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ID NO.:

FIELD QUALITY PLAN

FOR

PRESSURE PARTS

(ERECTION)

FOR

SHREE MEGA POWER

(2x150MW)

FOR PRESSURE PARTS (ERECTION) FOR SHREE MEGA POWER (2x150MW) CETHAR VESSELS LIMITED TIRUCHIRAPPALLI FIELD QUALITY

CETHAR VESSELS LIMITED

TIRUCHIRAPPALLI

FIELD QUALITY ASSURANCE DEPARTMENT

DOC. No: QPE-PP-002

REV. No :

R02
R02

/ MARCH 2010

FIELD QUALITY PLAN FOR PRESSURE PARTS (ERECTION) FOR SHREE MEGA POWER PREPARED BY (P.Gnanagiri, Sr.Engineer
FIELD QUALITY PLAN
FOR
PRESSURE PARTS
(ERECTION)
FOR
SHREE MEGA POWER
PREPARED BY
(P.Gnanagiri, Sr.Engineer / FQA)
REVIEWED BY
(G. Umakanthan, VP / PP&NPP)
APPROVED BY
(V Kandhsamy, Chief / FQA)
DOCUMENT No.
QPE-PP-002
ID No.
DATE OF ISSUE
R02
/ March 2010
CONTROLLED /
NO. OF
ISSUED BY
COPY No:
INFORMATION
PAGES:
COPY
41
ISSUED TO:
CETHAR VESSELS LIMITED
TIRUCHIRAPPALLI
FIELD QUALITY ASSURANCE DEPARTMENT
  DOC. NO. : QPE-PP-002
 

DOC. NO. : QPE-PP-002

CONTENTS

REV. NO. :

R02
R02

SHEET: 1 / 1

SL. No

 

DESCRIPTION

NO. OF SHEETS

1

STATUS OF AMENDMENTS

 

1

2.

AUTHORISATION FOR DIFFERENT CATEGORIES OF CHECKS

1

3.

STATEMENT OF CHECKS

14

4.

DOCUMENTS REFERRED IN QUALITY PLAN

1

5.

LOGSHEETS : L-00 TO L-12

20

6

FEEDBACK ON FIELD QUALITY PLAN

1

DOC. NO. : QPE-PP-002 STATUS OF AMENDMENTS REV. NO. : R02 SHEET : 1 /
DOC. NO. : QPE-PP-002
STATUS OF AMENDMENTS
REV. NO. :
R02
SHEET :
1 / 1
REFERENCE
SL.
OF SHEETS
NO.
AMENDMENT NO.
& DATE
REMARKS
AMENDED
NIL
  DOC. NO. : QPE-PP-002
 

DOC. NO. : QPE-PP-002

AUTHORISATION FOR DIFFERENT CATEGORIES OF CHECKS

REV. NO. :

R02
R02

SHEET : 1 / 1

CLASSIFICATION OF CHECKS

   

ACCEPTING

CHECKING / WITNESSING AUTHORITY

AUTHORITY

   

CVL

QAE

HEAD/FQA

A

CRITICAL

SCL

FQE

HEAD/QA

     

(QC ENGR.)

 

CVL

ERECTION

QAE-INCHARGE

B

MAJOR

SCL

ERECTION

FQE

     

(QC ENGR.)

 

CVL

ERECTION

QAE

C

MINOR

SCL

ERECTION

FQE

 

LEGNDS:

QAE -QUALITY ASSURANCE ENGINEER FQE -FIELD QUALITY ENGINEER QC ENGR.-QUALITY CONTROL ENGINEER

 

NOTE

1. QAE shall witness 'A' category checks. He is also authorised to carry out surveillance in any of B and C category of checks at his discretion.

2. In case of non-conformity, accepting authority shall ensure disposition before accepting and the dis-positioning shall be reflected on log sheets / protocols.

3.QAE shall ensure that only calibrated instruments are used for all measurements.

  DOC. NO. : QPE-PP-002
 

DOC. NO. : QPE-PP-002

STATEMENT OF CHECKS

REV. NO. :

R02
R02

SHEET: 01 /14

Capacity / Type:

: 2 X 150MW

System:

: BOILER

Sub-system:

: PRESSURE PARTS

Area:

: ERECTION

NOTES:

1.

For checks where log sheets are not called for, suitable records should be maintained in the form of log book / protocols.

2.

As an evidence of having carried out the work satisfactorily, a general purpose log sheet, L-00 shall be maintained for all the checks.

3.

In case of variation in parameters indicated in the characteristics column, the values mentioned in the drawings shall prevail.

4.

The above sub-system covers Drum,Headers,Down comer pipes,Riser pipes/ Super heater connecting links,Panels,Cyclone inlet duct,Cyclone,Cyclone outlet chamber,Vortex finder,Circular to rectangular transition / Loop seal / Downchute panel,Buck stays and furnace guides,Coils and tubes,Primary super heater coil,Secondary and final super heater coil,Re heater , Economiser,,welding,Hardness survey,General and Hydraulic test.

