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CDVR Commissioning

October 29 - 31, 2007

CDVR Commissioning October 29 - 31, 2007 EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007

EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007

CDVR Commissioning October 29 - 31, 2007 EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007

Outline

Commissioning

– Product Physical Layout

– Information Needed

– Start up Procedure

– Testing and Adjusting

– CAT PC Software

– Gain Settings

EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
– Testing and Adjusting – CAT PC Software – Gain Settings EAME/CIS TC Conference EP/Petroleum -
1 – Connector P6 2 – Alarm LED 3 – Connector P12 4 – Connector

1 – Connector P6

2 – Alarm LED

3 – Connector P12

4 – Connector P9

5 – RS232 Serial Port

EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
3 – Connector P12 4 – Connector P9 5 – RS232 Serial Port EAME/CIS TC Conference

CAUTION

CAUTION EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
CAUTION EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
CAUTION EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007

Information Needed

• Generator Set Rating

– Voltage

– Current

– Frequency

– Power

– Power Factor

• Generator Time Constants (T’d0 & Te)

• Protection Settings

– Generator Over / Under Voltage Trip Value and Time Delay

– Over Excitation Type, Trip Value and Time Setting

– Reverse kvar Trip Value and Time Delay

– Exciter Diode Monitor Ripple Current Trip Value

– Loss of Sensing Time Delay

EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
Ripple Current Trip Value – Loss of Sensing Time Delay EAME/CIS TC Conference EP/Petroleum - Malaga,

Testing and Adjusting

• Startup Procedure

– Connect per “Wiring Diagrams” section of I/M

– Apply battery power

– Connect serial cables

– Install CAT PC Software if necessary (see I/M)

– Start PC Software

– Establish Communications

– Verify parameter settings

EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
– Establish Communications – Verify parameter settings EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007

Testing and Adjusting

• Startup Procedure (cont’d)

– Changing Settings

– Press EEPROM button to save settings

– Start Engine, Make final adjustments

– Press EEPROM button to save settings

– Record all Settings

– Press “Get From Unit” verify all settings were saved

– Disable CAT PC Software Communications

– Verify Communications with CAT ET (CANbus)

– Enjoy benefit of electricity

EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
with CAT ET (CANbus) – Enjoy benefit of electricity EAME/CIS TC Conference EP/Petroleum - Malaga, October

Startup – Connections

PMG Power, ABC Rotation 3-Phase Sensing

Startup – Connections PMG Power, ABC Rotation 3-Phase Sensing EAME/CIS TC Conference EP/Petroleum - Malaga, October
EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
Startup – Connections PMG Power, ABC Rotation 3-Phase Sensing EAME/CIS TC Conference EP/Petroleum - Malaga, October

Startup – Connections

PMG Power, 3-Phase Direct Sensing

Startup – Connections PMG Power, 3-Phase Direct Sensing EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
Startup – Connections PMG Power, 3-Phase Direct Sensing EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007

Startup – Connections

PMG Power, 1-Phase Sensing

Startup – Connections PMG Power, 1-Phase Sensing EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
Startup – Connections PMG Power, 1-Phase Sensing EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007

Startup – Connections

PMG Power, 1-Phase Direct Sensing

Startup – Connections PMG Power, 1-Phase Direct Sensing EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
Startup – Connections PMG Power, 1-Phase Direct Sensing EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007

Startup – Connections

3-Phase Self Excited, 3-Phase Sensing

Startup – Connections 3-Phase Self Excited, 3-Phase Sensing EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
Startup – Connections 3-Phase Self Excited, 3-Phase Sensing EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007

Startup – Connections

3- Phase Self Excited, 1-Phase Sensing

Startup – Connections 3- Phase Self Excited, 1-Phase Sensing EAME/CIS TC Conference EP/Petroleum - Malaga, October
EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
Startup – Connections 3- Phase Self Excited, 1-Phase Sensing EAME/CIS TC Conference EP/Petroleum - Malaga, October

Startup – Connections

Self Excited, Direct L-N Connect, 1-Phase Sensing

Connections Self Excited, Direct L-N Connect, 1-Phase Sensing EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
Connections Self Excited, Direct L-N Connect, 1-Phase Sensing EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007

Startup – Connections

AREP Power, 3-Phase Sensing

Startup – Connections AREP Power, 3-Phase Sensing EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
Startup – Connections AREP Power, 3-Phase Sensing EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007

Typical Cross Current Connection with 2 CDVRs

Typical Cross Current Connection with 2 CDVRs EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
Typical Cross Current Connection with 2 CDVRs EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007

Typical Cross Current Connection with 3 CDVRs

Typical Cross Current Connection with 3 CDVRs EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
Typical Cross Current Connection with 3 CDVRs EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007

Typical Cross Current Connection with 1 CDVR and 1 DVR

Typical Cross Current Connection with 1 CDVR and 1 DVR EAME/CIS TC Conference EP/Petroleum - Malaga,
EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
Typical Cross Current Connection with 1 CDVR and 1 DVR EAME/CIS TC Conference EP/Petroleum - Malaga,

