SAUDI ARAMCO ID/PID - 2/19/05 - REV 0 (Standards Cutoff - August 2004)

SAUDI ARAMCO INSPECTION CHECKLIST

Pre-Test Inspection of Vessels (Pressure Vessels, Fin Fan Coolers, etc)
PROJECT TITLE

SAIC NUMBER

DATE APPROVED

QR NUMBER

SAIC-A-2025
WBS / BI / JO NUMBER

25-May-05

MECH-

CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) LAYOUT DRAWING NUMBER SCHEDULED INSPECTION DATE & TIME SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO INSPECTION LEVEL

EQUIPMENT DESCRIPTION REV. NO. PURCHASE ORDER NUMBER

EQPT CODE

SYSTEM ID.

PLANT NO.

EC / PMCC / MCC NO. QUANTITY INSP. MH's SPENT TRAVEL TIME

ACTUAL INSPECTION DATE & TIME SAUDI ARAMCO ACTIVITY NUMBER CONTRACTOR INSPECTION LEVEL

SAUDI ARAMCO USE ONLY

WORK PERMIT REQUIRED?

ITEM No. A

ACCEPTANCE CRITERIA Test Pack Verification: Test Diagram is submitted showing the following: a. Limits of piping to be tested including test manifold and equipment included in the test. b. Test pressure of the system c. Relief valve setting d. Safety Instruction Sheet Hydrostatic Testing Procedure has been approved.

REFERENCE

PASS

FAIL

N/A

RE-INSP DATE

A1

SAES-A-004, Para. 5.6.1

A2 A3

SAES-A-004, Para. 7.1.1

Verify that pressure vessel has been constructed per approved drawings, Contract drawings Verify all nozzles / dimensions as per drawings Verify that all fabrication including welding of support attachments and repair work (if any) has been completed. (ASME VIII, UG-99, Para. a-1) Weld Summary Record was verified to indicate completion of all weld joints and the applicable weld inspection requirements (visual and NDE). All required inspection / testing (RT, MT, PT, PWHT, PMI) has been completed and inspection control sheet to be signed by Saudi Aramco. (ASME VIII, UG-99, Para. a-2) Safety Instruction Sheet (SIS) for the vessesl/equipment is complete and approved. (This Sheet will confirm the required field test pressure for the system/equipment.) The Test Pressure at top of vessel is verified with the SIS and conform with the following, as applicable: a) 1.5 times MAWP for ASME D1 vessels b) 1.25 times MAWP for ASME D2 vessels Field Verification/Pre-Test Inspection of Vessel Vents are provided at all high points in the position in which it is to be tested to purge all possible air during water filling. Vessel must be adequately supported during hydrotest if it is tested out of position The strength of existing foundation/supports shall be confirmed to be adequate for additional weight of hydrotest fluid. All joints and faying surfaces, except those specifically designed and designated as removable bolted connections, are seal welded by a continuous fillet weld (required external weep holes shall be left unwelded). Weld Summary Record was verified to indicate completion of all weld joints and the applicable weld inspection requirements (visual and NDE). ASME VIII, UG99, Para.(i) SAES-A-004, Para.6.3.1 SAES-A-004, Para.6.3.1 32-SAMSS-004, Section 16.3.1 SAES-W-012 Para. 16.1.2 32-SAMSS-004, Section 16.3.1 SAES-A-205, Para. 4.2

A4

A5

A6

A7

A8

SAES-A-004, Para. 6.3.1

B B1

B2

B3

B4

SAES-W-010, Para. 11.15.1

B5

SAES-W-010, Para. 15.2

Page 1 of 3

SAUDI ARAMCO ID/PID - 2/19/05 - REV 0 (Standards Cutoff - August 2004)

SAUDI ARAMCO INSPECTION CHECKLIST

Pre-Test Inspection of Vessels (Pressure Vessels, Fin Fan Coolers, etc)
PROJECT TITLE

SAIC NUMBER

DATE APPROVED

QR NUMBER

SAIC-A-2025
WBS / BI / JO NUMBER

25-May-05 0

MECH-

CONTRACTOR / SUBCONTRACTOR

0
ITEM No. B6 ACCEPTANCE CRITERIA Post Weld Heat Treatment (PWHT) is complete. Prior to final inspection & pressure test, new vessel internal and external surfaces have been thoroughly cleaned. Any slag, scale, dirt, grit, spatter, paint, oil, and construction aids are removed. Vessel Trim (associated piping) receives a strength test except in Utility services at 150 psi and less when a service test can be conducted. (NOTE: Vessel Trim testing is often overlooked. ) Sampling piping systems are pressure tested as an integral part of the equipment to which it is connected. All welded attachments with telltale holes shall be pneumatically tested at minimum 35 kPa (5 psi) prior to heat treatment and vessel pressure testing. Telltale holes are OPEN during pressure test.

