Quotation:

RAPID -55
Double column High Speed Bridge Type Milling Machine

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Date 12/12/2007 Page :1-1

DOUBLE COLUMN HIGH SPEED BRIDGE TYPE MILLING MACHINE "CORREA" Model RAPID 55

Customer:

TATA AUTOCOMP SYSTEMS LTD.

Address:

PUNE INDIA

Quotation: Date:

PN/TACO/300/Tech/PA/1202/2007 The 12th December, 2006

RAPID 30 with full enclosure (Option)

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Quotation:

RAPID -55
Double column High Speed Bridge Type Milling Machine
1.- GENERAL SPECIFICATIONS 1.1.- TABLE 1.2.- CAPACITY 1.3.- AUTOMATIC TRAVERSES 1.4.- SPINDLE 1.5.- FEEDS. 1.6.- SHIPPING DIMENSIONS. 2.- DESIGN AND CONSTRUCTION FEATURES 2.1.- GENERAL. 2.2.- LONGITUDINAL AXIS 2.3.- CROSS AXIS 2.4.- VERTICAL AXIS 2.5.- SPINDLE. 2.6.- LUBRICATION 2.7.- HYDRAULIC EQUIPMENT 2.8.- FEED BACK SYSTEM 2.9.-.MACHINE OPERATION 2.10.- ELECTRICAL CABINET 2.11 - CNC SYSTEM 2.12.- PENDANT PANEL 3.- OPTIONS 3.1. C5C 2-AXIS CONTOURING HEAD 3.2. 30 Tool ATC 4. PRICE 5- INSTALLATION

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Quotation:

RAPID -55
Double column High Speed Bridge Type Milling Machine

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Date 12/12/2007 Page :3-3

1.- GENERAL SPECIFICATIONS RAPID 55 Metric 1.1 Table Size mm N of "T" slot Spacing between slots. 1.2 Capacity: Distance between columns mm. Daylight between table/spindle mm. (Check optional heads) 1.3 Automatic travels: "X" Axis mm. "Y" Axis mm. "Z" Axis mm. 1.4 Spindle Motor Max speed at constant torque (rpm) Max Speed . r.p.m. Power. KW (S1) Torque Nm. (S1) 1.5 Feedrate Rapid traverse. (X, Y & Z) mm/min. Acceleration (X, Y & Z) m/seg2 500 8000 30 600 5/10000 20000 - 30000 2/3 5500 3100 1200 2800 300-1500 5700x2500 11x22 H12 100/200

Max. carrying load on the table. Kg. Machine weight. Kg

15000 65000

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Quotation:

RAPID -55
Double column High Speed Bridge Type Milling Machine
2.0 DESIGN AND CONSTRUCTION FEATURES 2.1 GENERAL

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The Nicolas Correa RAPID 55 is a heavy duty, double column, high speed bridge type milling machine. Its rigid design allows for high speed cutting technology at increased accuracy requirements. The bed and table are of stress relieved GG-30 cast iron. Columns, cross rail and ram/carrier are made from stress relieved welded steel plates. Model CAC is designed and built with a special Head Changer arrangement. See pertaining specifications under Special Options. 2.2 LONGITUDINAL AXIS Table. The table, made of GG-30 cast iron, is well ribbed and thick walled, featuring:

11 "T" slots size 22 mm. o The quality of the central one being with quality H8. Distance between T slots: 225 mm The table surface is 5700 x 2500 mm.

Material: GG-30 Width: 2500 mm High: 497 mm Weight: 17575 kg Hardness: 200 Brinnel (minimum)

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Quotation:

RAPID -55
Double column High Speed Bridge Type Milling Machine

1202
Date 12/12/2007 Page :5-5

To assure the highest load on table, the minimum hardness of the table is 200 Brinnel

The table houses: The rack of the longitudinal axis The roller packs, size 55 (LRXG55 IKO) o 18 roller units

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Quotation:

RAPID -55
Double column High Speed Bridge Type Milling Machine
Bed The bed is made of GG-30 cast iron, generously sized and well dimensioned.

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Its design provides an element well ribbed with thick walls to withstand the highest load on table and great machining efforts, as well as high torsion torques of all 4 axes (X, Y, Z and W) in the space.

The bed is composed by one unit: Bed length is 11380 mm

The bed houses the longitudinal axis: Two V-shapped linear slideways. o The hardness is 60 HRC o The size of the slideway is 55. __________________________________________________________________

Quotation:

RAPID -55
Double column High Speed Bridge Type Milling Machine
14 roller packs (7 units each slideway) from the manufacturer IKO or similar. These roller packs are affixed to the table

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As all the structural elements of this milling machine, the big section of the bed assures the best rigidity and behavior:

The movement of the table throughout the longitudinal axis is attained by means of double rack and pinion system. The motors are inlaid in the bed

The system counts with a electronic preloaded, in order to avoid the play, and in this way, to enhance the accuracy of the machine __________________________________________________________________

Quotation:

RAPID -55
Double column High Speed Bridge Type Milling Machine

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Date 12/12/2007 Page :8-8

Backlash-free double pinion: When the system reach the desired position , the turn goes in the opposite direction to eliminate the backlash, to provide the best accuracy.

