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EPC FOR ASAB FFD PROJECT

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Page 1 of 313

STEEL MEMBER (or PLATE) - for Shoe / Line stop directly welded on bare pipe / pad
CS:
Member material = BS EN 10025 Grade S275 JR or equivalent
Yield strength of the structural member material,
Sy-member
= 275.0
N / mm2
LTCS:
Member material = BS EN 10113 Grade S355 NL/ML
Yield strength of the structural member material,
Sy-member
= 355.0
N / mm2
SS:
Member material = SS 316 PLATE
Yield strength of the structural member material,
Sy-member@250C
= 139.0
N / mm2
PIPE
Sy, Yield Strength of the pipe material, in N/mm2.
from ASME Section II Part D, Subpart 1, Table Y-1.

200
Temperature, C -->
CS / LTCS
(for Structural member welded to pipe / pad of CS / LTCS)
CS A106 Gr. B
- up to 24" NB & t 25.4 mm in all CS pipe classses), and
207
- 3" NB to 8" NB in CS-FBE lined pipe class 158028-X : lining
can be rapaired after shoe welding)

250

300

350

400

450

500

198

188

177

167

158

150

CS API 5L Gr. B
- 4" NB to 24" NB in CS-FBE lined pipe class 018028-X :
lining can be rapaired after shoe welding), and

- 3" NB to 8" NB in CS-Galvanised pipe class 018011-X - to

Not available in ASME Section II Part D, Subpart 1, Table Y-1.


Hence considered same as that of A106 Gr. B / A333 Gr. 6 / A671
CC65, because Sh as per ASME B 31.3 of this material is also same
as these materials.

be galvanised after prefabrication).

LTCS A333 Gr. 6


- up to 24" NB in all LTCS pipe class), and
- up to 24" NB in CS pipe class, for t > 25.4 mm ), and
- in Alloy 825 pipe classes, for 8" NB to 24" NB LTCS
cladded with Alloy 625)

LTCS A671 CC65 Class-22


- above 24" NB, in all CS & LTCS pipe classes), and
- in Alloy 825 pipe classes, for 24" NB & above, LTCS
cladded with Alloy 625)

207

198

188

177

167

158

150

207

198

188

177

167

158

150

148

139

132

127

123

121

118

SS
(for Structural member welded to pipe / pad of SS)
A312 Gr.TP316/316L (Dual certified) - up to 8" NB

A358 Gr. TP316/316L Class 1 (Dual certified) - 10" NB &


above

continued

[ Filename : 154368447.xls.ms_office , Sheet : Weld-Pipe to Shoe or Stop ]

[Print Date : 6/27/2013]

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Page 2 of 313
2

Sy, Yield Strength of the pipe material, in N/mm .


from ASME Section II Part D, Subpart 1, Table Y-1.

200
250
300
Temperature, C -->
continued from previous page
SDSS (Super Duplex Stainless Steel)
(for Structural member welded to pipe / pad of SDSS)
A790 UNS S32750
- up to 4" NB for all SDSS pipe classes, and
- up to 2" NB for all GRE pipe classes.

420

396

400

450

500

393

393

Not available in ASME Section II Part D, Subpart 1, Table Y-1.


Hence considered same as that of A790 UNS S32750, because this
material is also S32750.

A928 S32750 Cl. 1


- 6" NB & above for all SDSS pipe classes.

ALLOY 825 Low Temp. (-50C to 250C)


(for Structural member welded to pad of Alloy 825)
B423 UNS N08825 - up to 6" NB.

201

[ Filename : 154368447.xls.ms_office , Sheet : Weld-Pipe to Shoe or Stop ]

404

350

[Print Date : 6/27/2013]

193

186

181

177

175

174

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Page 3 of 313

WELDING ELECTRODES, AND ALLOWABLE WELD STRESS


Structural material
Pipe class
catagory

(for Shoe / Line stop directly


welded on
bare pipe / pad)

Pipe material

Electrode

Allowable weld stress

CS A106 Gr. B
CS

- up to 24" NB,
for t 25.4 mm

(0C
to
250C)

LTCS A333 Gr. 6


CS

- up to 24" NB,
for t > 25.4 mm

&

BS EN 10026
Grade S275 JR

LTCS A671 CC65

BS 5950
CLASS 42

- above 24" NB
[ Support codes :

CS - FBE
LINED
- 3" NB
& above

CS API 5L Gr. B

Sy-pipe
0.4 Sy
Pipe@ 250C

S1(CS), S3(CS), LS1(CS) ]

- up to 24" NB,

or

[Only for
CS-FBE Lined 150#,

0.4 Sy-member

and CS, Galvanized.]

&

or
Sy-pipe @ 250C
=

198

Sy-member
N/mm2

Su-weld

275

N/mm2

500

N/mm2

0.3 Su-weld x 0.707

CS - Galv.
- 3" NB
& above

0.4 Sy-pipe @ 250C

0.3 Su-weld x 0.707

0.4 Sy-member
2

= 79.2 N/mm

LTCS

110

N/mm

2
= 106.1 N/mm

2
= 79.2 N/mm

LTCS
LTCS A333 Gr. 6

(-50C
to
250C)

- up to 24" NB,

LTCS A671 CC65

BS EN 10113
Grade S355 NL/ML

0.4 Sy-pipe @ 250C

BS 5950
CLASS 42

or

[ Support codes :

- above 24" NB

S1(LTCS), S3(LTCS),

&

0.4 Sy-member

LS1(LTCS) ]

or
ALLOY
825
Low Temp.

Sy-pipe @ 250C
=

198

Sy-member
N/mm2

355

Su-weld
N/mm2

500

N/mm2

0.3 Su-weld x 0.707

- 8" NB
& above,
(cladded)

0.4 Sy-pipe @ 250C

0.4 Sy-member

2
= 79.2 N/mm

142

N/mm2

0.3 Su-weld x 0.707


2
= 106.1 N/mm

2
= 79.2 N/mm

continued

[ Filename : 154368447.xls.ms_office , Sheet : Weld-Pipe to Shoe or Stop ]

[Print Date : 6/27/2013]

EPC FOR ASAB FFD PROJECT


JI-193

Page 4 of 313
Structural material

Pipe class
catagory

Pipe material

(for Shoe / Line stop directly


welded on
bare pipe / pad)

Electrode

Allowable weld stress

continued from previous page

SS
(-20C
to
250C)

SS A312 Gr.
TP316/316L
(Dual certified)

LTCS
(on SS pad)

- up to 8" NB,

SS A358 Gr.
TP316/316L
(Dual certified)

[Pipe class :

- 10" NB & above

BS EN 10113
Grade S355 NL/ML

Sy-pipe
0.4 Sy
Pipe@ 250C
or

[ Support codes :

0.4 Sy-member

S1(SS), S3(SS), LS1(SS) ]

013411-X

or

033411-X
063411-X
063421-X

Sy-pipe @ 250C
=

139

Sy-member
N/mm2

355

Su-weld
N/mm2

N/mm2

0.3 Su-weld x 0.707

093411-X
153411-X]

0.4 Sy-pipe @ 250C

0.4 Sy-member

2
= 55.6 N/mm

SS A312 Gr.
TP316/316L
(Dual certified)
SS

142

N/mm2

0.3 Su-weld x 0.707


=

N/mm2

2
= 55.6 N/mm

SS

- up to 8" NB,

SS 316
(-73C
to
250C)

SS A358 Gr.
TP316/316L
(Dual certified)

Sy-pipe
0.4 Sy
Pipe@ 250C
or

[ Support codes : S5]

0.4 Sy-member

- 10" NB & above


[Pipe class :

or

013461-X
093461-X
153461-X]

Sy-pipe @ 250C
=

139

Sy-member@250C
N/mm2

0.4 Sy-pipe @ 250C

139

N/mm2

0.4 Sy-member

2
= 55.6 N/mm

2
= 55.6 N/mm

Su-weld
N/mm2

0.3 Su-weld x 0.707

0.3 Su-weld x 0.707


=

N/mm2

2
= 55.6 N/mm

continued

[ Filename : 154368447.xls.ms_office , Sheet : Weld-Pipe to Shoe or Stop ]

[Print Date : 6/27/2013]

EPC FOR ASAB FFD PROJECT


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Page 5 of 313
Structural material

Pipe class
catagory

(for Shoe / Line stop directly


welded on
bare pipe / pad)

Pipe material

Electrode

Allowable weld stress

continued from previous page


SDSS
(-20C
to
250C)
&

SDSS A790
UNS S32750

LTCS

- up to 4" NB,

(on SDSS pad)

SDSS A928 S32750

BS EN 10113
Grade S355 NL/ML

Sy-pipe
0.4 Sy
Pipe@ 250C
or

- 6" NB & above

GRE

[ Support codes :

- up to

S1(SS), S3(SS), LS1(SS) ]

0.4 Sy-member

2" NB,

or
&

Sy-pipe @ 250C
=

404

Sy-member
N/mm2

Su-weld
N/mm2

355

N/mm2

0.3 Su-weld x 0.707

CS - FBE
LINED
- up to
2" NB,

0.4 Sy-pipe @ 250C

0.3 Su-weld x 0.707

0.4 Sy-member
2

= 161.6 N/mm

N/mm

142

N/mm2

142

N/mm2

LTCS
(on Alloy 825 pad)

ALLOY 825
B423 UNS N08825
ALLOY
825
Low Temp.

BS EN 10113
Grade S355 NL/ML

Sy-pipe
0.4 Sy
Pipe@ 250C

- up to 6" NB,

or

[ Support codes :
S1(AS), S3(AS),

0.4 Sy-member

LS1(AS) ]

(-50C
to
250C)

or
Sy-pipe @ 250C
=

193

Sy-member
N/mm2

0.4 Sy-pipe @ 250C

355

Su-weld
N/mm2

0.4 Sy-member

2
= 77.2 N/mm

ALLOY
400 /
Cu-Ni
(Nickel -

142

N/mm2

[ Filename : 154368447.xls.ms_office , Sheet : Weld-Pipe to Shoe or Stop ]

[Print Date : 6/27/2013]

0.3 Su-weld x 0.707

0.3 Su-weld x 0.707


=

No welded supports.

Copper
Alloy)

N/mm2

N/mm2

2
= 77.2 N/mm

EPC FOR ASAB FFD PROJECT


JI-193

Page 6 of 313

[ Filename : 154368447.xls.ms_office , Sheet : Weld-Pipe to Shoe or Stop ]

[Print Date : 6/27/2013]

EPC FOR ASAB FFD PROJECT


JI-193

Page 7 of 313

Design of shoe

Date : 14 Oct. 2009

Type S1 of support standard for pipe size 11/2" TO 4"

Fz

Weld analysis
done for this
weld at pipe
to shoe
interface.

////////////////////////////////////////////////////

Max. stress
at this point

Hy

Hx

Fy
e
Fx
Fz

Hz
x

hy

y
b

'/////////////////////////////////////////////////////////////////////////////

pipe axis
'/////////////////////////////////////////////////////////////////////////////

Fy

hx
x

sectional plan view of shoe at pipe and


attachment interface

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (2" to 4") calculation sht ]

z (up)

[Print Date : 6/27/2013]

EPC FOR ASAB FFD PROJECT


JI-193

Page 8 of 313

Design of shoe

Date : 14 Oct. 2009

Type S1 of support standard for pipe size 11/2" TO 4"


INPUT :
STEEL MEMBER
Member material = BS EN 10025 Grade S275 JR or equivalent
Yield strength of the structural member material,
2
Sy-member
= 275.0
N / mm
Hot Allowable Stress
Sh
= 138.0

N / mm

WELDING ELECTRODE
Welding Electrode material

CLASS 42 BS 5950

(As per BS 5950-1 Clause 6.8.5 Table 37, for S275 material, matching electrode is Class 35. However as per
contract specification ADCO DOC. No. 30.99.75.0704 Rev. E, for structural welding all electrodes shall be E70XX to
AWS D1.1. Therefore Class 42 electrode as per BS 5950 is specified in the Project WPS, which is equivalent to
E70XX to AWS D1.1.)

Ultimate tensile strength of the Welding Electrode material,


2
Su-weld = 500.00 N / mm (As per BS 5950-1 2000, Section 3.2.3 , Table 10 )

Line Pressure
P

19.60

bar (g)

1.96

N / mm2

Sy, Yield Strength of the pipe material, in N/mm2.


from ASME Section II Part D Table Y-1.

Temperature, C -->

200

250

260

300

350

400

450

200

(for Structural member welded to pipe / pad of CS / LTCS)


A333 Gr. 6 (up to 16" NB)
207 198 196 188
A671 CC60 EFW (18" NB & above)
189 182 180 172

177

167

158

207

162

153

144

189

CS / LTCS

ALLOWABLE STRESS ON WELD


S weld-allow

Allowable weld stress for the welding

S weld-allow

Taken from Sheet "Weld-Pipe to Shoe or Stop"

S weld-allow

79.20

N / mm2

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (2" to 4") calculation sht ]

[Print Date : 6/27/2013]

EPC FOR ASAB FFD PROJECT


JI-193

Page 9 of 313

Design of shoe

Date : 14 Oct. 2009

Type S1 of support standard for pipe size 11/2" TO 4"


INPUT FOR STRUCTURAL PROPERTIES
SHOE:
Shoe made up of:
Plate thk. d

1/2 UB 254 x 102 x 25

mm

250

"

Sch =

mm

Hy =

100

mm

Pipe

Pipe NB

Pipe Outside Dia

Pipe Radius =

30.16

mm

tp

Pipe thk

3.91

mm

Pipe thk with CA

hy

b
2

mm

hy

250
2

mm

hy

125 mm

hx

d
2

mm

hx

6
2

mm

hx

mm

40

CA =

mm

60.32 mm

Pipe thk

3.91

2.91 mm

CA
1.0

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (2" to 4") calculation sht ]

1.0

[Print Date : 6/27/2013]

mm
mm

EPC FOR ASAB FFD PROJECT


JI-193

Page 10 of 313

Design of shoe

Date : 14 Oct. 2009

Type S1 of support standard for pipe size 11/2" TO 4"


Calculation of Weld Properties:
Iwy-y

Iwy-y

b3
6

Iwy-y

250 3
6

Iwy-y

Iwx-x
Iwx-x

Iwx-x

mm

2604166.667

Iwx-x

12

[
[

( b

( ) ]
]
2

d2

x
2
250

2
mm3

Iwx-x

Zwy-y

Zwy-y

2604167
125

Zwy-y

2
20833.3 mm

Zwx-x

Iwx-x
hx

Zwx-x

4500
3

Zwx-x

1500

4500
Iwy-y
hy

mm2

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (2" to 4") calculation sht ]

[Print Date : 6/27/2013]

EPC FOR ASAB FFD PROJECT


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Page 11 of 313

Design of shoe

Date : 14 Oct. 2009

Type S1 of support standard for pipe size 11/2" TO 4"

WL =

Length of Weld

WL =

WL =

500

Jweld =

b
mm

Polar moment of inertia of weld joint

= 2604167 +

4500

Iw

Iw

zz =

xx

Iw

yy

= 2608667 mm

specified max weld size

mm

Fillet Weld LEG size

Minimum of

Pipe thk

or

or

Minimum of

2.91

or

6.00

or

6.00

2.91 mm

MOMENT ARM :
Hx =
=

Moment arm, for calculating moments acting at pipe to shoe interface due to
loading along x axis (Fx)
H

where,
e=

Therefore,
Hx =
100
=

Hy =

125

100

Hz =

25

mm

Moment arm, for calculating moments acting at at pipe to shoe interface due to
loading along y axis

Hz =

possible additional moment arm due to


possibility of bearing plate / wear pad / steel packing at site
or thermal movement of pipe.
(considered as max. 25 mm - all together.)

mm

Eccentricity for Torsion (Mz) at pipe to shoe interface due to loading along x
axis (Fx)
100

mm

(considered max as 100 mm, for calculation purposes)

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (2" to 4") calculation sht ]

[Print Date : 6/27/2013]

EPC FOR ASAB FFD PROJECT


JI-193

Page 12 of 313

Design of shoe

Date : 14 Oct. 2009

Type S1 of support standard for pipe size 11/2" TO 4"


CALCULATION BASED ON WELD STRENGTH:
MAXIMUM ALLOWABLE FORCE /mm BASED ON WELD
fw allowable

S weld-allow

79.20

2.91

230.5

N/mm

fwresultant

where;
fwresultant

Resultant weld loading

Sz

Sx

Sz =

Weld loading along Z

Sx =

Weld loading along X

Sy =

Weld loading along Y

Sz =

(Bending Stress) Lateral


Mx

Sz =

Sz =

Zx

Fy . Hy
Zwy-y

My
Zy

)(
+

Sy

.(i)

+ (Bending Stress)

Axial

Fz

WL

Fx . Hx
Zwx-x

)(

Fz

WL

To calculate / consider maximum Mz


Considering maximum possible eccentricity for
Fy (lateral load) = b/2, and
Considering for maximum possible eccentricity
Fx (axial load) = 1/2 of stopper width = Hz

Mz =

Fy . b
2

)(
+

Fx . Hz

Mz . hx

Sx =

WL

)(

Sx =

Fx
WL

) [(

Sy =

Fy
WL

)(

Sy =

Fy
WL

) [(

Fx

Jweld

Fy . b
2

Mz . hy
Jweld

Fx . Hz

)]

hx
Jweld

)(

Fx . Hz

)]

hy
Jweld

Fy . b
2

)(

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (2" to 4") calculation sht ]

[Print Date : 6/27/2013]

+ (Tensile Stress)

Vertical

EPC FOR ASAB FFD PROJECT


JI-193

Page 13 of 313

Design of shoe

Date : 14 Oct. 2009

Type S1 of support standard for pipe size 11/2" TO 4"

Substituting in equation (i)


fwresultant =

)(
)(
)}
{(
) [(
)(
)]
{(
) [(
)(
)]
{(
Fy . Hy
Fx

Fx . Hx

Zwy-y

Fy . b

WL

Fx . Hz

Fy

WL

Fy . b

WL

Fz

Zwx-x

Fx .

hx
Jweld

hy

Hz

Jweld

Specifying FY & FX in terms of FZ


Let;
FX
FY

FX/Z * FZ
FY/Z * FZ

=
=

fwresultant

{(
{(
{(

+
+

)(
) [(
) [(

Fz . FY/Z . Hy
Zwy-y

FZ . FX/Z
WL

FZ . FY/Z
WL

Zwx-x

FZ . FY/Z . b

2
FZ . FY/Z .

)(
)(
)(

Fz . FX/Z . Hx

)}

Fz
WL

Fz . FX/Z . Hz

Fz . FX/Z . Hz

)]
)]

}
}

hx
Jweld
hy

Jweld

Solving for Fz:


Fz

fwresultant

{(
{(
{(

FY/Z

FX/Z

0.5

FY/Z

0.25

fwresultant

Fz-max weld

FY/Z
WL

FX/Z
FY/Z

.
Hx
Zwx-x
.

2
FY/Z

)(
)(
)(
+

WL

FX/Z . Hz

FX/Z . Hz

hx
Jweld
hy
Jweld

}
}

2
2

230.472

{(
{(
{(

)[
) [(
) [(

0.25 x 100
20833.3
0.5
500
0.25
500

+
+

0.5 x

125
1500

0.25 x 250
2
0.25 x 250
2

] (
+

)(
)(
+
+

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (2" to 4") calculation sht ]

)}
)]
)]

fw allowable

)(
) [(
) [(
Hy

WL

Let,
FX/Z

.
Zwy-y

[Print Date : 6/27/2013]

0.5

1
500
x 100

)}
)]
)]

2608666.667

0.5

x 100

125

2608666.667

}
}

EPC FOR ASAB FFD PROJECT


JI-193

Page 14 of 313

Design of shoe

Date : 14 Oct. 2009

Type S1 of support standard for pipe size 11/2" TO 4"

Fz-max weld

230.472

{
{
{(

Fz-max weld

0.001

0.0005

0.041666667

[
)[

0.002

31.25

50

31.25

50

} {

0.001

0.0005

0.003893272

9.34385E-05

230.472

Fz-max weld =
2

0.044866667

+{

0.001093439

0.002013018

1.19561E-06

230.472
0.04509

Fz-max weld =

5110.87 N
5.11087 KN

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (2" to 4") calculation sht ]

+{

0.004393272

230.472

Fz-max weld =

Fz-max weld

4.79172E-05

0.044866667

[Print Date : 6/27/2013]

}
}

1.15001E-06

230.472

Fz-max weld =

}
]
]

0.0012

1.93008E-05

EPC FOR ASAB FFD PROJECT


JI-193

Page 15 of 313

Design of shoe

Date : 14 Oct. 2009

Type S1 of support standard for pipe size 11/2" TO 4"

CALCULATION BASED ON LOCAL STRESSES IN PIPE:


This calculation is done with reference of eBMS trunnion load check calculation (Doc. No. SHJ-BMS-EN-VSS-L3204-A).
The formulae used in this for trunion calculation for local stress are as per "Design of Piping Systems" by M.W.
Kellog Company based on the bending of a beam on an elastic foundation.
DUE TO EXTERNAL LOADING
SL + SA + SLP

1.5 Sh

SC + SA + SCP

1.5 Sh

L = Longitudinal
A = Axial
C = Circumferential
LP = Long. Press. Stress
CP = Circum. Press. Stress

LOCAL STRESSES (N/mm2)


SL

SA

1.17 .

0.5
FL . R

1.5 x 1.17 .
t

Sc

(Reference Doc. No. SHJBMS-EN-VSS-L-3204-A))

t1.5

2.34 .

0.5
FA . R

1.5

0.5
FC . R

(Reference Doc. No. SHJBMS-EN-VSS-L-3204-A))


(Reference Doc. No. SHJBMS-EN-VSS-L-3204-A))

t1.5

PRESSURE STRESSES (N/mm2)


SLP

P
2

.
.

R
t

(Reference Doc. No. SHJBMS-EN-VSS-L-3204-A))

SCP

.
t

(Reference Doc. No. SHJBMS-EN-VSS-L-3204-A))

LOCAL EXTERNAL LOADING (N/mm2)


Maximum local loading due to longitudinal moment (in N/mm length),
FL

MY . hy
IwY-Y
FX .

Hx .
IwY-Y

hy

FZ . FX/Z . Hx . hy
IwY-Y

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (2" to 4") calculation sht ]

[Print Date : 6/27/2013]

EPC FOR ASAB FFD PROJECT


JI-193

Page 16 of 313

Design of shoe

Date : 14 Oct. 2009

Type S1 of support standard for pipe size 11/2" TO 4"

Maximum local loading due to circumferential moment (in N/mm length),


MX . hx
FC
=
IwX-X
FY .

Hy .
IwX-X

hx

FZ . FY/Z . Hy . hx
IwX-X

Maximum local loading due to axial moment (in N/mm length),


FA

1.5

Sh

1.5

Sh

Sh

1.5

FZ

WL

SL + SA + SLP

0.5
FL . R

1.17
t
1.17

1.5

R0.5

1.5 x 1.17
t

FZ . FX/Z .
t

1.5

0.5
FA . R

1.5

Hx . hy

. IwY-Y
+

P
2

.
.

R
t

[Print Date : 6/27/2013]

R0.5

1.5 x 1.17
t

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (2" to 4") calculation sht ]

1.5

WL

FZ

EPC FOR ASAB FFD PROJECT


JI-193

Page 17 of 313

Design of shoe

Date : 14 Oct. 2009

Type S1 of support standard for pipe size 11/2" TO 4"


Solving for Fz,

FZ-max (SL)

1.17

R0.5

. FX/Z .

1.5

. IwY-Y .

P
2

Hx .

hy

Sh

1.5 x

1.17 x 30.16
2.91

0.5
1.5

FZ-max (SL)

2.91

FZ-max (SL)

196.843
0.00777

FZ-max (SL)

25346

FZ-max (SL)

25.35

KN

1.5 Sh

1.5 Sh

1.5 Sh

2.34
t
2.34

FC
1.5
R0.5
t

1.5

0.5
. R

196.843
+

t
.

0.5

x 500

1.17 x 5.49181

4.96

500

0.00388

.
t

0.5

2.34 . R

1.5

t
R0.5

1.5 x 1.17

. IwX-X
P

1.5

Hy . hx

FZ . FY/Z .

1.5

FZ

WL

Sh

. FY/Z .

t
Hy .

0.5

hx

1.5 x 1.17 x R

. IwX-X

1.5 x 138

1.5

x WL

1.96 x 30.16
2.91

0.5

2.34 x 30.16
2.91

0.5

x 0.25 x 100 x
1.5

x 4500

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (2" to 4") calculation sht ]

1.5 x

0.5
FA . R

1.5 x 1.17

1.5 .

FZ-max (SC)

1.17 x 30.2
1.5

SC + SA + SCP

FZ-max (SC)

WL

10.16

2604167

0.00388

1.5 x

x 2604167

1.5

1.96 x 30.16
2 x 2.91

1.17 x 5.491812 x 0.5 x 125 x 125


4.96

R0.5

1.5 x 1.17

x 0.5 x 125 x 125

207
FZ-max (SL)

R
t

1.5 x 138
FZ-max (SL)

.
.

[Print Date : 6/27/2013]

+ 1.5 x
2.91

1.17 x 30.16
1.5

x 500

EPC FOR ASAB FFD PROJECT


JI-193

Page 18 of 313

Design of shoe

Date : 14 Oct. 2009

Type S1 of support standard for pipe size 11/2" TO 4"

207
FZ-max (SC)

FZ-max (SC)

186.686
0.04703

FZ-max (SC)

3970

FZ-max (SC)

3.97

KN

Fz-max

Minimum of

5.111

KN

FZ-max (SL)

3.97

25.35

KN

KN

Setting a standard for FY & FX


As,

Axial Load,

Lateral Load,

FX

FX/Z * Fz min

FY

FY/Z * FZ min

FX/Z

0.5

FY/Z

0.25

FX

0.5 x 3.97

FX

1.9847901

Fy

= 0.25 x 3.97

Fy

0.992395

KN

KN

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (2" to 4") calculation sht ]

1.5 x 1.17 x 5.491812


4.96409 x 500

186.686
0.04315 + 0.00388

Fz-max weld =

20.31395

2.34 x 5.491812 x 0.25 x 100 x


4.96409 x 4500

FZ-max (SC)

Fzmin

[Print Date : 6/27/2013]

FZ-max (SC) =

3.97

KN

EPC FOR ASAB FFD PROJECT


JI-193

Page 19 of 313

Design of shoe

Date : 14 Oct. 2009

Type S1 of support standard for pipe size 11/2" TO 4"

MISCELLANEOUS CALCULATIONS
To Calculate,
Fz-(x,y=0) = Fz maximum allowed, if Fx & Fy =0
Fz-(x,y=0) max based on weld strength calculations:

)(
)(
)}
{(
) [(
)(
)]
{(
) [(
)(
)]
{(
Fy . Hy
Zwy-y

fwresultant =

Fx

Fx . Hx

Zwx-x

WL

Fy . b

WL

Fx . Hz

Fy

Fz

Fy . b

WL

Fx x

hx
Jweld
hy

Hz

Jweld

Substituting Fx = 0 & Fy = 0

fwresultant =

Fz
WL

Solving for Fz, and substituting fw resultant with fw allowable


Fz-(x,y=0) max weld

fwallowable

Fz-(x,y=0) max weld

230.472

x 500

Fz-(x,y=0) max weld

115.236

WL

KN

Fz-(x,y=0) max based on local stress calculation due to longitudinal loading:


1.5 Sh

1.5 Sh

SL + SA + SLP

0.5
FL . R

1.17
t

1.5

1.5 x 1.17 .
t

0.5
FA . R

1.5

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (2" to 4") calculation sht ]

[Print Date : 6/27/2013]

EPC FOR ASAB FFD PROJECT


JI-193

Page 20 of 313

Design of shoe

Date : 14 Oct. 2009

Type S1 of support standard for pipe size 11/2" TO 4"


But,
FL

FX .

Therefore,
FL
=

Hx .
IwY-Y

hy

(since, Fx=0)

Therefore equation reduces to,


1.5 Sh

t
Substituting

1.5 Sh

Fa

0.5

FA . R

1.5 x 1.17

1.5

Fz
WL

0.5

1.5 x 1.17
t

1.5

FZ

WL

Solving for Fz,

1.5
Fz-(x,y=0) max SL

Sh

1.5 . 1.17 . R0.5


t1.5 .

1.5 x 138.0 Fz-(x,y=0) max SL

1.96 x 30.16
2 x 2.91

1.5 x 1.17 x 30.16


2.91

Fz-(x,y=0) max SL

WL

207
=

1.5

500

10.16

1.5 x 1.17 x 5.492


4.96

500

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (2" to 4") calculation sht ]

[Print Date : 6/27/2013]

0.5

EPC FOR ASAB FFD PROJECT


JI-193

Page 21 of 313

Design of shoe

Date : 14 Oct. 2009

Type S1 of support standard for pipe size 11/2" TO 4"


Fz-(x,y=0) max SL

196.843024

0.00388314
Fz-(x,y=0) max SL

Fz-(x,y=0) max SL

50691.7 N

50.6917 KN

Fz-(x,y=0) max based on local stress calculation due to circumferential loading:


1.5 Sh

1.5 Sh

SC + SA + SCP

0.5

FC . R

2.34
t

But,

Fc

Fy

1.5

Hy

0.5

FA . R

1.5 x 1.17

1.5

IwX-X

Therefore, Fc =0 (since Fy=0)

Therefore, equation reduces to,

1.5 Sh

0.5
FA . R

1.5 x 1.17

1.5

Substituting
FA

Fz

1.5 Sh

WL

R0.5

1.5 x 1.17
t

1.5

FZ

WL

Solving for Fz

1.5

Sh

.
t

Fz-(x,y=0) max SC =

R0.5

1.5 x 1.17
t

1.5

WL

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (2" to 4") calculation sht ]

.
t

hx

[Print Date : 6/27/2013]

EPC FOR ASAB FFD PROJECT


JI-193

Page 22 of 313

Design of shoe

Date : 14 Oct. 2009

Type S1 of support standard for pipe size 11/2" TO 4"

1.5 x 138.0 -

1.96 x 30.16
2.91

Fz-(x,y=0) max SC =

1.5 x 1.17 x 30.16


2.91

1.5

207.0 -

Fz-(x,y=0) max SC =

500

20.31

1.5 x 1.17 x 5.492


4.964

500

186.686

Fz-(x,y=0) max SC =

0.00388314

Fz-(x,y=0) max SC =

48076 N

Fz-(x,y=0) max SC =

48.076 KN

Thus,
Fz-(x,y=0) max weld

Fz-(x,y=0) max SL

Fz-(x,y=0) max SC

115.236 KN

50.6917 KN

48.076 KN

48.076 KN

Therefore,
Fz-(x,y=0) max

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (2" to 4") calculation sht ]

[Print Date : 6/27/2013]

0.5

EPC FOR ASAB FFD PROJECT


JI-193

Page 23 of 313

Design of shoe

Date : 14 Oct. 2009

Type S1 of support standard for pipe size 11/2" TO 4"


To Calculate,
Fx-(y,z=0) = Fx maximum allowed, if Fy & Fz =0
Fx-(y,z=0) max based on weld strength calculations:

)(
)(
)}
{(
) [(
)(
)]
{(
) [(
)(
)]
{(
Fy . Hy

fwresultant =

Fx

Fx . Hx

Zwy-y

WL

Fy . b

WL

Fz

Zwx-x

Fx . Hz

Fy

Fy . b

WL

Fx x

hx
Jweld

Hz

hy

Jweld

Substituting Fy = 0 & Fz = 0

{(
fwresultant =

)} {(
)
{(

Fx . Hx

Zwx-x

Fx x

Fx

WL
hy
Jweld

Hz

) (
}

Fx . Hz

hx
Jweld

Solving for Fx, and substituting fwresultant with fwallowable


fwallowable

Fx (y,z=0)-max weld =

{(

)} {(
) ( )
{( )
}
Hx

Zwx-x

hx
Jweld

hy

Jweld

230.472

Fx (y,z=0)-max weld =

{(

)} {(
{( )
2

125
1500

500
3

100

2608666.667

)( )
}
+
2

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (2" to 4") calculation sht ]

Hz

WL

Hz

[Print Date : 6/27/2013]

100

125
2608666.667

EPC FOR ASAB FFD PROJECT


JI-193

Page 24 of 313

Design of shoe

Date : 14 Oct. 2009

Type S1 of support standard for pipe size 11/2" TO 4"


230.472

Fx (y,z=0)-max weld =

0.08333

{(

0.000115001

)}

0.00479172

230.472

Fx (y,z=0)-max weld =

0.00694

) (
+

4.61275E-05

) (
+

1.32253E-08

230.472

Fx (y,z=0)-max weld =

Fx (y,z=0)-max weld =

230.472
0.083609719

Fx (y,z=0)-max weld =

2756.52164

Fx (y,z=0)-max weld =

)(

0.002

2.757

0.006991

KN

Calculating Fx-(y,z=0)max based on stress calculation due to longitudinal loading

1.5 Sh

1.5 Sh

SL + SA + SLP

0.5
FL . R

1.17
t

1.5

1.5 x 1.17
t

0.5
FA . R

1.5

But,
FA

Fz
WL

Therefore,
FA

(since Fz = 0)

Therefore equation reduces to,

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (2" to 4") calculation sht ]

[Print Date : 6/27/2013]

EPC FOR ASAB FFD PROJECT


JI-193

Page 25 of 313

Design of shoe

Date : 14 Oct. 2009

Type S1 of support standard for pipe size 11/2" TO 4"

1.5 Sh

0.5

FL . R

1.17
t

1.5

Substituting,
FL

1.5 Sh

FX .

1.17

Hx .
IwY-Y

0.5

hy

Fx .
t

1.5

Hx . hy

. IwY-Y

Hx

hy

Solving for Fx,


Sh

1.5
Fx-(y,z=0)max (SL)

R0.5

1.17

1.5

. IwY-Y

1.5 x 138.00 Fx-(y,z=0)max (SL)

1.96 x 30.16
2

x 2.91

125

0.5

1.17 x

30.16

125

125

1.5

2.91

Fx-(y,z=0)max (SL)

207

x 2604166.67

10.157

1.17 x 5.49181209 x
4.96
Fx-(y,z=0)max (SL)

196.843
0.007766

Fx-(y,z=0)max (SL)

25345.84 N

Fx-(y,z=0)max (SL) =

25.35

KN

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (2" to 4") calculation sht ]

125

x 2604166.67

[Print Date : 6/27/2013]

EPC FOR ASAB FFD PROJECT


JI-193

Page 26 of 313

Design of shoe

Date : 14 Oct. 2009

Type S1 of support standard for pipe size 11/2" TO 4"


Calculating Fx-(y,z=0)max based on stress calculation due to circumferential loading
1.5

Sh

1.5

Sh

SC + SA + SCP

0.5
FC . R

2.34
t

1.5 x 1.17

1.5

0.5
FA . R

1.5

But,
FC

FZ . FY/Z .

Hy . hx

IwX-X

and
FA

FZ
WL

Therefore, Fc =0 & FA =0 (since Fy=0 & Fz= 0)


Therefore equation reduces to,
1.5 Sh

t
Therefore this equation is independent of Fx, and Fx does not have any effect on this stress check.
Fx-(y,z=0)max (SC)

Not applicable

Thus,
Fx (y,z=0)-max weld =

2.76

KN

Fx-(y,z=0)max (SL)

25.35

KN

Fx-(y,z=0)max (SC)

Therefore,
Fx-(y,z=0)max

Not applicable

2.76

KN

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (2" to 4") calculation sht ]

[Print Date : 6/27/2013]

EPC FOR ASAB FFD PROJECT


JI-193

Page 27 of 313

Design of shoe

Date : 14 Oct. 2009

Type S1 of support standard for pipe size 11/2" TO 4"


To Calculate,
Fy-(x,z=0) = Fy maximum allowed, if Fx & Fz =0
Fy-(x,z=0) max based on weld strength calculations:
Calculating Fy-(x,z=0)max based on weld strength calculation

)(
)(
)}
{(
) [(
)(
)]
{(
) [(
)(
)]
{(
Fy . Hy
Zwy-y

fwresultant =

Fx

Fx . Hx

Zwx-x

WL

Fy . b

WL

Fx . Hz

Fy

Fz

Fy . b

WL

Fx .

hx
Jweld

hy

Hz

Jweld

Substituting Fx=0 & Fz=0

fwresultant =

{(
{(
+

Fy

.
Zwy-y
Fy
WL

)} {[(
) [(
)]
2

Hy

Jweld

hy
Jweld

hx

Fy . b

)]
}

Fy .

Solving for Fy , and substituting fwresultant with fwallowable


Fy(x,z=0)-max weld =

fwallowable

{(
{(
+

Fy(x,z=0)-max weld =

Hy
Zwy-y
1
WL

)} { (
) (
)
2

b
2

Jweld

hy

Jweld

230.472

{(
{(

)} { (
) (
)
2

100
20833.3333
1

250
2

250

2608666.667
2

125

500

2608666.667

230.472

Fy(x,z=0)-max weld =

) (
2

0.0048

) (
2

0.000144

0.002

+ 0.00599

Fy(x,z=0)-max weld =

0.00002304

) (
+

2.07E-08

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (2" to 4") calculation sht ]

hx

[Print Date : 6/27/2013]

6.38E-05

EPC FOR ASAB FFD PROJECT


JI-193

Page 28 of 313

Design of shoe

Date : 14 Oct. 2009

Type S1 of support standard for pipe size 11/2" TO 4"


0

Fy(x,z=0)-max weld =

8.6895E-05

Fy(x,z=0)-max weld =

230.472
0.009321758

Fy(x,z=0)-max weld =

24724.09209 N

Fy(x,z=0)-max weld =

24.72

KN

Calculating Fx-(y,z=0)max based on stress calculation due to longitudinal loading


1.5 Sh

1.5 Sh

SL + SA + SLP

0.5
FL . R

1.17
t

1.5

1.5 x 1.17
t

0.5
FA . R

1.5

But,
FL

FA

FX .

Hx .

hy

IwY-Y

and
FZ
WL

Therefore, FL =0 & FA =0 (since Fx=0 & Fz= 0)


Therefore equation reduces to,
1.5 Sh

t
Therefore this equation is independent of Fy, and Fy does not have any effect on this stress check.
Fy-(x,z=0)max (SC)

Not applicable

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (2" to 4") calculation sht ]

[Print Date : 6/27/2013]

EPC FOR ASAB FFD PROJECT


JI-193

Page 29 of 313

Design of shoe

Date : 14 Oct. 2009

Type S1 of support standard for pipe size 11/2" TO 4"

Calculating Fy(x,z=0)max based on local stress calculation due to circumferential loading:


1.5 Sh

1.5 Sh

SC + SA + SCP

0.5

FC . R

2.34
t

1.5

0.5

FA . R

1.5 x 1.17

1.5

Fz

WL
Therefore FA=0 (since Fz=0),
Therefore equation reduces to,
1.5 Sh

0.5
FC . R

2.34
t

1.5

Substituting,
Fc

FZ . FY/Z .

Hy . hx

IwX-X

1.5

Sh

2.34

R0.5

t1.5

. IwX-X

Fy .

Hy .

hx

.
t

Solving for Fy,

1.5 x
Fy (x,z=0)-max (SC) =

2.34

Sh

R0.5

t1.5

. IwX-X

t
hx

Hy .

1.5 x 138.0 -

1.96 x 30.2
2.91

Fy (x,z=0)-max (SC) =

0.5

2.34 x 30.16

x 100 x

1.5

2.91

207
Fy (x,z=0)-max (SC) =

20.31

2.34 x 5.491812 x 100 x


4.96
x 4500

Fy (x,z=0)-max (SC) =

186.69
0.17258

Fy (x,z=0)-max (SC) =

1081.71 N

Fy (x,z=0)-max (SC) =

x 4500

1.08171 KN

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (2" to 4") calculation sht ]

.
t

But,
FA

[Print Date : 6/27/2013]

EPC FOR ASAB FFD PROJECT


JI-193

Page 30 of 313

Design of shoe

Date : 14 Oct. 2009

Type S1 of support standard for pipe size 11/2" TO 4"


Thus,
Fy (x,z=0)-max weld =

24.72

KN

Not applicable

Fy-(x,z=0)max (SL)

Fy-(x,z=0)max (SC)

1.08

KN

Therefore,
Fy-(x,z=0)max

24.72

KN

F-max weld (KN)

F-max (SL) (KN)

F-max (SC) (KN)

F-max (KN)

Fz-(x,y=0)

115.24

50.69

48.08

48.08

Fx-(y,z=0)

2.76

25.35

Not Applicable

2.76

Fy-(z,x=0)

24.72

Not Applicable

1.08

1.08

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (2" to 4") calculation sht ]

[Print Date : 6/27/2013]

EPC FOR ASAB FFD PROJECT


JI-193

Page 31 of 313

Design of shoe

Date : 14 Oct. 2009

Type S1 of support standard for pipe size 6" TO 24"

Fz

Weld analysis
done for this
weld at pipe to
shoe interface.
'///////////

'///////////

Max. stress at
this point
Hy

//////////////////////////////////////////////////////////

Hx

Fy

e
Fx

Fz

Hz

'////////////

'///////////
'/////////

'////////////

'///////////////
'//////////

hy '///////////////

pipe axis

'////////////

'////////////

b-100

'////////////////////////////

'/////////////

'////////

ds

'////////////////////////////

'/////////

d x

Fy

hx
x

sectional plan view of shoe at pipe and


attachment interface

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (2) ]

z (up)

[Print Date : 6/27/2013]

EPC FOR ASAB FFD PROJECT


JI-193

Page 32 of 313

Design of shoe

Date : 14 Oct. 2009

Type S1 of support standard for pipe size 6" TO 24"


INPUT :
STEEL MEMBER
Member material = BS EN 10025 Grade S275 JR or equivalent
Yield strength of the structural member material,
Sy-member
= 275.0
N / mm2
Hot Allowable Stress
Sh
= 138.0

N / mm2

WELDING ELECTRODE
Welding Electrode material

CLASS 42 BS 5950

(As per BS 5950-1 Clause 6.8.5 Table 37, for S275 material, matching electrode is Class 35. However as per
contract specification ADCO DOC. No. 30.99.75.0704 Rev. E, for structural welding all electrodes shall be E70XX to
AWS D1.1. Therefore Class 42 electrode as per BS 5950 is specified in the Project WPS, which is equivalent to
E70XX to AWS D1.1.)

Ultimate tensile strength of the Welding Electrode material,


2
Su-weld = 500.00 N / mm (As per BS 5950-1 2000, Section 3.2.3 , Table 10 )

Line Pressure
P

19.60

bar (g)

1.96

N / mm2

Sy, Yield Strength of the pipe material, in N/mm 2.


from ASME Section II Part D Table Y-1.

Temperature, C -->

200

250

260

300

350

400

450

200

(for Structural member welded to pipe / pad of CS / LTCS)


A333 Gr. 6 (up to 16" NB)
207 198 196 188
A671 CC60 EFW (18" NB & above)
189 182 180 172

177

167

158

207

162

153

144

189

CS / LTCS

ALLOWABLE STRESS ON WELD


S weld-allow

Allowable weld stress for the welding

S weld-allow

Taken from Sheet "Weld-Pipe to Shoe or Stop"

S weld-allow

79.20

N / mm2

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (2) ]

[Print Date : 6/27/2013]

EPC FOR ASAB FFD PROJECT


JI-193

Page 33 of 313

Design of shoe

Date : 14 Oct. 2009

Type S1 of support standard for pipe size 6" TO 24"


INPUT FOR STRUCTURAL PROPERTIES
SHOE:
Shoe made up of:

1/2 UB 254 x 102 x 25

Plate thk. d

mm

ds

10

mm

300

mm

100

mm

Pipe

Pipe NB

"

Sch =

Pipe Outside Dia

Pipe Radius =

84.14

mm

tp

Pipe thk

7.11

mm

wp

Wear Pad

0.00 mm

Pipe thk with CA

hy

b
2

mm

hy

300
2

mm

hy

150 mm

hx

l
2

mm

hx

80
2

mm

hx

40

mm

40

CA =

mm

168.3 mm

Pipe thk

7.11

6.11 mm

CA
1.0

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (2) ]

1.0

[Print Date : 6/27/2013]

mm
mm

80

mm

EPC FOR ASAB FFD PROJECT


JI-193

Page 34 of 313

Design of shoe

Date : 14 Oct. 2009

Type S1 of support standard for pipe size 6" TO 24"


Calculation of Weld Properties:
3

) . (
2

80 )

) . (
2

- 100 )

+(

) . (
2

80 )

+(

) . (
2

- 100 )

+(

80 -

) x ( 300 2

80 )

+(

80 -

) x ( 300 - 100 )
2

+(

74

) x(
2

200

+(

74

) x(
2

40000

Iwy-y

2 b
12

Iwy-y

b
6

Iwy-y

300
6

Iwy-y

2.7E+07 + (
6

74

) x(
2

220

Iwy-y

4500000 + (

74

) x(
2

48400

Iwy-y

4500000 +

Iwy-y

Iwx-x

1790800

Iwx-x

Iwx-x

Iwx-x

Iwx-x

Iwx-x

Iwx-x

Iwx-x

Zwy-y

2 [
( b

. (

.
2
300

d
4

300

36

2
5400

5400

175994.6667

] +

] +(

) +(

80

.
d
12
3

) x

) x

216

) x

170594.667
mm3

hy
=

7770800
150

Zwy-y

2
51805.3 mm

Zwx-x

Iwx-x
hx

Zwx-x

175995
40

Zwx-x

2
4399.87 mm

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (2) ]

) x

- 6
12

) + ( 512000 12
511784 ) x
12

.
d
12

Iwy-y

Zwy-y

) x

12

+(

2
(

+ 1480000

mm3

7770800

2 [

[Print Date : 6/27/2013]

EPC FOR ASAB FFD PROJECT


JI-193

Page 35 of 313

Design of shoe

Date : 14 Oct. 2009

Type S1 of support standard for pipe size 6" TO 24"

WL =

Length of Weld

WL =

2 x(

ds

WL =

2 x ( 300 -

10 ) + 4 x (

WL =

2 x ( 300 -

20 ) + 4 x (

WL =

2 x(

WL =

560 + 296

WL =

856

Jweld =

280

) +

) + 4 x(

80 -

Iw

xx

74 )

296

mm

Iw

Polar moment of inertia of weld joint =

= 7770800 +

175995

= 7946795 mm

zz=

Iw

yy

specified max weld size

mm

Fillet Weld LEG size

Minimum of

Pipe thk

or

or

Minimum of

6.11

or

6.00

or

6.00

6.00 mm

MOMENT ARM :
Hx =
=

Moment arm, for calculating moments acting at pipe to shoe interface due to
loading along x axis (Fx)
H

where,
e=

possible additional moment arm due to


possibility of bearing plate / wear pad / steel packing at site
or thermal movement of pipe.
(considered as max. 25 mm - all together.)

Therefore,
Hx =
110.1
=

Hy =

=
=
Hz =

Hz =

25

135.117 mm

Moment arm, for calculating moments acting at at pipe to shoe interface due to
loading along y axis
H
110.117 mm
Eccentricity for Torsion (Mz) at pipe to shoe interface due to loading along x
axis (Fx)
100

mm

(considered max as 100 mm, for calculation purposes)

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (2) ]

[Print Date : 6/27/2013]

EPC FOR ASAB FFD PROJECT


JI-193

Page 36 of 313

Design of shoe

Date : 14 Oct. 2009

Type S1 of support standard for pipe size 6" TO 24"


CALCULATION BASED ON WELD STRENGTH:
MAXIMUM ALLOWABLE FORCE /mm BASED ON WELD
fw allowable

S weld-allow

79.20

6.00

475.2

N/mm

fwresultant

where;
fwresultant

Resultant weld loading

Sz2

Sx2

Sz =

Weld loading along Z

Sx =

Weld loading along X

Sy =

Weld loading along Y

Sz =

(Bending Stress) Lateral


Mx

Sz =

Sz =

Zx

Fy . Hy
Zwy-y

My
Zy

)(
+

Sy2

.(i)

+ (Bending Stress)

Axial

Fz

WL

Fx . Hx
Zwx-x

)(

Fz

WL

To calculate / consider maximum Mz


Considering maximum possible eccentricity for
Fy (lateral load) = b/2, and
Considering for maximum possible eccentricity
Fx (axial load) = 1/2 of stopper width = Hz

Mz =

Fy . b
2

)(
+

Fx . Hz

M z . hx

Sx =

WL

)(

Sx =

Fx
WL

) [(

Sy =

Fy
WL

)(

Sy =

Fy
WL

) [(

Fx

Jweld

Fy . b
2

M z . hy
Jweld

Fx . Hz

)]

hx
Jweld

)(

Fx . Hz

)]

hy
Jweld

Fy . b
2

)(

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (2) ]

[Print Date : 6/27/2013]

+ (Tensile Stress)

Vertical

EPC FOR ASAB FFD PROJECT


JI-193

Page 37 of 313

Design of shoe

Date : 14 Oct. 2009

Type S1 of support standard for pipe size 6" TO 24"

Substituting in equation (i)


fwresultant =

)(
)(
)}
{(
) [(
)(
)]
{(
) [(
)(
)]
{(
Fy . Hy
Fx

Fx . Hx

Zwy-y

Fy . b

WL

Fx . Hz

Fy

WL

Fy . b

WL

Fz

Zwx-x

Fx .

hx

Jweld

hy

Hz

Jweld

Specifying FY & FX in terms of FZ


Let;
FX
FY

FX/Z * FZ
FY/Z * FZ

=
=

fwresultant

{(
{(
{(

+
+

)(
) [(
) [(

Fz . FY/Z . Hy
Zwy-y

FZ . FX/Z
WL

FZ . FY/Z
WL

Zwx-x

FZ . FY/Z . b

2
FZ . FY/Z .

)(
)(
)(

Fz . FX/Z . Hx

)}

Fz
WL

Fz . FX/Z . Hz

Fz . FX/Z . Hz

)]
)]

}
}

hx
Jweld
hy

Jweld

Solving for Fz:


Fz

fwresultant

{(
{(
{(

FY/Z

FX/Z

0.5

FY/Z

0.25

fwresultant

Fz-max weld

FY/Z
WL

FX/Z
FY/Z

.
Hx
Zwx-x
.

2
FY/Z

)(
)(
)(

)}
)]
)]

1
WL

FX/Z . Hz

FX/Z . Hz

hx
Jweld
hy
Jweld

}
}

2
2

475.2

{(
{(
{(

)[
) [(
) [(

0.25 x 110
51805.3
0.5
856
0.25
856

+
+

0.5 x

135.117
4400

0.25 x 300
2
0.25 x 300
2

)(
)(
+
+

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (2) ]

fw allowable

)(
) [(
) [(
Hy

WL

Let,
FX/Z

.
Zwy-y

[Print Date : 6/27/2013]

] (
+

0.5

1
856
x 100

)}
)]
)]

40

7946794.667

0.5

x 100

150

7946794.667

}
}

EPC FOR ASAB FFD PROJECT


JI-193

Page 38 of 313

Design of shoe

Date : 14 Oct. 2009

Type S1 of support standard for pipe size 6" TO 24"

Fz-max weld

475.2

{
{
{(

Fz-max weld

}
]
]

0.0005314

0.00058

0.00029

0.015354644

[
)[

0.00117

37.5

50

37.5

50

}
}

5.03348E-06

1.88755E-05

475.2

0.000584112

0.000440429

} {
2

0.017054265

0.000292056

0.001651609

475.2

Fz-max weld =
2

0.017054265

+{

0.001024541

+{

0.001943665

475.2

Fz-max weld =
0.000290848

1.04968E-06

3.77784E-06

475.2

Fz-max weld =

0.0172
Fz-max weld

Fz-max weld =

27635.6 N
27.6356 KN

CALCULATION BASED ON LOCAL STRESSES IN PIPE:


This calculation is done with reference of eBMS trunnion load check calculation (Doc. No. SHJ-BMS-EN-VSSL-3204-A).
The formulae used in this for trunion calculation for local stress are as per "Design of Piping Systems" by M.W.
Kellog Company based on the bending of a beam on an elastic foundation.
DUE TO EXTERNAL LOADING
SL + SA + SLP

1.5 Sh

SC + SA + SCP

1.5 Sh

L = Longitudinal
A = Axial
C = Circumferential
LP = Long. Press. Stress
CP = Circum. Press. Stress

LOCAL STRESSES DUE TO LOCAL EXTERNAL LOAD (N/mm2)


SL =

0.5
1.17 . FL . R

(Reference Doc. No. SHJBMS-EN-VSS-L-3204-A))

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (2) ]

[Print Date : 6/27/2013]

EPC FOR ASAB FFD PROJECT


JI-193

Page 39 of 313

Design of shoe

Date : 14 Oct. 2009

Type S1 of support standard for pipe size 6" TO 24"


SL =
t1.5
SA =

Sc =

0.5
1.5 x 1.17 . FA . R

(Reference Doc. No. SHJBMS-EN-VSS-L-3204-A))


(Reference Doc. No. SHJBMS-EN-VSS-L-3204-A))

t1.5
0.5
2.34 . FC . R

(Reference Doc. No. SHJBMS-EN-VSS-L-3204-A))

t1.5

PRESSURE STRESSES (N/mm2)


SLP =

P . R
2 . t

(Reference Doc. No. SHJBMS-EN-VSS-L-3204-A))

SCP =

P . R
t

(Reference Doc. No. SHJBMS-EN-VSS-L-3204-A))

LOCAL EXTERNAL LOADING (N/mm length)


Maximum local loading due to longitudinal moment (in N/mm length),
FL =

M Y . hy
IwY-Y

FX . Hx . hy
IwY-Y

FZ . FX/Z . Hx . hy
IwY-Y

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (2) ]

[Print Date : 6/27/2013]

EPC FOR ASAB FFD PROJECT


JI-193

Page 40 of 313

Design of shoe

Date : 14 Oct. 2009

Type S1 of support standard for pipe size 6" TO 24"

Maximum local loading due to circumferential moment (in N/mm length),


M X . hx
FC =
IwX-X
=

FY . Hy . hx
IwX-X

FZ . FY/Z . Hy . hx
IwX-X

Maximum local loading due to axial (radial) load (in N/mm length),
FA =

FZ
WL

1.5 Sh

Sh

1.5

SL + SA + SLP

0.5
1.17 . FL . R

1.5

Sh

1.5

0.5
1.5 x 1.17 . FA . R

t1.5

0.5
1.17 . R
. FZ . FX/Z . Hx . hy

1.5

. IwY-Y

P . R
2 . t

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (2) ]

[Print Date : 6/27/2013]

P . R
2 .

0.5
1.5 x 1.17 . R
. FZ

t1.5 . W L

EPC FOR ASAB FFD PROJECT


JI-193

Page 41 of 313

Design of shoe

Date : 14 Oct. 2009

Type S1 of support standard for pipe size 6" TO 24"


Solving for Fz,

FZ-max (SL)

1.5 x Sh

P
2

. FX/Z .

Hx .

hy

R0.5

1.17

1.5

1.17 x 84.14
6.11

0.5
1.5

x 0.5 x 135 x 150

FZ-max (SL)

FZ-max (SL)

193.505
0.00217

FZ-max (SL)

89098

FZ-max (SL)

89.1

1.5 Sh

Sh

Sh

1.5

1.5

0.00093

1.5

6.11

13.49
1.5 x

7770800

1.17 x 9.17251

15.10

856

SC + SA + SCP

2.34
t

2.34

0.5
. R

FC
1.5

R0.5
t

1.5

0.5
FA . R

1.5 x 1.17

1.5

Hy . hx

FZ . FY/Z .

0.5
2.34 . R
1.5

.
t

Sh

. FY/Z .

R0.5

1.5

FZ

WL

Hy .

hx

t
0.5
1.5 x 1.17 x R

. IwX-X

1.5 x 138

1.5 x 1.17

. IwX-X
P

t1.5 x W L

1.96 x 84.14
6.11

0.5

2.34 x 84.14
6.11

0.5

x 0.25 x 100 x
1.5

0.5

x 856

KN

40

x 2E+05

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (2) ]

1.17 x 84.14

1.5 .

FZ-max (SC)

WL

193.505
+ 0.00125

FZ-max (SC)

1.5 x

x 7770800

1.5

1.96 x 84.14
2 x 6.11

1.17 x 9.172513 x 0.5 x 135 x 150


15.10

R0.5

1.5 x 1.17

207
FZ-max (SL)

R
t

. IwY-Y .

1.5 x 138
FZ-max (SL)

.
.

[Print Date : 6/27/2013]

1.5 x
6.11

1.17 x 84.14
1.5

x 856

EPC FOR ASAB FFD PROJECT


JI-193

Page 42 of 313

Design of shoe

Date : 14 Oct. 2009

Type S1 of support standard for pipe size 6" TO 24"

207
FZ-max (SC)

2.34 x 9.172513 x 0.25 x 110 x


15.103 x 2E+05

FZ-max (SC)

180.011
0.01014

FZ-max (SC)

17758

FZ-max (SC)

17.76

KN

Fz-max weld =

40

Minimum of

27.64

FZ-max

KN

FZ-max (SL)

17.76

89.1

KN

KN

Calculating FX & FY :
As,

FX

FX/Z * FZ

FY

FY/Z * FZ

FX/Z

0.5

FY/Z

0.25

FX-max

0.5 x 17.76

FX-max

8.8787979

FY-max

= 0.25 x 17.76

FY-max

, and

Axial Load,

Lateral Load,

4.439399

KN

KN

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (2) ]

1.5 x 1.17 x 9.172513


15.103 x 856

180.011
0.00889 + 0.00125

FZ-max (SC)

Fz-max

26.9893

[Print Date : 6/27/2013]

FZ-max (SC) =

17.76

KN

EPC FOR ASAB FFD PROJECT


JI-193

Page 43 of 313

Design of shoe

Date : 14 Oct. 2009

Type S1 of support standard for pipe size 6" TO 24"

MISCELLANEOUS CALCULATIONS
To Calculate,
Fz-(x,y=0) = Fz maximum allowed, if Fx & Fy =0
Fz-(x,y=0) max based on weld strength calculations:

)(
)(
)}
{(
) [(
)(
)]
{(
) [(
)(
)]
{(
Fy . Hy
Zwy-y

fwresultant =

Fx

Fx . Hx

Zwx-x

WL

WL

Fy . b

Fx . Hz

Fy

Fy . b

Fz

WL

Fx x

hx

Jweld
hy

Hz

Jweld

Substituting Fx = 0 & Fy = 0

fwresultant =

Fz
WL

Solving for Fz, and substituting fw resultant with fw allowable


Fz-(x,y=0) max weld

fwallowable

Fz-(x,y=0) max weld

475.2

Fz-(x,y=0) max weld

406.7712 KN

WL

x 856

Fz-(x,y=0) max based on local stress calculation due to longitudinal loading:


1.5 Sh

Sh

1.5

SL + SA + SLP

0.5
FL . R

1.17
t

1.5

1.5 x 1.17 .
t

0.5
FA . R

1.5

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (2) ]

[Print Date : 6/27/2013]

EPC FOR ASAB FFD PROJECT


JI-193

Page 44 of 313

Design of shoe

Date : 14 Oct. 2009

Type S1 of support standard for pipe size 6" TO 24"


But,
FL

FX .

Therefore,
FL
=

Hx .
IwY-Y

hy

(since, Fx=0)

Therefore equation reduces to,


1.5

Sh

t
Substituting

1.5

Sh

Fa

0.5
FA . R

1.5 x 1.17

1.5

Fz
WL

R0.5

1.5 x 1.17
t

1.5

FZ

WL

Solving for Fz,

1.5
Fz-(x,y=0) max SL

Sh

1.5 . 1.17 . R0.5


t1.5 .

1.5 x 138.0 Fz-(x,y=0) max SL

1.96 x 84.14
2 x 6.11

1.5 x 1.17 x 84.14


1.5

6.11

Fz-(x,y=0) max SL

WL

207
=

856

13.49

1.5 x 1.17 x 9.173


15.10

856

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (2) ]

[Print Date : 6/27/2013]

0.5

EPC FOR ASAB FFD PROJECT


JI-193

Page 45 of 313

Design of shoe

Date : 14 Oct. 2009

Type S1 of support standard for pipe size 6" TO 24"


Fz-(x,y=0) max SL

193.505352

0.00124517
Fz-(x,y=0) max SL

Fz-(x,y=0) max SL

155404 N

155.404 KN

Fz-(x,y=0) max based on local stress calculation due to circumferential loading:


1.5 Sh

Sh

1.5

SC + SA + SCP

0.5
FC . R

2.34
t

But,

Fc

Fy .

1.5

Hy

0.5
FA . R

1.5 x 1.17

1.5

IwX-X

Therefore, Fc =0 (since Fy=0)

Therefore, equation reduces to,

1.5

Sh

0.5
FA . R

1.5 x 1.17

1.5

Substituting
FA

1.5

Fz

Sh

WL

R0.5

1.5 x 1.17
t

1.5

FZ

WL

Solving for Fz

1.5

Sh

.
t

Fz-(x,y=0) max SC =

R0.5

1.5 x 1.17
t

1.5

WL

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (2) ]

.
t

hx

[Print Date : 6/27/2013]

EPC FOR ASAB FFD PROJECT


JI-193

Page 46 of 313

Design of shoe

Date : 14 Oct. 2009

Type S1 of support standard for pipe size 6" TO 24"

1.5 x 138.0 -

1.96 x 84.14
6.11

Fz-(x,y=0) max SC =

1.5 x 1.17 x 84.14


6.11

1.5

207.0 -

Fz-(x,y=0) max SC =

856

26.99

1.5 x 1.17 x 9.173


15.103 x

856

180.011

Fz-(x,y=0) max SC =

0.00124517

Fz-(x,y=0) max SC =

144567 N

Fz-(x,y=0) max SC =

144.567 KN

Thus,
Fz-(x,y=0) max weld

Fz-(x,y=0) max SL

Fz-(x,y=0) max SC

406.771 KN

155.404 KN

144.567 KN

144.567 KN

Therefore,
Fz-(x,y=0) max

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (2) ]

[Print Date : 6/27/2013]

0.5

EPC FOR ASAB FFD PROJECT


JI-193

Page 47 of 313

Design of shoe

Date : 14 Oct. 2009

Type S1 of support standard for pipe size 6" TO 24"


To Calculate,
Fx-(y,z=0) = Fx maximum allowed, if Fy & Fz =0
Fx-(y,z=0) max based on weld strength calculations:

)(
)(
)}
{(
) [(
)(
)]
{(
) [(
)(
)]
{(
Fy . Hy
Zwy-y

fwresultant =

Fx

Fx . Hx

Zwx-x

WL

Fy . b

WL

Fx . Hz

Fy

Fz

Fy . b

WL

Fx x

hx

Jweld

Hz

hy

Jweld

Substituting Fy = 0 & Fz = 0

{(
fwresultant =

)} {(
)
{(

Fx . Hx

Zwx-x

Fx x

Hz

Fx

) (
}
+

WL
hy
Jweld

Fx . Hz

hx
Jweld

Solving for Fx, and substituting fwresultant with fwallowable


fwallowable

Fx (y,z=0)-max weld =

{(

)} {(
) ( )
{( )
}
1

Zwx-x

Hx

WL

Jweld

hy

Hz

hx

Jweld

475.2

Fx (y,z=0)-max weld =

{(

)} {(
{( )
2

135.117
4399.87

1
856

40

100

7946794.667

)( )
}
+
2

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (2) ]

Hz

[Print Date : 6/27/2013]

100

135.1168
7946794.667

EPC FOR ASAB FFD PROJECT


JI-193

Page 48 of 313

Design of shoe

Date : 14 Oct. 2009

Type S1 of support standard for pipe size 6" TO 24"


475.2

Fx (y,z=0)-max weld =

0.03071

{(

0.00117

0.000503348

)(

)}

0.001700268

475.2

Fx (y,z=0)-max weld =

0.00094

) (
+

) (

8.22825E-06

2.53359E-07

475.2

Fx (y,z=0)-max weld =

Fx (y,z=0)-max weld =

475.2
0.030847074

Fx (y,z=0)-max weld =

15405.02694 N

Fx (y,z=0)-max weld =

15.41

0.000952

KN

Calculating Fx-(y,z=0)max based on stress calculation due to longitudinal loading

1.5 Sh

Sh

FA

1.5

SL + SA + SLP

0.5
FL . R

1.17
t

1.5

1.5 x 1.17
t

0.5
FA . R

1.5

But,
Fz
WL

Therefore,
FA

(since Fz = 0)

Therefore equation reduces to,

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (2) ]

[Print Date : 6/27/2013]

EPC FOR ASAB FFD PROJECT


JI-193

Page 49 of 313

Design of shoe

Date : 14 Oct. 2009

Type S1 of support standard for pipe size 6" TO 24"

1.5

Sh

0.5
FL . R

1.17
t

1.5

Substituting,

1.5

FL

Sh

FX .

1.17

Hx .
IwY-Y

R0.5

hy

Fx . Hx . hy
t1.5
. IwY-Y

Hx

hy

Solving for Fx,


1.5
Fx-(y,z=0)max (SL)

=
1.17

Sh

R0.5
t

1.5

. IwY-Y

1.5 x 138.00 Fx-(y,z=0)max (SL)

1.96 x 84.14
2

x 6.11

0.5

1.17 x 84.135

x 135.1 x

150

1.5

6.11

Fx-(y,z=0)max (SL)

207

7770800

13.4946

1.17 x 9.17251329 x 135.1 x


15.10
Fx-(y,z=0)max (SL)

193.5054
0.001853

Fx-(y,z=0)max (SL)

104410.9 N

Fx-(y,z=0)max (SL) =

104.41

7770800

KN

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (2) ]

[Print Date : 6/27/2013]

150

EPC FOR ASAB FFD PROJECT


JI-193

Page 50 of 313

Design of shoe

Date : 14 Oct. 2009

Type S1 of support standard for pipe size 6" TO 24"


Calculating Fx-(y,z=0)max based on stress calculation due to circumferential loading
1.5

Sh

1.5

Sh

SC + SA + SCP

0.5
FC . R

2.34
t

1.5 x 1.17

1.5

0.5
FA . R

1.5

But,
FC

FZ . FY/Z .

Hy . hx

IwX-X

and
FA

FZ
WL

Therefore, Fc =0 & FA =0 (since Fy=0 & Fz= 0)


Therefore equation reduces to,
1.5

Sh

t
Therefore this equation is independent of Fx, and Fx does not have any effect on this stress check.
Fx-(y,z=0)max (SC)

Not applicable

Thus,
Fx (y,z=0)-max weld =

15.41

KN

Fx-(y,z=0)max (SL)

104.41

KN

Fx-(y,z=0)max (SC)

Therefore,
Fx-(y,z=0)max

Not applicable

15.41

KN

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (2) ]

[Print Date : 6/27/2013]

EPC FOR ASAB FFD PROJECT


JI-193

Page 51 of 313

Design of shoe

Date : 14 Oct. 2009

Type S1 of support standard for pipe size 6" TO 24"


To Calculate,
Fy-(x,z=0) = Fy maximum allowed, if Fx & Fz =0
Fy-(x,z=0) max based on weld strength calculations:
Calculating Fy-(x,z=0)max based on weld strength calculation

)(
)(
)}
{(
) [(
)(
)]
{(
) [(
)(
)]
{(
Fy . Hy
Zwy-y

fwresultant =

Fx

Fx . Hx

Zwx-x

WL

Fy . b

WL

Fx . Hz

Fy

Fz

Fy . b

WL

Jweld

Fx .

hx

hy

Hz

Jweld

Substituting Fx=0 & Fz=0

fwresultant =

{(
{(
+

Fy

.
Zwy-y
Fy
WL

)} {[(
) [(
)]
2

Hy

Jweld

hy
Jweld

hx

Fy . b

)]
}

Fy .

Solving for Fy , and substituting fwresultant with fwallowable


Fy(x,z=0)-max weld =

fwallowable

{(
{(
+

Fy(x,z=0)-max weld =

Hy
Zwy-y
1
WL

)} { (
) (
)
2

hx
Jweld

hy

Jweld

475.2

{(
{(

)} { (
) (
)
2

110.116771
51805.3333
1

300
2

300

7946794.667
2

150

856

40

7946794.667

475.2

Fy(x,z=0)-max weld =

) (
2

0.00212559

) (
2

0.000755

0.001168 + 0.002831

Fy(x,z=0)-max weld =

4.5181E-06

) (
+

5.7E-07

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (2) ]

[Print Date : 6/27/2013]

1.6E-05

EPC FOR ASAB FFD PROJECT


JI-193

Page 52 of 313

Design of shoe

Date : 14 Oct. 2009

Type S1 of support standard for pipe size 6" TO 24"


0

Fy(x,z=0)-max weld =

2.1085E-05

Fy(x,z=0)-max weld =

475.2
0.004591799

Fy(x,z=0)-max weld =

103488.8551 N

Fy(x,z=0)-max weld =

103.49

KN

Calculating Fx-(y,z=0)max based on stress calculation due to longitudinal loading


1.5 Sh

Sh

1.5

SL + SA + SLP

0.5
FL . R

1.17
t

1.5

1.5 x 1.17
t

0.5
FA . R

1.5

But,
FL

FA

FX .

Hx .

hy

IwY-Y

and
FZ
WL

Therefore, FL =0 & FA =0 (since Fx=0 & Fz= 0)


Therefore equation reduces to,
1.5

Sh

t
Therefore this equation is independent of Fy, and Fy does not have any effect on this stress check.
Fy-(x,z=0)max (SC)

Not applicable

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (2) ]

[Print Date : 6/27/2013]

EPC FOR ASAB FFD PROJECT


JI-193

Page 53 of 313

Design of shoe

Date : 14 Oct. 2009

Type S1 of support standard for pipe size 6" TO 24"

Calculating Fy(x,z=0)max based on local stress calculation due to circumferential loading:


1.5 Sh

Sh

1.5

SC + SA + SCP

0.5
FC . R

2.34
t

1.5

0.5
FA . R

1.5 x 1.17

1.5

Fz

WL
Therefore FA=0 (since Fz=0),
Therefore equation reduces to,
1.5

Sh

0.5
FC . R

2.34
t

1.5

Substituting,
Fc

FZ . FY/Z .

H y . hx

IwX-X

1.5

Sh

2.34

R0.5
t

1.5

Fy .

Hy .

hx

. IwX-X

.
t

Solving for Fy,

1.5 x Sh
Fy (x,z=0)-max (SC) =

2.34

R0.5

t1.5

. IwX-X

Hy .