SUPPLIER’S NAME & ADDRESS   FIELD QUALITY PLAN   CUSTOMER: M/S SCL PROJECT: SHREE MEGA

SUPPLIER’S NAME & ADDRESS

 

FIELD QUALITY PLAN

 

CUSTOMER: M/S SCL PROJECT: SHREE MEGA POWER

Cethar Vessels Limited 4,Dindigul Road, Tiruchirappalli-620 001

SYSTEM: BOILER

 

FQP No. : QPE-PP-002

 

2X150MW

 
 

REV. No. :

R02
R02

PACKAGE: EPC CONTRACT No.: EBJ 072 & 073

 

SUB SYSTEM: PRESSURE PARTS

PAGE No.: 02 / 14

 
         

REFERENCE

     

SL.

NO

 

CHARACTERISTICS/ITEM

 

TYPE

OF

CHECK

INSTRUMENT

CLASS

DOCUMENT/

ACCEPTANCE

STANDARD

QUANTUM/

FREQUENCY

OF CHECK

FORMAT

OF

RECORD

REMARKS/ HOLD POINTS (H)

1.0

DRUM

             

1.1

Check the inspecting authority's stamp on drum and certificate.

 

V/R

A

Drawing/IBR

 

100%

certificate.

1.2

     

Drawing /

 

Readiness of structure for boiler drum erection.

 

V/R

A

structures log

 

100%

 

sheet

 

1.3

Ground inspection of drum,its orientation.

 

V

B

Drawing

 

100%

1.4

Ensure clearance between drum and structural members during hoisting.

V

B

 

-do-

100%

1.5

Drum suspension 'U' rod dimensions and freeness of nuts.

M

Tape

B

-do-

100%

L-01

1.6

Drum suspension supports alignment.

 

M

Water level/Tape

B

-do-

100%

L-02

1.7

Alignment of drum.

 

M

-do-

A

-do-

100%

L-02

1.8

Minimum projection of threads above the nuts in the drum suspension rods.

M

Tape

A

-do-

100%

 

LEGEND: CLASS : A - CRITICAL, B - MAJOR, C - MINOR; ‘A’ SHALL BE WITNESSED BY QAE OF CVL & CUSTOMER, ‘B’ SHALL BE WITNESSED BY QC ENGR.(ERECTION) OF CVL & CUSTOMER, ‘C’ SHALL BE WITNESSED BY QC ENGR.(ERECTION) OF CVL. TYPE : V- VISUAL, R- RECORD VERIFICATION, M- MEASUREMENT, P- PHYSICAL & T- TEST.

 

FOR CUSTOMER USE

 
     

MAIN SUPPLIER :CVL

 

SIGNATURE

REVIEWED BY

APPROVED BY

APPROVAL SEAL

SUPPLIER’S NAME & ADDRESS FIELD QUALITY PLAN   CUSTOMER: M/S SCL PROJECT: SHREE MEGA POWER

SUPPLIER’S NAME & ADDRESS

FIELD QUALITY PLAN

 

CUSTOMER: M/S SCL PROJECT: SHREE MEGA POWER

Cethar Vessels Limited 4,Dindigul Road, Tiruchirappalli-620 001

SYSTEM: BOILER

FQP No. : QPE-PP-002

 

2X150MW

 

REV. No. :

R02
R02
 

PACKAGE: EPC CONTRACT No.: EBJ 072 & 073

 

SUB SYSTEM: PRESSURE PARTS

PAGE No.: 03 / 14

 
           

REFERENCE

       

SL.

NO

 

CHARACTERISTICS

TYPE

OF

CHECK

INSTRUMENT

CLASS

DOCUMENT/

ACCEPTANCE

STANDARD

QUANTUM/

FREQUENCY

OF CHECK

FORMAT

OF

RECORD

REMARKS/

HOLD

POINTS (H)

1.9

Verify verticality of column after drum erection.

 

Theodolite/

 

Drawing/ structure log sheet

     

M

Total station

A

100%

1.10

Assembly of drum internals.

 

V

B

 

Drawing

 

100%

2.0

HEADERS:

   

2.1

Check inspecting authority's stamp on headers and certificate.

 

Drg./IBR

 

V/R

A

certificate.

100%

2.2

Identification of the headers.

 

V

C

Shipping list/Drg.

100%

2.3

Cleanliness of headers.

V

B

100%

2.4

Bow in headers (Tolerance:1mm/M,Max.5mm for membrane panel headers and max.5mm for other headers.

Water

M

level/Tape

B

 

Drawing

 

100%

2.5

Header scarffing line(Tolerance:1mm max. )

M

-do-

B

-do-

100%

2.6

Completion of supports.

 

V

B

-do-

100%

2.7

Alignment of headers and elevation,horizontality and distance from reference axes.

M

-do-

A

-do-

100%

L-03

 

LEGEND: CLASS : A - CRITICAL, B - MAJOR, C - MINOR; ‘A’ SHALL BE WITNESSED BY QAE OF CVL & CUSTOMER, ‘B’ SHALL BE WITNESSED BY QC ENGR.(ERECTION)OF CVL & CUSTOMER, ‘C’ SHALL BE WITNESSED BY QC ENGR.(ERECTION) OF CVL. TYPE : V- VISUAL, R- RECORD VERIFICATION, M- MEASUREMENT, P- PHYSICAL & T- TEST.

