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Date:01/08/08 S.No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Format Number ABC/DD/001/R0 ABC/DD/002/R0 ABC/DD/003/R0 ABC/DD/004/R0 ABC/DD/005/R0 ABC/DD/006/R0 ABC/DD/007/R0 ABC/DD/008/R0 ABC/DD/009/R0 ABC/DD/010/R0 ABC/DD/011/R0 ABC/DD/012/R0 ABC/DD/012A/R0 ABC/DD/013/R0 ABC/DD/014/R0 ABC/DD/015/R0 ABC/DD/016/R0 ABC/DD/017/R0 ABC/DD/018/R0 ABC/DD/019/R0 ABC/DD/020/R0 ABC/DD/021/R0 ABC/DD/022/R0 ABC/DD/023/R0 Format Description Design Development planning Responsibility and Authority Design Procedure Master List of Product Design Input Product Features Design Review Design Verification Design Validation Engineering Drawing Bill of Material Test Record Test Acceptance Chart Document History Version Control History Record Development Indent Form Minutes of Meeting Design Change Request Concession and Evaluation Feed Back Process Flow chart Drawing Issue Record Design Flow chart Product Shelf Life Details Revision Number R1 R0 R0 R0 R0 R0 R0 R0 R0 R0 R0 R0 R0 R0 R0 R0 R0 R0 R0 R0 R0 R0 R0 R0 Revision Date 10/12/2010 25/08/2008 25/08/2008 01/08/2008 25/08/2008 25/08/2008 25/08/2008 25/08/2008 25/08/2008 25/08/2008 25/08/2008 25/08/2008 25/08/2008 01/07/2010 20/11/2009 25/08/2008 25/08/2008 25/08/2008 25/08/2008 25/08/2008 25/08/2008 20/11/2009 10/01/2011 25/08/2008 Remarks
Prepared By:
Approved By:
AMALGAMATED BEAN COFFEE TRADING COMPANY LIMITED B2C PLANT Product Name:KISHPRA Product Number:006 Schedule From To DESIGN DEVELOPMENT PLANNING
Sl.No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
Activity Product study Design Review Finalisation of design input Design Review Designing of components Drawing preparation Design Review Proto type Machine Assembly and trial Design Review Machine Design finalisation Product testing and output Bill of material Pilot Batch Finalisation of quality plan Design validation Freezing of project
Responsibility
Status
Remarks
Planned By:
Approved By:
AMALGAMATED BEAN COFFEE TRADING COMPANY LIMITED B2C PLANT DESIGN DEVELOPMENT PLANNING
Sl.No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Activity Product study Review on Product Study Finalisation of design input Input Review Designing of components Drawing preparation Design Review Proto type Machine Assembly and trial Design Review Machine Design finalization Product testing and output Bill of material Pilot Batch Design Review Finalisation of quality plan Design validation Validation Review Training & Service Freezing of project
Responsibility
Status
Remarks
Planned By:
Approved By:
COMPANY NAME
Assist in collecting data on new product development. Advise on the review criteria required for the design . Advise on the Quality of the design information . Authorise for mockup on development. Authorised to raise the PO and also negotiate the price.
Asst.Manager(D&D)
Responsible for the design of various parts to make a product with feasibility. Authorised to test the prototype & support for the selection of standard parts. Maintain documents related to the product. To track the Performance of the Product and make the request changes and correction throughout the life cycle of the Product.
Senior Executive
Creating Prototype of the machine. Authorised to check various parameters related to the development component. Involves in fabricaton and manufacturing of the Parts.
Update the drawing whenever the changes implemented Delivers the drawing of the part with suitable manufacturing symbol as per the instruction from the development team
Issued By:
Approved By:
COMPANY NAME
Activities
Description The project is initiated after receipt of communciation from the customer/user requirements Feasibility of the Project with respect to the conditions (i) Customer/User department needs are laid out in the form of preliminary drawings
(iii)Conceptual Design
(ii) where type designs are required to be adopted previous type designs will be referred (iii) In case of external design consultant are required the services may be considered for the development of the product
Manager/Asst.Manager/ Executives
Design Consultant
The conceptual drawings are to be approved by the President/Sr.General Manager After award of work
Manager Manager
Asst.Manager/Sr.Executives
(iii)Format for approval (iv)IS standards (v)Schedule of issue Communication from the end user department ,inspection report of Quality Department Approval for the deviation
(vii)Deviation
Modification for fabrication/manufacturing constraints.Depending on the necessity & resources available that may have to consider. Based on approved deviations the detailed revised/modified drawings
Asst.Manager
Manager
Perpared By:
Approved By:
COMPANY NAME
Product Number
Product Name
Application
Date of Commencement
Prepared By:
Approved By:
AMALGAMATED BEAN COFFEE TRADING COMPANY LIMITED B2C PLANT DESIGN INPUT
Prepared By:
Approved By:
AMALGAMATED BEAN COFFEE TRADING COMPANY LIMITED B2C PLANT PRODUCT FEATURES
Product Name: Product Number: Following are the point consider for the Design Presentation and put forwarded to the Review Committee: (i)Industrial Design:
(ii)Operating Enivronment:
(iii)Cost:
(iv)Physical Attributes:
(v)Electrical requirements:
(vi)Structure:
(vii)Cup Storage:
(viii)Water Storage:
(ix)Heating :
(x)Steam:
Presented By:
Approved By:
AMALGAMATED BEAN COFFEE TRADING COMPANY LIMITED B2C PLANT Product Name: Product Number: Review Stage: Review Criteria Analysis Action Taken DESIGN REVIEW
Person In charge
Reviewed By:
Approved By:
AMALGAMATED BEAN COFFEE TRADING COMPANY LIMITED B2C PLANT DESIGN VERIFICATION
SL.No.
