You are on page 1of 44

Table of Contents

Cover Sheet ..................................................................................................................................................... 2


Title Page....................................................................................................................................................... 3
Warnings and Errors ...................................................................................................................................... 4
Input Echo....................................................................................................................................................... 5
XY Coordinate Calculations .......................................................................................................................... 7
Internal Pressure Calculations................................................................................................................... 8
External Pressure Calculations................................................................................................................. 10
Element and Detail Weights ........................................................................................................................ 12
ANSI Flange MAWP .......................................................................................................................................... 14
Natural Frequency Calculation .................................................................................................................. 15
Wind Load Calculation ................................................................................................................................. 16
Earthquake Load Calculation ...................................................................................................................... 18
Wind/Earthquake Shear, Bending................................................................................................................. 19
Wind Deflection............................................................................................................................................ 20
Longitudinal Stress Constants .................................................................................................................. 21
Longitudinal Allowable Stresses ............................................................................................................... 22
Longitudinal Stresses Due to . . . ......................................................................................................... 23
Stress due to Combined Loads .................................................................................................................... 25
Center of Gravity Calculation .................................................................................................................. 27
Basering Calculations ................................................................................................................................. 28
Conical Section............................................................................................................................................ 31
Nozzle Calcs. 20 NOZ................................................................................................................................... 33
Nozzle Calcs. 30 NOZ................................................................................................................................... 36
Nozzle Summary ............................................................................................................................................. 38
Fatigue Stress Evaluation.......................................................................................................................... 39
Vessel Design Summary ................................................................................................................................. 41
Summary of Known Problems/Failures ......................................................................................................... 44

Cover Page

DESIGN CALCULATION
In Accordance with ASME Section VIII Div. 1
ASME Code Version

: 2001,

Addenda A-02

Analysis Performed by : COADE - MANDEEP


Job File

: E:\PVElite\Vert1.pvi

Date of Analysis

: Mar 10,2003

PVElite Version 5.0,

January 2003

Title Page

Design Summary ...


-----------------------------------------------------------Customer : PVElite customer
item : Vessel
Item No : 1

by: Mandeep Singh


date: March 10, 2003
S/O: 12345

-----------------------------------------------------------Design Internal Pressure : 300 psig


Design External Pressure : 14.7 psig
Head
Shell
Flange
Cone

Matl.:
Matl.:
Matl.:
Matl.:

SA-516
Sa-516
Sa-516
Sa-516

70
60
60
60

Corr.
Corr.
Corr.
Corr.

Temperature : 100 F
Temperature : 104 F

Allow.:
Allow.:
Allow.:
Allow.:

0.125
0.125
0.125
0.125

JE
JE
JE
JE

:
:
:
:

1
1
1
1

Radiographic Requirements :
Post Weld Heat Treat:
Wind Specification

: ASCE-7-93

Exp.:

Seismic

: ASCE 7-93

Zone :

Imp :
Cat.:

-----------------------------------------------------------Results ...
-----------------------------------------------------------Basic Flange Class: 300

Rating : 1500 psig

MAWP ( Corroded ) : 579 psig


MAP ( New & Cold): 663 psig
Min. Design Metal Tmp: -55 F

Ambient: 1500 psig

limited by : Cone
limited by : Cone
without Impacts

Stiffening Rings Required : 1


Hydrotest Requirement : 390.00

psig

-----------------------------------------------------------Notes ...
------------------------------------------------------------

PVElite 5.0 Licensee: COADE - MANDEEP


FileName : Vert1
----------------------------------------Warnings and Errors
STEP:
0
8:42a Mar 10,2003
Class From To : Basic Element Checks.
==========================================================================
Class From To: Check of Additional Element Data
==========================================================================
There were no geometry errors or warnings.
PVElite 5.0, 2003 1993-2003 by COADE Engineering Software

PVElite 5.0 Licensee: COADE - MANDEEP


FileName : Vert1
----------------------------------------Input Echo
STEP:
1
8:42a Mar 10,2003
PVElite Vessel Analysis Program: Input Data
Design Internal Pressure (for Hydrotest)
Design Internal Temperature
Type of Hydrotest
Hydrotest Position
Projection of Nozzle from Vessel Top
Projection of Nozzle from Vessel Bottom
Minimum Design Metal Temperature
Type of Construction
Special Service
Degree of Radiography
Miscellaneous Weight Percent
Use Higher Longitudinal Stresses (Flag)
Select t for Internal Pressure (Flag)
Select t for External Pressure (Flag)
Select t for Axial Stress (Flag)
Select Location for Stiff. Rings (Flag)
Use Hydrotest Allowable Unmodified
Consider Vortex Shedding
Perform a Corroded Hydrotest
Is this a Heat Exchanger
User Defined Hydro. Press. (Used if > 0)
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load

Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case

1
2
3
4
5
6
7
8
9
10
11
12

300.00
700.0000
UG99-b
Horizontal
0.0000
0.0000
20.0000
Welded
None
RT 1
0.
Y
N
N
N
N
N
N
0.0000

ASCE-7 93
100.00
3
1.
1
0.0000
33.
N
0.0000
0.0000
0.0000

Seismic Design Code


Seismic Coefficient Cc
Performance Factor
Amplification Factor
Seismic Coefficient Av

ASCE 7-93
2.000
1.500
1.000
0.050

Complete Listing of Vessel Elements and Details:

in.
in.
F

psig

NP+EW+WI+BW
NP+EW+EQ+BS
NP+OW+WI+BW
NP+OW+EQ+BS
NP+HW+HI
NP+HW+HE
IP+OW+WI+BW
IP+OW+EQ+BS
EP+OW+WI+BW
EP+OW+EQ+BS
HP+HW+HI
HP+HW+HE

Wind Design Code


ASCE Design Wind Speed
ASCE Exposure Constant
ASCE Importance Factor
ASCE Roughness Factor
ASCE Base Elevation
ASCE Percent Wind for Hydrotest
Use Wind Profile (Y/N)
Damping Factor (Beta) for Wind (Ope)
Damping Factor (Beta) for Wind (Empty)
Damping Factor (Beta) for Wind (Filled)

Design Nozzle for M.A.W.P. + Static Head


Consider MAP New and Cold in Noz. Design
Consider External Loads for Nozzle Des.
Consider Code Case 2168 for Nozzle Des.

psig
F

Y
Y
N

mile/hr

ft.

PVElite 5.0 Licensee: COADE - MANDEEP


FileName : Vert1
----------------------------------------Input Echo
STEP:
1
8:42a Mar 10,2003
Element From Node
Element To Node
Element Type
Description
Distance "FROM" to "TO"
Skirt Inside Diameter
Diameter of Skirt at Base
Skirt Thickness
Corrosion Allowance
Design Temperature Internal Pressure
Design Temperature External Pressure
Effective Diameter Multiplier
Material Name
Allowable Stress, Ambient
Allowable Stress, Operating
Allowable Stress, Hydrotest
Density of Material
P Number Thickness
Yield Stress, Operating
UCS-66 Chart Curve Designation
External Pressure Chart Name
UNS Number
Efficiency, Longitudinal Seam
Efficiency, Head-to-Skirt or Circ. Seam

10
20
Skirt Sup.
Skirt
5.0000 ft.
50.000 in.
60.000 in.
1.0000 in.
0.1667 in.
0.0000 F
0.0000 F
1.2
SA-516 60
17100. psi
17100. psi
22230. psi
0.2830 lb./cu.in.
1.2500 in.
32000. psi
C
CS-2
K02100
1.
1.

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Height/Length of Insulation
Thickness of Insulation
Density

10
Insulation
10 INS
0.0000
5.0000
2.0000
10.000

ft.
ft.
in.
lb./cu.ft.

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Height/Length of Lining
Thickness of Lining
Density

10
Lining
10 LIN
0.0000
5.0000
2.0000
10.000

ft.
ft.
in.
lb./cu.ft.

Element From Node


Element To Node
Element Type
Description
Distance "FROM" to "TO"
Inside Diameter
Element Thickness
Corrosion Allowance
Design Internal Pressure
Design Temperature Internal Pressure
Design External Pressure
Design Temperature External Pressure
Effective Diameter Multiplier
Material Name
Efficiency, Longitudinal Seam
Efficiency, Circumferential Seam
Elliptical Head Factor

20
30
Elliptical
Botom head
0.2500 ft.
50.000 in.
1.0000 in.
0.1250 in.
300.00 psig
100.0000 F
14.700 psig
103.9900 F
1.2
SA-516 60
1.
1.
2.

...<truncated to conserve space in this sample output>...


PVElite 5.0, 2003 1993-2003 by COADE Engineering Software

PVElite 5.0 Licensee: COADE - MANDEEP


FileName : Vert1
----------------------------------------XY Coordinate Calculations
STEP:
2
8:42a Mar 10,2003
XY Coordinate Calculations
|
|
From| To |
|
|
Skirt|
Botom head|
bottom cyl|
cone|
50| 60|
bottom bod|
top body f|
cylinder w|
top head|

|
X (Horiz.)|
ft. |
0.00000 |
0.00000 |
0.00000 |
0.00000 |
0.00000 |
0.00000 |
0.00000 |
0.00000 |
0.00000 |

Y (Vert.)
ft.
5.00000
5.25000
10.2500
15.2500
20.2500
21.7381
23.2262
28.2262
28.4762

|
|
|
| DX (Horiz.)| DY (Vert.) |
|
ft. |
ft. |
|
0.00000 |
5.00000 |
|
0.00000 |
0.25000 |
|
0.00000 |
5.00000 |
|
0.00000 |
5.00000 |
|
0.00000 |
5.00000 |
|
0.00000 |
1.48810 |
|
0.00000 |
1.48810 |
|
0.00000 |
5.00000 |
|
0.00000 |
0.25000 |

PVElite 5.0, 2003 1993-2003 by COADE Engineering Software

PVElite 5.0 Licensee: COADE - MANDEEP


FileName : Vert1
----------------------------------------Internal Pressure Calculations
STEP:
3
8:42a Mar 10,2003
Element Thickness, Pressure, Diameter and Allowable Stress :
|
| Int. Press
From| To | + Liq. Hd
|
|
psig
Skirt|
0.00000
Botom head|
300.298
bottom cyl|
300.208
cone|
300.000
50| 60|
300.000
bottom bod|
300.000
top body f|
300.000
cylinder w|
300.000
top head|
300.000

|
|
|
|
|
|
|
|
|
|
|
|

Given
Thickness
in.
1.00000
1.00000
1.00000
1.00000
1.00000
1.00000
1.00000
1.00000
1.00000

|
|
|
|
|
|
|
|
|
|
|
|

Corrosion
Allowance
in.
0.16667
0.12500
0.12500
0.12500
0.12500
0.12500
0.12500
0.12500
0.12500

|
|
|
|
|
|
|
|
|
|
|
|

Element
Diameter
in.
50.0000
50.0000
50.0000
50.0000
36.0000
36.0000
36.0000
36.0000
36.0000

|
|
|
|
|
|
|
|
|
|
|
|

Allowable |
Stress(SE)|
psi |
0.00000 |
17100.0 |
17100.0 |
17100.0 |
17100.0 |
17100.0 |
17100.0 |
17100.0 |
20000.0 |

|
M.A.P.
| New & Cold
|
psig
|
No Calc
|
681.275
|
667.969
|
663.573
|
919.355
|
740.000
|
740.000
|
919.355
|
2197.80
663.573

|
|
|
|
|
|
|
|
|
|
|
|

Actual
Thickness
in.
1.00000
1.00000
1.00000
1.00000
1.00000
1.00000
1.00000
1.00000
1.00000

|
|
|
|
|
|
|
|
|
|
|
|

Required
Thickness
in.
No Calc
0.56700
0.57079
0.57352
0.44637
No Calc
No Calc
0.44637
0.26114

Element Required Thickness and MAWP :


|
|
From| To |
|
|
Skirt|
Botom head|
bottom cyl|
cone|
50| 60|
bottom bod|
top body f|
cylinder w|
top head|
Minimum

Design
Pressure
psig
0.00000
300.000
300.000
300.000
300.000
300.000
300.000
300.000
300.000

|
|
|
|
|
|
|
|
|
|
|
|

M.A.W.P.
Corroded
psig
No Calc
593.158
583.125
579.464
802.279
740.000
740.000
802.279
1912.57
579.464

MAWP: 579.46 psig , limited by cone .