   

FOR CUSTOMER USE

 
     

MAIN SUPPLIER :CVL

 

SIGNATURE

REVIEWED BY

APPROVED BY

APPROVAL SEAL

SUPPLIER’S NAME & ADDRESS FIELD QUALITY PLAN   CUSTOMER: M/S SCL PROJECT: SHREE MEGA POWER

SUPPLIER’S NAME & ADDRESS

FIELD QUALITY PLAN

 

CUSTOMER: M/S SCL PROJECT: SHREE MEGA POWER

Cethar Vessels Limited 4,Dindigul Road, Tiruchirappalli-620 001

SYSTEM: BOILER

FQP No. : QPE-PP-002

 

2X150MW

REV. No. :

R02
R02
 

PACKAGE: EPC CONTRACT No.: EBJ 072 & 073

 

SUB SYSTEM: PRESSURE PARTS

PAGE No.: 04 / 14

SL.

NO

 

CHARACTERISTICS

TYPE

OF

INSTRUMENT

CLASS

REFERENCE DOCUMENT/ ACCEPTANCE STANDARD

QUANTUM/

FREQUENCY

FORMAT

OF

REMARKS/

HOLD

 

CHECK

OF CHECK

RECORD

POINTS (H)

3.0

DOWN COMER PIPES(DC pipes):

 

M

Tape

B

 

Drawing

 

100%

   

3.1

Identification of DC pipes.

V

C

Drawing/Shipping list

100%

3.2

Cleanliness of the pipes.

V

B

100%

3.3

Orientation of DC pipes.

V

B

 

Drawing.

 

100%

Alignment of DC pipes(Tolerance: Verticality of DC pipes:1 mm/M,5 mm max.)

Tape/plumb

 

3.4

M

bob

B

 

-do-

100%

3.5

Alignment of supports.

 

V

B

-do-

100%

3.6

Completion of seismic guides.

V

B

-do-

100%

4.0

RISER PIPES/SH CONNECTING LINKS:

 

4.1

Identification of the pipes.

 

V

C

Drawing/shipping list

100%

4.2

Cleanliness of the pipes(Sponge test with compressed air).

V

B

 

Drawing

 

100%

4.3

Alignment of pipes.

 

M

B

-do-

100%

4.4

Completion of supports.

V

B

-do-

100%

 

LEGEND: CLASS : A - CRITICAL, B - MAJOR, C - MINOR; ‘A’ SHALL BE WITNESSED BY QAE OF CVL & CUSTOMER, ‘B’ SHALL BE WITNESSED BY QC ENGR.(ERECTION) OF CVL & CUSTOMER, ‘C’ SHALL BE WITNESSED BY QC ENGR.(ERECTION) OF CVL. TYPE : V- VISUAL, R- RECORD VERIFICATION, M- MEASUREMENT, P- PHYSICAL & T- TEST.

   

FOR CUSTOMER USE

 
     

MAIN SUPPLIER :CVL

 

SIGNATURE

REVIEWED BY

APPROVED BY

APPROVAL SEAL

SUPPLIER’S NAME & ADDRESS FIELD QUALITY PLAN   CUSTOMER: M/S SCL PROJECT: SHREE MEGA POWER

SUPPLIER’S NAME & ADDRESS

FIELD QUALITY PLAN

 

CUSTOMER: M/S SCL PROJECT: SHREE MEGA POWER

Cethar Vessels Limited 4,Dindigul Road, Tiruchirappalli-620 001

SYSTEM: BOILER

FQP No. : QPE-PP-002

 

2X150MW

 

REV. No. :

R02
R02

PACKAGE: EPC CONTRACT No.: EBJ 072 & 073

 

SUB SYSTEM: PRESSURE PARTS

PAGE No.: 05 /14

           

REFERENCE

     

SL.

NO

 

CHARACTERISTICS

TYPE

OF

CHECK

INSTRUMENT

CLASS

DOCUMENT/

ACCEPTANCE

STANDARD

 

QUANTUM/

FREQUENCY

OF CHECK

FORMAT

OF

RECORD

REMARKS/

HOLD

POINTS (H)

5.0

PANELS(COMBUSTOR / STEAM COOLED WALL PANEL):

             

5.1

Identification of panels.

 

V

C

Shipping list/Drg.

 

100%

5.2

Width,diagonals&location of opening of the panels.

 

(Tolerance:panel width:±2 mm. Diagonal difference 5 mm max

M

Tape

B

 

Drawing

 

100%

5.3

Cleanliness of the panels(sponge test with compressed air).

V

B

 

100%

5.4

Completion of supports.

 

V

B

 

-do-

100%

5.5

Completion of panel to panel joints.

V

B

-do-

100%

 

Plumb bob/

   

5.6

Verticality of panels.

 

M

Tape/piano

B

 

-do-

 

100%

L-04

 

wire

   

5.7

Alignment of Combustor / steam cooled wall panels.

M

Tape/scale

A

 

-do-

 

100%

L-05

6.0

CYCLONE INLET DUCT :

     
 

Water

6.1

Elevation and Orientation of the inlet duct.

