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PROPORTIONAL ELECTRO-HYDRAULIC CONTOROLS

Series-Hybrid Components ......................................................................................................................Page 656 Proportional Electro-Hydraulic Control Valves

Series ................................................................................................................................................................Page 667 Proportional Electro-Hydraulic Controls

655

High-accuracy, simple, convenient Series realizes your dreams.

Why simple ?
Highly accurate hydraulic control can be obtained only by supplying 24 V DC power 3 and inputting a command signal voltage of 0 to 5V 4 . 4
3 24 V DC power supply 1 Power amplifier 4 Command signal voltage input 2 Pressure sensor incorporated 5 Voltage output for pressure monitor
3

6 Alarm signal output

Details of Proportional Electro-hydraulic Relief Valve

Why high-accuracy ?
The power amplifier 1 and pressure sensor 2 are integrated in the control valve. Furthermore, the closed-loop control 2 design greatly improves the linearity, hysteresis and stability in control pressure.
1

Why convenient ?
Analog voltages can be output by using the incorporated sensor for monitoring pressure, etc. 5 5. Pressure can be displayed remotely with the indicators obtainable in the market and also can be transmitted into a computer. If any trouble arises in the system and the command signal does not match to the output, the alarm signal 6 is dispatched. The trouble, if arises, can be easily detected by monitoring the dispatch of the alarm signal with sequence controller or computer.

1. The sensor in directional control valves is to monitor the spool position. Valves without sensor are also available in both pressure control valves and directional control valves. 2. Open-loop types are also available. 3. EHDFG-04 and 06: 24V DC power supply is needed. 4. EHDFG-01, 03, 04 and 06: 0 to 5V DC command signal is needed. 5. EHDFG-04 and 06: The spool displacement is shown as a percentage.

656

Series-Hybrid Components Proportional Electro-Hydraulic Controls

Series-Hybrid Components
Proportional Electro-Hydraulic Controls

Types

Graphic Symbols

Max. Operating Pressure MPa (PSI) 24.5 (3550) SB1110: 24.5(3550) SB1190: 7(1020) 24.5 (3550)
1

Maximum Flow
.5 2 3 1 5 2 3 10 5 20 30 10 50 20 30 100

U.S.GPM
50 100 500 200 1000

Page

200 300

L/min 658

Pilot Relief Valves

EHDG 01

Pressure Control Valves

SB1110

SB1190

659

Relief Valves

EHBG

03

06

10

660

Relieving and Reducing Valves

24.5 (3550) 03: 20.6 (2990) 06: 24.5 (3550)


Y

EHRBG

06

10

661

Flow Control (and Check) Valves

O M

EHFG EHFCG

03

06

662

Flow Control and Relief Valves

O M V

24.5 (3550)
T P A Y

EHFBG

03

06

10

663

High Flow Series Flow Control and Relief Valves

O M V

24.5 (3550)
T P A B b

EHFBG

03

06

664

Directional and Flow Control Valves High Respones Type Directional and Flow Control Valves

24.5 (3550)

EHDFG

01

03

665

15.7 (2280)
BAVP T W YX

EHDFG

04

06

666

Consult Yuken when detailed material such as dimensions figures is required.

Series-Hybrid Components Proportional Electro-Hydraulic Controls

657

Proportional Electro-Hydraulic Pilot Relief Valves


The valve can be used as a pilot valve of the Proportional ElectroHydraulic Control Valves. The valve can also be used as a relief valve for the hydraulic system where a small flow rate and continuous pressure control are required.

Specifications
Model Numbers Description Max. Operating Pres. Max. Flow Min. Flow Pressure Adjustment Range Coil Resistance Hysteresis Repeatability Frequency Response Supply Electric Power Power Input (Max.) Input Signal Input Impedance Alarm Signal Output (Open Collector) Pressure Signal Output Ambient Temperature EHDG-01 24.5 MPa (3550 PSI) 2 L /min (.53 U.S.GPM) 0.3 L /min (.08 U.S.GPM) Refer to Model Number Designation 10 3% (1%)
2 1

or less

1% or less B : 10 (27) Hz 1 (-90 degree) C: 10 (27) Hz 1 H : 12 (27) Hz 1 24 V DC (21 to 28 V DC Included Ripple) 28 W B : 6.9 MPa (1000 PSI) / 5 V DC C: 15.7 MPa (2275 PSI) / 5 V DC H : 24.5 MPa (3550 PSI) / 5 V DC 10 k Voltage: Max. 30 V DC Current: Max. 40 mA B : 5 V DC / 6.9 MPa (1000 PSI) C: 5 V DC / 15.7 MPa (2275 PSI) H : 5 V DC / 24.5 MPa (3550 PSI) 0 - 50C (32 - 122F) (With Circulated Air)

Graphic Symbols

Open-Loop Type

Open-Loop Type with Safety Valve

Open-Loop Type with Sensor

Open-Loop Type with Safety Valve & Sensor

1. The value in ( ) is for the closed-loop type. 2. The repeatability of the valve is obtained by having it tested independently on the conditions similar to its original testing.
Closed-Loop Type Closed-Loop Type with Safety Valve

Model Number Designation


FSpecial Seals
F: Special Seals for Phosphate Ester Type Fluid (Omit if not required)

EHD
Series Number

G
Type of Mounting

-01
Valve Size

V
Applicable Control
None : For general use

-B
Pres. Adj. Range MPa (PSI)

-S
Control Type
None : OpenLoop S: OpenLoop with Sensor L: ClosedLoop 1

-1
Safety Valve

-PN
P-Line Orifice

T15
T-Line Orifice

M10
P-B Line Orifice

-50
Design Number

EHD : Proportional ElectroHydraulic Pilot Relief Valve

G: Sub-plate Mounting

01

V: Vent Control of Relief Valve (Omit if not required)

B: 0.5 - 6.9 (70 - 1000) C: 1 - 15.7 (145 - 2275) H : 1.2 - 24.5 (175 - 3550)

None : Without Safety Valve 1: With Safety Valve

PN : Without Orifice (Standard)

T15 T13 T11


2

M10 : Standard Orifice

50

1. For closed-loop models, specify applicable control code "V" even though the valve may not be used as vent control of relief valve.

2. Standard of T-line Orifice. Pres. Adj. Range B:T15, C:T13, H:T11.

658

Series Pilot Relif valves

SERIES

Proportional Electro-Hydraulic Pressure Control Valves


These are closed-loop type pressure control valves controlling the system pressure from low to high in proportion to the input voltage. The stable pressure control is possible even in a small flow rate.

Specifications
Model Numbers Description Max. Operating Pres. Max. Flow

SB1110
B: 6.9 MPa (1000 PSI) H: 24.5MPa (3550 PSI) 30 L /min (7.93 U.S.GPM) B: 0.5 L/min (.13 U.S.GPM) H: 0.5 L/min (.13 U.S.GPM) at 0.2 - 6.9 MPa (29 - 1000 PSI) 1.5 L/min (.40 U.S.GPM) at 6.9 - 15.7 MPa (1000 - 2275 PSI) 3.0 L/min (.79 U.S.GPM) at 15.7 - 24.5 MPa (2275 - 3550 PSI)

SB1190
7.0MPa (1020 PSI) 70 L /min (18.49 U.S.GPM)

Min. Flow

1 L /min (.26 U.S.GPM)

Pressure Adjustment Range Coil Resistance Hysteresis Repeatability Supply Electric Power Power Input (Max.) Input Signal Input Impedance Alarm Signal Output (Open Collector) Pressure Signal Output Ambient Temperature

Refer to Model Number Designation 10 1 % or less


1

1.5 % or less

Graphic Symbol

1 % or less 24 V DC (21 to 28 V DC Included Ripple)

28 W
B: 6.9 MPa (1000 PSI) / 5 V DC H: 24.5 MPa (3550 PSI) / 5 V DC 10 k Voltage: Max. 30 V DC Current: Max. 40 mA 7.0 MPa (1020 PSI) / 5 V DC

H
EH Series-Hybrid Components
-20
Design Number 20 10

B: 5 V DC / 6.9 MPa (1000 PSI) H: 5 V DC / 24.5 MPa (3550 PSI) 0 - 50C (32 - 122F)

5 V DC / 7.0 MPa (1020 PSI) (With Circulated Air)

1. The repeatabilit y of the valve is obtained by having it tested independentl y on the conditions similar to its original testing.

Model Number Designation


FSpecial Seals

SB1110
Series Number SB1110: Proportional Electro-Hydraulic Pressure Control Valve (3/8, Sub-plate mounting) SB1190: Proportional Electro-Hydraulic Pressure Control Valve (3/4, Sub-plate mounting)

-B
Pres. Adj. Range MPa (PSI)

F: Special Seals for Phosphate Ester Type Fluid (Omit if not required)

B: 0.2 - 6.9 (29 - 1000) H: 0.2 - 24.5 (29 - 3550)

B: 0.2

- 7.0 (29 - 1020)

The minimum adjustable pressure is the value obtained at maximum flow rate.

Series Pressure Control valves

659

Proportional Electro-Hydraulic Relief Valves


These valves, consist of a small size but high performance EH series electrohydraulic proportional pilot relief valve and a low noise type relief valve. The valves control the system pressure proportionally through a controlled input voltage.

Specifications
Model Numbers Description Max. Operating Pres. Max. Flow Min. Flow Pressure Adjustment Range Coil Resistance Hysteresis Repeatability Frequency Response Supply Electric Power Power Input (Max.) Input Signal Input Impedance Alarm Signal Output (Open Collector) Pressure Signal Output Ambient Temperature EHBG-03 EHBG-06 24.5 MPa (3550 PSI) 100 L /min 200 L /min (26.4 U.S.GPM) (52.8 U.S.GPM) 400 L /min (106 U.S.GPM) EHBG-10

3 L /min 3 L /min 3 L /min (.79 U.S.GPM) (.79 U.S.GPM) (.79 U.S.GPM) Refer to Model Number Designation 10 2% (1%) 1 or less 1% 2 or less

C : 10 (22) Hz H : 10 (25) Hz (-90 degree)

1 1

1 C : 11 (22) Hz 1 C : 7 (10.5) Hz H : 13 (24.5) Hz H : 6 (14) Hz 1 (-90 degree) (-90 degree)

24 V DC (21 to 28 V DC Included Ripple) 28 W C : 15.7 MPa (2275 PSI) / 5 V DC (At Max. Flow) H : 24.5 MPa (3550 PSI) / 5 V DC 10 k Voltage: Max. 30 V DC Current: Max. 40 mA C : 5 V DC / 15.7 MPa (2275 PSI) H : 5 V DC / 24.5 MPa (3550 PSI) 0 - 50C (32 - 122F) (With Circulated Air)

Graphic Symbols

Open-Loop Type

Open-Loop Type with Sensor

1. The value in ( ) is for the closed-loop type. 2. The repeatability of the valve is obtained by having it tested independently on the conditions similar to its original testing.

Closed-Loop Type

Model Number Designation


FSpecial Seals
F: Special Seals for Phosphate Ester Type Fluid (Omit if not required)

EHB
Series Number

G
Type of Mounting

-03
Valve Size
03

-C
Pres. Adj. Range MPa (PSI)
C: 0.6 [0.8] - 15.7 (85 [115] - 2275) H : 0.6 [0.8] - 24.5 (85 [115] - 3550) C: 0.9 [1.0] - 15.7 (130 [145] - 2275) H : 0.9 [1.0] - 24.5 (130 [145] - 3550) C: 1.1 [1.4] - 15.7 (160 [205] - 2275) H : 1.1 [1.4] - 24.5 (160 [205] - 3550)

-S
Control Type
None : Open-Loop

-50
Design Number
50 50 50

EHB : Proportional ElectroHydraulic Relief Valve

G: Sub-plate Mounting

06 10

S : Open-Loop with Sensor L: Closed-Loop

Each value of minimum adjustment pressure is of at 50% flow rate of the Max. Flow shown on the Specifications. The value in [ ] is for the closed-loop type.

660

Series Relif valves

SERIES

Proportional Electro-Hydraulic Relieving and Reducing Valves


These valves consist of a small size but high performance electro-hydraulic proportional pilot relief valve and reducing valve with relief function. The valves control the system pressure proportionally through a controlled input voltage. Moreover, a good response speed in reducing the pressure even at a large load capacity can be obtained with the relief function of the valves.

Specifications
Model Numbers Description Max. Operating Pres. Max. Flow Max. Relieving Flow Pressure Adjustment Range Coil Resistance Hysteresis Repeatability Frequency Response Supply Electric Power Power Input (Max.) Input Signal Input Impedance Pressure Signal Output Ambient Temperature EHRBG-06 EHRBG-10

24.5 MPa (3550 PSI) 100 L /min (26.4 U.S.GPM) 250 L /min (66 U.S.GPM)

35 L /min 1 15 L /min 1 (9.24 U.S.GPM) (3.96 U.S.GPM) Refer to Model Number Designation 10 3% or less 1% 2 or less

B : 4 Hz C : 3 Hz H : 3 Hz

(-90 degree)

24 V DC (21 to 28 V DC Included Ripple) 28 W

B : 6.9 MPa (1000 PSI) / 5 V DC C : 13.7 MPa (2000 PSI) / 5 V DC H : 20.6 MPa (3000 PSI) / 5 V DC (at Flow Rate Zero)
10 k

Graphic Symbols

H
EH Series-Hybrid Components
-50
Design Number
50 50

B : 5 V DC / 6.9 MPa (1000 PSI) C : 5 V DC / 13.7 MPa (2000 PSI) H : 5 V DC / 20.6 MPa (3000 PSI)
0 - 50C (32 - 122F) (With Circulated Air)

Open-Loop Type

1. The figures shown are those obtained where the differential pressure between the secondary pressure port and tank port is 14 MPa (2030 PSI). 2. The repeatability of the valve is obtained by having it tested independently on the conditions similar to its original testing.

Open-Loop Type with Sensor

Model Number Designation


FSpecial Seals
F: Special Seals for Phosphate Ester Type Fluid (Omit if not required)

EHRB
Series Number

G
Type of Mounting

-06
Valve Size
06

-C
Pres. Adj. Range MPa (PSI)
B : 0.8 - 6.9 (115 - 1000) C : 1.2 - 13.7 (175 - 2000) H : 1.5 - 20.6 (220 - 3000) B : 0.9 - 6.9 (130 - 1000) C : 1.2 - 13.7 (175 - 2000) H : 1.5 - 20.6 (220 - 3000)

-S
Control Type
None : Open-Loop S : Open-Loop with Sensor

EHRB : Proportional Electro-Hydraulic Relieving & Reducing Valve

G: Sub-plate Mounting 10

Series Relieving and Reducing valves

661

Proportional Electro-Hydraulic Flow Control (and Check) Valves


The system flow rate can be controlled remotely as desired by regulating input voltage. Further, since pressure and temperature compensation functions are provided, the preselected flow rate is not affected by pressure (load) or temperature (fluid viscosity).

Specifications
Model Numbers Description Max. Operating Pres. MPa (PSI) Max. Metred Flow L /min (U.S.GPM) Min. Metred Flow L /min (U.S.GPM) Min. Differential Pressure 1 MPa (PSI) Free Flow L /min (U.S.GPM) (Only with Check Valve) at Normal Pilot Flow L /min (U.S.GPM) at Transition Min. Pilot Pressure MPa (PSI) Frequency Response Hysteresis Repeatability Coil Resistance Supply Electric Power Power Input (Max.) Input signal Input Impedance Ambient Temperature EHF G-03- 60 125 20.6 (3000)
60 : 60 ( 15.8) 125 : 125 ( 33)

EHF G-06-250 24.5 (3550) 250 (66) 2.5 (.66) 1.0 (145) 280 (73.9) 1 ( .26) 4 ( 1.06) 1.5 (215)

1 (.26) 1.0 (145) 130 (34.3) 0.5 ( .13) 2.6 ( .69) 1.0 (145)

12 Hz (-90 degree) 3% or less 1%


2

Graphic Symbols

EHFG

or less

10 24 V DC (21 to 28 V DC Included Ripple) 28 W Max. Metred Flow / 5V DC 10 k 0 - 50C (32 - 122F) (With Circulated Air) Internal Pilot
O M O M

External Pilot

EHFCG

1. Minimum differential pressure means fine pressure compensation at inlet and outlet port. 2. The repeatability of the valve is obtained by having it tested independently on the conditions similar to its original testing.

O M O M

Internal Pilot

External Pilot

Model Number Designation


FSpecial Seals
F: Special Seals for Phosphate Ester Type Fluid (Omit if not required)

EHF
Series Number
EHF : Proportional Electro-Hydraulic Flow Control Valve EHFC : Proportional Electro-Hydraulic Flow Control and Check Valve

G
Type of Mounting

-0 3
Valve Size

-6 0
Max. Metred Flow L /min (U.S.GPM)
60 : 60 ( 15.8) 125 : 125 ( 33)

-E
Pilot Connection

-5 0
Design Number
50

03 G: Sub-plate Mounting 06

None : Internal Pilot E: External Pilot

250: 250 ( 66)

50

662

Series Flow Control (and Check) valves

SERIES

Proportional Electro-Hydraulic Flow Control and Relief Valves


These are proportional electro-hydraulic flow control valves having functions for controlling the direct electric current of metre-in type and for pressure control. They are energy-saving valves for supplying the minimum pressure and flow required to operate actuators.

Specifications
Model Numbers Description 60 EHFBG-03- 125 EHFBG-06-250 EHFBG-10-500

Max. Operating Pressure MPa (PSI) 24.5 (3550) 24.5 (3550) 24.5 (3550) Max. Flow 60 : 60 ( 15.8) 250 (66) 500 (132) L /min (U.S.GPM) 125 : 125 ( 33) Metred Flow Capacity 60 : 1-60(.26-15.8) 2.5-250 (.66-66) 5-500 (1.32-132) L /min (U.S.GPM) 125: 1-125(.26-33) 1.5 (215) 1.5 (215) 1.5 (215) Min. Pilot Pressure MPa (PSI) at Normal 1 (.26) 1 (.26) 1 (.26) Pilot Flow L /min (U.S.GPM) at Transition 3 (.79) 4 (1.06) 6 (1.59) 0.7 (100) 0.9 (130) Differential Pressure MPa (PSI) 0.6 (85) 3% or less Hysteresis 1% or less Repeatability Max. Flow / 5 V DC Input Signal 10 Coil Resistance 24 V DC (21 to 28 V DC Included Ripple) Supply Electric Power 10 k Input Impedance 28 W Power Input (Max.) Flow Controls Pres. Adj. Range Adj. Range: C 1.2-15.7 (175-2275) 1.4-15.7 (200-2275) 1.5-15.7 (215-2275) MPa (PSI) Adj. Range: H 1.4-24.5 (200-3550) 1.4-24.5 (200-3550) 1.5-24.5 (215-3550) 2% or less Hysteresis 1% or less Repeatability 10 Coil Resistance Input Signal Max. Operating Pres. / 5 V DC Supply Electric Power 24 V DC (21 to 28 V DC Included Ripple) 10 k Input Impedance 28 W Power Input (Max.) C : 5 V DC / 15.7 MPa (2275 PSI) Output Signal H : 5 V DC / 24.5 MPa (3550 PSI) 0 - 50C (32 - 122F) Ambient Temperature (With Circulated Air) Pressure Controls The repeatability of the valves is obtained by having it tested independently on the conditions similar to its original testing.
O M V

Graphic Symbols
A Y O M V A Y

H
T P

A Y O M V X T O M

Models without Proportional Pilot Relief Valve

External Pilot Pres. Connection

Model Number Designation


FSpecial Seals
F: Special Seals for Phosphate Ester Type Fluid (Omit if not required)

EHFB
Series Number
EHFB : Proportional ElectroHydraulic Flow Control and Relief Valve

G
Type of Mounting

-0 3
Valve Size
03

-6 0
Max. Metred Flow L /min (U.S.GPM)
60 : 60 ( 15.8) 125 : 125 ( 33) 250 : 250 ( 66) 500 : 500 ( 132)

-C
Pilot Relief Valve Pres. Adj. Range
None : Without Proportional Pilot Relief Valve C, H : See Specifications

-E
Pilot Connection of Flow Control
None : Internal Pilot E: External Pilot

-S
Pressure Controls
None : Open-Loop S: Open-Loop with Sensor

-5 0
Design Number
50 50 50

G: Sub-plate Mounting

06 10

Series Flow Control and Relief Valves

663

EH Series-Hybrid Components

Models with Proportional Pilot Relief Valve

Models with Proportional Pilot Relief Valve and Sensor

High Flow Series Proportional Electro-Hydraulic Flow Control and Relief Valves
This flow control and relief valve is a energy-saving valve that supplies the minimum pressure and flow necessary for actuator drive. For the High Flow Series, double maximum flow rate [03 size: 125 250 L/min (33 66 U.S.GPM), 06 size: 250 500 L/min (66 132 U.S.GPM)] enables a smaller valve size than conventional products; compact-sized devices can be provided.

Specifications
Model Numbers Description Max. Operating Pressure MPa (PSI) L /min (U.S.GPM) Metred Flow Capacity L /min (U.S.GPM) Min. Pilot Pressure Pilot Flow L /min (U.S.GPM) MPa (PSI) at Normal Max. Flow EHFBG-03-250 24.5 (3550) 250 (66) 2.5-250 (.66-66) 1.5 (215) 1 (.26) 4 (1.06) 0.8 (115) EHFBG-06-500 24.5 (3550) 500 (132) 5-500 (1.32-132) 1.5 (215) 1 (.26) 6 (1.59)

at Transition Differential Pressure MPa (PSI) Hysteresis Repeatability Input Signal Coil Resistance Supply Electric Power Input Impedance Power Input (Max.) Flow Controls Pres. Adj. Range Adj. Range: C MPa (PSI) Adj. Range: H Hysteresis Repeatability Coil Resistance Input Signal Supply Electric Power Input Impedance Power Input (Max.)

0.9 (130) 3% or less 1% or less Max. Flow / 5 V DC 10 24 V DC (21 to 28 V DC Included Ripple) 10 k 28 W


1.6-15.7 (230-2275) 1.8-24.5 (260-3550) 1.5-15.7 (215-2275) 1.5-24.5 (215-3550)
V O M

Graphic Symbols
A Y O M V A Y

Output Signal Ambient Temperature

3% or less 1% or less 10 Max. Operating Pres. / 5 V DC 24 V DC (21 to 28 V DC Included Ripple) 10 k 28 W C : 5 V DC / 15.7 MPa (2275 PSI) H : 5 V DC / 24.5 MPa (3550 PSI) 0 - 50C (32 - 122F) (With Circulated Air)

Pressure Controls

Models with Proportional Pilot Relief Valve


A Y O M V

Models with Proportional Pilot Relief Valve and Sensor

X O M T

The repeatability of the valves is obtained by having it tested independently on the conditions similar to its original testing.
P

Models without Proportional Pilot Relief Valve

External Pilot Pres. Connection

Model Number Designation


FSpecial Seals
F: Special Seals for Phosphate Ester Type Fluid (Omit if not required)

EHFB
Series Number
EHFB : Proportional ElectroHydraulic Flow Control and Relief Valve

G
Type of Mounting

-0 3
Valve Size

-250
Max. Metred Flow L /min (U.S.GPM)

-C
Pilot Relief Valve Pres. Adj. Range
None : Without Proportional Pilot Relief Valve C, H : See Specifications

-E
Pilot Connection of Flow Control
None : Internal Pilot E: External Pilot

-S
Pressure Controls
None : Open-Loop S: Open-Loop with Sensor

-5 0
Design Number

G: Sub-plate Mounting

03

250 : 125 ( 66)

50

06

500 : 500 ( 132)

50

664

Series High Flow Series Flow Control and Relief Valves

SERIES

Proportional Electro-Hydraulic Directional and Flow Control Valves


These valves incorporate two control functions - flow and direction which simplify the hydraulic circuit composition and therefore the cost of the system is reduced.

Specifications
Model Numbers Description
Max. Operating Pressure Max. Tank Line Back Pres. MPa (PSI) MPa (PSI)

EHDFG-01
24.5 (3550) 7 (1020) 30 (7.92)

EHDFG-03
24.5 (3550) 7 (1020) 60 (15.9) 5% or less

Rated Flow L /min (U.S.GPM) [Valve P 6.9 MPa (1000 PSI)] Hysteresis Repeatability Frequency Response Coil Resistance Supply Electric Power By Controlling Variable Resistance (Using of Power from Amp.) By Controlling Voltage (Using of Power outside Amp.)

1% or less 20 Hz (-90 deg.) 10.5 17 Hz (-90 deg.) 8.0

Graphic Symbols
Metre-in Metre-out Control
A a B b a A B b

24 V DC (21 to 28 V DC Included Ripple) 1-2k Volume Range


P

Input Voltage

0 - 5 V for SOL a 0 - +5 V for SOL b 10 k 10 k


A a

3C2

3C40

Input Impedance Power Input (Max.) Ambient Temperature

Metre-out Control
B b a A B b

40 W 45 W 0 - 50C (32 - 122F) (With Circulated Air)

H
T

3C40
Metre-in Control

A a

B b a

B b

3C2

3C40

Model Number Designation


FSpecial Seals
F: Special Seals for Phosphate Ester Type Fluid (Omit if not required)

EHDF
Series Number

G
Type of Mounting

-0 1
Valve Size

-3 0
Rated Flow L /min (U.S.GPM)
30 : 30 (7.92)

-3C2
Spool Type

-E
Direction of Flow
XY : Metre-in Metre-out X : Metre-in

-3 0
Design Number
30

EHDF: Proportional Electro- G: Hydraulic Directional Sub-plate Mounting and Flow Control Valve

01

3C2

03

60 : 60 (15.9)

3C40

Y : Metre-out

30

Spool type shown in the column is for the centre position.

Series Directional and Flow Control Valves

665

EH Series-Hybrid Components

The repeatability of the valves is obtained by having it tested independently on the conditions similar to its original testing.

3C2

High Response Type Proportional Electro-Hydraulic Directional and Flow Control Valves
These valves pursue the ultimate performance of proportional electrohydraulic directional & flow control valves and make themselves to have high response features. The closed-loop is composed in the valve inside by combination of a differential transformer (LVDT) and a power amplifier. Thus, high accuracy and reliability are provided. In addition to control in the open-loop, these can be used for the closedloop system as simplified servo valves.

Specifications
Model Numbers Description
Max. Operating Pres. MPa (PSI) Rated Flow L /min (U.S.GPM) Valve Pres. Difference: 1.5 MPa (215 PSI) Min. Required Pilot Pres. MPa (PSI) Min. Required Pilot Flow L /min (U.S.GPM) Max. Drain Line Back Pres. Hysteresis Repeatability Frequency Response Coil Resistance Supply Electric Power Input Signal Input Impedance Power Input (Max.) Alarm Signal Output (Open Collector) LVDT Output (Sensor Monitor) Ambient Temperature 30 at Normal at Transition MPa (PSI)

EHDFG-04
15.7 (2280) 130 (34.3) 1.5 (215) 2 (.53) 6 (1.59) 0.1 (15)

EHDFG-06
15.7 (2280) 280 (73.9) 1.5 (215) 2 (.53) 10 (2.64) 0.1 (15)

Graphic Symbols
Models without Pressure Compensator Valve

1% or less 1% or less 55 Hz (-90 deg.) 45 Hz (-90 deg.) 30


BAV P T W Y

( 21 to 28 V DC Included Ripple) Rated Flow / 5 V DC 10 k 10 k 20 W 20 W Voltage: Max. 30 V DC Current: Max. 30 mA 5 V DC / Rated Travel of Spool 0 - 50C (32 - 122F) (With Circulated Air)

24 V DC

Internal Pilot

BAV P

Y X

External Pilot

Models with Pressure Compensator Valve

The repeatability of the valves is obtained by having it tested independently on the conditions similar to its original testing.

BA

Model Number Designation


FSpecial Seals
F: Special Seals for Phosphate Ester Type Fluid (Omit if not required)

Internal Pilot

EHDF
Series Number

-0 4

-1 3 0
Rated Flow L /min (U.S.GPM)
130 : 130 (34.3)

-2
Spool Type

-E
Pilot Connection
None : Internal Pilot E: External Pilot

-CB
Relief Type Pres. Compensator
None : Not Provided CB : Provided

-1 0
Design Number
10

Type of Valve Mounting Size


04

EHDF: Proportional Electro-Hydraulic G: Sub-plate Directional and Mounting Flow Control Valve

06

280 : 280 (73.9)

40

10

Spool type shown in the column is for the centre position.

666

Series High Response Type Directional and Flow Control Valves

Series Proportional Electro-Hydraulic Controls


Graphic Symbols Max. Operating Pressure MPa (PSI)
24.5 (3550)

Maximum Flow
.5 1 2 3 1 5 10 5 20 30 10 50 100

U.S.GPM
50 100 500 200 1000

Types

Page

200 300

L/min

Pilot Relief Valves

EDG 01

670

Relief Valves

24.5 (3550)

676 EBG 03 06 10

Relieving and Reducing Valves

24.5 (3550)

685 ERBG 06 10

40 Series Flow Control (and Check) Valves

O M

20.6 (3000)

EFG EFCG

02

03

06

10

695

10 Series Flow Control (and Check) Valves

O M

03: 20.6 (3000) 06: 24.5 (3550)


O M

EFG EFCG

705 03 06

40 - 10 Series Flow Control and Relief Valves 10 - 10 Series Flow Control and Relief Valves High Flow Series Flow Control and Relief Valves Shockless Type Directional and Flow Control Valves Directional and Flow Control Valves High Respones Type Directional and Flow Control Valves
X O M V

24.5 (3550)

EFBG

03

06

10

712

O M

24.5 (3550)
A Y

EFBG

03

06

10

722

24.5 (3550)
T P

EFBG

03

06

10

733

A B

SOL.a

SOL.b

25 (3630)

743 EDFG 01

P T

25 (3630) 01/03: 31.5 (4570) 04/06: 35 (5080)

746 EDFHG 03 04 06

P T

A B

SOL.a

SOL.b

ELDFG

01

03

P T

ELDFHG 04

753 06

Power Amplifiers ......................................................................................................................................................Page 766 Setting Adjusters ........................................................................................................................................................Page 789

Series Proportional Electro-Hydraulic Controls

667

Hydraulic Fluids
Fluid Types Any type of hydraulic fluid listed in the table below can be used.
Petroleum Base Oils Synthetic Fluids Water-containing Fluids Use fluids equivalent to ISO VG 32 or VG 46. Use phosphate ester or polyol ester fluids. When phosphate ester fluid is used, prefix "F-" to the model number because the special seals (fluororubber) are required to be used. Use water-glycol fluid.

Note: For use with hydraulic fluids other than those listed above, please consult your Yuken representatives in advance.

Recommended Fluid Viscosity and Temperature Use hydraulic fluids which satisfy the both recommended viscosity and oil temperatures given in the table below.
Name Pilot Relief Valves Relief Valves Reducing and Relieving Valves Flow Control Valves Flow Control and Check Valves Flow Control and Relief Valves Directional and Flow Control Valves Shockless Type Directional and Flow Control Valves High Respones Type Directional and Flow Control Valves (Direct Type) High Respones Type Directional and Flow Control Valves (Two Stage Type) Viscosity 15 - 400 mm 2/s (77 - 1800 SSU) 20 - 200 mm 2/s (98 - 900 SSU) 20 - 400 mm 2/s (98 - 1800 SSU) 20 - 200 mm 2/s (98 - 900 SSU) -15 - +70C (5 - 160F) Temperature

0 - +60C (32 - 140F) 0 - +60C (32 - 140F)

15 - 400 mm 2/s (77 - 1800 SSU)

-15 - +60C (5 - 140F)

Control of Contamination Due caution must be paid to maintaining control over contamination of the hydraulic fluids which may otherwise lead to breakdowns and shorten the life of the valve. Please maintain the degree of contamination within NAS 1638-Grade 11. Use 20 m or finer line filter.

668

Series Proportional Electro-Hydraulic Controls

SERIES
Instructions
Mounting
Be sure that the air vent faces up. In addition, if the valve is mounted vertically, the minimum adjustment pressure is 0.2 MPa (29 PSI) or higher.
[ G o o d e x a m p le ]
Air Vent Air Vent

[ B a d e x a m p le ]

Air Vent Air Vent Air Vent


SOL

SOL

SOL SOL

SOL

SOL

Air Vent

Air Bleeding
To ensure stable control, bleed the air from solenoid completely and fill its core with oil. Bleeding can be done by slowly loosening one of the air vents at the end of the solenoid. Choose one of the three air vents which is expected to work most effectively (see the figure to the right).
Solenoid Air Vent 3 Places

Manual Adjustment Screw

Manual Adjustment Screw


When initial adjustments are to be made or when no current is supplied to the valve due to electrical failure or other problem, turn the manual adjustment screw to temporatily set the valve pressure / flow rate. In that case, when turn the manual adjustment screw clockwise, the valve pressure / flow rate increases. Under normal condition, however, this screw must be kept in its original position (see the figure to the right).
Solenoid Case Air Vent

10

Series Solenoid

H
E Series Proportional Electro-Hydraulic Controls
669

M4 Screw

Manual adjustment pin Manual adjustments can be done by screwing for example an M4 20L screw in the M4 thread or pushing in a pin there with a rod etc.

Tank and Drain Piping

40

Series Solenoid

The tank-line back pressure and drain back pressure directly affect the minimum adjustment pressure. Therefore, do not connect the tank or drain pipes to other lines, but connect them directly to the reservoir maintaining the back pressure as low as possible. Be sure that the tank and drain pipe ends are immersed in fluid.

Hysteresis and Repeatability Value Indications


The hysteresis and repeatability values indicated in the specifications for each control valve are determined under the following conditions: Hysteresis Value: Obtained when Yuken's applicable power amplifier is used. Repeatability Value: Obtained when Yuken's applicable power amplifier is used under the same conditions.

Series Proportional Electro-Hydraulic Controls

Proportional Electro-Hydraulic Pilot Relief Valves


This valve consists of a small DC solenoid and a direct-acting relief valve. It serves as a pilot valve for a low flow rate hydraulic system or a proportional electro-hydraulic control valve and controls the pressure in proportion to the input current. Note that this valve is used in conjunction with the applicable power amplifier.

Specifications
Model Numbers Description Max. Operating Pres. Max. Flow Min. Flow Pressure Adj. Range MPa (PSI) Rated Current Coil Resistance Hysteresis Repeatability Approx. Mass EDG-01 24.5 MPa (3550 PSI) 2 L /min (.53 U.S.GPM) 0.3 L /min (.08 U.S.GPM) Refer to Model Number Designation EDG-01 -B : 800 mA EDG-01 -C : 900 mA EDG-01 -H : 950 mA 10 3% or less 1% or less 2 kg (4.4 lbs.)

Graphic Symbols

Without Safety Valve

With Safety Valve

Model Number Designation


FSpecial Seals
F: Special Seals for Phosphate Ester Type Fluid (Omit if not required)

ED
Series Number

-01

V
Applicable Control 1
None : General use

-C
Pressure Adj. Range MPa (PSI)

-1
Safety Valve

-PN
P-Line Orifice

T13
2

-51

Type of Valve Mounting Size

T-Line Design Design Orifice Number Standards


T15

ED : Proportional ElectroHydraulic Pilot Relief Valve

G: Sub-plate Mounting

01

B : 0.5 - 6.9 ( 70 - 1000) None : Without Safety Valve V: C : 1.0 - 15.7 ( 145 - 2275) Vent Control of 1: Relief Valve With (Omit if not H : 1.2 - 24.5 ( 175 - 3550) Safety required) Valve

PN : Without Orifice (Standard)

T13

51

Refer to

T11

1. When the valve is to be used for vent control purpose, orifice adjustment is required due to piping capacity limitations. Therefore, consult your Yuken representative in advance. 2. The orifice used as the pilot valve may differ from the standard orifice. 3. Design Standards: None ........... Japanese Standard "JIS" and European Design Standard 90 ............... N. American Design Standard

670

Series Pilot Relief Valves

SERIES
Attachment
Mounting Bolts Four socket head cap screws in the table below are included.
Descriptions Japanese Standard "JIS" European Design Standard N. American Design Standard Soc. Hd. Cap Screw M5 45 Lg. 1-3/4 Lg.

Applicable Power Amplifier


For stable performance , it is recommended that Yuken's applicabl e power amplifiers be used (for details see page 767, 771, 780). Model Numbers : AME-D-10- -20 AME-D2-1010-11 SK1022- - -11 SK1015-11 (For DC power supply) AMN-D-10 (For DC power supply)

No. 10 - 24 UNC

Sub-plate
Japanese Standard "JIS" Piping Size 1/8 1/4 3/8 Sub-plate Model Numbers DSGM-01-31 DSGM-01X-31 DSGM-01Y-31 Thread Size Rc 1/8 Rc 1/4 Rc 3/8 European Design Standard Sub-plate Model Numbers DSGM-01-3180 DSGM-01X-3180 Thread Size 1/8 BSP.F 1/4 BSP.F N. American Design Standard Sub-plate Model Numbers DSGM-01-3190 DSGM-01X-3190 DSGM-01Y-3190 Thread Size 1/8 NPT 1/4 NPT 3/8 NPT Approx. Mass kg (lbs.) 0.8 (1.8) 0.8 (1.8) 0.8 (1.8)

Sub-plates are available. Specify the sub-plate model number from the table above. When sub-plates are not used, the mounting surface should have a good machined finish. Sub-plates are those for 1/8 solenoid operated directional valves. For dimensoins, see page 356.

Instructions
Tank-Line Back Pressure Check that the tank line back pressure does not exceed 0.2 MPa (29 PSI). Vent Control When the valve is used for vent control of relief valves or others, use the pipes of 6 mm (.24 in.) ID. 300 mm (11.8 in.) or less length for connection. If the pressure is instable, provide a 1.0 to 1.5 mm (.04 to .06 in.) diameter orifice to the vent port of the relief valves or others. Circuit Pressure Control When the pressure in a circuit is directly controlled with this valve , set the trapped oil volume being more than 40 cm3 (2.44 cu. in.). Safety Valve Pressure Setting The pressure of the safety valve at the maximum flow is preset at the value equal to the upper limit of the pressure adjustment range plus 2 MPa (290 PSI). In case where the upper limit of operating pressure is low or the upper limit of flow rate to be used is different from the specified maximum flow, please adjust and determine the setting pressure of the safety valve at the value calculated from the following formula. Setting pressure = (Operating pressure upper limit) + (Additional pressure indicated below)
PSI 300 MPa 2.0

H
E Series Pilot Relief Valves
671

Additional Pressure

225 150 75 0 0 0 1 2 L /min 1.0

.25

.50 U.S.GPM

Flow Rate

To lower the setting pressure, turn the safety valve pressure adjustment screw anti-clockwise. After adjustment, be sure to tighten the lock nut.

Series Pilot Relief Valves

EDG-01 - -1-PNT -51/5190


With Safety Valve
Fully Extended 216(8.50) Fully Extended 52 (2.05)

EDG-01 - -PNT -51/5190


Without Safety Valve
5.5(.22) Dia. Through 9.5(.37) C'Bore 4 Places

79(3.11)

Lock Nut 10(.39) Hex.

Pressure Port "P" The direction can be altered to every 90 degree angles. Tank Port "T"

For other dimensions, refer to the without safety valve.

DIMENSIONS IN MILLIMETRES (INCHES)


Cable Departure Cable Applicable: Outside Dia. . . . 8-10 mm (.31 - .39 in.) Conductor Area . . . . . . Not Exceeding 1.5 mm2 (.0023 sq. in.)
190.5 (7.50) 39 (1.54) 86.5 (3.41) 26.5 (1.04)

Connector (The direction can be altered to every 90 degree angles.)


27.5 (1.08)

Air Vent 3(.12) Hex. Soc. 3 Places


94.5 (3.72) 57.5 (2.26)

Manual Pressure Adj. Screw 3(.12) Hex.Soc. INC.

25 (.98)

Mounting Surface (O-Rings Furnished)

Note: For valve mounting surface dimensions, see the dimensional drawings of sub-plates (P.356) in common use.

672

Series Pilot Relief Valves

37.5 (1.48)

50 (1.97)

31 (1.22) 32.5 (1.28) 48 (1.89)

INC.

0.75 (.03) 8.5 (.33)

Pressure Adj. Screw for Safety Valve 3(.12) Hex.Soc.

40.5 (1.59)

20.5 (.81)

SERIES
Step Response (Example)
These characteristics have been obtained by measuring on each valve. Therefore, they may vary according to a hydraulic circuit to be used.
PSI 1200 1000 7 MPa 9

: 2 L /min (.53 U.S. GPM) Flow Rate Trapped Oil Volume : 40 cm3 (2.44 cu. in.) : 30 mm2 /s (141 SSU) Viscocity
PSI 4000 MPa 30 25

EDG-01-B

PSI 2750 2500

MPa 20 16

EDG-01-C

EDG-01-H

Pressure

Pressure

Pressure

800 600 400 200

2000 12 1500 1000 8 4

3000 2000 1000

20

5 3 1

0.2s Step Signal

0.2s Step Signal

0.2s
15 10 5

Step Signal

Time

Time

Time

Frequency Response
0.1 0 -20 -40 -60 -80 -100 -120 -140 -160 -180 -10 -20 -30 0.2

Control Pressure vs. Input Current


20 40 70 PSI 3500 MPa 2.5

Frequency (Hz) 0.4 0.7 1 4 7 10 2

3000

EDG-01-H 2.0

Gain
2500

Phase (deg.)