Internal Pressure Calculation Results :
ASME Code, Section VIII, Division 1, 2001 Code A-02 Addenda
Elliptical Head From 20 To 30 SA-516 60 , UCS-66 Crv. C
Botom head
Thickness Due to Internal Pressure (TR):
= (P*(D+2*CA)*K)/(2*S*E-0.2*P) Appendix 1-4(c)
= (300.30*(50.0000+2*0.1250)*1.00)/(2*17100.00*1.00-0.2*300.30)
= 0.4420 + 0.1250 = 0.5670 in.
Max. All. Working Pressure at Given Thickness (MAWP):
Less Operating Hydrostatic Head Pressure of 0.30 psig
= (2*S*E*(T-CA))/(K*(D+2*CA)+0.2*(T-CA)) per Appendix 1-4 (c)
= (2*17100.00*1.00*(0.8750))/(1.00*(50.0000+2*0.1250)+0.2*(0.8750))
= 593.46 - 0.30 = 593.16 psig
Maximum Allowable Pressure, New and Cold (MAPNC):
= (2*SA*E*T)/(K*D+0.2*T) per Appendix 1-4 (c)
= (2*17100.00*1.00*1.0000)/(1.00*50.0000+0.2*1.0000)
= 681.27 psig
Actual stress at given pressure and thickness (Sact):
= (P*(K*(D+2*CA)+0.2*(T-CA)))/(2*E*(T-CA))
= (300.30*(1.00*(50.0000+2*0.1250)+0.2*(0.8750)))/(2*1.00*(0.8750))
= 8652.86 psi
Percent Elongation per UCS-79 ( 75t/Rf(1-Rf/Ro) )

8.651

|
|
|
|
|
|
|
|
|
|
|
|

PVElite 5.0 Licensee: COADE - MANDEEP


FileName : Vert1
----------------------------------------Internal Pressure Calculations
STEP:
3
8:42a Mar 10,2003
Minimum Metal Temp. w/o impact per UCS-66
Minimum Metal Temp. at Required thickness (UCS 66.1)
Minimum Metal Temp. w/o impact per UG-20(f)

-5
-55
-20

F
F
F

Cylindrical Shell From 30 To 40 SA-516 60 , UCS-66 Crv. C


bottom cylinder
Thickness Due to Internal Pressure (TR):
= (P*(D/2+CA))/(S*E-0.6*P) per UG-27 (c)(1)
= (300.21*(50.0000/2+0.1250))/(17100.00*1.00-0.6*300.21)
= 0.4458 + 0.1250 = 0.5708 in.
Max. All. Working Pressure at Given Thickness (MAWP):
Less Operating Hydrostatic Head Pressure of 0.21 psig
= (S*E*(T-CA))/((D/2+CA)+0.6*(T-CA)) per UG-27 (c)(1)
= (17100.00*1.00*(0.8750))/((50.0000/2+0.1250)+0.6*0.8750)
= 583.33 - 0.21 = 583.13 psig
Maximum Allowable Pressure, New and Cold (MAPNC):
= (SA*E*T)/(D/2+0.6*T) per UG-27 (c)(1)
= (17100.00*1.00*1.0000)/(50.0000/2+0.6*1.0000)
= 667.97 psig
Actual stress at given pressure and thickness (Sact):
= (P*((D/2+CA)+0.6*(T-CA)))/(E*(T-CA))
= (300.21*((50.0000/2+0.1250)+0.6*(0.8750)))/(1.00*(0.8750))
= 8800.38 psi
Percent Elongation per UCS-79 ( 50t/Rf(1-Rf/Ro) )

1.961

-5
-55
-20

F
F
F

Minimum Metal Temp. w/o impact per UCS-66


Minimum Metal Temp. at Required thickness (UCS 66.1)
Minimum Metal Temp. w/o impact per UG-20(f)
...<truncated to conserve space in this sample output>...
Note: Heads and Shells Exempted to -20F (-29C) by paragraph UG-20F
Minimum Design Metal Temperature ( Entered by User )

20.

Hydrostatic Test Pressure Results:


Hydrotest
Hydrotest
Hydrotest
Pneumatic

Pressure
Pressure
Pressure
Pressure

per
per
per
per

UG99b
UG99b
UG99c
UG100

1.3
1.3
1.3
1.1

*
*
*
*

M.A.W.P.
P Design
M.A.P. M.A.W.P.

* Sa/S
(Note 35)
Head(Hyd)
* Sa/S

753.30
390.00
860.84
637.41

psig
psig
psig
psig

Horizontal hydrotest performed in accordance with: UG-99b.


Stresses on Elements due to Hydrostatic Test Pressure:
From To
Botom head
bottom cylinder
cone
50
60
cylinder with trays
top head

Stress
18953.2
19330.8
19458.8
14035.6
14035.6
6866.9

Allowable
22230.0
22230.0
22230.0
22230.0
22230.0
26000.0

Elements Suitable for Internal Pressure.


PVElite 5.0, 2003 1993-2003 by COADE Engineering Software

Ratio
0.853
0.870
0.875
0.631
0.631
0.264

Pressure
755.11
755.11
755.11
754.60
754.60
754.60

PVElite 5.0 Licensee: COADE - MANDEEP


FileName : Vert1
----------------------------------------External Pressure Calculations
STEP:
4
8:42a Mar 10,2003
External Pressure Calculation Results :
ASME Code, Section VIII, Division 1, 2001 Code A-02 Addenda
Elliptical Head From 20 to 30 Ext. Chart: CS-2 at 103 F
Botom head
Results for Maximum Allowable Pressure (EMAP):
Tca
OD
D/t
Factor A
B
0.8750
52.0000
59.43
0.0023371
15534.22
EMAP = B/(K0*D/t) = 15534.2168/( 0.9000 * 59.4286 ) = 290.4368 psig
Results for Required Thickness (TCA):
Tca
OD
D/t
Factor A
B
0.1333
52.0000
390.14
0.0003560
5161.97
EMAP = B/(K0*D/t) = 5161.9663/( 0.9000 * 390.1399 ) = 14.7012 psig
...<truncated to conserve space in this sample output>...
Stiffening Ring Calculations for : 50 RING , L4X4X0.5000
Effective Length of Shell
6.34
Area (sq.in.) Distance (in.)
Area*Dist
Shell:
5.550
0.4375
2.428
Ring :
3.750
3.6950
13.856
Total:
9.300
16.284
Centroid of Ring plus Shell
=
1.751
Inertia
Distance
A*Dist
Shell:
0.354
1.3135
9.575
Ring :
5.560
-1.9440
14.172
Total:
5.914
23.747
Available Moment of Inertia, Ring plus Shell
29.661
Required Stress in Ring plus Shell
Required Strain in Ring plus Shell

BREQ
AREQ

418.95
0.0000290

in.

in.

in**4
psi

Required Moment of Inertia, Ring plus Shell


= ( OD * SLEN * (TCA+ARING/SLEN) * AREQ )/ 10.9
= (38.0000*30.0000*(0.8750+3.7500/30.0000)*0.0000290)/10.9
= 0.1153 in**4
External Pressure Calculations
|
|
From| To |
|
|
10| 20|
20| 30|
30| 40|
40| 50|
50|Ring|
Ring| 60|
60| 70|
70| 80|
80| 90|
90| 100|

Section
Length
ft.
No Calc
No Calc
5.59722
4.32692
3.00000
2.00000
No Calc
No Calc
5.75000
No Calc

|
|
|
|
|
|
|
|
|
|
|
|
|

Outside
Diameter
in.
0.00000
52.0000
52.0000
52.0136
38.0000
38.0000
0.00000
0.00000
38.0000
38.0000

|
|
|
|
|
|
|
|
|
|
|
|
|

Corroded
Thickness
in.
0.00000
0.87500
0.87500
0.87500
0.87500
0.87500
0.87500
0.87500
0.87500
0.87500

|
|
|
|
|
|
|
|
|
|
|
|
|

Factor
A
No Calc
0.0023371
0.0023008
0.0029868
0.0051671
0.0080639
No Calc
No Calc
0.0025993
0.0057566

|
|
|
|
|
|
|
|
|
|
|
|
|

|
External |
External |
| Required T.| Des. Press.|
|
in. |
psig |
|
No Calc |
0.00000 |

External
M.A.W.P.
psig
No Calc

|
|
|
|

External Pressure Calculations


|
|
From| To |
|
|
10| 20|

External
Actual T.
in.
0.00000

Factor
B
psi
No Calc
15534.2
15487.2
16217.3
17369.0
17800.0
No Calc
No Calc
15843.1
17534.9

|
|
|
|
|
|
|
|
|
|
|
|
|

10

PVElite 5.0 Licensee: COADE - MANDEEP


FileName : Vert1
----------------------------------------External Pressure Calculations
STEP:
4
8:42a Mar 10,2003
20| 30|
30| 40|
40| 50|
50|Ring|
Ring| 60|
60| 70|
70| 80|
80| 90|
90| 100|
Minimum

1.00000
1.00000
1.00000
1.00000
1.00000
1.00000
1.00000
1.00000
1.00000

|
|
|
|
|
|
|
|
|

0.25829
0.30851
0.29139
0.24318
0.22507
0.87500
0.00000
0.27899
0.17911

|
|
|
|
|
|
|
|
|

14.7000
14.7000
14.7000
14.7000
14.7000
14.7000
14.7000
14.7000
14.7000

|
|
|
|
|
|
|
|
|

290.437
347.469
361.305
533.259
546.491
No Calc
No Calc
486.412
807.528
290.437

|
|
|
|
|
|
|
|
|

External Pressure Calculations


|
| Actual Len.| Allow. Len.|
From| To | Bet. Stiff.| Bet. Stiff.|
|
|
ft. |
ft. |
10| 20|
No Calc |
No Calc |
20| 30|
No Calc |
No Calc |
30| 40|
5.59722 | 20.80E+24 |
40| 50|
4.32692 |
4.32692 |
50|Ring|
3.00000 | 31.63E+27 |
Ring| 60|
2.00000 | 21.44E+27 |
60| 70|
No Calc |
No Calc |
70| 80|
No Calc |
No Calc |
80| 90|
5.75000 | 59.02E+27 |
90| 100|
No Calc |
No Calc |

Ring Iner.| Ring Iner. |


Required | Available |
in**4 |
in**4 |
No Calc |
No Calc |
No Calc |
No Calc |
No Calc |
No Calc |
No Calc |
No Calc |
No Calc |
No Calc |
0.11526 |
29.6613 |
No Calc |
No Calc |
No Calc |
No Calc |
No Calc |
No Calc |
No Calc |
No Calc |

Elements Suitable for External Pressure.


PVElite 5.0, 2003 1993-2003 by COADE Engineering Software

11

PVElite 5.0 Licensee: COADE - MANDEEP


FileName : Vert1
----------------------------------------Element and Detail Weights
STEP:
5
8:42a Mar 10,2003
Element and Detail Weights
|
|
Element |
Element |
Corroded |
Corroded | Extra due |
From| To | Metal Wgt. | ID Volume | Metal Wgt. | ID Volume | Misc %
|
|
|
lb. |
In. |
lb. |
In. |
lb. |
10| 20|
4140.25 |
0.00000 |
3886.98 |
0.00000 |
0.00000 |
20| 30|
1017.01 |
22252.9 |
889.884 |
22558.7 |
0.00000 |
30| 40|
2720.56 |
117810. |
2386.32 |
118991. |
0.00000 |
40| 50|
2363.43 |
87901.8 |
2073.91 |
88924.8 |
0.00000 |
50| 60|
1973.74 |
61072.6 |
1732.85 |
61923.7 |
0.00000 |
60| 70|
0.00000 |
1017.88 |
0.00000 |
1032.06 |
0.00000 |
70| 80|
0.00000 |
1017.88 |
0.00000 |
1032.06 |
0.00000 |
80| 90|
1973.74 |
61072.6 |
1732.85 |
61923.7 |
0.00000 |
90| 100|
707.404 |
15268.1 |
622.844 |
15566.9 |
0.00000 |
--------------------------------------------------------------------------Total
14896
369449
13325
374016
0
Weight of Details
|
|
From|Type|
|
|
10|Insl|
10|Lini|
20|Liqd|
20|Insl|
20|Lini|
20|Nozl|
30|Plat|
30|Pack|
30|Liqd|
30|Insl|
30|Lini|
30|Nozl|
40|Pack|
40|Insl|
40|Lini|
50|Insl|
50|Lini|
50|Ring|
60|Insl|
60|Lini|
60|Wght|
70|Insl|
70|Lini|
80|Insl|
80|Lini|
80|Tray|
90|Insl|
90|Lini|
30|Pliq|
40|Pliq|

Weight of
Detail
lb.
117.810
104.720
122.365
44.0402
19.9812
115.571
1418.05
577.049
345.676
117.810
104.720
82.3913
470.896
102.345
90.9732
87.2664
74.1765
145.496
0.00000
0.00000
1000.00
0.00000
0.00000
87.2664
74.1765
824.668
29.1131
26.5855
0.00
0.00

| X Offset,
| Dtl. Cent.
|
ft.
|
0.00000
|
0.00000
|
0.00000
|
0.00000
|
0.00000
|
0.00000
|
0.00000
|
0.00000
|
0.00000
|
0.00000
|
0.00000
|
2.33333
|
0.00000
|
0.00000
|
0.00000
|
0.00000
|
0.00000
|
0.00000
|
0.00000
|
0.00000
|
0.00000
|
0.00000
|
0.00000
|
0.00000
|
0.00000
|
0.00000
|
0.00000
|
0.00000
|
0.00000
|
0.00000

| Y Offset,
| Dtl. Cent.
|
ft.
|
2.50000
|
2.50000
|
-0.52083
|
-0.39583
|
-0.39583
|
0.086806
|
4.00000
|
2.50000
|
1.50000
|
2.50000
|
2.50000
|
1.00000
|
2.50000
|
2.50000
|
2.50000
|
2.50000
|
2.50000
|
3.00000
|
0.74405
|
0.74405
|
1.00000
|
0.74405
|
0.74405
|
2.50000
|
2.50000
|
2.25000
|
0.86905
|
0.87500
|
2.50000
|
2.50000

|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|

Note: The individual tray liquid weights are listed below, but
these weights are included in the tray weights above.
80|Tliq|

117.81 |

0.00000 |

2.25000 |

TOTAL WEIGHT of Each Detail Type


Total
Total
Total
Total

Weight
Weight
Weight
Weight

of
of
of
of

Platforms
Packing
Liquid
Insulation

1418.1
1190.5
325.5
585.7

12

PVElite 5.0 Licensee: COADE - MANDEEP


FileName : Vert1
----------------------------------------Element and Detail Weights
STEP:
5
8:42a Mar 10,2003
Total Weight of Lining
495.3
Total Weight of Stiffeners
145.5
Total Weight of Nozzles
198.0
Total Weight of Trays
706.9
Total Weight of Trayliquid
117.8
Total Weight of Weights
1000.0
--------------------------------------------------------------Sum of the Detail Weights
6183.1 lb.
Fabricated Wt. - Bare Weight W/O Removable Internals
Shop Test Wt. - Fabricated Weight + Water ( Full )
Shipping Wt.
- Fab. Wt + Rem. Intls.+ Shipping App.
Erected Wt.
- Fab. Wt + Rem. Intls.+ Insul. (etc)
Empty Wt.
- Fab. Wt + Intls. + Details + Wghts.
Operating Wt. - Empty Wt. + Operating Liquid (No CA)
Field Test Wt. - Empty Weight + Water (Full)
Mass of the Upper 1/3 of the Vertical Vessel

15239.6
28580.8
19635.9
20635.9
20635.9
21079.3
33977.2
4877.1

lb.
lb.
lb.
lb.
lb.
lb.
lb.
lb.

