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SPEC - PAINTING SPECIFICATION

Revision History
Revision Number Date Section(s) Page(s) Brief Description of Change Author of Change

B C 0 1

06.11.09 20.01.10 05.03.10 05.07.10

All All Track changes Track changes Track changes

31.08.10

Track changes

Issued for Comments Issued for Approval Issued for Final Reissued for Final - Added Sub-sea Facilities including Topside Control Equipment Reissued for Final - Applied the Company comments (DEV-032-DEP-HHI-TM-0806) Reissued for Final - Applied the Company comments (DEV-032-DEP-HHI-TM-1253) Reissued for Final - Updated the colour scheme of packages & skids, and drilling equipments

EBix EBix EBix T.H.Nam

T.H.Nam

15.10.10

Track changes

T.H.Nam

28.12.10

Track changes

T.H.Nam

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Table of Contents
1.0 2.0 3.0
3.1 3.2

INTRODUCTION...........................................................................................................5 SCOPE..........................................................................................................................6 REFERENCES..............................................................................................................7


Project documents ....................................................................................................................... 7 Codes and Standards .................................................................................................................. 7

4.0 5.0 6.0


6.1 6.2 6.3 6.4 6.5 6.6 6.7 6.8 6.9 6.10 6.11 6.12 6.13 6.14 6.15 6.16 6.17 6.18 6.19 6.20 6.21 6.22 6.23

DEFINITIONS ...............................................................................................................8 ABBREVIATIONS ........................................................................................................8 AMENDMENTS / ADDITIONS AND CLARIFICATIONS TO NORSOK M-501............9
Amendment to the Paragraph 4.1: General ................................................................................ 9 Amendment to the Paragraph 4.2: Planning ............................................................................. 10 Amendment to the Paragraph 4.3: Equipment protection and clean up ................................... 10 Amendment to the Paragraph 4.4: Ambient conditions ............................................................. 10 Amendment to the Paragraph 4.5: Coating materials ............................................................... 11 Amendment to the Paragraph 4.6: Steel materials ................................................................... 12 Amendment to the Paragraph 4.7: Shop primer........................................................................ 13 Amendment to the Paragraph 4.8: Unpainted surfaces ............................................................ 13 New Paragraph 4.8 bis: Stainless steel surfaces to be painted ................................................ 14 New Paragraph 4.8 ter: Painting of fastenings .......................................................................... 15 Amendment to the Paragraph 4.9: Handling and shipping of coated items .............................. 15 New Paragraph 4.10: Storage of stainless steel items.............................................................. 15 Amendment to the Paragraph 4.11: Metal coating .................................................................... 16 Amendment to the Paragraph 5: Health, safety and environment ............................................ 16 Amendment to the Paragraph 6.1: Pre-blasting preparations ................................................... 17 Amendment to the Paragraph 6.2: Blast cleaning ..................................................................... 17 New Paragraph 6.2.1: Blast cleaning of carbon steel ............................................................... 17 New Paragraph 6.2.2: Blast cleaning of stainless steel ............................................................ 18 New Paragraph 6.2.3: Surface preparation of galvanised steel ................................................ 18 Amendment to the Paragraph 6.3: Final surface condition ....................................................... 18 Amendment to the Paragraph 7.1: General .............................................................................. 18 Amendment to the Paragraph 7.3: Application.......................................................................... 19 New Paragraph 7.3.1: Zinc ethyl silicate application ................................................................. 19
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6.24 6.25 6.26 6.27 6.28 6.29 6.30 6.31 6.32

New Paragraph 7.3.2: Internals ................................................................................................. 19 New Paragraph 7.3.3: Nozzles ..................................................................................................20 New Paragraph 7.4: Coating repairs ......................................................................................... 20 Amendment to the Paragraph 8.2: Coating materials ............................................................... 22 Amendment to the Paragraph 10.1: Pre-qualification of products ............................................ 22 Amendment to the Paragraph 10.2.5: Qualification of supervisors, foremen and QC personnel24 Amendment to the Paragraph 11: Inspection and testing ......................................................... 24 Amendment to the Annex A: Coating systems .......................................................................... 27 Amendment to the Annex B: Colours (informative) ................................................................... 40

Appendix 1.

NORSOK M-501 (rev5, June 2004) .............................................................49

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1.0

INTRODUCTION
The Shwe and Shwe Phyu fields are located within Block A-1 and the Mya field is located within Block A-3 in the Bay of Bengal, offshore western Myanmar. Water depth varies across the Shwe and Shwe Phyu fields from approximately 90 m to 140 m. For the Mya field, which is located to the south-east of Shwe field, the water depth varies from approximately 140 m in the north to 950 m in the south. These fields lie approximately 110 km to the north-west of Kyauk Phyu in Ramree Island, Rakhine State, Myanmar. The Shwe, Shwe Phyu and Mya fields are essentially gas fields with limited liquids present and low in CO2 and H2S. The development project for these fields is referred to as Shwe Project and has 4 different phased development during life of field. Daewoo International Corporation (Myanmar E&P) (DEP) is acting as Operator of the Shwe Project and the joint venture partners are ONGC Videsh Limited (OVL), Korea Gas Corporation (KOGAS) and GAIL Limited (GAIL). The Engineering, Procurement, Construction, Installation and Commissioning (EPCIC) work for the Phase 1 development of Shwe Project has been awarded to Hyundai Heavy Industries (HHI). In the Phase 1 development of Shwe Project, Shwe and Mya North fields will be developed with conventional platform and subsea facilities. The produced gas from each field will be processed at the Shwe platform (SHP), and then will be transported through a 32" diameter gas export pipeline, approximately 110 km long to an onshore gas terminal (OGT) near Kyauk Phyu in Ramree Island, Rakhine State, Myanmar. The Phase 1 development of Shwe Project consists of the following main elements: One conventional jacket with the integrated drilling, production and processing topside platform (SHP) at Shwe field in approximately 110 m water depth One subsea manifold with five slots (inclusive of one spare) for 4 subsea wellheads at Mya North in approximately 186 m water depth and about 12 km away from SHP. One 14 flowline from Mya North to SHP (about 12 km long) One 32 export pipeline from SHP to OGT (about 110 km long), which is composed of offshore part from SHP to landfall (about 105 km long) and onshore part from landfall to OGT (about 5 km long) One onshore gas terminal including supply base (OGT) in Ramree Island One jetty facility at Kyauk Phyu in Ramree Island

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2.0

SCOPE
The purpose of this specification is to cover the minimum requirements for the selection and the execution of: External and internal painting works for SHP topside facilities including LQ, Drilling Rig, External and internal painting works for OGT including the onshore portion of the 32 inch pipeline, Supply base and Jetty facilities, External painting works for SHP jacket, External painting works for subsea permanent submerged equipments and Topsides subsea control equipments such as Manifold, UDM, Jumpers, TUTU, HPU and SCU, etc.

of the SHWE Project. This document provides amendments and complements to the NORSOK Standard M-501_Rev.5 Ref[3] attached to the present specification in Appendix 1. Consequently, this document shall be read in conjunction with the NORSOK Standard.

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3.0
3.1
[1] [2]

REFERENCES
Project documents
SHP - Passive Fire Protection Philosophy OGT - Passive Fire Protection Philosophy SHP-SF-EP-303-0006 OGT-SF-EP-303-0006

3.2
[3] [4] [5] [6] [7] [8] [9] [10] [11] [12] [13] [14] [15]

Codes and Standards


Surface preparation and protective coating NORSOK M-501

Paints and varnishes - Corrosion protection of steel structures by paint systems. Part 1: General introduction ISO 12944-1 Paints and varnishes - Cross-cut test ISO 2409:2007 Preparation of steel substrates before application of paints and related products. Tests for the assessment of surface cleanliness ISO 8502-1 to 4 Preparation of steel substrates before application of paints and related products Surface roughness characteristics of blast cleaned substrates ISO 8503 Guide and reference photographs for steel surfaces prepared by dry abrasive blast cleaning SSPC-VIS 1 Guide and reference photographs for steel surfaces prepared by hand and power tool cleaning SSPC-VIS 3 Near-White Blast Cleaning White Metal Blast Cleaning SSPC SP 10 SSPC SP 5

Standard test method for conductimetric analysis of water soluble ionic contamination of blasting abrasives ASTM D 4940 Schedule of paint colours for building purposes Colours Standard Offshore Helicopter Landing Areas Guidance on Standards BS 4800:1989 RAL CAP437

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4.0

DEFINITIONS
COMPANY CONTRACTOR COATING MANUFACTURER APPLICATOR INSPECTOR : : : : : DAEWOO International (Myanmar E&P) - DEP Hyundai Heavy Industries (HHI) Sub-contractor which produced and/or sells the paint and coating products Sub-contractor in charge of the surface preparation and paint application Qualified person (FROSIO, NACE International Certified Coating Inspector or equivalent) in charge of painting works control Corporation

5.0

ABBREVIATIONS
CRA CS GRE GRP MDFT MSDS PTFE PU PVC SS UV VOC : : : : : : : : : : : : Corrosion Resistant Alloys Carbon Steel Glass Reinforced Epoxy Glass Reinforced Plastics Minimum Dry Film Thickness Material Safety Data Sheets Polytetrafluoroethylene Polyurethane Polyvinylchloride Stainless Steel Ultra-Violet Volatile Organic Compound

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6.0

AMENDMENTS / ADDITIONS AND CLARIFICATIONS TO NORSOK M-501


Only amendments / clarifications and additions to the Standard NORSOK M-501 Ref[3] are given in this section. They refer to the related standard sections, and paragraph numbers used in the present specification directly refer to the section numbers of the NORSOK M-501 Ref[3]. When a new section is added, it is mentioned by writing new paragraph before the title and the given number follows the NORSOK numbering. When existing sections are completed by additional requirements, it is preceded by Addition. When existing sections are changed or clarified, the whole paragraph shall be replaced by the new paragraph preceded by Modified as follows. All sections of the NORSOK M-501 Ref[3] not referenced below shall apply in full. For each section, bold characters highlight changes / additions of paragraphs or sentences in the concerned section of the NORSOK M-501 Ref[3]. As a general amendment to the NORSOK M-501 Ref[3], all references to spray-on passive fire protection coatings shall be considered as Not Applicable. For passive fire protection, refer to the Project Documents Ref[1] and Ref[2] for SHP and OGT Passive Fire Protection Philosophies.

6.1

Amendment to the Paragraph 4.1: General


Addition: The coating systems to be used in accordance with this specification shall be suitable for following corrosivity categories defined as per the Standard ISO 12944-1 Ref[4]: Category C-5M for structures / facilities located in the atmospheric zone and splash zone, Category Im2 for all immersed areas and structure / facilities located in the submerged zone.

All coating systems for structures and equipment shall be designed according to ISO 12944 (Ref[4]) international standard for high durability.

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6.2

Amendment to the Paragraph 4.2: Planning


Modified as follows: All activities shall be fully incorporated in the fabrication plan. Details of management, inspectors, operators, facilities, equipment and qualified procedures shall be established and documented before commencing work. Steel surfaces shall be blast cleaned and coated (i.e. metal sprayed coated with primer and the succeeding coat(s) of the applicable coating system) prior to installation.

6.3

Amendment to the Paragraph 4.3: Equipment protection and clean up


Addition: Special attention shall be paid to avoid splashes of zinc paint on equipment made of austenitic stainless steels.

6.4

Amendment to the Paragraph 4.4: Ambient conditions


Modified as follows: No final blast cleaning or coating application shall be done if the relative humidity is more than 85 % (90% for zinc ethyl silicate) and when the steel temperature is less than 3 C above the dew point. Coating shall only be applied or cured at ambient and steel temperatures above 0 C. The coating manufacturer shall specify the maximum and minimum application and curing temperature and other relevant limitations regarding application and curing conditions for each product in any coating system. If paint activities take place outdoor, appropriate shelter is required to control the working environment with respect to temperature, relative humidity, wind and risk of detrimental impact from rain, fog or dust. The working environment shall be verified under both indoor and outdoor painting operations. The environmental conditions shall be regularly measured according to Standard ISO 8502-4 Ref[6].

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6.5

Amendment to the Paragraph 4.5: Coating materials


Modified as follows: The selected coating materials shall be suitable for the intended use and shall be selected after an evaluation of all relevant aspects such as: Corrosion protective properties; Requirements to health, safety and environment; Properties related to application conditions, equipment and personnel; Experience with the coating materials and coating system; Availability and economics of coating materials.

All coating materials and solvents shall be protected from ignition sources and shall remain within storage temperatures and storage conditions recommended by the coating manufacturer. All coating materials and solvents shall be stored in the original container bearing the manufacturer's label and instructions. Each product shall have a batch number showing year and month of manufacture and giving full traceability of production. Shelf life shall be included in the technical data sheet. All paints and coating materials shall be fully qualified in accordance with the coating system requirements specified in this document. Approval shall be obtained in writing and shall remain valid for a period of 5 years, unless the chemical formulation or the brand name is later changed. However, the final selection of coating products will be done by selected paint supplier depend on local conditions such as weather conditions, ambient temperature, humidity, pot-life and recoating window. COATING MANUFACTURER shall supply coating materials on a worldwide basis together with the technical service related to these materials. All coats of a paint system including Passive Fire Protection (PFP) shall be supplied from the same COATING MANUFACTURER. Mixing of paints from different MANUFACTURER shall not be allowed. Applicable coating systems are tabulated in Annex A, with the minimum requirements applicable to this project with respect to the corrosivity categories defined in the Section 6.1 of the present specification. Unless specified in this document, the selection of internal coatings for equipment, vessels and tanks (S3 systems) will be defined in consultation with COMPANY on a case-by-case basis. Because of the potentially wide range of
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service conditions that such coatings might be exposed to, it is impractical to specify acceptance and rejection criteria. Such criteria must be agreed between the COMPANY, the COATING MANUFACTURER and the CONTRACTOR. For a coating system to be accepted by the COMPANY, the COATING MANUFACTURER shall qualify the system to prove its suitability for the proposed service. In addition, for potable water, certification of suitability for this service shall be submitted before any coating work is commenced. Similarly the suitability of the proposed coating shall be tested if it is intended for service in demineralised water. Tanks and vessels to be coated and lined internally shall be designed so that effective holiday testing of the completed coating can be carried out. Where holiday testing is not feasible because of the internal structure of the vessel or tank, a coating system applied in a minimum of two coats shall be used. Coating system S1, S2A, S3B, S4, S5 and S7 shall be pre-qualified for the intended use and suitability demonstrated through the pre-qualification tests. The prequalification testing shall be carried out in accordance with Clause 10. For those coating systems which are subject to pre-qualification, the specified coating systems are examples, and alternative coating systems may be used provided these systems are qualified and documented with historical references showing successful use in similar conditions and the requirements of this NORSOK standard are fulfilled. However, for coating system S1 and S7, the number of coats and the coating film thicknesses given in Annex A are minimum requirements which shall apply for coating systems subject to pre-qualification testing. Topcoat colours should be in accordance with Annex B. Light colours shall be used for the internal surfaces of storage tanks / process vessels.

