RE 29 685/10.

98

RE 29 685/04.00
Replaces: 02.99

Service case with test unit for proportional and servo valves with integrated electronics Type VT-VETSY-1
Series 1X
H/A/D 5967/98

Type VT-VETSY-1

Contents
Description Features Ordering details Test unit type VT-VET-1-1X: Functional description and operating guidelines Block circuit diagram / connection allocation Technical data Unit dimensions Connections, displays and adjustment elements Overview of the proportional and servo valves that are suitable for testing Accessories: Power supply type VT-VETNT-2-1X/G24 Power supply type VT-VETNT-2-1X/G15 Connection cable type VETK-1-1X Adaptor cable type VETAK-1-1X Page 1 2 3 5 6 7 8 9 10 10 11 11

Features
The service case contains the test unit as well as the optional power supplies, connection and adaptor cables (see ordering details) The test unit is suitable for the control and functional testing of proportional and servo valves with integrated electronics and an operating voltage of 15 V or + 24 V Simplifies commissioning and fault finding in hydraulic systems that use proportional and servo valves Service case: Dimensions (W x H x D) 450 x 100 x 350 mm Weight Empty 2 kg Complete 4.3 kg

Attention: The test unit must only be used by personnel familiar with the test unit, the valve and the hydraulic system. This unit when accordingly set ignores control signals coming from the system. If safety measures are implementd from the control side then they are, in this case, switched off. We are not liable for any damages caused by wrongful use!

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Ordering details

VT-VETSY-1 1X / 1
Service case with test unit for proportional and servo valves with integrated electronics Series 10 to 19 (10 to 19: unchanged technical data and connection allocation) Test unit type VT-VET-1-1X Valve connection cable: Without connection cable With one 6-pin connection cable type VT-VETK-1-1X With two 6-pin connection cables type VT-VETK-1-1X Adaptor cable for valve type 4WSE2EM6-1X: Without adaptor cable With adaptor cable type VT-VETAK-1-1X = 1X

/ *
Further details in clear text Power supply 220 V/ 15 V; 0.25 A: 0= Without power supply 1 = With power supply type VT-VETNT-2-1X/G15

=1 =0 =1 =2 =0 =1

Power supply 220 V/+ 24 V; 3.5 A: 0= Without power supply 1 = With power supply type VT-VETNT-2-1X/G24

Ordering details for the individual components

Description Test unit for valves with integrated electronics 6-pin valve connection cable (3 m long) Adaptor cable for valve type WSE2EM6-1X Power supply 220V/24V; 3.5 A Power supply 220V/ 15V; 0.25 A Service case (empty)

Type / ordering details VT-VET-1-1X VT-VETK-1-1X VT-VETAK-1-1X VT-VETNT-2-1X/G24 VT-VETNT-2-1X/G15 Case, Alu

Material no. 00034558 00575335 00943189 00576197 00576199 00219817

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Test unit type VT-VET-1-1X

The test unit is suitable for the control and functional testing of proportional and servo valves with integrated electronics and an operating voltage of 15 V or + 24 V. Operating modes: External operation looping-in of the operating voltage and command values from the control cabinet to the valve Internal/external operation command value signal via the test unit; operating voltage from the control cabinet Internal operation operating voltage via a separate power supply; command value signal via the test unit Command value signal via BNC socket operating voltage optional

H/A 5315/95

Type VT-VET-1

Function description and operating instructions

Operating voltage supply
The valve test unit may be suppled with + 24 V or 15 V, dependent on the required valve operating voltage. For this operating voltage selector switch "power selector" must be set accordingly before commissioning. An internal DC/DC convertor produces the required auxiliary voltages 15 V for the internal command value signal. The selection switch "power selector" switches, amongst others, the internal reference potential L0 to the externally connected mass potential. Switched position "+ 24 V" input pin B = reference potential Switched position " 15 V" input pin C = reference potential To operate the test unit and the valve, the necessary operating voltages + 24 V or 15 V (according to the valve type) must be available. If there is no operating voltage on the control cabinet side an appropriate power supply may be connected to the input plug ES. Output socket AB (Pos. 16) and 4 mm output sockets: The output socket AB on the right hand side is used for the connection to the valve. The 4 mm sockets on the rights hand side are directly connected to the pins of the output socket AB. Thus all signals to or from the valve may be measured at the 4 mm test points. With the short circuits plugs each individual wire of the valve connection cable may be separated, in order to , for example, measure the current. BNC socket: An externally generated command value signal may be fed in via a standard 50 cable at the BNC socket. The command value selection switch "setpoint selector" is to be set to position "BNC". PE sockets: The PE socket is directly connected to the PE port of the input plug ES. The output socket AB does not have a PE connection.

