage to the unit
R0.8 max
Mating shaft shoulder must not protrude beyond this point Mating shaft must not protrude beyond this point P700 33 320-60
Specifications
Option Spline Torque rating1 maximum torque [lbfin] [3500]
T000 152E
Nm H3 13 teeth, 16/32 pitch 395 1) For definitions of maximum torque values, refer to: Basic Information Manual 11062168, section Shaft Torque Ratings and Spline Lubrication.
C Caution Standard pad cover is installed only to retain coupling during shipping. Do not operate pump without an auxiliary pump or running cover installed.
11071685 Rev AB Dec 2010
25
258.5 2.5
Auxiliary mounting pad for mating ange 101-2 per ISO 3019-1 (SAE B)
Paint free 4x M12x1.75-6H THD 19.75 min THD depth 107.823 +0.13 0 Note: Bolt length greater than 19.75 mm could result in a leak or damage to the unit 101.651 +0.076 0
R0.8 max
Spline data Number of teeth : 15 Pitch fraction : 16/32 Pressure angle : 30 Pitch : 23.813 Type of t : Fillet root side Per : ANSI B92.1-1996 Class 7
O-ring seal required ref 94.92 ID x 2.62 cross section 1.956 0.076 11.4 0.25 19.4 min shaft clearance 68.4 min shaft clearance
Mating shaft shoulder must not protrude beyond this point Mating shaft must not protrude beyond this point P700 33 321-60
Specifications
Option H5 Input shaft spline Auxiliary (PTO) shaft spine Torque rating1 maximum torque Nm [lbfin] 592 [5240] 693 [6130]
T301 075E
14 teeth, 12/24 pitch 15 teeth, 16/32 pitch 21 teeth, 16/32 pitch 1) For definitions of maximum torque values, refer to: Basic Information Manual 11062168, section Shaft Torque Ratings and Spline Lubrication.
C Caution Standard pad cover is installed only to retain coupling during shipping. Do not operate pump without an auxiliary pump or running cover installed.
26
11071685 Rev AB Dec 2010
Paint free Spline data Number of teeth : 14 Pitch fraction : 12/24 Pressure angle : 30 Pitch : 29.6334 Type of t : Fillet root side Per : ANSI B92.1-1996 CLASS 7
181 0.35
4x M 12x1.75-6H THD 21 full THD depth 2x M 16x2-6H THD 25 full THD depth
O-ring seal required ref 120.32 ID x 2.62 cross section 1.96 0.076 13.5 0.5 21.75 min shaft clearance 61.25 min shaft clearance
127.05 +0.076 0
Mating shaft shoulder must not protrude beyound this point Mating shaft must not protrude beyound this point P700 34 549-60
Specifications
Option H6 Input shaft spline Auxiliary (PTO) shaft spine Torque rating1 maximum torque Nm [lbfin] 592 [5240] 827 [7320]
T301 076E
14 teeth, 12/24 pitch 14 teeth, 12/24 pitch 21 teeth, 16/32 pitch 1) For definitions of maximum torque values, refer to: Basic Information Manual 11062168, section Shaft Torque Ratings and Spline Lubrication.
C Caution Standard pad cover is installed only to retain coupling during shipping. Do not operate pump without an auxiliary pump or running cover installed.
11071685 Rev AB Dec 2010
27
H1 Axial Piston Pump, Size 060/068, Single Technical Information Charge Pump
Charge Pump Charge pump sizing/selection In most applications a general guideline is that the charge pump displacement should be at least 10 % of the total displacement of all components in the system. Unusual application conditions may require a more detailed review of charge flow requirements. Please refer to BLN-9885, Selection of Drive line Components, for a detailed procedure. System features and conditions which may invalidate the 10 % guideline include (but are not limited to): Continuous operation at low input speeds (< 1500 min-1 (rpm)) High shock loading and/or long loop lines High flushing flow requirements Multiple Low Speed High Torque motors High input shaft speeds Contact your Sauer-Danfoss representative for application assistance if your application includes any of these conditions. Charge pump flow and power curves Charge pressure: 20 bar [290 psi] Viscosity and temperature: 11 mm2/s [63 SUS]
80 C [180 F]
/re
v]
5.0
/re v]
[1
.04
20
14
cm
[0.
n 5i
c 17
04 [1.