1.5 x 138.0 -

t
hx

1.96 x 84.1
6.11

Fy (x,z=0)-max (SC) =

0.5

2.34 x 84.14

x 110.1 x

40

1.5

6.11

207
Fy (x,z=0)-max (SC) =

x 2E+05

26.99

2.34 x 9.172513 x 110.1 x


15.10
x 2E+05

Fy (x,z=0)-max (SC) =

180.01
0.03557

Fy (x,z=0)-max (SC) =

5061.07 N

Fy (x,z=0)-max (SC) =

5.06107 KN

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (2) ]

.
t

But,
FA

[Print Date : 6/27/2013]

40

EPC FOR ASAB FFD PROJECT


JI-193

Page 54 of 313

Design of shoe

Date : 14 Oct. 2009

Type S1 of support standard for pipe size 6" TO 24"


Thus,
Fy (x,z=0)-max weld =

103.49

KN

Not applicable

Fy-(x,z=0)max (SL)

Fy-(x,z=0)max (SC)

5.06

KN

Therefore,
Fy-(x,z=0)max

103.49

KN

F-max weld (KN)

F-max (SL) (KN)

F-max (SC) (KN)

F-max (KN)

Fz-(x,y=0)

406.77

155.40

144.57

144.57

Fx-(y,z=0)

15.41

104.41

Not Applicable

15.41

Fy-(z,x=0)

103.49

Not Applicable

5.06

5.06

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (2) ]

[Print Date : 6/27/2013]

EPC FOR ASAB FFD PROJECT


JI-193

Page 55 of 313

Design of shoe

Date : 12 Oct. 2009

Type S1 of support standard for pipe size 6" TO 24"

Fz

Weld analysis
done for this
weld at pipe to
shoe interface.

'///////////

'///////////

Max. stress at
this point
Hy

/////////////////////////////////////////////////////////

Hx
Fy

e
Fx

Fz

Hz
x

'////////////

'///////////

'///////////////

'//////////
'/////////

'///////////

'/////////////////////////////

'///////////

pipe axis

hy '///////////////

x
Fy

hx
x

sectional plan view of shoe at pipe and


attachment interface

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (6" to 24") calculation sht ]

z (up)

y
b

'///////////

b-100

'/////////////

'/////////////////////////////

ds

'////////

'/////////

[Print Date : 6/27/2013]

EPC FOR ASAB FFD PROJECT


JI-193

Page 56 of 313

Design of shoe

Date : 12 Oct. 2009

Type S1 of support standard for pipe size 6" TO 24"


INPUT :
STEEL MEMBER
Member material = BS EN 10025 Grade S275 JR or equivalent
Yield strength of the structural member material,
Sy-member
= 275.0
N / mm2
Hot Allowable Stress
Sh
= 138.0

N / mm2

WELDING ELECTRODE
Welding Electrode material

CLASS 42 BS 5950

(As per BS 5950-1 Clause 6.8.5 Table 37, for S275 material, matching electrode is Class 35. However as per contract
specification ADCO DOC. No. 30.99.75.0704 Rev. E, for structural welding all electrodes shall be E70XX to AWS
D1.1. Therefore Class 42 electrode as per BS 5950 is specified in the Project WPS, which is equivalent to E70XX to
AWS D1.1.)

Ultimate tensile strength of the Welding Electrode material,


2
Su-weld = 500.00 N / mm (As per BS 5950-1 2000, Section 3.2.3 , Table 10 )

Line Pressure
P

19.60

bar (g)

1.96

N / mm2

ALLOWABLE STRESS ON WELD


S weld-allow

Allowable weld stress for the welding

S weld-allow

Taken from Sheet "Weld-Pipe to Shoe or Stop"

S weld-allow

79.20

N / mm2

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (6" to 24") calculation sht ]

[Print Date : 6/27/2013]

EPC FOR ASAB FFD PROJECT


JI-193

Page 57 of 313

Design of shoe

Date : 12 Oct. 2009

Type S1 of support standard for pipe size 6" TO 24"


INPUT FOR STRUCTURAL PROPERTIES
SHOE:
Shoe made up of:

1/2 UB 254 x 102 x 25

Plate thk. d

mm

ds

10

mm

300

mm

100

mm

80

Pipe

Pipe NB

"

Sch =

Pipe Outside Dia

Pipe Radius =

tp

Pipe thk

7.11 mm

wp

Wear Pad

0.00 mm

Pipe thk with CA

Pipe thk with CA

hy

b
2

mm

hy

300
2

mm

hy

150 mm

hx

l
2

mm

hx

80
2

mm

hx

40

mm

40

CA =

mm

CA

168.3 mm

84.1

mm

Wear Pad

Pipe thk

6.11 mm

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (6" to 24") calculation sht ]

1.0

[Print Date : 6/27/2013]

mm

mm

EPC FOR ASAB FFD PROJECT


JI-193

Page 58 of 313

Design of shoe

Date : 12 Oct. 2009

Type S1 of support standard for pipe size 6" TO 24"


Calculation of Weld Properties:
Iwy-y

2 b3
12

Iwy-y

b3
6

Iwy-y

300 3
6

Iwy-y

7770800

Iwx-x

2 [

Iwx-x

Iwx-x

Iwx-x

Iwx-x

Zwy-y

2 [

( b

) . (
2

80 )

) . (
2

80 )

80 -

) . ( 300 2

80 )

300

) . (
2

- 100 )

) . (
2

- 100 )

80 -

) . ( 300 - 100 )
2

] +(

+(
2

) +(

80

.
d
12
3

- 6
12

) x

mm3

Iwy-y

Zwy-y

7770800
150

Zwy-y

2
51805.3 mm

Zwx-x

Iwx-x
hx

Zwx-x

175995
40

Zwx-x

2
4399.87 mm

) x

) x

12

175994.7

hy

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (6" to 24") calculation sht ]

12

] +(

d2

.
2

mm3

. (

[Print Date : 6/27/2013]

) x

EPC FOR ASAB FFD PROJECT


JI-193

Page 59 of 313

Design of shoe

Date : 12 Oct. 2009

Type S1 of support standard for pipe size 6" TO 24"

WL =

Length of Weld

WL =

2 x(

ds

WL =

2 x ( 300 -

10 ) + 4 x (

WL =

Jweld =

856

) + 4 x(

80 -

mm

Polar moment of inertia of weld joint =

= 7770800 +

175995

= 7946795 mm
=

zz

= I xx

I yy

specified max weld size

mm

Fillet Weld LEG size

Minimum of

Pipe thk

or

or

Minimum of

6.11

or

6.00

or

6.00

6.00 mm

MOMENT ARM :
Hx =
=

Moment arm, for calculating moments acting at base of Member / at weld due
to loading along x axis
Hy +

where,
e=

Hx =

Hy =

Hy =
Hz =

possible additional moment arm due to


possibility of bearing plate / wear pad / steel packing at site
or thermal movement of pipe.
(considered as max. 25 mm - all together.)

135.12 mm

Moment arm, for calculating moments acting at base of Member / at weld due
to loading along y axis
110.12 mm
Moment arm, for calculating moments acting at base of Member / at weld due
to loading along y axis

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (6" to 24") calculation sht ]

[Print Date : 6/27/2013]

EPC FOR ASAB FFD PROJECT


JI-193

Page 60 of 313

Design of shoe

Date : 12 Oct. 2009

Type S1 of support standard for pipe size 6" TO 24"


MAXIMUM ALLOWABLE FORCE /mm BASED ON WELD

fw allowable

S weld-allow

79.20

6.00

475.2

N/mm

fwresultant =

where;
fwresultant =

Resultant welding loaing

Sz =

Weld loading along Z

Sx =

Weld loading along X

Sy =

Weld loading along Y

Sz =

(Bending Stress) Lateral


Mx

Sz =

Sx =

Sx =

Sy =

Zx

Sz =

Sx =

Sz2

Sx2

My

Fx . Hx

)(

Mz . hx

WL

Fx
WL

) {(

Fx
WL

)(

Fx
WL

) {(

Zwy-y

Fx

Zwx-x

WL

+ (Bending Stress)

Axial

+ (Tensile Stress)

)(

WL

)(
+

Fx . Hz

)}

l
2 x Jweld

)}

b
2 x Jweld

Fy . b
2

WL

Fy . b

Mz . hx

Fz

)(
+

Fx x

Hz

To calculate / consider maximum Mz, considering maximum possible eccentricity for


(lateral load) = b/2, and considering for
Fx (axial load) = 1/2 of stopper width
Fx (axial load) = Hz

Hz =

100

mm

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (6" to 24") calculation sht ]

Vertical

2*b

)(

Fy . Hy

.(i)

Fz

Zy

Sy2

[Print Date : 6/27/2013]

Fy

EPC FOR ASAB FFD PROJECT


JI-193

Page 61 of 313

Design of shoe

Date : 12 Oct. 2009

Type S1 of support standard for pipe size 6" TO 24"

Mz =

Fy . b
2

)(

Fx . Hz

Substituting in equation (i)

{(
{(

fwresultant =

)(
)(
)}
) [(
)(
)]
{(
) [(
)(
)]

Fy . Hy

Fx . Hx

Zwy-y

Fx

Zwx-x

WL

WL

Fy . b

Fy . b

WL

Fx . Hz

Fy

Fz

Fx x

2 x Jweld

Hz

2 x Jweld

Specifying FY & FX in terms of FZ


Let;
FX
FY

FX/Z * FZ
FY/Z * FZ

=
=

fwresultant

{(
[(
[(

)(
) [(
) [(

Fz . FY/Z . Hy
Zwy-y

FZ . FX/Z
WL

FZ . FY/Z
WL

Zwx-x

FZ . FY/Z . b

FZ . FY/Z . b

)(
)(
)(

Fz . FX/Z . Hx

Fz

WL

)}

Fz . FX/Z . Hz

Fz . FX/Z . Hz

)]
)]

l
2 x Jweld
b
2 x Jweld

}
}

Solving for Fz:


fwresultant
Fz

=
+

{(
[(
[(

Let,
Fx/z

0.5

Fy/z

0.25

fwresultant

Fz-max weld

FY/Z

.
Zwy-y

FX/Z

)(
) [(
) [(
Hy

WL
FY/Z
WL

FX/Z
FY/Z

.
Hx
Zwx-x
.

2
FY/Z

)(
)(
)(

FX/Z . Hz

FX/Z . Hz

)}
)]
)]

2
l
2 x Jweld
b
2 x Jweld

}
}

2
2

fw allowable
475.2

+ { (

0.5

+ { (

0.25

) + [ (

0.25 x 300 ) + (
2

) + [ (

0.25 x 300 ) + (
2

856

856
=

) }

856

0.5

x 100 ) ]

0.5

x 100 ) ]

80

0.017054265

+ {

0.001024541

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (6" to 24") calculation sht ]


[Print Date : 6/27/2013]

2 x 7946795
300

2 x 7946795

475.2

WL

{ ( 0.25 x 110.12 ) + [ 0.5 x ( 135.117 ) ] +


51805.3
4400

Fz-max weld

+ {

0.001943665

2
2

EPC FOR ASAB FFD PROJECT


JI-193

Page 62 of 313

Design of shoe

Date : 12 Oct. 2009

Type S1 of support standard for pipe size 6" TO 24"

Fz-max weld

475.2
{

Fz-max weld

} + {

0.000290848

1.04968E-06

} + {

3.77784E-06

475.2
0.0172

Fz-max weld

27635.6 N

Fz-max weld =

27.6356 KN

This calculation is done with reference of Ebms trunnion load check calculation (Doc. No. SHJ-BMSEN-VSS-L-3204-A).
The formulae used for trunion calculation are as per "Design of Piping Systems" by M.W. Kellog
Company based on the bending of a beam on an elastic foundation.

SL + SA + SLP

1.5 x

Sh

SC + SA + SCP

1.5 x

Sh

L = Longitudinal
A = Axial
C = Circumferential
LP = Long. Press. Stress
CP = Circum. Press. Stress

0.5
FL . R

1.17 .

SL

SA

Sc

SLP

P
2

.
.

R
t

SCP

.
t

FL

FL

FL

FC

1.5

1.5 x 1.17 .
t

0.5
FA . R

1.5

0.5
FC . R

2.34 .

t1.5

MY . hy
IwY-Y
FX .

Hx .

hy

IwY-Y
FZ . FX/Z .

Hx . hy

IwY-Y
MX .

hx

IwX-X

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (6" to 24") calculation sht ]

[Print Date : 6/27/2013]

EPC FOR ASAB FFD PROJECT


JI-193

Page 63 of 313

Design of shoe

Date : 12 Oct. 2009

Type S1 of support standard for pipe size 6" TO 24"

FC

FC

FA

1.5 .

Sh

1.5 .

Sh

1.5 .

Sh

FY .

Hy .

hx

IwX-X
Hy . hx

FZ . FY/Z .
IwX-X

FZ
WL

SL + SA + SLP

0.5
FL . R

1.17 .
t

1.5

0.5
1.17 . R

P
2

1.5 x
=

FZ . FX/Z .
t1.5
. IwY-Y
+

FZ-max (SL)

1.5 x 1.17 .

0.5
1.17 . R
1.5
t

.
.

Sh

. FX/Z .

1.17 x 84.1
6.11

FZ-max (SL)

194
0.00217

FZ-max (SL)

89098

FZ-max (SL)

89.1

. hy

0.5
1.5

Hx .

0.5
1.5 x 1.17 . R
.
t1.5 . W L

FZ

P
2
hy

.
.

R
t
0.5

1.5 . 1.17 . R
t1.5 . W L

1.96 x 84.1
2 x 6.11
x 0.5 x 135 x 150
1.5 x
+
x 7770800
6.11

N
KN

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (6" to 24") calculation sht ]

R
t

. IwY-Y .

1.5 x 138
FZ-max (SL)

0.5
FA . R

1.5

[Print Date : 6/27/2013]

1.17 x 84.1
x 856

1.5

0.5

EPC FOR ASAB FFD PROJECT


JI-193

Page 64 of 313

Design of shoe

Date : 12 Oct. 2009

Type S1 of support standard for pipe size 6" TO 24"


1.5 .

Sh

1.5 .

Sh

1.5 .

Sh

SC + SA + SCP

0.5
FC . R

2.34 .
t

0.5
2.34 . R
1.5
t

FZ . FY/Z .

Sh

1.5 .
=

0.5
2.34 . R
1.5
t

.
t

. FY/Z .

FZ-max (SC)

2.34 x 84.1
6.11

0.5
1.5

FZ-max (SC)

180
0.01014

FZ-max (SC)

17758

FZ-max (SC)

17.76

KN

Fzmin

Fz-max weld =

Fz-max

Hy . hx

0.5
1.5 x 1.17 . R
.
1.5
t
. WL

FZ

t
Hy .

hx

0.5

1.5 x 1.17 x R
t1.5 x W L

1.96 x 84.1

x 0.25 x 110.12 x
x 2E+05

6.11
40
1.5 x
+
6.11

1.17 x 84.1
x 856

0.5

1.5

Minimum of

27.64

KN

FZ-max (SL)

17.76

89.1

KN

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (6" to 24") calculation sht ]

. IwX-X

1.5 x 138

1.5

. IwX-X
+

FZ-max (SC)

0.5
FA . R

1.5 x 1.17 .

1.5

[Print Date : 6/27/2013]

KN

FZ-max (SC) =

17.76

KN

EPC FOR ASAB FFD PROJECT


JI-193

Page 65 of 313

Design of shoe

Date : 12 Oct. 2009

Type S1 of support standard for pipe size 6" TO 24"


Setting a standard for FY & FX
As,

Axial Load,

Lateral Load,

FX

FX/Z * Fz min

FY

FY/Z * FZ min

Fx/z

0.5

Fy/z

0.25

FX

0.5 x 17.76

FX

8.8787979

Fy

= 0.25 x 17.76

Fy

KN

4.439399

KN

Miscellaneous Calculations
Fz-(x,y=0)

{(
{(

)(
)(
)}
) [(
)(
)]
{(
) [(
)(
)]

Fy . Hy

fwresultant =

Zwy-y

Fx

WL

WL

Fz-max weld

fwallowable

Fz-max weld

475.2

Fz-max weld

)
.

Fy . b
2

WL

. 856

406.7712 KN

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (6" to 24") calculation sht ]

Fx . Hz

Fy

Fz

WL

Fy . b

Fz

Zwx-x

WL

fwresultant =

Fx . Hx

[Print Date : 6/27/2013]

Fx x

2 x Jweld

Hz

2 x Jweld

EPC FOR ASAB FFD PROJECT


JI-193

Page 66 of 313

Design of shoe

Date : 12 Oct. 2009

Type S1 of support standard for pipe size 6" TO 24"


1.5 .

Sh

1.5 .

Sh

1.5 .

Sh

1.5 .

Sh

SL + SA + SLP

0.5
FL . R

1.17 .
t

1.5 x 1.17 .
t

0.5
FA . R

FZ

FZ-max (SL)

t
.

P .
2 .
1.5 . 1.17 . R0.5
t1.5 . W L

R
t

Sh

1.5

194
0.00125

155.404 KN

Sh

1.5 .

Sh

1.5 .

Sh

1.5 .

Sh

0.5

856

SC + SA + SCP

0.5
FC . R

2.34 .
t

1.5

1.5 x 1.17 .
t

0.5
FA . R

1.5

0.5
1.5 x 1.17 . R
.
1.5
t
. WL

FZ

1.5 .

Sh

0.5
FA . R

1.5 x 1.17 .

1.5

.
t

1.5 . 1.17 . R0.5


t1.5 . W L

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (6" to 24") calculation sht ]

1.96 x 84.1
2 x 6.11

1.5 x 1.17 x 84.1

1.5 .

FZ-max (SC)

6.11

FZ-max (SL)

1.5 x 138.0 FZ-max (SL)

1.5

1.5 x
FZ-max (SL)

1.5

0.5
1.5 x 1.17 . R
.
1.5
t
. WL

0.5
FA . R

1.5 x 1.17 .

1.5

[Print Date : 6/27/2013]

EPC FOR ASAB FFD PROJECT


JI-193

Page 67 of 313

Design of shoe

Date : 12 Oct. 2009

Type S1 of support standard for pipe size 6" TO 24"


1.96 x 84.1
6.11
1.5 x 1.17 x 84.1 0.5
6.11 1.5 x 856

1.5 x 138.0 FZ-max (SC)

FZ-max (SC)

180
0.00125

FZ-max (SC)

144.567 KN

Fx-(z,y=0)

{(
{(

)(
)(
)}
) [(
)(
)]
{(
) [(
)(
)]

Fy . Hy

fwresultant =

Zwy-y

Fx

Zwx-x

WL

Fy . b

WL

Fy . b

Fx x

Fx

Zwx-x

Fx x

Hz

WL

) (
}
+

2 x Jweld

Fx . Hz

2 x Jweld

l
2 x Jweld

fwresultant

{(

Fx-max weld =

)} {(
) ( )
{[( )]
}
2

Hx

Zwx-x

Hz

WL
2

2 x Jweld

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (6" to 24") calculation sht ]

[Print Date : 6/27/2013]

Hz

b
2 x Jweld

Hz

)} {(
{[(
)]

Fx . Hx

Fx . Hz

Fy

Fz

WL

{(
fwresultant =

Fx . Hx

l
2 x Jweld

}
2

EPC FOR ASAB FFD PROJECT


JI-193

Page 68 of 313

Design of shoe

Date : 12 Oct. 2009

Type S1 of support standard for pipe size 6" TO 24"


475.2

{(

Fx-max weld =

)} {(
{[( )]
2

135.117
4399.87

100

2 x 7946795

Fx-max weld =

475.2
0.030812617

Fx-max weld =

15.42

1.5 .

Sh

1.5 .

Sh

1.5 .

Sh

2 x 7946795

SL + SA + SLP

0.5
FL . R

1.17 .
t

1.5

0.5
1.17 . R

Fx
t1.5

1.5 x 1.17 .
t
H

. hy

. IwY-Y

Sh

0.5
1.17 . R
1.5
t

0.5
FA . R

1.5

P
2
Hx

.
.
.

R
t
hy

. IwY-Y

1.96 x 84.1
2 x 6.11
1.17 x 84.135 0.5 x 135.1 x
6.11 1.5 x 7770800
1.5 x 138.00 -

Fx-max (SL)

Fx-max (SL)

193.5054
0.001853

Fx-max (SL)

104.4109 KN

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (6" to 24") calculation sht ]

KN

1.5 x
Fx-max (SL)

80

100

300

)( )
}
+

856

[Print Date : 6/27/2013]

150

EPC FOR ASAB FFD PROJECT


JI-193

Page 69 of 313

Design of shoe

Date : 12 Oct. 2009

Type S1 of support standard for pipe size 6" TO 24"


1.5 .

Sh

1.5 .

Sh

Fx-max (SC)

SC + SA + SCP

0.5
FC . R

2.34 .
t
0

0.5
FA . R

1.5 x 1.17 .

1.5

1.5

KN

Fy-(z,x=0)

{(
{(

)(
)(
)}
) [(
)(
)]
{(
) [(
)(
)]

Fy . Hy

fwresultant =

fwresultant =

Fx . Hx

Zwy-y

Fx

WL

Fy . b

WL

Fy . b

WL

{(
{(
+

Fy

.
Zwy-y
Fy
WL

Fx . Hz

Fy

Fz

Zwx-x

Fx x

2 . Jweld

)} {[(
) [(
)]
2

Fy .

Fy . b

b
2 . Jweld

{(
{(
+

Hy
Zwy-y
1
WL

)} { [(
) [(
)]
2

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (6" to 24") calculation sht ]

b
2

[Print Date : 6/27/2013]

)]

b
b
2 .

)]

2 . Jweld

l
2 . Jweld

fwallowable
Fy-max weld =

Hz

Hy

Jweld

l
2 . Jweld
2

EPC FOR ASAB FFD PROJECT


JI-193

Page 70 of 313

Design of shoe

Date : 12 Oct. 2009

Type S1 of support standard for pipe size 6" TO 24"

475.2

{(
{(

Fy-max weld =

)} { [(
) [(
)]
2

110.12
51805.3333
1

856

475.2
0.004591799

Fy-max weld

103.5 KN

1.5 .

Sh

1.5 .

Sh

Fy-max (SL)

1.5 .

Sh

1.5 .

Sh

1.5 .

Sh

300
2

0.5
FL . R

1.17 .
t
0

1.5 x 1.17 .

1.5

2 x 7946795

0.5
FA . R

1.5

KN

SC + SA + SCP

0.5
FC . R

2.34 .
t

1.5

0.5
2.34 . R
1.5
t

Fy

1.5 x 1.17 .

t
Hy .

hx

. IwX-X

Sh

0.5
2.34 . R
1.5
t

0.5
FA . R

1.5

Hy .

. IwX-X

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (6" to 24") calculation sht ]

300

80
2 x 7946795
2

SL + SA + SLP

1.5 x
Fy-max (SC)

)]

300
2

Fy-max weld =

[Print Date : 6/27/2013]

.
t

. R
t
hx

EPC FOR ASAB FFD PROJECT


JI-193

Page 71 of 313

Design of shoe

Date : 12 Oct. 2009

Type S1 of support standard for pipe size 6" TO 24"

1.5 x 138.0 Fy-max (SC)

2.34 x 84.14
6.11

Fy-max (SC)

180
0.03557

Fy-max (SC)

5.06107 KN

0.5
1.5

1.96 x 84.1
6.11
x 110.12 x 40
x 175994.7

F-max weld (KN)

F-max (SL) (KN)

F-max (SC) (KN)

Fz-(x,y=0)

406.771

155.404

144.567

Fx-(y,z=0)

15.422

104.411

0.000

Fy-(z,x=0)

103.489

0.000

5.061

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (6" to 24") calculation sht ]

[Print Date : 6/27/2013]

EPC FOR ASAB FFD PROJECT


JI-193

Page 72 of 313

Design of shoe

Date : 12 Oct. 2009

Type S1 of support standard for pipe size 26" TO 48"

Fz

Weld analysis
done for this
weld at pipe to
shoe interface.
Max. stress at
this point

'///////////

'///////////

'/////////////////////////////////////////////////////////////////////////////////////////

Hy
Hx

Fy

e
Fx

'/////////////////////////

a
l

hx

Fy

x
A

sectional plan view of shoe at pipe and


attachment interface

[ Filename : 154368447.xls.ms_office , Sheet : S-1(26" to 48") calculation sht ]

z (up)

//////////////////////////

'/////////////////////////

'///////////////////////////

'/////////////

'///////////////////////////

'/////////////

pipe axis

'//////////////////////////

'/////////////

'/////////////////////////

'///////////

'///////////////////////////

hy

'///////////////////////////////////////////////////////////

'///////////////////////////////////////////////////////////

Fz

Hz

[Print Date : 6/27/2013]

EPC FOR ASAB FFD PROJECT


JI-193

Page 73 of 313

Design of shoe

Date : 12 Oct. 2009

Type S1 of support standard for pipe size 26" TO 48"


INPUT :
STEEL MEMBER
Member material = BS EN 10025 Grade S275 JR or equivalent
Yield strength of the structural member material,
Sy-member
= 275.0
N / mm2
Hot Allowable Stress
Sh
= 138.0

N / mm2

WELDING ELECTRODE
Welding Electrode material

CLASS 42 BS 5950

(As per BS 5950-1 Clause 6.8.5 Table 37, for S275 material, matching electrode is Class 35. However as per contract
specification ADCO DOC. No. 30.99.75.0704 Rev. E, for structural welding all electrodes shall be E70XX to AWS
D1.1. Therefore Class 42 electrode as per BS 5950 is specified in the Project WPS, which is equivalent to E70XX to
AWS D1.1.)

Ultimate tensile strength of the Welding Electrode material,


2
Su-weld = 500.00 N / mm (As per BS 5950-1 2000, Section 3.2.3 , Table 10 )

Line Pressure
P

19.60

bar (g)

1.96

N / mm2

ALLOWABLE STRESS ON WELD


S weld-allow

Allowable weld stress for the welding

S weld-allow

Taken from Sheet "Weld-Pipe to Shoe or Stop"

S weld-allow

79.20

N / mm2

[ Filename : 154368447.xls.ms_office , Sheet : S-1(26" to 48") calculation sht ]

[Print Date : 6/27/2013]

EPC FOR ASAB FFD PROJECT


JI-193

Page 74 of 313

Design of shoe

Date : 12 Oct. 2009

Type S1 of support standard for pipe size 26" TO 48"


INPUT FOR STRUCTURAL PROPERTIES
SHOE:
Shoe made up of:
Plate thk. d

1/2 UB 254 x 102 x 25

16

mm

500

mm

100

mm

450

Pipe

Pipe NB

26

"

Sch =

Pipe Outside Dia

Pipe Radius =

tp

Pipe thk

7.92 mm

wp

Wear Pad

7.92 mm

Pipe thk with CA

Pipe thk with CA

161

80 2
mm

370

mm

b
2

mm

hy

500
2

mm

hy

250 mm

hx

l
2

mm

hx

370
2

mm

hx

185

mm

Wear Pad

Pipe thk

12.84 mm
3

[ Filename : 154368447.xls.ms_office , Sheet : S-1(26" to 48") calculation sht ]

3.0

mm

CA

mm

hy

CA =

660.4 mm

330

10

[Print Date : 6/27/2013]

mm

mm

EPC FOR ASAB FFD PROJECT


JI-193

Page 75 of 313

Design of shoe

Date : 12 Oct. 2009

Type S1 of support standard for pipe size 26" TO 48"


Calculation of Weld Properties:
Iwy-y

12
Iwy-y

Iwy-y

Iwx-x

x 500
12

62539850.67
2

d
2

x 161 (

16
2

12

{ (

16
12

mm3
a + 1.5 x

+(

Iwx-x

x 500 { ( 161 + 1.5 x

16 )
+

Iwx-x

Zwy-y

1.7542E+12

{
2

a + 0.5 x
a
12

{ 161
12

Iwy-y
hy

62539850.7
250

Zwy-y

2
250159 mm

Zwx-x

Zwx-x

1.7542E+12
185

Zwx-x

2
9.48E+09 mm

Iwx-x
hx

[ Filename : 154368447.xls.ms_office , Sheet : S-1(26" to 48") calculation sht ]

+ [

+ ( 161 + 0.5 x

mm3

Zwy-y

[Print Date : 6/27/2013]

)
+ (

+(
a

16 )

0.5 x
+
2

+(

d
)

] }

0.5 x

x ( 161 + 16
+ [ 161
2

16 )

] }

EPC FOR ASAB FFD PROJECT


JI-193

Page 76 of 313

Design of shoe

Date : 12 Oct. 2009

Type S1 of support standard for pipe size 26" TO 48"

WL =

Length of Weld

WL =

2 .

WL =

2 x 500 + 4 ( 500 -

WL =

Jweld =

+ 4 (

) +

16 ) +

x 161

3580 mm

Polar moment of inertia of weld joint = I zz

= 62539851 +

1.7542E+12

=
=

= I xx

1.75428E+12
6

+ I yy
mm

specified max weld size

mm

Fillet Weld LEG size

Minimum of

Pipe thk

or

or

Minimum of

12.84

or

16.00

or

6.00

6.00 mm

MOMENT ARM :
Hx =
=

Moment arm, for calculating moments acting at base of Member / at weld due
to loading along x axis
Hy +

where,
e=

Hx =

Hy =

Hy =
Hz =

possible additional moment arm due to


possibility of bearing plate / wear pad / steel packing at site
or thermal movement of pipe.
(considered as max. 25 mm - all together.)

181.69 mm

Moment arm, for calculating moments acting at base of Member / at weld due
to loading along y axis
156.69 mm
Moment arm, for calculating moments acting at base of Member / at weld due
to loading along y axis

[ Filename : 154368447.xls.ms_office , Sheet : S-1(26" to 48") calculation sht ]

[Print Date : 6/27/2013]

EPC FOR ASAB FFD PROJECT


JI-193

Page 77 of 313

Design of shoe

Date : 12 Oct. 2009

Type S1 of support standard for pipe size 26" TO 48"


MAXIMUM ALLOWABLE FORCE /mm BASED ON WELD

fw allowable

S weld-allow

79.20

475.2

N/mm

w
6.00

fwresultant =

where;
fwresultant =

Resultant welding loading

Sz =

Weld loading along Z

Sx =

Weld loading along X

Sy =

Weld loading along Y

Sz =

(Bending Stress) Lateral


Mx

Sz =

Sx =

Sx =

Sy =

Zx

Sz =

Sx =

Sz2

Sx2

My

Fx . Hx

)(

Mz . hx

WL

Fx
WL

) {(

Fx
WL

)(

Fx
WL

) {(

Zwy-y

Fx

+ (Bending Stress)

Axial

+ (Tensile Stress)

Zwx-x

WL

)(

WL

)(
+

Fx . Hz

)}

l
2 x Jweld

)}

b
2 x Jweld

Fy . b
2

WL

Fy . b

Mz . hx

Fz

)(
+

Fx x

Hz

To calculate / consider maximum Mz, considering maximum possible eccentricity for


(lateral load) = b/2, and considering for
Fx (axial load) = 1/2 of stopper width
Fx (axial load) = Hz

Hz =

100

mm

[ Filename : 154368447.xls.ms_office , Sheet : S-1(26" to 48") calculation sht ]

Vertical

2*b

)(

Fy . Hy

.(i)

Fz

Zy

Sy2

[Print Date : 6/27/2013]

Fy

EPC FOR ASAB FFD PROJECT


JI-193

Page 78 of 313

Design of shoe

Date : 12 Oct. 2009

Type S1 of support standard for pipe size 26" TO 48"

Mz =

Fy . b
2

)(

Fx . Hz

Substituting in equation (i)

{(
{(

fwresultant =

)(
)(
)}
) [(
)(
)]
{(
) [(
)(
)]

Fy . Hy

Fx . Hx

Zwy-y

Fx

Zwx-x

WL

WL

Fy . b

Fy . b

WL

Fx . Hz

Fy

Fz

Fx x

2 x Jweld

Hz

2 x Jweld

Specifying FY & FX in terms of FZ


Let;
FX
FY

FX/Z * FZ
FY/Z * FZ

=
=

fwresultant

{(
[(
[(

)(
) [(
) [(

Fz . FY/Z . Hy
Zwy-y

FZ . FX/Z
WL

FZ . FY/Z
WL

Zwx-x

FZ . FY/Z . b

FZ . FY/Z . b

)(
)(
)(

Fz . FX/Z . Hx

Fz

WL

)}

Fz . FX/Z . Hz

Fz . FX/Z . Hz

)]
)]

l
2 x Jweld
b
2 x Jweld

}
}

Solving for Fz:


fwresultant
Fz

=
+

{(
[(
[(

Let,
Fx/z

0.5

Fy/z

0.25

fwresultant

Fz-max weld

FY/Z

.
Zwy-y

FX/Z
WL
FY/Z
WL

)(
) [(
) [(
Hy

+
+

FX/Z
FY/Z

.
Hx
Zwx-x
.

2
FY/Z

)(
)(
)(

FX/Z . Hz

FX/Z . Hz

)}
)]
)]

2
l
2 x Jweld
b
2 x Jweld

}
}

2
2

fw allowable
475.2

+ { (

0.5

) + [ (

0.25 x 500 ) + (
2

) + [ (

0.25 x 500 ) + (
2

3580
+ { (

0.25
3580

) }

3580

0.5

x 100 ) ]

0.5

x 100 ) ]

370

0.000435931

+ {

0.000139677

[ Filename : 154368447.xls.ms_office , Sheet : S-1(26" to 48") calculation sht ]


[Print Date : 6/27/2013]

2 x 1.8E+12
500

2 x 1.8E+12

475.2

WL

{ ( 0.25 x 156.69 ) + [ 0.5 x ( 181.691 ) ] +


250159
9482276663

Fz-max weld

+ {

6.98484E-05

2
2

EPC FOR ASAB FFD PROJECT


JI-193

Page 79 of 313

Design of shoe

Date : 12 Oct. 2009

Type S1 of support standard for pipe size 26" TO 48"

Fz-max weld

475.2
{

Fz-max weld

} + {

1.90035E-07

1.95096E-08

} + {

4.8788E-09

475.2
0.00046

Fz-max weld

1026219 N

Fz-max weld =

1026.22 KN

This calculation is done with reference of Ebms trunnion load check calculation (Doc. No. SHJ-BMSEN-VSS-L-3204-A).
The formulae used for trunion calculation are as per "Design of Piping Systems" by M.W. Kellog
Company based on the bending of a beam on an elastic foundation.

SL + SA + SLP

1.5 x

Sh

SC + SA + SCP

1.5 x

Sh

L = Longitudinal
A = Axial
C = Circumferential
LP = Long. Press. Stress
CP = Circum. Press. Stress

0.5
FL . R

1.17 .

SL

SA

Sc

SLP

P
2

.
.

R
t

SCP

.
t

FL

FL

FL

FC

1.5

1.5 x 1.17 .
t

0.5
FA . R

1.5

0.5
FC . R

2.34 .

t1.5

MY . hy
IwY-Y
FX .

Hx .

hy

IwY-Y
FZ . FX/Z .

Hx . hy

IwY-Y
MX .

hx

IwX-X

[ Filename : 154368447.xls.ms_office , Sheet : S-1(26" to 48") calculation sht ]

[Print Date : 6/27/2013]

EPC FOR ASAB FFD PROJECT


JI-193

Page 80 of 313

Design of shoe

Date : 12 Oct. 2009

Type S1 of support standard for pipe size 26" TO 48"

FC

FC

FA

1.5 .

Sh

1.5 .

Sh

1.5 .

Sh

FY .

Hy .

hx

IwX-X
Hy . hx

FZ . FY/Z .
IwX-X

FZ
WL

SL + SA + SLP

0.5
FL . R

1.17 .
t

1.5

0.5
1.17 . R

P
2

1.5 x
=

FZ . FX/Z .
t1.5
. IwY-Y
+

FZ-max (SL)

1.5 x 1.17 .

0.5
1.17 . R
1.5
t

.
.

Sh

. FX/Z .

1.17 x 330
12.84

FZ-max (SL)

182
0.00036

FZ-max (SL)

5E+05

FZ-max (SL)

503

. hy

0.5
1.5

Hx .

0.5
1.5 x 1.17 . R
.
t1.5 . W L

FZ

P
2
hy

.
.

R
t
0.5

1.5 . 1.17 . R
t1.5 . W L

1.96 x 330
2 x 12.84
x 0.5 x 182 x 250
1.5 x
+
x 6.3E+07
12.84

N
KN

[ Filename : 154368447.xls.ms_office , Sheet : S-1(26" to 48") calculation sht ]

R
t

. IwY-Y .

1.5 x 138
FZ-max (SL)

0.5
FA . R

1.5

[Print Date : 6/27/2013]

1.17 x 330
x 3580

1.5

0.5

EPC FOR ASAB FFD PROJECT


JI-193

Page 81 of 313

Design of shoe

Date : 12 Oct. 2009

Type S1 of support standard for pipe size 26" TO 48"


1.5 .

Sh

1.5 .

Sh

1.5 .

Sh

SC + SA + SCP

0.5
FC . R

2.34 .
t

0.5
2.34 . R
1.5
t

1.5 x 1.17 .

1.5

FZ . FY/Z .

0.5
2.34 . R
1.5
t

.
t

Sh

1.5 .
FZ-max (SC)

. FY/Z .

2.34 x 330
12.84

0.5
1.5

FZ-max (SC)

156.6
0.00019

FZ-max (SC)

8E+05

FZ-max (SC)

808.8

KN

Fzmin

Fz-max weld =

Fz-max

0.5
1.5 x 1.17 . R
.
1.5
t
. WL

FZ

t
Hy .

hx

0.5

1.5 x 1.17 x R
t1.5 x W L

1.96 x 330

12.84
x 0.25 x #### x 185
1.5 x
+
x 2E+12
12.84

1.17 x 330
x 3580

0.5

1.5

Minimum of

1026

KN

FZ-max (SL)

503

503

KN

[ Filename : 154368447.xls.ms_office , Sheet : S-1(26" to 48") calculation sht ]

. IwX-X

1.5 x 138
FZ-max (SC)

Hy . hx

. IwX-X
+

0.5
FA . R

1.5

[Print Date : 6/27/2013]

KN

FZ-max (SC) =

808.8

KN

EPC FOR ASAB FFD PROJECT


JI-193

Page 82 of 313

Design of shoe

Date : 12 Oct. 2009

Type S1 of support standard for pipe size 26" TO 48"


Setting a standard for FY & FX
As,

Axial Load,

Lateral Load,

FX

FX/Z * Fz min

FY

FY/Z * FZ min

Fx/z

0.5

Fy/z

0.25

FX

0.5 x

FX

251.50368

Fy

= 0.25 x

Fy

503
KN

503

125.75184

KN

Miscellaneous Calculations
Fz-(x,y=0)

{(
{(

)(
)(
)}
) [(
)(
)]
{(
) [(
)(
)]

Fy . Hy

fwresultant =

Zwy-y

Fx

WL

WL

Fz-max weld

fwallowable

Fz-max weld

475.2

Fz-max weld

)
.

Fy . b
2

WL

. 3580

1701.216 KN

[ Filename : 154368447.xls.ms_office , Sheet : S-1(26" to 48") calculation sht ]

Fx . Hz

Fy

Fz

WL

Fy . b

Fz

Zwx-x

WL

fwresultant =

Fx . Hx

[Print Date : 6/27/2013]

Fx x

2 x Jweld

Hz

2 x Jweld

EPC FOR ASAB FFD PROJECT


JI-193

Page 83 of 313

Design of shoe

Date : 12 Oct. 2009

Type S1 of support standard for pipe size 26" TO 48"


1.5 .

Sh

1.5 .

Sh

1.5 .

Sh

1.5 .

Sh

SL + SA + SLP

0.5
FL . R

1.17 .
t

1.5 x 1.17 .
t

0.5
FA . R

FZ

FZ-max (SL)

t
.

P .
2 .
1.5 . 1.17 . R0.5
t1.5 . W L

R
t

Sh

1.5

182
0.00019

938.974 KN

Sh

1.5 .

Sh

1.5 .

Sh

1.5 .

Sh

0.5

x 3580

SC + SA + SCP

0.5
FC . R

2.34 .
t

1.5

1.5 x 1.17 .
t

0.5
FA . R

1.5

0.5
1.5 x 1.17 . R
.
1.5
t
. WL

FZ

1.5 .

Sh

0.5
FA . R

1.5 x 1.17 .

1.5

.
t

1.5 . 1.17 . R0.5


t1.5 . W L

[ Filename : 154368447.xls.ms_office , Sheet : S-1(26" to 48") calculation sht ]

1.96 x 330
2 x 12.84

1.5 x 1.17 x 330

1.5 .

FZ-max (SC)

12.84

FZ-max (SL)

1.5 x 138.0 FZ-max (SL)

1.5

1.5 x
FZ-max (SL)

1.5

0.5
1.5 x 1.17 . R
.
1.5
t
. WL

0.5
FA . R

1.5 x 1.17 .

1.5

[Print Date : 6/27/2013]

EPC FOR ASAB FFD PROJECT


JI-193

Page 84 of 313

Design of shoe

Date : 12 Oct. 2009

Type S1 of support standard for pipe size 26" TO 48"


1.96 x 330
12.84
1.5 x 1.17 x 330 0.5
12.84 1.5 x 3580

1.5 x 138.0 FZ-max (SC)

FZ-max (SC)

157
0.00019

FZ-max (SC)

808.806 KN

Fx-(z,y=0)

{(
{(

)(
)(
)}
) [(
)(
)]
{(
) [(
)(
)]

Fy . Hy

fwresultant =

Fx

WL

Fy . b

WL

Fy . b

Fx x

Fx

Zwx-x

Fx x

Hz

WL

) (
}
+

2 x Jweld

Fx . Hz

2 x Jweld

l
2 x Jweld

fwresultant

{(

Fx-max weld =

)} {(
) ( )
{[( )]
}
2

Hx

Zwx-x

Hz

WL
2

2 x Jweld

[ Filename : 154368447.xls.ms_office , Sheet : S-1(26" to 48") calculation sht ]

[Print Date : 6/27/2013]

Hz

b
2 x Jweld

Hz

)} {(
{[(
)]

Fx . Hx

Fx . Hz

Fy

Fz

Zwx-x

WL

{(
fwresultant =

Fx . Hx

Zwy-y

l
2 x Jweld

}
2

EPC FOR ASAB FFD PROJECT


JI-193

Page 85 of 313

Design of shoe

Date : 12 Oct. 2009

Type S1 of support standard for pipe size 26" TO 48"


475.2

{(

Fx-max weld =

)} {(
{[( )]

Fx-max weld =

1701

1.5 .

Sh

1.5 .

Sh

2 x 1.8E+12

SL + SA + SLP

0.5
FL . R

1.17 .
t

1.5

0.5
1.17 . R

Fx
t1.5

1.5 x 1.17 .
t
H

. hy

. IwY-Y

Sh

0.5
1.17 . R
1.5
t

0.5
FA . R

1.5

P
2
Hx

.
.
.

R
t
hy

. IwY-Y

1.96 x 330
2 x 12.84
1.17 x 330.2 0.5 x 181.7 x 250
12.84 1.5 x 62539850.7
1.5 x 138.00 -

Fx-max (SL)

Fx-max (SL)

181.7978
0.000336

Fx-max (SL)

541.6823 KN

[ Filename : 154368447.xls.ms_office , Sheet : S-1(26" to 48") calculation sht ]

370

100

KN

1.5 x
Fx-max (SL)

)( )
}
+

3580
500

2 x 1.8E+12

475.2
0.00027934

Sh

100

Fx-max weld =

1.5 .

181.691
9.5E+09

[Print Date : 6/27/2013]

EPC FOR ASAB FFD PROJECT


JI-193

Page 86 of 313

Design of shoe

Date : 12 Oct. 2009

Type S1 of support standard for pipe size 26" TO 48"


1.5 .

Sh

1.5 .

Sh

Fx-max (SC)

SC + SA + SCP

0.5
FC . R

2.34 .
t
0

0.5
FA . R

1.5 x 1.17 .

1.5

1.5

KN

Fy-(z,x=0)

{(
{(

)(
)(
)}
) [(
)(
)]
{(
) [(
)(
)]

Fy . Hy

fwresultant =

fwresultant =

Fx . Hx

Zwy-y

Fx

WL

Fy . b

WL

Fy . b

WL

{(
{(
+

Fy

.
Zwy-y
Fy
WL

Fx . Hz

Fy

Fz

Zwx-x

Fx x

2 . Jweld

)} {[(
) [(
)]
2

Fy .

Fy . b

b
2 . Jweld

{(
{(
+

Hy
Zwy-y
1
WL

)} { [(
) [(
)]
2

[ Filename : 154368447.xls.ms_office , Sheet : S-1(26" to 48") calculation sht ]

b
2

[Print Date : 6/27/2013]

)]

b
b
2 .

)]

2 . Jweld

l
2 . Jweld

fwallowable
Fy-max weld =

Hz

Hy

Jweld

l
2 . Jweld
2

EPC FOR ASAB FFD PROJECT


JI-193

Page 87 of 313

Design of shoe

Date : 12 Oct. 2009

Type S1 of support standard for pipe size 26" TO 48"

475.2

{(
{(

Fy-max weld =

)} { [(
) [(
)]
2

156.691243
250159.403
1

3580

475.2
0.000685842

Fy-max weld

692.9 KN

1.5 .

Sh

1.5 .

Sh

Fy-max (SL)

1.5 .

Sh

1.5 .

Sh

1.5 .

Sh

500
2

0.5
FL . R

1.17 .
t
0

1.5 x 1.17 .

1.5

2 x 1.8E+12

0.5
FA . R

1.5

KN

SC + SA + SCP

0.5
FC . R

2.34 .
t

1.5

0.5
2.34 . R
1.5
t

Fy

1.5 x 1.17 .

t
Hy .

hx

. IwX-X

Sh

0.5
2.34 . R
1.5
t

0.5
FA . R

1.5

Hy .

. IwX-X

[ Filename : 154368447.xls.ms_office , Sheet : S-1(26" to 48") calculation sht ]

500

370
2 x 1.8E+12
2

SL + SA + SLP

1.5 x
Fy-max (SC)

)]

500
2

Fy-max weld =

[Print Date : 6/27/2013]

.
t

. R
t
hx

EPC FOR ASAB FFD PROJECT


JI-193

Page 88 of 313

Design of shoe

Date : 12 Oct. 2009

Type S1 of support standard for pipe size 26" TO 48"

1.5 x 138.0 Fy-max (SC)

Fy-max (SC)

Fy-max (SC)

2.34 x 330.2
12.84

0.5
1.5

1.96 x 330
12.84
x 157 x 185
x 1.7542E+12

156.6
1.5E-08

1E+07 KN

F-max weld (KN)

F-max (SL) (KN)

F-max (SC) (KN)

Fz-(x,y=0)

1701.216

938.974

808.806

Fx-(y,z=0)

1701.152

541.682

0.000

Fy-(z,x=0)

692.871

0.000

10253938.350

[ Filename : 154368447.xls.ms_office , Sheet : S-1(26" to 48") calculation sht ]

[Print Date : 6/27/2013]

Page 89 of 313

CARBON STEEL

Fz

- Calculation considers weld size as MINIMUM of 'section thickness' and 'corroded wall
thickness'.
- Calculation considers 100mm of eccentricity of axial force, and eccentricity equal to half of
shoe length for lateral force, creating twisting moment on shoes.
Iwx-x =

(b*d )/2

Iwy-y =

b3/6

y
////////////////////////////////////////////////////

Hy

hy

Hx

Fy

z (up)

y
Fy

hx

Fx

y
b

- Calculation considers weld strength after considering corrosion allowance.

'///////////////////////////////////////////////////////////////////////////

Weld analysis
done for this
weld at
pipe to
shoe
interface.

pipe axis
'///////////////////////////////////////////////////////////////////////////

Notes:
- Calculation considers 100mm as shoe height

x
Hz

Negative Tolerance

sr. no.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31

pipe class

011412-X
011412-X
011412-X
011412-X
011412-X
011412-X
011412-X
011412-X
011412-X
011412-X
011412-X
011412-X
011432-Y
011432-Y
011432-Y
011432-Y
011432-Y
011432-Y
011432-Y
011432-Y
011432-Y
011432-Y
011432-Y
011432-Y
011440-X
011440-X
011440-X
011440-X
011440-X
011440-X
011440-X

MOC

CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS

Considered as max. 100mm

0%

pipe thk
with CA

pipe thk
with -ve
tol.

Hot Stress
Allowable,

Corrosion
Allowance

wear pad

= tp-C+tr

pressure

pressure

tp

tr

P bar

pipe dia

pipe
radius

inch

mm

mm

Sch./mm

mm

mm

mm

mm

mm

bar (g)

N/mm2

2
3
4
6
8
10
12
14
16
18
20
24
2
3
4
6
8
10
12
14
16
18
20
24
2
3
4
6
8
10
12

60.32
88.90
114.30
168.27
219.07
273.05
323.85
355.60
406.40
457.20
508.00
609.60
60.32
88.90
114.30
168.27
219.07
273.05
323.85
355.60
406.40
457.20
508.00
609.60
60.32
88.90
114.30
168.27
219.07
273.05
323.85

30.16
44.45
57.15
84.14
109.54
136.53
161.93
177.80
203.20
228.60
254.00
304.80
30.16
44.45
57.15
84.14
109.54
136.53
161.93
177.80
203.20
228.60
254.00
304.80
30.16
44.45
57.15
84.14
109.54
136.53
161.93

40
40
40
40
20
20
20
20
20
20
20
20
80
80
40
40
30
30
30
20
20
20
20
20
80
80
40
40
30
30
30

3.91
5.49
6.02
7.11
6.35
6.35
6.35
7.92
7.92
7.92
9.53
9.53
5.54
7.62
6.02
7.11
7.04
7.80
8.38
7.92
7.92
7.92
9.53
9.53
5.54
7.62
6.02
7.11
7.04
7.80
8.38

3.91
5.49
6.02
7.11
6.35
6.35
6.35
7.92
7.92
7.92
9.53
9.53
5.54
7.62
6.02
7.11
7.04
7.80
8.38
7.92
7.92
7.92
9.53
9.53
5.54
7.62
6.02
7.11
7.04
7.80
8.38

1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0

0
0
0
0
0
0
0
0
0
7.92
9.53
9.53
0
0
0
0
0
0
0
0
0
7.92
9.53
9.53
0
0
0
0
0
0
0

2.91
4.49
5.02
6.11
5.35
5.35
5.35
6.92
6.92
14.84
18.06
18.06
2.54
4.62
3.02
4.11
4.04
4.8
5.38
4.92
4.92
12.84
16.06
16.06
2.54
4.62
3.02
4.11
4.04
4.8
5.38

19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6

1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96

pipe dia

sectional plan view of shoe at pipe and


attachment interface

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (2" to 4") ]

pipe thick

pipe thick

Shoe
Height

MEMBER
SIZE European
sections

Crossection
thickness- as
per British
sections

Crossection
thickness- as
per European
sections

Crossection
thickness

S, Specified
Fillet
max weld Weld LEG
size
size

dBS

dES

wmax

mm

mm

mm

mm

mm

mm

mm

mm

100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100

0
0
0
80
110
110
150
150
190
190
240
240
0
0
0
80
110
110
150
150
190
190
240
240
0
0
0
80
110
110
150

250
250
250
300
300
300
300
400
400
400
400
400
250
250
250
300
300
300
300
400
400
400
400
400
250
250
250
300
300
300
300

6.00
6.00
6.00
6.00
6.00
6.00
8.60
8.60
8.60
8.60
9.90
9.90
6.00
6.00
6.00
6.00
6.00
6.00
8.60
8.60
8.60
8.60
9.90
9.90
6.00
6.00
6.00
6.00
6.00
6.00
8.60

6.20
6.20
6.20
7.10
7.10
7.10
10.00
10.00
10.00
10.00
11.00
11.00
6.20
6.20
6.20
7.10
7.10
7.10
10.00
10.00
10.00
10.00
11.00
11.00
6.20
6.20
6.20
7.10
7.10
7.10
10.00

6.00
6.00
6.00
6.00
6.00
6.00
8.60
8.60
8.60
8.60
9.90
9.90
6.00
6.00
6.00
6.00
6.00
6.00
8.60
8.60
8.60
8.60
9.90
9.90
6.00
6.00
6.00
6.00
6.00
6.00
8.60

6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6

2.91
4.49
5.02
6.00
5.35
5.35
5.35
6.00
6.00
6.00
6.00
6.00
2.54
4.62
3.02
4.11
4.04
4.80
5.38
4.92
4.92
6.00
6.00
6.00
2.54
4.62
3.02
4.11
4.04
4.80
5.38

Sh
Mpa =
N/mm2
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138

Weld
length
Weld
perpendic length
ular to parallel to MEMBER SIZE - British
shoe
shoe
sections

[ Printed on 6/27/2013 at 1:47 AM ]

UB 254 X 102 X 25
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 305 X 165 X 40
UB 305 X 165 X 40
UB 305 X 165 X 40
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 305 X 305 X 97
UC 305 X 305 X 97
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 305 X 165 X 45
UB 305 X 165 X 45
UB 305 X 165 X 45
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 305 X 305 X 97
UC 305 X 305 X 97
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 305 X 165 X 45
UB 305 X 165 X 45
UB 305 X 165 X 45
UC 254 X 254 X 73

IPE-240
IPE-240
IPE-240
IPE-300
IPE-300
IPE-300
HE-240B
HE-240B
HE-240B
HE-240B
HE-300B
HE-300B
IPE-240
IPE-240
IPE-240
IPE-300
IPE-300
IPE-300
HE-240B
HE-240B
HE-240B
HE-240B
HE-300B
HE-300B
IPE-240
IPE-240
IPE-240
IPE-300
IPE-300
IPE-300
HE-240B

Page 90 of 313

1st set of calculations

Moment of
inertia of
welding for
shoe
Total weld bending @
length
pipe axis

sr. no.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31

Section
modulus of
welding for
shoe
bending @
pipe axis
= Iwx-x/hx

ZwX-X

Section
Moment of
modulus of
inertia of
welding for
welding for
Allowable
bending @
bending @
welding stress
axis
axis
transverse to Polar moment (from sheet
transverse to pipe direction
inertia of
"Weld-Pipe to
pipe direction = IwY-Y/hx
welding
Shoe or Stop")

ZwY-Y

hy

hx

WL

IwX-X

mm

mm

mm

mm

mm

mm

mm

mm

125.00
125.00
125.00
150.00
150.00
150.00
150.00
200.00
200.00
200.00
200.00
200.00
125.00
125.00
125.00
150.00
150.00
150.00
150.00
200.00
200.00
200.00
200.00
200.00
125.00
125.00
125.00
150.00
150.00
150.00
150.00

3.00
3.00
3.00
3.00
3.00
3.00
4.30
4.30
4.30
4.30
4.95
4.95
3.00
3.00
3.00
3.00
3.00
3.00
4.30
4.30
4.30
4.30
4.95
4.95
3.00
3.00
3.00
3.00
3.00
3.00
4.30

500
500
500
600
600
600
600
800
800
800
800
800
500
500
500
600
600
600
600
800
800
800
800
800
500
500
500
600
600
600
600

4500
4500
4500
5400
5400
5400
11094
14792
14792
14792
19602
19602
4500
4500
4500
5400
5400
5400
11094
14792
14792
14792
19602
19602
4500
4500
4500
5400
5400
5400
11094

1500
1500
1500
1800
1800
1800
2580
3440
3440
3440
3960
3960
1500
1500
1500
1800
1800
1800
2580
3440
3440
3440
3960
3960
1500
1500
1500
1800
1800
1800
2580

2604167
2604167
2604167
4500000
4500000
4500000
4500000
10666667
10666667
10666667
10666667
10666667
2604167
2604167
2604167
4500000
4500000
4500000
4500000
10666667
10666667
10666667
10666667
10666667
2604167
2604167
2604167
4500000
4500000
4500000
4500000

20833
20833
20833
30000
30000
30000
30000
53333
53333
53333
53333
53333
20833
20833
20833
30000
30000
30000
30000
53333
53333
53333
53333
53333
20833
20833
20833
30000
30000
30000
30000

2608667
2608667
2608667
4505400
4505400
4505400
4511094
10681459
10681459
10681459
10686269
10686269
2608667
2608667
2608667
4505400
4505400
4505400
4511094
10681459
10681459
10681459
10686269
10686269
2608667
2608667
2608667
4505400
4505400
4505400
4511094

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (2" to 4") ]

IwY-Y
3

Jweld
3

Additional
Allowable
moment arm
force /mm due to bearing
Assigned
Assigned
of weld
plate / wear pad Maximum Maximum
Allowable
Allowable
/ steel packing
moment
Moment Eccentricity lateral force axial force
=
or thermal
for torsion
factor
factor
arm for
arm for
Sweld-allow
movement of bending due bending (Mz) due to
*w
pipe.
= Fy / Fz
= Fx / Fz
t oFx
due to Fy
Fx

Allowable Load
Allowable Load
bassed on local
bassed on local
stresses in parent
stresses in parant pipe due to Pressure
Allowable
pipe due to
, Faxial, and
Load based Pressure, Faxial, and
Circumferential
on weld joint Longitudinal bending
bending
strength
moment (Fx Hx)
moment (Fy Hy)

Allowable
vertical
force

Allowable
Allowable
lateral force axial force

fwallowable

Hx

Hy

Hz

FY/Z

FX/Z

Fzmax(weld)

Fzmax(SL)

Fzmax(SC)

Fzmax

Fymax

Fxmax

N/mm

N/mm

mm

mm

mm

mm

KN

KN

KN

KN

KN

KN

79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2

230.47
355.61
397.58
475.20
423.72
423.72
423.72
475.20
475.20
475.20
475.20
475.20
201.17
365.90
239.18
325.51
319.97
380.16
426.10
389.66
389.66
475.20
475.20
475.20
201.17
365.90
239.18
325.51
319.97
380.16
426.10

25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00

125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00

100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100

100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00

0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25

0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5

5.11
7.89
8.82
12.71
11.34
11.34
15.72
23.74
23.74
23.74
26.92
26.92
4.46
8.11
5.30
8.71
8.56
10.17
15.81
19.47
19.47
23.74
26.92
26.92
4.46
8.11
5.30
8.71
8.56
10.17
15.81

25.35
40.11
41.51
59.42
41.22
35.94
32.16
69.63
63.84
203.54
261.01
234.87
20.51
41.92
18.64
31.67
26.11
30.06
32.46
39.39
35.76
161.81
216.94
194.83
20.51
41.92
18.64
31.67
26.11
30.06
32.46

3.97
6.30
6.46
8.37
5.57
4.69
5.61
11.14
9.94
34.82
50.93
45.06
3.19
6.59
2.77
4.28
3.37
3.84
5.67
5.80
5.03
27.28
41.89
36.89
3.19
6.59
2.77
4.28
3.37
3.84
5.67

3.97
6.30
6.46
8.37
5.57
4.69
5.61
11.14
9.94
23.74
26.92
26.92
3.19
6.59
2.77
4.28
3.37
3.84
5.67
5.80
5.03
23.74
26.92
26.92
3.19
6.59
2.77
4.28
3.37
3.84
5.67

0.99
1.57
1.62
2.09
1.39
1.17
1.40
2.78
2.49
5.93
6.73
6.73
0.80
1.65
0.69
1.07
0.84
0.96
1.42
1.45
1.26
5.93
6.73
6.73
0.80
1.65
0.69
1.07
0.84
0.96
1.42

1.98
3.15
3.23
4.18
2.78
2.35
2.80
5.57
4.97
11.87
13.46
13.46
1.59
3.30
1.39
2.14
1.68
1.92
2.83
2.90
2.51
11.87
13.46
13.46
1.59
3.30
1.39
2.14
1.68
1.92
2.83

Sweld-allow
2

[ Printed on 6/27/2013 at 1:47 AM ]

Page 91 of 313

2nd set of calculations

Assigned
Assigned
Allowable
Allowable
lateral force axial force
factor
factor
sr. no.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31

Allowable Load
Allowable Load
bassed on local
bassed on local
stresses in parant
stresses in parant pipe due to Pressure
Allowable pipe due to Pressure,
, Faxial, and
Load based
Faxial, and
Circumferential
on weld joint Longitudinal bending
bending
strength
moment (Fx Hx)
moment (Fy Hy)

Maximum allowed (Lower of 1st set and


2nd set)

Miscellaneous calculations

Allowable
vertical
force

Allowable
Allowable
lateral force axial force

Allowable vertical Load Fzmax with


allowed simultaneous lateral loads
combinations,
(1) Fxmax=0.5Fz max & Fymax=0.25Fz max
(2) Fxmax=0.25Fz max & Fymax=0.5Fz max

= Fy / Fz

= Fx / Fz

FY/Z

FX/Z

Fzmax(weld)

Fzmax(SL)

Fzmax(SC)

Fzmax

Fymax

Fxmax

Fz(x,y=0)

Fx(y,z=0)

Fy(x,z=0)

Fz(x,y=0)

Fx(y,z=0)

Fy(x,z=0)

Fz(x,y=0)

Fx(y,z=0)

Fy(x,z=0)

Fz(x,y=0)

Fx(y,z=0)

Fy(x,z=0)

Fzmax

0.5 Fzmax

0.25 Fzmax

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5

0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25

8.94
13.80
15.43
22.51
20.07
20.07
26.48
40.75
40.75
40.75
45.20
45.20
7.81
14.20
9.28
15.42
15.15
18.00
26.62
33.42
33.42
40.75
45.20
45.20
7.81
14.20
9.28
15.42
15.15
18.00
26.62

33.79
53.48
55.34
76.89
53.34
46.51
41.62
86.21
79.05
252.01
323.16
290.80
27.35
55.89
24.85
40.98
33.78
38.91
42.01
48.77
44.28
200.33
268.59
241.22
27.35
55.89
24.85
40.98
33.78
38.91
42.01

2.07
3.28
3.37
4.36
2.90
2.45
2.97
5.91
5.27
18.46
27.23
24.09
1.66
3.44
1.45
2.23
1.76
2.00
3.01
3.08
2.67
14.47
22.39
19.72
1.66
3.44
1.45
2.23
1.76
2.00
3.01

2.07
3.28
3.37
4.36
2.90
2.45
2.97
5.91
5.27
18.46
27.23
24.09
1.66
3.44
1.45
2.23
1.76
2.00
3.01
3.08
2.67
14.47
22.39
19.72
1.66
3.44
1.45
2.23
1.76
2.00
3.01

1.04
1.64
1.69
2.18
1.45
1.22
1.49
2.95
2.64
9.23
13.61
12.04
0.83
1.72
0.72
1.12
0.88
1.00
1.50
1.54
1.33
7.23
11.20
9.86
0.83
1.72
0.72
1.12
0.88
1.00
1.50

0.52
0.82
0.84
1.09
0.73
0.61
0.74
1.48
1.32
4.62
6.81
6.02
0.42
0.86
0.36
0.56
0.44
0.50
0.75
0.77
0.67
3.62
5.60
4.93
0.42
0.86
0.36
0.56
0.44
0.50
0.75

115.24
177.80
198.79
285.12
254.23
254.23
254.23
380.16
380.16
380.16
380.16
380.16
100.58
182.95
119.59
195.31
191.98
228.10
255.66
311.73
311.73
380.16
380.16
380.16
100.58
182.95
119.59
195.31
191.98
228.10
255.66

2.76
4.26
4.76
6.83
6.09
6.09
8.72
13.05
13.05
13.05
15.02
15.02
2.41
4.38
2.86
4.68
4.60
5.47
8.77
10.70
10.70
13.05
15.02
15.02
2.41
4.38
2.86
4.68
4.60
5.47
8.77

24.72
38.15
42.65
63.79
56.88
56.88
56.92
89.06
89.06
89.06
89.08
89.08
21.58
39.25
25.66
43.70
42.96
51.04
57.24
73.03
73.03
89.06
89.08
89.08
21.58
39.25
25.66
43.70
42.96
51.04
57.24

50.69
80.21
83.01
108.93
75.56
65.89
58.96
113.15
103.75
330.76
424.15
381.67
41.03
83.84
37.27
58.06
47.86
55.12
59.51
64.01
58.11
262.94
352.52
316.60
41.03
83.84
37.27
58.06
47.86
55.12
59.51

25.35
40.11
41.51
65.36
45.34
39.54
35.38
90.52
83.00
264.61
339.32
305.34
20.51
41.92
18.64
34.83
28.72
33.07
35.71
51.21
46.49
210.35
282.02
253.28
20.51
41.92
18.64
34.83
28.72
33.07
35.71

N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.

48.08
76.27
78.28
101.33
67.45
56.84
49.10
97.48
87.00
304.74
393.89
348.52
38.58
79.84
33.61
51.83
40.81
46.54
49.62
50.80
43.99
238.73
323.99
285.34
38.58
79.84
33.61
51.83
40.81
46.54
49.62

N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.

1.08
1.72
1.76
2.28
1.52
1.28
1.58
3.14
2.81
9.83
14.62
12.94
0.87
1.80
0.76
1.17
0.92
1.05
1.60
1.64
1.42
7.70
12.03
10.59
0.87
1.80
0.76
1.17
0.92
1.05
1.60

48.08
76.27
78.28
101.33
67.45
56.84
49.10
97.48
87.00
304.74
380.16
348.52
38.58
79.84
33.61
51.83
40.81
46.54
49.62
50.80
43.99
238.73
323.99
285.34
38.58
79.84
33.61
51.83
40.81
46.54
49.62

2.76
4.26
4.76
6.83
6.09
6.09
8.72
13.05
13.05
13.05
15.02
15.02
2.41
4.38
2.86
4.68
4.60
5.47
8.77
10.70
10.70
13.05
15.02
15.02
2.41
4.38
2.86
4.68
4.60
5.47
8.77

1.08
1.72
1.76
2.28
1.52
1.28
1.58
3.14
2.81
9.83
14.62
12.94
0.87
1.80
0.76
1.17
0.92
1.05
1.60
1.64
1.42
7.70
12.03
10.59
0.87
1.80
0.76
1.17
0.92
1.05
1.60

2.07
3.28
3.37
4.36
2.90
2.45
2.97
5.91
5.27
18.46
26.92
24.09
1.66
3.44
1.45
2.23
1.76
2.00
3.01
3.08
2.67
14.47
22.39
19.72
1.66
3.44
1.45
2.23
1.76
2.00
3.01

1.04
1.64
1.69
2.18
1.45
1.22
1.49
2.95
2.64
9.23
13.46
12.04
0.83
1.72
0.72
1.12
0.88
1.00
1.50
1.54
1.33
7.23
11.20
9.86
0.83
1.72
0.72
1.12
0.88
1.00
1.50

0.52
0.82
0.84
1.09
0.73
0.61
0.74
1.48
1.32
4.62
6.73
6.02
0.42
0.86
0.36
0.56
0.44
0.50
0.75
0.77
0.67
3.62
5.60
4.93
0.42
0.86
0.36
0.56
0.44
0.50
0.75

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (2" to 4") ]

F-max weld

F-max (SL)

[ Printed on 6/27/2013 at 1:47 AM ]

F-max (SC)

F-max

Page 92 of 313

sr. no.

32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89

pipe class

011440-X
011440-X
011440-X
011440-X
011440-X
011440-X
011440-X
011440-X
011440-X
011440-X
011440-X
011440-X
011440-X
011441-Y
011441-Y
011441-Y
011441-Y
011441-Y
011441-Y
011441-Y
011441-Y
011441-Y
011441-Y
011441-Y
011441-Y
011441-Y
011441-Y
011441-Y
011441-X
011441-X
011441-X
011441-X
011441-X
011441-X
011441-X
011441-X
011441-X
011441-X
011441-X
011441-X
011441-X
011441-X
011441-X
011441-X
011441-X
011441-X
011441-X
011441-X
011502-Y
011502-Y
011502-Y
011502-Y
011502-Y
011502-Y
011502-Y
011502-Y
011502-Y
011502-Y

MOC

CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS

pipe thk
with CA

pipe thk
with -ve
tol.

