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CONTENTS

ACKNOWLEDGEMENT CERTIFICATE INTRODUCTION CNG OVERVIEW TYPES OF CNG STATIONS CONCEPT OF MOTHER-DAUGHTER STATION CNG STATION EQUIPMENTS CNG STATION MAINTENANCE CNG SAFETY CONSIDERATIONS CONCUSION BIBLIOGRAPHY

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ACKNOWLEDGEMENT
I would like to express my gratitude and appreciation to all those who gave me the possibility to complete this report. A special thanks to our training coordinator Mr Saranjit Singh, whose help, stimulating suggestions and encouragement, helped me to coordinate my project, especially in writing this report. I would also like to acknowledge with much appreciation the crucial role of the staff of GREEN GAS LIMITED (MOTHER STATION) GOMTI NAGAR LUCKNOW, who gave the permission to use all required machinery and the necessary material to complete the task of understanding the operation of the mother station.

Last but not least, many thanks go to Mr Ashutosh Ashutosh Lohumi (Manager, (Manager, HR) HR) and Mr Samit Samit Pandey Pandey (Manager, O&M) who have given their full effort as well as their encouragement to maintain my progress on track.

SUBMITTED BY: KARTIKEYA PANDEY B.TECH. & M.TECH. DUAL DEGREE MECHANICAL ROLL NO: 1112019 REG. NO: 11199319461 KALINGA INSTITUTE OF INDUSTRIAL TECHNOLOGY

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CERTIFICATE
To Whomsoever It May Concern

This is to certify that Mr._ Kartikeya_Pandey_ has completed the 21 Day Industrial Training during the period from __6th June 2013__to_30th June 2103_ in our Organization as a Partial Fulfillment of Integrated Degree of Master of Technology in Mechanical Engineering. He was trained in the field of _Operation and Maintenance of CNG Mother Station_.

Signature & Seal of Training Manager

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COMPRESSOR, ENGINE AND AIR COMPRESSOR MAINTENANCE Weekly Maintenance


Weekly maintenance is performed on the Compressor, Engine and Air Compressor to ensure that all the station equipment are in top notch working condition which will prevent any unnecessary Break Downs and the station will be able to operate at optimum rate. The common checklist includes cleaning frame breather, gas suction strainer for compressor and cleaning the primary and secondary air element for engines. The full checklist has been enclosed for reference.

750/1500 Hours Maintenance


After the station has been operational for 750/1500 hours the maintenance takes place. This maintenance is mainly done alongside weekly maintenance at its time. This maintenance includes cleaning of suction filter and checking Heat Exchangers along with checking belt alignment for compressors and changing of lube oil, replacing of lube oil filter, checking of spark plug of engine and inspection of air intake filter, cooling fans and gas dryer in case of air compressors. The full checklist has been enclosed for reference.

4000 Hours Maintenance


After the station has been operational for 4000 hours major overhauling of all the equipment take place especially of compressor. This includes replacing crank case oil, replacing oil filters, checking hooter functions, checking gas circulation systems. The detailed checklist has been enclosed for reference.

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Dispenser Maintenance Chart

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CONCLUSION
As an undergraduate of the Kalinga Institute of Industrial Technology, I would like to say that this training program gave an excellent opportunity for me to get to the ground level and experience the things that I would have never gained through going straight into a job. I am grateful to the GREEN GAS LIMITED for giving me this wonderful opportunity. The main objective of the industrial training is to provide an opportunity to undergraduates to identify, observe and practice how engineering is applicable in the real industry. It is not only to get experience on technical practices but also to observe management practices and to interact with fellow workers. The only chance that an industrial training period. Also I learnt the way of punctual, the importance team spirit. undergraduate has to have this experience is the I feel I got the maximum out of that experience. work in an organization, the importance of being of maximum commitment, and the importance of

In my opinion, I have gained a lot of knowledge and experience needed to be successful in a great engineering challenge, as in my opinion, Engineering is after all a Challenge, and not a Job.

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