Вы находитесь на странице: 1из 8

84

www.ifptraining.com

IC Engines & Lubricants - 2013

p. 87 to 90

Industrial Lubrication

IC Engines & Lubricants - 2013


AUTOMOTIVE AND INDUSTRIAL ENGINES LUBRICATION LUBRICANTS PHYSICO-CHEMISTRY AND LUBRICATION THEORY ENGINE MANAGEMENT AIR SUPPLY COMBUSTION AND DEPOLLUTION

www.ifptraining.com

85

ENGINE PROJECT MANAGEMENT

INDUSTRIAL LUBRICATION

BASE ENGINE DESIGN

IC ENGINES ENGINES EVOLUTION

86

www.ifptraining.com

IC Engines & Lubricants - 2013

Industrial Lubrication
ENGLISH: LUB / LUBEI-E FRENCH: LUB / LUBEI WHO SHOULD ATTEND?
Engineers and technical staff involved in the recommendation and the use of lubricants in industrial equipment, the maintenance of these equipment, the identification of the origin of the equipment failures.

COURSE CONTENT
GENERALITIES ON EQUIPMENT AND REFRESHER ON LUBRICANT
Description of the different basic mechanical organs; functional properties of lubricants; ISO standards of classification and specifications; physico-chemical characterization of products; chemical composition, of lubricants.

0.5 d

WHY THIS PROGRAM?


To bring the necessary technical information about the material and equipment to the non-mechanical people for a better understanding of the role of the lubricant; give the essential properties of the lubricants following the equipment and their condition s of use; learn how to select a lubricant for a given equipment.

LUBRICATION OF HYDRAULIC CIRCUITS


Description of the different types of pumps, distribution and regulation (flow and pressure) organs. Hydraulic circuits. Functional properties of hydraulic fluids. Classifications and specifications of hydraulic fluids. How to recommend a hydraulic fluid. Hydraulic fluids in use (maintenance, filtration, follow-up). Pump failures: identification and remedies.

0.75 d
AIR SUPPLY COMBUSTION AND DEPOLLUTION

OBJECTIVES FOR THE PARTICIPANTS


To describe the different mechanical organs and machines used in the industry. To explain the role and the importance of the standardization in the area of lubrication and lubricants. To explain the mode of action of the lubricants and the properties required for a given application. To learn to recommend a lubricant according the equipment and its conditions of use. To detect the origin of the equipment failures. To learn to interpret the results of the analysis of lubricants in use.

LUBRICATION OF MACHINE TOOLS


Description of the different types of slide-ways and of their different lubrication requirements. Functional properties, classifications and specifications. Lubrication plans of machine tools. Possible problems in service.

0.25 d

LUBRICATION OF INDUSTRIAL GEARS


Description and functioning of the different types of gears (spur, helical, bevel, worm gears). Refresher on EHD lubrication. Functional properties, classifications and specifications, mechanical testing of industrial gear oils. Application modes of lubricants. Recommending a lubricant for a given gear set. Gear failures in service: identification and remedies.

0.75 d

LUBRICATION OF JOURNAL AND ANTIFRICTION BEARINGS


Technology of journal and antifriction bearings. Refresher on the lubrication regimes (hydrodynamic, hydrostatic, boundary, mixed). Mode of application of the lubricants. Functional properties, classifications and specifications. Exercises for the selection of a oil for bearings. Failures of journal bearings and antifriction bearings in service.

0.75 d

PREREQUISITE
To take the best profit of this training, it is strongly recommended to have followed the training entitled Lubrication and Lubricants.

LUBRICATION OF TURBINES AND DYNAMIC COMPRESSORS


Description and functioning of steam, gas, combined cycle and hydraulic turbines, of axial and radial compressors. Lubrication circuits. Functional properties, classifications and specifications according to type of equipment. Follow-up in service and possible problems.

0.75 d
AUTOMOTIVE AND INDUSTRIAL ENGINES LUBRICATION

PEDAGOGY
From the technical data of the equipment and their conditions of use, interactive exercises with the teacher to determining the lubricant to use. Interactive exercises of questionsanswers between the participants using sets of play cards to synthetize the essential points of the lectures.

LUBRICATION OF VOLUMETRIC AND REFRIGERATING COMPRESSORS


Description and functioning of reciprocating, rotary and refrigerating compressors. Refrigerating fluids (CFC, HCFC, HFC); replacement of CFC and HCFC. Functional properties, classifications and specifications, according to the type of gas compressed (air, industrial gas, refrigerating fluids). Exercise of selection of a refrigerating oil for a refrigerating compressor. Possible problems in service.

0.75 d

FOLLOW UP OF LUBRICANTS IN SERVICE


Interest. The different types of maintenance (preventive, conditional, healing). Aging of the components, follow up of lubricants and machines. Management of analysis and analytical methods used. Analysis menus following the lubricants, periodicity of sampling. Interpretation of the analysis results.