6.6

Amendment to the Paragraph 4.6: Steel materials


Modified as follows: Steel subject to surface preparation on site as a minimum requirement be in accordance with rust-grade B according to SSPC-VIS 3 Ref.[9]. Shop primers shall be regarded as temporary corrosion protection and shall be removed prior to the application of the coating systems herein unless the requirements in 4.7 are fulfilled.

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6.7

Amendment to the Paragraph 4.7: Shop primer


Modified as follows: If a shop primer is considered left on the surface to form an integrated part of the final coating system, it shall be applied in accordance with the following requirements: Blast cleaning on carbon steel substrates shall comply with SSPC SP 10 (Ref[10]). The blast-cleaned surfaces shall be coated before the deterioration of the grade of cleanliness. The primer shall consist of 1 coat zinc ethyl silicate primer with 15 m thickness. Measured on a plane polished steel or glass test plate, the dry film thickness shall be maximum 25 m. Stainless steel surfaces shall be blast cleaned using chloride free garnet to achieve the desired surface profile. The primer shall consist of 1 coat epoxy primer with a dry film thickness of 20 m.

Use of shop primer as an integrated part of the final coating system, can only be considered for coating system S1, S3B, S4, S5, S7 and S8. For coating system S1, S3B, S4, S5 and S7, the pre-qualification requirements in 10.1 shall apply. Areas with intact shop primer shall be sweep blasted to minimum lightly in accordance with SFS 8145, table 1, prior to application of the final coating system. All other areas shall be treated in accordance with the requirements for bare steel.

6.8

Amendment to the Paragraph 4.8: Unpainted surfaces


Modified as follows: The following items shall not be coated unless otherwise specified: Galvanised steel gratings (except if used on floors of escape ways, handrails, etc. where paint shall be applied for safety purpose), Galvanised derrick (except for upper part of the derrick where CAP 437 regulation Ref.[15] shall apply). Galvanised roof and wall cladding sheeting coated and baked with synthetic resin paint, Concrete structures & plastered surfaces provided that safety, visibility marking, or aesthetic purpose are not required, Aluminium and other non ferrous metals (copper, brass, lead, etc) as well as non metallic surfaces (chrome plated, nickel plated, etc), except if identification is required,

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Non ferrous materials such as 90-10 and 70-30 copper nickel alloys, monel, titanium, aluminium bronze and nickel alloys (inconels, hastelloys, etc) when not thermally insulated, Uninsulated duplex, super duplex, 904L SS, operating temperature below 100C, Stainless steel heating / ventilation/ air conditioning ducts, Stainless steel cable trays / ladders and accessories, Stainless steel boltings (SS 316 / 316L, duplex & super duplex, etc), Plastic and plastic coated materials (GRP, GRE, PVC or similar), provided their resistance to UV has been demonstrated (*) and colour coding is not necessary, Machined surfaces provided they have been properly preserved with grease, preservative, etc. Surfaces used for identification purposes, such as nameplates, serial number plates, valve identification signs, gauge glasses and guards, gauge faces and light fixtures, Jacketing materials (SS 316 / 316L, etc.) on insulated surfaces.

Note (*): If UV resistance cannot be demonstrated, all plastic piping or equipment that may suffer from UV radiation shall be covered by 50 m of PU topcoat.

6.9

New Paragraph 4.8 : Stainless steel surfaces to be painted


When painting is requested as specified hereunder, only piping, vessels or other pressure containing equipment are concerned. If stainless steel is connected to carbon steel, the stainless steel part shall be coated 50 mm beyond the weld zone onto the stainless steel. For piping and pressure vessels, the coating for the stainless steel part shall not contain metallic zinc. Under thermal insulation All stainless steel shall be painted under hot or cold thermal insulation. System S6B or S6C shall be applied whatever the stainless steel type.

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Without thermal insulation The following applies:

STAINLESS STEEL TYPE AISI 304, 304L and 321 AISI 316 and 316L AISI 904, duplex, super duplex

SHP / OGT CASES Painted in all cases Painted in all cases Painted for T > 100C

PAINT SYSTEM S6A for T<120C S6C for T 120C S6A for T<120C S6C for T 120C S6A for T<120C S6C for T 120C

6.10

New Paragraph 4.8 : Painting of fastenings


For bolting, the following applies: Internal stainless steel bolts: same painting system as used on vessel internal surfaces (refer to Section 6.24), External PTFE coated (fluorocarbon coated) carbon steel bolts: Not painted. External valves carbon steel bolts for SHP topside facilities and OGT: same painting system as used on valve body.

6.11

Amendment to the Paragraph 4.9: Handling and shipping of coated items


Addition: Coated items shall be stocked off the ground using suitable means (e.g. parallel ridges of rock free sand, wooden timbers placed under the uncoated pipe ends) to avoid damages of the coating. All deterioration caused by failure to comply with these requirements shall be correctly repaired according to the Section 6.26.

6.12

New Paragraph 4.10: Storage of stainless steel items


Stainless steel items shall not suffer from pitting corrosion due to long duration exposure to salty atmosphere (marine / coastal atmosphere).

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Stainless steel items should preferably be stored in closed sheltered area avoiding direct exposure to such environment or painted as soon as received on construction site.

6.13

Amendment to the Paragraph 4.11: Metal coating


Modified as follows: Hot-dip galvanising shall be in accordance with ISO 1461. Minimum coating thickness for structural items and outfitting steel shall be 125 m and 900 g/m. Structural items shall be blast-cleaned before hot-dip galvanising. When additional painting is specified, coating system S6A shall be used. Metal spraying shall be in accordance with the requirements in this NORSOK standard.

6.14

Amendment to the Paragraph 5: Health, safety and environment


Modified as follows: The following documentation shall be provided and used when evaluating coating systems: Chemical name of organic solvent and VOC content in g/l (in accordance with Rules in force in the country where the coating work is performed); Percentage of low molecular epoxy (molecular weight < 700); Content of hazardous substances; Specification of hazardous thermal degradation components; Combustibility; Special handling precautions and personal protection.

CONTRACTOR shall maintain Material Safety Data sheets (MSDS) at the work site for all substances used on the job. CONTRACTOR shall maintain correct labels on containers and make MSDS available to anyone who may come in contact with the substances. All coating products shall as a minimum be in accordance with Rules, Regulations and Laws in force in the country where the coating work is performed. Content of quartz and heavy metals in blast cleaning media (see ISO 8504-2) shall be given.

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6.15

Amendment to the Paragraph 6.1: Pre-blasting preparations


Addition: The design of the item to be painted shall be such that it creates no interstice and inaccessible area. Blast cleaning shall not be performed on surfaces that are moist or may become moist before the primer coat is applied. It is therefore recommended to perform blast cleaning during daylight hours only, and followed by the paint application within the 4 hours after blast-cleaning operation (in any case the paint application shall be performed prior to any rust formation or deterioration of the grade of cleanliness and/or surface profile).

6.16

Amendment to the Paragraph 6.2: Blast cleaning


Modified as follows: The abrasive products shall be delivered sealed in hermetic and clearly identifiable packaging. Any product delivered in defective packaging shall be rejected. Abrasive product shall be stored sheltered from the elements. Blasting abrasives shall be dry, clean and free from contaminants, which will be detrimental to the performance of the coating. Size of abrasive particles for blast cleaning shall be such that the prepared surface profile height (anchor pattern profile) is in accordance with the requirements for the applicable coating system. Grit shall be used as blast medium except for stainless steel substrates, for which garnet shall be used. The garnet shall be free from chlorides when used on stainless steel substrates. Conductivity of abrasives shall be less than 150.10-6 S/cm as per the Standard ASTM D4940 (Ref[12]). The use of copper slag or silica sand is prohibited.

6.17

New Paragraph 6.2.1: Blast cleaning of carbon steel


All surfaces to be coated shall be blast-cleaned according to: the grade of cleanliness (SSPC-SP 10(1) standard Ref[10]), the surface profile Ra / Rz (ISO 8503 standard Ref[7])

specified for each system in Annex A. The blast cleaning procedure shall be submitted to COMPANY for approval.

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(1): For the particular case of Drilling equipment facing mud, the grade of cleanliness SSPC-SP 5 Ref[11] is required (see paint system S9 in Annex A).

6.18

New Paragraph 6.2.2: Blast cleaning of stainless steel


Stainless steel surfaces to be coated shall be etched or degreased and blastcleaned with abrasive containing no iron or iron oxide and being chlorine-free and chloride-free. The blast cleaning procedure to be submitted to COMPANY for approval shall include the abrasive composition to obtain an anchor profile of approximately 25m to 45 m.

6.19

New Paragraph 6.2.3: Surface preparation of galvanised steel


Galvanized steel to be coated shall be cleaned, degreased and etched.

6.20

Amendment to the Paragraph 6.3: Final surface condition


Addition: The surface to be coated shall be clean, dry, free from oil/grease, and have the specified roughness and cleanliness until the first coat is applied. In any case, any surface that has been blast-cleaned shall be coated on the same day. Ferrous contamination shall be checked on the blast-cleaned stainless steel surfaces.

6.21

Amendment to the Paragraph 7.1: General


Addition: The finishing coat of the required colour shall be sufficiently opaque to cover the shade of the undercoat. The COATING MANUFACTURERs indications shall be observed, giving special attention to: Choice of solvents, Mixing instructions, Time limit for the paint to be used once mixed, Time required for the paint to dry before another coat layer can be applied, Equipment required for paint application, Ambient temperature and relative humidity, Steel temperature.

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SPEC - PAINTING SPECIFICATION

All mating surfaces of equipment subject to outdoor exposure shall be coated with the full coating system prior to assembly (saddles, skirts, base plates, bolted components, flanges, etc.).

6.22

Amendment to the Paragraph 7.3: Application


Modified as follows: Paint shall always be applied to surfaces that are dry, clean and degreased, for both coating on substrate and previous coat. For each coat, a stripe coat shall be applied by brush to all welds, corners, behind angles, edges of beams etc. and areas not fully reachable by spray with the same product than this to be applied on the surface to be painted, in order to obtain the specified coverage and thickness. Edges of existing coating shall be feathered towards the substrate prior to overcoating. Each coat shall be applied uniformly over the entire surface. Skips, runs, sags and drips shall be avoided. Each coat shall be free from pinholes, blisters and holidays. Contamination of painted surfaces between coats shall be avoided. Any contamination shall be removed. The thickness of each coat, including frequency and tolerance shall be checked by the CONTRACTOR according to ISO 19840. The values shall be recorded and made available to COMPANY.

6.23

New Paragraph 7.3.1: Zinc ethyl silicate application


During application, the product shall be continuous stirred. If relative humidity is low, it shall be sprayed with fresh water for at least two hours after application to enhance curing. The primer coat shall be uniform and continuous. The thickness of the applied coat shall not be thicker than 1.5 time the specified one. Before the subsequent coat is applied, this primer shall be subjected to a MEK test as per ASTM D 4752 to ensure that hydrolysis is complete. If complete hydrolysis is not obtained within eight days of application, the coating shall be completely removed and re-applied.

6.24

New Paragraph 7.3.2: Internals


For the internals (including bolting) of any process equipment, paint system to be applied shall be the same as used on adjacent surfaces (if any).

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SPEC - PAINTING SPECIFICATION

When cathodic protection is applied inside process equipment, all the internals (including bolting) shall be painted, even if they are in CRA, with the purpose to reduce cathodic area. In this case and as a general rule, particular attention shall be paid when dissimilar materials are used for the equipment and internals. A tie-coat shall be applied if necessary to enhance adhesion between the coating to be applied and the external surface of the internals.

6.25

New Paragraph 7.3.3: Nozzles


Coating application at nozzle arrangement shall be as shown below.

6.26

New Paragraph 7.4: Coating repairs


Detailed coating repair procedure shall be submitted to COMPANY for approval. Any repair shall be performed according to the relevant surface preparation and paint system.

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SPEC - PAINTING SPECIFICATION

All the stages of the repair and touch-up process shall be inspected and tested according to the requirements of Section 6.30.

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SPEC - PAINTING SPECIFICATION

6.27

Amendment to the Paragraph 8.2: Coating materials


Modified as follows: The materials for metal spraying shall be in accordance with the following: Aluminium: Aluminium alloy: Type Al 99.5 of DIN 8566-2 or equivalent. Aluminium alloy with 5 % Mg, DIN 8566-2 AlMg5 or equivalent.

All coating metals shall be supplied with product data sheets and quality control certificates, and be marked with coating metal manufacturer's name, manufacturing standard, metal composition, weight and manufacture date. Metal coating shall be sealed as specified in coating system S2C in Annex A.

6.28

Amendment to the Paragraph 10.1: Pre-qualification of products


Modified as follows: Application and Dry Film Thickness will be subject to the paint manufacturers manual/instruction and qualification including salt spray test. The requirements for pre-qualification prior to use are applicable to coating system S1 (applied on carbon steel) and to coating system S2A, S3B, S4, S5, S7. Acceptance criteria in the pre-qualification testing are considered as minimum performance requirements. Unless otherwise specified, pre-qualifications carried out according to earlier revisions of this NORSOK standard are valid provided the coating system fulfils all other requirement in this revision and provided such pre-qualification testing was started before this revision was issued. In a pre-qualified coating system, the approved topcoat may substitute another prequalified topcoat provided the intermediate coating is the same and the film-thickness of the topcoats are equal. When a shop primer is an integrated part of coating system S1, S3B or S7, the following shall apply: One coating system (system S1, S3B or S7) shall be pre-qualified with and without the shop-primer. Both systems shall pass the test in Table 1; The shop primer may then be used as an integrated part of a compatible coating system which has been pre-qualified in accordance with Table 1 with or without shop primer.