Element and Detail Weights


| To |
From| To |
|
|
10| 20|
20| 30|
30| 40|
40| 50|
50| 60|
60| 70|
70| 80|
80| 90|
90| 100|

Total Ele.| Total. Ele.| Total. Ele.| Total Dtl.| Oper. Wgt.
Empty Wgt.| Oper. Wgt.| Hydro. Wgt.| Offset Mom.| No Liquid
lbm |
lbm |
lbm |
ft.lb. |
lbm
4362.78 |
4362.78 |
4362.78 |
0.00000 |
4362.78
1196.60 |
1318.97 |
2000.18 |
0.00000 |
1196.60
5020.58 |
5366.25 |
9274.82 |
192.246 |
5020.58
3027.64 |
3027.64 |
6201.88 |
0.00000 |
3027.64
2280.68 |
2280.68 |
4486.07 |
0.00000 |
2280.68
1000.00 |
1000.00 |
1036.76 |
0.00000 |
1000.00
0.00000 |
0.00000 |
36.7566 |
0.00000 |
0.00000
2842.04 |
2959.85 |
5047.44 |
0.00000 |
2842.04
763.102 |
763.102 |
1314.45 |
0.00000 |
763.102

Cumulative Vessel Weight


|
| Cumulative | Cumulative | Cumulative |
From| To | Empty Wgt. | Oper. Wgt. | Hydro. Wgt.|
|
|
lbm |
lbm |
lbm |
10| 20|
20493.4 |
21079.3 |
33761.1 |
20| 30|
16130.6 |
16716.5 |
29398.3 |
30| 40|
14934.0 |
15397.5 |
27398.2 |
40| 50|
9913.46 |
10031.3 |
18123.3 |
50| 60|
6885.82 |
7003.63 |
11921.5 |
60| 70|
4605.14 |
4722.95 |
7435.40 |
70| 80|
3605.14 |
3722.95 |
6398.65 |
80| 90|
3605.14 |
3722.95 |
6361.89 |
90| 100|
763.102 |
763.102 |
1314.45 |
Cumulative Vessel Moment
|
| Cumulative | Cumulative | Cumulative |
From| To | Empty Mom. | Oper. Mom. | Hydro. Mom.|
|
|
ft.lb. |
ft.lb. |
ft.lb. |
10| 20|
192.246 |
192.246 |
192.246 |
20| 30|
192.246 |
192.246 |
192.246 |
30| 40|
192.246 |
192.246 |
192.246 |
40| 50|
0.00000 |
0.00000 |
0.00000 |
50| 60|
0.00000 |
0.00000 |
0.00000 |
60| 70|
0.00000 |
0.00000 |
0.00000 |
70| 80|
0.00000 |
0.00000 |
0.00000 |
80| 90|
0.00000 |
0.00000 |
0.00000 |
90| 100|
0.00000 |
0.00000 |
0.00000 |
PVElite 5.0, 2003 1993-2003 by COADE Engineering Software

|
|
|
|
|
|
|
|
|
|
|
|

13

PVElite 5.0 Licensee: COADE - MANDEEP


FileName : Vert1
----------------------------------------ANSI Flange MAWP
STEP:
6
8:42a Mar 10,2003
ANSI Flange MAWP Results :
ANSI Flange Pressure Rating for: 20 NOZ : Class 600 : Grade GR 1.2
Pressure Rating for B16.5 Flange at 100.00 F is 1500.000 psig
Pressure Rating for B16.5 Flange at 70.00 F is 1500.000 psig
Lowest Flange Pressure Rating was (ope) :
Lowest Flange Pressure Rating was (Amb) :

1500.000
1500.000

PVElite 5.0, 2003 1993-2003 by COADE Engineering Software

psig
psig

14

PVElite 5.0 Licensee: COADE - MANDEEP


FileName : Vert1
----------------------------------------Natural Frequency Calculation
STEP:
7
8:42a Mar 10,2003
The Natural Frequencies for the vessel have been computed iteratively
by solving a system of matrices. These matrices describe the mass
and the stiffness of the vessel. This is the generalized eigenvalue/
eigenvector problem and is referenced in some mathematical texts.
The Natural Frequency for the Vessel (Empty.) is 14.5521 Hz.
The Natural Frequency for the Vessel (Ope...) is 14.3855 Hz.
PVElite 5.0, 2003 1993-2003 by COADE Engineering Software

15

PVElite 5.0 Licensee: COADE - MANDEEP


FileName : Vert1
----------------------------------------Wind Load Calculation
STEP:
8
8:42a Mar 10,2003
Determination of the Gust Response Factor from the Commentary
Wind Analysis Results
User Entered Importance Factor is
ASCE-7 Gust Factor (Gh, Gbar) Dynamic
ASCE-7 Shape Factor (Cf) for the Vessel is
User Entered Basic Wind Speed
Exposure Category
Table Lookup Value Alpha from Table C6
Table Lookup Value Zg from Table C6
Table Lookup Value Do from Table C6

1.000
1.301
0.603
100.0
C
7.0000
900.0000
0.0050

mile/hr

The Velocity Pressure Coefficient is determined as follows:


Kz = 2.58( z/zg )^(2/Alpha)
Kz = 2.58( z/900 )^(2/ 7.0)

where z is the Elevation of interest

Wind Vibration Calculations


This evaluation is based on work by Kanti Mahajan and Ed Zorilla
Nomenclature
Cf
D
Df
Dr
f
f1
L
Lc
tb
V30
Vc
Vw
W
Ws
Z
Dl
Vp
P30

Correction factor for natural frequency


Average internal diameter of vessel ft.
Damping Factor
Average internal diameter of top half of vessel ft.
Natural frequency of vibration (Hertz)
Natural frequency of bare vessel based on a unit value of (D/L)(10^4)
Total height of structure ft.
Total length of conical section(s) of vessel ft.
Uncorroded plate thickness at bottom of vessel in.
Design Wind Speed provided by user mile/hr
Critical wind velocity mile/hr
Maximum wind speed at top of structure mile/hr
Total corroded weight of structure lb.
Cor. vessel weight excl. weight of parts which do not effect stiff. lb.
Maximum amplitude of vibration at top of vessel in.
Logarithmic decrement ( taken as 0.03 for Welded Structures )
Vibration Possibility, <= 20.000 (High); 20.000 < 25.000 (Probable
wind pressure 30 feet above the base

Compute the vibration possibility. If Vp > 25.00000 no possibility.


Vp = W / ( L * Dr)
Vp = 19508 / ( 28.48 * 3.062^2 ) = 73.056
Since Vp is > 25.0000 no further vibration analysis is required !
Platform Load Calculations
ID

Wind Area
Elevation
Pressure
Force
Cf
(sq.in. )
(ft.
)
(psf
)
(lb.
)
------------------------------------------------------------------------PL1
4536.00
9.25
20.50
645.84
1.00
The Natural Frequency for the Vessel (Ope...) is 14.3855 Hz.
Wind Load Calculation
|

Wind

Wind |

Wind |

Height

Element |

16

PVElite 5.0 Licensee: COADE - MANDEEP


FileName : Vert1
----------------------------------------Wind Load Calculation
STEP:
8
8:42a Mar 10,2003
From| To |
|
|
10| 20|
20| 30|
30| 40|
40| 50|
50| 60|
60| 70|
70| 80|
80| 90|
90| 100|

Height
ft.
2.42424
5.12500
7.75000
12.6143
17.7500
20.9940
22.4822
25.7262
29.0854

|
|
|
|
|
|
|
|
|
|
|

Diameter
ft.
6.10000
5.60000
5.60000
4.90000
4.20000
4.20000
4.20000
4.20000
4.20000

|
|
|
|
|
|
|
|
|
|
|

Area
sq.in.
4392.00
201.600
4032.00
3528.00
3024.00
900.003
900.003
3024.00
843.921

|
|
|
|
|
|
|
|
|
|
|

PVElite 5.0, 2003 1993-2003 by COADE Engineering Software

Factor
psf
20.5030
20.5030
20.5030
20.5030
21.5132
22.5700
23.0160
23.9197
24.7733

|
|
|
|
|
|
|
|
|
|
|

Wind Load
lb.
490.751
22.5263
1221.37
394.210
354.543
110.703
112.890
394.202
113.938

|
|
|
|
|
|
|
|
|
|
|

17

PVElite 5.0 Licensee: COADE - MANDEEP


FileName : Vert1
----------------------------------------Earthquake Load Calculation
STEP:
9
8:42a Mar 10,2003
Earthquake Analysis Results
The
The
The
The
The

ASCE-7 93 Factor Ac is ..........................


ASCE-7 93 Factor Av is ..........................
ASCE-7 93 Factor Cc is ..........................
ASCE-7 93 Factor P is ..........................
Element Mass Multiplier ( Ac * Av * Cc * P ) is .

1.000
0.050
2.000
1.500
0.150

The Natural Frequency for the Vessel (Ope...) is 14.3855 Hz.


Earthquake Load Calculation
|
| Earthquake | Earthquake |
From| To |
Height |
Weight |
|
|
ft. |
lb. |
10| 20|
2.50000 |
4362.78 |
20| 30|
5.12500 |
1318.97 |
30| 40|
7.75000 |
5366.25 |
40| 50|
12.7500 |
3027.64 |
50| 60|
17.7500 |
2280.68 |
60| 70|
20.9940 |
1000.00 |
70| 80|
22.4822 |
0.00000 |
80| 90|
25.7262 |
2959.85 |
90| 100|
28.3512 |
763.102 |

Element
Ope Load
lb.
654.417
197.845
804.938
454.147
342.101
150.000
0.00000
443.977
114.465

|
|
|
|
|
|
|
|
|
|
|
|

PVElite 5.0, 2003 1993-2003 by COADE Engineering Software

Element
Emp Load
lb.
654.417
179.490
753.086
454.147
342.101
150.000
0.00000
426.306
114.465

|
|
|
|
|
|
|
|
|
|
|
|

18

PVElite 5.0 Licensee: COADE - MANDEEP


FileName : Vert1
----------------------------------------Wind/Earthquake Shear, Bending
STEP:
10
8:42a Mar 10,2003
The following table is for the Operating Case.
Wind/Earthquake Shear, Bending
|
| Distance to| Cummulative| Earthquake |
From| To |
Support| Wind Shear|
Shear |
|
|
ft. |
lb. |
lb. |
10| 20|
2.50000 |
3215.13 |
3161.89 |
20| 30|
5.12500 |
2724.38 |
2507.47 |
30| 40|
7.75000 |
2701.86 |
2309.63 |
40| 50|
12.7500 |
1480.49 |
1504.69 |
50| 60|
17.7500 |
1086.28 |
1050.54 |
60| 70|
20.9940 |
731.733 |
708.443 |
70| 80|
22.4822 |
621.030 |
558.443 |
80| 90|
25.7262 |
508.140 |
558.443 |
90| 100|
28.3512 |
113.938 |
114.465 |
PVElite 5.0, 2003 1993-2003 by COADE Engineering Software

Wind
Bending
ft.lb.
40444.6
25595.8
24917.6
14461.7
8044.79
3499.77
2493.25
1653.09
97.8933

| Earthquake |
|
Bending |
|
ft.lb. |
|
38651.2 |
|
24477.8 |
|
23875.6 |
|
14339.8 |
|
7951.73 |
|
3554.26 |
|
2611.63 |
|
1780.62 |
|
98.3466 |