Hot Stress
Allowable,

Corrosion
Allowance

wear pad

= tp-C+tr

pressure

pressure

tp

tr

P bar

pipe dia

pipe
radius

inch

mm

mm

Sch./mm

mm

mm

mm

mm

mm

bar (g)

N/mm2

14
16
18
20
24
26
28
30
32
36
40
42
48
2
3
4
6
8
10
12
14
16
18
20
24
26
28
30
2
3
4
6
8
10
12
14
16
18
20
24
26
28
30
32
36
40
42
48
2
3
4
6
8
10
12
14
16
18

355.60
406.40
457.20
508.00
609.60
660.40
711.20
762.00
812.80
914.40
1016.00
1066.80
1219.20
60.32
88.90
114.30
168.27
219.07
273.05
323.85
355.60
406.40
457.20
508.00
609.60
660.40
711.20
762.00
60.32
88.90
114.30
168.27
219.07
273.05
323.85
355.60
406.40
457.20
508.00
609.60
660.40
711.20
762.00
812.80
914.40
1016.00
1066.80
1219.20
60.32
88.90
114.30
168.27
219.07
273.05
323.85
355.60
406.40
457.20

177.80
203.20
228.60
254.00
304.80
330.20
355.60
381.00
406.40
457.20
508.00
533.40
609.60
30.16
44.45
57.15
84.14
109.54
136.53
161.93
177.80
203.20
228.60
254.00
304.80
330.20
355.60
381.00
30.16
44.45
57.15
84.14
109.54
136.53
161.93
177.80
203.20
228.60
254.00
304.80
330.20
355.60
381.00
406.40
457.20
508.00
533.40
609.60
30.16
44.45
57.15
84.14
109.54
136.53
161.93
177.80
203.20
228.60

20
20
20
20
20
10
STD
STD
STD
STD
XS
XS
XS
160
80
80
80
60
STD
STD
40
40
30
30
XS
XS
XS
XS
80
80
40
40
30
30
30
20
20
20
20
20
10
STD
STD
STD
STD
XS
XS
XS
80
80
40
40
30
30
30
20
20
20

7.92
7.92
7.92
9.53
9.53
7.92
9.53
9.53
9.53
9.53
12.70
12.70
12.70
8.74
7.62
8.56
10.97
10.31
9.27
9.53
11.13
12.70
11.13
12.70
12.70
12.70
12.70
12.70
5.54
7.62
6.02
7.11
7.04
7.80
8.38
7.92
7.92
7.92
9.53
9.53
7.92
9.53
9.53
9.53
9.53
12.70
12.70
12.70
5.54
7.62
6.02
7.11
7.04
7.80
8.38
7.92
7.92
7.92

7.92
7.92
7.92
9.53
9.53
7.92
9.53
9.53
9.53
9.53
12.70
12.70
12.70
8.74
7.62
8.56
10.97
10.31
9.27
9.53
11.13
12.70
11.13
12.70
12.70
12.70
12.70
12.70
5.54
7.62
6.02
7.11
7.04
7.80
8.38
7.92
7.92
7.92
9.53
9.53
7.92
9.53
9.53
9.53
9.53
12.70
12.70
12.70
5.54
7.62
6.02
7.11
7.04
7.80
8.38
7.92
7.92
7.92

3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0

0
0
7.92
9.53
9.53
7.92
9.53
9.53
9.53
9.53
9.53
9.53
9.53
0
0
0
0
0
0
0
0
0
9.53
9.53
9.53
9.53
9.53
9.53
0
0
0
0
0
0
0
0
0
7.92
9.53
9.53
7.92
9.53
9.53
9.53
9.53
9.53
9.53
9.53
0
0
0
0
0
0
0
0
0
7.92

4.92
4.92
12.84
16.06
16.06
12.84
16.06
16.06
16.06
16.06
19.23
19.23
19.23
2.74
1.62
2.56
4.97
4.31
3.27
3.53
5.13
6.7
14.66
16.23
16.23
16.23
16.23
16.23
2.54
4.62
3.02
4.11
4.04
4.8
5.38
4.92
4.92
12.84
16.06
16.06
12.84
16.06
16.06
16.06
16.06
19.23
19.23
19.23
2.54
4.62
3.02
4.11
4.04
4.8
5.38
4.92
4.92
12.84

19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6

1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96

pipe dia

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (2" to 4") ]

pipe thick

pipe thick

Shoe
Height

MEMBER
SIZE European
sections

Crossection
thickness- as
per British
sections

Crossection
thickness- as
per European
sections

Crossection
thickness

S, Specified
Fillet
max weld Weld LEG
size
size

dBS

dES

wmax

mm

mm

mm

mm

mm

mm

mm

mm

100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100

150
190
190
240
240
370
370
370
420
420
620
620
620
0
0
0
80
110
110
150
150
190
190
240
240
370
370
370
0
0
0
80
110
110
150
150
190
190
240
240
370
370
370
420
420
620
620
620
0
0
0
80
110
110
150
150
190
190

400
400
400
400
400
500
500
500
500
500
500
500
500
250
250
250
300
300
300
300
400
400
400
400
400
500
500
500
250
250
250
300
300
300
300
400
400
400
400
400
500
500
500
500
500
500
500
500
250
250
250
300
300
300
300
400
400
400

8.60
8.60
8.60
9.90
9.90
6.00
6.00
6.00
6.00
6.00
6.00
8.60
8.60
8.60
8.60
9.90
9.90
6.00
6.00
6.00
6.00
6.00
6.00
8.60
8.60
8.60
8.60
9.90
9.90
6.00
6.00
6.00
6.00
6.00
6.00
8.60
8.60
8.60
8.60

10.00
10.00
10.00
11.00
11.00
6.20
6.20
6.20
7.10
7.10
7.10
10.00
10.00
10.00
10.00
11.00
11.00
6.20
6.20
6.20
7.10
7.10
7.10
10.00
10.00
10.00
10.00
11.00
11.00
6.20
6.20
6.20
7.10
7.10
7.10
10.00
10.00
10.00
10.00

8.60
8.60
8.60
9.90
9.90
16.00
16.00
16.00
16.00
16.00
16.00
16.00
16.00
6.00
6.00
6.00
6.00
6.00
6.00
8.60
8.60
8.60
8.60
9.90
9.90
16.00
16.00
16.00
6.00
6.00
6.00
6.00
6.00
6.00
8.60
8.60
8.60
8.60
9.90
9.90
16.00
16.00
16.00
16.00
16.00
16.00
16.00
16.00
6.00
6.00
6.00
6.00
6.00
6.00
8.60
8.60
8.60
8.60

6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6

4.92
4.92
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
2.74
1.62
2.56
4.97
4.31
3.27
3.53
5.13
6.00
6.00
6.00
6.00
6.00
6.00
6.00
2.54
4.62
3.02
4.11
4.04
4.80
5.38
4.92
4.92
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
2.54
4.62
3.02
4.11
4.04
4.80
5.38
4.92
4.92
6.00

Sh
Mpa =
N/mm2
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3

Weld
length
Weld
perpendic length
ular to parallel to MEMBER SIZE - British
shoe
shoe
sections

[ Printed on 6/27/2013 at 1:47 AM ]

UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 305 X 305 X 97
UC 305 X 305 X 97
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 305 X 165 X 45
UB 305 X 165 X 45
UB 305 X 165 X 45
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 305 X 305 X 97
UC 305 X 305 X 97
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 305 X 165 X 45
UB 305 X 165 X 45
UB 305 X 165 X 45
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 305 X 305 X 97
UC 305 X 305 X 97
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 305 X 165 X 45
UB 305 X 165 X 45
UB 305 X 165 X 45
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73

HE-240B
HE-240B
HE-240B
HE-300B
HE-300B
IPE-240
IPE-240
IPE-240
IPE-300
IPE-300
IPE-300
HE-240B
HE-240B
HE-240B
HE-240B
HE-300B
HE-300B
IPE-240
IPE-240
IPE-240
IPE-300
IPE-300
IPE-300
HE-240B
HE-240B
HE-240B
HE-240B
HE-300B
HE-300B
IPE-240
IPE-240
IPE-240
IPE-300
IPE-300
IPE-300
HE-240B
HE-240B
HE-240B
HE-240B

Page 93 of 313

1st set of calculations

Moment of
inertia of
welding for
shoe
Total weld bending @
length
pipe axis

sr. no.

32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89

Section
modulus of
welding for
shoe
bending @
pipe axis
= Iwx-x/hx

ZwX-X

Section
Moment of
modulus of
inertia of
welding for
welding for
Allowable
bending @
bending @
welding stress
axis
axis
transverse to Polar moment (from sheet
transverse to pipe direction
inertia of
"Weld-Pipe to
pipe direction = IwY-Y/hx
welding
Shoe or Stop")

ZwY-Y

hy

hx

WL

IwX-X

mm

mm

mm

mm

mm

mm

mm

mm

200.00
200.00
200.00
200.00
200.00
250.00
250.00
250.00
250.00
250.00
250.00
250.00
250.00
125.00
125.00
125.00
150.00
150.00
150.00
150.00
200.00
200.00
200.00
200.00
200.00
250.00
250.00
250.00
125.00
125.00
125.00
150.00
150.00
150.00
150.00
200.00
200.00
200.00
200.00
200.00
250.00
250.00
250.00
250.00
250.00
250.00
250.00
250.00
125.00
125.00
125.00
150.00
150.00
150.00
150.00
200.00
200.00
200.00

4.30
4.30
4.30
4.95
4.95
8.00
8.00
8.00
8.00
8.00
8.00
8.00
8.00
3.00
3.00
3.00
3.00
3.00
3.00
4.30
4.30
4.30
4.30
4.95
4.95
8.00
8.00
8.00
3.00
3.00
3.00
3.00
3.00
3.00
4.30
4.30
4.30
4.30
4.95
4.95
8.00
8.00
8.00
8.00
8.00
8.00
8.00
8.00
3.00
3.00
3.00
3.00
3.00
3.00
4.30
4.30
4.30
4.30

800
800
800
800
800
1000
1000
1000
1000
1000
1000
1000
1000
500
500
500
600
600
600
600
800
800
800
800
800
1000
1000
1000
500
500
500
600
600
600
600
800
800
800
800
800
1000
1000
1000
1000
1000
1000
1000
1000
500
500
500
600
600
600
600
800
800
800

14792
14792
14792
19602
19602
64000
64000
64000
64000
64000
64000
64000
64000
4500
4500
4500
5400
5400
5400
11094
14792
14792
14792
19602
19602
64000
64000
64000
4500
4500
4500
5400
5400
5400
11094
14792
14792
14792
19602
19602
64000
64000
64000
64000
64000
64000
64000
64000
4500
4500
4500
5400
5400
5400
11094
14792
14792
14792

3440
3440
3440
3960
3960
8000
8000
8000
8000
8000
8000
8000
8000
1500
1500
1500
1800
1800
1800
2580
3440
3440
3440
3960
3960
8000
8000
8000
1500
1500
1500
1800
1800
1800
2580
3440
3440
3440
3960
3960
8000
8000
8000
8000
8000
8000
8000
8000
1500
1500
1500
1800
1800
1800
2580
3440
3440
3440

10666667
10666667
10666667
10666667
10666667
20833333
20833333
20833333
20833333
20833333
20833333
20833333
20833333
2604167
2604167
2604167
4500000
4500000
4500000
4500000
10666667
10666667
10666667
10666667
10666667
20833333
20833333
20833333
2604167
2604167
2604167
4500000
4500000
4500000
4500000
10666667
10666667
10666667
10666667
10666667
20833333
20833333
20833333
20833333
20833333
20833333
20833333
20833333
2604167
2604167
2604167
4500000
4500000
4500000
4500000
10666667
10666667
10666667

53333
53333
53333
53333
53333
83333
83333
83333
83333
83333
83333
83333
83333
20833
20833
20833
30000
30000
30000
30000
53333
53333
53333
53333
53333
83333
83333
83333
20833
20833
20833
30000
30000
30000
30000
53333
53333
53333
53333
53333
83333
83333
83333
83333
83333
83333
83333
83333
20833
20833
20833
30000
30000
30000
30000
53333
53333
53333

10681459
10681459
10681459
10686269
10686269
20897333
20897333
20897333
20897333
20897333
20897333
20897333
20897333
2608667
2608667
2608667
4505400
4505400
4505400
4511094
10681459
10681459
10681459
10686269
10686269
20897333
20897333
20897333
2608667
2608667
2608667
4505400
4505400
4505400
4511094
10681459
10681459
10681459
10686269
10686269
20897333
20897333
20897333
20897333
20897333
20897333
20897333
20897333
2608667
2608667
2608667
4505400
4505400
4505400
4511094
10681459
10681459
10681459

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (2" to 4") ]

IwY-Y
3

Jweld
3

Additional
Allowable
moment arm
force /mm due to bearing
Assigned
Assigned
of weld
plate / wear pad Maximum Maximum
Allowable
Allowable
/ steel packing
moment
Moment Eccentricity lateral force axial force
=
or thermal
for torsion
factor
factor
arm for
arm for
Sweld-allow
movement of bending due bending (Mz) due to
*w
pipe.
= Fy / Fz
= Fx / Fz
t oFx
due to Fy
Fx

Allowable Load
Allowable Load
bassed on local
bassed on local
stresses in parent
stresses in parant pipe due to Pressure
Allowable
pipe due to
, Faxial, and
Load based Pressure, Faxial, and
Circumferential
on weld joint Longitudinal bending
bending
strength
moment (Fx Hx)
moment (Fy Hy)

Allowable
vertical
force

Allowable
Allowable
lateral force axial force

fwallowable

Hx

Hy

Hz

FY/Z

FX/Z

Fzmax(weld)

Fzmax(SL)

Fzmax(SC)

Fzmax

Fymax

Fxmax

N/mm

N/mm

mm

mm

mm

mm

KN

KN

KN

KN

KN

KN

79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
78.6
78.6
78.6
78.6
78.6
78.6
78.6
78.6
78.6
78.6

389.66
389.66
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
217.01
128.30
202.75
393.62
341.35
258.98
279.58
406.30
475.20
475.20
475.20
475.20
475.20
475.20
475.20
201.17
365.90
239.18
325.51
319.97
380.16
426.10
389.66
389.66
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
199.64
363.13
237.37
323.05
317.54
377.28
422.87
386.71
386.71
471.60

25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00

125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00

100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100

100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00

0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25

0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5

19.47
19.47
23.74
26.92
26.92
51.28
51.28
51.28
51.28
51.28
51.28
51.28
51.28
4.81
2.85
4.50
10.53
9.13
6.93
10.38
20.30
23.74
23.74
26.92
26.92
51.28
51.28
51.28
4.46
8.11
5.30
8.71
8.56
10.17
15.81
19.47
19.47
23.74
26.92
26.92
51.28
51.28
51.28
51.28
51.28
51.28
51.28
51.28
4.43
8.05
5.26
8.64
8.49
10.09
15.69
19.32
19.32
23.56

39.39
35.76
161.81
216.94
194.83
174.86
240.24
230.15
220.97
204.78
257.40
249.40
228.26
23.08
7.93
14.29
42.89
29.03
15.67
15.75
42.30
60.50
199.66
220.58
198.14
255.69
244.36
234.13
20.51
41.92
18.64
31.67
26.11
30.06
32.46
39.39
35.76
161.81
216.94
194.83
174.86
240.24
230.15
220.97
204.78
257.40
249.40
228.26
19.30
39.47
17.49
29.71
24.43
28.13
30.35
36.74
33.28
151.95

5.80
5.03
27.28
41.89
36.89
43.73
61.58
58.36
55.42
50.19
64.05
61.46
54.57
3.60
1.11
2.08
5.93
3.79
1.79
2.38
6.31
9.35
34.12
42.64
37.57
66.32
62.73
59.47
3.19
6.59
2.77
4.28
3.37
3.84
5.67
5.80
5.03
27.28
41.89
36.89
43.73
61.58
58.36
55.42
50.19
64.05
61.46
54.57
2.99
6.19
2.59
3.98
3.12
3.55
5.23
5.31
4.57
25.45

5.80
5.03
23.74
26.92
26.92
43.73
51.28
51.28
51.28
50.19
51.28
51.28
51.28
3.60
1.11
2.08
5.93
3.79
1.79
2.38
6.31
9.35
23.74
26.92
26.92
51.28
51.28
51.28
3.19
6.59
2.77
4.28
3.37
3.84
5.67
5.80
5.03
23.74
26.92
26.92
43.73
51.28
51.28
51.28
50.19
51.28
51.28
51.28
2.99
6.19
2.59
3.98
3.12
3.55
5.23
5.31
4.57
23.56

1.45
1.26
5.93
6.73
6.73
10.93
12.82
12.82
12.82
12.55
12.82
12.82
12.82
0.90
0.28
0.52
1.48
0.95
0.45
0.60
1.58
2.34
5.93
6.73
6.73
12.82
12.82
12.82
0.80
1.65
0.69
1.07
0.84
0.96
1.42
1.45
1.26
5.93
6.73
6.73
10.93
12.82
12.82
12.82
12.55
12.82
12.82
12.82
0.75
1.55
0.65
1.00
0.78
0.89
1.31
1.33
1.14
5.89

2.90
2.51
11.87
13.46
13.46
21.86
25.64
25.64
25.64
25.10
25.64
25.64
25.64
1.80
0.56
1.04
2.96
1.90
0.89
1.19
3.16
4.68
11.87
13.46
13.46
25.64
25.64
25.64
1.59
3.30
1.39
2.14
1.68
1.92
2.83
2.90
2.51
11.87
13.46
13.46
21.86
25.64
25.64
25.64
25.10
25.64
25.64
25.64
1.49
3.09
1.29
1.99
1.56
1.77
2.61
2.66
2.28
11.78

Sweld-allow
2

[ Printed on 6/27/2013 at 1:47 AM ]

Page 94 of 313

2nd set of calculations

Assigned
Assigned
Allowable
Allowable
lateral force axial force
factor
factor
sr. no.

32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89

Allowable Load
Allowable Load
bassed on local
bassed on local
stresses in parant
stresses in parant pipe due to Pressure
Allowable pipe due to Pressure,
, Faxial, and
Load based
Faxial, and
Circumferential
on weld joint Longitudinal bending
bending
strength
moment (Fx Hx)
moment (Fy Hy)

Maximum allowed (Lower of 1st set and


2nd set)

Miscellaneous calculations

Allowable
vertical
force

Allowable
Allowable
lateral force axial force

Allowable vertical Load Fzmax with


allowed simultaneous lateral loads
combinations,
(1) Fxmax=0.5Fz max & Fymax=0.25Fz max
(2) Fxmax=0.25Fz max & Fymax=0.5Fz max

= Fy / Fz

= Fx / Fz

FY/Z

FX/Z

Fzmax(weld)

Fzmax(SL)

Fzmax(SC)

Fzmax

Fymax

Fxmax

Fz(x,y=0)

Fx(y,z=0)

Fy(x,z=0)

Fz(x,y=0)

Fx(y,z=0)

Fy(x,z=0)

Fz(x,y=0)

Fx(y,z=0)

Fy(x,z=0)

Fz(x,y=0)

Fx(y,z=0)

Fy(x,z=0)

Fzmax

0.5 Fzmax

0.25 Fzmax

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5

0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25

33.42
33.42
40.75
45.20
45.20
79.56
79.56
79.56
79.56
79.56
79.56
79.56
79.56
8.42
4.98
7.87
18.64
16.17
12.27
17.47
34.84
40.75
40.75
45.20
45.20
79.56
79.56
79.56
7.81
14.20
9.28
15.42
15.15
18.00
26.62
33.42
33.42
40.75
45.20
45.20
79.56
79.56
79.56
79.56
79.56
79.56
79.56
79.56
7.75
14.09
9.21
15.30
15.04
17.87
26.42
33.16
33.16
40.44

48.77
44.28
200.33
268.59
241.22
209.83
288.29
276.18
265.16
245.74
308.88
299.29
273.91
30.78
10.58
19.05
55.51
37.57
20.28
20.38
52.37
74.91
247.20
273.09
245.31
306.82
293.24
280.95
27.35
55.89
24.85
40.98
33.78
38.91
42.01
48.77
44.28
200.33
268.59
241.22
209.83
288.29
276.18
265.16
245.74
308.88
299.29
273.91
25.73
52.62
23.33
38.45
31.62
36.40
39.27
45.49
41.21
188.13

3.08
2.67
14.47
22.39
19.72
24.21
34.09
32.31
30.68
27.78
35.46
34.02
30.21
1.88
0.58
1.09
3.09
1.98
0.93
1.26
3.35
4.96
18.09
22.79
20.08
36.71
34.73
32.92
1.66
3.44
1.45
2.23
1.76
2.00
3.01
3.08
2.67
14.47
22.39
19.72
24.21
34.09
32.31
30.68
27.78
35.46
34.02
30.21
1.56
3.23
1.35
2.08
1.63
1.85
2.77
2.82
2.42
13.49

3.08
2.67
14.47
22.39
19.72
24.21
34.09
32.31
30.68
27.78
35.46
34.02
30.21
1.88
0.58
1.09
3.09
1.98
0.93
1.26
3.35
4.96
18.09
22.79
20.08
36.71
34.73
32.92
1.66
3.44
1.45
2.23
1.76
2.00
3.01
3.08
2.67
14.47
22.39
19.72
24.21
34.09
32.31
30.68
27.78
35.46
34.02
30.21
1.56
3.23
1.35
2.08
1.63
1.85
2.77
2.82
2.42
13.49

1.54
1.33
7.23
11.20
9.86
12.10
17.04
16.15
15.34
13.89
17.73
17.01
15.10
0.94
0.29
0.54
1.55
0.99
0.47
0.63
1.67
2.48
9.05
11.40
10.04
18.36
17.36
16.46
0.83
1.72
0.72
1.12
0.88
1.00
1.50
1.54
1.33
7.23
11.20
9.86
12.10
17.04
16.15
15.34
13.89
17.73
17.01
15.10
0.78
1.61
0.67
1.04
0.81
0.93
1.39
1.41
1.21
6.75

0.77
0.67
3.62
5.60
4.93
6.05
8.52
8.08
7.67
6.95
8.86
8.51
7.55
0.47
0.15
0.27
0.77
0.49
0.23
0.32
0.84
1.24
4.52
5.70
5.02
9.18
8.68
8.23
0.42
0.86
0.36
0.56
0.44
0.50
0.75
0.77
0.67
3.62
5.60
4.93
6.05
8.52
8.08
7.67
6.95
8.86
8.51
7.55
0.39
0.81
0.34
0.52
0.41
0.46
0.69
0.70
0.61
3.37

311.73
311.73
380.16
380.16
380.16
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
108.50
64.15
101.38
236.17
204.81
155.39
167.75
325.04
380.16
380.16
380.16
380.16
475.20
475.20
475.20
100.58
182.95
119.59
195.31
191.98
228.10
255.66
311.73
311.73
380.16
380.16
380.16
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
99.82
181.57
118.69
193.83
190.53
226.37
253.72
309.37
309.37
377.28

10.70
10.70
13.05
15.02
15.02
30.26
30.26
30.26
30.26
30.26
30.26
30.26
30.26
2.60
1.54
2.43
5.66
4.91
3.72
5.75
11.16
13.05
13.05
15.02
15.02
30.26
30.26
30.26
2.41
4.38
2.86
4.68
4.60
5.47
8.77
10.70
10.70
13.05
15.02
15.02
30.26
30.26
30.26
30.26
30.26
30.26
30.26
30.26
2.39
4.35
2.84
4.65
4.57
5.42
8.70
10.62
10.62
12.95

73.03
73.03
89.06
89.08
89.08
114.00
114.00
114.00
114.00
114.00
114.00
114.00
114.00
23.28
13.76
21.75
52.84
45.83
34.77
37.56
76.15
89.06
89.06
89.08
89.08
114.00
114.00
114.00
21.58
39.25
25.66
43.70
42.96
51.04
57.24
73.03
73.03
89.06
89.08
89.08
114.00
114.00
114.00
114.00
114.00
114.00
114.00
114.00
21.42
38.96
25.46
43.37
42.63
50.65
56.81
72.48
72.48
88.38

64.01
58.11
262.94
352.52
316.60
262.28
360.36
345.23
331.45
307.18
386.11
374.11
342.39
46.17
15.87
28.58
78.63
53.22
28.74
28.87
68.73
98.31
324.44
358.44
321.97
383.53
366.55
351.19
41.03
83.84
37.27
58.06
47.86
55.12
59.51
64.01
58.11
262.94
352.52
316.60
262.28
360.36
345.23
331.45
307.18
386.11
374.11
342.39
38.60
78.94
34.99
54.47
44.80
51.56
55.64
59.70
54.08
246.92

51.21
46.49
210.35
282.02
253.28
262.28
360.36
345.23
331.45
307.18
386.11
374.11
342.39
23.08
7.93
14.29
47.18
31.93
17.24
17.32
54.99
78.65
259.56
286.75
257.58
383.53
366.55
351.19
20.51
41.92
18.64
34.83
28.72
33.07
35.71
51.21
46.49
210.35
282.02
253.28
262.28
360.36
345.23
331.45
307.18
386.11
374.11
342.39
19.30
39.47
17.49
32.68
26.88
30.94
33.38
47.76
43.27
197.53

N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.

50.80
43.99
238.73
323.99
285.34
225.92
318.16
301.55
286.34
259.33
330.91
317.55
281.93
43.63
13.50
25.20
71.78
45.94
21.66
20.86
55.24
81.83
298.58
329.75
290.55
342.65
324.13
307.28
38.58
79.84
33.61
51.83
40.81
46.54
49.62
50.80
43.99
238.73
323.99
285.34
225.92
318.16
301.55
286.34
259.33
330.91
317.55
281.93
36.16
74.94
31.32
48.24
37.75
42.99
45.75
46.49
39.96
222.71

N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.

1.64
1.42
7.70
12.03
10.59
13.56
19.09
18.09
17.18
15.56
19.85
19.05
16.92
0.98
0.30
0.57
1.62
1.03
0.49
0.67
1.78
2.64
9.63
12.24
10.79
20.56
19.45
18.44
0.87
1.80
0.76
1.17
0.92
1.05
1.60
1.64
1.42
7.70
12.03
10.59
13.56
19.09
18.09
17.18
15.56
19.85
19.05
16.92
0.81
1.69
0.70
1.09
0.85
0.97
1.48
1.50
1.29
7.18

50.80
43.99
238.73
323.99
285.34
225.92
318.16
301.55
286.34
259.33
330.91
317.55
281.93
43.63
13.50
25.20
71.78
45.94
21.66
20.86
55.24
81.83
298.58
329.75
290.55
342.65
324.13
307.28
38.58
79.84
33.61
51.83
40.81
46.54
49.62
50.80
43.99
238.73
323.99
285.34
225.92
318.16
301.55
286.34
259.33
330.91
317.55
281.93
36.16
74.94
31.32
48.24
37.75
42.99
45.75
46.49
39.96
222.71

10.70
10.70
13.05
15.02
15.02
30.26
30.26
30.26
30.26
30.26
30.26
30.26
30.26
2.60
1.54
2.43
5.66
4.91
3.72
5.75
11.16
13.05
13.05
15.02
15.02
30.26
30.26
30.26
2.41
4.38
2.86
4.68
4.60
5.47
8.77
10.70
10.70
13.05
15.02
15.02
30.26
30.26
30.26
30.26
30.26
30.26
30.26
30.26
2.39
4.35
2.84
4.65
4.57
5.42
8.70
10.62
10.62
12.95

1.64
1.42
7.70
12.03
10.59
13.56
19.09
18.09
17.18
15.56
19.85
19.05
16.92
0.98
0.30
0.57
1.62
1.03
0.49
0.67
1.78
2.64
9.63
12.24
10.79
20.56
19.45
18.44
0.87
1.80
0.76
1.17
0.92
1.05
1.60
1.64
1.42
7.70
12.03
10.59
13.56
19.09
18.09
17.18
15.56
19.85
19.05
16.92
0.81
1.69
0.70
1.09
0.85
0.97
1.48
1.50
1.29
7.18

3.08
2.67
14.47
22.39
19.72
24.21
34.09
32.31
30.68
27.78
35.46
34.02
30.21
1.88
0.58
1.09
3.09
1.98
0.93
1.26
3.35
4.96
18.09
22.79
20.08
36.71
34.73
32.92
1.66
3.44
1.45
2.23
1.76
2.00
3.01
3.08
2.67
14.47
22.39
19.72
24.21
34.09
32.31
30.68
27.78
35.46
34.02
30.21
1.56
3.23
1.35
2.08
1.63
1.85
2.77
2.82
2.42
13.49

1.54
1.33
7.23
11.20
9.86
12.10
17.04
16.15
15.34
13.89
17.73
17.01
15.10
0.94
0.29
0.54
1.55
0.99
0.47
0.63
1.67
2.48
9.05
11.40
10.04
18.36
17.36
16.46
0.83
1.72
0.72
1.12
0.88
1.00
1.50
1.54
1.33
7.23
11.20
9.86
12.10
17.04
16.15
15.34
13.89
17.73
17.01
15.10
0.78
1.61
0.67
1.04
0.81
0.93
1.39
1.41
1.21
6.75

0.77
0.67
3.62
5.60
4.93
6.05
8.52
8.08
7.67
6.95
8.86
8.51
7.55
0.47
0.15
0.27
0.77
0.49
0.23
0.32
0.84
1.24
4.52
5.70
5.02
9.18
8.68
8.23
0.42
0.86
0.36
0.56
0.44
0.50
0.75
0.77
0.67
3.62
5.60
4.93
6.05
8.52
8.08
7.67
6.95
8.86
8.51
7.55
0.39
0.81
0.34
0.52
0.41
0.46
0.69
0.70
0.61
3.37

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (2" to 4") ]

F-max weld

F-max (SL)

[ Printed on 6/27/2013 at 1:47 AM ]

F-max (SC)

F-max

Page 95 of 313

sr. no.

90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147

pipe class

011502-Y
011502-Y
011502-Y
011502-Y
011502-Y
011502-Y
011502-Y
011502-Y
011502-Y
011502-Y
011503-Y
011503-Y
011503-Y
011503-Y
011503-Y
011503-Y
011503-Y
011503-Y
011503-Y
011503-Y
011503-Y
011503-Y
011503-Y
011503-Y
011503-Y
011503-Y
011503-Y
011503-Y
011503-Y
011503-Y
018028-Y
018028-Y
018028-Y
018028-Y
018028-Y
018028-Y
018028-Y
018028-Y
018028-Y
018028-Y
018028-Y
018028-Y
031432-Y
031432-Y
031432-Y
031432-Y
031432-Y
031432-Y
031432-Y
031432-Y
031432-Y
031432-Y
031432-Y
031432-Y
031440-X
031440-X
031440-X
031440-X

MOC

LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
FBE LINED
FBE LINED
FBE LINED
FBE LINED
FBE LINED
FBE LINED
FBE LINED
FBE LINED
FBE LINED
FBE LINED
FBE LINED
FBE LINED
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS

pipe thk
with CA

pipe thk
with -ve
tol.

Hot Stress
Allowable,

Corrosion
Allowance

wear pad

= tp-C+tr

pressure

pressure

tp

tr

P bar

pipe dia

pipe
radius

inch

mm

mm

Sch./mm

mm

mm

mm

mm

mm

bar (g)

N/mm2

20
24
26
28
30
32
36
40
42
48
2
3
4
6
8
10
12
14
16
18
20
24
26
28
30
32
36
40
42
48
2
3
4
6
8
10
12
14
16
18
20
24
2
3
4
6
8
10
12
14
16
18
20
24
2
3
4
6

508.00
609.60
660.40
711.20
762.00
812.80
914.40
1016.00
1066.80
1219.20
60.32
88.90
114.30
168.27
219.07
273.05
323.85
355.60
406.40
457.20
508.00
609.60
660.40
711.20
762.00
812.80
914.40
1016.00
1066.80
1219.20
60.32
88.90
114.30
168.27
219.07
273.05
323.85
355.60
406.40
457.20
508.00
609.60
60.32
88.90
114.30
168.27
219.07
273.05
323.85
355.60
406.40
457.20
508.00
609.60
60.32
88.90
114.30
168.27

254.00
304.80
330.20
355.60
381.00
406.40
457.20
508.00
533.40
609.60
30.16
44.45
57.15
84.14
109.54
136.53
161.93
177.80
203.20
228.60
254.00
304.80
330.20
355.60
381.00
406.40
457.20
508.00
533.40
609.60
30.16
44.45
57.15
84.14
109.54
136.53
161.93
177.80
203.20
228.60
254.00
304.80
30.16
44.45
57.15
84.14
109.54
136.53
161.93
177.80
203.20
228.60
254.00
304.80
30.16
44.45
57.15
84.14

20
20
10
STD
STD
STD
STD
XS
XS
XS
80
80
40
40
30
30
30
20
20
20
20
20
10
STD
STD
STD
STD
XS
XS
XS
40
40
40
40
20
20
20
20
20
20
20
20
80
80
40
40
40
40
40
40
40
40
40
40
80
80
40
40

9.53
9.53
7.92
9.53
9.53
9.53
9.53
12.70
12.70
12.70
5.54
7.62
6.02
7.11
7.04
7.80
8.38
7.92
7.92
7.92
9.53
9.53
7.92
9.53
9.53
9.53
9.53
12.70
12.70
12.70
3.91
5.49
6.02
7.11
6.35
6.35
6.35
7.92
7.92
7.92
9.53
9.53
5.54
7.62
6.02
7.11
8.18
9.27
10.31
11.13
12.70
14.27
15.09
17.48
5.54
7.62
6.02
7.11

9.53
9.53
7.92
9.53
9.53
9.53
9.53
12.70
12.70
12.70
5.54
7.62
6.02
7.11
7.04
7.80
8.38
7.92
7.92
7.92
9.53
9.53
7.92
9.53
9.53
9.53
9.53
12.70
12.70
12.70
3.91
5.49
6.02
7.11
6.35
6.35
6.35
7.92
7.92
7.92
9.53
9.53
5.54
7.62
6.02
7.11
8.18
9.27
10.31
11.13
12.70
14.27
15.09
17.48
5.54
7.62
6.02
7.11

3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0

9.53
9.53
7.92
9.53
9.53
9.53
9.53
9.53
9.53
9.53
0
0
0
0
0
0
0
0
0
7.92
9.53
9.53
7.92
9.53
9.53
9.53
9.53
9.53
9.53
9.53
0
0
0
0
0
0
0
0
0
7.92
9.53
9.53
0
0
0
0
0
0
0
0
0
9.53
9.53
9.53
0
0
0
0

16.06
16.06
12.84
16.06
16.06
16.06
16.06
19.23
19.23
19.23
2.54
4.62
3.02
4.11
4.04
4.8
5.38
4.92
4.92
12.84
16.06
16.06
12.84
16.06
16.06
16.06
16.06
19.23
19.23
19.23
3.91
5.49
6.02
7.11
6.35
6.35
6.35
7.92
7.92
15.84
19.06
19.06
2.54
4.62
3.02
4.11
5.18
6.27
7.31
8.13
9.7
20.8
21.62
24.01
2.54
4.62
3.02
4.11

19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51

1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1

pipe dia

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (2" to 4") ]

pipe thick

pipe thick

Shoe
Height

MEMBER
SIZE European
sections

Crossection
thickness- as
per British
sections

Crossection
thickness- as
per European
sections

Crossection
thickness

S, Specified
Fillet
max weld Weld LEG
size
size

dBS

dES

wmax

mm

mm

mm

mm

mm

mm

mm

mm

100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100

240
240
370
370
370
420
420
620
620
620
0
0
0
80
110
110
150
150
190
190
240
240
370
370
370
420
420
620
620
620
0
0
0
80
110
110
150
150
190
190
240
240
0
0
0
80
110
110
150
150
190
190
240
240
0
0
0
80

400
400
500
500
500
500
500
500
500
500
250
250
250
300
300
300
300
400
400
400
400
400
500
500
500
500
500
500
500
500
250
250
250
300
300
300
300
400
400
400
400
400
250
250
250
300
300
300
300
400
400
400
400
400
250
250
250
300

9.90
9.90
6.00
6.00
6.00
6.00
6.00
6.00
8.60
8.60
8.60
8.60
9.90
9.90
6.00
6.00
6.00
6.00
6.00
6.00
8.60
8.60
8.60
8.60
9.90
9.90
6.00
6.00
6.00
6.00
6.00
6.00
8.60
8.60
8.60
8.60
9.90
9.90
6.00
6.00
6.00
6.00

11.00
11.00
6.20
6.20
6.20
7.10
7.10
7.10
10.00
10.00
10.00
10.00
11.00
11.00
6.20
6.20
6.20
7.10
7.10
7.10
10.00
10.00
10.00
10.00
11.00
11.00
6.20
6.20
6.20
7.10
7.10
7.10
10.00
10.00
10.00
10.00
11.00
11.00
6.20
6.20
6.20
7.10

9.90
9.90
16.00
16.00
16.00
16.00
16.00
16.00
16.00
16.00
6.00
6.00
6.00
6.00
6.00
6.00
8.60
8.60
8.60
8.60
9.90
9.90
16.00
16.00
16.00
16.00
16.00
16.00
16.00
16.00
6.00
6.00
6.00
6.00
6.00
6.00
8.60
8.60
8.60
8.60
9.90
9.90
6.00
6.00
6.00
6.00
6.00
6.00
8.60
8.60
8.60
8.60
9.90
9.90
6.00
6.00
6.00
6.00

6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6

6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
2.54
4.62
3.02
4.11
4.04
4.80
5.38
4.92
4.92
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
3.91
5.49
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
2.54
4.62
3.02
4.11
5.18
6.00
6.00
6.00
6.00
6.00
6.00
6.00
2.54
4.62
3.02
4.11

Sh
Mpa =
N/mm2
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138

Weld
length
Weld
perpendic length
ular to parallel to MEMBER SIZE - British
shoe
shoe
sections

[ Printed on 6/27/2013 at 1:47 AM ]

UC 305 X 305 X 97
UC 305 X 305 X 97
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 305 X 165 X 45
UB 305 X 165 X 45
UB 305 X 165 X 45
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 305 X 305 X 97
UC 305 X 305 X 97
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 305 X 165 X 45
UB 305 X 165 X 45
UB 305 X 165 X 45
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 305 X 305 X 97
UC 305 X 305 X 97
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 305 X 165 X 45
UB 305 X 165 X 45
UB 305 X 165 X 45
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 305 X 305 X 97
UC 305 X 305 X 97
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 305 X 165 X 45

HE-300B
HE-300B
IPE-240
IPE-240
IPE-240
IPE-300
IPE-300
IPE-300
HE-240B
HE-240B
HE-240B
HE-240B
HE-300B
HE-300B
IPE-240
IPE-240
IPE-240
IPE-300
IPE-300
IPE-300
HE-240B
HE-240B
HE-240B
HE-240B
HE-300B
HE-300B
IPE-240
IPE-240
IPE-240
IPE-300
IPE-300
IPE-300
HE-240B
HE-240B
HE-240B
HE-240B
HE-300B
HE-300B
IPE-240
IPE-240
IPE-240
IPE-300

Page 96 of 313

1st set of calculations

Moment of
inertia of
welding for
shoe
Total weld bending @
length
pipe axis

sr. no.

90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147

Section
modulus of
welding for
shoe
bending @
pipe axis
= Iwx-x/hx

ZwX-X

Section
Moment of
modulus of
inertia of
welding for
welding for
Allowable
bending @
bending @
welding stress
axis
axis
transverse to Polar moment (from sheet
transverse to pipe direction
inertia of
"Weld-Pipe to
pipe direction = IwY-Y/hx
welding
Shoe or Stop")

ZwY-Y

hy

hx

WL

IwX-X

mm

mm

mm

mm

mm

mm

mm

mm

200.00
200.00
250.00
250.00
250.00
250.00
250.00
250.00
250.00
250.00
125.00
125.00
125.00
150.00
150.00
150.00
150.00
200.00
200.00
200.00
200.00
200.00
250.00
250.00
250.00
250.00
250.00
250.00
250.00
250.00
125.00
125.00
125.00
150.00
150.00
150.00
150.00
200.00
200.00
200.00
200.00
200.00
125.00
125.00
125.00
150.00
150.00
150.00
150.00
200.00
200.00
200.00
200.00
200.00
125.00
125.00
125.00
150.00

4.95
4.95
8.00
8.00
8.00
8.00
8.00
8.00
8.00
8.00
3.00
3.00
3.00
3.00
3.00
3.00
4.30
4.30
4.30
4.30
4.95
4.95
8.00
8.00
8.00
8.00
8.00
8.00
8.00
8.00
3.00
3.00
3.00
3.00
3.00
3.00
4.30
4.30
4.30
4.30
4.95
4.95
3.00
3.00
3.00
3.00
3.00
3.00
4.30
4.30
4.30
4.30
4.95
4.95
3.00
3.00
3.00
3.00

800
800
1000
1000
1000
1000
1000
1000
1000
1000
500
500
500
600
600
600
600
800
800
800
800
800
1000
1000
1000
1000
1000
1000
1000
1000
500
500
500
600
600
600
600
800
800
800
800
800
500
500
500
600
600
600
600
800
800
800
800
800
500
500
500
600

19602
19602
64000
64000
64000
64000
64000
64000
64000
64000
4500
4500
4500
5400
5400
5400
11094
14792
14792
14792
19602
19602
64000
64000
64000
64000
64000
64000
64000
64000
4500
4500
4500
5400
5400
5400
11094
14792
14792
14792
19602
19602
4500
4500
4500
5400
5400
5400
11094
14792
14792
14792
19602
19602
4500
4500
4500
5400

3960
3960
8000
8000
8000
8000
8000
8000
8000
8000
1500
1500
1500
1800
1800
1800
2580
3440
3440
3440
3960
3960
8000
8000
8000
8000
8000
8000
8000
8000
1500
1500
1500
1800
1800
1800
2580
3440
3440
3440
3960
3960
1500
1500
1500
1800
1800
1800
2580
3440
3440
3440
3960
3960
1500
1500
1500
1800

10666667
10666667
20833333
20833333
20833333
20833333
20833333
20833333
20833333
20833333
2604167
2604167
2604167
4500000
4500000
4500000
4500000
10666667
10666667
10666667
10666667
10666667
20833333
20833333
20833333
20833333
20833333
20833333
20833333
20833333
2604167
2604167
2604167
4500000
4500000
4500000
4500000
10666667
10666667
10666667
10666667
10666667
2604167
2604167
2604167
4500000
4500000
4500000
4500000
10666667
10666667
10666667
10666667
10666667
2604167
2604167
2604167
4500000

53333
53333
83333
83333
83333
83333
83333
83333
83333
83333
20833
20833
20833
30000
30000
30000
30000
53333
53333
53333
53333
53333
83333
83333
83333
83333
83333
83333
83333
83333
20833
20833
20833
30000
30000
30000
30000
53333
53333
53333
53333
53333
20833
20833
20833
30000
30000
30000
30000
53333
53333
53333
53333
53333
20833
20833
20833
30000

10686269
10686269
20897333
20897333
20897333
20897333
20897333
20897333
20897333
20897333
2608667
2608667
2608667
4505400
4505400
4505400
4511094
10681459
10681459
10681459
10686269
10686269
20897333
20897333
20897333
20897333
20897333
20897333
20897333
20897333
2608667
2608667
2608667
4505400
4505400
4505400
4511094
10681459
10681459
10681459
10686269
10686269
2608667
2608667
2608667
4505400
4505400
4505400
4511094
10681459
10681459
10681459
10686269
10686269
2608667
2608667
2608667
4505400

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (2" to 4") ]

IwY-Y
3

Jweld
3

Additional
Allowable
moment arm
force /mm due to bearing
Assigned
Assigned
of weld
plate / wear pad Maximum Maximum
Allowable
Allowable
/ steel packing
moment
Moment Eccentricity lateral force axial force
=
or thermal
for torsion
factor
factor
arm for
arm for
Sweld-allow
movement of bending due bending (Mz) due to
*w
pipe.
= Fy / Fz
= Fx / Fz
t oFx
due to Fy
Fx

Allowable Load
Allowable Load
bassed on local
bassed on local
stresses in parent
stresses in parant pipe due to Pressure
Allowable
pipe due to
, Faxial, and
Load based Pressure, Faxial, and
Circumferential
on weld joint Longitudinal bending
bending
strength
moment (Fx Hx)
moment (Fy Hy)

Allowable
vertical
force

Allowable
Allowable
lateral force axial force

fwallowable

Hx

Hy

Hz

FY/Z

FX/Z

Fzmax(weld)

Fzmax(SL)

Fzmax(SC)

Fzmax

Fymax

Fxmax

N/mm

N/mm

mm

mm

mm

mm

KN

KN

KN

KN

KN

KN

78.6
78.6
78.6
78.6
78.6
78.6
78.6
78.6
78.6
78.6
78.6
78.6
78.6
78.6
78.6
78.6
78.6
78.6
78.6
78.6
78.6
78.6
78.6
78.6
78.6
78.6
78.6
78.6
78.6
78.6
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2

471.60
471.60
471.60
471.60
471.60
471.60
471.60
471.60
471.60
471.60
199.64
363.13
237.37
323.05
317.54
377.28
422.87
386.71
386.71
471.60
471.60
471.60
471.60
471.60
471.60
471.60
471.60
471.60
471.60
471.60
309.67
434.81
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
201.17
365.90
239.18
325.51
410.26
475.20
475.20
475.20
475.20
475.20
475.20
475.20
201.17
365.90
239.18
325.51

25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00

125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00

100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100

100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00

0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25

0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5

26.72
26.72
50.89
50.89
50.89
50.89
50.89
50.89
50.89
50.89
4.43
8.05
5.26
8.64
8.49
10.09
15.69
19.32
19.32
23.56
26.72
26.72
50.89
50.89
50.89
50.89
50.89
50.89
50.89
50.89
6.87
9.64
10.54
12.71
12.71
12.71
17.63
23.74
23.74
23.74
26.92
26.92
4.46
8.11
5.30
8.71
10.97
12.71
17.63
23.74
23.74
23.74
26.92
26.92
4.46
8.11
5.30
8.71

203.85
182.88
163.75
225.27
215.69
206.96
191.58
240.99
233.38
213.27
19.30
39.47
17.49
29.71
24.43
28.13
30.35
36.74
33.28
151.95
203.85
182.88
163.75
225.27
215.69
206.96
191.58
240.99
233.38
213.27
40.00
54.71
55.02
75.31
54.20
47.48
42.68
86.75
79.77
225.57
284.05
255.81
18.56
38.71
15.70
26.22
32.16
37.96
43.59
73.75
91.30
315.00
313.26
330.11
18.56
38.71
15.70
26.22

39.14
34.38
40.50
57.23
54.16
51.35
46.36
59.28
56.81
50.22
2.99
6.19
2.59
3.98
3.12
3.55
5.23
5.31
4.57
25.45
39.14
34.38
40.50
57.23
54.16
51.35
46.36
59.28
56.81
50.22
6.35
8.67
8.66
10.72
7.47
6.37
7.71
14.19
12.76
38.81
55.66
49.35
2.54
5.53
1.80
2.63
3.15
3.64
5.70
8.64
11.06
49.33
54.68
56.50
2.54
5.53
1.80
2.63

26.72
26.72
40.50
50.89
50.89
50.89
46.36
50.89
50.89
50.22
2.99
6.19
2.59
3.98
3.12
3.55
5.23
5.31
4.57
23.56
26.72
26.72
40.50
50.89
50.89
50.89
46.36
50.89
50.89
50.22
6.35
8.67
8.66
10.72
7.47
6.37
7.71
14.19
12.76
23.74
26.92
26.92
2.54
5.53
1.80
2.63
3.15
3.64
5.70
8.64
11.06
23.74
26.92
26.92
2.54
5.53
1.80
2.63

6.68
6.68
10.13
12.72
12.72
12.72
11.59
12.72
12.72
12.55
0.75
1.55
0.65
1.00
0.78
0.89
1.31
1.33
1.14
5.89
6.68
6.68
10.13
12.72
12.72
12.72
11.59
12.72
12.72
12.55
1.59
2.17
2.16
2.68
1.87
1.59
1.93
3.55
3.19
5.93
6.73
6.73
0.63
1.38
0.45
0.66
0.79
0.91
1.43
2.16
2.76
5.93
6.73
6.73
0.63
1.38
0.45
0.66

13.36
13.36
20.25
25.44
25.44
25.44
23.18
25.44
25.44
25.11
1.49
3.09
1.29
1.99
1.56
1.77
2.61
2.66
2.28
11.78
13.36
13.36
20.25
25.44
25.44
25.44
23.18
25.44
25.44
25.11
3.18
4.34
4.33
5.36
3.74
3.19
3.86
7.10
6.38
11.87
13.46
13.46
1.27
2.77
0.90
1.32
1.58
1.82
2.85
4.32
5.53
11.87
13.46
13.46
1.27
2.77
0.90
1.32

Sweld-allow
2

[ Printed on 6/27/2013 at 1:47 AM ]

Page 97 of 313

2nd set of calculations

Assigned
Assigned
Allowable
Allowable
lateral force axial force
factor
factor
sr. no.

90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147

Allowable Load
Allowable Load
bassed on local
bassed on local
stresses in parant
stresses in parant pipe due to Pressure
Allowable pipe due to Pressure,
, Faxial, and
Load based
Faxial, and
Circumferential
on weld joint Longitudinal bending
bending
strength
moment (Fx Hx)
moment (Fy Hy)

Maximum allowed (Lower of 1st set and


2nd set)

Miscellaneous calculations

Allowable
vertical
force

Allowable
Allowable
lateral force axial force

Allowable vertical Load Fzmax with


allowed simultaneous lateral loads
combinations,
(1) Fxmax=0.5Fz max & Fymax=0.25Fz max
(2) Fxmax=0.25Fz max & Fymax=0.5Fz max

= Fy / Fz

= Fx / Fz

FY/Z

FX/Z

Fzmax(weld)

Fzmax(SL)

Fzmax(SC)

Fzmax

Fymax

Fxmax

Fz(x,y=0)

Fx(y,z=0)

Fy(x,z=0)

Fz(x,y=0)

Fx(y,z=0)

Fy(x,z=0)

Fz(x,y=0)

Fx(y,z=0)

Fy(x,z=0)

Fz(x,y=0)

Fx(y,z=0)

Fy(x,z=0)

Fzmax

0.5 Fzmax

0.25 Fzmax

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5

0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25

44.86
44.86
78.95
78.95
78.95
78.95
78.95
78.95
78.95
78.95
7.75
14.09
9.21
15.30
15.04
17.87
26.42
33.16
33.16
40.44
44.86
44.86
78.95
78.95
78.95
78.95
78.95
78.95
78.95
78.95
12.02
16.87
18.44
22.51
22.51
22.51
29.69
40.75
40.75
40.75
45.20
45.20
7.81
14.20
9.28
15.42
19.43
22.51
29.69
40.75
40.75
40.75
45.20
45.20
7.81
14.20
9.28
15.42

252.39
226.43
196.50
270.32
258.82
248.35
229.89
289.19
280.06
255.93
25.73
52.62
23.33
38.45
31.62
36.40
39.27
45.49
41.21
188.13
252.39
226.43
196.50
270.32
258.82
248.35
229.89
289.19
280.06
255.93
53.33
72.95
73.36
97.47
70.14
61.45
55.23
107.40
98.76
279.28
351.68
316.72
24.74
51.62
20.93
33.94
41.61
49.12
56.42
91.31
113.04
390.00
387.84
408.70
24.74
51.62
20.93
33.94

20.92
18.38
22.42
31.68
29.98
28.43
25.66
32.82
31.45
27.80
1.56
3.23
1.35
2.08
1.63
1.85
2.77
2.82
2.42
13.49
20.92
18.38
22.42
31.68
29.98
28.43
25.66
32.82
31.45
27.80
3.31
4.52
4.52
5.59
3.90
3.32
4.09
7.53
6.77
20.58
29.76
26.38
1.32
2.89
0.94
1.37
1.64
1.90
3.03
4.58
5.86
26.16
29.23
30.20
1.32
2.89
0.94
1.37

20.92
18.38
22.42
31.68
29.98
28.43
25.66
32.82
31.45
27.80
1.56
3.23
1.35
2.08
1.63
1.85
2.77
2.82
2.42
13.49
20.92
18.38
22.42
31.68
29.98
28.43
25.66
32.82
31.45
27.80
3.31
4.52
4.52
5.59
3.90
3.32
4.09
7.53
6.77
20.58
29.76
26.38
1.32
2.89
0.94
1.37
1.64
1.90
3.03
4.58
5.86
26.16
29.23
30.20
1.32
2.89
0.94
1.37

10.46
9.19
11.21
15.84
14.99
14.21
12.83
16.41
15.72
13.90
0.78
1.61
0.67
1.04
0.81
0.93
1.39
1.41
1.21
6.75
10.46
9.19
11.21
15.84
14.99
14.21
12.83
16.41
15.72
13.90
1.66
2.26
2.26
2.80
1.95
1.66
2.05
3.76
3.38
10.29
14.88
13.19
0.66
1.44
0.47
0.69
0.82
0.95
1.51
2.29
2.93
13.08
14.62
15.10
0.66
1.44
0.47
0.69

5.23
4.60
5.61
7.92
7.50
7.11
6.42
8.20
7.86
6.95
0.39
0.81
0.34
0.52
0.41
0.46
0.69
0.70
0.61
3.37
5.23
4.60
5.61
7.92
7.50
7.11
6.42
8.20
7.86
6.95
0.83
1.13
1.13
1.40
0.97
0.83
1.02
1.88
1.69
5.15
7.44
6.59
0.33
0.72
0.24
0.34
0.41
0.47
0.76
1.15
1.47
6.54
7.31
7.55
0.33
0.72
0.24
0.34

377.28
377.28
471.60
471.60
471.60
471.60
471.60
471.60
471.60
471.60
99.82
181.57
118.69
193.83
190.53
226.37
253.72
309.37
309.37
377.28
377.28
377.28
471.60
471.60
471.60
471.60
471.60
471.60
471.60
471.60
154.84
217.40
237.60
285.12
285.12
285.12
285.12
380.16
380.16
380.16
380.16
380.16
100.58
182.95
119.59
195.31
246.15
285.12
285.12
380.16
380.16
380.16
380.16
380.16
100.58
182.95
119.59
195.31

14.90
14.90
30.03
30.03
30.03
30.03
30.03
30.03
30.03
30.03
2.39
4.35
2.84
4.65
4.57
5.42
8.70
10.62
10.62
12.95
14.90
14.90
30.03
30.03
30.03
30.03
30.03
30.03
30.03
30.03
3.71
5.21
5.69
6.83
6.83
6.83
9.78
13.05
13.05
13.05
15.02
15.02
2.41
4.38
2.86
4.68
5.90
6.83
9.78
13.05
13.05
13.05
15.02
15.02
2.41
4.38
2.86
4.68

88.41
88.41
113.14
113.14
113.14
113.14
113.14
113.14
113.14
113.14
21.42
38.96
25.46
43.37
42.63
50.65
56.81
72.48
72.48
88.38
88.41
88.41
113.14
113.14
113.14
113.14
113.14
113.14
113.14
113.14
33.22
46.64
50.98
63.79
63.79
63.79
63.84
89.06
89.06
89.06
89.08
89.08
21.58
39.25
25.66
43.70
55.08
63.79
63.84
89.06
89.06
89.06
89.08
89.08
21.58
39.25
25.66
43.70

331.26
297.19
245.62
337.90
323.53
310.44
287.37
361.48
350.08
319.91
38.60
78.94
34.99
54.47
44.80
51.56
55.64
59.70
54.08
246.92
331.26
297.19
245.62
337.90
323.53
310.44
287.37
361.48
350.08
319.91
79.99
109.42
110.05
138.08
99.36
87.05
78.25
140.96
129.62
366.56
461.58
415.69
37.11
77.43
31.40
48.07
58.95
69.58
79.92
119.85
148.37
511.87
509.04
536.42
37.11
77.43
31.40
48.07

265.01
237.75
245.62
337.90
323.53
310.44
287.37
361.48
350.08
319.91
19.30
39.47
17.49
32.68
26.88
30.94
33.38
47.76
43.27
197.53
265.01
237.75
245.62
337.90
323.53
310.44
287.37
361.48
350.08
319.91
40.00
54.71
55.02
82.85
59.62
52.23
46.95
112.77
103.69
293.25
369.27
332.55
18.56
38.71
15.70
28.84
35.37
41.75
47.95
95.88
118.70
409.50
407.23
429.14
18.56
38.71
15.70
28.84

N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.

302.73
265.93
209.26
295.70
279.85
265.32
239.52
306.29
293.52
259.45
36.16
74.94
31.32
48.24
37.75
42.99
45.75
46.49
39.96
222.71
302.73
265.93
209.26
295.70
279.85
265.32
239.52
306.29
293.52
259.45
76.96
105.06
104.87
129.88
90.53
77.19
67.50
124.20
111.70
339.68
430.50
381.64
30.75
67.02
21.85
31.86
38.19
44.08
49.93
75.65
96.76
431.72
422.90
436.99
30.75
67.02
21.85
31.86

N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.

11.24
9.87
12.56
17.74
16.79
15.92
14.37
18.38
17.61
15.57
0.81
1.69
0.70
1.09
0.85
0.97
1.48
1.50
1.29
7.18
11.24
9.87
12.56
17.74
16.79
15.92
14.37
18.38
17.61
15.57
1.73
2.36
2.36
2.92
2.04
1.74
2.18
4.01
3.60
10.95
15.98
14.17
0.69
1.51
0.49
0.72
0.86
0.99
1.61
2.44
3.12
13.92
15.70
16.22
0.69
1.51
0.49
0.72

302.73
265.93
209.26
295.70
279.85
265.32
239.52
306.29
293.52
259.45
36.16
74.94
31.32
48.24
37.75
42.99
45.75
46.49
39.96
222.71
302.73
265.93
209.26
295.70
279.85
265.32
239.52
306.29
293.52
259.45
76.96
105.06
104.87
129.88
90.53
77.19
67.50
124.20
111.70
339.68
380.16
380.16
30.75
67.02
21.85
31.86
38.19
44.08
49.93
75.65
96.76
380.16
380.16
380.16
30.75
67.02
21.85
31.86

14.90
14.90
30.03
30.03
30.03
30.03
30.03
30.03
30.03
30.03
2.39
4.35
2.84
4.65
4.57
5.42
8.70
10.62
10.62
12.95
14.90
14.90
30.03
30.03
30.03
30.03
30.03
30.03
30.03
30.03
3.71
5.21
5.69
6.83
6.83
6.83
9.78
13.05
13.05
13.05
15.02
15.02
2.41
4.38
2.86
4.68
5.90
6.83
9.78
13.05
13.05
13.05
15.02
15.02
2.41
4.38
2.86
4.68

11.24
9.87
12.56
17.74
16.79
15.92
14.37
18.38
17.61
15.57
0.81
1.69
0.70
1.09
0.85
0.97
1.48
1.50
1.29
7.18
11.24
9.87
12.56
17.74
16.79
15.92
14.37
18.38
17.61
15.57
1.73
2.36
2.36
2.92
2.04
1.74
2.18
4.01
3.60
10.95
15.98
14.17
0.69
1.51
0.49
0.72
0.86
0.99
1.61
2.44
3.12
13.92
15.70
16.22
0.69
1.51
0.49
0.72

20.92
18.38
22.42
31.68
29.98
28.43
25.66
32.82
31.45
27.80
1.56
3.23
1.35
2.08
1.63
1.85
2.77
2.82
2.42
13.49
20.92
18.38
22.42
31.68
29.98
28.43
25.66
32.82
31.45
27.80
3.31
4.52
4.52
5.59
3.90
3.32
4.09
7.53
6.77
20.58
26.92
26.38
1.32
2.89
0.94
1.37
1.64
1.90
3.03
4.58
5.86
23.74
26.92
26.92
1.32
2.89
0.94
1.37

10.46
9.19
11.21
15.84
14.99
14.21
12.83
16.41
15.72
13.90
0.78
1.61
0.67
1.04
0.81
0.93
1.39
1.41
1.21
6.75
10.46
9.19
11.21
15.84
14.99
14.21
12.83
16.41
15.72
13.90
1.66
2.26
2.26
2.80
1.95
1.66
2.05
3.76
3.38
10.29
13.46
13.19
0.66
1.44
0.47
0.69
0.82
0.95
1.51
2.29
2.93
11.87
13.46
13.46
0.66
1.44
0.47
0.69

5.23
4.60
5.61
7.92
7.50
7.11
6.42
8.20
7.86
6.95
0.39
0.81
0.34
0.52
0.41
0.46
0.69
0.70
0.61
3.37
5.23
4.60
5.61
7.92
7.50
7.11
6.42
8.20
7.86
6.95
0.83
1.13
1.13
1.40
0.97
0.83
1.02
1.88
1.69
5.15
6.73
6.59
0.33
0.72
0.24
0.34
0.41
0.47
0.76
1.15
1.47
5.93
6.73
6.73
0.33
0.72
0.24
0.34

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (2" to 4") ]

F-max weld

F-max (SL)

[ Printed on 6/27/2013 at 1:47 AM ]

F-max (SC)

F-max

Page 98 of 313

sr. no.

148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
201
202
203
204
205

pipe class

031440-X
031440-X
031440-X
031440-X
031440-X
031440-X
031440-X
031440-X
031441-Y
031441-Y
031441-Y
031441-Y
031441-Y
031441-Y
031441-Y
031441-Y
031441-Y
031441-Y
031441-Y
031441-Y
031441-Y
031441-Y
031441-Y
031441-Y
031441-Y
031441-Y
031441-Y
031441-Y
031441-X
031441-X
031441-X
031441-X
031441-X
031441-X
031441-X
031441-X
031441-X
031441-X
031441-X
031441-X
031441-X
031441-X
031441-X
031441-X
031441-X
031441-X
031441-X
031441-X
031502-Y
031502-Y
031502-Y
031502-Y
031502-Y
031502-Y
031502-Y
031502-Y
031502-Y
031502-Y

MOC

CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS

pipe thk
with CA

pipe thk
with -ve
tol.

Hot Stress
Allowable,

Corrosion
Allowance

wear pad

= tp-C+tr

pressure

pressure

tp

tr

P bar

pipe dia

pipe
radius

inch

mm

mm

Sch./mm

mm

mm

mm

mm

mm

bar (g)

N/mm2

8
10
12
14
16
18
20
24
2
3
4
6
8
10
12
14
16
18
20
24
26
28
30
32
36
40
42
48
2
3
4
6
8
10
12
14
16
18
20
24
26
28
30
32
36
40
42
48
2
3
4
6
8
10
12
14
16
18

219.07
273.05
323.85
355.60
406.40
457.20
508.00
609.60
60.32
88.90
114.30
168.27
219.07
273.05
323.85
355.60
406.40
457.20
508.00
609.60
660.40
711.20
762.00
812.80
914.40
1016.00
1066.80
1219.20
60.32
88.90
114.30
168.27
219.07
273.05
323.85
355.60
406.40
457.20
508.00
609.60
660.40
711.20
762.00
812.80
914.40
1016.00
1066.80
1219.20
60.32
88.90
114.30
168.27
219.07
273.05
323.85
355.60
406.40
457.20

109.54
136.53
161.93
177.80
203.20
228.60
254.00
304.80
30.16
44.45
57.15
84.14
109.54
136.53
161.93
177.80
203.20
228.60
254.00
304.80
330.20
355.60
381.00
406.40
457.20
508.00
533.40
609.60
30.16
44.45
57.15
84.14
109.54
136.53
161.93
177.80
203.20
228.60
254.00
304.80
330.20
355.60
381.00
406.40
457.20
508.00
533.40
609.60
30.16
44.45
57.15
84.14
109.54
136.53
161.93
177.80
203.20
228.60

40
40
40
40
40
40
40
40
160
160
120
XS
XS
XS
60
60
60
60
60
60
17.48mm
19.05mm
20.62mm
20.62mm
22.23mm
23.83mm
25.4mm
26.97mm
80
80
40
40
40
40
40
40
40
40
40
40
15.88mm
30
17.48mm
40
40
23.83mm
22.23mm
25.4mm
80
80
40
40
40
40
40
40
40
40

8.18
9.27
10.31
11.13
12.70
14.27
15.09
17.48
8.74
11.13
11.13
10.97
12.70
12.70
14.27
15.09
16.66
19.05
20.62
24.61
17.48
19.05
20.62
20.62
22.23
23.83
25.4
26.97
5.54
7.62
6.02
7.11
8.18
9.27
10.31
11.13
12.70
14.27
15.09
17.48
15.88
15.88
17.48
17.48
19.05
23.83
22.23
25.4
5.54
7.62
6.02
7.11
8.18
9.27
10.31
11.13
12.70
14.27

8.18
9.27
10.31
11.13
12.70
14.27
15.09
17.48
8.74
11.13
11.13
10.97
12.70
12.70
14.27
15.09
16.66
19.05
20.62
24.61
17.48
19.05
20.62
20.62
22.23
23.83
25.40
26.97
5.54
7.62
6.02
7.11
8.18
9.27
10.31
11.13
12.70
14.27
15.09
17.48
15.88
15.88
17.48
17.48
19.05
23.83
22.23
25.40
5.54
7.62
6.02
7.11
8.18
9.27
10.31
11.13
12.70
14.27

3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0

0
0
0
0
0
9.53
9.53
9.53
0
0
0
0
0
0
0
0
0
9.53
9.53
9.53
9.53
9.53
9.53
9.53
9.53
9.53
9.53
9.53
0
0
0
0
0
0
0
0
0
9.53
9.53
9.53
9.53
9.53
9.53
9.53
9.53
9.53
9.53
9.53
0
0
0
0
0
0
0
0
0
9.53

5.18
6.27
7.31
8.13
9.7
20.8
21.62
24.01
2.74
5.13
5.13
4.97
6.7
6.7
8.27
9.09
10.66
22.58
24.15
28.14
21.01
22.58
24.15
24.15
25.76
27.36
28.93
30.5
2.54
4.62
3.02
4.11
5.18
6.27
7.31
8.13
9.7
20.8
21.62
24.01
22.41
22.41
24.01
24.01
25.58
30.36
28.76
31.93
2.54
4.62
3.02
4.11
5.18
6.27
7.31
8.13
9.7
20.8

51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51

5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1

pipe dia

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (2" to 4") ]

pipe thick

pipe thick

Shoe
Height

MEMBER
SIZE European
sections

Crossection
thickness- as
per British
sections

Crossection
thickness- as
per European
sections

Crossection
thickness

S, Specified
Fillet
max weld Weld LEG
size
size

dBS

dES

wmax

mm

mm

mm

mm

mm

mm

mm

mm

100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100

110
110
150
150
190
190
240
240
0
0
0
80
110
110
150
150
190
190
240
240
370
370
370
420
420
620
620
620
0
0
0
80
110
110
150
150
190
190
240
240
370
370
370
420
420
620
620
620
0
0
0
80
110
110
150
150
190
190

300
300
300
400
400
400
400
400
250
250
250
300
300
300
300
400
400
400
400
400
500
500
500
500
500
500
500
500
250
250
250
300
300
300
300
400
400
400
400
400
500
500
500
500
500
500
500
500
250
250
250
300
300
300
300
400
400
400

6.00
6.00
8.60
8.60
8.60
8.60
9.90
9.90
6.00
6.00
6.00
6.00
6.00
6.00
8.60
8.60
8.60
8.60
9.90
9.90
6.00
6.00
6.00
6.00
6.00
6.00
8.60
8.60
8.60
8.60
9.90
9.90
6.00
6.00
6.00
6.00
6.00
6.00
8.60
8.60
8.60
8.60

7.10
7.10
10.00
10.00
10.00
10.00
11.00
11.00
6.20
6.20
6.20
7.10
7.10
7.10
10.00
10.00
10.00
10.00
11.00
11.00
6.20
6.20
6.20
7.10
7.10
7.10
10.00
10.00
10.00
10.00
11.00
11.00
6.20
6.20
6.20
7.10
7.10
7.10
10.00
10.00
10.00
10.00

6.00
6.00
8.60
8.60
8.60
8.60
9.90
9.90
6.00
6.00
6.00
6.00
6.00
6.00
8.60
8.60
8.60
8.60
9.90
9.90
16.00
16.00
16.00
16.00
16.00
16.00
16.00
16.00
6.00
6.00
6.00
6.00
6.00
6.00
8.60
8.60
8.60
8.60
9.90
9.90
16.00
16.00
16.00
16.00
16.00
16.00
16.00
16.00
6.00
6.00
6.00
6.00
6.00
6.00
8.60
8.60
8.60
8.60

6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6

5.18
6.00
6.00
6.00
6.00
6.00
6.00
6.00
2.74
5.13
5.13
4.97
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
2.54
4.62
3.02
4.11
5.18
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
2.54
4.62
3.02
4.11
5.18
6.00
6.00
6.00
6.00
6.00

Sh
Mpa =
N/mm2
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3

Weld
length
Weld
perpendic length
ular to parallel to MEMBER SIZE - British
shoe
shoe
sections

[ Printed on 6/27/2013 at 1:47 AM ]

UB 305 X 165 X 45
UB 305 X 165 X 45
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 305 X 305 X 97
UC 305 X 305 X 97
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 305 X 165 X 45
UB 305 X 165 X 45
UB 305 X 165 X 45
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 305 X 305 X 97
UC 305 X 305 X 97
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 305 X 165 X 45
UB 305 X 165 X 45
UB 305 X 165 X 45
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 305 X 305 X 97
UC 305 X 305 X 97
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 305 X 165 X 45
UB 305 X 165 X 45
UB 305 X 165 X 45
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73

IPE-300
IPE-300
HE-240B
HE-240B
HE-240B
HE-240B
HE-300B
HE-300B
IPE-240
IPE-240
IPE-240
IPE-300
IPE-300
IPE-300
HE-240B
HE-240B
HE-240B
HE-240B
HE-300B
HE-300B
IPE-240
IPE-240
IPE-240
IPE-300
IPE-300
IPE-300
HE-240B
HE-240B
HE-240B
HE-240B
HE-300B
HE-300B
IPE-240
IPE-240
IPE-240
IPE-300
IPE-300
IPE-300
HE-240B
HE-240B
HE-240B
HE-240B

Page 99 of 313

1st set of calculations

Moment of
inertia of
welding for
shoe
Total weld bending @
length
pipe axis

sr. no.

148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
201
202
203
204
205

Section
modulus of
welding for
shoe
bending @
pipe axis
= Iwx-x/hx

ZwX-X

Section
Moment of
modulus of
inertia of
welding for
welding for
Allowable
bending @
bending @
welding stress
axis
axis
transverse to Polar moment (from sheet
transverse to pipe direction
inertia of
"Weld-Pipe to
pipe direction = IwY-Y/hx
welding
Shoe or Stop")

ZwY-Y

hy

hx

WL

IwX-X

mm

mm

mm

mm

mm

mm

mm

mm

150.00
150.00
150.00
200.00
200.00
200.00
200.00
200.00
125.00
125.00
125.00
150.00
150.00
150.00
150.00
200.00
200.00
200.00
200.00
200.00
250.00
250.00
250.00
250.00
250.00
250.00
250.00
250.00
125.00
125.00
125.00
150.00
150.00
150.00
150.00
200.00
200.00
200.00
200.00
200.00
250.00
250.00
250.00
250.00
250.00
250.00
250.00
250.00
125.00
125.00
125.00
150.00
150.00
150.00
150.00
200.00
200.00
200.00

3.00
3.00
4.30
4.30
4.30
4.30
4.95
4.95
3.00
3.00
3.00
3.00
3.00
3.00
4.30
4.30
4.30
4.30
4.95
4.95
8.00
8.00
8.00
8.00
8.00
8.00
8.00
8.00
3.00
3.00
3.00
3.00
3.00
3.00
4.30
4.30
4.30
4.30
4.95
4.95
8.00
8.00
8.00
8.00
8.00
8.00
8.00
8.00
3.00
3.00
3.00
3.00
3.00
3.00
4.30
4.30
4.30
4.30

600
600
600
800
800
800
800
800
500
500
500
600
600
600
600
800
800
800
800
800
1000
1000
1000
1000
1000
1000
1000
1000
500
500
500
600
600
600
600
800
800
800
800
800
1000
1000
1000
1000
1000
1000
1000
1000
500
500
500
600
600
600
600
800
800
800

5400
5400
11094
14792
14792
14792
19602
19602
4500
4500
4500
5400
5400
5400
11094
14792
14792
14792
19602
19602
64000
64000
64000
64000
64000
64000
64000
64000
4500
4500
4500
5400
5400
5400
11094
14792
14792
14792
19602
19602
64000
64000
64000
64000
64000
64000
64000
64000
4500
4500
4500
5400
5400
5400
11094
14792
14792
14792

1800
1800
2580
3440
3440
3440
3960
3960
1500
1500
1500
1800
1800
1800
2580
3440
3440
3440
3960
3960
8000
8000
8000
8000
8000
8000
8000
8000
1500
1500
1500
1800
1800
1800
2580
3440
3440
3440
3960
3960
8000
8000
8000
8000
8000
8000
8000
8000
1500
1500
1500
1800
1800
1800
2580
3440
3440
3440

4500000
4500000
4500000
10666667
10666667
10666667
10666667
10666667
2604167
2604167
2604167
4500000
4500000
4500000
4500000
10666667
10666667
10666667
10666667
10666667
20833333
20833333
20833333
20833333
20833333
20833333
20833333
20833333
2604167
2604167
2604167
4500000
4500000
4500000
4500000
10666667
10666667
10666667
10666667
10666667
20833333
20833333
20833333
20833333
20833333
20833333
20833333
20833333
2604167
2604167
2604167
4500000
4500000
4500000
4500000
10666667
10666667
10666667

30000
30000
30000
53333
53333
53333
53333
53333
20833
20833
20833
30000
30000
30000
30000
53333
53333
53333
53333
53333
83333
83333
83333
83333
83333
83333
83333
83333
20833
20833
20833
30000
30000
30000
30000
53333
53333
53333
53333
53333
83333
83333
83333
83333
83333
83333
83333
83333
20833
20833
20833
30000
30000
30000
30000
53333
53333
53333

4505400
4505400
4511094
10681459
10681459
10681459
10686269
10686269
2608667
2608667
2608667
4505400
4505400
4505400
4511094
10681459
10681459
10681459
10686269
10686269
20897333
20897333
20897333
20897333
20897333
20897333
20897333
20897333
2608667
2608667
2608667
4505400
4505400
4505400
4511094
10681459
10681459
10681459
10686269
10686269
20897333
20897333
20897333
20897333
20897333
20897333
20897333
20897333
2608667
2608667
2608667
4505400
4505400
4505400
4511094
10681459
10681459
10681459

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (2" to 4") ]

IwY-Y
3

Jweld
3

Additional
Allowable
moment arm
force /mm due to bearing
Assigned
Assigned
of weld
plate / wear pad Maximum Maximum
Allowable
Allowable
/ steel packing
moment
Moment Eccentricity lateral force axial force
=
or thermal
for torsion
factor
factor
arm for
arm for
Sweld-allow
movement of bending due bending (Mz) due to
*w
pipe.
= Fy / Fz
= Fx / Fz
t oFx
due to Fy
Fx

Allowable Load
Allowable Load
bassed on local
bassed on local
stresses in parent
stresses in parant pipe due to Pressure
Allowable
pipe due to
, Faxial, and
Load based Pressure, Faxial, and
Circumferential
on weld joint Longitudinal bending
bending
strength
moment (Fx Hx)
moment (Fy Hy)

Allowable
vertical
force

Allowable
Allowable
lateral force axial force

fwallowable

Hx

Hy

Hz

FY/Z

FX/Z

Fzmax(weld)

Fzmax(SL)

Fzmax(SC)

Fzmax

Fymax

Fxmax

N/mm

N/mm

mm

mm

mm

mm

KN

KN

KN

KN

KN

KN

79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
78.6
78.6
78.6
78.6
78.6
78.6
78.6
78.6
78.6
78.6

410.26
475.20
475.20
475.20
475.20
475.20
475.20
475.20
217.01
406.30
406.30
393.62
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
201.17
365.90
239.18
325.51
410.26
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
199.64
363.13
237.37
323.05
407.15
471.60
471.60
471.60
471.60
471.60

25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00

125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00

100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100

100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00

0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25

0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5

10.97
12.71
17.63
23.74
23.74
23.74
26.92
26.92
4.81
9.01
9.01
10.53
12.71
12.71
17.63
23.74
23.74
23.74
26.92
26.92
51.28
51.28
51.28
51.28
51.28
51.28
51.28
51.28
4.46
8.11
5.30
8.71
10.97
12.71
17.63
23.74
23.74
23.74
26.92
26.92
51.28
51.28
51.28
51.28
51.28
51.28
51.28
51.28
4.43
8.05
5.26
8.64
10.89
12.62
17.50
23.56
23.56
23.56

32.16
37.96
43.59
73.75
91.30
315.00
313.26
330.11
21.05
45.90
39.10
36.90
51.08
42.91
54.74
90.59
108.48
360.68
376.38
430.24
336.05
360.61
385.18
366.95
375.68
385.08
409.45
404.37
18.56
38.71
15.70
26.22
32.16
37.96
43.59
73.75
91.30
315.00
313.26
330.11
375.74
355.90
381.30
363.21
371.02
463.31
405.14
439.47
17.34
36.26
14.56
24.27
29.73
35.06
40.25
68.12
84.44
294.67

3.15
3.64
5.70
8.64
11.06
49.33
54.68
56.50
2.93
6.67
5.43
4.11
5.78
4.32
7.82
11.48
13.96
57.43
67.31
76.48
74.14
79.49
84.85
78.67
78.55
78.64
83.94
79.05
2.54
5.53
1.80
2.63
3.15
3.64
5.70
8.64
11.06
49.33
54.68
56.50
84.89
78.22
83.80
77.67
77.30
99.59
82.79
88.35
2.34
5.13
1.62
2.33
2.79
3.20
5.00
7.60
9.78
45.55

3.15
3.64
5.70
8.64
11.06
23.74
26.92
26.92
2.93
6.67
5.43
4.11
5.78
4.32
7.82
11.48
13.96
23.74
26.92
26.92
51.28
51.28
51.28
51.28
51.28
51.28
51.28
51.28
2.54
5.53
1.80
2.63
3.15
3.64
5.70
8.64
11.06
23.74
26.92
26.92
51.28
51.28
51.28
51.28
51.28
51.28
51.28
51.28
2.34
5.13
1.62
2.33
2.79
3.20
5.00
7.60
9.78
23.56

0.79
0.91
1.43
2.16
2.76
5.93
6.73
6.73
0.73
1.67
1.36
1.03
1.45
1.08
1.96
2.87
3.49
5.93
6.73
6.73
12.82
12.82
12.82
12.82
12.82
12.82
12.82
12.82
0.63
1.38
0.45
0.66
0.79
0.91
1.43
2.16
2.76
5.93
6.73
6.73
12.82
12.82
12.82
12.82
12.82
12.82
12.82
12.82
0.58
1.28
0.40
0.58
0.70
0.80
1.25
1.90
2.45
5.89

1.58
1.82
2.85
4.32
5.53
11.87
13.46
13.46
1.47
3.34
2.72
2.06
2.89
2.16
3.91
5.74
6.98
11.87
13.46
13.46
25.64
25.64
25.64
25.64
25.64
25.64
25.64
25.64
1.27
2.77
0.90
1.32
1.58
1.82
2.85
4.32
5.53
11.87
13.46
13.46
25.64
25.64
25.64
25.64
25.64
25.64
25.64
25.64
1.17
2.56
0.81
1.17
1.39
1.60
2.50
3.80
4.89
11.78

Sweld-allow
2

[ Printed on 6/27/2013 at 1:47 AM ]

Page 100 of 313

2nd set of calculations

Assigned
Assigned
Allowable
Allowable
lateral force axial force
factor
factor
sr. no.

