ENGINEERING MECHANICS Course Objective: Objective of this course is to provide fundamental knowledge of mechanics involved in engineering subjects which

deals with different fundamental physical entities like force, velocity, acceleration etc. It also deals with equilibrium of different bodies like beams, frames, truss etc. Student will get the conceptual knowledge of basic engineering mechanics and their practical implementation. Course Contents: Force system & Structure: Free body diagram, Equilibrium equations and applications. Plane truss, perfect and imperfect truss,assumption in the truss analysis, analysis of perfect plane trusses by the method of joints, method of sectionand graphical method. Friction: Static and Kinetic friction, laws of dry friction, co-efficient of friction, angle of friction, angle of repose, cone of friction, friction lock, friction of flat pivot and collared thrust bearings, friction in journal-bearing, friction in screws, Belt drive- derivation of equation.T1/T2=e and its application Distributed Force: Determination of center of gravity, center of mass and centroid by direct integration and by the method of composite bodies, mass moment of inertia and area moment of inertia by direct integration and composite bodies method, radius of gyration, parallel axis theorem, Pappus theorems, polar moment of inertia. Kinematics and kinetic of Particles: Rectilinear motion, plane curvilinear motionrectangular coordinates, normal and tangential component. Equation of motion, rectilinear motion and curvilinear motion, work energy equation, conservation of energy, impulse and momentum conservation of momentum, impact of bodies, co-efficient of restitution, loss of energy during impact. Kinematics & Kinetics of Rigid Bodies:: Concept of rigid body, type of rigid body motion, absolute motion, Equation of motion, translatory motion and fixed axis rotation, DAlemberts principle, Projectile motion, work and energy methods related to engineering systems. Text & References: 1 2 3 S.S. Bhavikatti, Engineering Mechanics, New Age International Ltd R. S. Khurmi, Engineering Mechanics, S. Chand Publication. Timoshenko, Engineering Mechanics, McGraw Hill

4 ENGINEERING MECHANICS LAB Course Contents: Experiments related to Coplanar concurrent force systems, Graphical solutions, Verification of laws of sliding friction, Belt friction, Screw friction, Mechanical advantage and efficiency of screw jack, Moment of inertia. 1 2 3 4 5 6 7 8 9 To verify the law of Force Polygon To verify the law of Moments using Parallel Force apparatus. (Simply supported type) To determine the co-efficient of friction between wood and various surface (like Leather, Wood, Aluminum) on an inclined plane. To find the forces in the members of Jib Crane. To determine the mechanical advantage, Velocity ratio and efficiency of a screw jack. To determine the mechanical advantage, Velocity ratio and Mechanical efficiency of the Wheel and Axle To determine the MA, VR, of Worm Wheel (2-start) Verification of force transmitted by members of given truss. To verify the law of moments using Bell crank lever

10 To find CG and moment of Inertia of an irregular body using Computation method.

MECHANICS OF SOLIDS PRACTICAL Experiments related to Material property assessment through tension, compression, bending, torsion, hardness and impact tests, Deflection of beams, Spring characteristics.

THEORY OF MACHINES PRACTICAL Experiments related to Epicyclic gear train, Coriolis componenet of acceleration, Effect of inertia on velocity and acceleration, Cam profiles, Grashofs law verification, Four-bar mechanisms, Hookes joint, Oldham coupling. DYNAMICS OF MACHINERY PRACTICAL

Experiments related to Cam and follower dynamics, Performance investigation of Porter governor, Static and dynamic balancing of multi-rotor system, Gyroscopic couple, Free vibration of single degree freedom system.

MECHANICS OF SOLIDS Concept of stress and strain at a point, One dimensional and two dimensional problems of stresses and strains, stress and strain tensors, Thermal stresses and strains, Complex stresses and strains; Two dimensional Mohrs circle of stress and strains. Stresses in pressure vessels: thin, thick, and compound cylinders. Shear force and bending moment diagrams, Bending and shear stresses in symmetrical beams. Analysis of composite beams, Deflection of beams. Force analysis of Fixed and Continuous beams. Torsion of circular sections and thin walled tubes. Springs : Helical and Leaf spring Combined stresses, Strain energy concept , Yield criterion. Buckling of columns, Riveted and welded joints.