M

level/Tape

A

 

-do-

 

100%

6.2

Cyclone inlet duct distance w.r.t. Boiler axis.

M

Tape

B

-do-

100%

 

LEGEND: CLASS : A - CRITICAL, B - MAJOR, C - MINOR; ‘A’ SHALL BE WITNESSED BY QAE OF CVL & CUSTOMER, ‘B’ SHALL BE WITNESSED BY QC ENGR.(ERECTION) OF CVL & CUSTOMER, ‘C’ SHALL BE WITNESSED BY QC ENGR.(ERECTION) OF CVL. TYPE : V- VISUAL, R- RECORD VERIFICATION, M- MEASUREMENT, P- PHYSICAL & T- TEST.

 

FOR CUSTOMER USE

 
     

MAIN SUPPLIER :CVL

 

SIGNATURE

REVIEWED BY

APPROVED BY

APPROVAL SEAL

SUPPLIER’S NAME & ADDRESS FIELD QUALITY PLAN   CUSTOMER: M/S SCL PROJECT: SHREE MEGA POWER

SUPPLIER’S NAME & ADDRESS

FIELD QUALITY PLAN

 

CUSTOMER: M/S SCL PROJECT: SHREE MEGA POWER

Cethar Vessels Limited 4,Dindigul Road, Tiruchirappalli-620 001

SYSTEM: BOILER

FQP No. : QPE-PP-002

 

2X150MW

 

REV. No. :

R02
R02

PACKAGE: EPC CONTRACT No.: EBJ 072 & 073

 

SUB SYSTEM: PRESSURE PARTS

PAGE No.: 06 /14

 

SL.

NO

 

CHARACTERISTICS

TYPE

OF

INSTRUMENT

CLASS

 

REFERENCE DOCUMENT/ ACCEPTANCE STANDARD

QUANTUM/

FREQUENCY

FORMAT

OF

REMARKS/

HOLD POINTS

 

CHECK

 

OF CHECK

RECORD

(H)

6.3

Ensure the completion of all the supports.

V

 

B

 

Drawing

 

100%

   

7.0

CYCLONE:

   

7.1

 

Water

Elevation and orientation of the cyclone top header.

M

level/Tape

A

 

-do-

100%

7.2

M

Water

B

-do-

 

100%

Elevation and orientation of the cyclone bottom header.

level/Tape

7.3

Cyclone distance W.r.t. Boiler axis.

 

M

Tape

B

-do-

100%

7.4

Ensure:

   

a)Before assembling the water cooled cyclone panel piece-I to IV,vortex finder should be placed at inside of the water cooled cyclone.

V

B

 

-do-

100%

b)After erection the water cooled cyclone,vortex finder should be temporary positioned at neck portion of the water cooled cyclone in such a way and support brackets at quartrant points,guide pipes should be located as per drawing and aligned to match with the support opening given in the vortex finder by means of support rods. After alignment,support brackets and guide pipes should be full welded with water cooled cyclone.

V

B

-do-

100%

 

LEGEND: CLASS : A - CRITICAL, B - MAJOR, C - MINOR; ‘A’ SHALL BE WITNESSED BY QAE OF CVL & CUSTOMER, ‘B’ SHALL BE WITNESSED BY QC ENGR.(ERECTION) OF CVL & CUSTOMER, ‘C’ SHALL BE WITNESSED BY QC ENGR.(ERECTION) OF CVL. TYPE : V- VISUAL, R- RECORD VERIFICATION, M- MEASUREMENT, P- PHYSICAL & T- TEST.

   

FOR CUSTOMER USE

 
       

MAIN SUPPLIER :CVL

 

SIGNATURE

 

REVIEWED BY

APPROVED BY

APPROVAL SEAL

SUPPLIER’S NAME & ADDRESS FIELD QUALITY PLAN   CUSTOMER: M/S SCL PROJECT: SHREE MEGA POWER

SUPPLIER’S NAME & ADDRESS

FIELD QUALITY PLAN

 

CUSTOMER: M/S SCL PROJECT: SHREE MEGA POWER

Cethar Vessels Limited 4,Dindigul Road, Tiruchirappalli-620 001

SYSTEM: BOILER

FQP No. : QPE-PP-002

 

2X150MW

 

REV. No. :

R02
R02

PACKAGE: EPC CONTRACT No.: EBJ 072 & 073

 

SUB SYSTEM: PRESSURE PARTS

PAGE No.: 07 /14

 

SL.

NO

 

CHARACTERISTICS

TYPE

OF

INSTRUMENT

CLASS

 

REFERENCE DOCUMENT/ ACCEPTANCE STANDARD

QUANTUM/

FREQUENCY

FORMAT

OF

REMARKS/

HOLD POINTS

 

CHECK

 

OF CHECK

RECORD

(H)

 

c)After welding the vortex finder supports ,vortex finder should be replaced from its position and it should be placed at inside of the cyclone for neck portion refractory working.

V

 

B

 

Drawing

 

100%

   

d)After completion of refractory work at neck portion,vortex finder should be placed at its original location and it supported with the help of support rods. The support rod should be welded with rear end of the guide pipe .

V

B

 

-do-

100%

e)Erection completion of all the supports at different elevation.