148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
201
202
203
204
205

Allowable Load
Allowable Load
bassed on local
bassed on local
stresses in parant
stresses in parant pipe due to Pressure
Allowable pipe due to Pressure,
, Faxial, and
Load based
Faxial, and
Circumferential
on weld joint Longitudinal bending
bending
strength
moment (Fx Hx)
moment (Fy Hy)

Maximum allowed (Lower of 1st set and


2nd set)

Miscellaneous calculations

Allowable
vertical
force

Allowable
Allowable
lateral force axial force

Allowable vertical Load Fzmax with


allowed simultaneous lateral loads
combinations,
(1) Fxmax=0.5Fz max & Fymax=0.25Fz max
(2) Fxmax=0.25Fz max & Fymax=0.5Fz max

= Fy / Fz

= Fx / Fz

FY/Z

FX/Z

Fzmax(weld)

Fzmax(SL)

Fzmax(SC)

Fzmax

Fymax

Fxmax

Fz(x,y=0)

Fx(y,z=0)

Fy(x,z=0)

Fz(x,y=0)

Fx(y,z=0)

Fy(x,z=0)

Fz(x,y=0)

Fx(y,z=0)

Fy(x,z=0)

Fz(x,y=0)

Fx(y,z=0)

Fy(x,z=0)

Fzmax

0.5 Fzmax

0.25 Fzmax

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5

0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25

19.43
22.51
29.69
40.75
40.75
40.75
45.20
45.20
8.42
15.77
15.77
18.64
22.51
22.51
29.69
40.75
40.75
40.75
45.20
45.20
79.56
79.56
79.56
79.56
79.56
79.56
79.56
79.56
7.81
14.20
9.28
15.42
19.43
22.51
29.69
40.75
40.75
40.75
45.20
45.20
79.56
79.56
79.56
79.56
79.56
79.56
79.56
79.56
7.75
14.09
9.21
15.30
19.28
22.34
29.47
40.44
40.44
40.44

41.61
49.12
56.42
91.31
113.04
390.00
387.84
408.70
28.07
61.21
52.14
47.76
66.11
55.53
70.84
112.16
134.31
446.56
465.99
532.68
403.26
432.73
462.22
440.34
450.82
462.10
491.34
485.24
24.74
51.62
20.93
33.94
41.61
49.12
56.42
91.31
113.04
390.00
387.84
408.70
450.89
427.08
457.56
435.85
445.22
555.98
486.17
527.37
23.12
48.35
19.41
31.40
38.47
45.37
52.09
84.34
104.54
364.83

1.64
1.90
3.03
4.58
5.86
26.16
29.23
30.20
1.53
3.48
2.83
2.15
3.02
2.25
4.15
6.09
7.40
30.45
35.98
40.88
41.04
44.01
46.97
43.55
43.48
43.53
46.47
43.76
1.32
2.89
0.94
1.37
1.64
1.90
3.03
4.58
5.86
26.16
29.23
30.20
47.00
43.30
46.39
43.00
42.79
55.13
45.83
48.91
1.22
2.67
0.84
1.22
1.45
1.67
2.65
4.03
5.19
24.16

1.64
1.90
3.03
4.58
5.86
26.16
29.23
30.20
1.53
3.48
2.83
2.15
3.02
2.25
4.15
6.09
7.40
30.45
35.98
40.88
41.04
44.01
46.97
43.55
43.48
43.53
46.47
43.76
1.32
2.89
0.94
1.37
1.64
1.90
3.03
4.58
5.86
26.16
29.23
30.20
47.00
43.30
46.39
43.00
42.79
55.13
45.83
48.91
1.22
2.67
0.84
1.22
1.45
1.67
2.65
4.03
5.19
24.16

0.82
0.95
1.51
2.29
2.93
13.08
14.62
15.10
0.76
1.74
1.42
1.07
1.51
1.13
2.07
3.04
3.70
15.23
17.99
20.44
20.52
22.00
23.49
21.78
21.74
21.77
23.23
21.88
0.66
1.44
0.47
0.69
0.82
0.95
1.51
2.29
2.93
13.08
14.62
15.10
23.50
21.65
23.20
21.50
21.40
27.56
22.92
24.46
0.61
1.34
0.42
0.61
0.73
0.83
1.33
2.01
2.59
12.08

0.41
0.47
0.76
1.15
1.47
6.54
7.31
7.55
0.38
0.87
0.71
0.54
0.75
0.56
1.04
1.52
1.85
7.61
9.00
10.22
10.26
11.00
11.74
10.89
10.87
10.88
11.62
10.94
0.33
0.72
0.24
0.34
0.41
0.47
0.76
1.15
1.47
6.54
7.31
7.55
11.75
10.83
11.60
10.75
10.70
13.78
11.46
12.23
0.30
0.67
0.21
0.30
0.36
0.42
0.66
1.01
1.30
6.04

246.15
285.12
285.12
380.16
380.16
380.16
380.16
380.16
108.50
203.15
203.15
236.17
285.12
285.12
285.12
380.16
380.16
380.16
380.16
380.16
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
100.58
182.95
119.59
195.31
246.15
285.12
285.12
380.16
380.16
380.16
380.16
380.16
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
99.82
181.57
118.69
193.83
244.29
282.96
282.96
377.28
377.28
377.28

5.90
6.83
9.78
13.05
13.05
13.05
15.02
15.02
2.60
4.87
4.87
5.66
6.83
6.83
9.78
13.05
13.05
13.05
15.02
15.02
30.26
30.26
30.26
30.26
30.26
30.26
30.26
30.26
2.41
4.38
2.86
4.68
5.90
6.83
9.78
13.05
13.05
13.05
15.02
15.02
30.26
30.26
30.26
30.26
30.26
30.26
30.26
30.26
2.39
4.35
2.84
4.65
5.85
6.78
9.70
12.95
12.95
12.95

55.08
63.79
63.84
89.06
89.06
89.06
89.08
89.08
23.28
43.59
43.59
52.84
63.79
63.79
63.84
89.06
89.06
89.06
89.08
89.08
114.00
114.00
114.00
114.00
114.00
114.00
114.00
114.00
21.58
39.25
25.66
43.70
55.08
63.79
63.84
89.06
89.06
89.06
89.08
89.08
114.00
114.00
114.00
114.00
114.00
114.00
114.00
114.00
21.42
38.96
25.46
43.37
54.66
63.31
63.35
88.38
88.38
88.38

58.95
69.58
79.92
119.85
148.37
511.87
509.04
536.42
42.10
91.81
78.20
67.66
93.65
78.67
100.36
147.21
176.29
586.11
611.62
699.14
504.07
540.92
577.77
550.43
563.52
577.62
614.18
606.55
37.11
77.43
31.40
48.07
58.95
69.58
79.92
119.85
148.37
511.87
509.04
536.42
563.61
533.84
571.95
544.81
556.53
694.97
607.72
659.21
34.69
72.53
29.11
44.49
54.50
64.28
73.79
110.69
137.21
478.84

35.37
41.75
47.95
95.88
118.70
409.50
407.23
429.14
21.05
45.90
39.10
40.59
56.19
47.20
60.22
117.77
141.03
468.89
489.29
559.31
504.07
540.92
577.77
550.43
563.52
577.62
614.18
606.55
18.56
38.71
15.70
28.84
35.37
41.75
47.95
95.88
118.70
409.50
407.23
429.14
563.61
533.84
571.95
544.81
556.53
694.97
607.72
659.21
17.34
36.26
14.56
26.69
32.70
38.57
44.27
88.56
109.77
383.07

N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.

38.19
44.08
49.93
75.65
96.76
431.72
422.90
436.99
35.50
80.84
65.76
49.83
70.03
52.31
68.46
100.48
122.19
502.60
520.58
591.49
383.05
410.72
438.39
406.48
405.84
406.32
433.69
408.43
30.75
67.02
21.85
31.86
38.19
44.08
49.93
75.65
96.76
431.72
422.90
436.99
438.62
404.14
432.98
401.29
399.39
514.52
427.75
456.50
28.33
62.12
19.57
28.28
33.74
38.77
43.80
66.50
85.61
398.68

N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.

0.86
0.99
1.61
2.44
3.12
13.92
15.70
16.22
0.80
1.82
1.48
1.12
1.58
1.18
2.21
3.24
3.94
16.21
19.33
21.96
22.98
24.64
26.30
24.39
24.35
24.38
26.02
24.51
0.69
1.51
0.49
0.72
0.86
0.99
1.61
2.44
3.12
13.92
15.70
16.22
26.32
24.25
25.98
24.08
23.96
30.87
25.67
27.39
0.64
1.40
0.44
0.64
0.76
0.87
1.41
2.14
2.76
12.86

38.19
44.08
49.93
75.65
96.76
380.16
380.16
380.16
35.50
80.84
65.76
49.83
70.03
52.31
68.46
100.48
122.19
380.16
380.16
380.16
383.05
410.72
438.39
406.48
405.84
406.32
433.69
408.43
30.75
67.02
21.85
31.86
38.19
44.08
49.93
75.65
96.76
380.16
380.16
380.16
438.62
404.14
432.98
401.29
399.39
475.20
427.75
456.50
28.33
62.12
19.57
28.28
33.74
38.77
43.80
66.50
85.61
377.28

5.90
6.83
9.78
13.05
13.05
13.05
15.02
15.02
2.60
4.87
4.87
5.66
6.83
6.83
9.78
13.05
13.05
13.05
15.02
15.02
30.26
30.26
30.26
30.26
30.26
30.26
30.26
30.26
2.41
4.38
2.86
4.68
5.90
6.83
9.78
13.05
13.05
13.05
15.02
15.02
30.26
30.26
30.26
30.26
30.26
30.26
30.26
30.26
2.39
4.35
2.84
4.65
5.85
6.78
9.70
12.95
12.95
12.95

0.86
0.99
1.61
2.44
3.12
13.92
15.70
16.22
0.80
1.82
1.48
1.12
1.58
1.18
2.21
3.24
3.94
16.21
19.33
21.96
22.98
24.64
26.30
24.39
24.35
24.38
26.02
24.51
0.69
1.51
0.49
0.72
0.86
0.99
1.61
2.44
3.12
13.92
15.70
16.22
26.32
24.25
25.98
24.08
23.96
30.87
25.67
27.39
0.64
1.40
0.44
0.64
0.76
0.87
1.41
2.14
2.76
12.86

1.64
1.90
3.03
4.58
5.86
23.74
26.92
26.92
1.53
3.48
2.83
2.15
3.02
2.25
4.15
6.09
7.40
23.74
26.92
26.92
41.04
44.01
46.97
43.55
43.48
43.53
46.47
43.76
1.32
2.89
0.94
1.37
1.64
1.90
3.03
4.58
5.86
23.74
26.92
26.92
47.00
43.30
46.39
43.00
42.79
51.28
45.83
48.91
1.22
2.67
0.84
1.22
1.45
1.67
2.65
4.03
5.19
23.56

0.82
0.95
1.51
2.29
2.93
11.87
13.46
13.46
0.76
1.74
1.42
1.07
1.51
1.13
2.07
3.04
3.70
11.87
13.46
13.46
20.52
22.00
23.49
21.78
21.74
21.77
23.23
21.88
0.66
1.44
0.47
0.69
0.82
0.95
1.51
2.29
2.93
11.87
13.46
13.46
23.50
21.65
23.20
21.50
21.40
25.64
22.92
24.46
0.61
1.34
0.42
0.61
0.73
0.83
1.33
2.01
2.59
11.78

0.41
0.47
0.76
1.15
1.47
5.93
6.73
6.73
0.38
0.87
0.71
0.54
0.75
0.56
1.04
1.52
1.85
5.93
6.73
6.73
10.26
11.00
11.74
10.89
10.87
10.88
11.62
10.94
0.33
0.72
0.24
0.34
0.41
0.47
0.76
1.15
1.47
5.93
6.73
6.73
11.75
10.83
11.60
10.75
10.70
12.82
11.46
12.23
0.30
0.67
0.21
0.30
0.36
0.42
0.66
1.01
1.30
5.89

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (2" to 4") ]

F-max weld

F-max (SL)

[ Printed on 6/27/2013 at 1:47 AM ]

F-max (SC)

F-max

Page 101 of 313

sr. no.

206
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243
244
245
246
247
248
249
250
251
252
253
254
255
256
257
258
259
260
261
262
263

pipe class

031502-Y
031502-Y
031502-Y
031502-Y
061440-X
061440-X
061440-X
061440-X
061440-X
061440-X
061440-X
061440-X
061440-X
061440-X
061440-X
061440-X
061440-X
061440-X
061440-X
061440-X
061440-X
061441-Y
061441-Y
061441-Y
061441-Y
061441-Y
061441-Y
061441-Y
061441-Y
061441-Y
061441-Y
061441-Y
061441-Y
061441-Y
061441-Y
061441-Y
061441-Y
061441-Y
061441-Y
061441-Y
061441-X
061441-X
061441-X
061441-X
061441-X
061441-X
061441-X
061441-X
061441-X
061441-X
061441-X
061441-X
061502-Y
061502-Y
061502-Y
061502-Y
061502-Y
061502-Y

MOC

LTCS
LTCS
LTCS
LTCS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS

pipe thk
with CA

pipe thk
with -ve
tol.

Hot Stress
Allowable,

Corrosion
Allowance

wear pad

= tp-C+tr

pressure

pressure

tp

tr

P bar

pipe dia

pipe
radius

inch

mm

mm

Sch./mm

mm

mm

mm

mm

mm

bar (g)

N/mm2

20
24
26
28
2
3
4
6
8
10
12
14
16
18
20
24
26
28
30
32
36
2
3
4
6
8
10
12
14
16
18
20
24
26
28
30
32
36
40
42
2
3
4
6
8
10
12
14
16
18
20
24
2
3
4
6
8
10

508.00
609.60
660.40
711.20
60.32
88.90
114.30
168.27
219.07
273.05
323.85
355.60
406.40
457.20
508.00
609.60
660.40
711.20
762.00
812.80
914.40
60.32
88.90
114.30
168.27
219.07
273.05
323.85
355.60
406.40
457.20
508.00
609.60
660.40
711.20
762.00
812.80
914.40
1016.00
1066.80
60.32
88.90
114.30
168.27
219.07
273.05
323.85
355.60
406.40
457.20
508.00
609.60
60.32
88.90
114.30
168.27
219.07
273.05

254.00
304.80
330.20
355.60
30.16
44.45
57.15
84.14
109.54
136.53
161.93
177.80
203.20
228.60
254.00
304.80
330.20
355.60
381.00
406.40
457.20
30.16
44.45
57.15
84.14
109.54
136.53
161.93
177.80
203.20
228.60
254.00
304.80
330.20
355.60
381.00
406.40
457.20
508.00
533.40
30.16
44.45
57.15
84.14
109.54
136.53
161.93
177.80
203.20
228.60
254.00
304.80
30.16
44.45
57.15
84.14
109.54
136.53

40
40
15.88mm
30
160
80
80
80
80
80
80
80
80
80
80
80
25.40mm
26.95mm
28.58mm
30.18mm
33.06mm
XXS
160
160
120
120
100
100
100
100
100
100
100
27.79mm
29.45mm
31.75mm
32.77mm
36.06mm
39.38mm
41.04mm
160
80
80
80
80
80
80
80
80
80
80
80
160
80
80
80
80
80

15.09
17.48
15.88
15.88
8.74
7.62
8.56
10.97
12.70
15.09
17.48
19.05
21.44
23.83
26.19
30.96
25.40
26.95
28.58
30.18
33.06
11.07
11.13
13.49
14.27
18.26
18.26
21.44
23.83
26.19
29.36
32.54
38.89
27.79
29.45
31.75
32.77
36.06
39.38
41.04
8.74
7.62
8.56
10.97
12.70
15.09
17.48
19.05
21.44
23.83
26.19
30.96
8.74
7.62
8.56
10.97
12.70
15.09

15.09
17.48
15.88
15.88
8.74
7.62
8.56
10.97
12.70
15.09
17.48
19.05
21.44
23.83
26.19
30.96
25.40
26.95
28.58
30.18
33.06
11.07
11.13
13.49
14.27
18.26
18.26
21.44
23.83
26.19
29.36
32.54
38.89
27.79
29.45
31.75
32.77
36.06
39.38
41.04
8.74
7.62
8.56
10.97
12.70
15.09
17.48
19.05
21.44
23.83
26.19
30.96
8.74
7.62
8.56
10.97
12.70
15.09

3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0

9.53
9.53
9.53
9.53
0
0
0
0
0
0
0
0
0
9.53
9.53
9.53
9.53
9.53
9.53
9.53
9.53
0
0
0
0
0
0
0
0
0
9.53
9.53
9.53
9.53
9.53
9.53
9.53
9.53
9.53
9.53
0
0
0
0
0
0
0
0
0
9.53
9.53
9.53
0
0
0
0
0
0

21.62
24.01
22.41
22.41
5.74
4.62
5.56
7.97
9.7
12.09
14.48
16.05
18.44
30.36
32.72
37.49
31.93
33.48
35.11
36.71
39.59
5.07
5.13
7.49
8.27
12.26
12.26
15.44
17.83
20.19
32.89
36.07
42.42
31.32
32.98
35.28
36.3
39.59
42.91
44.57
5.74
4.62
5.56
7.97
9.7
12.09
14.48
16.05
18.44
30.36
32.72
37.49
5.74
4.62
5.56
7.97
9.7
12.09

51
51
51
51
99.6
99.6
99.6
99.6
99.6
99.6
99.6
99.6
99.6
99.6
99.6
99.6
99.6
99.6
99.6
99.6
99.6
99.6
99.6
99.6
99.6
99.6
99.6
99.6
99.6
99.6
99.6
99.6
99.6
99.6
99.6
99.6
99.6
99.6
99.6
99.6
99.6
99.6
99.6
99.6
99.6
99.6
99.6
99.6
99.6
99.6
99.6
99.6
99.6
99.6
99.6
99.6
99.6
99.6

5.1
5.1
5.1
5.1
9.96
9.96
9.96
9.96
9.96
9.96
9.96
9.96
9.96
9.96
9.96
9.96
9.96
9.96
9.96
9.96
9.96
9.96
9.96
9.96
9.96
9.96
9.96
9.96
9.96
9.96
9.96
9.96
9.96
9.96
9.96
9.96
9.96
9.96
9.96
9.96
9.96
9.96
9.96
9.96
9.96
9.96
9.96
9.96
9.96
9.96
9.96
9.96
9.96
9.96
9.96
9.96
9.96
9.96

pipe dia

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (2" to 4") ]

pipe thick

pipe thick

Shoe
Height

MEMBER
SIZE European
sections

Crossection
thickness- as
per British
sections

Crossection
thickness- as
per European
sections

Crossection
thickness

S, Specified
Fillet
max weld Weld LEG
size
size

dBS

dES

wmax

mm

mm

mm

mm

mm

mm

mm

mm

100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100

240
240
370
370
0
0
0
80
110
110
150
150
190
190
240
240
370
370
370
420
420
0
0
0
80
110
110
150
150
190
190
240
240
370
370
370
420
420
620
620
0
0
0
80
110
110
150
150
190
190
240
240
0
0
0
80
110
110

400
400
500
500
250
250
250
300
300
300
300
400
400
400
400
400
500
500
500
500
500
250
250
250
300
300
300
300
400
400
400
400
400
500
500
500
500
500
500
500
250
250
250
300
300
300
300
400
400
400
400
400
250
250
250
300
300
300

9.90
9.90
6.00
6.00
6.00
6.00
6.00
6.00
8.60
8.60
8.60
8.60
9.90
9.90
6.00
6.00
6.00
6.00
6.00
6.00
8.60
8.60
8.60
8.60
9.90
9.90
6.00
6.00
6.00
6.00
6.00
6.00
8.60
8.60
8.60
8.60
9.90
9.90
6.00
6.00
6.00
6.00
6.00
6.00

11.00
11.00
6.20
6.20
6.20
7.10
7.10
7.10
10.00
10.00
10.00
10.00
11.00
11.00
6.20
6.20
6.20
7.10
7.10
7.10
10.00
10.00
10.00
10.00
11.00
11.00
6.20
6.20
6.20
7.10
7.10
7.10
10.00
10.00
10.00
10.00
11.00
11.00
6.20
6.20
6.20
7.10
7.10
7.10

9.90
9.90
16.00
16.00
6.00
6.00
6.00
6.00
6.00
6.00
8.60
8.60
8.60
8.60
9.90
9.90
16.00
16.00
16.00
16.00
16.00
6.00
6.00
6.00
6.00
6.00
6.00
8.60
8.60
8.60
8.60
9.90
9.90
16.00
16.00
16.00
16.00
16.00
16.00
16.00
6.00
6.00
6.00
6.00
6.00
6.00
8.60
8.60
8.60
8.60
9.90
9.90
6.00
6.00
6.00
6.00
6.00
6.00

6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6

6.00
6.00
6.00
6.00
5.74
4.62
5.56
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
5.07
5.13
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
5.74
4.62
5.56
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
5.74
4.62
5.56
6.00
6.00
6.00

Sh
Mpa =
N/mm2
130.3
130.3
130.3
130.3
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
130.3
130.3
130.3
130.3
130.3
130.3

Weld
length
Weld
perpendic length
ular to parallel to MEMBER SIZE - British
shoe
shoe
sections

[ Printed on 6/27/2013 at 1:47 AM ]

UC 305 X 305 X 97
UC 305 X 305 X 97
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 305 X 165 X 45
UB 305 X 165 X 45
UB 305 X 165 X 45
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 305 X 305 X 97
UC 305 X 305 X 97
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 305 X 165 X 45
UB 305 X 165 X 45
UB 305 X 165 X 45
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 305 X 305 X 97
UC 305 X 305 X 97
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 305 X 165 X 45
UB 305 X 165 X 45
UB 305 X 165 X 45
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 305 X 305 X 97
UC 305 X 305 X 97
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 305 X 165 X 45
UB 305 X 165 X 45
UB 305 X 165 X 45

HE-300B
HE-300B
IPE-240
IPE-240
IPE-240
IPE-300
IPE-300
IPE-300
HE-240B
HE-240B
HE-240B
HE-240B
HE-300B
HE-300B
IPE-240
IPE-240
IPE-240
IPE-300
IPE-300
IPE-300
HE-240B
HE-240B
HE-240B
HE-240B
HE-300B
HE-300B
IPE-240
IPE-240
IPE-240
IPE-300
IPE-300
IPE-300
HE-240B
HE-240B
HE-240B
HE-240B
HE-300B
HE-300B
IPE-240
IPE-240
IPE-240
IPE-300
IPE-300
IPE-300

Page 102 of 313

1st set of calculations

Moment of
inertia of
welding for
shoe
Total weld bending @
length
pipe axis

sr. no.

206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
222
223
224
225
226
227
228
229
230
231
232
233
234
235
236
237
238
239
240
241
242
243
244
245
246
247
248
249
250
251
252
253
254
255
256
257
258
259
260
261
262
263

Section
modulus of
welding for
shoe
bending @
pipe axis
= Iwx-x/hx

ZwX-X

Section
Moment of
modulus of
inertia of
welding for
welding for
Allowable
bending @
bending @
welding stress
axis
axis
transverse to Polar moment (from sheet
transverse to pipe direction
inertia of
"Weld-Pipe to
pipe direction = IwY-Y/hx
welding
Shoe or Stop")

ZwY-Y

hy

hx

WL

IwX-X

mm

mm

mm

mm

mm

mm

mm

mm

200.00
200.00
250.00
250.00
125.00
125.00
125.00
150.00
150.00
150.00
150.00
200.00
200.00
200.00
200.00
200.00
250.00
250.00
250.00
250.00
250.00
125.00
125.00
125.00
150.00
150.00
150.00
150.00
200.00
200.00
200.00
200.00
200.00
250.00
250.00
250.00
250.00
250.00
250.00
250.00
125.00
125.00
125.00
150.00
150.00
150.00
150.00
200.00
200.00
200.00
200.00
200.00
125.00
125.00
125.00
150.00
150.00
150.00

4.95
4.95
8.00
8.00
3.00
3.00
3.00
3.00
3.00
3.00
4.30
4.30
4.30
4.30
4.95
4.95
8.00
8.00
8.00
8.00
8.00
3.00
3.00
3.00
3.00
3.00
3.00
4.30
4.30
4.30
4.30
4.95
4.95
8.00
8.00
8.00
8.00
8.00
8.00
8.00
3.00
3.00
3.00
3.00
3.00
3.00
4.30
4.30
4.30
4.30
4.95
4.95
3.00
3.00
3.00
3.00
3.00
3.00

800
800
1000
1000
500
500
500
600
600
600
600
800
800
800
800
800
1000
1000
1000
1000
1000
500
500
500
600
600
600
600
800
800
800
800
800
1000
1000
1000
1000
1000
1000
1000
500
500
500
600
600
600
600
800
800
800
800
800
500
500
500
600
600
600

19602
19602
64000
64000
4500
4500
4500
5400
5400
5400
11094
14792
14792
14792
19602
19602
64000
64000
64000
64000
64000
4500
4500
4500
5400
5400
5400
11094
14792
14792
14792
19602
19602
64000
64000
64000
64000
64000
64000
64000
4500
4500
4500
5400
5400
5400
11094
14792
14792
14792
19602
19602
4500
4500
4500
5400
5400
5400

3960
3960
8000
8000
1500
1500
1500
1800
1800
1800
2580
3440
3440
3440
3960
3960
8000
8000
8000
8000
8000
1500
1500
1500
1800
1800
1800
2580
3440
3440
3440
3960
3960
8000
8000
8000
8000
8000
8000
8000
1500
1500
1500
1800
1800
1800
2580
3440
3440
3440
3960
3960
1500
1500
1500
1800
1800
1800

10666667
10666667
20833333
20833333
2604167
2604167
2604167
4500000
4500000
4500000
4500000
10666667
10666667
10666667
10666667
10666667
20833333
20833333
20833333
20833333
20833333
2604167
2604167
2604167
4500000
4500000
4500000
4500000
10666667
10666667
10666667
10666667
10666667
20833333
20833333
20833333
20833333
20833333
20833333
20833333
2604167
2604167
2604167
4500000
4500000
4500000
4500000
10666667
10666667
10666667
10666667
10666667
2604167
2604167
2604167
4500000
4500000
4500000

53333
53333
83333
83333
20833
20833
20833
30000
30000
30000
30000
53333
53333
53333
53333
53333
83333
83333
83333
83333
83333
20833
20833
20833
30000
30000
30000
30000
53333
53333
53333
53333
53333
83333
83333
83333
83333
83333
83333
83333
20833
20833
20833
30000
30000
30000
30000
53333
53333
53333
53333
53333
20833
20833
20833
30000
30000
30000

10686269
10686269
20897333
20897333
2608667
2608667
2608667
4505400
4505400
4505400
4511094
10681459
10681459
10681459
10686269
10686269
20897333
20897333
20897333
20897333
20897333
2608667
2608667
2608667
4505400
4505400
4505400
4511094
10681459
10681459
10681459
10686269
10686269
20897333
20897333
20897333
20897333
20897333
20897333
20897333
2608667
2608667
2608667
4505400
4505400
4505400
4511094
10681459
10681459
10681459
10686269
10686269
2608667
2608667
2608667
4505400
4505400
4505400

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (2" to 4") ]

IwY-Y
3

Jweld
3

Additional
Allowable
moment arm
force /mm due to bearing
Assigned
Assigned
of weld
plate / wear pad Maximum Maximum
Allowable
Allowable
/ steel packing
moment
Moment Eccentricity lateral force axial force
=
or thermal
for torsion
factor
factor
arm for
arm for
Sweld-allow
movement of bending due bending (Mz) due to
*w
pipe.
= Fy / Fz
= Fx / Fz
t oFx
due to Fy
Fx

Allowable Load
Allowable Load
bassed on local
bassed on local
stresses in parent
stresses in parant pipe due to Pressure
Allowable
pipe due to
, Faxial, and
Load based Pressure, Faxial, and
Circumferential
on weld joint Longitudinal bending
bending
strength
moment (Fx Hx)
moment (Fy Hy)

Allowable
vertical
force

Allowable
Allowable
lateral force axial force

fwallowable

Hx

Hy

Hz

FY/Z

FX/Z

Fzmax(weld)

Fzmax(SL)

Fzmax(SC)

Fzmax

Fymax

Fxmax

N/mm

N/mm

mm

mm

mm

mm

KN

KN

KN

KN

KN

KN

78.6
78.6
78.6
78.6
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
78.6
78.6
78.6
78.6
78.6
78.6

471.60
471.60
471.60
471.60
454.61
365.90
440.35
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
401.54
406.30
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
454.61
365.90
440.35
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
451.16
363.13
437.02
471.60
471.60
471.60

25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00

125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00

100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100

100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00

0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25

0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5

26.72
26.72
50.89
50.89
10.08
8.11
9.77
12.71
12.71
12.71
17.63
23.74
23.74
23.74
26.92
26.92
51.28
51.28
51.28
51.28
51.28
8.90
9.01
10.54
12.71
12.71
12.71
17.63
23.74
23.74
23.74
26.92
26.92
51.28
51.28
51.28
51.28
51.28
51.28
51.28
10.08
8.11
9.77
12.71
12.71
12.71
17.63
23.74
23.74
23.74
26.92
26.92
10.00
8.05
9.69
12.62
12.62
12.62

292.82
308.27
350.13
331.21
64.51
33.75
38.49
70.64
81.15
101.15
122.18
205.39
237.05
526.08
554.57
614.14
586.51
601.38
619.28
636.50
661.56
52.52
40.68
65.28
75.59
124.30
103.82
137.61
249.21
280.07
603.28
655.57
760.07
566.10
584.90
624.85
623.30
661.56
701.34
721.39
64.51
33.75
38.49
70.64
81.15
101.15
122.18
205.39
237.05
526.08
554.57
614.14
60.39
31.30
35.64
65.36
74.94
93.40

50.39
51.91
77.46
71.05
9.11
3.90
4.27
7.05
7.70
9.60
16.17
24.28
28.14
76.07
89.76
97.66
113.88
114.67
116.27
117.71
118.17
7.22
4.95
8.36
7.73
13.66
9.97
19.10
31.67
35.39
89.52
109.65
126.32
108.50
110.33
117.73
114.25
118.17
122.53
124.75
9.11
3.90
4.27
7.05
7.70
9.60
16.17
24.28
28.14
76.07
89.76
97.66
8.43
3.49
3.80
6.25
6.76
8.43

26.72
26.72
50.89
50.89
9.11
3.90
4.27
7.05
7.70
9.60
16.17
23.74
23.74
23.74
26.92
26.92
51.28
51.28
51.28
51.28
51.28
7.22
4.95
8.36
7.73
12.71
9.97
17.63
23.74
23.74
23.74
26.92
26.92
51.28
51.28
51.28
51.28
51.28
51.28
51.28
9.11
3.90
4.27
7.05
7.70
9.60
16.17
23.74
23.74
23.74
26.92
26.92
8.43
3.49
3.80
6.25
6.76
8.43

6.68
6.68
12.72
12.72
2.28
0.97
1.07
1.76
1.93
2.40
4.04
5.93
5.93
5.93
6.73
6.73
12.82
12.82
12.82
12.82
12.82
1.81
1.24
2.09
1.93
3.18
2.49
4.41
5.93
5.93
5.93
6.73
6.73
12.82
12.82
12.82
12.82
12.82
12.82
12.82
2.28
0.97
1.07
1.76
1.93
2.40
4.04
5.93
5.93
5.93
6.73
6.73
2.11
0.87
0.95
1.56
1.69
2.11

13.36
13.36
25.44
25.44
4.56
1.95
2.13
3.53
3.85
4.80
8.09
11.87
11.87
11.87
13.46
13.46
25.64
25.64
25.64
25.64
25.64
3.61
2.47
4.18
3.87
6.36
4.98
8.82
11.87
11.87
11.87
13.46
13.46
25.64
25.64
25.64
25.64
25.64
25.64
25.64
4.56
1.95
2.13
3.53
3.85
4.80
8.09
11.87
11.87
11.87
13.46
13.46
4.22
1.75
1.90
3.13
3.38
4.21

Sweld-allow
2

[ Printed on 6/27/2013 at 1:47 AM ]

Page 103 of 313

2nd set of calculations

Assigned
Assigned
Allowable
Allowable
lateral force axial force
factor
factor
sr. no.

206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
222
223
224
225
226
227
228
229
230
231
232
233
234
235
236
237
238
239
240
241
242
243
244
245
246
247
248
249
250
251
252
253
254
255
256
257
258
259
260
261
262
263

Allowable Load
Allowable Load
bassed on local
bassed on local
stresses in parant
stresses in parant pipe due to Pressure
Allowable pipe due to Pressure,
, Faxial, and
Load based
Faxial, and
Circumferential
on weld joint Longitudinal bending
bending
strength
moment (Fx Hx)
moment (Fy Hy)

Maximum allowed (Lower of 1st set and


2nd set)

Miscellaneous calculations

Allowable
vertical
force

Allowable
Allowable
lateral force axial force

Allowable vertical Load Fzmax with


allowed simultaneous lateral loads
combinations,
(1) Fxmax=0.5Fz max & Fymax=0.25Fz max
(2) Fxmax=0.25Fz max & Fymax=0.5Fz max

= Fy / Fz

= Fx / Fz

FY/Z

FX/Z

Fzmax(weld)

Fzmax(SL)

Fzmax(SC)

Fzmax

Fymax

Fxmax

Fz(x,y=0)

Fx(y,z=0)

Fy(x,z=0)

Fz(x,y=0)

Fx(y,z=0)

Fy(x,z=0)

Fz(x,y=0)

Fx(y,z=0)

Fy(x,z=0)

Fz(x,y=0)

Fx(y,z=0)

Fy(x,z=0)

Fzmax

0.5 Fzmax

0.25 Fzmax

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5

0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25

44.86
44.86
78.95
78.95
17.64
14.20
17.09
22.51
22.51
22.51
29.69
40.75
40.75
40.75
45.20
45.20
79.56
79.56
79.56
79.56
79.56
15.58
15.77
18.44
22.51
22.51
22.51
29.69
40.75
40.75
40.75
45.20
45.20
79.56
79.56
79.56
79.56
79.56
79.56
79.56
17.64
14.20
17.09
22.51
22.51
22.51
29.69
40.75
40.75
40.75
45.20
45.20
17.51
14.09
16.96
22.34
22.34
22.34

362.54
381.67
420.15
397.46
86.01
45.01
51.32
91.42
105.02
130.90
158.11
254.29
293.49
651.33
686.60
760.37
703.81
721.66
743.14
763.80
793.87
70.03
54.24
87.04
97.82
160.86
134.36
178.08
308.54
346.75
746.92
811.65
941.04
679.32
701.88
749.82
747.96
793.87
841.60
865.67
86.01
45.01
51.32
91.42
105.02
130.90
158.11
254.29
293.49
651.33
686.60
760.37
80.51
41.74
47.52
84.58
96.98
120.87

26.93
27.75
42.88
39.33
4.75
2.03
2.23
3.68
4.02
5.01
8.58
12.87
14.92
40.34
47.98
52.21
63.04
63.48
64.36
65.16
65.42
3.77
2.58
4.36
4.03
7.13
5.20
10.13
16.79
18.77
47.47
58.61
67.53
60.06
61.08
65.17
63.25
65.42
67.83
69.06
4.75
2.03
2.23
3.68
4.02
5.01
8.58
12.87
14.92
40.34
47.98
52.21
4.40
1.82
1.98
3.26
3.53
4.40

26.93
27.75
42.88
39.33
4.75
2.03
2.23
3.68
4.02
5.01
8.58
12.87
14.92
40.34
45.20
45.20
63.04
63.48
64.36
65.16
65.42
3.77
2.58
4.36
4.03
7.13
5.20
10.13
16.79
18.77
40.75
45.20
45.20
60.06
61.08
65.17
63.25
65.42
67.83
69.06
4.75
2.03
2.23
3.68
4.02
5.01
8.58
12.87
14.92
40.34
45.20
45.20
4.40
1.82
1.98
3.26
3.53
4.40

13.47
13.88
21.44
19.67
2.38
1.02
1.11
1.84
2.01
2.50
4.29
6.44
7.46
20.17
22.60
22.60
31.52
31.74
32.18
32.58
32.71
1.88
1.29
2.18
2.02
3.56
2.60
5.06
8.40
9.38
20.38
22.60
22.60
30.03
30.54
32.59
31.62
32.71
33.91
34.53
2.38
1.02
1.11
1.84
2.01
2.50
4.29
6.44
7.46
20.17
22.60
22.60
2.20
0.91
0.99
1.63
1.76
2.20

6.73
6.94
10.72
9.83
1.19
0.51
0.56
0.92
1.00
1.25
2.14
3.22
3.73
10.08
11.30
11.30
15.76
15.87
16.09
16.29
16.35
0.94
0.65
1.09
1.01
1.78
1.30
2.53
4.20
4.69
10.19
11.30
11.30
15.02
15.27
16.29
15.81
16.35
16.96
17.27
1.19
0.51
0.56
0.92
1.00
1.25
2.14
3.22
3.73
10.08
11.30
11.30
1.10
0.46
0.50
0.82
0.88
1.10

377.28
377.28
471.60
471.60
227.30
182.95
220.18
285.12
285.12
285.12
285.12
380.16
380.16
380.16
380.16
380.16
475.20
475.20
475.20
475.20
475.20
200.77
203.15
237.60
285.12
285.12
285.12
285.12
380.16
380.16
380.16
380.16
380.16
475.20
475.20
475.20
475.20
475.20
475.20
475.20
227.30
182.95
220.18
285.12
285.12
285.12
285.12
380.16
380.16
380.16
380.16
380.16
225.58
181.57
218.51
282.96
282.96
282.96

14.90
14.90
30.03
30.03
5.44
4.38
5.27
6.83
6.83
6.83
9.78
13.05
13.05
13.05
15.02
15.02
30.26
30.26
30.26
30.26
30.26
4.81
4.87
5.69
6.83
6.83
6.83
9.78
13.05
13.05
13.05
15.02
15.02
30.26
30.26
30.26
30.26
30.26
30.26
30.26
5.44
4.38
5.27
6.83
6.83
6.83
9.78
13.05
13.05
13.05
15.02
15.02
5.40
4.35
5.23
6.78
6.78
6.78

88.41
88.41
113.14
113.14
48.77
39.25
47.24
63.79
63.79
63.79
63.84
89.06
89.06
89.06
89.08
89.08
114.00
114.00
114.00
114.00
114.00
43.08
43.59
50.98
63.79
63.79
63.79
63.84
89.06
89.06
89.06
89.08
89.08
114.00
114.00
114.00
114.00
114.00
114.00
114.00
48.77
39.25
47.24
63.79
63.79
63.79
63.84
89.06
89.06
89.06
89.08
89.08
48.40
38.96
46.88
63.31
63.31
63.31

475.83
500.95
525.19
496.82
129.01
67.51
76.98
129.51
148.78
185.44
224.00
333.75
385.20
854.88
901.17
997.98
879.76
902.07
928.93
954.75
992.33
105.05
81.35
130.56
138.58
227.88
190.35
252.28
404.96
455.12
980.34
1065.30
1235.12
849.15
877.35
937.27
934.95
992.33
1052.00
1082.08
129.01
67.51
76.98
129.51
148.78
185.44
224.00
333.75
385.20
854.88
901.17
997.98
120.77
62.61
71.28
119.82
137.39
171.23

380.67
400.76
525.19
496.82
64.51
33.75
38.49
77.71
89.27
111.26
134.40
267.00
308.16
683.90
720.93
798.39
879.76
902.07
928.93
954.75
992.33
52.52
40.68
65.28
83.15
136.73
114.21
151.37
323.97
364.09
784.27
852.24
988.10
849.15
877.35
937.27
934.95
992.33
1052.00
1082.08
64.51
33.75
38.49
77.71
89.27
111.26
134.40
267.00
308.16
683.90
720.93
798.39
60.39
31.30
35.64
71.89
82.43
102.74

N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.

389.70
401.51
400.20
367.11
110.34
47.18
51.69
85.42
93.29
116.27
141.55
212.48
246.24
665.76
694.22
755.32
588.39
592.45
600.73
608.16
610.57
87.50
59.93
101.20
93.67
165.49
120.69
167.15
277.14
309.71
783.50
848.01
976.99
560.58
570.05
608.29
590.30
610.57
633.05
644.56
110.34
47.18
51.69
85.42
93.29
116.27
141.55
212.48
246.24
665.76
694.22
755.32
102.10
42.27
45.99
75.74
81.89
102.06

N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.

14.47
14.91
24.01
22.03
2.48
1.06
1.16
1.92
2.10
2.62
4.57
6.85
7.94
21.47
25.77
28.04
35.30
35.55
36.04
36.49
36.63
1.97
1.35
2.28
2.11
3.72
2.72
5.39
8.94
9.99
25.27
31.48
36.27
33.64
34.20
36.50
35.42
36.63
37.98
38.67
2.48
1.06
1.16
1.92
2.10
2.62
4.57
6.85
7.94
21.47
25.77
28.04
2.30
0.95
1.03
1.70
1.84
2.30

377.28
377.28
400.20
367.11
110.34
47.18
51.69
85.42
93.29
116.27
141.55
212.48
246.24
380.16
380.16
380.16
475.20
475.20
475.20
475.20
475.20
87.50
59.93
101.20
93.67
165.49
120.69
167.15
277.14
309.71
380.16
380.16
380.16
475.20
475.20
475.20
475.20
475.20
475.20
475.20
110.34
47.18
51.69
85.42
93.29
116.27
141.55
212.48
246.24
380.16
380.16
380.16
102.10
42.27
45.99
75.74
81.89
102.06

14.90
14.90
30.03
30.03
5.44
4.38
5.27
6.83
6.83
6.83
9.78
13.05
13.05
13.05
15.02
15.02
30.26
30.26
30.26
30.26
30.26
4.81
4.87
5.69
6.83
6.83
6.83
9.78
13.05
13.05
13.05
15.02
15.02
30.26
30.26
30.26
30.26
30.26
30.26
30.26
5.44
4.38
5.27
6.83
6.83
6.83
9.78
13.05
13.05
13.05
15.02
15.02
5.40
4.35
5.23
6.78
6.78
6.78

14.47
14.91
24.01
22.03
2.48
1.06
1.16
1.92
2.10
2.62
4.57
6.85
7.94
21.47
25.77
28.04
35.30
35.55
36.04
36.49
36.63
1.97
1.35
2.28
2.11
3.72
2.72
5.39
8.94
9.99
25.27
31.48
36.27
33.64
34.20
36.50
35.42
36.63
37.98
38.67
2.48
1.06
1.16
1.92
2.10
2.62
4.57
6.85
7.94
21.47
25.77
28.04
2.30
0.95
1.03
1.70
1.84
2.30

26.72
26.72
42.88
39.33
4.75
2.03
2.23
3.68
4.02
5.01
8.58
12.87
14.92
23.74
26.92
26.92
51.28
51.28
51.28
51.28
51.28
3.77
2.58
4.36
4.03
7.13
5.20
10.13
16.79
18.77
23.74
26.92
26.92
51.28
51.28
51.28
51.28
51.28
51.28
51.28
4.75
2.03
2.23
3.68
4.02
5.01
8.58
12.87
14.92
23.74
26.92
26.92
4.40
1.82
1.98
3.26
3.53
4.40

13.36
13.36
21.44
19.67
2.38
1.02
1.11
1.84
2.01
2.50
4.29
6.44
7.46
11.87
13.46
13.46
25.64
25.64
25.64
25.64
25.64
1.88
1.29
2.18
2.02
3.56
2.60
5.06
8.40
9.38
11.87
13.46
13.46
25.64
25.64
25.64
25.64
25.64
25.64
25.64
2.38
1.02
1.11
1.84
2.01
2.50
4.29
6.44
7.46
11.87
13.46
13.46
2.20
0.91
0.99
1.63
1.76
2.20

6.68
6.68
10.72
9.83
1.19
0.51
0.56
0.92
1.00
1.25
2.14
3.22
3.73
5.93
6.73
6.73
12.82
12.82
12.82
12.82
12.82
0.94
0.65
1.09
1.01
1.78
1.30
2.53
4.20
4.69
5.93
6.73
6.73
12.82
12.82
12.82
12.82
12.82
12.82
12.82
1.19
0.51
0.56
0.92
1.00
1.25
2.14
3.22
3.73
5.93
6.73
6.73
1.10
0.46
0.50
0.82
0.88
1.10

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (2" to 4") ]

F-max weld

F-max (SL)

[ Printed on 6/27/2013 at 1:47 AM ]

F-max (SC)

F-max

Page 104 of 313

sr. no.

264
265
266
267
268
269
270
271
272
273
274
275
276
277
278
279
280
281
282
283
284
285
286
287
288
289
290
291
292
293
294
295
296
297
298
299
300
301
302
303
304
305
306
307
308
309
310
311
312
313
314
315
316
317
318
319
320
321

pipe class

061502-Y
061502-Y
061502-Y
061502-Y
061502-Y
061502-Y
091440-X
091440-X
091440-X
091440-X
091440-X
091440-X
091440-X
091440-X
091440-X
091440-X
091440-X
091440-X
091441-X
091441-X
091441-X
091441-X
091441-X
091441-X
091441-X
091441-X
091441-X
091441-X
091441-X
091441-X
091502-Y
091502-Y
091502-Y
091502-Y
091502-Y
091502-Y
091502-Y
091502-Y
091502-Y
091502-Y
091502-Y
091502-Y
151440-X
151440-X
151440-X
151440-X
151440-X
151440-X
151440-X
151440-X
151440-X
151440-X
151440-X
151440-X
151502-Y
151502-Y
151502-Y
151502-Y

MOC

LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
LTCS
LTCS
LTCS
LTCS

pipe thk
with CA

pipe thk
with -ve
tol.

Hot Stress
Allowable,

Corrosion
Allowance

wear pad

= tp-C+tr

pressure

pressure

tp

tr

P bar

pipe dia

pipe
radius

inch

mm

mm

Sch./mm

mm

mm

mm

mm

mm

bar (g)

N/mm2

12
14
16
18
20
24
2
3
4
6
8
10
12
14
16
18
20
24
2
3
4
6
8
10
12
14
16
18
20
24
2
3
4
6
8
10
12
14
16
18
20
24
2
3
4
6
8
10
12
14
16
18
20
24
2
3
4
6

323.85
355.60
406.40
457.20
508.00
609.60
60.32
88.90
114.30
168.27
219.07
273.05
323.85
355.60
406.40
457.20
508.00
609.60
60.32
88.90
114.30
168.27
219.07
273.05
323.85
355.60
406.40
457.20
508.00
609.60
60.32
88.90
114.30
168.27
219.07
273.05
323.85
355.60
406.40
457.20
508.00
609.60
60.32
88.90
114.30
168.27
219.07
273.05
323.85
355.60
406.40
457.20
508.00
609.60
60.32
88.90
114.30
168.27

161.93
177.80
203.20
228.60
254.00
304.80
30.16
44.45
57.15
84.14
109.54
136.53
161.93
177.80
203.20
228.60
254.00
304.80
30.16
44.45
57.15
84.14
109.54
136.53
161.93
177.80
203.20
228.60
254.00
304.80
30.16
44.45
57.15
84.14
109.54
136.53
161.93
177.80
203.20
228.60
254.00
304.80
30.16
44.45
57.15
84.14
109.54
136.53
161.93
177.80
203.20
228.60
254.00
304.80
30.16
44.45
57.15
84.14

80
80
80
80
80
80
160
160
120
120
120
120
100
100
100
100
100
100
160
160
120
120
120
120
100
100
100
100
100
100
160
160
120
120
120
120
100
100
100
100
100
100
XXS
XXS
160
160
160
160
160
160
160
160
160
160
160
160
160
160

17.48
19.05
21.44
23.83
26.19
30.96
8.74
11.13
11.13
14.27
18.26
21.44
21.44
23.83
26.19
29.36
32.54
38.89
8.74
11.13
11.13
14.27
18.26
21.44
21.44
23.83
26.19
29.36
32.54
38.89
8.74
11.13
11.13
14.27
18.26
21.44
21.44
23.83
26.19
29.36
32.54
38.89
11.07
15.24
13.49
18.26
23.01
28.58
33.32
35.71
40.49
45.24
50.01
59.54
8.74
11.13
13.49
18.26

17.48
19.05
21.44
23.83
26.19
30.96
8.74
11.13
11.13
14.27
18.26
21.44
21.44
23.83
26.19
29.36
32.54
38.89
8.74
11.13
11.13
14.27
18.26
21.44
21.44
23.83
26.19
29.36
32.54
38.89
8.74
11.13
11.13
14.27
18.26
21.44
21.44
23.83
26.19
29.36
32.54
38.89
11.07
15.24
13.49
18.26
23.01
28.58
33.32
35.71
40.49
45.24
50.01
59.54
8.74
11.13
13.49
18.26

3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0

0
0
0
9.53
9.53
9.53
0
0
0
0
0
0
0
0
0
9.53
9.53
9.53
0
0
0
0
0
0
0
0
0
9.53
9.53
9.53
0
0
0
0
0
0
0
0
0
9.53
9.53
9.53
0
0
0
0
0
0
0
0
0
9.53
9.53
9.53
0
0
0
0

14.48
16.05
18.44
30.36
32.72
37.49
5.74
8.13
8.13
11.27
15.26
18.44
18.44
20.83
23.19
35.89
39.07
45.42
5.74
8.13
8.13
11.27
15.26
18.44
18.44
20.83
23.19
35.89
39.07
45.42
5.74
8.13
8.13
11.27
15.26
18.44
18.44
20.83
23.19
35.89
39.07
45.42
8.07
12.24
10.49
15.26
20.01
25.58
30.32
32.71
37.49
51.77
56.54
66.07
5.74
8.13
10.49
15.26

99.6
99.6
99.6
99.6
99.6
99.6
142
142
142
142
142
142
142
142
142
142
142
142
142
142
142
142
142
142
142
142
142
142
142
142
142
142
142
142
142
142
142
142
142
142
142
142
219
219
219
219
219
219
219
219
219
219
219
219
219
219
219
219

9.96
9.96
9.96
9.96
9.96
9.96
14.2
14.2
14.2
14.2
14.2
14.2
14.2
14.2
14.2
14.2
14.2
14.2
14.2
14.2
14.2
14.2
14.2
14.2
14.2
14.2
14.2
14.2
14.2
14.2
14.2
14.2
14.2
14.2
14.2
14.2
14.2
14.2
14.2
14.2
14.2
14.2
21.9
21.9
21.9
21.9
21.9
21.9
21.9
21.9
21.9
21.9
21.9
21.9
21.9
21.9
21.9
21.9

pipe dia

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (2" to 4") ]

pipe thick

pipe thick

Shoe
Height

MEMBER
SIZE European
sections

Crossection
thickness- as
per British
sections

Crossection
thickness- as
per European
sections

Crossection
thickness

S, Specified
Fillet
max weld Weld LEG
size
size

dBS

dES

wmax

mm

mm

mm

mm

mm

mm

mm

mm

100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100

150
150
190
190
240
240
0
0
0
80
110
110
150
150
190
190
240
240
0
0
0
80
110
110
150
150
190
190
240
240
0
0
0
80
110
110
150
150
190
190
240
240
0
0
0
80
110
110
150
150
190
190
240
240
0
0
0
80

300
400
400
400
400
400
250
250
250
300
300
300
300
400
400
400
400
400
250
250
250
300
300
300
300
400
400
400
400
400
250
250
250
300
300
300
300
400
400
400
400
400
250
250
250
300
300
300
300
400
400
400
400
400
250
250
250
300

8.60
8.60
8.60
8.60
9.90
9.90
6.00
6.00
6.00
6.00
6.00
6.00
8.60
8.60
8.60
8.60
9.90
9.90
6.00
6.00
6.00
6.00
6.00
6.00
8.60
8.60
8.60
8.60
9.90
9.90
6.00
6.00
6.00
6.00
6.00
6.00
8.60
8.60
8.60
8.60
9.90
9.90
6.00
6.00
6.00
6.00
6.00
6.00
8.60
8.60
8.60
8.60
9.90
9.90
6.00
6.00
6.00
6.00

10.00
10.00
10.00
10.00
11.00
11.00
6.20
6.20
6.20
7.10
7.10
7.10
10.00
10.00
10.00
10.00
11.00
11.00
6.20
6.20
6.20
7.10
7.10
7.10
10.00
10.00
10.00
10.00
11.00
11.00
6.20
6.20
6.20
7.10
7.10
7.10
10.00
10.00
10.00
10.00
11.00
11.00
6.20
6.20
6.20
7.10
7.10
7.10
10.00
10.00
10.00
10.00
11.00
11.00
6.20
6.20
6.20
7.10

8.60
8.60
8.60
8.60
9.90
9.90
6.00
6.00
6.00
6.00
6.00
6.00
8.60
8.60
8.60
8.60
9.90
9.90
6.00
6.00
6.00
6.00
6.00
6.00
8.60
8.60
8.60
8.60
9.90
9.90
6.00
6.00
6.00
6.00
6.00
6.00
8.60
8.60
8.60
8.60
9.90
9.90
6.00
6.00
6.00
6.00
6.00
6.00
8.60
8.60
8.60
8.60
9.90
9.90
6.00
6.00
6.00
6.00

6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6

6.00
6.00
6.00
6.00
6.00
6.00
5.74
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
5.74
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
5.74
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
5.74
6.00
6.00
6.00

Sh
Mpa =
N/mm2
130.3
130.3
130.3
130.3
130.3
130.3
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
138
138
138
138
138
138
138
138
138
138
138
138
130.3
130.3
130.3
130.3

Weld
length
Weld
perpendic length
ular to parallel to MEMBER SIZE - British
shoe
shoe
sections

[ Printed on 6/27/2013 at 1:47 AM ]

UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 305 X 305 X 97
UC 305 X 305 X 97
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 305 X 165 X 45
UB 305 X 165 X 45
UB 305 X 165 X 45
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 305 X 305 X 97
UC 305 X 305 X 97
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 305 X 165 X 45
UB 305 X 165 X 45
UB 305 X 165 X 45
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 305 X 305 X 97
UC 305 X 305 X 97
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 305 X 165 X 45
UB 305 X 165 X 45
UB 305 X 165 X 45
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 305 X 305 X 97
UC 305 X 305 X 97
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 305 X 165 X 45
UB 305 X 165 X 45
UB 305 X 165 X 45
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 305 X 305 X 97
UC 305 X 305 X 97
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 305 X 165 X 45

HE-240B
HE-240B
HE-240B
HE-240B
HE-300B
HE-300B
IPE-240
IPE-240
IPE-240
IPE-300
IPE-300
IPE-300
HE-240B
HE-240B
HE-240B
HE-240B
HE-300B
HE-300B
IPE-240
IPE-240
IPE-240
IPE-300
IPE-300
IPE-300
HE-240B
HE-240B
HE-240B
HE-240B
HE-300B
HE-300B
IPE-240
IPE-240
IPE-240
IPE-300
IPE-300
IPE-300
HE-240B
HE-240B
HE-240B
HE-240B
HE-300B
HE-300B
IPE-240
IPE-240
IPE-240
IPE-300
IPE-300
IPE-300
HE-240B
HE-240B
HE-240B
HE-240B
HE-300B
HE-300B
IPE-240
IPE-240
IPE-240
IPE-300

Page 105 of 313

1st set of calculations

Moment of
inertia of
welding for
shoe
Total weld bending @
length
pipe axis

sr. no.

264
265
266
267
268
269
270
271
272
273
274
275
276
277
278
279
280
281
282
283
284
285
286
287
288
289
290
291
292
293
294
295
296
297
298
299
300
301
302
303
304
305
306
307
308
309
310
311
312
313
314
315
316
317
318
319
320
321

Section
modulus of
welding for
shoe
bending @
pipe axis
= Iwx-x/hx

ZwX-X

Section
Moment of
modulus of
inertia of
welding for
welding for
Allowable
bending @
bending @
welding stress
axis
axis
transverse to Polar moment (from sheet
transverse to pipe direction
inertia of
"Weld-Pipe to
pipe direction = IwY-Y/hx
welding
Shoe or Stop")

ZwY-Y

hy

hx

WL

IwX-X

mm

mm

mm

mm

mm

mm

mm

mm

150.00
200.00
200.00
200.00
200.00
200.00
125.00
125.00
125.00
150.00
150.00
150.00
150.00
200.00
200.00
200.00
200.00
200.00
125.00
125.00
125.00
150.00
150.00
150.00
150.00
200.00
200.00
200.00
200.00
200.00
125.00
125.00
125.00
150.00
150.00
150.00
150.00
200.00
200.00
200.00
200.00
200.00
125.00
125.00
125.00
150.00
150.00
150.00
150.00
200.00
200.00
200.00
200.00
200.00
125.00
125.00
125.00
150.00

4.30
4.30
4.30
4.30
4.95
4.95
3.00
3.00
3.00
3.00
3.00
3.00
4.30
4.30
4.30
4.30
4.95
4.95
3.00
3.00
3.00
3.00
3.00
3.00
4.30
4.30
4.30
4.30
4.95
4.95
3.00
3.00
3.00
3.00
3.00
3.00
4.30
4.30
4.30
4.30
4.95
4.95
3.00
3.00
3.00
3.00
3.00
3.00
4.30
4.30
4.30
4.30
4.95
4.95
3.00
3.00
3.00
3.00

600
800
800
800
800
800
500
500
500
600
600
600
600
800
800
800
800
800
500
500
500
600
600
600
600
800
800
800
800
800
500
500
500
600
600
600
600
800
800
800
800
800
500
500
500
600
600
600
600
800
800
800
800
800
500
500
500
600

11094
14792
14792
14792
19602
19602
4500
4500
4500
5400
5400
5400
11094
14792
14792
14792
19602
19602
4500
4500
4500
5400
5400
5400
11094
14792
14792
14792
19602
19602
4500
4500
4500
5400
5400
5400
11094
14792
14792
14792
19602
19602
4500
4500
4500
5400
5400
5400
11094
14792
14792
14792
19602
19602
4500
4500
4500
5400

2580
3440
3440
3440
3960
3960
1500
1500
1500
1800
1800
1800
2580
3440
3440
3440
3960
3960
1500
1500
1500
1800
1800
1800
2580
3440
3440
3440
3960
3960
1500
1500
1500
1800
1800
1800
2580
3440
3440
3440
3960
3960
1500
1500
1500
1800
1800
1800
2580
3440
3440
3440
3960
3960
1500
1500
1500
1800

4500000
10666667
10666667
10666667
10666667
10666667
2604167
2604167
2604167
4500000
4500000
4500000
4500000
10666667
10666667
10666667
10666667
10666667
2604167
2604167
2604167
4500000
4500000
4500000
4500000
10666667
10666667
10666667
10666667
10666667
2604167
2604167
2604167
4500000
4500000
4500000
4500000
10666667
10666667
10666667
10666667
10666667
2604167
2604167
2604167
4500000
4500000
4500000
4500000
10666667
10666667
10666667
10666667
10666667
2604167
2604167
2604167
4500000

30000
53333
53333
53333
53333
53333
20833
20833
20833
30000
30000
30000
30000
53333
53333
53333
53333
53333
20833
20833
20833
30000
30000
30000
30000
53333
53333
53333
53333
53333
20833
20833
20833
30000
30000
30000
30000
53333
53333
53333
53333
53333
20833
20833
20833
30000
30000
30000
30000
53333
53333
53333
53333
53333
20833
20833
20833
30000

4511094
10681459
10681459
10681459
10686269
10686269
2608667
2608667
2608667
4505400
4505400
4505400
4511094
10681459
10681459
10681459
10686269
10686269
2608667
2608667
2608667
4505400
4505400
4505400
4511094
10681459
10681459
10681459
10686269
10686269
2608667
2608667
2608667
4505400
4505400
4505400
4511094
10681459
10681459
10681459
10686269
10686269
2608667
2608667
2608667
4505400
4505400
4505400
4511094
10681459
10681459
10681459
10686269
10686269
2608667
2608667
2608667
4505400

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (2" to 4") ]

IwY-Y
3

Jweld
3

Additional
Allowable
moment arm
force /mm due to bearing
Assigned
Assigned
of weld
plate / wear pad Maximum Maximum
Allowable
Allowable
/ steel packing
moment
Moment Eccentricity lateral force axial force
=
or thermal
for torsion
factor
factor
arm for
arm for
Sweld-allow
movement of bending due bending (Mz) due to
*w
pipe.
= Fy / Fz
= Fx / Fz
t oFx
due to Fy
Fx

Allowable Load
Allowable Load
bassed on local
bassed on local
stresses in parent
stresses in parant pipe due to Pressure
Allowable
pipe due to
, Faxial, and
Load based Pressure, Faxial, and
Circumferential
on weld joint Longitudinal bending
bending
strength
moment (Fx Hx)
moment (Fy Hy)

Allowable
vertical
force

Allowable
Allowable
lateral force axial force

fwallowable

Hx

Hy

Hz

FY/Z

FX/Z

Fzmax(weld)

Fzmax(SL)

Fzmax(SC)

Fzmax

Fymax

Fxmax

N/mm

N/mm

mm

mm

mm

mm

KN

KN

KN

KN

KN

KN

78.6
78.6
78.6
78.6
78.6
78.6
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
78.6
78.6
78.6
78.6
78.6
78.6
78.6
78.6
78.6
78.6
78.6
78.6
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
78.6
78.6
78.6
78.6

471.60
471.60
471.60
471.60
471.60
471.60
454.61
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
454.61
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
451.16
471.60
471.60
471.60
471.60
471.60
471.60
471.60
471.60
471.60
471.60
471.60
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
451.16
471.60
471.60
471.60

25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00

125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00

100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100

100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00

0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25

0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5

17.50
23.56
23.56
23.56
26.72
26.72
10.08
10.54
10.54
12.71
12.71
12.71
17.63
23.74
23.74
23.74
26.92
26.92
10.08
10.54
10.54
12.71
12.71
12.71
17.63
23.74
23.74
23.74
26.92
26.92
10.00
10.46
10.46
12.62
12.62
12.62
17.50
23.56
23.56
23.56
26.72
26.72
10.54
10.54
10.54
12.71
12.71
12.71
17.63
23.74
23.74
23.74
26.92
26.92
10.00
10.46
10.46
12.62

112.85
189.76
219.05
490.23
516.52
571.54
60.53
83.30
68.62
118.45
165.74
195.17
167.86
292.79
318.18
645.35
691.36
783.76
60.53
83.30
68.62
118.45
165.74
195.17
167.86
292.79
318.18
645.35
691.36
783.76
56.41
77.58
63.57
109.57
153.47
180.57
154.46
269.69
292.80
599.28
641.72
726.96
98.76
153.01
94.33
177.70
234.54
306.74
363.38
580.43
666.97
1096.41
1180.88
1350.30
49.20
67.15
86.94
163.70

14.22
21.38
24.79
69.41
81.77
88.71
7.80
10.58
7.73
11.76
16.89
19.49
20.01
31.86
33.69
86.33
103.58
115.44
7.80
10.58
7.73
11.76
16.89
19.49
20.01
31.86
33.69
86.33
103.58
115.44
7.12
9.64
6.90
10.41
15.04
17.28
17.20
27.57
28.98
77.77
93.14
103.50
12.29
19.26
9.27
15.82
21.03
28.17
46.15
64.28
74.06
141.53
170.77
192.13
4.73
6.19
8.05
13.71

14.22
21.38
23.56
23.56
26.72
26.72
7.80
10.54
7.73
11.76
12.71
12.71
17.63
23.74
23.74
23.74
26.92
26.92
7.80
10.54
7.73
11.76
12.71
12.71
17.63
23.74
23.74
23.74
26.92
26.92
7.12
9.64
6.90
10.41
12.62
12.62
17.20
23.56
23.56
23.56
26.72
26.72
10.54
10.54
9.27
12.71
12.71
12.71
17.63
23.74
23.74
23.74
26.92
26.92
4.73
6.19
8.05
12.62

3.56
5.34
5.89
5.89
6.68
6.68
1.95
2.63
1.93
2.94
3.18
3.18
4.41
5.93
5.93
5.93
6.73
6.73
1.95
2.63
1.93
2.94
3.18
3.18
4.41
5.93
5.93
5.93
6.73
6.73
1.78
2.41
1.72
2.60
3.15
3.15
4.30
5.89
5.89
5.89
6.68
6.68
2.63
2.63
2.32
3.18
3.18
3.18
4.41
5.93
5.93
5.93
6.73
6.73
1.18
1.55
2.01
3.15

7.11
10.69
11.78
11.78
13.36
13.36
3.90
5.27
3.87
5.88
6.36
6.36
8.82
11.87
11.87
11.87
13.46
13.46
3.90
5.27
3.87
5.88
6.36
6.36
8.82
11.87
11.87
11.87
13.46
13.46
3.56
4.82
3.45
5.21
6.31
6.31
8.60
11.78
11.78
11.78
13.36
13.36
5.27
5.27
4.64
6.36
6.36
6.36
8.82
11.87
11.87
11.87
13.46
13.46
2.37
3.10
4.02
6.31

Sweld-allow
2

[ Printed on 6/27/2013 at 1:47 AM ]

Page 106 of 313

2nd set of calculations

Assigned
Assigned
Allowable
Allowable
lateral force axial force
factor
factor
sr. no.