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Quotation:

RAPID -55
Double column High Speed Bridge Type Milling Machine
The lubrication is controlled from the CNC.

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Date 12/12/2007 Page :9-9

Telescopic sliding covers sealed polyurethane wipers, to proctect the items against the chips and coolant liquids, water-resistant.

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Quotation:

RAPID -55
Double column High Speed Bridge Type Milling Machine

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Date 12/12/2007 Page :10-10

The close distance between the rack and the Heidenhain rules enhance the accuracy.

Moreover, the oversized structure, together the rack and pinion system provide a smooth and accurate movement, and a very rigid system which machining axial trust surpasses 20000 Nm.

2.3 CROSS AXIS This is formed by:DOUBLE COLUMN supporting the CROSS RAIL, all of well dimensioned and duly stress relieved steel weldment fabrication. It houses: TWO H+G V-side shaped Linear Rails as the sliding tracks for the special configuration Roller Packs (IKO, INA or similar) designed to withstand great efforts on Y-X axes plane as well as high torsion torques of all 3 axes in the space. Packs Size LRXDG 65, 3 off on the lower track, and 2 off on the upper track, total 5 packs The axis is driven by a permanent torque 70 Nm a.c. servo motor mounted on to the recirculating ball leadscrew through a water cooled coupling. The axis is protected with a spring-washer mechanism at each end of the saddle travel to absorb the impact in the event of an axis runaway failure.

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Quotation:

RAPID -55
Double column High Speed Bridge Type Milling Machine

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Date 12/12/2007 Page :11-11

Leadscrew data: dia. 63 mm., pitch 30 mm., hardness 60/62 HRc Ball hardness: 62-64 HRc. Acceleration 3 meters per sq. sec 2.4 VERTICAL AXIS This is formed by: RAM is fabricated of steel plate weldment, duly stress relieved as well as duly ribbed and dimensioned to obtain great rigidity and to provide vibration free running. This axis is meant to provide the highest rigidity of the machine. The slideway system chosen for this axis consists in TWO H+G V-side shaped Linear Rails as the sliding tracks for the special configuration Roller Packs (IKO, INA or similar). The whole ram is hydraulically counter-balanced and houses: the main motor spindle unit. C axis drive and indexing mechanism Head clamping mechanism. Packs Size LRXDG 65, 3 off per track, total 6 packs The axis is driven by a permanent torque 50 Nm a.c. servo motor mounted on to the recirculating ball leadscrew through a water cooled coupling. Leadscrew data: dia. 50 mm., pitch 20 mm. Acceleration 3 meters per sq. second 2.5 MOTOR SPINDLE Motor spindle featuring as follows: Max speed at constant torque : Max speed Torque S1 Torque S 6 Power S1 Power S6 . 500 rpm 8000 rpm 600 Nm 860 Nm 30 kW 40Kw

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Quotation:

RAPID -55
Double column High Speed Bridge Type Milling Machine
2.6 LUBRICATION

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There is a centralised timed lubrication system with metered units. The system will shut down in the event of an oil shortage, insufficient pressure, or leakage. The system will only restart after the failure is corrected. A push button is provided for manual lubrication on demand. 2.7 HYDRAULIC There is a hydraulic pack system for head clamping and the tool release . 2.8 CHILLER UNIT There is a water chilling central unit for : axis motor mounts and head bearings cooling system. 2.9 FEED BACK SYSTEM All three axes are controlled by Heidenhain linear scale feed backs. 2.10 MACHINE OPERATION The machine is furnished complete with all motors and drives and is ready for operation when hooked up to a 400/3/50 current supply . A different voltage supply will require an optional isolated transformer. 2.11 ELECTRICAL CABINET The electric cabinet contains all the machine servo drives control system, as well as PLC, transformers, timers and related electrical components. A Power-On hour meter is also provided. All elements located in the electric cabinet are to CEI standard and IP-65 protection including an AC unit. 2.12 CNC CONTROL Heidenhain TNC I 530 control system. 2.12 PENDANT PANEL The machine is fully commanded from a pivoted pendant panel housing all the operating controls. CNC key board and screen Working rapids feed pushbuttons __________________________________________________________________

Quotation:

RAPID -55
Double column High Speed Bridge Type Milling Machine
Feed control potentiometer Start button Feed Stop, Total Stop, and Emergency Stop Tooling clamping Manual / Automatic coolant selection Electronic handwheel Spindle load meter 3.0 OPTIONS 3.1 2-Axis Continuous Head HSK-A63 18000 20 85 Nm 120 Nm Yes Yes air / oil Yes 200 100 3300 Nm 9 2500 Nm 11,7 250 daN 580 daN 2100 Nm 2500 Nm -415/785 mm