V

B

-do-

100%

f)Completion of welding.

 

V

B

-do-

100%

8.0

CYCLONE OUTLET CHAMBER:

 

8.1

Cleanliness of the panels(Air test).

V

B

100%

 

M

Water

B

 

Drawing

 

100%

8.2

Elevation and orientation of the outlet chamber.

level/Tape

M

Water

A

 

-do-

100%

8.3

Cyclone outlet chamber distance w.r.t. Boiler axis.

level/Tape

 
 

LEGEND: CLASS : A - CRITICAL, B - MAJOR, C - MINOR; ‘A’ SHALL BE WITNESSED BY QAE OF CVL & CUSTOMER, ‘B’ SHALL BE WITNESSED BY QC ENGR.(ERECTION) OF CVL & CUSTOMER, ‘C’ SHALL BE WITNESSED BY QC ENGR.(ERECTION) OF CVL. TYPE : V- VISUAL, R- RECORD VERIFICATION, M- MEASUREMENT, P- PHYSICAL & T- TEST.

   

FOR CUSTOMER USE

 
       

MAIN SUPPLIER :CVL

 

SIGNATURE

 

REVIEWED BY

APPROVED BY

APPROVAL SEAL

SUPPLIER’S NAME & ADDRESS   FIELD QUALITY PLAN   CUSTOMER: M/S SCL PROJECT: SHREE MEGA

SUPPLIER’S NAME & ADDRESS

 

FIELD QUALITY PLAN

 

CUSTOMER: M/S SCL PROJECT: SHREE MEGA POWER

Cethar Vessels Limited 4,Dindigul Road, Tiruchirappalli-620 001

SYSTEM: BOILER

 

FQP No. : QPE-PP-002

 

2X150MW

 
 

REV. No. :

R02
R02

PACKAGE: EPC CONTRACT No.: EBJ 072 & 073

SUB SYSTEM: PRESSURE PARTS

PAGE No.: 08 / 14

 

SL.

NO

 

CHARACTERISTICS

 

TYPE

OF

INSTRUMENT

CLASS

REFERENCE DOCUMENT/ ACCEPTANCE STANDARD

QUANTUM/

FREQUENCY

FORMAT

OF

REMARKS/

HOLD

 

CHECK

OF CHECK

RECORD

POINTS (H)

8.4

Ensure the completion of all the supports.

 

V

 

B

 

Drawing

100%

   

9.0

VORTEX FINDER:

   
   

Water

9.1

Elevation and orientation of the vortex finder.

M

level/Tape

B

 

-do-

100%

9.2

Centerline of vortex finder w.r.t. Boiler Axis.

M

Tape

A

-do-

100%

9.3

Ensure the vortex finder is in level.

 

M

Spirit level

B

-do-

100%

CIRCULAR TO RECTANGULAR TRANSITION /

LOOP

 

10.0

SEAL / DOWNCHUTE PANEL:

 

10.1

Cleanliness of the panels(sponge test with compressed air).

V

B

100%

Water

10.2

Elevation and orientation of the panel.

 

M

level/Tape

B

 

-do-

100%

11.0

BUCKSTAYS AND FURNACE GUIDES:

 

11.1

Identification of the components.

 

V

C

Drawing/shipping list

100%

11.2

Completion of the buck stay channel,stirrup angle with beams.

V

B

 

Drawing

100%

 

LEGEND: CLASS : A - CRITICAL, B - MAJOR, C - MINOR; ‘A’ SHALL BE WITNESSED BY QAE OF CVL & CUSTOMER, ‘B’ SHALL BE WITNESSED BY QC ENGR.(ERECTION) OF CVL & CUSTOMER, ‘C’ SHALL BE WITNESSED BY QC ENGR.(ERECTION) OF CVL. TYPE : V- VISUAL, R- RECORD VERIFICATION, M- MEASUREMENT, P- PHYSICAL & T- TEST.

 

FOR CUSTOMER USE

 
     

MAIN SUPPLIER :CVL

 

SIGNATURE

REVIEWED BY

APPROVED BY

APPROVAL SEAL

SUPPLIER’S NAME & ADDRESS FIELD QUALITY PLAN   CUSTOMER: M/S SCL PROJECT: SHREE MEGA POWER

SUPPLIER’S NAME & ADDRESS

FIELD QUALITY PLAN

 

CUSTOMER: M/S SCL PROJECT: SHREE MEGA POWER

Cethar Vessels Limited 4,Dindigul Road, Tiruchirappalli-620 001

SYSTEM: BOILER

FQP No. : QPE-PP-002

 

2X150MW

 

REV. No. :

R02
R02
 

PACKAGE: EPC CONTRACT No.: EBJ 072 & 073

 

SUB SYSTEM: PRESSURE PARTS

PAGE No.: 09 / 14

SL.

NO

 

CHARACTERISTICS

TYPE

OF

INSTRUMENT

CLASS

REFERENCE DOCUMENT/ ACCEPTANCE STANDARD

QUANTUM/

FREQUENCY

FORMAT

OF

REMARKS/

HOLD

 

CHECK

OF CHECK

RECORD

POINTS (H)

11.3

Completion of attachment welds such as scalloped plates and lugs.