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SPEC - PAINTING SPECIFICATION

To form an integrated part of coating system S4 and S5, the complete coating system with shop primer shall be pre-qualified according to Table 1. Table 1 - Pre-qualification tests for coating materials
TEST Seawater immersion according to ISO 20340 Testing is required for the following coating systems: Coating system S3B and S7. According to ISO 20340. Supplementary requirements: Ageing resistance according to ISO 20340, procedure A Testing is required for the following coating systems: Coating system S1, S2A, S3B, S4, S5A and S5B. Coating system S7 when used in tidal or splash zones. 1. Chalking (see ISO 4628-6): Maximum rating 2. Applicable to coating system S1 only. 2. Adhesion (see ISO 4624): Minimum 5.0 MPa and maximum 50 % reduction from original value. 3. Overcoatable without mechanical treatment obtaining minimum adhesion of 5.0 MPa. 4. Adhesion (see ISO 4624) for coating system S5A and S5B: Maximum 50 % reduction from original value, minimum 2.0 MPa for cement based products and minimum 3.0 MPa for epoxy based products. 5. Water absorption after complete ageing resistance test shall be reported for coating system S5A. Cathodic disbonding according to ISO 20340. Coating system S3B, S7. According to ISO 20340. According to ISO 20340. ACCEPTANCE CRITERIA

Notes: 1. Acceptance criteria are considered as minimum performance requirements. 2. Adhesion testing shall be performed by using equipment with an automatically centred pulling force. For coating system S4, adhesion testing may be conducted on coating without non-skid aggregates on test panels not exposed to the above test environments. 3. The acceptance criteria to be used in this NORSOK standard for corrosion from scribe shall be corrosion from the 2 mm wide scribe. Thus, for this NORSOK standard, the 0.05 mm scribe specified in ISO 20340 may be omitted and the test plate dimensions may be reduced to 75 mm x 150 mm x 5 mm. 4. The thickness of coating system S5A to be tested shall be 6 mm. 5. Tests on coating system S5A and S5B shall be performed on material without reinforcement. 6. Tests on coating system S5A and S5B shall be carried out on system without topcoat.

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SPEC - PAINTING SPECIFICATION

6.29

Amendment to the Paragraph 10.2.5: Qualification of supervisors, foremen and QC personnel


Modified as follows: Personnel carrying out inspection or verification shall be qualified individually by an approved organisation (ACQPA, FROSIO, NACE International level 3, etc). Inspectors, according to NACE Inspector level II, may carry out the inspection work under the supervision of an inspector level III. Supervisors and foremen shall be qualified to tradesman level and should be qualified in accordance with NACE level II.

6.30

Amendment to the Paragraph 11: Inspection and testing


Modified as follows: Testing and inspection shall be carried out in accordance with Table 3. Surfaces shall be accessible until final inspection is carried out.

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SPEC - PAINTING SPECIFICATION

Table 3 - Inspection and testing


Test type Method Frequency Acceptance criteria
Temperature of substrate at least 3C above dew point, Maximum humidity 85% RH (90% for inorganic zinc silicates), Ambient temperatures as per product data sheets (usually > 10C for epoxy and > 5C for polyurethane), Weather conditions (no rain or fog, refer to Section 6.4). Rounding of corners, sharp edges to 2 mm radius minimum, fabrication defects. Form, quality and continuity of welds. Grade of cleanliness for CS surfaces Cleanliness SSPC-VIS 1 Ref[8] ISO 8502-3 100% visual of all surfaces Spot checks SSPC-SP 10 (4) Maximum quantity and size rating 2 Maximum conductivity corresponding to 20 mg/m NaCl CS surfaces: Roughness ISO 8503 Each component of once per 10 m a) Grade Medium G b) 50 m to 85 m (Rz) SS surfaces: 25 m to 45 m State of curing of primer and of each coat Curing test (for Zn silicate) Wet Film Thickness immediately after application In accordance with SUPPLIER product data sheets Rating 4-5 In accordance with SUPPLIER product data sheets Coating to be completely removed and re-applied Reblasting No blasting or coating

Consequence

Environmental conditions

Before start of each shift + minimum twice per shift

Construction quality

ISO 8501-3

100% of all surfaces

Defects to be eliminated by grinding

Reblasting Recleaning and retesting until acceptable Repeated washing with potable water and retesting until acceptable

Salt test

ISO 8502-6 and ISO-8502-9

Spot checks

ASTM D4752

Each component or once per 10 m

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SPEC - PAINTING SPECIFICATION

Test type
Interval between coats Visual examination of coating Holiday detection Dry Film Thickness

Method
-

Frequency
-

Acceptance criteria
In accordance with SUPPLIER product data sheets No defects such as orange peel, cracking, bubbling, pinholes, runs and sags, blistering, etc. No holidays ISO 19840 and coating system data sheet

Consequence
-

NACE RP0188 voltage, see table 1 ISO 19840. Calibration on a smooth surface DFT 100 m: Cross-cut test as per ISO 2409 Ref[5] carried out when coating system is fully cured

100% of surface after each coat

Repair of defects

100% of surface

Repair and retesting Repair, additional coats or recoating as appropriate

ISO 19840

Spot checks

Class 0

Coating to be rejected (i.e. completely removed and re-applied)

Adhesion

DFT 100 m: ISO 4624 using equipment with an automatic centred pulling force, and carried out when coating system are fully cured Coating to be rejected (i.e. completely removed and reapplied)

Spot checks

See notes below

Notes: 1. For coating system S2C, adhesion during CPT shall be minimum 9.0 MPa. Adhesion measured during production shall be minimum 7.0 MPa for any single measurement. For coating system S3A, S3C, S3D, S3E, S3F and S3G, maximum 30 % reduction from the CPT is acceptable. Absolute minimum value is 5 MPa. For the remaining coating systems, 50 % reduction of average adhesion value from the CPT is acceptable as minimum adhesion during production coating. Absolute minimum value is 5 MPa. SSPC SP 5 for drilling equipment facing mud (see paint system S9A in Annex A).

2. 3.

4.

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SPEC - PAINTING SPECIFICATION

6.31

Amendment to the Annex A: Coating systems


Modified as follows: Coating for structural steel, equipment and piping shall be selected depending on the nature of surface, presence of insulation, exposure and maximum operating temperature.

STRUCTURES
applicable to SHP topsides and drilling facilities, OGT, Supply Base and Jetty (including structures associated to equipment / piping)

EXPOSURE

MATERIALS Carbon steel (including structures, piping supports, vessels supports, etc.)

OPERATING TEMPERATURE T < 120C T < 120C T < 120C T < 120C T < 120C T < 120C

COATING SYSTEM S1 S4 S6A S6A S5A S5B

Atmospheric zone

Walkways, escape routes and lay down areas in carbon steel Stainless steel Galvanised surfaces

Under epoxy based fire protection Under cement based fire protection

Carbon steel (including structures, piping and vessels supports)

ROOMS
applicable to SHP topsides, OGT, Supply Base and Jetty

EXPOSURE Internal and fully dry and ventilated areas

MATERIALS Carbon steel

OPERATING TEMPERATURE T 80C

COATING SYSTEM S8

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SPEC - PAINTING SPECIFICATION

PIPING, PRESSURE VESSELS AND STORAGE TANKS EXTERIOR


applicable to SHP topsides and drilling facilities, OGT, Supply Base and Jetty

EXPOSURE

MATERIALS

OPERATING TEMPERATURE T < 120 C Uninsulated 120C T < 200C 200C T < 400C T 400C T < 120 C

COATING SYSTEM S1 S2B1 S2B2 S2C S2A S2B1 S2B2 S6A S6B S6C S6A

Carbon steel

Atmospheric zone

Insulated

120C T < 200C 200C T < 400C

Uninsulated Stainless steel Insulated Uninsulated or insulated Galvanised steel Uninsulated

T < 120C T < 120C T 120C T < 120C

PIPING, PRESSURE VESSELS AND STORAGE TANKS INTERIOR


applicable to SHP topsides and drilling facilities, OGT, Supply Base and Jetty

EXPOSURE Potable water Seawater / fresh water Stabilised crude, diesel, condensate, etc. Hydrocarbons, produced water Methanol, mono ethyl glycol, etc. Mud

MATERIALS Carbon steel Carbon steel Carbon steel

OPERATING TEMPERATURE T < 60C T < 60C T < 60C T < 75C, P < 3 bar

COATING SYSTEM S3A S3B S3C S3D S3E S3F S3G S9A

Carbon steel

T < 80 C, P < 70 bar T < 130C, P < 30 bar

Carbon steel Carbon steel

T < 40C T < 100C

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SPEC - PAINTING SPECIFICATION

JACKET
OPERATING TEMPERATURE T < 120C COATING SYSTEM S1 S6A S7B S7A T < 50C S7A S7A

EXPOSURE Atmospheric zone Splash zone (Jacket , Conductor pipes) Splash zone (Other structural elements)

MATERIALS Carbon steel Stainless steel Carbon steel Carbon steel Stainless steel Super Duplex SS

T < 50C

Addition : SUBSEA PERMANENT SUBMERGED EQUIPMENT


OPERATING TEMPERATURE T < 50C 50C T < 100C T < 50C
(1)

EXPOSURE Submerged zone

MATERIALS Carbon steel

COATING SYSTEM S7A (2) S6B or S9A S7A (2) S6B or S9A

Submerged zone

Stainless steel

50C T < 100C

Note : (1) Stainless steel is including SS316L, Duplex & Super Duplex SS and Alloy 625. (2) S7A is same as coating system S7 of FEED Painting Specification (SHG-MEES-1-0101_Rev. C).

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SPEC - PAINTING SPECIFICATION

A.1

Coating system S1 (shall be pre-qualified)


Minimum number of coats Total MDFT m

Application (if not specified under others)

Surface preparation

Coating system

MDFT m

External surface of carbon steel structures, tanks, vessels, piping and valves Carbon steel in atmospheric zone with maximum operating temperature between -30C and 120C - Structural steel - Exterior of equipment, vessels, piping and valves (not insulated) Underside of bottom deck included piping, jacket above splash zone General notes: 1. If the second coat is not applied immediately after a zinc rich primer has cured, or if the primer is exposed to humid or outdoor conditions prior to application of the second coat, a epoxy tie-coat shall be applied on top of the primer immediately after the primer has cured. When this coating system is used for accessible deck areas, a non-skid aggregate shall be added to the second last coat. Prior to applying the coating where the non-skid aggregates are added, the primer and the succeeding coat(s) shall be applied to a MDFT of 175 m and fully cured. Chalking rating 1 (see Table 1) or better should be preferred for externally exposed surfaces. Zinc rich primer shall be in accordance with ISO 12944-5. Specialized coating systems with at least two coats and without zinc rich primers, may be selected for particularly exposed areas on installations provided the coating system is pre-qualified in accordance with 10.1, the coating thickness is > 1000 m NDFT and provided relevant successful field experience is documented. Painting MDFT for inaccessible areas (if any) may be increased (up to 1.5 times MDFT of the applicable system) since these areas will not be accessible later for touch up paint and re-paint during the platform maintenance periods. The applicability of this requirement shall be reviewed on a case by case basis depending on the selected Suppliers paint system.

Cleanliness: SSPC SP 10 Roughness: ISO 8503:Grade Medium G or ISO 8503-5: 50 to 85 m (Rz) 3 Zinc rich primer Epoxy midcoat Polyurethane topcoat 60 160 60 280

2.

3. 4. 5.

6.

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SPEC - PAINTING SPECIFICATION

A.2
Application

Coating system S2 (system S2A shall be pre-qualified)


Minimum number of coats Total MDFT m

(if not specified under others)

Surface preparation

Coating system

MDFT m

External surface of carbon steel tanks, vessels, piping and valves - Coating system no. 2A (S2A) shall be used for insulated surfaces in atmospheric zone with maximum operating temperature between -30C and 120C Cleanliness: SSPC SP 10 Roughness: ISO 8503: Grade Medium G or ISO 8503-5: 50 to 85 m (Rz) 2 System S2B1: 2 coats of epoxy phenolic 2 x 100 200

System S2A: 2 coats of epoxy 2 x 150 300

Coating system no. 2B1 (S2B1) shall be used for uninsulated and insulated surfaces exposed to atmospheric zone with maximum operating temperature 120 C up to 200C.

Coating system no. 2B2 (S2B2) shall be used for uninsulated and insulated surfaces exposed to atmospheric zone with maximum operating temperature 200 C up to 400C. Coating system no. 2C (S2C) shall be used for all carbon steel surfaces exposed to atmospheric zone with maximum operating temperature 400C. General notes: Cleanliness: SSPC SP 10 Roughness: ISO 8503: Grade Medium G or ISO 8503-5: 50 to 85 m (Rz)

System S2B2: 3 Zinc ethyl silicate primer 2 coats of silicone aluminium 60 2 x 25 110

System S2C: / Thermally sprayed aluminium or alloys of aluminium Sealer 200 (Note 2) 200

1. The following is applicable to coating system S2C only: All metallized surfaces shall be sealed in accordance with the following requirements: The sealer shall fill the metal pores. It shall be applied until absorption is complete. There should not be a measurable overlay of sealer on the metallic coating after application. The materials for sealing the metal coating shall be aluminium silicone. Volume solids in the sealers when applied shall be 15% nominal. 2. Painting MDFT for inaccessible areas (if any) may be increased (up to 1.5 times MDFT of the applicable system) since these areas will not be accessible later for touch up paint and re-paint during the platform maintenance periods. The applicability of this requirement shall be reviewed on a case by case basis depending on the selected Suppliers paint system.

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SPEC - PAINTING SPECIFICATION

A.3
Application (if not specified under others)

Coating system S3 (system S3B shall be pre-qualified)


Minimum number of coats Total MDFT m

Surface preparation

Coating system

MDFT m

Internal surface of carbon steel storage tanks / process vessels: System S3A: Cleanliness: SSPC SP 10 Roughness: ISO 8503: Grade Medium G or ISO 8503-5: 50 to 85 m (Rz) or 3 1) 3 coats of epoxy When solvent based epoxy is used or 2) 2 coats of epoxy When solvent free epoxy is used System S3B: 1) 2 coats of epoxy According to pre-qualification or or 2) 3 coats of Glass flake epoxy for CS caissons 3x500 1500 2x300 600 3x100 300

Coating system S3A Potable water tanks T < 60C

Coating system S3B Seawater / fresh water T < 60C

2x175

350

Coating system S3C Tanks for stabilised crude, diesel and condensate Coating system S3D Process vessels with P < 3 bar, T < 75C Coating system S3E Process vessels with P < 70 bar, T < 80C Coating system S3F Process vessels with P < 30 bar, T < 130C Coating system S3G Vessels for methanol, mono ethyl glycol, etc. REVISION NO. 4 1 2

System S3C: 2 coats of epoxy 300

Process vessels: Epoxy coat (General Note 5)

System S3D: As for coating system no. 3A (S3A) or according to coating manufacturers recommendations. solvent free or solvent based epoxy is recommended System S3E: solvent free or solvent based or modified novolac epoxy is recommended System S3F: solvent free novolac epoxy is recommended

(General Note 5)

System S3G: 1 coat of Zinc ethyl silicate 50 to 90m 50 to 90m

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SPEC - PAINTING SPECIFICATION

General notes: 1. 100 % holiday inspection in accordance with NACE RP0188 (table 1) is required for all internal surfaces of tanks, except for coating system no. 3B (S3B) and 3C (S3C) where the tank tops and upper 1 m of walls shall be inspected. Coating system no. 3G (S3G) shall not be holiday tested. Adhesion test shall be carried out on separate test plates, minimum adhesion values in accordance with ISO 4624 shall be 5.0 MPa when using automatically centred test equipment. When solvent based coating is used, the maximum coating thickness given on the paint manufacturers technical data sheet shall not be exceeded. External of lined vessel shall be marked clearly in black letters: LINED VESSEL, NO HOT WORK. Process vessels coating systems are only informative. Lining materials for carbon steel storage tanks / process vessels are subject to special evaluation, and shall always be approved by the purchaser. As a minimum the following shall be evaluated: Medium Operating temperature Operating pressure Experience with product Properties with respect to explosive decompression

2. 3. 4. 5.