Gain (dB)

Phase Pressure
1.5 2000

1500

Flow Rate Pressure Trapped Oil Volume Viscocity

: : : :

2 L /min (.53 U.S. GPM) 7.8 1.6 MPa (1130 230 PSI) 30 cm3 (1.83 cu. in.) 30 mm2 /s (141 SSU)

1.0 EDG-01-C

1000 0.5 500 EDG-01-B 0 0 0 200 400 600 800 1000

Min. Adjustment Pressure


Viscosity : 30 mm2/s (141 SSU)
PSI

Min. Adjustment Pressure

400 300 200

MPa 0.3 EDG-01-H 0.2 EDG-01-C

Input Current mA

H
E Series Pilot Relief Valves
673

0.1 100 0 0 0 0 1 .25 2 .50 Flow Rate

EDG-01-B

3 L /min .75 U.S.GPM

Flow Rate vs. Pressure


Viscosity : 30 mm2/s (141 SSU)
PSI 3600 3400 3200 MPa 24.5 23.0 21.5 15.7 14.2 12.7 6.9 5.4 3.9 0 0 EDG-01-H

Viscosity vs. Pressure


Flow Rate : 2 L /min (.53 U.S. GPM) Oil : ISO VG 46 Oil
PSI 3000 3550 MPa 24.9 24.5 24.1 16.1 15.7 15.3 EDG-01-H

Pressure

2200 2000 1000 800 600

EDG-01-B

Pressure

EDG-01-C

2350 2300 2250 1050 1000 950

EDG-01-C

1 .25 Flow Rate

2 .50

L /min U.S.GPM

7.3 6.9 6.5 0 Temperature

EDG-01-B

35

40

45

50

55

60

90 100 7060 50 40

120 30 25 150 125

140 F 20 mm2/s 100 SSU

Viscosity
300250 200

Series Pilot Relief Valves

List of Seals and Solenoid Ass'y


Without Safety Valve

EDG-01 - -PNT -51/5190 EDG-01V- -PNT -5103


12 21 16 20 13 18 3 11 28 1

EDG-01- -PNT -5101

17

24

5 22 15

17

25 15

With Safety Valve

EDG-01 - -1-PNT -51/5190 EDG-01V- -1-P T -5103/5197


1 3 19 10 14 27 26

List of Seals
Item 14 15 16 17 18 19 20 21 Name of Parts O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring Fastener Seal Part Numbers SO-NA-P6 SO-NB-P9 SO-NB-P7 SO-NB-P14 SO-NB-P18 SO-NB-A013 SO-NB-P22 SG-FCF-4 Qty. 1 2 1 1 1 1 1 1 Remarks

Solenoid Ass'y
Valve Model Numbers EDG-01- - -P T -51/5190 EDG-01- - -P T -5101 Included in Seal Kit Kit No.: KS-EDG-01-51 EDG-01V- - -P T -51/5190 EDG-01V- - -PNT -5103 EDG-01V- -1-PNT20-5197
13 Solenoid Ass'y

E318-Y06M1-28-61 E318-Y06M1-05-61 E318-Y06M1-04-61 E318-Y06M1-28-61

Note) The connector assembly GDM-211-B-11 (Item 12) is not included in the solenoid assembly.

Note) O-ring (Item 16, 18, 20) and the fastener seal (Item 21) are included in the solenoid assembly.

674

Series Pilot Relief Valves

SERIES
Interchangeability between Current and New Design
EDG-01 series valve has changed model from 50 to 51 design in line with the solenoid improvement. Specifications and Characteristics No change in specifications and characteristics between current and new design. Mounting Interchangeability There is an interchangeability in the mounting dimensions, however, the outside shape and dimensions are changed as shown below due to solenoid improvement and other modifications.

Current: Design 50
Air Vent 3(.12) Hex. Soc.
191.5 (7.54) 86.6 (3.41) 26.5 (1.04)

New: Design 51
Manual Pressure Adj. Screw 3(.12) Hex.Soc.
190.5 (7.50) 86.7 (3.41) 26.5 (1.04)

94.5 (3.72)

Manual Pressure Adj. Screw 3(.12) Hex.Soc. Adaptor 22(.87) Hex.

Solenoid Ass'y 1 E318- - -50 2 E318- - -60 Fully Extended 217(8.54)

94.5 (3.72)

Fully Extended 52 (2.05)

Air Vent 3(.12) Hex. Soc. 3 Places

Solenoid Ass'y E318- - -61 Fully Extended 216(8.50)

Fully Extended 52 (2.05)

The solenoid assembly current design comes in two types: 1 E318-50 design and 2 60 design. See the figure on the left for an external view of type 1 . See the figure on the right for type 2 .

H
DIMENSIONS IN MILLIMETRES (INCHES)

Series Pilot Relief Valves

675

E Series Pilot Relief Valves

Proportional Electro-Hydraulic Relief Valves


This valve is derived by combining a small, high-performance 1/8 proportional electro-hydraulic pilot relief valve with a specially developed low-noise relief valve. With this valve, it is possible to regulate the system pressure in proportion to the input current. Note that this valve is used in conjunction with the applicable power amplifier.

Specifications
Model Numbers Description Max. Operating Pres. MPa (PSI) Max. Flow L /min(U.S.GPM) Min. Flow L /min(U.S.GPM) Pressure Adjustment Range MPa (PSI) Rated Current Coil Resistance Hysteresis Repeatability Approx. Mass kg (lbs.) EBG-03 EBG-06 EBG-10

24.5 (3550)

24.5 (3550)

24.5 (3550)

100 (26.4)

200 (52.8)

400 (106)

3 (.79)

3 (.79)

3 (.79)

Refer to Model Number Designation C : 770 mA H : 820 mA 10 3% or less 1% or less 5.6 (12.3) C : 750 mA H : 800 mA 10 3% or less 1% or less 6.3 (13.9) C : 730 mA H : 780 mA 10 3% or less 1% or less 10 (22)

Graphic Symbols

Without Safety Valve

With Safety Valve

Model Number Designation


FSpecial Seals
F: Special Seals for Phosphate Ester Type Fluid (Omit if not required)

EB
Series Number

G
Type of Mounting

-03
Valve Size
03

-C
Pres. Adj. Range MPa (PSI)
1

-T
Safety Valve
None : With Safety Valve

-51
Design Number Design Standards

EB : Proportional Electro-Hydraulic Relief Valve

C: G: Sub-plate Mounting 06 H: 10

- 15.7 ( - 2275)
1

51 T: Without Safety Valve

Refer to 2

- 24.5 ( - 3550)

1. Min. adjustment pressure shall be referred to the curves on page 680. 2. Design Standards: None ........... Japanese Standard "JIS" and European Design Standard 90 ............... N. American Design Standard

676

Series Relief Valves

SERIES
Attachment Mounting Bolts
Valve Model Numbers EBG-03 EBG-06 EBG-10 Socket Head Cap Screw Japanese Standard "JIS" & European Design Standard M12 M16 M20 40 Lg. 50 Lg. 60 Lg. N. American Design Standard 1/2 - 13 UNC 5/8 - 11 UNC 3/4 - 10 UNC 1-1/2 Lg. 2 Lg. 2-1/4 Lg. Qty. 4 4 4

Applicable Power Amplifiers


For stable performance, it is rrecommended that Yuken's applicable power amplifiers be used (for details see page 767, 771, 780). Model Numbers : AME-D-10- -20 SK1015-11 (For DC power supply) AME-D2-1010-11 AMN-D-10 (For DC power supply) SK1022- - -11 Sub-plate
Valve Model Numbers EBG-03 EBG-06 EBG-10 Japanese Standard "JIS" Sub-plate Model Numbers BGM-03-20 BGM-03X-20 BGM-06-20 BGM-06X-20 BGM-10-20 BGM-10X-20 Thread Size Rc 3/8 Rc 1/2 Rc 3/4 Rc 1 Rc 1-1/4 Rc 1-1/2 European Design Standard Sub-plate Model Numbers BGM-03-3080 BGM-03X-3080 BGM-06-3080 BGM-06X-3080 BGM-10-3080 BGM-10X-3080 Thread Size 3/8 BSP.F 1/2 BSP.F 3/4 BSP.F 1 BSP.F 1-1/4 BSP.F 1-1/2 BSP.F N. American Design Standard Sub-plate Model Numbers BGM-03-2090 BGM-03X-2090 BGM-06-2090 BGM-06X-2090 BGM-10-2090 BGM-10X-2090 Thread Size 3/8 NPT 1/2 NPT 3/4 NPT 1 NPT 1-1/4 NPT 1-1/2 NPT Approx. Mass kg (lbs) 2.4 (5.3) 3.1 (6.8) 4.7 (10.4) 5.7 (12.6) 8.4 (18.5) 10.3 (22.7)

Sub-plates are available. Specify the sub-plate model number from the table above. When sub-plates are not used, the mounting surface should have a good machined finish. Sub-plates are those for pilot operated relief valves. For dimensions, see page 213.

Instructions Safety Valve The pressure of the safety valve for EBG-03 is preset at the value equal to the upper limit of the pressure adjustment range plus 2 MPa (290 PSI) subject to a flow rate of 50 L /min (13.2 U.S.GPM). The same for EBG-06 is preset at the value equal to the upper limit of the pressure adjustment range plus 3.5 MPa (510 PSI) subject to a flow rate of 100 L /min (26.4 U.S.GPM). The same for EBG-10 is preset at the value equal to the upper limit of the pressure adjustment range plus 4 MPa (580 PSI) subject to a flow rate of 200 L /min (52.8 U.S.GPM). In case where the upper limit of operating pressure is low or the upper limit of flow rate to be used is different from the specified maximum flow, please adjust and determin e the setting pressure of the safety valve at the value calculated from the following formula. Setting pressure = (Operating pressure upper limit) + (Additional pressure indicated blow)
PSI Additional Pressure 400 300 200 1 100 0 0 0 25 0 50 75 100 L /min MPa 3 2

H
E Series Relief Valves
677

EBG-03
PSI Additional Pressure 700 600 400 200 0

MPa 5 4 3 2 1 0

EBG-06
Additional Pressure

PSI 900 800 600 400 200 0

MPa 6 5 4 3 2 1 0

EBG-10

0 50 100 150 200 L /min 0 10 20 30 40 50 U.S.GPM Flow Rate

0 100 200 300 400 L /min 0 20 40 60 80 100 U.S.GPM Flow Rate

5 10 15 20 25 U.S.GPM Flow Rate

To lower the setting pressure, turn the safety valve pressure adjustment screw anti-clockwise. After adjustment, be sure to tighten the lock nut.

Series Relief Valves

EBG- 03 06 - -51/5190
With Safety Valve
Fully Extended 216(8.50) Lock Nut 10(.39) Hex. Pressure Adj. Screw for Safety Valve 3(.12) Hex.Soc. INC.

Mounting Surface EBG-03 : ISO 6264-AR-06-2-A EBG-06 : ISO 6264-AS-08-2-A

DIMENSIONS IN MILLIMETRES (INCHES)

EBG- 03 06 - -T-51/5190
Without Safety Valve
A B C D J H F The direction can be altered to every 90 degree angles. Tank Port "T" Pressure Port "P" "Q" Dia. Through "S" Dia. Spotface 4 Places

For other dimensions, refer to the without safety valve.

39 (1.54)

Connector The direction can be altered to every 90 degree angles.


48 (1.89)
27.5 (1.08)

Cable Departure Cable Applicable: Outside Dia. . . . 8-10 mm (.31 - .39 in.) Conductor Area . . . Not Exceeding 1.5 mm2 (.0023 sq. in.) Air Vent 3(.12) Hex. Soc. 3 Places

This port is not used. It is provided because of the common use of the body with the low-noise type pilot operated relief valve. On the sub-plate, plug the port which corresponds to this port.

57.5 (2.26)

Manual Pressure Adj. Screw 3(.12) Hex.Soc. INC.

130 (5.12)

199.5 (7.85)

Mounting Surface (O-Rings Furnished)

6 (.24)

N L

6 (.24) Dia. Locating Pin

Model Numbers EBG-03 EBG-06

Dimensions
A B C D E F H

mm (Inches)
J K L N Q S

197.5 (7.78) 205.5 (8.09)

117.6 (4.63) 119.5 (4.70)

53.8 (2.12) 66.7 (2.63)

40.3 (1.59) 42.1 (1.66)

76 (2.99) 98 (3.86)

53.8 (2.12) 70 (2.76)

26.9 (1.06) 35 (1.38)

11.1 (.44) 14 (.55)

21.5 (.85) 26 (1.02)

106 (4.17) 122 (4.80)

26.1 (1.03) 36 (1.42)

13.5 (.53) 17.5 (.69)

Note: For valve mounting surface dimensions, see the dimensional drawings of sub-plates (p.213) in common use.

678

Series Relief Valves

21 (.83) 26 (1.02)

SERIES
Mounting surface: ISO 6264-AT-10-2-A

EBG-10- -51/5190
With Safety Valve
Fully Extended 216(8.50) Lock Nut 10(.39) Hex. Pressure Adj. Screw for Safety Valve 3(.12) Hex.Soc. INC.

DIMENSIONS IN MILLIMETRES (INCHES)

EBG-10- -T-51/5190
Without Safety Valve
211(8.31) 101 (3.98) 39 (1.54) 88.9 (3.50) 23.7 (.93) 21.5(.85) Dia. Through 32(1.26) Dia. Spotface 4 Places

For other dimensions, refer to the without safety valve.

The direction can be altered to every 90 degree angles.

Tank Port "T" Pressure Port "P"

Connector The direction can be altered to every 90 degree angles.


48 (1.89) 27.5 (1.08)

Cable Departure Cable Applicable: Outside Dia. . . . 8-10 mm (.31 - .39 in.) Conductor Area . . . Not Exceeding 1.5 mm2 (.0023 sq. in.)
57.5 (2.26)

This port is not used. It is provided because of the common use of the body with the low-noise type pilot operated relief valve. On the sub-plate, plug the port which corresponds to this port.

41.3 (1.63) 82.6 (3.25) 120 (4.72)

18.7 (.74)

H
E Series Relief Valves

Air Vent 3(.12) Hex.Soc. 3 Places

235.5(9.27)

166(6.54)

Manual Pressure Adj. Screw 3(.12) Hex.Soc. INC.

6 (.24)

Mounting Surface (O-Rings Furnished)

33.5 (1.32)

45 (1.77) 155 (6.10)

6 (.24) Dia. Locating Pin

Note: For valve mounting surface dimensions, see the dimensional drawings of sub-plates (p.213) in common use.

Series Relief Valves

679

Min. Adjustment Pressure


Viscosity : 30 mm2/s (141 SSU)
PSI 275 250 200 1.2 150 100 50 0 0.8 0.4 0 0 25 50 75 100 L /min 25 U.S.GPM MPa 2.0 1.6

EBG-03

PSI 275 250 200

MPa 2.0 1.6 1.2

E B G -0 6

PSI 275 250 200

MPa 2.0 1.6 1.2

E B G -1 0

Min. Adjustment Pressure

Min. Adjustment Pressure

150 100 50 0 0.8 0.4 0 0 50 100 150 200 L /min 50 U.S.GPM

Min. Adjustment Pressure

150 100 50 0 0.8 0.4 0 0 100 200 300 400 L /min 100 U.S.GPM

10

15

20

10

20

30

40

20

40

60

80

Flow Rate

Flow Rate

Flow Rate

Step Response (Example)


These Characteristics have been obtained by measuring on each valve. Therefore, they may vary according to a hydraulic circuit to be used.
PSI 2750 2500 MPa 20 16

Trapped Oil Volume : 1 L (.264 U.S. Gallons) Viscosity : 30 mm2/s (141 SSU)

EBG-03-C

PSI 4000

MPa 30 25

EBG-03-H

Pressure

2000 12 1500 8 1000 4

Pressure

3000 2000 1000

20

0.2s Step Signal

0.2s
15 10 5

Step Signal

Time (Flow Rate : 100 L /min, 26.4 U.S.GPM )

Time (Flow Rate : 100 L /min, 26.4 U.S.GPM )

PSI 2750 2500

MPa 20 16

EBG-06-C

PSI 4000

MPa 30 25

EBG-06-H

Pressure

Pressure

2000 12 1500 8 1000 4

3000 2000 1000

20

0.2s Step Signal

0.2s
15 10 5

Step Signal

Time (Flow Rate : 200 L /min, 52.8 U.S.GPM )

Time (Flow Rate : 200 L /min, 52.8 U.S.GPM )

PSI 2750 2500

MPa 20 16

EBG-10-C

PSI 4000

MPa 30 25

EBG-10-H

Pressure

Pressure

2000 12 1500 1000 8 4

3000 2000 1000

20

0.2s Step Signal

0.2s
15 10 5

Step Signal

Time (Flow Rate : 400 L /min, 106 U.S.GPM )

Time (Flow Rate : 400 L /min, 106 U.S.GPM )

680

Series Relief Valves

SERIES
Input Current vs. Pressure
EBG-03
PSI 3500 3000 2500 MPa 25 0.2 20 EBG-03-H 15 2000 1500 1000 5 500 0 0 0 200 400 600 800 1000 10 EBG-03-C 0 -20 -40 -60 -80 -100 -120 -140 -160 -180 -10 -20 -30

Fr eq uenc y Res pons e


Trapped Oil Volume : 1 L (.264 U.S. Gallons) Viscocity : 30 mm2/s (141 SSU)

EBG-03
Frequency (Hz)
0.4 0.7 1 2 4 7 10 20 40

Gain Phase

Phase (deg.)

Pressure

Gain (dB)

: 7.8 1.6 MPa (1130 230 PSI) Flow Rate : 100 L /min (26.4 U.S.GPM) Pressure

Input Current mA

EBG-06
PSI 3500 3500 2500 MPa 25 0.2 -10 -20 -30 0.4

EBG-06
0 -20 -40 -60 -80 -100 -120 -140 -160 -180

Frequency (Hz) 0.7 1 2 4

7 10

20

40

20 EBG-06-H

Pressure

15 2000 1500 1000 5 500 0 0 0 200 400 600 800 1000 10 EBG-06-C

Phase (deg.)

Gain Phase

Gain (dB)

H
E Series Relief Valves
681
: 7.8 1.6 MPa (1130 230 PSI) Flow Rate : 200 L /min (52.8 U.S.GPM) Pressure

Input Current mA

EBG-10
PSI 3500 3500 2500 2000 1500 1000 5 500 0 0 0 200 400 600 800 1000 10 EBG-10-C MPa 25

EBG-10
Frequency (Hz)
0.2 EBG-10-H 0 -20 -40 -60 -80 -100 -120 -140 -160 -180 -10 -20 -30 0.4 0.7 1 2 4 7 10 20

20

Phase (deg.)

Pressure

15

Gain Phase

Gain (dB)

: 7.8 1.6MPa (1130 230 PSI) Flow Rate : 400 L /min (106 U.S.GPM) Pressure

Input Current mA

Series Relief Valves

Viscosity vs. Pressure


Oil : ISO VG 46 Oil

Flow Rate vs. Pressure


Viscosity : 30 mm2/s (141 SSU)

EBG-03
L /min Flow Rate : 100 (26.4 U.S.GPM) PSI 3600 MPa 24.9 EBG-03-H PSI 3600 3450 3300 2300 2150 2000 MPa 24.5 23.5 22.5 15.7 14.7 13.7 EBG-03-H

EBG-03

Pressure

Pressure

3500 2350 2300 2250

24.5 24.1 EBG-03-C 16.1 15.7 15.3 30

EBG-03-C

35 100 50

40

45

50 120 30 150 125

55

60 140 20 100

C F mm 2/s

Temperature
90 70 60 40 200 25

25

50

75

100 L /min 25 U.S.GPM

Viscosity
300 250 SSU

10

15 20 Flow Rate

EBG-06
200 L /min Flow Rate : (52.8 U.S.GPM) PSI 3600 MPa 24.9 EBG-06-H PSI 3600 3400 3200 2300 2150 2000 MPa 24.5 23.0 21.5 15.7 14.7 13.7 EBG-06-H

EBG-06

Pressure

Pressure

3500 2350 2300 2250

24.5 24.1 EBG-06-C 16.1 15.7 15.3 30

EBG-06-C

35 100 50

40

45

50 120 30 150 125

55

60 140 20 100

C F mm 2/s

Temperature
90 70 60 40 200 25

50

100

150

200

L /min

Viscosity
300 250 SSU

10

20

30 40 Flow Rate

50 U.S.GPM

EBG-10
L /min Flow Rate : 400 (106 U.S.GPM) PSI 3600 MPa EBG-10-H 24.9 24.5 24.1 EBG-10-C 16.1 15.7 15.3 30 PSI 3500 3250 3000 2250 2000 1750 MPa 24.5 22.5 20.5 15.7 13.7 11.7 EBG-10-H

EBG-10

Pressure

Pressure

3500 2350 2300 2250

EBG-10-C

35 100 50

40

45

50 120 30 150 125

55

60 140 20 100

C F mm 2/s

Temperature
90 70 60 40 200 25

100

200

300

400 L /min 100 U.S.GPM

Viscosity
300 250 SSU

20

50

75 Flow Rate

682

Series Relief Valves

SERIES
List of Seals and Pilot Valves 03 EBG- 06 - - -51/5190 10

17

23 19 10
Pilot Valve
Valve Model Numbers EBG-03-C-51/5190 EBG-03-H-51/5190 EBG-03-C-T-51/5190 EBG-03-H-T-51/5190 EBG-06-C-51/5190 EBG-06-H-51/5190 EBG-06-C-T-51/5190 EBG-06-H-T-51/5190 EBG-10-C-51/5190 EBG-10-H-51/5190 EBG-10-C-T-51/5190 EBG-10-H-T-51/5190
10 Pilot Valve Model Numbers

18 2 11 19 14 12 5 1 13 8 21 3 16 22 7 6 4 15

EDG-01V-C-1-PNT09-51 EDG-01V-H-1-PNT09-51 EDG-01V-C-PNT09-51 EDG-01V-H-PNT09-51 EDG-01V-C-1-PNT10-51 EDG-01V-H-1-PNT10-51 EDG-01V-C-PNT10-51 EDG-01V-H-PNT10-51 EDG-01V-C-1-PNT11-5103 EDG-01V-H-1-PNT11-5103 EDG-01V-C-PNT11-5103 EDG-01V-H-PNT11-5103

Note: For the details of pilot valves, refer to "Pilot Relief Valves" on page 674.

List of Seals
Item 11 12 13 14 15 16 Name of Parts O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring EBG-03 SO-NB-P32 SO-NB-P28 SO-NB-P9 SO-NB-P9 SO-NB-A024 SO-NB-P18 Part Numbers EBG-06 SO-NB-P32 SO-NB-P28 SO-NB-P11 SO-NB-P9 SO-NB-A024 SO-NB-P28 EBG-10 SO-NB-P42 SO-NB-P28 SO-NB-P9 SO-NB-P9 SO-NB-A128 SO-NB-P32 Qty. 1 1 1 2 1 2

H
E Series Relief Valves
683

Note) When ordering seals, please specify the seal kit number from the table below. In addition to the above O-rings, seals for pilot valve are included in the seal kit. For the details of the pilot valve seals, see page 674.

List of Seal Kit


Model Numbers EBG-03 EBG-06 EBG-10 Seal Kit Numbers KS-EBG-03-51 KS-EBG-06-51 KS-EBG-10-51

Series Relief Valves

Interchangeability between Current and New Design


EBG-03/06/10 series valves have changed model from 50 to 51 design in line with the model change of pilot valve (EDG-01). Specifications and Characteristics No change in specifications and characteristics between current and new design. Mounting Interchangeability There is an interchangeability in the mounting dimensions, however, the outside shape and dimensions are changed as shown below due to pilot valve improvement and other modifications.

Current: Design 50
Fully Extended A B C B

New: Design 51
Fully Extended A

Manual Pressure Adj. Screw 3(.12) Hex.Soc.

Manual Pressure Adj. Screw 3(.12) Hex.Soc.

Adaptor 22(.87) Hex. Air Vent 3(.12) Hex. Soc. Pilot Valve EDG-01V, 50 Design Manual Pressure Adj. Screw for Safety Valve 3(.12) Hex.Soc. D D Air Vent 3(.12) Hex. Soc. 3 Places Pilot Valve EDG-01V, 51 Design Manual Pressure Adj. Screw for Safety Valve 3(.12) Hex.Soc.

See EDG-01 (page 675) for details of the solenoid ass'y

See EDG-01 (page 675) for details of the solenoid ass'y

Model Numbers Current EBG-03- - -50/5090 New EBG-03- - -51/5190

217 (8.54) 216 (8.50) 217 (8.54) 216 (8.50) 217 (8.54) 216 (8.50)

118.6 (4.67) 117.6 (4.63) 120.5 (4.74) 119.5 (4.70) 102 (4.02) 101 (3.98)

40.2 (1.58) 40.2 (1.59) 42.1 (1.66) 42.1 (1.66) 23.6 (.93) 23.6 (.93)

DIMENSIONS IN MILLIMETRES (INCHES)

199.5 (7.85)

130 (5.12)

Current EBG-06- - -50/5090 New EBG-06- - -51/5190

199.5 (7.85)

130 (5.12)

Current EBG-10- - -50/5090 New EBG-10- - -51/5190

235.5 (9.27)

166 (6.54)

684

Series Relief Valves

SERIES

Proportional Electro-Hydraulic Relieving and Reducing Valves


This valve is derived by combining a small, high-performance 1/8 proportional electro-hydraulic pilot relief valve with a relieving and reducing valve. With this valve, it is possible to regulate the system pressure in proportion to the input current. Incorporating a relief mechanism, this valve provides a good response speed and the pressure decreases even if the load is large. Note that this valve is used in conjunction with the applicable power amplifier.

Specifications
Model Numbers Description Max. Operating Pres. MPa (PSI) Max. Flow L /min(U.S.GPM) Max. Relieving Flow L /min(U.S.GPM) Secondary Pres. Adj. Range MPa (PSI) Rated Current Coil Resistance Hysteresis Repeatability Approx. Mass kg (lbs.) ERBG-06 ERBG-10

24.5 (3550)

24.5 (3550)

100 (26.4)

250 (66)

35 (9.24)

15 (3.96)

Refer to Model Number Designation B : 800 mA C : 800 mA H : 950 mA 10 3% or less 1% or less 12 (26.5) B : 800 mA C : 800 mA H : 950 mA 10 3% or less 1% or less 13.5 (29.8)

H
Graphic Symbol

The values shown are those obtained where the differential pressure between the secondary pressure port and tank port is 13.7 MPa (2000 PSI).

Model Number Designation


FSpecial Seals
F: Special Seals for Phosphate Ester Type Fluid (Omit if not required)

ERB
Series Number

G
Type of Mounting

-06
Valve Size
06

-C
Secondary Pres. Adj. Range MPa (PSI)
B : 0.8 - 6.9 (115 - 1000) C : 1.2 - 13.7 (175 - 2000) H : 1.5 - 20.6 (220 - 3000) B : 0.9 - 6.9 (130 - 1000) C : 1.2 - 13.7 (175 - 2000) H : 1.5 - 20.6 (220 - 3000)

-51
Design Number Design Standards

ERB : Proportional Electro-Hydraulic Relieving and Reducing Valve

G: Sub-plate Mounting 10

51

Refer to

Design Standards: None ........... Japanese Standard "JIS" and European Design Standard 90 ............... N. American Design Standard

Series Relieving and Reducing valves

685

E Series Relieving and Reducing Valves

Attachment
Mounting Bolts
Valve Model Numbers ERBG-06 ERBG-10 Socket Head Cap Screw Japanese Standard "JIS" & European Design Standard M10 M10 70 Lg. 70 Lg. N. American Design Standard 3/8 - 16 UNC 3/8 - 16 UNC 2-3/4 Lg. 2-3/4 Lg. Qty. 4 6

Applicable Power Amplifier


For stable performance, it is recommended that Yuken's applicable power ampliffiers be used (for details see page 767, 771, 780). Model Numbers : AME-D-10- -20 AME-D2-1010-11 SK1022- - -11 SK1015-11 (For DC power supply) AMN-D-10 (For DC power supply)

Sub-plate
Valve Model Numbers ERBG-06 ERBG-10 Japanese Standard "JIS" Sub-plate Model Numbers ERBGM-06-20 ERBGM-10-10 Thread Size Rc 3/4 Rc 1-1/4 European Design Standard Sub-plate Model Numbers ERBGM-06-2080 ERBGM-10-1080 Thread Size 3/4 BSP.F 1-1/4 BSP.F N. American Design Standard Sub-plate Model Numbers ERBGM-06-2090 ERBGM-10-1090 Thread Size 3/4 NPT 1-1/4 NPT Approx. Mass kg (lbs.) 3.0 (6.6) 6.5 (14.3)

Sub-plates are available. Specify the sub-plate model number from the table above. When sub-plates are not used, the mounting surface should have a good machined finish.

Instructions
Primary Pressure Required for Preselected Pressure The primary pressure must be 1 MPa (145 PSI) higher than the preselected pressure. Drain Back Pressure Check that the drain back pressure does not exceed 0.2 MPa (29 PSI). Trapped Oil Volume The recommended secondary side trapped oil volume is about 20 liters (5.28 U.S.Gallons). Note that the trapped oil volume must not be lower than 1.4 liters (.37 U.S.Gallons).

686

Series Relieving and Reducing valves

SERIES
ERBG-06- -51/5190
The direction can be alterd to every 90 degree angles.
2 (.08)
75.2 (2.96)

213.5 (8.41) 60.3 (2.37)

104 (4.09)

DIMENSIONS IN MILLIMETRES (INCHES)

79.4 (3.13)

12.3 (.48)

Tank Port "T"

Primary Pressure Port "P" Drain Port "DR"

Secondary Pressure Port "A "


11(.43) Dia. Through 17.5(.69) Dia. Spotface 4 Places

Connector The direction can be altered to every 90 degree angles.


48 (1.89)

Cable Departure Cable Applicable: Outside Dia. . . . 8-10 mm (.31 - .39 in.) Conductor Area . . . Not Exceeding 1.5 mm2 (.0023 sq. in.)
39 (1.54) 136.5 (5.37)

INC.
184.5 (7.26)

115 (4.53) 90 (3.54) 56 (2.20)

57 (2.24)

57.5 (2.26)

Air Vent 3(.12) Hex. Soc. 3 Places

27.5 (1.08)

Manual Pressure Adj. Screw 3(.12) Hex.Soc.

6 (.24) Dia. Locating Pin

6 (.24)

69.7 (2.74)

208 (8.19)

H
E Series Relieving and Reducing Valves
687

Sub-plate: ERBGM-06-20/2080/2090
130(5.12)

Mounting Surface (O-Rings Furnished)

"E" Thd. 20(.79) Deep 4 Places


8.8(.35) Dia. Through 14(.55) Dia. Spotface 4 Places
11.3 (.44) 11.1 (.44)

30.7 77.3(3.04) (1.21) 60.3(2.37) 49.2(1.94) 44.5(1.75) 20.6(.81)

79.4 (3.13) 73 (2.87) 39.7 (1.56)

102 (4.02)

"B" Thd. 2 Places (From Rear)


18(.71) Dia. 2 Places
16 (.63)

"C" Thd. (From Rear)


20.7 (.81)

25 (.98)

10(.39) Dia.

27.9 (1.10) 104(4.09) 136(5.35)

7(.28) Dia. 10(.39) Deep 5(.20) Dia.

Sub-plate Model Numbers ERBGM-06-20 ERBGM-06-2080 ERBGM-06-2090

Thread Size "B" Thd. "C" Thd. "D" Thd. "E" Thd. Rc 3/4 Rc 3/8 Rc 1/4 M10 3/4 BSP.F 3/8 BSP.F 1/4 BSP.F 3/4 NPT 3/8 NPT 1/4 NPT 3/8-16 UNC

15(.59)

"D" Thd. (From Rear)

Series Relieving and Reducing valves

16(.63)

45(1.77)

ERBG-10- -51/5190

The direction can be alterd to every 90 degree angles.


63.5 (2.50)

234.5 (9.23) 84.1 (3.31) 42.1 (1.66)

11.1 (.44)

Tank Port "T"

119 (4.69) 96.8 (3.81)

DIMENSIONS IN MILLIMETRES (INCHES)

2 (.08)

Secondary Pressure Port "A "


11(.43) Dia. Through 17.5(.69) Dia. Spotface 6 Places

Primary Pressure Port "P" Connector The direction can be altered to every 90 degree angles.
48 (1.89) 27.5 (1.08)

Drain Port "DR"

Cable Departure Cable Applicable: Outside Dia. . . . 8-10 mm (.31 - .39 in.) Conductor Area . . . Not Exceeding 1.5 mm2 (.0023 sq. in.) 39 158 (6.22) (1.54)

INC.
186.5 (7.34)

117 (4.61) 92 (3.62) 55 (2.17)


62 (2.44)

6 (.24)

6 (.24) Dia. Locating Pin

56 (2.20)

57.5 (2.26)

Air Vent 3(.12) Hex. Soc. 3 Places

Manual Pressure Adj. Screw 3(.12) Hex.Soc.

Sub-plate ERBGM-10-10/1080/1090
101.5(4.00)

233 (9.17) Mounting Surface (O-Rings Furnished)

"E" Thd. 20(.79) Deep 6 Places


11(.43) Dia. Through 17.5(.69) Dia. Spotface 4 Places
11.6 (.46) 25 (.98)

84.1(3.31) 67.5(2.66)
62.7(2.47) 42.1(1.66) 24.6 (.97)

"C" Thd. (From Rear)


14(.55) Dia.
9.6 (.38) 12 (.47)

16.7 (.66)

120 (4.72) 96.8 (3.81) 92.9 (3.66) 48.4 (1.91)

Thread Size "B" Thd. "C" Thd. "D" Thd. "E" Thd. ERBGM-10-10 Rc 1-1/4 Rc 3/8 Rc 1/4 M10 ERBGM-10-1080 1-1/4 BSP.F 3/8 BSP.F 1/4 BSP.F ERBGM-10-1090 1-1/4 NPT 3/8 NPT 1/4 NPT 3/8-16 UNC Sub-plate Model Numbers

27 (1.06) 116(4.57) 30(1.18) 96 (3.78) 126(4.96) 150(5.91)

21 (.83)

"D" Thd. (From Rear)


12 (.47)

"B" Thd. 2 Places (From Rear)


28(1.10) Dia. 2 Places 7(.28) Dia. 10(.39) Deep 5(.20) Dia.

688

19(.75)

Series Relieving and Reducing valves

20(.79)

55(2.17)

140(5.51)

SERIES
Step Response (Example)
The following step response characteristics are taken when the trapped oil volume is 20 liters (5.28 U.S.Gallons). The step response varies by trapped oil volume.
Primary Pressure : 24.5 MPa (3550 PSI) Trapped Oil Volume : 20 L (5.28 U.S.Gallons) Viscocity : 30 mm2/s (141 SSU)

ERBG-06-B
PSI 1200 MPa 8.8 7.8 PSI 1400 1200 MPa 9.8 7.8 5.9

ERBG-10-B

Secondary Pressure

Secondary Pressure

1000 800 600 400 2.0 200 0 0 5.9

1000 800 600 400 2.0 200 0 0

0.1s
3.9

0.1s
3.9

Step Signal

Step Signal

Time

Time

ERBG-06-C
PSI 3000 2500 MPa 21.6 19.6 PSI 2750 2500 MPa 19.6 15.7

ERBG-10-C

Secondary Pressure

Secondary Pressure

15.7 2000 11.8 1500 1000 500 0 7.8 3.9 0

2000 11.8 1500 1000 500 0 7.8 3.9 0

0.1s

0.1s

Step Signal

Step Signal

H
Time

Time

PSI 3500 3000

MPa 23.5 19.6 15.7

ERBG-06-H
PSI 4000 3500 3000 MPa 27.5 23.5 19.6 15.7

ERBG-10-H

Secondary Pressure

2500 2000 1500 1000 500 0 11.8 7.8 3.9 0

0.1s

2500 2000 1500 1000 500 0

0.1s
11.8 7.8 3.9 0

Step Signal

Step Signal

Time

Time

Series Relieving and Reducing valves

689

E Series Relieving and Reducing Valves

Secondary Pressure

Input Current vs. Secondary Pressure


Primary Pressure : 24.5 MPa (3550 PSI) Viscocity : 30 mm2/s (141 SSU)

ERBG-06
PSI 3000 2500 MPa 21.0 17.5 14.0 10.5 ERBG-06-C 1000 500 0 7.0 ERBG-06-B 3.5 0 0 200 400 600 800 1000 500 0 3.5 PSI 3000 2500 MPa 21.0 17.5 14.0 10.5

ERBG-10

ERBG-10-H

Secondary Pressure

2000 1500

Secondary Pressure

ERBG-06-H

2000 1500 1000

ERBG-10-C 7.0

ERBG-10-B 0 0 200 400 600 800 1000

Input Current

mA

Input Current

mA

Frequency Response
Primary Pressure : 24.5 MPa (3550 PSI) Trapped Oil Volume : 20 L (5.28 U.S.Gallons) Viscocity : 30 mm2/s (141 SSU)

ERBG-06-B
Frequency (Hz)
0 -20 -40 -60 -80 -100 -120 -140 -160 -180 10 0 -10 -20 0.1 0.2 0.4 0.7 1 2 4 7 10 0 -20 -40 -60 -80 -100 -120 -140 -160 -180 10 0 -10 -20 0.1

ERBG-10-B
Frequency (Hz)
0.2 0.4 0.7 1 2 4 7 10

Phase ( deg.)

Phase ( deg.)

Gain Phase Secondary Pressure 4.9 1.5 MPa (710 215 PSI)

Gain

Gain ( dB)

Gain ( dB)

Phase Secondary Pressure 4.9 1.5 MPa (710 215PSI)

ERBG-06-C
Frequency (Hz)
0 -20 -40 -60 -80 -100 -120 -140 -160 -180 10 0 -10 -20 0.1 0.2 0.4 0.7 1 2 4 7 10 0 -20 -40 -60 -80 -100 -120 -140 -160 -180 10 0 -10 -20 0.1

ERBG-10-C
Frequency (Hz)
0.2 0.4 0.7 1 2 4 7 10

Phase ( deg.)

Phase ( deg.)

Gain ( dB)

Phase Secondary Pressure 10.8 2.9 MPa (1565 420 PSI)

Gain ( dB)

Gain

Gain

Phase Secondary Pressure 10.8 2.9 MPa (1565 420 PSI)

ERBG-06-H
Frequency (Hz)
0 -20 -40 -60 -80 -100 -120 -140 -160 -180 10 0 -10 -20 0.1 0.2 0.4 0.7 1 2 4 7 10 0 -20 -40 -60 -80 -100 -120 -140 -160 -180 10 0 -10 -20 0.1

ERBG-10-H
Frequency (Hz)
0.2 0.4 0.7 1 2 4 7 10

Phase ( deg.)

Gain ( dB)

Phase Secondary Pressure 16.7 3.9 MPa (2420 565 PSI)

Gain ( dB)

Gain

Phase ( deg.)

Gain

Phase Secondary Pressure 16.7 3.9 MPa (2420 565 PSI)

690

Series Relieving and Reducing valves

SERIES
Flow Rate vs. Secondary Pressure
Viscosity : 30 mm 2/s (141 SSU)

ERBG-06-B
Secondary Pressure
PSI 1000 900 700 600 500 400 100 0 MPa 6.9 6.4 5.9 4.9 4.4 3.9 3.4 2.9 2.4 1.0 0.5 0 0 0 20 5 40 10 60 15 80 20 100 L /min 25 U.S.GPM PSI 1000 800 600 400 200 0 MPa 6.9 5.9 4.9 3.9 2.9 1.9 2.0 1.0 0 0 25 0 50 10

ERBG-10-B

Secondary Pressure

75 100 125 150 175 200 225 250 L /min 20 30 40 50 60 65 U.S.GPM

Flow Rate Flow Rate

ERBG-06-C
Secondary Pressure
PSI 2000 1900 MPa 13.7 13.2 12.7 9.8 9.3 8.8 6.9 6.4 5.9 3.9 3.4 2.9 0 0 20 5 40 10 60 15 80 20 100 L /min 25 U.S.GPM PSI 1600 1400 800 600 MPa 10.8 9.8 8.8 5.9 4.9 3.9 0 25 0 50 10

ERBG-10-C

Secondary Pressure

1400 1300 1000 900 600 500 400

75 100 125 150 175 200 225 250 L /min 20 30 40 50 60 65U.S.GPM

Flow Rate

H
E Series Relieving and Reducing Valves
691

Flow Rate

ERBG-06-H
PSI 3000 2800 MPa 20.6 19.6 18.6 13.7 12.7 11.7 9.8 8.8 7.8 6.9 6.4 5.9 0 0 20 5 40 10 60 15 80 20 100 L /min 25 U.S.GPM PSI 3200 2800 MPa 21.6 19.6 17.6 16.7 14.7 12.7 11.8 9.8 7.8 6.9 4.9 2.9 0 25 0 50 10

ERBG-10-H

Secondary Pressure

2000 1800 1400 1200 1000 900

Secondary Pressure

2400 2000

1600 1200 1000 800

75 100 125 150 175 200 225 250 L /min 20 30 40 50 60 65 U.S.GPM

Flow Rate

Flow Rate

Series Relieving and Reducing valves

Viscosity vs. Secondary Pressure


Oil: ISO VG32
ERBG-06-B
MPa 7.5 7.0 6.5 4.0 3.5 3.0 20 Temperature 65 PSI
1090 1020 950 580 510 770

ERBG-10-B
Secondary Pressure

Secondary Pressure

PSI
1090 1020 950 580 510 770

MPa 7.5 7.0 6.5 4.0 3.5 3.0


20 30 86 85 380 40 104 56 265 50 122 37 175 60 140 26 130 70 C 158 F 17 mm2/s 80 SSU 65 150 695

30 86 85 380

40 104 56 265

50 122 37 175

60 140 26 130

70 C 158 F

Temperature

Viscosity

150 695

17 mm2/s Viscosity 80 SSU

ERBG-06-C
MPa 14.0 13.5 13.0 7.5 7.0 6.5 20 Temperature 65 PSI
2030 1960 1890 1090 1020 950

ERBG-10-C
MPa 14.0 13.5 13.0 7.5 7.0 6.5 20 Temperature 65 PSI
2030 1960 1890 1090 1020 950

Secondary Pressure

30 86 85 380

40 104 56 265

50 122 37 175

60 140 26 130

70 C 158 F

Secondary Pressure

30 86 85 380

40 104 56 265

50 122 37 175

60 140 26 130

70 C 158 F 17 mm2/s 80 SSU

Viscosity

150 695

17 mm2/s 80 SSU

Viscosity

150 695

ERBG-06-H
MPa 21 20 19 11 10 9 20 Temperature 65
3050 2900 2750 1600 1450 1300

ERBG-10-H
MPa 21 20 19 11 10 9 20 Temperature 65
3050 2900 2750 1600 1450 1300

Secondary Pressure

30 86 85 380

40 104 56 265

50 122 37 175

60 140 26 130

70 C 158 F

Secondary Pressure

PSI

PSI

30 86 85 380

40 104 56 265

50 122 37 175

60 140 26 130

70 C 158 F 17 mm2/s 80 SSU

Viscosity

150 695

17 mm2/s Viscosity 80 SSU

150 695

692

Series Relieving and Reducing valves

SERIES
List of Seals and Pilot Valves ERBG- 06 10 - -51/5190
7

13 11 16

1 17 11

6 18

9 14 10

2 15 12

List of Seals
Item 8 9 10 11 Name of Parts O-Ring O-Ring O-Ring O-Ring Part Numbers ERBG-06 ERBG-10 SO-NB-G30 SO-NB-P36 SO-NB-P28 SO-NB-P32 SO-NB-P14 SO-NB-P18 SO-NB-P9 SO-NB-P9 Qty. 2 2 1 3

Pilot Valve
Valve Model No. ERBG-06-B-51/5190 ERBG-06-C-51/5190 ERBG-06-H-51/5190 ERBG-10-B-51/5190 ERBG-10-C-51/5190 ERBG-10-H-51/5190 7 Pilot Valve Model Numbers EDG-01-B-PNTN-5101 EDG-01-C-PNTN-5101 EDG-01-H-PNT15-5101 EDG-01-B-PNTN-5101 EDG-01-C-PNTN-5101 EDG-01-H-PNT15-5101

H
E Series Relieving and Reducing Valves
693

Note) When ordering seals, please specify the seal kit number from the table below. In addition to the above O-rings, seals for pilot valve are included in the seal kit. For the details of the pilot valve seals, see page 674.