19

PVElite 5.0 Licensee: COADE - MANDEEP


FileName : Vert1
----------------------------------------Wind Deflection
STEP:
11
8:42a Mar 10,2003
Wind Deflection Calculations:
The following table is for the Operating Case.
Wind Deflection
|
| Cumulative |
Centroid | Elem. End | Elem. Ang.
From| To | Wind Shear | Deflection | Deflection | Rotation
|
|
lb. |
in. |
in. |
10| 20|
3215.13 | 0.00011072 | 0.00041329 |
0.00001
20| 30|
2724.38 | 0.00043276 | 0.00045275 |
0.00001
30| 40|
2701.86 | 0.00094978 | 0.0016011 |
0.00002
40| 50|
1480.49 | 0.0023702 | 0.0032288 |
0.00003
50| 60|
1086.28 | 0.0041997 | 0.0052886 |
0.00004
60| 70|
731.733 | 0.0056289 | 0.0059747 |
0.00004
70| 80|
621.030 | 0.0063252 | 0.0066796 |
0.00004
80| 90|
508.140 | 0.0078893 | 0.0091131 |
0.00004
90| 100|
113.938 | 0.0091745 | 0.0092358 |
0.00004

|
|
|
|
|
|
|
|
|
|
|
|

Critical Wind Velocity for Tower Vibration


|
| 1st Crit.
From| To | Wind Speed
|
|
mile/hr
10| 20|
298.355
20| 30|
273.900
30| 40|
273.900
40| 50|
239.662
50| 60|
205.425
60| 70|
205.425
70| 80|
205.425
80| 90|
205.425
90| 100|
205.425

| 2nd Crit.
| Wind Speed
|
mile/hr
|
1864.72
|
1711.87
|
1711.87
|
1497.89
|
1283.91
|
1283.91
|
1283.91
|
1283.91
|
1283.91

|
|
|
|
|
|
|
|
|
|
|
|

All. Deflection at the Tower Top (Ope)( 6.000"/100ft. Criteria)


All. Deflection :
1.709 Actual Deflection :
0.009
in.
PVElite 5.0, 2003 1993-2003 by COADE Engineering Software

20

PVElite 5.0 Licensee: COADE - MANDEEP


FileName : Vert1
----------------------------------------Longitudinal Stress Constants
STEP:
12
8:42a Mar 10,2003
Longitudinal Stress Constants
|
| Metal Area | Metal Area
From| To | New & Cold |
Corroded
|
|
sq.in. |
sq.in.
10| 20|
160.787 |
134.429
20| 30|
160.221 |
140.537
30| 40|
160.221 |
140.537
40| 50|
160.221 |
140.537
50| 60|
116.239 |
102.053
60| 70|
116.239 |
102.053
70| 80|
116.239 |
102.053
80| 90|
116.239 |
102.053
90| 100|
116.239 |
102.053

| New & Cold


| Sect. Mod.
|
in.
|
2011.40
|
2004.31
|
2004.31
|
2004.31
|
1047.68
|
1047.68
|
1047.68
|
1047.68
|
1047.68

| Corroded |
| Sect. Mod. |
|
in. |
|
1692.51 |
|
1766.53 |
|
1766.53 |
|
1766.53 |
|
925.880 |
|
925.880 |
|
925.880 |
|
925.880 |
|
925.880 |

PVElite 5.0, 2003 1993-2003 by COADE Engineering Software

21

PVElite 5.0 Licensee: COADE - MANDEEP


FileName : Vert1
----------------------------------------Longitudinal Allowable Stresses
STEP:
13
8:42a Mar 10,2003
Longitudinal Allowable Stresses
|
| All. Str.
From| To | Long. Ten.
|
|
psi
10| 20|
20520.0
20| 30|
20520.0
30| 40|
20520.0
40| 50|
20520.0
50| 60|
20520.0
60| 70|
20520.0
70| 80|
20520.0
80| 90|
20520.0
90| 100|
24000.0

| All. Str.
| Hydr. Ten.
|
psi
|
26676.0
|
26676.0
|
26676.0
|
26676.0
|
26676.0
|
26676.0
|
26676.0
|
26676.0
|
31200.0

| All. Str.
| Long. Com.
|
psi
|
-20278.6
|
-20397.2
|
-20397.2
|
-20397.2
|
-20520.0
|
-20520.0
|
-20520.0
|
-20520.0
|
-21041.9

| All. Str.
| Hyr. Comp.
|
psi
|
-25870.6
|
-25870.6
|
-25870.6
|
-25870.6
|
-26568.3
|
-26568.3
|
-26568.3
|
-26568.3
|
-26568.3

PVElite 5.0, 2003 1993-2003 by COADE Engineering Software

|
|
|
|
|
|
|
|
|
|
|
|

22

PVElite 5.0 Licensee: COADE - MANDEEP


FileName : Vert1
----------------------------------------Longitudinal Stresses Due to . . .
STEP:
14
8:42a Mar 10,2003
Longitudinal Stress Report
Note: Longitudinal Operating and Empty Stresses are computed in the
corroded condition. Stresses due to loads in the hydrostatic test
cases have been computed in the new and cold condition.
Longitudinal Stresses Due to . . .
|
| Long. Str.
From| To | Int. Pres.
|
|
psi
10| 20|
0.00000
20| 30|
4251.36
30| 40|
4250.09
40| 50|
4247.14
50| 60|
3047.14
60| 70|
0.00000
70| 80|
0.00000
80| 90|
3047.14
90| 100|
3047.14

| Long. Str.
| Ext. Pres.
|
psi
|
0.00000
|
-208.110
|
-208.110
|
-208.110
|
-149.310
|
0.00000
|
0.00000
|
-149.310
|
-149.310

| Long. Str.
| Hyd. Pres.
|
psi
|
0.00000
|
9274.96
|
9274.96
|
9274.96
|
6635.74
|
0.00000
|
0.00000
|
6635.74
|
6635.74

|
|
|
|
|
|
|
|
|
|
|
|

| Wght. Str.
| Hydrotest
|
psi
|
0.00000
|
0.00000
|
0.00000
|
0.00000
|
0.00000
|
0.00000
|
0.00000
|
0.00000
|
0.00000

| Wght. Str. | Wght. Str. |


| Emp. Mom. | Opr. Mom. |
|
psi |
psi |
|
1.36304 |
1.36304 |
|
1.30592 |
1.30592 |
|
1.30592 |
1.30592 |
|
0.00000 |
0.00000 |
|
0.00000 |
0.00000 |
|
0.00000 |
0.00000 |
|
0.00000 |
0.00000 |
|
0.00000 |
0.00000 |
|
0.00000 |
0.00000 |

Longitudinal Stresses Due to . . .


|
| Wght. Str.
From| To |
Empty
|
|
psi
10| 20|
119.994
20| 30|
114.778
30| 40|
106.264
40| 50|
70.5398
50| 60|
67.4732
60| 70|
45.1251
70| 80|
35.3263
80| 90|
35.3263
90| 100|
7.47753

| Wght. Str.
| Operating
|
psi
|
124.352
|
115.617
|
107.102
|
71.3781
|
68.6276
|
46.2795
|
36.4807
|
36.4807
|
7.47753

Longitudinal Stresses Due to . . .


|
| Wght. Str. | Bend. Str. | Bend. Str. | Bend. Str.
From| To | Hyd. Mom. | Oper. Wind | Oper. Equ. | Hyd. Wind
|
|
psi |
psi |
psi |
psi
10| 20|
0.00000 |
181.476 |
173.549 |
0.00000
20| 30|
0.00000 |
173.872 |
166.277 |
0.00000
30| 40|
0.00000 |
169.264 |
162.186 |
0.00000
40| 50|
0.00000 |
98.2378 |
97.4099 |
0.00000
50| 60|
0.00000 |
104.266 |
103.059 |
0.00000
60| 70|
0.00000 |
45.3593 |
46.0655 |
0.00000
70| 80|
0.00000 |
32.3141 |
33.8484 |
0.00000
80| 90|
0.00000 |
21.4251 |
23.0779 |
0.00000
90| 100|
0.00000 |
1.26876 |
1.27463 |
0.00000

| Bend. Str. |
| Hyd. Equ. |
|
psi |
|
0.00000 |
|
0.00000 |
|
0.00000 |
|
0.00000 |
|
0.00000 |
|
0.00000 |
|
0.00000 |
|
0.00000 |
|
0.00000 |

Longitudinal Stresses Due to . . .


|
| Long. Str. | Long. Str. | Long. Str. | EarthQuake |
From| To | Vortex Ope.| Vortex Emp.| Vortex Tst.|
Empty |
|
|
psi |
psi |
psi |
psi |
10| 20|
0.00000 |
0.00000 |
0.00000 |
267.300 |
20| 30|
0.00000 |
0.00000 |
0.00000 |
162.804 |
30| 40|
0.00000 |
0.00000 |
0.00000 |
158.848 |
40| 50|
0.00000 |
0.00000 |
0.00000 |
95.5521 |
50| 60|
0.00000 |
0.00000 |
0.00000 |
100.660 |
60| 70|
0.00000 |
0.00000 |
0.00000 |
44.8112 |
70| 80|
0.00000 |
0.00000 |
0.00000 |
32.9350 |
80| 90|
0.00000 |
0.00000 |
0.00000 |
22.5053 |

23

PVElite 5.0 Licensee: COADE - MANDEEP


FileName : Vert1
----------------------------------------Longitudinal Stresses Due to . . .
STEP:
14
8:42a Mar 10,2003
90| 100|

0.00000 |

0.00000 |

0.00000 |

1.27463 |

Longitudinal Stresses Due to . . .


|
| Long. Str.
From| To | Y Forces W
|
|
psi
10| 20|
0.00000
20| 30|
0.00000
30| 40|
0.00000
40| 50|
0.00000
50| 60|
0.00000
60| 70|
0.00000
70| 80|
0.00000
80| 90|
0.00000
90| 100|
0.00000

| Long. Str.
| Y ForceS S
|
psi
|
0.00000
|
0.00000
|
0.00000
|
0.00000
|
0.00000
|
0.00000
|
0.00000
|
0.00000
|
0.00000

|
|
|
|
|
|
|
|
|
|
|
|

Long. Stresses due to User Forces and Moments


|
|Wind For/Mom| Eqk For/Mom| Wnd For/Mom| Eqk For/Mom|
From| To | Corroded
| Corroded
|
No Corr. |
No Corr. |
|
|
psi |
psi |
psi |
psi |
10| 20|
0.00000 |
0.00000 |
0.00000 |
0.00000 |
20| 30|
0.00000 |
0.00000 |
0.00000 |
0.00000 |
30| 40|
0.00000 |
0.00000 |
0.00000 |
0.00000 |
40| 50|
0.00000 |
0.00000 |
0.00000 |
0.00000 |
50| 60|
0.00000 |
0.00000 |
0.00000 |
0.00000 |
60| 70|
0.00000 |
0.00000 |
0.00000 |
0.00000 |
70| 80|
0.00000 |
0.00000 |
0.00000 |
0.00000 |
80| 90|
0.00000 |
0.00000 |
0.00000 |
0.00000 |
90| 100|
0.00000 |
0.00000 |
0.00000 |
0.00000 |
PVElite 5.0, 2003 1993-2003 by COADE Engineering Software

24

PVElite 5.0 Licensee: COADE - MANDEEP


FileName : Vert1
----------------------------------------Stress due to Combined Loads
STEP:
15
8:42a Mar 10,2003
Load Case Definition Key
IP
EP
HP
NP
EW
OW
HW
WI
EQ
EE
HI
HE
WE
WF
CW
VO
VE
VF
FW
FS
BW
BS
BN
BU

=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=

Longitudinal Stress due to Internal Pressure


Longitudinal Stress due to External Pressure
Longitudinal Stress due to Hydrotest Pressure
No Pressure
Longitudinal Stress due to Weight (Empty)
Longitudinal Stress due to Weight (Operating)
Longitudinal Stress due to Weight (Hydrotest)
Bending Stress due to Wind Moment (Operating)
Bending Stress due to Earthquake Moment (Operating)
Bending Stress due to Earthquake Moment (Empty)
Bending Stress due to Wind Moment (Hydrotest)
Bending Stress due to Earthquake Moment (Hydrotest)
Bending Stress due to Wind Moment (Empty) (no CA)
Bending Stress due to Wind Moment (Filled) (no CA)
Longitudinal Stress due to Weight (Empty) (no CA)
Bending Stress due to Vortex Shedding Loads ( Ope )
Bending Stress due to Vortex Shedding Loads ( Emp )
Bending Stress due to Vortex Shedding Loads ( Test No CA. )
Axial Stress due to Vertical Forces for the Wind Case
Axial Stress due to Vertical Forces for the Seismic Case
Bending Stress due to Lat. Forces for the Wind Case, Corroded
Bending Stress due to Lat. Forces for the Seismic Case, Corroded
Bending Stress due to Lat. Forces for the Wind Case, UnCorroded
Bending Stress due to Lat. Forces for the Seismic Case, UnCorroded

General Notes:
Case types HI and HE are in the Un-Corroded condition.
Case types WE, WF, and CW are in the Un-Corroded condition.
A blank stress and stress ratio indicates that the corresponding
stress comprised of those components did not contribute to that
type of stress.
An asterisk (*) in the final column denotes overstress.
Analyzing Stresses for Load Case : NP+EW+WI+BW
Stress Units: psi
From
Tensile
All. Tens.
Comp.
All. Comp.
Node
Stress
Stress
Stress
Stress
10
62.85
20520.00
-302.83
-20278.58
20
60.40
20520.00
-289.96
-20397.15
30
64.31
20520.00
-276.83
-20397.15
40
27.70
20520.00
-168.78
-20397.15
50
36.79
20520.00
-171.74
-20520.00
80
20520.00
-56.75
-20520.00
90
24000.00
-8.75
-21041.88
Analyzing Stresses for Load Case : NP+EW+EQ+BS
Stress Units: psi
From
Tensile
All. Tens.
Comp.
All. Comp.
Node
Stress
Stress
Stress
Stress
10
54.92
20520.00
-294.91
-20278.58
20
52.80
20520.00
-282.36
-20397.15
30
57.23
20520.00
-269.76
-20397.15
40
26.87
20520.00
-167.95
-20397.15
50
35.59
20520.00
-170.53
-20520.00
80
20520.00
-58.40
-20520.00
90
24000.00
-8.75
-21041.88
Analyzing Stresses for Load Case : NP+OW+WI+BW
Stress Units: psi
From
Tensile
All. Tens.
Comp.
All. Comp.