Specific notes: Coating system no. 3A: 1. All products used internally in potable water tanks shall be approved for such use. For potable water, certification of suitability for this service shall be submitted before any coating work is commenced. Similarly the suitability of the proposed coating shall be qualified if it is intended for service in de-mineralised water. Coating system no. 3B: 1. 2. All products used internally in fresh water tanks shall be approved for such use. The coating system is subject to pre-qualification in accordance with Table 1.

Coating system no. 3C: System to be applied to the flat bottoms and lower 1 m of walls, and to the roofs and upper 1 m of walls. Coating system no. 3D: 1. The coating should be cured as close to operating temperature as possible.

Coating system no. 3G: Thickness shall be confirmed in accordance with manufacturers technical data sheet.

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SPEC - PAINTING SPECIFICATION

A.4

Coating system S4 (shall be pre-qualified)


Minimum number of coats Total MDFT m

Application (if not specified under others)

Surface preparation Cleanliness:

Coating system

MDFT m

Walkways, escape routes and lay down areas. Coating system (S1) may be used on other deck areas. General notes:

SSPC SP 10 Roughness: ISO 8503: Grade Medium G or ISO 8503-5: 50 to 85 m (Rz) 3

2 coats of glass flake epoxy 1 coat of antiskid glass flake epoxy

2725

2725

1. Light colour non-skid aggregates shall be used. 2. Particle size of non-skid aggregate to be 1 mm to 5 mm. 3. Aggregates shall have a uniform spread. 4. Coating systems for escape route and lay down areas shall have adequate properties related to water absorption, impact resistance, coefficient of friction, hardness and flexibility.

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SPEC - PAINTING SPECIFICATION

A.5

Coating system S5

A.5.1 Coating system S5A (shall be pre-qualified)


Application (if not specified under others) Minimum number of coats 1 or 2 Total MDFT m 50

Surface preparation Cleanliness: SSPC SP 10

Coating system 1) 1 coat epoxy primer or 2) 1 coat zinc rich epoxy 1 x epoxy tie coat

MDFT m 50 60 25

Under epoxy based fire protection

Roughness: ISO 8503: Grade Medium G or ISO 8503-5: 50 to 85 m (Rz)

85

General notes: 1. Stud welding shall be done before final blast cleaning. 2. If the passive fire protection material is not applied immediately after the primer has cured, or if the primer is exposed to humid or outdoor conditions prior to application of the passive fire protection material, coating alternative 2) shall be used. 3. Coating system (S2) (without sealer or topcoat) may be used as substrate for epoxy based passive fire protection, provided this is approved by the manufacturer of the passive fire protection coating. 4. The coating system and products shall be approved by the manufacturer of the passive fire protection coating. 5. Topcoating on top of the passive fire protection shall be in accordance with the passive fire protection manufacturers recommendation.

A.5.2 Coating system S5B (shall be pre-qualified)


Application (if not specified under others) Minimum number of coats Total MDFT m

Surface preparation Cleanliness: SSPC SP 10

Coating system

MDFT m

Under cement based fire protection

Roughness: ISO 8503: Grade Medium G or ISO 8503-5: 50 to 85 m (Rz)

1 coat zinc rich epoxy 1 coat epoxy

60 200

260

General notes: 1. Stud welding shall be done before final blast cleaning. 2. If the epoxy is not applied immediately after the primer has cured, or if the primer is exposed to humid or outdoor conditions prior to application of the epoxy, a tie coat shall be applied on top of the zinc rich epoxy primer immediately after the primer has cured. 3. The 200 m epoxy may be applied as 2 x 100 m. 4. The coating system and products shall be approved by the manufacturer of the passive fire protection coating.

5.

Topcoating on top of the passive fire protection shall be in accordance with the passive fire protection manufacturers recommendation.

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SPEC - PAINTING SPECIFICATION

A.6

Coating system S6
Minimum number of coats Total MDFT m

Application (if not specified under others) Un-insulated stainless steel when painting is required in atmospheric zone with operating temperature between -30C and 120C. Aluminium when painting is required. Galvanised carbon steel in atmospheric zone T < 120C Insulated stainless steel piping and vessels in atmospheric zone at operating temperatures between -30C and 120C Un-insulated or insulated stainless steel when painting is required in atmospheric zone with T 120C General notes:

Surface preparation

Coating system

MDFT m

Sweep blasting with chloride free garnet to obtain anchor profile of approximately 25 m to 45 m.

System S6A: 3 1 coat epoxy primer 1 coat epoxy 1 coat topcoat 50 100 75 225

Cleaning with alkaline detergent followed by hosing with fresh water. Sweep blasting with chloride free garnet to obtain anchor profile of approximately 25 m to 45 m. Sweep blasting with chloride free garnet to obtain anchor profile of approximately 25 m to 45 m.

System S6B: 2 2 coats immersion grade epoxy phenolic 2 x 125 250

System S6C: Silicone aluminium

30

30

1. Coatings for stainless steel shall not contain metallic zinc. 2. 6Mo and 25Cr duplex stainless steel valves may be left uncoated. When such valves are welded into the piping system, the coating shall cover the weld zone and an additional 40 mm of the valve. 3. When coating stainless steel with operating temperatures above 120 C, 30 m (NDFT) of a high temperature modified silicone paint suitable for the operating temperatures shall be used. 4. All galvanised carbon steel shall be painted, except for galvanised steel gratings (refer to section 6.8 of the present project specification).

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SPEC - PAINTING SPECIFICATION

A.7

Coating system S7 (shall be pre-qualified)


Minimum number of coats Total MDFT m

Application (if not specified under others) Submerged carbon steel and carbon steel in the splash zone, except jacket & conductor pipe parts in the splash zone T 50C Carbon steel jacket and conductor pipe parts in the splash zone T 50C Stainless steel, duplex and super duplex stainless steel in submerged and splash zone T 50C General notes:

Surface preparation

Coating system

MDFT m

Cleanliness: SSPC SP 10 Roughness: ISO 8503: Grade Medium G or ISO 8503-5: 50 to 85 m (Rz) 2

System S7A: Epoxy coat

2 x 175

350

System S7B: Glass Flake Epoxy

2 x 500

1000

Sweep blasting with chloride free garnet to obtain anchor profile of approximately 25 m to 45 m.

System S7A: Epoxy coat

2 x 175

350

1. The coating system shall always be used in combination with cathodic protection. 2. The coating system is aimed at ambient operating temperatures and maximum 50C. For higher operating temperatures, a specific evaluation and performance documentation is needed. For temperatures between 50C and 100C, coating system (S6B) or (S9), i.e. 2 coats immersion grade epoxy phenolic, may be considered as adequate. 3. For the splash zone, corrosion allowance in accordance with applicable regulatory requirements shall always be used in addition to the coating system.

4. Anti-fouling may be required. 5. Piping embedded in concrete shall be corrosion coated at least 300 mm into concrete. 6. Application using an additional number of coats with lower film thicknesses is acceptable provided each coat is applied and cured in accordance with the coating manufacturers recommendation and provided all other requirements in this NORSOK standard are fulfilled.

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SPEC - PAINTING SPECIFICATION

A.8

Coating system S8
Minimum number of coats 1 Cleanliness: SSPC SP 10 2 B. Zinc rich epoxy Epoxy tie-coat 60 25 85 Total MDFT m 150

Application (if not specified under others) Carbon steel with maximum operating temperature 80C in internal and fully dry and ventilated areas. General notes:

Surface preparation

Coating system A. 1 coat epoxy

MDFT m 150

1. This coating system shall only be used if the areas are only exposed to fully dry indoor conditions during fabrication, intermediate storage, installation and operation. The coating system shall not be used on surfaces where water condensation may occur. 2. Reduced requirements (maximum 50 mg/m) to salt on surface prior to coating is acceptable. 3. Surface preparation to minimum St 2 may be used for touch-up. 4. Topcoat may be applied if specific colours are specified. 5. Equipment to be installed in non-corrosive areas as defined in the first note above, for example electrical rooms, control rooms, living quarters, etc., may normally be coated with suppliers standard coating system by either electro(powder) deposition method or electro-dipping method. All such coating systems shall be subject to written acceptance from the purchaser.

REVISION NO. 4

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SPEC - PAINTING SPECIFICATION

A.9
Application

Internal coating system S9A for Drilling Equipment facing mud


Minimum number of coats Total MDFT m

(if not specified under others) Internal surfaces of: - Drilling mud treatment tanks and trip tank on solids control module - Mud gas separator - Active and reserve mud tanks Mud guns Agitators

Surface preparation

Coating system

MDFT m

Cleanliness: SSPC SP 5

2 coats of epoxy phenolic

2 x 125

250

REVISION NO. 4

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SPEC - PAINTING SPECIFICATION

6.32

Amendment to the Annex B: Colours (informative)


Modified as follows: Applicable topcoat finish colour scheme and colour code bands for piping for Shwe project are detailed herebelow as per BS 4800 Ref[13] and RAL where applicable Ref[14]. Colour Code Bands for Piping Code bands shall be placed at all junctions, at both sides of valves, service appliances, bulk heads, wall penetrations and at any other places where identification is necessary. The code bands width and the number of bands will depend on the pressure rating as follows: 150 lb 300 lb 600 lb 900 lb 1500 lb 2500 lb 1 band, 25 mm wide 2 bands, each band 25 mm wide at 50 mm spacing centre to centre 3 bands, each band 25 mm wide at 50 mm spacing centre to centre 1 band, 50 mm wide 2 bands, each band 50 mm wide at 75 mm spacing centre to centre 3 bands, each band 50 mm wide at 75 mm spacing centre to centre API 3000/5000 psig API 7500 psig API 10000 psig - 1 band, 75mm wide - 2 bands, each band 75mm wide at 100 mm spacing centre to centre - 3 bands, each band 75mm wide at 100 mm spacing centre to centre

REVISION NO. 4

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SPEC - PAINTING SPECIFICATION

Band Colours for Service Identification Gas Produced Water Condensate Hot Water Air Water Potable Water MEG/Glycol Hydraulic Oil & Lube Oil Fire Water BOP Accumulator System HP Kill & Choke and HP Mud HP Cement Yellow Brown Light Brown Silver Grey Green Light Blue Blue Orange Light Green Red Light Green Red Dark Green

BS 4800 Code 10E53 06C39 08C35 10A03 16C33 14E53 18E51 06E51 12E51 04E53 12E51 04E53 14C39

(For GRE, Cu-Ni pipes where there is no painting)

Piping Identification System Units: Inches

TYPE 1 2 3 4 5

PIPE O.D. (Inch) A 0.75-1.25 1.50-2.00 2.50-6.00 8.00-10.00 Over 10.00

IDENTIFICATION LEGEND B 0.75 1.00 2.25 4.00 5.00 C 8.00 8.00 12.00 24.00 32.00 D 0.75 1.00 2.25 4.00 5.00 0.50 0.75 1.25 2.25 3.75

FLOW DIRECTION ARROW E 1.31 1.75 3.94 7.00 8.75 F 0.75 1.00 2.25 4.00 5.00 G 0.30 0.40 0.90 1.60 2.00

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SPEC - PAINTING SPECIFICATION

Line Service and Flow Direction A description of the line service and flow direction shall be clearly painted on both sides of the piping at an interval of no more than 6m and at bends.