264
265
266
267
268
269
270
271
272
273
274
275
276
277
278
279
280
281
282
283
284
285
286
287
288
289
290
291
292
293
294
295
296
297
298
299
300
301
302
303
304
305
306
307
308
309
310
311
312
313
314
315
316
317
318
319
320
321

Allowable Load
Allowable Load
bassed on local
bassed on local
stresses in parant
stresses in parant pipe due to Pressure
Allowable pipe due to Pressure,
, Faxial, and
Load based
Faxial, and
Circumferential
on weld joint Longitudinal bending
bending
strength
moment (Fx Hx)
moment (Fy Hy)

Maximum allowed (Lower of 1st set and


2nd set)

Miscellaneous calculations

Allowable
vertical
force

Allowable
Allowable
lateral force axial force

Allowable vertical Load Fzmax with


allowed simultaneous lateral loads
combinations,
(1) Fxmax=0.5Fz max & Fymax=0.25Fz max
(2) Fxmax=0.25Fz max & Fymax=0.5Fz max

= Fy / Fz

= Fx / Fz

FY/Z

FX/Z

Fzmax(weld)

Fzmax(SL)

Fzmax(SC)

Fzmax

Fymax

Fxmax

Fz(x,y=0)

Fx(y,z=0)

Fy(x,z=0)

Fz(x,y=0)

Fx(y,z=0)

Fy(x,z=0)

Fz(x,y=0)

Fx(y,z=0)

Fy(x,z=0)

Fz(x,y=0)

Fx(y,z=0)

Fy(x,z=0)

Fzmax

0.5 Fzmax

0.25 Fzmax

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5

0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25

29.47
40.44
40.44
40.44
44.86
44.86
17.64
18.44
18.44
22.51
22.51
22.51
29.69
40.75
40.75
40.75
45.20
45.20
17.64
18.44
18.44
22.51
22.51
22.51
29.69
40.75
40.75
40.75
45.20
45.20
17.51
18.30
18.30
22.34
22.34
22.34
29.47
40.44
40.44
40.44
44.86
44.86
18.44
18.44
18.44
22.51
22.51
22.51
29.69
40.75
40.75
40.75
45.20
45.20
17.51
18.30
18.30
22.34

146.04
234.94
271.20
606.95
639.50
707.63
80.71
111.07
91.49
153.29
214.48
252.57
217.23
362.50
393.94
799.01
855.97
970.38
80.71
111.07
91.49
153.29
214.48
252.57
217.23
362.50
393.94
799.01
855.97
970.38
75.22
103.44
84.76
141.79
198.60
233.68
199.89
333.90
362.52
741.96
794.51
900.04
131.68
204.02
125.77
229.97
303.52
396.96
470.25
718.62
825.77
1357.46
1462.04
1671.80
65.59
89.54
115.91
211.85

7.54
11.34
13.15
36.81
43.71
47.42
4.07
5.52
4.03
6.13
8.81
10.16
10.61
16.89
17.87
45.78
55.37
61.71
4.07
5.52
4.03
6.13
8.81
10.16
10.61
16.89
17.87
45.78
55.37
61.71
3.71
5.03
3.60
5.43
7.84
9.01
9.12
14.62
15.37
41.24
49.79
55.33
6.41
10.04
4.83
8.25
10.97
14.69
24.47
34.09
39.27
75.05
91.29
102.70
2.47
3.23
4.20
7.15

7.54
11.34
13.15
36.81
43.71
44.86
4.07
5.52
4.03
6.13
8.81
10.16
10.61
16.89
17.87
40.75
45.20
45.20
4.07
5.52
4.03
6.13
8.81
10.16
10.61
16.89
17.87
40.75
45.20
45.20
3.71
5.03
3.60
5.43
7.84
9.01
9.12
14.62
15.37
40.44
44.86
44.86
6.41
10.04
4.83
8.25
10.97
14.69
24.47
34.09
39.27
40.75
45.20
45.20
2.47
3.23
4.20
7.15

3.77
5.67
6.57
18.40
21.85
22.43
2.03
2.76
2.02
3.07
4.41
5.08
5.30
8.45
8.93
20.38
22.60
22.60
2.03
2.76
2.02
3.07
4.41
5.08
5.30
8.45
8.93
20.38
22.60
22.60
1.86
2.51
1.80
2.72
3.92
4.51
4.56
7.31
7.68
20.22
22.43
22.43
3.20
5.02
2.42
4.13
5.48
7.34
12.24
17.04
19.64
20.38
22.60
22.60
1.23
1.61
2.10
3.57

1.89
2.83
3.29
9.20
10.93
11.22
1.02
1.38
1.01
1.53
2.20
2.54
2.65
4.22
4.47
10.19
11.30
11.30
1.02
1.38
1.01
1.53
2.20
2.54
2.65
4.22
4.47
10.19
11.30
11.30
0.93
1.26
0.90
1.36
1.96
2.25
2.28
3.65
3.84
10.11
11.22
11.22
1.60
2.51
1.21
2.06
2.74
3.67
6.12
8.52
9.82
10.19
11.30
11.30
0.62
0.81
1.05
1.79

282.96
377.28
377.28
377.28
377.28
377.28
227.30
237.60
237.60
285.12
285.12
285.12
285.12
380.16
380.16
380.16
380.16
380.16
227.30
237.60
237.60
285.12
285.12
285.12
285.12
380.16
380.16
380.16
380.16
380.16
225.58
235.80
235.80
282.96
282.96
282.96
282.96
377.28
377.28
377.28
377.28
377.28
237.60
237.60
237.60
285.12
285.12
285.12
285.12
380.16
380.16
380.16
380.16
380.16
225.58
235.80
235.80
282.96

9.70
12.95
12.95
12.95
14.90
14.90
5.44
5.69
5.69
6.83
6.83
6.83
9.78
13.05
13.05
13.05
15.02
15.02
5.44
5.69
5.69
6.83
6.83
6.83
9.78
13.05
13.05
13.05
15.02
15.02
5.40
5.65
5.65
6.78
6.78
6.78
9.70
12.95
12.95
12.95
14.90
14.90
5.69
5.69
5.69
6.83
6.83
6.83
9.78
13.05
13.05
13.05
15.02
15.02
5.40
5.65
5.65
6.78

63.35
88.38
88.38
88.38
88.41
88.41
48.77
50.98
50.98
63.79
63.79
63.79
63.84
89.06
89.06
89.06
89.08
89.08
48.77
50.98
50.98
63.79
63.79
63.79
63.84
89.06
89.06
89.06
89.08
89.08
48.40
50.59
50.59
63.31
63.31
63.31
63.35
88.38
88.38
88.38
88.41
88.41
50.98
50.98
50.98
63.79
63.79
63.79
63.84
89.06
89.06
89.06
89.08
89.08
48.40
50.59
50.59
63.31

206.90
308.36
355.95
796.62
839.34
928.76
121.06
166.60
137.24
217.16
303.85
357.81
307.74
475.78
517.05
1048.70
1123.47
1273.62
121.06
166.60
137.24
217.16
303.85
357.81
307.74
475.78
517.05
1048.70
1123.47
1273.62
112.82
155.16
127.15
200.87
281.36
331.05
283.17
438.25
475.80
973.83
1042.79
1181.31
197.51
306.02
188.66
325.79
429.99
562.36
666.19
943.19
1083.82
1781.67
1918.93
2194.23
98.39
134.31
173.87
300.12

124.14
246.69
284.76
637.30
671.47
743.01
60.53
83.30
68.62
130.30
182.31
214.69
184.65
380.63
413.64
838.96
898.77
1018.89
60.53
83.30
68.62
130.30
182.31
214.69
184.65
380.63
413.64
838.96
898.77
1018.89
56.41
77.58
63.57
120.52
168.81
198.63
169.90
350.60
380.64
779.06
834.23
945.04
98.76
153.01
94.33
195.47
258.00
337.42
399.72
754.55
867.06
1425.34
1535.15
1755.39
49.20
67.15
86.94
180.07

N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.

124.46
187.09
217.00
607.51
632.39
686.09
94.45
128.15
93.63
142.42
204.61
236.02
175.10
278.82
294.88
755.55
801.06
892.81
94.45
128.15
93.63
142.42
204.61
236.02
175.10
278.82
294.88
755.55
801.06
892.81
86.21
116.70
83.54
126.13
182.12
209.26
150.53
241.29
253.63
680.67
720.38
800.50
148.84
233.26
112.28
191.65
254.73
341.13
403.88
562.54
648.16
1238.66
1320.77
1485.90
57.34
75.00
97.49
165.99

N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.

4.01
6.03
7.00
19.59
23.48
25.47
2.13
2.88
2.11
3.20
4.60
5.31
5.65
8.99
9.51
24.37
29.74
33.15
2.13
2.88
2.11
3.20
4.60
5.31
5.65
8.99
9.51
24.37
29.74
33.15
1.94
2.63
1.88
2.84
4.10
4.71
4.85
7.78
8.18
21.95
26.74
29.72
3.35
5.25
2.53
4.31
5.73
7.68
13.03
18.14
20.90
39.95
49.03
55.16
1.29
1.69
2.19
3.73

124.46
187.09
217.00
377.28
377.28
377.28
94.45
128.15
93.63
142.42
204.61
236.02
175.10
278.82
294.88
380.16
380.16
380.16
94.45
128.15
93.63
142.42
204.61
236.02
175.10
278.82
294.88
380.16
380.16
380.16
86.21
116.70
83.54
126.13
182.12
209.26
150.53
241.29
253.63
377.28
377.28
377.28
148.84
233.26
112.28
191.65
254.73
285.12
285.12
380.16
380.16
380.16
380.16
380.16
57.34
75.00
97.49
165.99

9.70
12.95
12.95
12.95
14.90
14.90
5.44
5.69
5.69
6.83
6.83
6.83
9.78
13.05
13.05
13.05
15.02
15.02
5.44
5.69
5.69
6.83
6.83
6.83
9.78
13.05
13.05
13.05
15.02
15.02
5.40
5.65
5.65
6.78
6.78
6.78
9.70
12.95
12.95
12.95
14.90
14.90
5.69
5.69
5.69
6.83
6.83
6.83
9.78
13.05
13.05
13.05
15.02
15.02
5.40
5.65
5.65
6.78

4.01
6.03
7.00
19.59
23.48
25.47
2.13
2.88
2.11
3.20
4.60
5.31
5.65
8.99
9.51
24.37
29.74
33.15
2.13
2.88
2.11
3.20
4.60
5.31
5.65
8.99
9.51
24.37
29.74
33.15
1.94
2.63
1.88
2.84
4.10
4.71
4.85
7.78
8.18
21.95
26.74
29.72
3.35
5.25
2.53
4.31
5.73
7.68
13.03
18.14
20.90
39.95
49.03
55.16
1.29
1.69
2.19
3.73

7.54
11.34
13.15
23.56
26.72
26.72
4.07
5.52
4.03
6.13
8.81
10.16
10.61
16.89
17.87
23.74
26.92
26.92
4.07
5.52
4.03
6.13
8.81
10.16
10.61
16.89
17.87
23.74
26.92
26.92
3.71
5.03
3.60
5.43
7.84
9.01
9.12
14.62
15.37
23.56
26.72
26.72
6.41
10.04
4.83
8.25
10.97
12.71
17.63
23.74
23.74
23.74
26.92
26.92
2.47
3.23
4.20
7.15

3.77
5.67
6.57
11.78
13.36
13.36
2.03
2.76
2.02
3.07
4.41
5.08
5.30
8.45
8.93
11.87
13.46
13.46
2.03
2.76
2.02
3.07
4.41
5.08
5.30
8.45
8.93
11.87
13.46
13.46
1.86
2.51
1.80
2.72
3.92
4.51
4.56
7.31
7.68
11.78
13.36
13.36
3.20
5.02
2.42
4.13
5.48
6.36
8.82
11.87
11.87
11.87
13.46
13.46
1.23
1.61
2.10
3.57

1.89
2.83
3.29
5.89
6.68
6.68
1.02
1.38
1.01
1.53
2.20
2.54
2.65
4.22
4.47
5.93
6.73
6.73
1.02
1.38
1.01
1.53
2.20
2.54
2.65
4.22
4.47
5.93
6.73
6.73
0.93
1.26
0.90
1.36
1.96
2.25
2.28
3.65
3.84
5.89
6.68
6.68
1.60
2.51
1.21
2.06
2.74
3.18
4.41
5.93
5.93
5.93
6.73
6.73
0.62
0.81
1.05
1.79

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (2" to 4") ]

F-max weld

F-max (SL)

[ Printed on 6/27/2013 at 1:47 AM ]

F-max (SC)

F-max

Page 107 of 313

sr. no.

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359
360
361
362
363
364
365
366
367
368
369
370
371
372
373
374
375
376
377
378
379

pipe class

151502-Y
151502-Y
151502-Y
151502-Y
151502-Y
151502-Y
151502-Y
151502-Y
251440-x
251440-x
251440-x
251440-x
251440-x
251440-x
251440-x
011412-X
011412-X
011412-X
011412-X
011412-X
011412-X
011412-X
011412-X
011412-X
011412-X
011412-X
011412-X
011432-Y
011432-Y
011432-Y
011432-Y
011432-Y
011432-Y
011432-Y
011432-Y
011432-Y
011432-Y
011432-Y
011432-Y
011440-X
011440-X
011440-X
011440-X
011440-X
011440-X
011440-X
011440-X
011440-X
011440-X
011440-X
011440-X
011440-X
011440-X
011440-X
011440-X
011440-X
011440-X
011440-X

MOC

LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS

pipe thk
with CA

pipe thk
with -ve
tol.

Hot Stress
Allowable,

Corrosion
Allowance

wear pad

= tp-C+tr

pressure

pressure

tp

tr

P bar

pipe dia

pipe
radius

inch

mm

mm

Sch./mm

mm

mm

mm

mm

mm

bar (g)

N/mm2

8
10
12
14
16
18
20
24
2
3
4
6
8
10
12
2
3
4
6
8
10
12
14
16
18
20
24
2
3
4
6
8
10
12
14
16
18
20
24
2
3
4
6
8
10
12
14
16
18
20
24
26
28
30
32
36
40
42

219.07
273.05
323.85
355.60
406.40
457.20
508.00
609.60
60.32
88.90
114.30
168.27
219.07
273.05
323.85
60.32
88.90
114.30
168.27
219.07
273.05
323.85
355.60
406.40
457.20
508.00
609.60
60.32
88.90
114.30
168.27
219.07
273.05
323.85
355.60
406.40
457.20
508.00
609.60
60.32
88.90
114.30
168.27
219.07
273.05
323.85
355.60
406.40
457.20
508.00
609.60
660.40
711.20
762.00
812.80
914.40
1016.00
1066.80

109.54
136.53
161.93
177.80
203.20
228.60
254.00
304.80
30.16
44.45
57.15
84.14
109.54
136.53
161.93
30.16
44.45
57.15
84.14
109.54
136.53
161.93
177.80
203.20
228.60
254.00
304.80
30.16
44.45
57.15
84.14
109.54
136.53
161.93
177.80
203.20
228.60
254.00
304.80
30.16
44.45
57.15
84.14
109.54
136.53
161.93
177.80
203.20
228.60
254.00
304.80
330.20
355.60
381.00
406.40
457.20
508.00
533.40

160
160
160
160
160
160
160
160
XXS
XXS
XXS
XXS
28.00mm
34.00mm
40.00mm
40
40
40
40
20
20
20
20
20
20
20
20
80
80
40
40
30
30
30
20
20
20
20
20
80
80
40
40
30
30
30
20
20
20
20
20
10
STD
STD
STD
STD
XS
XS

23.01
28.58
33.32
35.71
40.49
45.24
50.01
59.54
11.07
15.24
17.12
21.95
28.00
34.00
40.00
3.91
5.49
6.02
7.11
6.35
6.35
6.35
7.92
7.92
7.92
9.53
9.53
5.54
7.62
6.02
7.11
7.04
7.80
8.38
7.92
7.92
7.92
9.53
9.53
5.54
7.62
6.02
7.11
7.04
7.80
8.38
7.92
7.92
7.92
9.53
9.53
7.92
9.53
9.53
9.53
9.53
12.70
12.70

23.01
28.58
33.32
35.71
40.49
45.24
50.01
59.54
11.07
15.24
17.12
21.95
28.00
34.00
40.00
3.91
5.49
6.02
7.11
6.35
6.35
6.35
7.92
7.92
7.92
9.53
9.53
5.54
7.62
6.02
7.11
7.04
7.80
8.38
7.92
7.92
7.92
9.53
9.53
5.54
7.62
6.02
7.11
7.04
7.80
8.38
7.92
7.92
7.92
9.53
9.53
7.92
9.53
9.53
9.53
9.53
12.70
12.70

3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0

0
0
0
0
0
9.53
9.53
9.53
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
7.92
9.53
9.53
0
0
0
0
0
0
0
0
0
7.92
9.53
9.53
0
0
0
0
0
0
0
0
0
7.92
9.53
9.53
7.92
9.53
9.53
9.53
9.53
9.53
9.53

20.01
25.58
30.32
32.71
37.49
51.77
56.54
66.07
8.07
12.24
14.12
18.95
25
31
37
2.91
4.49
5.02
6.11
5.35
5.35
5.35
6.92
6.92
14.84
18.06
18.06
2.54
4.62
3.02
4.11
4.04
4.8
5.38
4.92
4.92
12.84
16.06
16.06
2.54
4.62
3.02
4.11
4.04
4.8
5.38
4.92
4.92
12.84
16.06
16.06
12.84
16.06
16.06
16.06
16.06
19.23
19.23

219
219
219
219
219
219
219
219
314
314
314
314
314
314
314
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6

21.9
21.9
21.9
21.9
21.9
21.9
21.9
21.9
31.4
31.4
31.4
31.4
31.4
31.4
31.4
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96

pipe dia

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (2" to 4") ]

pipe thick

pipe thick

Shoe
Height

MEMBER
SIZE European
sections

Crossection
thickness- as
per British
sections

Crossection
thickness- as
per European
sections

Crossection
thickness

S, Specified
Fillet
max weld Weld LEG
size
size

dBS

dES

wmax

mm

mm

mm

mm

mm

mm

mm

mm

100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150

110
110
150
150
190
190
240
240
0
0
0
80
110
110
150
0
0
0
80
110
110
150
150
190
190
240
240
0
0
0
80
110
110
150
150
190
190
240
240
0
0
0
80
110
110
150
150
190
190
240
240
370
370
370
420
420
620
620

300
300
300
400
400
400
400
400
250
250
250
300
300
300
300
250
250
250
300
300
300
300
400
400
400
400
400
250
250
250
300
300
300
300
400
400
400
400
400
250
250
250
300
300
300
300
400
400
400
400
400
500
500
500
500
500
500
500

6.00
6.00
8.60
8.60
8.60
8.60
9.90
9.90
6.00
6.00
6.00
6.00
6.00
6.00
8.60
6.00
6.00
6.00
6.00
6.00
6.00
8.60
8.60
8.60
8.60
9.90
9.90
6.00
6.00
6.00
6.00
6.00
6.00
8.60
8.60
8.60
8.60
9.90
9.90
6.00
6.00
6.00
6.00
6.00
6.00
8.60
8.60
8.60
8.60
9.90
9.90
-

7.10
7.10
10.00
10.00
10.00
10.00
11.00
11.00
6.20
6.20
6.20
7.10
7.10
7.10
10.00
6.20
6.20
6.20
7.10
7.10
7.10
10.00
10.00
10.00
10.00
11.00
11.00
6.20
6.20
6.20
7.10
7.10
7.10
10.00
10.00
10.00
10.00
11.00
11.00
6.20
6.20
6.20
7.10
7.10
7.10
10.00
10.00
10.00
10.00
11.00
11.00
-

6.00
6.00
8.60
8.60
8.60
8.60
9.90
9.90
6.00
6.00
6.00
6.00
6.00
6.00
8.60
6.00
6.00
6.00
6.00
6.00
6.00
8.60
8.60
8.60
8.60
9.90
9.90
6.00
6.00
6.00
6.00
6.00
6.00
8.60
8.60
8.60
8.60
9.90
9.90
6.00
6.00
6.00
6.00
6.00
6.00
8.60
8.60
8.60
8.60
9.90
9.90
16.00
16.00
16.00
16.00
16.00
16.00
16.00

6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6

6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
2.91
4.49
5.02
6.00
5.35
5.35
5.35
6.00
6.00
6.00
6.00
6.00
2.54
4.62
3.02
4.11
4.04
4.80
5.38
4.92
4.92
6.00
6.00
6.00
2.54
4.62
3.02
4.11
4.04
4.80
5.38
4.92
4.92
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00

Sh
Mpa =
N/mm2
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138

Weld
length
Weld
perpendic length
ular to parallel to MEMBER SIZE - British
shoe
shoe
sections

[ Printed on 6/27/2013 at 1:47 AM ]

UB 305 X 165 X 45
UB 305 X 165 X 45
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 305 X 305 X 97
UC 305 X 305 X 97
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 305 X 165 X 45
UB 305 X 165 X 45
UB 305 X 165 X 45
UC 254 X 254 X 73
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 305 X 165 X 45
UB 305 X 165 X 45
UB 305 X 165 X 45
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 305 X 305 X 97
UC 305 X 305 X 97
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 305 X 165 X 45
UB 305 X 165 X 45
UB 305 X 165 X 45
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 305 X 305 X 97
UC 305 X 305 X 97
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 305 X 165 X 45
UB 305 X 165 X 45
UB 305 X 165 X 45
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 305 X 305 X 97
UC 305 X 305 X 97
-

IPE-300
IPE-300
HE-240B
HE-240B
HE-240B
HE-240B
HE-300B
HE-300B
IPE-240
IPE-240
IPE-240
IPE-300
IPE-300
IPE-300
HE-240B
IPE-240
IPE-240
IPE-240
IPE-300
IPE-300
IPE-300
HE-240B
HE-240B
HE-240B
HE-240B
HE-300B
HE-300B
IPE-240
IPE-240
IPE-240
IPE-300
IPE-300
IPE-300
HE-240B
HE-240B
HE-240B
HE-240B
HE-300B
HE-300B
IPE-240
IPE-240
IPE-240
IPE-300
IPE-300
IPE-300
HE-240B
HE-240B
HE-240B
HE-240B
HE-300B
HE-300B
-

Page 108 of 313

1st set of calculations

Moment of
inertia of
welding for
shoe
Total weld bending @
length
pipe axis

sr. no.

322
323
324
325
326
327
328
329
330
331
332
333
334
335
336
337
338
339
340
341
342
343
344
345
346
347
348
349
350
351
352
353
354
355
356
357
358
359
360
361
362
363
364
365
366
367
368
369
370
371
372
373
374
375
376
377
378
379

Section
modulus of
welding for
shoe
bending @
pipe axis
= Iwx-x/hx

ZwX-X

Section
Moment of
modulus of
inertia of
welding for
welding for
Allowable
bending @
bending @
welding stress
axis
axis
transverse to Polar moment (from sheet
transverse to pipe direction
inertia of
"Weld-Pipe to
pipe direction = IwY-Y/hx
welding
Shoe or Stop")

ZwY-Y

hy

hx

WL

IwX-X

mm

mm

mm

mm

mm

mm

mm

mm

150.00
150.00
150.00
200.00
200.00
200.00
200.00
200.00
125.00
125.00
125.00
150.00
150.00
150.00
150.00
125.00
125.00
125.00
150.00
150.00
150.00
150.00
200.00
200.00
200.00
200.00
200.00
125.00
125.00
125.00
150.00
150.00
150.00
150.00
200.00
200.00
200.00
200.00
200.00
125.00
125.00
125.00
150.00
150.00
150.00
150.00
200.00
200.00
200.00
200.00
200.00
250.00
250.00
250.00
250.00
250.00
250.00
250.00

3.00
3.00
4.30
4.30
4.30
4.30
4.95
4.95
3.00
3.00
3.00
3.00
3.00
3.00
4.30
3.00
3.00
3.00
3.00
3.00
3.00
4.30
4.30
4.30
4.30
4.95
4.95
3.00
3.00
3.00
3.00
3.00
3.00
4.30
4.30
4.30
4.30
4.95
4.95
3.00
3.00
3.00
3.00
3.00
3.00
4.30
4.30
4.30
4.30
4.95
4.95
8.00
8.00
8.00
8.00
8.00
8.00
8.00

600
600
600
800
800
800
800
800
500
500
500
600
600
600
600
500
500
500
600
600
600
600
800
800
800
800
800
500
500
500
600
600
600
600
800
800
800
800
800
500
500
500
600
600
600
600
800
800
800
800
800
1000
1000
1000
1000
1000
1000
1000

5400
5400
11094
14792
14792
14792
19602
19602
4500
4500
4500
5400
5400
5400
11094
4500
4500
4500
5400
5400
5400
11094
14792
14792
14792
19602
19602
4500
4500
4500
5400
5400
5400
11094
14792
14792
14792
19602
19602
4500
4500
4500
5400
5400
5400
11094
14792
14792
14792
19602
19602
64000
64000
64000
64000
64000
64000
64000

1800
1800
2580
3440
3440
3440
3960
3960
1500
1500
1500
1800
1800
1800
2580
1500
1500
1500
1800
1800
1800
2580
3440
3440
3440
3960
3960
1500
1500
1500
1800
1800
1800
2580
3440
3440
3440
3960
3960
1500
1500
1500
1800
1800
1800
2580
3440
3440
3440
3960
3960
8000
8000
8000
8000
8000
8000
8000

4500000
4500000
4500000
10666667
10666667
10666667
10666667
10666667
2604167
2604167
2604167
4500000
4500000
4500000
4500000
2604167
2604167
2604167
4500000
4500000
4500000
4500000
10666667
10666667
10666667
10666667
10666667
2604167
2604167
2604167
4500000
4500000
4500000
4500000
10666667
10666667
10666667
10666667
10666667
2604167
2604167
2604167
4500000
4500000
4500000
4500000
10666667
10666667
10666667
10666667
10666667
20833333
20833333
20833333
20833333
20833333
20833333
20833333

30000
30000
30000
53333
53333
53333
53333
53333
20833
20833
20833
30000
30000
30000
30000
20833
20833
20833
30000
30000
30000
30000
53333
53333
53333
53333
53333
20833
20833
20833
30000
30000
30000
30000
53333
53333
53333
53333
53333
20833
20833
20833
30000
30000
30000
30000
53333
53333
53333
53333
53333
83333
83333
83333
83333
83333
83333
83333

4505400
4505400
4511094
10681459
10681459
10681459
10686269
10686269
2608667
2608667
2608667
4505400
4505400
4505400
4511094
2608667
2608667
2608667
4505400
4505400
4505400
4511094
10681459
10681459
10681459
10686269
10686269
2608667
2608667
2608667
4505400
4505400
4505400
4511094
10681459
10681459
10681459
10686269
10686269
2608667
2608667
2608667
4505400
4505400
4505400
4511094
10681459
10681459
10681459
10686269
10686269
20897333
20897333
20897333
20897333
20897333
20897333
20897333

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (2" to 4") ]

IwY-Y
3

Jweld
3

Additional
Allowable
moment arm
force /mm due to bearing
Assigned
Assigned
of weld
plate / wear pad Maximum Maximum
Allowable
Allowable
/ steel packing
moment
Moment Eccentricity lateral force axial force
=
or thermal
for torsion
factor
factor
arm for
arm for
Sweld-allow
movement of bending due bending (Mz) due to
*w
pipe.
= Fy / Fz
= Fx / Fz
t oFx
due to Fy
Fx

Allowable Load
Allowable Load
bassed on local
bassed on local
stresses in parent
stresses in parant pipe due to Pressure
Allowable
pipe due to
, Faxial, and
Load based Pressure, Faxial, and
Circumferential
on weld joint Longitudinal bending
bending
strength
moment (Fx Hx)
moment (Fy Hy)

Allowable
vertical
force

Allowable
Allowable
lateral force axial force

fwallowable

Hx

Hy

Hz

FY/Z

FX/Z

Fzmax(weld)

Fzmax(SL)

Fzmax(SC)

Fzmax

Fymax

Fxmax

N/mm

N/mm

mm

mm

mm

mm

KN

KN

KN

KN

KN

KN

78.6
78.6
78.6
78.6
78.6
78.6
78.6
78.6
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2

471.60
471.60
471.60
471.60
471.60
471.60
471.60
471.60
475.20
475.20
475.20
475.20
475.20
475.20
475.20
230.47
355.61
397.58
475.20
423.72
423.72
423.72
475.20
475.20
475.20
475.20
475.20
201.17
365.90
239.18
325.51
319.97
380.16
426.10
389.66
389.66
475.20
475.20
475.20
201.17
365.90
239.18
325.51
319.97
380.16
426.10
389.66
389.66
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20

25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00

125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
125.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00

100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150

100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00

0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25

0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5

12.62
12.62
17.50
23.56
23.56
23.56
26.72
26.72
10.54
10.54
10.54
12.71
12.71
12.71
17.63
3.70
5.71
6.38
9.20
8.20
8.20
11.45
17.29
17.29
17.29
19.67
19.67
3.23
5.87
3.84
6.30
6.20
7.36
11.52
14.18
14.18
17.29
19.67
19.67
3.23
5.87
3.84
6.30
6.20
7.36
11.52
14.18
14.18
17.29
19.67
19.67
38.01
38.01
38.01
38.01
38.01
38.01
38.01

216.12
282.89
335.12
534.97
614.79
1016.59
1094.45
1250.63
88.20
137.23
143.42
230.26
307.83
379.75
456.11
21.12
33.42
34.59
50.27
34.88
30.41
27.21
60.35
55.33
176.40
226.21
203.56
17.09
34.93
15.53
26.80
22.09
25.44
27.47
34.14
30.99
140.23
188.01
168.85
17.09
34.93
15.53
26.80
22.09
25.44
27.47
34.14
30.99
140.23
188.01
168.85
154.28
211.98
203.08
194.97
180.69
227.12
220.06

18.24
24.56
40.23
55.84
64.37
126.71
152.61
171.19
8.80
14.05
13.19
17.16
23.41
28.65
48.07
2.72
4.32
4.43
5.74
3.82
3.22
3.89
7.72
6.89
24.13
35.48
31.40
2.18
4.52
1.90
2.93
2.31
2.63
3.93
4.02
3.48
18.91
29.19
25.70
2.18
4.52
1.90
2.93
2.31
2.63
3.93
4.02
3.48
18.91
29.19
25.70
31.16
43.88
41.59
39.49
35.77
45.64
43.80

12.62
12.62
17.50
23.56
23.56
23.56
26.72
26.72
8.80
10.54
10.54
12.71
12.71
12.71
17.63
2.72
4.32
4.43
5.74
3.82
3.22
3.89
7.72
6.89
17.29
19.67
19.67
2.18
4.52
1.90
2.93
2.31
2.63
3.93
4.02
3.48
17.29
19.67
19.67
2.18
4.52
1.90
2.93
2.31
2.63
3.93
4.02
3.48
17.29
19.67
19.67
31.16
38.01
38.01
38.01
35.77
38.01
38.01

3.15
3.15
4.38
5.89
5.89
5.89
6.68
6.68
2.20
2.63
2.63
3.18
3.18
3.18
4.41
0.68
1.08
1.11
1.43
0.95
0.80
0.97
1.93
1.72
4.32
4.92
4.92
0.55
1.13
0.48
0.73
0.58
0.66
0.98
1.01
0.87
4.32
4.92
4.92
0.55
1.13
0.48
0.73
0.58
0.66
0.98
1.01
0.87
4.32
4.92
4.92
7.79
9.50
9.50
9.50
8.94
9.50
9.50

6.31
6.31
8.75
11.78
11.78
11.78
13.36
13.36
4.40
5.27
5.27
6.36
6.36
6.36
8.82
1.36
2.16
2.22
2.87
1.91
1.61
1.94
3.86
3.44
8.64
9.84
9.84
1.09
2.26
0.95
1.47
1.16
1.32
1.96
2.01
1.74
8.64
9.84
9.84
1.09
2.26
0.95
1.47
1.16
1.32
1.96
2.01
1.74
8.64
9.84
9.84
15.58
19.01
19.01
19.01
17.88
19.01
19.01

Sweld-allow
2

[ Printed on 6/27/2013 at 1:47 AM ]

Page 109 of 313

2nd set of calculations

Assigned
Assigned
Allowable
Allowable
lateral force axial force
factor
factor
sr. no.

322
323
324
325
326
327
328
329
330
331
332
333
334
335
336
337
338
339
340
341
342
343
344
345
346
347
348
349
350
351
352
353
354
355
356
357
358
359
360
361
362
363
364
365
366
367
368
369
370
371
372
373
374
375
376
377
378
379

Allowable Load
Allowable Load
bassed on local
bassed on local
stresses in parant
stresses in parant pipe due to Pressure
Allowable pipe due to Pressure,
, Faxial, and
Load based
Faxial, and
Circumferential
on weld joint Longitudinal bending
bending
strength
moment (Fx Hx)
moment (Fy Hy)

Maximum allowed (Lower of 1st set and


2nd set)

Miscellaneous calculations

Allowable
vertical
force

Allowable
Allowable
lateral force axial force

Allowable vertical Load Fzmax with


allowed simultaneous lateral loads
combinations,
(1) Fxmax=0.5Fz max & Fymax=0.25Fz max
(2) Fxmax=0.25Fz max & Fymax=0.5Fz max

= Fy / Fz

= Fx / Fz

FY/Z

FX/Z

Fzmax(weld)

Fzmax(SL)

Fzmax(SC)

Fzmax

Fymax

Fxmax

Fz(x,y=0)

Fx(y,z=0)

Fy(x,z=0)

Fz(x,y=0)

Fx(y,z=0)

Fy(x,z=0)

Fz(x,y=0)

Fx(y,z=0)

Fy(x,z=0)

Fz(x,y=0)

Fx(y,z=0)

Fy(x,z=0)

Fzmax

0.5 Fzmax

0.25 Fzmax

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5

0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25

22.34
22.34
29.47
40.44
40.44
40.44
44.86
44.86
18.44
18.44
18.44
22.51
22.51
22.51
29.69
6.56
10.11
11.31
16.51
14.72
14.72
19.68
30.34
30.34
30.34
33.88
33.88
5.72
10.41
6.80
11.31
11.12
13.21
19.79
24.88
24.88
30.34
33.88
33.88
5.72
10.41
6.80
11.31
11.12
13.21
19.79
24.88
24.88
30.34
33.88
33.88
61.52
61.52
61.52
61.52
61.52
61.52
61.52

279.69
366.10
433.68
662.34
761.17
1258.64
1355.04
1548.40
117.60
182.97
191.23
297.98
398.37
491.44
590.26
29.82
47.18
48.83
68.80
47.73
41.62
37.24
78.71
72.17
230.09
295.06
265.51
24.13
49.32
21.93
36.67
30.23
34.81
37.59
44.53
40.43
182.91
245.23
220.24
24.13
49.32
21.93
36.67
30.23
34.81
37.59
44.53
40.43
182.91
245.23
220.24
194.28
266.93
255.73
245.52
227.54
286.00
277.12

9.52
12.81
21.33
29.61
34.14
67.19
81.58
91.51
4.59
7.33
6.88
8.95
12.21
14.94
25.49
1.40
2.22
2.28
2.95
1.96
1.66
2.02
4.02
3.59
12.56
18.58
16.44
1.12
2.33
0.98
1.51
1.19
1.36
2.05
2.09
1.81
9.84
15.28
13.46
1.12
2.33
0.98
1.51
1.19
1.36
2.05
2.09
1.81
9.84
15.28
13.46
16.74
23.57
22.34
21.21
19.21
24.51
23.52

9.52
12.81
21.33
29.61
34.14
40.44
44.86
44.86
4.59
7.33
6.88
8.95
12.21
14.94
25.49
1.40
2.22
2.28
2.95
1.96
1.66
2.02
4.02
3.59
12.56
18.58
16.44
1.12
2.33
0.98
1.51
1.19
1.36
2.05
2.09
1.81
9.84
15.28
13.46
1.12
2.33
0.98
1.51
1.19
1.36
2.05
2.09
1.81
9.84
15.28
13.46
16.74
23.57
22.34
21.21
19.21
24.51
23.52

4.76
6.40
10.67
14.80
17.07
20.22
22.43
22.43
2.30
3.66
3.44
4.47
6.10
7.47
12.75
0.70
1.11
1.14
1.48
0.98
0.83
1.01
2.01
1.79
6.28
9.29
8.22
0.56
1.16
0.49
0.75
0.59
0.68
1.02
1.05
0.91
4.92
7.64
6.73
0.56
1.16
0.49
0.75
0.59
0.68
1.02
1.05
0.91
4.92
7.64
6.73
8.37
11.78
11.17
10.61
9.60
12.26
11.76

2.38
3.20
5.33
7.40
8.53
10.11
11.22
11.22
1.15
1.83
1.72
2.24
3.05
3.74
6.37
0.35
0.56
0.57
0.74
0.49
0.41
0.51
1.00
0.90
3.14
4.64
4.11
0.28
0.58
0.24
0.38
0.30
0.34
0.51
0.52
0.45
2.46
3.82
3.36
0.28
0.58
0.24
0.38
0.30
0.34
0.51
0.52
0.45
2.46
3.82
3.36
4.18
5.89
5.58
5.30
4.80
6.13
5.88

282.96
282.96
282.96
377.28
377.28
377.28
377.28
377.28
237.60
237.60
237.60
285.12
285.12
285.12
285.12
115.24
177.80
198.79
285.12
254.23
254.23
254.23
380.16
380.16
380.16
380.16
380.16
100.58
182.95
119.59
195.31
191.98
228.10
255.66
311.73
311.73
380.16
380.16
380.16
100.58
182.95
119.59
195.31
191.98
228.10
255.66
311.73
311.73
380.16
380.16
380.16
475.20
475.20
475.20
475.20
475.20
475.20
475.20

6.78
6.78
9.70
12.95
12.95
12.95
14.90
14.90
5.69
5.69
5.69
6.83
6.83
6.83
9.78
1.97
3.05
3.40
4.88
4.36
4.36
6.24
9.33
9.33
9.33
10.74
10.74
1.72
3.13
2.05
3.35
3.29
3.91
6.27
7.65
7.65
9.33
10.74
10.74
1.72
3.13
2.05
3.35
3.29
3.91
6.27
7.65
7.65
9.33
10.74
10.74
21.67
21.67
21.67
21.67
21.67
21.67
21.67

63.31
63.31
63.35
88.38
88.38
88.38
88.41
88.41
50.98
50.98
50.98
63.79
63.79
63.79
63.84
21.43
33.06
36.96
57.05
50.87
50.87
50.90
82.89
82.89
82.89
82.91
82.91
18.70
34.02
22.24
39.08
38.42
45.64
51.18
67.97
67.97
82.89
82.91
82.91
18.70
34.02
22.24
39.08
38.42
45.64
51.18
67.97
67.97
82.89
82.91
82.91
108.52
108.52
108.52
108.52
108.52
108.52
108.52

396.22
518.64
614.38
869.32
999.04
1651.96
1778.48
2032.28
176.40
274.46
286.85
422.14
564.36
696.21
836.21
50.69
80.21
83.01
108.93
75.56
65.89
58.96
113.15
103.75
330.76
424.15
381.67
41.03
83.84
37.27
58.06
47.86
55.12
59.51
64.01
58.11
262.94
352.52
316.60
41.03
83.84
37.27
58.06
47.86
55.12
59.51
64.01
58.11
262.94
352.52
316.60
262.28
360.36
345.23
331.45
307.18
386.11
374.11

237.73
311.18
368.63
695.46
799.23
1321.57
1422.79
1625.82
88.20
137.23
143.42
253.28
338.61
417.72
501.73
18.10
28.65
29.65
46.68
32.38
28.24
25.27
64.66
59.28
189.00
242.37
218.10
14.65
29.94
13.31
24.88
20.51
23.62
25.50
36.58
33.21
150.25
201.44
180.91
14.65
29.94
13.31
24.88
20.51
23.62
25.50
36.58
33.21
150.25
201.44
180.91
187.35
257.40
246.59
236.75
219.41
275.79
267.22

N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.

220.96
297.41
352.08
488.67
563.38
1108.95
1180.32
1323.95
106.62
170.13
159.79
207.81
283.48
347.02
420.75
48.08
76.27
78.28
101.33
67.45
56.84
49.10
97.48
87.00
304.74
393.89
348.52
38.58
79.84
33.61
51.83
40.81
46.54
49.62
50.80
43.99
238.73
323.99
285.34
38.58
79.84
33.61
51.83
40.81
46.54
49.62
50.80
43.99
238.73
323.99
285.34
225.92
318.16
301.55
286.34
259.33
330.91
317.55

N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.

4.97
6.69
11.35
15.76
18.17
35.76
43.82
49.15
2.40
3.83
3.60
4.68
6.38
7.81
13.57
0.72
1.14
1.17
1.52
1.01
0.85
1.06
2.10
1.87
6.55
9.75
8.63
0.58
1.20
0.50
0.78
0.61
0.70
1.07
1.09
0.95
5.13
8.02
7.06
0.58
1.20
0.50
0.78
0.61
0.70
1.07
1.09
0.95
5.13
8.02
7.06
9.04
12.73
12.06
11.45
10.37
13.24
12.70

220.96
282.96
282.96
377.28
377.28
377.28
377.28
377.28
106.62
170.13
159.79
207.81
283.48
285.12
285.12
48.08
76.27
78.28
101.33
67.45
56.84
49.10
97.48
87.00
304.74
380.16
348.52
38.58
79.84
33.61
51.83
40.81
46.54
49.62
50.80
43.99
238.73
323.99
285.34
38.58
79.84
33.61
51.83
40.81
46.54
49.62
50.80
43.99
238.73
323.99
285.34
225.92
318.16
301.55
286.34
259.33
330.91
317.55

6.78
6.78
9.70
12.95
12.95
12.95
14.90
14.90
5.69
5.69
5.69
6.83
6.83
6.83
9.78
1.97
3.05
3.40
4.88
4.36
4.36
6.24
9.33
9.33
9.33
10.74
10.74
1.72
3.13
2.05
3.35
3.29
3.91
6.27
7.65
7.65
9.33
10.74
10.74
1.72
3.13
2.05
3.35
3.29
3.91
6.27
7.65
7.65
9.33
10.74
10.74
21.67
21.67
21.67
21.67
21.67
21.67
21.67

4.97
6.69
11.35
15.76
18.17
35.76
43.82
49.15
2.40
3.83
3.60
4.68
6.38
7.81
13.57
0.72
1.14
1.17
1.52
1.01
0.85
1.06
2.10
1.87
6.55
9.75
8.63
0.58
1.20
0.50
0.78
0.61
0.70
1.07
1.09
0.95
5.13
8.02
7.06
0.58
1.20
0.50
0.78
0.61
0.70
1.07
1.09
0.95
5.13
8.02
7.06
9.04
12.73
12.06
11.45
10.37
13.24
12.70

9.52
12.62
17.50
23.56
23.56
23.56
26.72
26.72
4.59
7.33
6.88
8.95
12.21
12.71
17.63
1.40
2.22
2.28
2.95
1.96
1.66
2.02
4.02
3.59
12.56
18.58
16.44
1.12
2.33
0.98
1.51
1.19
1.36
2.05
2.09
1.81
9.84
15.28
13.46
1.12
2.33
0.98
1.51
1.19
1.36
2.05
2.09
1.81
9.84
15.28
13.46
16.74
23.57
22.34
21.21
19.21
24.51
23.52

4.76
6.31
8.75
11.78
11.78
11.78
13.36
13.36
2.30
3.66
3.44
4.47
6.10
6.36
8.82
0.70
1.11
1.14
1.48
0.98
0.83
1.01
2.01
1.79
6.28
9.29
8.22
0.56
1.16
0.49
0.75
0.59
0.68
1.02
1.05
0.91
4.92
7.64
6.73
0.56
1.16
0.49
0.75
0.59
0.68
1.02
1.05
0.91
4.92
7.64
6.73
8.37
11.78
11.17
10.61
9.60
12.26
11.76

2.38
3.15
4.38
5.89
5.89
5.89
6.68
6.68
1.15
1.83
1.72
2.24
3.05
3.18
4.41
0.35
0.56
0.57
0.74
0.49
0.41
0.51
1.00
0.90
3.14
4.64
4.11
0.28
0.58
0.24
0.38
0.30
0.34
0.51
0.52
0.45
2.46
3.82
3.36
0.28
0.58
0.24
0.38
0.30
0.34
0.51
0.52
0.45
2.46
3.82
3.36
4.18
5.89
5.58
5.30
4.80
6.13
5.88

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (2" to 4") ]

F-max weld

F-max (SL)

[ Printed on 6/27/2013 at 1:47 AM ]

F-max (SC)

F-max

Page 110 of 313

sr. no.

380
381
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383
384
385
386
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388
389
390
391
392
393
394
395
396
397
398
399
400
401
402
403
404
405
406
407
408
409
410
411
412
413
414
415
416
417
418
419
420
421
422
423
424
425
426
427
428
429
430
431
432
433
434
435
436
437

pipe class

011440-X
011441-Y
011441-Y
011441-Y
011441-Y
011441-Y
011441-Y
011441-Y
011441-Y
011441-Y
011441-Y
011441-Y
011441-Y
011441-Y
011441-Y
011441-Y
011441-X
011441-X
011441-X
011441-X
011441-X
011441-X
011441-X
011441-X
011441-X
011441-X
011441-X
011441-X
011441-X
011441-X
011441-X
011441-X
011441-X
011441-X
011441-X
011441-X
011502-Y
011502-Y
011502-Y
011502-Y
011502-Y
011502-Y
011502-Y
011502-Y
011502-Y
011502-Y
011502-Y
011502-Y
011502-Y
011502-Y
011502-Y
011502-Y
011502-Y
011502-Y
011502-Y
011502-Y
011503-Y
011503-Y

MOC

CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS

pipe thk
with CA

pipe thk
with -ve
tol.

Hot Stress
Allowable,

Corrosion
Allowance

wear pad

= tp-C+tr

pressure

pressure

tp

tr

P bar

pipe dia

pipe
radius

inch

mm

mm

Sch./mm

mm

mm

mm

mm

mm

bar (g)

N/mm2

48
2
3
4
6
8
10
12
14
16
18
20
24
26
28
30
2
3
4
6
8
10
12
14
16
18
20
24
26
28
30
32
36
40
42
48
2
3
4
6
8
10
12
14
16
18
20
24
26
28
30
32
36
40
42
48
2
3

1219.20
60.32
88.90
114.30
168.27
219.07
273.05
323.85
355.60
406.40
457.20
508.00
609.60
660.40
711.20
762.00
60.32
88.90
114.30
168.27
219.07
273.05
323.85
355.60
406.40
457.20
508.00
609.60
660.40
711.20
762.00
812.80
914.40
1016.00
1066.80
1219.20
60.32
88.90
114.30
168.27
219.07
273.05
323.85
355.60
406.40
457.20
508.00
609.60
660.40
711.20
762.00
812.80
914.40
1016.00
1066.80
1219.20
60.32
88.90

609.60
30.16
44.45
57.15
84.14
109.54
136.53
161.93
177.80
203.20
228.60
254.00
304.80
330.20
355.60
381.00
30.16
44.45
57.15
84.14
109.54
136.53
161.93
177.80
203.20
228.60
254.00
304.80
330.20
355.60
381.00
406.40
457.20
508.00
533.40
609.60
30.16
44.45
57.15
84.14
109.54
136.53
161.93
177.80
203.20
228.60
254.00
304.80
330.20
355.60
381.00
406.40
457.20
508.00
533.40
609.60
30.16
44.45

XS
160
80
80
80
60
STD
STD
40
40
30
30
XS
XS
XS
XS
80
80
40
40
30
30
30
20
20
20
20
20
10
STD
STD
STD
STD
XS
XS
XS
80
80
40
40
30
30
30
20
20
20
20
20
10
STD
STD
STD
STD
XS
XS
XS
80
80

12.70
8.74
7.62
8.56
10.97
10.31
9.27
9.53
11.13
12.70
11.13
12.70
12.70
12.70
12.70
12.70
5.54
7.62
6.02
7.11
7.04
7.80
8.38
7.92
7.92
7.92
9.53
9.53
7.92
9.53
9.53
9.53
9.53
12.70
12.70
12.70
5.54
7.62
6.02
7.11
7.04
7.80
8.38
7.92
7.92
7.92
9.53
9.53
7.92
9.53
9.53
9.53
9.53
12.70
12.70
12.70
5.54
7.62

12.70
8.74
7.62
8.56
10.97
10.31
9.27
9.53
11.13
12.70
11.13
12.70
12.70
12.70
12.70
12.70
5.54
7.62
6.02
7.11
7.04
7.80
8.38
7.92
7.92
7.92
9.53
9.53
7.92
9.53
9.53
9.53
9.53
12.70
12.70
12.70
5.54
7.62
6.02
7.11
7.04
7.80
8.38
7.92
7.92
7.92
9.53
9.53
7.92
9.53
9.53
9.53
9.53
12.70
12.70
12.70
5.54
7.62

3.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0

9.53
0
0
0
0
0
0
0
0
0
9.53
9.53
9.53
9.53
9.53
9.53
0
0
0
0
0
0
0
0
0
7.92
9.53
9.53
7.92
9.53
9.53
9.53
9.53
9.53
9.53
9.53
0
0
0
0
0
0
0
0
0
7.92
9.53
9.53
7.92
9.53
9.53
9.53
9.53
9.53
9.53
9.53
0
0

19.23
2.74
1.62
2.56
4.97
4.31
3.27
3.53
5.13
6.7
14.66
16.23
16.23
16.23
16.23
16.23
2.54
4.62
3.02
4.11
4.04
4.8
5.38
4.92
4.92
12.84
16.06
16.06
12.84
16.06
16.06
16.06
16.06
19.23
19.23
19.23
2.54
4.62
3.02
4.11
4.04
4.8
5.38
4.92
4.92
12.84
16.06
16.06
12.84
16.06
16.06
16.06
16.06
19.23
19.23
19.23
2.54
4.62

19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6

1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96

pipe dia

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (2" to 4") ]

pipe thick

pipe thick

Shoe
Height

MEMBER
SIZE European
sections

Crossection
thickness- as
per British
sections

Crossection
thickness- as
per European
sections

Crossection
thickness

S, Specified
Fillet
max weld Weld LEG
size
size

dBS

dES

wmax

mm

mm

mm

mm

mm

mm

mm

mm

150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150

620
0
0
0
80
110
110
150
150
190
190
240
240
370
370
370
0
0
0
80
110
110
150
150
190
190
240
240
370
370
370
420
420
620
620
620
0
0
0
80
110
110
150
150
190
190
240
240
370
370
370
420
420
620
620
620
0
0

500
250
250
250
300
300
300
300
400
400
400
400
400
500
500
500
250
250
250
300
300
300
300
400
400
400
400
400
500
500
500
500
500
500
500
500
250
250
250
300
300
300
300
400
400
400
400
400
500
500
500
500
500
500
500
500
250
250

6.00
6.00
6.00
6.00
6.00
6.00
8.60
8.60
8.60
8.60
9.90
9.90
6.00
6.00
6.00
6.00
6.00
6.00
8.60
8.60
8.60
8.60
9.90
9.90
6.00
6.00
6.00
6.00
6.00
6.00
8.60
8.60
8.60
8.60
9.90
9.90
6.00
6.00

6.20
6.20
6.20
7.10
7.10
7.10
10.00
10.00
10.00
10.00
11.00
11.00
6.20
6.20
6.20
7.10
7.10
7.10
10.00
10.00
10.00
10.00
11.00
11.00
6.20
6.20
6.20
7.10
7.10
7.10
10.00
10.00
10.00
10.00
11.00
11.00
6.20
6.20

16.00
6.00
6.00
6.00
6.00
6.00
6.00
8.60
8.60
8.60
8.60
9.90
9.90
16.00
16.00
16.00
6.00
6.00
6.00
6.00
6.00
6.00
8.60
8.60
8.60
8.60
9.90
9.90
16.00
16.00
16.00
16.00
16.00
16.00
16.00
16.00
6.00
6.00
6.00
6.00
6.00
6.00
8.60
8.60
8.60
8.60
9.90
9.90
16.00
16.00
16.00
16.00
16.00
16.00
16.00
16.00
6.00
6.00

6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6

6.00
2.74
1.62
2.56
4.97
4.31
3.27
3.53
5.13
6.00
6.00
6.00
6.00
6.00
6.00
6.00
2.54
4.62
3.02
4.11
4.04
4.80
5.38
4.92
4.92
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
2.54
4.62
3.02
4.11
4.04
4.80
5.38
4.92
4.92
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
2.54
4.62

Sh
Mpa =
N/mm2
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3

Weld
length
Weld
perpendic length
ular to parallel to MEMBER SIZE - British
shoe
shoe
sections

[ Printed on 6/27/2013 at 1:47 AM ]

UB 254 X 102 X 25
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 305 X 165 X 45
UB 305 X 165 X 45
UB 305 X 165 X 45
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 305 X 305 X 97
UC 305 X 305 X 97
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 305 X 165 X 45
UB 305 X 165 X 45
UB 305 X 165 X 45
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 305 X 305 X 97
UC 305 X 305 X 97
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 305 X 165 X 45
UB 305 X 165 X 45
UB 305 X 165 X 45
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 305 X 305 X 97
UC 305 X 305 X 97
UB 254 X 102 X 25
UB 254 X 102 X 25

IPE-240
IPE-240
IPE-240
IPE-300
IPE-300
IPE-300
HE-240B
HE-240B
HE-240B
HE-240B
HE-300B
HE-300B
IPE-240
IPE-240
IPE-240
IPE-300
IPE-300
IPE-300
HE-240B
HE-240B
HE-240B
HE-240B
HE-300B
HE-300B
IPE-240
IPE-240
IPE-240
IPE-300
IPE-300
IPE-300
HE-240B
HE-240B
HE-240B
HE-240B
HE-300B
HE-300B
IPE-240
IPE-240

Page 111 of 313

1st set of calculations

Moment of
inertia of
welding for
shoe
Total weld bending @
length
pipe axis

sr. no.

380
381
382
383
384
385
386
387
388
389
390
391
392
393
394
395
396
397
398
399
400
401
402
403
404
405
406
407
408
409
410
411
412
413
414
415
416
417
418
419
420
421
422
423
424
425
426
427
428
429
430
431
432
433
434
435
436
437

Section
modulus of
welding for
shoe
bending @
pipe axis
= Iwx-x/hx

ZwX-X

Section
Moment of
modulus of
inertia of
welding for
welding for
Allowable
bending @
bending @
welding stress
axis
axis
transverse to Polar moment (from sheet
transverse to pipe direction
inertia of
"Weld-Pipe to
pipe direction = IwY-Y/hx
welding
Shoe or Stop")

ZwY-Y

hy

hx

WL

IwX-X

mm

mm

mm

mm

mm

mm

mm

mm

250.00
125.00
125.00
125.00
150.00
150.00
150.00
150.00
200.00
200.00
200.00
200.00
200.00
250.00
250.00
250.00
125.00
125.00
125.00
150.00
150.00
150.00
150.00
200.00
200.00
200.00
200.00
200.00
250.00
250.00
250.00
250.00
250.00
250.00
250.00
250.00
125.00
125.00
125.00
150.00
150.00
150.00
150.00
200.00
200.00
200.00
200.00
200.00
250.00
250.00
250.00
250.00
250.00
250.00
250.00
250.00
125.00
125.00

8.00
3.00
3.00
3.00
3.00
3.00
3.00
4.30
4.30
4.30
4.30
4.95
4.95
8.00
8.00
8.00
3.00
3.00
3.00
3.00
3.00
3.00
4.30
4.30
4.30
4.30
4.95
4.95
8.00
8.00
8.00
8.00
8.00
8.00
8.00
8.00
3.00
3.00
3.00
3.00
3.00
3.00
4.30
4.30
4.30
4.30
4.95
4.95
8.00
8.00
8.00
8.00
8.00
8.00
8.00
8.00
3.00
3.00

1000
500
500
500
600
600
600
600
800
800
800
800
800
1000
1000
1000
500
500
500
600
600
600
600
800
800
800
800
800
1000
1000
1000
1000
1000
1000
1000
1000
500
500
500
600
600
600
600
800
800
800
800
800
1000
1000
1000
1000
1000
1000
1000
1000
500
500

64000
4500
4500
4500
5400
5400
5400
11094
14792
14792
14792
19602
19602
64000
64000
64000
4500
4500
4500
5400
5400
5400
11094
14792
14792
14792
19602
19602
64000
64000
64000
64000
64000
64000
64000
64000
4500
4500
4500
5400
5400
5400
11094
14792
14792
14792
19602
19602
64000
64000
64000
64000
64000
64000
64000
64000
4500
4500

8000
1500
1500
1500
1800
1800
1800
2580
3440
3440
3440
3960
3960
8000
8000
8000
1500
1500
1500
1800
1800
1800
2580
3440
3440
3440
3960
3960
8000
8000
8000
8000
8000
8000
8000
8000
1500
1500
1500
1800
1800
1800
2580
3440
3440
3440
3960
3960
8000
8000
8000
8000
8000
8000
8000
8000
1500
1500

20833333
2604167
2604167
2604167
4500000
4500000
4500000
4500000
10666667
10666667
10666667
10666667
10666667
20833333
20833333
20833333
2604167
2604167
2604167
4500000
4500000
4500000
4500000
10666667
10666667
10666667
10666667
10666667
20833333
20833333
20833333
20833333
20833333
20833333
20833333
20833333
2604167
2604167
2604167
4500000
4500000
4500000
4500000
10666667
10666667
10666667
10666667
10666667
20833333
20833333
20833333
20833333
20833333
20833333
20833333
20833333
2604167
2604167

83333
20833
20833
20833
30000
30000
30000
30000
53333
53333
53333
53333
53333
83333
83333
83333
20833
20833
20833
30000
30000
30000
30000
53333
53333
53333
53333
53333
83333
83333
83333
83333
83333
83333
83333
83333
20833
20833
20833
30000
30000
30000
30000
53333
53333
53333
53333
53333
83333
83333
83333
83333
83333
83333
83333
83333
20833
20833

20897333
2608667
2608667
2608667
4505400
4505400
4505400
4511094
10681459
10681459
10681459
10686269
10686269
20897333
20897333
20897333
2608667
2608667
2608667
4505400
4505400
4505400
4511094
10681459
10681459
10681459
10686269
10686269
20897333
20897333
20897333
20897333
20897333
20897333
20897333
20897333
2608667
2608667
2608667
4505400
4505400
4505400
4511094
10681459
10681459
10681459
10686269
10686269
20897333
20897333
20897333
20897333
20897333
20897333
20897333
20897333
2608667
2608667

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (2" to 4") ]

IwY-Y
3

Jweld
3

Additional
Allowable
moment arm
force /mm due to bearing
Assigned
Assigned
of weld
plate / wear pad Maximum Maximum
Allowable
Allowable
/ steel packing
moment
Moment Eccentricity lateral force axial force
=
or thermal
for torsion
factor
factor
arm for
arm for
Sweld-allow
movement of bending due bending (Mz) due to
*w
pipe.
= Fy / Fz
= Fx / Fz
t oFx
due to Fy
Fx

Allowable Load
Allowable Load
bassed on local
bassed on local
stresses in parent
stresses in parant pipe due to Pressure
Allowable
pipe due to
, Faxial, and
Load based Pressure, Faxial, and
Circumferential
on weld joint Longitudinal bending
bending
strength
moment (Fx Hx)
moment (Fy Hy)

Allowable
vertical
force

Allowable
Allowable
lateral force axial force

fwallowable

Hx

Hy

Hz

FY/Z

FX/Z

Fzmax(weld)

Fzmax(SL)

Fzmax(SC)

Fzmax

Fymax

Fxmax

N/mm

N/mm

mm

mm

mm

mm

KN

KN

KN

KN

KN

KN

79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2

475.20
217.01
128.30
202.75
393.62
341.35
258.98
279.58
406.30
475.20
475.20
475.20
475.20
475.20
475.20
475.20
201.17
365.90
239.18
325.51
319.97
380.16
426.10
389.66
389.66
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
201.17
365.90
239.18
325.51
319.97
380.16
426.10
389.66
389.66
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
201.17
365.90

25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00

175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00

150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150

100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00

0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25

0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5

38.01
3.48
2.06
3.25
7.62
6.61
5.01
7.56
14.78
17.29
17.29
19.67
19.67
38.01
38.01
38.01
3.23
5.87
3.84
6.30
6.20
7.36
11.52
14.18
14.18
17.29
19.67
19.67
38.01
38.01
38.01
38.01
38.01
38.01
38.01
38.01
3.23
5.87
3.84
6.30
6.20
7.36
11.52
14.18
14.18
17.29
19.67
19.67
38.01
38.01
38.01
38.01
38.01
38.01
38.01
38.01
3.23
5.87

201.40
19.24
6.61
11.91
36.29
24.57
13.26
13.33
36.66
52.43
173.04
191.17
171.72
225.60
215.62
206.58
17.09
34.93
15.53
26.80
22.09
25.44
27.47
34.14
30.99
140.23
188.01
168.85
154.28
211.98
203.08
194.97
180.69
227.12
220.06
201.40
16.08
32.89
14.58
25.14
20.68
23.80
25.68
31.84
28.84
131.69
176.67
158.50
144.48
198.76
190.31
182.61
169.04
212.64
205.93
188.18
16.08
32.89

38.89
2.47
0.76
1.43
4.06
2.60
1.23
1.65
4.37
6.48
23.64
29.70
26.17
47.26
44.71
42.38
2.18
4.52
1.90
2.93
2.31
2.63
3.93
4.02
3.48
18.91
29.19
25.70
31.16
43.88
41.59
39.49
35.77
45.64
43.80
38.89
2.05
4.24
1.77
2.73
2.14
2.43
3.62
3.68
3.16
17.64
27.27
23.96
28.86
40.79
38.60
36.60
33.04
42.25
40.49
35.79
2.05
4.24

38.01
2.47
0.76
1.43
4.06
2.60
1.23
1.65
4.37
6.48
17.29
19.67
19.67
38.01
38.01
38.01
2.18
4.52
1.90
2.93
2.31
2.63
3.93
4.02
3.48
17.29
19.67
19.67
31.16
38.01
38.01
38.01
35.77
38.01
38.01
38.01
2.05
4.24
1.77
2.73
2.14
2.43
3.62
3.68
3.16
17.29
19.67
19.67
28.86
38.01
38.01
36.60
33.04
38.01
38.01
35.79
2.05
4.24

9.50
0.62
0.19
0.36
1.02
0.65
0.31
0.41
1.09
1.62
4.32
4.92
4.92
9.50
9.50
9.50
0.55
1.13
0.48
0.73
0.58
0.66
0.98
1.01
0.87
4.32
4.92
4.92
7.79
9.50
9.50
9.50
8.94
9.50
9.50
9.50
0.51
1.06
0.44
0.68
0.53
0.61
0.91
0.92
0.79
4.32
4.92
4.92
7.22
9.50
9.50
9.15
8.26
9.50
9.50
8.95
0.51
1.06

19.01
1.23
0.38
0.71
2.03
1.30
0.61
0.83
2.19
3.24
8.64
9.84
9.84
19.01
19.01
19.01
1.09
2.26
0.95
1.47
1.16
1.32
1.96
2.01
1.74
8.64
9.84
9.84
15.58
19.01
19.01
19.01
17.88
19.01
19.01
19.01
1.02
2.12
0.89
1.37
1.07
1.22
1.81
1.84
1.58
8.64
9.84
9.84
14.43
19.01
19.01
18.30
16.52
19.01
19.01
17.89
1.02
2.12

Sweld-allow
2

[ Printed on 6/27/2013 at 1:47 AM ]

Page 112 of 313

2nd set of calculations

Assigned
Assigned
Allowable
Allowable
lateral force axial force
factor
factor
sr. no.

380
381
382
383
384
385
386
387
388
389
390
391
392
393
394
395
396
397
398
399
400
401
402
403
404
405
406
407
408
409
410
411
412
413
414
415
416
417
418
419
420
421
422
423
424
425
426
427
428
429
430
431
432
433
434
435
436
437

Allowable Load
Allowable Load
bassed on local
bassed on local
stresses in parant
stresses in parant pipe due to Pressure
Allowable pipe due to Pressure,
, Faxial, and
Load based
Faxial, and
Circumferential
on weld joint Longitudinal bending
bending
strength
moment (Fx Hx)
moment (Fy Hy)

Maximum allowed (Lower of 1st set and


2nd set)

Miscellaneous calculations

Allowable
vertical
force

Allowable
Allowable
lateral force axial force

Allowable vertical Load Fzmax with


allowed simultaneous lateral loads
combinations,
(1) Fxmax=0.5Fz max & Fymax=0.25Fz max
(2) Fxmax=0.25Fz max & Fymax=0.5Fz max

= Fy / Fz

= Fx / Fz

FY/Z

FX/Z

Fzmax(weld)

Fzmax(SL)

Fzmax(SC)

Fzmax

Fymax

Fxmax

Fz(x,y=0)

Fx(y,z=0)

Fy(x,z=0)

Fz(x,y=0)

Fx(y,z=0)

Fy(x,z=0)

Fz(x,y=0)

Fx(y,z=0)

Fy(x,z=0)

Fz(x,y=0)

Fx(y,z=0)

Fy(x,z=0)

Fzmax

0.5 Fzmax

0.25 Fzmax

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5

0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25

61.52
6.17
3.65
5.77
13.68
11.86
9.00
12.98
25.94
30.34
30.34
33.88
33.88
61.52
61.52
61.52
5.72
10.41
6.80
11.31
11.12
13.21
19.79
24.88
24.88
30.34
33.88
33.88
61.52
61.52
61.52
61.52
61.52
61.52
61.52
61.52
5.72
10.41
6.80
11.31
11.12
13.21
19.79
24.88
24.88
30.34
33.88
33.88
61.52
61.52
61.52
61.52
61.52
61.52
61.52
61.52
5.72
10.41

253.62
27.16
9.34
16.81
49.66
33.62
18.15
18.24
47.81
68.39
225.70
249.35
223.98
284.10
271.52
260.14
24.13
49.32
21.93
36.67
30.23
34.81
37.59
44.53
40.43
182.91
245.23
220.24
194.28
266.93
255.73
245.52
227.54
286.00
277.12
253.62
22.71
46.43
20.58
34.40
28.29
32.57
35.14
41.53
37.62
171.77
230.44
206.74
181.94
250.30
239.65
229.95
212.86
267.76
259.32
236.97
22.71
46.43

20.88
1.27
0.39
0.73
2.09
1.34
0.63
0.86
2.28
3.37
12.31
15.55
13.70
25.38
24.01
22.76
1.12
2.33
0.98
1.51
1.19
1.36
2.05
2.09
1.81
9.84
15.28
13.46
16.74
23.57
22.34
21.21
19.21
24.51
23.52
20.88
1.05
2.18
0.91
1.41
1.10
1.25
1.89
1.92
1.65
9.18
14.28
12.54
15.50
21.90
20.73
19.65
17.74
22.69
21.74
19.22
1.05
2.18

20.88
1.27
0.39
0.73
2.09
1.34
0.63
0.86
2.28
3.37
12.31
15.55
13.70
25.38
24.01
22.76
1.12
2.33
0.98
1.51
1.19
1.36
2.05
2.09
1.81
9.84
15.28
13.46
16.74
23.57
22.34
21.21
19.21
24.51
23.52
20.88
1.05
2.18
0.91
1.41
1.10
1.25
1.89
1.92
1.65
9.18
14.28
12.54
15.50
21.90
20.73
19.65
17.74
22.69
21.74
19.22
1.05
2.18

10.44
0.64
0.20
0.37
1.05
0.67
0.32
0.43
1.14
1.69
6.15
7.78
6.85
12.69
12.00
11.38
0.56
1.16
0.49
0.75
0.59
0.68
1.02
1.05
0.91
4.92
7.64
6.73
8.37
11.78
11.17
10.61
9.60
12.26
11.76
10.44
0.53
1.09
0.46
0.70
0.55
0.63
0.94
0.96
0.82
4.59
7.14
6.27
7.75
10.95
10.36
9.83
8.87
11.34
10.87
9.61
0.53
1.09

5.22
0.32
0.10
0.18
0.52
0.33
0.16
0.22
0.57
0.84
3.08
3.89
3.43
6.35
6.00
5.69
0.28
0.58
0.24
0.38
0.30
0.34
0.51
0.52
0.45
2.46
3.82
3.36
4.18
5.89
5.58
5.30
4.80
6.13
5.88
5.22
0.26
0.55
0.23
0.35
0.27
0.31
0.47
0.48
0.41
2.30
3.57
3.14
3.88
5.48
5.18
4.91
4.44
5.67
5.44
4.80
0.26
0.55

475.20
108.50
64.15
101.38
236.17
204.81
155.39
167.75
325.04
380.16
380.16
380.16
380.16
475.20
475.20
475.20
100.58
182.95
119.59
195.31
191.98
228.10
255.66
311.73
311.73
380.16
380.16
380.16
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
100.58
182.95
119.59
195.31
191.98
228.10
255.66
311.73
311.73
380.16
380.16
380.16
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
100.58
182.95

21.67
1.86
1.10
1.74
4.05
3.51
2.66
4.12
7.98
9.33
9.33
10.74
10.74
21.67
21.67
21.67
1.72
3.13
2.05
3.35
3.29
3.91
6.27
7.65
7.65
9.33
10.74
10.74
21.67
21.67
21.67
21.67
21.67
21.67
21.67
21.67
1.72
3.13
2.05
3.35
3.29
3.91
6.27
7.65
7.65
9.33
10.74
10.74
21.67
21.67
21.67
21.67
21.67
21.67
21.67
21.67
1.72
3.13

108.52
20.18
11.93
18.85
47.26
40.98
31.09
33.58
70.87
82.89
82.89
82.91
82.91
108.52
108.52
108.52
18.70
34.02
22.24
39.08
38.42
45.64
51.18
67.97
67.97
82.89
82.91
82.91
108.52
108.52
108.52
108.52
108.52
108.52
108.52
108.52
18.70
34.02
22.24
39.08
38.42
45.64
51.18
67.97
67.97
82.89
82.91
82.91
108.52
108.52
108.52
108.52
108.52
108.52
108.52
108.52
18.70
34.02

342.39
46.17
15.87
28.58
78.63
53.22
28.74
28.87
68.73
98.31
324.44
358.44
321.97
383.53
366.55
351.19
41.03
83.84
37.27
58.06
47.86
55.12
59.51
64.01
58.11
262.94
352.52
316.60
262.28
360.36
345.23
331.45
307.18
386.11
374.11
342.39
38.60
78.94
34.99
54.47
44.80
51.56
55.64
59.70
54.08
246.92
331.26
297.19
245.62
337.90
323.53
310.44
287.37
361.48
350.08
319.91
38.60
78.94

244.56
16.49
5.67
10.21
33.70
22.81
12.32
12.37
39.28
56.18
185.40
204.82
183.98
273.95
261.82
250.85
14.65
29.94
13.31
24.88
20.51
23.62
25.50
36.58
33.21
150.25
201.44
180.91
187.35
257.40
246.59
236.75
219.41
275.79
267.22
244.56
13.79
28.19
12.50
23.34
19.20
22.10
23.85
34.12
30.90
141.09
189.29
169.82
175.44
241.36
231.09
221.74
205.26
258.20
250.06
228.51
13.79
28.19

N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.

281.93
43.63
13.50
25.20
71.78
45.94
21.66
20.86
55.24
81.83
298.58
329.75
290.55
342.65
324.13
307.28
38.58
79.84
33.61
51.83
40.81
46.54
49.62
50.80
43.99
238.73
323.99
285.34
225.92
318.16
301.55
286.34
259.33
330.91
317.55
281.93
36.16
74.94
31.32
48.24
37.75
42.99
45.75
46.49
39.96
222.71
302.73
265.93
209.26
295.70
279.85
265.32
239.52
306.29
293.52
259.45
36.16
74.94

N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.