Note: For the details of pilot valves, refer to "Pilot Relief Valves" on page 674.

List of Seal Kits


Valve Model Numbers ERBG-06 ERBG-10 Seal Kit Numbers KS-ERBG-06-51 KS-ERBG-10-51

Series Relieving and Reducing valves

Interchangeability between Current and New Design


ERBG-06/10 series valves have changed model from 50 to 51 design in line with the model change of pilot valve (EDG-01). Specifications and Characteristics No change in specifications and characteristics between current and new design. Mounting Interchangeability There is an interchangeability in the mounting dimensions, however, the outside shape and dimensions are changed as shown below due to pilot valve improvement and other modifications.

Current: Design 50
See EDG-01 (page 675) for details about the solenoid ass'y Air Vent 3(.12) Hex. Soc. Adaptor 22(.87) Hex. Manual Pressure Adj. Screw 3(.12) Hex.Soc. Pilot Valve EDG-01, 5001 Design
A B

New: Design 51
See EDG-01 (page 675) for details about the solenoid ass'y Manual Pressure Adj. Screw 3(.12) Hex.Soc. Air Vent 3(.12) Hex. Soc. 3 Places Pilot Valve EDG-01, 5101 Design
A B

Model Numbers Current New Current New ERBG-06- -50/5090 ERBG-06- -51/5190 ERBG-10- -50/5090 ERBG-10- -51/5190

214.5 (8.44) 213.5 (8.41) 235.5 (9.27) 234.5 (9.23)

136.5 (5.37) 136.5 (5.37) 158 (6.22) 158 (6.22)

115 (4.53) 115 (4.53) 117 (4.61) 117 (4.61)

DIMENSIONS IN MILLIMETRES (INCHES)

694

Series Relieving and Reducing valves

SERIES

40 Series Proportional Electro-Hydraulic Flow Control (and Check) Valves


Since the preselected flow rate continuously varies in proportion to the current input to the valve, the system flow rate can be remotecontrolled as desired by regulating the amplifier current output. Further, since pressure and temperature compensation functions are provided, the preselected flow rate is not affected by pressure (load) or temperature (fluid viscosity). This valve is ideal for use where actuator startup, stop, and speed changes are to be implemented without producing a shock. Note that this valve is used in conjunction with the applicable power amplifier.

Specifications
Model No. Description Max. Operating Pres. MPa (PSI) Metred Flow Adjustment Range L /min (U.S.GPM) Min. Differential Pres. MPa (PSI) Free Flow (EFCG Models Only.) L /min (U.S.GPM) Rated Current Coil Resistance Hysteresis Repeatability Approx. Mass kg (lbs.) EFG 10 EFCG-02-30 20.6 (3000)
10: 0.3-10 (.08-2.6) 30: 0.3-30 (.08-7.9)

EFG 60 EFCG-03-125 20.6 (3000)


60: 2-60 (.53-15.9) 125: 2-125 (.53-33)

EFG EFCG-06-250 20.6 (3000)

EFG EFCG-10-500 20.6 (3000)

3-250 (.79-66)

5-500 (1.32-132)

0.6 (90)

1.0 (145)

1.3 (190)

2.0 (290)

40 (10.6) 600 mA 45 5% or less 1% or less 8.2 (18.1)

130 (34.3) 600 mA 45 7% or less 1% or less 12.5 (27.6)

280 (74.0) 600 mA 45 7% or less 1% or less 25 (55.1)

550 (145)

Graphic Symbols
700 mA 45 7% or less 1% or less 51 (113)
O M

H
EFG-

O M

Model Number Designation


FSpecial Seals

EFCG-

EFC
Series Number
EF : Proportional ElectroHydraulic Flow Control Valve EFC : Proportional ElectroHydraulic Flow Control and Check Valve

G
Type of Mounting

-02
Valve Size
02

-10
Max. Metred Flow L /min (U.S.GPM)
10 : 10 (2.6) 30 : 30 (7.9) 60 : 60 (15.9) 125 : 125 (33) 250 : 250 (66) 500 : 500 (132)

-31
Design Number
31 26

Design Standards

F: Special Seals for Phosphate Ester Type Fluid (Omit if not required)

G: Sub-plate Mounting

03 06 10

Refer to
22 11

Note: If you are going to use the model with pressure compensator stroke adjustment screw, consult your Yuken representative in advance. Design Standards: None ........... Japanese Standard "JIS" and European Design Standard 90 ............... N. American Design Standard

Series 40 Series Flow Control (and Check) Valves

695

E Series 40 Series Flow Control (and Check) Valves

Min. pressure difference required between inlet and outlet ports to maintain function as pressure compensator.

Attachment
Mounting Bolts
Valve Model Numbers EF G-02 EF G-03 EF G-06 EF G-10 Socket Head Cap Screw Japanese Std. "JIS" and European Design Std. M8 M10 M16 M20 75 Lg. 100 Lg. 130 Lg. 160 Lg. N. American Design Std. 5/16-18 UNC 3/8-16 UNC 5/8-11 UNC 3/4-10 UNC 3 Lg. 4 Lg. 5 Lg. 6-1/2 Lg. Qty. 4 4 4 4

Applicable Power Amplifiers


For stable performance , it is recommende d that Yuken's applicabl e powe r amplifier s be used (for details see page 772). Model Numbers : AME-D- -40 AME-DF-S- -22 AME-T-S- -22

Sub-plate
Valve Model Numbers EFG -02 EFCG EFG -03 EFCG EFG -06 EFCG EFG -10 EFCG Japanese Standard "JIS" Sub-plate Model Numbers EFGM-02X-20 EFGM-02Y-20 EFGM-03Y-20 EFGM-03Z-20 EFGM-06X-20 EFGM-06Y-20 EFGM-10Y-10 Thread Size Rc 3/8 Rc 1/2 Rc 3/4 Rc 1 Rc 1 Rc 1-1/4 1-1/2, 2 Flange Mounting European Design Standard Sub-plate Model Numbers EFGM-02X-2080 EFGM-02Y-2080 EFGM-03Y-2080 EFGM-03Z-2080 EFGM-06X-2080 EFGM-06Y-2080 EFGM-10Y-1080 Thread Size 3/8 BSP.F 1/2 BSP.F 3/4 BSP.F 1 BSP.F 1 BSP.F 1-1/4 BSP.F 1-1/2, 2 Flange Mounting N. American Design Standard Sub-plate Model Numbers EFGM-02X-2090 EFGM-02Y-2090 EFGM-03Y-2090 EFGM-03Z-2090 EFGM-06X-2090 EFGM-06Y-2090 EFGM-10Y-1090 Thread Size 3/8 NPT 1/2 NPT 3/4 NPT 1 NPT 1 NPT 1-1/4 NPT 1-1/2, 2 Flange Mounting Approx. Mass kg (lbs.) 2.3 (5.1) 3.1 (6.8) 5.7 (12.6) 5.6 (12.3) 12.5 (27.6) 16 (35.3) 37 (81.6)

Sub-plates are available. Specify the sub-plate model number from the table above. When sub-plates are not used, the mountingsurface should have a good machined finish. When ordering the EFGM-10Y, see Type F3 Pipe Flange Kits on page 821 and order an appropriate pipe flange kit also.

Models with Pressure Compensator Stroke Adjustment Screw


A models with pressure compensator stroke adjustment screw is optionally available to minimize the actuator protrusion (jumping) at startup. For the details, please consult us or your Yuken distributors.

Instructions
Drain Back Pressure Check that the drain back pressure does not exceed 0.2 MPa (29 PSI). Models with Check Valve A models with check valve makes it possible to obtain a free flow in the direction opposite that of the controlled flow without respect to the input current.

696

Series 40 Series Flow Control (and Check) Valves

SERIES
EFG/EFCG-02- -31/3190 EFG/EFCG-03- -26/2690
Inlet Port for Controlled Flow or Outlet Port for Reversed Free Flow Connector The direction can be altered to every 90 degree angles. H Air Vent 3 (.12) Hex. Soc.
97 (3.82) 85 (3.35)

Cable Departure Cable Applicable: Outside Dia.. . . 8-10 mm (.31 - .39 in.) Conductor Area . . . Not Exceeding 1.5 mm2 (.0023 sq. in.)
39 (1.54)

40 45 (1.77) (1.57)

Drain Port Outlet Port for Controlled Flow or Inlet Port for Reversed Free C Flow

Locating Pin 6 (.24) Dia. "U" Places Mounting Surface (O-Rings Furnished) T N L K
6 (.24)

D B A

"Q" Dia. Through "S" Dia. Spotface 4 Places Manual Adjustment M4 Thd. (Internal Thd.) INC.

Manual adjustment can be done by screwing for example an M4 20 L screw in the M4 thread or pushing in a rod etc. there. Model Numbers EF G-02 EF G-03 Dimensions
A B C D E F H J

mm (Inches)
K L N P Q S T

96 76.2 (3.78) (3.00) 125 101.6 (4.92) (4.00)

66 9.9 38.1 106 82.6 11.7 46.3 195 81 108 (.39) (1.50) (4.17) (3.25) (.46) (1.82) (7.68) (3.19) (2.60) (4.25) 85 11.7 50.8 130 101.6 14.2 61.8 212 98 125 (.46) (2.00) (5.12) (4.00) (.56) (2.43) (8.35) (3.86) (3.35) (4.92)

8.8 (.35) 11 (.43)

14 65 (.55) (2.56) 17.5 84 (.69) (3.31)

1 2

EFG/EFCG-06-250-22/2290 EFG/EFCG-10-500-11/1190
Inlet Port for Controlled Flow or Outlet Port for Reversed Free Flow Connector The direction can be altered to every 90 degree angles. Air Vent 3 (.12) Hex. Soc. Drain Port

DIMENSIONS IN MILLIMETRES (INCHES)


Cable Departure Cable Applicable: Outside Dia.. . . 8-10 mm (.31 - .39 in.) Conductor Area . . . Not Exceeding 1.5 mm2 (.0023 sq. in.) 39 Q (1.54) H

H
E Series 40 Series Flow Control (and Check) Valves
697

97 (3.82) 85 (3.35) 40 (1.57)

Two Locating Pins "V" Dia. Mounting Surface (O-Rings Furnished) U N L K P

Outlet Port for Controlled Flow or Inlet Port for Reversed Free C Flow

D B A "S" Dia. Through "T" Dia. Spotface 4 Places Manual Adjustment M4 Thd. (Internal Thd.)

INC.

Manual adjustment can be done by screwing for example an M4 20 L screw in the M4 thread or pushing in a rod etc. there. Model Numbers EF G-06 EF G-10 Dimensions
A B C D E F H J K

mm (Inches)
L N P Q S T U V

180 146.1 (7.09) (5.75) 244 196.9 (9.61) (7.75)

103.5 16 17 73.1 174 133.4 20.3 99 244 130 105 7 157 17.5 26 (.67) (2.88) (6.85) (5.25) (.80) (3.90) (9.61) (5.12) (4.13) (.28) (6.18) (.69) (1.02) (4.07) (.63) 135 18 23.5 98.5 228 177.8 25 144.5 274 160 137 10 187 21.5 32 (.93) (3.88) (8.98) (7.00) (.98) (5.69) (10.79) (6.30) (5.93) (.39) (7.36) (.85) (1.26) (5.31) (.71)

Series 40 Series Flow Control (and Check) Valves

45 (1.77)

Sub-plate EFGM-02X/02Y-20/2080/2090
9.9 (.39) "C" Thd. "H" Deep 4 Places 14 (.55) 96(3.78) 79.4(3.13) 76.2(3.00) 54 (2.13) 38.1 (1.50) 9.5 (.37) "J" Dia. 2 Places 8.8(.35) Dia. Through 14(.55) Dia. Spotface 4 Places 11.1(.44) 23.8(.94)

Sub-plate Model Numbers EFGM-02X-20 EFGM-02Y-20 EFGM-02X-2080 EFGM-02Y-2080 EFGM-02X-2090 EFGM-02Y-2090


44.3(1.74) 52.4(2.06)

"A" Thd. Rc 3/8 Rc 1/2 3/8 BSP.F 1/2 BSP.F 3/8 NPT 1/2 NPT

Thread Size "B" Thd. Rc 1/4

"C" Thd.

M8 1/4 BSP.F 1/4 NPT 5/16-18 UNC

2.5(.10)

106(4.17)

82.6(3.25)

78(3.07)

Sub-plate Model Numbers EFGM-02X-20 EFGM-02Y-20 EFGM-02X-2080 EFGM-02Y-2080 EFGM-02X-2090

Dimensions D E F 75.9 25 8.6 (.34) (2.99) (.98) 11.5 72.9 35 (.45) (2.87) (1.38) 8.6 75.9 (.34) (2.99) 25 (.98)

mm (Inches) H J 14 (.55) 14 (.55) 15.2 (.60) 15 (.59) 18 (.17) 14 (.55)

11 (.43)

7(.28) Dia. 10(.39) Deep "A" Thd. 2 Places (From Rear) 10 (.39) 21.9(.86) E 120(4.72) 140(5.51) "K" Dia. "B" Thd. (From Rear)

11.5 72.9 35 (.45) (2.87) (1.38) 8.6 75.9 (.34) (2.99) 25 (.98)

11.7 (.46)

15 (.59) 16 (.63)

EFGM-02Y-2090

11.5 72.9 35 (.45) (2.87) (1.38)

11 (.43)

DIMENSIONS IN MILLIMETRES (INCHES)

EFGM-03Y/03Z-20/2080/2090

11.7(.46) 0.8(.03) "B" Thd. (From Rear) 14.2 (.56)

125(4.92) 102.4(4.03) 101.6(4.00) 75 (2.95) 50.8 (2.00) 20.6 (.81)

23(.91) Dia. 2 Places "C" Thd. " D" Deep 4 Places 7(.28) Dia. 8(.31) Deep 2 Places

16.1 (.63)

Sub-plate Model Numbers


86.5(3.41)

61.8(2.43)

81.5(3.21)

54 (2.13)

EFGM-03Y-20
101.6(4.00)

"A" Thd. Rc 3/4 Rc 1 1 BSP.F 3/4 NPT 1 NPT

Thread Size "B" Thd. "C" Thd. Rc 1/4 M10 1/4 BSP.F 1/4 NPT 3/8-16 UNC

28.6 (1.13)

D mm(in.)

11.1(.44)

130(5.12)

EFGM-03Z-20 EFGM-03Z-2080 EFGM-03Y-2090 EFGM-03Z-2090

EFGM-03Y-2080 3/4 BSP.F

18 (.71)

21 (.83)

"A" Thd. 2 Places (From Rear)

22.2(.87) 47.8 (1.88) 92.2(3.63) 146(5.75) 168(6.61)

11(.43) Dia. Through 17.5(.69) Dia. Spotface 4 Places 11(.43) Dia.

11 (.43)

698

Series 40 Series Flow Control (and Check) Valves

19 (.75) 20 (.79)

40 (1.57)

SERIES
Sub-plate EFGM-06X/06Y-20/2080/2090
"C" Thd. "P" Deep 4 Places 24 (.94) 180(7.09) 17 (.67) 146.1(5.75) 144.4(5.69) 104.8(4.13) 73(2.87) 22.2(.87) 1.6(.06) 29(1.14) Dia. 2 Places 17.5(.69) Dia. Through 26(1.02) Dia. Spotface 4 Places 41.3(1.63) 12.7(.50) 3.7 (.15)

104.8(4.13)

99(3.90)

"A" Thd. 2 Places (From Rear) "S" Dia. 19 (.75)

33(1.30) F Q H 212(8.35) 250(9.84)

17(.67) Dia. 10(.39) Deep 2 Places "B" Thd. (From Rear)

Sub-plate Model Numbers EFGM-06X-20 EFGM-06Y-20 EFGM-06X-2080

"A" Thd. Rc 1

Thread Size "B" Thd. Rc 3/8

"C" Thd.

Rc 1-1/4 M16 1 BSP.F 3/8 BSP.F

EFGM-06Y-2080 1-1/4 BSP.F EFGM-06X-2090 EFGM-06Y-2090 1 NPT 3/8 NPT 1-1/4 NPT 5/8-11 UNC

D 101.1 (3.98) 95.3 (3.75) 101.1 (3.98) 95.3 (3.75) 101.1 (3.98) 95.3 (3.75)

E 14.3 (.56) 19.3 (.76) 14.3 (.56) 19.3 (.76) 14.3 (.56) 19.3 (.76)

F 55.2 (2.17) 67 (2.64) 55.2 (2.17) 67 (2.64) 55.2 (2.17) 67 (2.64)

Dimensions H J 45 137.8 (5.43) (1.77) 60 132 (5.20) (2.36) 45 137.8 (5.43) (1.77) 60 132 (5.20) (2.36) 45 137.8 (5.43) (1.77) 60 132 (5.20) (2.36)

mm (Inches) K N P Q S 34 35 (1.38) (1.34) 106 14 (4.17) (.55) 39 40 (1.57) (1.54) 30 34 (1.18) 35 15.2 (1.38) (1.34) 116 (.60) (4.57) 15 39 40 (1.57) (1.54) (.59) 34 35 (1.38) (1.34) 35 106 14 39 (1.38) (4.17) (.55) 40 (1.57) (1.54)

133.4(5.25)

174(6.85)

126(4.96)

H
E Series 40 Series Flow Control (and Check) Valves
699

EFGM-10Y-10/1080/1090
23.5(.93) 48(1.89) Dia. 2 Places (From Rear) 1.6(.06) 244(9.61) 198.4(7.81) 196.9(7.75) 144.5(5.69) 98.5(3.88) 34.9 (1.37) 73 (2.87) 25 (.98) "D" Thd. " E" Deep 8 Places (From Rear) 43.5(1.71) Dia. 2 Places

DIMENSIONS IN MILLIMETRES (INCHES)

"B" Thd. "C" Deep 4 Places 36 (1.42)

Sub-plate Model Numbers EFGM-10Y-10 EFGM-10Y-1080 EFGM-10Y-1090

"A" Thd. Rc 3/8 3/8 BSP.F 3/8 NPT

Thread Size "B" Thd. M20 3/4-10 UNC

"D" Thd. M16 5/8-11 UNC

55.5(21.9)

17.3(.68)

177.8(7.00)

144.5(5.69)

73 (2.87)

228(8.98)

250(9.84)

29(1.14)

73 (2.87)

Sub-plate Model Numbers EFGM-10Y-10 EFGM-10Y-1080

mm (Inches) C E 30 (1.18) 34 (1.34) 30 (1.18) 35 (1.38)

20(.79) Dia. 15(.59) Deep 2 Places 14(.55) Dia.

25 (.98)

73 43.5 (2.87) (1.71) 148.5(5.85) 183.5(7.22) 284(11.18) 334(13.15)

21.5(.85) Dia. Through 32(1.26) Dia. Spotface 4 Places "A" Thd. (From Rear)

EFGM-10Y-1090

48(1.89)

"F3" Series Pipe Flange Kits Refer to page 821

Series 40 Series Flow Control (and Check) Valves

50(1.97)

80 (3.15)

Input Current vs. Flow


Viscosity: 30 mm2/s (141 SSU)
U.S.GPM L /min 8 30 7 6 25 20 15 10 5 0 EF G-02-10 0 100 200 300 400 500 600

EFG -02 EFCG

U.S.GPM 32.5 30.0 25.0

L /min 125 120 100 80 60 40 20 0 0

EFG -03 EFCG

EF G-02-30

Flow Rate

5 4 3 2 1 0

Flow Rate

20.0 15.0 10.0 5.0 0

EF G-03-125

EF G-03-60 100 200 300 400 500 600

Input Current mA

Input Current mA

EFG EFCG -06


U.S.GPM L /min 250 65 60 U.S.GPM L /min 140 500 120 400 100 80 60 40 20 50 0 0 100 200 300 400 500 600 0 100 0 0 300 200

EFG EFCG -10

Flow Rate

40 30 20 10 0

150 100

Flow Rate

50

200

100 200 300 400 500 600 700

Input Current mA Input Current mA

Differential Pressure vs. Metred Flow


Viscosity: 30 mm2/s (141 SSU)
U.S.GPM L /min 8.5 32 8.0 30 7.5 28

EFG -02 EFCG

U.S.GPM 34 33 32

L /min 130 125 120 52.5 50.0 47.5 3.7 3.5 3.3 0.8 1.0

EFG -03 EFCG

Flow Rate

Flow Rate

4.1 4.0 3.9 3.8 .550 .525 .500

15.5 15.0 14.5 2.1 2.0 1.9 0.4 100 1.0 200 2.0 500 5.0 10 20 MPa

14.0 13.5 13.0 .96 .90

2.0 500

5.0

10

20 MPa

Differential Pressure

1000 2000 3000 PSI

150 200

Differential Pressure

1000 2000 3000 PSI

U.S.GPM 68 66 64

L /min 260 250 240 110 100 90 11 10 9 1

EFG -06 EFCG

U.S.GPM 132 130 128 126

L /min 500 490 480 310 300 290 5.4 5.2 5.0 1 2 300

EFG -10 EFCG

Flow Rate

Flow Rate

28 26 24 2.8 2.6 2.4

82 80 78 76 1.45 1.40 1.35 1.30

2 200 300 500

5 1000

10

20 MPa

5 500 1000

10

20 MPa 2000 3000 PSI

Differential Pressure

2000 3000 PSI

Differential Pressure

700

Series 40 Series Flow Control (and Check) Valves

SERIES
Viscosity: 30 mm2/s (141 SSU) These characteristic s have been obtaine d by measurin g on each valve. Therefore , they may vary according to a hydraulic circuit to be used.
EFG -02 EFCG
U.S.GPM 9 8 7 6 5 4 3 2 1 0 L /min 35 30 25 20 15 10 5 0 30 L /min (7.9 U.S.GPM) U.S.GPM L /min 140 35 120 30 100 25 80 20 60 15 10 5 0 40 20 0

Step Response

Viscosity vs. Flow


U.S.GPM 8.5 8.0 7.5 7.0 5.0 4.5 4.0 3.5 1.5 1.0 .5 0 L /min 33 30 27 19 16 13 6 3

EFG -02 EFCG

Oil: ISO VG 46 Oil

125 L /min (33 U.S.GPM)

Flow Rate

15 L /min (4 U.S.GPM) 0.2s

Flow Rate

60 L /min (15.9 U.S.GPM) 0.2s

Step Signal

Step Signal

Time

Time

Flow Rate

EFG -03 EFCG

0 10 20 30 40 50 60 70 C Temperature 50 60 80 100 120 140 160 F 200 10075 50 40 30 20 15mm2/s Viscosity 1000 500 300 200 100 80 SSU

EFG -06 EFCG


U.S.GPM L /min 300 70 250 60 200 50 250 L /min (66 U.S.GPM) U.S.GPM L /min 600 150 500 125 400 100 300 75 50 25 200 100 0

EFG -10 EFCG


500 L /min (132 U.S.GPM)

40 30 20 10 0

150 100 50 0

125 L /min (33 U.S.GPM) 0.2s

250 L /min (66 U.S.GPM) 0.2s

Step Signal

Step Signal

Time

Time

U.S.GPM L /min Oil: ISO VG 46 Oil 140 35.0 125 32.5 30.0 110 75 20.0 17.5 60 15.0 12.5 45 30 7.5 5.5 15 2.5 0 0 10 20 30 40 50 60 70 C Temperature 50 60 80 100 120 140 160 F 200 100 75 50 40 30 20 15mm2/s Viscosity 1000 500 300 200 100 80 SSU

EFG -03 EFCG

Flow Rate

Flow Rate

Flow Rate

Frequency Response
EFG -02 EFCG
Frequency (Hz)
0 20 40 60 80 100 120 140 160 180 0 10 20 0.2 0.7 1 2 4

Phase

Input Current : 440 100 mA Pressure : 6.9 MPa (1000 PSI)

EFG -06 EFCG


Frequency (Hz)
0 20 40 60 80 100 120 0 5 10 15 20 0.1 0.2 0.7 1 2 4 7 10 0 20 40 60 80 100 120 140 160 180 0 5 10 15 20

EFG -10 EFCG


Frequency (Hz)
0.1 0.2 0.71 2 4 7 10 20

Flow Rate

U.S.GPM L /min 560 140 500 130 120 440 80 70 60 50 30 20 10 0 310 250 190 120 60

EFG -10 EFCG

Oil: ISO VG 46 Oil

Phase ( deg.)

Phase ( deg.)

Gain Phase

Gain Phase

Gain ( dB)

Gain ( dB)

Input Current : 460 70 mA Pressure : 6.9 MPa (1000 PSI)

Input Current : 475 125 mA Pressure : 6.9 MPa (1000 PSI)

0 10 20 30 40 50 60 70 C Temperature 50 60 80 100 120 140 160 F 200 100 75 50 40 30 20 15mm2/s Viscosity 1000 500 300 200 100 80 SSU

Series 40 Series Flow Control (and Check) Valves

701

E Series 40 Series Flow Control (and Check) Valves

U.S.GPM L /min Oil: ISO VG 46 Oil 280 Viscosity: 30 mm2/s (141 SSU) 70 250 65 60 220 EFG -03 155 40 EFCG 35 Frequency (Hz) 125 30 25 95 0.71 2 4 710 30 0.1 0.2 7 10 20 40 0 0 60 15 20 10 10 40 20 Gain 30 Gain 60 5 80 0 0 Phase 100 10 20 30 40 50 60 70 C 120 Temperature 140 50 60 80 100 120 140 160 F 160 200 100 75 50 40 30 20 15 mm2/s 180 Viscosity 1000 500 300 200 100 80 SSU Input Current : 460 70 mA Pressure : 6.9 MPa (1000 PSI)

EFG -06 EFCG

Phase ( deg.)

Phase ( deg.)

Gain ( dB)

Gain ( dB)

Flow Rate

Pressure Drop for Reversed Free Flow (Only for "EFCG" Models)
Oil Viscosity: 35 mm2/s (164 SSU) Specific Gravity: 0.850
EFCG-02
PSI 70 60 50 40 30 20 10 0 MPa 0.5 0.4 0.3 0.2 0.1 0 0 0 10 2.5 20 5.0 30 7.5 Free Flow 40 10.0 50 L /min 12.5 U.S.GPM 0
Throttle Fully Open

EFCG-03
PSI P MPa 0.6
Throttle Closed

Throttle Closed

80 60 40 20 0

Pressure Drop

Pressure Drop

0.4
Throttle Fully Open

0.2 0 0 10 50 20 100 30 150 40 200 L /min 50 U.S.GPM

Free Flow

EFCG-06
PSI 160 140 120 100 80 60 40 20 0 MPa 1.0 P
Throttle Closed

EFCG-10
PSI 160 140 120 100 80 60 40 20 0 MPa 1.0 0.8 0.6 0.4 0.2 0 0 200 400 600 800 L /min
Throttle Fully Open Throttle Closed

0.8 0.6 0.4 0.2 0 0 0 100 25 200 50 Free Flow 300 75 400 L /min
Throttle Fully Open

Pressure Drop

100 U.S.GPM

Pressure Drop

50

100 Free Flow

150

200 U.S.GPM

For any other viscosity, multiply the factors in the table below. Viscosity mm2/s 20 40 60 80 100 SSU 98 186 278 371 464 Factor 0.87 1.03 1.14 1.23 1.30

For any other specific gravity (G'), the pressure drop ( P') may be obtained from the formula below. P'= P (G'/0.850)

702

Series 40 Series Flow Control (and Check) Valves

SERIES
List of Seals and Solenoid Ass'y EFG/EFCG-02- -31/3190 EFG/EFCG-03- -26/2690
EF G-03
13 31 8 7 40 2 21 44 24 39 5 4 6 12 29 36

EF G-02
5 39 33 4 29 36

15 32 35

A
25 10 34 11

Detail of A
38 16 37 3 1 27 34 43 42 23 41 1 30 26 1 6 22 15 12 30 35

With Check Valve (EFCG-02, 03)


1 18 9 28 14 17

H
List of Seals and Solenoid Ass'y
Item 23 27 28 29 30 31 32 33 41 42 43 44 Name of Parts Solenoid Ass'y O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring Fastener Seal Part Numbers EF G-02 EF G-03 E321-45-20 E321-45-20 SO-NB-P18 SO-NB-P18 SO-NB-P10A SO-NB-P21 SO-NB-P18 SO-NB-P28 SO-NB-P22 SO-NB-P31 SO-NB-G25 SO-NB-G35 SO-NB-P18 SO-NB-P22 SO-NB-G45 SO-NB-G45 SO-NB-G35 SO-NB-G35 SO-NA-P4 SO-NA-P4 SG-FCF-4 SG-FCF-4 Qty. 1 1 1 2 1 1 1 1 1 1 1 1

List of Seal Kits


Valve Model Numbers EFG-02- -31 EFCG-02- -31 EFG-03- -26 EFCG-03- -26 Seal Kit Numbers KS-EFG-02-31 KS-EFCG-02-31 KS-EFG-03-26 KS-EFCG-03-26

Note 1: O-rings (Item 41, 42, 43) and the fastener seal (Item 44) are included in the solenoid assembly. 2: The connector assembly GDM-211-B-11 (Item 24) is not included in the solenoid assembly. 3: When ordering seals, please specify the seal kit number from the table right.

Series 40 Series Flow Control (and Check) Valves

703

E Series 40 Series Flow Control (and Check) Valves

List of Seals and Solenoid Ass'y EFG/EFCG-06-250-22/2290 EFG/EFCG-10-500-11/1190


12 5 26 15 11 26 14 30 13 44 24 35 22 2 3 4 9 29 20 21 19 32 25

A
B

Detail of A
43 42 23 41 28 1 27

6 34 1 10

With Check Valve (EFCG-06, 10)


16 18 31 14

Section B-B List of Seals and Solenoid Ass'y


Item 23 26 27 28 29 30 31 32 41 42 43 44 Name of Parts Solenoid Ass'y O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring Fastener Seal Part Numbers EF G-06 EF G-10 E321-45-20 E321-45-20 SO-NB-P50 SO-NB-G75 SO-NB-P44 SO-NB-G60 SO-NB-P34 SO-NB-P50 SO-NB-P32 SO-NB-P48 SO-NB-P21 SO-NB-P34 SO-NB-P21 SO-NB-P26 SO-NA-P10 SO-NA-P10 SO-NB-G45 SO-NB-G45 SO-NB-G35 SO-NB-G35 SO-NA-P4 SO-NA-P4 SG-FCF-4 SG-FCF-4 Qty. 1 3 1 1 2 1 1 1 1 1 1 1

List of Seal Kits


Valve Model Numbers EFG-06-250-22 EFCG-06-250-22 EFG-10-500-11 EFCG-10-500-11 Seal Kit Numbers KS-EFG-06-22 KS-EFCG-06-22 KS-EFG-10-11 KS-EFCG-10-11

Note1: O-rings (Item 41, 42, 43) and the fastener seal (Item 44) are included in the solenoid assembly. 2: The connector assembly GDM-211-B-11 (Item 24) is not included in the solenoid assembly. 3: When ordering seals, please specify the seal kit number from the table right.

704

Series 40 Series Flow Control (and Check) Valves

SERIES

10 Series Proportional Electro-Hydraulic Flow Control (and Check) Valves


Since the preselected flow rate continuously varies in proportion to the current input to the valve, the system flow rate can be remotecontrolled as desired by regulating the current output from the amplifier. Further, since the pressure and temperature compensation functions are provided, the preselected flow rate is not be affected by pressure (load) or temperature (fluid viscosity). This valve is ideal for use where actuator startup, stop, and speed changes are to be implemented without producing a shock. Note that this valve is used in conjunction with the applicable power amplifier.

Specifications
Model No. Description Max. Operating Pressure MPa (PSI) Metred Flow Adj. Range L /min (U.S.GPM) Min. Differential Pressure 1 MPa (PSI) Free Flow (EFCG Models Only) L /min (U.S.GPM) Min. Pilot Pressure Pilot Flow L /min (U.S.GPM) Rated Current Coil Resistance Hysteresis Repeatability Approx. Mass kg (lbs.)
2

EFG -03- 60 EFCG 125 20.6 (3000) 60: 1-60 (.26-15.9) 125: 1-125 (.26-33) 1.0 (145) 130 (34.3) 1.0 (145) 0.5 (.13) 2.6 (.69) 780 mA 10 3% or less 1% or less 10 (22.1)

EFG -06-250 EFCG 24.5 (3550)

2.5-250 (.66-66)

1.0 (145) 280 (74.0) 1.5 (220) 1 (.26) 4 (1.06) 10 3% or less 1% or less 25 (55.1)
O M O M

Graphic Symbols
Internal Pilot External Pilot

MPa (PSI) at Normal at Transition

H
E Series 10 Series Flow Control (and Check) Valves
705

820 mA

O M

O M

EFG-

EFG-

1. Min pressure difference required between inlet and outlet ports to maintain function as pressure compensator. 2. The minimum required value for the external pilot type.

EFCG-

EFCG-

Model Number Designation


FSpecial Seals
F: Special Seals for Phosphate Ester Type Fluid (Omit if not required)

EFC
Series Number
EF : Proportional Electro-Hydraulic Flow Control Valve EFC : Proportional Electro-Hydraulic Flow Control and Check Valve

G
Type of Mounting

-03
Valve Size

-125
Max. Metred Flow L /min (U.S.GPM)
60 : 60 (15.9) 125 : 125 (33)

-E
Pilot Connection

-51
Design Number Design Standards

03 G: Sub-plate Mounting 06

None: Internal Pilot E: External Pilot

51

Refer to
250 : 250 (66) 51

Design Standards: None ........... Japanese Standard "JIS" and European Design Standard 90 ............... N. American Design Standard

Series 10 Series Flow Control (and Check) Valves

Attachment
Mounting bolts
Valve Model Numbers EF G-03 EF G-06 Socket Head Cap Screw Japanese Std. "JIS" and European Design Std. M10 M16 80 Lg. 130 Lg. N. American Design Std. 3/8-16 UNC 5/8-11 UNC 3-1/4 Lg. 5 Lg. Qty. 4 4

Applicable Power Amplifiers


For stable performance, it is recommended that Yuken's applicable power amplifiers be used (for details see page 767, 771, 780). Model Numbers: AME-D-10- -20 AME-D2-1010-11 SK1022- - -11 SK1015-11 (For DC power supply) AMN-D-10 (For DC power supply)

Sub-plate
Valve Model Numbers EFG -03 EFCG EFG -06 EFCG Japanese Standard "JIS" Sub-plate Model Numbers EFGM-03Y-30 EFGM-03Z-30 EFGM-06X-30 EFGM-06Y-30 Thread Size Rc 3/4 Rc 1 Rc 1 Rc 1-1/4 European Design Standard Sub-plate Model Numbers EFGM-03Y-3080 EFGM-03Z-3080 EFGM-06X-3080 EFGM-06Y-3080 Thread Size 3/4 BSP.F 1 BSP.F 1 BSP.F 1-1/4 BSP.F N. American Design Standard Sub-plate Model Numbers EFGM-03Y-3090 EFGM-03Z-3090 EFGM-06X-3090 EFGM-06Y-3090 Thread Size 3/4 NPT 1 NPT 1 NPT 1-1/4 NPT Approx. Mass kg (lbs.) 5.7 (12.6) 5.6 (12.3) 12.5 (27.6) 16 (35.3)

Sub-plates are available. Specify the sub-plate model number from the tabel above. When sub-ptates are not used, the mounting surface should have a good machined finish.

Instructions
Drain Back Pressure Check that the drain back pressure dose not exceed 0.2 MPa (29 PSI). Pilot Type Selection This valve is constructed so as to operate at a predetermined pilot pressure. For the 03, a pilot pressure of 1 MPa (145 PSI) or higher is required. For the 06, the requied pilot pressure is 1.5 MPa (220 PSI) or higher. To obtain such a required pilot pressure, select the pilot type according to the circuit examples on the right.
P.P. O M

[Example of Circuit]

1
P.P. O M

EFCG-

03 06

-E-51
A a P T B b

03 EFCG- 06

-E-51

3
P.P. O M O M

/ 2 Use the external pilot type (pilot connection code: E) whether a metre-in or metre-out circuit is employed.
1 3
EFG-

03 - -51 06

EFG-

03 - -E-51 06

Use the internal pilot type (pilot connection code: None)


4

Use the external pilot type (pilot connection code: E)

706

Series 10 Series Flow Control (and Check) Valves

SERIES
60 EFG -03- -51/5190 125 EFCG

Air Vent 3 (.12) Hex. Soc. 3 Places Connector The direction can be altered to every 90 degree angles. Drain Port Outlet Port for Controlled Flow or Inlet Port for Reversed Free Flow
50.8 (2.00) 101.6 (4.00) 125 (4.92)

11 (.43) Dia. Through 17.5 (.69) Dia. Spotface 4 Places

Cable Departure Cable Applicable: Outside Dia.. . . 8-10 mm ( .31 - .39 in.) Conductor Area . . . Not Exceeding 1.5 mm2 (.0023 sq. in.)
39 (1.54) 158.1 (6.22)

11.7 (.46)

61.8 (2.43) 101.6 (4.00) 125 (4.92)

69.5 (2.74) 57.5 (2.26)

Two Locating Pins 6 (.24) Dia. Mounting Surface (O-Rings Furnished) INC.
68 (2.68) 69 (2.72) 88 (3.46) 235.5 (9.27)

Manual Adjustment Screw 3 (.12) Hex. Soc. Inlet Port for Controlled Flow or Outlet Port for Reversed Free Flow Pilot Port

11.7 (.46)

6 (.24)

DIMENSIONS IN MILLIMETRES (INCHES)

EFG -06-250- -51/5190 EFCG


Cable Departure Cable Applicable: Outside Dia.. . . 8-10 mm ( .31 - .39 in.) Conductor Area . . . Not Exceeding 1.5 mm2 (.0023 sq. in.)
39 (1.54) 199.1 (7.84)

H
E Series 10 Series Flow Control (and Check) Valves
707
Inlet Port for Controlled Flow or Outlet Port for Reversed Free Flow
20.3 (.80) 104.8 (4.13) 133.4 (5.25) 174 (6.85)

Connector The direction can be altered to every 90 degree angles.

Air Vent 3 (.12) Hex. Soc. 3 Places

Drain Port

69.5 (2.74) 57.5 (2.26)

Two Locating Pins 16 (.63) Dia.

Outlet Port for Controlled Flow or Inlet Port for Reversed Free Flow
17 (.67)

73 (2.87) 146 (5.75) 180 (7.09)

Manual Adjustment Screw 3 (.12) Hex. Soc.


17.5 (.69) Dia. Through 26 (1.02) Dia. Spotface 4 Places Pilot Port

Mounting Surface (O-Rings Furnished) INC.


104 (4.09) 105 (4.13) 120 (4.72) 276.5 (10.89)

7 (.28)

Series 10 Series Flow Control (and Check) Valves

Sub-plate EFGM-03Y, 03Z-30/3080/3090


125(4.92) 11.7(.46)
"C" Thd. (From Rear)

102.4(4.03) 101.6(4.00) 75 (2.95) 50.8 (2.00) 20.6 (.81)

0.8 (.03)

23(.91) Dia. 2 Places


"D" Thd. " E" Deep 4 Places 7(.28) Dia. 8(.31) Deep 2 Places

81.5 (3.21) 54 (2.13) 16.1 (.63)

14.2 (.56)

11(.43) Dia. Through 17.5(.69) Dia. Spotface 4 Places

11.1 (.44) 28.6 (1.13) 61.8 (2.43) 86.5(3.41)

101.6(4.00)

130(5.12)

92(3.62)

Sub-plate Model Numbers


"B" Thd. 2 Places

22.2(.87) 47.8 (1.88) 92.2(3.63) 146(5.75) 168(6.61)

6(.24) Dia. "C " Thd. (From Rear)

EFGM-03Y-30 EFGM-03Z-30

"B" Thd. Rc 3/4 Rc 1 1 BSP.F 3/4 NPT 1 NPT

Thread Size "C" Thd. "D" Thd. Rc 1/4 M10 1/4 BSP.F 1/4 NPT 3/8-16 UNC

E mm(in.)

11(.43) Dia. 11 (.43)

EFGM-03Y-3080 3/4 BSP.F


19(.75) 20(.79)

18 (.71)

EFGM-03Z-3080 EFGM-03Y-3090
40 (1.57)

EFGM-03Z-3090

21 (.83)

EFGM-06X, 06Y-30/3080/3090
180(7.09) 17 (.67) 146(5.75) 144.5(5.69) 108(4.25) 104.8(4.13) 73(2.87) 22.2(.87) 1.6 (.06)
H
"A" Thd. 2 Places "C" Thd. " D" Deep 4 Places

DIMENSIONS IN MILLIMETRES (INCHES)

17(.67) Dia. 10(.39) Deep 2 Places 17.5(.69) Dia. Through 26(1.02) Dia. Spotface 4 Places 24 (.94)

12.7(.50)

41.3(1.63) 85.7(3.37)

3.7(.15)

104.8(4.13)

133.4(5.25)

126(4.96)

174(6.85)

29(1.14) Dia. 2 Places


"Q" Dia.

33(1.30)
E K F

"B" Thd. (From Rear) "B" Thd. (From Rear)

136(5.35)

Sub-plate Model Numbers EFGM-06X-30 EFGM-06Y-30 EFGM-06X-3080 EFGM-06X-3090

"A" Thd. Rc 1 Rc 1-1/4 1 BSP.F 1 NPT 1-1/4 NPT

Thread Size "B" Thd. "C" Thd. Rc 3/8 M16 3/8 BSP.F 3/8 NPT 5/8-11 UNC

147(5.79) 19 (.75) 212(8.35) 250(9.84)

6(.24) Dia.