14
in
/re
v]
n/
3
cm
[0
i .85
rev
3 1
2000
2500
3000
3500
4000
Speed min-1(rpm)
P003 334E
28
29
H1 Axial Piston Pump, Size 060/068, Single Technical Information Installation Drawings
Port Description
Servo gauge port "M4" Port ISO 11926-1 - 7/16-20 Control solenoid connector "C2" Deutsch DT04-2P to be paint free Case drain port "L4" Port ISO 11926-1 - 1 1/16-12 System port "B" 25.4-450 BAR Split ange boss Per ISO 6162 M12x1.75 20 min full THD depth
CCW
CW
System port "A" 25.4-450 bar Split ange boss Per ISO 6162 M12x1.75 20 min full THD depth
Port description
W (2:1)
1
CONTROL SOLENOID CONNECTOR "C1" & "C2" PIN 1 2 ASSIGNMENT SUPPLY GROUND PIN 1 2 ASSIGNMENT GROUND SUPPLY
Port Description A B E F L2 L4 MA MB M3 M4 M5 M14 S System port A System port B Charge filtration port, from filter Charge filtration port, to filter Case drain port Case drain port System A gage port System B gage port Charge gage port, after filtering Servo gage port Servo gage port Case gage port Charge inlet port
Sizes 25.4 25.4 7/8 -14 7/8 -14 1 1/16 -12 1 1/16 -12 9/16 -18 9/16 -18 9/16 -18 7/16 -20 7/16 -20 7/16 -20 1 5/16 -12
T000 204E
OR
P700 34 453-60
H1 Axial Piston Pump, Size 060/068, Single Technical Information Installation Drawings
Port Description (continued)
Charge ltration port "E" Port ISO 11926-1 - 7/8-14 from lter
Case gauge port "M14" Port ISO 11926-1 - 7/16-20 Except spot face depth: 5 max 21.5 max clearance dia for tting (EDC, FNR, NFPE) Servo gauge port "M5" Port ISO 11926-1 - 7/16-20 Control solenoid connector "C1" Deutsch DT04-2P to be paint free
P700 34 453-60-2
31
H1 Axial Piston Pump, Size 060/068, Single Technical Information Installation Drawings
Dimensions
255.9 2.5 Servo gauge port "M4" Port ISO 11926-1 - 7/16-20 202.11.2 190.1 1.2 2x 146.3 1.2 2x 131.3 1.2 Control solenoid connector "C2" Deutsch DT04-2P paint free See view W for pin out 71.8 0.8 Mounting ange ange 127-4 Per ISO 3019-1 (SAE C) 15 0.25 4x 13.9 0.25 12.45 0.25 A 1.5 0.7 R0.8 max
mm
System port "B" 25.4-450 bar split ange boss per ISO 6162 M12x1.75-6H THD 20 full THD depth
2x 28.6 0.25
2x 147.9 1.2
2x 121.1 1.2
2x 65 0.8
45 5
Paint free
System port "A" 25.4-450 bar Split ange boss per ISO 6162 M12x1.75-6H THD 20 full THD depth
A-A (2x)
93 0.8
B-B
92.5 0.8
C-C
89 0.8
L Shaft C
L Shaft C
L Shaft C
P700 34 453-1
127 0 -0.05
H1 Axial Piston Pump, Size 060/068, Single Technical Information Installation Drawings
Dimensions (continued)
Z
206 2.5 Control solenoid connector "C1" Deutsch DT04-2P to be paint free see view W for pin out Servo gauge port "M5" PortISO 11926-1 - 7/16-20 29 max clearance dia for tting Charge gauge port "M3" Port ISO 11926-1 - 9/16-18 173.9 2.5 135.5 2.5 106.4 1.5 2x 64.2 0.8
mm
D-D
100 0.8 Shaft C L
Y
212.6 1.2 Case gauge port "M14" Port ISO 11926-1 - 7/16-20 21 max clear ance dia for tting
E-E
15
(212.6)
60 0.8
E 6 0.5
65 0.8
93.2 0.8
System B gauge port "MB" Port ISO 11926-1 - 9/16-18 215.8 1.2
F-F
69.2 0.8
15
(212.6)