Tens.
Ratio
0.0031
0.0029
0.0031
0.0013
0.0018

Comp.
Ratio
0.0149
0.0142
0.0136
0.0083
0.0084
0.0028
0.0004

Tens.
Ratio
0.0027
0.0026
0.0028
0.0013
0.0017

Comp.
Ratio
0.0145
0.0138
0.0132
0.0082
0.0083
0.0028
0.0004

Tens.

Comp.

25

PVElite 5.0 Licensee: COADE - MANDEEP


FileName : Vert1
----------------------------------------Stress due to Combined Loads
STEP:
15
8:42a Mar 10,2003
Node
10
20
30
40
50
80
90

Stress
58.49
59.56
63.47
26.86
35.64

Stress
20520.00
20520.00
20520.00
20520.00
20520.00
20520.00
24000.00

Stress
-307.19
-290.79
-277.67
-169.62
-172.89
-57.91
-8.75

Stress
-20278.58
-20397.15
-20397.15
-20397.15
-20520.00
-20520.00
-21041.88

Ratio
0.0029
0.0029
0.0031
0.0013
0.0017

Ratio
0.0151
0.0143
0.0136
0.0083
0.0084
0.0028
0.0004

Tens.
Ratio
0.0025
0.0025
0.0027
0.0013
0.0017

Comp.
Ratio
0.0148
0.0139
0.0133
0.0083
0.0084
0.0029
0.0004

Analyzing Stresses for Load Case : NP+HW+HI


Stress Units: psi
From
Tensile
All. Tens.
Comp.
All. Comp.
Node
Stress
Stress
Stress
Stress
10
0.00
20520.00
0.00
-20278.58
20
0.00
20520.00
0.00
-20397.15
30
0.00
20520.00
0.00
-20397.15
40
0.00
20520.00
0.00
-20397.15
50
0.00
20520.00
0.00
-20520.00
80
0.00
20520.00
0.00
-20520.00
90
0.00
24000.00
0.00
-21041.88

Tens.
Ratio
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000

Comp.
Ratio
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000

Analyzing Stresses for Load Case : NP+HW+HE


Stress Units: psi
From
Tensile
All. Tens.
Comp.
All. Comp.
Node
Stress
Stress
Stress
Stress
10
0.00
20520.00
0.00
-20278.58
20
0.00
20520.00
0.00
-20397.15
30
0.00
20520.00
0.00
-20397.15
40
0.00
20520.00
0.00
-20397.15
50
0.00
20520.00
0.00
-20520.00
80
0.00
20520.00
0.00
-20520.00
90
0.00
24000.00
0.00
-21041.88

Tens.
Ratio
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000

Comp.
Ratio
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000

Analyzing Stresses for Load Case : IP+OW+WI+BW


Stress Units: psi
From
Tensile
All. Tens.
Comp.
All. Comp.
Node
Stress
Stress
Stress
Stress
10
58.49
20520.00
-307.19
-20278.58
20
4310.92
20520.00
-20397.15
30
4313.56
20520.00
-20397.15
40
4274.00
20520.00
-20397.15
50
3082.78
20520.00
-20520.00
80
3032.09
20520.00
-20520.00
90
3040.93
24000.00
-21041.88

Tens.
Ratio
0.0029
0.2101
0.2102
0.2083
0.1502
0.1478
0.1267

Comp.
Ratio
0.0151

Analyzing Stresses for Load Case : NP+OW+EQ+BS


Stress Units: psi
From
Tensile
All. Tens.
Comp.
All. Comp.
Node
Stress
Stress
Stress
Stress
10
50.56
20520.00
-299.26
-20278.58
20
51.97
20520.00
-283.20
-20397.15
30
56.39
20520.00
-270.59
-20397.15
40
26.03
20520.00
-168.79
-20397.15
50
34.43
20520.00
-171.69
-20520.00
80
20520.00
-59.56
-20520.00
90
24000.00
-8.75
-21041.88

...<truncated to conserve space in this sample output>...


Absolute Maximum of the all of the Stress Ratio's
PVElite 5.0, 2003 1993-2003 by COADE Engineering Software

0.3477

26

PVElite 5.0 Licensee: COADE - MANDEEP


FileName : Vert1
----------------------------------------Center of Gravity Calculation
STEP:
16
8:42a Mar 10,2003
Shop/Field Installation Options :
Platform(s) installed in the
Packing is installed in the
Trays are installed in the
Insulation is installed in the
Lining is installed in the

Shop.
Shop.
Shop.
Shop.
Shop.

Note : The CG is computed from the first Element From Node


Center
Center
Center
Center
Center
Center
Center
Center
Center

of
of
of
of
of
of
of
of
of

Gravity
Gravity
Gravity
Gravity
Gravity
Gravity
Gravity
Gravity
Gravity

of
of
of
of
of
of
of
of
of

Platforms
Packing
Liquid
Insulation
Lining
Stiffening Rings
Nozzles
Trays
Added Weights

9.250
9.997
6.156
12.561
12.767
18.250
5.571
25.476
21.250

ft.
ft.
ft.
ft.
ft.
ft.
ft.
ft.
ft.

Center of Gravity of Bare Shell New and Cold


Center of Gravity of Bare Shell Corroded

11.588
11.420

ft.
ft.

Vessel CG in the Operating Condition


Vessel CG in the Empty Condition

12.217
12.416

ft.
ft.

PVElite 5.0, 2003 1993-2003 by COADE Engineering Software

27

PVElite 5.0 Licensee: COADE - MANDEEP


FileName : Vert1
----------------------------------------Basering Calculations
STEP:
17
8:42a Mar 10,2003
Basering Input:

Type of Geometry: Basering W/Gussets & Chair Cap

Thickness of Basering
Design Temperature of the Basering
Basering Material
Basering Operating All. Stress
Basering Yield Stress
Inside Diameter of Basering
Outside Diameter of Basering

TBA

2.5000
100.00
SA516-60
15000.00
38000.00
60.0000
72.0000

in.
F

in.
in.

SA
NGIV
DC

1.5000
0.1250
SA193-B7
25000.00
8
65.0000

FPC
FC

3000.0
1050.0

psi
psi

Thickness of Gusset Plates


TGA
Average Width of Gusset Plates
AVGWDT
Gusset Plate Elastic Modulus
E
Gusset Plate Yield Stress
SY
Height of Gussets
HG
Distance between Gussets
RG
Dist. from Bolt Center to Gusset (Rg/2) CG
Number of Gussets per bolt
NG

1.0000
4.0000
29500000.0
38000.0
8.0000
8.0000
4.0000
2

in.
in.
psi
psi
in.
in.
in.

TTA
TOPWTH
CMWTH

0.5000
4.0000
12.0000

in.
in.
in.

CA

0.0000

in.

DW
ROW
EQMOM
WIMOM

20635.9
21079.3
38651.2
40444.6

BASOPE
DI
DOU

Nominal Diameter of Bolts


Bolt Corrosion Allowance
Bolt Material
Bolt Operating Allowable Stress
Number of Bolts
Diameter of Bolt Circle

BND
BCA

Ultimate Comp. Strength of Concrete


Allowable Comp. Strength of Concrete

Thickness of Top Plate or Ring


Radial Width of the Top Plate
Circum. Width of the Top Plate
External Corrosion Allowance
Dead Weight of Vessel
Operating Weight of Vessel
Earthquake Moment on Basering
Wind Moment on Basering

psi
psi
in.
in.

psi
in.

lb.
lb.
ft.lb.
ft.lb.

Results for Basering Analysis : Analyze Option


Calculation
W/Bolt =
W/Bolt =
W/Bolt =

of Load per Bolt, Wind + Dead Weight Condition:


(( 4 * M/DC ) - W ) / RN per Jawad & Farr, Eq. 12.3
(( 4 * 485335 / 65.000) - 20635 ) / 8
1153.8584 lb.

Required Area for


Area Available in
Area Available in
Bolt Stress Based

Each Bolt, Based on Max Load


a Single Bolt (Corr)
all the Bolts (Corr)
on Approximate Analysis

Concrete Contact Area of Base Ring


CCA
Concrete Contact Section Modulus of Base Ring

0.0462
0.9289
7.4308
1242.2

sq.in.
sq.in.
sq.in.
psi

1244.07
18972.08

sq.in.
in.^3

Calculation of Concrete Load, Wind in Operating Condition:


SC = ((ABT*SA+W)/CCA) + M/CZ per Jawad & Farr Eq. 12.1
SC = (( 7.4308*25000 +21079 )/ 1244.07) + 485335 / 18972.08
SC = 191.85 psi
Results of Neutral Axis Shift Calculation:
Bearing Pressure on Concrete
Allowable Stress on Concrete
Stress in Bolt

46.81
1050.00
153.00

psi
psi
psi

28

PVElite 5.0 Licensee: COADE - MANDEEP


FileName : Vert1
----------------------------------------Basering Calculations
STEP:
17
8:42a Mar 10,2003
Calculation of Basering Thickness, (N.A. Shift):
TBNA = RW * ( 3 * SCNA / S) + CA per Jawad & Farr Eq. 12.12
TBNA = 4.9965 * ( 3 * 46 / 22500 ) + 0.0000
TBNA = 0.3948 in.
Required Thickness of Top Plate in Tension:
(Calculated as a fixed beam per Megyesy)
Ft = (Sa*Abss),
Bolt Allowable Stress * Area
Rm = (Ft * 2 * Cg)/8, Bending Moment
Sb
All. Bending Stress
Wt = (Topwth - Bnd), Width of Section
T = ( 6 * Rm / ( Sb * Wt )) + CA
T = ( 6 * 23221 / ( 22500 * 2.5000 )) + 0.0000
T = 1.5738 in.
Required Thickness of Top Chair Cap
P = (Sa*Abss)
e = (Topwth-Bnd)/2-1/16
Sb
b = Cg
db = (Bnd + 1/8)

Plate per Moss or AISI:


Bolt Allowable Stress * Area
Distance to Edge of Hole
All. Bending Stress
Gusset Plate Dimension
Diameter of Plate in Hole

Tc = ( P /( Sb * e ) * ( 0.375 * b - 0.22 * db )) + CA
Tc = (23221/(22500*1.774)*(0.375*8.00-0.22*1.625))+0.000
Tc = 1.2398 in.
Required Thickness of Gusset in Compression, per AISC E2-1:
1. Allowed Compression at Given Thickness:
Factor Kl/r Per E2-1
Factor Cc Per E2-1
All. Buckling Str. per E2-1
Act. Buckling Str. at Given Thickness

55.3633
123.7896
18758.02
2902.67

psi
psi

0.3896

in.

142.1034
123.7896
7522.57
7450.39

psi
psi

Required Basering Thickness (N.A. Shift)


Actual Basering Thickness as entered by user

0.3948
2.5000

in.
in.

Required Top Ring/Plate Thickness as a Fixed Beam


Required Thickness of Chair Cap per Moss
Actual Top Ring Thickness as entered by user

1.5738
1.2398
0.5000

in.
in.
in.

Required Gusset thickness, + CA


2. Allowed Compression at Calculated Thickness:
Factor Kl/r Per E2-1
Factor Cc Per E2-1
All. Buckling Str. per E2-2
Act. Buckling Str. at Calculated Thickness
Summary of Basering Thickness Calculations:

** Warning: Top Plate Thickness is less than required ! **


Required Gusset thickness, + CA
Actual Gusset Thickness as entered by user

0.3896
1.0000

in.
in.