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Spindle Nose Max Speed (rpm) Power kW Torque (S1) Torque S6 Coolant outlet on flange Coolant through Spindle Bearing lubrication Bearings cooling C Axis Angle Rotation B Axis Angle Rotation C Axis torque C Axis max rpm B Axis torque B Axis max rpm F max continuous F max with brake C Axis Brake torque B Axis Brake torque Clearance under spindle/table 3.2

30 Post Automatic Tool Changer:

The stationary chain type tool magazine is mounted on the left side of the column, holding the tools in pockets in the horizontal position. The tool is carried from the magazine to the work spindle by means of a moving carriage which houses a double gripper arm mounted on a pivoting mechanism to allow the tool change either in vertical/horizontal position of the spindle, whichever the case. The tool selection and pick-up from the coded pocket bi-directional magazine is __________________________________________________________________

Quotation:

RAPID -55
Double column High Speed Bridge Type Milling Machine

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Date 12/12/2007 Page :14-14

performed during the machining time via the shortest way. The selected tool is then held by one of the transfer arm grips and the carriage moves to the stand-by position. When the tool change is required, the ram/head will retract to the change position; the transfer arm will move in to pick up the utilised tool and in a 180 deg. swivel will remove the old tool and will load the fresh one, moving back to the magazine whilst the spindle will move back to the working point. Tool changer specs are: Tool as per DIN 69871/A taper HSK-63. Max. . with all pockets used: 115 mm. Max. . with adjoining pockets empty: 200 mm. Max. Tool length: 400 mm. Max. Tool weight: 25 Kgs

NOTE: Our machines are continuously upgraded to meet new requirements. We therefore reserve the right to introduce design changes at any time. Consequently the specifications herein contained may change at the time of delivery of the machine.

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Quotation:

RAPID -55
Double column High Speed Bridge Type Milling Machine
4- PRICE 4.1 4.2 4.3

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Date 12/12/2007 Page :15-15

Quoted prices are meant for the machine FOB Spanish Port Unloading, customs charges and crating when required are to be paid by the customer. Customer will be responsible for organising the same. Prices do not include any local taxes or import duties. PRICE CONFIGURATION MACHINE MODEL RAPID 55 PRICE [ FOB, SPAIN ] EUROS

# 2 .Base machine with Heidenhain TNC i530 Control FOB, SPAIN Options: 3.1 Model: CCE 2-axis Continuos Built-in Head, HSK-63, 18000 rpm (Spare HSK 63 Electrospindle included) Other Options: a) Two chip conveyors, with 1 m elevation at the end b) Renishaw Model RMP 60 touch probe c) ATC-30 tools Chain type, HSK 63 (w/o tool adaptors) d) Coolant thru spindle system (17 bars, 30l/min, 500l Tank capacity), coolant filtration 50 microns

846.300

148.700

STD 11.640 59.600

15.940

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Quotation:

RAPID -55
Double column High Speed Bridge Type Milling Machine
5.- SPECIFIC TERMS 5.1. SCOPE OF DELIVERY

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The delivery period is approximately 9-10 months from receipt of your firm order and letter of credit, clarification of specifications and technical data. When customer modifies machine specifications delivery time might be altered. Therefore it is CORREA to confirm delivery terms. 5.2. PAYMENT TERMS 5.2.1. The payment conditions, unless otherwise stated, are as follows: # 20 % Down payment with official order, by means of swift transfer 2 weeks after receipt of Seller's invoice, to the following bank: BANCO BILBAO VIZCAYA ARGENTARIA (BBVA) C/ Vitoria, 7 09004 BURGOS (SPAIN) IBAN : ES 28 0182 2351 4601 0051 1652 BIC: BBVAESMMXXX Beneficiary: NICOLAS CORREA, S.A. C/ Alcalde Martn Cobos, s/n 09007 Burgos Spain # The rest by means of an irrevocable and confirmed letter of credit for the rest of the value in favour of NCSA Spain through our bankers in Spain, payable at sight against first presentation of usual shipping documents at the counters of bankers prior to shipment. All banking charges are to be borne by you. (This must be clearly stated in the corresponding L/C). The validity of the letter of credit should be longer by 2 months than the time of delivery confirmed to facilitate negotiations and to avoid time consuming extension procedure in case of need. 5.2.2. NICOLAS CORREA, S.A. reserves the right to claim for a down payment together with the order receipt. 5.2.3. Delays in maturity dates of payments will be subject to invoices of interest according to current cost of the money in Spain. 5.2.4. In case of customer requirement of partial delivery of equipment it should be subject to revision of prices and terms of delivery between parts.

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Quotation:

RAPID -55
Double column High Speed Bridge Type Milling Machine

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Date 12/12/2007 Page :17-17

5.3.

VALIDITY

Validity of this offer is 90 days from date of issue, and thereafter subject to our confirmation in writing. 5.4. NOTICE CORREA reserves the right to charge additional cost in case of delays or specifications variations attributable to the customer.

FOR NICOLAS CORREA S.A

PARAG ALEKAR CHIEF EXECUTIVE OFFICER

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