EFGM-06Y-3080 1-1/4 BSP.F EFGM-06Y-3090


P

Sub-plate Model Numbers EFGM-06X-30 EFGM-06Y-30 EFGM-06X-3080 EFGM-06Y-3080 EFGM-06X-3090 EFGM-06Y-3090

55.2 (2.17) 30 (1.18) 52 (2.05) 55.2 (2.17) 52 (2.05) 35 (1.38) 55.2 (2.17) 52 (2.05)

137.8 (5.43) 132 (5.20) 137.8 (5.43) 132 (5.20) 137.8 (5.43) 132 (5.20)

Dimensions mm (Inches) J K L 14.3 (.56) 101.1 (3.98) 34 (1.34) 106 (4.17) 39 (1.54) 19.3 (.76) 91.3 (3.59)
H

N 35 (1.38)

P 45 (1.77)

40 (1.57) 35 (1.38) 40 (1.57) 35 (1.38) 40 (1.57)

60 (2.36) 60 (2.36) 45 (1.77) 60 (2.36)

11 (.43)

14.3 (.56) 19.3 (.76) 14.3 (.56) 19.3 (.76)

101.1 (3.98) 91.3 (3.59) 101.1 (3.98) 91.3 (3.59)

116 (4.57) 106 (4.17)

34 (1.34) 39 (1.54) 34 (1.34) 39 (1.54)

45 (1.77) 15.2 (.60) 15 (.59) 11 (.43)

708

Series 10 Series Flow Control (and Check) Valves

SERIES
Input Current vs. Flow
Viscosity: 30 mm2/s (141 SSU)
U.S.GPM L /min 125 35 30 25 100

EFG -03 EFCG


U.S.GPM L /min 250 65 60 200 50

EFG -06 EFCG

Flow Rate

Flow Rate

EF G-03-125 20 15 50 10 25 5 0 0 0 200 400 600 800 1000 EF G-03-60 75

40 30 20

150

100

50 10 0 0 0 200 400 600 800 1000

Input Current

mA

Input Current

mA

Step Response
These characteristics have been obtained by measuring on each valve. Therefore , they may vary according to a hydraulic circuit to be used.

EFG -03 EFCG


U.S.GPM 35 30 25 20 15 10 5 0 L /min 150 125 100 75 50 25 0 60 L /min (15.9 U.S.GPM) 0.2s U.S.GPM 125 L /min (33 U.S.GPM) 70 60 50 40 30 20 10 0 L /min 300 250 200 150 100 50 0

EFG -06 EFCG


250 L /min (66 U.S.GPM)

Flow Rate

Flow Rate

Viscosity: 30 mm2/s (141 SSU)

125 L /min (33 U.S.GPM) 0.2s

Step Signal

Step Signal

H
70

Time

Time

Frequency Response
Viscosity: 30 mm2/s (141 SSU)
EFG -03 EFCG
0 -20 -40 -60 -80 -100 -120 -140 -160 -180 -10 -20 -30 0.1 0.2 0.4 0.7 1

Frequency (Hz) 2 4

7 10

20

40

Gain

Gain ( dB)

Phase

Flow Rate : 65 15 L /min (17 4.0 U.S.GPM) Supply Pressure : 13.7 MPa (2000 PSI)

EFG -06 EFCG

0 -20 -40 -60 -80 -100 -120 -140 -160 -180 -10 -20 -30

0.1

0.2

0.4

0.7 1

Frequency (Hz) 2 4

7 10

20

40

70

Gain

Phase ( deg.)

Gain ( dB)

Phase

Flow Rate : 125 25 L /min (33 6.6 U.S.GPM) Supply Pressure : 13.7 MPa (2000 PSI)

Series 10 Series Flow Control (and Check) Valves

709

E Series 10 Series Flow Control (and Check) Valves

Phase ( deg.)

Viscosity vs. Flow


U.S.GPM L /min 37.5 140 35.0 125 32.5 30.0 110 75 60 45 30 15 0 10 50 60 200 20

EFG -03 EFCG


Oil: ISO VG 46 Oil U.S.GPM L /min 75 280 70 250 65 60 220 40 35 30 25 15 10 5 0 30 40 50 60 140 20 100 70 C

EFG -06 EFCG


Oil: ISO VG 46 Oil

Flow Rate

Flow Rate

20.0 17.5 15.0 12.5 7.5 5.0 2.5 0

155 125 95 60 30 0 10 50 60 200 20 30 40 50 60 140 20 100 70 C

Temperature
80 100 75 500 100 120 50 40 30 160 F 15 mm 2/s

Temperature
80 100 75 500 300 100 120 50 40 30 200 160 F 15 mm 2/s 80 SSU

Viscosity
1000 300 200 80 SSU

Viscosity
1000

Differential Pressure vs. Metred Flow


EFG -03 EFCG

U.S.GPM 37.5 35.0 32.5 30.0

L /min 140 125 110 85 70 55 40 25 10 0 0 4 500 8 1000 1500 12 2000 16 2500 20 MPa

Flow Rate

22.5 20.0 17.5 15.0

10.0 7.5 5.0 2.5

3000 PSI

Differential Pressure

EFG -06 EFCG

U.S.GPM L /min 70 270 65 60 250 230 140 120 100 40 20 0 0 0 4 500 8 1000 1500 12 2000 16 2500 20 MPa

Flow Rate

35 30 25 10 5 0

3000 PSI

Differential Pressure

710

Series 10 Series Flow Control (and Check) Valves

SERIES
List of Seals and Solenoid Ass'y EFG -03- - -51/5190 EFCG
18 32 16 2 29 37 17 19 26 4 9 6 42 5 13 10 3 40 34 27

List of Seal Kits


Valve Model Numbers EFG-03- - -51 EFCG-03- - -51 Seal Kit Numbers KS-EFG-03-51 KS-EFCG-03-51

15 14 41 30 31

25 7 28 12 11 31 39 35

31 38 33

21 22 36 24 23

List of Seals and Solenoid Ass'y


Item 25 32 33 34 35 36 37 38 39 40 Name of Parts Solenoid Ass'y O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring Qty. Part Numbers E318-Y06M1-28-61 1 1 SO-NB-G35 SO-NB-P28 1 2 SO-NB-P28 SO-NB-P26 1 SO-NB-P16 1 1 SO-NB-P14 1 SO-NB-P9 2 SO-NB-P6 1 SO-NA-A016

With Check Valve (EFCG-03)


Note: The connector assembly GDM-211-B-11 (Item 26) is not included in the solenoid assembly. Note: When ordering seals, please specify the seal kit number from the table right. In addition to the right o-rings, seals for solenoid ass'y is included in the seal kit. For the detail of the solenoid ass'y seals, see page 674.

EFG -06-250- -51/5190 EFCG


23 21 34 22 18 19 39 20 32 42 46 49 30 38 17 7 38 A
C C B B

H
12 40 47 11 10 9 47 40 12 29 1 35 33 16

Detail of Section C-C

List of Seal Kits


Valve Model Numbers EFG-06-250- -51 EFCG-06-250- -51 Seal Kit Numbers KS-EFG-06-51 KS-EFCG-06-51

13 44

45 44 34 24

31 43

41 36 15 37 14 38 41

With Check Valve (EFCG-06)


5 6 8 4 3 48 28 39 27 26

List of Seals and Solenoid Ass'y


Item 31 33 34 35 36 37 38 39 40 41 Name of Parts Solenoid Ass'y O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring Part Numbers Qty. E318-Y06M1-28-61 1 1 SO-NA-P21 3 SO-NB-P50 1 SO-NB-P46 1 SO-NB-P36 2 SO-NB-P34 4 SO-NB-P32 1 SO-NA-P21 2 SO-NB-P10 3 SO-NB-P9

Detail of "A"

Section B-B
Note: The connector assembly GDM-211-B-11 (Item 32) is not included in the solenoid assembly. Note: When ordering seals, please specify the seal kit number from the table right. In addition to the right o-rings, seals for solenoid ass'y is included in the seal kit. For the detail of the solenoid ass'y seals, see page 674.

Two O-rings are required for the EFCG.

Series 10 Series Flow Control (and Check) Valves

711

E Series 10 Series Flow Control (and Check) Valves

40 10 Series Proportional Electro-Hydraulic Flow Control and Relief Valves


This flow control and relief valve is an energy-saving valve that supplies the minimum pressure and flow necessary for actuator drive. Since this valve controls the pump pressure by following the load pressure while keeping the differential pressure minimized, it serves as a low powerconsumption energy - saving, metre-in, controlled flow control valve. Further, since a temperature compensation function is incorporated, this valve provides consistent flow control without respect to the fluid temperature.

Specifications
Model No. Description Max. Operating Pressure MPa (PSI) Max. Flow L /min (U.S.GPM) EFBG-03 -125- -17 24.5 (3550) 125 (33) 1-125 (.26-33) 600 mA 45 0.6 (85) 7% or less 1% or less
2

EFBG-06 -250- -17 24.5 (3550) 250 (66) 2.5-250 (.66-66) 580 mA 45 0.7 (100) 7% or less 1% or less
C: 1.5-13.7 (220-2000) H : 1.5-20.6 (220-3000) C : 690 mA H : 730 mA

EFBG-10 -500- -17 24.5 (3550) 500 (132) 5-500 (1.32-132) 700 mA 45 0.9 (130) 7% or less 1% or less
C: 1.6-13.7 (230-2000) H : 1.6-20.6 (230-3000) C : 690 mA H : 690 mA
V

Flow Controls

Metred Flow Adjustment Range L /min (U.S.GPM) Rated Current Coil Resistance Differential Pressure MPa (PSI) Hysteresis Repeatability Pres. Adj. Range MPa (PSI)

Pressure Controls

C: 1.4-13.7 (205-2000) H : 1.4-20.6 (205-3000) C : 750 mA H : 750 mA

Graphic Symbols
A Y O M

Rated Current

Coil Resistance Hysteresis Repeatability Approx. Mass

10 3% or less 1% or less kg (lbs.)

10 10 3% or less 3% or less 1% or less 1% or less Refer to page 714 to 716

T P

1. The specifications for pressure controls are applied to models with proportional pilot relief valve. (Ex. EFBG-03-125-C-17) 2. The maximum pressure adjustment range of the models without proportional pilot relief valves is 24.5 MPa (3550 PSI).

With Proportional Pilot Relief Valve


A Y V O M T P

Without Proportional Pilot Relief Valve

Model Number Designation


FSpecial Seals
F: Special Seals for Phosphate Ester Type Fluid (Omit if not required)

EFB
Series Number
EFB: Proportional ElectroHydraulic Flow Control and Relief Valve

G
Type of Mounting

-0 3
Valve Size
03

-1 2 5
Max. Metred Flow L /min (U.S.GPM)
125 : 125 ( 33) 250 : 250 ( 66) 500 : 500 ( 132)

-C
Proportional Pilot Relief Valve Pressure Adjustment Range
C, H : See Specifications None : Without Proportional Pilot Relief Valve

-1 7
Design Number
17 17 17

Design Standards

G: Sub-plate Mounting

06 10

Refer to

Design Standards: None ........... Japanese Standard "JIS" and European Design Standard 90 ............... N. American Design Standard

712

Series 40-10 Series Flow Control and Relief Valves

SERIES
Attachment
Mounting Bolts
Valve Model Numbers EFBG-03 EFBG-06 EFBG-10 Socket Head Cap Screw Japanese Std. "JIS" and European Design Std. M10 100 Lg. M16 130 Lg. M20 130 Lg. N. American Design Std. 3/8-16 UNC 4 Lg. 5/8-11 UNC 5 Lg. 3/4-10 UNC 5 Lg. Qty. 4 4 4

Applicable Power Amplifiers


For stable performance, it is recommended that Yuken' s applicable power amplifiers be used (for details see page 772, 778).
Valve Model Numbers EFBG-03-125-17/1790 EFBG-06-250-17/1790 EFBG-10-500-17/1790 03 EFBG-06 - -C -17/1790 H 10 Power Amplifier Model Numbers For Flow Control AME-D-S- -40 AME-DF-S- -22 AME-T-S- -22 AME-D2-H1- -12 For Pres. Control

Sub-plate
Valve Model Numbers EFBG-03 EFBG-06 Japanese Standard "JIS" Sub-plate Model Numbers EFBGM-03Y-10 EFBGM-03Z-10 EFBGM-06X-10 EFBGM-06Y-10 EFBGM-10Y-10 Thread Size Rc 3/4 Rc 1 Rc 1 Rc 1-1/4 1-1/2, 2 Flange Mounting European Design Standard Sub-plate Model Numbers EFBGM-03Y-1080 EFBGM-03Z-1080 EFBGM-06X-1080 EFBGM-06Y-1080 EFBGM-10Y-108 0 Thread Size 3/4 BSP.F 1 BSP.F 1 BSP.F 1-1/4 BSP.F 1-1/2, 2 Flange Mounting N. American Design Standard Sub-plate Model Numbers EFBGM-03Y-1090 EFBGM-03Z-1090 EFBGM-06X-1090 EFBGM-06Y-1090 EFBGM-10Y-1090 Thread Size 3/4 NPT 1 NPT 1 NPT 1-1/4 NPT 1-1/2, 2 Flange Mounting Approx. Mass kg (lbs.) 6 (13.2) 12.5 (27.6) 16 (35.3) 37 (81.6)

H
E Series 40-10 Series Flow Control and Relief Valves
713

EFBG-10

Sub-plates are available. Specify the sub-plate model number from the table above. When sub-plates are not used, the mounting surface should have a good machined finish. When ordering the EFBGM-10Y, see Type F3 Pipe Flange Kits on page 821 and order an appropriate pipe flange kit also.

Instructions
Drain Back Pressure Check that the drain back pressure dose not exceed 0.2 MPa (29 PSI). When Relief Valve Passing Flow Rate is Low in Pressure Control State To avoid preselected pressure instability, use a passing flow rate of 10 L/min (2.6 U.S.GPM) or higher for nominal sizes 03 and 06 or 15 L/min (4.0 U.S.GPM) or higher for nominal size 10. Further, check that the tank-line back pressure does not exceed 0.5 MPa (70 PSI). Safety Valve Pressure Setting The pressur e of the safety valve is preset at the value equal to the upper limit of the pressur e adjustmen t range plus 2 MPa (290 PSI). Please adjust the pressure of the valve so preset to meet the pressure to be used actually. To lower the pressure setting, turn the safety valve pressure adjustment screw anti-clockwise. After adjustment, be sure to tighten the lock nut.

Series 40-10 Series Flow Control and Relief Valves

Models with Proportional Pilot Relief Valve EFBG-03-125- C-17/1790 H


Air Vent 3 (.12) Hex. Soc.
188 (7.40) 61.7 (2.43) 37.7 (1.48)

38 (1.50)

Fully Extended 216(8.50) 39 100.6 (3.96) (1.54)

The direction can be altered to every 90 degree angles

11.7 (.46)

50.8 (2.00) 101.6 (4.00) 125 (4.92)

61.8 (2.43) 101.6 (4.00) 130 (5.12)


11 (.43) Dia. Through 17.5 (.69) Dia. Spotface 4 Places Tank Port " T"

35.5 (1.40) 14.2 (.56)

Pressure Adj. Screw for Safety Valve 3 (.12) Hex. Soc. INC. Lock Nut 10 (.39) Hex.

Cable Departure Cable Applicable: Outside Dia. . . . 8-10 mm (.31 - .39 in.) Conductor Area . . . Not Exceeding 1.5 mm2 (.0023 sq. in.) Inlet Port "P"

Manual Flow Adjustment M4 Thd. (Internal Thd.) Vent Port " V" INC.

Outlet Port "A" Drain Port "Y"

Cable Departure Cable Applicable: Outside Dia. . . . 8-10 mm (.31 - .39 in.) Conductor Area . . . Not Exceeding 1.5 mm2 (.0023 sq. in.)

Connector
80 (3.15)

Connector The direction can be altered to 90 degree angles.

Air Vent 3 (.12) Hex. Soc. 3 Places


39 (1.54)

Manual Pressure Adj. Screw 3 (.12) Hex. Soc. INC.


110.5 (4.35) 41 57.5 (1.61) (2.26)

Mounting Surface (O-Rings Furnished)

6 (.24)

DIMENSIONS IN MILLIMETRES (INCHES)

Two Locating Pins 6(.24) Dia.

Manual flow adjustment can be done by screwing for example an M4 20L screw in the M4 thread or pushing in a rod etc. there.

Models without Proportional Pilot Relief Valve EFBG-03-125-17/1790

174 (6.85) 47.7 (1.88) 29.7 (1.17)

Lock Nut 10 (.39) Hex. Manual Pressure Adjustment Screw for Safety Valve 3(.12) Hex. Soc. INC.

Fully Extended 102.5 (40.4)

For other dimensions, please refer to the models with proportional pilot relief valve.

714

Series 40-10 Series Flow Control and Relief Valves

85 (3.35) 125 (4.92)

Approx. Mass ...... 16 kg (35.3 lbs.)

Approx. Mass ...... 14 kg (30.9 lbs.)

212 (8.35)

SERIES
Models with Proportional Pilot Relief Valve C EFBG-06-250- -17/1790 H
Pressure Adj. Screw for Safety Valve
3(.12) Hex. Soc.

Cable Departure Cable Applicable: Outside Dia. . . . 8-10 mm (.31 - .39 in.) Conductor Area . . . Not Exceeding 1.5 mm2 (.0023 sq. in.)
247 (9.72) 67 (2.64)

INC. Lock Nut 10(.39) Hex. Fully Extended 32.5 (1.28)

Inlet Port "P"


20.3 (.80)
43 (1.69)

Air Vent 3 (.12) Hex. Soc. Fully Extended 216(8.50)


106.2 (4.18)

39 (1.54)

The direction can be altered to every 90 degree angles.


17 (.67)

Outlet Port "A" Drain Port "Y" Cable Departure Cable Applicable: Outside Dia. . . . 8-10 mm (.31 - .39 in.) Conductor Area . . . Not Exceeding 1.5 mm2 (.0023 sq. in.) Air Vent 3 (.12) Hex. Soc. 3 Places
131.5 (5.18) 57.5 62 (2.44) (2.26)

73 (2.87) 146.1 (5.75) 180 (7.09)

Tank Port " T" Manual Flow Adjustment M4 Thd. (Internal Thd.) Vent Port " V" Connector The direction can be altered to 90 degree angles.
39 (1.54)

82 (3.23) 133.4 (5.25) 174 (6.85)


17.5(.69) Dia. Through 26(1.02) Dia. Spotface 4 Places

INC.

Connector

80 (3.15)

107 (4.21) 157 (6.18)

H
E Series 40-10 Series Flow Control and Relief Valves
715

Manual Pressure Adjustment Screw 3(.12) Hex. Soc. INC.

Mounting Surface (O-Rings Furnished)

Two Locating Pins 16 (.63) Dia.

DIMENSIONS IN MILLIMETRES (INCHES)

Approx. Mass ...... 30 kg (66.2 lbs.)

Manual flow adjustment can be done by screwing for example an M4 20L screw in the M4 thread or pushing in a rod etc. there.

Models without Proportional Pilot Relief Valve EFBG-06-250-17/1790


58 (2.28)

238 (9.37)

43 (1.69)

Lock Nut 10(.39) Hex.

Fully Extended 119(4.69)

Manual Pressure Adj. Screw for Safety Valve 3(.12) Hex. Soc. INC.

Approx. Mass ...... 28 kg (61.7 lbs.) For other dimensions, please refer to the models with Proportional Pilot Relief Valve.

Series 40-10 Series Flow Control and Relief Valves

7 (.28)

245 (9.65)

Models with Proportional Pilot Relief Valve C EFBG-10-500- -17/1790 H


Pressure Adj. Screw for Safety Valve 3(.12) Hex. Soc. INC. Lock Nut 10(.39) Hex.
22.5 (.89)

Inlet Port "P"

315 (12.40) 73.5 (2.89) 48.5 (1.91)

Cable Departure Cable Applicable: Outside Dia. . . . 8-10 mm (.31 - .39 in.) Conductor Area . . . Not Exceeding 1.5 mm2 (.0023 sq. in.)
M8 Thd. 16(.63) Deep 2 Places for Eye Bolts

Air Vent 3 (.12) Hex. Soc. Fully Extended 216(8.50)


115 (4.53) 177.8 (7.00) 224 (8.82)
23.5 (.93) 98.5 (3.88) 196.9 (7.75) 244 (9.61) 21.5(.85) Dia. Through 32(1.26) Dia. Spotface 4 Places

The direction can be altered to every 90 degree angles.

39 (1.54)

116.5 (4.59)

Tank Port " T" Manual Flow Adjustment M4 Thd. (Internal Thd.) Vent Port " V" Connector The direction can be altered to 90 degree angles.
39 (1.54)

Outlet Port "A" Cable Departure Cable Applicable: Outside Dia. . . . 8-10 mm (.31 - .39 in.) Conductor Area . . . Not Exceeding 1.5 mm2 (.0023 sq. in.) Manual Pressure Adjustment Screw 3(.12) Hex. Soc. INC. Drain Port "Y"

23 (.91)

INC.

Connector
80 (3.15)

57.5 (2.26)

219.5 (8.64)

Mounting Surface (O-Rings Furnished)

Two Locating Pins 18(.71) Dia.

DIMENSIONS IN MILLIMETRES (INCHES)

Approx. Mass ...... 60 kg (132 lbs.) Manual adjustment can be done by screwing for example an M4 20 L screw in the M4 thread or pushing in a rod etc. there.

Models without Proportional Pilot Relief Valve EFBG-10-500-17/1790

301 (11.85) 59.5 (2.34) 41.5 (1.63)

Lock Nut 10(.39) Hex.

Fully Extended 145.5(5.73)

Manual Pressure Adj. Screw for Safety Valve 3(.12) Hex. Soc.

Approx. Mass ...... 58 kg (128 lbs.) For other dimensions, please refer to the models with Proportional Pilot Relief Valve.

716

Series 40-10 Series Flow Control and Relief Valves

10 (.39)

Air Vent 3 (.12) Hex. Soc. 3 Places

70 (2.76)

107 (4.21) 187 (7.36)

150 (5.91)

274 (10.79)

INC.

SERIES
Sub-plate EFBGM-03Y/03Z-10/1080/1090
"C" Thd. "D" Deep 4 Places
11(.43) Dia. Through 17.5(.69) Dia. Spotface 4 Places 11.7 (.46) 0.8 (.03) 125(4.92) 102.4(4.03) 101.6(4.00) 77.8(3.06) 50.8(2.00) 23.8(.94) 7(.28) Dia. 7(.28) Deep 2 Places 23(.91) Dia. 3 Places

14.2 (.56)

12.7 28.6 (.50) 88.9(3.50) (1.13)


39.2 (1.54)

101.6(4.00)

80(3.15)

59(2.32)

20(.79)

130(5.12)

100(3.94)

22.2 (.87)

"E" Dia. "B" Thd.(From Rear) 11 (.43)


6(.24) Dia.

106.8(4.20) 146(5.75) 168(6.61)

"A" Thd. (From Rear) 3 Places "B" Thd. (From Rear)

95.3(3.75)

Sub-plate Model Numbers EFBGM-03Y-10 EFBGM-03Z-10 EFBGM-03Y-1080 EFBGM-03Z-1080 EFBGM-03Y-1090 EFBGM-03Z-1090

Thread Size mm (in.) "A" Thd. "B" Thd. "C" Thd. D E Rc 3/4 11 Rc 1/4 (.43) Rc 1 M10 18 (.71) 3/4 BSP.F 11.7 1/4 BSP.F (.46) 1 BSP.F 3/4 NPT 11 1/4 NPT 3/8-16 UNC 21 (.83) (.43) 1 NPT

19 (.75)

20 (.79)

40 (1.57)

EFBGM-06X/06Y-10/1080/1090
"K" Thd. "L" Deep 4 Places
17.5(.69) Dia. Through 26(1.02) Dia. spotface 4 Places 17 (.67) 180(7.09) 146.1(5.75) 144.5(5.69) 118.1(4.65) 73.1(2.88) 28.1(1.11) 1.6(.06) 29(1.14) Dia. 3 Places 17(.67) Dia. 10(.39) Deep 2 Places

DIMENSIONS IN MILLIMETRES (INCHES)

H
E Series 40-10 Series Flow Control and Relief Valves
717

12.7(.50)

41.3(1.63)

24 (.94)

85.7(3.37)

3.7(.15)

107(4.21)

33(1.30) 19(.75) 212(8.35) 250(9.84)

"F " Thd. 3 Places (From Rear)


6.2(.24) Dia. "J " Thd. (From Rear)

133.4(5.25)

174(6.85)

126(4.96)

16(.63)

20.3 (.80)

"N" Dia. "H" Thd. (From Rear)


E D C

Dimensions mm (in.) D E C B EFBGM-06X 103.3 (4.07) 45 (1.77) 35 (1.38) 34 (1.34) EFBGM-06Y 95 (3.74) 60 (2.36) 40 (1.54) 39 (1.54) Sub-plate Model No. Thread Size "H" Thd. "J " Thd. Rc 3/8 3/8 BSP.F 3/8 NPT Rc 1/4 1/4 BSP.F 1/4 NPT mm (in.) L N 30 (1.18) 30 (1.18) 35 (1.38) 14 (.55) 15.2 (.60) 14 (.55)

Sub-plate Model No. EFBGM-06X-10 EFBGM-06Y-10 EFBGM-06X-1080 EFBGM-06Y-1080 EFBGM-06X-1090 EFBGM-06Y-1090

"F " Thd. Rc 1 Rc 1-1/4 1 BSP.F 1-1/4 BSP.F 1 NPT 1-1/4 NPT

"K" Thd. M 16 M 16 5/8-11 UNC

Series 40-10 Series Flow Control and Relief Valves

Sub-plate EFBGM-10Y-10/1080/1090
244(9.61) 23.5 (.93) 198.4(7.81) 196.9(7.75) 162(6.38) 98.5 (3.88) 73 35 1.6 (.06) (1.38) (2.87)

DIMENSIONS IN MILLIMETRES (INCHES)

"D" Thd. "F" Deep 4 Places


21.5(.85) Dia. Through 32(1.26) Dia. spotface 4 Places

43.5(1.71) Dia. 3 Places

"E" Thd. "F" Deep 12 Places (From Rear)


20(.79) Dia. 15(.59) Deep 2 Places

36.1 (1.42)

177.8(7.00) 144.5(5.69) 119(4.69)

250(9.84)

55.5 (2.19) 17.5 (.69)

43.5 (1.71)

73 (2.87) 72 (2.83) 212(8.35) 284(11.18) 334(13.15)

73 (2.87)

25 (.98)

6.2(.24) Dia. "C" Thd. (From Rear)

50 (1.97)

80 (3.15)

73 (2.87)
48(1.89) Dia. 3 Places (From Rear) "H" Dia. "B" Thd. (From Rear)

29 (1.14) 224 (8.82)

23 (.91)

Sub-plate Model Numbers EFBGM-10Y-10 EFBGM-10Y-1080 EFBGM-10Y-1090

"B" Thd. Rc 3/8 3/8 BSP.F 3/8 NPT

Thread Size "C" Thd. "D" Thd. Rc 1/4 M20 1/4 BSP.F 1/4 NPT 3/4-10 UNC

mm (in.) "E" Thd. M16 5/8-11 UNC


F H 14 (.55) 15.2 (.60) 14 (.55)

32 (1.26) 34 (1.34)

718

Series 40-10 Series Flow Control and Relief Valves

SERIES
Step Response
These characteristics have been obtained by measuring on each valve. Therefore, they may vary according to a hydraulic circuit to be used. Flow Controls EFBG-03
U.S.GPM L /min 160 40 140 35 U.S.GPM L /min 80 300 70 250 200 150 100 50 0 0.1s 60 50 40 30 20 10 0

Viscosity: 30 mm2/s (141 SSU)


EFBG-10
U.S.GPM L /min 600 150 500 125

EFBG-06

Flow Rate

Flow Rate

Flow Rate

30 25 20 15 10 5 0

120 100 80 60 40 20 0 0.1s

100 75 50 25 0

400 300 200 100 0

0.1s

Step Signal

Step Signal

Step Signal

Time

Time

Time

Pressure Controls

Viscosity: 30 mm2/s (141 SSU)


EFBG-06
PSI 3000 MPa 22 18 14 10 6 EFBG-06-250-H PSI 3000 MPa 22 EFBG-10-500-H 18 14 10 6

EFBG-03
PSI 3000 MPa 22 18 14 10 6 EFBG-03-125-H 2500

EFBG-10

Pressure

Pressure

2000 1500 1000

EFBG-03-125-C 0.2s

2000 1500 1000

EFBG-06-250-C 0.2s

Pressure

2500

2500 2000 1500 1000

EFBG-10-500-C 0.2s

Step Signal

Step Signal

Step Signal

Time

Time

Time

Input Current vs. Flow


EFBG-03
U.S.GPM L /min 35 125 30

Viscosity: 30 mm2/s (141 SSU)


EFBG-06
U.S.GPM L /min 80 70 300 250 200 150 100 50 0 0 100 200 300 400 500 600 700 25 0 100 0 0 U.S.GPM L /min 125 100 75 50 500 400 300 200

EFBG-10

H
E Series 40-10 Series Flow Control and Relief Valves
719

Flow Rate

Flow Rate

20 15 10 5 0

75 50 25 0 0 100 200 300 400 500 600

50 40 30 20 10 0

Flow Rate

25

100

60

100 200 300 400 500 600 700

Input Current mA

Input Current mA

Input Current mA

Input Current vs. Pressure


PSI 3500 3000 MPa 25 20

EFBG-03
EFBG-03-125-H

Viscosity: 30 mm2/s (141 SSU) EFBG-06


PSI 3500 3000 MPa 25 20 15 10 5 500 0 0 0 EFBG-06-250-C EFBG-06-250-H PSI 3500 3000

MPa 25 20 15 10 5

EFBG-10
EFBG-10-500-H

Pressure

Pressure

2000 1500 1000

15 10 5 EFBG-03-125-C

2000 1500 1000

Pressure

2500

2500

2500 2000 1500 1000 500

EFBG-10-500-C

500 0 0 0 200 400 600 800 1000

200

400

600

800 1000

0 0

200

400

600

800 1000

Input Current mA

Input Current mA

Input Current mA

Series 40-10 Series Flow Control and Relief Valves

List of Seals, Solenoid Ass'y and Safety Valve EFBG-03-125- -17/1790 EFBG-06-250- -17/1790
48 18 37 38 17 23 28 46 52 31 49 16 15 21 27 9 8 A A 11 24 26 B 39 32 41 42 43 44 45 49 47 22 40 41 50 10 13 51 12 30 14 32 15 16 28 19 36 29 34 2 25 53 35 6 33 7 3 1 4 5 25 20

Detail of "B"
48

17 23 37 38 18

Without Proportional Pilot Relief Valve

Section A-A List of Seals


Item 23 24 25 26 27 28 29 30 31 32 Name of Parts O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring Part Numbers EFBG-03 SO-NA-P6 SO-NB-G30 SO-NB-P32 SO-NB-P28 SO-NB-P14 SO-NB-P11 SO-NB-P9 SO-NB-A013 EFBG-06 SO-NA-P6 SO-NB-P44 SO-NB-P42 SO-NB-P32 SO-NB-P34 SO-NB-P14 SO-NB-P11 SO-NA-P10 SO-NB-P9 SO-NB-A013 Qty. 1 1 2 3 1 1 1 1 1 1

List of Seal Kits


Valve Model Numbers EFBG-03-125-17 EFBG-03-125-C/H-17 EFBG-06-250-17 EFBG-06-250-C/H-17 Seal Kit Numbers KS-EFBG-03-17 KS-EFBG-03-C-17 KS-EFBG-06-17 KS-EFBG-06-C-17

Solenoid Ass'y and Safety valve


Valve Model Number s EFBG-03-125-C/H-17/1790 EFBG-06-250-C/H-17/1790 EFBG-03-125-17/1790 EFBG-06-250-17/1790 Note: The connector assembly GDM-211-B-11 (Item 49) is not included in the solenoid assembly. When ordering seals, please specify the seal kit number from the table above. In addition to the above o-rings, seeals for solenoid ass'y 46 and 47 are included in the seal kit. For the details of seals for solenoid ass'y 46 , see page 704 and for solenoid ass'y 47 see page 674.
47 Solenoid Ass'y Model No. 46 Solenoid Ass'y Model No . 48 Safety Valve Model No.

E318-Y06M2-05-61 E321-45-20 SB1094-2002

720

Series 40-10 Series Flow Control and Relief Valves

SERIES
List of Seals, Solenoid Ass'y, Pilot Relief Valves and Safety Valve EFBG-10-500- -17/1790
29 32 21 35 6 42 45 45 31 43 22 1 9 11 8
A A

7 33 3

4 21 5 30

10 20 23 39

2 32 27 32 33 36 26 34

Section A-A Detail of Safety Valve (Item 44)


41 14 12 24 13 40 16 18 17 44
B B

28 15 25 19 37 38

29 2

Detail of "C"

Section B-B

H
E Series 40-10 Series Flow Control and Relief Valves
721

Without Proportional Pilot Relief Valve

List of Seals and Solenoid Ass'y


Item 19 20 21 22 23 24 25 26 27 28 42 Name of Parts O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring Solenoid Ass'y Part Numbers SO-NA-P6 SO-NB-G60 SO-NB-G55 SO-NB-P50 SO-NB-P48 SO-NA-P10 SO-NB-P14 SO-NB-P11 PO-NB-P11 SO-NB-A013 E321-45-20 Qty. 1 1 2 1 3 1 1 1 1 1 1

List of Seal Kits


Valve Model Numbers EFBG-10-500-17 EFBG-10-500-C/H-17 Seal Kit Numbers KS-EFBG-10-17 KS-EFBG-10-C-17

Note: The connector assembly GDM-211-B-11 (Item 45) is not included in the solenoid assembly. When ordering seals, please specify the seal kit number from the table right. In addition to the above o-rings, seals for Pilot Valve and solenoid ass'y are included in the seal kit.

Pilot Valves and Safety Valve


Valve Model Numbers EFBG-10-500-17/1790 EFBG-10-500-C-17/1790 EFBG-10-500-H-17/1790 EDG-01V-C-1-P18T17-5103 EDG-01V-H-1-PNT13-5103
43 Proportional Pilot Relief Valve Model Numbers 44 Safety Valve Model Numbers

SB1094-2002

Note: For the details of seals for solenoid ass'y 42 , see page 704 and for pilot relief valve 43 see page 674.

Series 40-10 Series Flow Control and Relief Valves

10 10 Series Proportional Electro-Hydraulic Flow Control and Relief Valves


This flow control and relief valve is an energy-saving valve that supplies the minimum pressure and flow necessary for actuator drive. Since this valve controls the pump pressure by following the load pressure while keeping the differential pressure minimized, it serves as a low powerconsumption energy-saving, metre-in, controlled flow control valve. Further, since a temperature compensation function is incorporated, this valve provides consistent flow control without respect to the fluid temperature.

Specifications
Model Numbers Description Max. Operating Pressure MPa (PSI) Max. Flow L /min (U.S.GPM) EFBG-03 -125- - -61 24.5 (3550) 125 (33) 1-125 (.26-33) 1.5 (220) 1 (.26) 3 (.79) 800 mA 10 0.7 (100) 3% or less 1% or less
2

EFBG-06 -250- - -61 24.5 (3550) 250 (66) 2.5-250 (.66-66) 1.5 (220) 1 (.26) 4 (1.06) 750 mA 10 0.7 (100) 3% or less 1% or less
C: 1.4-15.7 (200-2275) H : 1.4-24.5 (200-3550) C : 820 mA H : 880 mA

EFBG-10 -500- - -51 24.5 (3550) 500 (132) 5-500 (1.32-132) 1.5 (220) 1 (.26) 6 (1.59) 900 mA 10 0.9 (130) 3% or less 1% or less
C: 1.5-15.7 (220-2275) H : 1.5-24.5 (220-3550) C : 800 mA H : 900 mA

Flow Controls

Metred Flow Adjustment Range L /min (U.S.GPM) Min. Pilot Pressure MPa (PSI) at Normal Pilot Flow L /min (U.S.GPM) at Transition Rated Current Coil Resistance Differential Pressure MPa (PSI) Hysteresis Repeatability Pres. Adj. Range MPa (PSI)

Pressure Controls

C: 1.4-15.7 (200-2275) H : 1.4-24.5 (200-3550) C : 890 mA H : 930 mA

Graphic Symbols
With Proportional Pilot Relief Valve
External Pilot Internal Pilot
A Y O M V O M

Rated Current

Coil Resistance Hysteresis Repeatability Approx. Mass

10 3% or less 1% or less kg (lbs.)

10 10 3% or less 3% or less 1% or less 1% or less Refer to page 724 to 726

1. The specifications for pressure controls are applied to models with proportional pilot relief valve. (Ex. EFBG-03-125-C- -61) 2. The maximum pressure adjustment range of the models without proportional pilot relief valves is 24.5 MPa (3550 PSI).

Without Proportional Pilot Relief Valve


External Pilot Internal Pilot
A Y O M V O M

722

Series 10-10 Series Flow Control and Relief Valves

SERIES
Model Number Designation
FSpecial Seals
F: Special Seals for Phosphate Ester Type Fluid (Omit if not required)

EFB
Series Number

-03

-125

-C

-E

-61
Design Design Number Standards
61 61 51

Type of Valve Max. Metred Flow Proportional Pilot Relief Pilot Mounting Size L /min (U.S.GPM) Valve Pressure Adj. Range Connection
03 06 10 125 : 125 ( 33) 250 : 250 ( 66) 500 : 500 ( 132) C, H : See Specifications None : Without Proportional Pilot Relief Valve None: Internal Pilot E: External Pilot

EFB : Proportional Electro- G : Sub-plate Hydraulic Flow Mounting Control and Relief Valve

Refer to

Design Standards: None ........... Japanese Standard "JIS" and European Design Standard 90 ............... N. American Design Standard

Attachment
Mounting Bolts
Valve Model Numbers EFBG-03 EFBG-06 EFBG-10 Socket Head Cap Screw Japanese Std. "JIS" and European Design Std. M10 65 Lg. M16 100 Lg. M20 130 Lg. N. American Design Std. 3/8-16 UNC 2-1/2 Lg. 5/8-11 UNC 4 Lg. 3/4-10 UNC 5 Lg. Qty. 4 4 4

Applicable Power Amplifiers


For stable performance, it is recommended that Yuken's applicable power amplifiers be used (for details see page 767, 780).
Valve Model Numbers EFBG-03-125(-E)-61/6190 EFBG-06-250(-E)-61/6190 EFBG-10-500(-E)-51/5190 EFBG-03-125-C/H(-E)-61/6190 EFBG-06-250-C/H(-E)-61/6190 EFBG-10-500-C/H(-E)-51/5190 Power Amplifier Model Numbers For Flow Control AME-D-10- -20 AMN-D-10 (For DC Power Supply) AME-D2-1010-11 For Pres. Control

Sub-plate
Valve Model Numbers EFBG-03 EFBG-06 Japanese Standard "JIS" Sub-plate Model Numbers EFBGM-03Y-20 EFBGM-03Z-20 EFBGM-06X-20 EFBGM-06Y-20 EFBGM-10Y-20 Thread Size Rc 3/4 Rc 1 Rc 1 Rc 1-1/4 1-1/2, 2 Flange Mounting European Design Standard Sub-plate Model Numbers EFBGM-03Y-2080 EFBGM-03Z-2080 EFBGM-06X-2080 EFBGM-06Y-2080 EFBGM-10Y-2080 Thread Size 3/4 BSP.F 1 BSP.F 1 BSP.F 1-1/4 BSP.F 1-1/2, 2 Flange Mounting N. American Design Standard Sub-plate Model Numbers EFBGM-03Y-2090 EFBGM-03Z-2090 EFBGM-06X-2090 EFBGM-06Y-2090 EFBGM-10Y-2090 Thread Size 3/4 NPT 1 NPT 1 NPT 1-1/4 NPT 1-1/2, 2 Flange Mounting Approx. Mass kg (lbs.) 6 (13.2) 12.5 (27.6) 16 (35.3) 37 (81.6)

H
E Series 10-10 Series Flow Control and Relief Valves
723

EFBG-10

Sub-plates are available. Specify the sub-plate model number from the table above. When sub-plates are not used, the mounting surface should have a good machined finish. When ordering the EFBGM-10Y, see Type F3 Pipe Flange Kits on page 821 and order an appropriate pipe flange kit also.

Instructions
Drain Back Pressure Check that the drain back pressure dose not exceed 0.2 MPa (29 PSI). When Relief Valve Passing Flow Rate is Low in Pressure Control State To avoid preselected pressure instability, use a passing flow rate of 15 L /min (4.0 U.S.GPM) or higher. Further, check that the tank-line back pressure dose not exceed 0.5 MPa (70 PSI). Safety Valve Pressure Setting The pressure of the saffety valve is preset at the value equal to the upper limit of the pressure adjustment renge plus 2 MPa (290 PSI). Please adjust the pressure of the valve so preset to meet the pressure to be used actually. To lower the pressure setting, turn the safety valve pressure adjustment screw anti-clockwise. After adjustment, be sure to tighten the lock nut.

Series 10-10 Series Flow Control and Relief Valves

Models with Proportional Pilot Relief Valve C EFBG-03-125- (-E)-61/6190 H


Outlet Port "A" Pilot Pressure Port "X" Vent Port " V"
12.8 (.50) 14.2 (.56) 130 (5.12) 101.6 (4.00) 94.8 (3.73) 61.8 (2.43) 11(.43) Dia. Through 17.5(.69) C'Bore 4 Places

50.8 33.3 (2.00) (1.31) 57.5 (2.26) 101.6 (4.00) 125 (4.92)

11.7 (.46)

Inlet Port "P"

Tank Port " T" Drain Port "Y"

View Arrow Z

Manual Pressure Adj. Screw 3(.12) Hex. Soc. INC. Cable Departure Cable Applicable: Outside Dia. . . . 8-10 mm (.31 - .39 in.) Conductor Area . . . Not Exceeding 1.5 mm2 (.0023 sq. in.)

Manual Flow Adj. Screw 3(.12) Hex. Soc.

INC.

Cable Departure Cable Applicable: Outside Dia. . . . 8-10 mm (.31 - .39 in.) Conductor Area . . . Not Exceeding 1.5 mm2 (.0023 sq. in.)