Local Stress at the Top Plate per AISI, including axial Stress:
S = Wmax*e/t[1.32*Z/(1.43*Cmwth*(Hg+Tga)/(R*Tskirt)
+ (4(Cmwth)(Hg+Tga))^.333 + 0.031 /(R*Tskirt)
S = 1153*1.50/0.83[1.32*0.10/(1.43*12.00*(9.00)/(30.27*0.83)
+ (4* 12.00( 8.00+ 1.00))^.333 + 0.031/( 30.27* 0.83)
S = 153.708 psi

29

PVElite 5.0 Licensee: COADE - MANDEEP


FileName : Vert1
----------------------------------------Basering Calculations
STEP:
17
8:42a Mar 10,2003
Where:
Z = 1/[(0.177*Wgp*Tba/(R*t))*(Tba/t) + 1]
Z = 1/[(0.177*12.000*2.500/(30.271*0.833))*(2.500/0.833)+1]
Z = 0.095
e = ( Dc - Ds ) / 2
e = ( 65.000 - 62.007 ) / 2
e = 1.497 in.
Local Stress in the Skirt due to the Gussets
Weight plus Bending Stress in the Skirt (Highest)
Comb. loc. + bending stress Worst Load Case
Allowed membrane+bending stress( 1.5* Skirt All.)

153
307
460
25650

psi
psi
psi
psi

Weld Size Calculations per Steel Plate Engineering Data - Vol. 2


Compute the Weld load at the Skirt/Base Junction
W = DW/( pi * DS ) + Moment/( pi * (DS/2 ) )
W = 21079 /( pi * 62.01 ) + 485335 /( pi * ( 62.01/2 ) )
W = 268.93 lb./in.
Results for Computed Minimum Basering Weld Size
BWeld = W / [( 0.4 * Yield ) * 2 * 0.707]
BWeld = 268.93 / [( 0.4 * 32000 ) * 2 * 0.707]
BWeld = 0.015 in.
Results for Computed Minimum Gusset and Top Plate to Skirt Weld Size
Vertical
Wv =
Wv =
Wv =

Plate Load
Bolt Load / ( Cmwth + 2 * Hg )
23221.3 / ( 12.000 + 2 * 8.000 )
800.735 lb./in.

Horizontal Plate Load


Wh = Bolt Load / ( Cmwth * (Hg+TTA) + 0.6667 * (Hg+TTA) )
Wh = 23221.3 / ( 12.000 * ( 8.500) + 0.6667 * ( 8.500) )
Wh = 231.419 lb./in.
Resultant Weld Load
Wr = ( Wv + Wh)
Wr = ( 800.74 + 231.42)
Wr = 833.506 lb./in.
Results for Computed Minimum Gusset and Top Plate to Skirt Weld Size
GsWeld = Wr / [( 0.4 * Yield ) * 2 * 0.707]
GsWeld = 833.51 / [( 0.4 * 32000 ) * 2 * 0.707]
GsWeld = 0.046 in.
Results for Computed Minimum Gusset to Top Plate Weld Size
...<truncated to conserve space in this sample output>...
Note: The calculated weld sizes need not exceed the component thickness
framing into the weld. At the same time, the weld must meet a minimum size
specification which is 3/16 in. (4.76 mm) or 1/4 in. (6.35 mm), depending
on the component thickness.
Summary of Required Weld Sizes:
Required Basering to Skirt Weld Size
Required Gusset to Skirt Weld Size
Required Top Plate to Skirt Weld Size
PVElite 5.0, 2003 1993-2003 by COADE Engineering Software

0.2500
0.2500
0.1875

in.
in.
in.

30

PVElite 5.0 Licensee: COADE - MANDEEP


FileName : Vert1
----------------------------------------Conical Section
Conical Reinforcement Calculations, ASME VIII Div. 1, App. 1
Conical Section From 40 To 50 SA-516 60
cone
Elastic Modulus Data from Table TM-1 at
Elastic
Elastic
Elastic
Elastic
Elastic

Modulus
Modulus
Modulus
Modulus
Modulus

for
for
for
for
for

103.99

Cone Material
Small Cylinder Material
Large Cylinder Material
Large End Reinforcement
Small End Reinforcement

F
29016978.00
29016978.00
29016978.00
29016978.00
29016978.00

Axial Force on Small End of Cone


Axial Force on Large End of Cone
Moment on Small End of Cone
Moment on Large End of Cone
Maximum Centroid Reinforcement Distance Large End
Maximum Centroid Reinforcement Distance Small End

7003.63
10031.27
8044.79
14461.70
1.1693
0.9922

psi
psi
psi
psi
psi
lb.
lb.
ft.lb.
ft.lb.
in.
in.

Reinforcement Calculations for Cone / Large Cylinder:


Required Area of Reinforcement for Large End Under Internal Pressure
Large end ratio of pressure to allowable stress
0.01754
Large end max. half apex angle w/o reinforcement
30.000
Large end actual half apex angle
6.654

degrees
degrees

Required Area of Reinforcement for Large End Under External Pressure


Large end ratio of pressure to allowable stress
0.00086
Large end max. half apex angle w/o reinforcement
2.149
Large end actual half apex angle
6.654

degrees
degrees

Area of Reinforcement Required in Large End Shell:


ArL = (k*Ql*Rl*tan(angle)/(Ss*E1))*(1-0.25*((P*Rl-Ql)/Ql)*(delta/alpha)
ArL = (1.0000*334.2203*26.0000*0.117/(17100*1.00))*
(1-.25*((14.70*26.000-334.220)/334.220)*(2.149/6.654)
ArL = 0.0586 sq.in.
Area of Reinforcement Available in Large End Shell:
AeL = .55*( Dl*ts ) * ( ts + tc/Cos(alpha) )
AeL = .55 * ( 52.000 * 0.875 ) * ( 0.875 + 0.875/ 0.993 )
AeL = 6.5144 sq.in.
Summary of Reinforcement Area, Large End, External Pressure:
Area of reinforcement required per App. 1-8(1)
0.0586
Area of reinforcement in shell per App. 1-8(2)
6.5144
Area of reinforcement in stiffening ring
0.0000
Intermediate Results, Large End, External Pressure:
Area Available in Cone, Shell, and Reinforcement
Force per Unit Length on Shell / Cone Junction
Actual Buckling Stress associated with this Force
Material Strain associated with this stress

55.81
996.92
696.61
0.000048

sq.in.
sq.in.
sq.in.
sq.in.
lb./in.
psi

Required Moment of Inertia, Large End, External Pressure:


I`s = A * Dl * Atl / 10.9
I`s = 0.000048 * 52.0000 * 52.0000 * 55.81 / 10.9
I`s = 0.67 in.^4
Available Moment of Inertia, Large End, External Pressure:
Area Centroid
Ar*Ce
Dist

Ar*Di

31

PVElite 5.0 Licensee: COADE - MANDEEP


FileName : Vert1
----------------------------------------Conical Section
Shl
Con
Sec
TOT
Centroid

3.246
0.0000
3.268
-0.2164
0.000
0.4375
6.514
of Section

0.000
-0.707
0.000
-0.707
-0.1086

-0.1086
0.1078
-0.5461

0.207
0.262
0.000
0.469
Moment of Inertia

Summary of Large End Inertia Calculations


Available Moment of Inertia ( Large End ) * LOW *
Required Moment of Inertia ( Large End )
Shape Name to Satisfy Area and Inertia Reqmts

0.038
0.038
0.000
0.076
0.55

0.546 in**4
0.665 in**4
L1X1X0.125

Reinforcement Calculations for Cone / Small Cylinder:


Required Area of Reinforcement for Small End under Internal Pressure
Small end ratio of pressure to allowable stress
0.01754
Small end max. half apex angle w/o reinforcement
11.640
Small end actual half apex angle
6.654

degrees
degrees

...<truncated to conserve space in this sample output>...


Note: The following calculations are only required per 1-5(g)(1) and
do include external loads due to wind or seismic. These
discontinuity stresses are computed at the shell/cone junction
and do not include effects of local stiffening from a junction ring.
Results for Discontinuity Stresses per Bednar p. 236 2nd Edition
Stress Type
Tensile Stress
Compres. Stress
Membrane Stress
Tensile Stress
Compres. Stress
Tensile Stress

Stress
5228.84
0.00
7472.54
5250.65
0.00
7515.71

Allowable
Location
51300.00 Small Cyl. Long.
-51300.00 Small Cyl. Long. *
25650.00
Small End Tang.
51300.00 Cone Longitudinal
-51300.00 Cone Longitudinal *
25650.00
Cone Tangential

Tensile
Compres.
Membrane
Tensile
Compres.
Compres

7645.95
0.00
7059.80
7675.85
0.00
7119.25

51300.00 Large Cyl. Long.


-51300.00 Large Cyl. Long. *
-25650.00
Large End Tang.
51300.00 Cone Longitudinal
-51300.00 Cone Longitudinal *
-25650.00
Cone Tangential

Stress
Stress
Stress
Stress
Stress
Stress

Note: An asterisk (*) denotes that this stress was not applicable
for this combination of loads.

Warning - Cone Large End Not Adequately Reinforced!


PVElite 5.0, 2003 1993-2003 by COADE Engineering Software

32

PVElite 5.0 Licensee: COADE - MANDEEP


FileName : Vert1
----------------------------------------Nozzle Calcs. 20 NOZ
NOZL:
1
8:42a Mar 10,2003
INPUT VALUES, Nozzle Description: 20 NOZ

From : 20

Design Internal Pressure ( Case 1 )


P
Temperature for Internal Pressure
Temp
Design External Pressure ( Case 2 )
Pext
Temperature for External Pressure
Tempex
Maximum Allowable Pressure New & Cold (Case 3)
Shell Material
Shell Allowable Stress at Temperature
Shell Allowable Stress At Ambient
Inside Diameter of Elliptical Head
Aspect Ratio of Elliptical Head
Head Actual Thickness
Head Corrosion Allowance

579.76
100.00
14.70
103.99
663.57

S
Sa

SA-516 60
17100.00
17100.00

D
Ar
T
Cas

50.0000
2.00
1.0000
0.1250

User Entered Minimum Design Metal Temperature


Nozzle Material
Nozzle Allowable Stress at Temperature
Nozzle Allowable Stress At Ambient

20.00

psig
F
psig
F
psig
psi
psi
in.
in.
in.
F

Sn
Sna

SA516-60
17100.00
17100.00

psi
psi

Nozzle Diameter Basis (for tr calc only)


Nominal Nozzle Diameter

Inbase
Dia

ID
8.0000

in.

Nozzle Size and Thickness Basis


Nominal Thickness of Nozzle

Idbn
Thknom

Nozzle Corrosion Allowance


Joint Efficiency of Shell Seam at Nozzle
Joint Efficiency of Nozzle Neck

Nominal
SCH 40

Can
Es
En

0.0000
1.00
1.00

in.

Nozzle OutSide Projection


Ho
Weld leg size between Nozzle and Pad/Shell
Wo
Groove weld depth between Nozzle and Vessel Wgnv
Nozzle Inside Projection
H
Weld leg size, Inside Nozzle to Shell
Wi
ASME Code Weld Type per UW-16.1

6.0000
0.5000
0.7500
0.0000
0.0000
None

in.
in.
in.
in.
in.

The Nozzle Pressure Design option was MAWP + static head (current element)
NOZZLE CALCULATION, Description: 20 NOZ
ASME Code, Section VIII, Division 1, 2001, A-02 UG-37 to UG-45
Actual Nozzle Diameter Used in Calculation
Actual Nozzle Thickness Used in Calculation

7.981
0.322

in.
in.

Nozzle input data check completed without errors.


Required thickness per UG-37(a) of Elliptical Head, TR,
CASE 1
= (P*(K*D+2*CA))/(2*S*E-0.2*P) per UG-37(a)(3)
= (579.76*(0.90*(50.0000+2*0.1250)))/( 2*17100*1.00-0.2*579.76)
= 0.7693 in.
Required thickness per UG-37(a) of Elliptical Head, TR,
CASE 3
= (P*(K*D+2*CA))/(2*S*E-0.2*P) per UG-37(a)(3)
= (663.57*(0.90*(50.0000+2*0.0000)))/( 2*17100*1.00-0.2*663.57)
= 0.8765 in.
Required thickness per UG-37(a) of Nozzle Wall, TRN
CASE 1
= (P*(D/2+CA))/(S*E-0.6*P) per UG-27 (c)(1)
= (579.76*(7.9810/2+0.0000))/(17100*1.00-0.6*579.76)
= 0.1381 in.

33

PVElite 5.0 Licensee: COADE - MANDEEP


FileName : Vert1
----------------------------------------Nozzle Calcs. 20 NOZ
NOZL:
1
8:42a Mar 10,2003
Required thickness per UG-37(a) of Nozzle Wall, TRN
CASE 3
= (P*(D/2+CA))/(S*E-0.6*P) per UG-27 (c)(1)
= (663.57*(7.9810/2+0.0000))/(17100*1.00-0.6*663.57)
= 0.1585 in.
Required thickness of Nozzle under External Pres.

0.0236

in.

UG-40, Thickness and Diameter Limit Results : CASE 1


Effective material diameter limit,
Effective material thickness limit, no pad

Dl
Tlnp

15.9620
0.8050

in.
in.