Connections
Input plug ES (Pos. 1) and 4mm input sockets: The input plug ES on the left hand side is used for the connection of the connection cable coming from the control or from the control cabinet. The 4 mm sockets on the left hand side are connected, depending on the setting of the operating elements, directly to the pins of the ES input plug, (see operating and display elements). All signals coming from the control can thus be measured at the test points.

Potentiometer / Trimmer
Description Setpoint internal Function Command value signal to valve (AB - pin D) The output switches automatically between Ucom. = 10 V or Icom. = 20 mA um according to the load impedance of the valve command value input. Setting the step amplitude Activation of the step function is carried out with the push button switch "step function key". Conditions Operating voltage present at input swich ES Switched position "power selector" according to the operating voltage type Switch "setpoint selector" to "internal" Push button switch "step function key" not pressed Operating voltage present at input switch ES Switched position "power selector" according to the operating voltage type Switch "setpoint selector" to "internal" Pressing of push button switch "step function key" produces the step function. Rexroth Hydraulics

Step function level

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Test unit type VT-VET-1-1X: functional description and operating instructions (continued)
LED displays
Description Power Enable indication control Enable indication valve Function Display of the internal voltage supply Display of the incoming enable signal from the control/control cabinet (input socket ES - pin C) Display of the enable signal going to the valve (output socket AB - pin C and measurement socket C). The LED also lights up as soon as there is only an enable signal being applied to the left hand 4 mm measurement socket C. Without the short circiut plug this signal is not applied to the output sockets AB and therefore is also not applied to the valve. Conditions Operating voltage at the input switch ES Operating voltage + 24 V Switch "power selector" to position 24 V LED "power" lights up Operating voltage is + 24 V Switch "power selector" to position 24 V LED "power" lights up Enable signal is activated

Switch
All described functions are only valid as long as all shorting bridges are plugged in! Description Power selector Switched position + 24 V Function The internal reference potential is connected to ES - pin B (0 V at UB = 24 V). An enable signal may be generated via the switch "enable (on) or switched (off). 15 V The internal reference potential is connected to ES - pin C (0 V at UB = 15 V). The enable signal generation is deactivated. ES - pin C is connected directly to AB - pin C (shorting bridge). Enable (only with 24V operation) On Switch "setpoint selector" to switched position control An enable signal being externally applied from the control (ES - pin C) is switched through. Switch "setpoint-selector" to switched position internal or BNC The enable signal for the valve is set. Off Setpoint selector Control The enable signal output (AB - pin C) is connection as low resistive with the referance potential (0 V). The command value lines are connected directly from the control to the valve via pins D and E. If the switch "power selector" is at position 24 V and the "enable" switch is at position on then the enable signal from the control is switched through to the valve (pin C). Internal or BNC Switch "power selector" to position 24 V the enable signal to the valve relates to the position of the switch "enable". The reference potential for the command value (AB - pin E) relates to the internal reference potential (0 V). Internal If the "step function key" is not actuated then the command value signal to the valve (AB - pin D) is equal to the signal via the command value potentiometer "setpoint internal". If the "step function key" is actuated then the command value signal to the valve (AB - pin D) is equal to the signal via the trimmer "step function level". BNC The sigal being applied to the the BNC socket is switched through to the valve as a command value (AB - Pin D).

Push button switch

Description Step function key Function Switches between command value signals "setpoint internal" and "step function level" (push button switch operated) Conditions Operating voltage is being applied to input switch ES. Swiched position "power selector" according to the operating voltage type Switch "setpoint selector" to "internal"

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Test unit type VT-VET-1-1X: Block circuit diagram / connection allocation