11.28
0.65
0.20
0.38
1.08
0.69
0.32
0.45
1.19
1.76
6.42
8.16
7.19
13.71
12.97
12.29
0.58
1.20
0.50
0.78
0.61
0.70
1.07
1.09
0.95
5.13
8.02
7.06
9.04
12.73
12.06
11.45
10.37
13.24
12.70
11.28
0.54
1.12
0.47
0.72
0.57
0.64
0.98
1.00
0.86
4.79
7.49
6.58
8.37
11.83
11.19
10.61
9.58
12.25
11.74
10.38
0.54
1.12

281.93
43.63
13.50
25.20
71.78
45.94
21.66
20.86
55.24
81.83
298.58
329.75
290.55
342.65
324.13
307.28
38.58
79.84
33.61
51.83
40.81
46.54
49.62
50.80
43.99
238.73
323.99
285.34
225.92
318.16
301.55
286.34
259.33
330.91
317.55
281.93
36.16
74.94
31.32
48.24
37.75
42.99
45.75
46.49
39.96
222.71
302.73
265.93
209.26
295.70
279.85
265.32
239.52
306.29
293.52
259.45
36.16
74.94

21.67
1.86
1.10
1.74
4.05
3.51
2.66
4.12
7.98
9.33
9.33
10.74
10.74
21.67
21.67
21.67
1.72
3.13
2.05
3.35
3.29
3.91
6.27
7.65
7.65
9.33
10.74
10.74
21.67
21.67
21.67
21.67
21.67
21.67
21.67
21.67
1.72
3.13
2.05
3.35
3.29
3.91
6.27
7.65
7.65
9.33
10.74
10.74
21.67
21.67
21.67
21.67
21.67
21.67
21.67
21.67
1.72
3.13

11.28
0.65
0.20
0.38
1.08
0.69
0.32
0.45
1.19
1.76
6.42
8.16
7.19
13.71
12.97
12.29
0.58
1.20
0.50
0.78
0.61
0.70
1.07
1.09
0.95
5.13
8.02
7.06
9.04
12.73
12.06
11.45
10.37
13.24
12.70
11.28
0.54
1.12
0.47
0.72
0.57
0.64
0.98
1.00
0.86
4.79
7.49
6.58
8.37
11.83
11.19
10.61
9.58
12.25
11.74
10.38
0.54
1.12

20.88
1.27
0.39
0.73
2.09
1.34
0.63
0.86
2.28
3.37
12.31
15.55
13.70
25.38
24.01
22.76
1.12
2.33
0.98
1.51
1.19
1.36
2.05
2.09
1.81
9.84
15.28
13.46
16.74
23.57
22.34
21.21
19.21
24.51
23.52
20.88
1.05
2.18
0.91
1.41
1.10
1.25
1.89
1.92
1.65
9.18
14.28
12.54
15.50
21.90
20.73
19.65
17.74
22.69
21.74
19.22
1.05
2.18

10.44
0.64
0.20
0.37
1.05
0.67
0.32
0.43
1.14
1.69
6.15
7.78
6.85
12.69
12.00
11.38
0.56
1.16
0.49
0.75
0.59
0.68
1.02
1.05
0.91
4.92
7.64
6.73
8.37
11.78
11.17
10.61
9.60
12.26
11.76
10.44
0.53
1.09
0.46
0.70
0.55
0.63
0.94
0.96
0.82
4.59
7.14
6.27
7.75
10.95
10.36
9.83
8.87
11.34
10.87
9.61
0.53
1.09

5.22
0.32
0.10
0.18
0.52
0.33
0.16
0.22
0.57
0.84
3.08
3.89
3.43
6.35
6.00
5.69
0.28
0.58
0.24
0.38
0.30
0.34
0.51
0.52
0.45
2.46
3.82
3.36
4.18
5.89
5.58
5.30
4.80
6.13
5.88
5.22
0.26
0.55
0.23
0.35
0.27
0.31
0.47
0.48
0.41
2.30
3.57
3.14
3.88
5.48
5.18
4.91
4.44
5.67
5.44
4.80
0.26
0.55

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (2" to 4") ]

F-max weld

F-max (SL)

[ Printed on 6/27/2013 at 1:47 AM ]

F-max (SC)

F-max

Page 113 of 313

sr. no.

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477
478
479
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493
494
495

pipe class

011503-Y
011503-Y
011503-Y
011503-Y
011503-Y
011503-Y
011503-Y
011503-Y
011503-Y
011503-Y
011503-Y
011503-Y
011503-Y
011503-Y
011503-Y
011503-Y
011503-Y
011503-Y
018028-Y
018028-Y
018028-Y
018028-Y
018028-Y
018028-Y
018028-Y
018028-Y
018028-Y
018028-Y
018028-Y
018028-Y
031432-Y
031432-Y
031432-Y
031432-Y
031432-Y
031432-Y
031432-Y
031432-Y
031432-Y
031432-Y
031432-Y
031432-Y
031440-X
031440-X
031440-X
031440-X
031440-X
031440-X
031440-X
031440-X
031440-X
031440-X
031440-X
031440-X
031441-Y
031441-Y
031441-Y
031441-Y

MOC

LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
FBE LINED
FBE LINED
FBE LINED
FBE LINED
FBE LINED
FBE LINED
FBE LINED
FBE LINED
FBE LINED
FBE LINED
FBE LINED
FBE LINED
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS

pipe thk
with CA

pipe thk
with -ve
tol.

Hot Stress
Allowable,

Corrosion
Allowance

wear pad

= tp-C+tr

pressure

pressure

tp

tr

P bar

pipe dia

pipe
radius

inch

mm

mm

Sch./mm

mm

mm

mm

mm

mm

bar (g)

N/mm2

4
6
8
10
12
14
16
18
20
24
26
28
30
32
36
40
42
48
2
3
4
6
8
10
12
14
16
18
20
24
2
3
4
6
8
10
12
14
16
18
20
24
2
3
4
6
8
10
12
14
16
18
20
24
2
3
4
6

114.30
168.27
219.07
273.05
323.85
355.60
406.40
457.20
508.00
609.60
660.40
711.20
762.00
812.80
914.40
1016.00
1066.80
1219.20
60.32
88.90
114.30
168.27
219.07
273.05
323.85
355.60
406.40
457.20
508.00
609.60
60.32
88.90
114.30
168.27
219.07
273.05
323.85
355.60
406.40
457.20
508.00
609.60
60.32
88.90
114.30
168.27
219.07
273.05
323.85
355.60
406.40
457.20
508.00
609.60
60.32
88.90
114.30
168.27

57.15
84.14
109.54
136.53
161.93
177.80
203.20
228.60
254.00
304.80
330.20
355.60
381.00
406.40
457.20
508.00
533.40
609.60
30.16
44.45
57.15
84.14
109.54
136.53
161.93
177.80
203.20
228.60
254.00
304.80
30.16
44.45
57.15
84.14
109.54
136.53
161.93
177.80
203.20
228.60
254.00
304.80
30.16
44.45
57.15
84.14
109.54
136.53
161.93
177.80
203.20
228.60
254.00
304.80
30.16
44.45
57.15
84.14

40
40
30
30
30
20
20
20
20
20
10
STD
STD
STD
STD
XS
XS
XS
40
40
40
40
20
20
20
20
20
20
20
20
80
80
40
40
40
40
40
40
40
40
40
40
80
80
40
40
40
40
40
40
40
40
40
40
160
160
120
XS

6.02
7.11
7.04
7.80
8.38
7.92
7.92
7.92
9.53
9.53
7.92
9.53
9.53
9.53
9.53
12.70
12.70
12.70
3.91
5.49
6.02
7.11
6.35
6.35
6.35
7.92
7.92
7.92
9.53
9.53
5.54
7.62
6.02
7.11
8.18
9.27
10.31
11.13
12.70
14.27
15.09
17.48
5.54
7.62
6.02
7.11
8.18
9.27
10.31
11.13
12.70
14.27
15.09
17.48
8.74
11.13
11.13
10.97

6.02
7.11
7.04
7.80
8.38
7.92
7.92
7.92
9.53
9.53
7.92
9.53
9.53
9.53
9.53
12.70
12.70
12.70
3.91
5.49
6.02
7.11
6.35
6.35
6.35
7.92
7.92
7.92
9.53
9.53
5.54
7.62
6.02
7.11
8.18
9.27
10.31
11.13
12.70
14.27
15.09
17.48
5.54
7.62
6.02
7.11
8.18
9.27
10.31
11.13
12.70
14.27
15.09
17.48
8.74
11.13
11.13
10.97

3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
6.0
6.0
6.0
6.0

0
0
0
0
0
0
0
7.92
9.53
9.53
7.92
9.53
9.53
9.53
9.53
9.53
9.53
9.53
0
0
0
0
0
0
0
0
0
7.92
9.53
9.53
0
0
0
0
0
0
0
0
0
9.53
9.53
9.53
0
0
0
0
0
0
0
0
0
9.53
9.53
9.53
0
0
0
0

3.02
4.11
4.04
4.8
5.38
4.92
4.92
12.84
16.06
16.06
12.84
16.06
16.06
16.06
16.06
19.23
19.23
19.23
3.91
5.49
6.02
7.11
6.35
6.35
6.35
7.92
7.92
15.84
19.06
19.06
2.54
4.62
3.02
4.11
5.18
6.27
7.31
8.13
9.7
20.8
21.62
24.01
2.54
4.62
3.02
4.11
5.18
6.27
7.31
8.13
9.7
20.8
21.62
24.01
2.74
5.13
5.13
4.97

19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51

1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1

pipe dia

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (2" to 4") ]

pipe thick

pipe thick

Shoe
Height

MEMBER
SIZE European
sections

Crossection
thickness- as
per British
sections

Crossection
thickness- as
per European
sections

Crossection
thickness

S, Specified
Fillet
max weld Weld LEG
size
size

dBS

dES

wmax

mm

mm

mm

mm

mm

mm

mm

mm

150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150

0
80
110
110
150
150
190
190
240
240
370
370
370
420
420
620
620
620
0
0
0
80
110
110
150
150
190
190
240
240
0
0
0
80
110
110
150
150
190
190
240
240
0
0
0
80
110
110
150
150
190
190
240
240
0
0
0
80

250
300
300
300
300
400
400
400
400
400
500
500
500
500
500
500
500
500
250
250
250
300
300
300
300
400
400
400
400
400
250
250
250
300
300
300
300
400
400
400
400
400
250
250
250
300
300
300
300
400
400
400
400
400
250
250
250
300

6.00
6.00
6.00
6.00
8.60
8.60
8.60
8.60
9.90
9.90
6.00
6.00
6.00
6.00
6.00
6.00
8.60
8.60
8.60
8.60
9.90
9.90
6.00
6.00
6.00
6.00
6.00
6.00
8.60
8.60
8.60
8.60
9.90
9.90
6.00
6.00
6.00
6.00
6.00
6.00
8.60
8.60
8.60
8.60
9.90
9.90
6.00
6.00
6.00
6.00

6.20
7.10
7.10
7.10
10.00
10.00
10.00
10.00
11.00
11.00
6.20
6.20
6.20
7.10
7.10
7.10
10.00
10.00
10.00
10.00
11.00
11.00
6.20
6.20
6.20
7.10
7.10
7.10
10.00
10.00
10.00
10.00
11.00
11.00
6.20
6.20
6.20
7.10
7.10
7.10
10.00
10.00
10.00
10.00
11.00
11.00
6.20
6.20
6.20
7.10

6.00
6.00
6.00
6.00
8.60
8.60
8.60
8.60
9.90
9.90
16.00
16.00
16.00
16.00
16.00
16.00
16.00
16.00
6.00
6.00
6.00
6.00
6.00
6.00
8.60
8.60
8.60
8.60
9.90
9.90
6.00
6.00
6.00
6.00
6.00
6.00
8.60
8.60
8.60
8.60
9.90
9.90
6.00
6.00
6.00
6.00
6.00
6.00
8.60
8.60
8.60
8.60
9.90
9.90
6.00
6.00
6.00
6.00

6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6

3.02
4.11
4.04
4.80
5.38
4.92
4.92
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
3.91
5.49
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
2.54
4.62
3.02
4.11
5.18
6.00
6.00
6.00
6.00
6.00
6.00
6.00
2.54
4.62
3.02
4.11
5.18
6.00
6.00
6.00
6.00
6.00
6.00
6.00
2.74
5.13
5.13
4.97

Sh
Mpa =
N/mm2
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138

Weld
length
Weld
perpendic length
ular to parallel to MEMBER SIZE - British
shoe
shoe
sections

[ Printed on 6/27/2013 at 1:47 AM ]

UB 254 X 102 X 25
UB 305 X 165 X 45
UB 305 X 165 X 45
UB 305 X 165 X 45
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 305 X 305 X 97
UC 305 X 305 X 97
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 305 X 165 X 45
UB 305 X 165 X 45
UB 305 X 165 X 45
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 305 X 305 X 97
UC 305 X 305 X 97
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 305 X 165 X 45
UB 305 X 165 X 45
UB 305 X 165 X 45
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 305 X 305 X 97
UC 305 X 305 X 97
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 305 X 165 X 45
UB 305 X 165 X 45
UB 305 X 165 X 45
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 305 X 305 X 97
UC 305 X 305 X 97
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 305 X 165 X 45

IPE-240
IPE-300
IPE-300
IPE-300
HE-240B
HE-240B
HE-240B
HE-240B
HE-300B
HE-300B
IPE-240
IPE-240
IPE-240
IPE-300
IPE-300
IPE-300
HE-240B
HE-240B
HE-240B
HE-240B
HE-300B
HE-300B
IPE-240
IPE-240
IPE-240
IPE-300
IPE-300
IPE-300
HE-240B
HE-240B
HE-240B
HE-240B
HE-300B
HE-300B
IPE-240
IPE-240
IPE-240
IPE-300
IPE-300
IPE-300
HE-240B
HE-240B
HE-240B
HE-240B
HE-300B
HE-300B
IPE-240
IPE-240
IPE-240
IPE-300

Page 114 of 313

1st set of calculations

Moment of
inertia of
welding for
shoe
Total weld bending @
length
pipe axis

sr. no.

438
439
440
441
442
443
444
445
446
447
448
449
450
451
452
453
454
455
456
457
458
459
460
461
462
463
464
465
466
467
468
469
470
471
472
473
474
475
476
477
478
479
480
481
482
483
484
485
486
487
488
489
490
491
492
493
494
495

Section
modulus of
welding for
shoe
bending @
pipe axis
= Iwx-x/hx

ZwX-X

Section
Moment of
modulus of
inertia of
welding for
welding for
Allowable
bending @
bending @
welding stress
axis
axis
transverse to Polar moment (from sheet
transverse to pipe direction
inertia of
"Weld-Pipe to
pipe direction = IwY-Y/hx
welding
Shoe or Stop")

ZwY-Y

hy

hx

WL

IwX-X

mm

mm

mm

mm

mm

mm

mm

mm

125.00
150.00
150.00
150.00
150.00
200.00
200.00
200.00
200.00
200.00
250.00
250.00
250.00
250.00
250.00
250.00
250.00
250.00
125.00
125.00
125.00
150.00
150.00
150.00
150.00
200.00
200.00
200.00
200.00
200.00
125.00
125.00
125.00
150.00
150.00
150.00
150.00
200.00
200.00
200.00
200.00
200.00
125.00
125.00
125.00
150.00
150.00
150.00
150.00
200.00
200.00
200.00
200.00
200.00
125.00
125.00
125.00
150.00

3.00
3.00
3.00
3.00
4.30
4.30
4.30
4.30
4.95
4.95
8.00
8.00
8.00
8.00
8.00
8.00
8.00
8.00
3.00
3.00
3.00
3.00
3.00
3.00
4.30
4.30
4.30
4.30
4.95
4.95
3.00
3.00
3.00
3.00
3.00
3.00
4.30
4.30
4.30
4.30
4.95
4.95
3.00
3.00
3.00
3.00
3.00
3.00
4.30
4.30
4.30
4.30
4.95
4.95
3.00
3.00
3.00
3.00

500
600
600
600
600
800
800
800
800
800
1000
1000
1000
1000
1000
1000
1000
1000
500
500
500
600
600
600
600
800
800
800
800
800
500
500
500
600
600
600
600
800
800
800
800
800
500
500
500
600
600
600
600
800
800
800
800
800
500
500
500
600

4500
5400
5400
5400
11094
14792
14792
14792
19602
19602
64000
64000
64000
64000
64000
64000
64000
64000
4500
4500
4500
5400
5400
5400
11094
14792
14792
14792
19602
19602
4500
4500
4500
5400
5400
5400
11094
14792
14792
14792
19602
19602
4500
4500
4500
5400
5400
5400
11094
14792
14792
14792
19602
19602
4500
4500
4500
5400

1500
1800
1800
1800
2580
3440
3440
3440
3960
3960
8000
8000
8000
8000
8000
8000
8000
8000
1500
1500
1500
1800
1800
1800
2580
3440
3440
3440
3960
3960
1500
1500
1500
1800
1800
1800
2580
3440
3440
3440
3960
3960
1500
1500
1500
1800
1800
1800
2580
3440
3440
3440
3960
3960
1500
1500
1500
1800

2604167
4500000
4500000
4500000
4500000
10666667
10666667
10666667
10666667
10666667
20833333
20833333
20833333
20833333
20833333
20833333
20833333
20833333
2604167
2604167
2604167
4500000
4500000
4500000
4500000
10666667
10666667
10666667
10666667
10666667
2604167
2604167
2604167
4500000
4500000
4500000
4500000
10666667
10666667
10666667
10666667
10666667
2604167
2604167
2604167
4500000
4500000
4500000
4500000
10666667
10666667
10666667
10666667
10666667
2604167
2604167
2604167
4500000

20833
30000
30000
30000
30000
53333
53333
53333
53333
53333
83333
83333
83333
83333
83333
83333
83333
83333
20833
20833
20833
30000
30000
30000
30000
53333
53333
53333
53333
53333
20833
20833
20833
30000
30000
30000
30000
53333
53333
53333
53333
53333
20833
20833
20833
30000
30000
30000
30000
53333
53333
53333
53333
53333
20833
20833
20833
30000

2608667
4505400
4505400
4505400
4511094
10681459
10681459
10681459
10686269
10686269
20897333
20897333
20897333
20897333
20897333
20897333
20897333
20897333
2608667
2608667
2608667
4505400
4505400
4505400
4511094
10681459
10681459
10681459
10686269
10686269
2608667
2608667
2608667
4505400
4505400
4505400
4511094
10681459
10681459
10681459
10686269
10686269
2608667
2608667
2608667
4505400
4505400
4505400
4511094
10681459
10681459
10681459
10686269
10686269
2608667
2608667
2608667
4505400

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (2" to 4") ]

IwY-Y
3

Jweld
3

Additional
Allowable
moment arm
force /mm due to bearing
Assigned
Assigned
of weld
plate / wear pad Maximum Maximum
Allowable
Allowable
/ steel packing
moment
Moment Eccentricity lateral force axial force
=
or thermal
for torsion
factor
factor
arm for
arm for
Sweld-allow
movement of bending due bending (Mz) due to
*w
pipe.
= Fy / Fz
= Fx / Fz
t oFx
due to Fy
Fx

Allowable Load
Allowable Load
bassed on local
bassed on local
stresses in parent
stresses in parant pipe due to Pressure
Allowable
pipe due to
, Faxial, and
Load based Pressure, Faxial, and
Circumferential
on weld joint Longitudinal bending
bending
strength
moment (Fx Hx)
moment (Fy Hy)

Allowable
vertical
force

Allowable
Allowable
lateral force axial force

fwallowable

Hx

Hy

Hz

FY/Z

FX/Z

Fzmax(weld)

Fzmax(SL)

Fzmax(SC)

Fzmax

Fymax

Fxmax

N/mm

N/mm

mm

mm

mm

mm

KN

KN

KN

KN

KN

KN

79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2

239.18
325.51
319.97
380.16
426.10
389.66
389.66
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
309.67
434.81
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
201.17
365.90
239.18
325.51
410.26
475.20
475.20
475.20
475.20
475.20
475.20
475.20
201.17
365.90
239.18
325.51
410.26
475.20
475.20
475.20
475.20
475.20
475.20
475.20
217.01
406.30
406.30
393.62

25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00

175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00

150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150

100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00

0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25

0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5

3.84
6.30
6.20
7.36
11.52
14.18
14.18
17.29
19.67
19.67
38.01
38.01
38.01
38.01
38.01
38.01
38.01
38.01
4.97
6.98
7.63
9.20
9.20
9.20
12.85
17.29
17.29
17.29
19.67
19.67
3.23
5.87
3.84
6.30
7.94
9.20
12.85
17.29
17.29
17.29
19.67
19.67
3.23
5.87
3.84
6.30
7.94
9.20
12.85
17.29
17.29
17.29
19.67
19.67
3.48
6.52
6.52
7.62

14.58
25.14
20.68
23.80
25.68
31.84
28.84
131.69
176.67
158.50
144.48
198.76
190.31
182.61
169.04
212.64
205.93
188.18
33.33
45.59
45.85
63.73
45.86
40.18
36.11
75.18
69.13
195.50
246.18
221.70
15.46
32.26
13.08
22.19
27.21
32.12
36.89
63.92
79.13
273.00
271.49
286.09
15.46
32.26
13.08
22.19
27.21
32.12
36.89
63.92
79.13
273.00
271.49
286.09
17.54
38.25
32.58
31.23

1.77
2.73
2.14
2.43
3.62
3.68
3.16
17.64
27.27
23.96
28.86
40.79
38.60
36.60
33.04
42.25
40.49
35.79
4.36
5.95
5.94
7.35
5.12
4.37
5.35
9.84
8.85
26.90
38.78
34.38
1.74
3.79
1.24
1.80
2.16
2.49
3.95
5.99
7.66
34.19
38.10
39.36
1.74
3.79
1.24
1.80
2.16
2.49
3.95
5.99
7.66
34.19
38.10
39.36
2.01
4.58
3.72
2.82

1.77
2.73
2.14
2.43
3.62
3.68
3.16
17.29
19.67
19.67
28.86
38.01
38.01
36.60
33.04
38.01
38.01
35.79
4.36
5.95
5.94
7.35
5.12
4.37
5.35
9.84
8.85
17.29
19.67
19.67
1.74
3.79
1.24
1.80
2.16
2.49
3.95
5.99
7.66
17.29
19.67
19.67
1.74
3.79
1.24
1.80
2.16
2.49
3.95
5.99
7.66
17.29
19.67
19.67
2.01
4.58
3.72
2.82

0.44
0.68
0.53
0.61
0.91
0.92
0.79
4.32
4.92
4.92
7.22
9.50
9.50
9.15
8.26
9.50
9.50
8.95
1.09
1.49
1.48
1.84
1.28
1.09
1.34
2.46
2.21
4.32
4.92
4.92
0.44
0.95
0.31
0.45
0.54
0.62
0.99
1.50
1.92
4.32
4.92
4.92
0.44
0.95
0.31
0.45
0.54
0.62
0.99
1.50
1.92
4.32
4.92
4.92
0.50
1.14
0.93
0.71

0.89
1.37
1.07
1.22
1.81
1.84
1.58
8.64
9.84
9.84
14.43
19.01
19.01
18.30
16.52
19.01
19.01
17.89
2.18
2.97
2.97
3.68
2.56
2.18
2.67
4.92
4.42
8.64
9.84
9.84
0.87
1.90
0.62
0.90
1.08
1.25
1.98
3.00
3.83
8.64
9.84
9.84
0.87
1.90
0.62
0.90
1.08
1.25
1.98
3.00
3.83
8.64
9.84
9.84
1.00
2.29
1.86
1.41

Sweld-allow
2

[ Printed on 6/27/2013 at 1:47 AM ]

Page 115 of 313

2nd set of calculations

Assigned
Assigned
Allowable
Allowable
lateral force axial force
factor
factor
sr. no.

438
439
440
441
442
443
444
445
446
447
448
449
450
451
452
453
454
455
456
457
458
459
460
461
462
463
464
465
466
467
468
469
470
471
472
473
474
475
476
477
478
479
480
481
482
483
484
485
486
487
488
489
490
491
492
493
494
495

Allowable Load
Allowable Load
bassed on local
bassed on local
stresses in parant
stresses in parant pipe due to Pressure
Allowable pipe due to Pressure,
, Faxial, and
Load based
Faxial, and
Circumferential
on weld joint Longitudinal bending
bending
strength
moment (Fx Hx)
moment (Fy Hy)

Maximum allowed (Lower of 1st set and


2nd set)

Miscellaneous calculations

Allowable
vertical
force

Allowable
Allowable
lateral force axial force

Allowable vertical Load Fzmax with


allowed simultaneous lateral loads
combinations,
(1) Fxmax=0.5Fz max & Fymax=0.25Fz max
(2) Fxmax=0.25Fz max & Fymax=0.5Fz max

= Fy / Fz

= Fx / Fz

FY/Z

FX/Z

Fzmax(weld)

Fzmax(SL)

Fzmax(SC)

Fzmax

Fymax

Fxmax

Fz(x,y=0)

Fx(y,z=0)

Fy(x,z=0)

Fz(x,y=0)

Fx(y,z=0)

Fy(x,z=0)

Fz(x,y=0)

Fx(y,z=0)

Fy(x,z=0)

Fz(x,y=0)

Fx(y,z=0)

Fy(x,z=0)

Fzmax

0.5 Fzmax

0.25 Fzmax

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5

0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25

6.80
11.31
11.12
13.21
19.79
24.88
24.88
30.34
33.88
33.88
61.52
61.52
61.52
61.52
61.52
61.52
61.52
61.52
8.81
12.37
13.52
16.51
16.51
16.51
22.07
30.34
30.34
30.34
33.88
33.88
5.72
10.41
6.80
11.31
14.26
16.51
22.07
30.34
30.34
30.34
33.88
33.88
5.72
10.41
6.80
11.31
14.26
16.51
22.07
30.34
30.34
30.34
33.88
33.88
6.17
11.56
11.56
13.68

20.58
34.40
28.29
32.57
35.14
41.53
37.62
171.77
230.44
206.74
181.94
250.30
239.65
229.95
212.86
267.76
259.32
236.97
47.06
64.37
64.73
87.21
62.76
54.98
49.42
98.06
90.17
255.00
321.10
289.18
21.83
45.55
18.47
30.36
37.23
43.95
50.48
83.37
103.21
356.08
354.12
373.16
21.83
45.55
18.47
30.36
37.23
43.95
50.48
83.37
103.21
356.08
354.12
373.16
24.77
54.00
46.00
42.73

0.91
1.41
1.10
1.25
1.89
1.92
1.65
9.18
14.28
12.54
15.50
21.90
20.73
19.65
17.74
22.69
21.74
19.22
2.24
3.06
3.05
3.78
2.64
2.25
2.78
5.12
4.60
14.00
20.30
18.00
0.90
1.95
0.64
0.93
1.11
1.28
2.06
3.12
3.99
17.80
19.95
20.61
0.90
1.95
0.64
0.93
1.11
1.28
2.06
3.12
3.99
17.80
19.95
20.61
1.03
2.35
1.92
1.45

0.91
1.41
1.10
1.25
1.89
1.92
1.65
9.18
14.28
12.54
15.50
21.90
20.73
19.65
17.74
22.69
21.74
19.22
2.24
3.06
3.05
3.78
2.64
2.25
2.78
5.12
4.60
14.00
20.30
18.00
0.90
1.95
0.64
0.93
1.11
1.28
2.06
3.12
3.99
17.80
19.95
20.61
0.90
1.95
0.64
0.93
1.11
1.28
2.06
3.12
3.99
17.80
19.95
20.61
1.03
2.35
1.92
1.45

0.46
0.70
0.55
0.63
0.94
0.96
0.82
4.59
7.14
6.27
7.75
10.95
10.36
9.83
8.87
11.34
10.87
9.61
1.12
1.53
1.53
1.89
1.32
1.12
1.39
2.56
2.30
7.00
10.15
9.00
0.45
0.98
0.32
0.46
0.56
0.64
1.03
1.56
1.99
8.90
9.97
10.31
0.45
0.98
0.32
0.46
0.56
0.64
1.03
1.56
1.99
8.90
9.97
10.31
0.52
1.18
0.96
0.73

0.23
0.35
0.27
0.31
0.47
0.48
0.41
2.30
3.57
3.14
3.88
5.48
5.18
4.91
4.44
5.67
5.44
4.80
0.56
0.77
0.76
0.95
0.66
0.56
0.70
1.28
1.15
3.50
5.08
4.50
0.22
0.49
0.16
0.23
0.28
0.32
0.51
0.78
1.00
4.45
4.99
5.15
0.22
0.49
0.16
0.23
0.28
0.32
0.51
0.78
1.00
4.45
4.99
5.15
0.26
0.59
0.48
0.36

119.59
195.31
191.98
228.10
255.66
311.73
311.73
380.16
380.16
380.16
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
154.84
217.40
237.60
285.12
285.12
285.12
285.12
380.16
380.16
380.16
380.16
380.16
100.58
182.95
119.59
195.31
246.15
285.12
285.12
380.16
380.16
380.16
380.16
380.16
100.58
182.95
119.59
195.31
246.15
285.12
285.12
380.16
380.16
380.16
380.16
380.16
108.50
203.15
203.15
236.17

2.05
3.35
3.29
3.91
6.27
7.65
7.65
9.33
10.74
10.74
21.67
21.67
21.67
21.67
21.67
21.67
21.67
21.67
2.65
3.72
4.07
4.88
4.88
4.88
7.00
9.33
9.33
9.33
10.74
10.74
1.72
3.13
2.05
3.35
4.22
4.88
7.00
9.33
9.33
9.33
10.74
10.74
1.72
3.13
2.05
3.35
4.22
4.88
7.00
9.33
9.33
9.33
10.74
10.74
1.86
3.48
3.48
4.05

22.24
39.08
38.42
45.64
51.18
67.97
67.97
82.89
82.91
82.91
108.52
108.52
108.52
108.52
108.52
108.52
108.52
108.52
28.79
40.42
44.18
57.05
57.05
57.05
57.08
82.89
82.89
82.89
82.91
82.91
18.70
34.02
22.24
39.08
49.26
57.05
57.08
82.89
82.89
82.89
82.91
82.91
18.70
34.02
22.24
39.08
49.26
57.05
57.08
82.89
82.89
82.89
82.91
82.91
20.18
37.77
37.77
47.26

34.99
54.47
44.80
51.56
55.64
59.70
54.08
246.92
331.26
297.19
245.62
337.90
323.53
310.44
287.37
361.48
350.08
319.91
79.99
109.42
110.05
138.08
99.36
87.05
78.25
140.96
129.62
366.56
461.58
415.69
37.11
77.43
31.40
48.07
58.95
69.58
79.92
119.85
148.37
511.87
509.04
536.42
37.11
77.43
31.40
48.07
58.95
69.58
79.92
119.85
148.37
511.87
509.04
536.42
42.10
91.81
78.20
67.66

12.50
23.34
19.20
22.10
23.85
34.12
30.90
141.09
189.29
169.82
175.44
241.36
231.09
221.74
205.26
258.20
250.06
228.51
28.57
39.08
39.30
59.18
42.58
37.31
33.53
80.55
74.07
209.46
263.76
237.54
13.25
27.65
11.21
20.60
25.27
29.82
34.25
68.48
84.78
292.50
290.88
306.53
13.25
27.65
11.21
20.60
25.27
29.82
34.25
68.48
84.78
292.50
290.88
306.53
15.04
32.79
27.93
29.00

N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.

31.32
48.24
37.75
42.99
45.75
46.49
39.96
222.71
302.73
265.93
209.26
295.70
279.85
265.32
239.52
306.29
293.52
259.45
76.96
105.06
104.87
129.88
90.53
77.19
67.50
124.20
111.70
339.68
430.50
381.64
30.75
67.02
21.85
31.86
38.19
44.08
49.93
75.65
96.76
431.72
422.90
436.99
30.75
67.02
21.85
31.86
38.19
44.08
49.93
75.65
96.76
431.72
422.90
436.99
35.50
80.84
65.76
49.83

N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.

0.47
0.72
0.57
0.64
0.98
1.00
0.86
4.79
7.49
6.58
8.37
11.83
11.19
10.61
9.58
12.25
11.74
10.38
1.15
1.58
1.57
1.95
1.36
1.16
1.45
2.67
2.40
7.30
10.65
9.45
0.46
1.01
0.33
0.48
0.57
0.66
1.07
1.63
2.08
9.28
10.47
10.82
0.46
1.01
0.33
0.48
0.57
0.66
1.07
1.63
2.08
9.28
10.47
10.82
0.53
1.21
0.99
0.75

31.32
48.24
37.75
42.99
45.75
46.49
39.96
222.71
302.73
265.93
209.26
295.70
279.85
265.32
239.52
306.29
293.52
259.45
76.96
105.06
104.87
129.88
90.53
77.19
67.50
124.20
111.70
339.68
380.16
380.16
30.75
67.02
21.85
31.86
38.19
44.08
49.93
75.65
96.76
380.16
380.16
380.16
30.75
67.02
21.85
31.86
38.19
44.08
49.93
75.65
96.76
380.16
380.16
380.16
35.50
80.84
65.76
49.83

2.05
3.35
3.29
3.91
6.27
7.65
7.65
9.33
10.74
10.74
21.67
21.67
21.67
21.67
21.67
21.67
21.67
21.67
2.65
3.72
4.07
4.88
4.88
4.88
7.00
9.33
9.33
9.33
10.74
10.74
1.72
3.13
2.05
3.35
4.22
4.88
7.00
9.33
9.33
9.33
10.74
10.74
1.72
3.13
2.05
3.35
4.22
4.88
7.00
9.33
9.33
9.33
10.74
10.74
1.86
3.48
3.48
4.05

0.47
0.72
0.57
0.64
0.98
1.00
0.86
4.79
7.49
6.58
8.37
11.83
11.19
10.61
9.58
12.25
11.74
10.38
1.15
1.58
1.57
1.95
1.36
1.16
1.45
2.67
2.40
7.30
10.65
9.45
0.46
1.01
0.33
0.48
0.57
0.66
1.07
1.63
2.08
9.28
10.47
10.82
0.46
1.01
0.33
0.48
0.57
0.66
1.07
1.63
2.08
9.28
10.47
10.82
0.53
1.21
0.99
0.75

0.91
1.41
1.10
1.25
1.89
1.92
1.65
9.18
14.28
12.54
15.50
21.90
20.73
19.65
17.74
22.69
21.74
19.22
2.24
3.06
3.05
3.78
2.64
2.25
2.78
5.12
4.60
14.00
19.67
18.00
0.90
1.95
0.64
0.93
1.11
1.28
2.06
3.12
3.99
17.29
19.67
19.67
0.90
1.95
0.64
0.93
1.11
1.28
2.06
3.12
3.99
17.29
19.67
19.67
1.03
2.35
1.92
1.45

0.46
0.70
0.55
0.63
0.94
0.96
0.82
4.59
7.14
6.27
7.75
10.95
10.36
9.83
8.87
11.34
10.87
9.61
1.12
1.53
1.53
1.89
1.32
1.12
1.39
2.56
2.30
7.00
9.84
9.00
0.45
0.98
0.32
0.46
0.56
0.64
1.03
1.56
1.99
8.64
9.84
9.84
0.45
0.98
0.32
0.46
0.56
0.64
1.03
1.56
1.99
8.64
9.84
9.84
0.52
1.18
0.96
0.73

0.23
0.35
0.27
0.31
0.47
0.48
0.41
2.30
3.57
3.14
3.88
5.48
5.18
4.91
4.44
5.67
5.44
4.80
0.56
0.77
0.76
0.95
0.66
0.56
0.70
1.28
1.15
3.50
4.92
4.50
0.22
0.49
0.16
0.23
0.28
0.32
0.51
0.78
1.00
4.32
4.92
4.92
0.22
0.49
0.16
0.23
0.28
0.32
0.51
0.78
1.00
4.32
4.92
4.92
0.26
0.59
0.48
0.36

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (2" to 4") ]

F-max weld

F-max (SL)

[ Printed on 6/27/2013 at 1:47 AM ]

F-max (SC)

F-max

Page 116 of 313

sr. no.

496
497
498
499
500
501
502
503
504
505
506
507
508
509
510
511
512
513
514
515
516
517
518
519
520
521
522
523
524
525
526
527
528
529
530
531
532
533
534
535
536
537
538
539
540
541
542
543
544
545
546
547
548
549
550
551
552
553

pipe class

031441-Y
031441-Y
031441-Y
031441-Y
031441-Y
031441-Y
031441-Y
031441-Y
031441-Y
031441-Y
031441-Y
031441-Y
031441-Y
031441-Y
031441-Y
031441-Y
031441-X
031441-X
031441-X
031441-X
031441-X
031441-X
031441-X
031441-X
031441-X
031441-X
031441-X
031441-X
031441-X
031441-X
031441-X
031441-X
031441-X
031441-X
031441-X
031441-X
031502-Y
031502-Y
031502-Y
031502-Y
031502-Y
031502-Y
031502-Y
031502-Y
031502-Y
031502-Y
031502-Y
031502-Y
031502-Y
031502-Y
061440-X
061440-X
061440-X
061440-X
061440-X
061440-X
061440-X
061440-X

MOC

CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
CS
CS
CS
CS
CS
CS
CS
CS

pipe thk
with CA

pipe thk
with -ve
tol.

Hot Stress
Allowable,

Corrosion
Allowance

wear pad

= tp-C+tr

pressure

pressure

tp

tr

P bar

pipe dia

pipe
radius

inch

mm

mm

Sch./mm

mm

mm

mm

mm

mm

bar (g)

N/mm2

8
10
12
14
16
18
20
24
26
28
30
32
36
40
42
48
2
3
4
6
8
10
12
14
16
18
20
24
26
28
30
32
36
40
42
48
2
3
4
6
8
10
12
14
16
18
20
24
26
28
2
3
4
6
8
10
12
14

219.07
273.05
323.85
355.60
406.40
457.20
508.00
609.60
660.40
711.20
762.00
812.80
914.40
1016.00
1066.80
1219.20
60.32
88.90
114.30
168.27
219.07
273.05
323.85
355.60
406.40
457.20
508.00
609.60
660.40
711.20
762.00
812.80
914.40
1016.00
1066.80
1219.20
60.32
88.90
114.30
168.27
219.07
273.05
323.85
355.60
406.40
457.20
508.00
609.60
660.40
711.20
60.32
88.90
114.30
168.27
219.07
273.05
323.85
355.60

109.54
136.53
161.93
177.80
203.20
228.60
254.00
304.80
330.20
355.60
381.00
406.40
457.20
508.00
533.40
609.60
30.16
44.45
57.15
84.14
109.54
136.53
161.93
177.80
203.20
228.60
254.00
304.80
330.20
355.60
381.00
406.40
457.20
508.00
533.40
609.60
30.16
44.45
57.15
84.14
109.54
136.53
161.93
177.80
203.20
228.60
254.00
304.80
330.20
355.60
30.16
44.45
57.15
84.14
109.54
136.53
161.93
177.80

XS
XS
60
60
60
60
60
60
17.48mm
19.05mm
20.62mm
20.62mm
22.23mm
23.83mm
25.4mm
26.97mm
80
80
40
40
40
40
40
40
40
40
40
40
15.88mm
30
17.48mm
40
40
23.83mm
22.23mm
25.4mm
80
80
40
40
40
40
40
40
40
40
40
40
15.88mm
30
160
80
80
80
80
80
80
80

12.70
12.70
14.27
15.09
16.66
19.05
20.62
24.61
17.48
19.05
20.62
20.62
22.23
23.83
25.4
26.97
5.54
7.62
6.02
7.11
8.18
9.27
10.31
11.13
12.70
14.27
15.09
17.48
15.88
15.88
17.48
17.48
19.05
23.83
22.23
25.4
5.54
7.62
6.02
7.11
8.18
9.27
10.31
11.13
12.70
14.27
15.09
17.48
15.88
15.88
8.74
7.62
8.56
10.97
12.70
15.09
17.48
19.05

12.70
12.70
14.27
15.09
16.66
19.05
20.62
24.61
17.48
19.05
20.62
20.62
22.23
23.83
25.40
26.97
5.54
7.62
6.02
7.11
8.18
9.27
10.31
11.13
12.70
14.27
15.09
17.48
15.88
15.88
17.48
17.48
19.05
23.83
22.23
25.40
5.54
7.62
6.02
7.11
8.18
9.27
10.31
11.13
12.70
14.27
15.09
17.48
15.88
15.88
8.74
7.62
8.56
10.97
12.70
15.09
17.48
19.05

6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0

0
0
0
0
0
9.53
9.53
9.53
9.53
9.53
9.53
9.53
9.53
9.53
9.53
9.53
0
0
0
0
0
0
0
0
0
9.53
9.53
9.53
9.53
9.53
9.53
9.53
9.53
9.53
9.53
9.53
0
0
0
0
0
0
0
0
0
9.53
9.53
9.53
9.53
9.53
0
0
0
0
0
0
0
0

6.7
6.7
8.27
9.09
10.66
22.58
24.15
28.14
21.01
22.58
24.15
24.15
25.76
27.36
28.93
30.5
2.54
4.62
3.02
4.11
5.18
6.27
7.31
8.13
9.7
20.8
21.62
24.01
22.41
22.41
24.01
24.01
25.58
30.36
28.76
31.93
2.54
4.62
3.02
4.11
5.18
6.27
7.31
8.13
9.7
20.8
21.62
24.01
22.41
22.41
5.74
4.62
5.56
7.97
9.7
12.09
14.48
16.05

51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
99.6
99.6
99.6
99.6
99.6
99.6
99.6
99.6

5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
9.96
9.96
9.96
9.96
9.96
9.96
9.96
9.96

pipe dia

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (2" to 4") ]

pipe thick

pipe thick

Shoe
Height

MEMBER
SIZE European
sections

Crossection
thickness- as
per British
sections

Crossection
thickness- as
per European
sections

Crossection
thickness

S, Specified
Fillet
max weld Weld LEG
size
size

dBS

dES

wmax

mm

mm

mm

mm

mm

mm

mm

mm

150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150

110
110
150
150
190
190
240
240
370
370
370
420
420
620
620
620
0
0
0
80
110
110
150
150
190
190
240
240
370
370
370
420
420
620
620
620
0
0
0
80
110
110
150
150
190
190
240
240
370
370
0
0
0
80
110
110
150
150

300
300
300
400
400
400
400
400
500
500
500
500
500
500
500
500
250
250
250
300
300
300
300
400
400
400
400
400
500
500
500
500
500
500
500
500
250
250
250
300
300
300
300
400
400
400
400
400
500
500
250
250
250
300
300
300
300
400

6.00
6.00
8.60
8.60
8.60
8.60
9.90
9.90
6.00
6.00
6.00
6.00
6.00
6.00
8.60
8.60
8.60
8.60
9.90
9.90
6.00
6.00
6.00
6.00
6.00
6.00
8.60
8.60
8.60
8.60
9.90
9.90
6.00
6.00
6.00
6.00
6.00
6.00
8.60
8.60

7.10
7.10
10.00
10.00
10.00
10.00
11.00
11.00
6.20
6.20
6.20
7.10
7.10
7.10
10.00
10.00
10.00
10.00
11.00
11.00
6.20
6.20
6.20
7.10
7.10
7.10
10.00
10.00
10.00
10.00
11.00
11.00
6.20
6.20
6.20
7.10
7.10
7.10
10.00
10.00

6.00
6.00
8.60
8.60
8.60
8.60
9.90
9.90
16.00
16.00
16.00
16.00
16.00
16.00
16.00
16.00
6.00
6.00
6.00
6.00
6.00
6.00
8.60
8.60
8.60
8.60
9.90
9.90
16.00
16.00
16.00
16.00
16.00
16.00
16.00
16.00
6.00
6.00
6.00
6.00
6.00
6.00
8.60
8.60
8.60
8.60
9.90
9.90
16.00
16.00
6.00
6.00
6.00
6.00
6.00
6.00
8.60
8.60

6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6

6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
2.54
4.62
3.02
4.11
5.18
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
2.54
4.62
3.02
4.11
5.18
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
5.74
4.62
5.56
6.00
6.00
6.00
6.00
6.00

Sh
Mpa =
N/mm2
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
138
138
138
138
138
138
138
138

Weld
length
Weld
perpendic length
ular to parallel to MEMBER SIZE - British
shoe
shoe
sections

[ Printed on 6/27/2013 at 1:47 AM ]

UB 305 X 165 X 45
UB 305 X 165 X 45
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 305 X 305 X 97
UC 305 X 305 X 97
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 305 X 165 X 45
UB 305 X 165 X 45
UB 305 X 165 X 45
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 305 X 305 X 97
UC 305 X 305 X 97
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 305 X 165 X 45
UB 305 X 165 X 45
UB 305 X 165 X 45
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 305 X 305 X 97
UC 305 X 305 X 97
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 305 X 165 X 45
UB 305 X 165 X 45
UB 305 X 165 X 45
UC 254 X 254 X 73
UC 254 X 254 X 73

IPE-300
IPE-300
HE-240B
HE-240B
HE-240B
HE-240B
HE-300B
HE-300B
IPE-240
IPE-240
IPE-240
IPE-300
IPE-300
IPE-300
HE-240B
HE-240B
HE-240B
HE-240B
HE-300B
HE-300B
IPE-240
IPE-240
IPE-240
IPE-300
IPE-300
IPE-300
HE-240B
HE-240B
HE-240B
HE-240B
HE-300B
HE-300B
IPE-240
IPE-240
IPE-240
IPE-300
IPE-300
IPE-300
HE-240B
HE-240B

Page 117 of 313

1st set of calculations

Moment of
inertia of
welding for
shoe
Total weld bending @
length
pipe axis

sr. no.

496
497
498
499
500
501
502
503
504
505
506
507
508
509
510
511
512
513
514
515
516
517
518
519
520
521
522
523
524
525
526
527
528
529
530
531
532
533
534
535
536
537
538
539
540
541
542
543
544
545
546
547
548
549
550
551
552
553

Section
modulus of
welding for
shoe
bending @
pipe axis
= Iwx-x/hx

ZwX-X

Section
Moment of
modulus of
inertia of
welding for
welding for
Allowable
bending @
bending @
welding stress
axis
axis
transverse to Polar moment (from sheet
transverse to pipe direction
inertia of
"Weld-Pipe to
pipe direction = IwY-Y/hx
welding
Shoe or Stop")

ZwY-Y

hy

hx

WL

IwX-X

mm

mm

mm

mm

mm

mm

mm

mm

150.00
150.00
150.00
200.00
200.00
200.00
200.00
200.00
250.00
250.00
250.00
250.00
250.00
250.00
250.00
250.00
125.00
125.00
125.00
150.00
150.00
150.00
150.00
200.00
200.00
200.00
200.00
200.00
250.00
250.00
250.00
250.00
250.00
250.00
250.00
250.00
125.00
125.00
125.00
150.00
150.00
150.00
150.00
200.00
200.00
200.00
200.00
200.00
250.00
250.00
125.00
125.00
125.00
150.00
150.00
150.00
150.00
200.00

3.00
3.00
4.30
4.30
4.30
4.30
4.95
4.95
8.00
8.00
8.00
8.00
8.00
8.00
8.00
8.00
3.00
3.00
3.00
3.00
3.00
3.00
4.30
4.30
4.30
4.30
4.95
4.95
8.00
8.00
8.00
8.00
8.00
8.00
8.00
8.00
3.00
3.00
3.00
3.00
3.00
3.00
4.30
4.30
4.30
4.30
4.95
4.95
8.00
8.00
3.00
3.00
3.00
3.00
3.00
3.00
4.30
4.30

600
600
600
800
800
800
800
800
1000
1000
1000
1000
1000
1000
1000
1000
500
500
500
600
600
600
600
800
800
800
800
800
1000
1000
1000
1000
1000
1000
1000
1000
500
500
500
600
600
600
600
800
800
800
800
800
1000
1000
500
500
500
600
600
600
600
800

5400
5400
11094
14792
14792
14792
19602
19602
64000
64000
64000
64000
64000
64000
64000
64000
4500
4500
4500
5400
5400
5400
11094
14792
14792
14792
19602
19602
64000
64000
64000
64000
64000
64000
64000
64000
4500
4500
4500
5400
5400
5400
11094
14792
14792
14792
19602
19602
64000
64000
4500
4500
4500
5400
5400
5400
11094
14792

1800
1800
2580
3440
3440
3440
3960
3960
8000
8000
8000
8000
8000
8000
8000
8000
1500
1500
1500
1800
1800
1800
2580
3440
3440
3440
3960
3960
8000
8000
8000
8000
8000
8000
8000
8000
1500
1500
1500
1800
1800
1800
2580
3440
3440
3440
3960
3960
8000
8000
1500
1500
1500
1800
1800
1800
2580
3440

4500000
4500000
4500000
10666667
10666667
10666667
10666667
10666667
20833333
20833333
20833333
20833333
20833333
20833333
20833333
20833333
2604167
2604167
2604167
4500000
4500000
4500000
4500000
10666667
10666667
10666667
10666667
10666667
20833333
20833333
20833333
20833333
20833333
20833333
20833333
20833333
2604167
2604167
2604167
4500000
4500000
4500000
4500000
10666667
10666667
10666667
10666667
10666667
20833333
20833333
2604167
2604167
2604167
4500000
4500000
4500000
4500000
10666667

30000
30000
30000
53333
53333
53333
53333
53333
83333
83333
83333
83333
83333
83333
83333
83333
20833
20833
20833
30000
30000
30000
30000
53333
53333
53333
53333
53333
83333
83333
83333
83333
83333
83333
83333
83333
20833
20833
20833
30000
30000
30000
30000
53333
53333
53333
53333
53333
83333
83333
20833
20833
20833
30000
30000
30000
30000
53333

4505400
4505400
4511094
10681459
10681459
10681459
10686269
10686269
20897333
20897333
20897333
20897333
20897333
20897333
20897333
20897333
2608667
2608667
2608667
4505400
4505400
4505400
4511094
10681459
10681459
10681459
10686269
10686269
20897333
20897333
20897333
20897333
20897333
20897333
20897333
20897333
2608667
2608667
2608667
4505400
4505400
4505400
4511094
10681459
10681459
10681459
10686269
10686269
20897333
20897333
2608667
2608667
2608667
4505400
4505400
4505400
4511094
10681459

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (2" to 4") ]

IwY-Y
3

Jweld
3

Additional
Allowable
moment arm
force /mm due to bearing
Assigned
Assigned
of weld
plate / wear pad Maximum Maximum
Allowable
Allowable
/ steel packing
moment
Moment Eccentricity lateral force axial force
=
or thermal
for torsion
factor
factor
arm for
arm for
Sweld-allow
movement of bending due bending (Mz) due to
*w
pipe.
= Fy / Fz
= Fx / Fz
t oFx
due to Fy
Fx

Allowable Load
Allowable Load
bassed on local
bassed on local
stresses in parent
stresses in parant pipe due to Pressure
Allowable
pipe due to
, Faxial, and
Load based Pressure, Faxial, and
Circumferential
on weld joint Longitudinal bending
bending
strength
moment (Fx Hx)
moment (Fy Hy)

Allowable
vertical
force

Allowable
Allowable
lateral force axial force

fwallowable

Hx

Hy

Hz

FY/Z

FX/Z

Fzmax(weld)

Fzmax(SL)

Fzmax(SC)

Fzmax

Fymax

Fxmax

N/mm

N/mm

mm

mm

mm

mm

KN

KN

KN

KN

KN

KN

79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2

475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
201.17
365.90
239.18
325.51
410.26
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
201.17
365.90
239.18
325.51
410.26
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
454.61
365.90
440.35
475.20
475.20
475.20
475.20
475.20

25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00

175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00

150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150

100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00

0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25

0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5

9.20
9.20
12.85
17.29
17.29
17.29
19.67
19.67
38.01
38.01
38.01
38.01
38.01
38.01
38.01
38.01
3.23
5.87
3.84
6.30
7.94
9.20
12.85
17.29
17.29
17.29
19.67
19.67
38.01
38.01
38.01
38.01
38.01
38.01
38.01
38.01
3.23
5.87
3.84
6.30
7.94
9.20
12.85
17.29
17.29
17.29
19.67
19.67
38.01
38.01
7.30
5.87
7.07
9.20
9.20
9.20
12.85
17.29

43.22
36.31
46.32
78.51
94.02
312.59
326.20
372.87
296.51
318.19
339.86
323.78
331.48
339.78
361.28
356.80
15.46
32.26
13.08
22.19
27.21
32.12
36.89
63.92
79.13
273.00
271.49
286.09
331.54
314.03
336.44
320.48
327.37
408.81
357.48
387.77
14.45
30.22
12.13
20.53
25.16
29.67
34.06
59.04
73.18
255.38
253.78
267.17
308.94
292.25
53.75
28.13
32.08
59.77
68.67
85.59
103.38
178.00

3.96
2.96
5.42
7.96
9.68
39.80
46.89
53.28
52.83
56.65
60.47
56.07
55.98
56.04
59.82
56.33
1.74
3.79
1.24
1.80
2.16
2.49
3.95
5.99
7.66
34.19
38.10
39.36
60.50
55.74
59.72
55.35
55.09
70.97
59.00
62.96
1.60
3.52
1.11
1.60
1.91
2.19
3.47
5.27
6.78
31.57
35.10
36.17
55.20
50.64
6.25
2.67
2.93
4.84
5.28
6.58
11.21
16.83

3.96
2.96
5.42
7.96
9.68
17.29
19.67
19.67
38.01
38.01
38.01
38.01
38.01
38.01
38.01
38.01
1.74
3.79
1.24
1.80
2.16
2.49
3.95
5.99
7.66
17.29
19.67
19.67
38.01
38.01
38.01
38.01
38.01
38.01
38.01
38.01
1.60
3.52
1.11
1.60
1.91
2.19
3.47
5.27
6.78
17.29
19.67
19.67
38.01
38.01
6.25
2.67
2.93
4.84
5.28
6.58
11.21
16.83

0.99
0.74
1.36
1.99
2.42
4.32
4.92
4.92
9.50
9.50
9.50
9.50
9.50
9.50
9.50
9.50
0.44
0.95
0.31
0.45
0.54
0.62
0.99
1.50
1.92
4.32
4.92
4.92
9.50
9.50
9.50
9.50
9.50
9.50
9.50
9.50
0.40
0.88
0.28
0.40
0.48
0.55
0.87
1.32
1.69
4.32
4.92
4.92
9.50
9.50
1.56
0.67
0.73
1.21
1.32
1.65
2.80
4.21

1.98
1.48
2.71
3.98
4.84
8.64
9.84
9.84
19.01
19.01
19.01
19.01
19.01
19.01
19.01
19.01
0.87
1.90
0.62
0.90
1.08
1.25
1.98
3.00
3.83
8.64
9.84
9.84
19.01
19.01
19.01
19.01
19.01
19.01
19.01
19.01
0.80
1.76
0.55
0.80
0.95
1.10
1.73
2.63
3.39
8.64
9.84
9.84
19.01
19.01
3.12
1.34
1.46
2.42
2.64
3.29
5.60
8.41

Sweld-allow
2

[ Printed on 6/27/2013 at 1:47 AM ]

Page 118 of 313

2nd set of calculations

Assigned
Assigned
Allowable
Allowable
lateral force axial force
factor
factor
sr. no.

496
497
498
499
500
501
502
503
504
505
506
507
508
509
510
511
512
513
514
515
516
517
518
519
520
521
522
523
524
525
526
527
528
529
530
531
532
533
534
535
536
537
538
539
540
541
542
543
544
545
546
547
548
549
550
551
552
553

Allowable Load
Allowable Load
bassed on local
bassed on local
stresses in parant
stresses in parant pipe due to Pressure
Allowable pipe due to Pressure,
, Faxial, and
Load based
Faxial, and
Circumferential
on weld joint Longitudinal bending
bending
strength
moment (Fx Hx)
moment (Fy Hy)

Maximum allowed (Lower of 1st set and


2nd set)

Miscellaneous calculations

Allowable
vertical
force

Allowable
Allowable
lateral force axial force

Allowable vertical Load Fzmax with


allowed simultaneous lateral loads
combinations,
(1) Fxmax=0.5Fz max & Fymax=0.25Fz max
(2) Fxmax=0.25Fz max & Fymax=0.5Fz max

= Fy / Fz

= Fx / Fz

FY/Z

FX/Z

Fzmax(weld)

Fzmax(SL)

Fzmax(SC)

Fzmax

Fymax

Fxmax

Fz(x,y=0)

Fx(y,z=0)

Fy(x,z=0)

Fz(x,y=0)

Fx(y,z=0)

Fy(x,z=0)

Fz(x,y=0)

Fx(y,z=0)

Fy(x,z=0)

Fz(x,y=0)

Fx(y,z=0)

Fy(x,z=0)

Fzmax

0.5 Fzmax

0.25 Fzmax

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5

0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25

16.51
16.51
22.07
30.34
30.34
30.34
33.88
33.88
61.52
61.52
61.52
61.52
61.52
61.52
61.52
61.52
5.72
10.41
6.80
11.31
14.26
16.51
22.07
30.34
30.34
30.34
33.88
33.88
61.52
61.52
61.52
61.52
61.52
61.52
61.52
61.52
5.72
10.41
6.80
11.31
14.26
16.51
22.07
30.34
30.34
30.34
33.88
33.88
61.52
61.52
12.93
10.41
12.53
16.51
16.51
16.51
22.07
30.34

59.15
49.69
63.39
102.41
122.63
407.73
425.47
486.36
373.38
400.68
427.98
407.72
417.42
427.87
454.95
449.30
21.83
45.55
18.47
30.36
37.23
43.95
50.48
83.37
103.21
356.08
354.12
373.16
417.49
395.44
423.66
403.57
412.24
514.79
450.16
488.30
20.40
42.66
17.13
28.10
34.42
40.60
46.60
77.00
95.45
333.10
331.02
348.48
389.03
368.02
75.89
39.71
45.28
81.80
93.97
117.12
141.47
232.17

2.04
1.52
2.82
4.14
5.04
20.72
24.55
27.90
28.37
30.42
32.47
30.11
30.06
30.10
32.12
30.25
0.90
1.95
0.64
0.93
1.11
1.28
2.06
3.12
3.99
17.80
19.95
20.61
32.49
29.94
32.07
29.72
29.58
38.11
31.69
33.81
0.83
1.81
0.57
0.82
0.98
1.13
1.81
2.74
3.53
16.44
18.38
18.94
29.64
27.19
3.21
1.37
1.51
2.49
2.72
3.39
5.84
8.76

2.04
1.52
2.82
4.14
5.04
20.72
24.55
27.90
28.37
30.42
32.47
30.11
30.06
30.10
32.12
30.25
0.90
1.95
0.64
0.93
1.11
1.28
2.06
3.12
3.99
17.80
19.95
20.61
32.49
29.94
32.07
29.72
29.58
38.11
31.69
33.81
0.83
1.81
0.57
0.82
0.98
1.13
1.81
2.74
3.53
16.44
18.38
18.94
29.64
27.19
3.21
1.37
1.51
2.49
2.72
3.39
5.84
8.76

1.02
0.76
1.41
2.07
2.52
10.36
12.28
13.95
14.19
15.21
16.24
15.05
15.03
15.05
16.06
15.13
0.45
0.98
0.32
0.46
0.56
0.64
1.03
1.56
1.99
8.90
9.97
10.31
16.25
14.97
16.04
14.86
14.79
19.06
15.84
16.91
0.41
0.90
0.28
0.41
0.49
0.56
0.90
1.37
1.76
8.22
9.19
9.47
14.82
13.60
1.61
0.69
0.75
1.24
1.36
1.69
2.92
4.38

0.51
0.38
0.71
1.04
1.26
5.18
6.14
6.97
7.09
7.61
8.12
7.53
7.52
7.52
8.03
7.56
0.22
0.49
0.16
0.23
0.28
0.32
0.51
0.78
1.00
4.45
4.99
5.15
8.12
7.48
8.02
7.43
7.40
9.53
7.92
8.45
0.21
0.45
0.14
0.21
0.25
0.28
0.45
0.69
0.88
4.11
4.60
4.73
7.41
6.80
0.80
0.34
0.38
0.62
0.68
0.85
1.46
2.19

285.12
285.12
285.12
380.16
380.16
380.16
380.16
380.16
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
100.58
182.95
119.59
195.31
246.15
285.12
285.12
380.16
380.16
380.16
380.16
380.16
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
100.58
182.95
119.59
195.31
246.15
285.12
285.12
380.16
380.16
380.16
380.16
380.16
475.20
475.20
227.30
182.95
220.18
285.12
285.12
285.12
285.12
380.16

4.88
4.88
7.00
9.33
9.33
9.33
10.74
10.74
21.67
21.67
21.67
21.67
21.67
21.67
21.67
21.67
1.72
3.13
2.05
3.35
4.22
4.88
7.00
9.33
9.33
9.33
10.74
10.74
21.67
21.67
21.67
21.67
21.67
21.67
21.67
21.67
1.72
3.13
2.05
3.35
4.22
4.88
7.00
9.33
9.33
9.33
10.74
10.74
21.67
21.67
3.89
3.13
3.77
4.88
4.88
4.88
7.00
9.33

57.05
57.05
57.08
82.89
82.89
82.89
82.91
82.91
108.52
108.52
108.52
108.52
108.52
108.52
108.52
108.52
18.70
34.02
22.24
39.08
49.26
57.05
57.08
82.89
82.89
82.89
82.91
82.91
108.52
108.52
108.52
108.52
108.52
108.52
108.52
108.52
18.70
34.02
22.24
39.08
49.26
57.05
57.08
82.89
82.89
82.89
82.91
82.91
108.52
108.52
42.26
34.02
40.94
57.05
57.05
57.05
57.08
82.89

93.65
78.67
100.36
147.21
176.29
586.11
611.62
699.14
504.07
540.92
577.77
550.43
563.52
577.62
614.18
606.55
37.11
77.43
31.40
48.07
58.95
69.58
79.92
119.85
148.37
511.87
509.04
536.42
563.61
533.84
571.95
544.81
556.53
694.97
607.72
659.21
34.69
72.53
29.11
44.49
54.50
64.28
73.79
110.69
137.21
478.84
475.83
500.95
525.19
496.82
129.01
67.51
76.98
129.51
148.78
185.44
224.00
333.75

40.14
33.72
43.01
84.12
100.74
334.92
349.49
399.51
360.05
386.37
412.69
393.16
402.51
412.59
438.70
433.25
13.25
27.65
11.21
20.60
25.27
29.82
34.25
68.48
84.78
292.50
290.88
306.53
402.58
381.32
408.53
389.15
397.52
496.41
434.08
470.86
12.39
25.90
10.40
19.07
23.36
27.55
31.62
63.25
78.41
273.62
271.91
286.25
375.14
354.87
46.08
24.11
27.49
55.50
63.76
79.47
96.00
190.72

N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.

70.03
52.31
68.46
100.48
122.19
502.60
520.58
591.49
383.05
410.72
438.39
406.48
405.84
406.32
433.69
408.43
30.75
67.02
21.85
31.86
38.19
44.08
49.93
75.65
96.76
431.72
422.90
436.99
438.62
404.14
432.98
401.29
399.39
514.52
427.75
456.50
28.33
62.12
19.57
28.28
33.74
38.77
43.80
66.50
85.61
398.68
389.70
401.51
400.20
367.11
110.34
47.18
51.69
85.42
93.29
116.27
141.55
212.48

N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.

1.05
0.78
1.47
2.16
2.63
10.81
12.88
14.64
15.32
16.43
17.54
16.26
16.23
16.25
17.35
16.34
0.46
1.01
0.33
0.48
0.57
0.66
1.07
1.63
2.08
9.28
10.47
10.82
17.54
16.17
17.32
16.05
15.98
20.58
17.11
18.26
0.42
0.93
0.29
0.42
0.51
0.58
0.94
1.43
1.84
8.57
9.64
9.94
16.01
14.68
1.66
0.71
0.78
1.28
1.40
1.74
3.04
4.57

70.03
52.31
68.46
100.48
122.19
380.16
380.16
380.16
383.05
410.72
438.39
406.48
405.84
406.32
433.69
408.43
30.75
67.02
21.85
31.86
38.19
44.08
49.93
75.65
96.76
380.16
380.16
380.16
438.62
404.14
432.98
401.29
399.39
475.20
427.75
456.50
28.33
62.12
19.57
28.28
33.74
38.77
43.80
66.50
85.61
380.16
380.16
380.16
400.20
367.11
110.34
47.18
51.69
85.42
93.29
116.27
141.55
212.48

4.88
4.88
7.00
9.33
9.33
9.33
10.74
10.74
21.67
21.67
21.67
21.67
21.67
21.67
21.67
21.67
1.72
3.13
2.05
3.35
4.22
4.88
7.00
9.33
9.33
9.33
10.74
10.74
21.67
21.67
21.67
21.67
21.67
21.67
21.67
21.67
1.72
3.13
2.05
3.35
4.22
4.88
7.00
9.33
9.33
9.33
10.74
10.74
21.67
21.67
3.89
3.13
3.77
4.88
4.88
4.88
7.00
9.33

1.05
0.78
1.47
2.16
2.63
10.81
12.88
14.64
15.32
16.43
17.54
16.26
16.23
16.25
17.35
16.34
0.46
1.01
0.33
0.48
0.57
0.66
1.07
1.63
2.08
9.28
10.47
10.82
17.54
16.17
17.32
16.05
15.98
20.58
17.11
18.26
0.42
0.93
0.29
0.42
0.51
0.58
0.94
1.43
1.84
8.57
9.64
9.94
16.01
14.68
1.66
0.71
0.78
1.28
1.40
1.74
3.04
4.57

2.04
1.52
2.82
4.14
5.04
17.29
19.67
19.67
28.37
30.42
32.47
30.11
30.06
30.10
32.12
30.25
0.90
1.95
0.64
0.93
1.11
1.28
2.06
3.12
3.99
17.29
19.67
19.67
32.49
29.94
32.07
29.72
29.58
38.01
31.69
33.81
0.83
1.81
0.57
0.82
0.98
1.13
1.81
2.74
3.53
16.44
18.38
18.94
29.64
27.19
3.21
1.37
1.51
2.49
2.72
3.39
5.84
8.76

1.02
0.76
1.41
2.07
2.52
8.64
9.84
9.84
14.19
15.21
16.24
15.05
15.03
15.05
16.06
15.13
0.45
0.98
0.32
0.46
0.56
0.64
1.03
1.56
1.99
8.64
9.84
9.84
16.25
14.97
16.04
14.86
14.79
19.01
15.84
16.91
0.41
0.90
0.28
0.41
0.49
0.56
0.90
1.37
1.76
8.22
9.19
9.47
14.82
13.60
1.61
0.69
0.75
1.24
1.36
1.69
2.92
4.38

0.51
0.38
0.71
1.04
1.26
4.32
4.92
4.92
7.09
7.61
8.12
7.53
7.52
7.52
8.03
7.56
0.22
0.49
0.16
0.23
0.28
0.32
0.51
0.78
1.00
4.32
4.92
4.92
8.12
7.48
8.02
7.43
7.40
9.50
7.92
8.45
0.21
0.45
0.14
0.21
0.25
0.28
0.45
0.69
0.88
4.11
4.60
4.73
7.41
6.80
0.80
0.34
0.38
0.62
0.68
0.85
1.46
2.19

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (2" to 4") ]

F-max weld

F-max (SL)

[ Printed on 6/27/2013 at 1:47 AM ]

F-max (SC)

F-max

Page 119 of 313

sr. no.

554
555
556
557
558
559
560
561
562
563
564
565
566
567
568
569
570
571
572
573
574
575
576
577
578
579
580
581
582
583
584
585
586
587
588
589
590
591
592
593
594
595
596
597
598
599
600
601
602
603
604
605
606
607
608
609
610
611

pipe class

061440-X
061440-X
061440-X
061440-X
061440-X
061440-X
061440-X
061440-X
061440-X
061441-Y
061441-Y
061441-Y
061441-Y
061441-Y
061441-Y
061441-Y
061441-Y
061441-Y
061441-Y
061441-Y
061441-Y
061441-Y
061441-Y
061441-Y
061441-Y
061441-Y
061441-Y
061441-Y
061441-X
061441-X
061441-X
061441-X
061441-X
061441-X
061441-X
061441-X
061441-X
061441-X
061441-X
061441-X
061502-Y
061502-Y
061502-Y
061502-Y
061502-Y
061502-Y
061502-Y
061502-Y
061502-Y
061502-Y
061502-Y
061502-Y
091440-X
091440-X
091440-X
091440-X
091440-X
091440-X

MOC

CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
CS
CS
CS
CS
CS
CS

pipe thk
with CA

pipe thk
with -ve
tol.