THEORY OF MACHINES Basic concepts: Degrees of freedom, Kinematic Constraints, Linkages, Mechanisms, Inversion of pairs. Kinematic analysis of plane mechanism by graphical, analytical and computer aided methods. Dimensional synthesis of linkages, Devis and Ackermann Steering Mechanisms, Hookes joint. Motion analysis and synthesis of Cam and Follower system. Gearing Terminology, Spur, Helical, Worm and Bevel Gears. Motion and Synthesis of simple, reverted and planetary gear trains, Brakes, clutches and dynamometers. DYNAMICS OF MACHINERY Static and dynamic force analysis of machines by graphical, analytical and computer aided methods. Dynamics of reciprocating and rotary machines. Balancing of reciprocating and rotating machines. Introduction to cam dynamics, governors and gyroscopes.
MECHANICAL VIBRATION

Free and forced vibration of single degree freedom system with and without damping. Response to single degree freedom system to impulse, periodic and non-periodic excitation. Critical speed of rotating shaft. Vibration isolation, transmissibility, vibration measuring instruments. Introduction to multi degree freedom system.
Two-degree freedom system, Multi-degree freedom system, principle of tuned vibration absorber. Torsional vibration single and multi rotor system, geared system, properties of vibrating systems like stiffness matrix, mass matrix. Approximate numerical methods for determining natural frequencies and mode shapes: Raliegh , Dunkerley, Rayleigh-Ritz, Matrix iteration. Holzer method, Myklestads method for beam and transfer matrices. Introduction to vibration of continuous system. Vibration analysis of some industrial equipment. MECHANICAL VIBRATION PRACTICAL Experiments related to Forced vibration of single degree undamped and damped systems, whirling of rotating shaft, Torsional vibration, Beating phenomenon, Use of vibration measuring instruments.

MECHANICAL ENGINEERING DESIGN General principle of design, selection of materials, factor of safety, design for strength and rigidity considerations, stress concentration, design for fatigue, eccentric loading, design of welded and riveted joints for fabricated structures and pressure vessels, bolted joints, screw, struts and columns. Design of shaft, keys, rigid and flexible coupling, belt, chain and gear drives, clutches and brakes. Introduction to Design of hydrodynamic, hydrostatic and rolling element bearings. Design of spring: Tension, compression, torsion, and carriage springs. Interference joints for force and torque transmission.

ADVANCED MECHANICAL ENGG. DESIGN Rigidity, Critical speed, fatigue and creep considerations in design, Soderberg & Goodman diagram, Production considerations in design. Design of stepped shafts and crank shafts. Design of speed reducers, gearboxes and variable speed drive, Design and selection of hydrodynamic and hydrostatic bearing, Selection, design and analysis of rolling element bearing. Lubrication and wear consideration. Design and drawing of basic components of I. C. engines, machine tools etc. Concept of design project, Application of tolerance for drawing of designed parts, subassembly and assembly.

COMPUTER AIDED DESIGN L T P: 2 4 0 Principles of interactive computer graphics, Geometric modeling, Principle of software designs, Data structure, Design process, Flowchart, coding, modular programming, Debugging and testing. Introduction to optimal design and optimization techniques for design of mechanical elements, computer aided optimum design of machine elements such as springs, shafts, bearings, gears, etc.

MMC16105: ADVANCED SOLID MECHANICS Three dimensional state of stress and strain, Generalised Hooks Law, Equilibrium equation and Compatibility conditions, 3-D Mohrs Circle for stress and strain, principal stresses and planes, Airys stress function approach, Plane stress and plane strain problems, Torsion of non-circular bars, membrane analysis. Concept and application of energy methods. Problems on statically indeterminate beams, Unsymmetrical bending problems, Shear stresses in beams, Shear center, Shear flow in thin members, Plastic analysis of beams, Beams on elastic foundation. Introduction to theory of plates and shells, theory of elasticity, Non-destructive testing methods. Experimental stress analysis.

FRACTURE MECHANICS Stress analysis of cracked bodies. Stress intensity factor. Fracture toughness. Experimental determination of stress intensity factor and fracture toughness for engineering materials, J-integral, COD, CTOD concepts of fracture. Crack Propagation and Sub-critical Crack Growth: Assessment/prediction of structural life inspection technique for locating service-cracks. Effect of temperature on fracture.

FINITE ELEMENT ANALYSIS Methods of FEA: Stiffness method, Potential energy and Rayleigh-Ritz method, Element formulation, Coordinate transformation, Isoparametric formulation, Principles of variational calculus. Applications: Problems of structural mechanics, problems of dynamics and vibrations, torsion, heat conduction, bending of plates and shells. Implementation: Computer program organization for problem solution (a short project). ERGONOMICS Introduction to man-machine systems and ergonomics, Human factors in engineering, Basic ergonomics, physiological aspects of work. Work measurement through physiological cost; work physiology. Paced and unpaced work performance. Design and selection of displays and controls. Application of anthropometric data and work place design, job design, job enrichment, rotation and satisfaction. Work-environment physical and social. Industrial safety, Accident prevention. Training case studies.