Design Inputs
Design Outputs
Remarks
Verified By:
Approved By:
AMALGAMATED BEAN COFFEE TRADING COMPANY LIMITED B2C PLANT Product Name: Product Number: Test Number: Test Name: Test Equipment: Test Description: DESIGN VALIDATION
Acceptance Cirteria:
Validation Report:
Remarks:
Validated By:
Approved By:
AMALGAMATED BEAN COFFEE TRADING COMPANY LIMITED B2C PLANT ENGINEERING BILL OF MATERIALS
Sl. No.
Part Number
Part Name
Specification
Material
Qty/Mc
Perpared By:
Approved By:
TEST RECORD
Test Description:
Checked By:
Tested By:
Approved By:
AMALGAMATED BEAN COFFEE TRADING COMPANY LIMITED B2C PLANT Product Name: Product Number : Pressure Switch: Safety Valve Setting:
Acceptance Limits
Prepared By:
Approved By:
AMALGAMATED BEAN COFFEE TRADING COMPANY LIMITED B2C PLANT DOCUMENT HISTORY
Product Name: Product Number: Part Number Revision Number Revision Date
Part Name
Summary of Changes
Author
Approved by
Prepared By:
Approved By:
Distributed to
Approved By:
Project Name:
Project Number:
Part Number
Part Name
Release Version
Date
Approved By
Perpared By:
Checked By:
Product Name: Product Number: Indent Prepared : Part Number Part Name Indent Qty Issued Qty Balance Qty Remarks
Issued By
Received By
HOD
AMALGAMATED BEAN COFFEE TRADING COMPANY LIMITED B2C PLANT MINUTES OF MEETING
AGENDA:
CONCLUSION:
AMALGAMATED BEAN COFFEE TRADING COMPANY LIMITED B2C PLANT Project Name: Project Number: Proposed Design Change Details: DESIGN CHANGE REQUEST
Date:
AMALGAMATED BEAN COFFEE TRADING COMPANY LIMITED B2C PLANT Project Name: Project Number: Proposed Design Change Details: DESIGN CHANGE REQUEST
Date:
Date:
Part Number
Part Name
Remarks
Perpared By:
Approved By:
AMALGAMATED BEAN COFFEE TRADING COMPANY LIMITED B2C PLANT FEED BACK
S.No
Action Taken
Results
Date of completion
Approved By:
AMALGAMATED BEAN COFFEE TRADING COMPANY LIMITED B2C PLANT Product Name : Product Number: The following are the Process has to be carried out for the Part Number S.No Process Number Process Description Process Flow PROCESS FLOW CHART
Perpared By:
Approved By:
Sl. No
Part Number
Part Name
Revision Number
Issued By
Issued Date
Remarks
Issued By:
Approved By:
Management Requirement
Customer Needs
Service Inputs
Develop Product
Design Validation
Design Changes
Production
Perpared By:
Approved By:
S.No
Part Number
Part Name
Remarks
Perpared By:
Approved By:
Reviewed on S.No List of Document Source & Year of publish January www.mateweb.com & 19952010.Downloaded date:24:08:2010 www.mateweb.com & 19952010.Downloaded date:24:08:2010 www.mateweb.com & 19952010.Downloaded date:24:08:2010 www.mateweb.com & 19952010.Downloaded date:24:08:2010 www.mateweb.com & 19952010.Downloaded date:24:08:2010 www.mateweb.com & 19952010.Downloaded date:24:08:2010 www.mateweb.com & 19952010.Downloaded date:24:08:2010 www.mateweb.com & 19952010.Downloaded date:24:08:2010 www.mateweb.com & 19952010.Downloaded date:24:08:2010 www.mateweb.com & 19952010.Downloaded date:24:08:2010 www.mateweb.com & 19952010.Downloaded date:24:08:2010 www.mateweb.com & 19952010.Downloaded date:24:08:2010 www.mateweb.com & 19952010.Downloaded date:24:08:2010 www.mateweb.com & 19952010.Downloaded date:24:08:2010 www.mateweb.com & 19952010.Downloaded date:24:08:2010 July Distributed to/ Date Remarks
SS304