W (2:1)
1
CONTROL SOLENOID CONNECTOR "C1" & "C2" PIN 1 2 ASSIGNMENT SUPPLY GROUND PIN 1 2 ASSIGNMENT GROUND SUPPLY
OR
93.2 0.8
P700 34 453
99.4 1.5
90 0.8
(22)
33
H1 Axial Piston Pump, Size 060/068, Single Technical Information Installation Drawings
Dimensions (continued) X
202.1 1.2 System A gauge port "MA" Port ISO 11926-1 - 9/16-18
mm
65 0.8
CCW
CW
2x 57.25 0.25
H1 Axial Piston Pump, Size 060/068, Single Technical Information Installation Drawings
Dimensions (continued) Controls Electric Displacement Control (EDC), option A2 (12 V)/A3 (24 V)
Case gauge port "M14" Port ISO 1926-1 - 7/16-20 21 max clearance dia for tting Control solenoid connector "C1" Deutsch DT04-2P paint free Control solenoid connector "C2" Deutsch DT04-2P paint free L Shaft C 1
CONTROL SOLENOID CONNECTOR "C1" & "C2" PIN 1 2 ASSIGNMENT SUPPLY GROUND PIN 1 2 ASSIGNMENT GROUND SUPPLY
mm
2x 64.2 0.8
206 2.5
Z (2:1)
2x
69.2 0.8
2 Mounting ange
OR
174 2.5
147.9 1.2
Electric Displacement Control (EDC), with manual override, option A4 (12 V)/A5 (24 V) Control manual override "C1"
CW-CLOCK WISE (AS SEEN FROM SHAFT) ENERGIZED COIL SYSTEM PORT A FLOW SYSTEM PORT B FLOW C2 IN OUT M5 C1 OUT IN M4
Depressing the plunger mechanically moves the control spool. Actuation allows full stroke pump response as per coil and rotation dependent CCW-COUNTER CLOCK WISE (AS SEEN FROM SHAFT) control logic
C2 OUT IN M5 C1 IN OUT M4
CONTROL-EDC_DT04 (D0A2_D0A3)
SCALE SHEET
1 1:1
OF
DWG NO
70033258
A1
REV
2x 64.20.8
Case gauge port "M14" Port ISO 1926-1 - 7/16-20 21 max clearance dia for tting L Shaft C 1
206 2.5
Control solenoid connector "C1" Deutsch DT04-2P paint free Control solenoid connector "C2" Deutsch DT04-2P paint free
Z (2:1)
2x
CONTROL SOLENOID CONNECTOR "C1" & "C2" PIN 1 2 ASSIGNMENT SUPPLY GROUND
69.2
OR
PIN 1 2
Mounting ange Control manual override "C2" Depressing the plunger mechanically moves the control spool. Actuation allows full stroke pump response as per coil and rotation dependent control logic Z
131.3 2.5
147.9 1.2
35
H1 Axial Piston Pump, Size 060/068, Single Technical Information Installation Drawings
Dimensions (continued) Controls Forward-Neutral-Reverse (FNR) with manual override, option A9 (12 V)/B1 (24 V)
Control manual override "C1" Depressing the plunger mechanically moves the control spool. Actuation allows full stroke pump response as per coil and rotation dependent control logic Case gauge port "M14" Port ISO 1926-1 - 7/16-20 21 max clearance dia for tting
mm
2x 64.2 0.8
206 2.5
Control solenoid connector "C1" Deutsch DT04-2P paint free Control solenoid connector "C2" Deutsch DT04-2P paint free
L Shaft C Z (2:1) 2x
1
CONTROL SOLENOID CONNECTOR "C1" & "C2"
69.2 0.8
2 Mounting ange
PIN 1 2
OR
PIN 1 2
Control manual overrid "C2" Depressing the plunger mechanically moves the control spool. Actuation allows full stroke pump response as per coil and rotation dependent control logic Z
173.4 2.5
147.9 1.2