1. Introduction to strength of materials a. Free body diagram revisited its importance b. Classification of structures and components c. Notion of stress normal stress, shear stress and bearing stresses d. Stresses on inclined plane in an axial member e. Notion of strain normal strain, shear strain f. Mechanical properties elasticity, plasticity, creep, fatigue, buckling etc. g. Deformation of axial members h. Compatibility; Statically indeterminate problems i. Design considerations 1. allowable stress, analysis of stress or strain, factor safety, etc. 2. stress concentration factor, etc. 3. kinds of failure, deflection type, fatigue type, etc. j. Thermal effects k. Strain energy l. Dynamic loads 2. Stress a. Definition of stress b. Stress at a point matrix of stress / stress tensor c. Symmetry of stress tensor d. Equilibrium of a body differential equations of equilibrium e. Different states of stress uniaxial, biaxial, plane stress, etc. f. Transformation of plane stress; extension to 3-D g. Principal stresses and maximum shear stress h. Mohrs circle 3. Strain

a. Definition of strain shear and normal strains b. Strain at a point matrix of strain / strain tensor c. Symmetry of strain tensor d. Different states of strain uniaxial, plane strain, etc. e. Transformation of plane strain; extension to 3-D. f. Principal strains g. Mohrs circle for plane strain 4. Mechanical properties a. Generalized Hookes law b. Lames constant, elastic modulus, bulk modulus c. Relationship between different elastic constants 5. Bending a. Relation between transverse loads, shear and bending moments b. Shear and bending moment diagrams c. Pure bending beams with symmetric cross-sections d. Beams with composite cross-section e. Shear stresses in beams f. Deflections in beams 6. Torsion a. Torsional moment diagrams b. Torsion formula for circular cross-sections c. Maximum normal and shear stresses d. Angle of twist 7. Applications to real world problems a. Thin-walled pressure vessels b. States of stress in some applications c. Complex loading conditions d. Design considerations

8. Energy methods a. Stored energy in elastic members axial, torsional, bending, etc. b. Castiglianos theorem c. Application of Castiglianos theorem to different classes of problems d. Virtual work principles the basis e. Application of virtual work principles to classes of problems f. A peep into Finite element Method 9. Elastic stability a. Notion of stability of equilibrium b. Euler buckling c. Members with eccentric loading d. Initially imperfect columns e. Beam-columns

Module:1 Fundamentals of machine design Lesson 1 Design philosophy Lesson 2 Engineering Materials Lesson 3 Brief overview of design and manufacturing Module:2 Stresses in machine elements Lesson 1 Simple stresses Lesson 2 Compound stresses in machine parts Lesson 3 Strain analysis Module:3 Design for Strength Lesson 1 Design for static loading Lesson 2 Stress Concentration Lesson 3 Design for dynamic loading Lesson 4 Low and high cycle fatigue Module:4 Fasteners Lesson 1 Types of fasteners: Pins and keys Lesson 2 Cotter and knuckle joint Lesson 3 Threaded Fasteners Lesson 4 Design of bolted joints Module:5 Couplings Lesson 1 Introduction, types and uses Lesson 2 Design procedures for rigid and flexible rubber-bushed couplings Module:6 Power Screws Lesson 1 Power Screw drives and their efficiency Lesson 2 Design of power screws Module:7 Design of Springs Lesson 1 Introduction to Design of Helical Springs Lesson 2 Design of Helical Springs for Variable Load Lesson 3 Design of Leaf Springs Module:8 Design of Shaft Lesson 1 Shaft and its design based on strength Lesson 2 Design of shaft for variable load and based on stiffness

Module:9 Thin and thick cylinders Lesson 1 Thin Cylinders Lesson 2 Thick cylinders- Stresses due to internal and external pressures Lesson 3 Design principles for thick cylinders Module:10 Design of Permanent Joints Lesson 1 Riveted Joints : Types and Uses Lesson 2 Design of Riveted Joints Lesson 3 Welded Joints: Types and Uses Lesson 4 Design of Welded Joints Lesson 5 Design of Adhesive Joints Module:11 Design of Joints for Special Loading Lesson 1 Design of Eccentrically Loaded Bolted/Riveted Joints Lesson 2 Design of Eccentrically Loaded Welded Joints Lesson 3 Design of Joints with Variable Loading Module:12 Design of brakes Lesson 1 Design of shoe brakes Lesson 2 Design of Band and Disc Brakes Module:13 Belt drives Lesson 1 Introduction to Belt drives Lesson 2 Design of Flat Belt drives Lesson 3 Design of V- Belt drives Module:14 Brief overview of bearings Lesson 1 Fluid Film bearings Lesson 2 Rolling contact bearings

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