Hot Stress
Allowable,

Corrosion
Allowance

wear pad

= tp-C+tr

pressure

pressure

tp

tr

P bar

pipe dia

pipe
radius

inch

mm

mm

Sch./mm

mm

mm

mm

mm

mm

bar (g)

N/mm2

16
18
20
24
26
28
30
32
36
2
3
4
6
8
10
12
14
16
18
20
24
26
28
30
32
36
40
42
2
3
4
6
8
10
12
14
16
18
20
24
2
3
4
6
8
10
12
14
16
18
20
24
2
3
4
6
8
10

406.40
457.20
508.00
609.60
660.40
711.20
762.00
812.80
914.40
60.32
88.90
114.30
168.27
219.07
273.05
323.85
355.60
406.40
457.20
508.00
609.60
660.40
711.20
762.00
812.80
914.40
1016.00
1066.80
60.32
88.90
114.30
168.27
219.07
273.05
323.85
355.60
406.40
457.20
508.00
609.60
60.32
88.90
114.30
168.27
219.07
273.05
323.85
355.60
406.40
457.20
508.00
609.60
60.32
88.90
114.30
168.27
219.07
273.05

203.20
228.60
254.00
304.80
330.20
355.60
381.00
406.40
457.20
30.16
44.45
57.15
84.14
109.54
136.53
161.93
177.80
203.20
228.60
254.00
304.80
330.20
355.60
381.00
406.40
457.20
508.00
533.40
30.16
44.45
57.15
84.14
109.54
136.53
161.93
177.80
203.20
228.60
254.00
304.80
30.16
44.45
57.15
84.14
109.54
136.53
161.93
177.80
203.20
228.60
254.00
304.80
30.16
44.45
57.15
84.14
109.54
136.53

80
80
80
80
25.40mm
26.95mm
28.58mm
30.18mm
33.06mm
XXS
160
160
120
120
100
100
100
100
100
100
100
27.79mm
29.45mm
31.75mm
32.77mm
36.06mm
39.38mm
41.04mm
160
80
80
80
80
80
80
80
80
80
80
80
160
80
80
80
80
80
80
80
80
80
80
80
160
160
120
120
120
120

21.44
23.83
26.19
30.96
25.40
26.95
28.58
30.18
33.06
11.07
11.13
13.49
14.27
18.26
18.26
21.44
23.83
26.19
29.36
32.54
38.89
27.79
29.45
31.75
32.77
36.06
39.38
41.04
8.74
7.62
8.56
10.97
12.70
15.09
17.48
19.05
21.44
23.83
26.19
30.96
8.74
7.62
8.56
10.97
12.70
15.09
17.48
19.05
21.44
23.83
26.19
30.96
8.74
11.13
11.13
14.27
18.26
21.44

21.44
23.83
26.19
30.96
25.40
26.95
28.58
30.18
33.06
11.07
11.13
13.49
14.27
18.26
18.26
21.44
23.83
26.19
29.36
32.54
38.89
27.79
29.45
31.75
32.77
36.06
39.38
41.04
8.74
7.62
8.56
10.97
12.70
15.09
17.48
19.05
21.44
23.83
26.19
30.96
8.74
7.62
8.56
10.97
12.70
15.09
17.48
19.05
21.44
23.83
26.19
30.96
8.74
11.13
11.13
14.27
18.26
21.44

3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0

0
9.53
9.53
9.53
9.53
9.53
9.53
9.53
9.53
0
0
0
0
0
0
0
0
0
9.53
9.53
9.53
9.53
9.53
9.53
9.53
9.53
9.53
9.53
0
0
0
0
0
0
0
0
0
9.53
9.53
9.53
0
0
0
0
0
0
0
0
0
9.53
9.53
9.53
0
0
0
0
0
0

18.44
30.36
32.72
37.49
31.93
33.48
35.11
36.71
39.59
5.07
5.13
7.49
8.27
12.26
12.26
15.44
17.83
20.19
32.89
36.07
42.42
31.32
32.98
35.28
36.3
39.59
42.91
44.57
5.74
4.62
5.56
7.97
9.7
12.09
14.48
16.05
18.44
30.36
32.72
37.49
5.74
4.62
5.56
7.97
9.7
12.09
14.48
16.05
18.44
30.36
32.72
37.49
5.74
8.13
8.13
11.27
15.26
18.44

99.6
99.6
99.6
99.6
99.6
99.6
99.6
99.6
99.6
99.6
99.6
99.6
99.6
99.6
99.6
99.6
99.6
99.6
99.6
99.6
99.6
99.6
99.6
99.6
99.6
99.6
99.6
99.6
99.6
99.6
99.6
99.6
99.6
99.6
99.6
99.6
99.6
99.6
99.6
99.6
99.6
99.6
99.6
99.6
99.6
99.6
99.6
99.6
99.6
99.6
99.6
99.6
142
142
142
142
142
142

9.96
9.96
9.96
9.96
9.96
9.96
9.96
9.96
9.96
9.96
9.96
9.96
9.96
9.96
9.96
9.96
9.96
9.96
9.96
9.96
9.96
9.96
9.96
9.96
9.96
9.96
9.96
9.96
9.96
9.96
9.96
9.96
9.96
9.96
9.96
9.96
9.96
9.96
9.96
9.96
9.96
9.96
9.96
9.96
9.96
9.96
9.96
9.96
9.96
9.96
9.96
9.96
14.2
14.2
14.2
14.2
14.2
14.2

pipe dia

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (2" to 4") ]

pipe thick

pipe thick

Shoe
Height

MEMBER
SIZE European
sections

Crossection
thickness- as
per British
sections

Crossection
thickness- as
per European
sections

Crossection
thickness

S, Specified
Fillet
max weld Weld LEG
size
size

dBS

dES

wmax

mm

mm

mm

mm

mm

mm

mm

mm

150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150

190
190
240
240
370
370
370
420
420
0
0
0
80
110
110
150
150
190
190
240
240
370
370
370
420
420
620
620
0
0
0
80
110
110
150
150
190
190
240
240
0
0
0
80
110
110
150
150
190
190
240
240
0
0
0
80
110
110

400
400
400
400
500
500
500
500
500
250
250
250
300
300
300
300
400
400
400
400
400
500
500
500
500
500
500
500
250
250
250
300
300
300
300
400
400
400
400
400
250
250
250
300
300
300
300
400
400
400
400
400
250
250
250
300
300
300

8.60
8.60
9.90
9.90
6.00
6.00
6.00
6.00
6.00
6.00
8.60
8.60
8.60
8.60
9.90
9.90
6.00
6.00
6.00
6.00
6.00
6.00
8.60
8.60
8.60
8.60
9.90
9.90
6.00
6.00
6.00
6.00
6.00
6.00
8.60
8.60
8.60
8.60
9.90
9.90
6.00
6.00
6.00
6.00
6.00
6.00

10.00
10.00
11.00
11.00
6.20
6.20
6.20
7.10
7.10
7.10
10.00
10.00
10.00
10.00
11.00
11.00
6.20
6.20
6.20
7.10
7.10
7.10
10.00
10.00
10.00
10.00
11.00
11.00
6.20
6.20
6.20
7.10
7.10
7.10
10.00
10.00
10.00
10.00
11.00
11.00
6.20
6.20
6.20
7.10
7.10
7.10

8.60
8.60
9.90
9.90
16.00
16.00
16.00
16.00
16.00
6.00
6.00
6.00
6.00
6.00
6.00
8.60
8.60
8.60
8.60
9.90
9.90
16.00
16.00
16.00
16.00
16.00
16.00
16.00
6.00
6.00
6.00
6.00
6.00
6.00
8.60
8.60
8.60
8.60
9.90
9.90
6.00
6.00
6.00
6.00
6.00
6.00
8.60
8.60
8.60
8.60
9.90
9.90
6.00
6.00
6.00
6.00
6.00
6.00

6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6

6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
5.07
5.13
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
5.74
4.62
5.56
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
5.74
4.62
5.56
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
5.74
6.00
6.00
6.00
6.00
6.00

Sh
Mpa =
N/mm2
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
138
138
138
138
138
138

Weld
length
Weld
perpendic length
ular to parallel to MEMBER SIZE - British
shoe
shoe
sections

[ Printed on 6/27/2013 at 1:47 AM ]

UC 254 X 254 X 73
UC 254 X 254 X 73
UC 305 X 305 X 97
UC 305 X 305 X 97
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 305 X 165 X 45
UB 305 X 165 X 45
UB 305 X 165 X 45
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 305 X 305 X 97
UC 305 X 305 X 97
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 305 X 165 X 45
UB 305 X 165 X 45
UB 305 X 165 X 45
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 305 X 305 X 97
UC 305 X 305 X 97
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 305 X 165 X 45
UB 305 X 165 X 45
UB 305 X 165 X 45
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 305 X 305 X 97
UC 305 X 305 X 97
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 305 X 165 X 45
UB 305 X 165 X 45
UB 305 X 165 X 45

HE-240B
HE-240B
HE-300B
HE-300B
IPE-240
IPE-240
IPE-240
IPE-300
IPE-300
IPE-300
HE-240B
HE-240B
HE-240B
HE-240B
HE-300B
HE-300B
IPE-240
IPE-240
IPE-240
IPE-300
IPE-300
IPE-300
HE-240B
HE-240B
HE-240B
HE-240B
HE-300B
HE-300B
IPE-240
IPE-240
IPE-240
IPE-300
IPE-300
IPE-300
HE-240B
HE-240B
HE-240B
HE-240B
HE-300B
HE-300B
IPE-240
IPE-240
IPE-240
IPE-300
IPE-300
IPE-300

Page 120 of 313

1st set of calculations

Moment of
inertia of
welding for
shoe
Total weld bending @
length
pipe axis

sr. no.

554
555
556
557
558
559
560
561
562
563
564
565
566
567
568
569
570
571
572
573
574
575
576
577
578
579
580
581
582
583
584
585
586
587
588
589
590
591
592
593
594
595
596
597
598
599
600
601
602
603
604
605
606
607
608
609
610
611

Section
modulus of
welding for
shoe
bending @
pipe axis
= Iwx-x/hx

ZwX-X

Section
Moment of
modulus of
inertia of
welding for
welding for
Allowable
bending @
bending @
welding stress
axis
axis
transverse to Polar moment (from sheet
transverse to pipe direction
inertia of
"Weld-Pipe to
pipe direction = IwY-Y/hx
welding
Shoe or Stop")

ZwY-Y

hy

hx

WL

IwX-X

mm

mm

mm

mm

mm

mm

mm

mm

200.00
200.00
200.00
200.00
250.00
250.00
250.00
250.00
250.00
125.00
125.00
125.00
150.00
150.00
150.00
150.00
200.00
200.00
200.00
200.00
200.00
250.00
250.00
250.00
250.00
250.00
250.00
250.00
125.00
125.00
125.00
150.00
150.00
150.00
150.00
200.00
200.00
200.00
200.00
200.00
125.00
125.00
125.00
150.00
150.00
150.00
150.00
200.00
200.00
200.00
200.00
200.00
125.00
125.00
125.00
150.00
150.00
150.00

4.30
4.30
4.95
4.95
8.00
8.00
8.00
8.00
8.00
3.00
3.00
3.00
3.00
3.00
3.00
4.30
4.30
4.30
4.30
4.95
4.95
8.00
8.00
8.00
8.00
8.00
8.00
8.00
3.00
3.00
3.00
3.00
3.00
3.00
4.30
4.30
4.30
4.30
4.95
4.95
3.00
3.00
3.00
3.00
3.00
3.00
4.30
4.30
4.30
4.30
4.95
4.95
3.00
3.00
3.00
3.00
3.00
3.00

800
800
800
800
1000
1000
1000
1000
1000
500
500
500
600
600
600
600
800
800
800
800
800
1000
1000
1000
1000
1000
1000
1000
500
500
500
600
600
600
600
800
800
800
800
800
500
500
500
600
600
600
600
800
800
800
800
800
500
500
500
600
600
600

14792
14792
19602
19602
64000
64000
64000
64000
64000
4500
4500
4500
5400
5400
5400
11094
14792
14792
14792
19602
19602
64000
64000
64000
64000
64000
64000
64000
4500
4500
4500
5400
5400
5400
11094
14792
14792
14792
19602
19602
4500
4500
4500
5400
5400
5400
11094
14792
14792
14792
19602
19602
4500
4500
4500
5400
5400
5400

3440
3440
3960
3960
8000
8000
8000
8000
8000
1500
1500
1500
1800
1800
1800
2580
3440
3440
3440
3960
3960
8000
8000
8000
8000
8000
8000
8000
1500
1500
1500
1800
1800
1800
2580
3440
3440
3440
3960
3960
1500
1500
1500
1800
1800
1800
2580
3440
3440
3440
3960
3960
1500
1500
1500
1800
1800
1800

10666667
10666667
10666667
10666667
20833333
20833333
20833333
20833333
20833333
2604167
2604167
2604167
4500000
4500000
4500000
4500000
10666667
10666667
10666667
10666667
10666667
20833333
20833333
20833333
20833333
20833333
20833333
20833333
2604167
2604167
2604167
4500000
4500000
4500000
4500000
10666667
10666667
10666667
10666667
10666667
2604167
2604167
2604167
4500000
4500000
4500000
4500000
10666667
10666667
10666667
10666667
10666667
2604167
2604167
2604167
4500000
4500000
4500000

53333
53333
53333
53333
83333
83333
83333
83333
83333
20833
20833
20833
30000
30000
30000
30000
53333
53333
53333
53333
53333
83333
83333
83333
83333
83333
83333
83333
20833
20833
20833
30000
30000
30000
30000
53333
53333
53333
53333
53333
20833
20833
20833
30000
30000
30000
30000
53333
53333
53333
53333
53333
20833
20833
20833
30000
30000
30000

10681459
10681459
10686269
10686269
20897333
20897333
20897333
20897333
20897333
2608667
2608667
2608667
4505400
4505400
4505400
4511094
10681459
10681459
10681459
10686269
10686269
20897333
20897333
20897333
20897333
20897333
20897333
20897333
2608667
2608667
2608667
4505400
4505400
4505400
4511094
10681459
10681459
10681459
10686269
10686269
2608667
2608667
2608667
4505400
4505400
4505400
4511094
10681459
10681459
10681459
10686269
10686269
2608667
2608667
2608667
4505400
4505400
4505400

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (2" to 4") ]

IwY-Y
3

Jweld
3

Additional
Allowable
moment arm
force /mm due to bearing
Assigned
Assigned
of weld
plate / wear pad Maximum Maximum
Allowable
Allowable
/ steel packing
moment
Moment Eccentricity lateral force axial force
=
or thermal
for torsion
factor
factor
arm for
arm for
Sweld-allow
movement of bending due bending (Mz) due to
*w
pipe.
= Fy / Fz
= Fx / Fz
t oFx
due to Fy
Fx

Allowable Load
Allowable Load
bassed on local
bassed on local
stresses in parent
stresses in parant pipe due to Pressure
Allowable
pipe due to
, Faxial, and
Load based Pressure, Faxial, and
Circumferential
on weld joint Longitudinal bending
bending
strength
moment (Fx Hx)
moment (Fy Hy)

Allowable
vertical
force

Allowable
Allowable
lateral force axial force

fwallowable

Hx

Hy

Hz

FY/Z

FX/Z

Fzmax(weld)

Fzmax(SL)

Fzmax(SC)

Fzmax

Fymax

Fxmax

N/mm

N/mm

mm

mm

mm

mm

KN

KN

KN

KN

KN

KN

79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2

475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
401.54
406.30
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
454.61
365.90
440.35
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
454.61
365.90
440.35
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
454.61
475.20
475.20
475.20
475.20
475.20

25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00

175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00

150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150

100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00

0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25

0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5

17.29
17.29
19.67
19.67
38.01
38.01
38.01
38.01
38.01
6.45
6.52
7.63
9.20
9.20
9.20
12.85
17.29
17.29
17.29
19.67
19.67
38.01
38.01
38.01
38.01
38.01
38.01
38.01
7.30
5.87
7.07
9.20
9.20
9.20
12.85
17.29
17.29
17.29
19.67
19.67
7.30
5.87
7.07
9.20
9.20
9.20
12.85
17.29
17.29
17.29
19.67
19.67
7.30
7.63
7.63
9.20
9.20
9.20

205.44
455.93
480.62
532.26
517.50
530.63
546.43
561.62
583.73
43.77
33.90
54.40
63.96
105.18
87.85
116.44
215.98
242.73
522.85
568.16
658.73
499.50
516.09
551.34
549.97
583.73
618.83
636.52
53.75
28.13
32.08
59.77
68.67
85.59
103.38
178.00
205.44
455.93
480.62
532.26
50.32
26.09
29.70
55.30
63.41
79.03
95.49
164.46
189.84
424.87
447.65
495.34
50.44
69.42
57.18
100.23
140.24
165.14

19.50
52.72
62.54
68.04
81.16
81.72
82.86
83.88
84.22
4.95
3.39
5.73
5.30
9.37
6.83
13.24
21.95
24.53
62.04
76.39
88.01
77.32
78.63
83.90
81.42
84.22
87.32
88.90
6.25
2.67
2.93
4.84
5.28
6.58
11.21
16.83
19.50
52.72
62.54
68.04
5.78
2.39
2.60
4.29
4.64
5.78
9.86
14.82
17.18
48.11
56.97
61.80
5.35
7.25
5.30
8.06
11.58
13.36

17.29
17.29
19.67
19.67
38.01
38.01
38.01
38.01
38.01
4.95
3.39
5.73
5.30
9.20
6.83
12.85
17.29
17.29
17.29
19.67
19.67
38.01
38.01
38.01
38.01
38.01
38.01
38.01
6.25
2.67
2.93
4.84
5.28
6.58
11.21
16.83
17.29
17.29
19.67
19.67
5.78
2.39
2.60
4.29
4.64
5.78
9.86
14.82
17.18
17.29
19.67
19.67
5.35
7.25
5.30
8.06
9.20
9.20

4.32
4.32
4.92
4.92
9.50
9.50
9.50
9.50
9.50
1.24
0.85
1.43
1.33
2.30
1.71
3.21
4.32
4.32
4.32
4.92
4.92
9.50
9.50
9.50
9.50
9.50
9.50
9.50
1.56
0.67
0.73
1.21
1.32
1.65
2.80
4.21
4.32
4.32
4.92
4.92
1.44
0.60
0.65
1.07
1.16
1.44
2.46
3.70
4.30
4.32
4.92
4.92
1.34
1.81
1.33
2.02
2.30
2.30

8.64
8.64
9.84
9.84
19.01
19.01
19.01
19.01
19.01
2.48
1.70
2.86
2.65
4.60
3.42
6.42
8.64
8.64
8.64
9.84
9.84
19.01
19.01
19.01
19.01
19.01
19.01
19.01
3.12
1.34
1.46
2.42
2.64
3.29
5.60
8.41
8.64
8.64
9.84
9.84
2.89
1.20
1.30
2.14
2.32
2.89
4.93
7.41
8.59
8.64
9.84
9.84
2.67
3.63
2.65
4.03
4.60
4.60

Sweld-allow
2

[ Printed on 6/27/2013 at 1:47 AM ]

Page 121 of 313

2nd set of calculations

Assigned
Assigned
Allowable
Allowable
lateral force axial force
factor
factor
sr. no.

554
555
556
557
558
559
560
561
562
563
564
565
566
567
568
569
570
571
572
573
574
575
576
577
578
579
580
581
582
583
584
585
586
587
588
589
590
591
592
593
594
595
596
597
598
599
600
601
602
603
604
605
606
607
608
609
610
611

Allowable Load
Allowable Load
bassed on local
bassed on local
stresses in parant
stresses in parant pipe due to Pressure
Allowable pipe due to Pressure,
, Faxial, and
Load based
Faxial, and
Circumferential
on weld joint Longitudinal bending
bending
strength
moment (Fx Hx)
moment (Fy Hy)

Maximum allowed (Lower of 1st set and


2nd set)

Miscellaneous calculations

Allowable
vertical
force

Allowable
Allowable
lateral force axial force

Allowable vertical Load Fzmax with


allowed simultaneous lateral loads
combinations,
(1) Fxmax=0.5Fz max & Fymax=0.25Fz max
(2) Fxmax=0.25Fz max & Fymax=0.5Fz max

= Fy / Fz

= Fx / Fz

FY/Z

FX/Z

Fzmax(weld)

Fzmax(SL)

Fzmax(SC)

Fzmax

Fymax

Fxmax

Fz(x,y=0)

Fx(y,z=0)

Fy(x,z=0)

Fz(x,y=0)

Fx(y,z=0)

Fy(x,z=0)

Fz(x,y=0)

Fx(y,z=0)

Fy(x,z=0)

Fz(x,y=0)

Fx(y,z=0)

Fy(x,z=0)

Fzmax

0.5 Fzmax

0.25 Fzmax

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5

0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25

30.34
30.34
33.88
33.88
61.52
61.52
61.52
61.52
61.52
11.42
11.56
13.52
16.51
16.51
16.51
22.07
30.34
30.34
30.34
33.88
33.88
61.52
61.52
61.52
61.52
61.52
61.52
61.52
12.93
10.41
12.53
16.51
16.51
16.51
22.07
30.34
30.34
30.34
33.88
33.88
12.93
10.41
12.53
16.51
16.51
16.51
22.07
30.34
30.34
30.34
33.88
33.88
12.93
13.52
13.52
16.51
16.51
16.51

267.97
594.70
626.90
694.25
651.67
668.20
688.09
707.22
735.06
61.79
47.86
76.80
87.52
143.92
120.22
159.33
281.71
316.60
681.97
741.08
859.21
629.00
649.89
694.28
692.56
735.06
779.26
801.54
75.89
39.71
45.28
81.80
93.97
117.12
141.47
232.17
267.97
594.70
626.90
694.25
71.04
36.83
41.93
75.68
86.77
108.15
130.67
214.51
247.62
554.17
583.89
646.09
71.21
98.00
80.73
137.15
191.90
225.98

10.15
27.45
32.74
35.62
43.58
43.89
44.50
45.05
45.23
2.55
1.75
2.95
2.73
4.82
3.52
6.89
11.43
12.77
32.30
40.00
46.08
41.52
42.23
45.06
43.73
45.23
46.89
47.75
3.21
1.37
1.51
2.49
2.72
3.39
5.84
8.76
10.15
27.45
32.74
35.62
2.97
1.23
1.34
2.21
2.39
2.97
5.13
7.71
8.95
25.05
29.83
32.36
2.75
3.73
2.73
4.15
5.96
6.87

10.15
27.45
32.74
33.88
43.58
43.89
44.50
45.05
45.23
2.55
1.75
2.95
2.73
4.82
3.52
6.89
11.43
12.77
30.34
33.88
33.88
41.52
42.23
45.06
43.73
45.23
46.89
47.75
3.21
1.37
1.51
2.49
2.72
3.39
5.84
8.76
10.15
27.45
32.74
33.88
2.97
1.23
1.34
2.21
2.39
2.97
5.13
7.71
8.95
25.05
29.83
32.36
2.75
3.73
2.73
4.15
5.96
6.87

5.08
13.72
16.37
16.94
21.79
21.94
22.25
22.52
22.61
1.27
0.87
1.47
1.36
2.41
1.76
3.45
5.71
6.38
15.17
16.94
16.94
20.76
21.11
22.53
21.86
22.61
23.45
23.87
1.61
0.69
0.75
1.24
1.36
1.69
2.92
4.38
5.08
13.72
16.37
16.94
1.49
0.62
0.67
1.10
1.19
1.49
2.57
3.86
4.47
12.52
14.91
16.18
1.38
1.87
1.36
2.07
2.98
3.44

2.54
6.86
8.19
8.47
10.90
10.97
11.12
11.26
11.31
0.64
0.44
0.74
0.68
1.21
0.88
1.72
2.86
3.19
7.59
8.47
8.47
10.38
10.56
11.26
10.93
11.31
11.72
11.94
0.80
0.34
0.38
0.62
0.68
0.85
1.46
2.19
2.54
6.86
8.19
8.47
0.74
0.31
0.33
0.55
0.60
0.74
1.28
1.93
2.24
6.26
7.46
8.09
0.69
0.93
0.68
1.04
1.49
1.72

380.16
380.16
380.16
380.16
475.20
475.20
475.20
475.20
475.20
200.77
203.15
237.60
285.12
285.12
285.12
285.12
380.16
380.16
380.16
380.16
380.16
475.20
475.20
475.20
475.20
475.20
475.20
475.20
227.30
182.95
220.18
285.12
285.12
285.12
285.12
380.16
380.16
380.16
380.16
380.16
227.30
182.95
220.18
285.12
285.12
285.12
285.12
380.16
380.16
380.16
380.16
380.16
227.30
237.60
237.60
285.12
285.12
285.12

9.33
9.33
10.74
10.74
21.67
21.67
21.67
21.67
21.67
3.44
3.48
4.07
4.88
4.88
4.88
7.00
9.33
9.33
9.33
10.74
10.74
21.67
21.67
21.67
21.67
21.67
21.67
21.67
3.89
3.13
3.77
4.88
4.88
4.88
7.00
9.33
9.33
9.33
10.74
10.74
3.89
3.13
3.77
4.88
4.88
4.88
7.00
9.33
9.33
9.33
10.74
10.74
3.89
4.07
4.07
4.88
4.88
4.88

82.89
82.89
82.91
82.91
108.52
108.52
108.52
108.52
108.52
37.33
37.77
44.18
57.05
57.05
57.05
57.08
82.89
82.89
82.89
82.91
82.91
108.52
108.52
108.52
108.52
108.52
108.52
108.52
42.26
34.02
40.94
57.05
57.05
57.05
57.08
82.89
82.89
82.89
82.91
82.91
42.26
34.02
40.94
57.05
57.05
57.05
57.08
82.89
82.89
82.89
82.91
82.91
42.26
44.18
44.18
57.05
57.05
57.05

385.20
854.88
901.17
997.98
879.76
902.07
928.93
954.75
992.33
105.05
81.35
130.56
138.58
227.88
190.35
252.28
404.96
455.12
980.34
1065.30
1235.12
849.15
877.35
937.27
934.95
992.33
1052.00
1082.08
129.01
67.51
76.98
129.51
148.78
185.44
224.00
333.75
385.20
854.88
901.17
997.98
120.77
62.61
71.28
119.82
137.39
171.23
206.90
308.36
355.95
796.62
839.34
928.76
121.06
166.60
137.24
217.16
303.85
357.81

220.11
488.50
514.95
570.28
628.40
644.34
663.52
681.97
708.81
37.52
29.05
46.63
59.39
97.66
81.58
108.12
231.41
260.07
560.19
608.74
705.78
606.54
626.68
669.48
667.82
708.81
751.43
772.92
46.08
24.11
27.49
55.50
63.76
79.47
96.00
190.72
220.11
488.50
514.95
570.28
43.13
22.36
25.46
51.35
58.88
73.39
88.67
176.21
203.40
455.21
479.62
530.72
43.24
59.50
49.01
93.07
130.22
153.35

N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.

246.24
665.76
694.22
755.32
588.39
592.45
600.73
608.16
610.57
87.50
59.93
101.20
93.67
165.49
120.69
167.15
277.14
309.71
783.50
848.01
976.99
560.58
570.05
608.29
590.30
610.57
633.05
644.56
110.34
47.18
51.69
85.42
93.29
116.27
141.55
212.48
246.24
665.76
694.22
755.32
102.10
42.27
45.99
75.74
81.89
102.06
124.46
187.09
217.00
607.51
632.39
686.09
94.45
128.15
93.63
142.42
204.61
236.02

N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.

5.29
14.31
17.18
18.69
23.54
23.70
24.03
24.33
24.42
1.31
0.90
1.52
1.41
2.48
1.81
3.59
5.96
6.66
16.85
20.99
24.18
22.42
22.80
24.33
23.61
24.42
25.32
25.78
1.66
0.71
0.78
1.28
1.40
1.74
3.04
4.57
5.29
14.31
17.18
18.69
1.53
0.63
0.69
1.14
1.23
1.53
2.68
4.02
4.67
13.06
15.65
16.98
1.42
1.92
1.40
2.14
3.07
3.54

246.24
380.16
380.16
380.16
475.20
475.20
475.20
475.20
475.20
87.50
59.93
101.20
93.67
165.49
120.69
167.15
277.14
309.71
380.16
380.16
380.16
475.20
475.20
475.20
475.20
475.20
475.20
475.20
110.34
47.18
51.69
85.42
93.29
116.27
141.55
212.48
246.24
380.16
380.16
380.16
102.10
42.27
45.99
75.74
81.89
102.06
124.46
187.09
217.00
380.16
380.16
380.16
94.45
128.15
93.63
142.42
204.61
236.02

9.33
9.33
10.74
10.74
21.67
21.67
21.67
21.67
21.67
3.44
3.48
4.07
4.88
4.88
4.88
7.00
9.33
9.33
9.33
10.74
10.74
21.67
21.67
21.67
21.67
21.67
21.67
21.67
3.89
3.13
3.77
4.88
4.88
4.88
7.00
9.33
9.33
9.33
10.74
10.74
3.89
3.13
3.77
4.88
4.88
4.88
7.00
9.33
9.33
9.33
10.74
10.74
3.89
4.07
4.07
4.88
4.88
4.88

5.29
14.31
17.18
18.69
23.54
23.70
24.03
24.33
24.42
1.31
0.90
1.52
1.41
2.48
1.81
3.59
5.96
6.66
16.85
20.99
24.18
22.42
22.80
24.33
23.61
24.42
25.32
25.78
1.66
0.71
0.78
1.28
1.40
1.74
3.04
4.57
5.29
14.31
17.18
18.69
1.53
0.63
0.69
1.14
1.23
1.53
2.68
4.02
4.67
13.06
15.65
16.98
1.42
1.92
1.40
2.14
3.07
3.54

10.15
17.29
19.67
19.67
38.01
38.01
38.01
38.01
38.01
2.55
1.75
2.95
2.73
4.82
3.52
6.89
11.43
12.77
17.29
19.67
19.67
38.01
38.01
38.01
38.01
38.01
38.01
38.01
3.21
1.37
1.51
2.49
2.72
3.39
5.84
8.76
10.15
17.29
19.67
19.67
2.97
1.23
1.34
2.21
2.39
2.97
5.13
7.71
8.95
17.29
19.67
19.67
2.75
3.73
2.73
4.15
5.96
6.87

5.08
8.64
9.84
9.84
19.01
19.01
19.01
19.01
19.01
1.27
0.87
1.47
1.36
2.41
1.76
3.45
5.71
6.38
8.64
9.84
9.84
19.01
19.01
19.01
19.01
19.01
19.01
19.01
1.61
0.69
0.75
1.24
1.36
1.69
2.92
4.38
5.08
8.64
9.84
9.84
1.49
0.62
0.67
1.10
1.19
1.49
2.57
3.86
4.47
8.64
9.84
9.84
1.38
1.87
1.36
2.07
2.98
3.44

2.54
4.32
4.92
4.92
9.50
9.50
9.50
9.50
9.50
0.64
0.44
0.74
0.68
1.21
0.88
1.72
2.86
3.19
4.32
4.92
4.92
9.50
9.50
9.50
9.50
9.50
9.50
9.50
0.80
0.34
0.38
0.62
0.68
0.85
1.46
2.19
2.54
4.32
4.92
4.92
0.74
0.31
0.33
0.55
0.60
0.74
1.28
1.93
2.24
4.32
4.92
4.92
0.69
0.93
0.68
1.04
1.49
1.72

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (2" to 4") ]

F-max weld

F-max (SL)

[ Printed on 6/27/2013 at 1:47 AM ]

F-max (SC)

F-max

Page 122 of 313

sr. no.

612
613
614
615
616
617
618
619
620
621
622
623
624
625
626
627
628
629
630
631
632
633
634
635
636
637
638
639
640
641
642
643
644
645
646
647
648
649
650
651
652
653
654
655
656
657
658
659
660
661
662
663
664
665
666
667
668
669

pipe class

091440-X
091440-X
091440-X
091440-X
091440-X
091440-X
091441-X
091441-X
091441-X
091441-X
091441-X
091441-X
091441-X
091441-X
091441-X
091441-X
091441-X
091441-X
091502-Y
091502-Y
091502-Y
091502-Y
091502-Y
091502-Y
091502-Y
091502-Y
091502-Y
091502-Y
091502-Y
091502-Y
151440-X
151440-X
151440-X
151440-X
151440-X
151440-X
151440-X
151440-X
151440-X
151440-X
151440-X
151440-X
151502-Y
151502-Y
151502-Y
151502-Y
151502-Y
151502-Y
151502-Y
151502-Y
151502-Y
151502-Y
151502-Y
151502-Y
251440-x
251440-x
251440-x
251440-x

MOC

CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
CS
CS
CS
CS

pipe thk
with CA

pipe thk
with -ve
tol.

Hot Stress
Allowable,

Corrosion
Allowance

wear pad

= tp-C+tr

pressure

pressure

tp

tr

P bar

pipe dia

pipe
radius

inch

mm

mm

Sch./mm

mm

mm

mm

mm

mm

bar (g)

N/mm2

12
14
16
18
20
24
2
3
4
6
8
10
12
14
16
18
20
24
2
3
4
6
8
10
12
14
16
18
20
24
2
3
4
6
8
10
12
14
16
18
20
24
2
3
4
6
8
10
12
14
16
18
20
24
2
3
4
6

323.85
355.60
406.40
457.20
508.00
609.60
60.32
88.90
114.30
168.27
219.07
273.05
323.85
355.60
406.40
457.20
508.00
609.60
60.32
88.90
114.30
168.27
219.07
273.05
323.85
355.60
406.40
457.20
508.00
609.60
60.32
88.90
114.30
168.27
219.07
273.05
323.85
355.60
406.40
457.20
508.00
609.60
60.32
88.90
114.30
168.27
219.07
273.05
323.85
355.60
406.40
457.20
508.00
609.60
60.32
88.90
114.30
168.27

161.93
177.80
203.20
228.60
254.00
304.80
30.16
44.45
57.15
84.14
109.54
136.53
161.93
177.80
203.20
228.60
254.00
304.80
30.16
44.45
57.15
84.14
109.54
136.53
161.93
177.80
203.20
228.60
254.00
304.80
30.16
44.45
57.15
84.14
109.54
136.53
161.93
177.80
203.20
228.60
254.00
304.80
30.16
44.45
57.15
84.14
109.54
136.53
161.93
177.80
203.20
228.60
254.00
304.80
30.16
44.45
57.15
84.14

100
100
100
100
100
100
160
160
120
120
120
120
100
100
100
100
100
100
160
160
120
120
120
120
100
100
100
100
100
100
XXS
XXS
160
160
160
160
160
160
160
160
160
160
160
160
160
160
160
160
160
160
160
160
160
160
XXS
XXS
XXS
XXS

21.44
23.83
26.19
29.36
32.54
38.89
8.74
11.13
11.13
14.27
18.26
21.44
21.44
23.83
26.19
29.36
32.54
38.89
8.74
11.13
11.13
14.27
18.26
21.44
21.44
23.83
26.19
29.36
32.54
38.89
11.07
15.24
13.49
18.26
23.01
28.58
33.32
35.71
40.49
45.24
50.01
59.54
8.74
11.13
13.49
18.26
23.01
28.58
33.32
35.71
40.49
45.24
50.01
59.54
11.07
15.24
17.12
21.95

21.44
23.83
26.19
29.36
32.54
38.89
8.74
11.13
11.13
14.27
18.26
21.44
21.44
23.83
26.19
29.36
32.54
38.89
8.74
11.13
11.13
14.27
18.26
21.44
21.44
23.83
26.19
29.36
32.54
38.89
11.07
15.24
13.49
18.26
23.01
28.58
33.32
35.71
40.49
45.24
50.01
59.54
8.74
11.13
13.49
18.26
23.01
28.58
33.32
35.71
40.49
45.24
50.01
59.54
11.07
15.24
17.12
21.95

3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0

0
0
0
9.53
9.53
9.53
0
0
0
0
0
0
0
0
0
9.53
9.53
9.53
0
0
0
0
0
0
0
0
0
9.53
9.53
9.53
0
0
0
0
0
0
0
0
0
9.53
9.53
9.53
0
0
0
0
0
0
0
0
0
9.53
9.53
9.53
0
0
0
0

18.44
20.83
23.19
35.89
39.07
45.42
5.74
8.13
8.13
11.27
15.26
18.44
18.44
20.83
23.19
35.89
39.07
45.42
5.74
8.13
8.13
11.27
15.26
18.44
18.44
20.83
23.19
35.89
39.07
45.42
8.07
12.24
10.49
15.26
20.01
25.58
30.32
32.71
37.49
51.77
56.54
66.07
5.74
8.13
10.49
15.26
20.01
25.58
30.32
32.71
37.49
51.77
56.54
66.07
8.07
12.24
14.12
18.95

142
142
142
142
142
142
142
142
142
142
142
142
142
142
142
142
142
142
142
142
142
142
142
142
142
142
142
142
142
142
219
219
219
219
219
219
219
219
219
219
219
219
219
219
219
219
219
219
219
219
219
219
219
219
314
314
314
314

14.2
14.2
14.2
14.2
14.2
14.2
14.2
14.2
14.2
14.2
14.2
14.2
14.2
14.2
14.2
14.2
14.2
14.2
14.2
14.2
14.2
14.2
14.2
14.2
14.2
14.2
14.2
14.2
14.2
14.2
21.9
21.9
21.9
21.9
21.9
21.9
21.9
21.9
21.9
21.9
21.9
21.9
21.9
21.9
21.9
21.9
21.9
21.9
21.9
21.9
21.9
21.9
21.9
21.9
31.4
31.4
31.4
31.4

pipe dia

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (2" to 4") ]

pipe thick

pipe thick

Shoe
Height

MEMBER
SIZE European
sections

Crossection
thickness- as
per British
sections

Crossection
thickness- as
per European
sections

Crossection
thickness

S, Specified
Fillet
max weld Weld LEG
size
size

dBS

dES

wmax

mm

mm

mm

mm

mm

mm

mm

mm

150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150

150
150
190
190
240
240
0
0
0
80
110
110
150
150
190
190
240
240
0
0
0
80
110
110
150
150
190
190
240
240
0
0
0
80
110
110
150
150
190
190
240
240
0
0
0
80
110
110
150
150
190
190
240
240
0
0
0
80

300
400
400
400
400
400
250
250
250
300
300
300
300
400
400
400
400
400
250
250
250
300
300
300
300
400
400
400
400
400
250
250
250
300
300
300
300
400
400
400
400
400
250
250
250
300
300
300
300
400
400
400
400
400
250
250
250
300

8.60
8.60
8.60
8.60
9.90
9.90
6.00
6.00
6.00
6.00
6.00
6.00
8.60
8.60
8.60
8.60
9.90
9.90
6.00
6.00
6.00
6.00
6.00
6.00
8.60
8.60
8.60
8.60
9.90
9.90
6.00
6.00
6.00
6.00
6.00
6.00
8.60
8.60
8.60
8.60
9.90
9.90
6.00
6.00
6.00
6.00
6.00
6.00
8.60
8.60
8.60
8.60
9.90
9.90
6.00
6.00
6.00
6.00

10.00
10.00
10.00
10.00
11.00
11.00
6.20
6.20
6.20
7.10
7.10
7.10
10.00
10.00
10.00
10.00
11.00
11.00
6.20
6.20
6.20
7.10
7.10
7.10
10.00
10.00
10.00
10.00
11.00
11.00
6.20
6.20
6.20
7.10
7.10
7.10
10.00
10.00
10.00
10.00
11.00
11.00
6.20
6.20
6.20
7.10
7.10
7.10
10.00
10.00
10.00
10.00
11.00
11.00
6.20
6.20
6.20
7.10

8.60
8.60
8.60
8.60
9.90
9.90
6.00
6.00
6.00
6.00
6.00
6.00
8.60
8.60
8.60
8.60
9.90
9.90
6.00
6.00
6.00
6.00
6.00
6.00
8.60
8.60
8.60
8.60
9.90
9.90
6.00
6.00
6.00
6.00
6.00
6.00
8.60
8.60
8.60
8.60
9.90
9.90
6.00
6.00
6.00
6.00
6.00
6.00
8.60
8.60
8.60
8.60
9.90
9.90
6.00
6.00
6.00
6.00

6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6

6.00
6.00
6.00
6.00
6.00
6.00
5.74
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
5.74
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
5.74
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00

Sh
Mpa =
N/mm2
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
138
138
138
138
138
138
138
138
138
138
138
138
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
138
138
138
138

Weld
length
Weld
perpendic length
ular to parallel to MEMBER SIZE - British
shoe
shoe
sections

[ Printed on 6/27/2013 at 1:47 AM ]

UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 305 X 305 X 97
UC 305 X 305 X 97
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 305 X 165 X 45
UB 305 X 165 X 45
UB 305 X 165 X 45
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 305 X 305 X 97
UC 305 X 305 X 97
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 305 X 165 X 45
UB 305 X 165 X 45
UB 305 X 165 X 45
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 305 X 305 X 97
UC 305 X 305 X 97
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 305 X 165 X 45
UB 305 X 165 X 45
UB 305 X 165 X 45
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 305 X 305 X 97
UC 305 X 305 X 97
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 305 X 165 X 45
UB 305 X 165 X 45
UB 305 X 165 X 45
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 305 X 305 X 97
UC 305 X 305 X 97
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 305 X 165 X 45

HE-240B
HE-240B
HE-240B
HE-240B
HE-300B
HE-300B
IPE-240
IPE-240
IPE-240
IPE-300
IPE-300
IPE-300
HE-240B
HE-240B
HE-240B
HE-240B
HE-300B
HE-300B
IPE-240
IPE-240
IPE-240
IPE-300
IPE-300
IPE-300
HE-240B
HE-240B
HE-240B
HE-240B
HE-300B
HE-300B
IPE-240
IPE-240
IPE-240
IPE-300
IPE-300
IPE-300
HE-240B
HE-240B
HE-240B
HE-240B
HE-300B
HE-300B
IPE-240
IPE-240
IPE-240
IPE-300
IPE-300
IPE-300
HE-240B
HE-240B
HE-240B
HE-240B
HE-300B
HE-300B
IPE-240
IPE-240
IPE-240
IPE-300

Page 123 of 313

1st set of calculations

Moment of
inertia of
welding for
shoe
Total weld bending @
length
pipe axis

sr. no.

612
613
614
615
616
617
618
619
620
621
622
623
624
625
626
627
628
629
630
631
632
633
634
635
636
637
638
639
640
641
642
643
644
645
646
647
648
649
650
651
652
653
654
655
656
657
658
659
660
661
662
663
664
665
666
667
668
669

Section
modulus of
welding for
shoe
bending @
pipe axis
= Iwx-x/hx

ZwX-X

Section
Moment of
modulus of
inertia of
welding for
welding for
Allowable
bending @
bending @
welding stress
axis
axis
transverse to Polar moment (from sheet
transverse to pipe direction
inertia of
"Weld-Pipe to
pipe direction = IwY-Y/hx
welding
Shoe or Stop")

ZwY-Y

hy

hx

WL

IwX-X

mm

mm

mm

mm

mm

mm

mm

mm

150.00
200.00
200.00
200.00
200.00
200.00
125.00
125.00
125.00
150.00
150.00
150.00
150.00
200.00
200.00
200.00
200.00
200.00
125.00
125.00
125.00
150.00
150.00
150.00
150.00
200.00
200.00
200.00
200.00
200.00
125.00
125.00
125.00
150.00
150.00
150.00
150.00
200.00
200.00
200.00
200.00
200.00
125.00
125.00
125.00
150.00
150.00
150.00
150.00
200.00
200.00
200.00
200.00
200.00
125.00
125.00
125.00
150.00

4.30
4.30
4.30
4.30
4.95
4.95
3.00
3.00
3.00
3.00
3.00
3.00
4.30
4.30
4.30
4.30
4.95
4.95
3.00
3.00
3.00
3.00
3.00
3.00
4.30
4.30
4.30
4.30
4.95
4.95
3.00
3.00
3.00
3.00
3.00
3.00
4.30
4.30
4.30
4.30
4.95
4.95
3.00
3.00
3.00
3.00
3.00
3.00
4.30
4.30
4.30
4.30
4.95
4.95
3.00
3.00
3.00
3.00

600
800
800
800
800
800
500
500
500
600
600
600
600
800
800
800
800
800
500
500
500
600
600
600
600
800
800
800
800
800
500
500
500
600
600
600
600
800
800
800
800
800
500
500
500
600
600
600
600
800
800
800
800
800
500
500
500
600

11094
14792
14792
14792
19602
19602
4500
4500
4500
5400
5400
5400
11094
14792
14792
14792
19602
19602
4500
4500
4500
5400
5400
5400
11094
14792
14792
14792
19602
19602
4500
4500
4500
5400
5400
5400
11094
14792
14792
14792
19602
19602
4500
4500
4500
5400
5400
5400
11094
14792
14792
14792
19602
19602
4500
4500
4500
5400

2580
3440
3440
3440
3960
3960
1500
1500
1500
1800
1800
1800
2580
3440
3440
3440
3960
3960
1500
1500
1500
1800
1800
1800
2580
3440
3440
3440
3960
3960
1500
1500
1500
1800
1800
1800
2580
3440
3440
3440
3960
3960
1500
1500
1500
1800
1800
1800
2580
3440
3440
3440
3960
3960
1500
1500
1500
1800

4500000
10666667
10666667
10666667
10666667
10666667
2604167
2604167
2604167
4500000
4500000
4500000
4500000
10666667
10666667
10666667
10666667
10666667
2604167
2604167
2604167
4500000
4500000
4500000
4500000
10666667
10666667
10666667
10666667
10666667
2604167
2604167
2604167
4500000
4500000
4500000
4500000
10666667
10666667
10666667
10666667
10666667
2604167
2604167
2604167
4500000
4500000
4500000
4500000
10666667
10666667
10666667
10666667
10666667
2604167
2604167
2604167
4500000

30000
53333
53333
53333
53333
53333
20833
20833
20833
30000
30000
30000
30000
53333
53333
53333
53333
53333
20833
20833
20833
30000
30000
30000
30000
53333
53333
53333
53333
53333
20833
20833
20833
30000
30000
30000
30000
53333
53333
53333
53333
53333
20833
20833
20833
30000
30000
30000
30000
53333
53333
53333
53333
53333
20833
20833
20833
30000

4511094
10681459
10681459
10681459
10686269
10686269
2608667
2608667
2608667
4505400
4505400
4505400
4511094
10681459
10681459
10681459
10686269
10686269
2608667
2608667
2608667
4505400
4505400
4505400
4511094
10681459
10681459
10681459
10686269
10686269
2608667
2608667
2608667
4505400
4505400
4505400
4511094
10681459
10681459
10681459
10686269
10686269
2608667
2608667
2608667
4505400
4505400
4505400
4511094
10681459
10681459
10681459
10686269
10686269
2608667
2608667
2608667
4505400

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (2" to 4") ]

IwY-Y
3

Jweld
3

Additional
Allowable
moment arm
force /mm due to bearing
Assigned
Assigned
of weld
plate / wear pad Maximum Maximum
Allowable
Allowable
/ steel packing
moment
Moment Eccentricity lateral force axial force
=
or thermal
for torsion
factor
factor
arm for
arm for
Sweld-allow
movement of bending due bending (Mz) due to
*w
pipe.
= Fy / Fz
= Fx / Fz
t oFx
due to Fy
Fx

Allowable Load
Allowable Load
bassed on local
bassed on local
stresses in parent
stresses in parant pipe due to Pressure
Allowable
pipe due to
, Faxial, and
Load based Pressure, Faxial, and
Circumferential
on weld joint Longitudinal bending
bending
strength
moment (Fx Hx)
moment (Fy Hy)

Allowable
vertical
force

Allowable
Allowable
lateral force axial force

fwallowable

Hx

Hy

Hz

FY/Z

FX/Z

Fzmax(weld)

Fzmax(SL)

Fzmax(SC)

Fzmax

Fymax

Fxmax

N/mm

N/mm

mm

mm

mm

mm

KN

KN

KN

KN

KN

KN

79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2

475.20
475.20
475.20
475.20
475.20
475.20
454.61
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
454.61
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
454.61
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20

25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00

175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00

150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150

100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00

0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25

0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5

12.85
17.29
17.29
17.29
19.67
19.67
7.30
7.63
7.63
9.20
9.20
9.20
12.85
17.29
17.29
17.29
19.67
19.67
7.30
7.63
7.63
9.20
9.20
9.20
12.85
17.29
17.29
17.29
19.67
19.67
7.63
7.63
7.63
9.20
9.20
9.20
12.85
17.29
17.29
17.29
19.67
19.67
7.30
7.63
7.63
9.20
9.20
9.20
12.85
17.29
17.29
17.29
19.67
19.67
7.63
7.63
7.63
9.20

142.04
253.75
275.76
559.31
599.18
679.26
50.44
69.42
57.18
100.23
140.24
165.14
142.04
253.75
275.76
559.31
599.18
679.26
47.01
64.65
52.98
92.71
129.86
152.79
130.69
233.73
253.76
519.38
556.16
630.03
82.30
127.51
78.61
150.36
198.46
259.55
307.47
503.04
578.04
950.22
1023.43
1170.26
41.00
55.96
72.45
138.52
182.87
239.37
283.56
463.64
532.82
881.05
948.53
1083.88
73.50
114.36
119.52
194.83

13.87
22.08
23.35
59.83
72.16
80.43
5.35
7.25
5.30
8.06
11.58
13.36
13.87
22.08
23.35
59.83
72.16
80.43
4.88
6.61
4.73
7.14
10.31
11.84
11.92
19.11
20.09
53.90
64.89
72.11
8.43
13.20
6.36
10.85
14.42
19.31
31.98
44.55
51.33
98.09
118.98
133.85
3.25
4.25
5.52
9.40
12.51
16.83
27.88
38.70
44.61
87.82
106.33
119.26
6.04
9.63
9.04
11.76

12.85
17.29
17.29
17.29
19.67
19.67
5.35
7.25
5.30
8.06
9.20
9.20
12.85
17.29
17.29
17.29
19.67
19.67
4.88
6.61
4.73
7.14
9.20
9.20
11.92
17.29
17.29
17.29
19.67
19.67
7.63
7.63
6.36
9.20
9.20
9.20
12.85
17.29
17.29
17.29
19.67
19.67
3.25
4.25
5.52
9.20
9.20
9.20
12.85
17.29
17.29
17.29
19.67
19.67
6.04
7.63
7.63
9.20

3.21
4.32
4.32
4.32
4.92
4.92
1.34
1.81
1.33
2.02
2.30
2.30
3.21
4.32
4.32
4.32
4.92
4.92
1.22
1.65
1.18
1.78
2.30
2.30
2.98
4.32
4.32
4.32
4.92
4.92
1.91
1.91
1.59
2.30
2.30
2.30
3.21
4.32
4.32
4.32
4.92
4.92
0.81
1.06
1.38
2.30
2.30
2.30
3.21
4.32
4.32
4.32
4.92
4.92
1.51
1.91
1.91
2.30

6.42
8.64
8.64
8.64
9.84
9.84
2.67
3.63
2.65
4.03
4.60
4.60
6.42
8.64
8.64
8.64
9.84
9.84
2.44
3.30
2.36
3.57
4.60
4.60
5.96
8.64
8.64
8.64
9.84
9.84
3.81
3.81
3.18
4.60
4.60
4.60
6.42
8.64
8.64
8.64
9.84
9.84
1.62
2.12
2.76
4.60
4.60
4.60
6.42
8.64
8.64
8.64
9.84
9.84
3.02
3.81
3.81
4.60

Sweld-allow
2

[ Printed on 6/27/2013 at 1:47 AM ]

Page 124 of 313

2nd set of calculations

Assigned
Assigned
Allowable
Allowable
lateral force axial force
factor
factor
sr. no.

612
613
614
615
616
617
618
619
620
621
622
623
624
625
626
627
628
629
630
631
632
633
634
635
636
637
638
639
640
641
642
643
644
645
646
647
648
649
650
651
652
653
654
655
656
657
658
659
660
661
662
663
664
665
666
667
668
669

Allowable Load
Allowable Load
bassed on local
bassed on local
stresses in parant
stresses in parant pipe due to Pressure
Allowable pipe due to Pressure,
, Faxial, and
Load based
Faxial, and
Circumferential
on weld joint Longitudinal bending
bending
strength
moment (Fx Hx)
moment (Fy Hy)

Maximum allowed (Lower of 1st set and


2nd set)

Miscellaneous calculations

Allowable
vertical
force

Allowable
Allowable
lateral force axial force

Allowable vertical Load Fzmax with


allowed simultaneous lateral loads
combinations,
(1) Fxmax=0.5Fz max & Fymax=0.25Fz max
(2) Fxmax=0.25Fz max & Fymax=0.5Fz max

= Fy / Fz

= Fx / Fz

FY/Z

FX/Z

Fzmax(weld)

Fzmax(SL)

Fzmax(SC)

Fzmax

Fymax

Fxmax

Fz(x,y=0)

Fx(y,z=0)

Fy(x,z=0)

Fz(x,y=0)

Fx(y,z=0)

Fy(x,z=0)

Fz(x,y=0)

Fx(y,z=0)

Fy(x,z=0)

Fz(x,y=0)

Fx(y,z=0)

Fy(x,z=0)

Fzmax

0.5 Fzmax

0.25 Fzmax

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5

0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25

22.07
30.34
30.34
30.34
33.88
33.88
12.93
13.52
13.52
16.51
16.51
16.51
22.07
30.34
30.34
30.34
33.88
33.88
12.93
13.52
13.52
16.51
16.51
16.51
22.07
30.34
30.34
30.34
33.88
33.88
13.52
13.52
13.52
16.51
16.51
16.51
22.07
30.34
30.34
30.34
33.88
33.88
12.93
13.52
13.52
16.51
16.51
16.51
22.07
30.34
30.34
30.34
33.88
33.88
13.52
13.52
13.52
16.51

194.36
330.98
359.69
729.53
781.54
886.00
71.21
98.00
80.73
137.15
191.90
225.98
194.36
330.98
359.69
729.53
781.54
886.00
66.37
91.27
74.79
126.87
177.70
209.08
178.84
304.87
330.99
677.45
725.42
821.78
116.18
180.01
110.98
205.76
271.57
355.17
420.75
656.13
753.96
1239.42
1334.91
1526.42
57.88
79.00
102.28
189.55
250.25
327.56
388.03
604.75
694.98
1149.19
1237.21
1413.76
103.77
161.45
168.73
266.61

7.22
11.50
12.16
31.15
37.78
42.11
2.75
3.73
2.73
4.15
5.96
6.87
7.22
11.50
12.16
31.15
37.78
42.11
2.51
3.40
2.43
3.67
5.30
6.09
6.21
9.95
10.46
28.06
33.98
37.76
4.34
6.79
3.27
5.58
7.42
9.94
16.65
23.19
26.72
51.07
62.29
70.08
1.67
2.18
2.84
4.83
6.44
8.66
14.52
20.15
23.23
45.72
55.67
62.44
3.11
4.96
4.65
6.05

7.22
11.50
12.16
30.34
33.88
33.88
2.75
3.73
2.73
4.15
5.96
6.87
7.22
11.50
12.16
30.34
33.88
33.88
2.51
3.40
2.43
3.67
5.30
6.09
6.21
9.95
10.46
28.06
33.88
33.88
4.34
6.79
3.27
5.58
7.42
9.94
16.65
23.19
26.72
30.34
33.88
33.88
1.67
2.18
2.84
4.83
6.44
8.66
14.52
20.15
23.23
30.34
33.88
33.88
3.11
4.96
4.65
6.05

3.61
5.75
6.08
15.17
16.94
16.94
1.38
1.87
1.36
2.07
2.98
3.44
3.61
5.75
6.08
15.17
16.94
16.94
1.26
1.70
1.22
1.84
2.65
3.05
3.10
4.97
5.23
14.03
16.94
16.94
2.17
3.40
1.64
2.79
3.71
4.97
8.33
11.60
13.36
15.17
16.94
16.94
0.84
1.09
1.42
2.42
3.22
4.33
7.26
10.07
11.61
15.17
16.94
16.94
1.55
2.48
2.33
3.03

1.80
2.87
3.04
7.59
8.47
8.47
0.69
0.93
0.68
1.04
1.49
1.72
1.80
2.87
3.04
7.59
8.47
8.47
0.63
0.85
0.61
0.92
1.33
1.52
1.55
2.49
2.61
7.02
8.47
8.47
1.08
1.70
0.82
1.40
1.85
2.48
4.16
5.80
6.68
7.59
8.47
8.47
0.42
0.55
0.71
1.21
1.61
2.17
3.63
5.04
5.81
7.59
8.47
8.47
0.78
1.24
1.16
1.51

285.12
380.16
380.16
380.16
380.16
380.16
227.30
237.60
237.60
285.12
285.12
285.12
285.12
380.16
380.16
380.16
380.16
380.16
227.30
237.60
237.60
285.12
285.12
285.12
285.12
380.16
380.16
380.16
380.16
380.16
237.60
237.60
237.60
285.12
285.12
285.12
285.12
380.16
380.16
380.16
380.16
380.16
227.30
237.60
237.60
285.12
285.12
285.12
285.12
380.16
380.16
380.16
380.16
380.16
237.60
237.60
237.60
285.12

7.00
9.33
9.33
9.33
10.74
10.74
3.89
4.07
4.07
4.88
4.88
4.88
7.00
9.33
9.33
9.33
10.74
10.74
3.89
4.07
4.07
4.88
4.88
4.88
7.00
9.33
9.33
9.33
10.74
10.74
4.07
4.07
4.07
4.88
4.88
4.88
7.00
9.33
9.33
9.33
10.74
10.74
3.89
4.07
4.07
4.88
4.88
4.88
7.00
9.33
9.33
9.33
10.74
10.74
4.07
4.07
4.07
4.88

57.08
82.89
82.89
82.89
82.91
82.91
42.26
44.18
44.18
57.05
57.05
57.05
57.08
82.89
82.89
82.89
82.91
82.91
42.26
44.18
44.18
57.05
57.05
57.05
57.08
82.89
82.89
82.89
82.91
82.91
44.18
44.18
44.18
57.05
57.05
57.05
57.08
82.89
82.89
82.89
82.91
82.91
42.26
44.18
44.18
57.05
57.05
57.05
57.08
82.89
82.89
82.89
82.91
82.91
44.18
44.18
44.18
57.05

307.74
475.78
517.05
1048.70
1123.47
1273.62
121.06
166.60
137.24
217.16
303.85
357.81
307.74
475.78
517.05
1048.70
1123.47
1273.62
112.82
155.16
127.15
200.87
281.36
331.05
283.17
438.25
475.80
973.83
1042.79
1181.31
197.51
306.02
188.66
325.79
429.99
562.36
666.19
943.19
1083.82
1781.67
1918.93
2194.23
98.39
134.31
173.87
300.12
396.22
518.64
614.38
869.32
999.04
1651.96
1778.48
2032.28
176.40
274.46
286.85
422.14

131.89
271.88
295.46
599.26
641.98
727.78
43.24
59.50
49.01
93.07
130.22
153.35
131.89
271.88
295.46
599.26
641.98
727.78
40.29
55.41
45.41
86.09
120.58
141.88
121.36
250.43
271.89
556.47
595.88
675.03
70.54
109.29
67.38
139.62
184.28
241.01
285.51
538.97
619.33
1018.10
1096.53
1253.85
35.14
47.97
62.10
128.62
169.81
222.27
263.31
496.76
570.88
943.98
1016.28
1161.30
63.00
98.02
102.45
180.92

N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.

175.10
278.82
294.88
755.55
801.06
892.81
94.45
128.15
93.63
142.42
204.61
236.02
175.10
278.82
294.88
755.55
801.06
892.81
86.21
116.70
83.54
126.13
182.12
209.26
150.53
241.29
253.63
680.67
720.38
800.50
148.84
233.26
112.28
191.65
254.73
341.13
403.88
562.54
648.16
1238.66
1320.77
1485.90
57.34
75.00
97.49
165.99
220.96
297.41
352.08
488.67
563.38
1108.95
1180.32
1323.95
106.62
170.13
159.79
207.81

N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.

3.76
5.99
6.34
16.24
19.83
22.10
1.42
1.92
1.40
2.14
3.07
3.54
3.76
5.99
6.34
16.24
19.83
22.10
1.29
1.75
1.25
1.89
2.73
3.14
3.24
5.19
5.45
14.63
17.83
19.81
2.23
3.50
1.68
2.87
3.82
5.12
8.68
12.09
13.94
26.63
32.69
36.78
0.86
1.13
1.46
2.49
3.31
4.46
7.57
10.51
12.11
23.84
29.21
32.77
1.60
2.55
2.40
3.12

175.10
278.82
294.88
380.16
380.16
380.16
94.45
128.15
93.63
142.42
204.61
236.02
175.10
278.82
294.88
380.16
380.16
380.16
86.21
116.70
83.54
126.13
182.12
209.26
150.53
241.29
253.63
380.16
380.16
380.16
148.84
233.26
112.28
191.65
254.73
285.12
285.12
380.16
380.16
380.16
380.16
380.16
57.34
75.00
97.49
165.99
220.96
285.12
285.12
380.16
380.16
380.16
380.16
380.16
106.62
170.13
159.79
207.81

7.00
9.33
9.33
9.33
10.74
10.74
3.89
4.07
4.07
4.88
4.88
4.88
7.00
9.33
9.33
9.33
10.74
10.74
3.89
4.07
4.07
4.88
4.88
4.88
7.00
9.33
9.33
9.33
10.74
10.74
4.07
4.07
4.07
4.88
4.88
4.88
7.00
9.33
9.33
9.33
10.74
10.74
3.89
4.07
4.07
4.88
4.88
4.88
7.00
9.33
9.33
9.33
10.74
10.74
4.07
4.07
4.07
4.88

3.76
5.99
6.34
16.24
19.83
22.10
1.42
1.92
1.40
2.14
3.07
3.54
3.76
5.99
6.34
16.24
19.83
22.10
1.29
1.75
1.25
1.89
2.73
3.14
3.24
5.19
5.45
14.63
17.83
19.81
2.23
3.50
1.68
2.87
3.82
5.12
8.68
12.09
13.94
26.63
32.69
36.78
0.86
1.13
1.46
2.49
3.31
4.46
7.57
10.51
12.11
23.84
29.21
32.77
1.60
2.55
2.40
3.12

7.22
11.50
12.16
17.29
19.67
19.67
2.75
3.73
2.73
4.15
5.96
6.87
7.22
11.50
12.16
17.29
19.67
19.67
2.51
3.40
2.43
3.67
5.30
6.09
6.21
9.95
10.46
17.29
19.67
19.67
4.34
6.79
3.27
5.58
7.42
9.20
12.85
17.29
17.29
17.29
19.67
19.67
1.67
2.18
2.84
4.83
6.44
8.66
12.85
17.29
17.29
17.29
19.67
19.67
3.11
4.96
4.65
6.05

3.61
5.75
6.08
8.64
9.84
9.84
1.38
1.87
1.36
2.07
2.98
3.44
3.61
5.75
6.08
8.64
9.84
9.84
1.26
1.70
1.22
1.84
2.65
3.05
3.10
4.97
5.23
8.64
9.84
9.84
2.17
3.40
1.64
2.79
3.71
4.60
6.42
8.64
8.64
8.64
9.84
9.84
0.84
1.09
1.42
2.42
3.22
4.33
6.42
8.64
8.64
8.64
9.84
9.84
1.55
2.48
2.33
3.03

1.80
2.87
3.04
4.32
4.92
4.92
0.69
0.93
0.68
1.04
1.49
1.72
1.80
2.87
3.04
4.32
4.92
4.92
0.63
0.85
0.61
0.92
1.33
1.52
1.55
2.49
2.61
4.32
4.92
4.92
1.08
1.70
0.82
1.40
1.85
2.30
3.21
4.32
4.32
4.32
4.92
4.92
0.42
0.55
0.71
1.21
1.61
2.17
3.21
4.32
4.32
4.32
4.92
4.92
0.78
1.24
1.16
1.51

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (2" to 4") ]

F-max weld

F-max (SL)

[ Printed on 6/27/2013 at 1:47 AM ]

F-max (SC)

F-max

Page 125 of 313

sr. no.

670
671
672
673
674
675
676
677
678
679
680
681
682
683
684
685
686
687
688
689
690
691
692
693
694
695
696
697
698
699
700
701
702
703
704
705
706
707
708
709
710
711
712
713
714
715
716
717
718
719
720
721
722
723
724
725
726
727

pipe class

251440-x
251440-x
251440-x
011412-X
011412-X
011412-X
011412-X
011412-X
011412-X
011412-X
011412-X
011412-X
011412-X
011412-X
011412-X
011432-Y
011432-Y
011432-Y
011432-Y
011432-Y
011432-Y
011432-Y
011432-Y
011432-Y
011432-Y
011432-Y
011432-Y
011440-X
011440-X
011440-X
011440-X
011440-X
011440-X
011440-X
011440-X
011440-X
011440-X
011440-X
011440-X
011440-X
011440-X
011440-X
011440-X
011440-X
011440-X
011440-X
011440-X
011441-Y
011441-Y
011441-Y
011441-Y
011441-Y
011441-Y
011441-Y
011441-Y
011441-Y
011441-Y
011441-Y

MOC

CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS

pipe thk
with CA

pipe thk
with -ve
tol.

Hot Stress
Allowable,

Corrosion
Allowance

wear pad

= tp-C+tr

pressure

pressure

tp

tr

P bar

pipe dia

pipe
radius

inch

mm

mm

Sch./mm

mm

mm

mm

mm

mm

bar (g)

N/mm2

8
10
12
2
3
4
6
8
10
12
14
16
18
20
24
2
3
4
6
8
10
12
14
16
18
20
24
2
3
4
6
8
10
12
14
16
18
20
24
26
28
30
32
36
40
42
48
2
3
4
6
8
10
12
14
16
18
20

219.07
273.05
323.85
60.32
88.90
114.30
168.27
219.07
273.05
323.85
355.60
406.40
457.20
508.00
609.60
60.32
88.90
114.30
168.27
219.07
273.05
323.85
355.60
406.40
457.20
508.00
609.60
60.32
88.90
114.30
168.27
219.07
273.05
323.85
355.60
406.40
457.20
508.00
609.60
660.40
711.20
762.00
812.80
914.40
1016.00
1066.80
1219.20
60.32
88.90
114.30
168.27
219.07
273.05
323.85
355.60
406.40
457.20
508.00

109.54
136.53
161.93
30.16
44.45
57.15
84.14
109.54
136.53
161.93
177.80
203.20
228.60
254.00
304.80
30.16
44.45
57.15
84.14
109.54
136.53
161.93
177.80
203.20
228.60
254.00
304.80
30.16
44.45
57.15
84.14
109.54
136.53
161.93
177.80
203.20
228.60
254.00
304.80
330.20
355.60
381.00
406.40
457.20
508.00
533.40
609.60
30.16
44.45
57.15
84.14
109.54
136.53
161.93
177.80
203.20
228.60
254.00

28.00mm
34.00mm
40.00mm
40
40
40
40
20
20
20
20
20
20
20
20
80
80
40
40
30
30
30
20
20
20
20
20
80
80
40
40
30
30
30
20
20
20
20
20
10
STD
STD
STD
STD
XS
XS
XS
160
80
80
80
60
STD
STD
40
40
30
30

28.00
34.00
40.00
3.91
5.49
6.02
7.11
6.35
6.35
6.35
7.92
7.92
7.92
9.53
9.53
5.54
7.62
6.02
7.11
7.04
7.80
8.38
7.92
7.92
7.92
9.53
9.53
5.54
7.62
6.02
7.11
7.04
7.80
8.38
7.92
7.92
7.92
9.53
9.53
7.92
9.53
9.53
9.53
9.53
12.70
12.70
12.70
8.74
7.62
8.56
10.97
10.31
9.27
9.53
11.13
12.70
11.13
12.70

28.00
34.00
40.00
3.91
5.49
6.02
7.11
6.35
6.35
6.35
7.92
7.92
7.92
9.53
9.53
5.54
7.62
6.02
7.11
7.04
7.80
8.38
7.92
7.92
7.92
9.53
9.53
5.54
7.62
6.02
7.11
7.04
7.80
8.38
7.92
7.92
7.92
9.53
9.53
7.92
9.53
9.53
9.53
9.53
12.70
12.70
12.70
8.74
7.62
8.56
10.97
10.31
9.27
9.53
11.13
12.70
11.13
12.70

3.0
3.0
3.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0

0
0
0
0
0
0
0
0
0
0
0
0
7.92
9.53
9.53
0
0
0
0
0
0
0
0
0
7.92
9.53
9.53
0
0
0
0
0
0
0
0
0
7.92
9.53
9.53
7.92
9.53
9.53
9.53
9.53
9.53
9.53
9.53
0
0
0
0
0
0
0
0
0
9.53
9.53

25
31
37
2.91
4.49
5.02
6.11
5.35
5.35
5.35
6.92
6.92
14.84
18.06
18.06
2.54
4.62
3.02
4.11
4.04
4.8
5.38
4.92
4.92
12.84
16.06
16.06
2.54
4.62
3.02
4.11
4.04
4.8
5.38
4.92
4.92
12.84
16.06
16.06
12.84
16.06
16.06
16.06
16.06
19.23
19.23
19.23
2.74
1.62
2.56
4.97
4.31
3.27
3.53
5.13
6.7
14.66
16.23

314
314
314
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6

31.4
31.4
31.4
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96

pipe dia

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (2" to 4") ]

pipe thick

pipe thick

Shoe
Height

MEMBER
SIZE European
sections

Crossection
thickness- as
per British
sections

Crossection
thickness- as
per European
sections

Crossection
thickness

S, Specified
Fillet
max weld Weld LEG
size
size

dBS

dES

wmax

mm

mm

mm

mm

mm

mm

mm

mm

150
150
150
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200

110
110
150
0
0
0
80
110
110
150
150
190
190
240
240
0
0
0
80
110
110
150
150
190
190
240
240
0
0
0
80
110
110
150
150
190
190
240
240
370
370
370
420
420
620
620
620
0
0
0
80
110
110
150
150
190
190
240

300
300
300
250
250
250
300
300
300
300
400
400
400
400
400
250
250
250
300
300
300
300
400
400
400
400
400
250
250
250
300
300
300
300
400
400
400
400
400
500
500
500
500
500
500
500
500
250
250
250
300
300
300
300
400
400
400
400

6.00
6.00
8.60
6.00
6.00
6.00
6.00
6.00
6.00
8.60
8.60
8.60
8.60
9.90
9.90
6.00
6.00
6.00
6.00
6.00
6.00
8.60
8.60
8.60
8.60
9.90
9.90
6.00
6.00
6.00
6.00
6.00
6.00
8.60
8.60
8.60
8.60
9.90
9.90
6.00
6.00
6.00
6.00
6.00
6.00
8.60
8.60
8.60
8.60
9.90

7.10
7.10
10.00
6.20
6.20
6.20
7.10
7.10
7.10
10.00
10.00
10.00
10.00
11.00
11.00
6.20
6.20
6.20
7.10
7.10
7.10
10.00
10.00
10.00
10.00
11.00
11.00
6.20
6.20
6.20
7.10
7.10
7.10
10.00
10.00
10.00
10.00
11.00
11.00
6.20
6.20
6.20
7.10
7.10
7.10
10.00
10.00
10.00
10.00
11.00

6.00
6.00
8.60
6.00
6.00
6.00
6.00
6.00
6.00
8.60
8.60
8.60
8.60
9.90
9.90
6.00
6.00
6.00
6.00
6.00
6.00
8.60
8.60
8.60
8.60
9.90
9.90
6.00
6.00
6.00
6.00
6.00
6.00
8.60
8.60
8.60
8.60
9.90
9.90
16.00
16.00
16.00
16.00
16.00
16.00
16.00
16.00
6.00
6.00
6.00
6.00
6.00
6.00
8.60
8.60
8.60
8.60
9.90

6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6

6.00
6.00
6.00
2.91
4.49
5.02
6.00
5.35
5.35
5.35
6.00
6.00
6.00
6.00
6.00
2.54
4.62
3.02
4.11
4.04
4.80
5.38
4.92
4.92
6.00
6.00
6.00
2.54
4.62
3.02
4.11
4.04
4.80
5.38
4.92
4.92
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
2.74
1.62
2.56
4.97
4.31
3.27
3.53
5.13
6.00
6.00
6.00

Sh
Mpa =
N/mm2
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138

Weld
length
Weld
perpendic length
ular to parallel to MEMBER SIZE - British
shoe
shoe
sections

[ Printed on 6/27/2013 at 1:47 AM ]

UB 305 X 165 X 45
UB 305 X 165 X 45
UC 254 X 254 X 73
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 305 X 165 X 45
UB 305 X 165 X 45
UB 305 X 165 X 45
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 305 X 305 X 97
UC 305 X 305 X 97
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 305 X 165 X 45
UB 305 X 165 X 45
UB 305 X 165 X 45
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 305 X 305 X 97
UC 305 X 305 X 97
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 305 X 165 X 45
UB 305 X 165 X 45
UB 305 X 165 X 45
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 305 X 305 X 97
UC 305 X 305 X 97
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 305 X 165 X 45
UB 305 X 165 X 45
UB 305 X 165 X 45
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 305 X 305 X 97

IPE-300
IPE-300
HE-240B
IPE-240
IPE-240
IPE-240
IPE-300
IPE-300
IPE-300
HE-240B
HE-240B
HE-240B
HE-240B
HE-300B
HE-300B
IPE-240
IPE-240
IPE-240
IPE-300
IPE-300
IPE-300
HE-240B
HE-240B
HE-240B
HE-240B
HE-300B
HE-300B
IPE-240
IPE-240
IPE-240
IPE-300
IPE-300
IPE-300
HE-240B
HE-240B
HE-240B
HE-240B
HE-300B
HE-300B
IPE-240
IPE-240
IPE-240
IPE-300
IPE-300
IPE-300
HE-240B
HE-240B
HE-240B
HE-240B
HE-300B

Page 126 of 313

1st set of calculations

Moment of
inertia of
welding for
shoe
Total weld bending @
length
pipe axis

sr. no.