1
A T1

14
Red
X1 + 15 V L0 = 0 V 15 V

16
Red
A

DC DC

18

5
Blue
X2

12
Blue
B

Connection allocation Valve type with operating voltage + 24 V + 24 V 0V Enable or reference potential for the actual valve value, e.g. with 4WRSE Protective earth Command value + Command value Actual value Valve type with operating voltage 15 V + 15 V 15 V

power B

2 4 13
+ 24 V

Pin A B
5/12

15 V C PE Yellow/green +

10
off on

Black
X3

Black

0V
+

PE D E F

Protective earth Command value +

D

11

control Control intern internal BNC BNC

17 u u/i
White
X4

White

Command value Actual value

E

Grey
X5

Grey

Yellow
X6

Yellow

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For the position no. descriptions, see page 8

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Test unit type VT-VET-1-1X: Technical data (for application outside these parameters, please consult us!)
Operating voltages Switch "power selector": Switched position 24 V Switched position 15 V Power consumption of test unit Max. current loading capacity of pins A and B of the input plug ES and output socket AB when testing 24V proportional or servo valves Inputs: Input plug ES Command values at pins E and D Enable signal at pin C (24V operation) Output socket AB actual value at pin F BNC socket

UB UB I

24 V; 20 % + 40 % 15 V; 10 % 0.1 A

Imax

6A

not active active

Ue; Ie UF UF Ue; Ie Ue

according to valve details 0 to 10 V 16 to UB according to actual value output of the valve 0 to 10 V

Outputs (all shorting bridges are plugged in): Input plug ES actual value at pin F Ua; Ia Output socket AB Enable signal at pin C (24V operation) Switch "setpoint selector" Switched position "internal" or "BNC" Enable switch "enable" in switched position "off" UF Enable switch "enable" in switched position "on" UF Switched position "control" Enable switch "enable" in switched position "off" UF Enable switch "enable" in switched position "on" UF Command value at pins D and E Switch "setpoint selector" Switched position "internal" or "BNC" pin E pin D Ucom. Icom. Switched position "control" pins E and D Ucom. Dimensions (W x H x D) Weight

according to actual value output of the valve

0V UB 0V according to pin C of input plug ES

reference potential 0 to 10 V, if Re valve > 500 0 to 20 mA, if Re valve < 500 according to input plug ES (pins E and D) 94 x 54 x 160 mm

0.36 kg

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Test unit type VT-VET-1-1X: Unit drawing

16

2 15 3
power B enable indication A 15V 24V power selector

VET-1
15
A

14
B

4
control

+/0

C valve

13

+ setpoint/differential input

12
E

11
level feedback signal F PE off enable intern control BNC 0 key actual value F on +

10 9

step function

6
setpoint selector 100% setpoint intern +100%

For the position no. descriptions, see page 8

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Test unit type VT-VET-1-1X: Connection descriptions as well as the setting and display elements
Function element Input plug ES: Control side connection via component plug K31, CM02E14S-61P Switch for selection of the operating voltage required by the valve LED displays: Ready for operation Enable signal of input plug ES and from the external control to pin C Enable signal at test points, output socket AB and pin C Input test points Switch for the selection of the command value signal source BNC socket for connection of an external independent command value signal transmitter Potentiometer for setting of the internal command value signal Changeover switch between the internal command value signals to generate a jump signal Enable switch for creating, independently from the external control, enable signals Trimmer for the amplitude setting of the internal step function generator Current / voltage output for valve command value with automatic changeover between UA = 0 Vto 10 V or IA = 0 mA to 20 mA Shorting bridges for the separation of the individual cable cores of the connection from the control to the valve Output measurement sockets for checking the signals in the valve connection cable Output socket AB: valve side connection via a flanges socket type MS3108A-14S-6S Voltage convertor DC/DC for the internal voltage supply
1)

Labelling

Position 1)

power selector

power enable indication control enable indication valve A to F and PE setpoint selector

3 4 13 5 6

7 setpoint internal 8

step function key

release internal

10

step function level

11

17

14

A to F

12

16 18 Position numbers refer to the unit drawing and block circuit diagram

Note: Operation without enable input Valves with integrated electronics and an operating voltage of + 24 V without enable input, use connection C as the reference potential for the valve actual value. In this case the enable switch "enable" must be set to "off".

Operation with enable input Valves with integrated electronics and an operating voltage of + 24 V with enable input use connection B as reference potential for the valve actual value. In this case the enable switch "enable" must be set to "on".