V

 

B

 

Drawing

 

100%

   

11.4

Alignment of buck stay beams.

 

M

Tape

B

-do-

100%

11.5

Completion of corner joints.

V

B

-do-

100%

11.6

Completion of furnace guides.

V

B

-do-

100%

12.0

COILS AND TUBES:

 

12.1

Identification of the coils.

V

C

Drg./Shipping list

 

100%

12.2

Cleanliness of the coils(sponge test with compressed air).

V

B

 

100%

Tape/water

   

12.3

Alignment of coils w.r.t. inlet and outlet headers.

M

level

B

 

Drawing

100%

Pitch of economiser hanger tubes above R.H-II and distance

 

12.4

between economiser hanger tubes and back pass front/rear wall.

M

Tape

B

 

-do-

100%

 

LEGEND: CLASS : A - CRITICAL, B - MAJOR, C - MINOR; ‘A’ SHALL BE WITNESSED BY QAE OF CVL & CUSTOMER, ‘B’ SHALL BE WITNESSED BY QC ENGR.(ERECTION) OF CVL & CUSTOMER, ‘C’ SHALL BE WITNESSED BY QC ENGR.(ERECTION) OF CVL. TYPE : V- VISUAL, R- RECORD VERIFICATION, M- MEASUREMENT, P- PHYSICAL & T- TEST.

 

FOR CUSTOMER USE

 

MAIN SUPPLIER :CVL

     
 

SIGNATURE

 

REVIEWED BY

APPROVED BY

APPROVAL SEAL

SUPPLIER’S NAME & ADDRESS FIELD QUALITY PLAN   CUSTOMER: M/S SCL PROJECT: SHREE MEGA POWER

SUPPLIER’S NAME & ADDRESS

FIELD QUALITY PLAN

 

CUSTOMER: M/S SCL PROJECT: SHREE MEGA POWER

Cethar Vessels Limited 4,Dindigul Road, Tiruchirappalli-620 001

SYSTEM: BOILER

FQP No. : QPE-PP-002

 

2X150MW

 

REV. No. :

R02
R02
 

PACKAGE: EPC CONTRACT No.: EBJ 072 & 073

 
 

SUB SYSTEM: PRESSURE PARTS

PAGE No.: 10 / 14

 
           

REFERENCE

     

SL.

NO

 

CHARACTERISTICS

TYPE

OF

CHECK

INSTRUMENT

CLASS

DOCUMENT/

ACCEPTANCE

STANDARD

QUANTUM/

FREQUENCY

OF CHECK

FORMAT

OF

RECORD

REMARKS/

HOLD

POINTS (H)

13.0

PSH(PRIMARY SUPER HEATER COIL):

             

13.1

Identification of PSH coils.

 

V

 

C

Drg./shipping list

100%

13.2

Clearance between end coil assembly and back pass sidewalls.

M

Tape

B

 

Drawing

100%

L-06

13.3

Individual pitches between coils.

 

M

Tape

B

-do-

100%

L-06

13.4

Clearance between coil ends and back pass front/rear wall.

M

Tape

A

-do-

100%

L-06

Pitch of economiser hanger tubes above PSH and distance

   

13.5

between economiser hanger tubes and back pass front/rear wall.

M

Tape

 

B

 

-do-

100%

L-06

14.0

SECONDARY/FINAL SUPER HEATER:

   

Identification of super heater assembly.

Drawing/Shipping

14.1

V

 

C

 

list

100%

14.2

Clearance between end coil assembly and combustor side walls.

M

Tape

A

Drawing

100%

L-07

14.3

Individual pitches between coils.

 

M

Tape

B

-do-

100%

L-07

14.4

Location of the assembly w.r.t. furnace axis.

M

Tape

B

-do-

100%

 

LEGEND: CLASS : A - CRITICAL, B - MAJOR, C - MINOR; ‘A’ SHALL BE WITNESSED BY QAE OF CVL & CUSTOMER, ‘B’ SHALL BE WITNESSED BY QC ENGR.(ERECTION) OF CVL & CUSTOMER, ‘C’ SHALL BE WITNESSED BY QC ENGR.(ERECTION) OF CVL. TYPE : V- VISUAL, R- RECORD VERIFICATION, M- MEASUREMENT, P- PHYSICAL & T- TEST.

 

FOR CUSTOMER USE

 
     

MAIN SUPPLIER :CVL

 

SIGNATURE

REVIEWED BY

APPROVED BY

APPROVAL SEAL

SUPPLIER’S NAME & ADDRESS FIELD QUALITY PLAN   CUSTOMER: M/S SCL PROJECT: SHREE MEGA POWER

SUPPLIER’S NAME & ADDRESS

FIELD QUALITY PLAN

 

CUSTOMER: M/S SCL PROJECT: SHREE MEGA POWER

Cethar Vessels Limited 4,Dindigul Road, Tiruchirappalli-620 001

SYSTEM: BOILER

FQP No. : QPE-PP-002

 

2X150MW

 

REV. No. :

R02
R02
 

PACKAGE: EPC CONTRACT No.: EBJ 072 & 073

 

SUB SYSTEM: PRESSURE PARTS

PAGE No.: 11 / 14

 

SL.