REVISION NO. 4

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SPEC - PAINTING SPECIFICATION

Colour Scheme for Shwe Project


Item Structural Steel, beams, girders, underside of drip pan, pipe support, structure underside Helideck, footway and stairway supports, boat landing, ladders, Instrument and Lighting Stands, etc. Flare Tower / Boom Conductor pipes above Splash zones Splash Zones including Conductor pipes, etc. Pedestal Crane Pedestal Crane Boom Handrails Inside Drip Pans Well Heads Gratings - New - Maintenance only Deck Floor Escape Routes Fire Fighting and Safety Equipment & Firewater lines Structural Skids Handrails (if any) Chemical Tanks (if any) All others inside the package including equipment, vessels, piping, etc. Colour Yellow Alternate Red & White Yellow Black Yellow Alternate Red & White Orange Light Grey Pale Green Galvanized Grey Silver Grey Green with White diagonal stripes Red Yellow Orange Light Grey with Black stripes Light Grey BS4800 / RAL code RAL 1003 04-E-53 00-E-55 RAL 1003 00-E-53 RAL 1003 04-E-53 00-E-55 06-E-51 10-A-03 14-C-31 18-B-21 RAL 7001 14-E-53 00-E-55 04-E-53 RAL 1003 06-E-51 10-A-03 00-E-53 10-A-03

Packages and Skids (Except fire fighting & safety equipment/skids)

Pipeworks except Firewater lines (with code bands, line service and flow direction) Hydrocarbon Drains All others Pressure Vessels, Columns, Heat Exchangers, Heaters and associated supports, HVAC Duct (mild carbon steel, if painted) Pumps, Motors, Generators, Transformers, Ventilation fans and other moving equipment Storage Tanks including Lube Oil Tanks Mud Tanks Chemical Tanks Jib Crane and Gantry Crane booms and monorail beams Dangerous Obstructions Exhaust / Vent Stack Risers
REVISION NO. 4 SHG-ME-ES-303-0101 CONFIDENTIAL - Do Not Disclose Without Authorisation
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Light Grey Black Light Blue Light Grey Pale Green Pale Green Dark Grey Light Grey with Black stripes Alternate Yellow & Black Alternate Red & White Silver Yellow

10-A-03 00-E-53 16-C-33 10-A-03 14-C-31 14-C-31 RAL 7042 10-A-03 00-E-53 RAL 1003, 00-E-53 04-E-53 00-E-55 BS or RAL RAL 1003
Page 43 of 49

SPEC - PAINTING SPECIFICATION

Riser guards marking Instrument Equipment (Panels, etc.) including LQ Electrical Panels, Boards and Enclosures (indoor & outdoor) Helideck Deck background Ring around H Letter H and Identification Lettering Exit Arrows Outer edge of deck and safety net frame and netting approach / take of sector sign Living Quarter & Buildings Interior walls Ceilings Exterior walls Fire Fighting & Safety Equipment

Alternate Red & Black Off White Light Grey Dark Green Yellow White Yellow White

04-E-53 00-E-53 10-B-15 10-A-03 14-C-39 RAL 1003 00-E-55 RAL 1003 00-E-55

Off White White Pale Green Red

10-B15 00-E-55 14-C-31 04-E-53

External Painting Works for subsea permanent submerged equipments and topside subsea control Equipment such as Manifold, UDM, Jumper, TUTU, HPU and SCU, etc.
Equipment RED WHITE RAL9002 YELLOW RAL1004 X X X X X X X X X (With FMC std cut-thru text) X X Background Yellow with black stripes X ORANGE RAL2004

Completion Equipment Xmas Tree structure frame Xmas Tree Fishing friendly structure (FFS) Production Choke Valve Production Choke Funnel Xmas Tree downward Guide Funnel Guideposts Xmas Tree Canopy Xmas Tree Valves & Actuators ROV Intervention Panel Tubing Hanger shipping Basket Padeyes for lifting/shipping Cutting loops ALL ROV Intervention such as ROV valve bucket, grap bars, handles and etc Manifold & Tie-in Suction Pile Manifold Support Structure
REVISION NO. 4 SHG-ME-ES-303-0101 CONFIDENTIAL - Do Not Disclose Without Authorisation
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X X
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SPEC - PAINTING SPECIFICATION

Manifold Protection Structure Manifold pipping Manifold Valves & Actuators Manifold spreader bar Pig Launcher Frame structure Pig Launcher pipping Well Jumper Padeyes for lifting/shipping ALL ROV Intervention such as ROV valve bucket, grap bars, handles and etc UDM structure which include UTA, EDU & SDU UDM mudmat UDM shipping spreader bar/frame Padeyes for lifting HPU accumulators TUTU enclosure SCU cabinet Wet Gas Flowmeter V-Cone flowmeter Subsea Control Module Topside deck tubing between HPU & TUTU CITV receptacle ASD guide funnel Padeyes for lifting/shipping ALL ROV Intervention such as ROV valve bucket, grap bars, handles and etc

X X X X X X X X X

Topside & Subsea Control X X X X X X Note 1 X X X X X X X X

Note 1 : Supplier shall submit the paint specification & colour for COMPANY / CONTRACTOR approval, if different from this document.

REVISION NO. 4

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SPEC - PAINTING SPECIFICATION

Drilling equipment (Updated based on DEV-032-HHI-DEP-TQ-0385/0404 Response)

SHWE DRILLING RIG EQUIPMENTS PAINTING COLOR SCHEME


As of 28th DEC. 2010

NO

ITEM

Name of Package Vendor

UPDATED COLOR COLOR COLOR CODE Derrick upper part color code shall be as per CAP 437 regulation ref (15) RAL 1006 RAL 1006 RAL 1028 RAL 1006 RAL 3002 RAL 3002 RAL 7035 N/A RAL 7038 RAL 3002 RAL 9005 RAL 9002 RAL 5005 RAL 5005 RAL 7038 RAL 7037 RAL 5005 RAL 3002 RAL 5005 RAL 3002 RAL 3002 RAL 3002 RAL 1006 RAL 1006

Remarks

Derrick

NOV

Galvanized

Updated

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

Fingerboard & Monkey Board Service & Access Basket Top Drive System, incl accessories Travelling Block BX Elevator, incl accessories Manual Centre Latch Elevators Hydraulic Power Unit Drillers Cabin Local Instrument Room and Solids Control Module LER Drawworks Rotary Table Bulk Transfer System Equipment LP Mud Equipment Solid Control Equipment Solids Control Module Structure, LER Building, Tanks, Pipe Supports etc Solids Control Module, Piping Equipment (pumps) for Gear, Lube Oil, Fuel, Drill Water etc Electric Motors for Shale Shakers & Screw Consurmers Mud Pumps BOP Stack/Bell Nipple/Riser, etc. BOP Control System Diverter BOP Handling Equipment Utility Winch

NOV NOV NOV NOV NOV NOV NOV NOV NOV NOV NOV NOV NOV NOV NOV NOV NOV NOV NOV NOV NOV NOV NOV NOV

Yellow Yellow Mellon Yellow Yellow Red Red Grey SST Light Grey Red Black White Blue Blue Light Grey Dark Grey Blue Red Blue Red Red Red Yellow Yellow

Added

Updated as per comment in TQ-0072

Added Added Added Added

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SPEC - PAINTING SPECIFICATION

26 27 28 29 30 31 32 33 34 35

Manrider Winch Racking Winch Drill Line Reel Deadline Anchor Mud Bucket Manual Tongs Roughneck Hydraulic Cathead System Power Slips PS21 Hydraulic Spinning Wrench High Pressure Manifolds incl HP Mud Standpipe Manifold, Cement Manifold, Choke & Kill Manifold (incl Control Panel) and Mud/Gas Seperator Air Compressor Package incl Compressors, and Breathing Air Compressor Air Receivers Air Dryer Vessel Air dryer frame and piping Pressure reducing station base frame Pressure reducing station piping Soft Starter and UPS Braking Resistors Transformers Remote Control Units Hand rails for Solids control package, etc HVAC Equipment(Fan units etc) HVAC Equipment Frame HVAC Equipment Motor Electrical panels(MCC's etc)

NOV NOV NOV NOV NOV NOV NOV NOV NOV NOV

Yellow Yellow Light Grey Light Grey Galvanized Red Rubby Red Yellow Red w/black top cover Red

RAL 1006 RAL 1006 RAL 7038 RAL 7038 n/a RAL 3002 RAL 3003 RAL 1006 RAL 3002/ RAL 9005 RAL 3002 Updated as per comment in TQ-0072 Updated as per comment in TQ-0072 Updated as per comment in TQ-0072 Updated as per comment in TQ-0072

36

NOV

Red

RAL 3002

37 38 39 40 41 42 43 44 45 46 47 48 49 50 51

NOV (CompAir) NOV (CompAir) NOV (CompAir) NOV (CompAir) NOV (CompAir) NOV (CompAir) NOV (CompAir) NOV NOV NOV NOV NOV NOV NOV NOV

Sky Blue Light Grey Light Grey Yellow Yellow Sky Blue Light Grey Light Grey Light Grey SS

RAL 5015 RAL 7038 RAL 7038 RAL 1006 RAL 1006 RAL 5015 RAL 7038 RAL 7038 RAL 7038 Newly added Newly added Newly added Newly added Newly added Newly added Newly added Newly added Newly added Newly added Newly added Newly added Newly added Newly added
Page 47 of 49

N/A
RAL 2011

Deep Orange
SS SST or Light Grey

N/A N/A of RAL 7038


RAL 5005 RAL 7038

Blue
Light Grey

REVISION NO. 4

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SPEC - PAINTING SPECIFICATION

52 53 54 55 56 57 58 59 60

Remote I/O panels, Field Mounted control panels etc(e.g HP mud pump Em. Control) LIR/DCR/SCM LER Control Panels 12 inch stick type Mouse hole Hot Air Blower HP Wash Down Unit Hydraulic skidding system MCC for Solid Control Module (690V) VSDS(Variable Speed Drive System) Hand rails for DERRICK Drilling piping such as HP Mud, HP Mud kill, HP Cement Drilling piping such as Hydraulic oil, Base oil, Lubricating oil, Bulk, Barite, Bentonite, Brine, etc.

NOV NOV Not yet ordered Firscomp/Kor ea Firscomp/Kor ea IHC/Holland Siemens NOV NOV

Light Grey Light Grey Yellow SS Light Grey Red Light Grey Grey Galvanized

RAL 7035 RAL 7035 RAL 1006

Newly added Newly added Newly added Newly added Newly added Newly added Newly added Newly added Updated as per reply in TQ-0404 Similar to RAL 3002

N/A
RAL 7038 RAL 3002 RAL 7032 RAL 7024 -

61

HHI*

Red

04-E-53

62

HHI*

Light Blue

16-C-33

REVISION NO. 4

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SPEC - PAINTING SPECIFICATION

Appendix 1.
(24 pages)

NORSOK M-501 (rev5, June 2004)

REVISION NO. 4

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NORSOK STANDARD

M-501
Rev. 5, June 2004

Surface preparation and protective coating

This NORSOK standard is developed with broad petroleum industry participation by interested parties in the Norwegian petroleum industry and is owned by the Norwegian petroleum industry represented by The Norwegian Oil Industry Association (OLF) and Federation of Norwegian Manufacturing Industries (TBL). Please note that whilst every effort has been made to ensure the accuracy of this NORSOK standard, neither OLF nor TBL or any of their members will assume liability for any use thereof. Standards Norway is responsible for the administration and publication of this NORSOK standard. Standards Norway Strandveien 18, P.O. Box 242 N-1326 Lysaker NORWAY Copyrights reserved Telephone: + 47 67 83 86 00 Fax: + 47 67 83 86 01 Email: petroleum@standard.no Website: www.standard.no/petroleum

NORSOK standard M-501 Foreword Introduction 1 2 2.1 2.2 3 3.1 3.2 4 4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 4.9 4.10 4.11 4.12 5 6 6.1 6.2 6.3 7 7.1 7.2 7.3 8 8.1 8.2 8.3 8.4 9 9.1 9.2 9.3 9.4 10 10.1 10.2 10.3 11 Scope Normative and informative references Normative references Informative references Terms, definitions and abbreviations Terms and definitions Abbreviations General requirements General Planning Equipment protection and clean up Ambient conditions Coating materials Steel materials Shop primer Unpainted surfaces Handling and shipping of coated items Pre-qualification of products, personnel and procedures Metal coating Records and reports Health, safety and environment Surface preparation Pre-blasting preparations Blast cleaning Final surface condition Paint application General Application equipment Application Thermally sprayed metallic coatings General Coating materials Application of thermally sprayed coating Repair, field coating of pipes and coating of in-fill steel Sprayed on passive fire protection General Materials Application Repairs Qualification requirements Pre-qualification of products Qualification of companies and personnel Qualification of procedures Inspection and testing

Rev. 5, June 2004 2 2 3 3 3 4 4 4 5 5 5 5 5 5 5 6 6 6 6 7 7 7 7 7 7 7 8 8 8 8 8 9 9 9 9 9 9 9 9 10 10 10 10 12 13 14 15 20

Annex A (Normative) Coating systems Annex B (Informative) Colours

NORSOK standard

Page 1 of 20

NORSOK standard M-501

Rev. 5, June 2004

Foreword
The NORSOK standards are developed by the Norwegian petroleum industry to ensure adequate safety, value adding and cost effectiveness for petroleum industry developments and operations. Furthermore, NORSOK standards are as far as possible intended to replace oil company specifications and serve as references in the authorities regulations. The NORSOK standards are normally based on recognised international standards, adding the provisions deemed necessary to fill the broad needs of the Norwegian petroleum industry. Where relevant, NORSOK standards will be used to provide the Norwegian industry input to the international standardisation process. Subject to development and publication of international standards, the relevant NORSOK standard will be withdrawn. The NORSOK standards are developed according to the consensus principle generally applicable standards work and according to established procedures defined in NORSOK A-001. The NORSOK standards are prepared and published with support by The Norwegian Oil Industry Association (OLF) and Federation of Norwegian Manufacturing Industries (TBL). NORSOK standards are administered and published by Standards Norway. Annex A is normative, whilst Annex B is for information only.

Introduction
The main changes included in this revision are that ISO 20340 has been adopted as pre-qualification test standard for coating systems; fire testing of aged spray-on passive fire protection has been introduced; minimum requirements with respect to coating products, number of coats and coating thickness have been introduced also for coating systems that shall be pre-qualified; DNV classification testing has been accepted as an alternative qualification method for ballast water tank coatings (coating system no. 3B). Other changes and modifications are also made. All main changes are highlighted with revision marks.

NORSOK standard

Page 2 of 20

NORSOK standard M-501

Rev. 5, June 2004

Scope

This NORSOK standard gives the requirements for the selection of coating materials, surface preparation, application procedures and inspection for protective coatings to be applied during the construction and installation of offshore installations and associated facilities. This NORSOK standard cover both paints, metallic coatings and application of spray-on passive fire protective coatings. The aim of this NORSOK standard is to obtain a coating system, which ensures optimal protection of the installation with a minimum need for maintenance; that the coating system is maintenance friendly; that the coating system is application friendly; that health, safety and environmental impacts are evaluated and documented.

This NORSOK standard is not applicable to pipelines and pipeline risers.

Normative and informative references

The following standards include provisions and guidelines which, through reference in this text, constitute provisions and guidelines of this NORSOK standard. Latest issue of the references shall be used unless otherwise agreed. Other recognized standards may be used provided it can be shown that they meet or exceed the requirements and guidelines of the standards referenced below.

2.1

Normative references
Standard Test Method for Measuring MEK Resistance of Ethyl Silicate (Inorganic) Zinc-Rich Primers by Solvent Rub. Zustze fr das termische Spritzen; Massivdrhte zum Lichtbogenspritzen; Technische Lieferbedingungen.