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Test unit type VT-VET-1-1X: Overview of the proportional and servo valves that as suitable for testing
At the time of publicizing this catalogue sheet the following proportional and servo valves of Mannesmann Rexroth AG can be tested with the VT-VET-1 test unit: Valve type Servo valves with integrated electronics 4WSE2EM6 (without electrical position feedback) 4WSE2EM10(A)-4X (without electrical position feedback) 4WSE2EE10(A)-4X 4WSE2EM10-5X (without electrical position feedback) 4WSE2ED10-5X 4WSE2EM16(A) (without electrical position feedback) 4WSE2ED16(A) 4WSE3EE16 4WSE3EE25 4WSE3EE32 4DSE1EO2 (without electrical position feedback) 3DSE2EH10 (without electrical position feedback) Proportional and fast reponse valves with integrated electronics 4WRAE (without electrical position feedback) 4WREE 4WRSE(H) 4WRKE 4WRTE 4WRGE 4WRDE .WRCE FESE (from series 2X) 3FERE .WRZE (without electrical position feedback) DBEE (without electrical position feedback) DBEME (without electrical position feedback) DBEMTE (without electrical position feedback) DBETE (without electrical position feedback) DBETRE (without electrical position feedback) ZDBEE (without electrical position feedback) STW valves on enquiry + 24 V + 24 V + 24 V + 24 V + 24 V 15 V or + 24 V 15 V or + 24 V 15 V or + 24 V + 24 V + 24 V + 24 V + 24 V + 24 V + 24 V + 24 V + 24 V + 24 V 15 V or + 24 V 15 V 15 V 15 V 15 V 15 V 15 V 15 V 15 V 15 V 15 V 15 V 15 V Operating voltage UB

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Accessories: power supply

Power supply type VETNT-2-1X/G24
Desk top version 220 VAC 24 VDC; 3.5 A

H/A/D 5997/98

Type VT-VETNT-2-1X/G24

Technical data (for applications outside these applications, please consult us!)
Operating voltage Current consumption Fuse Output voltage Supply cable length Test unit cable length Dimensions (W x H x D) Weight U I IS U l l 230 VAC + 15 % 20 %; 50 Hz 1A 1.6 A 24 VDC; 3.5 A 2m 2m 160 x 55 x 95 mm 0.87 kg

Power supply type VETNT-2-1X/G15

Plug version 220 VAC 15 VDC; 0.25 A

H/A/D 5998/98

Type VT-VETNT-2-1X/G15

Technical data (for applications outside these parameters, please consult us!)
Operating voltage Current consumption Fuse Output voltage Supply cable length Dimensions (W x H x D) Weight U I U l 230 VAC + 15 % 20 %; 50 Hz 60 mA thermal overload of the outputs + 15 VDC; 0.25 A 15 VDC; 0.25 A 2m 95 x 58 x 75 mm 0.53 kg

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Accessories: connection and adaptor cables

Connection cable type VETK-1-1X
Connection cable between the VT-VET-1 test unit and the proportional and servo valves with integrated electronics (valves with the electrical connection ordering codes K9 and K31)

Technical data (for applications outside these parameters, please consult us!)
Valve connection Test unit connection Connection cable length Weight Note: For longer lengths, cables can be joined together. When operating valves with a K31 electrical connection the earth is interrupted. plug-in connector to E DIN 43 563-BF6-3/Pg11 plug MS3101A 14S 6P 3m 0.3 kg

l m

Adaptor cable type VETAK-1-1X

Adaptor cable between the VT-VET-1 test unit and the proportional and servo valves with integrated electronics (valves with the electrical ordering code K17)

Technical data (for applications outside these parameters, please consult us!)
Valve connection Test unit connection Connection cable length Weight plug-in connector VG 95 328 plug MS3101A 14S 6P 3m 0.3 kg

l m

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Notes

Mannesmann Rexroth AG Rexroth Hydraulics D-97813 Lohr am Main Jahnstrae 3-5 D-97816 Lohr am Main Telefon 0 93 52 / 18-0 Telefax 0 93 52 / 18-23 58 Telex 6 89 418-0 eMail product.support@rexroth.de Internet www.rexroth.com

Mannesmann Rexroth Limited Cromwell Road, St Neots, Cambs, PE19 2ES Tel: 0 14 80 / 22 32 56 Fax: 0 14 80 / 21 90 52 E-mail: info@rexroth.co.uk

The specified data is for product description purposes only and may not be deemed to be guaranteed unless expressly confirmed in the contract.

All rights reserved Subject to revision

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