Models without Proportional Pilot Relief Valve EFBG-03-125(-E)-61/6190


Air Vent 3 (.12) Hex. Soc. 3 Places Air Vent 3 (.12) Hex. Soc. 3 Places Pressure Adj. Screw for Safety Valve 3(.12) Hex. Soc. INC.
39 (1.54)

Lock Nut 10(.39) Hex.

Lock Nut 10(.39) Hex.

6 (.24)

Two Locating Pins 6 (.24) Dia.

59 (2.32) 48.2 (1.90)

Mounting Surface (O-Rings Furnished)

Approx. Mass ...... 14 kg (30.9 lbs.)

For other dimensions, please refer to the models with Proportional Pilot Relief Valve. Approx. Mass ...... 13.3 kg (29.3 lbs.)

DIMENSIONS IN MILLIMETRES (INCHES)

724

Series 10-10 Series Flow Control and Relief Valves

Fully Extended 161(6.34)

INC. Pressure Adj. Screw for Safety Valve 3(.12) Hex. Soc.

248.5 (9.78)

171.8 (6.74)

132 (5.20)

2 (.08)

SERIES
Models with Proportional Pilot Relief Valve C EFBG-06-250- (-E)-61/6190 H
20.3 (.80) 174 (6.85) 133.4 (5.25) 129.7 (5.11) 85.7 (3.37) 19.7 (.78)

Tank Port " T" Drain Port "Y" Air Vent 3 (.12) Hex. Soc. 3 Places
17 (.67)

17.5(.69) Dia. Through 26(1.02) Dia. Spotface 4 Places

Inlet Port "P"

Manual Pressure Adj. Screw 3(.12) Hex. Soc. INC. Cable Departure Cable Applicable: Outside Dia. . . . 8-10 mm (.31 - .39 in.) Conductor Area . . . Not Exceeding 1.5 mm2 (.0023 sq. in.) Pilot Pressure Port "X"

Outlet Port "A" Manual Flow Adj. Screw 3(.12) Hex. Soc.

Models without Proportional Pilot Relief Valve EFBG-06-250(-E)-61/6190

INC. Cable Departure Cable Applicable: Outside Dia. . . . 8-10 mm (.31 - .39 in.) Conductor Area . . . Not Exceeding 1.5 mm2 (.0023 sq. in.)

57.5 54 (2.26) (2.13) 73.1 (2.88) 146.1 (5.75) 180 (7.09)

Air Vent 3 (.12) Hex. Soc. 3 Places

Vent Port " V"

H
39 (1.54)

Lock Nut 10(.39) Hex.

77 (3.03) 76 (2.99)

Mounting Surface (O-Rings Furnished)

Two Locating Pins 16(.63) Dia.

8 (.31)

Approx. Mass ...... 22 kg (48.5 lbs.)

For other dimensions, please refer to the models with Proportional Pilot Relief Valve. Approx. Mass ...... 21.3 kg (47.0 lbs.)

DIMENSIONS IN MILLIMETRES (INCHES)

Series 10-10 Series Flow Control and Relief Valves

Fully Extended 195(7.68)

INC. Pressure Adj. Screw for Safety Valve 3(.12) Hex. Soc.

725

E Series 10-10 Series Flow Control and Relief Valves

Pressure Adj. Screw for Safety Valve 3(.12) Hex. Soc. INC. Lock Nut 10(.39) Hex.

289.5 (11.40) 212.5 (8.35)

Models with Proportional Pilot Relief Valve EFBG-10-500- C(-E)-51/5190 H


Pressure Adj. Screw for Safety Valve 3 (.12) Hex. Soc. INC. Lock Nut 10 (.39) Hex.
21.5 (.85) Dia. Through 32 (1.26) Dia. Spotface 4 Places Inlet Port "P" 21 (.83) 220 (8.66) 177.8 (7.00) 115 (4.53) 41 (1.61)

Sling Fitting 2 Places Tank Port " T" Drain Port "Y" Air Vent 3 (.12) Hex. Soc. 3 Places
23.6 (.93)

Vent Port " V"


196.9 (7.75) 244 (9.61)

39 (1.54)

12 (.47)

65.4 (2.57)

Outlet Port "A" Cable Departure Cable Applicable: Outside Dia. . . . 8-10 mm (.31 - .39 in.) Conductor Area . . . Not Exceeding 1.5 mm2 (.0023 sq. in.) Pilot Pressure Port "X"

DIMENSIONS IN MILLIMETRES (INCHES)

Manual Pressure Adj. Screw 3 (.12) Hex. Soc. INC. Manual Flow Adj. Screw 3 (.12) Hex. Soc. INC.

Models without Proportional Pilot Relief Valve EFBG-10-500(-E)-51/5190

Fully Extended 226(8.90)

Air Vent 3 (.12) Hex. Soc. 3 Places

Cable Departure Cable Applicable: Outside Dia. . . . 8-10 mm (.31 - .39 in.) Conductor Area . . . Not Exceeding 1.5 mm2 (.0023 sq. in.)

57.5 (2.26)

Lock Nut 10 (.39) Hex.

31 (1.22)

Pressure Adj. Screw for Safety Valve 3 (.12) Hex. Soc. INC.

310.5 (12.22) 241 (9.49)

39 (1.54)

57.5 (2.26) 69.5 (2.74) 98.5 (3.88)


X

Connector The direction can be altered to every 90 degree angles.

107 (4.21) 106 (4.17)

A
Mounting Surface (O-Rings Furnished)

10 (.39)

176 (6.93)

Two Locating Pins 18(.71) Dia.

Approx. Mass ...... 64 kg (141 lbs.)

For other dimensions, please refer to the models with Proportional Pilot Relief Valve. Approx. Mass ...... 62 kg (137 lbs.)

726

Series 10-10 Series Flow Control and Relief Valves

244.2 (9.61) 321.5 (12.66)

Connector The direction can be altered to 90 degree angles.

SERIES
Sub-plate 03Y EFBGM-20/2080/2090 03Z
125(4.92)
"D" Thd. " F " Deep 4 Places

11.7(.46) 0.8(.03)

102.4(4.03) 101.6(4.00) 77.8(3.06) 50.8(2.00) 23.8(.94)

23(.91) Dia. 3 Places 7(.28) Dia. 7(.28) Deep 2 Places 12.7(.50) 28.6(1.13) 59(2.32)

11(.43) Dia. Through 17.5(.69) Dia. Spotface 4 Places 14.2 (.56)

45(1.77)

P
20(.79)

88.9(3.50)

80(3.15)

101.6(4.00)

130(5.12)

100(3.94)

X A V

Y T

95.3(3.75)

6(.24) Dia. "C" Thd. (From Rear) "F " Dia. "C" Thd. (From Rear) 11 (.43)

22.2(.87) 39.2 (1.54) 106.8(4.20) 146(5.75) 168(6.61) 19(.75)

"B" Thd. (From Rear) 3 Places 6(.24) Dia. "C" Thd.

Sub-plate Model Numbers EFBGM-03Y-20 EFBGM-03Z-20 EFBGM-03Z-2080 EFBGM-03Y-2090

"B" Thd. Rc 3/4 Rc 1 1 BSP.F 3/4 NPT 1 NPT

Thread Size "C" Thd. "D" Thd. Rc 1/4 M10 1/4 BSP.F 1/4 NPT 3/8-16 UNC

mm (in.) E F 18 (.71) 11 (.43) 11.7 (.46)

EFBGM-03Y-2080 3/4 BSP.F

20(.79)

40 (1.57)

EFBGM-03Z-2090

21 11 (.83) (.43)

EFBGM- 06X-20/2080/2090 06Y


180(7.09) 17(.67)
"L " Thd. " N " Deep 4 Places 17.5(.69) Dia. Through 26(1.02) Dia. Spotface 4 Places

DIMENSIONS IN MILLIMETRES (INCHES)

146.1(5.75) 144.5(5.69) 118.1(4.65) 73.1(2.88) 28.1(1.11) 1.6 (.06)

1.9(.07)

29(1.14) Dia. 3 Places 17(.67) Dia. 10(.39) Deep 2 Places 12.7(.50) 41.3(1.63)

H
E Series 10-10 Series Flow Control and Relief Valves
727

3.7(.15)

24 (.94)

16(.63)

P
85.7(3.37) 107(4.21)

X A Y V
33(1.30)

"K" Thd. (From Rear)

6.2(.24) Dia.

19 (.75)

212(8.35) 250(9.84)

"H " Thd. (From Rear) 3 Places

"P " Dia. "J " Thd. (From Rear)

6.2(.24) Dia. "K" Thd. (From Rear)

133.4(5.25)

174(6.85)

126(4.96)

20.3 (.80)

Sub-plate Model Numbers EFBGM-06X

B 103.3 (4.07)

Dimensions mm (in.) C D E 63.3 45 35 (2.49) (1.77) (1.38) 53.3 (2.10) 60 (2.36) 40 (1.57)

F 34 (1.34)

EFBGM-06Y

95 (3.74)

39 (1.54)

Sub-plate Model Numbers EFBGM-06X-20 EFBGM-06Y-20 EFBGM-06X-2080 EFBGM-06X-2090 EFBGM-06Y-2090

"H" Thd. Rc 1 Rc 1-1/4 1 BSP.F 1 NPT 1-1/4 NPT

Thread Size "J " Thd. "K" Thd. Rc 3/8 Rc 1/4

"L " Thd. M16 M16 5/8-11 UNC

mm (in.) N P 30 (1.18) 30 (1.18) 35 (1.38) 14 (.55) 15.2 (.60) 14 (.55)

EFBGM-06Y-2080 1-1/4 BSP.F

3/8 BSP.F 1/4 BSP.F 3/8 NPT 1/4 NPT

Series 10-10 Series Flow Control and Relief Valves

EFBGM-10Y-20/2080/2090

DIMENSIONS IN MILLIMETRES (INCHES)

244(9.61)
"D" Thd. " F" Deep 4 Places

23.5(.93) 1.6(.06)

198.4(7.81) 196.9(7.75) 162(6.38) 98.5(3.88)

20(.79) Dia. 15(.59) Deep 2 Places 80(3.15)

"E" Thd. " F" Deep 12 Places

21.5(.85) Dia. Through 32(1.26) Dia. Spotface 4 Places 55.5(2.19) 36.1 (1.42) 17.5(.69)

48(1.89) Dia. 3 Places 142(5.59) 50(1.97) 49(1.93) 73(2.87) 41.9(1.65)

"C" Thd.

23 (.91)

73 (2.87)

7.5(.30)

144.5(5.69)

177.8(7.00)

250(9.84)

P Y V

224 (8.82)

X A

T
73 (2.87)

6.2(.24) Dia. 25 (.98)

43.5(1.71) 284(11.18) 334(13.15)

43.5(1.71) Dia. 3 Places


"H" Dia.

73 (2.87)

6.2(.24) Dia.
"B" Thd.

73 (2.87) 72 (2.83) 212 (8.35) "C" Thd.

Sub-plate Model Numbers EFBGM-10Y-20 EFBGM-10Y-2090

"B" Thd. Rc 3/8 3/8 NPT

EFBGM-10Y-2080 3/8 BSP.F

Thread Size "D" Thd. "C" Thd. Rc 1/4 M20 1/4 BSP.F 1/4 NPT 3/4-10 UNC

"E" Thd. M16

mm (in.) H 14(.55) 32(1.26) 15.2(.60)


F

5/8-11 UNC 34(1.34)

14(.55)

728

Series 10-10 Series Flow Control and Relief Valves

74 (2.91) 119 (4.69) 144.5 (5.69) 177.8 (7.00)

119(4.69)

115(4.53)

29 (1.14)

35 (1.38)

SERIES
Step Response
These characteristics have been obtained by measuring on each valve. Therefore, they may vary according to a hydraulic circuit to be used. Flow Controls EFBG-03
L /min 150 125 100 75 50 25 0 0.1s

Viscosity: 30 mm2/s (141 SSU)

U.S.GPM 40 35 30 25 20 15 10 5 0

Step Signal

U.S.GPM L /min 300 70 250 60 200 50 40 150 30 100 20 50 10

EFBG-06
U.S.GPM L /min 600 150 500 125

EFBG-10

Flow Rate

Flow Rate

Flow Rate

100 75 50 25 0

400 300 200 100 0 0.2s

0.2s

Step Signal

Step Signal

Time

Time

Time

Pressure Controls EFBG-03


PSI 4000 MPa 30 EFBG-03-125-H 20 10 0 0 EFBG-03-125-C 0.2s PSI 4000 MPa 30 EFBG-06-250-H 20 10 EFBG-06-250-C 0.2s

EFBG-06
PSI 4000

MPa 30 20 10

EFBG-10
EFBG-10-500-H EFBG-10-500-C 0.2s

Pressure

Pressure

2000 1000

2000 1000 0 0

Pressure

3000

3000

3000 2000 1000 0

Step Signal

Step Signal

Step Signal
0

Time

Time
Flow Rate : 250 L /min (66 U.S.GPM) Trapped Oil Volume : < 1 L (.264 U.S.Gallons)

Time
Flow Rate : 500 L /min (132 U.S.GPM) Trapped Oil Volume : < 1 L (.264 U.S.Gallons)

Flow Rate : 125 L /min (33 U.S.GPM) Trapped Oil Volume : < 1 L (.264 U.S.Gallons)

Input Current vs. Flow


EFBG-03
U.S.GPM L /min 125 32.5 30 25 100

Viscosity: 30 mm2/s (141 SSU)


EFBG-06
U.S.GPM L /min 250 65 60 50 200 100 400 300 200 100 0 0 200 400 600 800 1000 U.S.GPM L /min 500 125

EFBG-10

H
E Series 10-10 Series Flow Control and Relief Valves
729

Flow Rate

Flow Rate

20 15 10 5 0

75 50 25 0 0 200 400 600 800 1000

40 30 20 10 0

150 100 50 0 0 200 400 600 800 1000

Flow Rate

75 50 25 0

Input Current

mA

Input Current

mA

Input Current

mA

Input Current vs. Pressure


EFBG-03
PSI 3500 3000 MPa 25 EFBG-03-125-H 20

Viscosity: 30 mm2/s (141 SSU)


EFBG-06
PSI 3500 3000 MPa 25 EFBG-06-250-H 20 PSI 3500 3000 2500 MPa 25 EFBG-10-500-H

EFBG-10

20 15

Pressure

Pressure

2000 1500 1000

15

2000 1500

15

Pressure

2500

2500

2000 1500 1000 500

10

10 EFBG-06-250-C 5 0 0 200 400 600 800 1000

10
EFBG-10-500-C

EFBG-03-125-C 1000 5 500 0 0 200 400 600 800 1000 0

5 0 0 200 400 600 800 1000

500 0

Input Current

mA

Input Current

mA

Input Current

mA

Series 10-10 Series Flow Control and Relief Valves

List of Seals and Solenoid Ass'y EFBG-03-125- - -61/6190 EFBG-06-250- - -61/6190

35 33 29 22 26 27 28 25 24 8 43 39 6 7 4 3 42 41

35 34 49 21 44 20 53 19 40 18 59 53 46 10 5 9 1 50 55 45 2 23 36 38 46 16 51 45 51 52 X 15 X 11 12 14 13 51 46 56 58 57 32 31 37 30 25 24 47

Section X-X

List of Seals
Item 36 37 38 39 40 41 42 43 44 45 46 47 Name of Parts O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring EFBG-03 Part Numbers SO-NA-A016 SO-NA-P6 SO-NB-P28 SO-NB-P32 SO-NB-P28 SO-NB-P28 SO-NB-G30 SO-NB-P28 SO-NB-P15 SO-NB-P11 SO-NB-P9 SO-NB-A016 EFBG-06 Qty. 1 1 1 1 1 3 1 1 1 2 5 1 Part Numbers SO-NA-P26 SO-NA-P6 SO-NB-P44 SO-NB-P42 SO-NB-P36 SO-NB-P32 SO-NB-P30 SO-NB-P28 SO-NB-P15 SO-NB-P11 SO-NB-P11 SO-NB-A016 Qty. 1 1 1 1 1 3 1 1 1 2 4 1

List of Seal Kits


Valve Model Numbers EFBG-03-125-61 EFBG-03-125-C/H-61 EFBG-06-250-61 EFBG-06-250-C/H-61 Seal Kit Numbers KS-EFBG-03-61 KS-EFBG-03-C-61 KS-EFBG-06-61 KS-EFBG-06-C-61

Note: When ordering seals, please specify the seal kit number from the table right. In addition to the above o-rings, seals for solenoid ass'y are included in the seal kit. For the details of seals for solenoid ass'y 33 and 34 see page 674.

Solenoid Ass'y
Valve Model Numbers EFBG-03-125-C/H(-E)-61/6190 E318-Y06M1-04-61 EFBG-06-250-C/H(-E)-61/6190 EFBG-03-125(-E)-61/6190 EFBG-06-250(-E)-61/6190 Note: The connector assembly GDM-211-B-11 (Item 35) is not included in the solenoid assembly. E318-Y06M1-28-61
33 Solenoid Ass'y Model Numbers 34 Solenoid Ass'y Model Numbers

730

Series 10-10 Series Flow Control and Relief Valves

SERIES
List of Seals, Pilot Valves, Solenoid Ass'y and Safety Valve EFBG-10-500- - -51/5190
28 25 37 42 12 35 31 6 18 5 34 33 19
Z Z W W

27 20 21

2 33 40 44 1 3 4 31 32 29 33 36 30 47 57 48 50 51 52 17 8 36 9 13 41 7 16 41 10 36 8 40 45 36 40

23 14 15 11 10

54 53 55 49 26

Section Z-Z

Section W-W
Only for Models without Pilot Relief Valve

H
Qty. Models without Pilot Relief Valve 1 1 3 1 5 1 1 8 1 1 1

List of Seals
Models with Pilot Relief Valve 1 1 3 1 5 1 1 8

29 30 31 32 33 34 35 36 53 54 55

O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring

SO-NA-P34 SO-NB-G60 SO-NB-G55 SO-NB-P50 SO-NB-P48 SO-NB-P42 SO-NB-P36 SO-NB-P11 SO-NB-P14 SO-NB-A013 SO-NA-P6

List of Seal Kits


Valve Model Numbers EFBG-10-500-51 EFBG-10-500-C/H-51 Seal Kit Numbers KS-EFBG-10-51 KS-EFBG-10-C-51

Note: When ordering seals, please specify the seal kit number from the table right. In addition to the above o-rings, seals for pilot valve and solenoid ass'y are included in the seal kit. For the detail of the pilot valve and solenoid ass'y seals, see page 674.

Pilot Valve, Solenoid Ass'y and Safety Valve


Valve Model Numbers EFBG-10-500-C(-E)-51/5190 EFBG-10-500-H(-E)-51/5190 EFBG-10-500(-E)-51/5190 Note: The connector assembly GDM-211-B-11 (Item 28) is not included in the solenoid assembly.
25 Pilot Valve Model Numbers 27 Solenoid Ass'y Model No. 26 Safety Valve Model No.

EDG-01V-C-1-PNT12-5103 EDG-01V-H-1-PNT12-5103 E318-Y06M1-28-61 SB1094-2002

Series 10-10 Series Flow Control and Relief Valves

731

E Series 10-10 Series Flow Control and Relief Valves

Item

Name of Parts

Part Numbers

Interchangeability between Current and New Design


Model changes have been made from 50, 51 to 61 design in the EFBG-03/06 because of changes in the pilot valve building-in method and model changes have been made from 50 to 51 design in the EFBG-10 because of improvement in Solenoid Ass'y. Specification and Characteristics No changes in specifications and characteristics between current and new design Interchangeability in Installation EFBG-03/06 50 51 Design 61 Design The mounting surface are interchangeable. However, the method of building in the pilot valve has been changed, bringing about changes in the appearance shapes and dimensions as shown below. C u rre n t : D e s ig n 5 0 5 1
Air Vent Air Vent Manual Pressure Adj. Screw
D

N e w : D e sig n 6 1
Front Side : Manual Flow Adj. Screw Rear Side : Manual Pressure Adj. Screw Air Vent 6 Places See EDG-01 (page 671) for the details of the solenoid ass'y Pressure Adj. Screw for Saftey Valve
D

Manual Flow Adj. Screw Fully Extended A See EDG-01 (page 671) for the details of the solenoid ass'y Pilot Valve EDG-01,50 Design

Pressure Adj. Screw for Saftey Valve


B B

Model Numbers

217 (Current) EFBG-03-125- - -50/5090 51/5190 (8.54) (New) EFBG-03-125- - -61/6190 132 (5.20)

93.2 (3.67) 18.7 (.74) 53.3 (2.10)

155 (6.10)

236.5 (9.31) 248.5 (9.78)

217 (Current) EFBG-06-250- - -50/5090 51/5190 (8.54) (New) EFBG-06-250- - -61/6190 180 (7.09)

196 277.5 (7.72) (10.93) 289.5 (11.40)

60 Design 61 Design The mounting surface are interchangeable. There are no changes in the appearance shapes and dimensions. EFBG-10 Mounting compatibility is provided. Note that because of improvements made on the solenoids, the overall shapes have been changed as shown below. C u rre n t : D e s ig n 5 0
Air Vent Manual Pressure Adj. Screw Air Vent 322.5 (12.70) Manual Flow Adj. Screw Air Vent 3 Places Manual Pressure Adj. Screw

N e w : D e sig n 5 1
Manual Flow Adj. Screw

Air Vent 3 Places 321.5 (12.66)


X

DIMENSIONS IN MILLIMETRES (INCHES) 732


Series 10-10 Series Flow Control and Relief Valves

SERIES

High Flow Series Proportional Electro-Hydraulic Flow Control and Relief Valves
This flow control and relief valve is an energy-saving valve that supplies the minimum pressure and flow necessary for actuator drive. For the High Flow Series, double maximum flow rate [03 size: 125250 L/min (33.0366.05 U.S.GPM), 06 size: 250500 L/min (66.05132.1 U.S.GPM), 10 size: 5001000 L/min (132.1264.2 U.S.GPM)] enables a smaller valve size than conventional products; compact-sized devices can be provided.

Specifications
Model No. Description Max. Operating Pressure MPa (PSI) Max. Flow L /min (U.S.GPM) EFBG-03 -250- - -51 24.5 (3550) 250 (66) 2.5-250 (.66-66) 1.5 (220) 1 (.26) 4 (1.06) 830 mA 10 0.8 (115) 3% or less 1% or less
2

EFBG-06 -500- - -51 24.5 (3550) 500 (132) 5-500 (1.32-132) 1.5 (220) 1 (.26) 6 (1.59) 780 mA 10 0.9 (130) 3% or less 1% or less
C: 1.5-15.7 (220-2275) H : 1.5-24.5 (220-3550) C : 800 mA H : 900 mA

EFBG-10 -1000- - -51 24.5 (3550) 1000 (264) 10-1000 (2.64-264) 1.5 (220) 4.5 (1.19) 10.0 (2.64) 830 mA 10 1.2 (174) 3% or less 1% or less
C: 1.1-15.7 (160-2275) H : 1.1-24.5 (160-3550) C : 900 mA H : 950 mA

Flow Controls

Metred Flow Adjustment Range L /min (U.S.GPM) Min. Pilot Pressure MPa (PSI) at Normal Pilot Flow L /min (U.S.GPM) at Transition Rated Currnt Coil Resistance Differential Pressure MPa (PSI) Hysteresis Repeatability Pres. Adj. Range MPa (PSI)

Pressure Controls

C: 1.6-15.7 (230-2275) H : 1.8-24.5 (260-3550) C : 850 mA H : 870 mA

H
Graphic Symbols
With Proportional Pilot Relief Valve External Pilot
A Y O M V O M

Rated Current

Coil Resistance Hysteresis Repeatability Approx. Mass

10 3% or less 1% or less kg (lbs.)

10 10 3% or less 3% or less 1% or less 1% or less Refer to page 735 to 737

1. The specifications for pressure controls are applied to models with proportional pilot relief valve. (Ex. EFBG-03-250-C- -51) 2. The maximum pressure adjustment range of the valves without proportional pilot relief valves is 24.5 MPa (3550 PSI).

Without Proportional Pilot Relief Valve External Pilot Internal Pilot


A Y X O M O M

Series High Flow Series Flow Control and Relief Valves

733

E Series High Flow Series Flow Control and Relief Valves

Internal Pilot

Model Number Designation


FSpecial Seals
F: Special Seals for Phosphate Ester Type Fluid (Omit if not required)

EFB
Series Number

G
Type of Mounting

-03

-250

-C
Proportional Pilot Relief Valve Pressure Adj. Range
C, H : See Specifications None : Without Proportional Pilot Relief Valve

-E
Pilot Connection
None : Internal Pilot E: External Pilot

-5 1
Design Design Number Standards
51 51 51

Valve Max. Metred Flow Size L /min (U.S.GPM)


03 06 10 250 : 250 ( 66) 500 : 500 (132) 1000: 1000 ( 264)

EFB : Proportional Electro- G : Sub-plate Hydraulic Flow Mounting Control and Relief Valve

Refer to

Design Standards: None ........... Japanese Standard "JIS" and European Design Standard 90 ............... N. American Design Standard

Attachment
Mounting Bolts
Valve Model Numbers EFBG-03 EFBG-06 EFBG-10 Socket Head Cap Screw Japanese Std. "JIS" and European Design Std. M12 M16 M20 120 Lg. 120 Lg. 150 Lg. N. American Design Std. 1/2-13 UNC 5/8-11 UNC 3/4-10 UNC 4-3/4 Lg. 4-3/4 Lg. 6 Lg. Qty. 4 4 4

Applicable Power Amplifiers


For stable performance, it is recommended that Yuken's applicable power amplifiers be used (for details see page 767, 771).
Model Numbers EFBG-03-250(-E)-51/5190 EFBG-06-500(-E)-51/5190 EFBG-10-1000(-E)-51/5190 EFBG-03-250-C/H(-E)-51/5190 EFBG-06-500-C/H(-E)-51/5190 EFBG-10-1000-C/H(-E)-51/5190 Power Amplifier Model Numbers For Flow Control AME-D-10- -20 AMN-D-10 (For DC power supply) AME-D2-1010-11 For Pres. Control

Instructions
Drain Back Pressure Check that the drain back pressure dose not exceed 0.2 MPa (29 PSI). When Relief Valve Passing Flow Rate is Low in Pressure Control State To avoid preselected pressure instability, use a passing flow rate of 15 L /min (4.0 U.S.GPM) or higher. Further, check that the tank-line back pressure dose not exceed 0.5 MPa (70 PSI). Safety Valve Pressure Setting The pressure of the safety valve is preset at the value equal to the upper limit of the pressur e adjustment range plus 2 MPa (290 PSI). Please adjust the pressure of the valve so preset to meet the pressure to be used actually. To lower the pressure setting, turn the safety valve pressure adjustment screw anti-clockwise. After adjustment, be sure to tighten the lock nut. Interchangeability in installation with conventional valves (10 -10 Series) EFBG-03 There is no interchangeability in installation. EFBG-06/10 A product in the high-flow series can be mounted on the conventional mounting surface but no conventional product can be mounted on the mounting surface of the high-flow series.

734

Series High Flow Series Flow Control and Relief Valves

SERIES
EFBG-03-250- C (-E)-51/5190, EFBG-03-250 (-E)-51/5190 H
26.2 (1.03) 153 (6.02) 101.6 (4.00) 26.8 (1.06)

Vent Port "V" 13.5(.53) Dia. Through 21(.83) Dia. Spotface Outlet Port "A" 4 Places
A V

Drain Port "Y" Tank Port "T"

14.2 (.56)

11.7 (.46)

130 (5.12) 101.6 (4.00) 45.8 (1.80)

103.3 (4.07) 139.5 (5.49)

Inlet Port "P" Pilot Pressure Port "X"


11.7 (.46) 85.8 (3.38) 125 (4.92)

Manual Pressure Adj.Screw 3(.12) Hex. Soc. Air Vent 3(.12) Hex. Soc. 3 Places INC.

Manual Flow Adj.Screw 3(.12) Hex. Soc.

View Arrow Z

Cable Departure (For Flow Control) Cable Applicable: Outside Dia. .. . 8-10 mm (.31 - .39 in.) Conductor Area .. . Not Exceeding 1.5 mm2 (.0023 sq. in.)

Air Vent 3(.12) Hex. Soc. 3 Places

Pressure Adj. Srerw for Safety Valve 3(.12) Hex Soc. INC.

Cable Departure (For Pressure Control) Cable Applicable: Outside Dia. ..... . 8-10 mm ( .31 - .39 in.) Conductor Area .. . Not Exceeding 1.5 mm2 (.0023 sq. in.) Models with proportional pilot relief valve (EFBG-03-250-C/H ) only.

Lock Nut 10(.39) Hex.

274.5 (10.81) 236.4 (9.30)

255.4 (10.05) 293.5 (11.56)

H
Approx. Mass ...... 19 kg (41.9 lbs.)

100 (3.94) 99 (3.90)

DIMENSIONS IN MILLIMETRES (INCHES)


102.4(4.03)

Two Locating Pins 6(.24) Dia.

Mounting Surface (O-Rings Furnished)

101.6(4.00) 76.8(3.02) 50.8(2.00)

26(1.02) Dia. (Max.) 3 Places ("P", "A" & "T" Port) 6.2(.24) Dia. (Max.) 3 Places ("V", "X" & "Y" Port) 7(.28) Dia. 7(.28) Deep 2 Places (For Locating Pin)

Dimensions of valve mounting surface


Prepare a mounting surface as shown to the right. Also finish it finely.

14.2 (.56)

45 (1.77) 59(2.32)

12.7 (.50) 28.6 (1.13)

0.8 (.03)

24.8 (.98)

87.9(3.46)

95.3(3.75)

Model Numbers EFBG-03-250- - -51

"B" Thd. M12

X A

Y V

EFBG-03-250- - -5190 1/2-13 UNC


11.7 (.46)

125 (4.92)

"B" Thd. 24(.94) Deep 4 Places

Series High Flow Series Flow Control and Relief Valves

101.6(4.00)

130 (5.12)

735

E Series High Flow Series Flow Control and Relief Valves

6 (.24)

Models with Proportional Pilot Relief Valve C EFBG-06-500- (-E)-51/5190 H


Manual Flow Adj.Screw 3(.12) Hex. Soc. INC. 17.5(.69) Dia. Through
26.3 (1.04)
26(1.02) Dia. Spotface 4 Places 17 (.67)

Models without Proportional Pilot Relief Valve EFBG-06-500(-E)-51/5190


INC.

Pressure Adj. Screw for Safety Valve 3(.12) Hex. Soc.


180 (7.09) 146.1 (5.75)

Inlet Port "P"

180 (7.09) 133.4 (5.25) 112 (4.41)

151.3 (5.96) 215.8 (8.50)

Pilot Pressure Port "X" (Rear Side) Air Vent 3(.12) Hex. Soc. 3 Places Outlet Port "A" Cable Departure (For Flow Control) Cable Applicable: Outside Dia.. . . 8-10 mm (.31 - .39 in.) Conductor Area . . . Not Exceeding 1.5 mm2 (.0023 sq. in.)

33 (1.30) 111 (4.37)

Pressure Adj. Screw for Safety Valve 3(.12) Hex. Soc. INC. Lock Nut 10(.39) Hex.

Tank Port "T" Drain Port "Y" Cable Departure (For Pressure Control) Cable Applicable: Outside Dia. . . . 8-10 mm (.31 - .39 in.) Conductor Area . . . Not Exceeding 1.5 mm2 (.0023 sq. in.) Air Vent 3(.12) Hex. Soc. 3 Places Manual Pressure Adj.Screw 3(.12) Hex. Soc. INC. Sling Fitting 2 Places
288.5 (11.36)

Vent Port "V"

For other dimensions, please refer to the models with Proportional Pilot Relief Valve. Approx. Mass ...... 33 kg (72.8 lbs.)

8 (.31)

96 (3.78) 95 (3.74)

311.5 (12.26) 273.3 (10.76)

Two Locating Pins 16(.63) Dia.

Mounting Surface (O-Rings Furnished)

Approx. Mass ...... 35 kg (77.2 lbs.)


146.1 (5.75) 144.5 (5.69) 115 (4.53) 73.1 (2.88) 31 (1.22) 1.6 (.06)

DIMENSIONS IN MILLIMETRES (INCHES)


35(1.38) Dia. (Max.) 3 Places ("P", "A" & "T" Port)

Dimensions of valve mounting surface


Prepare a mounting surface as shown to the right. Also finish it finely.

"B" Thd. "C" Deep 4 Places


7.5 (.30) 41.3 (1.63)

180 (7.09) 26.3 (1.04)

EFBG-06-500- - -51

M16

30 (1.18) 35 (1.38)

X Y T A V

EFBG-06-500- - -5190 5/8-11 UNC

7(.28) Dia. (Max.) 17 (.67)

1.9 (.07) 180 (7.09)

17(.67) Dia. 10(.39) Deep 2 Places (For Locating Pin)

14(.55) Dia. (Max.)

736

Series High Flow Series Flow Control and Relief Valves

85.7 (3.37) 110 (4.33) 133.4 (5.25)

Model Numbers

"B" Thd.

C mm (in.)

SERIES
Models with Proportional Pilot Relief Valve C EFBG-10-1000 - (-E)-51/5190 H Pressure Adj. Screw
Inlet Port "P" Manual Flow Adj.Screw 3(.12) Hex. Soc. INC. 23.5 (.93) Air Vent 3(.12) Hex. Soc. 3 Places
130.5 (5.14)

Models without Proportional Pilot Relief Valve EFBG-10-1000(-E)-51/5190


INC.

Sling Fitting 2 Places


244(9.61) 196.9(7.75)

for Safety Valve 3(.12) Hex. Soc. Lock Nut 10(.39) Hex.

21.5(.85) Dia. Through 32(1.26) Dia. Spotface 4 Places


73 (2.87) 160.8(6.33) 31 (1.22) 177.8(7.00) 232(9.13)

Pilot Pressure Port "X"

Pressure Adj. Screw for Safety Valve 3(.12) Hex. Soc. INC. Lock Nut 10(.39) Hex.

Cable Departure (For Flow Control) Cable Applicable: Outside Dia.. . . 8-10 mm (.31 - .39 in.) Conductor Area . . . Not Exceeding 1.5 mm2 (.0023 sq. in.)

137 (5.39) Outlet Port "A"

43.5 (1.71)

Tank Port "T" Drain Port "Y" Vent Port "V"

Cable Departure (For Pressure Control) Cable Applicable: Outside Dia. . . . 8-10 mm (.31 - .39 in.) Conductor Area . . . Not Exceeding 1.5 mm 2 ( .0023 sq. in.)

Air Vent 3(.12) Hex. Soc. 3 Places

Manual Pressure Adj.Screw 3(.12) Hex. Soc. INC.

For other dimensions, please refer to the models with Proportional Pilot Relief Valve. Approx. Mass ...... 74 kg (163.1 lbs.)

365.5(14.39)

327.3(12.89)

342.5(13.48)

120 (4.72)

285(11.22)

H
E Series High Flow Series Flow Control and Relief Valves
737

Mounting Surface (O-Rings Furnished)

Two Locating Pins 18(.71) Dia.

Approx. Mass ...... 76 kg (167.6 lbs.)

10 (.39)

DIMENSIONS IN MILLIMETRES (INCHES)

Dimensions of valve mounting surface


Prepare a mounting surface as shown to the right. Also finish it finely.
" B" Thd. "C" Deep 4 Places
1.6 (.06)

198.4(7.81) 196.9(7.75) 159.7(6.29) 98.5(3.88) 37.3 (1.47) 31 (1.22) P

50(1.97) Dia. (Max.) 3 Places ("P", "A" & "T" Port) 20(.79) Dia. 15(.59) Deep 2 Places (For Locating Pin)
14.3 (.56) 55.5 (2.19) 115(4.53)

119(4.69)

EFBG-10-1000- - -51

M20

32 (1.26) 35 (1.38)

EFBG-10-1000- - -5190 3/4-10 UNC

X A V 23.5 (.93)

Y T

7(.28) Dia. (Max.)

7(.28) Dia. (Max.)

244 (9.61)

14(.55) Dia. (Max.)

Series High Flow Series Flow Control and Relief Valves

177.8(7.00)

232(9.13)

Model Numbers

"B" Thd.

C mm (in.)

146.8(5.78)

Step Response
These characteristics have been obtained by measuring on each valve. Therefore , they may vary according to a hydraulic circuit to be used. Flow Controls
U.S.GPM L /min 250 60 200

Viscosity: 30mm2/s (141 SSU)

EFBG-03-250

U.S.GPM L /min 500 120 400

EFBG-06-500

U.S.GPM L /min 900 200


750 600 450 300

EFBG-10-1000

Flow Rate

Flow Rate

100

200

20
50 0.25s

40
100

0.25s

Flow Rate

40

150

80 300

150 100 50 0

0.25s

150 0

Step Signal

Step Signal

Step Signal

Time

Time

Time

Pressure Controls
PSI MPa 4000 28
24

EFBG-03-250-H

PSI MPa 4000 28


24

EFBG-06-500-H

PSI MPa 4000 28


24

EFBG-10-1000

3000

20

3000

20 16 12

3000

20 16 12

Pressure

Pressure

2000 1000 0

16 12 8 4 0 0.2s

2000 1000

Pressure

2000 1000 0

8 4

0.25s

8 4

0.25s

Step Signal

Step Signal

Step Signal

Time

Time

Time

Input Current vs. Flow


U.S.GPM L /min 250 60 50
200 150 100 50 0

Viscosity: 30mm2/s (141 SSU)


U.S.GPM L /min 500 120 100
400

EFBG-03-250

EFBG-06-500

U.S.GPM L /min 1000 240 200


800 600 400 200 0

EFBG-10-1000

Flow Rate

Flow Rate

Flow Rate

40 30 20 10 0

80 60 40 20

300 200 100 0 0 200 400 600 800

160 120 80 40 0

200

400

600

800 900

200

400

600

800 900

Input Current mA

Input Current mA

Input Current mA

Input Current vs. Pressure


PSI MPa 3500 25 3000
20 EFBG-03-250-H 15 10 5

Viscosity: 30mm2/s (141 SSU)


PSI MPa 3500 25 3000
20 15 10 5

EFBG-03-250

EFBG-06-500

PSI MPa 3500 25 3000


20 15 10 5

EFBG-10-1000
EFBG-10-1000-H

EFBG-06-500-H

Pressure

1000
EFBG-03-250-C 200 400 600

Pressure

1000
EFBG-06-500-C 200 400 600

Pressure

2000

2000

2000

1000
EFBG-10-1000-C

0 0

800 900

0 0

800 900

200

400

600

800

1000

Input Current mA

Input Current mA

Input Current mA

738

Series High Flow Series Flow Control and Relief Valves

SERIES
List of Seals, Solenoid Ass'y and Safety Valve EFBG-03-250- - -51/5190
57 32 30
X Y Z Y

28 46 29 32 43 52

Detail of Safety Valve (Item 31)


42 60 61 59 62 64 63

31

15 48 14 13 16 3 56 42 34 4 12 50 49 11 2 42 10 38 1 35 7 9
W W

47 26 27 25 37 24 23 39 36 33 54 22 6 8 17 21 51 5 20 19 51 18 41 53 40 55 44 40 45 58

Section X-X

Section Y-Y

H
Section W-W

List of Seals
Item 33 34 35 36 37 38 39 40 41 42 43 44 45 Name of Parts O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring Part Numbers SO-NB-P42 SO-NB-P32 SO-NB-P30 SO-NB-P28 SO-NB-P22 SO-NB-P21 SO-NB-P20 SO-NB-P14 SO-NB-P11 SO-NB-P9 SO-NB-G30 SO-NB-A013 SO-NA-P6 Qty. 1 1 1 1 1 1 1 2 2 6 3 1 1

Section Z-Z

List of Seal Kits


Valve Model Numbers EFBG-03-250-51 EFBG-03-250-C/H-51 Seal Kit Numbers KS-EFBG-03-250-51 KS-EFBG-03-250-C-51

O-rings, item 37 and 39, are used only with the proportional pilot relief valve (EFBG-03-250-C/H). Note: When ordering seals, please specify the seal lit number from the table right. In addition to the above o-rings, seals for solenoid ass'y are included in the seal kit. For the detail of seals for solenoid ass'y seals, see page 674.

Solenoid Ass'y and Safety Valve


Valve Model Numbers EFBG-03-250-C/H(-E)-51/5190 EFBG-03-250(-E)-51/5190
29 Solenoid Ass'y Model No. 30 Solenoid Ass'y Model No. 31 Safety Valve Model No.

E318-Y06M1-04-61

E318-Y06M1-28-61

SB1094-2002

Note: The connector assembly GDM-211-B-11 (Item 32) is not included in the solenoid assembly.

Series High Flow Series Flow Control and Relief Valves

739

E Series High Flow Series Flow Control and Relief Valves

List of Seals, Pilot Valves, Solenoid Ass'y and Safety Valve EFBG-06-500- - -51/5190
21 48 38 23 25 32
Q W Y
Y

U Q W S Y

Detail of Safety Valve (Item 24) Models Without Pilot Relief Valve : EFBG-06-500(-E)

22 24 35
S

55 56 54 51 53 52

28

50 37 31 36 39 16 17 19 20 33 26 4 9 18 12 13 35 2 30
List of Seals
Item 26 27 28 29 30 31 32 33 34 35 36 37 Name of Parts O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring Part Numbers SO-NB-P46 SO-NB-P42 SO-NB-P40 SO-NB-P36 SO-NB-P34 SO-NB-P14 SO-NB-P11 SO-NB-P9 SO-NB-G55 SO-NB-G30 SO-NB-AO13 SO-NA-P6 Qty. 1 1 3 1 1 1 4 4 1 2 1 1
Z Z

Section S-S

3 40 44 29 34 46 10 14 27 49 28 1 15 6 47 33 43

8 42 11 7 5 33 42 32
Section Q-Q

Section U-U

40 41 40
Section W-W Section Z-Z

O-rings, item 31, 36 and 37, are used only without the proportional pilot relief valve [(EFBG-06-500(-E)]. Note: When ordering seals, please specify the seal lit number from the table right. In addition to the above o-rings, seals for pilot valve and solenoid ass'y are included in the seal kit. For the detail of the pilot valve and solenoid ass'y seals, see page 674.

List of Seal Kits


Valve Model Numbers EFBG-06-500-51 EFBG-06-500-C/H-51 Seal Kit Numbers KS-EFBG-06-500-51 KS-EFBG-06-500-C-51

Pilot Valve, Solenoid Ass'y and Sefety Valve


Valve Model Numbers EFBG-06-500-C(-E)-51/5190 EFBG-06-500-H(-E)-51/5190 EFBG-06-500(-E)-51/5190 Note: The connector assembly GDM-211-B-11 (Item 25) is not included in the solenoid assembly.
22 Pilot Valve Model Numbers 23 Solenoid Ass'y Model No. 24 Safety Valve Model No.