0.5 d

COURSE COORDINATOR(S)
Guillermo Ballesteros In-house course

IC Engines & Lubricants - 2013

www.ifptraining.com

ENGINE PROJECT MANAGEMENT

INDUSTRIAL LUBRICATION

LUBRICANTS PHYSICO-CHEMISTRY AND LUBRICATION THEORY

ENGINE MANAGEMENT

BASE ENGINE DESIGN

IC ENGINES ENGINES EVOLUTION

Lubrication and Technology of Industrial Equipment

5 DAYS

87

Industrial Lubrication
ENGLISH: LUB / LUBTMX-E WHO SHOULD ATTEND?
Engineers and technical staff involved in the development, recommendation, use, maintenance, and follow up of the fluids (essentially cutting, rolling, thermal treatment) and the lubrication of machine tools, as well as the solving of operation problems.

Lubrication of Metal Working Operations and Machine Tools


COURSE CONTENT
MACHINE TOOLS AND ROLLING MILLS

3 DAYS

0.5 d

Description of the different types of machine tools and rolling mills. Lubrication plans of the various equipment. Possible problems in service.

WHY THIS PROGRAM?


To bring the necessary technical information on metal removal operation, plastic deformation to the non-specialized people for a better understanding of the role of the lubricant; bring technical knowledge of the different types of products (functional properties, chemical composition, characterization methods); bring knowledge of the problems raised by the products in use, from bringing them in use to withdrawal, including the hygiene, toxicity and environmental aspects.

MAIN OPERATIONS OF METAL WORKING


Description, principle and mechanism of the metal removal operations (cutting, spark erosion). Machinability of materials, wear modes of cutting tools. Description and mechanism of the metal forming operations (rolling, deep drawing, forging, extrusion, wire drawing). Description and mechanism of thermal treatment operations (quenching, annealing, tempering).

0.5 d

FLUIDS FOR METAL MACHINING AND THERMAL TREATMENT


General classification and specifications Metal working: ISO 6743-7 classification and ISO 12927 specification. Thermal treatment: ISO 6743-14 classification. Neat oils Chemical composition (base stocks and additives) characterization of the products and evaluation performance. Composition performance relationship. Water mixed fluids Chemical composition (base stocks and additives) characterization of the products and evaluation performance. Composition performance relationship. Biology of water based fluids (bacterial phenomena, fluids degradation, prevention of bacterial degradation. Quenching and tempering products The different categories (oils, aqueous polymeric solutions, salts). Composition, characterization, performance evaluation. Composition performance relationship.

1.25 d

OBJECTIVES FOR THE PARTICIPANTS


To describe the different machines used to metal removal and rolling. To describe the different metal working operations. To describe the different types of fluids for metal working and thermal treatment. To give the necessary information of the bringing of the fluids into operation, their follow up and their withdrawal. To solve the possible problems in service. To give the necessary information of the toxicity, hygiene and environmental aspects.

FLUIDS IN SERVICE
Aging of the products and follow up in service (mechanism of the aging, analytical methods for follow up, interpreting the results). Possible problems in service: pollution by foreign oils (hydraulic, slide-ways, rust preventives); miscellaneous pollutions (metal, calamine); treatments of products in service (foam suppressors, biocides, ). Withdrawal of the products: methods and channels.

0.5 d

PEDAGOGY
Interactive exercises with the teacher to determine the lubricant to use following the type and the conditions of operations. Interactive exercises of questionsanswers between the participants using sets of play cards to synthetize the essential points of the lectures.

HYGIENE - TOXICITY - ENVIRONMENT


Toxicity and product labeling. Products susceptible to raise problems or under debate: boric acid, alkanol amines, C10-C13 chlorinated paraffins, formaldehyde and derivatives corresponding labels and associated phrases of risks. Aerosols of neat and water based fluids. Toxicity of emulsion in service.

0.25 d

COURSE COORDINATOR(S)
Guillermo Ballesteros In-house course

88

www.ifptraining.com

IC Engines & Lubricants - 2013

Industrial Lubrication
ENGLISH: LUB / INILAI-E FRENCH: LUB / INILAI WHO SHOULD ATTEND?
Engineers and technical staff, beginners in the lubricant area, wishing to get an overall view on automotive and industrial lubricants.

COURSE CONTENT
ENGINE LUBRICANTS 1.25 d
BASE ENGINE DESIGN ENGINE PROJECT MANAGEMENT INDUSTRIAL LUBRICATION AUTOMOTIVE AND INDUSTRIAL ENGINES LUBRICATION LUBRICANTS PHYSICO-CHEMISTRY AND LUBRICATION THEORY ENGINE MANAGEMENT AIR SUPPLY COMBUSTION AND DEPOLLUTION

WHY THIS PROGRAM?


To bring an overall view on the various equipment currently lubricated: internal combustion engines, automotive transmissions, industrial equipment (hydraulic pumps, gears, compressors, turbines, antifriction bearings, machine tools). To give the necessary elements to understand how the lubricants are operating in the various equipment. To give the functional properties of the lubricants for each type of equipment, their classifications and specifications.