ASTM D4752 DIN 8566-2

DNV Classification Corrosion prevention of tanks and holds. Note 33.1 ISO 1461 Metallic coatings - Hot-dip galvanised coating on fabricated ferrous products Requirements. ISO 2814 Paints and varnishes - Comparison of contrast ratio (hiding power) of paint of the same type and colour. ISO 4624 Paints and varnishes - Pull-off test for adhesion. ISO 4628-6 Paints and varnishes - Evaluation of degradation of paint coatings - Designation of intensity, quantity and size of common types of defect Part 6: Rating of degree of chalking by tape method. ISO 8501-1 Preparation of steel substrates before application of paints and related products Visual assessment of surface cleanliness Part 1: Rust grades and preparation grades of uncoated steel substrates and of steel substrates after overall removal of previous coatings. Informative supplement to part 1: Representative photographic examples of the change of appearance imparted to steel when blast-cleaned with different abrasives (ISO 8501-1:1988/Suppl: 1994). ISO 8502-3 Preparation of steel substrates before application of paints and related products - Test for the assessment of surface cleanliness Part 3: Assessment of dust on steel surfaces prepared for painting (pressure sensitive tape method). ISO 8502-6 Preparation of steel substrates before application of paints and related products - Test for the assessment of surface cleanliness Part 6: Extraction of soluble contaminants for analysis - The Bresle method. ISO 8502-9 Preparation of steel substrates before application of paints and related products - Test for the assessment of surface cleanliness Part 9: Field method for the conductometric determination of water-soluble salts. ISO 8503 Preparation of steel substrates before application of paints and related products Surface roughness characteristics of blast cleaned substrates. ISO 8504-2 Preparation of steel substrates before application of paints and related products Surface preparation methods Part 2: Abrasive blast cleaning. NORSOK standard Page 3 of 20

NORSOK standard M-501 ISO 12944-5 ISO 19840 ISO 20340 NACE RP0188 NORSOK M-001 NORSOK S-002 NS 476 SFS 8145 SSPC/SSPM Volume 2

Rev. 5, June 2004

Paints and varnishes Corrosion protection of steel structures by protective paint systems Part 5: Protective paint systems. Paints and varnishes Corrosion protection of steel structures by protective paint systems Measurement of, and acceptance criteria for, the thickness of dry film on rough surfaces. Paints and varnishes Performance requirements for protective paint systems for offshore and related structures. Discontinuity (holiday) testing of protective coatings. Material selection. Working environment. Paints and coatings - Approval and certification of surface treatment inspectors. Anticorrosive painting, surface preparation methods of blast cleaned and shop primer coated steel substrates and preparation grades for respective treatments. Systems and Specifications, Fourth Edition.

2.2

Informative references
Acceptance test and quality control for thermal spraying equipment.

DIN 32521

3
3.1

Terms, definitions and abbreviations


Terms and definitions

For the purposes of this NORSOK standard, the following terms, definitions and abbreviations apply.

3.1.1 can verbal form used for statements of possibility and capability, whether material, physical or casual 3.1.2 feathered gradual taper in thickness from a coated surface to an uncoated surface 3.1.3 holiday discontinuity in a coating, which exhibits electrical conductivity, when exposed to a specific voltage 3.1.4 may verbal form used to indicate a course of action permissible within the limits of the standard 3.1.5 shall verbal form used to indicate requirements strictly to be followed in order to conform to the standard and from which no deviation is permitted, unless accepted by all involved parties 3.1.6 should verbal form used to indicate that among several possibilities one is recommended as particularly suitable, without mentioning or excluding others, or that a certain course of action is preferred but not necessarily required 3.1.7 shop primer thin protective coating normally applied for protection during transport and storage 3.1.8 stripe coat supplementary coat applied to ensure adequate protection of critical areas like edges, welds etc.

NORSOK standard

Page 4 of 20

NORSOK standard M-501

Rev. 5, June 2004

3.2
CPS CPT CSDS MDFT NACE NDFT OAR RAL SSPC SSPM QC VOC

Abbreviations
coating procedure specification coating procedure test coating system data sheet minimum dry film thickness National Association of Corrosion Engineers nominal dry film thickness occupational air requirements colour definitions issued by RAL (Deutsches Institut fr Gtesicherung und Kennzeichnung e.V.) Steel Structures Painting Council Steel Structures Painting Manual quality control volatile organic components

4
4.1

General requirements
General

Selection of coating systems and application procedures shall be made with due consideration to conditions during fabrication, installation and service of the installation. Specific qualification requirements for products, personnel and companies are given in Clause 10.

4.2

Planning

All activities shall be fully incorporated in the fabrication plan. Details of management, inspectors, operators, facilities, equipment and qualified procedures shall be established and documented before commencing work. Steel surfaces shall be blast cleaned and coated (i.e. metal sprayed or coated with primer and the succeeding coat of the applicable coating system) prior to installation.

4.3

Equipment protection and clean up

All equipment and structures shall be fully protected from mechanical damages, ingress of abrasives and dust from blast cleaning. Sags, droplets and paint over-spray (inclusive dry-spray) shall be avoided. Adjacent areas not to be painted or already finished shall be protected. On completion of the work in any area, all masking materials, spent abrasives, equipment etc. shall be removed.

4.4

Ambient conditions

No final blast cleaning or coating application shall be done if the relative humidity is more than 85 % and when the steel temperature is less than 3 C above the dew point. Coating shall only be applied or cured at ambient and steel temperatures above 0 C. The coating manufacturer shall specify the maximum and minimum application and curing temperature and other relevant limitations regarding application and curing conditions for each product in any coating system.

4.5

Coating materials

The selected coating materials shall be suitable for the intended use and shall be selected after an evaluation of all relevant aspects such as corrosion protective properties; requirements to health, safety and environment; properties related to application conditions, equipment and personnel; experience with the coating materials and coating system; availability and economics of coating materials.

All coating materials and solvents shall be protected from ignition sources and shall remain within storage temperatures and storage conditions recommended by the coating manufacturer. NORSOK standard Page 5 of 20

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All coating materials and solvents shall be stored in the original container bearing the manufacturer's label and instructions. Each product shall have a batch number showing year and month of manufacture and giving full traceability of production. Shelf life shall be included in the technical data sheet. Applicable coating systems are tabulated in Annex A. Coating system no. 1, 3B, 4, 5 and 7 shall be pre-qualified in accordance with Clause 10. For those coating systems which are subject to pre-qualification, the specified coating systems are examples, and alternative coating systems may be used if the requirements of this NORSOK standard are fulfilled. However, for coating system no. 1 and 7, the number of coats and the coating film thicknesses given in Annex A are minimum requirements which shall apply for coating systems subject to pre-qualification testing. Topcoat colours should be in accordance with Annex B. Light colours shall be used in ballast and fresh water tanks.

4.6

Steel materials

Steel subject to surface preparation on site shall as a minimum requirement be in accordance with rustgrade B according to ISO 8501-1. Shop primers shall be regarded as temporary corrosion protection and shall be removed prior to the application of the coating systems herein unless the requirements in 4.7 are fulfilled.

4.7

Shop primer

If a shop primer is considered left on the surface to form an integrated part of the final coating system, it shall be applied in accordance with the following requirements: Blast cleaning shall comply with ISO 8501-1 Sa 2 and the surface shall remain at Sa 2 until application of the primer. The primer shall consist of 1 coat zinc ethyl silicate primer with 15 m thickness. Measured on a plane polished steel or glass test plate, the dry film thickness shall be maximum 25 m. Use of shop primer as an integrated part of the final coating system, can only be considered for coating system no. 1, 3B, 4, 5, 7 and 8. For coating system no. 1, 3B, 4, 5 and 7, the pre-qualification requirements in 10.1 shall apply. Areas with intact shop primer shall be sweep blasted to minimum lightly in accordance with SFS 8145, table 1, prior to application of the final coating system. All other areas shall be treated in accordance with the requirements for bare steel.

4.8

Unpainted surfaces

The following items shall not be coated unless otherwise specified: aluminium, titanium, uninsulated stainless steel, insulated stainless steel heating/ventilation/airconditioning ducts, chrome plated, nickel plated, copper, brass, lead, plastic or similar; jacketing materials on insulated surfaces. If stainless steel is connected to carbon steel, the stainless steel part shall be coated 50 mm beyond the weld zone onto the stainless steel. For piping and pressure vessels, the coating for the stainless steel part shall not contain metallic zinc.

4.9

Handling and shipping of coated items

Coated items shall be carefully handled to avoid damage to coated surfaces. No handling shall be performed before the coating system is cured to an acceptable level. Packing, handling and storage facilities shall be of non-metallic type.

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4.10

Pre-qualification of products, personnel and procedures

Pre-qualification requirements as described in Clause 10 shall be fulfilled and documented prior to commencement of any work in accordance with this NORSOK standard.

4.11

Metal coating

Hot-dip galvanising shall be in accordance with ISO 1461. Minimum coating thickness for structural items and outfitting steel shall be 125 m and 900 g/m2. Structural items shall be blast cleaned before hot-dip galvanising. When additional painting is specified, coating system no. 6 shall be used. Metal spraying shall be in accordance with the requirements in this NORSOK standard.

4.12

Records and reports

All measurements and inspection results required by this NORSOK standard shall be recorded, and the records shall provide traceability to the associated parts of the coated objects. Contractor shall prepare and maintain reports that include these records. Defective work shall be reported and included in the records.

Health, safety and environment

The following documentation shall be provided and used when evaluating coating systems: chemical name of organic solvent, OAR number according to Norwegian regulations, and VOC content in g/l; percentage of low molecular epoxy (molecular weight < 700); content of hazardous substances, see NORSOK S-002; specification of hazardous thermal degradation components; combustibility; special handling precautions and personal protection. All coating products shall as a minimum be in accordance with relevant Norwegian regulatory requirements regardless of where the coating operation takes place. Content of quartz and heavy metals in blast cleaning media (see ISO 8504-2) shall be given.

6
6.1

Surface preparation
Pre-blasting preparations

Sharp edges, fillets, corners and welds shall be rounded or smoothened by grinding (minimum radius 2 mm). Hard surface layers (e.g. resulting from flame cutting) shall be removed by grinding prior to blast cleaning. The surfaces shall be free from any foreign matter such as weld flux, residue, slivers, oil, grease, salt etc. prior to blast cleaning. All surfaces should be washed with clean fresh water prior to blast cleaning. Any oil and grease contamination shall be removed in accordance with SSPC/SSPM Volume 2, grade SP1, prior to blasting operations. Any major surface defects, particularly surface laminations or scabs detrimental to the protective coating system shall be removed by suitable dressing. Where such defects have been revealed during blast cleaning, and dressing has been performed, the dressed area shall be re-blasted to the specified standard. All welds shall be inspected and if necessary repaired prior to final blast cleaning of the area. Surface pores, cavities etc. shall be removed by suitable dressing or weld repair.

6.2

Blast cleaning

Blasting abrasives shall be dry, clean and free from contaminants, which will be detrimental to the performance of the coating. Size of abrasive particles for blast cleaning shall be such that the prepared surface profile height (anchor pattern profile) is in accordance with the requirements for the applicable coating system. The surface profile NORSOK standard Page 7 of 20

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shall be graded in accordance with ISO 8503. Grit shall be used as blast medium. The grit shall be nonmetallic and free from chlorides when used on stainless steel substrates. The cleanliness of the blast cleaned surface shall be as referred to for each coating system in accordance with ISO 8501-1.

6.3

Final surface condition

The surface to be coated shall be clean, dry, free from oil/grease, and have the specified roughness and cleanliness until the first coat is applied. Dust, blast abrasives etc. shall be removed from the surface after blast cleaning such that the particle quantity and particle size do not exceed rating 2 of ISO 8502-3. The maximum content of soluble impurities on the blasted surface as sampled using ISO 8502-6 and distilled water, shall not exceed a conductivity measured in accordance with ISO 8502-9 corresponding to a NaCl content of 20 mg/m2.

7
7.1

Paint application
General

Contrasting colours shall be used for each coat of paint. Hiding power of topcoat for specified colours shall be tested in accordance with ISO 2814. Contrast ratio shall not be less than 94 % at the specified topcoat thickness. The coating manufacturer shall provide a CSDS for each coating system to be used, containing at least the following information for each product: surface pre-treatment requirements; film thickness (maximum, minimum and specified); maximum and minimum re-coating intervals at relevant temperatures; information on thinners to be used (quantities and type); coating repair system (qualified in accordance with Table 1).

7.2

Application equipment

The method of application shall be governed by the coating manufacturer's recommendation for the particular coating being applied. Roller application of the first primer coat is not acceptable. When paints are applied by brush, the brush shall be of a style and quality acceptable to the coating manufacturer. Brush application shall be done so that a smooth coat, as uniform in thickness as possible, is obtained.

7.3

Application

For each coat, a stripe coat shall be applied by brush to all welds, corners, behind angles, edges of beams etc. and areas not fully reachable by spray in order to obtain the specified coverage and thickness. Edges of existing coating shall be feathered towards the substrate prior to overcoating. Each coat shall be applied uniformly over the entire surface. Skips, runs, sags and drips shall be avoided. Each coat shall be free from pinholes, blisters and holidays. Contamination of painted surfaces between coats shall be avoided. Any contamination shall be removed.

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8
8.1

Thermally sprayed metallic coatings


General

Relevant requirements provided in this standard are applicable for thermally sprayed metallic coatings. Specific requirements valid for thermally sprayed metallic coatings are provided below.

8.2

Coating materials

The materials for metal spraying shall be in accordance with the following: Aluminium: Type Al 99.5 of DIN 8566-2 or equivalent. Aluminium alloy: Aluminium alloy with 5 % Mg, DIN 8566-2 AlMg5 or equivalent. Zinc or alloys of zinc. All coating metals shall be supplied with product data sheets and quality control certificates, and be marked with coating metal manufacturer's name, manufacturing standard, metal composition, weight and manufacture date. Metal coating shall be sealed or overcoated as specified in coating system no. 2 in Annex A. Maximum operating temperature when zinc or alloys of zinc metal coating is used is 120 C.

8.3

Application of thermally sprayed coating

Each coat shall be applied uniformly over the entire surface. The coat shall be applied in multiple layers and shall overlap on each pass of the gun. Equipment for application should follow guidelines given in DIN 32521. The coating shall be firmly adherent. The surface after spraying shall be uniform and free of lumps, loosely adherent spattered metal, bubbles, ash formation, defects and uncoated spots. Before application of any further coat, any damage to the previous coat shall be repaired.

8.4

Repair, field coating of pipes and coating of in-fill steel

All requirements, including adhesion, applicable to metal spraying, shall apply. The treating and handling of the substrate shall be done in such a manner that the product in its final condition will have a continuous and uniform coating. Before the metal spraying operation starts, the area 30 cm to 40 cm in distance from the weld zone shall be sweep-blasted to ensure that all contamination is removed. The uncoated welding zone shall be blast cleaned as specified for coating system no. 2. The metal coating shall be performed according to 8.3.

9
9.1

Sprayed on passive fire protection


General

Relevant requirements provided in this NORSOK standard are applicable for sprayed on passive fire protection. Specific requirements valid for sprayed on passive fire protection are provided below. Information regarding selection of materials, thicknesses and areas to be protected is not covered by this NORSOK standard, but the passive fire protective material shall follow applicable requirements to fire protective properties.