NO

 

CHARACTERISTICS

TYPE

OF

INSTRUMENT

CLASS

REFERENCE DOCUMENT/ ACCEPTANCE STANDARD

QUANTUM/

FREQUENCY

FORMAT

OF

REMARKS/

HOLD

 

CHECK

OF CHECK

RECORD

POINTS (H)

15.0

REHEATER:

               

15.1

Identification of Reheater coils.

 

V

C

Drawing/shipping list

100%

15.2

Clearance between coil ends and back pass front/rear wall.

M

Tape

A

 

Drawing

 

100%

L-08

15.3

Individual pitches between coils.

 

M

Tape

B

 

-do-

100%

L-08

16.0

ECONOMISER:

   

16.1

Identification of economiser coils.

 

V

C

Drawing/Shipping list

100%

16.2

Clearance between end coil assembly and Steam cooled wall panels.

M

Tape

A

 

Drawing

 

100%

L-09

16.3

Individual pitches between coils.

 

M

Tape

B

 

-do-

100%

L-09

16.4

Clearance between coil ends and back pass front/rear walls.

M

Tape

A

-do-

100%

L-09

17.0

WELDING:

   

17.1

Qualification of welders.

 

V/R

A

IBR welder's certificate/WPS/PQR.

100%

17.2

Fitup of pressure parts.

V/M

A

CVL/PR/029(Latest)

100%

 

LEGEND: CLASS : A - CRITICAL, B - MAJOR, C - MINOR; ‘A’ SHALL BE WITNESSED BY QAE OF CVL & CUSTOMER, ‘B’ SHALL BE WITNESSED BY QC ENGR.(ERECTION) OF CVL & CUSTOMER, ‘C’ SHALL BE WITNESSED BY QC ENGR.(ERECTION) OF CVL. TYPE : V- VISUAL, R- RECORD VERIFICATION, M- MEASUREMENT, P- PHYSICAL & T- TEST.

   

FOR CUSTOMER USE

 
     

MAIN SUPPLIER :CVL

 

SIGNATURE

REVIEWED BY

APPROVED BY

APPROVAL SEAL

SUPPLIER’S NAME & ADDRESS FIELD QUALITY PLAN   CUSTOMER: M/S SCL PROJECT: SHREE MEGA POWER

SUPPLIER’S NAME & ADDRESS

FIELD QUALITY PLAN

 

CUSTOMER: M/S SCL PROJECT: SHREE MEGA POWER

 

Cethar Vessels Limited 4,Dindigul Road, Tiruchirappalli-620 001

SYSTEM: BOILER

FQP No. : QPE-PP-002

 

2X150MW

 

REV. No. :

R02
R02
 

PACKAGE: EPC CONTRACT No.: EBJ 072 & 073

 
 

SUB SYSTEM: PRESSURE PARTS

PAGE No.: 12 / 14

 

SL.

NO

 

CHARACTERISTICS

TYPE

OF

INSTRUMENT

CLASS

REFERENCE DOCUMENT/ ACCEPTANCE STANDARD

QUANTUM/

FREQUENCY

 

FORMAT

OF

REMARKS/

HOLD

 

CHECK

OF CHECK

RECORD

POINTS (H)

17.3

Adoption of correct procedure,method and approved consumables.

V

 

A

List of approved welding consumables.

100%

   

17.4

Completion of pre-heating,welding and post heating of weld joints.

V

A

 

Drg./

QAC/F/020

 

100%

 

(Latest)

 

Drg./CVL/PR/029

(latest)/CVL/PR/006

V

A

(Latest)/CVL/PR/014

As per

17.5

NDE of welds(Type and quantum).

 

(Latest)/CVL/PR/095

Drg.

 

(Latest)/CVL/PR/009

 

(Latest)

 

Drawing/QAC/F/020

M

Time-Temp.

A

 

(Latest) /

 

-do-

17.6

Post weld heat treatment of (PWHT)of welds.

Recorder.

 

CVL/PR/002A

 

(Latest)

17.6

HARDNESS SURVEY :

   

a) P91 welds. b)All other alloy steel welds in header and links.

M

Hardness tester

A

100%

M

-do-

A

3%

17.7

Identification of weld joints and maintenance of records

V/R

A

 

Drg./QAC/F/020

 

100%

 

Log

indicating number of weld joint,heat treatment carried out,NDE results,acceptance and rejection/repair details.

 

(Latest)

book

 

LEGEND: CLASS : A - CRITICAL, B - MAJOR, C - MINOR; ‘A’ SHALL BE WITNESSED BY QAE OF CVL & CUSTOMER, ‘B’ SHALL BE WITNESSED BY QC ENGR.(ERECTION) OF CVL & CUSTOMER, ‘C’ SHALL BE WITNESSED BY QC ENGR.(ERECTION) OF CVL. TYPE : V- VISUAL, R- RECORD VERIFICATION, M- MEASUREMENT, P- PHYSICAL & T- TEST.