Elements on engine technology in relation with lubricants properties. Passenger cars engine oils: role, properties, classifications and specifications (API, ACEA, ILSAC). Industrial vehicles lubricants: role, properties, classifications and specifications (API, ACEA, ILSAC).

AUTOMOTIVE TRANSMISSION LUBRICANTS


Elements on automotive transmissions technologies. Automotive transmission oils (manual and automatic): role, properties, classifications and specifications.

0.75 d

HYDRAULIC LUBRICANTS
Basic hydraulic circuit. Elements on hydraulic equipment technology. Lubrication requirements of hydraulic circuits. Hydraulic oils properties, classifications and specifications. Recommending a hydraulic oil. Hydraulic oils in use: maintenance in use, filtration, pump failures.

0.75 d

OBJECTIVES FOR THE PARTICIPANTS


To know the technology of the automotive and industrial equipment currently used. To know the lubricants applied in this equipment in terms of functional properties, classifications and specifications. To know how to recommend a lubricant for a given application.

INDUSTRIAL GEAR LUBRICANTS


Elements on industrial gears technology. Lubrication requirements of the various types. Industrial gear oils properties, classifications and specifications. Recommending an industrial gear oil. Industrial gear oils in use: maintenance, identification of failures.

0.5 d

COMPRESSOR LUBRICANTS
Gas compression principles. Different compressor types. Lubrication requirements according to compressor type and gas compressed. Lubricant functional properties for gas, air and refrigerating compressors. Compressor lubricants classifications and specifications. Recommending a product. Possible problems in service.

0.5 d

PREREQUISITE
To take the best profit of this training, it is strongly recommended to have followed the training entitled Lubrication and Lubricants.

TURBINE LUBRICANTS
Elements on the different types of turbines (steam, gas, hydraulic). Lubrication requirements. Turbine lubricants functional properties, classifications and specifications. Recommending a lubricant. Possible problems in service.

0.5 d

PEDAGOGY
Interactive exercises of questionsanswers between the participants using sets of play cards to synthetize the essential points of the lectures.

PLAIN AND ANTIFRICTION BEARING LUBRICANTS


Elements on plain and anti-friction bearings technologies. Lubrication requirements according to the type. Bearing oils and greases description, requirements, classifications and specifications. Recommending a bearing oil or grease. Bearing failures: identification, origin and solutions.

0.5 d

MACHINE-TOOLS LUBRICANTS
Description and role of machine tools elements on the different constituting organs. Lubrication requirements, putting more emphasis on slide-ways lubrication. Lubrication scheduling. Possible problems in service.

0.5 d

COURSE COORDINATOR(S)
Guillermo Ballesteros In-house course

IC Engines & Lubricants - 2013

www.ifptraining.com

IC ENGINES ENGINES EVOLUTION

5 DAYS Introductory Course to Automotive and Industrial Lubricants

89

Industrial Lubrication
ENGLISH: LUB / LUBADV-E WHO SHOULD ATTEND?
Engineers and technical staff beginners working in development, technical assistance, manufacturing or sales of lubricants. Mandatory prerequisite: Lubrication and lubricants and Automotive and industrial lubricants.

Lubricants

10 DAYS

Advanced Courses

COURSE CONTENT
ENGINE LUBRICATION
Engine technology. Engine lubricants development and testing. Engine lubrication and wear. Monitoring of engine oils in use. Engine lubricants trends.

5d

WHY THIS PROGRAM?


The course Automotive and industrial lubricants being an introduction course intended for mainly beginners in the lubrication and the lubricants areas, other advances courses may be organized, on request and for a minimum number of attendees, covering all the lubricants technical areas. The headlines of the course program are given, but the contents may be adapted to suit particular requirements. To bring participants deeper information on the technology of the equipment to be lubricated and on the relationship with the lubrication requirements, as well as on the lubricants operating properties.

LUBRICATING GREASES: AUTOMOTIVE AND INDUSTRIAL APPLICATIONS


Description, properties, manufacturing and control. Mechanical and physico-chemical testing. Automotive applications (hub unit, constant velocity joints). Industrial applications (bearings, gears, universal joints, couplings). Bearings failures, identification and causes.

2.5 d

METAL WORKING LUBRICATION - HEAT TREATMENT OILS MACHINE-TOOL LUBRICATION


Machine-tool technology, lubrication and lubricant. Lubrication scheduling. Metal working principles: cutting, distortion. Study of cutting oils, plain and emulsifiable ones: composition, properties, applications, in-service problems, disposal. Study of rolling oils, plain and emulsifiable ones: composition, properties, applications, in-service problems, disposal. Heat treatment: principle, techniques, fluids. Temporary protection against corrosion fluids.

2.5 d

OBJECTIVES FOR THE PARTICIPANTS


To know the fundamentals about the equipment technology related to lubrication. To know the lubricants operating requirements. To know how to recommend a lubricant and how to identify the causes of inservice problems, and how to solve them.

COURSE COORDINATOR(S)
Guillermo Ballesteros In-house course

90

www.ifptraining.com

IC Engines & Lubricants - 2013

IC Engines & Lubricants - 2013

www.ifptraining.com

91

Вам также может понравиться