Helical cylindrical compression spring of round wires and bars [in] i ii Author MILTON BUSTILLOS File name EJER_12.

xls Project Name EJER_12 Basic Info Spring: D=0,56; d=0,59; n=19; L0=4,22; L1=0; L8=; F1=20; F8=100 Project Notes Comments ? 1.0 2.0 Options of spring material. Input parameters section Selection of load conditions, spring operational and production parameters. Calculation without errors. Informace Project information o projektu Date Project No. 15/06/2013 111-111

2.1 Production method : 2.2 Spring material : 2.3 Field of use of the selected material 2.4 Suitability for fatigue load 2.5 Relative strength 2.6 Corrosion resistance 2.7 Max. operational temperature 2.8 Delivered wire diameters 2.9 Mechanical and physical properties of the material 2.10 Modulus of elasticity in shear 2.11 Modulus of elasticity at operational temperature 2.12 Density 2.13 Strength characteristics of the material 2.14 Ultimate tensile strength 2.15 Permissible torsional stress 2.16 Ultimate fatigue strength in shear 2.17 Fatigue strength by finite life 3.0 Spring design. Deviat. [%] F8 F1 L8 H L1 100,0 20,0 2,500 1,000 3,5 10,0 30,0 10,0 0,0 7,14 [lb] [lb] [in] [in] [in] 3.1 Desired parameters of working cycle 3.2 Maximum working loading 3.3 Minimum working loading 3.4 Fully loaded spring length 3.5 Required spring working stroke 3.6 Preloaded spring length Su 244 122 87,8 87,8 [ksi] [ksi] [ksi] [ksi] G20 G 11750 11481 490 [ksi] [ksi] [lb/ft3] Excellent High Insufficient 250 0,005 - 0,25 [ F] [in]

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3.7 Filters of the designed solution 3.8 3.9 Maximum permissible spring outer diameter Minimum permissible spring inner diameter Demax Dimin 1,500 1,000 0,0 [in] [in] [%]

3.10 Permissible division of the number of active coils 3.11 Permissible exceeding of spring limit dimensions 3.12 Perform check of buckling 3.13 Perform check of the limit working length 3.14 Keep to the required level of safety with the strength check 3.15 Quality criterion 3.16 Number of design iteration 3.17 Options of solutions 3.18 Sort design result by 3.19 Run design calculation D De Di 3.20 ID d n L0 L1 L8 F1 F8 t8 ss sf m quality

Results section 4.0 Summarized list of designed spring parameters. 4.1 Refresh results from the selected spring design
2 1,5 1 0,5 0
-2 -1 0 1 2 3 4 5 6

L0 L1 L8 L9

-0,5 -1 -1,5 -2

4.2 Spring loading 4.3 Minimum working loading 4.4 Maximum working loading 4.5 Spring dimensions 4.6 Mean spring diameter 4.7 Recommended limits of wire diameter 4.8 Wire diameter 4.9 Outer / inner spring diameter 4.10 Spring index 4.11 Number of active coils 4.12 Recommended limits of free spring length 4.13 Free spring length 4.14 Recommended pitch limits 4.15 Space / pitch between coils of free spring D dmin / dmax d De / Di c n L0min / L0max L0 tmin / tmax a/t 0,3929 0,4609 2,4850 3,75 0,7858 0,6229 1,3097 0,0819 1,4717 8,08 5,5 4,6460 [in] [in] [in] [in] 0,2500 1,1477 0,162 [in] [in] [in] [in] F1 F8 20,00 100,00 [lb] [lb]

4.16 Parameters of preloaded spring 4.17 Spring deflection 4.18 Spring length 4.19 Spring stress 4.20 Parameters of fully loaded spring 4.21 Spring deflection 4.22 Spring length 4.23 Spring working stroke 4.24 Spring stress 4.25 Parameters of spring limit state 4.26 Theoretic spring limit loading 4.27 Theoretic spring deflection / length 4.28 Teoretic stress 4.29 Sum of min. permissible spaces between active coils 4.30 Minimum spring limit length 4.31 Spring mechanical and physical properties 4.32 Spring constant 4.33 Spring deformation energy 4.34 Critical spring speed 4.35 Natural spring frequency 4.36 Developed wire length 4.37 Spring weight k W8 vk f l m 80,00 5,21 51,74 241,59 31,43 0,184 [lb/in] [ft lb] [ft/s] [Hz] [in] [lb] F9 s9 / L9 t9 samin LminF 202,79 2,5350 1,2150 159,08 0,2647 1,4797 [lb] [in] [ksi] [in] [in] s8 L8 H t8 1,2501 2,4999 1,0000 78,45 [in] [in] [in] [ksi] s1 L1 t1 0,2500 3,5000 15,69 [in] [in] [ksi]

4.38 Spring strength check 4.39 Curvature correction factor 4.40 Corrected stress of fully loaded spring 4.41 Permissible torsional stress 4.42 Level of safety 4.43 Check of buckling 4.44 Permissible / actual max. working compression of spring 4.45 Strength check of a spring exposed to fatigue loading 4.46 Curvature correction factor 4.47 Corrected stress of fully loaded spring 4.48 Fatigue strength for the given loading 4.49 Level of safety 5.0 6.0 Check of loading capacity of a spring exposed to fatigue loading. Kf t8C tmax 1,1819 92,72 98,6 1,063 [ksi] [ksi] 100 33,33 [%] Ks t8C 1,0000 78,45 122 1,555 [ksi] [ksi]

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Parameters of designed spring for specific working load or spring length.

Supplements section 7.0 8.0 9.0 10.0 Spring check calculation. Calculation of working forces of the spring. Calculation of working lengths of the spring. Graphical output, CAD systems