9.2

Materials

The sprayed on fire protection shall be applied with wire mesh reinforcement. The wire mesh shall be mechanically fixed to the steel substrate by studs and be properly embedded into the passive fire protection material. The wire mesh shall be plastic coated for all types of fire protection, with the exception of epoxy based materials for which hot dip galvanised or stainless steel wire mesh shall be used. Alternative reinforcement and anchoring of the sprayed on fire protection shall be formally handled as a deviation. NORSOK standard Page 9 of 20

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Cement based fire protection shall be externally protected with a material which retards/stops the migration of carbon dioxide and humidity. The coating shall be accepted by the manufacturer. Coating system no. 5 shall be used for sprayed on passive fire protection. Topcoats used on passive fire protection shall be pre-qualified for coating system no. 1. The sprayed on passive fire protection coating system without topcoat shall be pre-qualified in accordance with Clause 10. During construction, other primers/substrates than the ones used in the pre-qualification test for the passive fire protection system may be used, provided the products are already pre-qualified in coating system no. 1. Under all conditions, surface preparation, primers/substrates and topcoats are subject to acceptance by the manufacturer of sprayed on passive fire protective coating. The supplier of the sprayed on passive fire protection material shall document that the passive fire protection system as applied has good properties concerning relevant rapid temperature changes during construction and operation.

9.3

Application

Application of the sprayed on passive fire protective coating shall be in accordance with the recommendations given by the manufacturer of the material. Studs shall be welded to the structural members, firewalls and fire rated decks with a maximum of 300 mm centres. Attention shall be paid to areas where mesh ends on the substrate. In these areas the maximum distance shall be 200 mm between welded studs. On highly stressed structural steel, stud welding may not be allowed. In these areas, the studs may be glued to the substrate. If several layers of passive fire protective coating are necessary, the material shall normally be sprayed wet to wet. After the passive fire protective coating material has cured, and before application of topcoat, the thickness of the coating shall be checked. Holes shall be drilled down to the substrate on a spot check basis to measure that the thickness is correct. The holes shall be marked and filled with fresh material immediately after the readings. Where feasible, ultrasonic techniques may be used as an alternative to verify the thickness of the coating. Topcoating shall be carried out in accordance with manufacturers specification. The surface finish shall conform to the reference sample prepared during the CPT (see 10.3) and manufacturers application guide. On horizontal surfaces and cavities, adequate water drainage shall be ensured. Areas, which are difficult to access for spraying of passive fire protective coating, shall to the extent possible, be boxed in before the passive fire protective coating is applied. Adequate water shedding shall be arranged for.

9.4

Repairs

The damaged area shall be removed and the edge around the area shall be cut back to solid materials. Adequate overlap with existing reinforcement shall be ensured. If the area is greater than 0,025 m2, the mesh shall be replaced and secured to the substrate. If the corrosion protection is damaged, the area shall be blast cleaned to Sa 2 and new corrosion protection applied.

10
10.1

Qualification requirements
Pre-qualification of products

The requirements for pre-qualification prior to use are applicable to coating system no.1 (applied on carbon steel) and to coating system no. 3B, 4 and 7. In addition, any sprayed on fire protective coating to be used for outdoor or naturally ventilated areas shall be subject to pre-qualification testing. Acceptance criteria in the pre-qualification testing are considered as minimum performance requirements. Unless otherwise specified, pre-qualifications carried out according to earlier revisions of this NORSOK standard are valid provided the coating system fulfils all other requirement in this revision and provided such pre-qualification testing was started before this revision was issued. NORSOK standard Page 10 of 20

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In a pre-qualified coating system, the approved topcoat may substitute another pre-qualified topcoat provided the intermediate coating is the same and the film-thickness of the topcoats are equal. When a shop primer is an integrated part of coating system no.1, 3B or 7, the following shall apply: one coating system (system no. 1, 3B or 7) shall be tested with and without the shop-primer. Both systems shall pass the test in Table 1; the shop primer may then be used as an integrated part of a compatible coating system which has been pre-qualified in accordance with Table 1 with or without shop primer. To form an integrated part of coating system no. 4 and 5, the complete coating system with shop primer shall be pre-qualified according to Table 1. Table 1 - Pre-qualification tests for coating materials Test Seawater immersion according to ISO 20340 Testing is required for the following coating systems: Coating system no. 3B and 7. Coating system no. 1 when used in tidal or splash zones. According to ISO 20340. Acceptance criteria

According to ISO 20340. Ageing resistance according to ISO 20340, procedure A Testing is required for the following coating systems: Coating system no. 1, 3B, 4, 5A and 5B. Coating system no. 7 when used in tidal or splash zones. Supplementary requirements: 1. Chalking (see ISO 4628-6): Maximum rating 2. Applicable to coating system no. 1 only. 2. Adhesion (see ISO 4624): Minimum 5,0 MPa and maximum 50 % reduction from original value. 3. Overcoatable without mechanical treatment obtaining minimum adhesion of 5,0 MPa. 4. Adhesion (see ISO 4624) for coating system no. 5A and 5B: Maximum 50 % reduction from original value, minimum 2,0 MPa for cement based products and minimum 3,0 MPa for epoxy based products. 5. Water absorption after complete ageing resistance test shall be reported for coating system no. 5A. According to ISO 20340.

Cathodic disbonding according to ISO 20340. Coating system no. 3B and 7. Coating system no. 1 when used in tidal or splash zones.

Notes: 1. Acceptance criteria are considered as minimum performance requirements. 2. Adhesion testing shall be performed by using equipment with an automatically centred pulling force. For coating system no. 4, adhesion testing may be conducted on coating without non-skid aggregates on test panels not exposed to the above test environments. 3. The acceptance criteria to be used in this NORSOK standard for corrosion from scribe shall be corrosion from the 2 mm wide scribe. Thus, for this NORSOK standard, the 0,05 mm scribe specified in ISO 20340 may be omitted and the test plate dimensions may be reduced to 75 mm x 150 mm x 5 mm. 4. Coating system no. 3B for ballast water tanks approved to DNV Classification Note 33.1 class B1 shall be considered as qualified. Accordingly, testing in accordance with this standard is not required. 5. The thickness of coating system no. 5A to be tested shall be 6 mm. 6. Tests on coating system no. 5A and 5B shall be performed on material without reinforcement. 7. Tests on coating system no. 5A and 5B shall be carried out on system without topcoat.

Fire testing after ageing shall be performed for epoxy based sprayed on passive fire protection systems. Four test plates with minimum dimensions 400 mm x 400 mm shall be prepared in accordance with 9.2, 9.3 and Table 1. Two test plates shall be tested for ageing resistance in compliance with ISO 20340, procedure NORSOK standard Page 11 of 20

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Rev. 5, June 2004

A. The other two plates shall be kept as reference. None of the plates shall have scribes. Minimum one test plate that has been subject to ageing testing and one reference test plate shall be fire tested in compliance with the requirements for hydrocarbon fire. Maximum 10 % increase in mean temperature read as C of the aged test plate as compared to the simultaneously tested reference plate is accepted. This requirement refers to the recorded mean temperature increase from the two plates when fire tested for 60 min or when the plate exceeds 400 C within 60 min of the fire test.

10.2

Qualification of companies and personnel

10.2.1 Companies Companies performing work in accordance with this NORSOK standard shall document experience in organizing, planning and execution of work with similar size and complexity. 10.2.2 Qualification of paint operators Operators shall be qualified to tradesman level as blast-cleaner, painter, applicator etc. The personnel shall have relevant knowledge of health and safety hazard, use of protection equipment, coating materials, mixing and thinning of coatings, coating pot-life, surface requirements etc. Personnel not qualified to tradesman level, shall document training and experience to the same level as a formalized tradesman education. 10.2.3 Qualification of metal spray operators Prior to commencement of work in accordance with this NORSOK standard, the operator shall pass the prequalification test described in Table 2. The results from the qualification test specified below are valid for maximum 12 months without regular coating work. Table 2 - Qualification of metal spraying Test Visual examination of coating All test panels shall be examined without magnification and with 10X magnification. Film thickness and shape test (see Note 2) Adhesion (see Note 3) ISO 4624. All test panels shall be tested. Examination of the test specimens shall be conducted after rupture to determine the cause of failure. See 8.3. Minimum 200 m on all specimen surfaces (ISO 19840). No single measurement less than 9,0 MPa. Re-testing is required if the failure occurred at the adhesive/coating interface. Test equipment with an automatic centred pulling force shall be used. Acceptance criteria

Notes: 1. General: Test materials shall be of a comparable grade to be used in production. The coating shall be applied in accordance with this NORSOK standard and the proposed procedure. 2. Specimens for shape test: One 1500 mm long "T", "I" or "H" shaped profile approximately dimensions 750 mm high and 13 mm thick. Another specimen shall be cut from a 1500 mm long 50 mm diameter pipe. 3. Specimens for adhesion test: Five specimens for the adhesion test shall be prepared according to the requirements of ISO 4624 using minimum 5 mm thick plates.

10.2.4 Qualification of passive fire protection operators Operators, including pump machine operator, shall be qualified, trained and certified according to the manufacturers procedures. Before any stud welding, the welders and the procedures to be used shall be qualified in accordance with the coating manufacturers procedures. If the operators or stud welders have not been working with the type of application or material within a period of 12 months, the applicator shall document that necessary supplementary training have been given before start of any work.

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10.2.5 Qualification of supervisors, foremen and QC personnel Personnel carrying out inspection or verification shall be qualified in accordance with NS 476 Inspector level III, or certified as NACE coating inspector level III. Inspectors according to NS 476 Inspector level II, may carry out the inspection work under the supervision of an inspector level III. Supervisors and foremen shall be qualified to tradesman level and should be qualified in accordance with NS 476 Inspector level II, or NACE level II. Supervisors, foremen or QC personnel involved in application of passive fire protection shall in addition, be trained and certified according to the procedures of the manufacturer of the passive fire protective material.

10.3

Qualification of procedures

Coating procedure specification (CPS) A detailed CPS based on the requirements of this standard shall be established. The CPS shall contain the following: identification of equipment for surface preparation and application; information given on CSDS; personal protective equipment to be used; safety data sheets for each product; product data sheets.

For the sprayed on passive fire protection, the CPS shall, in addition, contain information regarding maximum allowable time between application of the different layers, method and frequency of measuring thicknesses, location of the reinforcement related to the different thicknesses and restrictions for use of solvents. The qualified CPS shall be followed during all coating work. The following changes in the coating application parameters requires the CPS to be re-qualified: any change of coating material; change of method and equipment for surface preparation and coating application. Coating procedure test (CPT) A CPT shall be used to qualify all coating procedures. A suitable location on the component to be coated may be selected on which the CPT shall be carried out. Alternatively, a test panel in accordance with 10.2.3 may be used for metal spraying and a test panel (minimum 1 m x 1 m) containing at least 1 pipe-end, 2 pipes, 1 angle and 1 flat bar may be used for other coating systems. The coating procedures shall be qualified under realistic conditions likely to be present during coating application. If the shop primer is intended to form an integrated part of the final coating system, and the requirements of 4.7 and 10.1 are fulfilled, the CPT shall be conducted on shop primed steel sweep blasted to grade lightly or more in accordance with SFS 8145 and on steel blast cleaned to the agreed standard for steel without shop primer. Inspection and testing requirements for the CPT, including acceptance criteria, shall be as given in Clause 11. For metal spray, additional acceptance criteria provided in Table 2 shall also apply. Curing time prior to carry out the adhesion test shall be according to time for fully cured in coating suppliers data sheet. For sprayed on passive fire protection, the CPT shall be performed on an area accepted by the parties involved. The area shall be clearly marked, and will serve as a reference area throughout the project. The application of the fire protection shall comply with the applicable procedures, and be subject to approval by NORSOK standard Page 13 of 20

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the parties involved. The surface finish on the CPT area, and quality of the work, shall be used as a reference with respect to the quality of the work to be done during further production work.

11

Inspection and testing

Testing and inspection shall be carried out in accordance with Table 3. Surfaces shall be accessible until final inspection is carried out. Table 3 - Inspection and testing
Test type Environmental conditions Visual examination Method Ambient and steel temperature. Relative humidity. Dew point. Visual for sharp edges weld spatter slivers, rustgrade, etc. a) ISO 8501-1 Cleanliness b) ISO 8502-3 ISO 8502-6 and Salt test ISO 8502-9 Comparator or stylus instrument (see ISO 8503) ASTM D4752 Visual to determine curing, contamination, solvent retention, pinholes/popping, sagging and surface defects NACE RP0188 voltage, see table 1 ISO 19840. Calibration on a smooth surface ISO 4624 using equipment with an automatic centred pulling force, and carried out when coating system are fully cured Each component or once per 10 m2 Each component or once per 100 m2 Spot checks Frequency Before start of each shift + minimum twice per shift. 100 % of all surfaces a) 100 % visual of all surfaces b) Spot checks Acceptance criteria In accordance with specified requirements No defects, see specified requirements a) In accordance with specified requirements b) Maximum quantity and size rating 2 Maximum conductivity corresponding to 20 mg/m2 NaCl Consequence

No blasting or coating

Defects to be repaired a) Reblasting b) Recleaning and retesting until acceptable Repeated washing with potable water and retesting until acceptable Reblasting

Roughness Curing test (for Zn silicate). Visual examination of coating

As specified

Rating 4-5

Allow to cure

100 % of surface after each coat

According to specified requirements

Repair of defects

Holiday detection

As per coating system specification ISO 19840

No holidays

Repair and retesting. Repair, additional coats or recoating as appropriate

Film thickness

ISO 19840, and coating system data sheet

Adhesion

Spot checks

See notes below

Coating to be rejected

Notes: 1. For coating system no. 2 A, adhesion during CPT shall be minimum 9,0 MPa. Adhesion measured during production shall be minimum 7,0 MPa for any single measurement. 2. For coating system no. 2B, adhesion during CPT and production shall be minimum 7,0 MPa for the metal coating. The complete coating system no. 2B shall have an adhesion of minmum 5MPa read as cohesion. 3. For coating system no. 3A, 3C, 3D, 3E, 3F and 3G, maximum 30 % reduction from the CPT is acceptable. Absolute minimum value is 5 MPa. 4. For sprayed on passive fire protection, maximum 50 % reduction from CPT value read as cohesion is acceptable. Absolute minimum values are 2,0 MPa for cement based products and 5,0 MPa for epoxy based products. 5. For the remaining coating systems, 50 % reduction of average adhesion value from the CPT is acceptable as minimum adhesion during production coating. Absolute minimum value is 5 MPa.