Non Feedback Proportional Electric control (NFPE), with manual override, option A8 (12 V)/B8 (24 V)
Control manual override "C1" Depressing the plunger mechanically moves the control spool. Actuation allows full stroke pump response as per coil and rotation dependent control logic Case gauge port "M14" Port ISO 1926-1 - 7/16-20 21 max clearance dia for tting Control solenoid connector "C1" Deutsch DT04-2P paint free Control solenoid connector "C1" Deutsch DT04-2P paint free Shaft C L Z (2:1) 2x 1 69.2
PIN 1 2
P700 33 401-60
206 2.5
2x 64.2 0.8
OR
PIN 1 2
Mounting ange Control manual override "C2" Depressing the plunger mechanically moves the control spool. Actuation allows full stroke pump response as per coil and rotation dependent control logic Z
174 2.5
147.9 1.2
H1 Axial Piston Pump, Size 060/068, Single Technical Information Installation Drawings
Dimensions (continued) Displacement limiters Displacement limiters, option B
120.3 1.2 2x (128.2)
mm
79.5 0.8
2x displacement limiter screw wrench size 4 internal hex 2x displacement limiter seal nut wrench size 13 external hex torque to 23.0 Nm
P700 34 543
37
H1 Axial Piston Pump, Size 060/068, Single Technical Information Installation Drawings
Dimensions (continued) Filtration Suction filtration, option L mm
A-A
92.5 0.8
190.1 1.2
L Shaft C
P700 34 551
H1 Axial Piston Pump, Size 060/068, Single Technical Information Installation Drawings
Dimensions Filtration Remote full flow charge pressure filtration, option P for end cap options F (SAE-C PTO)
A-A
15
60 0.8
6 0.5
" ort "E tion p- 7/8-14 e ltra 26-1 9 1 Charg 1 O Port IS lter from
B-B
B B
15
93.5 0.8
(217.1)
190.1 1.2
110.7 0.8
C-C
92.5 0.1 Charge inlet port "S" Port ISO 11926-1 - 1 5/16-12
Shaft C L
P700 34 550
39
H1 Axial Piston Pump, Size 060/068, Single Technical Information Installation Drawings
Dimensions (continued) Filtration Integral full flow charge pressure filtration with filter bypass sensor, option M, for end cap option D3
mm
187.5 1.2
210.1 2.5
124.5 1.2
Charge gauge port "M6" Port ISO 11926-1 - 9/16-18 before the lter
23.6 0.5 77.8 0.8 Filter bypass sensor connector Deutsch DTM04-2P to be paint free 246.5 1.2 255.3 2.5 P700 34 552-1
Z (2:1)
1
FILTER BYPASS SENSOR CONNECTOR PIN 1 2 ASSIGNMENT SUPPLY GROUND
OR
PIN 1 2
H1 Axial Piston Pump, Size 060/068, Single Technical Information Installation Drawings
Dimensions (continued) Filtration Integral full flow charge pressure filtration with filter bypass sensor, option M, for end cap option F4 (SAE-C PTO)
mm
201.5 1.2
224.1 2.5
138.5 1.2
Charge gauge port "M6" Port ISO 11926-1 - 9/16-18 before lter
23.6 0.5 77.8 0.8 Filter bypass sensor connector Deutsch DTM04-2P to be paint free 246.5 1.2 255.3 2.5 P700 34 552-2
Z (2:1)
1
FILTER BYPASS SENSOR CONNECTOR PIN 1 2 ASSIGNMENT SUPPLY GROUND
OR
PIN 1 2
41
H1 Axial Piston Pump, Size 060/068, Single Technical Information Installation Drawings
Dimensions (continued) Filtration External full flow charge pressure filtration, option E for end cap option D8