EDG-01V-C-1-PNT11-5103 EDG-01V-H-1-PNT11-5103 E318-Y06M1-28-61 SB1094-2002

740

Series High Flow Series Flow Control and Relief Valves

SERIES
List of Seals, Pilot Valves, Solenoid Ass'y and Safety Valve EFBG-10-1000- - -51/5190
Detail of Safety Valve (Item 23) Models Without Pilot Relief Valve : EFBG-10-1000(-E)

36
X

38
Y

37 39 25 26 21
Z Z X

24 40 23

8 41 29 48 33 7

53 52 55 51 56

17
A

14 48 41 21 8 41 28
Section X-X

59 54 58 60 57
Section Y-Y

49 43 46 4 10 27 45 5
Section Z-Z

20 47 41 42 9 11 15 2

30 22 20 31 32 34 12
Detail A

H
E Series High Flow Series Flow Control and Relief Valves
741

20 44 16 43 1 43 45 35
List of Seals
Item 41 42 43 44 45 46 58 59 60 Name of Parts O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring Part Numbers JIS-B 2401-1B-P11 JIS-B 2401-1B-P55 JIS-B 2401-1B-G45 JIS-B 2401-1B-G50 JIS-B 2401-1B-G55 JIS-B 2401-1B-G65 JIS-B 2401-1B-P14 AS568-013(NBR, Hs90) JIS-B 2401-1A-P6 Qty. 8 1 3 1 4 1 1 1 1

O-rings, item 58, 59 and 60, are used only without the proportional pilot relief valve [EFBG-10-1000(-E)]. Note: When ordering seals, please specify the seal lit number from the table right. In addition to the above o-rings, seals for pilot valve and solenoid ass'y are included in the seal kit. For the detail of the pilot valve and solenoid ass'y seals, see page 674.

List of Seal Kits


Valve Model Numbers EFBG-10-1000-51 EFBG-10-1000-C/H-51 Seal Kit Numbers KS-EFBG-10-1000-51 KS-EFBG-10-1000-C-51

Pilot Valve, Solenoid Ass'y and Safety Valve


Valve Model Numbers EFBG-10-1000-C(-E)-51/5190 EFBG-10-1000-H(-E)-51/5190 EFBG-10-1000(-E)-51/5190 Note: The connector assembly GDM-211-B-11 (Item 25) is not included in the solenoid assembly.
24 Pilot Valve Model Numbers 25 Solenoid Ass'y Model No. 23 Safety Valve Model No.

EDG-01V-C-1-PNT20-5197 EDG-01V-H-1-PNT20-5197 E318-Y06M1-28-61 SB1094-2002

Series High Flow Series Flow Control and Relief Valves

Interchangeability between Current and New Design EFBG-03/06/10 series valves have changed model from 50 to 51 design in line with the model change of solenoid ass'y. Specifications and Characteristics No changes in specifications and characteristics between current and new design. Mounting Interchangeability There is an interchangeability in the mounting dimensions between current and new design, however, note that because of improvements made on the solenoids, the overall shapes have been changed as shown below. EFBG-03 C u rre n t : D e s ig n 5 0
Manual Flow Adj. Screw Manual Pressure Adj. Screw Manual Flow Adj. Screw

N e w : D e sig n 5 1
Manual Pressure Adj. Screw

Air Vent Air Vent

Air Vent 3 Places

Air Vent 3 Places

EFBG-06/10 C u rre n t : D e s ig n 5 0
Manual Flow Adj. Screw Pressure Adj. Screw for Safety Valve Manual Flow Adj. Screw

N e w : D e sig n 5 1
Pressure Adj. Screw for Safety Valve

Air Vent

Air Vent 3 Places

Air Vent Manual Pressure Adj. Screw

Air Vent 3 Places Manual Pressure Adj. Screw

742

Series High Flow Series Flow Control and Relief Valves

SERIES

Shockless Type Proportional Electro-Hydraulic Directional and Flow Control Valves


These valves are well accepted by industrial users as shifting time adjustable type shockless valves. By employing the basic design concept of the G series solenoid operated directional valves, we have been successful developing the shifting time adjustable shockless valves with high performance which makes the speed setting possible at any high speed operation. In combination with the newly developed digital amplifiers, the further enhancement of maneuverability and repeatability of the valves can be realized.

Specifications
Model No. Description Max. Operating Pressure MPa (PSI) Max. Flow L /min (U.S.GPM) Max. Tank Line Back Pressure MPa (PSI) Rated Current Coil Resistance Hysteresis Repeatability Step Response (Typical Rating) (0 100%) Frequency Response (50% 25%) Approx. Mass Phase Gain kg (lbs.) EDFG-01 25 (3630) 30 (7.9) 14 (2030) 1100 mA 10.8 5% or less 1% or less 100 ms or less 20 Hz (90 degree) 25 Hz (3 dB) 2.4 (5.3)
SOL.a SOL.b SOL.a SOL.b

Graphic Symbols
A B A B

P T

P T

Model Number Designation


FSpecial Seals
F: Special Seals for Phosphate Ester Type Fluid (Omit if not required)

3C2

3C40

EDF
Series Number
EDF: Shockless Type Proportional Directional and Flow Control Valve

G
Type of Mounting

-01
Valve Size

-30
Rated Flow L /min (U.S.GPM)

-3C2
Spool Type

-XY
Direction of Flow

-50
Design Number Design Standards

H
1

G: Sub-plate Mounting

3C2

3C40

01

30 (7.9)

XY: Metre - In Metre - Out

50

Refer to

1 Design Standards: None ........... Japanese Standard "JIS" and European Design Standard 90 ............... N. American Design Standard

Attachment
Mounting Bolts
Descriptions Japanese Standard "JIS" European Design Standard Soc. Hd. Cap Screw M5 45 Lg. Qty. 4 4

Applicable Power Amplifier


For stable performance, it is recommended that Yuken's applicable power amplifiers be used (for details see page 782).

Model Numbers: AMN-G/W-10

N. American Design Standard No.10 - 24 UNC 1-3/4 Lg.

Sub-plate
Japanese Standard "JIS" Piping Size 1/8 1/4 3/8 Sub-plate Model Numbers DSGM-01-31 DSGM-01X-31 DSGM-01Y-31 Thread Size Rc 1/8 Rc 1/4 Rc 3/8 European Design Standard Sub-plate Model Numbers DSGM-01-3180 DSGM-01X-3180 Thread Size 1/8 BSP.F 1/4 BSP.F N. American Design Standard Sub-plate Model Numbers DSGM-01-3190 DSGM-01X-3190 DSGM-01Y-3190 Thread Size 1/8 NPT 1/4 NPT 3/8 NPT Approx. Mass kg (lbs.) 0.8 (1.8) 0.8 (1.8) 0.8 (1.8)

Sub-plates are available. Specify the sub-plate model number from the table above. When sub-plates are not used, the mounting surface should have a good machined finish. Sub-plates are those for 1/8 solenoid operated directional valves. For dimensoins, see page 356.

Series Shockless Type Directional and Flow Control Valves

743

E Series Shockless Type Directional and Flow Control Valves

EDFG-01-30-3C -XY-50/5090
5.5(.22) Dia. Through 9.5(.37) C Bore 4 Places

Mounting Surface ISO 4401-AB-03-4-A


Pressure Port "P"

31(1.22)

Tank Port "T"


The direction can be altered to every 90 degree angles.

3: Earth Terminal

1,2: Power supply Terminal

Cylinder Port "B"

32.5 (1.28)

0.75 (.03)

40.5 (1.59)

Cylinder Port "A"

DIMENSIONS IN MILLIMETRES (INCHES)

Air Vent 3(.12) Hex.Soc. 3 Places (Both Ends)

282 (11.10) 119.5 (4.70) 82.1 (3.23) 39.1 (1.54) 39 (1.54)

Cable Departure Cable Applicable: Outside Dia ... 810mm(.31.39in.) Conductor Area ... Not Exceeding 1.5mm2(.0023 sq.in.)

48 (1.89) 27.5 (1.08)

Manual Adjustment Screw 3(.12) Hex. Soc. (Both Ends) INC.

58 (2.28) 38 (1.50)

T
Mounting Surface (O-Rings furnished)

65 (2.56)

11 (.43)

Under normal conditions, however, this screw must be kept in its original position.

Input Current vs. Flow


U.S.GPM L/min 40 10.0
AB

Valve pressure Difference vs. Flow


AB AB

Valve Pressure Difference: 7 MPa (1020 PSI) Viscosity: 30 mm2/s (141 SSU)
AB

U.S.GPM L/min 40 10.0 7.5 5.0 2.5 0 30 20 10 0 0 0 5 1000 10 15 2000 1100mA 800mA 600mA 400mA

25 (.98)

95 (3.74)

P T

P T

Flow Rate

P T

P T

5.0 2.5 0

20 10 0 1500

Flow Rate

7.5

30

20

25 MPa

1000

500

500

1000

1500

3000 3500 PSI P

Input Current mA

Valve Pres. Diff.

744

Series Shockless Type Directional and Flow Control Valves

SERIES
List of Seals and Solenoid Ass'y EDFG-01-30- -XY-50/5090

19

12

20 10 9 15 13

18 17

11 8

2 14 16 5

List of Seals
Item 14 17 18 19 20 Name of Parts O-Ring O-Ring O-Ring Fastner Seal O-Ring Part Numbers SO-NB-P9 SO-NB-P22 SO-NB-P7 SG-FCF-4 SO-NB-P18 Qty. 4 2 2 6 2 Remarks Included in Seal Kit Kit No.: KS-EDFG-01-50

Note) O-ring (Item 17, 18, 20) and the fastner sael (Item 19) are included in the solenoid assembly.

H
E Series Shockless Type Directional and Flow Control Valves
745

Solenoid Ass'y
Valve Model Numbers EDFG-01-30- -XY-50/5090
11 Solenoid Ass'y

Qty. 2

E318-Y05M2-28-6103

Note) The connector assembley GDM-211- -11 (Item 12, 13) is not included in the solenoid assembly.

Series Shockless Type Directional and Flow Control Valves

Proportional Electro-Hydraulic Directional and Flow Control Valves


These valves are double-deck directional and flow control valves employing as their pilot the electro-hydraulic proportional pressure reducing valves with two proportional solenoids. The flow rate can be controlled by changing an input current to the solenoids and the direction of the flow can be controlled by providing the current to either solenoid of the two. By combining the valves with the power amplifiers specially designed for the valves, the speed control, acceleration, deceleration and directional control can be done with a single valve, which eventually makes the hydraulic circuits simple and contributes the cost of the hydraulic systems.

Specifications
Model No. Description Max. Operating Pressure MPa (PSI) Rated Flow L /min (U.S.GPM) at Valve Pressure Difference: 1.0 MPa (145 PSI) Pilot Pressure 1 MPa (PSI) at Normal Pilot Flow L /min (U.S.GPM) at Transition Max. Tank Line Back Pressure MPa (PSI) Max. Drain Line Back Pressure MPa (PSI) Rated Current Coil Resistance Hysteresis Repeatability Approx. Mass kg (lbs.) 100 (26.4) EDFHG-03 EDFHG-04 25 (3630) 140 (37.0) 1.5 - 16 (220 - 2320) 1 (.26) 4 (1.06) 21 (3050) 3.0 (435) 800 mA 980 mA 10 5% or less 1% or less 12 (26.5)
2 1

EDFHG-06

280 (74.0)

1 (.26) 3 (.79) 16 (2320)

1 (.26) 6 (1.59) 21 (3050)

900 mA
3 3

11 (24.3)

15 (33.1)

1. Take care to keep the difference between the pilot pressure and drain port back pressure consistently greater than 1.5 MPa (220 PSI). 2. To obtain stable performance, keep the drain port back pressure low and minimize its fluctuations. 3. The hysteresis and repeatability values indicated in the specifications for each control valve are determined under the following conditions: Hysteresis Value: Obtained when Yuken's applicable power amplifier is used. Repeatability Value: Obtained when Yuken's applicable power amplifier is used under the same conditions.

Graphic Symbols
External Pilot Type
a A P B T b Y X

Internal Pilot Type


a A P B T b Y

Model Number Designation


FSpecial Seals
F: Special Seals for Phosphate Ester Type Fluids (Omit if not required)

EDFH
Series Number

G
Type of Mounting

-0 3
Valve Size
03 04 06

-100
Rated Flow L /min (U.S.GPM)
100 : 100 (26.4)

-3C2
Spool Type
1

-XY
Direction of Flow

-E
Pilot Connection
E: External Pilot

-31
Design Design Number Standards
31 31 31

EDFH : Proportional G : Sub-Plate ElectroMounting Hydraulic Directional and Flow Control Valves

3C2
140 : 140 (37.0) 280 : 280 (74.0)

3C40

XY : Metre-in Metre-out None : Internal Pilot

Refer to

1. Spool type shown in the column is for the centre position. 2. Design Standards: None ........... Japanese Standard "JIS" and European Design Standard 90 ............... N. American Design Standard

Attachment
Mounting Bolts
Model Numbers EDFHG-03 EDFHG-04 EDFHG-06 Socket Head Cap Screw Japanese Standard "JIS" European Design Standard M6 35 Lg. M6 45 Lg. M10 50 Lg. M12 60 Lg. N. American Design Standard 1/4-20 UNC 1-1/2 Lg. 1/4-20 UNC 1-3/4 Lg. 3/8-16 UNC 2 Lg. 1/2-13 UNC 2-1/2 Lg. Qty. 4 2 4 6 Tightening Torque Nm (in. lbs.) 12 - 15 12 - 15 58 - 72 100 - 123 (106 - 133) (106 - 133) (513 - 637) (885 - 1089)

746

Series Directional and Flow Control Valves

SERIES
Sub-plates
Valve Model Numbers EDFHG-03 EDFHG-04 EDFHG-06 Japanese Standard "JIS" Approx. Sub-plate Thread Mass Model Numbers Size kg (lbs.) DHGM-03Y-10 DHGM-04-20 DHGM-04X-20 DHGM-06-50 DHGM-06X-50 Rc 3/4 Rc 1/2 Rc 3/4 Rc 3/4 Rc 1 4.7 (10.4) 4.4 (9.7) 4.1 (9.0) 7.4 (16.3) 7.4 (16.3) European Design Standard Sub-plate Model Numbers DHGM-03Y-1080 DHGM-04-2080 DHGM-04X-2080 DHGM-06-5080 DHGM-06X-5080 Thread Size 3/4 BSP.F 1/2 BSP.F 3/4 BSP.F 3/4 BSP.F 1 BSP.F Approx. Mass kg (lbs.) 4.7 (10.4) 4.4 (9.7) 4.1 (9.0) 8.5 (18.7) 8.5 (18.7) N. American Design Standard Sub-plate Model Numbers DHGM-03Y-1090 DHGM-04-2090 DHGM-04X-2090 DHGM-06-5090 DHGM-06X-5090 Thread Size 3/4 NPT 1/2 NPT 3/4 NPT 3/4 NPT 1 NPT Approx. Mass kg (lbs.) 4.7 (10.4) 4.4 (9.7) 4.1 (9.0) 7.4 (16.3) 7.4 (16.3)

Sub-plates are available. Specify the sub-plate model number from the table above. When sub-plates are not used, the mounting surface should have a good machined finish. Sub-plates are those for solenoid controlled pilot operated directional valves. For dimensions, see page 401 and 402.

Applicable Power Amplifiers


For stable performance, it is recommended that Yuken's applicable power amplifiers be used (for details see page 784). Model Numbers: SK1091-D24-10

Instructions
Manual Adjustment In the event of an electric fault or emergency, a manual shift can be made by screwing in the manual adjustment screw. Take care, however, that this manual shift has no flows adjusting function. For this operation, set the pilot pressure (or P-port pressure on an internal-pilot model) below 7 MPa (1020 PSI). After operation, be sure to return the manual adjustment screw completely to the original position.

H
E Series Directional and Flow Control Valves
Series Directional and Flow Control Valves

747

EDFHG-03-100-3C -XY- -31/3190


Of the two tank ports "T", the tank port in the left side is normally used in our standard sub-plate, though, either side of the tank port "T" can be used without problem. Note: For valve mounting surface dimensions, see the dimensional drawings of sub-plates (p.401) in common use.

Mounting Surface:
Pressure Port "P" Cylinder Port "A " Pilot Pressure Port "X"

Main port ... Conform to ISO 4401-AC-05-4-A. Pilot/drain ports ... Conform to ISO.
Cylinder Port "B " Pilot Drain Port "Y"

110 57.5 (4.33) (2.26) 179.5 (7.07)

Connector The direction can be altered to every 90 degree angles. Cable Departure Cable Applicable: 48 Outside Dia. .. . 8-10 mm ( .31 - .39 in.) (1.89) Conductor Area 27.5 .. . Not Exceeding 1.5 mm2 (1.08) (.0023 sq. in.) Air Vent 3(.12) Hex. Soc. 3 Places (Both Ends)

Tank Port "T"

7(.28) Dia. Through 11(.43) Dia. Spotface 4 Places 37 .5 39 (1.48) (1.54)

93.5 (3.68)

SOL a

SOL b

26(1.02)

Manual Adjustment Screw 3(.12) Hex.Soc. (Both Ends) Mounting Surface (O-Rings Furnished)
212 (8.35) 79 (3.11)

DIMENSIONS IN MILLIMETRES (INCHES)

Mounting surface: Conform to ISO4401-AD-07-4-A.

EDFHG-04-140-3C -XY- -31/3190

Tank Port "T"

Pressure Port "P"


285.8 (11.25) 101.6 (4.00) 34(1.34)

Pilot Pressure Port "X"

72.9 (2.87) 9.1 (.36)

Connector

27.5 (1.08)

48 (1.89)

Cable Departure Cable Applicable: Outside Dia. .. . 8-10 mm ( .31 - .39 in.) Conductor Area .. . Not Exceeding 1.5 mm2 (.0023 sq. in.) Air Vent 3(.12) Hex. Soc. 3 Places (Both Ends) Manual Adjustment Screw 3(.12) Hex.Soc. (Both Ends)

50 Pilot Drain Port "Y" (1.97) 7(.28) Dia. Through Cylinder Port "B " 11(.43) Dia. Spotface 2 Places 39 65.5 65.5 (2.58) (2.58) (1.54)

57.5 (2.26)

SOL a

SOL b

34 (1.34) 35 (1.38) 116 (4.57) 185.5 (7.30)

3(.12) Dia. Two Locating Pins

Mounting Surface (O-Rings Furnished) 204 (8.03)

4 (.16)

50.4 (1.98)

748

Series Directional and Flow Control Valves

1.5 (.06)

Cylinder Port "A "

69.8 (2.75)

91 (3.58)

Position of cable departure can be changed. For details, refer to above EDFHG-03. Note: For valve mounting surface dimensions, see the dimensional drawings of subplates (p.401) in common use.

11(.43) Dia. Through 17.5(.69) Dia. Spotface 4 Places

91.3 (3.59)

27(1.06)

46 (1.81) 70 (2.76)

12 (.47)

Connector The direction can be altered to every 90 degree angles.

285.8 (11.25) 54 (2.13) 114.9 (4.52)

SERIES
EDFHG-06-280-3C -XY- -31/3190
Mounting surface: Conform to ISO4401-AE-08-4-A.
Pressure Port "P" Pilot Drain Port "Y"
285.8 (11.25) 65.4 (2.57) 130.2 (5.13) 53.2 (2.09)

Position of cable departure can be changed. For details, refer to EDFHG-03 valve on page 748. Note: For valve mounting surface dimensions, see the dimensional drawings of subplates (p.402) in common use.
Tank Port "T"

Connector
48 (1.89) 27.5 (1.08)

Cable Departure Cable Applicable: Outside Dia. .. . 8-10 mm ( .31 - .39 in.) Conductor Area .. . Not Exceeding 1.5 mm2 (.0023 sq. in.)
57.5 (2.26)

Cylinder Port "A "

77 (3.03)

Cylinder Port "B "

13.5(.53) Dia. Through 20(.79) Dia. Spotface 6 Places

39 (1.54)

65.5 (2.58)

65.5 (2.58)

Air Vent 3(.12) Hex. Soc. 3 Places (Both Ends)


SOL a SOL b

206.5 (8.13)

Manual Adjustment Screw 3(.12) Hex.Soc. (Both Ends)

40(1.57)

41(1.61)

137 (5.39)

6(.24) Dia. Two Locating Pins

50.3 (1.98)

Mounting Surface (O-Rings Furnished) 255 (10.04)

13 (.51)

Pilot Pressure Port "X"

92.1 (3.63)

118 (4.65)

H
E Series Directional and Flow Control Valves
749

6 (.24)

DIMENSIONS IN MILLIMETRES (INCHES)

Interchangeability between Current and New Design


Specifications and Characteristics No changes in specifications and characteristics between current and new design. Mounting Interchangeability The mounting surface are interchangeable. Note that because of improvements made on the solenoids, the overall shapes have been changed as shown below.

Current: Design 30
Air Vent Manual Adjustment Screw

New: Design 31
Manual Adjustment Screw

SOL a

SOL b

Air Vent 3 Places

Series Directional and Flow Control Valves

Input Current vs. Flow


Viscosity : 30 mm2/s (141 SSU) Valve Pres. Difference : P A (B), B (A)
T 1 MPa (145 PSI)

Valve Pressure Difference vs. Flow


Viscosity : 30 mm2/s (141 SSU)

EDFHG-03
0 140

120 100
A B PT A B PT

30 25 20 15 10 5 1000 800 600 400 200 0 200 400 600 800 1000 Input Current mA 0
A B

Flow Rate

L /min

EDFHG-03

3500 PSI 1000 2000 3000 U.S.GPM 35 A B 750 mA


700 mA

U.S.GPM

L /min 120 80 40

30 20 10 0

PT

Flow Rate

Flow Rate

80 60 40 20 0

0 10 20 30

Valve Pres. Diff. MPa 24.5 24 16 8


600 mA

600 mA

24 24.5 MPa Valve Pres. Diff. 40 0 80

16

700 mA 750 mA

120 140 0

P T 35

L /min

U.S.GPM 3000 2000 1000 PSI 3500

EDFHG-04
0 280 L /min 160 140 120
A B PT A B

3500 PSI 1000 2000 3000 U.S.GPM


900 mA 800 mA

Flow Rate

EDFHG-04

240 U.S.GPM 40 L /min

70

A B

60 P T 40 20

Flow Rate
24.5 24

160 80
700 mA

30

Flow Rate

Flow Rate

100 80 60 40 20 0

PT

20

0 20 40

Valve Pres. Diff. MPa 16 8


700 mA

0 80

24 24.5 Valve Pres. Diff. MPa

16

10

1000 800 600 400 200 0 200 400 600 800 1000 Input Current mA

0
A B

160
800 mA 900 mA

60

240 280 0 0

P T 70

L /min

U.S.GPM 3000 2000 1000 PSI 3500

EDFHG-06
1000 400

Flow Rate
3500 PSI 2000 3000 U.S.GPM 900 mA 100 A B 800 mA 80 P T 60 40 700 mA 600 mA

L /min 300 250

EDFHG-06

U.S.GPM 80 70

L /min 300

Flow Rate Valve Pres. Diff. MPa 16 8 600 mA


700 mA

A B

A B PT

60 50

200

200

Flow Rate

Flow Rate

PT

100

150 100

40 30 20

0 20 40 60
A B PT

24.5 24

20 0

0 100 200 300

24 24.5 Valve Pres. Diff. MPa

16

50 0

1000 800 600 400 200 0 200 400 600 800 1000 Input Current mA

80 100

800 mA 900 mA

L /min 400 0

U.S.GPM 3000 2000 1000 PSI 3500

750

Series Directional and Flow Control Valves

Flow Rate

10

SERIES
Freq uency Response Step Response
These characteristics have been obtained by measuring on each valve. Therefore, they may vary according to a hydraulic circuit to be used.
7 10 20 40

EDFHG-03
0 - 20 - 40 - 60 - 80 -100 -120 -140 -160 -180 0 -10 -20 -30 0.2

Frequency (Hz) 0.4 0.7 1 2 4

Phase (deg.)

Gain Phase

Viscosity : 30 mm2/s(141 SSU) Supply Pressure : 15.7 MPa(2280 PSI)


U.S.GPM L / min 140 35 120 30

Gain (dB)

EDFHG-03

Flow Rate

100 20 80 60 10 40 0.1 s

Model Number : EDFHG-03-100-3C2-E-31 Viscosity : 30 mm2/s(141 SSU) Pilot Pressure : 15.7 MPa(2280 PSI) Travel of Spool : 10% of Maximum Stroke

Step Signal

EDFHG-04
0 - 20 - 40 - 60 - 80 -100 -120 -140 -160 -180 0 -10 -20 -30 0.2

Frequency (Hz) 0.4 0.7 1 2 4

7 10

20

40 U.S.GPM L / min

Time

Phase (deg.)

Gain

45 40

175 150 125 100

EDFHG-04

Gain (dB)

Phase

Flow Rate

30

0.1 s

20

75 50

Model Number : EDFHG-04-140-3C2-E-31 Viscosity : 30 mm2/s(141 SSU) Pilot Pressure : 15.7 MPa(2280 PSI) Travel of Spool : 10% of Maximum Stroke

Step Signal

10

EDFHG-06
0 - 20 - 40 - 60 - 80 -100 -120 -140 -160 -180 0 -10 -20 -30 0.2

Time
7 10 20 40 U.S.GPM L / min 400 100 350

H
E Series Directional and Flow Control Valves
751

Frequency (Hz) 0.4 0.7 1 2 4

EDFHG-06

Phase (deg.)

Gain

Gain (dB)

Flow Rate

80

300 250

Phase

60 200 40 150 100 20 0.1 s

Model Number : EDFHG-06-280-3C2-E-31 Viscosity : 30 mm2/s(141 SSU) Pilot Pressure : 15.7 MPa(2280 PSI) Travel of Spool : 10% of Maximum Stroke

Step Signal

Time

Series Directional and Flow Control Valves

List of Seals and Solenoid Ass'y EDFHG-03-100-3C -XY- -31/3190 EDFHG-04-140-3C -XY- -31/3190 EDFHG-06-280-3C -XY- -31/3190 15 8 17 14 6 21 26 18 20 25 7 19 24 29 22 23 28 27 16
Removed for internal pilot models

X
A P B

Section X-X

16

15

10

11

12

13

Section Y-Y List of Seals and Solenoid Ass'y


Item 6 11 12 13 14 25 26 Name of Parts EDFHG-03 Part Numbers Qty. 2 2 5 2 6 4 2 EDFHG-04 Part Numbers E318-Y06M1-28-61 SO-NB-P34 SO-NB-P22 SO-NB-P9 SO-NB-P9 SO-NB-P9 SO-NB-P4 Qty. 2 2 4 2 2 4 2 EDFHG-06 Part Numbers E318-Y06M1-28-61 SO-NB-P40 SO-NB-P30 SO-NB-P14 SO-NB-P10 SO-NB-P9 SO-NB-P4 Qty. 2 2 4 2 2 4 2

Solenoid Ass'y E318-Y06M1-28-61 O-Ring SO-NB-P28 O-Ring SO-NB-A014 O-Ring SO-NB-P9 O-Ring SO-NB-P9 O-Ring SO-NB-P9 SO-NB-P4 O-Ring

Note: The GDM-211-B-11 connector assembly (Item 29) is not included in the solenoid assembly. When ordering seals, please specify the seal kit number from the table below. In addition to the above o-rings, seals for solenoid ass'y are included in the seal kit. For the detail of the solenoid ass'y o-rings, see page 674.

List of Seal Kits


Valve Model Numbers EDFHG-03 EDFHG-04 EDFHG-06 Seal Kit Numbers KS-EDFHG-03-31 KS-EDFHG-04-31 KS-EDFHG-06-31

752

Series Directional and Flow Control Valves

SERIES

High Response Type Proportional Electro-Hydraulic Directional and Flow Control Valves
High response, high precision and high reliability are achieved be a combination of a compact and powerful solenoid and a spool-position-detection LVDT. Direct type ELDFG-01/03 and two stage type ELDFG-04/06 (which use the ELDFG-01 as a pilot) are available.

Direct Operated Type Directional and Flow Control Valves


This product can be interchanged with the simpliffied servo valve to perform position control and pressure control. Compared to nozzle flapper type servo valve, this product has excellent contamination-related problems.

Specifications
Model No. Description Max. Operating Pressure MPa (PSI) Max. Tank Line Back Pressure MPa (PSI) Rated Flow L /min (U.S.GPM) Valve Pres. Diff. : 1.5 MPa (220 PSI) Hysteresis Repeatability Step Response (Typical Rating) Frequency Response (0 25 %V) Rated Current Coil Resistance Power Input Approx. Mass kg (lbs.) [20C (68F)] 0 100% 100 0% Phase -90 degree Gain -3 dB 10: 10 (2.6) 20: 20 (5.3) 35: 35 (9.2) 0.5% or less 0.5% or less 3C2, 3C40: 29 ms 30 ms 3C2P: 25 ms 3C2, 3C40: 26 ms 38 ms 3C2P: 23 ms 3C2, 3C40: 36 Hz 48 Hz 3C2P: 41 Hz 3C2, 3C40: 35 Hz 52 Hz 3C2P: 38 Hz Max. 2.5 A Max. 3 A 3.9 Max. 25 W 3.2 (7.1) 3 Max. 27 W 7.5 (16.5)
SOL.a

ELDFG-01 31.5 (4570 ) 21 (3050)

ELDFG-03

40: 40 (10.6) 80: 80 (21.1)

Graphic Symbols
ELDFG-01
A B

ELDFG-03
A B

SOL.b

SOL a

SOL b

H
E Series Direct Operated Type Directional and Flow Control Valves
753

PT

P T

3C2 3C2P
A B

3C2 3C2P
A B

Range of Flow Control


See Valve Pres. Difference vs. Flow Rate below charactristics for the appropriate range.
SOL.a SOL.b

SOL a

SOL b

PT

PT

3C40

3C40
Control Type 3 Port Valve
A

ELDFG-01
Control Type 4 Port Valve
A B

ELDFG-03
Control Type 4 Port Valve
A B
A

Control Type 3 Port Valve

SOL.a

SOL.b

SOL.a

SOL.b

SOL a

SOL b

SOL a

SOL b

PT

PT

P T

P T

U.S.GPM L/min 25 100

U.S.GPM L/min 50 200

U.S.GPM L/min 50 200

Flow Rate

Flow Rate

15 10 5 0

60 40 20 0 0 10 1000 2000 20 3000

Rated Flow 35 L/min (9. 2 U.S.GPM) 20 L/min (5. 3 U.S.GPM) 10 L/min (2. 6 U.S.GPM) 30 MPa 31.5 4000 5000 PSI

30 20 10 0

100 50 0 0 10 1000 2000 20 3000

Rated Flow 80 L/min (21. 1 U.S.GPM) 40 L/min (10. 6 U.S.GPM) 30 MPa 31.5 4000 5000 PSI

Flow Rate

20

80

40

150

40 30 20 10 0

150 100 50 Rated Flow 80 L/min (21. 1 U.S.GPM) 40 L/min (10. 6 U.S.GPM) 10 0 1000 2000 20 3000 30 MPa 31.5 4000 5000 PSI

Valve Pres. Diff.

Valve Pres. Diff.

Valve Pres. Diff.

Valve pressure difference P is reference by follows. In addition, P, A, B, T, are pressure of each port. 4 Port Valve: P = [(PA) + (BT)] or [(PB) + (AT)] 3 Port Valve: P = (PA) or (AT)

Series High Response Type Directional and Flow Control Valves

Model Number Designation


FSpecial Seals
F: Special Seals for Phosphate Ester Type Fluid (Omit if not required)

ELDF
Series Number

G
Type of Mounting

-01
Valve Size
01 03

-35
Rated Flow L /min (U.S.GPM)
10: 20: 35: 40: 80: 10 (2.6) 20 (5.3) 35 (9.2) 40 (10.6) 80 (21.1)
3C2

-3C2
Spool Type
3C40 3C2P

-XY
Direction of Flow
XY: Metre-In Metre-Out

-10
Design Design Number Standards
10

ELDF: High Response (Direct) Type G : Sub-plate Proportional Electro -Hydraulic Directional Mounting and Flow Control Valves

Refer to
10

(Zero Lap)

Design Standards: None ........... Japanese Standard "JIS" and European Design Standard 90 ............... N. American Design Standard

Attachment
Mounting Bolts Four socket head cap screws in the table below are included.
Model No. ELDFG-01 Descriptions Japanese Standard JIS European Design Standard N. American Design Standard ELDFG-03 Japanese Standard JIS European Design Standard N. American Design Standard Soc. Hd. Cap Screw (4 pcs.) M5 45 Lg. No. 10-24 UNC 1-3/4 Lg. M6 35 Lg. 1/4-20 UNC 1-1/2 Lg. Tightening Torque 5 - 7 Nm (43 - 60 in. lbs.) Applicable to working pressure more than 25 MPa (3630 PSI): 6 - 7 Nm (52 - 60 in. lbs.) 12 - 15 Nm (106 - 133 in. lbs.)

Sub-plate
Valve Model Numbers ELDFG-01 Piping Size 1/8 1/4 3/8 3/8 ELDFG-03 1/2 3/4 Japanese Standard "JIS" Sub-plate Model Numbers DSGM-01-31 DSGM-01X-31 DSGM-01Y-31 DSGM-03-40 DSGM-03X-40 DSGM-03Y-40 Thread Size Rc 1/8 Rc 1/4 Rc 3/8 Rc 3/8 Rc 1/2 Rc 3/4 DSGM-03-2180 DSGM-03X-2180 DSGM-03Y-2180 3/8 BSP.F 1/2 BSP.F 3/4 BSP.F European Design Standard Sub-plate Model Numbers DSGM-01-3180 DSGM-01X-3180 Thread Size 1/8 BSP.F 1/4 BSP.F N. American Design Standard Sub-plate Model Numbers DSGM-01-3190 DSGM-01X-3190 DSGM-01Y-3190 DSGM-03-2190 DSGM-03X-2190 DSGM-03Y-2190 Thread Size 1/8 NPT 1/4 NPT 3/8 NPT 3/8 NPT 1/2 NPT 3/4 NPT Approx. Mass kg (lbs.) 0.8 (1.8) 0.8 (1.8) 0.8 (1.8) 3.0 (6.6) 3.0 (6.6) 4.7 (10.4)

Sub-plates are available. Specify the sub-plate model number from the table above. When sub-plates are not used, the mounting surface should have a good machined finish. The Sub-plates are those for 1/8 and 3/8 solenoid operated directional valves. For dimensions, see page 356 and 373.

Applicable Power Amplifiers


For stable performance, it is recommended that Yuken's applicable power amplifiers be used (for details see page 786).
Valve Model Numbers ELDFG-01- - 3C2 3C40 ELDFG-01- -3C2P ELDFG-03- - 3C2 3C40 ELDFG-03- -3C2P Power Amplifier Model Numbers AMN-L-01-1-10 AMN-L-01-3-2P-10 AMB-EL-03-1-10 AMB-EL-03-2P-1-10

754

Series High Response Type Directional and Flow Control Valves

SERIES
ELDFG-01- - -XY-10/1090
The direction can be altered to every 90 degree angles. Air Vent 3(.12) Hex. Soc. 3 Places
32.5(1.28)

Mounting surface: Conform to ISO4401-AB-03-4-A.


5.5(.22) Dia. Through 9.5(.37) C Bore 4 Places
40.5 (1.59)

Pressure Port P Cylinder Port A Air Vent 3(.12) Hex. Soc. 3 Places
1: SIG

31 0.75 (1.22) (.03)

Air Vent 2.5(.10) Hex. Soc.


2: CAR 1, 2: Power supply Terminal 3: COM

Cable Departure Cable Applicable: Outside Dia. ... 810 mm(.31.39 in.) Conductor Area ... 0.75 - 1.5 mm2 (.0012 - .0023 sq. in.)
48(1.89) 27.5 (1.08)

Cylinder Port B Tank Port T


148.5 (5.85)

3: Earth Terminal Cable Departure Cable Applicable: Outside Dia. ... 4.57 mm(.18.28) Conductor Area ... 0.50.75 mm2 (.0008.001 sq. in.)

186.5(7.34) 82 (3.23) 133(5.24) 39 (1.54) 39 (1.54) 37 (1.46)

95(3.74)

58 (2.28)

25 (.98)

38 (1.50)

Manual Actuator 6(.24) Dia.

Mounting Surface (O-Rings Furnished)

65 (2.56)

11 (.43) 335(13.19)

Note: For valve mounting surface dimensions, see the dimensional drawings of sub-plates (p.356) in common use.

44 (1.73)

ELDFG-03- - -XY-10/1090
7(.28) Dia. Through Air Vent 2.5(.10) Hex. Soc. 10.5(.41) C Bore 4 Places Cylinder Port A
2:CAR

Mounting surface: Conform to ISO4401-AC-05-4-A.


Pressure Port P Cylinder Port B The direction can be altered to every 90 degree angles.

H
E Series Direct Operated Type Directional and Flow Control Valves
755

54 (2.13)

46(1.81)

1:SIG 3:COM

Tank Port TA Tank Port TB

Air Vent 3(.12) Hex. Soc. 2 Places 1, 2: Power supply Terminal 3: Earth Terminal Cable Departure Cable Applicable: Outside Dia. ... 810 mm(.31.39 in.) Conductor Area ... 0.75 - 1.5 mm2 (.0012 - .0023 sq. in.)
173(6.81) 91 (3.58) 70(2.76) 27.5 (1.08)

Cable Departure Cable Applicable: Outside Dia. ... 4.57 mm(.18.28) Conductor Area ... 0.50.75 mm2 (.0008.001 sq. in.)
192(7.56) 37 (1.46) 138.1(5.44) 39 37 (1.54) (1.46)

56(2.20) Dia.

DIMENSIONS IN MILLIMETRES (INCHES)

SOL b 44 (1.73)

SOL a

72(2.83)

21(.83)

Mounting Surface (O-Rings Furnished)

365 (14.37)

86 (3.39)

16 (.63)

Manual Actuator 6(.24) Dia.

Note: For valve mounting surface dimensions, see the dimensional drawings of sub-plates (p.373) in common use.

Series High Response Type Directional and Flow Control Valves

36 (1.42)

120 (4.72)

Y UKEN

Input Voltage vs. Flow Rate


ELDFG01 3C2/3C40
Valve Pres. Diff. : 1.2 MPa (174 PSI) Viscosity : 30 mm2/s (141 SSU)
U.S.GPM L/min 40 10 Flow Rate 7.5 5 30 20 10 0 10
A B A B

ELDFG01

3C2P

Valve Pres. Diff. : 1.2 MPa (174 PSI) Viscosity : 30 mm2/s (141 SSU)
35 L/min
(9.2 U.S.GPM)

U.S.GPM L/min 40 10 Flow Rate 7.5 5 30 20 10 0 10


A B A B

35 L/min
(9.2 U.S.GPM)

P T

20 L/min
(5.3 U.S.GPM)

20 L/min
P T

(5.3 U.S.GPM)

2.5 VDC Input Voltage 10 8 4 10 L/min


(9.2 U.S.GPM) (5.3 U.S.GPM)

10 L/min

10 L/min

(2.6 U.S.GPM)

2.5 VDC Input Voltage 10 8 4

(2.6 U.S.GPM)

4 8 10 Input Voltage VDC 2.5 Flow Rate 5 7.5

10 L/min
(9.2 U.S.GPM)

4 8 10 Input Voltage VDC 2.5 5 7.5 Flow Rate 80 L/min


(21.1 U.S.GPM)

20 L/min

20 30 40 L/min

(5.3 U.S.GPM)
P T

20 L/min

20 30 40 L/min

(2.6 U.S.GPM)

35 L/min

P T

10 U.S.GPM

(2.6 U.S.GPM)

35 L/min

10 U.S.GPM

ELDFG03 3C2/3C40
Valve Pres. Diff. : 1.5 MPa (218 PSI) Viscosity : 30 mm2/s (141 SSU)
U.S.GPM L/min 100 25 Flow Rate 20 15 10 80 60
P T A B

ELDFG03 3C2P
Valve Pres. Diff. : 1.5 MPa (218 PSI) Viscosity : 30 mm2/s (141 SSU)
U.S.GPM L/min 100 25 Flow Rate 80 L/min
(21.1 U.S.GPM)

20 15 10

80 60

A B

40 20 0

40 L/min
(10.6 U.S.GPM)

P T

40 20 0

40 L/min
(10.6 U.S.GPM)

VDC Input Voltage 10 8 4

VDC Input Voltage 10 8 4 4 8 10 20 Input Voltage VDC Flow Rate

4 8 10 20 Input Voltage VDC


(10.6 U.S.GPM)
A B

(10.6 U.S.GPM)

A B

60 80 L/min
(21.1 U.S.GPM)
P T

15 20

60 80 L/min
(21.1 U.S.GPM)
P T

15 20

80 100 L/min

80 100 L/min

25 U.S.GPM

25 U.S.GPM

Input Voltage vs. Spool St.


ELDFG01 3C2/3C40
Sensor Monitor Voltage VDC 1.5
A B

ELDFG01 3C2P
Sensor Monitor Voltage in. 0.12 Spool St. VDC 1.5
A B

mm 3 2 1 0

mm 3 2 1

in. 0.12 Spool St. VDC 10 0 0.5


A B

1.0 0.5

P T

0.08

1.0 0.5

P T

0.08

0.04 Input Voltage 4 8 VDC 10 0 0.5


A B

0.04

0.04 Spool St.

1 2 3 mm

Sensor Monitor Voltage

0.04 Spool St.

1 2 3 mm

0.08

1.0 1.5 VDC

0.08

1.0 1.5 VDC

P T

P T

0.12 in.

0.12 in.

ELDFG03 3C2/3C40
Sensor Monitor Voltage mm 0.12 Spool St. in. 3.0 2.5 0.08 0.04 2.0 1.5 1.0
A B

ELDFG03 3C2P
A B

8
P T

Spool St.

2.5 0.08 0.04 2.0 1.5 1.0

10 8 6 4 2

6 4 2

P T

Sensor Monitor Voltage

Sensor Monitor Voltage

VDC Input Voltage 0.5 10 8 4 0 0 2 4 6 8 10 VDC


A B

0.5 1.0 1.5 2.0


P T

0 4 8 10 Input Voltage VDC 0.04 Spool St.