0
REFERENCE 32-SAMSS-004, Section 16.3.2 32-SAMSS-004, Section 16.2.9 SAES-L-150, Para. 5.3 SAES-L-150, Para. 5.3 32-SAMSS-004, Section 16.3.3

PASS

FAIL

N/A

RE-INSP DATE

B7

B8

B9

B10

B11

Shellacs, glues, lead, etc.are not to be applied on gaskets during testing. Gaskets and bolting materials are as specified on data sheet. (NOTE: Gaskets may be used as service gaskets if the bolted joint is not disassembled after testing, example: Sumps, etc.) No paint or primer is applied to a vessel prior to hydrostatic testing. Vertical vessels tested in horizontal position are supported such that primary stresses in any part of the vessel do not exceed 90% of minimum specified yield strength of the vessel material. Horizontal vessels shall be tested while resting on their permanent support saddles without additional supports or cribbing. Equipment or parts that are clad shall be hydrotested with water having chloride content not greater than 50 ppm. Jacketed Vessel exams & hydrotest sequence are planned and detailed in design & during hydrotesting (per test procedure). A) Inner vessel construction & hydrotesting is completed prior to outer jacket installation and hydrotesting. B) Construction sequence allows 100% visual inspection of welds during hydrotest. Jacket design & installation is carefully planned. [Reference: ASME VIII, UG-99 sect. (e)]

32-SAMSS-004, Section 16.3.4 32-SAMSS-004, Section 16.3.6 32-SAMSS-004, Section 16.3.4 32-SAMSS-004, Section 16.3.11 32-SAMSS-004, Section 16.3.12 32-SAMSS-031, Para. 10.2.1

B12

B13

B14

B15

B16

B17

Best Practice (Project Quality Plan)

REMARKS:

REFERENCE DOCUMENTS: 1. SAES-A-004, General Requirements for Pressure Testing, (30 June, 2003) 2. SAES-D-008, Repairs, Alterations, and Re-rating of Process Equipment (30 November, 2003) 3. SAES-L-150, Pressure Testing of Plant Piping and Pipelines, (30 September, 2003) 4. 32-SAMSS-004, Manufacture of Pressure Vessels (29 December 2004) 5. ASME Section VIII, Division 1 - Rules for Construction of Pressure Vessels (2002 Edition) 6. ASME Section VIII, Division 2 - Rules for Construction of Pressure Vessels, Alternative Rules (2002 Edition)

Page 2 of 3

SAUDI ARAMCO ID/PID - 2/19/05 - REV 0 (Standards Cutoff - August 2004)

SAUDI ARAMCO INSPECTION CHECKLIST

Pre-Test Inspection of Vessels (Pressure Vessels, Fin Fan Coolers, etc)
PROJECT TITLE

SAIC NUMBER

DATE APPROVED

QR NUMBER

SAIC-A-2025
WBS / BI / JO NUMBER

25-May-05 0

MECH-

CONTRACTOR / SUBCONTRACTOR

0
ITEM No. ACCEPTANCE CRITERIA

0
REFERENCE

PASS

FAIL

N/A

RE-INSP DATE

Contractor / Third-Party
Construction Representative*
Work is Complete and Ready for Inspection: Name, Initials and Date: Name, Initials and Date:

Saudi Aramco
PMT Representative
T&I Witnessed QC Record Reviewed Work Verified

QC Inspector
Performed Inspection Name, Initials and Date: Work / Rework May Proceed

PID Representative
T&I Witnessed Name, Initials and Date: QC Record Reviewed Work Verified

QC Supervisor
Quality Record Approved: Name, Sign and Date: *Person Responsible for Completion of Quality Work / Test

Proponent and Others

Name, Organization, Initials and Date: T&I Witnessed QC Record Reviewed Work Verified

Y = YES

N = NO F = FAILED

Page 3 of 3