Typical Connection with Manual Voltage Control

Typical Connection with Manual Voltage Control EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
Typical Connection with Manual Voltage Control EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007

Establish Communications

Establish Communications EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
Establish Communications EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007

Establish Communications

Establish Communications Password = CAT EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007

Password = CAT

EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
Establish Communications Password = CAT EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007

Establish Communications

Establish Communications EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
Establish Communications EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007

Communications Established

Communications Established EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
Communications Established EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007

Testing and Adjusting

• Verify Parameter Settings

– System Configuration

Rated Voltage ( 90 – 15,000V, 120V default)

Rated Current (1 – 9,999A, 600A default)

Frequency (Sensing 50 or 60Hz, 60Hz default)

PT Primary (90 – 15,000V, 120V default)

PT Secondary (90 – 600V, 120V default)

CT Primary (1 – 9,999A, 600A default)

Power Input Freq (50 – 400Hz, 60Hz default)

Sensing Mode (1Φ or 3 Φ, 3 Φ default)

EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
default) • Sensing Mode (1 Φ or 3 Φ , 3 Φ default) EAME/CIS TC Conference
EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007

Testing and Adjusting

• Verify Parameter Settings – Cont’d – Settings Setpoint

› AVR Voltage (limited by Volt Adj Band, 120V default)

› VAR (% of rated, +/- 100%, 0% default)

› Power Factor (+/- 0.6, 1.0 default)

› AVR Voltage Control (CAN / Switch, CAN default)

› VAR/PF Control (CAN / Switch, Switch default)

› Load Compensation Mode (Off, Droop, LDC, Off default)

› Load Comp Setpoint (0 to +/-10%, 0% default)

› Voltage Adjustment Band (0 to +/- 15%, 15% default)

EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
› Voltage Adjustment Band (0 to +/- 15%, 15% default) EAME/CIS TC Conference EP/Petroleum - Malaga,
EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007

Droop vs. Load Compensation

Voltage Droop 106 105 104 103 102 101 100 99 -100 -50 0 50 100
Voltage Droop
106
105
104
103
102
101
100
99
-100
-50
0
50
100
150
% Reactive Load
Load Compensation
106
105
104
103
102
101
100
99
98
97
96
-100
-50
0
50
100
150
% Reactive Load
% Rated Voltage
% Rated Voltage

Shown with 3% Droop

Shown with 5% Load Comp

EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
% Rated Voltage Shown with 3% Droop Shown with 5% Load Comp EAME/CIS TC Conference EP/Petroleum

Testing and Adjusting

• Verify Parameter Settings – Cont’d – Settings Startup

› Soft Start Mode

» Soft Start Bias (0 – 90%, 10% default)

» Soft Start Time (0 – 120s, 5s default)

› Under Frequency Mode

» Knee Frequency (45 – 64Hz, 50Hz default)

» Freq. Dev. From Knee Freq.(5Hz - fixed)

» Slope #1 and #2 (0 – 10Hz, 2Hz default for both)

» Min Voltage (50 – 100%, 50% default)

» Min Frequency (20 – 40Hz, 25Hz default)

EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
100%, 50% default) » Min Frequency (20 – 40Hz, 25Hz default) EAME/CIS TC Conference EP/Petroleum -
EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007

Soft Start

generator voltage

Soft Start generator voltage 0 SS time Vref SS bias EAME/CIS TC Conference EP/Petroleum - Malaga,
Soft Start generator voltage 0 SS time Vref SS bias EAME/CIS TC Conference EP/Petroleum - Malaga,
Soft Start generator voltage 0 SS time Vref SS bias EAME/CIS TC Conference EP/Petroleum - Malaga,
Soft Start generator voltage 0 SS time Vref SS bias EAME/CIS TC Conference EP/Petroleum - Malaga,
Soft Start generator voltage 0 SS time Vref SS bias EAME/CIS TC Conference EP/Petroleum - Malaga,
Soft Start generator voltage 0 SS time Vref SS bias EAME/CIS TC Conference EP/Petroleum - Malaga,
Soft Start generator voltage 0 SS time Vref SS bias EAME/CIS TC Conference EP/Petroleum - Malaga,
Soft Start generator voltage 0 SS time Vref SS bias EAME/CIS TC Conference EP/Petroleum - Malaga,
Soft Start generator voltage 0 SS time Vref SS bias EAME/CIS TC Conference EP/Petroleum - Malaga,
Soft Start generator voltage 0 SS time Vref SS bias EAME/CIS TC Conference EP/Petroleum - Malaga,
Soft Start generator voltage 0 SS time Vref SS bias EAME/CIS TC Conference EP/Petroleum - Malaga,
Soft Start generator voltage 0 SS time Vref SS bias EAME/CIS TC Conference EP/Petroleum - Malaga,
Soft Start generator voltage 0 SS time Vref SS bias EAME/CIS TC Conference EP/Petroleum - Malaga,
Soft Start generator voltage 0 SS time Vref SS bias EAME/CIS TC Conference EP/Petroleum - Malaga,
Soft Start generator voltage 0 SS time Vref SS bias EAME/CIS TC Conference EP/Petroleum - Malaga,
Soft Start generator voltage 0 SS time Vref SS bias EAME/CIS TC Conference EP/Petroleum - Malaga,