Input Voltage 0.5 VDC 10 8 4 0 0 2 4 6 8 10 12 VDC


P T A B

0.5 1.0 1.5 2.0 2.5 3.0 mm

0 4 8 10 Input Voltage VDC 0.04 Spool St.

0.08 0.12 in.

0.08 0.12 in.

2.5 3.0 mm

756

Series High Response Type Directional and Flow Control Valves

Sensor Monitor Voltage

VDC 10

mm 0.12

in. 3.0

VDC 12

Sensor Monitor Voltage

0 10 8 4 VDC Input Voltage

0 10 8 4 VDC Input Voltage

Input Voltage 0 4 8

Flow Rate

40 L/min

40

10

40 L/min

40

10

SERIES
Step Response (Example)
ELDFG-01-35-3C2/3C40
A B

Viscosity : 30 mm2/s (140 SSU)

The values were measured on independent valves. They vary by circuit.


ELDFG-01-35-3C2P
A B

Supply Pressure : 2 MPa (290 PSI) Flow Rate : 35 L/min (9.2 U.S.GPM)

Supply Pressure : 2 MPa (290 PSI) Flow Rate : 35 L/min (9.2 U.S.GPM)

P T

P T

Step Signal

-100% 100 35L/min


(9.2 U.S.GPM)

Step Signal

-100% 100% 35L/min


(9.2 U.S.GPM)

Travel of Spool

20ms

Travel of Spool

20ms

A B

A B

P T

P T

20ms
Step Signal

0
(9.2 U.S.GPM)

20ms
Step Signal

(9.2 U.S.GPM)

100%
Travel of Spool

35L/min 0
Travel of Spool

100% 35L/min 0 +100% 0

+100%

ELDFG-03-80-3C2/3C40
A B

ELDFG-03-80-3C2P
A B

Supply Pressure : 4 MPa (580 PSI) Flow Rate : 80 L/min (21.1 U.S.GPM)

Supply Pressure : 4 MPa (580 PSI) Flow Rate : 80 L/min (21.1 U.S.GPM)
20ms

P T

P T

20ms
Step Signal

0
(21.1 U.S.GPM)

0 100% 80L/min 0 -100%

Step Signal

0
(21.1 U.S.GPM)

0 100% 80L/min

Travel of Spool

Travel of Spool

0 -100%

H
E Series Direct Operated Type Directional and Flow Control Valves
757

A B

A B

P T

Step Signal

+100% 100% 80L/min 0


(21.1 U.S.GPM)

P T

Step Signal

0 0

+100% 100% 80L/min


(21.1 U.S.GPM)

0 0

Travel of 0 Spool

20ms

Travel of Spool

20ms

Frequency Response
Input Signal : 0 25 %V Primary Pressure : 14 PMa (2030 PSI) Viscosity : 30 mm2/s (140 SSU)

ELDFG-01-35-3C2/3C40/3C2P
Frequency (Hz)
0 0 -5
(dB)

ELDFG-03-80-3C2/3C40
Frequency (Hz)
0 0 -5
(dB)

ELDFG-03-80-3C2P
Frequency (Hz)
0 0
(dB)

5 7 10

20 Gain Phase

50 70100

5 7 10

20

50 70 100

5 7 10

20

50 70 100

Phase (deg.)

Phase (deg.)

Phase (deg.)

-50 -100 -150 -200


Gain

-45 -90

Gain Phase

-45 -90 -135 -180

-5 -10 -15 -20

Gain Phase

-15 -20

Gain

-135 -180

-15 -20

Series High Response Type Directional and Flow Control Valves

Gain

-10

-10

List of Seals and Solenoid Ass'y ELDFG-01- - -XY-10/1090


14 2

16 14 12 11 17 1

14 10

3 18 1

21 8

6 15

15 1

List of Seals
Item 14-1 14-2 15-1 18 Name of Parts O-Ring Fastner Seal Fastner Seal O-Ring Part Numbers SO-NB-P18 SG-FCF-4 TK280152-0 SO-NB-P9 Qty. 2 2 1 4 Remarks Included in Seal Kit Kit No.: KS-ELDFG-01-10

Note) O-ring (Item 14-1) and the fastner sael (Item 14-2, 15-1) are included in the solenoid assembly.

Solenoid Ass'y
Valve Model Numbers ELDFG-01- - -XY-10/1090 Item 14 15 Solenoid Ass'y E318-Y06M2-14-5007 E318-Y06M2-14-L-5007 Qty. 1 1

Note) The connector assembley GDM-211- -11 (Item 16, 17) is not included in the solenoid assembly.

758

Series High Response Type Directional and Flow Control Valves

SERIES
List of Seals and Solenoid Ass'y ELDFG-03- - -XY-10/1090
6 1

12

4 21

5 1

11

5 2

2 10 1

List of Seals
Item 5-1 5-2 6-1 10 Name of Parts O-Ring Fastner Seal Fastner Seal O-Ring Part Numbers SO-NB-A128 SG-FCF-4 TK280152-0 SO-NB-A014 Qty. 2 2 1 4 Remarks Included in Seal Kit Kit No.: KS-ELDFG-03-10

Note) O-ring (Item 5-1) and the fastener sael (Item 5-2, 6-1) are included in the solenoid assembly.

H
E Series Direct Operated Type Directional and Flow Control Valves
759

Solenoid Ass'y
Valve Model Numbers ELDFG-03- - -XY-10/1090 Item 5 6 Solenoid Ass'y E324-Y12M2-28-10 E324-Y12M2-28-L-10 Qty. 1 1

Note) The connector assembley GDM-211- -11 (Item 11, 12) is not included in the solenoid assembly.

Series High Response Type Directional and Flow Control Valves

Two Stage Type Directional and Flow Control Valves


Specifications
Model No. Description Rated Flow L/min (U.S.GPM) Valve Pres. Diff. : 1 MPa (145 PSI) Max. Operating Pressure MPa (PSI) ELDFHG-04 280 (74.0) 35 (5080) ELDFHG-06 350: 350 (92.5) 500: 500 (132.1) 350: 35 (5080) 500: 31.5 (4570) 350 T Port : 35 (5080) Y Port : 21 (3050) 500 T Port : 25 (3630) Y Port : 21 (3050)

Proof Pressure at Return Port (External Drain) MPa (PSI)

T Port : 31.5 (4570) Y Port : 21 (3050)

Proof Pressure at Return Port (Internal Drain) MPa (PSI) Pilot Pressure
2

21 (3050)

1.531.5 (218 4570) 350: 16 L/min or more Pilot Flow 16 L/min or more 500: 19 L/min or more Null Leakge 4 Ps=14 MPa (2030 PSI), 3C2: 3 L/min or less 3C40: 4 L/min or less Pp=14 MPa (2030 PSI) 3C2P: 10 L/min or less Step Response (Typical Rating) 350: 15 ms 13 ms (0100%) Pp=14 MPa (2030 PSI) 500: 18 ms Frequency Response (025%V, Phase) 350: 66 Hz 46 Hz (90 degree) (90 degree) Pp=14 MPa (2030 PSI) 500: 39 Hz Water - Proofness IP64 Operating Temperature Range 15 +60 C (5140F)
3

MPa (PSI)

Spool Type Approxmate Spool Stroke to Stops Main Spool End Area cm2 (sq. in.) Rated Current Coil Resistance Approx. Mass [20 C (68 F)] kg (lbs.)

3C2:

3C2P: (Zero Rap)

3C40:

Graphic Symbols
AB a b a AB b

5 mm ( .20 in.)

350: 5 mm ( .20 in.) 500: 7 mm ( .28 in.) 7.1 (1.10) 8 (1.24) Max. 2.5 A 3.9 10 (22.0) 350: 18 (39.7) 500: 19 (41.9)

PT

PT

Internal Pilot / External Drain Type


AB a b

Internal Pilot / Internal Drain Type


AB a b

1. Return pressure should be less than the actual supply pressure. 2. Pilot pressure should be between 1.5 MPa (218 PSI) and 3.5 MPa (508 PSI), and should exceed 60% of the actual supply pressure to main valve. 3. Pilot flow is calculated with the above step response time at pilot pressure 14 MPa (2030 PSI). 4. Added up leakage of main and pilot spools are stated.

PT

Y X

PT

External Pilot / External Drain Type

External Pilot / Internal Drain Type

Model Number Designation


FSpecial Seals
F: Special Seals for Phosphate Ester Type Fluids (Omit if not required)

ELDFH
Series Number

-04

-280

-3C2P

-XY
Direction of Flow

-E

-10

Type of Valve Rated Flow Spool Type Mounting Size L /min (U.S.GPM) 3C2 3C40
04 280: 280(74.0)

Drain Pilot Design Design Connection Connection Number Standards


None: Internal Pilot None: External Drain 10

ELDFH : High Response (Two Stage) Type G: Proportional Sub-Plate ElectroMounting Hydraulic Directional and Flow Control Valves

06

350: 350(92.5) 500: 500(132.1)

3C2P

XY : Metre-in Metre-out

Refer to
10

(Zero Lap)

T: E: External External Drain Pilot

1. Design Standards: None ........... Japanese Standard "JIS" and European Design Standard 90 ............... N. American Design Standard

760

Series High Response Type Directional and Flow Control Valves

SERIES
Applicable Power Amplifiers
For stable performance, it is recommended that Yuken's applicable power amplifiers be used (for details see page 786). Model Numbers: AMB-EL- - - -10

Attachment
Mounting Bolts
Model Numbers ELDFHG-04 ELDFHG-06 Socket Head Cap Screw Japanese Standard "JIS" European Design Standard M6 55 Lg. M10 60 Lg. M12 85 Lg. N. American Design Standard 1/4-20 UNC 3/8-16 UNC 1/2-13 UNC 2-1/4 Lg. 2-1/2 Lg. 3-1/2 Lg. Qty. 2 4 6 Tightening Torque Nm (in. lbs.) 12 - 15 (106 - 133) 58 - 72 (513 - 637) 100 - 123 (885 - 1089)

ELDFHG-04-280- -XY- - -10/1090


Connector The direction can be altered to every 90 degree angles.
77 (3.03)

Tank Port T Pressure Port P


341 (13.43)

Pilot Pressure Port X

10.5 (.41) Dia. Through 17.5 (.69) Dia. Spotface 4 Places

34 (1.34)

101.6 (4.00)

DIMENSIONS IN MILLIMETRES (INCHES)

69.9 (2.75)

91 (3.58)

35 (1.38)

1, 2: Power Supply Terminal 50 (1.97) 10.5 (.41) 3: Earth Terminal

H
Cable Departure Cable Applicable: Outside Dia. ... 810 mm(.31.39 in.) Conductor Area ... 0.75 - 1.5 mm2 (.0012 - .0023 sq. in.) Cable Departure Cable Applicable: Outside Dia. ... 4.57 mm(.18.28) Conductor Area ... 0.50.75 mm2 (.0008.001 sq. in.)

Cylinder Port A 6.4 (.25) Dia. Through 11 (.43) Dia. Spotface 2 Places

Pilot Drain Port Y Cylinder Port B


1: SIG.

3: COM 2: CAR. Position Sensor for Pilot Spool

Air Vent 2.5 (.10) Hex. Soc.


206 (8.11)

136 (5.35)

45 (1.77)

46 (1.81)

13.5 (.53)

130 (5.12) 3: CAR 2: COM

3 (.12) Dia. Two Locating Pins

Mounting Surface (O-Rings furnished)

Series High Response Type Directional and Flow Control Valves

4 (.16)

Position Sensor for Main Spool 1: SIG.

38 (1.50)

82 (3.23)

180 (7.09)

Air Vent 3 (.12) Hex. Soc. 3 Places

761

E Series Two Stage Type Directional and Flow Control Valves

Air Vent 3 (.12) Hex. Soc. 3 Places

194 (7.64)

ELDFHG-06- - -XY- - -10/1090


Connector The direction can bealtered to every 90 degree angles. 13.5 (.53) Dia. Through 20 (.79) Dia. Spotface 6 Places
118 (4.65) 55 (2.17)

Tank Port T Pressure Port P


350: 371(14.61) 500: 375(14.76) 130.2 (5.13)

Pilot Drain Port Y

DIMENSIONS IN MILLIMETRES (INCHES)

53.2 (2.09)

13(.51)

92.1 (3.63) 46 (1.81)

Pilot Pressure Port X

77 (3.03)

1, 2: Power Supply Terminal 3: Earth Terminal

Cylinder Port B
1:SIG.

Cylinder Port A
3:COM 2:CAR. Position Sensor for Pilot Spool SOL a SOL b

Air Vent 3 (.12) Hex. Soc. 3 Places

Cable Departure Cable Applicable: Outside Dia. ... 810 mm(.31.39 in.) Conductor Area ... 0.75 - 1.5 mm2 (.0012 - .0023 sq. in.) Air Vent 2.5 (.10) Hex. Soc.

Cable Departure Cable Applicable: Outside Dia. ... 4.57 mm(.18.28) Conductor Area ... 0.50.75 mm2 (.0008.001 sq. in.)

162 (6.38)

64 (2.52)

156 (6.14) 3:CAR.

1:SIG.

Mounting Surface (O-Rings furnished)

6 (.24) Dia. Two Locating Pins

2:COM

Dimensions of valve mounting surface


Prepare a mounting surface as shown to the below. Also finish it finely.

ELDFHG-06
130.2(5.13) 112.7(4.44) 94.5(3.72) 77(3.03)

ELDFHG-04
101.6(4.0) 76.7(3.02)

7 (.28) Dia. 8 (.31) Deep 2 Places H Thd. J Deep 6 Places 11 (.43) Dia. 2 Places (Port X, Y)

6 (.24) Dia. 2 Places (Port X, Y) D Thd. F Deep 4 Places


92.1(3.63) 16(.63) 74.6(2.94)

53.2(2.09) 29.4 (1.16) T 19.1(.75) 17.5 (.69) P 73.1(2.88)

C Thd. E Deep 2 Places


55.6(2.19) 14.2 1.6 (.06)

50(1.97) 34(1.34) 18.3 (.72)

71.4(2.81)

69.8(2.75)

57.1 (2.25)

65.8(2.59) 3.6(.14) Dia. 5(.20) Deep 2 Places 88.1(3.47)

17.5 (.69) 29.5 (1.16)

20 (.79) Dia. 4 Places (Port P, T, A, B)

100.8 (3.97)

ELDFHG-06-350 : 27 (1.06) Dia. 4 Places ELDFHG-06-500 : 32 (1.26) Dia. 4 Places (Port P, T, A, B)

96.9 (3.81)

Model Numbers ELDFHG-04- - - - - -10

C Thd.

D Thd. E mm (in.) F mm (in.)

Model Numbers ELDFHG-06- - - - - -10

H Thd.

M6 M10 12 (.47) ELDFHG-04- - - - - -1090 1/4-20 UNC 3/8-16 UNC 14 (.55)

17 (.67) 20 (.79 )

M12

6 (.24)

11.5 (.45)

Position Sensor for Main Spool

52 (2.05)

96 (3.78)

206 (8.11)

Air Vent 3 (.12) Hex. Soc. 3 Places

220 (8.66)

232 (9.13)

J mm (in.)

24 (.94) 28 (1.10)

ELDFHG-06- - - - - -1090 1/2-13 UNC

762

Series High Response Type Directional and Flow Control Valves

SERIES
Input Voltage vs. Flow Rate
ELDFHG-04
400 Flow Rate 300
P T

Valve Pres. Diff. : 1 MPa (145 PSI) Viscosity : 30 mm2/s (141 SSU)
U.S.GPM

L/min

ELDFHG-06
700 600 Flow Rate 400
L/min
(132.1U.S.GPM)
AB

U.S.GPM

A B

100 Flow Rate 75 50 25

500 L/min

200

P T

0 25 Flow Rate 50

100 Input Voltage VDC 12 10 8 6 4 2 0 2 100


A B

6 8 10 12 Input Voltage VDC

0 Flow Rate

0 30 60 90 120 150 180

200 Input Voltage VDC 12 10 8 6 4 2 0 2 350 L/min


(92.5U.S.GPM)

350 L/min
(92.5U.S.GPM)

200
A AB B

4 6 8 10 12 Input Voltage VDC Flow Rate

180 150 120 90 60 30 0

200 300

Flow Rate

400 600 700


L/min

75 100
U.S.GPM
P T

500 L/min
(132.1U.S.GPM)
P PT

400
L/min

U.S.GPM

Load Flow Characteristics


U.S.GPM L/min

Viscosity : 30 mm2/s (141 SSU)


U.S.GPM L/min

500 400 Flow Rate 300 200 100 0

ELDFHG-04

ELDFHG-06
ELDFHG-06-500

1800 1600 1400 1200 1000 800 600 400 200 0


0 Flow Rate

700 600 500 400 300 200

2800 2400 2000 1600 1200 800 400 0


0

ELDFHG-06-350

5
1000

10

15

20

25

30
4000

35 MPa
5000 PSI

100 0

2000 3000 Load Press. Diff.

5
1000

10

15
2000

20

25

30

35 MPa
5000 PSI

Step Response (Example)


A B

Viscosity : 30 mm2/s (141 SSU)


A B

3000 4000 Load Press. Diff.


A B

ELDFHG-04
+100%

ELDFHG-06-350
+100% 0 +100%

ELDFHG-06-500
+100%

Flow Rate

P T

P T

P T

H
0

Step Signal

0 +100%

Step Signal

Step Signal

0 +100%

10ms
Travel of 0 Spool
A B

10ms 0
Travel of 0 Spool
A B

10ms 0 0

A B

Step Signal

P T

100%

0 0

Step Signal

P T

100%

0 0

Step Signal

P T

100%

0 0

Travel of 0 Spool

Travel of 0 Spool

Travel of 0 Spool

10ms
100%

10ms
100%

10ms
100%

Frequency Response

Input Signal : 0 25 % Hydrauric Circuit : Port A/B Closed Supply and Pilot Pressure : 14 PMa (2030 PSI) Viscosity : 30 mm2/s (140 SSU)

ELDFHG-04
Frequency (Hz)

ELDFHG-06-350
Frequency (Hz)

ELDFHG-06-500
Frequency (Hz)

0
Phase (deg.)

0
4 8 Gain (dB)

5 7 10 Phase

20

50 70 100

0 40
Phase (deg.)

0
4 8 Gain (dB)

5 7 10 Phase

20

50 70 100

0 40
Phase (deg.)

0
4 8 Gain (dB)

5 7 10 Phase

20

50 70 100

40 80 120 160 200

Gain

80 120 160 200

80 120 160 200

Gain

Gain

Series High Response Type Directional and Flow Control Valves

763

E Series Two Stage Type Directional and Flow Control Valves

Travel of 0 Spool

List of Seals and Pilot Valve ELDFHG-04-280- -XY-10/1090


11
Y X

Remove for Internal Pilot Models

Z Z X Y

21 21 17 6 12 22 16 3 15 21 9 8
Remove for External Pilot Models

21 15 2 13 5

4 23 1
Removed for Internal Pilot Models

Section Y-Y
Removed for Internal Drain Models

20 21
T

21 17
Y Removed for External Drain Models

21 14
Section Z-Z

21

Removed for Internal Pilot Models

Section X-X

List of Seals
Item 13 14 15 16 17 Name of Parts O-Ring O-Ring O-Ring O-Ring O-Ring Part Numbers SO-NB-P39 SO-NB-P22 SO-NB-P9 SO-NB-A029 SO-NB-A012 Qty. 1 4 2 1 2 Remarks

Included in Seal Kit Kit No.: KS-ELDFHG-01-10

Pilot Valve
Valve Model No. ELDFHG-04
11 Pilot Valve Model No.

ELDFG-01-30-3C2P-XY-1004

Note) See ELDFG-01- - -XY-10/1090 on page 758 for the corresponding seal and solenoid assembly for the pilot valve. Note: When ordering seals, pease specify the seal kit number from the table above. In addition to the above o-rings, seals for pilot valve are included in the seal kit. For the detail of the pilot valve seals, see page 758.

764

Series High Response Type Directional and Flow Control Valves

SERIES
List of Seals and Pilot Valve ELDFHG-06- - -XY-10/1090
12

22 16 14 5 7

X Y Removed for External Pilot Models

22 17
X Y Z

15

2 9 1 4 24 9 6 18 13 23 3 16 22 10 8
Section X-X

Removed for Internal Drain Models

21 22 22 17

22 22

Removed for External Drain Models

22 22

21 22
Removed for Internal Pilot Models

22 15

H
Section Z-Z

Section Y-Y

List of Seals
Item 14 15 16 17 18 Name of Parts O-Ring O-Ring O-Ring O-Ring O-Ring Part Numbers ELDFHG-06-350 SO-NB-P40 ELDFHG-06-500 SO-NB-A135 SO-NB-P14 SO-NB-P10 SO-NB-A126 SO-NB-A123 SO-NB-A135 SO-NB-A030 Qty. 1 2 2 4 1

Seal Kit Numbers


Valve Model Numbers ELDFHG-06-350- -XYELDFHG-06-500- -XYSeal Kit Numbers -10/1090 KS-ELDFHG-06-350-10 -10/1090 KS-ELDFHG-06-500-10

Note: When ordering seals, pease specify the seal kit number from the table above. In addition to the above o-rings, seals for pilot valve are included in the seal kit. For the detail of the pilot valve seals, see page 758.

Pilot Valve
Valve Model No. ELDFHG-06
12 Pilot Valve Model No.

ELDFG-01-30-3C2P-XY-1006

Note) See ELDFG-01- - -XY-10/1090 on page 758 for the corresponding seal and solenoid assembly for the pilot valve.

Series High Response Type Directional and Flow Control Valves

765

E Series Two Stage Type Directional and Flow Control Valves

Power Amplifiers / Setting Adjusters For Proportional Electro-Hydraulic Control Valves


These are power amplifiers to be used exclusively to operate the electro-hydraulic proportional valves. Various type and models on available for a variety of applications.
Type Model Numbers Applicable to Control Valve Function

AME-D-10- -20

AME-D-40- -40 DC Input AME-D2-H1- -12

Pressure or Flow Control By giving the command of DC voltage (0 10 V) to the amplifier, current in proportion to that voltage will flow into the solenoid of the (For 10 Sol.) control valve in order to control pressure or flow rate. An external setting unit which makes the command voltage of 0 10 V Flow Control and a DC power supply (or a function generator) are necessary, but if (For 40 Sol.) a variable resistor for external setting is only one, the internal power supply for amplifier can be used. Flow Control and Relief Variable (For 40 -10 Sol.) Flow Control and Relief (For 10 -10 Sol.)
Resistor 1k Amplifier Valve

AME-D2-1010- -11 SK1022- - -11 DC Input-Feedback AME-DF-S- -22

Pressure or Flow Control Basically, this is a DC input type with a feedback operating unit. (For 10 Sol.) This is for high-accuracy control and used to feedback the pressure or Flow Control flow rate converted to electric signals. (For 40 Sol.) Flow Control (For 40 Sol.)
A slow up-down signal generator and the functions of a DC input type are incorporated. This is used to control the pressure or flow rate by slow up-down pattern and the command signals are given by relay contacts, limit switches, timer contacts, etc.

Slow Up-Down

AME-T-S- -22

DC Input For DC Power 24 V DC

SK1015-11 AMN-D-10 AMN-W-10

An amplifier which is operated by a battery power supply (24 V). By giving the command of DC voltage to the amplifier, current in proportion to that voltage will flow in the solenoid of the control valve in order to control pressure or flow rate. Pressure or Flow Control An external setting unit which makes the command voltage and a DC (For 10 Sol.) power supply (or a function generator) are necessary, but if a variable resistor for external setting is only one, the internal power supply for amplifier can be used.
Variable Resistor

SK1091-D24-10

Directional and Flow Control

Amplifier

Valve

SK1015 amplifier can be used in automobile construction machine.

DC Input with Minor Feedback

AMN-L-01- - -10 AMB-EL- - - - -10

An amplifier which is operated by a battery power supply (24V). High Response Type Directional and Flow Control This is for high-response, high-accuracy control and used to feedback the pressure or flow rate converted to electric signals. Outputs shockless patterns, low speed (Level 1) high-speed (Level 2) low speed (Level 3). Shockless speed control is enabled just by providing SOL a and SOL b only contact signals in the same control mode as the mode for the G series of shifting time adjustable type shockless valves.

Shockless

AMN-G-10

Shockless Directional and Flow Control

Instructions The power amplifiers should be kept away from hot and humid conditions which may deteriorate some components of the power amplifiers. They also should be installed in the clean and dry place where the vibration is minimal. Please avoid to install the power amplifiers in the complete enclosure or get them enclosed totally as they need to radiate the heat from semiconductors or ICs inside. Please use shielded wires for input signal transmission to prevent the amplifiers from any interference such as noise from outside.

766

Power Amplifiers

SERIES

Power Amplifiers For 10 Series Control Valves


These power amplifiers are used to drive the 10 series proportional electro-hydraulic pressure or flow control valves.

Model Number Designation


AME
Series Number AME

-D
Type of Function D : DC Input Type

-10
Coil Resistance of Valve 10 : 10

-100
Power Supply 100 : 100 V AC 200 : 200 V AC

-20
Design Number 20

Applicable to Valve
SK1022
Series Number

-A
Type of Function A : Polarity of Feedback Voltage...() B : Polarity of Feedback Voltage...(+)

-100
Power Supply 100 : 100 V AC

-11
Design Number

Name of Valve Pilot Relief Valves Relief Valves

Model Numbers EDG-01 EBG-03 EBG-06 EBG-10 ERBG-06 ERBG-10 EFG-03/06 EFCG-03/06 (51 Design) EFBG-03 EFBG-06 EFBG-10

SK1022: DC Input-Feedback Type SK1015: DC Input Type for DC Power Supply

11 200 : 200/220 V AC

Relieving and Reducing Valves 10 Series Flow Control Valves

11

Flow Control and Relief Valves

Use with 24 V DC since this is for a battery power supply.

H
SK1022-A- -11 DC Input Feedback Type 1 A (10 Solenoid) + 10 V DC 0 to 10V 50 k 1 A / 0.5 V Fix 0.2 mA /C SK1022-B- -11 DC Input Feedback Type 1 A (10 Solenoid) + 10 V DC 0 to +10V 50 k 1 A / 0.5 V Fix 0.2 mA /C 50 k 0.9 A / 5 V Fix 1 mA /C 22-30 V DC 25 VA 0-50C (32-122F) 10 k 0.4 kg (.88 lbs.) SK1015-11 DC Input Type 0.9 A (10 Solenoid) + 10 V DC

Model No. Description Type of Fuction Max. Output Current Max. Input Voltage Feedback Voltage Input Impedance Max. Gain Dither Temperature Drift (Max.) Power Supply Power Input (Max.) Ambient Temperature External Setting Resistance Mass

AME-D-10- -20 DC Input Type 1 A (10 Solenoid) + 10 V DC 10 k 1A/5V Variable 0.2 mA /C 100 V AC, 200 V AC (50/60 Hz) 55 VA 0-50C (32-122F) 1 k 2.1 kg (4.6 lbs.)

100 V AC, 200/220 V AC 10% (50/60 Hz) 45 VA 0-50C (32-122F) 1 k 4.5 kg (9.9 lbs.) 45 VA 0-50C (32-122F) 1 k 4.5 kg (9.9 lbs.)

Serviceable Range; 100 VAC can be used from 90 to 132 VAC, 200 VAC can be used from 180 to 264 VAC.

Instructions
Power supply for the setting adjuster can be provided from this power amplifier, but for only one. However, please use the variable resistor or potentiometre of which impedance is 1 k (in case of madel SK1015, use 10 k) for the setting adjuster.

Power Amplifiers

767

Power Amplifiers

Specifications

AME-D-10- -20
Detail of Terminal Board [Example Diagram]
Setting Adjuster
MC-01 6 220
+12V

Terminal Number 1 2 3 4 5
7 SOL

Name Input Signal Input Signal IN COM

DITHER

Input Signal Internal Power Supply Output to Valve Solenoid Ground Power Supply 100/200 VAC

COM +12 V SOL

1 1 k 2

MAX MIN

6 7 8 9 10 11 12

8 10 11 12

Power Supply

Ammeter (Output Current)

Terminal Board (Refer to table above)

Max. Adjuster
POWER AMP

CURRENT MONITOR

Zero Adjuster 189(7.44) 199(7.83)

Power Fuse Supply Switch


F

MAX

IN
COM

MIN

COM

12V
SOL

DITHER

4.5(.18) Dia. Through 4 Places

POWER

Dither Adjuster Indicator Lamp

1 2 3 4 5 6 7 8

G
AC

9 10 11 12

70 (2.76) 80 (3.15)

25 (.98)

170 (6.69) 185.5 (7.30)

76 (2.99)

1. Adjustment of upper limit of usable range 2. Adjustment of lower limit of usable range

DIMENSIONS IN MILLIMETRES (INCHES)

768

Power Amplifiers

178(7.01)

SERIES
A SK1022- - -11 B
[ Example Diagram ]
Setting Adjuster MC- 01 10 470 15V REF 1 1 k 2 11 3 F.B NULL 9 GAIN 8 DITHER

Detail of Terminal Board


Terminal Number 1 2 3 4 5 6 7 8 9 10
12 13 14

Name Input Signal Input Signal Feedback Signal Feedback Signal REF CO M F.B CO M

SOL

Output to Valve Solenoid Power Supply for Setting Adjuster (10 V at 1 k) Ground

SO L

4 Pressure Sensor

+15V G

Power Supply

11 12 13 14

Power Supply 100 V AC, 200V AC : 13, 14 220 V AC : 12, 14

Ammeter (Output Current) Check Terminal 3 Places Feedback 3 Adjuster Gain Adjuster Indicator Lamp

Terminal Board (Refer to table above)

Reference Adjuster Zero 2 Adjuster Supply Switch

H
SO L +15V

199(7.83)

NULLG

AIN

POWER

Power Fuse 100 V AC : 2A 200/220 V AC : 1A

G AC

14

Output Fuse(2A)

F1

F2

4.5(.18) Dia. Through 4 Places 105(4.13) 125(4.92) 240(9.45) 22 (.87) 260(10.24) 120 (4.72)

1. 2. 3. 4.

Adjustment of upper limit of usable range Adjustment of lower limit of usable range Adjustment of feedback voltage ratio Adjustment of input voltage ratio

DIMENSIONS IN MILLIMETRES (INCHES)

Power Amplifiers

769

Power Amplifiers

189(7.44)

REF COMF

8 REF 9 CO M 10 F.B 11 CO M 12 13

1 2 3 4 5 6

178 (7.01)

SK1015-11
4(.16) Dia. Through 4 Places 45 (1.77)

120(4.72)

[ Example Diagram ]
Setting Adjuster
Yellow 1 k Red Black 10 k White 24 V DC Blue Black Blue SO

Lead Wire Approx. 200 (7.87)

100(3.94)

3 (.12)

1 2 3 4 5 6 7

Zero Adjuster Gain Adjuster

Lead Wire Detail


1 2 3 4 5 6 7

White........Plus of 24 V DC Black........Zero of 24 V DC Blue.......... Blue.......... Output to Valve Solenoid Yellow......15 V Power Supply for Setting Adjuster (10 V at 10 k ) Red...........Input Signal Black........Zero of Input Signal

DIMENSIONS IN MILLIMETRES (INCHES)

Instructions
Supply Switch The power amplifier has no power supply switch. As soon as it is connected to a power supply, it comes to be alive. Provide a power switch externally.

770

Power Amplifiers

75(2.95) 85(3.35)

NULL GAIN

SERIES

Compact Power Amplifiers For 10 Series Control Valves


Compact power amplifiers for 10 proportional solenoids. The power supply is 24 V DC. It uses a new circuitry to be slow to heat.

Model Number Designation


AMN
Series Number
AMN

-D
Type of Function
D : DC Input Type

-10
Design Number
10

Specifications
Model No. Description Type of Function Max. Output Current Power Input (Max.) Input Impedance Max. Gain Dither Temperature Drift (Max.) Power Supply Max. Input Power Ambient Temperature External Setting Resistance Approx. Mass AMN-D-10 DC Input Type 1 A (10 Solenoid)

Applicable to Valve
Name of Valve Pilot Relief Valves Relief Valves Relieving and Reducing Valves 10 Series Flow Control Valves 10 -10 Series High Flow Series Flow Control and Relief Valves Model Numbers EDG-01 EBG-03 EBG-06 EBG-10 ERBG-06 ERBG-10 EFG-03/06 EFCG-03/06 (51 Design) EFBG-03 EFBG-06 EFBG-10

+ 10 V DC 10 k 1A/5V Variable 0.2 mA /C 24 V DC (20 - 30 V DC) 25 W 0 - 50C (32 - 122F) 1k 0.2 kg (.44 lbs.)

H
DIMENSIONS IN MILLIMETRES (INCHES)

AMN-D-10
[Example Diagram]
Setting Adjuster
MC-01
4 5
SPAN MIN

+12V

3.5(.14) Dia. Through 2 Places


7 8
MIN SPAN

SOL

1k
DITHER

Power Supply

Span Adjuster
POWER

Detail of Terminal Board


Terminal Number 1 2 3 4 5 6 7 8 Name Power Supply Power Supply Ground Internal Power Supply Input Signal Input Signal Output to Valve Solenoid +24 V 0V G +12 V IN COM SOL
Terminal Board (Refer to table on the left.)
50 (1.97) 60 (2.36)
1 2 3 4 5 6 7 8

Indicator Lamp
2.5 (.10) 30 (1.18)

100(3.94)

90(3.54)

Zero Adjuster

Power Amplifiers

771

Power Amplifiers

Power Amplifiers For 40 Series Flow Control Valves


These power amplifiers are used to drive the 40 series proportional electro-hydraulic flow control valves.

Model Number Designation


AME
Series Number AME

-D
Type of Function D: DC Input Type

-40
Coil Resistance of Valve 40 : 40

-100
Power Supply 100 : 100 V AC 200 : 200 V AC

-40
Design Number 40

AME
Series Number

-DF
Type of Function DF: DC Input Feedback Type T : Slow Up Down Type

-S
Type of Mounting

-100
Power Supply 100 : 100 V AC 200 : 200/220 V AC

-22
Design Number 22 22

AME

S : Panel Mounting Type

Applicable to Valve
Name of Valve Model Numbers EFG -02 (31 Design) EFCG 40 Series Flow Control Valves EFG -03 (26 Design) EFCG EFG -06 (22 Design) EFCG EFG -10 (11 Design) EFCG

Specifications
Model No. Description Type of Fuction Max. Output Current Max. Input Voltage Feedback Voltage Input Impedance Slow Up Down Range Max. Gain Dither Temperature Drift (Max.) Power Supply Power Input (Max.) Ambient Temperature External Setting Resistance Approx. Mass 0.8 A / 5 V Fix 0.2 mA /C 70 VA 050C (32122F) 1 k 2.8 kg (6.2 lbs.) 0.8 A / 5 V Fix 0.2 mA /C 100 V AC, 200/220 V AC 10% (50/60 Hz) 90 VA 0 50C (32 122F) 1 k 4.5 kg (9.9 lbs.) 4.5 kg (9.9 lbs.) 90 VA 0 50C (32 122F) Fix 0.2 mA /C 10 k AME-D-40- -40 DC Input Type 0.8 A (40 Solenoid) + 10 V DC AME-DF-S- -22 DC Input Feedback Type 0.8 A (40 Solenoid) + 10 V DC 0 to 10 V 50 k 0.05 1 s/100 mA AME-T-S- -22 Slow Up Down Type 0.8 A (40 Solenoid)

Instructions
Power supply of the outside setting adjuster When DC input type (AME-D-40) or DC input-feedback type (AME-DF-S) power amplifier is used, power supply for the setting adjuster can be provided from this power amplifier, but for only one. However, please use the variable resistor or potentiometre of which impedance is 1 k for the setting adjuster.

772

Power Amplifiers

SERIES
AME-D-40- -40
Detail of Terminal Board [Example Diagram]
Setting Adjuster
MC-01 10 180 1
SPAN

Terminal Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Input Signal Input Signal

Name IN COM

+12V

MIN

2 1k 0.1
DITHER

8 9

40 SOL

Internal Power Supply Feedback Signal Output to Valve Solenoid Internal Power Supply Frame Ground Power Supply

5V MFB COM SOL +12V FG VAC VAC

12

13 14

Power Supply

Terminal Board (Refer to table above)

Ammeter (Output Current) 4.5 (.18) Dia. Through 2Places


1 2 3 4 5 6
SPAN

Span Adjuster
WARNING

140 (5.51)

153 (6.02)

Zero Adjuster Indicator Lanp Supply Switch

7 8 9 10 11 12 13 14
ON

MIN

POWER
OFF

165 (6.50)

POWER AMPLIFIER
MODEL

FUSE

FUSE

MFG No.

H
152 (5.98)

Power Fuse 100 V AC : 3 A 200 V AC : 1.5 A

4.5 (.18) 70 (2.76) 115 (4.53)

4.5 (.18)

1. Adjustment of upper limit of usable range 2. Adjustment of lower limit of usable range

DIMENSIONS IN MILLIMETRES (INCHES)

Power Amplifiers

773

Power Amplifiers

140 (5.51)

AME-DF-S- -22
[Example Diagram]
Setting Adjuster
MC-01

Detail of Terminal Board


Terminal Number 1 2 3 4 5 6 7 8 9 10
12 13 14

Name Input Signal Input Signal Feedback Signal Feedback Signal REF COM F.B COM

10

470 15V
REF

DITHER
GAIN

1
1k

2 3 11
F.B

8
NULL

SOL

Output to Valve Solenoid

SOL

Sensor

Power Supply

11 12 13 14

Power Supply for Setting +15 V Adjuster (10 V at 1 k ) Ground G Power Supply 100 V AC, 200 V AC: 13, 14 220 V AC: 12, 14

Ammeter (Output Current) Check Terminal 3 Places Reference Adjuster


4

Feedback Adjuster Zero Adjuster


2
REF COM FB

Supply Switch
NULL GAIN

189(7.44)

199(7.83)

Gain Adjuster

Indicator Lamp

POWER

4.5(.18) Dia. Through 4 Places

105 (4.13) 125 (4.92)

22 (.87)

240 (9.45) 260 (10.24)

1. Adjustment of upper limit of usable range 2. Adjustment of lower limit of usable range 3. Adjustment of feedback voltage ratio 4. Adjustment of input voltage ratio

Terminal Board (Refer to table above)

SOL +15V G

8 9 10 11 12 13 14

REF COM F.B COM

1 2 3 4 5 6 7

DIMENSIONS IN MILLIMETRES (INCHES)

Power Fuse 100 V AC: 3 A 200/220 V AC: 1.5 A

AC

178(7.01)

Output Fuse (1.5A)

F1

F2

120 (4.72)

View Arrow X

774

Power Amplifiers

SERIES
AME-T-S- -22

Detail of Terminal Board


Trminal Number 1 2 3
1 2 3 CR1 CR2 CR3 CR4 CH2 9 CH1

Name Input Command Input Command Input Command Input Command CR1 CR2 CR3 CR4

[Example Diagram]

4
DITHER

5
8 SOL

6 7 8 9 10 11 12 13 14 Output to Valve Solenoid Input Command Ground Power Supply 100 V AC, 200 V AC: 13, 14 220 V AC: 12, 14 SOL CR. COM G

Limit Switch

4 10
Sequence Holding Circuit

12 13

14

Power Supply

Indicator Lamp (CH1) CH1 Adjuster


MAX MIN MAX MIN

Ammeter (Output Current) Indicator Lamp (CH2)

Terminal Board (Refer to table above)

CH2 Adjuster
189(7.44) 199(7.83)
8 9 10 11 12 13 14 F1 F2 1 2 3 4 5 6 7

Supply Switch
UP DOW UP DOW

Null Adjuster

POWER

NULL

4.5(.18) Dia. Through 4 Places

Power Fuse 100 V AC : 3A 200/220 V AC : 1.5 A

178 (7.01)

Output Fuse (1.5 A)

Indicator Lamp

[Output Current Pattern]


CH1 (Channel 1)

Current
MAX.1 UP.1 N U LL MIN.1 DOWN 1

CH2 (Channel 2) MAX.2 UP.2 DOWN 2

DIMENSIONS IN MILLIMETRES (INCHES)

MIN.2

Time
CR1 ON CR2 ON CR3 ON CR4 ON

Terminal 1 & 10 in Short-Circuit 2 & 10 in Short-Circuit 3 & 10 in Short-Circuit 4 & 10 in Short-Circuit

Note: 1. CR1 to CR4: Relays in the power amplifier. The output patterns CH1 and CH2 can not be obtained simultaneously nor can they be transmitted halfway to another pattern. 2. The words such as MAX, MIN, UP and DOWN show the volume adjustment of the power amplifier.

Power Amplifiers

775

Power Amplifiers

105(4.13) 125(4.92)

22 (.87)

240(9.45) 260(10.24)

120 (4.72)

How to Calculate Accelerating and Decelerating Time (Example)


Question: Wish to accelerate and decelerate the actuator in between 5 L/min (1.32 U.S. GPM) and 25 L/min (6.6 U.S. GPM) in the use of proportional flow control valve model EFG-02-30-31 . In such case, what are the manimum and minimun time adjustable for the acceleration and deceleration? Answer: The input current for EFG-02-30-31 at the flow rate of 5 L/min (1.32 U.S. GPM) and 25 L/min (6.6 U.S. GPM) can be obtained respectively from the chart below. The chart shows: Input current at 5 L/min (1.32 U.S. GPM) 300 mA Input current at 25 L/min (6.6 U.S. GPM) 520 mA Then, the difference between the above two can be obtained with the following formula: 520 mA 300 mA = 220 mA While, the speecification for the model AME-T-S shows the amplifier's gradient for acceleration or deceleration as being between 0.05 s/100 mA and 1.0 s/100 mA (which means that the minimum time is 0.05 second and the maximum time is 1.0 second for every 100 mA variation). Therefore, the minimum and maximum adjustable time can be obtained as follows: 220 mA 100 mA 220 mA 100 mA 0.05 second = 0.11 second (Minimum) 1.0 second = 2.2 second (Maximum)

The result above are as illustrated on the below.