212.6 1.2
mm
A-A
15
(212.6)
93.2 0.8
60 0.8
P700 45 736-1
H1 Axial Piston Pump, Size 060/068, Single Technical Information Installation Drawings
Dimensions (continued) Filtration External full flow charge pressure filtration, option E for end cap option F5 (SAE-C PTO)
A-A
15
212.6 1.2
mm
(212.6)
93.5 0.8
60 0.8
"E" port -14 ation /8 e ltr 926-1 - 7 1 Charg ISO 1 Port lter from
P700 45 736-2
43
H1 Axial Piston Pump, Size 060/068, Single Technical Information Installation Drawings
Dimensions (continued) Speed and Temperature Sensor Speed and Temperature Sensor option H for mounting flange option K
Mounting ange Flange 127-4 Per ISO 3019-1 (SAE C) 15 0.25 12.45 0.25 1.5 0.7 R0.8 Max
mm
22.8 0.5 45 5
127 0 -0,05
Paint free
118 0.8
2x 57.25 0.25
P700 34 547
Z (2:1)
Speed sensor Connector PIN 1 2 3 4 5 6 ASSIGNMENT Output signal 2 Direction Output signal 1 Supply Ground Temperature 1 3
P301 310
2x 57.25 0.25
45
46
47
Products we oer: Bent Axis Motors Closed Circuit Axial Piston Pumps and Motors Displays Electrohydraulic Power Steering Electrohydraulics Hydraulic Power Steering Integrated Systems Joysticks and Control Handles Microcontrollers and Software Open Circuit Axial Piston Pumps Orbital Motors PLUS+1 GUIDE Proportional Valves Sensors Steering Transit Mixer Drives
Sauer-Danfoss is a global manufacturer and supplier of highquality hydraulic and electronic components. We specialize in providing state-of-the-art technology and solutions that excel in the harsh operating conditions of the mobile off-highway market. Building on our extensive applications expertise, we work closely with our customers to ensure exceptional performance for a broad range of off-highway vehicles. We help OEMs around the world speed up system development, reduce costs and bring vehicles to market faster. Sauer-Danfoss Your Strongest Partner in Mobile Hydraulics.
Wherever off-highway vehicles are at work, so is Sauer-Danfoss. We offer expert worldwide support for our customers, ensuring the best possible solutions for outstanding performance. And with an extensive network of Global Service Partners, we also provide comprehensive global service for all of our components.
Members of the Sauer-Danfoss Group: Comatrol www.comatrol.com Schwarzmller-Inverter www.schwarzmueller-inverter.com Turolla www.turollaocg.com Hydro-Gear www.hydro-gear.com Sauer-Danfoss-Daikin www.sauer-danfoss-daikin.com
Sauer-Danfoss (US) Company 2800 East 13th Street Ames, IA 50010, USA Phone: +1 515 239 6000 Fax: +1 515 239 6618 Sauer-Danfoss GmbH & Co. OHG Postfach 2460, D-24531 Neumnster Krokamp 35, D-24539 Neumnster, Germany Phone: +49 4321 871 0 Fax: +49 4321 871 122
Sauer-Danfoss ApS DK-6430 Nordborg, Denmark Phone: +45 7488 4444 Fax: +45 7488 4400
Sauer-Danfoss-Daikin LTD. Shin-Osaka TERASAKI 3rd Bldg. 6F 1-5-28 Nishimiyahara, Yodogawa-ku Osaka 532-0004, Japan Phone: +81 6 6395 6066 Fax: +81 6 6395 8585
www.sauer-danfoss.com