UG-40, Thickness and Diameter Limit Results : CASE 3


Effective material diameter limit,
Effective material thickness limit, no pad

Dl
Tlnp

15.9620
0.8050

in.
in.

RESULTS of NOZZLE REINFORCEMENT AREA CALCULATIONS:


AREA AVAILABLE, A1 to A5
Design External
Area Required
AR
6.140
0.532
Area in Shell
A1
0.844
5.920
Area in Nozzle Wall
A2
0.296
0.480
Area in Inward Nozzle
A3
0.000
0.000
Area in Welds
A4
0.250
0.250
Area in Pad
A5
0.000
0.000
TOTAL AREA AVAILABLE
ATOT
1.390
6.650

Mapnc
6.996
0.985
0.263
0.000
0.250
0.000
1.499

sq.in.
sq.in.
sq.in.
sq.in.
sq.in.
sq.in.
sq.in.

Additional Area Needed,

5.497

sq.in.

90.00

Degs.

Ar - Atot,

CASE3

The MAP(nc) Pressure Case Governs the Analysis.


Nozzle Angle Used in Area Calculations
The area available without a pad is Insufficient.
RECOMMENDATION: Add a Reinforcing Pad.
SELECTION OF POSSIBLE REINFORCING PADS:
Note: DL and TLWP restricted the pad selections.

Diameter

Thickness

Reinforcement Area Required for Nozzle:


AR = (Dlr*Tr+2*Thk*Tr*(1-fr1)) UG-37(c)
AR = (7.9810*0.8765+2*(0.3220-0.0000)*0.8765*(1-1.0000))
AR = 6.996 sq.in.
Areas
Area
A1 =
A1 =

per UG-37.1 but with DL = Diameter Limit DLR = Corroded ID:


Available in Shell (A1):
(DL-Dlr)*(ES*(T-Cas)-Tr)-2*(Thk-Can)*(ES*(T-Cas)-Tr)*(1-fr1)
(15.962-7.981)*(1.00*(1.0000-0.000)-0.877)-2*(0.322-0.000)
*(1.00*(1.0000-0.0000)-0.8765)*(1-1.0000)
A1 = 0.985 sq.in.
...<truncated to conserve space in this sample output>...

UG-45 Minimum Nozzle Neck Thickness Requirement:


= Max( Min(Max(Max(UG45B1,UG16B),Max(UG45B2,UG16B)),UG45B4), UG45A )
= Max(Min(Max(Max(0.9797,0.1875),Max(0.1466,0.1875)),0.2818),0.1585)
= 0.2818 < Minimum Nozzle Thickness 0.2818 in. OK
UG-45 Minimum Nozzle Neck Thickness Requirement: CASE 3
= Max( Min(Max(Max(UG45B1,UG16B),Max(UG45B2,UG16B)),UG45B4), UG45A )
= Max(Min(Max(Max(0.8765,0.0625),Max(0.0216,0.0625)),0.2818),0.1585)
= 0.2818 < Minimum Nozzle Thickness 0.2818 in. OK
M.A.W.P. Results for this Nozzle Geometry
Approximate M.A.W.P. for given geometry

AMAP

359.496

psig

34

PVElite 5.0 Licensee: COADE - MANDEEP


FileName : Vert1
----------------------------------------Nozzle Calcs. 20 NOZ
NOZL:
1
8:42a Mar 10,2003
Nozzle is O.K. for the External Pressure AMAPEXT
Approximate M.A.P.(NC) for given geometry AMAPNC

14.700
407.535

Minimum Design Metal Temperature (Nozzle Neck)


Minimum Temp. w/o impact per UCS-66

-55

Nozzle MDMT Thickness Calc. per UCS-66 1(b), Min(tn,t,te)


Minimum Temp. w/o impact per UCS-66
Minimum Temp. w/o impact per UG-20(f)

-55
-55

F
F

The Drop for this Nozzle is

psig
psig

0.1991

in.

0.3220

in.

Weld Size Calculations, Description: 20 NOZ


Intermediate Calc. for nozzle/shell Welds
Results Per UW-16.1, Required Thickness
Nozzle Weld
0.2254 = 0.7 * TMIN

Tmin

Actual Thickness
0.3535 = 0.7 * WO

, in.

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
W = (AR-A1+2*(THK-CAN)*FFR1*(E1(T-CAS)-TR))*S
W = ( 6.9955 - 0.9855 + 2 * ( 0.3220 - 0.0000 ) * 1.0000 *
( 1.00 * ( 1.0000 - 0.0000) - 0.8765 ) ) * 17100
W = 104132. lb.
W1 = (A2+A5+A4-(WII-CAN/.707)*FFR2)*S
W1 = ( 0.2632 + 0.0000 + 0.2500 - 0.0000 * 1.00 ) * 17100
W1 = 8775. lb.
W2 = ((A2+A6)+A3+A4+(2*(Thk-Can)*(T-Cas)*Fr1))*S
W2 = ( 0.2632 + 0.0000 + 0.2500 + 0.6440 ) * 17100
W2 = 19787. lb.
W3 = ((A2+A6)+A3+A4+A5+(2*(THK-CAN)*(T-CAS)*Fr1))*S
W3 = ( 0.2632 + 0.0000 + 0.2500 + 0.0000 + 0.6440 ) * 17100
W3 = 19787. lb.
Strength of Connection Elements for Failure Path Analysis
Shear, Outward Nozzle Weld:
SONW = (PI/2) * Dlo * Wo * 0.49 * Snw
SONW = ( 3.1416 / 2.0 ) * 8.6250 * 0.5000 * 0.49 * 17100
SONW = 56760. lb.
Shear, Nozzle Wall:
SNW = (PI*(Dlr+Dlo)/4.0)*(Thk-Can)*0.7*Sn
SNW = ( 3.1416 * 4.1515) * ( 0.3220 - 0.0000 ) * 0.7 * 17100
SNW = 50270. lb.
Tension, Nozzle Groove Weld:
TNGW = (PI/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng
TNGW = ( 3.1416 / 2.0 ) * 8.6250 * ( 0.7500 - 0.0000 ) * 0.74 * 17100
TNGW = 128578. lb.
Strength of Failure Paths:
PATH11 = (
PATH22 = (
= (
PATH33 = (
= (

SONW + SNW ) = ( 56759 + 50269 ) = 107029 lb.


SONW + TPGW + TNGW + SINW )
56759 + 0 + 128578 + 0 ) = 185338 lb.
SONW + TNGW + SINW )
56759 + 128578 + 0 ) = 185338 lb.

Summary of Failure Path Calculations:


Path 1-1 = 107029 lb., must exceed W = 104132 lb. or W1 = 8775 lb.
Path 2-2 = 185338 lb., must exceed W = 104132 lb. or W2 = 19787 lb.
Path 3-3 = 185338 lb., must exceed W = 104132 lb. or W3 = 19787 lb.
PVElite 5.0, 2003 1993-2003 by COADE Engineering Software

35

PVElite 5.0 Licensee: COADE - MANDEEP


FileName : Vert1
----------------------------------------Nozzle Calcs. 30 NOZ
NOZL:
2
8:42a Mar 10,2003
INPUT VALUES, Nozzle Description: 30 NOZ

From : 30

Design Internal Pressure ( Case 1 )


P
Temperature for Internal Pressure
Temp
Design External Pressure ( Case 2 )
Pext
Temperature for External Pressure
Tempex
Maximum Allowable Pressure New & Cold (Case 3)

579.67
100.00
14.70
103.99
663.57

psig
F
psig
F
psig

Shell Material
Shell Allowable Stress at Temperature
Shell Allowable Stress At Ambient

S
Sa

SA-516 60
17100.00
17100.00

psi
psi

Inside Diameter of Cylindrical Shell


Design Length of Section
Shell Actual Thickness
Shell Corrosion Allowance

D
L
T
Cas

50.0000
67.1667
1.0000
0.1250

in.
in.
in.
in.

1.2500

ft.

Distance from Bottom/Left Tangent


User Entered Minimum Design Metal Temperature
Nozzle Material
Nozzle Allowable Stress at Temperature
Nozzle Allowable Stress At Ambient

20.00

Sn
Sna

SA516-60
17100.00
17100.00

psi
psi

Nozzle Diameter Basis (for tr calc only)


Nominal Nozzle Diameter

Inbase
Dia

ID
6.0000

in.

Nozzle Size and Thickness Basis


Nominal Thickness of Nozzle

Idbn
Thknom

Nozzle Corrosion Allowance


Joint Efficiency of Shell Seam at Nozzle
Joint Efficiency of Nozzle Neck

Nominal
SCH 40

Can
Es
En

0.0000
1.00
1.00

in.

Nozzle OutSide Projection


Ho
Weld leg size between Nozzle and Pad/Shell
Wo
Groove weld depth between Nozzle and Vessel Wgnv
Nozzle Inside Projection
H
Weld leg size, Inside Nozzle to Shell
Wi

6.0000
0.5000
0.7500
0.0000
0.0000

in.
in.
in.
in.
in.

SA516-60
17100.00
17100.00
10.0000
0.5000
0.5000
0.5000
None

psi
psi
in.
in.
in.
in.

Pad Material
Pad Allowable Stress at Temperature
Pad Allowable Stress At Ambient
Diameter of Pad along vessel surface
Thickness of Pad
Weld leg size between Pad and Shell
Groove weld depth between Pad and Nozzle
ASME Code Weld Type per UW-16.1

Sp
Spa
Dp
Tp
Wp
Wgpn

The Nozzle Pressure Design option was MAWP + static head (current element)
NOZZLE CALCULATION, Description: 30 NOZ
ASME Code, Section VIII, Division 1, 2001, A-02 UG-37 to UG-45
Actual Nozzle Diameter Used in Calculation
Actual Nozzle Thickness Used in Calculation
Nozzle input data check completed without errors.
Required thickness per UG-37(a) of Cylindrical Shell, TR,
CASE 1
= (P*(D/2+CA))/(S*E-0.6*P) per UG-27 (c)(1)
= (579.67*(50.0000/2+0.1250))/(17100*1.00-0.6*579.67)
= 0.8694 in.

6.065
0.280

in.
in.

36

PVElite 5.0 Licensee: COADE - MANDEEP


FileName : Vert1
----------------------------------------Nozzle Calcs. 30 NOZ
NOZL:
2
8:42a Mar 10,2003
Required thickness per UG-37(a) of Cylindrical Shell, TR,
CASE 3
= (P*(D/2+CA))/(S*E-0.6*P) per UG-27 (c)(1)
= (663.57*(50.0000/2+0.0000))/(17100*1.00-0.6*663.57)
= 0.9933 in.
Required thickness per UG-37(a) of Nozzle Wall, TRN
CASE 1
= (P*(D/2+CA))/(S*E-0.6*P) per UG-27 (c)(1)
= (579.67*(6.0650/2+0.0000))/(17100*1.00-0.6*579.67)
= 0.1049 in.
Required thickness per UG-37(a) of Nozzle Wall, TRN
CASE 3
= (P*(D/2+CA))/(S*E-0.6*P) per UG-27 (c)(1)
= (663.57*(6.0650/2+0.0000))/(17100*1.00-0.6*663.57)
= 0.1205 in.
Required thickness of Nozzle under External Pres.

0.0202

in.

UG-40, Thickness and Diameter Limit Results : CASE 1


Effective material diameter limit,
Dl
Effective material thickness limit, no pad
Tlnp
Effective material thickness limit, pad side Tlwp

12.1300
0.7000
1.2000

in.
in.
in.

UG-40, Thickness and Diameter Limit Results : CASE 3


Effective material diameter limit,
Dl
Effective material thickness limit, no pad
Tlnp
Effective material thickness limit, pad side Tlwp

12.1300
0.7000
1.2000

in.
in.
in.

RESULTS of NOZZLE REINFORCEMENT AREA CALCULATIONS:


AREA AVAILABLE, A1 to A5
Design External
Area Required
AR
5.273
0.557
Area in Shell
A1
0.034
4.194
Area in Nozzle Wall
A2
0.420
0.623
Area in Inward Nozzle
A3
0.000
0.000
Area in Welds
A4
0.500
0.500
Area in Pad
A5
1.688
1.688
TOTAL AREA AVAILABLE
ATOT
2.642
7.005

Mapnc
6.024
0.041
0.383
0.000
0.500
1.688
2.611

sq.in.
sq.in.
sq.in.
sq.in.
sq.in.
sq.in.
sq.in.

Additional Area Needed,

3.413

sq.in.

90.00

Degs.

Ar - Atot,

CASE3

The MAP(nc) Pressure Case Governs the Analysis.


Nozzle Angle Used in Area Calculations
The area available without a pad is Insufficient.
The area available with the given pad is Insufficient.
RECOMMENDATION: Increase the Size of the Pad.
SELECTION OF POSSIBLE REINFORCING PADS:
Based on the Estimated Diameter Limit:

Diameter
12.1250

Thickness
0.9375 in.

...<truncated to conserve space in this sample output>...