[F l o w P a t t e r n ]

[In p u t C u r r e n t v s . F l o w ] EFG-02

25 L /min (6.6 U.S.GPM)

Flow Rate

L /min (U.S.GPM)

U.S.GPM L /min 30 8 7 6 25 20 15 10 5 0 0 10 200 300 400 500 600

Flow Rate

5 L /min (1.3 U.S.GPM)

5 4 3 2 1 0

Min. 0.11 s Max. 2.2 s

Min. 0.11 s

Time s

Max. 2.2 s

Input Current

mA

776

Power Amplifiers

SERIES
Interchangeability in Installation Current and New Design
Specification Electricity consumption is different by Current and New Design. The other specifications remain unchanged.
Electricity Consumption New : 40 Design Current : 32 Design 90 VA 70 VA

Installation Interchangeability : None

AME-D-S- -32
Ammeter (Output Current) Power Fuse 100 V AC : 3A 200 V AC : 1.5A
Terminal Board

POWER AMPLIFIER

Zero Adjuster
0 2 4 6 8 10

8 SOL 9

REF COM F.B COM

1 2 3 4 5 6 7

Supply Switch

+15V G

10 11 12 13 14

NULL

GAIN

Indicator Lamp

220V 220V 0V

178 (7.01)

Gain Adjuster
189 (7.44)

4.5(.18) Dia. Through 4 Places

199 (7.83)

POWER

F1

F2

Output Fuse (1.5A)

105(4.13) 125(4.92) 22 (.87)

240 (9.45) 260 (10.24)

120 (4.72)

DIMENSIONS IN MILLIMETRES (INCHES)

AME-D-40- -40
Terminal Board

H
Power Amplifiers
152 (5.98)

Ammeter (Output Current)


4.5(.18) Dia. Through 2 Places

Span Adjuster
1 2 3 4 5 6
SPAN

153 (6.02)

WARNING

Zero Adjuster Indicator Lamp Supply Switch Power Fuse 100 V AC : 3 A 200 V AC : 1.5 A

7 8 9 10 11 12 13 14
ON

MIN

POWER
OFF

POWER AMPLIFIER
MODEL

FUSE

FUSE

MFG No.

4.5(.18) 70(2.76) 115 (4.53)

4.5(.18)

165 (6.50)

Power Amplifiers

777

Power Amplifiers For 40 - 10 Series Control Valves


These power amplifiers are specially designed to combine and incorporate the functions of pressure control (10 solenoid) and flow control (40 solenoid) into one and can be used for the proportional electro-hydraulic flow control and relief valves of which model numbers are as shown below.

Model Number Designation


AME
Series Number

-D 2
Type of Function

-H 1
Type of Mounting

-100
Power Supply

-12
Design Number

AME

D2: DC Input Type

H1: Wall Tapestry Type

100: 100 V AC 200: 200/220 V AC

12

Applicable to Valve
Name of Valve 40 - 10 Series Flow Control and Relief Valve Model Numbers EFBG-03-125-C/H-17 EFBG-06-250-C/H-17 EFBG-10-500-C/H-17

Specifications
Model No. Description Type of Function Max. Output Current Max. Input Voltage Input Impedance Max. Gain Dither Temperature Drift (Max.) Power Supply Power Input (Max.) Ambient Temperature External Setting Resistance Approx. Mass AME-D2-H1- -12 Flow Controls (40 Solenoid) Pressure Controls (10 Solenoid) DC Input Type DC Input Type 0.8 A (40 Solenoid) 1 A (10 Solenoid) +10 V DC +10 V DC 10 k 10 k 0 .8 A / 5 V 1A/5V Fix Fix 0.2 mA / C 0.2 mA / C 100 V AC, 200/220 V AC 10% (50/60 Hz) 130 VA 0-50 C (32-122 F) 1k 1k 5.6 kg (12.3 lbs.)

Instructions
Power supply for the setting adjuster up to two set can be provided from this power amplifier. However, please use the variable resistor or potentiometre of which impedance is 1 k for the setting adjuster.

778

Power Amplifiers

SERIES
AME-D2-H1- -12
[Example Diagram]

Detail of Terminal Board


Terminal Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Name Power Supply 100 V AC, 200 V AC: 1, 2 220 V AC: 1, 3 Ground G Output to Pressure Control Valve (10 ) Solenoid PR. SOL Ammeter Output to Flow Control Valve (40 ) Solenoid Ammeter Common FL. SOL COM

Flow Setting Adjuster


20 19 17 18 12V
SPAN DITHER

Flow Control Valve


9 40 SOL

MIN DITHER SPAN TOFF TON

8 6

Pres.Control Valve
10 SOL

MIN

Pres. Setting Adjuster

-12 V OUT Common +12 V OUT Common Input Signal for PRES. Input Signal for FLOW +12 V OUT

-12 V COM +12 V COM PR.IN FL.IN +12 V

Terminal Board (Refer to the table on the right above.)

Pres. Zero-Point Adjuster Flow Zero-Point Adjuster


POWER AMPLIFIER
10 9 8 7 6 5 4 3 2 1 20 19 18 17 16 15 14 13 12 11

PRES FLOW

Pres. Span Adjuster Flow Span Adjuster

2 4

H
Power Amplifiers
145 (5.71)

MIN SPAN T ON T OFF

200(7.87)

188(7.40)

Pres. Rising Time Adjuster Indicator Lamp Pres. Falling Time Adjuster Supply Switch

F1

F2

POWER

Flow Output Fuse 1.5 A Pres. Output Fuse 2A

60 (2.36)

6(.24) 100(3.94) 220(8.66)

1. Minimum Pressure Setting 2. Variable Pressure Range Setting 3. Minimum Flow Setting 4. Variable Flow Range Setting

174 (6.85)

DIMENSIONS IN MILLIMETRES (INCHES)

Power Amplifiers

779

Power Amplifiers For 10 - 10 Series Control Valves


These power amplifiers can drive two solenoid of 10 load simultaneously or separately, and the control can be done in the same way even though the object is separated by pressure system and flow rate system. Although the display of control unit on the front panel is PRESS and FLOW , they are exactly the same circuit, so there is no distinction between the two system when used.

Model Number Designation


AME
Series Number
AME

Applicable to Valve
-1010
Coil Resistance of Valve
1010: 10

-D2
Type of Function
D2 : DC Input Type

-11
Design Number
11

Name of Valve Pilot Relief Valves Relief Valves

Model Numbers EDG-01 EBG-03 EBG-06 EBG-10 ERBG-06 ERBG-10 EFG-03/06 EFCG-03/06 EFBG-03 EFBG-06 EFBG-10

Relieving and Reducing Valves 10 Series Flow Control Valves

Specifications
Model No. Description Type of Function Max. Output Current Max. Input Voltage Input Impedance Max. Gain Dither Temperature Drift (Max.) Power Supply Power Input (Max.) Ambient Temperature External Setting Resistance Approx. Mass AME-D2-1010-11 DC Input Type 1 A (10 Solenoid) + 10 V DC 10 k 1A/5V Variable 100-300 mA 0.2 mA /C 85 - 264 VAC 120 VA 0-50C (32-122F) 1k 4.3 kg (9.5 lbs.)

10 -10 Series High Flow Series Flow Control and Relief Valves

Applicable to Piston Pump


Name of Pump Model Numbers A16- -R-04 A22- -R-04 A37- -R-04 A56- -R-04 A70- R04 A90- R04 A145- R04 Also, double pumps combined with the models listed above and fixed displacement vane pumps.

"A" Series Variable Displacement Piston Pump Proportional Electro-Hydraulic Load Sensing Type

Instructions
Power supply for the setting adjuster up to two set can be provided from this power amplifier. However, please use the variable resistor or potentiometre of which impedance is 1 k for the setting adjuster.

780

Power Amplifiers

SERIES
AME-D2-1010-11
Detail of Terminal Board [Example Diagram]
Flow Setting Adjuster

Terminal Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Name Power Supply 85 - 264 VAC Ground G

17 16 14 15

+12V
SPAN MIN

DITHER

9
DITHER

FL. SOL

8 6 5 PR. SOL

Output to Pressure Control Valve Solenoid PR. SOL Ammeter Output to Flow Control Valve Solenoid Ammeter -12 V OUT Common +12 V OUT Common Input Signal for PRES. Input Signal for FLOW +12 V OUT FL. SOL -12 V COM +12 V COM PR.IN FL.IN +12 V

SPAN

4
Pres. Setting Adjuster

MIN

Power Supply

Pres. Dither Adjuster Terminal Board (Refer to the table on the right above.)

Pres. Span Adjuster Pres. Zero-Point Adjuster


1

Flow Zero-Point Adjuster Flow Span Adjuster


POWER AMPLIFIER
+ 10 +12V 17

AME-D2-1010-11

A
FL SOL 9 FL IN PR IN COM 16

PRESS
15

FLOW
MIN

Flow Dither Adjuster 175 (6.89)

200 (7.87)

188 (7.40)

H
Power Amplifiers
781

14

A
PR SOL 6 +12V 13

SPAN
5 COM 12

Indicator Lamp

GND

-12V

11

DITHER
3

2 AC 1

F1
U S

F2
U S

F3
U S

POWER

F E

E F

Supply Switch 6(.24) 60 (2.36) 100 (3.94) 220 (8.66) Power Fuse 100 V AC : 2 A 200 V AC : 1 A Pres. Output Fuse 1.5 A Flow Output Fuse 1.5 A

145 (5.71)

1. Minimum Pressure Setting 2. Variable Pressure Range Setting 3. Minimum Flow Setting 4. Variable Flow Range Setting

DIMENSIONS IN MILLIMETRES (INCHES)

Power Amplifiers

Power Amplifiers For Shockless Type Directional and Flow Control Valves
These power amplifiers are used to drive the shockless type proportional and flow control valves.

Model Number Designation


AMN
Series Number

-G
Type of Function Shockless Directional G : and Flow Control Type W : DC Input Type

-10
Design Number 10 10

AMN

Applicable to Valve
Name of Valve Shockless Type Proportional Directional and flow Control Valves Model Numbers EDFG-01

Specifications
Model Numbers Description Max. Output Current Setting Resolution Number of Preselection Pattern Sequence Input Input Current Voltage Range AMN-G-10 1.3 A (10 Solenoid) 0 99 % (1 % Units) SOLa : 3 Patterns SOLb : 3 Patterns 10 mA/24 V 10 28 V 10 V DC : SOLa +10 V DC : SOLb 10 k 1.3 A/5 V : SOLa 1.3 A/+5 V : SOLb Variable (Internal) 0 99 %/Max. slope time 1 99 s 0.1 3 s 0.2 mA /C 24 V DC (Power Supply Range : 20 30 V) 25 W 0 50C (32 122F) 90 % RH or less 0.2 kg (.4 lbs.) AMN-W-10

Maximum Input Voltage Input Impedance Maximum Gain Dither Slope Adjustment Range Maximum Slope Time Delay Time Adjustment Range Temperature Drift Power Supply Power Input Ambient Temperature Ambient Humidity Approx. Mass

Instructions
Power supply of the outside setting adjuster When DC input type (AMN-W) power amplifier is used, power supply for the setting adjuster can be provided from this power amplifier, but for only one. However, please use the variable resistor or potentiometre of which impedance is 1 k for the setting adjuster. Supply Switch The power amplifier has no power supply switch. As soon as it is connected to a power supply, it comes to be alive. Provide a power switch externally. 782
Power Amplifiers

SERIES
AMN-G-10
SOL A SOL B SEL 1 SEL 2 COM 5 6 7 8 4

[Example Diagram]
CPU
9

Detail of Terminal Board


Terminal Number
SOL.a

Name Power Supply +24V Power Supply 0V Ground G Sequence Input IN COM Sequence Input SOL A Sequence Input SOL B

Terminal Number 7 8 9 10 11 12

Name Sequence Input Sequence Input Output to Valve Solenoid Output to Valve Solenoid SEL 1 SEL 2 SOL a SOL b

IN DISPLAY ROM PWN


10 11

SOL.b

Power Supply

RAM
+ 3

AD

12

Sequence Controller

FG

Power Supply
24V 0V 1 + 2

+5 V +1 5 V - 15V

1 2 3 4 5 6

Power Supply DC24V

Terminal Board (Refer to table on the right above)


9 10 11 12 S OL a S OL b

Point Lamps

Item Indicating Lamps Item Check Key

3 3 2 L EVEL S L OP E MA X MI N DA T A

Data Display
115(4.53)

Input Signal Output Current

2 SOL b 0 SOL a SOL SOL SEL SEL B A 1 2 ON ON ON ON ON ON 1 2


OFF

OFF 3

I T EM

POWE R A MP .
POWER 24V 0V 1 2

90(3.54)

G 3

C 4

SEQ. IN ASOL B 1 SEL 2 5 6 7 8

Data Setting Push Buttons


5 (.20)

50(1.97) 60(2.36)

5 (.20)

Terminal Board (Refer to table on the right above)

3.5(.14) Dia. Through 2 Places

30 (1.18)

DIMENSIONS IN MILLIMETRES (INCHES)

AMN-W-10
Manually Operated Setting Adjuster
MC02

[Example Diagram]
MIN a

Detail of Terminal Board


Terminal Number Name Power Supply +24V Power Supply 0V Ground G Internal Power Supply +12V Internal Power Supply 12V Terminal Number 7 8 9 10 11 12 Name Input Signal Input Signal Output to Valve Solenoid Output to Valve Solenoid IN COM SOL a SOL b

H
Power Amplifiers
783

4 7

SPA Na +12V DE L AY

9 10

SOLa

5 8

- 12V DE L A Y SPA Nb MIN b DIT H ER 24V 0V

11 12

SOLb

2 k

G 1 2

1 2 3 4 5 6

Power Supply

Terminal Board (Refer to table on the right above)


9 10 11 12
SOL b SOL a

SOL a, b Indicator Lamp Span Adjuster

SOL a SPAN a

SOL b SPAN b DELAY

Delay Adjuster

Output Current

SOL b 0 SOL a DELAY

DELAY DELAY DELAY

90(3.54)

MIN a

MIN b

115(4.53)

Input Voltage

POWER
MODEL MFG NO.
24V 0V G +12V -12V IN COM

+V 0 V

Zero Adjuster

AMN-W-10

Indicator Lamps

5 (.20)

50(1.97)

3.5(.14) Dia. Though 60(2.36) 2 Places Terminal Board (Refer to table on the right above)

5 (.20)

30 (1.18)

DIMENSIONS IN MILLIMETRES (INCHES)

Power Amplifiers

Power Amplifiers For Directional and Flow Control Valves


These power amplifiers are used to drive the proportional electro-hydraulic directional and flow control valves.

Model Number Designation


SK1091
Series Number
SK1091

-D24
Power Supply
D24 : 24 V DC

-10
Design Number
10

Applicable to Valve
Name of Valve Directional and Flow Control Valve Model Numbers 03 EDFHG- 04 06

Specifications
Model No. Description Max. Output Current Max. Input Voltage Input Impedance Max. Gain Dither Delay Time Adjustment Range Temperature Drift (Max.) Power Supply Required Current Power Input (Max.) Ambient Temperature Ambient Humidity External Setting Resistance Approx. Mass SK1091-D24-10 1 A (10 Solenoid)

10 V DC for SOL a +10 V DC for SOL b 10 k 1 A / 5 V Variable 0.15-3 s 0.2 mA /C 24 V DC (21-28 V Included Ripple) 1.5 A or more 25 W 0-50C (32-122F) 90%RH or less 2k 1.0 kg (2.2 lbs.)

Instructions
Power Supply for the Setting Adjuster Power supply for the setting adjuster can be provided from this power amplifier, but for only one. However, please use the variable resistor or potentiometre of which impedance is 2 k for the setting adjuster. Power Switch The power amplifier has no power supply switch. As soon as it is connected to a power supply , it comes to be alive. Provide a power switch externally.

784

Power Amplifiers

SERIES
SK1091-D24-10
[Example Diagram]
Setting Adjuster
MC-02
MINa UPa
DOWNa

[Input-Output Characteristics]
For SOLa

Output Current ( A)

For SOL b

4 1 6 5

SPANa

+12V
DELAY

8 SOL a 9 10 SOL b 11 -V

SPAN a MIN a

SPAN b MIN b +V

-12V
UPb
DOWNb SPANb

2k

14
24V

MINb

DITHER

Approx. 0.1V

Input Voltage

0V

12

13

[Delay Function]
1 In case 1 and 2 Input signal terminals are used.
+V Input Voltage 0 V SOL b UP b DOWN b UP a SOL a DOWN a

Power Supply

Detail of Terminal Board


Terminal Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Name Input Signal Input Signal Input Signal Power Supply for Setting Adjuster Power Supply for Setting Adjuster Power Supply for Setting Adjuster IN COM IN +12V COM 12V

Output Current 0

2 In case 3 and 2 Input signal terminals are used.


+V Input Voltage 0 V SOL b

Output to Valve Solenoid Output to Valve Solenoid Power Supply Power Supply Frame Ground

SOL a
Output Current 0

DOWN a UP a SOL a

UP b DOWN b

SOL b 24 V 0V FG

3 In case 1 , 2 and 3 Input signal terminals are used.


Terminal 1 2 Terminal 3 2 +V Input Voltage 0 SOL b UP b Output Current 0 DOWN b UP a SOL a DOWN a

H
Power Amplifiers
785

Three (3) usages are available as shown 1 to 3 of Delay Function at right hand side for Input signal terminal (IN).

Indicator Lamp

Delay Time Adjuster for SOL a


POWER
SOLa SOLb

SOL a, b Indicator Lamp


1

UPa

Delay Time Adjuster for SOL b

DOWNa

166(6.54)

180(7.09)

UPb

DOWNb

SPANa

10

SPANb

11

Span Adjuster
MINa MINb

13

12

14

DITHER

Zero-Point Adjuster Terminal Board (Refer to the table on the above.)


48 (1.89) 6 (.24)

Dither Adjuster

150(5.91)
10 (.39)

100 (3.94)

Power Amplifiers

Power Amplifiers For High Response Type Directional and Flow Control Valves
These power amplifiers are used to drive the high response type proportional electro-hydraulic directional and flow control valves. A compact AMN-L model and a euro card type AMB-EL model are available. The single height [3U: 100 160 mm (3.94 6.30 in.)] is employed for the euro card size of the AMB-EL model.

Model Number Designation


AMN-L AMN
Series Number
AMN

AMN-L -01
Size of Applicable Valve
01: 01 Size

AMB-EL -2P
Applicable Spool Type
None: 3C2, 3C40 2P: 3C2P

-L
Type of Function
L: DC Input Type Directional and Flow Control with Miner feedback

-3
Compensation
1: Type 1 3: Type 3

-10
Desigen Number
10

AMB-EL AMB
Series Number

-EL
Type of Functio n

-03
Size of Applicable Valve
01: 01 Size 03: 03 Size 04: 04 Size 06: 06 Size

-2P
Applicable Spool Type

-1
Compensation

-10
Desigen Number

AMB

EL: DC Input Type Directional and Flow Control with Miner feedback .

None: 3C2, 3C40 2P: 3C2P

1: For flow rate 40/80 L/min (10.6/21.1 U.S.GPM) 2: For flow rate 280 L/min (74.0 U.S.GPM) 3: For flow rate 350 L/min(92.5 U.S.GPM) 4: For flow rate 500 L/min(132 U.S.GPM)

10

Please refer to us for

Specifications
Description Model Numbers AMN-L-01-1 AMN-L-01-3-2P AMB-EL-01 2.5 A (3.9 Solenoid) AMB-EL-03 3.0 A (3 Solenoid) 10 V / 5 V 100 k (50 k in single-end mode) 4 28 V 0.05 5 s (Slope Adjustment function is not available with AMB-EL- -2P 10 V / rated st. Open Collector (30 V DC, 10 mA Max.) 24 V DC (21 28 V DC) 30 W 30 W 40 W 0 50 C (32 122 F) 85 % RH or less DIN 41612 F32 0.28 kg (.62 lbs.) 0.34 kg (.75 lbs.) AMB-EL-04 AMB-EL-06 2.5 A (3.9 Solenoid) +10 V DC: PBAT Max. Input Voltage 10 V DC: PABT 10 k or more Input Impedance Terminal Number Slope-off input 13-14 Short Slope Adjust Time 0.03 5 s Monitor Voltage 1.5 V / 3 mm st. Alarm Open Collector (30 V DC, 10 mA Max.) Supply Voltage Rage 24 V DC (20 30 V DC) Power Input 75 W Ambient Temperature 0 50 C (32 122 F) Ambient Humidity 90 % RH or less Connector Approx. Mass 0.3 kg (.66 lbs.) 2.5 A (3.9 Solenoid)

Max. Output Current

Applicable to Valve
Power Amplifiers Model Numbers AMN-L AMB-EL Valve Model Numbers ELDFG-01 ELDFG-01/03 ELDFHG-04/06

Instructions
Power Switch The power amplifier has no power supply switch. As soon as it is connected to a power supply, it comes to be alive. Provide a power switch externally.

786

Power Amplifiers

SERIES
AMN-L-01-1-10
13 14 SLOPE OFF
Vin 10 11 12
SLOPE

Detail of Terminal Board [Example Diagram]


6 7

Terminal Number 1 2 3 4 5 6 7 8 9 10

Name Power Supply CAPACITOR(+) Power Supply +24V Power Supply 0V Power Supply CAPACITOR() Frame Ground G Output to Valve SOL b Solenoid Output to Valve Solenoid Input Signal SOL a +IN

Terminal Number 11 12 13 14 15 16 17 18 19 20

Name Input Signal IN Input Signal COM Slope Control ON/OFF Terminal SLOPE Vcc Slope Control ON/OFF Terminal SLOPE OFF LVDT Terminal CAR. LVDT Terminal COM LVDT Terminal SIG. Sensor Moniter Output S.M Alarm Output ALM(C) Alarm Output ALM(E)

12V

MIN a SP A Na

SLOPE GAIN SLOPE


S PANb MIN b

8 9
DITHER

19
ALARM 20


LVDT AMP

231 LVDT

ALARM

15 16 G 17 5

3.15A 24V 0V
1

DC24V

18 S.M

Terminal Board (Refer to table above)

10 11 12 13 14 15 16 17 18 19 2 0

Slope Time Adjuster Slope Function OFF Indicator LVDT Disconnection Detection Indicator
90(3.54) 115(4.53)
SLOPE INPUT
+V 0 V PB 0 PA

Span Adjuster

10 11 12 13 14 15 16 17 18 19 20 + I N - I N COM S L OP E CA R. COM Vc c A LA RM Vi n SL OPE L VDT

S P A Na

SPA Nb MINb

SL OP E SL OP E

Zero Adjuster
MINa

P OWER

SLOPE SLOPE SLOPE SLOPE OPEN

HIGH SPEED SLOPE

Power Fuse (3.15 A)

MODEL AMN- L MF G NO.


Ca p . ( + ) 2 4 V 0V G 1 2 3 4 5

- 10

S OLb 6 7

S OL a 8

SLOPEOFF(13PIN) SLOPEVcc(14PIN)

SHORT

Indicator Lamp
5 (.20)

Terminal Board (Refer to table above)

80(3.15) 90(3.54)

5 (.20)

3.5(.14) Dia. Through 2 Places

30 (1.18)

DIMENSIONS IN MILLIMETRES (INCHES)

AMN-L-01-3-2P-10
[Example Diagram]

Detail of Terminal Board


Terminal Number
6 7

Name Power Supply CAPACITOR(+) Power Supply +24V Power Supply 0V Power Supply CAPACITOR() Frame Ground G Output to Valve SOL b Solenoid Output to Valve Solenoid Input Signal SOL a +IN

Terminal Number 11 12 13 14 15 16 17 18 19 20

H
Name Input Signal Input Signal IN COM LVDT Terminal CAR. LVDT Terminal COM LVDT Terminal SIG. Sensor Moniter Output S.M Alarm Output ALM(C) Alarm Output ALM(E)

Vin 10 11 12

GAIN

8 9
DITHER

19
ALARM


LVDT AMP

231 LVDT

ALARM

20

15 16 17 5

3.15A

24V 0V
18 S. M

2 3 4

DC24V

1 2 3 4 5 6 7 8 9 10

Terminal Board (Refer to table above)

10 11 1 2 13 14 15 16 1 7 18 19 2 0

10 11 12 13 14 15 16 17 18 19 20 + I N - I N COM CA R. COM ( C ) ( E ) Vi n L VDT A LA RM

Span Adjuster
S PA N

LVDT Disconnection Detection Indicator


90(3.54)
NUL L POWE R

Zero Adjuster

Power Fuse (3.15 A)


FUSE

MODEL AMN- L MF G NO.


Y UK E N K OGY O CO. , L T D. Cap. Ca p . ( + ) 2 4 V 0V (-) 1 2 3 4 G 5

-10
MA DE I N J A P A N S OLb 6 7 S OL a 8 9

115(4.53)

Indicator Lamp
5 (.20)

Terminal Board (Refer to table above)

80(3.15) 90(3.54)

5 (.20)

3.5(.14) Dia. Through 2 Places

30 (1.18)

DIMENSIONS IN MILLIMETRES (INCHES)

Power Amplifiers

787

Power Amplifiers

AMB-EL- - - -10
Pin Connections and Functions
Pin Number b02 b04 b06 b08 b10 b12 b14 b16 b18 b20 b22 b24 b26 b28 b30 b32 Name Power Supply Power Supply sol b(+) sol b() 0V 0V Pin Number z02 z04 z06 z08 z10 z12 z14 z16 z18 z20 z22 z24 z26 z28 z30 z32 Name sol a(+) sol a()

Command Input Command Input

(+) ()

This power amplifier requires connector cards for connection. A connector card attached model is also available. Please ask for details if interested.

COM Power Supply +24V Power Supply +24V Slope Off COM (No.3) Conected to pilot Signal (No.1) valve sensor. Carrier (No.2) See Snsor Connecton Output Output FG 24V 24V

COM (No.2) Conected to main Carrier (No.3) valve sensor. Signal (No.1) See Snsor Connecton Alarm Output Alarm Output Stroke Monitor Signal Stroke Monitor Signal () (+) (P) (S)

DIMENSIONS IN MILLIMETRES (INCHES)


40(1.57) 3 (.12) 4 (.16) 6.5 (.26)

Jumper Plugs : Selects the slope time


191.4(7.54) 160(6.30)

3 (.12)

Span Adjuster Mini Adjuster

Slope Adjuster
DS P 1

128.5(5.06)

SOCO T


SOCO T SOCO T

Zero Adjuster Slope-off Indicator Lamp Disconnection Indicator Lamp Power Indicator Lamp
3 (.12)

SOCO T

SOCO T

SOCO T

SOCO T

SOCO T

SOCO T

SOCO T

SOCO T

AMB-EL-03-1-10

Sensor Adjuster Jumper Plugs : Selects the input sensitivity


6.5 (.26)

3 (.12)

4 (.16)

Gain Adjuster

Sensor Connection
Main Valve Sensor
1 3 2

Lamp Pattern
0.055 s
A B

Sensor Signal (z20)


0.055 s

Carrier Output (z18)

COM (z16)

P T A B

Time

Pilot Valve Sensor


Sensor Signal (b24)

P T

3 2

COM (b22)

Carrier Output (b26)

788

Power Amplifiers

100(3.94)

SERIES

Setting Adjusters
The setting adjuster supplies the command signal voltage to the power amplifier. Since the setting adjuster is closely related to actual machine operating procedure, the user generally provides this device. Yuken makes the following standard setting adjusters for general use and designs and manufactures special setting adjusters to order.

Type

Model Number MC-01

Function This is the simplest setting adjuster, consisting of a trimmer (1 k) and a dial. Consisting of a centre-tapped trimmer (1 k - 1 k) and a dial, this setting adjuster is ideal for a servo system. Six trimmers are incorporated, so it is possible to set six points. This multifunction slope controller generates any desired two-channel analog voltage patttern outputs. It can also be used with slopeproportional and time-proportional systems. Slope and output can be set optionally 4-bit signal.

Manually Operated Setting Adjuster MC-02 6-point Setting Adjuster Multifunction Slope Controller Slope Controller AMC-V6-S- -10

AMC-T-20

AMN-T-10

H
Setting Adjusters

Setting Adjusters

789

Manually Operated Setting Adjuster MC-01


[Electric Circuit]
3 1 k
Clockwise

[Example Diagram]
Setting Adjuster (MC-01) 3 Power Amplifier (AME-D-10) 7 6

[Mounting Panel]
M4 Thd. 4 Places

2 Rotation 1

2 1

1 2 10

8
62(2.44) 62(2.44) 70(2.76) 70(2.76) 70(2.76)

11 12 Power Supply

4.5(.18) Dia. Through 4 Places

40 30 20 10 0

50

60 70 80 90 100

5 (.20)

70 (2.76) 80 (3.15)

3 2 1

1 2 3 4

YUKEN MODEL MC-01

70(2.76) 80(3.15) 30 (1.18)

2.3 (.09)

60 (2.36)

10 (.39)

60 (2.36)

DIMENSIONS IN MILLIMETRES (INCHES)

MC-02
[How to Use]
This setting adjuster is for using positive and negative voltages to the right and left of the zero point. Most suitable for servo systems. Please contact us for usage details.

[Example Diagram]
Setting Adjuster (MC-02) 3 2 1 4

[Mounting Panel]
M4 Thd. 4 Places

4 1 6 5

+12V 12V 0V Servo Amplifier

4 1k 1k 3 Clockwise Rotation 2 1

2k

62(2.44) 70(2.76)

4.5(.18) Dia. Through 4 Places

DEC. 20 40 60 80

20 INC.

60 80 100 100

3 2 1

YUKEN MODEL MC-02

70(2.76) 80(3.15) 30 (1.18)

2.3 (.09)

10 (.39) 60 (2.36)

60 (2.36)

DIMENSIONS IN MILLIMETRES (INCHES)

790

Setting Adjusters

60 (2.36)

40

5 (.20) 70 (2.76) 80 (3.15)

62(2.44)

[Electric Circuit]

Input

60 (2.36)

SERIES
6-Point Setting Adjuster AMC-V6-S- -10
Power Supply 100 .......... 100 VAC 200 .......... 200 VAC 220 .......... 220 VAC

Detail of Terminal Board


Terminal Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Name 1 OUT (VR1) 2 OUT (VR2) 3 OUT (VR3) 4 OUT (VR4) 5 OUT (VR5) 6 OUT (VR6) 0V COM

[Electric Circuit]
12 13 14

AC Power Supply

10 VDC 10V VR1 VR2 VR3 VR4 VR5 VR6 Power Supply 0V

11

8(0V)

Ground Power Supply 85 265 VAC

[Example Diagram]
Setting Adjuster (AMC-V6-S)
1 2 3 4 5 6 8 13 14 11

Relay Circuit

Power Amplifier (AME-D-S)


1 8 SOL

13 14 11

H
Terminal Board (Refer to table above)

Adjusting Dial 6 Places

4.5(.18) Dia. Through 4 Places


NP 1 NP 4

1 2 3 4 5 6 7

189(7.44)

Supply Switch
NP 3 NP 6

199(7.83)

10 11 12 13 14

178 (7.01)

NP 2

NP 5

Power Fuse (1 A)

POWER

F1

70 (2.76) 80 (3.15)

Indicator Lamp

22 (.87)

240 (9.45) 260 (10.24)

76 (2.99)

DIMENSIONS IN MILLIMETRES (INCHES)

Setting Adjusters

791

Setting Adjusters

AC Power Supply

Multifunction Slope Controllers


This controller can generate any desired two-channel analog voltage pattern outputs and can be used with slope-constant and time-constant systems. Although two-channel outputs can be used independently, this controller can also be used as a setting adjuster for the EH Series variable piston pumps.

Model Number Designation


AMC
Series Number
AMC : Setting Adjuster

-T
Type of Function
T : Acceleration/deceleration signal type (Slope Controller)

-20
Design Number
20

Specifications
Model No. Description Number of Output Channels Maximum Output Range AMC-T-20 2 channels (A, B) 0 - +5 V , 0 - 5 V, 0 - +10 V, 0 - 10 V (The settings are DIP switch selectable) Slope-constant With a level change, the slope will not change (but arrival time changes.) Time-constant With a level change, the time will not change (but the slope changes.) : 1 Type 4 Types Polygonal Line Signal Curve Compensation Signal : 3 Types to be selected by DIP switch to be selected by DIP switch

Two Categories of Slopes

Acceleration/Deceleration Signal Type M axim um STime lope Time Max. Slope Setting Resolution Control Mode Number of Preselected Patterns Stop Mode Applicable Only for Control Mode 1 Control Input Signal Control Output Signal Data Save Power Supply Power Input Ambient Temperature Ambient Humidity Approx. Mass Note: Indicates preset conditions. ON

5 s , 20 s, 50 s, 100 s (The settings are DIP switch selectable) The level and slope settings are variable in 0.1% units from 0 to 99.9% Mode 1, 4-bit binary code input, 15 patterns Mode 2, 6-bit binary code input, 63 patterns Mode 3, Timer control, 9 patterns (4 variations) : The stop mode is to retain the state of controller output at the instant an external input signal is interrupted. When the external signal is input again, the operation is resumed from the retained state. OFF : When external input signal is interrupted, function goes back to the initial setting (Pattern No.0). Current input type, 10 mA /bit max. Usable as a voltage input type (voltage range: 8 to 48V DC) Photocoupler insulation input Output from transister open collector Max. 30V, 50 mA EEP-ROM (Battery not needed) 100/200 V AC, 50/60 Hz (85-260 V AC) 10 VA or less 0-50C (32-122F) 85%RH or less (Bedewing must be avoided) 1 kg (2.2 lbs.)

Instructions
Since this controller incorporates a micro computer, do subject it to undue electrical noise.

792

Setting Adjusters

SERIES
Control Modes
One among the following three types of control modes can be chosen by changing DIP swicth. Control Mode 1 Channels A and B generate optional slopes independently each other.
Channel-A Code Input
0000 0 0001 1 0010 2 0011 3 0000 0

Setting Example
Control Mode 1
Code Input A8 OFF OFF OFF OFF A4 OFF OFF OFF OFF A2 OFF OFF ON ON A1 OFF ON OFF ON

Channel - A
Pattern Setting % No. Level Slope 0 1 2 3 0 99.9 -80.0 10.0 0 40.0 60.0 50.0 Stop Cylinder forward acceleration Cylinder backward acceleration Cylinder forward deceleration Remarks

Pattern No. Output


Channel-B Code Input

ON
0000 0 0101 5 0100 4 0000 0

ON

ON

ON

15

10.0

10.0

Pattern No. Output

Forward

Backward

Pattern 1

Pattern 3

Control Mode 2 A slope is generated by a strobe signal (signal for change to next signal). Channels A and B operate synchronously.
Code Input Strobe Signal
0000 0001 0010 0011 0000

Output

Level 99.9%

Pattern 2

Slope 40.0%

Slope Level 50.0% 10.0% Slope

Level
-80.0%

Code Input

60.0%

Pattern No.
Channel-A

ON A1 A2 ON ON

H
Setting Adjusters
793

Output

Channel-B

Slope Type
One among the follwing four types can be chosen by changing DIP switch. Ty p e 1
(% ) 100 (% ) 100

Output

Output Voltage

Output Voltage

Control Mode 3 The internal timer is activated by a start signal, causing the slopes to be generated successively in memory. Channels A and B operate independently.
Channel-A

Ty p e 2

75 50 25 0 R

50

Straight Slope Waveform

The 0 to 25% and 75 to 100% portions of the slope waveform are rounded with arcs. Time

Start Signal 1 Time Pattern No. Output


Channel-B (% ) 100 0 1.0 1.1 1.2 1.3

Ty p e 3
(% ) 100

Ty p e 4

Output Voltage

Output Voltage

Start Signal 3 Pattern No. Output


0 3.0 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9

50 R 0

R 50 30 0 R

Two portions above and below 50% of the waveform are rounded with arcs. Time

Two portions above and below 30% of the waveform are rounded with arcs. Time

Setting Adjusters

AMC-T-20

[Example Diagram]
AMC-T-20

(Ex.)
EHDFG-03
A B b

Sequence Controller
A1 A2 A4 A8 B1 B2 B4 B8 4 5 6 7 8 9 IN 10 11 IN

CPU D/A 1 A out


IN a

2 COM 3 B out

C DC24V P T

D/A ROM RAM

EHDFG-03
A B b

18 DC Power Supply Voc 19 20

a FG IN

COM 12
Isolation Power Supply

AC 85-260V C DC24V P T

CO.A 13 CO.B 14 M.SV 15 ALM. 16 17 DOC


DC Power Supply

OUT

Detail of Terminal Board


Terminal Number 1 2 3 4 5 6 7 8 9 10 Channel A Output Common Channel B Output Code Input Code Input Code Input Code Input Code Input Code Input Code Input Name A out COM B out A1 A2 A4 A8 B1 B2 B4 Terminal Number 11 12 13 14 15 16 17 18 19 20 Name Code Input Code Input Common Coincidental Output Signal with "A" Coincidental Output Signal with "B" Data Save Signal Alarm Signal Output Output Common Frame Ground Power Supply B8 DCOM CO.A CO.B M.SV ALM. DOC FG AC

DIMENSIONS IN MILLIMETRES (INCHES)


Pattern No. Display D : Level Display M : Channel A Output D : Slope Display M : Channel B Output Indicator Lamp
189(7.44) 199(7.83)

DIP Switch

D : Channel Selection
A B

178(7.01)

D : Time Display

D : Alteration of Level Slope Time Values


AMC-T

Panel Operating Key Data Set ( D ) Monitor ( M )


70 (2.76) 80 (3.15)

1 2 3 4 5 6 7 8 9 10 11 12 13 POWER 14 ON 15 16 OFF 17 18 19 20

Supply Switch

D : Pattern No. Designation After Channel Selection


4.5(.18) Dia. Through 4 Places 25 (.98)

60 (2.36) 72 (2.83)

Terminal Board (Refer to table above)

794

Setting Adjusters

SERIES
Interchangeability between Current and New Design
Specifications Specifications unchanged unless specified below.
Model No. Description Control Output Signal Slope Types Stop Mode (Applicable only for Control Mode 1) Data Save Approx. Mass New : AMC-T-20 Output from transister open collector Max. 30 V, 50 mA : 1 Type 4 Types Polygonal Line Signal Curve Compensation Signal : 3 Types ON, OFF EEP-ROM Battery not needed 1 kg (2.2 lbs.) Battery Required 1.8 kg (4.0 lbs.) to be selected by DIP switch Current : AMC-T-10 Output from transister open collector Max. 30 V, 10 mA 1 Type : Polygonal Line Signal

Terminal The following are differences between current and new.


Terminal Number 13 14 15 16 Name New : Design 20 Coincidental Output Signal with "A" "CO.A" Coincidental Output Signal with "B" "CO.B" Data Save Signal "M.SV" Alarm Signal Output "ALM." Current : Design 10 Coincidental Output Signal with "A" "DO1" Coincidental Output Signal with "B" "DO2" Remarks

Abbreviation of the terminals are changed, though functionally the same.

Added new functions.

H
Setting Adjusters
795 Interchangeability in Installation There is an interchangeability in installation, although depths (dimensions "A" and "B") are different.

Model Numbers
1 2 3 4 5 6 7 8 9 10 11 12 13 POWER 14 ON 15 16 OFF 17 18 19 20

mm (Inches)
A B

Current New

AMC-T-10 AMC-T-20

185 (7.28) 60 (2.36)

200 (7.87) 72 (2.83)

A B

AMC-T

A B

Setting Adjusters

Slope Controllers
This slope controller is considerably smaller and lighter compared to conventional slope controllers. 4-bit switching signals allow the pattern output of given levels and acceleration/deceleration times. One-touch disconnection is supported. The mass and the volume have been reduced to one-fifth and onefourth, respectively.

Model Number Designation


AMN
Series Number AMN

-T
Type of Function T : Slope Controller

-10
Design Number 10

AMN-T-10 Specifications
Model Numbers Description Number of Output Channels Maximum Output Range AMN-T-10 1 channel 0 +5 V (Factory Preset) 0 +10 V 5 V 10 V Slope-constant type: 1-9999 s/Max. Output signal (Factory Setting, 5 s) Time-constant type: 19999 s (Can be set in 1 second increments) Polygonal Line Signal: 1 Type (Factory Setting) Curve Compensation Signal: 3 Type The level and slope setting are variable in 0.1 % units from 0 to 99.9% 4-bit binary code input 15 patterns Input Current: 10 mA/24 V Voltage Range: 10 28 V Load Current: Max. 50 mA Supply Voltage: Max. 32 V 24 VDC (20 30 VDC) 3W 0 50 C (32 122 F) 90 % RH or less 0.2 kg (.44 lbs)
9 x1 10 11 12 13 14 15 16 x 2 x 4 x 8 I C CO. A L. OC S E Q. I N S E Q. OU T DA T A

DIMENSIONS IN MILLIMETRES (INCHES)

Terminal Board (Refer to table below) Item/Point/Data Display Data setting Buttons
90(3.54) 115(4.53) 5 (.20)

I TEM

MON . D. S . P O I NT L EVEL S L OP E DA T A

Maximum Slope Time

S L OP E CONT ROL L E R MO D E L A MN - T - 1 0
MF G N O .

Acceleration/Deceleration Signal Type Setting Resolution Number of Preselected Patterns Sequence Input Sequence Output Power Supply Voltage Power Input Ambient Temperature Ambient Humidity Approx. Mass

P O WE R 24V 0V 1 2

G 3

DC2 4 V + 4 5

OU T SG + 6 7 8

50(1.97) 60(2.36)

5 (.20)

Terminal Board (Refer to table below)

3.5(.14) Dia. Through 2 Places

30 (1.18)

Detail of Terminal Board


Terminal Number 1 2 3 4 5 6 7 8 Name Power Supply +24V Power Supply 0V Frame Ground G Internal Power Supply +24V Internal Power Supply 0V Signal Ground SG Output Signal + Output Signal Terminal Number 9 10 11 12 13 14 15 16 Name Sequence Input 1 Sequence Input 2 Sequence Input 4 Sequence Input 8 Sequence Input IN COM Sequence Output COL N. Sequence Output ALARM Sequence Output OUT COM

1. A fixed slope means that the slope endpoint time changes while the slope gradient remains unchanged when the level is changed. 2. A fixed time means that the slope endpoint time remains unchanged when the level is changed. 3. The same slope types as those for the multifunction slope controller are supported. See page 789 for details.

[Example Diagram]
x1 x2 x4 x8 C O. AL . 9 10 11 12 13 14 15 16 3

CPU IN D/ A
+5V 7 8

Ex. EHDFG-03
IN

Instructions
Since this controller incorporates a micro computer, do subject it to undue electrical noise.
Po we r Su p p l y

ROM OUT RAM


+5V +15V - 15V

SG

24V DC

+ -

FG

DC Power Supply
24V 0V 1 + 2

D I S PL AY

Sequence Controller

Power Supply DC24V

796

Setting Adjusters

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