670
671
672
673
674
675
676
677
678
679
680
681
682
683
684
685
686
687
688
689
690
691
692
693
694
695
696
697
698
699
700
701
702
703
704
705
706
707
708
709
710
711
712
713
714
715
716
717
718
719
720
721
722
723
724
725
726
727

Section
modulus of
welding for
shoe
bending @
pipe axis
= Iwx-x/hx

ZwX-X

Section
Moment of
modulus of
inertia of
welding for
welding for
Allowable
bending @
bending @
welding stress
axis
axis
transverse to Polar moment (from sheet
transverse to pipe direction
inertia of
"Weld-Pipe to
pipe direction = IwY-Y/hx
welding
Shoe or Stop")

ZwY-Y

hy

hx

WL

IwX-X

mm

mm

mm

mm

mm

mm

mm

mm

150.00
150.00
150.00
125.00
125.00
125.00
150.00
150.00
150.00
150.00
200.00
200.00
200.00
200.00
200.00
125.00
125.00
125.00
150.00
150.00
150.00
150.00
200.00
200.00
200.00
200.00
200.00
125.00
125.00
125.00
150.00
150.00
150.00
150.00
200.00
200.00
200.00
200.00
200.00
250.00
250.00
250.00
250.00
250.00
250.00
250.00
250.00
125.00
125.00
125.00
150.00
150.00
150.00
150.00
200.00
200.00
200.00
200.00

3.00
3.00
4.30
3.00
3.00
3.00
3.00
3.00
3.00
4.30
4.30
4.30
4.30
4.95
4.95
3.00
3.00
3.00
3.00
3.00
3.00
4.30
4.30
4.30
4.30
4.95
4.95
3.00
3.00
3.00
3.00
3.00
3.00
4.30
4.30
4.30
4.30
4.95
4.95
8.00
8.00
8.00
8.00
8.00
8.00
8.00
8.00
3.00
3.00
3.00
3.00
3.00
3.00
4.30
4.30
4.30
4.30
4.95

600
600
600
500
500
500
600
600
600
600
800
800
800
800
800
500
500
500
600
600
600
600
800
800
800
800
800
500
500
500
600
600
600
600
800
800
800
800
800
1000
1000
1000
1000
1000
1000
1000
1000
500
500
500
600
600
600
600
800
800
800
800

5400
5400
11094
4500
4500
4500
5400
5400
5400
11094
14792
14792
14792
19602
19602
4500
4500
4500
5400
5400
5400
11094
14792
14792
14792
19602
19602
4500
4500
4500
5400
5400
5400
11094
14792
14792
14792
19602
19602
64000
64000
64000
64000
64000
64000
64000
64000
4500
4500
4500
5400
5400
5400
11094
14792
14792
14792
19602

1800
1800
2580
1500
1500
1500
1800
1800
1800
2580
3440
3440
3440
3960
3960
1500
1500
1500
1800
1800
1800
2580
3440
3440
3440
3960
3960
1500
1500
1500
1800
1800
1800
2580
3440
3440
3440
3960
3960
8000
8000
8000
8000
8000
8000
8000
8000
1500
1500
1500
1800
1800
1800
2580
3440
3440
3440
3960

4500000
4500000
4500000
2604167
2604167
2604167
4500000
4500000
4500000
4500000
10666667
10666667
10666667
10666667
10666667
2604167
2604167
2604167
4500000
4500000
4500000
4500000
10666667
10666667
10666667
10666667
10666667
2604167
2604167
2604167
4500000
4500000
4500000
4500000
10666667
10666667
10666667
10666667
10666667
20833333
20833333
20833333
20833333
20833333
20833333
20833333
20833333
2604167
2604167
2604167
4500000
4500000
4500000
4500000
10666667
10666667
10666667
10666667

30000
30000
30000
20833
20833
20833
30000
30000
30000
30000
53333
53333
53333
53333
53333
20833
20833
20833
30000
30000
30000
30000
53333
53333
53333
53333
53333
20833
20833
20833
30000
30000
30000
30000
53333
53333
53333
53333
53333
83333
83333
83333
83333
83333
83333
83333
83333
20833
20833
20833
30000
30000
30000
30000
53333
53333
53333
53333

4505400
4505400
4511094
2608667
2608667
2608667
4505400
4505400
4505400
4511094
10681459
10681459
10681459
10686269
10686269
2608667
2608667
2608667
4505400
4505400
4505400
4511094
10681459
10681459
10681459
10686269
10686269
2608667
2608667
2608667
4505400
4505400
4505400
4511094
10681459
10681459
10681459
10686269
10686269
20897333
20897333
20897333
20897333
20897333
20897333
20897333
20897333
2608667
2608667
2608667
4505400
4505400
4505400
4511094
10681459
10681459
10681459
10686269

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (2" to 4") ]

IwY-Y
3

Jweld
3

Additional
Allowable
moment arm
force /mm due to bearing
Assigned
Assigned
of weld
plate / wear pad Maximum Maximum
Allowable
Allowable
/ steel packing
moment
Moment Eccentricity lateral force axial force
=
or thermal
for torsion
factor
factor
arm for
arm for
Sweld-allow
movement of bending due bending (Mz) due to
*w
pipe.
= Fy / Fz
= Fx / Fz
t oFx
due to Fy
Fx

Allowable Load
Allowable Load
bassed on local
bassed on local
stresses in parent
stresses in parant pipe due to Pressure
Allowable
pipe due to
, Faxial, and
Load based Pressure, Faxial, and
Circumferential
on weld joint Longitudinal bending
bending
strength
moment (Fx Hx)
moment (Fy Hy)

Allowable
vertical
force

Allowable
Allowable
lateral force axial force

fwallowable

Hx

Hy

Hz

FY/Z

FX/Z

Fzmax(weld)

Fzmax(SL)

Fzmax(SC)

Fzmax

Fymax

Fxmax

N/mm

N/mm

mm

mm

mm

mm

KN

KN

KN

KN

KN

KN

79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2

475.20
475.20
475.20
230.47
355.61
397.58
475.20
423.72
423.72
423.72
475.20
475.20
475.20
475.20
475.20
201.17
365.90
239.18
325.51
319.97
380.16
426.10
389.66
389.66
475.20
475.20
475.20
201.17
365.90
239.18
325.51
319.97
380.16
426.10
389.66
389.66
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
217.01
128.30
202.75
393.62
341.35
258.98
279.58
406.30
475.20
475.20
475.20

25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00

175.00
175.00
175.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00

150
150
150
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200

100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00

0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25

0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5

9.20
9.20
12.85
2.90
4.47
5.00
7.21
6.43
6.43
9.00
13.59
13.59
13.59
15.49
15.49
2.53
4.60
3.01
4.94
4.85
5.77
9.05
11.14
11.14
13.59
15.49
15.49
2.53
4.60
3.01
4.94
4.85
5.77
9.05
11.14
11.14
13.59
15.49
15.49
30.17
30.17
30.17
30.17
30.17
30.17
30.17
30.17
2.73
1.61
2.55
5.97
5.18
3.93
5.94
11.62
13.59
13.59
15.49

260.47
321.33
385.94
18.10
28.65
29.65
43.57
30.23
26.36
23.58
53.25
48.82
155.65
199.60
179.61
14.65
29.94
13.31
23.22
19.14
22.05
23.80
30.12
27.35
123.73
165.89
148.99
14.65
29.94
13.31
23.22
19.14
22.05
23.80
30.12
27.35
123.73
165.89
148.99
138.04
189.66
181.70
174.45
161.67
203.21
196.90
180.20
16.49
5.67
10.21
31.45
21.29
11.49
11.55
32.34
46.27
152.68
168.68

16.05
19.64
33.32
2.07
3.28
3.37
4.36
2.90
2.45
2.97
5.91
5.27
18.46
27.23
24.09
1.66
3.44
1.45
2.23
1.76
2.00
3.01
3.08
2.67
14.47
22.39
19.72
1.66
3.44
1.45
2.23
1.76
2.00
3.01
3.08
2.67
14.47
22.39
19.72
24.21
34.09
32.31
30.68
27.78
35.46
34.02
30.21
1.88
0.58
1.09
3.09
1.98
0.93
1.26
3.35
4.96
18.09
22.79

9.20
9.20
12.85
2.07
3.28
3.37
4.36
2.90
2.45
2.97
5.91
5.27
13.59
15.49
15.49
1.66
3.44
1.45
2.23
1.76
2.00
3.01
3.08
2.67
13.59
15.49
15.49
1.66
3.44
1.45
2.23
1.76
2.00
3.01
3.08
2.67
13.59
15.49
15.49
24.21
30.17
30.17
30.17
27.78
30.17
30.17
30.17
1.88
0.58
1.09
3.09
1.98
0.93
1.26
3.35
4.96
13.59
15.49

2.30
2.30
3.21
0.52
0.82
0.84
1.09
0.73
0.61
0.74
1.48
1.32
3.40
3.87
3.87
0.42
0.86
0.36
0.56
0.44
0.50
0.75
0.77
0.67
3.40
3.87
3.87
0.42
0.86
0.36
0.56
0.44
0.50
0.75
0.77
0.67
3.40
3.87
3.87
6.05
7.54
7.54
7.54
6.95
7.54
7.54
7.54
0.47
0.15
0.27
0.77
0.49
0.23
0.32
0.84
1.24
3.40
3.87

4.60
4.60
6.42
1.04
1.64
1.69
2.18
1.45
1.22
1.49
2.95
2.64
6.80
7.74
7.74
0.83
1.72
0.72
1.12
0.88
1.00
1.50
1.54
1.33
6.80
7.74
7.74
0.83
1.72
0.72
1.12
0.88
1.00
1.50
1.54
1.33
6.80
7.74
7.74
12.10
15.08
15.08
15.08
13.89
15.08
15.08
15.08
0.94
0.29
0.54
1.55
0.99
0.47
0.63
1.67
2.48
6.80
7.74

Sweld-allow
2

[ Printed on 6/27/2013 at 1:47 AM ]

Page 127 of 313

2nd set of calculations

Assigned
Assigned
Allowable
Allowable
lateral force axial force
factor
factor
sr. no.

670
671
672
673
674
675
676
677
678
679
680
681
682
683
684
685
686
687
688
689
690
691
692
693
694
695
696
697
698
699
700
701
702
703
704
705
706
707
708
709
710
711
712
713
714
715
716
717
718
719
720
721
722
723
724
725
726
727

Allowable Load
Allowable Load
bassed on local
bassed on local
stresses in parant
stresses in parant pipe due to Pressure
Allowable pipe due to Pressure,
, Faxial, and
Load based
Faxial, and
Circumferential
on weld joint Longitudinal bending
bending
strength
moment (Fx Hx)
moment (Fy Hy)

Maximum allowed (Lower of 1st set and


2nd set)

Miscellaneous calculations

Allowable
vertical
force

Allowable
Allowable
lateral force axial force

Allowable vertical Load Fzmax with


allowed simultaneous lateral loads
combinations,
(1) Fxmax=0.5Fz max & Fymax=0.25Fz max
(2) Fxmax=0.25Fz max & Fymax=0.5Fz max

= Fy / Fz

= Fx / Fz

FY/Z

FX/Z

Fzmax(weld)

Fzmax(SL)

Fzmax(SC)

Fzmax

Fymax

Fxmax

Fz(x,y=0)

Fx(y,z=0)

Fy(x,z=0)

Fz(x,y=0)

Fx(y,z=0)

Fy(x,z=0)

Fz(x,y=0)

Fx(y,z=0)

Fy(x,z=0)

Fz(x,y=0)

Fx(y,z=0)

Fy(x,z=0)

Fzmax

0.5 Fzmax

0.25 Fzmax

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5

0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25

16.51
16.51
22.07
5.17
7.97
8.91
13.02
11.61
11.61
15.62
24.12
24.12
24.12
27.02
27.02
4.51
8.20
5.36
8.92
8.77
10.42
15.71
19.78
19.78
24.12
27.02
27.02
4.51
8.20
5.36
8.92
8.77
10.42
15.71
19.78
19.78
24.12
27.02
27.02
49.93
49.93
49.93
49.93
49.93
49.93
49.93
49.93
4.86
2.88
4.55
10.79
9.35
7.10
10.31
20.62
24.12
24.12
27.02

356.44
439.71
528.13
26.68
42.22
43.69
62.24
43.18
37.65
33.69
72.41
66.40
211.68
271.46
244.27
21.59
44.13
19.62
33.17
27.35
31.50
34.01
40.97
37.19
168.28
225.61
202.62
21.59
44.13
19.62
33.17
27.35
31.50
34.01
40.97
37.19
168.28
225.61
202.62
180.88
248.52
238.09
228.58
211.85
266.28
258.00
236.13
24.30
8.35
15.04
44.93
30.41
16.42
16.50
43.99
62.92
207.64
229.40

8.26
10.11
17.35
1.06
1.68
1.72
2.23
1.48
1.25
1.53
3.05
2.72
9.52
14.10
12.48
0.85
1.76
0.74
1.14
0.90
1.02
1.55
1.59
1.37
7.46
11.60
10.21
0.85
1.76
0.74
1.14
0.90
1.02
1.55
1.59
1.37
7.46
11.60
10.21
12.79
18.01
17.07
16.21
14.68
18.73
17.97
15.96
0.96
0.30
0.55
1.58
1.01
0.48
0.65
1.73
2.56
9.33
11.80

8.26
10.11
17.35
1.06
1.68
1.72
2.23
1.48
1.25
1.53
3.05
2.72
9.52
14.10
12.48
0.85
1.76
0.74
1.14
0.90
1.02
1.55
1.59
1.37
7.46
11.60
10.21
0.85
1.76
0.74
1.14
0.90
1.02
1.55
1.59
1.37
7.46
11.60
10.21
12.79
18.01
17.07
16.21
14.68
18.73
17.97
15.96
0.96
0.30
0.55
1.58
1.01
0.48
0.65
1.73
2.56
9.33
11.80

4.13
5.05
8.67
0.53
0.84
0.86
1.11
0.74
0.63
0.77
1.52
1.36
4.76
7.05
6.24
0.42
0.88
0.37
0.57
0.45
0.51
0.78
0.79
0.69
3.73
5.80
5.11
0.42
0.88
0.37
0.57
0.45
0.51
0.78
0.79
0.69
3.73
5.80
5.11
6.39
9.00
8.53
8.10
7.34
9.37
8.99
7.98
0.48
0.15
0.28
0.79
0.51
0.24
0.33
0.86
1.28
4.66
5.90

2.06
2.53
4.34
0.26
0.42
0.43
0.56
0.37
0.31
0.38
0.76
0.68
2.38
3.52
3.12
0.21
0.44
0.18
0.29
0.22
0.26
0.39
0.40
0.34
1.86
2.90
2.55
0.21
0.44
0.18
0.29
0.22
0.26
0.39
0.40
0.34
1.86
2.90
2.55
3.20
4.50
4.27
4.05
3.67
4.68
4.49
3.99
0.24
0.07
0.14
0.39
0.25
0.12
0.16
0.43
0.64
2.33
2.95

285.12
285.12
285.12
115.24
177.80
198.79
285.12
254.23
254.23
254.23
380.16
380.16
380.16
380.16
380.16
100.58
182.95
119.59
195.31
191.98
228.10
255.66
311.73
311.73
380.16
380.16
380.16
100.58
182.95
119.59
195.31
191.98
228.10
255.66
311.73
311.73
380.16
380.16
380.16
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
108.50
64.15
101.38
236.17
204.81
155.39
167.75
325.04
380.16
380.16
380.16

4.88
4.88
7.00
1.54
2.37
2.65
3.80
3.39
3.39
4.85
7.26
7.26
7.26
8.36
8.36
1.34
2.44
1.59
2.60
2.56
3.04
4.88
5.95
5.95
7.26
8.36
8.36
1.34
2.44
1.59
2.60
2.56
3.04
4.88
5.95
5.95
7.26
8.36
8.36
16.87
16.87
16.87
16.87
16.87
16.87
16.87
16.87
1.45
0.85
1.35
3.15
2.73
2.07
3.20
6.21
7.26
7.26
8.36

57.05
57.05
57.08
18.45
28.47
31.83
50.42
44.96
44.96
44.98
76.08
76.08
76.08
76.09
76.09
16.11
29.29
19.15
34.54
33.95
40.34
45.23
62.38
62.38
76.08
76.09
76.09
16.11
29.29
19.15
34.54
33.95
40.34
45.23
62.38
62.38
76.08
76.09
76.09
102.02
102.02
102.02
102.02
102.02
102.02
102.02
102.02
17.37
10.27
16.23
41.77
36.22
27.48
29.68
65.05
76.08
76.08
76.09

564.36
696.21
836.21
50.69
80.21
83.01
108.93
75.56
65.89
58.96
113.15
103.75
330.76
424.15
381.67
41.03
83.84
37.27
58.06
47.86
55.12
59.51
64.01
58.11
262.94
352.52
316.60
41.03
83.84
37.27
58.06
47.86
55.12
59.51
64.01
58.11
262.94
352.52
316.60
262.28
360.36
345.23
331.45
307.18
386.11
374.11
342.39
46.17
15.87
28.58
78.63
53.22
28.74
28.87
68.73
98.31
324.44
358.44

241.87
298.37
358.38
14.08
22.28
23.06
36.31
25.19
21.96
19.65
50.29
46.11
147.00
188.51
169.63
11.40
23.29
10.35
19.35
15.95
18.37
19.84
28.45
25.83
116.86
156.68
140.71
11.40
23.29
10.35
19.35
15.95
18.37
19.84
28.45
25.83
116.86
156.68
140.71
145.71
200.20
191.79
184.14
170.65
214.50
207.84
190.22
12.82
4.41
7.94
26.21
17.74
9.58
9.62
30.55
43.70
144.20
159.31

N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.

283.48
347.02
420.75
48.08
76.27
78.28
101.33
67.45
56.84
49.10
97.48
87.00
304.74
393.89
348.52
38.58
79.84
33.61
51.83
40.81
46.54
49.62
50.80
43.99
238.73
323.99
285.34
38.58
79.84
33.61
51.83
40.81
46.54
49.62
50.80
43.99
238.73
323.99
285.34
225.92
318.16
301.55
286.34
259.33
330.91
317.55
281.93
43.63
13.50
25.20
71.78
45.94
21.66
20.86
55.24
81.83
298.58
329.75

N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.

4.25
5.21
9.05
0.54
0.86
0.88
1.14
0.76
0.64
0.79
1.57
1.40
4.91
7.31
6.47
0.43
0.90
0.38
0.58
0.46
0.52
0.80
0.82
0.71
3.85
6.01
5.30
0.43
0.90
0.38
0.58
0.46
0.52
0.80
0.82
0.71
3.85
6.01
5.30
6.78
9.54
9.05
8.59
7.78
9.93
9.53
8.46
0.49
0.15
0.28
0.81
0.52
0.24
0.34
0.89
1.32
4.81
6.12

283.48
285.12
285.12
48.08
76.27
78.28
101.33
67.45
56.84
49.10
97.48
87.00
304.74
380.16
348.52
38.58
79.84
33.61
51.83
40.81
46.54
49.62
50.80
43.99
238.73
323.99
285.34
38.58
79.84
33.61
51.83
40.81
46.54
49.62
50.80
43.99
238.73
323.99
285.34
225.92
318.16
301.55
286.34
259.33
330.91
317.55
281.93
43.63
13.50
25.20
71.78
45.94
21.66
20.86
55.24
81.83
298.58
329.75

4.88
4.88
7.00
1.54
2.37
2.65
3.80
3.39
3.39
4.85
7.26
7.26
7.26
8.36
8.36
1.34
2.44
1.59
2.60
2.56
3.04
4.88
5.95
5.95
7.26
8.36
8.36
1.34
2.44
1.59
2.60
2.56
3.04
4.88
5.95
5.95
7.26
8.36
8.36
16.87
16.87
16.87
16.87
16.87
16.87
16.87
16.87
1.45
0.85
1.35
3.15
2.73
2.07
3.20
6.21
7.26
7.26
8.36

4.25
5.21
9.05
0.54
0.86
0.88
1.14
0.76
0.64
0.79
1.57
1.40
4.91
7.31
6.47
0.43
0.90
0.38
0.58
0.46
0.52
0.80
0.82
0.71
3.85
6.01
5.30
0.43
0.90
0.38
0.58
0.46
0.52
0.80
0.82
0.71
3.85
6.01
5.30
6.78
9.54
9.05
8.59
7.78
9.93
9.53
8.46
0.49
0.15
0.28
0.81
0.52
0.24
0.34
0.89
1.32
4.81
6.12

8.26
9.20
12.85
1.06
1.68
1.72
2.23
1.48
1.25
1.53
3.05
2.72
9.52
14.10
12.48
0.85
1.76
0.74
1.14
0.90
1.02
1.55
1.59
1.37
7.46
11.60
10.21
0.85
1.76
0.74
1.14
0.90
1.02
1.55
1.59
1.37
7.46
11.60
10.21
12.79
18.01
17.07
16.21
14.68
18.73
17.97
15.96
0.96
0.30
0.55
1.58
1.01
0.48
0.65
1.73
2.56
9.33
11.80

4.13
4.60
6.42
0.53
0.84
0.86
1.11
0.74
0.63
0.77
1.52
1.36
4.76
7.05
6.24
0.42
0.88
0.37
0.57
0.45
0.51
0.78
0.79
0.69
3.73
5.80
5.11
0.42
0.88
0.37
0.57
0.45
0.51
0.78
0.79
0.69
3.73
5.80
5.11
6.39
9.00
8.53
8.10
7.34
9.37
8.99
7.98
0.48
0.15
0.28
0.79
0.51
0.24
0.33
0.86
1.28
4.66
5.90

2.06
2.30
3.21
0.26
0.42
0.43
0.56
0.37
0.31
0.38
0.76
0.68
2.38
3.52
3.12
0.21
0.44
0.18
0.29
0.22
0.26
0.39
0.40
0.34
1.86
2.90
2.55
0.21
0.44
0.18
0.29
0.22
0.26
0.39
0.40
0.34
1.86
2.90
2.55
3.20
4.50
4.27
4.05
3.67
4.68
4.49
3.99
0.24
0.07
0.14
0.39
0.25
0.12
0.16
0.43
0.64
2.33
2.95

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (2" to 4") ]

F-max weld

F-max (SL)

[ Printed on 6/27/2013 at 1:47 AM ]

F-max (SC)

F-max

Page 128 of 313

sr. no.

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766
767
768
769
770
771
772
773
774
775
776
777
778
779
780
781
782
783
784
785

pipe class

011441-Y
011441-Y
011441-Y
011441-Y
011441-X
011441-X
011441-X
011441-X
011441-X
011441-X
011441-X
011441-X
011441-X
011441-X
011441-X
011441-X
011441-X
011441-X
011441-X
011441-X
011441-X
011441-X
011441-X
011441-X
011502-Y
011502-Y
011502-Y
011502-Y
011502-Y
011502-Y
011502-Y
011502-Y
011502-Y
011502-Y
011502-Y
011502-Y
011502-Y
011502-Y
011502-Y
011502-Y
011502-Y
011502-Y
011502-Y
011502-Y
011503-Y
011503-Y
011503-Y
011503-Y
011503-Y
011503-Y
011503-Y
011503-Y
011503-Y
011503-Y
011503-Y
011503-Y
011503-Y
011503-Y

MOC

CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
LTCS

pipe thk
with CA

pipe thk
with -ve
tol.

Hot Stress
Allowable,

Corrosion
Allowance

wear pad

= tp-C+tr

pressure

pressure

tp

tr

P bar

pipe dia

pipe
radius

inch

mm

mm

Sch./mm

mm

mm

mm

mm

mm

bar (g)

N/mm2

24
26
28
30
2
3
4
6
8
10
12
14
16
18
20
24
26
28
30
32
36
40
42
48
2
3
4
6
8
10
12
14
16
18
20
24
26
28
30
32
36
40
42
48
2
3
4
6
8
10
12
14
16
18
20
24
26
28

609.60
660.40
711.20
762.00
60.32
88.90
114.30
168.27
219.07
273.05
323.85
355.60
406.40
457.20
508.00
609.60
660.40
711.20
762.00
812.80
914.40
1016.00
1066.80
1219.20
60.32
88.90
114.30
168.27
219.07
273.05
323.85
355.60
406.40
457.20
508.00
609.60
660.40
711.20
762.00
812.80
914.40
1016.00
1066.80
1219.20
60.32
88.90
114.30
168.27
219.07
273.05
323.85
355.60
406.40
457.20
508.00
609.60
660.40
711.20

304.80
330.20
355.60
381.00
30.16
44.45
57.15
84.14
109.54
136.53
161.93
177.80
203.20
228.60
254.00
304.80
330.20
355.60
381.00
406.40
457.20
508.00
533.40
609.60
30.16
44.45
57.15
84.14
109.54
136.53
161.93
177.80
203.20
228.60
254.00
304.80
330.20
355.60
381.00
406.40
457.20
508.00
533.40
609.60
30.16
44.45
57.15
84.14
109.54
136.53
161.93
177.80
203.20
228.60
254.00
304.80
330.20
355.60

XS
XS
XS
XS
80
80
40
40
30
30
30
20
20
20
20
20
10
STD
STD
STD
STD
XS
XS
XS
80
80
40
40
30
30
30
20
20
20
20
20
10
STD
STD
STD
STD
XS
XS
XS
80
80
40
40
30
30
30
20
20
20
20
20
10
STD

12.70
12.70
12.70
12.70
5.54
7.62
6.02
7.11
7.04
7.80
8.38
7.92
7.92
7.92
9.53
9.53
7.92
9.53
9.53
9.53
9.53
12.70
12.70
12.70
5.54
7.62
6.02
7.11
7.04
7.80
8.38
7.92
7.92
7.92
9.53
9.53
7.92
9.53
9.53
9.53
9.53
12.70
12.70
12.70
5.54
7.62
6.02
7.11
7.04
7.80
8.38
7.92
7.92
7.92
9.53
9.53
7.92
9.53

12.70
12.70
12.70
12.70
5.54
7.62
6.02
7.11
7.04
7.80
8.38
7.92
7.92
7.92
9.53
9.53
7.92
9.53
9.53
9.53
9.53
12.70
12.70
12.70
5.54
7.62
6.02
7.11
7.04
7.80
8.38
7.92
7.92
7.92
9.53
9.53
7.92
9.53
9.53
9.53
9.53
12.70
12.70
12.70
5.54
7.62
6.02
7.11
7.04
7.80
8.38
7.92
7.92
7.92
9.53
9.53
7.92
9.53

6.0
6.0
6.0
6.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0

9.53
9.53
9.53
9.53
0
0
0
0
0
0
0
0
0
7.92
9.53
9.53
7.92
9.53
9.53
9.53
9.53
9.53
9.53
9.53
0
0
0
0
0
0
0
0
0
7.92
9.53
9.53
7.92
9.53
9.53
9.53
9.53
9.53
9.53
9.53
0
0
0
0
0
0
0
0
0
7.92
9.53
9.53
7.92
9.53

16.23
16.23
16.23
16.23
2.54
4.62
3.02
4.11
4.04
4.8
5.38
4.92
4.92
12.84
16.06
16.06
12.84
16.06
16.06
16.06
16.06
19.23
19.23
19.23
2.54
4.62
3.02
4.11
4.04
4.8
5.38
4.92
4.92
12.84
16.06
16.06
12.84
16.06
16.06
16.06
16.06
19.23
19.23
19.23
2.54
4.62
3.02
4.11
4.04
4.8
5.38
4.92
4.92
12.84
16.06
16.06
12.84
16.06

19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6

1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96

pipe dia

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (2" to 4") ]

pipe thick

pipe thick

Shoe
Height

MEMBER
SIZE European
sections

Crossection
thickness- as
per British
sections

Crossection
thickness- as
per European
sections

Crossection
thickness

S, Specified
Fillet
max weld Weld LEG
size
size

dBS

dES

wmax

mm

mm

mm

mm

mm

mm

mm

mm

200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200

240
370
370
370
0
0
0
80
110
110
150
150
190
190
240
240
370
370
370
420
420
620
620
620
0
0
0
80
110
110
150
150
190
190
240
240
370
370
370
420
420
620
620
620
0
0
0
80
110
110
150
150
190
190
240
240
370
370

400
500
500
500
250
250
250
300
300
300
300
400
400
400
400
400
500
500
500
500
500
500
500
500
250
250
250
300
300
300
300
400
400
400
400
400
500
500
500
500
500
500
500
500
250
250
250
300
300
300
300
400
400
400
400
400
500
500

9.90
6.00
6.00
6.00
6.00
6.00
6.00
8.60
8.60
8.60
8.60
9.90
9.90
6.00
6.00
6.00
6.00
6.00
6.00
8.60
8.60
8.60
8.60
9.90
9.90
6.00
6.00
6.00
6.00
6.00
6.00
8.60
8.60
8.60
8.60
9.90
9.90
-

11.00
6.20
6.20
6.20
7.10
7.10
7.10
10.00
10.00
10.00
10.00
11.00
11.00
6.20
6.20
6.20
7.10
7.10
7.10
10.00
10.00
10.00
10.00
11.00
11.00
6.20
6.20
6.20
7.10
7.10
7.10
10.00
10.00
10.00
10.00
11.00
11.00
-

9.90
16.00
16.00
16.00
6.00
6.00
6.00
6.00
6.00
6.00
8.60
8.60
8.60
8.60
9.90
9.90
16.00
16.00
16.00
16.00
16.00
16.00
16.00
16.00
6.00
6.00
6.00
6.00
6.00
6.00
8.60
8.60
8.60
8.60
9.90
9.90
16.00
16.00
16.00
16.00
16.00
16.00
16.00
16.00
6.00
6.00
6.00
6.00
6.00
6.00
8.60
8.60
8.60
8.60
9.90
9.90
16.00
16.00

6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6

6.00
6.00
6.00
6.00
2.54
4.62
3.02
4.11
4.04
4.80
5.38
4.92
4.92
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
2.54
4.62
3.02
4.11
4.04
4.80
5.38
4.92
4.92
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
2.54
4.62
3.02
4.11
4.04
4.80
5.38
4.92
4.92
6.00
6.00
6.00
6.00
6.00

Sh
Mpa =
N/mm2
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3
130.3

Weld
length
Weld
perpendic length
ular to parallel to MEMBER SIZE - British
shoe
shoe
sections

[ Printed on 6/27/2013 at 1:47 AM ]

UC 305 X 305 X 97
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 305 X 165 X 45
UB 305 X 165 X 45
UB 305 X 165 X 45
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 305 X 305 X 97
UC 305 X 305 X 97
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 305 X 165 X 45
UB 305 X 165 X 45
UB 305 X 165 X 45
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 305 X 305 X 97
UC 305 X 305 X 97
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 305 X 165 X 45
UB 305 X 165 X 45
UB 305 X 165 X 45
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 305 X 305 X 97
UC 305 X 305 X 97
-

HE-300B
IPE-240
IPE-240
IPE-240
IPE-300
IPE-300
IPE-300
HE-240B
HE-240B
HE-240B
HE-240B
HE-300B
HE-300B
IPE-240
IPE-240
IPE-240
IPE-300
IPE-300
IPE-300
HE-240B
HE-240B
HE-240B
HE-240B
HE-300B
HE-300B
IPE-240
IPE-240
IPE-240
IPE-300
IPE-300
IPE-300
HE-240B
HE-240B
HE-240B
HE-240B
HE-300B
HE-300B
-

Page 129 of 313

1st set of calculations

Moment of
inertia of
welding for
shoe
Total weld bending @
length
pipe axis

sr. no.

728
729
730
731
732
733
734
735
736
737
738
739
740
741
742
743
744
745
746
747
748
749
750
751
752
753
754
755
756
757
758
759
760
761
762
763
764
765
766
767
768
769
770
771
772
773
774
775
776
777
778
779
780
781
782
783
784
785

Section
modulus of
welding for
shoe
bending @
pipe axis
= Iwx-x/hx

ZwX-X

Section
Moment of
modulus of
inertia of
welding for
welding for
Allowable
bending @
bending @
welding stress
axis
axis
transverse to Polar moment (from sheet
transverse to pipe direction
inertia of
"Weld-Pipe to
pipe direction = IwY-Y/hx
welding
Shoe or Stop")

ZwY-Y

hy

hx

WL

IwX-X

mm

mm

mm

mm

mm

mm

mm

mm

200.00
250.00
250.00
250.00
125.00
125.00
125.00
150.00
150.00
150.00
150.00
200.00
200.00
200.00
200.00
200.00
250.00
250.00
250.00
250.00
250.00
250.00
250.00
250.00
125.00
125.00
125.00
150.00
150.00
150.00
150.00
200.00
200.00
200.00
200.00
200.00
250.00
250.00
250.00
250.00
250.00
250.00
250.00
250.00
125.00
125.00
125.00
150.00
150.00
150.00
150.00
200.00
200.00
200.00
200.00
200.00
250.00
250.00

4.95
8.00
8.00
8.00
3.00
3.00
3.00
3.00
3.00
3.00
4.30
4.30
4.30
4.30
4.95
4.95
8.00
8.00
8.00
8.00
8.00
8.00
8.00
8.00
3.00
3.00
3.00
3.00
3.00
3.00
4.30
4.30
4.30
4.30
4.95
4.95
8.00
8.00
8.00
8.00
8.00
8.00
8.00
8.00
3.00
3.00
3.00
3.00
3.00
3.00
4.30
4.30
4.30
4.30
4.95
4.95
8.00
8.00

800
1000
1000
1000
500
500
500
600
600
600
600
800
800
800
800
800
1000
1000
1000
1000
1000
1000
1000
1000
500
500
500
600
600
600
600
800
800
800
800
800
1000
1000
1000
1000
1000
1000
1000
1000
500
500
500
600
600
600
600
800
800
800
800
800
1000
1000

19602
64000
64000
64000
4500
4500
4500
5400
5400
5400
11094
14792
14792
14792
19602
19602
64000
64000
64000
64000
64000
64000
64000
64000
4500
4500
4500
5400
5400
5400
11094
14792
14792
14792
19602
19602
64000
64000
64000
64000
64000
64000
64000
64000
4500
4500
4500
5400
5400
5400
11094
14792
14792
14792
19602
19602
64000
64000

3960
8000
8000
8000
1500
1500
1500
1800
1800
1800
2580
3440
3440
3440
3960
3960
8000
8000
8000
8000
8000
8000
8000
8000
1500
1500
1500
1800
1800
1800
2580
3440
3440
3440
3960
3960
8000
8000
8000
8000
8000
8000
8000
8000
1500
1500
1500
1800
1800
1800
2580
3440
3440
3440
3960
3960
8000
8000

10666667
20833333
20833333
20833333
2604167
2604167
2604167
4500000
4500000
4500000
4500000
10666667
10666667
10666667
10666667
10666667
20833333
20833333
20833333
20833333
20833333
20833333
20833333
20833333
2604167
2604167
2604167
4500000
4500000
4500000
4500000
10666667
10666667
10666667
10666667
10666667
20833333
20833333
20833333
20833333
20833333
20833333
20833333
20833333
2604167
2604167
2604167
4500000
4500000
4500000
4500000
10666667
10666667
10666667
10666667
10666667
20833333
20833333

53333
83333
83333
83333
20833
20833
20833
30000
30000
30000
30000
53333
53333
53333
53333
53333
83333
83333
83333
83333
83333
83333
83333
83333
20833
20833
20833
30000
30000
30000
30000
53333
53333
53333
53333
53333
83333
83333
83333
83333
83333
83333
83333
83333
20833
20833
20833
30000
30000
30000
30000
53333
53333
53333
53333
53333
83333
83333

10686269
20897333
20897333
20897333
2608667
2608667
2608667
4505400
4505400
4505400
4511094
10681459
10681459
10681459
10686269
10686269
20897333
20897333
20897333
20897333
20897333
20897333
20897333
20897333
2608667
2608667
2608667
4505400
4505400
4505400
4511094
10681459
10681459
10681459
10686269
10686269
20897333
20897333
20897333
20897333
20897333
20897333
20897333
20897333
2608667
2608667
2608667
4505400
4505400
4505400
4511094
10681459
10681459
10681459
10686269
10686269
20897333
20897333

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (2" to 4") ]

IwY-Y
3

Jweld
3

Additional
Allowable
moment arm
force /mm due to bearing
Assigned
Assigned
of weld
plate / wear pad Maximum Maximum
Allowable
Allowable
/ steel packing
moment
Moment Eccentricity lateral force axial force
=
or thermal
for torsion
factor
factor
arm for
arm for
Sweld-allow
movement of bending due bending (Mz) due to
*w
pipe.
= Fy / Fz
= Fx / Fz
t oFx
due to Fy
Fx

Allowable Load
Allowable Load
bassed on local
bassed on local
stresses in parent
stresses in parant pipe due to Pressure
Allowable
pipe due to
, Faxial, and
Load based Pressure, Faxial, and
Circumferential
on weld joint Longitudinal bending
bending
strength
moment (Fx Hx)
moment (Fy Hy)

Allowable
vertical
force

Allowable
Allowable
lateral force axial force

fwallowable

Hx

Hy

Hz

FY/Z

FX/Z

Fzmax(weld)

Fzmax(SL)

Fzmax(SC)

Fzmax

Fymax

Fxmax

N/mm

N/mm

mm

mm

mm

mm

KN

KN

KN

KN

KN

KN

79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2

475.20
475.20
475.20
475.20
201.17
365.90
239.18
325.51
319.97
380.16
426.10
389.66
389.66
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
201.17
365.90
239.18
325.51
319.97
380.16
426.10
389.66
389.66
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
201.17
365.90
239.18
325.51
319.97
380.16
426.10
389.66
389.66
475.20
475.20
475.20
475.20
475.20

25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00

225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00

200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200

100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00

0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25

0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5

15.49
30.17
30.17
30.17
2.53
4.60
3.01
4.94
4.85
5.77
9.05
11.14
11.14
13.59
15.49
15.49
30.17
30.17
30.17
30.17
30.17
30.17
30.17
30.17
2.53
4.60
3.01
4.94
4.85
5.77
9.05
11.14
11.14
13.59
15.49
15.49
30.17
30.17
30.17
30.17
30.17
30.17
30.17
30.17
2.53
4.60
3.01
4.94
4.85
5.77
9.05
11.14
11.14
13.59
15.49
15.49
30.17
30.17

151.52
201.86
192.92
184.84
14.65
29.94
13.31
23.22
19.14
22.05
23.80
30.12
27.35
123.73
165.89
148.99
138.04
189.66
181.70
174.45
161.67
203.21
196.90
180.20
13.79
28.19
12.50
21.79
17.92
20.63
22.26
28.10
25.45
116.20
155.89
139.85
129.27
177.84
170.28
163.39
151.25
190.25
184.25
168.37
13.79
28.19
12.50
21.79
17.92
20.63
22.26
28.10
25.45
116.20
155.89
139.85
129.27
177.84

20.08
36.71
34.73
32.92
1.66
3.44
1.45
2.23
1.76
2.00
3.01
3.08
2.67
14.47
22.39
19.72
24.21
34.09
32.31
30.68
27.78
35.46
34.02
30.21
1.56
3.23
1.35
2.08
1.63
1.85
2.77
2.82
2.42
13.49
20.92
18.38
22.42
31.68
29.98
28.43
25.66
32.82
31.45
27.80
1.56
3.23
1.35
2.08
1.63
1.85
2.77
2.82
2.42
13.49
20.92
18.38
22.42
31.68

15.49
30.17
30.17
30.17
1.66
3.44
1.45
2.23
1.76
2.00
3.01
3.08
2.67
13.59
15.49
15.49
24.21
30.17
30.17
30.17
27.78
30.17
30.17
30.17
1.56
3.23
1.35
2.08
1.63
1.85
2.77
2.82
2.42
13.49
15.49
15.49
22.42
30.17
29.98
28.43
25.66
30.17
30.17
27.80
1.56
3.23
1.35
2.08
1.63
1.85
2.77
2.82
2.42
13.49
15.49
15.49
22.42
30.17

3.87
7.54
7.54
7.54
0.42
0.86
0.36
0.56
0.44
0.50
0.75
0.77
0.67
3.40
3.87
3.87
6.05
7.54
7.54
7.54
6.95
7.54
7.54
7.54
0.39
0.81
0.34
0.52
0.41
0.46
0.69
0.70
0.61
3.37
3.87
3.87
5.61
7.54
7.50
7.11
6.42
7.54
7.54
6.95
0.39
0.81
0.34
0.52
0.41
0.46
0.69
0.70
0.61
3.37
3.87
3.87
5.61
7.54

7.74
15.08
15.08
15.08
0.83
1.72
0.72
1.12
0.88
1.00
1.50
1.54
1.33
6.80
7.74
7.74
12.10
15.08
15.08
15.08
13.89
15.08
15.08
15.08
0.78
1.61
0.67
1.04
0.81
0.93
1.39
1.41
1.21
6.75
7.74
7.74
11.21
15.08
14.99
14.21
12.83
15.08
15.08
13.90
0.78
1.61
0.67
1.04
0.81
0.93
1.39
1.41
1.21
6.75
7.74
7.74
11.21
15.08

Sweld-allow
2

[ Printed on 6/27/2013 at 1:47 AM ]

Page 130 of 313

2nd set of calculations

Assigned
Assigned
Allowable
Allowable
lateral force axial force
factor
factor
sr. no.

728
729
730
731
732
733
734
735
736
737
738
739
740
741
742
743
744
745
746
747
748
749
750
751
752
753
754
755
756
757
758
759
760
761
762
763
764
765
766
767
768
769
770
771
772
773
774
775
776
777
778
779
780
781
782
783
784
785

Allowable Load
Allowable Load
bassed on local
bassed on local
stresses in parant
stresses in parant pipe due to Pressure
Allowable pipe due to Pressure,
, Faxial, and
Load based
Faxial, and
Circumferential
on weld joint Longitudinal bending
bending
strength
moment (Fx Hx)
moment (Fy Hy)

Maximum allowed (Lower of 1st set and


2nd set)

Miscellaneous calculations

Allowable
vertical
force

Allowable
Allowable
lateral force axial force

Allowable vertical Load Fzmax with


allowed simultaneous lateral loads
combinations,
(1) Fxmax=0.5Fz max & Fymax=0.25Fz max
(2) Fxmax=0.25Fz max & Fymax=0.5Fz max

= Fy / Fz

= Fx / Fz

FY/Z

FX/Z

Fzmax(weld)

Fzmax(SL)

Fzmax(SC)

Fzmax

Fymax

Fxmax

Fz(x,y=0)

Fx(y,z=0)

Fy(x,z=0)

Fz(x,y=0)

Fx(y,z=0)

Fy(x,z=0)

Fz(x,y=0)

Fx(y,z=0)

Fy(x,z=0)

Fz(x,y=0)

Fx(y,z=0)

Fy(x,z=0)

Fzmax

0.5 Fzmax

0.25 Fzmax

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

KN

0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5

0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25

27.02
49.93
49.93
49.93
4.51
8.20
5.36
8.92
8.77
10.42
15.71
19.78
19.78
24.12
27.02
27.02
49.93
49.93
49.93
49.93
49.93
49.93
49.93
49.93
4.51
8.20
5.36
8.92
8.77
10.42
15.71
19.78
19.78
24.12
27.02
27.02
49.93
49.93
49.93
49.93
49.93
49.93
49.93
49.93
4.51
8.20
5.36
8.92
8.77
10.42
15.71
19.78
19.78
24.12
27.02
27.02
49.93
49.93

206.06
264.50
252.79
242.20
21.59
44.13
19.62
33.17
27.35
31.50
34.01
40.97
37.19
168.28
225.61
202.62
180.88
248.52
238.09
228.58
211.85
266.28
258.00
236.13
20.32
41.55
18.42
31.13
25.60
29.46
31.79
38.21
34.61
158.03
212.01
190.20
169.39
233.03
223.12
214.09
198.18
249.30
241.43
220.63
20.32
41.55
18.42
31.13
25.60
29.46
31.79
38.21
34.61
158.03
212.01
190.20
169.39
233.03

10.40
19.40
18.35
17.39
0.85
1.76
0.74
1.14
0.90
1.02
1.55
1.59
1.37
7.46
11.60
10.21
12.79
18.01
17.07
16.21
14.68
18.73
17.97
15.96
0.80
1.65
0.69
1.06
0.83
0.95
1.43
1.45
1.25
6.96
10.84
9.52
11.84
16.74
15.84
15.02
13.56
17.34
16.61
14.69
0.80
1.65
0.69
1.06
0.83
0.95
1.43
1.45
1.25
6.96
10.84
9.52
11.84
16.74

10.40
19.40
18.35
17.39
0.85
1.76
0.74
1.14
0.90
1.02
1.55
1.59
1.37
7.46
11.60
10.21
12.79
18.01
17.07
16.21
14.68
18.73
17.97
15.96
0.80
1.65
0.69
1.06
0.83
0.95
1.43
1.45
1.25
6.96
10.84
9.52
11.84
16.74
15.84
15.02
13.56
17.34
16.61
14.69
0.80
1.65
0.69
1.06
0.83
0.95
1.43
1.45
1.25
6.96
10.84
9.52
11.84
16.74

5.20
9.70
9.17
8.70
0.42
0.88
0.37
0.57
0.45
0.51
0.78
0.79
0.69
3.73
5.80
5.11
6.39
9.00
8.53
8.10
7.34
9.37
8.99
7.98
0.40
0.82
0.34
0.53
0.42
0.47
0.71
0.73
0.62
3.48
5.42
4.76
5.92
8.37
7.92
7.51
6.78
8.67
8.31
7.34
0.40
0.82
0.34
0.53
0.42
0.47
0.71
0.73
0.62
3.48
5.42
4.76
5.92
8.37

2.60
4.85
4.59
4.35
0.21
0.44
0.18
0.29
0.22
0.26
0.39
0.40
0.34
1.86
2.90
2.55
3.20
4.50
4.27
4.05
3.67
4.68
4.49
3.99
0.20
0.41
0.17
0.27
0.21
0.24
0.36
0.36
0.31
1.74
2.71
2.38
2.96
4.18
3.96
3.75
3.39
4.33
4.15
3.67
0.20
0.41
0.17
0.27
0.21
0.24
0.36
0.36
0.31
1.74
2.71
2.38
2.96
4.18

380.16
475.20
475.20
475.20
100.58
182.95
119.59
195.31
191.98
228.10
255.66
311.73
311.73
380.16
380.16
380.16
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
100.58
182.95
119.59
195.31
191.98
228.10
255.66
311.73
311.73
380.16
380.16
380.16
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
100.58
182.95
119.59
195.31
191.98
228.10
255.66
311.73
311.73
380.16
380.16
380.16
475.20
475.20

8.36
16.87
16.87
16.87
1.34
2.44
1.59
2.60
2.56
3.04
4.88
5.95
5.95
7.26
8.36
8.36
16.87
16.87
16.87
16.87
16.87
16.87
16.87
16.87
1.34
2.44
1.59
2.60
2.56
3.04
4.88
5.95
5.95
7.26
8.36
8.36
16.87
16.87
16.87
16.87
16.87
16.87
16.87
16.87
1.34
2.44
1.59
2.60
2.56
3.04
4.88
5.95
5.95
7.26
8.36
8.36
16.87
16.87

76.09
102.02
102.02
102.02
16.11
29.29
19.15
34.54
33.95
40.34
45.23
62.38
62.38
76.08
76.09
76.09
102.02
102.02
102.02
102.02
102.02
102.02
102.02
102.02
16.11
29.29
19.15
34.54
33.95
40.34
45.23
62.38
62.38
76.08
76.09
76.09
102.02
102.02
102.02
102.02
102.02
102.02
102.02
102.02
16.11
29.29
19.15
34.54
33.95
40.34
45.23
62.38
62.38
76.08
76.09
76.09
102.02
102.02

321.97
383.53
366.55
351.19
41.03
83.84
37.27
58.06
47.86
55.12
59.51
64.01
58.11
262.94
352.52
316.60
262.28
360.36
345.23
331.45
307.18
386.11
374.11
342.39
38.60
78.94
34.99
54.47
44.80
51.56
55.64
59.70
54.08
246.92
331.26
297.19
245.62
337.90
323.53
310.44
287.37
361.48
350.08
319.91
38.60
78.94
34.99
54.47
44.80
51.56
55.64
59.70
54.08
246.92
331.26
297.19
245.62
337.90

143.10
213.07
203.64
195.11
11.40
23.29
10.35
19.35
15.95
18.37
19.84
28.45
25.83
116.86
156.68
140.71
145.71
200.20
191.79
184.14
170.65
214.50
207.84
190.22
10.72
21.93
9.72
18.16
14.93
17.19
18.55
26.54
24.04
109.74
147.23
132.08
136.46
187.72
179.74
172.46
159.65
200.82
194.49
177.73
10.72
21.93
9.72
18.16
14.93
17.19
18.55
26.54
24.04
109.74
147.23
132.08
136.46
187.72

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N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.

290.55
342.65
324.13
307.28
38.58
79.84
33.61
51.83
40.81
46.54
49.62
50.80
43.99
238.73
323.99
285.34
225.92
318.16
301.55
286.34
259.33
330.91
317.55
281.93
36.16
74.94
31.32
48.24
37.75
42.99
45.75
46.49
39.96
222.71
302.73
265.93
209.26
295.70
279.85
265.32
239.52
306.29
293.52
259.45
36.16
74.94
31.32
48.24
37.75
42.99
45.75
46.49
39.96
222.71
302.73
265.93
209.26
295.70

N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.

5.39
10.28
9.72
9.22
0.43
0.90
0.38
0.58
0.46
0.52
0.80
0.82
0.71
3.85
6.01
5.30
6.78
9.54
9.05
8.59
7.78
9.93
9.53
8.46
0.41
0.84
0.35
0.54
0.42
0.48
0.74
0.75
0.64
3.59
5.62
4.94
6.28
8.87
8.40
7.96
7.19
9.19
8.81
7.78
0.41
0.84
0.35
0.54
0.42
0.48
0.74
0.75
0.64
3.59
5.62
4.94
6.28
8.87

290.55
342.65
324.13
307.28
38.58
79.84
33.61
51.83
40.81
46.54
49.62
50.80
43.99
238.73
323.99
285.34
225.92
318.16
301.55
286.34
259.33
330.91
317.55
281.93
36.16
74.94
31.32
48.24
37.75
42.99
45.75
46.49
39.96
222.71
302.73
265.93
209.26
295.70
279.85
265.32
239.52
306.29
293.52
259.45
36.16
74.94
31.32
48.24
37.75
42.99
45.75
46.49
39.96
222.71
302.73
265.93
209.26
295.70

8.36
16.87
16.87
16.87
1.34
2.44
1.59
2.60
2.56
3.04
4.88
5.95
5.95
7.26
8.36
8.36
16.87
16.87
16.87
16.87
16.87
16.87
16.87
16.87
1.34
2.44
1.59
2.60
2.56
3.04
4.88
5.95
5.95
7.26
8.36
8.36
16.87
16.87
16.87
16.87
16.87
16.87
16.87
16.87
1.34
2.44
1.59
2.60
2.56
3.04
4.88
5.95
5.95
7.26
8.36
8.36
16.87
16.87

5.39
10.28
9.72
9.22
0.43
0.90
0.38
0.58
0.46
0.52
0.80
0.82
0.71
3.85
6.01
5.30
6.78
9.54
9.05
8.59
7.78
9.93
9.53
8.46
0.41
0.84
0.35
0.54
0.42
0.48
0.74
0.75
0.64
3.59
5.62
4.94
6.28
8.87
8.40
7.96
7.19
9.19
8.81
7.78
0.41
0.84
0.35
0.54
0.42
0.48
0.74
0.75
0.64
3.59
5.62
4.94
6.28
8.87

10.40
19.40
18.35
17.39
0.85
1.76
0.74
1.14
0.90
1.02
1.55
1.59
1.37
7.46
11.60
10.21
12.79
18.01
17.07
16.21
14.68
18.73
17.97
15.96
0.80
1.65
0.69
1.06
0.83
0.95
1.43
1.45
1.25
6.96
10.84
9.52
11.84
16.74
15.84
15.02
13.56
17.34
16.61
14.69
0.80
1.65
0.69
1.06
0.83
0.95
1.43
1.45
1.25
6.96
10.84
9.52
11.84
16.74

5.20
9.70
9.17
8.70
0.42
0.88
0.37
0.57
0.45
0.51
0.78
0.79
0.69
3.73
5.80
5.11
6.39
9.00
8.53
8.10
7.34
9.37
8.99
7.98
0.40
0.82
0.34
0.53
0.42
0.47
0.71
0.73
0.62
3.48
5.42
4.76
5.92
8.37
7.92
7.51
6.78
8.67
8.31
7.34
0.40
0.82
0.34
0.53
0.42
0.47
0.71
0.73
0.62
3.48
5.42
4.76
5.92
8.37

2.60
4.85
4.59
4.35
0.21
0.44
0.18
0.29
0.22
0.26
0.39
0.40
0.34
1.86
2.90
2.55
3.20
4.50
4.27
4.05
3.67
4.68
4.49
3.99
0.20
0.41
0.17
0.27
0.21
0.24
0.36
0.36
0.31
1.74
2.71
2.38
2.96
4.18
3.96
3.75
3.39
4.33
4.15
3.67
0.20
0.41
0.17
0.27
0.21
0.24
0.36
0.36
0.31
1.74
2.71
2.38
2.96
4.18

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (2" to 4") ]

F-max weld

F-max (SL)

[ Printed on 6/27/2013 at 1:47 AM ]

F-max (SC)

F-max

Page 131 of 313

sr. no.

786
787
788
789
790
791
792
793
794
795
796
797
798
799
800
801
802
803
804
805
806
807
808
809
810
811
812
813
814
815
816
817
818
819
820
821
822
823
824
825
826
827
828
829
830
831
832
833
834
835
836
837
838
839
840
841
842
843

pipe class

011503-Y
011503-Y
011503-Y
011503-Y
011503-Y
011503-Y
018028-Y
018028-Y
018028-Y
018028-Y
018028-Y
018028-Y
018028-Y
018028-Y
018028-Y
018028-Y
018028-Y
018028-Y
031432-Y
031432-Y
031432-Y
031432-Y
031432-Y
031432-Y
031432-Y
031432-Y
031432-Y
031432-Y
031432-Y
031432-Y
031440-X
031440-X
031440-X
031440-X
031440-X
031440-X
031440-X
031440-X
031440-X
031440-X
031440-X
031440-X
031441-Y
031441-Y
031441-Y
031441-Y
031441-Y
031441-Y
031441-Y
031441-Y
031441-Y
031441-Y
031441-Y
031441-Y
031441-Y
031441-Y
031441-Y
031441-Y

MOC

LTCS
LTCS
LTCS
LTCS
LTCS
LTCS
FBE LINED
FBE LINED
FBE LINED
FBE LINED
FBE LINED
FBE LINED
FBE LINED
FBE LINED
FBE LINED
FBE LINED
FBE LINED
FBE LINED
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS

pipe thk
with CA

pipe thk
with -ve
tol.

Hot Stress
Allowable,

Corrosion
Allowance

wear pad

= tp-C+tr

pressure

pressure

tp

tr

P bar

pipe dia

pipe
radius

inch

mm

mm

Sch./mm

mm

mm

mm

mm

mm

bar (g)

N/mm2

30
32
36
40
42
48
2
3
4
6
8
10
12
14
16
18
20
24
2
3
4
6
8
10
12
14
16
18
20
24
2
3
4
6
8
10
12
14
16
18
20
24
2
3
4
6
8
10
12
14
16
18
20
24
26
28
30
32

762.00
812.80
914.40
1016.00
1066.80
1219.20
60.32
88.90
114.30
168.27
219.07
273.05
323.85
355.60
406.40
457.20
508.00
609.60
60.32
88.90
114.30
168.27
219.07
273.05
323.85
355.60
406.40
457.20
508.00
609.60
60.32
88.90
114.30
168.27
219.07
273.05
323.85
355.60
406.40
457.20
508.00
609.60
60.32
88.90
114.30
168.27
219.07
273.05
323.85
355.60
406.40
457.20
508.00
609.60
660.40
711.20
762.00
812.80

381.00
406.40
457.20
508.00
533.40
609.60
30.16
44.45
57.15
84.14
109.54
136.53
161.93
177.80
203.20
228.60
254.00
304.80
30.16
44.45
57.15
84.14
109.54
136.53
161.93
177.80
203.20
228.60
254.00
304.80
30.16
44.45
57.15
84.14
109.54
136.53
161.93
177.80
203.20
228.60
254.00
304.80
30.16
44.45
57.15
84.14
109.54
136.53
161.93
177.80
203.20
228.60
254.00
304.80
330.20
355.60
381.00
406.40

STD
STD
STD
XS
XS
XS
40
40
40
40
20
20
20
20
20
20
20
20
80
80
40
40
40
40
40
40
40
40
40
40
80
80
40
40
40
40
40
40
40
40
40
40
160
160
120
XS
XS
XS
60
60
60
60
60
60
17.48mm
19.05mm
20.62mm
20.62mm

9.53
9.53
9.53
12.70
12.70
12.70
3.91
5.49
6.02
7.11
6.35
6.35
6.35
7.92
7.92
7.92
9.53
9.53
5.54
7.62
6.02
7.11
8.18
9.27
10.31
11.13
12.70
14.27
15.09
17.48
5.54
7.62
6.02
7.11
8.18
9.27
10.31
11.13
12.70
14.27
15.09
17.48
8.74
11.13
11.13
10.97
12.70
12.70
14.27
15.09
16.66
19.05
20.62
24.61
17.48
19.05
20.62
20.62

9.53
9.53
9.53
12.70
12.70
12.70
3.91
5.49
6.02
7.11
6.35
6.35
6.35
7.92
7.92
7.92
9.53
9.53
5.54
7.62
6.02
7.11
8.18
9.27
10.31
11.13
12.70
14.27
15.09
17.48
5.54
7.62
6.02
7.11
8.18
9.27
10.31
11.13
12.70
14.27
15.09
17.48
8.74
11.13
11.13
10.97
12.70
12.70
14.27
15.09
16.66
19.05
20.62
24.61
17.48
19.05
20.62
20.62

3.0
3.0
3.0
3.0
3.0
3.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0

9.53
9.53
9.53
9.53
9.53
9.53
0
0
0
0
0
0
0
0
0
7.92
9.53
9.53
0
0
0
0
0
0
0
0
0
9.53
9.53
9.53
0
0
0
0
0
0
0
0
0
9.53
9.53
9.53
0
0
0
0
0
0
0
0
0
9.53
9.53
9.53
9.53
9.53
9.53
9.53

16.06
16.06
16.06
19.23
19.23
19.23
3.91
5.49
6.02
7.11
6.35
6.35
6.35
7.92
7.92
15.84
19.06
19.06
2.54
4.62
3.02
4.11
5.18
6.27
7.31
8.13
9.7
20.8
21.62
24.01
2.54
4.62
3.02
4.11
5.18
6.27
7.31
8.13
9.7
20.8
21.62
24.01
2.74
5.13
5.13
4.97
6.7
6.7
8.27
9.09
10.66
22.58
24.15
28.14
21.01
22.58
24.15
24.15

19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51

1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
1.96
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1
5.1

pipe dia

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (2" to 4") ]

pipe thick

pipe thick

Shoe
Height

MEMBER
SIZE European
sections

Crossection
thickness- as
per British
sections

Crossection
thickness- as
per European
sections

Crossection
thickness

S, Specified
Fillet
max weld Weld LEG
size
size

dBS

dES

wmax

mm

mm

mm

mm

mm

mm

mm

mm

200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200

370
420
420
620
620
620
0
0
0
80
110
110
150
150
190
190
240
240
0
0
0
80
110
110
150
150
190
190
240
240
0
0
0
80
110
110
150
150
190
190
240
240
0
0
0
80
110
110
150
150
190
190
240
240
370
370
370
420

500
500
500
500
500
500
250
250
250
300
300
300
300
400
400
400
400
400
250
250
250
300
300
300
300
400
400
400
400
400
250
250
250
300
300
300
300
400
400
400
400
400
250
250
250
300
300
300
300
400
400
400
400
400
500
500
500
500

6.00
6.00
6.00
6.00
6.00
6.00
8.60
8.60
8.60
8.60
9.90
9.90
6.00
6.00
6.00
6.00
6.00
6.00
8.60
8.60
8.60
8.60
9.90
9.90
6.00
6.00
6.00
6.00
6.00
6.00
8.60
8.60
8.60
8.60
9.90
9.90
6.00
6.00
6.00
6.00
6.00
6.00
8.60
8.60
8.60
8.60
9.90
9.90
-

6.20
6.20
6.20
7.10
7.10
7.10
10.00
10.00
10.00
10.00
11.00
11.00
6.20
6.20
6.20
7.10
7.10
7.10
10.00
10.00
10.00
10.00
11.00
11.00
6.20
6.20
6.20
7.10
7.10
7.10
10.00
10.00
10.00
10.00
11.00
11.00
6.20
6.20
6.20
7.10
7.10
7.10
10.00
10.00
10.00
10.00
11.00
11.00
-

16.00
16.00
16.00
16.00
16.00
16.00
6.00
6.00
6.00
6.00
6.00
6.00
8.60
8.60
8.60
8.60
9.90
9.90
6.00
6.00
6.00
6.00
6.00
6.00
8.60
8.60
8.60
8.60
9.90
9.90
6.00
6.00
6.00
6.00
6.00
6.00
8.60
8.60
8.60
8.60
9.90
9.90
6.00
6.00
6.00
6.00
6.00
6.00
8.60
8.60
8.60
8.60
9.90
9.90
16.00
16.00
16.00
16.00

6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6

6.00
6.00
6.00
6.00
6.00
6.00
3.91
5.49
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
2.54
4.62
3.02
4.11
5.18
6.00
6.00
6.00
6.00
6.00
6.00
6.00
2.54
4.62
3.02
4.11
5.18
6.00
6.00
6.00
6.00
6.00
6.00
6.00
2.74
5.13
5.13
4.97
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00

Sh
Mpa =
N/mm2
130.3
130.3
130.3
130.3
130.3
130.3
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138
138

Weld
length
Weld
perpendic length
ular to parallel to MEMBER SIZE - British
shoe
shoe
sections

[ Printed on 6/27/2013 at 1:47 AM ]

UB 254 X 102 X 25
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 305 X 165 X 45
UB 305 X 165 X 45
UB 305 X 165 X 45
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 305 X 305 X 97
UC 305 X 305 X 97
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 305 X 165 X 45
UB 305 X 165 X 45
UB 305 X 165 X 45
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 305 X 305 X 97
UC 305 X 305 X 97
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 305 X 165 X 45
UB 305 X 165 X 45
UB 305 X 165 X 45
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 305 X 305 X 97
UC 305 X 305 X 97
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 254 X 102 X 25
UB 305 X 165 X 45
UB 305 X 165 X 45
UB 305 X 165 X 45
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 254 X 254 X 73
UC 305 X 305 X 97
UC 305 X 305 X 97
-

IPE-240
IPE-240
IPE-240
IPE-300
IPE-300
IPE-300
HE-240B
HE-240B
HE-240B
HE-240B
HE-300B
HE-300B
IPE-240
IPE-240
IPE-240
IPE-300
IPE-300
IPE-300
HE-240B
HE-240B
HE-240B
HE-240B
HE-300B
HE-300B
IPE-240
IPE-240
IPE-240
IPE-300
IPE-300
IPE-300
HE-240B
HE-240B
HE-240B
HE-240B
HE-300B
HE-300B
IPE-240
IPE-240
IPE-240
IPE-300
IPE-300
IPE-300
HE-240B
HE-240B
HE-240B
HE-240B
HE-300B
HE-300B
-

Page 132 of 313

1st set of calculations

Moment of
inertia of
welding for
shoe
Total weld bending @
length
pipe axis

sr. no.

786
787
788
789
790
791
792
793
794
795
796
797
798
799
800
801
802
803
804
805
806
807
808
809
810
811
812
813
814
815
816
817
818
819
820
821
822
823
824
825
826
827
828
829
830
831
832
833
834
835
836
837
838
839
840
841
842
843

Section
modulus of
welding for
shoe
bending @
pipe axis
= Iwx-x/hx

ZwX-X

Section
Moment of
modulus of
inertia of
welding for
welding for
Allowable
bending @
bending @
welding stress
axis
axis
transverse to Polar moment (from sheet
transverse to pipe direction
inertia of
"Weld-Pipe to
pipe direction = IwY-Y/hx
welding
Shoe or Stop")

ZwY-Y

hy

hx

WL

IwX-X

mm

mm

mm

mm

mm

mm

mm

mm

250.00
250.00
250.00
250.00
250.00
250.00
125.00
125.00
125.00
150.00
150.00
150.00
150.00
200.00
200.00
200.00
200.00
200.00
125.00
125.00
125.00
150.00
150.00
150.00
150.00
200.00
200.00
200.00
200.00
200.00
125.00
125.00
125.00
150.00
150.00
150.00
150.00
200.00
200.00
200.00
200.00
200.00
125.00
125.00
125.00
150.00
150.00
150.00
150.00
200.00
200.00
200.00
200.00
200.00
250.00
250.00
250.00
250.00

8.00
8.00
8.00
8.00
8.00
8.00
3.00
3.00
3.00
3.00
3.00
3.00
4.30
4.30
4.30
4.30
4.95
4.95
3.00
3.00
3.00
3.00
3.00
3.00
4.30
4.30
4.30
4.30
4.95
4.95
3.00
3.00
3.00
3.00
3.00
3.00
4.30
4.30
4.30
4.30
4.95
4.95
3.00
3.00
3.00
3.00
3.00
3.00
4.30
4.30
4.30
4.30
4.95
4.95
8.00
8.00
8.00
8.00

1000
1000
1000
1000
1000
1000
500
500
500
600
600
600
600
800
800
800
800
800
500
500
500
600
600
600
600
800
800
800
800
800
500
500
500
600
600
600
600
800
800
800
800
800
500
500
500
600
600
600
600
800
800
800
800
800
1000
1000
1000
1000

64000
64000
64000
64000
64000
64000
4500
4500
4500
5400
5400
5400
11094
14792
14792
14792
19602
19602
4500
4500
4500
5400
5400
5400
11094
14792
14792
14792
19602
19602
4500
4500
4500
5400
5400
5400
11094
14792
14792
14792
19602
19602
4500
4500
4500
5400
5400
5400
11094
14792
14792
14792
19602
19602
64000
64000
64000
64000

8000
8000
8000
8000
8000
8000
1500
1500
1500
1800
1800
1800
2580
3440
3440
3440
3960
3960
1500
1500
1500
1800
1800
1800
2580
3440
3440
3440
3960
3960
1500
1500
1500
1800
1800
1800
2580
3440
3440
3440
3960
3960
1500
1500
1500
1800
1800
1800
2580
3440
3440
3440
3960
3960
8000
8000
8000
8000

20833333
20833333
20833333
20833333
20833333
20833333
2604167
2604167
2604167
4500000
4500000
4500000
4500000
10666667
10666667
10666667
10666667
10666667
2604167
2604167
2604167
4500000
4500000
4500000
4500000
10666667
10666667
10666667
10666667
10666667
2604167
2604167
2604167
4500000
4500000
4500000
4500000
10666667
10666667
10666667
10666667
10666667
2604167
2604167
2604167
4500000
4500000
4500000
4500000
10666667
10666667
10666667
10666667
10666667
20833333
20833333
20833333
20833333

83333
83333
83333
83333
83333
83333
20833
20833
20833
30000
30000
30000
30000
53333
53333
53333
53333
53333
20833
20833
20833
30000
30000
30000
30000
53333
53333
53333
53333
53333
20833
20833
20833
30000
30000
30000
30000
53333
53333
53333
53333
53333
20833
20833
20833
30000
30000
30000
30000
53333
53333
53333
53333
53333
83333
83333
83333
83333

20897333
20897333
20897333
20897333
20897333
20897333
2608667
2608667
2608667
4505400
4505400
4505400
4511094
10681459
10681459
10681459
10686269
10686269
2608667
2608667
2608667
4505400
4505400
4505400
4511094
10681459
10681459
10681459
10686269
10686269
2608667
2608667
2608667
4505400
4505400
4505400
4511094
10681459
10681459
10681459
10686269
10686269
2608667
2608667
2608667
4505400
4505400
4505400
4511094
10681459
10681459
10681459
10686269
10686269
20897333
20897333
20897333
20897333

[ Filename : 154368447.xls.ms_office , Sheet : S-1 (2" to 4") ]

IwY-Y
3

Jweld
3

Additional
Allowable
moment arm
force /mm due to bearing
Assigned
Assigned
of weld
plate / wear pad Maximum Maximum
Allowable
Allowable
/ steel packing
moment
Moment Eccentricity lateral force axial force
=
or thermal
for torsion
factor
factor
arm for
arm for
Sweld-allow
movement of bending due bending (Mz) due to
*w
pipe.
= Fy / Fz
= Fx / Fz
t oFx
due to Fy
Fx

Allowable Load
Allowable Load
bassed on local
bassed on local
stresses in parent
stresses in parant pipe due to Pressure
Allowable
pipe due to
, Faxial, and
Load based Pressure, Faxial, and
Circumferential
on weld joint Longitudinal bending
bending
strength
moment (Fx Hx)
moment (Fy Hy)

Allowable
vertical
force

Allowable
Allowable
lateral force axial force

fwallowable

Hx

Hy

Hz

FY/Z

FX/Z

Fzmax(weld)

Fzmax(SL)

Fzmax(SC)

Fzmax

Fymax

Fxmax

N/mm

N/mm

mm

mm

mm

mm

KN

KN

KN

KN

KN

KN

79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2
79.2

475.20
475.20
475.20
475.20
475.20
475.20
309.67
434.81
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
201.17
365.90
239.18
325.51
410.26
475.20
475.20
475.20
475.20
475.20
475.20
475.20
201.17
365.90
239.18
325.51
410.26
475.20
475.20
475.20
475.20
475.20
475.20
475.20
217.01
406.30
406.30
393.62
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20
475.20

25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00
25.00

225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00
225.00

200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200

100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00

0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25

0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5

30.17
30.17
30.17
30.17
30.17
30.17
3.89
5.47
5.98
7.21
7.21
7.21
10.10
13.59
13.59
13.59
15.49
15.49
2.53
4.60
3.01
4.94
6.22
7.21
10.10
13.59
13.59
13.59
15.49
15.49
2.53
4.60
3.01
4.94
6.22
7.21
10.10
13.59
13.59
13.59
15.49
15.49
2.73
5.11
5.11
5.97
7.21
7.21
10.10
13.59
13.59
13.59
15.49
15.49
30.17
30.17
30.17
30.17

170.28
163.39
151.25
190.25
184.25
168.37
28.57
39.08
39.30
55.23
39.75
34.82
31.30
66.34
61.00
172.50
217.21
195.62
13.25
27.65
11.21
19.23
23.58
27.83
31.97
56.40
69.82
240.88
239.55
252.44
13.25
27.65
11.21
19.23
23.58
27.83
31.97
56.40
69.82
240.88
239.55
252.44
15.04
32.79
27.93
27.06
37.46
31.47
40.15
69.27
82.96
275.82
287.82
329.01
265.30
284.69
304.09
289.70

29.98
28.43
25.66
32.82
31.45
27.80
3.31
4.52
4.52
5.59
3.90
3.32
4.09
7.53
6.77
20.58
29.76
26.38
1.32
2.89
0.94
1.37
1.64
1.90
3.03
4.58
5.86
26.16
29.23
30.20
1.32
2.89
0.94
1.37
1.64
1.90
3.03
4.58
5.86
26.16
29.23
30.20
1.53
3.48
2.83
2.15
3.02
2.25