PVElite 5.0, 2003 1993-2003 by COADE Engineering Software

37

PVElite 5.0 Licensee: COADE - MANDEEP


FileName : Vert1
----------------------------------------Nozzle Summary
STEP:
21
8:42a Mar 10,2003
Description
Internal
Ext
MAPNC
UG45
Weld Path Areas
--------------------------------------------------------------------------20 NOZ
359.50
OK
407.54
OK
OK Failed
30 NOZ
438.41
OK
480.01
OK
OK Failed
--------------------------------------------------------------------------Min. - Nozzles
359.50 20 NOZ
407.54 20 NOZ
Min. Shell&Flgs
579.46 40
50
663.57
Computed Vessel M.A.W.P.

359.50

psig

Check the Spatial Relationship between the Nozzles


From Node
20
30

Nozzle Description
20 NOZ
30 NOZ

Y Coordinate,
0.000
15.000

Layout Angle,
0.000
30.000

The nozzle spacing is computed by the following:


= Sqrt( ll + lc ) where
ll - Arc length along the inside vessel surface in the long. direction.
lc - Arc length along the inside vessel surface in the circ. direction
If any interferences/violations are found, they will be noted below.
No interference violations have been detected !
PVElite 5.0, 2003 1993-2003 by COADE Engineering Software

Dia. Limit
15.962
12.130

38

PVElite 5.0 Licensee: COADE - MANDEEP


FileName : Vert1
----------------------------------------Fatigue Stress Evaluation
STEP:
22
8:42a Mar 10,2003
Cyclic Pressure Fatigue Stress Evaluation per PD5500 Annex C
Main Component being Analysed: Cylindrical Shell
bottom cylinder
The Corroded Thickness and Mean Corroded Diameter:
Ts = T - Ca
Ts = 1.000 - 0.125
Ts = 0.875 in.
Ds = D - Ts
Ds = 52.000 - 0.875
Ds = 51.125 in.
Nozzle 30 NOZ installed in bottom cylinder
Nozzle Weld Classification : D
Corroded
Thk =
Thk =
Thk =

Thickness and Mean Diameter:


Thk - Can
0.280 - 0.000
0.280 in.

Dn = Dnozzle - Thk
Dn = 6.625 - 0.280
Dn = 6.345 in.
rho = (Dn/Ds) * (Ds/(2 * Ts))
rho = ( 6.345 / 51.125) * ( 51.125 /(2 * 0.875))
rho = 0.671
Tn / Ts = 0.280 / 0.875
Tn / Ts = 0.320
The nozzle Scf is calcualated from the Decock Equation:
X = 2 + 2(Dn/Ds) * (Dn*Thk)/(Dn*Ts))
X = 2 + 2( 6.345/ 51.125)*( 6.345* 0.280/( 6.345* 0.875))
X = X + 1.25(Dn/Ds) * (Ds/Ts)
X = 2.140 + 1.25( 6.345/ 51.125) * ( 51.125/ 0.875)
X = 3.326
Scf = X/(1+(Tn/Ts)*(Dn*Thk/(Ds*Ts)))
Scf = X/(1+( 0.280/ 0.875)*( 6.345* 0.280/( 51.125* 0.875)))
Scf = 3.041
Membrane Stress per Unit Pressure - Shell:
Fs = Ds / (2 * Ts) Times p
Fs = 51.125 / (2 * 0.875) Times p
Fs = 29.214 Times p psi
Membrane stress for unit pressure - Nozzle:
Fn = Dn / (2 * Ts) * p
Fn = 6.345 / (2 * 0.280) * p
Fn = 11.330 * p psi
Pressure Stress Data for Shell/Nozzle Combination:
Lower P
P1
-200.00

Higher P
P2
-300.00

Required Cycles n
-----------------

P Range
Pr
-100.00

Stress Range
Sr
-8885.1

Allowable Cycles N
------------------

Cycles
-----10000.

Damage Factor n / N
-------------------

39

PVElite 5.0 Licensee: COADE - MANDEEP


FileName : Vert1
----------------------------------------Fatigue Stress Evaluation
STEP:
22
8:42a Mar 10,2003
10000.

5768060.

0.0017

Damage Factor = sum(n / N):

0.00173369

Damage Factor <= 1.0: Meets Code requirements for expected life.
Check the Nozzle 30 NOZ for possible Crack Propagation:
Lower P
Higher P
P Range
Stress Range
P1
P2
Pr
Sr
----200.00
300.00
100.00
3445.9
Required Cycles n
----------------10000.

Allowable Cycles N
-----------------99632024.

Cycles
-----10000.

Damage Factor n / N
------------------0.0001

Damage Factor = sum(n / N):


Damage Factor <= 1.0: Crack will not initiate in nozzle wall.
PVElite 5.0, 2003 1993-2003 by COADE Engineering Software

0.00010037

40

PVElite 5.0 Licensee: COADE - MANDEEP


FileName : Vert1
----------------------------------------Vessel Design Summary
STEP:
23
8:42a Mar 10,2003
Design Code: ASME Code Section VIII Division 1, 2001, Addenda A-02
Diameter Spec : 50.000 x 36.000 in.
Vessel Design Length, Tangent to Tangent
Distance of Bottom Tangent above Grade
Distance of Base above Grade
Specified Datum Line Distance
Skirt Material Specification
Shell and Head Material Specification
Shell and Head Material Specification
Stiffening Ring Material Specification
Nozzle Material Specification
Reinforcing Pad Material Specification

23.48

ft.

5.00
0.00
0.00

ft.
ft.
ft.

SA-516 60
SA-516 60
SA-516 70
SA-516 65
SA516-60
SA516-60

Vessel Design Temperature


Vessel Design Pressure

700.00
300.00

F
psig

Maximum Allowable Working Pressure


External Max. Allowable Working Pressure
Hydrostatic Test Pressure

359.50
290.44
753.30

psig
psig
psig

Computed Vessel MDMT per UCS 66


Computed Vessel MDMT per UCS 66.1
Computed Vessel MDMT per UG-20F

31
-50
-20

Wind Design Code


Earthquake Design Code

F
F
F

ASCE-93
ASCE-93

Element Pressures and MAWP: psig


Element Desc
Botom head
bottom cylinder
cone
Cylinder
bottom body flange
top body flange
cylinder with trays
top head
Liquid Level

Internal
300.298
300.208
300.000
300.000
300.000
300.000
300.000
300.000

4.29 ft.

Dens.

"To" Elev
ft.
5.00
5.25
10.25
15.25
20.25
21.74
23.23
28.23
28.48

Length
ft.
5.000
0.250
5.000
5.000
5.000
1.488
1.488
5.000
0.250

M.A.W.P
593.158
583.125
579.464
802.279
740.000
740.000
802.279
1912.568

9.984 lb./cu.ft

Stiffener Ring Specifications:


Elevation ft.
Selected Type
13.25
L4X4X0.5000
Element
Type
Skirt
Ellipse
Cylinder
Conical
Cylinder
Body Flg
Body Flg
Cylinder
Sphere

External
14.700
14.700
14.700
14.700
14.700
14.700
14.700
14.700

Corr. All.
0.1250
0.1250
0.1250
0.1250
0.1250
0.1250
0.1250
0.1250

Sp. Gr.

0.2

User Description
50 RING

Actual Thk
R e q d
T h k
in.
Int.
Ext.
1.000
No Calc ------1.000
0.567
------1.000
0.571
------1.000
0.574
------1.000
0.446
------1.000
No Calc ------1.000
No Calc ------1.000
0.446
------1.000
0.261
-------

L
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00

External Pressure Calculations


|
|
From| To |
|
|

External |
External |
External |
Actual T. | Required T.| Des. Press.|
in. |
in. |
psig |

External |
M.A.W.P. |
psig |

J.E.
C
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00

41

PVElite 5.0 Licensee: COADE - MANDEEP


FileName : Vert1
----------------------------------------Vessel Design Summary
STEP:
23
8:42a Mar 10,2003
10| 20|
20| 30|
30| 40|
40| 50|
50|Ring|
Ring| 60|
60| 70|
70| 80|
80| 90|
90| 100|

0.00000
1.00000
1.00000
1.00000
1.00000
1.00000
1.00000
1.00000
1.00000
1.00000

|
|
|
|
|
|
|
|
|
|

No Calc
0.25829
0.30851
0.29139
0.24318
0.22507
0.87500
0.00000
0.27899
0.17911

|
|
|
|
|
|
|
|
|
|

0.00000
14.7000
14.7000
14.7000
14.7000
14.7000
14.7000
14.7000
14.7000
14.7000

|
|
|
|
|
|
|
|
|
|

No Calc
290.437
347.469
361.305
533.259
546.491
No Calc
No Calc
486.412
807.528

|
|
|
|
|
|
|
|
|
|

External Pressure Calculations


|
| Actual Len.| Allow. Len.|
From| To | Bet. Stiff.| Bet. Stiff.|
|
|
ft. |
ft. |
10| 20|
No Calc |
No Calc |
20| 30|
No Calc |
No Calc |
30| 40|
5.59722 | 20.80E+24 |
40| 50|
4.32692 |
4.32692 |
50|Ring|
3.00000 | 31.63E+27 |
Ring| 60|
2.00000 | 21.44E+27 |
60| 70|
No Calc |
No Calc |
70| 80|
No Calc |
No Calc |
80| 90|
5.75000 | 59.02E+27 |
90| 100|
No Calc |
No Calc |

Ring Iner.| Ring Iner. |


Required | Available |
in**4 |
in**4 |
No Calc |
No Calc |
No Calc |
No Calc |
No Calc |
No Calc |
No Calc |
No Calc |
No Calc |
No Calc |
0.11526 |
29.6613 |
No Calc |
No Calc |
No Calc |
No Calc |
No Calc |
No Calc |
No Calc |
No Calc |

Wind/Earthquake Shear, Bending


|
| Distance to| Cummulative| Earthquake |
From| To |
Support| Wind Shear|
Shear |
|
|
ft. |
lb. |
lb. |
10| 20|
2.50000 |
3215.13 |
3161.89 |
20| 30|
5.12500 |
2724.38 |
2507.47 |
30| 40|
7.75000 |
2701.86 |
2309.63 |
40| 50|
12.7500 |
1480.49 |
1504.69 |
50| 60|
17.7500 |
1086.28 |
1050.54 |
60| 70|
20.9940 |
731.733 |
708.443 |
70| 80|
22.4822 |
621.030 |
558.443 |
80| 90|
25.7262 |
508.140 |
558.443 |
90| 100|
28.3512 |
113.938 |
114.465 |

Wind
Bending
ft.lb.
40444.6
25595.8
24917.6
14461.7
8044.79
3499.77
2493.25
1653.09
97.8933

| Earthquake |
|
Bending |
|
ft.lb. |
|
38651.2 |
|
24477.8 |
|
23875.6 |
|
14339.8 |
|
7951.73 |
|
3554.26 |
|
2611.63 |
|
1780.62 |
|
98.3466 |

Abs Max of the all of the Stress Ratio's

0.3477

Basering Data : Basering W/Gussets & Chair Cap


Thickness of Basering
Inside Diameter of Basering
Outside Diameter of Basering
Nominal Diameter of Bolts
Diameter of Bolt Circle
Number of Bolts

2.5000
60.0000
72.0000
1.5000
65.0000
8

in.
in.
in.
in.
in.

Thickness of Gusset Plates


Average Width of Gusset Plates
Height of Gussets
Distance between Gussets
Thickness of Top Plate or Ring
Circumferential Width of the Top Plate
Radial Width of the Top Plate

1.0000
4.0000
8.0000
8.0000
0.5000
12.0000
4.0000

in.
in.
in.
in.
in.
in.
in.

Wind Moment on Support


Earthquake Moment on Support

40444.6
38651.2

ft.lb.
ft.lb.

42

PVElite 5.0 Licensee: COADE - MANDEEP


FileName : Vert1
----------------------------------------Vessel Design Summary
STEP:
23
8:42a Mar 10,2003
Note: Wind and Earthquake moments include the effects of user defined
forces and moments if any exist in the job and were specified
to act (compute loads and stresses) during these cases.
Weights:
Fabricated
Shop Test
Shipping
Erected
Empty
Operating
Field Test

Bare W/O Removable Internals


Fabricated + Water ( Full )
Fab. + Rem. Intls.+ Shipping App.
Fab. + Rem. Intls.+ Insul. (etc)
Fab. + Intls. + Details + Wghts.
Empty + Operating Liquid (No CA)
Empty Weight + Water (Full)

PVElite 5.0, 2003 1993-2003 by COADE Engineering Software

15239.6
28580.8
19635.9
20635.9
20635.9
21079.3
33977.2

lbm
lbm
lbm
lbm
lbm
lbm
lbm

43

PVElite 5.0 Licensee: COADE - MANDEEP


FileName : Vert1
----------------------------------------Summary of Known Problems/Failures
STEP:
24
8:42a Mar 10,2003
Listed below are the known problem areas for the current design. If
one or more of the design flags are turned on, please re-run the analysis.
Some of these issues may be resolved when using updated input values.
** Warning: The Cone to Shell Junction (Area/Inertia) was not adequate !
** Warning: Insufficient Top Plate Thickness !
** Warning: One or more Nozzles failed Code Requirements !
Please review all reports carefully.
PVElite 5.0, 2003 1993-2003 by COADE Engineering Software

44