0

SS time

Vref

SS bias

EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
Soft Start generator voltage 0 SS time Vref SS bias EAME/CIS TC Conference EP/Petroleum - Malaga,

Under Frequency Mode

Under Frequency Mode EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
Under Frequency Mode EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007

Testing and Adjusting

• Verify Parameter Settings – Cont’d – Settings

Control Gain

› PID Pre-Settings

» 1 – 20 pre-programmed, 1 custom PID settings

» PID Calculator

› AVR

» Kp, Ki, Kd (0 – 1000, 200/600/50 defaults)

» Td (0 – 1s, 0 default)

» Kg (0 – 1000, 50 default)

› VAR/PF

» Ki, Kg (1 – 1000, 5/2.5 & 5/3 defaults)

EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
› VAR/PF » Ki, Kg (1 – 1000, 5/2.5 & 5/3 defaults) EAME/CIS TC Conference EP/Petroleum
EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007

Testing and Adjusting

• Verify Parameter Settings – Cont’d

– PID Gains

PID Calculator

› T’do & Te required (2.0 & 0.33s defaults)

› Adjust Kg to achieve desired response

Good generic values: PID = 80,20,10 then adj Kg as needed

EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
• Good generic values: PID = 80,20,10 then adj Kg as needed EAME/CIS TC Conference EP/Petroleum
EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007

Testing and Adjusting

T’do from Generator Data Sheet

Te ranges from 0.06s to 0.26s see Table 9

Data Sheet • Te ranges from 0.06s to 0.26s see Table 9 EAME/CIS TC Conference EP/Petroleum
EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
Data Sheet • Te ranges from 0.06s to 0.26s see Table 9 EAME/CIS TC Conference EP/Petroleum

Testing and Adjusting

• Verify Parameter Settings – Cont’d

– PID Gains

var / PF Integral and Loop Gain Settings

› Use factory defaults as a staring point

› Increase Kg to increase speed of response (suggest keeping it slow)

› Increase Ki if var/PF regulation not acceptable

EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
it slow) › Increase Ki if var/PF regulation not acceptable EAME/CIS TC Conference EP/Petroleum - Malaga,

Testing and Adjusting

• Verify Parameter Settings – Cont’d

– Protection

Shutdown Override (Enable to override shutdowns, Disabled is default value)

› Function not affected:

» Gen. Overvoltage

» Gen. Undervoltage

» Reverse VAR

» Fault Reset too long

› Cannot be saved in EEPROM – Cycling power causes function to become disabled on power up

Generator Overvoltage (105 – 135%, 2 – 30s, 135%, 2s default)

Generator Undervoltage (60 – 95%, 10 – 120s, 60%, 30s default)

EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
Undervoltage (60 – 95%, 10 – 120s, 60%, 30s default) EAME/CIS TC Conference EP/Petroleum - Malaga,

Testing and Adjusting

• Verify Parameter Settings – Cont’d – Protection

Over Excitation – Threshold is default (0 – 12A, 0 – 10s, 12A & 10s default)

Over Excitation – Inv Time(0 – 12A, TD = 0 – 10, 12A & TD = 10 default)

Reverse VAR (10 – 100%, 0.1 – 9.9s, 10% & 3s to be defaults soon)

Fault Reset Too Long

Exciter Diode Monitor (1 – 10A, 2A default)

Loss Of Sensing (0 – 25s, 2A default)

EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
10A, 2A default) • Loss Of Sensing (0 – 25s, 2A default) EAME/CIS TC Conference EP/Petroleum
EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007

Over Excitation Curves

EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
Over Excitation Curves EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007

Testing and Adjusting

• Verify Parameter Settings – Cont’d – Settings Metering

› Gen Voltage

› Gen Current

› Gen Freq

› Gen Power

› Aux DC Input

› Exciter Field

› Operating Mode

› Fine Adjustment

› Setpoint

› Status

› Alarms

› Contact Inputs

EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
› Setpoint › Status › Alarms › Contact Inputs EAME/CIS TC Conference EP/Petroleum - Malaga, October
EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007

Testing and Adjusting

• Don’t Forget

– Press EEPROM button to save settings

– Record all Settings

– Press “Get From Unit” verify all settings were saved

– Disable CAT PC Software Communications

EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
settings were saved – Disable CAT PC Software Communications EAME/CIS TC Conference EP/Petroleum - Malaga, October

Testing and Adjusting

• Wrap up

– Press EEPROM button to save settings

– Start Engine, Make final adjustments

– Press EEPROM button to save settings

– Record all Settings

– Press “Get From Unit” verify all settings were saved

– Disable CAT PC Software Communications

– Verify CAT ET operation

EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
CAT PC Software Communications – Verify CAT ET operation EAME/CIS TC Conference EP/Petroleum - Malaga, October

QUESTIONS?

EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007

QUESTIONS? EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007

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