   

FOR CUSTOMER USE

   
     

MAIN SUPPLIER :CVL

 

SIGNATURE

REVIEWED BY

APPROVED BY

 

APPROVAL SEAL

SUPPLIER’S NAME & ADDRESS FIELD QUALITY PLAN   CUSTOMER: M/S SCL PROJECT: SHREE MEGA POWER

SUPPLIER’S NAME & ADDRESS

FIELD QUALITY PLAN

 

CUSTOMER: M/S SCL PROJECT: SHREE MEGA POWER

Cethar Vessels Limited 4,Dindigul Road, Tiruchirappalli-620 001

SYSTEM: BOILER

FQP No. : QPE-PP-002

 

2X150MW

 

REV. No. :

R02
R02

PACKAGE: EPC CONTRACT No.: EBJ 072 & 073

 

SUB SYSTEM: PRESSURE PARTS

PAGE No.: 13 / 14

 

SL.

NO

 

CHARACTERISTICS

TYPE

OF

INSTRUMENT

CLASS

REFERENCE DOCUMENT/ ACCEPTANCE STANDARD

QUANTUM/

FREQUENCY

FORMAT

OF

REMARKS/

HOLD

 

CHECK

OF CHECK

RECORD

POINTS (H)

18.0

GENERAL:

               

18.1

Verticality and loading of suspensions.

 

V

B

 

Drawing

 

100%

18.2

Cold compression of all springs and locking of the spring assembly.

V

B

-do-

100%

18.3

Completion of pressure parts attachment welds.

V

B

-do-

100%

18.4

Closing of voids and cut-outs made during erection.

V

B

-do-

100%

18.5

Locking of supports for hydraulic test.

 

V

B

-do-

100%

18.6

Servicing of valves.

V

B

-do-

100%

18.7

Completion of drain/vent valves.

V

B

-do-

100%

18.8

Ensure welding of metal temperature pads on super- heater and re heater coils.

V

B

-do-

100%

18.9

Ensure ground survey by IBR for all pressure parts components.

V

 

B

Drawing / IBR certitificate

 

100%

   
 

LEGEND: CLASS : A - CRITICAL, B - MAJOR, C - MINOR; ‘A’ SHALL BE WITNESSED BY QAE OF CVL & CUSTOMER, ‘B’ SHALL BE WITNESSED BY QC ENGR.(ERECTION) OF CVL & CUSTOMER, ‘C’ SHALL BE WITNESSED BY QC ENGR.(ERECTION) OF CVL. TYPE : V- VISUAL, R- RECORD VERIFICATION, M- MEASUREMENT, P- PHYSICAL & T- TEST.

 

FOR CUSTOMER USE

 
     

MAIN SUPPLIER :CVL

 

SIGNATURE

REVIEWED BY

APPROVED BY

APPROVAL SEAL

SUPPLIER’S NAME & ADDRESS FIELD QUALITY PLAN   CUSTOMER: M/S SCL PROJECT: SHREE MEGA POWER

SUPPLIER’S NAME & ADDRESS

FIELD QUALITY PLAN

 

CUSTOMER: M/S SCL PROJECT: SHREE MEGA POWER

Cethar Vessels Limited 4,Dindigul Road, Tiruchirappalli-620 001

SYSTEM: BOILER

FQP No. : QPE-PP-002

 

2X150MW

 

REV. No. :

R02
R02
 

PACKAGE: EPC CONTRACT No.: EBJ 072 & 073

 

SUB SYSTEM: PRESSURE PARTS

PAGE No.: 14 / 14

 

SL.

NO

 

CHARACTERISTICS

TYPE

OF

INSTRUMENT

CLASS

REFERENCE DOCUMENT/ ACCEPTANCE STANDARD

QUANTUM/

FREQUENCY

FORMAT

OF

REMARKS/

HOLD

 

CHECK

OF CHECK

RECORD

POINTS (H)

19.0

HYDRAULIC TEST:

               

19.1

Welding of insulation hooks/studs and attachments to pressure parts completion before hydraulic test.

V

B

 

-do-

100%

19.2

Seal welding of all site RT plugs.

 

V

LPI kit

B

Drawing / LPI procedure

100%

Ensure that the studs /nuts of blind flange are tensioned to the required torque.

Hydraulic

   

19.3

V

stud tensioner

B

 

Drawing

100%

19.4

Readiness of total system for hydraulic test.

V

B

Drawing/Procedure for Hydraulic test

100%

L-10

19.5

Completion of air test of the system. Max.test pressure:2 kg/cm²(g).

V/M

Pressure

A

 

-do-

100%

L-11

gauge

 

19.6

Rectification of leak welds and details.

V/R

A

100%

L-11

19.7

Clearance of milestone activity.

 

V

A

100%

19.8

Completion of hydraulic test.

V/M

Pressure

A

100%

L-12

gauge

 

LEGEND: CLASS : A - CRITICAL, B - MAJOR, C - MINOR; ‘A’ SHALL BE WITNESSED BY QAE OF CVL & CUSTOMER, ‘B’ SHALL BE WITNESSED BY QC ENGR.(ERECTION) OF CVL & CUSTOMER, ‘C’ SHALL BE WITNESSED BY QC ENGR.(ERECTION) OF CVL. TYPE : V- VISUAL, R- RECORD VERIFICATION, M- MEASUREMENT, P- PHYSICAL & T- TEST.