Purchase/Quality on 25:08:2010 Purchase/Quality on 25:08:2010 Purchase/Quality on 25:08:2010 Purchase/Quality on 25:08:2010 Purchase/Quality on 25:08:2010 Purchase/Quality on 25:08:2010 Purchase/Quality on 25:08:2010 Purchase/Quality on 25:08:2010 Purchase/Quality on 25:08:2010 Purchase/Quality on 25:08:2010 Purchase/Quality on 25:08:2010 Purchase/Quality on 25:08:2010 Purchase/Quality on 25:08:2010 Purchase/Quality on 25:08:2010 Purchase/Quality on 25:08:2010
Brass
Silicon
Copper
Polyetherimide
ABS
Acrylic,cast
Acrylic,Extruded
PETG Co polyester
10
Polytetrafluoroethylene(PTFE)
11
Polystyrene
12
Polypropylene,Molded
13
Nylon 66
14
SS316
15
16 17 18 19 20
AISI 1030 STEEL Standard natural mineral waters Westermann tables Brass rods for general engineering purposes Copper - Specification Hexagon Head Bolts, Screws and Nuts of Product Grades A and B - Part 1 : Hexagon Head Bolts (Size Range M 1.6 to M 64) Hexagon Head Bolts, Screws and Nuts of Product Grades A and B - Part 2 : Hexagon Head Screws (Size Range M 1.6 to M 64) Hexagon Head Bolts, Screws and Nuts of Product Grades A and B - Part 3 : Hexagon Nuts, Style 1 (Size Range M 1.6 to M 64) Hexagon Head Bolts, Screws and Nuts of Product Grades A and B - Part 4 : Hexagon Thin Nuts (Chamfered) (Size Range M1.6 to M64) Hexagon Head Bolts, Screws and Nuts of Product Grades A and B - Part 5 : Hexagon Thin Nuts - Product Grade B (Unchamfered) (Size Range M 1.6 to M 10) Hexagon Head Bolts, Screws and Nuts of Product Grades A and B - Part 6 : Hexagon Nuts, Style 2 General tolerances Part 1 Tolerances for linear and angular dimensions without individual tolerance indications
www.mateweb.com & 19952010.Downloaded date:24:08:2010 Codex stan 108-1981,Codex standards & Rev1997-2008 New Age international Publishers,Edition:2006 IS 4170 ,Year 2001 IS 191, 2007
Purchase/Quality on 25:08:2010 Purchase/Quality on 25:08:2010 Purchase/Quality on 25:08:2010 Purchase/Quality on 25:08:2010 Purchase/Quality on 25:08:2010 Purchase/Quality on 25:08:2010
21
22
Purchase/Quality on 25:08:2010
23
Purchase/Quality on 25:08:2010
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Purchase/Quality on 25:08:2010
25
Purchase/Quality on 25:08:2010
26
Purchase/Quality on 25:08:2010
27
Purchase/Quality on 25:08:2010
28
General tolerances Part 2 Geometrical tolerances for features without individual tolerance indications Specification for Wing Nuts Fasteners - Countersunk Head Screws with Hexagon Socket Specification
Purchase/Quality on 25:08:2010
29
IS 2636,1972
30
IS 6761,1994
31
Slotted Pan Head Screws Product Grade A Specification for Plain Washers ISO Systems of limits and fits Part 1 Bases of tolerance, deviations and fits ISO systems of limits and fits Part 2 Tables of standard tolerance grades and limit deviations for holes and shafts Guide for Selection of Fits Cold reduced low carbon steel sheets and strips Specification for Steel Wires for Mechanical Springs - Part I : Patented and Cold Drawn Steel Wires - Unalloyed Specification for Steel Wires for Mechanical Springs - Part II : Oil Hardened and Tempered Spring Steel Wire and Valve Spring Wire - Unalloyed Code for designation of copper and copper alloys Colour code for the identification of copper & copper alloys Code for designation of aluminium and its alloys
IS 6101,2005
32
IS 2016,1967
33
34
35 36
IS 2709,1993 IS 513,2008
37
38
Purchase/Quality on 25:08:2010
39
IS 2378,2005
40
IS 2376,1963
41
IS 6051,1970
Reviewed on S.No List of Document Source & Year of publish January July Distributed to/ Date Remarks