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Annex A (Normative) Coating systems

A.1

Coating system no. 1 (shall be pre-qualified)


Surface preparation
Cleanliness: ISO 8501-1 Sa 2 Roughness: ISO 8503 Grade Medium G (50 m to 85 m, Ry5)

Application (if not specified under others)


Carbon steel with operating temperature < 120 C Structural steel Exteriors of equipment, vessels, piping and valves (not insulated)

Coating system
1 coat zinc rich primer: Minimum number of coats: 3 MDFT of complete coating system:

MDFT m
60

280

General notes: 1. If the second coat is not applied immediately after a zinc rich primer has cured, or if the primer is exposed to humid or outdoor conditions prior to application of the second coat, a tie-coat shall be applied on top of the primer immediately after the primer has cured. 2. When this coating system is used for accessible deck areas, a non-skid aggregate shall be added to the second last coat. Prior to applying the coating where the non-skid aggregates are added, the primer and the succeeding coat(s) shall be applied to a MDFT of 175 m and fully cured. 3. Chalking rating 1 (see Table 1) or better should be preferred for externally exposed surfaces. 4. For the splash zone area, the coating system shall also fulfil the pre-qualification requirements for coating system no. 7. 5. Zinc rich primer shall be in accordance with ISO 12944-5. 6. Specialized coating systems with at least two coats and without zinc rich primers, may be selected for particularly exposed areas on installations provided the coating system is pre-qualified in accordance with 10.1, the coating thickness is > 1000 m NDFT and provided relevant successful field experience is documented.

A.2

Coating system no. 2


Surface preparation Coating system
System no. 2A: Thermally sprayed aluminium or alloys of aluminium. Cleanliness: ISO 8501-1 Sa 2 Roughness: ISO 8503 Grade Medium G (50 m to 85 m, Ry5) Sealer: System no. 2B: Thermally sprayed zinc or alloys of zinc Tie coat Intermediate coat Topcoat

Application (if not specified under others)


Coating system no. 2A shall be used for all carbon steel surfaces exposed to operating temperature > 120 C. Coating system no. 2A or 2B shall be used for the below carbon steel objects: All insulated surfaces of tanks, vessels, piping. Flare booms and crane booms. Underside of bottom deck included piping, jacket above splash zone lifeboat stations are optional areas (to be decided in each project).

MDFT m
200

For sealer, see note 1. 100 For tie coat, see note 2. 125 75

General notes: 1. The following is applicable to coating system no. 2A only: All metallized surfaces shall be sealed in accordance with the following requirements: The sealer shall fill the metal pores. It shall be applied until absorption is complete. There should not be a measurable overlay of sealer on the metallic coating after application. The materials for sealing the metal coating shall be two-component epoxy for operating temperatures below 120 C and aluminium silicone above 120 C. Volume solids in the sealers when applied shall be 15 % nominal. 2. The following is applicable to coating system no. 2B only: The intermediate coat and the topcoat shall have been prequalified as coating system no. 1. The pre-qualification may have been carried out at different film thicknesses. A tie coat shall normally be used unless demonstrated not to be beneficial to the overall performance. The tie-coat shall be in accordance with manufacturers recommendation. 3. For items that will be welded after coating, 5 cm to 10 cm measured from the bevel area shall be left uncoated and 30 cm to 40 cm measured from the bevel area shall be left without coating on top of the metal coating. 4. For insulated surfaces of tanks, vessels, piping and equipment operating at temperatures < 120 C, two coats of immersion grade epoxy phenolic (each 150 m NDFT) may be applied as an alternative. MDFT shall be 300 m. Surface preparation shall be as defined above.

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A.3

Coating system no. 3 (system no. 3B shall be pre-qualified)


Surface preparation Coating system

Application (if not specified under others) Internal surface of carbon steel tanks

Coating system no. 3A: Cleanliness: ISO 8501-1 Sa 2 Roughness: ISO 8503 Coating system no. 3A Potable Grade Medium G water tanks (50 m to 85 m, Ry5) Lining materials for carbon Coating system no. 3B Ballast water steel tanks are subject to Coating system no. 3B: tanks/internal seawater filled special evaluation, and shall According to pre-qualification compartments always be approved by the purchaser. Other coating systems: Coating system no. 3C Tanks for As for coating system no. 3A or As a minimum the following stabilised crude, diesel and according to coating condensate shall be evaluated: manufacturers recommendation. Coating system no. 3D Process Medium vessels < 0,3 MPa, < 75 oC Operating temperature Operating pressure Coating system no. 3E Process Experience with product o vessels < 7 MPa , < 80 C Properties with respect to explosive Coating system no. 3F Process o decompression vessels < 3 MPa , < 130 C Coating system no. 3G Vessels for storage of methanol, mono ethyl glycol etc.
General notes: 1. 100 % holiday inspection in accordance with NACE RP0188 (table 1) is required for all tanks, except for coating system no. 3B and 3C where the tank tops and upper 1 m of walls shall be inspected. Coating system no. 3G shall not be holiday tested. 2. Adhesion test shall be carried out on separate test plates, minimum adhesion values in accordance with ISO 4624 shall be 5,0 MPa when using automatically centred test equipment. 3. When solvent based coating is used, the maximum coating thickness given on the paint manufacturers technical data sheet shall not be exceeded. 4. External of lined vessel shall be marked clearly in black letters: LINED VESSEL, NO HOT WORK Specific notes: Coating system no. 3A: 1. All products used internally in potable water tanks and fresh water tanks shall be approved for such use by the Norwegianhealth authorities. 2. Internal lining to be applied in minimum three coats each 100 m when solvent based epoxy is used. 3. Internal lining to be applied in minimum two coats each 300 m when solvent free epoxy is used. Coating system no. 3B: 1. Internal lining to be applied in minimum two coats. 2. The coating system is subject to pre-qualification in accordance with Table 1. 3. Coating systems for ballast water tanks approved to class B1 in according to DNV Classification Note 33.1 shall also be considered as qualified. Coating system no. 3C: System to be applied to the flat bottoms and lower 1 m of walls, and to the roofs and upper 1 m of walls. Coating system no. 3D: 1. 2-component solvent free or solvent based epoxy is recommended. 2. The coating should be cured as close to operating temperature as possible. Coating system no. 3E: 2-component solvent based or solvent free epoxy or modified novolac epoxy is recommended. Coating system no. 3F: 2-component solvent free novolac epoxy is recommended. Coating system no. 3G: Zinc ethyl silicate to be used NDFT 50 m to 90 m, or in accordance with manufacturers technical data sheet.

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NORSOK standard M-501

Rev. 5, June 2004

A.4

Coating system no. 4 (shall be pre-qualified)


Surface preparation Cleanliness: ISO 8501-1 Sa 2 Non-skid epoxy screed 3000 Roughness: ISO 8503 Grade Medium G (50 m to 85 m, Ry5) Coating system (example) NDFT m

Application (if not specified under others) Walkways, escape routes and lay down areas. Coating system no. 1 may be used on other deck areas.

General notes: 1. Light colour non-skid aggregates shall be used. 2. Particle size of non-skid aggregate to be 1 mm to 5 mm. 3. Aggregates shall have a uniform spread. 4. Coating systems for escape route and lay down areas shall have adequate properties related to water absorption, impact resistance, coefficient of friction, hardness and flexibility.

A.5
A.5.1

Coating system no. 5


Coating system no. 5A (shall be pre-qualified)
Coating system 1) 1 coat epoxy primer: or 2) 1 coat zinc rich epoxy: 1 x epoxy tie coat: MDFT (m) of complete coating system: NDFT m 50 60 25 85

Application (if not specified Surface preparation under others) Under epoxy based fire Cleanliness: protection. ISO 8501-1 Sa 2 Roughness: ISO 8503 Grade Medium G (50 m to 85 m, Ry5)

General notes: 1. Stud welding shall be done before final blast cleaning. 2. If the passive fire protection material is not applied immediately after the primer has cured, or if the primer is exposed to humid or outdoor conditions prior to application of the passive fire protection material, coating alternative 2) shall be used. 3. Coating system no. 2 (without sealer or topcoat) may be used as substrate for epoxy based passive fire protection, provided this is approved by the manufacturer of the passive fire protection coating. 4. The coating system and products shall be approved by the manufacturer of the passive fire protection coating. 5. Topcoating on top of the passive fire protection shall be in accordance with the passive fire protection manufacturers recommendation.

A.5.2

Coating system no. 5B (shall be pre-qualified)


Surface preparation Cleanliness: ISO 8501-1 Sa 2 Roughness: ISO 8503 Grade Medium G (50 m to 85 m, Ry5) Coating system 1 coat zinc rich epoxy: 1 coat two component epoxy: MDFT(m) of complete coating system: NDFT m 60 200 260

Application (if not specified under others) Under cement based fire protection.

General notes: 1. Stud welding shall be done before final blast cleaning. 2. If the epoxy is not applied immediately after the primer has cured, or if the primer is exposed to humid or outdoor conditions prior to application of the epoxy, a tie coat shall be applied on top of the zinc rich epoxy primer immediately after the primer has cured. 3. The 200 m epoxy may be applied as 2 x 100 m. 4. The coating system and products shall be approved by the manufacturer of the passive fire protection coating. 5. Topcoating on top of the passive fire protection shall be in accordance with the passive fire protection manufacturers recommendation.

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NORSOK standard M-501

Rev. 5, June 2004

A.6

Coating system no. 6


Surface preparation Coating system 1 coat epoxy primer: 1 coat two component epoxy: 1 coat topcoat: MDFT (m) of complete coating system: 2 coats immersion grade epoxy phenolic: MDFT(m) of complete coating system: NDFT m 50 100 75 225

Application (if not specified under others) Un-insulated stainless steel when painting is required.

Sweep blasting with non-metallic and chloride free grit to Aluminium when painting is obtain anchor profile of required. approximately 25 m to 45 m. Galvanised steel. Cleaning with alkaline detergent followed by hosing with fresh water. Insulated stainless steel piping Sweep blasting with and vessels at temperatures < non-metallic and 120 oC. chloride free grit to obtain anchor profile of approximately 25 m to 45 m.

2 x 125 250

General notes: 1. Coatings for stainless steel shall not contain metallic zinc. 2. 6Mo and 25Cr duplex stainless steel valves may be left uncoated. When such valves are welded into the piping system, the coating shall cover the weld zone and an additional 40 mm of the valve. 3. When coating stainless steel with operating temperatures above 120 C, 30 m (NDFT) of a high temperature modified silicone paint suitable for the operating temperatures shall be used. 4. Aluminium handrails located in living quarter shall be anodised.

A.7

Coating system no. 7 (shall be pre-qualified)


Surface preparation Cleanliness: ISO 8501-1 Sa 2 Roughness: ISO 8503 Grade Medium G (50 m to 85 m, Ry5) Sweep blasting with non-metallic and chloride free grit to obtain anchor profile of approximately 25 m to 45 m. Coating system (example) MDFT m

Application (if not specified under others) Submerged carbon steel and carbon steel in the splash zone.

Two component epoxy Minimum number of coats: 2 MDFT of complete coating system: 350

Submerged stainless steel and stainless steel in the splash zone.

General notes: 1. The coating system shall always be used in combination with cathodic protection. o 2. The coating system is aimed at ambient operating temperatures and maximum 50 C. For higher operating temperatures, a o o specific evaluation and performance documentation is needed. For temperatures between 50 C and 100 C, coating system no. 6 or 9, i.e. 2 coats immersion grade epoxy phenolic, may be considered as adequate. 3. For the splash zone, corrosion allowance in accordance with applicable regulatory requirements shall always be used in addition to the coating system, see NORSOK M-001. 4. Anti-fouling may be required. 5. Piping embedded in concrete shall be corrosion coated at least 300 mm into concrete. 6. Application using an additional number of coats with lower film thicknesses is acceptable provided each coat is applied and cured in accordance with the coating manufacturers recommendation and provided all other requirements in this NORSOK standard are fulfilled. 7. For the splash zone area, the coating system shall also fulfill the pre-qualification requirements for coating system no. 1. 8. Specialized coating systems with at least two coats, may be selected for particularly exposed areas on installations provided the coating system is pre-qualified in accordance with 10.1, the coating thickness is 1000 m NDFT and provided relevant successful field experience is documented.

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NORSOK standard M-501

Rev. 5, June 2004

A.8

Coating system no. 8


Surface preparation Cleanliness: ISO 8501-1 Sa 2 Coating system alternatives A. 1 coat two component epoxy B. Zinc rich epoxy + epoxy tie coat NDFT m 150 60 + 25

Application (if not specified under others) Structural carbon steel with operating temperature 80 C in internal and fully dry and ventilated areas.

General notes: 1. This coating system shall only be used if the areas are only exposed to fully dry indoor conditions during fabrication, intermediate storage, installation and operation. The coating system shall not be used on surfaces where water condensation may occur. 2 2. Reduced requirements (maximum 50 mg/m ) to salt on surface prior to coating is acceptable. 3. Surface preparation to minimum St 2 may be used for touch-up. 4. Topcoat may be applied if specific colours are specified. 5. Equipment to be installed in non-corrosive areas as defined in the first note above, for example electrical rooms, control rooms, living quarters, etc., may normally be coated with suppliers standard coating system and colour. All such coating systems shall be subject to written acceptance from the purchaser.

A.9

Coating system no. 9


Surface preparation Cleanliness: ISO 8501-1 Sa 2 Roughness: ISO 8503 Grade Medium G (50 m to 85 m, Ry5) Coating system 2 coats immersion grade epoxy phenolic: MDFT (m) of complete coating system: NDFT m 2 x 150 300

Application (if not specified under others) Bulk supplied carbon steel valves with operating temperature up to 150 oC.

General notes: 1. When it is possible to identify the operating conditions (temperature, insulation, exposure conditions, etc.) at the time the order is placed, the bulk ordered valves shall be supplied coated with one of the relevant coating systems in this NORSOK standard. 2. Tagged items shall always be supplied coated with one of the relevant coating systems in this NORSOK standard.

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NORSOK standard M-501

Rev. 5, June 2004

Annex B (Informative) Colours

The below topcoat colours should be selected: Colour White Blue Grey Green Red Yellow Orange Black RAL-1K designation RAL 9002 (Grauweiss) RAL 5015 (Himmelblau) RAL 7038 (Achalgrau) RAL 6002 (Laubgrn) RAL 3000 (Feuerrot) RAL 1004 (Goldgelb) RAL 2004 (Reinorange) RAL 9017 (Verkehrsschwarz)

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